MAKITA PW5001C User Manual

Stone Polisher  
MODEL PW5001C  
004727  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
3
24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
SERVICE  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
could result in a risk of injury.  
USE PROPER EXTENSION CORD: Use only three-wire extension cords that have  
three-prong grounding-type plugs and three-pole receptacles that accept the tool's  
plug. Make sure your extension cord is in good condition. Replace or repair damaged  
or worn cord immediately. When using an extension cord, be sure to use one heavy  
enough to carry the current your product will draw. An undersized cord will cause a  
drop in line voltage resulting in loss of power and overheating. Table 1 shows the cor-  
rect size to use depending on cord length and nameplate ampere rating. If in doubt,  
use the next heavier gage. The smaller the gage number, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
GROUNDING INSTRUCTIONS:  
This tool should be grounded while in use to protect the operator from electric shock.  
The tool is equipped with a three-conductor cord and three-prong grounding type  
plug to fit the proper grounding type receptacle. The green (or green and yellow) con-  
ductor in the cord is the grounding wire. Never connect the green (or green and yel-  
low) wire to a live terminal. Your unit is for use on 120 volts and has a plug that looks  
like Fig. “A”.  
Cover of Grounded  
Grounding  
Blade  
Outlet Box  
Fig. A  
4
SPECIFIC SAFETY RULES  
USB083-1  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to stone polisher safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Accessories must be rated for at least the  
speed recommended on the tool warning  
label. Wheels and other accessories running  
over rated speed can fly apart and cause  
injury.  
11. Check that the workpiece is properly sup-  
ported.  
12. Pay attention that the wheel continues to  
rotate after the tool is switched off.  
13. For additional protection against electric  
shock, be sure to WEAR RUBBER  
GLOVES AND RUBBER BOOTS during  
operation.  
2. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a livewire will  
make exposed metal parts of the tool live”  
and shock the operator.  
14. When using the water feed, be careful not  
to let water get into the motor. If water  
runs into the motor, an electric shock haz-  
ard may result.  
3. Always use safety glasses or goggles.  
Ordinary eye or sun glasses are NOT  
safety glasses.  
15. Some material contains chemicals which  
may be toxic. Take caution to prevent dust  
inhalation and skin contact. Follow mate-  
rial supplier safety data.  
4. Check the backing pad carefully for  
cracks, damage or deformity before oper-  
ation. Replace cracked, damaged or  
deformed pad immediately.  
16. If the plug or receptacle does get wet, DO  
NOT unplug the cord. Disconnect the fuse  
or circuit breaker that supplies power to  
the tool. Then unplug and examine for  
presence of water in the receptacle.  
5. NEVER use tool with wood cutting blades  
or other sawblades. Such blades when  
used on a stone polisher frequently kick  
and cause loss of control leading to per-  
sonal injury.  
17. WARNING: To reduce the risk of electro-  
cution when using an extension cord,  
keep ALL connections dry and off the  
ground.  
6. Hold the tool firmly.  
7. Keep hands away from rotating parts.  
8. Make sure the abrasive disc is not con-  
tacting the workpiece before the switch is  
turned on.  
18. Ground Fault Circuit Interrupter (GFCI)  
protection should be provided on the cir-  
cuit(s) or outlet(s) to be used for the tool.  
Receptacles are available having built-in  
GFCI protection and may be used for this  
measure of safety.  
9. Do not leave the tool running. Operate the  
tool only when hand-held.  
10. Do not touch the workpiece immediately  
after operation; it may be extremely hot  
and could burn your skin.  
5
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD101-2  
The followings show the symbols used for tool.  
V .......................volts  
................alternating current  
....................no load speed  
A .......................amperes  
n
˚
Hz .....................hertz  
.../min................revolutions or reciprocation per  
minute  
6
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
004728  
Ground Fault Circuit Interrupter  
Connect the tool to a power supply and test the Ground Fault  
Circuit Interrupter (GFCI) before using the tool. Push the  
RESET (R) button and confirm that the pilot lamp lights.  
Push the TEST (T) button and confirm that the pilot lamp  
goes out. Push the RESET (R) button again to use the tool.  
1
2
3
WARNING:  
1. Pilot lamp  
Do not use the tool if the pilot lamp does not go out when  
the TEST (T) button is pushed.  
2. RESET(R)Button  
3. TEST(T)Button  
004729  
Shaft lock  
CAUTION:  
1
Never actuate the shaft lock when the spindle is moving.  
The tool may be damaged.  
Press the shaft lock to prevent spindle rotation when install-  
ing or removing accessories.  
1. Shaft lock  
004730  
Switch action  
CAUTION:  
Before plugging in the tool, always check to see that the  
slide switch actuates properly and returns to the “OFF”  
position when the rear of the slide switch is depressed.  
1
Switch can be locked in “ON” position for ease of  
operator comfort during extended use. Apply caution  
when locking tool in “ON” position and maintain firm  
grasp on tool.  
1. Slide switch  
To start the tool, slide the slide switch toward the “I (ON)”  
position. For continuous operation, press the front of the  
slide switch to lock it.  
To stop the tool, press the rear of the slide switch, then slide  
it toward the “O (OFF)” position.  
7
004731  
Speed adjusting dial  
The rotating speed can be changed by turning the speed  
adjusting dial to a given number setting from 1 to 5.  
Higher speed is obtained when the dial is turned in the direc-  
tion of number 5. And lower speed is obtained when it is  
turned in the direction of number 1.  
1
Refer to the below table for the relationship between the  
number settings on the dial and the approximate rotating  
1. Speed adjusting dial  
speed.  
C00098  
Number  
RPM(/min)  
2,000  
1
2
3
4
5
2,500  
3,000  
3,500  
4,000  
CAUTION:  
If the tool is operated continuously at low speeds for a  
long time, the motor will get overloaded and heated up.  
The speed adjusting dial can be turned only as far as 5  
and back to 1. Do not force it past 5 or 1, or the speed  
adjusting function may no longer work.  
Electronic function  
Constant speed control  
Possible to get fine finish, because the rotating speed is kept  
constant even under the loaded condition.  
Additionaly, when the load on the tool exceeds admissible  
levels, power to the motor is reduced to protect the motor  
from overheating. When the load returns to admisible levels,  
the tool will operate as normal.  
Soft start feature  
Soft start because of suppressed starting shock.  
8
004732  
Opening or closing of water lever  
To keep the lever on the tool for water flow open, turn it to the  
position A where the water passage will be ready. Return it to  
the position B to close.  
3
B
2
A
1
1. Lever  
2. Open  
3. Close  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
004733  
Installing side grip (handle)  
CAUTION:  
Always be sure that the side grip is installed securely  
before operation.  
Screw the side grip securely on the position of the tool as  
shown in the figure.  
004734  
Installing or removing abrasive disc  
1
Remove all dirt or foreign matter from the pad.  
Screw the pad onto the spindle with pressing the shaft lock.  
Attach the disc to the pad so carefully that the edges of disc  
and pad overlap each other without protruding.  
2
3
1. Abrasive disc  
2. Pad  
3. Spindle  
004735  
To remove the abrasive disc, pull off its edge from the pad.  
9
Hose connector assembly  
Use the hose connector assembly to connect to water  
source. It consists of the following parts.  
C00099  
Part name  
Hose Connecter  
Connecter  
Hose  
Description  
1/2pipe thread  
1/2mail pipe thread  
5/8in inner diameter × 25in length  
004736  
Assemble the above parts hand tight as follows.  
1
2
1. Attach the hose connector to the outlet of water cock.  
3
2. Tighten the connector firmly to the hose. Insert the con-  
nector to the hose connector as far as it will go.  
4
3. Tighten the hose connector to the end of the hose.  
4. Fit the hose connector to the port on the tool.  
2
1. Water cock  
2. Hose connector  
3. Connector  
4. Hose  
Polishing operation  
WARNING:  
OPERATION  
To reduce the risk of electric shock, check the tool's  
water supply system to ensure there is no damage to the  
seals (Orings) or hoses. A damaged water supply  
system may result in abnormal water flow to the tool  
which could be dangerous.  
CAUTION:  
Always wear safety goggles or a face shield during  
operation.  
Never switch on the tool when it is in contact with the  
workpiece, it may cause an injury to operator.  
Never run the tool without the abrasive disc. You may  
seriously damage the pad.  
10  
004737  
Make sure that the cock is closed. Connect the hose to the  
tool. Make sure that water comes out when the water lever is  
opened.  
Hold the tool firmly. Turn the tool on and then apply the abra-  
sive disc to the workpiece.  
Apply slight pressure only. Excessive pressure will result in  
poor performance and premature wear to abrasive disc.  
MAINTENANCE  
004738  
CAUTION:  
1
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
The tool and its air vents have to be kept clean. Regularly  
clean the tools air vents or whenever the vents start to  
become obstructed.  
2
1. Exhaust vent  
2. Inhalation vent  
To maintain product SAFETY and RELIABILITY, repairs, car-  
bon brush inspection and replacement, any other mainte-  
nance or adjustment should be performed by Makita  
Authorized or Factory Service Centers, always using Makita  
replacement parts.  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Abrasive discs  
Side grip  
11  
Memo  
12  
Stamp  
Timbre  
Makita Canada Inc.  
1950 Forbes Street,  
Whitby, Ontario  
L1N 7B7  
Fold  
Your answers to the following questions are appreciated.  
1.This product was purchased from?  
3. How did you first learn of Makita Power Tools?  
Hardware/lumber Store  
Tool Distributor  
Industrial Supply  
Other (  
Magazine/Newspaper  
From dealer  
Catalog  
Other (  
)
)
Store display  
2. Use of the product is intended for?  
4. Most favored points are?  
Construction trade  
Home maintenance  
Other (  
Design  
Makita Brand  
Power  
Industrial maintenance  
)
Features  
Size  
Other (  
)
Price  
5. Any comments?  
Certificate of Warranty  
Mail to Makita  
Date Purchased  
Model No.  
Serial No.  
Month  
Day  
Year 20  
Male Female  
Single  
Married  
Initial Last Name  
Street Address  
City  
Province  
Postal Code  
Under 19  
20-29  
30-39  
40-49  
Over 50  
AGE:  
Occupation:  
Dealer's Name & Address:  
Paste  
Paste  
Paste  
Paste  
Paste  
Paste  
Paste  
Paste  
Factory Service Centres  
Head Office:  
1950 Forbes St., Whitby, Ontario, L1N 7B7  
(905) 571 - 2200 1-800-263-3734  
Regional Office:  
11771 Hammersmith Way, Richmond  
B.C. V7A 5H6  
(604) 272 - 3104 1-800-663-0909  
Regional Office:  
6389 boul. Couture, St. Leonard, Quebec  
(Montreal)  
H1P 3J5  
(514) 323 - 1223 1-800-361-7049  
(902) 468 - 7064 1-888-625-4821  
Dartmouth:  
202 Brownlow Avenue  
Dartmouth, N.S., B3B 1T5  
Ville St. Laurent:  
(Montreal)  
1140 Rue Bégin, Ville St. Laurent, Quebec  
H4R 1X1  
(514) 745 - 5025 1-888-745-5025  
Les Saules:  
(Quebec)  
1200 St. Jean Baptiste, Unit 106, Les Saules,  
Quebec, G2E 5E8  
(418) 871 - 5720 1-800-663-5757  
Nepean:  
(Ottawa)  
210 Colonnade Road, Unit 11, Nepean,  
Ontario, K2E 7M1  
(613) 224 - 5022 1-888-560-2214  
Whitby:  
1950 Forbes St., Whitby, Ontario, L1N 7B7  
(905) 571 - 2200 1-800-263-3734  
London:  
317 Adelaide St. S., Unit 117, London,  
Ontario, N5Z 3L3  
(519) 686 - 3115 1-800-571-0899  
Mississauga:  
Calgary:  
6350 Tomken Rd., Unit 8, Mississauga,  
Ontario, L5T 1Y3  
(905) 670 - 7255 1-888-221-9811  
#8-6115 Fourth St. S.E., Calgary  
Alberta, T2H 2H9  
(403) 243 - 3995 1-800-267-0445  
Edmonton:  
Richmond:  
Coquitlam:  
Winnipeg:  
Saskatoon:  
11614-149 Street, Edmonton, Alberta,  
T5M 3R3  
(780) 455 - 6644 1-888-455-6644  
11771 Hammersmith Way, Richmond, B.C.,  
V7A 5H6  
(604) 272 - 3104 1-800-663-0909  
2131 Hartley Ave., #103  
Coquitlam, B.C. V3K 2Z3  
(604) 525 - 7434 1-800-266-7738  
1670 St. James Street, Winnipeg, Manitoba,  
R3H 0L3  
(204) 694 - 0402 1-800-550-5073  
206A-2750 Faithful Avenue Saskatoon,  
Saskatchewan, S7K 6M6  
(306) 931 - 0111 1-888-931-0111  
For the authorized service centre nearest you please refer to the local yellow pages directory under toolsor con-  
tact our customer service department (Tel) 1-800-263-3734  
CUSTOMER RECORD  
When you need service...  
DATE  
Explain the problem in a letter  
PURCHASED:  
Enclose the letter with the tool  
DEALERS NAME  
Package carefully and send prepaid  
& ADDRESS:  
to the nearest Makita factory or  
authorized service centre  
MODEL NO.:  
SERIAL NO.:  
15  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from  
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during  
this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centres.  
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)  
without charge.  
This Warranty does not apply:  
where normal maintenance is required,  
repairs have been made or attempted by others,  
the tool has been abused, misused or improperly maintained,  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM  
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS  
WARRANTY.  
The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent  
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS WARRANTY.  
This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away  
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in  
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi 446-8502 Japan  
884519A233  

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