Sears 20071219 User Manual

OWNER’S MANUAL  
®
BATTERy ChARgER/MAINTAINER  
2 Amp, 12 volt  
4 Amp, 6 volt  
Fully Automatic with  
Float-Mode Monitoring  
Model No.  
200.71219  
CAUTION:  
Read and follow all Safety  
Rules and Operating Instructions  
Before Every Use of this Product.  
SAvE ThESE INSTRUCTIONS.  
Sears, Roebuck and Co., hoffman Estates, IL 60179 U.S.A.  
0099000589/1205  
IMPORTANT SAFETy INSTRUCTIONS  
WARNINg – RISK OF EXPLOSIvE gASES  
WORKING.IN.VICINITY.OF.A.LEAD-ACID.BATTERY.IS.DANGEROUS..BAT-  
TERIES.GENERATE.EXPLOSIVE.GASES.DURING.NORMAL.BATTERY.OP-  
ERATION..FOR.THIS.REASON,.IT.IS.OF.UTMOST.IMPORTANCE.THAT.EACH.  
TIME.BEFORE.USING.YOUR.CHARGER,.YOU.READ.THIS.MANUAL.AND.  
FOLLOW.THE.INSTRUCTIONS.EXACTLY.  
To.reduce.risk.of.battery.explosion,.follow.these.instructions.and.those.published.by.  
battery.manufacturer.and.manufacturer.of.any.equipment.you.intend.to.use.in.vicinity.  
of.battery..Review.cautionary.markings.on.these.products.and.on.engine.  
SAvE ThESE INSTRUCTIONS  
•. WARNINg:.Battery.chargers.get.hot.  
during.operation.and.must.have.prop-  
er ventilation. Air needs to flow around  
entire.charger..Do.not.set.charger.on.  
flammable materials like carpeting,  
upholstery,.paper,.cardboard,.etc..  
Charger.may.damage.leather,.plastic.  
and.rubber.  
This.manual.contains.important.safety.  
and.operating.instructions.for.battery.  
charger.Model.71219.  
•. Read.all.instructions.and.cautions.  
printed.on.the.battery.charger,.battery,.  
and.vehicle.or.equipment.using.bat-  
tery..  
•. Use.charger.only.on.lead-acid.type.  
rechargeable.batteries,.such.as.those.  
used.in.motorcycles,.lawn.tractors,.  
ATVs,.RVs,.boats,.snowmobiles.an-  
tique.and.classic.cars..This.charger.is.  
not.intended.to.supply.power.to.a.low.  
voltage.electrical.system.other.than.in.  
a.starter-motor.application.  
hELP US hELP yOU ——  
Remember:  
Place.charger.as.far.away.from.the.  
battery.being.charged.as.the.charger.  
cables.will.permit.  
Do not.expose.charger.to.rain.or.snow.  
Never.charge.a.frozen.battery..If.battery.  
fluid (electrolyte) becomes frozen, bring  
battery.into.a.warm.area.to.allow.battery.  
to.thaw.before.you.begin.charging.  
•. Never.use.charger.for.charging.dry.  
cell.batteries.that.are.commonly.used.  
with.home.appliances.like.radios,.ste-  
reos,.remote.controls,.etc..These.bat-  
teries.may.burst.and.cause.personal.  
injury.  
Never.allow.battery.acid.to.drip.on.  
charger when reading specific gravity or  
filling battery.  
•. Do.not.disassemble.charger..Take.it.  
to a qualified service professional if  
service.or.repair.is.required..Incorrect.  
assembly may result in fire or electri-  
cal.shock.  
Never.set.a.battery.on.top.of.charger.  
Never.place.charger.directly.above.  
battery.being.charged..The.gases.from.  
the.battery.will.corrode.and.damage.the.  
charger.  
•. To.reduce.risk.of.electrical.shock,.  
unplug.the.charger.from.the.110V.AC.  
electrical.wall.outlet.before.attempting.  
any.maintenance.or.cleaning.  
Never.touch.the.battery.clamps.together.  
when.the.charger.is.on..You.could.cause.  
a.spark.  
•. Always.charge.battery.in.a.well-venti-  
lated.area.  
3
Never.operate.charger.if.it.has.received.  
a.hard.blow,.been.dropped,.or.otherwise.  
damaged. Take it to a qualified profes-  
sional.for.inspection.and.repair.  
Do not.operate.the.charger.if.it.has.a.  
damaged.power.cord.or.plug..Have.the.  
cord.replaced.  
Connect.and.disconnect.DC.clamps.  
only.after.removing.charger.AC.power.  
cord.from.the.wall.outlet..Do.not.permit.  
clamps.to.touch.each.other.  
Be sure.to.position.the.charger.power.  
cord.to.prevent.it.from.being.stepped.on,.  
tripped.over,.or.damaged.  
Never.pull.out.the.plug.by.the.cord.when.  
unplugging.the.charger..Pulling.on.the.  
cord.may.cause.damage.to.the.cord.or.  
the.plug.  
PERSONAL SAFETy PRECAUTIONS  
•. Wear complete eye and clothing  
protection.when.working.with.lead-  
acid.batteries.  
working.with.a.lead-acid.battery..A.  
battery.can.produce.a.short.circuit.  
current high enough to weld a ring (or  
the like) to metal, causing a severe  
burn.  
•. Make sure.that.someone.is.within.  
range.of.your.voice.to.come.to.your.  
aid.if.needed.while.you.work.with.or.  
are.near.a.lead-acid.battery.  
•. Take care.not.to.drop.any.metal.tool.  
or.metal.object.onto.the.battery..This.  
may.result.in.a.spark.or.short.circuit.  
across.the.battery.or.another.electri-  
cal.device.that.may.cause.an.explo-  
sion.  
•. have plenty of fresh water and  
soap.nearby.for.use.in.case.battery.  
acid.contacts.your.eyes,.skin,.or.cloth-  
ing..If.this.happens,.wash.immediately.  
with.soap.and.water..Then.get.medical.  
attention.  
•. Always.operate.the.battery.charger.in.  
an.open,.well-ventilated.area.  
•. Avoid touching your eyes.while.  
working.with.a.battery..Wear.safety.  
glasses. Acid particles (corrosion)  
may.get.into.your.eyes..If.this.occurs,.  
flush eyes immediately with running  
cold.water.for.at.least.15.minutes..  
Then.immediately.get.medical.atten-  
tion.  
•. Never.smoke.or.allow.a.spark.or.  
flame in the vicinity of the battery or  
engine..Batteries.generate.explosive.  
gases.  
•. Neutralize.any.acid.spills.thoroughly.  
with.baking.soda.before.attempting.to.  
clean.up.  
•. If necessary.to.remove.battery.from.  
vehicle.to.charge,.always.remove.  
grounded.terminal.from.the.battery.  
first. Make sure all accessories in the  
vehicle.are.off,.so.as.not.to.cause.an.  
arc.  
•. Use.the.charger.for.charging.a.lead-  
acid.battery.only..It.is.not.intended.to.  
supply.power.to.a.low-voltage.electri-  
cal.system.other.than.in.an.automo-  
tive.application..Do.not.use.battery.  
charger.for.charging.dry.cell.batteries.  
that.are.commonly.used.with.home.  
appliances..These.batteries.may.burst.  
and.cause.injury.to.persons.or.dam-  
age.to.property.  
•. WARNINg:.Handling.the.cord.on.this.  
product.or.cords.associated.with.ac-  
cessories.sold.with.this.product,.may.  
expose.you.to.lead,.a.chemical.known.  
to.the.State.of.California.to.cause.  
cancer.and.birth.defects.or.other.  
reproductive.harm..Wash hands after  
handling.  
•. Remove all personal metal items.  
from.your.body.such.as.rings,.brace-  
lets,.necklaces.and.watches,.while.  
4
BEFORE USINg yOUR BATTERy ChARgER  
It.is.important.to.understand.the.charger’s.requirements..This.section.explains.the.  
charger’s.electrical.requirements.and.how.to.prepare.a.battery.for.charging.  
PLUggINg IT IN  
PERMANENT RINg CONNECTORS  
The.ring.connectors.permanently.  
attach.to.the.battery.providing.easy.  
access.to.quickly.charge.your.battery..  
This.application.is.appropriate.for.  
motorcycles,.lawn.tractors,.ATVs.and.  
snowmobiles..To.permanently.attach.  
to.a.battery,.loosen.and.remove.each.  
nut.from.bolts.at.battery.terminal..  
Connect.the.red.POSITIVE.ring.con-  
nector.ring.to.the.POSITIVE.battery.  
terminal..Connect.the.black.NEGA-  
TIVE.connector.ring.to.the.NEGATIVE.  
battery.terminal..Replace.and.tighten.  
the.nuts.to.secure..Take.care.to.keep.  
both.wires.and.plug.away.from.metal.  
and.the.engine.hood..Plug.the.power.  
cord.into.a.3-prong.grounded.110V.  
AC.electrical.wall.outlet.  
Your.charger.requires.a.120V.AC.electri-  
cal.outlet.installed.according.to.all.local.  
codes.and.ordinances.  
USINg AN EXTENSION CORD  
The.use.of.an.extension.cord.is.not.  
recommended..If.you.must.use.an.ex-  
tension.cord,.please.make.sure.that.you.  
follow.these.guidelines:.  
•. Make.sure.that.pins.on.plug.of.exten-  
sion.cord.are.the.same.number,.size,.  
and.shape.as.those.of.plug.on.charger..  
•. Check.that.the.extension.cord.is.  
properly.wired.and.in.good.electrical.  
condition.  
•. Make.sure.that.the.wire.size.is.large.  
enough.for.its.length.and.for.the.AC.  
ampere rating, as specified in the  
chart.below.  
12v ACCESSORy PLUg  
Charge.or.maintain.your.battery.with-  
out.lifting.the.hood..  
MINIMUM RECOMMENDED EXTENSION CORD  
1.. Connect. the. end. of. the. 12V.  
accessory.plug.to.the.matching.end.  
of. the. charger. power. cord.. Make.  
sure.connection.is.tight.  
Length of Cord, in Feet  
AWg* Size of Cord  
25. 50. 100. 150  
18 18 16. 14  
*AWG=American Wire Gauge  
2.. Insert.the.12V.accessory.plug.into.  
vERSATILE QUICK-hARNESS  
Snap.any.of.the.three.connectors.into.  
place.in.seconds:  
the.12V.accessory.outlet.  
3.. R o u t e . t h e.  
power. cord.  
from. charger.  
through. the.  
vehicle’s.open.  
window.  
50 AMP BATTERy CLAMPS  
Connect.the.end.of.the.charger.  
power.cord.and.the.end.of.the.50.Amp.  
Battery.clamps.together..Follow.the.  
Operating.Instructions.to.connect.the.  
output.clamps.to.the.battery..After.a.  
solid.electrical.connection.is.made.to.  
the.battery,.plug.the.power.cord.into.a.  
3-prong.grounded.110V.AC.electrical.  
wall.outlet.  
4.. Plug. into. an.  
110V.AC.electrical.wall.outlet..Make.  
sure.to.place.charger.on.a.dry,.non-  
flammable. surface,. like. metal. or.  
concrete..  
5
USINg yOUR BATTERy ChARgER  
The.charger.does.not.have.an.ON/OFF.switch..The.On.and.Off.commands.are.con-  
trolled.by.plugging.the.71219.into.a.110V.AC.electrical.wall.outlet.only.after.battery.  
connections.have.been.made.  
Maintain.Mode:.When.the.Charged.  
(green) LED is lit, the charger has  
started.Maintain.Mode..This.mode.of.  
operation.is.also.known.as.Float-Mode.  
Monitoring..In.this.mode,.the.charger.  
keeps.the.battery.fully.charged.by.deliv-  
ering.a.small.current,.when.necessary..  
The.voltage.is.maintained.at.a.level.  
determined.by.the.6.or.12.volt.battery.  
selected...  
AMP/vOLT SELECTOR SWITCh  
2A, 12v  
AMP/vOLT  
SELECTOR  
4A, 6v  
LED Indicators  
Charging Charged/ Check.Battery*  
*Indicates.an.overload.condition.caused.  
by.shorting.of.the.battery.clamps,.  
reverse.polarity.hookup.connection.to.a.  
battery,.or.charging.a.problem.battery..  
Maintain.  
Mode  
Yellow  
Green  
Red  
PREPARINg yOUR BATTERy TO BE ChARgED  
It.is.important.that.you.read.and.follow.these.guidelines.while.you.are.preparing.to.  
charge.the.battery.  
•. Make.sure.that.you.have.a.6.or.12.volt.  
lead-acid.battery..Determine.voltage.of.  
battery.by.referring.to.vehicle.owner’s.  
manual.. Charge. battery. initially. at.  
charger’s.lowest.rate.  
•. Be.sure.that.the.area.around.the.battery.  
is.well.ventilated.while.it.is.being.charged..  
Gases.emitted.from.the.battery.can.be.  
forcefully.blown.away.by.using.a.piece.of.  
cardboard.or.other.nonmetallic.material.  
as.a.fan.  
•. Clean.the.battery.terminals..Be.careful.to.  
keep.corrosion.from.getting.in.or.around.  
your.eyes.or.on.your.hands.  
•. If.it.is.necessary.to.remove.the.battery.  
from. the. vehicle. to. charge. it,. always.  
remove.the.grounded.terminal.from.the.  
battery first. Turn off all vehicle acces-  
sories.to.avoid.sparks.from.occurring.  
•. Wear. safety. glasses.. See. additional.  
“Personal. Safety. Precautions”. on.  
page.4.  
•. For.batteries.with.removable.vent.caps,.if.  
required,.add.distilled.water.to.each.cell.  
until.the.battery.acid.reaches.the.level.  
recommended.by.the.manufacturer..This.  
will.help.purge.excessive.gases.from.the.  
cells.Becarefulnottooverfill.Ifyouhave  
a. sealed. battery. with. non-removable.  
vent.caps,.no.action.is.necessary.  
DANgER.-.Never.alter.the.AC.plug.pro-  
vided.Ifitwillnotttheoutlet,haveaproper  
outlet installed by a qualified electrician.  
Improper.connection.can.result.in.the.risk.  
of.electrical.shock.  
WARNINg. -. Connect. and. disconnect.  
the. battery. clamps. only. when. the. AC.  
power. cord. is. disconnected. or. arcing.  
may.result.  
•. Take. time. to. read. all. of. the. battery.  
manufacturer’s specific precautions,  
such.as.removing.or.not.removing.vent.  
caps.while.charging,.and.recommended.  
rates.of.charge.  
•. NOTE: A marine (boat) battery installed  
in.a.boat.must.be.removed.and.charged.  
on.shore.  
6
OPERATINg INSTRUCTIONS  
IMPORTANT: Follow.all.safety.instructions.and.precautions.when.charging.your.bat-  
tery..Wear.complete.eye.protection.and.clothing.protection..Charge.your.battery.in.a.  
well-ventilated.area.  
ChARgINg BATTERy IN ThE  
vEhICLE:  
twist.the.clamp.back.and.forth.to.be.  
sure.a.solid.electrical.connection.is.  
made. Then connect the red (POSI-  
TIVE) output clamp to a heavy, un-  
painted.metal.part.of.the.chassis.or.  
engine.block,.away.from.the.battery..  
DO.NOT.connect.clamp.to.positive.  
battery.post,.carburetor,.fuel.line.or.  
sheet.metal.part.  
1.. Avoid.personal.injury.by.keeping.  
clear.of.fan.blades,.belts,.pulleys.  
and.other.engine.parts.  
2.. Avoid.damaging.the.charger.by.  
keeping.the.power.cord.and.output.  
cords.away.from.the.hood,.door.or.  
moving.engine.parts.  
6.. Select.the.desired.charge.rate.and.  
3.. Note.the.polarity.of.the.battery.posts.  
by checking the identification marks  
on the battery: POSITIVE (POS, P  
or +) and NEGATIVE (NEG, N or -).  
The.positive.post.is.usually.larger.  
than.the.negative.post..  
battery.type:.2A,.12V.or.4A,.6V.  
7.. Plug.power.cord.into.an.110V.AC.  
electrical.wall.outlet..  
8. The CHARGING (yellow) LED  
should.light.and.the.charging.  
process.should.start..If.the.CHECK.  
(red) LED is on, check for correct  
cable.connections..Also,.the.red.light.  
could.mean.the.battery.is.trying.to.  
draw.more.current.than.the.charger.  
is.rated.for.  
4.. Identify.which.battery.post.is.ground-  
ed.or.connected.to.the.chassis..THIS.  
IS.NORMALLY.THE.NEGATIVE.  
POST.  
9.. The.charger.stops.charging.auto-  
matically.after.the.battery.is.fully.  
charged..Charge.completion.is.in-  
dicated by CHARGED (green) LED  
and.the.charger.has.automatically.  
switches to float mode charging and  
switched.to.the.Maintain.Mode.of.  
operation.  
NEgATIvE gROUNDED SySTEM  
5. Connecting to a negative-ground-  
ed system: Connect the red (POSI-  
TIVE) output clamp to the POSITIVE  
post.of.the.battery..Rock.and.twist.  
the.clamp.back.and.forth.to.be.sure.  
a.solid.electrical.connection.is.made..  
Then connect the black (NEGATIVE)  
output.clamp.to.a.heavy,.unpainted.  
metal.part.of.the.chassis.or.engine.  
block, away from the battery (see fig-  
ure above). DO NOT connect clamp  
to.negative.battery.post,.carburetor,.  
fuel.line.or.sheet.metal.part.  
.
NOTE:.As.the.battery.nears.the.full.  
charge.state,.both.the.yellow.and.  
green.LEDs.may.light..The.yellow.  
LED.will.fade.out.as.the.green.LED.  
gets.brighter..  
10..To.disconnect.the.charger,.unplug.  
the.power.cord.from.the.110V.AC.  
electrical.wall.outlet.before.attempt-  
ing.to.disconnect.the.output.clamps..  
Then,.standing.away.from.the.bat-  
tery,.remove.the.output.clamp.from.  
the.chassis.or.engine.block..Finally,.  
remove.the.output.clamp.from.the.  
battery.post.  
.
Connecting to a positive-grounded  
system: Connect the black (NEGA-  
TIVE) output clamp to the NEGA-  
TIVE.post.of.the.battery..Rock.and.  
11..Clean.and.store.the.charger.in.a.dry.  
location.  
7
ChARgINg BATTERy REMOvED  
FROM ThE vEhICLE:  
4.. Position.yourself.as.far.away.from.  
the.battery.as.possible,.and.then.  
connect the black (NEGATIVE)  
output.clamp.to.the.free.end.of.the.  
cable.  
POSITIvE  
NEgATIvE  
hARgER  
BAT
5.. Select.the.desired.charge.rate.and.  
battery.type:.2A,.12V.or.4A,.6V.  
POWER  
CORD  
6.. Plug.the.power.cord.into.an.AC.110V.  
electrical.wall.outlet..  
7.. Press.the.appropriate.control.buttons.  
to.select.the.desired.charge.rate.  
and.battery.type..The.CHARGING.  
(yellow) LED should light and the  
charging.process.should.start..If.the.  
CHECK (red) LED is on, check for  
correct.cable.connections.  
TO  
gROUNDED  
POWER  
OUTLET  
1.. Note.the.polarity.of.the.battery.posts.  
by checking the identification marks  
on the battery: POSITIVE (POS, P  
or +) and NEGATIVE (NEG, N or -).  
The.positive.post.is.usually.larger.  
than.the.negative.post.  
8.. To.disconnect.the.charger,.unplug.  
its.power.cord.before.attempting.  
to.disconnect.the.charger.clamps..  
Then,.standing.away.from.the.bat-  
tery,.remove.the.output.clamp.from.  
the.NEGATIVE.battery.post..Finally,.  
remove.the.output.clamp.from.the.  
POSITIVE.battery.post.  
2.. Attach.at.least.a.24-inch-long,.6-  
gauge (AWG), insulated battery ca-  
ble to NEGATIVE (NEG, N or -) bat-  
tery.post..Rock.and.twist.the.clamp.  
back.and.forth.to.be.sure.a.solid.  
electrical.connection.is.made.  
9.. Clean.and.store.the.charger.in.a.dry.  
location.  
3. Connect the red (POSITIVE) output  
clamp.to.the.POSITIVE.battery.post..  
Rock.and.twist.the.clamp.back.and.  
forth.to.be.sure.a.solid.electrical.con-  
nection.is.made.  
IMPORTANT:.Follow.all.safety.instruc-  
tions.and.precautions.when.charging.  
your.battery..Wear.complete.eye.protec-  
tion.and.clothing.protection..Charge.your.  
battery.in.a.well-ventilated.area.  
8
BATTERy PERCENT AND ChARgE TIME  
This.charger.adjusts.the.charging.time.in.order.to.charge.the.battery.completely,.ef-  
ficiently and safely.  
This.battery.charger.has.a.rated.output.of.2.and.4.ampere..This.output.will.vary.with.  
the.age.and.condition.of.the.battery.being.charged..If.battery.has.only.been.slightly.  
discharged,.it.can.be.charged.in.less.than.a.few.hours..The.same.battery.will.take.  
longer.to.charge.if.it.is.very.weak.  
ChARgINg TIMES  
Battery Condition  
2 Amp, 12 volt Battery  
50% Discharged  
100% Discharged  
Ampere.Hour.Battery.Capacity  
Approximate.Average.Charge.Time.In.Hours  
10  
12  
20  
3.2  
4.0  
6.4  
6.2  
7.5  
12.4  
Battery Condition  
4 Amp, 6 volt Battery  
50% Discharged  
100% Discharged  
Ampere.Hour.Battery.Capacity  
Approximate.Average.Charge.Time.In.Hours  
10  
12  
20  
1.6  
2.0  
3.2  
3.2  
4.0  
6.4  
MAINTENANCE AND CARE  
A.minimal.amount.of.care.can.keep.your.battery.charger.working.properly.for.years.  
1. Clean the clamps each time you are finished charging. Avoid skin contact with bat-  
tery.acid...See.“Personal.Safety.Precautions”,.page.4.  
2.. Coil.the.input.and.output.cords.neatly.when.storing.the.charger..This.will.help.pre-  
vent.accidental.damage.to.the.cords.and.charger..Avoid.skin.contact.with.battery.  
acid..See.“Personal.Safety.Precautions”,.page.4.  
3. Occasional cleaning of the case of the charger with a soft cloth will keep the finish  
shiny.and.help.prevent.corrosion.  
4.. Store.the.battery.charger.in.a.clean.and.dry.location.  
9
NOTES  
10  
NOTES  
11  

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