MITSUBISHI
ENGINE
4D68 (E-W)
WORKSHOP MANUAL
FOREWORD
This Workshop Manual contains procedures for
removal, disassembly, inspection, adjustment,
reassembly and installation, etc. for service
mechanics.
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11A
All information, illustrations and product
descriptions contained in this manual are current
as at the time of publication. We, however, reserve
the right to make changes at any time without
prior notice or obligation.
FILING INSTRUCTION
Please keep these manual pages in the binder
No. BN890001.
File these pages according to the signs
“Added”, “Revised” and “Deleted” on the “List
of effective pages” which are interpreted
below.
Added:
File the pages with this sign additionally in
your manual.
Revised, Deleted:
Replace the existing pages with the
corresponding pages with this sign.
Missing sheets will be supplied upon request.
Pub. No. PWEE9609
E Mitsubishi Motors Corporation Dec. 1996
INTRODUCTION
Indicates the
group title.
Indicates the
section title.
Indicates the
group number.
Indicates the
section num-
ber.
Indicates the
page number.
4G68 ENGINE (E-W) - Water Pump, Thermostat, Hose and Pipes
11A-7-1
7. WATER PUMP, THERMOSTAT, HOSE AND PIPES
REMOVAL AND INSTALLATION
16 Nm
1
2
Denotes non-reusable part.
17
3
4
18
22 Nm
8
9
Nm
45 Nm
Denotes tightening
torque.
23 Nm
5
19
7
20
23 Nm
11 Nm
16
12 Nm
10
6
22
12 Nm
15
14
21
9
35 Nm
11
This number corresponds to
the number appearing in
“Removal steps”,
“Disassembly steps”,
“Installation steps” or
“Reassembly steps”.
19 Nm
12
13
13 Nm
Removal steps
1. Eyebolt
12. Water pump
2. Gasket
13. Water pump gasket
3. Oil pipe
"DA 14. O-ring
4. Gasket
"DA 15. Water inlet pipe
"DA 16. O-ring
5. Eyebolt
6. Gasket
17. Vacuum pump
7. Oil return pipe
8. Oil return hose
18. O-ring
19. Water inlet fitting
"CA 20. Thermostat
"BA 21. Water outlet fitting
"AA 22. Thermostat housing
9. Engine coolant temperature sensor
"FA 10. Engine coolant temperature gauge
Operating procedures, cau-
tions, etc. on removal, installa-
tion, disassembly and reas-
sembly are described.
unit
"EA 11. Cover
INSTALLATION SERVICE POINTS
"AA THERMOSTAT HOUSING INSTALLATION
(1) Apply a 3 mm bead of form-in-place gasket (FIPG) to
the mounting surface.
Specified sealant:
Mitsubishi Genuine Part No. MD970389 or
equivalent.
E
Mitsubishi Motors Corporation
Dec. 1996
PWEE9609
Publication number-Revision code
Issue date
Dec. 1996
PWEE9609
E Mitsubishi Motors Corporation
NOTES
Dec. 1996
PWEE9609
E Mitsubishi Motors Corporation
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