D105, D110, D125, D130,
D140, D155, D160 and D170
John Deere Tractors
OPERATOR'S MANUAL
John Deere Tractors
D100 Series
OMGX25410 ISSUE H4 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
John Deere Power Products
North American Edition
Printed in U.S.A.
Contents
Contents
Product Identification
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Labels—Text . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Labels—No Text . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Machine Cleanout . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Service Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 33
Service Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Service Transmission. . . . . . . . . . . . . . . . . . . . . . . 39
Service Mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Service Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . 45
Service Miscellaneous . . . . . . . . . . . . . . . . . . . . . . 47
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Getting Quality Service. . . . . . . . . . . . . . . . . . . . . . 56
Service Record . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Slope Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Record Identification Numbers
Lawn Tractors
D105, D110, D125, D130, D140, D155, D160, D170
PIN (F600001 -) - 49 State, Australia, Canada
PIN (F100001 -) - California
PIN (F300001) - Mexico, ROW
If you need to contact an Authorized Service Center for information on
servicing, always provide the product model and identification numbers.
You will need to locate the product identification number (PIN) for the
machine and engine serial number. Record the information in the
spaces provided below.
DATE OF PURCHASE:
_________________________________________
DEALER NAME:
_________________________________________
DEALER PHONE:
_________________________________________
PRODUCT IDENTIFICATION NUMBER:
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
ENGINE SERIAL NUMBER:
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
Machine Product Identification Number Location
Original Instructions. All information, illustrations and specifications in this
manual are based on the latest information available at the time of
publication.
GXAL41941—UN—04MAR13
Located on left side of frame
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2014
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION © Manual
Previous Editions
Copyright © 2009, 2010, 2011, 2013
3
Product Identification
Engine Serial Number Location
GXAL41942—UN—04MAR13
Single cylinder engines
GXAL41943—UN—04MAR13
V-Twin engines
Register Your Product and Warranty Online
To register your product through the Internet, simply go to www.
JohnDeereWarrantyRegistration.com. Completing the information,
either online or with the product warranty card, will ensure the customer
that their product receives all post sales service and important product
information.
4
Safety Labels—Text
Safety Labels—Text
Safety Label Location (Text)
PY20028—UN—18FEB14
A — WARNING GX22477
B — DANGER M89504
C — DANGER GX22477
D — DANGER M118610
E — CAUTION M165279
F — WARNING GX23479
5
Safety Labels—Text
•
Do not operate mower without discharge chute or entire grass
catcher in place.
Understanding The Machine Safety Labels
DANGER
MXAL42363—UN—22MAY13
The machine safety labels shown in this section are placed in important
areas on your machine to draw attention to potential safety hazards.
GXAL41949—UN—04MAR13
On your machine safety labels, the words DANGER, WARNING, and
CAUTION are used with this safety-alert symbol. DANGER identifies
the most serious hazards.
ROTATING BLADES CUT OFF ARMS AND LEGS
•
•
•
•
Do not mow when children or others are around.
Do not mow in reverse.
The operator’s manual also explains any potential safety hazards
whenever necessary in special safety messages that are identified with
the word, CAUTION, and the safety-alert symbol.
Look down and behind before and while backing.
Never carry children even with blades off.
Replace missing or damaged safety labels. Use this operator’s manual
for correct safety label placement.
WARNING
There can be more safety information contained on parts and
components sourced from suppliers that is not reproduced in this
operator’s manual.
French or Spanish Safety Labels and Operator’s Manual
Operator’s manuals and safety labels with content in French or Spanish
are available for this machine through authorized John Deere dealers.
See your John Deere dealer.
NOTE: Both text and no-text labels are shown. Your machine is only
equipped with one of these types of labels.
GXAL41951—UN—04MAR13
AVOID SERIOUS INJURY OR DEATH
•
•
•
•
Drive up and down slopes, not across.
Avoid sudden turns.
DANGER
If machine stops going uphill, stop blades and back down slowly.
Keep safety devices (guards, shields, and switches) in place and
working.
•
•
•
•
Remove objects that could be thrown by blades.
Read operator’s manual.
Remove objects that can be thrown by blades
When leaving machine:
- Stop engine
GXAL41947—UN—04MAR13
ROTATING BLADE
- Set park brake
- Remove key
•
Do not put hands or feet under or into mower when engine is
running.
Avoid Injury From Hot Surface
DANGER
GXAL41948—UN—04MAR13
GXAL41952—UN—04MAR13
ROTATING BLADE
WARNING
Hot surface
•
Do not put hands or feet under or into mower when engine is
running.
•
THROWN OBJECTS
Before mowing, clear area of objects that may be thrown by blade.
•
6
Safety Labels—No Text
Prevent Equipment Fires
GXAL41954—UN—04MAR13
•
•
Avoid equipment fires.
Accumulation of grass, leaves and other debris on or near hot or
moving parts can cause a fire.
•
•
Inspect machine before, during, and after use.
Shut off engine and allow machine to cool before cleaning.
Inspect and clean the entire machine and pay special attention to
these locations:
1. Muffler and exhaust system
2. Engine and engine screens
3. Top of mower deck and under shields
4. On or near transmission
Certification
Your mower has been certified for compliance with American National
Standards Institute B-71.1-2012, “Safety Specifications” for Power
Lawn Mowers, Lawn and Garden Tractors, and Lawn Tractors.
Canadian Electromagnetic Compatibility
(EMC) Compliance
This spark ignition system complies with Canadian ICES-002.
Safety Labels—No Text
7
Safety Labels—No Text
Safety Label Location (No Text)
PY20029—UN—18FEB14
A — Read Operators Manual; Keep Children Away from Mower; Avoid Injury From
Tipping - GX24842
E — Avoid Injury From Rotating Blades - M118041
F — Avoid Injury From Hot Surfaces - GX25568
B — Avoid Injury From Battery Gases and Acid - M128484
C — Avoid Injury From Getting Caught in Belt - M136436
D — Prevent Equipment Fires - GX24503
G — Avoid Injury From Rotating Blades and Thrown Objects - M148522
H — Avoid Injury From Rotating Blades and Thrown Objects - M118040
8
Safety Labels—No Text
Understanding The No-Text Machine Safety
Labels
Avoid Injury From Tipping
TCT005498—UN—11SEP12
At several important places on this machine safety signs are affixed
intended to signify potential danger. The hazard is identified by a
pictorial in a warning triangle. An adjacent pictorial provides information
how to avoid personal injury. These safety signs, their placement on the
machine and a brief explanatory text are shown in this Safety section.
MXAL42779—UN—09APR13
There can be additional safety information contained on parts and
components sourced from suppliers that is not reproduced in this
operator’s manual.
•
•
Do not drive where machine could slip, tip, or rollover.
In some configurations, do not drive or operate on a slope of more
than 10 degrees.
Read Operator’s Manual
•
Refer to the Operating on Slopes section for more information.
Avoid Injury From Thrown Objects
MXAL42776—UN—09APR13
•
•
This operator’s manual contains important information necessary for
safe machine operation.
MXAL42780—UN—09APR13
Carefully read operator’s manual before operating machine.
Observe all safety rules to avoid accidents.
•
Keep a safe distance from the machine as long as the engine is
running.
Keep Children Away from Mower
Avoid Injury From Getting Caught in Belts
MXAL42778—UN—09APR13
M136436—UN—24MAY13
•
•
•
Mower can cause dismemberment or death.
Stay a safe distance from the machine.
•
•
Stay clear of moving belts.
Make sure that children stay clear of mower at all times when the
engine is running.
Do not operate machine without shields in place.
9
Safety
Prevent Equipment Fires
Avoid Injury from Hot Surfaces
PY20032—UN—18FEB14
Warning - Hot Surfaces
Keep away from hot surfaces.
•
Safety
Operating Safely
PY19036—UN—07AUG13
Clean and inspect the entire machine.
Carefully read Operator’s Manual Machine Cleanout section for details.
Avoid Injury From Rotating Blades
GXAL42347—UN—04MAR13
This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions
could result in serious injury or death.
•
Read, understand and follow all instructions on the machine and in
manuals provided, and view safety video, before starting. Be
thoroughly familiar with the controls and the proper use of the
machine before starting.
MXAL42784—UN—09APR13
•
•
Do not put hands or feet near rotating parts or under the machine.
Keep clear of the discharge opening at all times.
•
•
Do not put hands or feet under or into mower when engine is
running.
Only allow responsible adults, who are familiar with the instructions,
to operate this machine. Local regulations may restrict the age of the
operator.
Do not operate mower without discharge chute or entire grass
catcher in place.
•
•
Clear the area of objects such as rocks, wire and toys which could
be thrown by the blades.
Avoid Injury From Battery Gases and Acid
Be sure the area is clear of bystanders before operating. Stop
machine if anyone enters the area.
•
•
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
•
•
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back
toward the operator. Stop the blades when crossing gravel surfaces.
MXT007302—UN—23MAY13
Do not operate the machine without the entire grasscatcher,
discharge guard, or other safety devices in place and working. Never
operate with the discharge deflector raised, removed, or altered,
unless using a grasscatcher.
•
•
•
•
•
•
•
Shield eyes, explosive gases can cause blindness or injury.
No sparks, flames, smoking.
Sulfuric acid can cause blindness or severe burns.
Keep out of the reach of children.
•
•
Slow down before turning.
Never leave a running machine unattended. Always turn off blades,
lock park brake, stop engine and remove key before dismounting.
Do not tip.
Keep vent caps tight and level.
•
Disengage blades when not mowing. Shut off engine and wait for all
parts to come to a complete stop before cleaning the machine,
removing the grasscatcher, or unclogging the discharge chute.
Flush eyes immediately with water. Get medical help fast.
10
Safety
•
•
Operate machine only in daylight or good artificial light.
Checking Mowing Area
Do not operate the machine while under the influence of alcohol or
drugs.
•
•
•
•
Watch for traffic when operating near or crossing roadways. Stop
blades before crossing roads or sidewalks.
Use extra care when loading or unloading the machine into a trailer
or truck.
Always wear safety goggles or safety glasses with side shields when
operating machine.
Data indicates operators 60 years and above are involved in a large
percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
MXAL41932—UN—22MAY13
•
•
Clear mowing area of objects that might be thrown. Keep people and
pets out of mowing area.
•
•
Follow the manufacturer’s recommendation for wheel weights or
counterweights.
Low-hanging branches and similar obstacles can injure the operator
or interfere with mowing operation. Before mowing, identify potential
obstacles such as low-hanging branches, and trim or remove those
obstacles.
Inspect machine before you operate. Be sure hardware is tight.
Repair or replace damaged, badly worn, or missing parts. Be sure
guards and shields are in good condition and fastened in place.
Make any necessary adjustments before you operate.
•
•
•
Study mowing area. Set up a safe mowing pattern. Do not mow
where traction or stability is doubtful.
•
Before using, always visually inspect to see that the blades, blade
bolts and the mower assembly are not worn and damaged. Replace
worn and damaged blades and bolts in sets to preserve balance.
Test drive area with mower lowered (if equipped) but not running.
Slow down when you travel over rough ground.
Survey all mowing sites to determine which slopes are safe for
machine operation and which slopes should be maintained through
other maintenance techniques.
•
•
•
Make sure spark plug, muffler, fuel cap and air cleaner are in place
before starting the engine.
Be sure all drives are in neutral and parking brake is locked before
starting engine. Only start engine from the operator’s position.
Parking Safely
Do not change the engine governor settings or overspeed the
engine. Operating the engine at excessive speed can increase the
hazard of personal injury.
1. Stop machine on a level surface, not on a slope.
2. Disengage mower blades or any other attachments.
3. Lower attachments to the ground.
4. Lock the park brake.
•
•
If you hit an object or if abnormal vibration occurs, stop the machine
and inspect it. Make repairs before you operate.
Use only accessories and attachments approved by the
manufacturer of the machine. Keep safety labels visible when
installing accessories and attachments.
5. Stop the engine.
•
•
Do not wear radio or music headphones. Safe service and operation
requires your full attention.
6. Remove the key.
7. Wait for engine and all moving parts to stop before you leave the
operator’s seat.
When machine is left unattended, stored, or parked, lower the
mower deck unless a positive mechanical lock is used.
8. Close fuel shut-off valve, if your machine is equipped.
9. Disconnect the negative battery cable or remove the spark plug
wire(s) (for gasoline engines) before servicing the machine.
Using a Spark Arrestor
The California Public Resources Code, section 4442.5 provides as
follows:
Rotating Blades are Dangerous
No person shall sell, offer for sale, lease, or rent to any person any
internal combustion engine subject to Section 4442 or 4443, and not
subject to Section 13005 of the Health and Safety Code, unless the
person provides a written notice to the purchaser or bailee, at the time
of sale or at the time of entering into the lease or rental contract, stating
that it is a violation of Section 4442 or 4443 to use or operate the engine
on any forest-covered, brush-covered, or grass-covered land unless
the engine is equipped with a spark arrestor, as defined in Section
4442, maintained in effective working order or the engine is
MXAL41928—UN—18FEB13
constructed, equipped, and maintained for the prevention of fire
pursuant to Section 4443. Cal. Pub. Res. Code 4442.5.
HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
Other states or jurisdictions may have similar laws. A spark arrestor for
your machine may be available from your authorized dealer. An
installed spark arrestor must be maintained in good working order by
the operator.
•
•
•
Rotating blades can cut off arms and legs, and throw objects. Failure
to observe safety instructions could result in serious injury or death.
Keep hands, feet and clothing away from mower deck when engine
is running.
Be alert at all times, drive forward and in reverse carefully. People,
especially children can move quickly into the mowing area before
you know it.
•
Before backing up, stop mower blades or attachments and look
down and behind the machine carefully, especially for children.
•
•
Do not mow in reverse.
Shut off blades when you are not mowing.
11
Safety
•
•
Park machine safely before leaving the operator’s station for any
reason including emptying the grasscatchers or unplugging the
chute.
Measuring Slopes
•
Suggested Method 1: Lay a straight piece of sturdy lumber 1.2 m (4
ft) long on the slope and measure the angle of the slope with an
angle indicator or protractor level.
The mower blades should stop in approximately five seconds when
the mower is disengaged. If you believe that your blades may not be
stopping in that period of time, take your machine to your authorized
dealer where they can safely check and service your machine.
•
Suggested Method 2: Refer to the slope gauge provided at the end
of this manual.
Operate Safely on Slopes
Protect Children
•
Exceeding the recommended maximum slope angle increases the
risk of rollover accidents that can result in serious injury or death.
•
Never mow or operate ride-on mower on slope angles greater than
13° with the lawn ride-on mower in its basic configuration. The basic
configuration is the ride-on mower with mower deck and not other
attachments. (A 13° slope is a slope that rises 1.4 m (4.6 ft) over a
horizontal distance of 6.1 m (20 ft).)
•
When using attachments, never mow or operate the ride-on mower
on slope angles greater than 10°. The addition of a weather
enclosure, material collection system, or other attachments will
increase the risk of a rollover. (A 10° slope is a slope that rises 1 m
(3.5 ft) over a horizontal distance of 6.1 m (20 ft).)
MXAL41929—UN—18FEB13
•
•
On slope angles of 10° or less, the risk of rollover is low, but as the
slope angle increases to the recommended maximum, the risk
increases to a medium level.
•
•
•
•
Death or serious injury can occur when young children associate
having fun with a lawn mowing machine simply because someone
has given them a ride on a machine.
Always consider potential turf conditions and slope angles when
determining the risk of loss-of-control and tip-over accidents.
Children are attracted to lawn mowing machines and mowing
activities. They don’t understand the dangers of rotating blades or
the fact that the operator is unaware of their presence.
•
•
•
•
Drive slowly when mowing or operating on slopes.
If you feel uneasy on a hillside, do not mow or operate on it.
Mow up and down slopes, not across.
Children who have been given rides in the past may suddenly
appear in the mowing area for another ride and be run over or
backed over by the machine.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven
terrain could overturn the ride-on mower. Tall grass can hide
obstacles.
Tragic accidents with children can occur if the operator is not alert to
the presence of children, especially when a child approaches a
machine from behind. Before and while backing up, stop mower
blades and look down and behind the machine carefully, especially
for children.
•
•
Drive slowly so you will not have to stop while on a slope.
Do not mow on wet grass. Tires may lose traction. Tires may slip on
slopes even though the brakes are functioning properly.
•
Never carry children on a machine or attachment, even with the
blades off. Do not tow children in a cart or trailer. They can fall off and
be seriously injured or interfere with safe machine operation.
•
•
Avoid starting, stopping or turning on a slope. If the tires lose
traction, disengage the PTO and proceed slowly, straight down the
slope.
•
•
Never use the machine as a recreational vehicle or to entertain
children.
Keep all movement on slopes slow and gradual. Do not make
sudden changes in speed or direction, which could cause the ride-on
mower to roll over.
Never allow children or an untrained person operate the machine.
Instruct all operators not to give children a ride on the machine or in
an attachment.
•
•
•
Keep children indoors, out of the mowing area, and in the watchful
eye of a responsible adult, other than the operator, when a mower is
being operated.
Stay alert to the presence of children. Never assume that children
will remain where you last saw them. Turn the machine off if a child
enters the work area.
Use extreme care when approaching blind corners, shrubs, trees, or
other objects that may block your view of a child.
Operating on Slopes
NOTE: Remove Slope Gauge Template page from the back of this
operators manual. Follow the instructions included with the
template.
•
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. Operation on all
slopes requires extra caution.
Identify Slopes for Safe Operation
•
Follow safe procedures for operation on slopes. Measure slopes of
all moving sites to determine which slopes are safe for mowing with
a ride-on mower. Always use common sense and good judgement
when performing this survey.
12
Safety
Operating Near Hazards
GXAL41966—UN—04MAR13
Example side view of slope and hazards, showing areas (A), (B), and (C).
•
•
Do not mow or operate machine in areas adjacent to hazards that
may cause the machine to roll over. The machine could suddenly
lose traction, slide, and/or roll over if a wheel goes over the edge or if
the edge breaks away.
Hazards (A) include but are not limited to:
- Drop-offs, ditches, embankments, or bodies of water.
- Areas of unsafe slope, soft ground, edges along bodies of water,
or area with holes, ruts, bumps, or other hidden objects.
•
•
•
Maintain a buffer area (B) at least as wide as the machine between
hazards (A) and the mowing area (C). Do not mow or operate the
machine in the hazard area or buffer area.
Only mow or operate the machine in the mowing area (C). Do not
exceed the recommended slope operating angle. Refer to the
"Operate Safely on Slopes" section.
Use a walk-behind mower or string trimmer in and around areas (A)
and (B).
Keep Riders Off
MXAL41930—UN—18FEB13
•
•
Only allow the operator on the machine. Keep riders off.
Riders on the machine or attachment may be struck by foreign
objects or thrown off the machine causing serious injury.
•
Riders obstruct the operator’s view resulting in the machine being
operated in an unsafe manner.
Towing Loads Safely
•
Stopping distance increases with speed and weight of towed load.
Travel slowly and allow extra time and distance to stop.
•
Total towed weight must not exceed combined weight of pulling
machine, ballast and operator. Use counterweights or wheel weights
as described in the attachment or pulling machine operator’s
manual.
MXT005363—UN—10JUL13
13
Safety
•
Excessive towed load can cause loss of traction and loss of control
on slopes. Reduce towed weight when operating on slopes.
•
•
Never tamper with safety devices. Check their proper operation
regularly.
•
•
Never allow children or others in or on towed equipment.
Keep machine free of grass, leaves or other debris build-up. Clean
up oil or fuel spillage and remove any fuel-soaked debris. Allow the
machine to cool before storing.
Use only approved hitches. Tow only with a machine that has a hitch
designed for towing. Do not attach towed equipment except at the
approved hitch point.
•
•
If you strike a foreign object, stop and inspect the machine. Repair, if
necessary, before restarting.
•
•
•
•
Follow the manufacturer’s recommendations for weight limits for
towed equipment and towing on slopes.
Never make any adjustments or repairs with the engine running.
Wait for all movement to stop on machine before adjusting, cleaning
or repairing.
Towed attachments will increase the risk of rollover. Refer to the
“Operating on Slopes” section for more information.
•
•
Check grasscatcher components and the discharge guard frequently
and replace with manufacturer’s recommended parts, when
necessary. Grasscatcher components are subject to wear, damage,
and deterioration which could expose moving parts or allow objects
to be thrown.
Do not turn sharply. Use additional caution when turning or operating
under adverse surface conditions. Use care when reversing.
Do not shift to neutral and coast downhill.
Wear Appropriate Clothing
Mower blades are sharp. Wrap the blade or wear gloves, and use
extra care when servicing them. Only replace blades. Never
straighten or weld them.
•
•
•
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
On multi-bladed machines, take care as rotating one blade can
cause other blades to rotate.
MXAL41935—UN—18FEB13
•
•
Keep hands, feet, clothing, jewelry, and long hair away from any
moving parts, to prevent them from getting caught.
•
•
Always wear eye protection when operating the machine.
Lower any attachments to the ground before cleaning or servicing
machine. Disengage all power and stop the engine. Lock park brake
and remove the key. Let machine cool.
Wear close fitting clothing and safety equipment appropriate for the
job.
•
•
While operating this machine, always wear substantial footwear and
long trousers. Do not operate the equipment when barefoot or
wearing open sandals.
•
•
•
Securely support any machine elements that must be raised for
service work. Use jack stands or lock service latches to support
components when needed.
Wear a suitable protective device such as earplugs. Loud noise can
cause impairment or loss of hearing.
Disconnect battery or remove spark plug wire (for gasoline engines)
before making any repairs. Disconnect negative terminal first and
positive last. Install positive terminal first and negative last.
Driving Safely on Public Roads
Before servicing machine or attachment, carefully release pressure
from any components with stored energy, such as hydraulic
components or springs.
•
•
Keep all parts in good condition and properly installed. Fix damage
immediately. Replace worn or broken parts.
Charge batteries in an open, well-ventilated area, away from sparks.
Unplug battery charger before connecting or disconnecting from the
battery. Wear protective clothing and use insulated tools.
MXAL42880—UN—26MAR13
•
•
Do not strike the flywheel with a hammer or hard object because the
flywheel may later shatter during operation.
Avoid personal injury or death resulting from a collision with another
vehicle on public roads:
If equipped with hydraulic lift - release hydraulic pressure by lowering
attachment or cutting units to the ground or to a mechanical stop and
move hydraulic control levers back and forth.
•
Use safety lights and devices. Slow moving machines when driven
on public roads are hard to see, especially at night.
•
Whenever driving on public roads, use flashing warning lights and
turn signals according to local regulations. Extra flashing warning
lights may need to be installed.
Avoid High Pressure Fluids
Practice Safe Maintenance
MXAL41927—UN—18FEB13
•
Hydraulic hoses and lines can fail due to physical damage, kinks,
age, and exposure. Check hoses and lines regularly. Replace
damaged hoses and lines.
MXAL41933—UN—18FEB13
•
•
Hydraulic fluid connections can loosen due to physical damage and
vibration. Check connections regularly. Tighten loose connections.
•
•
•
Only qualified, trained adults should service this machine.
Understand service procedure before doing work.
Escaping fluid under pressure can penetrate the skin causing
serious injury. Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all connections before
applying pressure.
Never operate machine in a closed area where dangerous carbon
monoxide fumes can collect.
Keep all nuts and bolts tight, especially blade attachment bolts, to be
sure the equipment is in safe working condition.
•
Search for leaks with a piece of cardboard. Protect hands and body
from high pressure fluids.
14
Safety
•
If an accident occurs, see a doctor immediately. Any fluid injected
Handling Fuel Safely
into the skin must be surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source. Such information
is available from Deere & Company Medical Department in Moline,
Illinois, U.S.A. Information may be obtained in the United States and
Canada only by calling 1-800-822-8262.
Prevent Fires
•
Please review these recommendations with all operators. See your
John Deere dealer with questions.
•
Always follow all safety procedures posted on the machine and in
this operator manual. Before carrying out any inspection or cleaning
always shut off engine, set parking brake and remove ignition key.
•
•
Besides routine maintenance, one of the best ways to keep your
John Deere equipment running efficiently and to reduce fire risk is to
regularly remove debris buildup from the machine.
MXAL41938—UN—18FEB13
After operating, allow machine to cool in an open area before
cleaning or storing. Do not park machine near flammable materials
such as wood, cloth or chemicals, or near an open flame or other
sources of ignition, such as a water heater or furnace.
To avoid personal injury or property damage, use extreme care in
handling fuel. Fuel is extremely flammable and fuel vapors are
explosive:
•
•
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
•
•
Completely remove any combustible materials from equipment
before storing, by emptying any grass catcher bags, containers and
cargo boxes.
Use only an approved fuel container. Use only non-metal, portable
fuel containers approved by the Underwriter’s Laboratory (U.L.) or
the American Society for Testing & Materials (ASTM). If using a
funnel, make sure it is plastic and has no screen or filter.
Debris can accumulate anywhere on the machine, especially on
horizontal surfaces. Remove grass and debris completely from
engine compartment, muffler area, and from on top of the mower
deck both before and after operating machine. Additional cleaning
may be necessary when mowing or mulching in dry conditions.
•
•
•
Never remove the fuel tank cap or add fuel with the engine running.
Allow engine to cool before refueling.
Never add fuel to or drain fuel from the machine indoors. Move
machine outdoors and provide adequate ventilation.
•
•
In addition to cleaning machine before using and storing, keeping
engine area clean with provide the greatest impact on fire
prevention. Other areas requiring regular inspection and cleaning
include behind wheel rims, wire harness, hose/line routings, mowing
attachments, etc. Compressed air, leaf blowers or high pressured
water can assist keeping these areas clean.
Clean up spilled fuel immediately. If fuel is spilled on clothing,
change clothing immediately. If fuel is spilled near machine, do not
attempt to start the engine but move the machine away from the area
of spillage. Avoid creating any source of ignition until fuel vapors
have dissipated.
Frequency of these inspections and cleaning will vary depending on
a number of factors including operating conditions, machine
configuration, operating speeds and weather conditions particularly
dry, hot and windy conditions. When you are operating in these
conditions, inspect and clean these areas frequently throughout the
day.
•
•
•
•
•
Never store the machine or fuel container where there is an open
flame, spark, or pilot light such as on a water heater or other
appliance.
Prevent fire and explosion caused by static electric discharge. Static
electric discharge can ignite fuel vapors in an ungrounded fuel
container.
•
•
Excess lubrication or fuel/oil leaks or spills on the machine can also
serve as collection sites for debris. Prompt machine repair and
oil/fuel clean-up will reduce the potential for debris collection.
Never fill containers inside a vehicle or on a truck or trailer bed with a
plastic liner. Always place containers on the ground away from your
vehicle before fueling.
Bearing failures or overheating can result in a fire. To reduce this
risk, always follow the instructions in the machine operator’s manual
regarding lubrication intervals and locations. Contact your local
dealer if you have any questions about the lubrication intervals or
location and if any unusual noises are coming from areas where
bearings might be located. Washing the machine while warm may
also reduce bearing life and increase potential for premature bearing
failure.
Remove fuel-powered equipment from the truck or trailer and refuel it
on the ground. If this is not possible, then refuel such equipment with
a portable container, rather than from a fuel dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container
opening at all times until the fueling is complete. Do not use a nozzle
lock-open device.
•
•
•
Never overfill fuel tank. Replace fuel tank cap and tighten securely.
Replace all fuel container caps securely after use.
•
•
Always shut off fuel when storing or transporting machine, if the
machine has a fuel shutoff.
For gasoline engines, do not use gas with methanol. Methanol is
harmful to your health and to the environment.
Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.
Replace if necessary.
Tire Safety
MXAL41937—UN—18FEB13
Explosive separation of a tire and rim parts can cause serious injury or
death:
•
Do not attempt to mount a tire without the proper equipment and
experience to perform the job.
15
Machine Cleanout
•
Always maintain the correct tire pressure. Do not inflate the tires
•
Excess lubrication or fuel/oil leaks or spills on the machine can also
above the recommended pressure. Never weld or heat a wheel and
tire assembly. The heat can cause an increase in air pressure
resulting in a tire explosion. Welding can structurally weaken or
deform the wheel.
serve as collection sites for debris. Prompt machine repair and
oil/fuel cleanup will minimize the potential for debris collection and
reduced cooling throughout machine life.
•
Bearing failures or overheating can result in a fire. To reduce this
risk, always follow the instructions in the machine operator’s manual
regarding lubrication intervals and locations. Washing the machine
while warm may also reduce bearing life and increase potential for
premature bearing failure.
•
•
When inflating tires, use a clip-on chuck and extension hose long
enough to allow you to stand to one side and NOT in front of or over
the tire assembly.
Check tires for low pressure, cuts, bubbles, damaged rims or
missing lug bolts and nuts.
•
Always shut off fuel when storing or transporting machine, if the
machine has a fuel shutoff.
Checking Wheel Hardware
Cleanout Areas
Primary areas that must be inspected and cleaned on the machine
include (See Safety Label Section):
•
•
•
A serious accident could occur causing serious injury if wheel
hardware is not tight.
Check wheel hardware tightness often during the first 100 hours of
operation.
Wheel hardware must be tightened to specified torque using the
proper procedure anytime it is loosened.
Handling Waste Product and Chemicals
Waste products, such as, used oil, fuel, coolant, brake fluid, and
batteries, can harm the environment and people:
•
•
•
Do not use beverage containers for waste fluids - someone may
drink from them.
See your local Recycling Center or authorized dealer to learn how to
recycle or get rid of waste products.
A Material Safety Data Sheet (MSDS) provides specific details on
chemical products: physical and health hazards, safety procedures,
and emergency response techniques. The seller of the chemical
products used with your machine is responsible for providing the
MSDS for that product.
PY19189—UN—26JAN14
.
Machine Cleanout
Prevent Fires
•
Besides routine maintenance, one of the best ways to keep your
John Deere equipment running efficiently and to reduce fire risk is to
regularly remove debris buildup from the machine.
•
•
Please review these recommendations with all operators. See your
John Deere dealer with questions.
Always follow all safety procedures posted on the machine and in
this operator manual. Before carrying out any inspection or cleaning,
always shut off engine, set parking brake and remove ignition key.
•
After operating, allow machine to cool in an open area before
cleaning or storing. Do not park machine near flammable materials
such as wood, cloth or chemicals.
•
•
Empty any grasscatcher bags or containers completely before
storing.
PY19190—UN—26JAN14
Frequency of these inspections and cleaning will vary depending on
a number of factors including operating conditions, machine
configuration, operating speeds and weather conditions particularly
dry, hot and windy conditions. When you are operating in these
conditions, inspect and clean these areas frequently throughout the
day.
•
•
•
Wind direction, terrain type and moisture content of surrounding
vegetation can effect where and how much debris accumulates.
Debris can accumulate anywhere on the machine, especially on
horizontal surfaces.
Keeping engine area clean will provide the greatest impact on fire
prevention. Other areas requiring regular inspection and cleaning
include behind wheel rims, wire harness, hose/line routings, mowing
attachments, etc. Compressed air, leaf blowers or high pressured
water can assist keeping these areas clean.
16
Machine Cleanout
PY19191—UN—26JAN14
.
PY19179—UN—23JAN14
2. Engine intake screens (E), cooling fins (F), and oil cooler (if
equipped).
PY19178—UN—23JAN14
1. Exhaust manifold (A), muffler pipe (B), muffler (C) and muffler
shield (D).
GXAL41971—UN—04MAR13
3. Top of mower deck, under shields (G), including spindle (H) and
belt areas.
PY19192—UN—26JAN14
.
GXAL41972—UN—04MAR13
Shown with wheel removed
17
Assembly
4. On or near transmission (I) and driveline (J).
GXAL41974—UN—04MAR13
4. Connect positive (+) battery cable (A) to battery.
5. Connect negative (–) battery cable (B).
6. Apply general purpose grease or silicone spray to terminal to help
prevent corrosion.
7. Slide red cover (C) over positive battery cable.
Check Tire Pressure
Check tire pressure. (See Checking Tire Pressure in the SERVICE
MISCELLANEOUS section.)
GXAL41973—UN—04MAR13
5. Under left side panel near fuse block (K), and all wiring, including
the battery (L) and related wiring harnesses (M).
Adjust Mower Deck Level
Adjust mower deck level. (See Adjusting Mower Deck Level in the
OPERATING section.)
Assembly
Check Engine Oil Level
Check engine oil level. (See Checking Engine Oil Level in the
SERVICE ENGINE section.)
Charge and Connect Battery
CAUTION: The battery produces a flammable and explosive
gas. The battery may explode:
Check Machine Safety System
Perform safety system check to make sure the electronic safety
interlock circuit is functioning properly. Perform all tests. (See Testing
Safety System in the OPERATING section.)
•
•
•
Do not smoke or have open flame near battery.
Wear eye protection and gloves.
Never check battery charge by placing a metal object
across the posts. Use a voltmeter or hydrometer.
Break In Electric Engagement Clutch (If
Equipped)
•
Do not jump start or charge a frozen battery. Warm
battery to 16°C (60°F).
1. Start engine and move machine to flat level surface.
1. Remove and discard the tie strap from the positive (+) battery
terminal.
2. Remove and discard the black protective cap from the negative (–)
battery terminal.
3. Charge the battery.
Specification
Battery Full Charge — Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.6 volts
18
Assembly
GXAL41975—UN—04MAR13
2. Push throttle lever (A) up to full throttle position.
3. Engage attachment engagement switch (B) and allow mower to run
for 10 seconds.
4. Disengage attachment engagement switch and wait 10 seconds.
5. Repeat steps 3 and 4 for 12-15 cycles.
NOTE: Clutch is now properly burnished.
19
Operating Controls
Operating Controls
Operator Station Controls (D105)
PY19028—UN—07AUG13
A — Brake pedal
G — Attachment Engagement Lever
H — Motion Pedal
— Deflector Shield
J — Transmission Shift Lever
K — Fuel Level Window
B — Park Brake Lock Lever
C — Throttle/Choke Lever
D — Reverse Implement Option (RIO) Switch
E — Service Reminder/Hourmeter
F — Key Switch
I
L — Attachment Lift Lever
20
Operating Controls
Operator Station Controls (D110, D125, D130)
PY19030—UN—07AUG13
A — Brake Pedal
B — Park Brake Lock Lever
C — Throttle/Choke Lever
D — Service Reminder/Hourmeter
E — Key Switch
F — Attachment Engagement Lever
G — Cruise Control Lever (D125 and D130)
H — Reverse Implement Option (RIO) Switch
I — Forward Travel Pedal
J — Reverse Travel Pedal
K — Deflector Shield
L — Fuel Level Window
M — Attachment Lift Lever
21
Operating
Operator Station Controls (D140, D155, D160, D170)
PY19049—UN—07AUG13
A — Brake Pedal
H — Attachment Engagement Switch
I — Forward Travel Pedal
J — Reverse Travel Pedal
K — Deflector Shield
L — Fuel Level Window
M — Attachment Lift Lever
B — Park Brake Lock Lever
C — Throttle/Choke Lever
D — Reverse Implement Option (RIO) Switch
E — Service Reminder/Hourmeter
F — Key Switch
G — Cruise Control Lever
Avoid Damage to Plastic and Painted
Surfaces
Operating
•
•
•
•
Do not wipe plastic parts unless rinsed first. Using a dry cloth may
cause scratches.
Daily Operating Checklist
❏ Test safety systems.
❏ Check tire pressure.
IMPORTANT: Using stale, contaminated or improper fuel can
result in engine and fuel system damage. Repairs caused
by stale, contaminated or improper fuel are not covered by
warranty.
Insect repellent spray may damage plastic and painted surfaces. Do
not spray insect repellent near machine.
Be careful not to spill fuel on machine. Fuel may damage surface.
Wipe up spilled fuel immediately.
Prolonged exposure to sunlight will damage some surfaces.
Adjusting Seat
1. Sit in seat.
❏ Check fuel level. (See SERVICE MISCELLANEOUS section, Using
Proper Fuel and Stabilizer)
❏ Check engine oil level.
❏ Remove grass and debris from engine compartment and muffler
area, and on top of mower deck, before and after operating machine.
❏ Clean air intake screen.
❏ Check area below machine for leaks.
22
Operating
Checking and Adjusting Mower Deck Level
CAUTION: Rotating blades are dangerous. Before adjusting
or servicing mower:
•
Disconnect spark plug wire(s) or battery negative (-)
cable to prevent engine from starting accidently.
•
Always wear gloves when handling mower blades or
working near blades.
NOTE: Mower deck wheels should not contact the ground when
leveling the mower deck.
Method One
1. Make sure machine is on a flat, level surface.
2. Park machine safely. (See Parking Safely in the SAFETY section.)
3. Check that tires are inflated to correct tire pressure. Tire pressure is
marked on the side of the tire.
4. Raise deck to highest position.
GXAL41979—UN—04MAR13
2. Lift up on (A) on right side of seat.
3. Lean forward and slide seat forward or rearward to desired
position. Do not lean back on top of seat to push rearward.
4. Release seat adjustment lever to lock in position.
Lumbar Seat Adjustment (D160, D170)
•
Turn lumbar seat adjustment dials (B) on either side of seat to adjust
firmness of seat.
Adjusting Cutting Height
Cutting height is adjusted from approximately 25—100 mm (1—4 in.) in
6.4 mm (1/4 in.) increments. When mower deck is in transport position,
cutting height is approximately 100 mm (4 in.).
GXAL41980—UN—04MAR13
107 cm (42 in.) mower deck shown
Detents allow the adjustment lever to be positioned at each indicated
mower setting, as well as the mid-point between each setting.
5. Place three short 51 mm (2 in.) blocks of wood under the edges (A)
of the mower deck.
Mower Setting
Approximate Cutting Height
25 mm (1 in.)
6. Lower mower deck to the 63 mm (2.5 in.) cutting height position.
For D130 models, lower deck to 57 mm (2-1/4 in.) cutting height
position.
1
–
32 mm (1-1/4 in.)
38 mm (1-1/2 in.)
50 mm (2 in.)
–
7. Check that the mower deck is level and lightly touching each of the
three wooden blocks.
2
–
57 mm (2-1/4 in.)
65 mm (2-1/2 in.)
70 mm (2-3/4 in.)
75 mm (3 in.)
–
–
3
–
83 mm (3-1/4 in.)
90 mm (3-1/2 in.)
95 mm (3-3/4 in.)
100 mm (4 in.)
–
–
4 (Transport)
1. Put attachment lift lever into the slot near desired cutting height.
2. Adjust mower deck wheels.
Transporting or Getting On and Off Machine
•
Pull attachment lift lever all the way back to transport position or 100
mm (4 in.) cutting height.
PY21324—UN—19AUG14
23
Operating
•
If the rear of the mower deck is not touching the rear blocks, or is
sitting heavily on the blocks, adjust the rear lift links by turning
the leveling nut (B) on each lift link. The blocks should be able to
easily slide in and out beneath the mower deck when the mower
deck is correctly adjusted.
GXAL41984—UN—04MAR13
b. Turn left blade (C) as shown. Hold drive belt and turn right blade
(D) as shown. Take measurement for both blades.
The difference between blade measurements must not be more
than specified distance.
PY19180—UN—23JAN14
107 cm (42 in.) mower deck shown
Specification
Mower Deck Blade Outside Tips to Ground (Difference)
— Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8 in. (3 mm)
•
If the front of the mower deck is not lightly touching the front
block, adjust the front draft arm by turning the nut (C).
8. Raise the cutting height to the next highest position and remove the
three wooden blocks.
9. Turn the nut (C) on the front draft arm counterclockwise 1-2 full
turns so that the front of the deck is 3-6 mm (1/8-1/4 in.) lower than
the rear. This adjustment prevents “double cutting,” which wastes
horsepower and causes brown grass tips.
Specification
Mower Deck, Front-to-Back — Height . . . . . . . . . . . . . . . . . . . . . . 1/8-1/4 in. (3-6 mm)
Method Two
NOTE: An optional mower deck leveling gauge (AM130907) is
available from your John Deere dealer. It allows for precision
mower deck leveling by measuring mower deck level at the
blade tips.
1. Make sure machine is on a flat, level surface.
2. Park machine safely. (See Parking Safely in the SAFETY section.)
3. Inflate tires to the correct pressure.
PY21325—UN—19AUG14
4. Move mower lift handle to preferred cutting height.
5. Measure mower deck level (side-to-side).
c. Adjust mower deck level, if necessary, by turning rear nuts (E)
clockwise to raise the side of the mower deck, or
counterclockwise to lower the mower deck.
6. Measure mower level (front-to-rear).
GXAL41983—UN—04MAR13
A convenient leveling gauge (A) (AM130907) is available from your dealer.
GXAL41986—UN—04MAR13
a. Position mower blades as follows and measure from each
outside blade tip (B) to the level surface.
a. Turn right blade (F) so blade tip points straight forward.
24
Operating
b. Measure from blade tip to the surface. Take measurement for
both blades.
The front blade tip must be specified distance lower than rear
blade tip.
Specification
Mower Deck Blade Outside Tips to Ground (Difference)
— Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6 mm (1/8 -1/4 in.)
GXAL41989—UN—04MAR13
A — 38 mm (1.5-In.) or less
B — 51 mm (2-In.)
C — 64 mm (2.5-In.)
D — 76 mm (3-In.) and above
5. Install bolts and nuts to lock wheels in position. Tighten nuts to
specifications.
PY19193—UN—27JAN14
Specification
107 cm (42 in.) mower deck shown
Mower Deck Wheel Nut — Torque . . . . . . . . . . . . . . . . . . . . . . . . . . 25 lb-ft (34 N·m)
c. Adjust mower deck level, if necessary, by turning the nut (G)
counterclockwise to lower the front of deck or clockwise to raise
front of deck.
Testing Safety Systems
Adjusting Mower Deck Wheels
IMPORTANT: The mower deck can be damaged if mower wheels
are adjusted wrong:
•
Bottom of wheels should be approximately 3 to 13 mm
(1/8 to 1/2 in.) from the ground.
•
If mowing at 75 mm (3 in.) height of cut or higher set the
anti-scalp wheels in their lowest position
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Inflate tires to the correct pressure.
3. Lower mower deck to the desired mowing position.
NOTE: Bottom of wheels should be approximately 3-13 mm (1/8-1/2 in.)
from the ground.
MXAL42804—UN—09APR13
CAUTION: Engine exhaust fumes contain carbon monoxide
and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
The safety systems installed on your machine should be checked
before each machine use. Be sure you have read the machine operator
manual and are completely familiar with the operation of the machine
before performing these safety system checks.
Use the following checkout procedures to check for normal operation of
machine.
If there is a malfunction during one of these procedures, do not operate
machine. See your authorized dealer for service.
GXAL41988—UN—04MAR13
Perform these tests in a clear open area. Keep bystanders away.
4. Check each mower wheel position. Remove nut (A) and bolt (B),
and move mower wheel to proper hole.
Testing Park Brake Switch
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Sit on seat.
3. Unlock the park brake.
25
Operating
4. Try to start engine.
Result: Engine should continue to run. If engine stops, there is a
problem with your safety interlock circuit.
Result: Engine must not crank. If engine cranks, there is a problem
with your safety interlock circuit.
Testing Reverse Implement Option (RIO)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Start engine.
Testing Park Brake
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Lock the park brake.
3. Engage attachment engagement switch or lever to start
attachment.
3. Engage bypass valve control.
CAUTION: Rotating blades are dangerous. Children or
bystanders may be injured by runover and rotating blades.
4. Try to push machine manually.
Result: Park brake must prevent machine from moving. If machine
moves, parking brake needs to be adjusted.
Before backing up, carefully check the area around the
machine.
4. Look behind the vehicle to be sure there are no bystanders.
Testing Attachment Engagement Switch or
Lever
5. Begin reverse travel by depressing reverse pedal for hydrostatic
transmission or moving the transmission shift lever to the rear slot
(reverse) position for automatic transmission and depressing pedal.
CAUTION: The mower blades should stop in approximately
five seconds when the mower or PTO is disengaged.
Result: Attachment and engine should stop operation. If attachment or
engine continues to operate as machine begins travel in reverse, do not
continue to operate machine.
If you believe that your blades may not be stopping in that
period of time, take your machine to your authorized dealer
where they can safely check and service your machine.
Using the Park Brake
1. Park machine safely. (See Parking Safely in the SAFETY Section.)
CAUTION: Children or bystanders may attempt to move or
operate an unattended machine.
2. Sit on seat.
3. Lock the park brake.
Always lock the park brake and remove the key before
leaving the machine unattended.
4. Engage mower:
•
•
On models with electric attachment engagement switch, pull
switch up.
On models with mechanical attachment engagement lever, push
lever forward.
Locking park brake:
1. Push and hold brake pedal down.
2. Pull park brake lever up to lock park brake.
5. Try to start engine.
Result: Engine must not start. If engine starts, there is a problem with
your safety interlock circuit.
3. Release brake pedal. Pedal should stay down and park brake lever
should stay locked.
Unlocking park brake:
Testing Seat Switch
1. Push and hold brake pedal down.
2. Push park brake lever down to unlock park brake.
3. Release brake pedal.
1. Park machine safely. (See Parking Safely in the SAFETY Section.)
2. First test:
a. Lock park brake.
b. Start engine.
Using the Hourmeter and Service Reminder
c. Move throttle lever up to maximum engine speed.
d. Engage mower.
e. Raise up off seat. Do not get off machine.
Result: Engine and mower blades should stop. If engine and
mower blades do not stop, there is a problem with your safety
interlock circuit.
3. Second test:
a. Disengage mower.
b. Start engine.
c. Unlock park brake.
d. Raise up off seat. Do not get off machine.
Result: Engine should stop. If engine does not stop, there is a
problem with your safety interlock circuit.
4. Third test:
a. Lock park brake.
b. Disengage mower.
PY21336—UN—28AUG14
c. Start engine.
d. Raise up off seat. Do not get off machine.
26
Operating
•
The hourmeter (A) shows the number of hours the engine has run.
4. Lock the park brake.
The service reminder will indicate that a general lubrication (B) or
mower/engine (C) service interval has been reached. When service
is required, the service “SVC” arrows (D) will periodically flash for
two hours. Follow the service timetable on the maintenance
schedule located under the seat. For specific service procedures,
see the Service section of this manual.
5. For automatic models, put transmission shifter into center slot.
•
•
•
Hourmeter cannot be reset.
The hourmeter display will always be on.
The decimal point will flash while the hourmeter is accumulating
time.
Using Key Switch and Headlights
GXAL41993—UN—04MAR13
6. Check starting conditions:
•
If engine is cold: Move throttle/choke lever (A) up to the choke
position.
•
If engine is warm: Move throttle/choke lever (A) to the half-speed
position.
GXAL41992—UN—04MAR13
IMPORTANT: Starter may be damaged if starter is operated for
more than 20 seconds at a time:
A — STOP Position
B — Headlights On Position
C — Run Position
Wait two minutes before trying again if engine does not
start.
D — Start Position
7. Turn key to start position for no more than five seconds.
Engine Off
8. Release key to run position when engine starts, and gradually
move choke lever down to the off position.
NOTE: Headlights will drain the battery rapidly if key switch is left in
headlights on position (B) with the engine off.
•
•
•
If engine does not start, wait 10 seconds.
Turn key to start position again for no longer than 5 seconds.
Repeat procedure if necessary.
•
•
To turn headlights on, turn key switch to headlights on position (B).
To turn headlights off, turn key switch to STOP position (A).
IMPORTANT: Unnecessary engine idling may cause engine
damage. Excessive idling can cause engine overheating,
carbon build-up, and poor performance.
Engine On
•
To turn headlights on, start engine, then turn key switch from run
position (C) to headlights on position (B).
9. Let engine run at high idle for a couple of minutes to warm-up
before operating machine.
•
To turn headlights off, turn key switch from headlights on position (B)
to run position (C).
Idling the Engine
Starting the Engine
IMPORTANT: Unnecessary engine idling may cause engine or
transmission damage. Excessive idling can cause engine
overheating, carbon build-up, and poor performance.
IMPORTANT: Hydrostatic transmission might be damaged if the
bypass rod is not pushed back to operating position before
attempting to start the engine. Do not start or operate the
machine with the bypass rod in the pulled-out position.
Idling or low throttle operation while mowing, climbing
hills, or towing could result in transmission overheating.
always operate at full throttle once the engine is warm.
1. Make sure bypass rod is pushed in.
CAUTION: Engine exhaust fumes contain carbon monoxide
and can cause serious illness or death.
Do not operate machine with hood open. Hood must be
closed for proper engine cooling and exhaust.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
•
•
Engine is air cooled and needs a large volume of air to keep cool.
Keep air intake screen on top of engine clean.
Move the machine to an outside area before running the
engine.
Keep hood closed when engine is idling.
2. Sit in seat.
3. Make sure mower is disengaged. (See Engaging and Disengaging
Mower in the OPERATING section.)
27
Operating
NOTE: Any operating attachment and the engine will stop as the
Stopping the Engine
transmission shift lever is moved to rear slot (D) (reverse) with
attachment engaged.
IMPORTANT: Do not stop the engine by moving choke control to
the choke position. Backfire, fire or engine damage can
occur. Follow recommended procedure for stopping
engine.
2. It may be required to push brake pedal to stop machine when on a
slope.
3. Move transmission shift lever to rear slot (D).
1. Let engine run at high throttle without load for a few seconds.
4. Look behind the machine to be sure there are no bystanders
nearby.
2. Turn key to STOP position. Engine will stop and headlights will turn
off.
5. Release brake pedal.
3. Remove key.
6. Slowly apply foot to travel pedal.
4. Lock the park brake.
Emergency Stopping
Push brake pedal all the way down to stop machine.
Using Travel Controls on Automatic
Transmission
Using Travel Controls on Hydrostatic
Transmission
CAUTION: Children or bystanders may be injured by
runover and rotating blades. Before traveling forward or
rearward:
CAUTION: Children or bystanders may be injured by
runover and rotating blades. Before traveling forward or
rearward:
•
•
Carefully check the area around the machine.
Disengage the mower before backing up.
•
•
Carefully check the area around the machine.
Disengage the mower before backing up.
IMPORTANT: Stop machine movement before shifting between
reverse and forward to prevent transmission damage.
Travel Forward
Travel Forward
PY21328—UN—19AUG14
Tractor with PTO lever
•
Push down the forward travel pedal (A).
Travel in Reverse
NOTE: Any operating attachment and the engine will stop as the
reverse motion pedal is pressed with attachment engaged.
PY19050—UN—07AUG13
1. Completely remove foot from travel pedal (A).
2. Push brake pedal (B) all the way down to stop machine.
3. Move transmission shift lever into forward slot (C).
4. Release brake pedal.
5. Slowly apply foot to travel pedal.
Travel in Reverse
1. Completely remove foot from travel pedal (A).
28
Operating
PY21330—UN—19AUG14
PY21327—UN—19AUG14
Tractor with PTO switch
1. Disengage attachment:
3. Push and hold in the reverse implement switch (A) while
•
On models with mechanical attachment engagement lever (B),
pull lever back to the off position.
depressing reverse pedal slightly for hydrostatic transmission or
moving the transmission shift lever to the rear slot (reverse) for
automatic transmission.
•
On models with electric attachment engagement switch, push
switch in location (C) (not shown above) down to the off position.
NOTE: If the engine and mower stop while repositioning the machine,
return the attachment engagement lever/switch to the off
position. Start engine and engage mower. Begin again with
Step 2.
2. Look behind the machine to be sure there are no bystanders
nearby.
3. Touch the reverse travel pedal (D) with front of foot and slide foot
over pedal from front to rear.
4. Release the reverse implement switch and reposition the machine
as the machine begins to move rearward.
Emergency Stopping
5. Resume forward travel. The mower should continue operating.
6. Repeat procedure to position the machine again.
•
Push brake pedal all the way down to stop machine.
Using The Reverse Implement Option (RIO)
Using Cruise Control (D125, D130, D140,
D155, D160, D170)
CAUTION: Children or bystanders may be injured by
runover and rotating blades. Before traveling forward or
rearward:
CAUTION: Do not use cruise control when going down hills.
Machine speed will increase. Operate machine in a large,
open area to learn how the cruise control works.
•
•
Carefully check the area around the machine.
Disengage the mower before backing up.
NOTE: Backing up while the mower is engaged is strongly
discouraged. The Reverse Implement Option should be used
only when operating another attachment or when the operator
deems it necessary to reposition the machine with the mower
engaged.
Use cruise control when you want to maintain travel speed without
having to hold the forward travel pedal down. Cruise control operates
only for forward travel.
Engage Cruise Control
1. Push forward pedal down until you reach desired travel speed.
1. Stop forward travel.
2. Pull cruise control lever up and release forward pedal to lock the
cruise control.
2. Look behind the machine to be sure there are no bystanders.
Disengage Cruise Control
•
Depress brake pedal, tap on forward pedal or push cruise control
lever down to the off position.
Engaging and Disengaging Mower
NOTE: Put attachment lift lever in transport position to transport
machine or when parking machine.
1. Start engine and run at half speed for a couple of minutes to warm
up.
2. Lower mower deck to desired cutting height position.
NOTE: Throttle lever should be at full throttle position before engaging
mower to avoid stalling engine.
29
Operating
3. Push throttle lever up to the full throttle position.
4. Engage mower.
Unplugging Mower, Bagger, or Material
Collection System
•
On models with electric attachment engagement switch: Pull
switch up.
CAUTION: Do not attempt to unplug attachment with
machine running.
•
On models with mechanical attachment engagement lever:
Push lever forward.
•
Rotating blades are dangerous. Shut off the engine and
remove the key before getting off the seat to inspect the
machine and attachment.
NOTE: The mower and engine will stop as the reverse foot pedal is
pressed for hydrostatic transmission or when the transmission
shift lever is moved to the rear slot (reverse) position for
automatic transmission with mower engaged.
•
Thrown objects can cause serious injury. Make sure all
machine parts are stopped before raising hopper top or
removing chutes.
5. Disengage mower blades before moving in reverse or stopping
engine.
Checking For Plugging While Driving
•
Machines with mechanical attachment engagement lever: Pull
lever back.
If grass builds up in front of mower discharge chute, check for plugged
chute or problems with blower assembly (if equipped).
•
Machines with electric attachment engagement switch: Push
switch down.
If there is a trail of clippings behind mower or clippings blow to the side,
check for plugged chute, full collector bags, or problems with blower
assembly.
Using Wash Port to Clean Mower Deck
Removing Debris From Inspection Points:
NOTE: Follow this procedure after each use to prevent buildup and
remove corrosive lawn chemicals.
CAUTION: Do not use hands or feet to clear plugged mower
deck or blower assembly. Stored energy can cause blades to
rotate.
1. Park machine safely. (See Parking Safely in the Safety section).
1. Park machine safely. Wait for all moving parts to stop before getting
off to inspect machine.
2. Open hopper cover. Check chute outlet.
3. Remove chute from mower deck or blower assembly. Check chute
inlet.
4. Check under mower deck for debris.
Moving Machine by Hand
CAUTION: When the bypass valve is open, the machine will
have unrestricted motion.
•
Do not open the bypass valve when the machine is
stopped on an incline to prevent it from going downhill out
of control.
GXAL41997—UN—04MAR13
2. Attach quick-coupler to garden hose.
IMPORTANT: Transmission damage may occur if the machine is
towed or moved incorrectly:
3. Attach garden hose with quick-coupler to wash port (A) on the
mower deck.
•
•
•
Move machine by hand only.
4. Turn on water.
Do not use another vehicle to move machine.
Do not tow machine.
5. Start engine.
6. Run at full throttle.
1. Unlock the park brake.
7. Engage mower blades.
8. Flush water under deck for approximately one minute.
9. Disengage mower blades.
10. Stop engine.
2. Put automatic transmission shifter into center position.
11. Turn off water and remove garden hose and quick-coupler from
wash port.
12. Remove quick-coupler from garden hose and store for future use.
30
Operating
PY19181—UN—23JAN14
GXAL41998—UN—04MAR13
7. Secure front of machine at both sides of the axle at points (A) to
trailer with heavy-duty straps, chains, or cables. Straps must be
directed down and outward from machine.
3. On automatic and hydrostatic Models: Pull out on bypass rod (A).
4. Push machine to desired location.
IMPORTANT: Do not secure machine using transmission housing.
IMPORTANT: Hydrostatic transmission might be damaged if the
bypass rod is not pushed back to operating position before
attempting to start the engine. Do not start or operate the
machine with the bypass rod in the pulled-out position.
5. Push bypass rod back in.
6. Lock the park brake.
Transporting Machine on Trailer
NOTE: Trailer capacity must exceed combined machine weight and
attachment weight. (See Specifications section in operator’s
manual.)
Be sure the trailer has all necessary lights and signs required by law.
CAUTION: Use extra care when loading or unloading the
machine onto a trailer or truck.
•
•
•
•
•
•
Park trailer on a level surface.
Use of a trailer with sides is recommended.
Keep wheels away from drop-offs and edges.
Back slowly and in a straight line.
GXAL42000—UN—04MAR13
Close fuel shut-off valve, if your machine is equipped.
8. For hydrostatic transmissions, secure rear of machine at both sides
of the axle at points (B) to trailer with heavy-duty straps, chains, or
cables. Straps must be directed down and outward from machine.
Do not secure machine using optional bumper as this can
dislodge during transport.
IMPORTANT: Transporting a machine on a trailer or on a truck bed
at high speeds can result in hood or engine cover raising
and possibly coming off machine if not secured.
•
Position machine on trailer so hood or engine cover
opens from rear of trailer to prevent wind from blowing
hood or cover open.
•
•
Secure hood or engine cover with existing machine
locks or latches.
Secure hood or engine cover with tie down straps if no
locks or latches exist.
1. Park trailer on a level surface.
2. Raise mower deck, if installed, before driving machine onto trailer.
3. Drive machine onto heavy-duty trailer. Position machine on trailer
so hood or engine cover will not raise in wind while being
transported.
4. Lower mower deck completely.
5. Lock park brake.
6. Turn off machine and remove key.
31
Operating
Using Accessories
GXAL42001—UN—04MAR13
D105 shown
9. For automatic transmission machines, secure rear of machine at
both sides of the axle at points (C) to trailer with heavy-duty straps,
chains, or cables. Straps must be directed down and outward from
machine.
10. Secure hood to prevent from lifting while driving.
PY19031—UN—07AUG13
Using Weights
Using the Power Port (If Equipped)
CAUTION: The machine may become unstable when
operating on slopes and/or with some attachments.
CAUTION: Safe operation requires your full attention. Do not
wear radio or music headphones while operating machine.
Use weights to improve stability when operating on slopes
or using attachments.
An electric power port (A) can be used for accessories. See your
authorized dealer.
Remove weights when not required.
IMPORTANT: Never use liquid in tires or wheel weights as ballast.
Transmission damage can occur.
Using CargO Mount System™
The front and rear CargO Mount System™ brackets (B) can be used for
easy attachment of selected optional equipment.
When rear ballast is needed, use only the approved rear
weight bracket and attaching weights.
Use John Deere approved optional equipment only. See your
Authorized Service Center for approved optional equipment.
NOTE: See your authorized dealer for recommended weights.
Choosing Mower Blades
Three types of mower blades are available for use with D series
mowers.
•
Install front weights for added stability and steering control when you
use equipment such as the rear-mounted grass bagger.
•
•
Install rear weights when using the snow blade or snowblower.
Remove weights when not required.
•
3-N-1 blades. These are general purpose blades that are best suited
for side-discharge operation, but can be used with a bagger
attachment, or with a mulch cover installed. They are not designed
for optimal performance when bagging or mulching.
Using Tire Chains
•
•
Bagger blades. These blades are designed for optimal performance
when used with bagger attachments.
IMPORTANT: Do not use chains with mower deck or tiller.
Mulching blades. These blades are designed for optimal
performance when used with a mulch cover installed.
Tire chains are recommended for use with most front attachments.
Remove tire chains before installing mower deck.
Mowing Tips
The following recommendations will produce the best lawn cut quality
and appearance:
See your attachment Operator’s Manual for tire chain recommendation.
See your authorized dealer for the chains.
•
Keep mower blades sharp. Dull blades will tear grass; tips of grass
will then turn brown.
•
Cutting grass too short may kill grass and let weeds grow easily. The
suggested finished cut height should be within specified height
range.
Specification
Finished Cut Height Range — Height . . . . . . . . . . . . . . . . . 1.75 - 2.75 in. (44 - 70 mm)
32
Service Intervals
•
•
•
•
•
Adjust cutting height to remove only 1/3 of the grass at a time.
Service Intervals
Do not mow wet grass.
Initial Service 8 Hours
Mow grass often. Short grass clippings will decay quickly.
Mow with engine at full throttle.
•
•
•
•
•
•
Change engine oil and filter.
Lubricate mower spindles and pivot points.
Check/Adjust mower deck belt tension (Manual PTO).
Check/Adjust mower deck spindle brakes (Manual PTO).
Lubricate front axle pivot and axle spindles.
Lubricate front axle wheel bushings.
Adjust travel speed to match mowing conditions:
- Travel at slow speed when you mow thick, tall grass, make sharp
turns or trim around objects.
- Travel at moderate speed when you mow thin grass.
•
•
Use a different mowing pattern each time you mow. Overlap mowing
paths by specified distance.
Every 25 Hours
Specification
Overlap Mowing Paths — Distance. . . . . . . . . . . . . . . . . . . . . . . 50 - 100 mm (2 - 4 in.)
•
•
•
Lubricate mower spindles and pivot points.
Lubricate front axle pivot and axle spindles.
Lubricate front axle wheel bushings.
Drive over ridges and through shallow ditches straight-on, not at an
angle.
Yearly or Every 50 Hours
•
Change engine oil and filter. (Service more frequently under dusty
conditions.)
•
Replace air filter element. (Service more frequently under dusty
conditions.)
•
•
•
•
•
•
•
•
•
•
•
Replace fuel filter.
Replace spark plug(s).
Clean engine cooling fins.
Clean/Replace emission filter (If equipped).
Sharpen/replace mower blades.
Check/replace mower drive belts.
Check/level mower deck.
Clean mower deck.
GXAL42003—UN—04MAR13
Check/Adjust mower deck belt tension (Manual PTO).
Check/Adjust mower deck spindle brakes (Manual PTO).
Clean battery terminals.
•
•
•
Mow around the outside twice, then mow inside in straight passes.
Best cut is achieved when mowing in a straight line.
When mowing or mulching near pavement, overlap the pavement by
50 mm (2 in.) to allow clippings to dispense over grass.
Every 200 Hours
A thick layer of mulched leaves can prevent sunlight from getting to
grass and smother it. Taller grass heights allow mulched leaves to
dispense easier in lawn. Mulch leaves several times if needed.
•
Check/adjust valve clearance. See your John Deere dealer for this
service.
•
•
Use a thatcher in late spring or summer to pull up dead grass and
aerate ground.
For Mulching Mower: Shorter cut heights will provide better cut
quality, but may leave noticeable clippings. Higher cut heights will
reduce clippings, but cut quality may decline.
Service Lubrication
Grease
IMPORTANT: Avoid Damage! Use recommended John Deere
greases to avoid component failure and premature wear.
Service Intervals
The following grease is recommended for service:
Servicing Your Machine
•
•
John Deere Multi-Purpose HD Lithium Complex Grease
Grease-Gard™ Premium Plus
IMPORTANT: Operating in extreme conditions may require more
frequent service intervals:
Not all grease types are compatible; John Deere does not recommend
mixing greases. If using any product other than the recommended
grease in service, purge any remaining grease from the system prior to
application. If this is not practical, grease twice as often until all old
grease is purged from the system.
•
Engine components may become dirty or plugged when
operating in extreme heat, dust or other severe
conditions.
•
Engine oil can degrade if machine is operated constantly
at slow or low engine speeds or for frequent short
periods of time.
Please use the following timetables to perform routine maintenance on
your machine.
Park the vehicle safely. See Park Safely in the SAFETY Section.
33
Service Engine
122 cm (48 in.) and 137 cm (54 in.) Mower Decks:
Lubricating Front Axle
PY19182—UN—28JAN14
GXAL42006—UN—04MAR13
122 cm (48 in.) mower deck used for illustration
Wheel Spindles and Bushings
A — Deck Idler Pivot
B — Spindle Grease Fitting (3)
•
Lubricate front wheel spindle grease fitting (A) and wheel hub grease
fitting (B), one on each side, with one or two shots of general all-
purpose grease.
•
•
Lubricate the deck idler pivot (A) with a general all-purpose spray
lubricant.
Front Axle Pivot
Lubricate the three spindle grease fittings (B) with one or two shots
of general all-purpose grease.
•
Lubricate front axle center pivot grease fitting (C) with one or two
shots of general all-purpose grease.
Lubricating Pivot Points
Service Engine
107 cm (42 in.) Mower Deck:
Engine Warranty Maintenance Statement
Maintenance, repair, or replacement of the emission control devices
and systems on this engine, which are being done at the customer’s
expense, may be performed by any non-road engine repair
establishment or individual. Warranty repairs must be performed by an
authorized John Deere dealer.
Emission Control System Certification Label
NOTE: Tampering with emission controls and components by
unauthorized personnel may result in severe fines or penalties.
Emission controls and components can only be adjusted by
EPA and/or CARB authorized service centers. Contact your
John Deere Retailer concerning emission controls and
component questions.
GXAL42005—UN—04MAR13
The presence of an emissions label signifies that the engine has been
certified with the United States Environmental Protection Agency (EPA)
and/or California Air Resources Board (CARB).
A — Blade Brake Pivots
B — Deck Idler Pivot
C — Spindle Grease Fitting (2)
The emissions warranty applies only to those engines marketed by
John Deere that have been certified by the EPA and/or CARB; and
used in the United States and Canada in off-road mobile equipment.
•
•
Lubricate the blade brake pivots (A) and deck idler pivot (B) with a
general all-purpose spray lubricant.
Lubricate the two spindle grease fittings (C) with one or two shots of
general all-purpose grease.
Avoid Fumes
CAUTION: Engine exhaust fumes contain carbon monoxide
and can cause serious illness or death.
Do not run an engine in an enclosed area, such as a garage,
even with doors or windows opened.
Move the machine to an outside area before running the
engine.
Engine Oil
Use oil viscosity based on the expected air temperature range during
the period between oil changes.
34
Service Engine
MXAL42826—UN—09APR13
The following John Deere oils are preferred:
•
•
TURF-GARD™
PLUS- 4™
Other oils may be used if above John Deere oils are not available,
provided they meet the following specification:
•
API Service Classification SJ or higher
GXAL42008—UN—04MAR13
Twin cylinder engine shown
4. Remove dipstick (A). Wipe with clean cloth.
5. Install and tighten dipstick.
Checking Engine Oil Level
IMPORTANT: Failure to check the oil level regularly could lead to
serious engine problems if oil level is out of the operating
range:
6. Remove dipstick.
7. Check oil level on dipstick. Oil must be between ADD and FULL
marks.
•
•
•
•
Check oil level before operating.
Check oil level when the engine is cold and not running.
Keep oil level between the dipstick marks.
Shut off engine before adding oil.
8. If oil level is low, add oil to bring oil level no higher than FULL mark
on dipstick. Do not overfill.
9. Install and tighten dipstick. Lower hood.
NOTE: Check oil twice a day if you run engine over 4 hours in a day.
Make sure engine is cold when checking engine oil level.
Changing Engine Oil and Filter
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Lift hood.
IMPORTANT: Change the oil more often if the vehicle is used in
extreme conditions:
•
•
•
Extremely dusty conditions.
Frequent slow or low-speed operation.
Frequent short trips.
3. Clean area around dipstick to prevent debris from falling into
crankcase.
1. Run engine to warm oil.
2. Park machine safely. (See Parking Safely in the SAFETY section.)
3. Lift hood.
4. Remove closeout panels.
35
Service Engine
12. Start and run engine at idle to check for leaks. Stop engine. Fix any
leaks before operating.
13. Check oil level. Add oil if necessary.
14. Install closeout panels and lower hood.
Cleaning Air Intake Screen and Engine Fins
CAUTION: Compressed air can cause debris to fly a long
distance.
•
•
Clear work area of bystanders.
Wear eye protection when using compressed air for
cleaning purposes.
•
Reduce compressed air pressure to 210 kPa (30 psi).
IMPORTANT: An obstructed air intake screen can cause engine
damage due to overheating. Keep air intake screen and
other external surfaces of the engine, including cooling
fins, clean at all times to allow adequate air intake.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Lift hood.
GXAL42009—UN—04MAR13
Twin cylinder engine shown
5. Put drain pan under drain valve (A).
6. Rotate and remove drain cap (B) and drain oil into oil drain pan.
Allow oil to drain completely.
7. Remove dipstick (C).
GXAL42011—UN—04MAR13
Twin cylinder engine shown
GXAL42010—UN—04MAR13
3. Clean air intake screen (A), cooling fins and external surfaces with
rag, brush, vacuum or compressed air.
Twin cylinder engine shown
8. Replace oil filter (D), if equipped.
a. Wipe dirt from around oil filter.
4. Lower hood.
b. Place a drain pan or funnel under filter tray.
Checking and Cleaning Air Cleaner
Elements (D105 and D110)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Let engine cool.
c. Remove old filter and filter gasket and dispose of properly. Wipe
up any spilled oil.
d. Put a light coat of fresh, clean oil on the new filter gasket.
e. Install replacement oil filter by turning oil filter to the right
(clockwise) until the rubber gasket contacts filter base. Tighten
filter an additional one-half turn.
3. Lift hood.
4. Clean dirt and debris from the air cleaner cover.
9. Install drain cap.
IMPORTANT: Do not overfill. Overfilling can cause smoking, hard
starting, fouling of spark plug, and oil saturation of air filter.
10. Add oil no higher than FULL mark on dipstick. Use approximately
the amount of oil listed in the Specifications section. Do not overfill.
11. Install dipstick.
36
Service Engine
GXAL42016—UN—04MAR13
PY19032—UN—07AUG13
5. Lift latch (A) to unlock cover (B). Lift cover forward and remove.
IMPORTANT: Dirt and debris can enter the engine through a
damaged filter element:
5. Loosen knobs (A) and remove cover (B).
IMPORTANT: To prevent engine damage, do not allow any foreign
objects to fall into the carburetor air intake.
•
•
Do not wash paper element.
Do not attempt to clean paper element by tapping
against another object.
•
•
Do not use pressurized air to clean element.
Replace element only if it is very dirty, damaged or the
seal is cracked.
GXAL42013—UN—04MAR13
6. Inspect the paper filter element (C) without removing it. If the paper
filter element is damaged or dirty, replace with new filter:
PY19029—UN—07AUG13
•
Clean air cleaner base very carefully, preventing any dirt from
falling into carburetor.
6. Inspect the paper filter element (C) without removing it. If the paper
filter element is damaged or dirty, replace with new filter:
•
•
Carefully pull the paper element from the air cleaner elbow (D).
Install new paper filter element back onto air cleaner elbow.
•
Clean air cleaner basevery carefully, preventing any dirt from
falling into carburetor.
7. Install air cleaner cover and push latch down to lock.
8. Lower hood.
•
•
Carefully pull the paper element from the air cleaner seat (D).
Install new paper filter element back onto air cleaner seat.
7. Install air cleaner cover and tighten knobs. Do not overtighten.
8. Lower hood.
Checking and Cleaning Air Cleaner
Elements (D125, D130 and D140)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Let engine cool.
Checking and Cleaning Air Cleaner
Elements (D155, D160 and D170)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Let engine cool.
3. Lift hood.
4. Clean dirt and debris from the air cleaner cover.
37
Service Engine
3. Lift hood.
10. Install new filter assembly back onto air cleaner base.
4. Clean dirt and debris from the air cleaner cover.
11. Install air cleaner cover and tighten two knobs.
12. Lower hood.
Checking and Cleaning Emission Filter (If
Equipped)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
GXAL42018—UN—04MAR13
5. Loosen two knobs (A) and remove cover (B).
IMPORTANT: Dirt and debris can enter the engine through a
damaged filter element:
GXAL42020—UN—04MAR13
•
•
Do not wash paper element.
2. Inspect filter (A) for dirt and damage, wash or replace if required.
a. Remove cover (B) and remove emission filter (A) from under
rear of fender deck.
Do not attempt to clean paper element by tapping
against another object.
•
•
Do not use pressurized air to clean element.
b. Wash foam filter in a solution of warm water and liquid
detergent. Do not use oil.
Replace element only if it is very dirty, damaged or the
seal is cracked.
c. Rinse filter thoroughly. Squeeze out excess water in a dry cloth
until filter is completely dry.
If foam filter cannot be cleaned properly or is damaged, replace
with a new filter.
d. Install foam air filter and secure with cover.
Checking Spark Plug
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Let engine cool.
3. Lift hood.
GXAL42019—UN—04MAR13
6. Pull filter assembly from air cleaner base (C). Inspect the foam
precleaner (D) without removing it. If the foam precleaner is dirty:
a. Remove it from the paper filter carefully.
b. Wash precleaner in a solution of warm water and liquid
detergent. Do not use oil.
c. Rinse precleaner thoroughly. Squeeze out excess water in a dry
cloth until precleaner is completely dry.
7. Inspect the paper filter element (E). If the paper filter element is
damaged or dirty, replace with new filter.
GXAL42021—UN—04MAR13
8. Clean air cleaner base very carefully, preventing any dirt from
falling into carburetor.
Twin cylinder engine shown
4. Disconnect spark plug wire(s) (A), one on each side on V-twin
engines.
9. Install foam precleaner on paper filter element.
38
Service Transmission
5. Remove spark plug(s).
6. Clean spark plug carefully with a wire brush.
7. Inspect spark plug for:
•
•
•
Cracked porcelain.
Pitted or damaged electrodes.
Other wear or damage.
8. Replace spark plug as necessary.
GXAL42023—UN—04MAR13
6. Slide hose clamps (A) away from fuel filter (B) using a pliers.
7. Disconnect hoses from filter, and raise fuel lines vertically to avoid
fuel drainage.
IMPORTANT: Incorrect installation of fuel filter may cause engine
damage. Install the filter with the arrow pointing in the
direction of fuel flow (towards the engine) for proper
operation.
GXAL42022—UN—04MAR13
8. Connect hoses to new filter making sure the filter arrow is pointed
in the direction of the fuel flow.
9. Check plug gap (B) with a wire feeler gauge. To change gap, move
the outer electrode.
9. Install clamps and check for leaks.
10. Lower hood.
Gap must meet specifications.
Specification
Spark Plug — Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.030 in. (0.76 mm)
10. Install and tighten spark plugs to specifications.
Specification
Spark Plug — Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 lb-ft (20 N·m)
Service Transmission
Checking Transmission
The transmission is a sealed component. No maintenance is required
on this transmission. If you suspect any transmission problems, please
contact your authorized dealer.
11. Connect spark plug wire(s) and lower hood.
Adjusting Carburetor
NOTE: Carburetor is calibrated by the engine manufacturer and is not
adjustable.
If engine is operated at altitudes above 1006 m (3,300 ft), some
carburetors may require a special high altitude main jet. See
your authorized dealer.
Service Mower
If engine is hard to start or runs rough, check the
TROUBLESHOOTING section of this manual.
Removing or Installing Mower Drive Belt at
Engine Drive Sheave 122 cm (48 in.) and 137
cm (54 in.) Mower Deck)
Possible engine surging will occur at high throttle with transmission in
“N” neutral and mower engagement lever disengaged. This is a normal
condition due to the emission control system.
1. Park machine safely. (See Parking Safely in SAFETY section.)
2. Put lift lever in lowest position.
After performing the checks in the troubleshooting section and your
engine is still not performing correctly, contact your authorized dealer.
Replacing Fuel Filter
NOTE: Change filter when fuel is low.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Let engine cool.
3. Lift hood.
4. Handle fuel safely. (See Handling Fuel Safely in the SAFETY
section.)
5. Put a drain pan under fuel filter.
39
Service Mower
b. Remove cable spring (D) from idler sheave bracket (E).
CAUTION: Component is spring-assisted and under tension.
Injury can occur if spring-assisted component is released
suddenly.
CAUTION: Mower lift arms can pinch fingers. Lift arms are
spring loaded and can snap back when deck is removed.
Lock lift lever before pulling pin to remove mower deck.
GXAL42024—UN—04MAR13
3. Put a 15 mm closed wrench or a socket on the idler sheave nut (A)
and rotate clockwise to move idler sheave toward front of tractor
and hold to release belt tension.
PY21332—UN—20AUG14
4. Remove belt (B) from drive sheave (C), and release tension on
sheave nut (A).
5. Remove spring locking pins and washers (F) and disconnect rear
draft arm (G) and adjustable lift links (H) on each side.
5. To install the belt on the drive sheave, rotate idler sheave nut
clockwise to move idler sheave toward front of tractor, and install
belt on drive sheave.
6. Release idler sheave nut to tighten belt.
Removing Mower Deck
1. Park machine safely. (See Parking Safely in SAFETY section.)
2. Put wood blocks under each side of mower deck.
3. Put attachment lift lever in lowest position, bringing mower deck
down onto blocks.
GXAL42027—UN—04MAR13
107 cm (42 in.) mower deck shown
6. Remove spring locking pin (I) and washer and front draft rod (J)
from mower deck bracket (K).
7. Remove mower drive belt from drive sheave (L).
8. Remove wood blocks from both sides and slide mower deck out
from under the machine.
9. When operating the machine without the mower deck:
•
Remove front draft rod from machine and attach it to the mower
deck.
GXAL42025—UN—04MAR13
107 cm (42 in.) mower deck only
4. On machines with 107 cm (42 in.), disconnect mower engagement
drive cable (A) on left side of mower deck.
a. Remove spring locking pin (B), pull and hold mower
engagement drive cable out, lift up and remove from bracket
(C).
40
Service Mower
GXAL42028—UN—05MAR13
107 cm (42. in.) mower deck shown
•
On 107 cm (42 in.) mower deck only: Push mower engagement
drive cable into clip (M) and hook end of cable spring with
hardware (N) into peg on left side of machine frame.
GXAL42030—UN—04MAR13
107 cm (42 in.) mower deck shown
7. Install front draft rod (D) into mower deck bracket (E):
•
For D105 models use the hole marked AUTO (shown).
Installing Mower Deck
•
For all other models use the hole marked HYDRO (F).
1. Park machine safely. (See Parking Safely in SAFETY section.)
2. Put attachment lift lever in the transport position.
3. Slide mower under machine.
8. Secure front draft rod with washer and spring locking pin (G).
CAUTION: Component is spring-assisted and under tension.
Injury can occur if spring-assisted component is released
suddenly.
4. Put wood blocks under each side of mower deck.
5. Put attachment lift lever in lowest position.
GXAL42031—UN—04MAR13
122 cm (48 in.) mower deck used for photo purposes.
9. Put mower drive belt on engine drive sheave (H).
•
On 122 cm (48 in.) and 137 cm (54 in.) mower decks: Put a 15
mm closed wrench or a socket on the idler sheave nut (I) and
rotate clockwise, moving idler sheave and tensioning arm
toward front of tractor. Hold while installing belt on drive sheave.
PY21326—UN—19AUG14
6. Fasten rear draft arm (A) and adjustable lift link (B), on each side,
with washers and spring locking pins (C).
IMPORTANT: To prevent clutch damage, make sure front draft rod
is installed correctly. Secure rod with washer and spring
locking pin on the left side of mower deck bracket.
41
Service Mower
GXAL42032—UN—04MAR13
•
On 107 cm (42 in.) mower deck: Make sure belt is routed
through both belt guides (J).
GXAL42034—UN—04MAR13
3. Remove drive belt:
10. Remove wood blocks from both sides of mower deck.
a. Remove three capscrews and belt shield (A).
b. Remove two capscrews and belt shield (B).
c. Loosen sheaves (C).
11. On machines with 107 cm (42 in.) mower deck: Attach mower
engagement drive cable.
d. Remove mower belt.
4. Inspect belt for wear or damage; replace as necessary.
5. Clean top surface of mower deck and sheaves.
6. Install belt on mower deck as shown. Make sure belt is in the
groove of each sheave.
7. Tighten sheaves to specifications.
Specification
Mower Deck Drive Sheave Nuts (107 cm (42 in.) Mower Deck)
— Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 lb-ft (47 N·m)
8. Install belt shields.
9. Install mower deck.
10. Adjust mower belt tension and spindle brakes, if necessary.
Replacing Mower Drive Belt (122 cm (48 in. )
and 137 cm (54 in.) Mower Decks)
1. Park machine safely. (See Parking Safely in SAFETY section.)
2. Remove mower deck.
GXAL42033—UN—04MAR13
107 cm (42 in.) mower deck only
a. Route cable under mower belt and brake rod and attach cable
spring (K) to idler sheave bracket (L).
b. Pull out on cable (M), align black end of cable with slot in
bracket (N) and release cable into slot. Secure with spring
locking pin (O).
12. Level mower deck.
Replacing Mower Drive Belt (107 cm (42 in.)
Mower Deck)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Remove mower deck.
GXAL42035—UN—04MAR13
122 cm (48 in.) mower deck shown
3. Remove five capscrews and left and right belt shields (A).
42
Service Mower
4. Remove drive belt.
a. Loosen left side sheaves (B) and (C).
b. Remove mower belt.
5. Inspect belt for wear or damage; replace as necessary.
6. Clean top surface of mower deck and sheaves.
7. Install belt on mower deck as shown. Make sure belt is in the
groove of each sheave.
8. Tighten sheaves to specifications.
Specification
Mower Deck Drive Sheave Nuts (122 cm (48 in.) and 137 cm (54 in.) Mower Deck)
— Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb-ft)
9. Install belt shields.
10. Install mower deck.
GXAL42037—UN—04MAR13
3. Remove left and right belt shields, and adjust two blade brakes (A).
Adjusting Mower Belt Tension (107 cm (42
in.) Mower Deck)
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Move mower engagement (PTO) lever or switch to OFF position.
GXAL42038—UN—04MAR13
4. Measure distance from spindle brake bracket (B) to nut (C) on end
of brake rod.
•
Bracket to nut distance should meet specifications.
Specification
GXAL42036—UN—04MAR13
Spindle Bracket-to-Nut — Distance. . . . . . . . . . . . . . . . . 2 - 3 mm (0.08 - 0.12 in.)
5. If adjustment is required, turn nut (C) on end of brake rod in correct
direction to set brake at proper distance from pulley.
3. Loosen nuts (A) and move cable bracket (B) away from the center
of mower deck to tighten belt tension. Move bracket until almost all
slack is out of cable but cable is not too tight. Tighten nuts.
6. Adjust both brakes.
7. Install left and right belt shields.
8. Install mower deck.
Adjusting Spindle Brakes (107 cm (42 in.)
Mower Deck)
Checking for Bent Mower Blades
CAUTION: The mower blades should stop in approximately
five seconds when the mower or PTO is disengaged.
CAUTION: Blades are sharp. Always wear gloves when
handling blades or working near blades.
If you believe that your blades may not be stopping in that
period of time, take your machine to your authorized dealer
where they can safely check and service your machine.
Replace blades if defective. Never straighten or weld them.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Raise mower deck to highest position to access blades.
IMPORTANT: Avoid belt damage.
Spindle brake engagement should be checked and
corrected every time the mower belt tension is adjusted.
Mower belt tension should be adjusted, if required, before
brakes are adjusted.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Remove mower deck.
43
Service Mower
Installing Mower Blades
1. Position mower blade (C) with the cutting edge towards the ground.
2. Align the splined center hole in the blade with the splined spindle
shaft (D) and put the blade onto the mower spindle shaft.
3. Install washer, with cupped side towards blade, and install nut to
secure blade onto splined spindle shaft.
4. Block mower blade with a piece of wood to prevent spinning and
tighten nut:
5. Using 15/16 in. socket, tighten 5/8 in. blade nut to specifications.
Specification
Mower Deck Blade Nut — Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . 88 N·m (65 lb-ft)
Sharpening Blades
MXAL42867—UN—09APR13
Mower deck with side discharge used for illustration
CAUTION: Blades are sharp. Always wear gloves when
handling blades or working near blades.
3. Measure distance (A) between blade tip and flat ground surface.
4. Rotate blade 180° and measure distance between other blade tip
and flat ground surface.
Always wear safety eye protection when grinding.
•
Sharpen blades with grinder, hand file, or electric blade sharpener.
5. Install new blade if the difference between the two measurements
is more than 3 mm (1/8 in.).
6. Repeat for all blades.
Servicing Mower Blades
CAUTION: Rotating blades are dangerous. Before adjusting
or servicing mower:
Disconnect spark plug wire(s) or battery negative (-) cable to
prevent engine from starting accidentally.
Always wear gloves when handling mower blades or
working near blades.
Removing Mower Blades
GXAL42041—UN—04MAR13
1. Park machine safely. (See Parking Safely in SAFETY section.)
2. Raise mower deck to gain access to mower blades. If necessary,
remove mower deck.
•
•
Keep original bevel (A) when grinding.
The blade cutting edge (B) should meet specifications.
Specification
3. Block mower blade with a piece of wood to prevent it from spinning.
Mower Blade Cutting Edge — Distance. . . . . . . . . . . . . . . . . . . . . . . 0.40 mm (1/64 in.)
•
Balance blades before installing.
Balancing Blades
CAUTION: Blades are sharp. Always wear gloves when
handling blades or working near blades.
1. Clean blade.
GXAL42040—UN—04MAR13
4. Loosen and remove nut (A), washer (B), and blade (C).
5. Inspect blades; sharpen, balance or replace blades as necessary.
44
Service Electrical
GXAL42042—UN—04MAR13
2. Put blade on nail in a vise. Turn blade to horizontal position.
3. Check balance. If blade is not balanced, heavy end of blade will
drop.
GXAL42044—UN—04MAR13
4. Grind bevel of heavy end. Do not change blade bevel.
2. Disconnect negative (-) battery cable (A).
3. Push red cover (B) away from positive (+) battery terminal and
remove cable (C) from battery.
4. Remove battery.
Service Electrical
Electrical
Installing
1. Place battery into battery tray.
WARNING: Battery posts, terminals and related accessories contain
lead and lead components, chemicals known to the State of California
to cause cancer and reproductive harm. Wash hands after handling.
2. Connect positive (+) cable to positive (+) battery terminal first, then
negative (-) cable to negative (-) battery terminal.
3. Apply spray lubricant to terminal to help prevent corrosion.
4. Slide red cover over positive battery terminal.
Service the Battery Safely
Cleaning Battery and Terminals
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Disconnect and remove battery.
3. Wash battery with solution of four tablespoons of baking soda to
one gallon of water. Be careful not to get the soda solution into the
cells.
4. Rinse the battery with plain water and dry.
5. Clean terminals and battery cable ends with wire brush until bright.
6. Install battery.
7. Attach cables to battery terminals, beginning with the positive
cable, using washers and nuts.
8. Apply spray lubricant to terminal to prevent corrosion.
MXAL42869—UN—09APR13
CAUTION: The battery produces a flammable and explosive
gas.
The battery may explode:
•
•
•
•
•
Do not smoke or have open flame near battery.
Wear eye protection and gloves.
Do not allow direct metal contact across battery posts.
Remove negative cable first when disconnecting.
Install negative cable last when connecting.
Removing and Installing the Battery
Removing
1. Park machine safely and lift hood. (See Parking Safely in the
SAFETY Section.)
45
Service Electrical
Using Booster Battery
CAUTION: The battery produces a flammable and explosive
gas.
The battery may explode:
•
•
•
Do not smoke or have open flame near battery.
Wear eye protection and gloves.
Do not jump start or charge a frozen battery. Warm
battery to specification.
Specification
Battery — Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16°C (60°F)
•
Do not connect the negative (-) booster cable to the
negative (-) terminal of the discharged battery. Connect at
a good ground location away from the discharged battery.
GXAL42046—UN—04MAR13
3. Turn bulb socket (A) 1/4 turn counterclockwise to remove.
4. Replace defective bulb with a new bulb.
5. Insert bulb socket into housing, push in and turn 1/4 turn clockwise
to install.
6. Lower hood.
Replacing Fuse
MXAL42872—UN—09APR13
1. Park machine safely. (See Parking Safely in the SAFETY section.)
A — Booster Battery
B — Disabled Vehicle Battery
2. Lift hood.
1. Connect positive (+) booster cable to booster battery (A) positive
(+) post (C).
2. Connect the other end of positive (+) booster cable to the disabled
vehicle battery (B) positive (+) post (D).
3. Connect negative (–) booster cable to booster battery negative (–)
post (E).
IMPORTANT: Electric charge from booster battery can damage
machine components. Do not install negative booster cable
to machine frame. Install only to the engine block.
Install negative booster cable away from moving parts in
the engine compartment, such as belts and fan blades.
4. Connect the other end (F) of negative (–) booster cable to a metal
part of the disabled machine engine block away from battery.
5. Start the engine of the disabled machine and run machine for
several minutes.
6. Carefully disconnect the booster cables in the exact reverse order:
negative cable first and then the positive cable.
GXAL42047—UN—04MAR13
3. Pull defective fuse (A) out of socket.
4. Check metal clip in fuse window and discard fuse if clip is broken.
5. Push new 20 amp fuse into socket.
6. Lower hood.
Replacing Headlight Bulb
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Lift hood.
46
Service Miscellaneous
3. Remove any trash from area around fuel tank cap.
Service Miscellaneous
4. Remove fuel tank cap slowly to allow any pressure built up in tank
to escape.
Using Proper Fuel and Stabilizer
5. Fill fuel tank only to bottom of filler neck. Do not overfill.
IMPORTANT: Using stale, contaminated or improper fuel can
result in engine and fuel system damage. Repairs caused
by stale, contaminated or improper fuel are not covered by
warranty.
6. Install fuel tank cap.
•
Gas models: Turn cap until clicks.
Lifting Machine
1. Park machine safely. (See Parking Safely in the SAFETY section.)
Use regular grade unleaded fuel with an octane rating of 87 octane or
higher. Fuel blends containing up to 10% ethanol or up to 15% MTBE
reformulated fuel are acceptable. Do not use fuel or additives
containing methanol as engine damage can occur.
CAUTION: The machine can fall or slip from an unsafe lifting
device or supports.
•
•
Use a safe lifting device rated for the load to be lifted.
Always use fresh, clean fuel that is purchased in a quantity that can be
used within approximately 30 days. Fuel stabilizer should always be
added to the fuel each time fuel is purchased. Add stabilizer before
filling the fuel container to insure proper mixing. Such practice helps
prevent engine performance problems and allows fuel storage in the
machine all year without draining.
Lower machine onto jack stands or other stable supports
and block wheels before servicing.
Store fuel in plastic containers to reduce condensation. Make sure the
cap on the fuel container is tight to reduce fuel contamination and
evaporation. For best fuel storage life, use a self-sealing gas can.
Fuel is blended to give best seasonal performance. To avoid engine
performance problems such as hard starting or vapor lock, use in-
season fuel. Use fuel during warm weather that was purchased during
that season, and use fuel during cold weather that was purchased
during that season.
Fuel can become stale in machines with engines that are used
seasonally or infrequently during a season. Stale fuel can produce
varnish and plug carburetor or EFI components which can affect engine
performance.
Keep fuel storage container tightly covered and in a cool area out of
direct sunlight. Fuel can break down and degrade if not sealed properly
or exposed to sun and heat.
GXAL42048—UN—04MAR13
Hydrostatic transmission model shown
2. Safely lift rear of machine at machine frame point (A). Place jack
stands or other stable supports onto transaxle locations (B) where
mounting bolts for frame come through.
Condensation may collect in the fuel tank because of a variety of
operating or environmental conditions and, over time, may affect your
machine’s operation. Fill machine fuel tank at the end of the day.
3. If only lifting rear of machine, block front wheels remaining on
ground to avoid movement of machine.
Filling Fuel Tank
CAUTION: Fuel vapors are explosive and flammable:
•
•
•
•
•
•
•
Shut engine off before filling fuel tank.
Allow engine to cool before refueling.
Do not smoke while handling fuel.
Keep fuel away from flames or sparks.
Fill fuel tank outdoors or in well ventilated area.
Clean up spilled fuel immediately.
Use clean approved non-metal container to prevent static
electric discharge.
IMPORTANT: Dirt and water in fuel can cause engine damage:
•
•
•
Clean dirt and debris from the fuel tank opening.
Use clean, fresh, stabilized fuel.
PY19194—UN—27JAN14
Fill the fuel tank at the end of each day’s operation to
keep condensation out of the fuel tank.
4. Safely lift front of machine at machine frame point (C). Place jack
stands or other stable supports under frame on each side at
location (B).
•
Use a non-metallic funnel with a plastic mesh strainer
when filling the fuel tank or container.
5. If only lifting front of machine, block rear wheels remaining on
ground to avoid movement of machine.
Fill fuel tank at the end of each day’s operation to prevent condensation
and freezing during cold weather.
6. To lower machine, lift front and/or rear of machine, and remove jack
stands or supports. Lower machine.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Allow engine to cool.
47
Service Miscellaneous
Checking Tire Pressure
CAUTION: Explosive separation of tire and rim parts is
possible when they are serviced incorrectly:
•
Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
•
•
Do not inflate the tires above the recommended pressure.
Do not weld or heat a wheel and tire assembly. Heat can
cause an increase in air pressure resulting in an
explosion. Welding can structurally weaken or deform the
wheel.
•
Do not stand in front or over the tire assembly when
inflating. Use a clip-on chuck and extension hose long
enough to allow you to stand to one side.
PY21317—UN—12AUG14
1. Check tires for damage.
NOTE: Refer to the SPECIFICATIONS section for tire pressures or
check the side of the tire.
5. Apply pressure to the pointed position on left side of hood and
slowly lower hood. Left side pivot will release after rotating closed
approximately 45 degrees. Once left side pivot releases, slide out
right side pivot. Lower hood slightly and lift hood from brackets (B).
2. Check tire pressure with an accurate lower pressure gauge.
3. Add or remove air, if necessary.
Installing
1. Slide right side hood pivot into tractor bracket with hood in open
position (left side pivot slides into place as hood closes) and slowly
close hood.
Removing and Installing Hood
Removing
2. Connect wiring harness.
3. Close hood.
CAUTION: Touching hot surfaces can burn skin. The engine,
components, and fluids will be hot if the engine has been
running. Allow the engine to cool before servicing or
working near the engine and components.
Cleaning Plastic Surfaces
IMPORTANT: Improper care of machine plastic surfaces can
damage that surface:
IMPORTANT: Do not operate machine with hood open. Hood must
be closed for proper engine cooling and exhaust.
•
•
•
Do not wipe plastic surfaces when they are dry. Dry
wiping will result in minor surface scratches.
1. Park machine safely. (See Parking Safely in the SAFETY section.)
2. Let engine cool.
Use a soft, clean cloth (bath towel, diaper, automotive
mitt).
Do not use abrasive materials, such as polishing
compounds, on plastic surfaces.
1. Rinse hood and entire machine with clean water to remove dirt and
dust that may scratch the surface.
2. Wash surface with clean water and a mild liquid automotive
washing soap.
IMPORTANT: Insect repellent spray may damage plastic and
painted surfaces. Do not spray insect repellent near
machine.
3. Dry thoroughly to avoid water spots.
4. Wax the surface with a liquid automotive wax. Use products that
specifically say “contains no abrasives.”
IMPORTANT: Do not use a power buffer to remove wax.
5. Buff applied wax by hand using a clean, soft cloth.
Cleaning and Repairing Metal Surfaces
Cleaning:
PY19053—UN—07AUG13
Follow automotive practices to care for your vehicle painted metal
surfaces. Use a high-quality automotive wax regularly to maintain the
factory look of your vehicle’s painted surfaces.
3. Open hood.
4. Disconnect wiring harness (A).
Repairing Minor Scratches (surface scratch):
1. Clean area to be repaired thoroughly.
IMPORTANT: Do not use rubbing compound on painted surfaces.
48
Service Miscellaneous
2. Use automotive polishing compound to remove surface scratches.
3. Apply wax to entire surface.
Repairing Deep Scratches (bare metal or primer showing):
1. Clean area to be repaired with rubbing alcohol or mineral spirits.
2. Use paint stick with factory-matched colors available from your
authorized dealer to fill scratches. Follow directions included on
paint stick for use and for drying.
3. Smooth out surface using an automotive polishing compound. Do
not use power buffer.
4. Apply wax to surface.
Removing and Installing Front Wheel
Assembly
GXAL42052—UN—04MAR13
Removing:
1. Park machine safely. (See Parking Safely in the SAFETY section.)
3. Remove plastic cap (C) from end of wheel hub.
CAUTION: The machine can fall or slip from an unsafe lifting
device or supports.
CAUTION: Components are installed under spring tension.
Wear eye protection and use proper tools when installing
and removing components with spring tension.
•
•
Use a safe lifting device rated for the load to be lifted.
Lower machine onto jack stands or other stable supports
and block wheels before servicing.
IMPORTANT: Place jack stands under frame, not under
transmission or engine, when raising or supporting
machine.
GXAL42053—UN—04MAR13
4. Remove snap ring (D) from end of axle.
5. Remove washer (E) and wheel from axle.
CAUTION: Explosive separation of tire and rim parts is
possible when they are serviced incorrectly:
PY19183—UN—23JAN14
2. Safely lift and support machine. Place safe lifting device under end
of front hanger bracket at location (A), and place jack stands or
other stable supports under frame on each side at location (B).
Block wheels remaining on the ground to prevent machine
movement.
•
Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
6. Take wheel assembly to an authorized service dealer for repairs.
Installing
1. Grease spindles and wheel hub grease fittings with specified
grease.
2. Install wheel and washer (E) on axle.
3. Install snap ring (D).
4. Install plastic cap (C).
5. Safely remove jack stands and lower machine.
Removing and Installing Rear Wheel
Assembly
Removing
1. Park machine safely. (See Parking Safely in the SAFETY section.)
49
Troubleshooting
Installing
CAUTION: The machine can fall or slip from an unsafe lifting
device or supports.
IMPORTANT: Do not lose the shaft key. Key must be installed for
wheels to rotate and tractor to move.
•
•
Use a safe lifting device rated for the load to be lifted.
Lower machine onto jack stands or other stable supports
and block wheels before servicing.
NOTE: Rear wheels are installed with valves to the outside.
IMPORTANT: Place jack stands under frame, not under
transmission or engine, when raising or supporting
machine.
1. Install two washers (G), except on model D105, spacer (H), and
shaft key (F).
2. Install rear wheel, washer (E), snap ring (D) and plastic cap (C).
3. Safely remove jack stands and lower machine.
Troubleshooting
Using Troubleshooting Chart
If you are experiencing a problem that is not listed in this chart, see your
authorized dealer for service.
When you have checked all the possible causes listed and you are still
experiencing the problem, see your authorized dealer.
Engine
GXAL42054—UN—04MAR13
IF
CHECK
Poor Engine Performance
Dirt in fuel system or fuel is old. Replace fuel
with fresh stabilized fuel. Obtain fuel from
another supplier before suspecting machine
problems. Suppliers blend fuels differently
and changing suppliers will generally solve
any performance problems.
2. Safely lift and support machine. Place safe lifting device under
transmission centered under machine frame point (A). Place jack
stands or other stable supports on each side (B) where mounting
bolts for frame come through. Block wheels remaining on the
ground to prevent machine movement.
Fuel blended with alcohol or ether may
contribute to performance problems by
causing gum and varnish deposits,
especially if fuel is stored for several weeks
or more. Obtain fresh fuel.
Engine Will Not Start
Brake pedal not depressed.
Mower is engaged.
Spark plug wire is loose or disconnected.
Improper fuel.
Transmission is in reverse.
Plugged fuel filter.
Defective safety switch.
Electrical problem - See Electrical
Troubleshooting Section
Engine Is Hard To Start
Carburetor is not adjusted properly or dirty.
Choke cable not adjusted properly.
Plugged fuel filter.
Faulty spark plug.
Stale or improper fuel.
GXAL42055—UN—04MAR13
Loose or corroded electrical connections.
Improper engine oil viscosity.
3. Remove plastic cap (C), snap ring (D), and washer (E).
4. Remove wheel.
Engine Runs Unevenly
Cooling fins plugged.
Loose electrical connections.
Choke or throttle cable sticking.
Fuel line or fuel filter plugged.
Stale or dirty fuel.
IMPORTANT: Do not lose the shaft key. Key must be installed for
wheels to rotate and tractor to move.
Improper fuel.
5. Remove shaft key (F) (shown on end of transmission shaft), two
washers (G), except for model D105, and spacer (H).
Air cleaner element plugged.
Engine Misses Under Load
Engine Vapor Locks
Faulty spark plug.
Stale or dirty fuel.
Plugged fuel filter.
CAUTION: Explosive separation of tire and rim parts is
possible when they are serviced incorrectly:
•
Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
Fuel tank vent plugged.
Dirt in fuel filter.
Cooling fins plugged.
6. Take wheel assembly to an authorized service dealer for repairs.
50
Storage
Mower
IF
CHECK
Loose hose connection at fuel filter or fuel
pump.
IF
CHECK
Engine Overheats
Engine air intake screen plugged.
Cooling fins plugged.
Discharge Chute Plugged
Travel speed too fast.
Grass too long.
Engine oil low or too high.
Engine operated too long at a slow idle
speed.
Grass too wet.
Engine rpm not at wide open throttle.
Restricted air flow.
Engine Will Not Idle
Engine Knocks
Spark plug not gapped correctly.
Faulty spark plug.
Belt installed incorrectly.
Patches Of Grass Uncut
Belt Slipping
Travel speed too fast.
Operator raising off the seat.
Engine rpm not at wide open throttle.
Mower deck needs cleaning.
Stale or low octane fuel.
Engine overloaded.
Low engine speed.
Oil level low.
Debris in sheaves.
Worn belt.
Belt tension is incorrect.
Engine Stops Or Misses When Operating On Fuel tank less than half full of fuel.
Too Much Vibration
Debris on mower deck or in sheaves.
Damaged drive belt.
Hillsides
Operator raising off of the seat.
Engine Backfires
Faulty spark plug.
Damaged sheaves or sheaves out of
alignment.
Operator raising off of the seat.
Blades out of balance.
Engine Loses Power
Engine overheating.
Too much oil in engine.
Dirty air cleaner.
Blades Scalping Grass
Cutting too low.
Mower wheels not adjusted correctly.
Turning speed too fast.
Ridges in terrain.
Faulty spark plug.
Travel speed is too fast for conditions.
Improper fuel.
Rough or uneven terrain.
Low tire pressure.
Excessive Fuel Consumption
Black Exhaust Smoke
Choke is not fully open.
Mower Loads Down Tractor
Uneven Cut
Engine rpm too low.
Air filter is dirty or oil soaked.
Choke partially engaged.
Travel speed too fast.
Debris wrapped around mower spindles.
Engine Stops When REVERSE Foot Pedal Normal condition. (See Using Reverse
Mower deck not leveled properly.
Travel speed too fast.
Is Depressed And Attachment Is Engaged
(Hydrostatic)
Implement Option in the OPERATING
section.)
Blades dull.
Engine Stops When Automatic Shift Lever Is Normal condition. (See Using Reverse
Mower wheels not adjusted correctly.
Tire pressure unequal.
Moved To The R (REVERSE) Position and
Attachment Is Engaged (Automatic)
Implement Option in the OPERATING
section.)
Mower (Or Other Attachment) Stops When
Vehicle Is Operated in REVERSE
Normal condition. (See Using Reverse
Implement Option in the OPERATING
section.)
Electrical
Storage
IF
CHECK
Starter Does Not Work Or Will Not Turn
Engine
Brake pedal is not depressed.
Mower is engaged.
Storing Safety
Battery terminals are corroded.
Battery not charged.
CAUTION: Fuel vapors are explosive and flammable.
Transmission is in reverse.
Blown fuse.
Engine exhaust fumes contain carbon monoxide and can
cause serious illness or death:
Battery Will Not Charge
Lights Do Not Work
Dead cell in the battery.
•
Run the engine only long enough to move the machine to
or from storage.
Battery cables and terminals are dirty.
Low engine speed or excessive idling.
•
Machine fires and structure fires can occur if a machine is
stored before allowing it to cool, or if debris is not
removed from around the engine and muffler, or if stored
near combustible materials.
Light plug disconnected.
Loose or burned out bulb.
Tractor
•
•
Do not store vehicle with fuel in the tank inside a building
where fumes may reach an open flame or spark.
Allow the engine to cool before storing the machine in any
enclosure.
IF
CHECK
Tractor Vibrates Too Much Or Rattles
Excessively
Attachment drive belts worn or damaged.
Traction drive belt damaged or worn.
Dirt on drive sheaves.
Preparing Machine for Storage
1. Repair any worn or damaged parts. Replace parts if necessary.
Tighten loose hardware.
Blades bent or out of balance.
Tractor Will Not Move With Engine Running Parking brake locked.
Bypass rod is pulled out.
2. Repair scratched or chipped metal surfaces to prevent rust.
3. Remove grass and debris from machine.
4. Clean under the deck and remove grass and debris from inside
chute and bagger.
51
Specifications
5. Wash the machine and apply wax to metal and plastic surfaces.
6. Run machine for five minutes to dry belts and pulleys.
11. Store the vehicle in a dry, protected place. If vehicle is stored
outside, put a waterproof cover over it.
7. Apply light coat of engine oil to pivot and wear points to prevent
rust.
Removing Machine From Storage
1. Check tire pressure.
8. Lubricate grease points and check tire pressure.
2. Check engine oil level.
3. Check battery electrolyte level, if your battery is not maintenance
free. Charge battery if necessary.
Preparing Fuel and Engine For Storage
Fuel:
4. Install battery.
If you have been using “Stabilized Fuel,” add stabilized fuel to tank until
the tank is full.
5. On gas engines: Check spark plug gap. Install and tighten plugs to
specified torque.
NOTE: Filling the fuel tank reduces the amount of air in the fuel tank
and helps reduce deterioration of fuel.
6. Lubricate all grease points.
7. Open fuel shut-off valve, if your machine is equipped.
If you are not using “Stabilized Fuel:”
8. Run the engine 5 minutes without the mower or any attachments
running to allow oil to be distributed throughout engine.
1. Park machine safely in a well-ventilated area. (See Parking Safely
in the SAFETY section.)
9. Be sure all shields and guards or deflectors are in place.
NOTE: Try to anticipate the last time the machine will be used for the
season so very little fuel is left in the fuel tank.
2. Turn on engine and allow to run until it runs out of fuel.
Specifications
3. For machines equipped with key switch, turn key to off position.
IMPORTANT: Stale fuel can produce varnish and plug carburetor
or injector components and affect engine performance.
Automatic Model D105
•
Add fuel conditioner or stabilizer to fresh fuel before
filling tank.
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 cc (30.5 cu. in.)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N·m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Automatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Transmission™ RT400
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 4.8 km/h (0 - 3.0 mph)
4. Mix fresh fuel and fuel stabilizer in separate container. Follow
stabilizer instructions for mixing.
5. Fill fuel tank with stabilized fuel.
6. Run engine for a few minutes to allow fuel mixture to circulate
through carburetor on gas engine or fuel injectors on diesel engine.
Engine:
Engine storage procedure should be used when vehicle is not to be
used for longer than 60 days.
1. Change engine oil and filter while engine is warm.
2. Service air filter if necessary.
3. Clean debris from engine air intake screen.
4. On gas engines:
a. Remove spark plugs. Put specified amount of clean engine oil in
Hydrostatic Model D110
cylinder(s).
Specification
Engine Oil in Cylinder - Storage — Quantity . . . . . . . . . . . . . . . . . . . 30 mL (1 oz)
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540 cc (33 cu. in.)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N•m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TLT200
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)
b. Install spark plugs, but do not connect spark plug wires.
c. Crank the engine five or six times to allow oil to be distributed.
5. Clean the engine and engine compartment.
6. Remove battery.
7. Clean the battery and battery posts. Check the electrolyte level, if
your battery is not maintenance free.
8. Close fuel shut-off valve, if your machine is equipped.
9. Store the battery in a cool, dry place where it will not freeze.
NOTE: The stored battery should be recharged every 90 days.
10. Charge the battery.
IMPORTANT: Prolonged exposure to sunlight could damage the
hood surface. Store machine inside or use a cover if stored
outside.
52
Specifications
Hydrostatic Model D125
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N•m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ T40
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0—8.9 km/h (0—5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0—5.2 km/h (0—3.2 mph)
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656cc (40 cu. in.)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N•m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TLT200
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)
Hydrostatic Models D160 and D170
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cc (44.2 cu. in.)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N•m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ HD K46
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)
Hydrostatic Models D130
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cc (44.2 cu. in.)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N•m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TLT200
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8.9 km/h (0 - 5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5.2 km/h (0 - 3.2 mph)
Electrical System
Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regulated Circuit
Charging System Capacity (D105, D110, D125, D130, D140). . . . . . . . . . . . . . . . . 9 Amp
Charging System Capacity (D155, D160, D170) . . . . . . . . . . . . . . . . . . . . . . . . . 16 Amp
Battery Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Volts
Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCI Group U1
Hydrostatic Models D140
Capacities
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cc (44.2 cu. in.)
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 N•m (15 lb-ft)
Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cartridge
Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic
Transaxle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tuff Torq™ T40
Travel Speed - Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0—8.9 km/h (0—5.5 mph)
Travel Speed - Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0—5.2 km/h (0—3.2 mph)
Models D105, D110
Crankcase, with Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 L (1.5 qt)
Models D125, D130, D140, D155, D160, D170
Crankcase, with Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 L (2.0 qt)
Fuel Tank (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 L (2.4 gal)
Fuel System (All Models)
Fuel Types (Recommended):
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Grade 87 Octane Unleaded Fuel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethanol Blended Fuel (Up to 10%)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MTBE Reformulated Fuel (Up to 15%)
Hydrostatic Models D155
Recommended Lubricants
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Briggs & Stratton
Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Power Rating Information. . . . . . . . . . . . . . . . . . . . . . . http://www.briggsandstratton.com/
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724 cc (44.2 cu. in.)
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURF-GARD® OR PLUS-4®
Grease
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GREASE-GARD™ Premium Plus
53
Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . John Deere Multi-Purpose HD Lithium Complex Grease
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067 mm (42 in.)
™GREASE-GARD is a trademark of Deere & Company
Mower Deck - 122 cm (48 in.)
(Specifications and design subject to change without notice.)
Blades Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Nut Torque (w/5/8 in. Nut). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 N•m (65 lb-ft)
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 -102 mm (1 - 4 in.)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219 mm (48 in.)
Dimensions
Height (D105, D110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 cm (42.5 in.)
Height (D125, D130, D140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 cm (45.5 in.)
Height (D155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 cm (46.46 in.)
Height (D160, D170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 cm (46.5 in.)
Mower Deck - 137 cm (54 in.)
Length (Overall)
Blades Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blade Nut Torque (w/5/8 in. Nut). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 N•m (65 lb-ft)
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 -102 mm (1 - 4 in.)
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1371 mm (54 in.)
(D105, D110, D125). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 cm (68.75 in.)
Length (Overall) (D130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 cm (73.25 in.)
Length (Overall) (D140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 cm (69.5 in.)
Length (Overall) (D155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 cm (75.2 in.)
Length (Overall) (D160, D170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 cm (76.5 in.)
Warranty
Width (Mower Deck Chute Down)
(D105, D110, D125, D130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 cm (54.4 in.)
Warranty
Width (Mower Deck Chute Down) (D155) . . . . . . . . . . . . . . . . . . . . . . . . .155 cm (61 in.)
Width (Mower Deck Chute Down)
Product Warranty
(D140, D160). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 cm (60 in.)
Product warranty is provided as part of John Deere’s support program
for customers who operate and maintain their equipment as described
in this manual.
Width (Mower Deck Chute Down) (D170) . . . . . . . . . . . . . . . . . . . . . . . 174 cm (68.5 in.)
Weight: D105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189 kg (415 lb)
Weight: D110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193 kg (423 lb)
Weight: D125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 kg (436 lb)
Weight: D130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 kg (443 lb)
Weight: D140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 kg (479 lb)
Weight: D155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217.72 kg (480 lb)
Weight: D160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229 kg (504 lb)
Weight: D170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 kg (530 lb)
Engine related warranties stated in this manual refer only to emissions-
related parts and components of your engine. The complete engine
warranty, less emission-related parts and components, is provided
separately as the “Limited Warranty for New John Deere Equipment”.
California and U.S. EPA Emissions Control
System Warranty Statement (Off-Road Gas
Engines)
Tires
Your Warranty Rights and Obligations
The California Air Resources Board, John Deere, and the United States
Environmental Protection Agency are pleased to explain the emissions
control system’s warranty on your model year 2015 or 2016 spark
ignited off-road engine equipment. In California, new equipment that
uses small or large (less than 1 liter) spark ignited off-road engines
must be designed, built and equipped to meet the State’s stringent anti-
smog standards. John Deere must warrant the emissions control
system on your spark ignited off-road engine equipment for the period
listed below provided there has been no abuse, neglect or improper
maintenance of your equipment.
Models D105, D110, D125
Size (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 x 6.00 - 6
Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 x 8.0 - 8
Tire Pressure (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 kPa (14 psi)
Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 kPa (10 psi)
Models D130, D140, D155
Size (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 x 6.00 - 6
Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 x 10.0 - 8
Tire Pressure (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 kPa (14 psi)
Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 kPa (10 psi)
Models D160, D170
Your emissions control system may include parts such as: carburetors
or fuel-injection system, ignition system, catalytic converters, fuel tanks,
valves, filters, clamps, connectors, and other associated components.
Also included may be hoses, belts, sensors and other emission-related
assemblies.
Size (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 x 6.5 - 8
Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 x 9.5 - 12
Tire Pressure (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 kPa (12 psi)
Tire Pressure (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 kPa (12 psi)
(Tire pressure information is also located on the sidewalls of the tires)
Where a warrantable condition exists, John Deere will repair your spark
ignited off-road engine equipment at no cost to you including diagnosis,
parts and labor.
Manufacturer’s Warranty Coverage
This emissions control system is warranted for two years. If any
emissions related part on your equipment is defective, the part will be
repaired or replaced by John Deere.
Mower Deck - 107 cm (42 in.)
Owner’s Warranty Responsibilities
•
As the spark ignited off-road engine equipment owner, you are
responsible for the performance of the required maintenance listed
in your Operator’s Manual. John Deere recommends that you retain
Blades Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Blade Nut Torque (w/5/8 in. Nut). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 N•m (65 lb-ft)
Cutting Height (Approximately) . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 -102 mm (1 - 4 in.)
54
Warranty
all receipts covering maintenance on your spark ignited off-road
Emission Warranty Parts List
engine equipment, but John Deere cannot deny warranty solely for
lack of receipts or for your failure to ensure the performance of all
scheduled maintenance.
Coverage under this warranty extends only to the parts listed below
(the emissions control system parts) to the extent these parts were on
the engine and equipment purchased.
•
•
As the spark ignited off-road engine equipment owner, you should
however be aware that John Deere may deny you warranty
coverage if your spark ignited off-road engine equipment or a part
has failed due to abuse, neglect, or improper maintenance or
unapproved modifications.
Fuel Metering System:
•
•
•
Carburetor and internal parts (or fuel injection system)
Air/fuel ratio feedback and control system
Cold start enrichment system
You are responsible for presenting your spark ignited off-road engine
equipment to a John Deere Turf and Utility distribution center or
service center as soon as a problem exists. The warranty repairs
should be completed in a reasonable amount of time, not to exceed
30 days. If you have a question regarding your warranty coverage,
you should contact your John Deere Turf and Utility retailer, or the
John Deere Customer Contact Center at 1- 800-537-8233, or e-mail
Evaporative System:
•
•
•
•
•
•
•
Fuel tank, fuel cap and tether
Fuel hose, line, fittings, clamps
Fuel pump, fuel shut-off valve
Fuel vapor hoses, fittings
Carbon canister
General Emissions Warranty Coverage
Rollover/slant valve for fuel vapor control
Purge and vent line
The warranty period begins on the date the equipment is delivered to
an ultimate purchaser. John Deere warrants to the ultimate purchaser
and each subsequent purchaser that the spark ignited off-road engine
equipment is:
Air Induction System:
•
•
Air cleaner
•
Designed, built and equipped so as to conform to all applicable
regulations adopted by the California Air Resources Board;
Intake manifold
Ignition System:
•
Designed, built and equipped so as to conform at the time of sale
with applicable U.S. Environmental Protection Agency regulations
under 40 CFR Parts 1054 and 1060: and,
•
•
•
Spark plugs
Magneto or electronic ignition system
Spark advance/retard system
•
Free from defects in materials and workmanship which cause such
engine to fail to conform with applicable regulations for a period of
two years of engine use from the date of sale to the ultimate
purchaser.
Exhaust System:
•
•
Exhaust manifold
Catalyst muffler
Emissions Warranty Interpretation
•
•
•
Any warranted part that is not scheduled for replacement as required
by the maintenance instructions in the Operator’s Manual is
warranted for two years. If any such part fails during the period of
warranty coverage it will be repaired or replaced by John Deere. Any
such part repaired or replaced under warranty is warranted for the
remaining warranty period.
Miscellaneous Items Used in Above Systems
•
Valves and Switches: vacuum, temperature, position, check, time-
sensitive
•
•
Electronic controls
Hoses, belts, connectors and assemblies
Any warranted part that is scheduled only for regular inspection in
the maintenance instructions in the Operator’s Manual is warranted
for two years. A statement in the Operator’s Manual to the effect of
“repair or replace as necessary” does not reduce the period of
warranty coverage. Any such part repaired or replaced under
warranty is warranted for the remaining warranty period.
Limited Liability
a) The liability of John Deere under this Emissions Control System
Warranty is limited solely to the remedying of defects in materials or
workmanship. This warranty does not cover inconvenience or loss of
use of the non-road equipment or engine or transportation of the
equipment or engine to or from the John Deere Turf and Utility retailer.
John Deere shall not be liable for any other expense, loss, or damage,
whether direct, incidental, consequential (except as listed above under
“coverage”) or exemplary arising in connection with the sale or use of or
inability to use the non-road equipment or engine for any other purpose.
Any warranted part that is scheduled for replacement as required
maintenance in the Operator’s Manual is warranted for the period of
time prior to the first scheduled replacement point for that part. If the
part fails prior to the first scheduled replacement, the part will be
repaired or replaced by John Deere. Any such part repaired or
replaced under warranty is warranted for the remainder of the period
prior to the first scheduled replacement point for the part.
b) No express emissions control system warranty is given by John
Deere with respect to the equipment or engine except as specifically
set forth in this document. Any emissions control system warranty
implied by law, including any warranty of merchantability or fitness for a
particular purpose, is expressly limited to the emissions control system
warranty terms set forth in this document.
•
•
•
•
Repair or replacement of any warranted part under the warranty will
be performed at no charge to the owner at any authorized John
Deere Turf and Utility retailer.
The owner will not be charged for diagnostic labor which leads to the
determination that a warranted part is defective, provided such work
is performed by John Deere.
c) No dealer is authorized to modify this Federal, California and John
Deere Emissions Control System Warranty.
John Deere will repair damages to other engine components
proximately caused by a failure under warranty of any emissions-
related warranted part.
Tire Warranty
Add-on or modified parts that are not exempted by the California Air
Resources Board may not be used. The use of any non-exempted
add-on or modified parts will be grounds for disallowing a warranty
claim. John Deere will not be liable to warrant failures of warranted
parts caused by the use of a non-exempted add-on or modified part.
John Deere warranty applies for tires available through the John Deere
parts system. For tires not available through the John Deere parts
system, the tire manufacturer’s warranty applicable to your machine
may not apply outside the U.S. (See your John Deere dealer for specific
information.)
55
Getting Quality Service
Limited Battery Warranty For Factory
Installed Batteries
Warranty Code
Free Replacement Period
90 Days
Pro Rata Warranty Period
40 Months
A
B
90 Days
36 Months
NOTE: Applicable in North America only. For complete machine
warranty, reference a copy of the John Deere warranty
statement. Contact your John Deere dealer to obtain a copy.
C
D
E
90 Days
24 Months
12 Months
90 Days
48 Months
12 Months
F
90 Days
60 Months
TO SECURE WARRANTY SERVICE
G
H
6
12 Months
12 Months
6 Months
60 Months
The purchaser must request warranty service from a John Deere dealer
authorized to sell John Deere batteries, and present the battery to the
dealer with the top cover plate codes intact.
60 Months
0 Months
12
18
12 Months
18 Months
0 Months
FREE REPLACEMENT PERIOD
0 Months
Any new battery which becomes unserviceable (not merely discharged)
due to defects in material or workmanship within the FREE
REPLACEMENT PERIOD will be replaced free of charge. Installation
costs will be covered by warranty if the unserviceable battery was
installed by a John Deere factory or dealer and the replacement battery
is installed by a John Deere dealer.
The RSX850i original equipment battery will carry a 100% Full
Replacement for the duration of the complete machine warranty.
PRO RATA ADJUSTMENT (batteries with letter code identification
only)
Getting Quality Service
Service Literature
If you would like a copy of the Parts Catalog or Technical Manual for
this machine call:
Any new battery which becomes unserviceable (not merely discharged)
due to defects in material or workmanship within the Pro Rata Warranty
Period will be replaced upon payment of the battery’s current list price
less a pro rata credit for unused months of service. The applicable
adjustment period is determined from the Warranty Code printed at the
top of the battery and table below. Installation costs are not covered
after the battery warranty period has ended.
•
•
U.S. & Canada: 1-800-522-7448.
All Other Regions: Your John Deere dealer.
THIS WARRANTY DOES NOT COVER
Parts
A. Breakage of the container, cover, or terminals.
We recommend John Deere quality parts and lubricants, available at
your John Deere dealer.
B. Depreciation or damage caused by lack of reasonable and
necessary maintenance or by improper maintenance.
When you order parts, your John Deere dealer needs the serial number
or product identification number (PIN) for your machine or attachment.
These are the numbers that you recorded in the Product Identification
section of this manual.
C. Transportation, mailing, or service call charges for warranty service.
D. Batteries that are merely discharged.
LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S
REMEDIES
Order Service Parts Online
To the extent permitted by law, neither John Deere nor any company
affiliated with it makes any warranties, representations, or promises as
to the quality, performance or freedom from defect of the products
covered by this warranty. IMPLIED WARRANTIES OF
MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE,
TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATION
TO THE APPLICABLE ADJUSTMENT PERIOD SET FORTH HERE.
THE PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE
BREACH OR PERFORMANCE OF ANY WARRANTY ON JOHN
DEERE BATTERIES ARE THOSE SET FORTH HERE. IN NO EVENT
WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATED
WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR
ordering and information.
John Deere Quality Continues with Quality
Service
John Deere provides a process to handle your questions or problems,
should they arise, to ensure that product quality continues with your
John Deere dealer’s parts and service support.
Follow the steps below to get answers to any questions you may have
about your product.
CONSEQUENTIAL DAMAGES. (Note: Some states do not allow
limitations on how long an implied warranty lasts or the exclusion or
limitation of incidental or consequential damages. So these limitations
and exclusions may not apply to you.) This warranty gives you specific
legal rights, and you may also have some rights which vary from state
to state.
1. Refer to the appropriate attachment, machine or equipment
operator manuals.
2. Contact your John Deere dealer with unanswered questions.
3. In North America or Canada, call the John Deere Customer
Contact Center.
•
Call 1-800-537-8233 and provide product serial number and
model number.
NO DEALER WARRANTY
The selling dealer makes no warranty of its own and the dealer has no
authority to make any representation or promise on behalf of John
Deere, or to modify the terms or limitations of this warranty in any way.
WARRANTY TERMS TABLE
NOTE: If your battery is not labeled with a warranty code, it is a
warranty code 6.
56
Service Record
Service Record
Record Service Dates
Oil Change
Oil Filter Change (If Equipped)
Lubricate Machine
Air Cleaner Element Check/Clean Fuel Filter Change
57
Slope Gauge
Slope Gauge
58
Slope Gauge
Slope Gauge Template
NOTE: Cut along left boundary line of graphic as a guide to remove
template.
MXT007077—UN—11JUN13
Use this slope gauge to determine if a slope is too steep for safe operation. Do not operate your machine on a slope greater than what is recommended in your Operator’s Manual. See Operating on
Slopes in the Safety Section.
• Fold along the appropriate line (A) to match the recommended slope.
• Align this edge (B) with a vertical surface, a tree, building, fence pole, etc.
• Compare slope (C) with folded edge.
59
Slope Gauge
60
Index
A
Intervals for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Accessories, using. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Air cleaner elements (D105 and D110), checking and
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Air cleaner elements (D125, D130 and D140),
checking and cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Air cleaner elements (D160, D170), checking and
cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Attachment engagement switch or lever, testing. . . . . . . . . . . . . . .26
Axle, lubricating front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
L
Label, certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Labels, safety (no text). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Labels, safety (text) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lifting machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
M
Material Collection System, Unplugging. . . . . . . . . . . . . . . . . . . . .30
Metal Surfaces, Repairing and Cleaning . . . . . . . . . . . . . . . . . . . .48
Moving machine by hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Mower blades, choosing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Mower deck, adjusting belt tension (107 cm (42 in.)
B
Battery and Terminals, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .45
Battery, charge and connect at assembly . . . . . . . . . . . . . . . . . . .18
Battery, removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . .45
Battery, Service Safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Battery, Using Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Belt, replacing mower drive (54 in. (137 cm) and 54 in.
deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Mower deck, adjusting spindle brakes (107 cm (42 in.)
deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Mower deck, cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Mower deck, engaging and disengaging . . . . . . . . . . . . . . . . . . . .29
Mower deck, lubricating pivot points . . . . . . . . . . . . . . . . . . . . . . .34
Mower deck, removing and installing drive belt at
(137 cm) Decks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Belt, replacing mower drive (107 cm (42 in.) mower
deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Blades, balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Blades, Checking Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Blades, servicing mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Blades, sharpening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Brake, using park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Bulb, replacing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
engine sheave (122 cm (48 in.) and 137 cm (54 in.) decks) . . .39
Mower troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Mowing tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
O
Oil, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Oil level, checking engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Operating checklist, daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Operating safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operator station controls (D105) . . . . . . . . . . . . . . . . . . . . . . . . . .20
Operator station controls (D110, D125, D130) . . . . . . . . . . . . . . . .21
Operator station controls (D140, D160, D170) . . . . . . . . . . . . . . . .22
C
Canadian electromagnetic compatibility (EMC) compliance. . . . . . . 7
Carburetor, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Cleaning, Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Controls on automatic transmission, using travel . . . . . . . . . . . . . .28
Controls on hydrostatic transmission, using travel . . . . . . . . . . . . .28
Cruise control, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cutting height, adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
P
Park Brake, Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Parts, Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Plastic And Painted Surfaces, Avoid Damage To . . . . . . . . . . . . . .22
Plastic surfaces, cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
D
Deck, adjusting mower level. . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Deck, installing mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Deck, removing mower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
R
Record service dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Reverse implement option, testing . . . . . . . . . . . . . . . . . . . . . . . .26
Reverse implement option, using the . . . . . . . . . . . . . . . . . . . . . .29
E
Electrical troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Emission filter, checking and cleaning . . . . . . . . . . . . . . . . . . . . . .38
Engagement clutch, break in electric. . . . . . . . . . . . . . . . . . . . . . .18
Engine fins, cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Engine, idling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Engine, starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Engine, stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Engine troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
S
Safety Systems, Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Safety, Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Seat, adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Slopes, operating on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Spark Arrestor, Using. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Spark plug, checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Storage, Preparing Machine for . . . . . . . . . . . . . . . . . . . . . . . . . .51
Storage, Removing Machine from. . . . . . . . . . . . . . . . . . . . . . . . .52
Storing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Switch, Testing Park Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Switch, Testing Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
F
Filter, changing engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Fuel and Stabilizer, Using Proper . . . . . . . . . . . . . . . . . . . . . . . . .47
Fuel filter, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Fuel Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Fuel Tank, Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
T
Technical Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Template, slope gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Tire chains, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Tire Pressure, Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Tractor troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Transmission, Checking Z225 and Z245 (See your
G
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
H
Headlights, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Hood, removing and installing. . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Hourmeter, using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
John Deere dealer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Transporting machine on trailer. . . . . . . . . . . . . . . . . . . . . . . . . . .31
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
I
W
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warranty Maintenance Statement, Engine . . . . . . . . . . . . . . . . . . .34
61
Index
Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Weights, using. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Wheel Assembly, Removing and Installing Front . . . . . . . . . . . . . .49
Wheel Assembly, Removing and Installing Rear . . . . . . . . . . . . . .49
Wheels, adjusting mower deck . . . . . . . . . . . . . . . . . . . . . . . . . . .25
62
Notes
Notes
|