READ AND SAVE THESE INSTRUCTIONS
®
BONAIRE
DO NOT
Return to store
For help with installation or warranty issues call
800-939-2983 or www.bonaire-usa.com
For parts Visit our secure website
This product may qualify for up to $300 in rebates
Check with your local agency
Durango Portable Cooler
Model 3500M, 4200M
Please keep this important manual in a safe place. It is the owner’s responsibility to
ensure that regular maintenance is carried out on this evaporative cooling product.
Failure to do so will void all guarantees beyond statutory and legal requirements.
Page | 1
BONAIRE PORTABLE COOLER
Quick Setup Guide
Quick Setup Guide
Assemble the Wheels &
Position unit on level surface
Unpack the unit carefully
Plug unit into appropriate
outlet. Turn on power &
operate unit manually or by
remote. (Refer Page 10)
Fill the tank or attach water
hose. Lock the wheels
before unit operation.
Page | 3
BONAIRE PORTABLE COOLER
Introduction
Introduction
General Information
Thank you for purchasing a quality Bonaire Evaporative Mobile Cooler. We care about your safety and
would ask you to spend a few minutes reading these simple instructions before operating this product.
Safety!
Read carefully all of these instructions prior to operating the unit.
ꢀ Read and Save these Instructions. Do not throw these Instructions away.
ꢀ Complete the unit assembly before attempting to operate.
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Interference with and operation of this cooler in any manner not prescribed by these instructions could
cause a safety issue and WILL void any warranty.
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Do not use cooler on uneven or unstable surfaces.
Use only with a 110V 60Hz single phase grounded GFCI protected electrical receptacle.
Do not operate cooler with Rear Filter Panel removed.
Do not use immediately adjacent to heat sources such as stoves or radiators.
Do not use the cooler immediately adjacent to sources of water, such as swimming pools, hot tubs,
bath tubs, sinks.
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Do not operate cooler with a damaged cord, plug or other component.
Do not run the power cord under carpet or other floor covering.
Do not use the power cord with an adaptor plug that converts the 3 pin plug into a 2 prong connector.
Do not use the cooler with an improperly grounded outlet.
Do not overfill. Use water only.
Do not alter or modify this cooler.
Do not allow children to operate or service this cooler.
Lock all the wheels before operating cooler.
Do not step on or roll over power cord with heavy or sharp objects.
Remove the plug from the electrical receptacle by pulling on the plug and not the cord.
Never wash the unit cabinet with a garden hose: water may harm the motor and electrical system.
WARNING: To reduce the risk of fire or electric shock, do not use this product with any solid state
speed control device.
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Use only qualified electricians for replacement or servicing of switches, or electrical motors and
components in this cooler.
Unplug the cooler and position the rotary control knob to the OFF position when servicing or cleaning.
Page | 4
BONAIRE PORTABLE COOLER
Introduction
Your portable evaporative air conditioner is engineered to meet the rigors of harsh environments. Used
and maintained in accordance with this manual, it will provide you with years of quiet, cool
and environmentally friendly operation. Please take the time to read this manual.
The principal of your unit is to introduce fresh air, which is washed through the filter pads to provide cool
fresh air. The warm stale air within the room is forced out by the cool air through open doors or windows.
Unit External View
Page | 5
BONAIRE PORTABLE COOLER
Introduction
Unit Internal View
YOUR DURANGO PORTABLE COOLER UNIT WILL CONTAIN THE FOLLOWING ITEMS FOR
ASSEMBLY AND OPERATION
Item Description
Wheels
Quantity
4
1
1
Spanner
Remote
Page | 6
BONAIRE PORTABLE COOLER
Installation
Installation
Unpacking The Unit
Important
When you receive your unit the wheels, remote
and accessory bag will be located inside the
box.
Wheel Assembly
Before installing the wheels the unit MUST be laid
down as shown.
As shown in the picture, lie down the unit carefully and place
the wheel screw end in to the recess under the tank as shown.
Then tighten the wheel in by using the spanner. Once all 4
wheels are assembled then carefully stand up the unit without
damaging a rear filter panel.
Press to
Lock
Note: Wheels must be locked when operating the unit. To lock
and unlock the wheels please refer the picture.
Lift to
Unlock
Page | 7
BONAIRE PORTABLE COOLER
Installation
Water Connection / Tank Filling
This unit is compatible with a standard garden hose connection.
Use standard ¾” connection to connect water to the unit.
The overflow is factory fitted. If unit is inside then bleed hose
should be kept inside the tank and regular draining of the tank
will be required. If unit is outside then bleed hose should place
through the overflow fitting SHOULD bleed water during normal
operation at a rate between 6 – 12 Litres per hour (1.5 – 3
gallons per hour). This is normal and is designed to preserve
the quality of the Cooler and Cooling efficiency of the Unit.
The float valve is factory set and should require no further
adjustment at time of installation.
As an alternative to hose connection, the tank can be manually
filled through the ice door of the front of the unit. The water level
should be set its maximum limit as shown on overflow.
Hose Connection
1.Open the Ice door
2.Slide down the Ice door
Note: Water supply line to float valve must be flushed before connecting.
Maximum
Water Level
Float
Valve
Overflow
Page | 8
BONAIRE PORTABLE COOLER
Installation
Startup Checklist
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Position the cooler as required and lock all of the wheels.
Check that another door or window in the room is open to allow air to exhaust to other parts of the
house.
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Turn the water supply to the cooler on if hose connected or fill the tank with water.
Plug the cooler into a 110V 60Hz single phase grounded appliance socket and switch the socket
on.
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Turn the unit on to FAN mode and check the operation of the three speeds fan.
Rotate the control knob to COOL mode and operate the three speed fan and pump.
Leaving the unit in the COOL mode, check that a constant small stream of bleed off water is
coming from the overflow tube if unit is outside. This bleed off is designed to reduce mineral build
up on the CELdek® filter pads.
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You may notice a wet paper smell as the water circulates around the filter pads. This is normal
during the commissioning phase and at the beginning of each season when the unit is operated
after the winter break. It will only last for a short time.
Page | 9
BONAIRE PORTABLE COOLER
Operation Instructions
Operation Instruct ions
Placement
It is essential for successful operation of the evaporative cooler that there be sufficient free air openings in
the room to be cooled – approximately 0.5m² (5.4² feet). Open doors and windows will usually provide
this. Your cooler must be positioned in front of an open window or door if it is to operate effectively.
Always ensure that there is another open window or door through which the air can exhaust from the
room.
Cooler Operation
Before Starting
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Always ensure that there is another open window or door through which the air can exhaust to
other parts of the house.
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Ensure that the filters are kept clean.
Ensure that the water to the cooler is turned on or that the tank has been manually filled with
water.
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Ensure the plug is connected to a 110V 60Hz single phase grounded appliance socket on the
inside of the house and turned on.
IMPORTANT. After the first 10 hours of operation in COOL mode, the water must be drained
from the unit water tank to remove any new product residuals. This process must be repeated
after a further 10 hours of COOL mode operation.
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IMPORTANT: Wheels MUST BE locked while operation unit.
Operating the Unit
The Durango Portable Cooler can be operated in either Manual or Auto (Remote) mode. This is
selectable by the toggle switch on the front panel. Each mode has COOL and FAN functions are available.
Manual Mode:
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COOL Mode: - Move control knob to “COOL” side.
Select desired fan speed
1 – Low/Sleep Mode
2 - Normal Operation
Max - Quick Cool down
The unit will now operate with the fan motor and
water pump activated.
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FAN Mode: - Move the control knob to the “FAN” side
(pump isolated). Select desired fan speed
1 – Low/Sleep Mode
2 - Normal Operation
Max - Quick Cool down
The unit will now operate with the fan motor only activated.
To turn the unit off, rotate the control knob to the “O” position
Page | 10
BONAIRE PORTABLE COOLER
Operation Instructions
Auto (Remote) Mode: To activate the Auto mode turn on the switch as shown.
Leave in OFF position
LED
To Activate Auto Mode,
Turn ON this switch (Red
mark
on
the
switch
indicates the switch is ON).
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COOL Mode: -
Step 1
Step 2
1. Press the POWER button and the unit will start.
2. Now press the PUMP button and the blue LED will
be illuminated.
3. Press the fan speed button as shown according to
your comfort.
Step 3
The unit will now operate with the fan motor, water
pump.
To turn the unit off, press the power button.
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FAN Mode: - Fan mode can be activated by pressing
the PUMP button on and off.
Step 1
1. Press the POWER button and the unit will start.
2. Press the fan speed button according to your
comfort. (Note: Do not press the PUMP button)
Step 2
The unit will now operate with the fan motor only
activated.
To turn the unit off, press the POWER button.
Page | 11
BONAIRE PORTABLE COOLER
Operation Instructions
Bleed Off
The bleed off rate is factory preset and is adjustable. It is critical to the life of the
product that the bleed off function is not restricted in any way as this may void unit
warranty and will cause damage to your filters and cooler.
The function of the bleed off must be inspected by the owner on a regular basis to
ensure the bleed off continuously flows when the unit is operating “COOL” mode.
Setting the BLEED OFF Rate
To set the bleed rate locate the patented DIALFLO externally on front panel. Rotate the BLEED knob
clockwise for more flow and anti-clockwise for less flow.
Note: Hold the water flow knob while setting the bleed rate as the water flow rate may go out of
adjustment. It is recommended that the bleed water is plumbed away to waste in accordance with local
and state plumbing requirements.
Setting the Water Flow Rate
To set the water flow rate to the filter pads, rotate water flow knob anti-clockwise for more water and
clockwise for less water.
Note: Hold the bleed knob while setting the water flow rate as the bleed rate may go out of adjustment.
All evaporative coolers require water bleed-off to prevent build-up of mineral deposits as the result of the
evaporative cooling process. This will maximize the life of the premium CELdek® filter pads and minimize
mineral deposits inside the cooler. The bleed off function only operates in COOL mode (when the water
pump operates).
Water Flow
BLEED OFF
Knob
Knob
Please Note: - Any additional pipe work fitted to the bleed off by the owner must slope away from the unit
in a downhill manner.
If water discharge is not an option because of location or cost of water, you may coil the bleed hose
inside the cooler opposite the Float Valve so the water recirculates back into the tank. Please be aware
that this will result in the CELdek® Pads needing to be changed more frequently.
Page | 12
BONAIRE PORTABLE COOLER
Maintenance
Maintenance
Before commencing any maintenance work on your unit, ensure it is
disconnected from the power supply.
Note: It is essential that your evaporative air conditioner is maintained in accordance with this manual.
Failure to do so will affect the life of the product and reduce the level of efficiency.
THIS MANUAL CONTAINS A 5 YEAR MAINTENANCE PLANNER TO USE IN CONJUNCTION WITH
THESE INSTRUCTIONS. See page 16.
Step: 1
Step 1
Remove Rear Filter Panel fixing
screws (4 off).
Step 2
Lift the rear filter panel in a vertical
fashion 3” or 75mm.
Step 3
Remove the hose connected to the
rear filter panel and pull rear filter
panel away from unit. (Note: When
reinstalling the back panel the
pump hose will need to be
reconnected to the rear filter panel)
Step: 3
Page | 13
BONAIRE PORTABLE COOLER
Maintenance
General
Filter Pads
Visually check CELdek® pads for damage or blockage. Gently hose down pads from both sides to
remove any build up of salts, dust and pollen. In dusty areas more regular cleaning is recommended.
Check the water distributor, making sure it is clear and free from blockage. Failure to do so may lead to
uneven water distribution and therefore less efficient operation.
Water Tank
It is important to keep the water tank clean and free from sediment and algae growth. Using a small soft
bristle brush, brush all surfaces in the tank while it is full of water (DO NOT FORGET THE PUMP
STRAINER). Turn off the water inlet to the unit (an isolation valve should be fitted to the water inlet before
the float valve or at the water supply faucet). Drain the tank by undoing the drain CAP as shown (DO
NOT FORGET TO PUT THE DRAIN PLUG BACK ON AFTER DRAINING THE TANK). After refilling, it
may be necessary to repeat this procedure if the tank is very dirty.
DRAIN CAP
Water Distributor
Check the water distribution system for blockage. Check the delivery tube for kinks or holes.
Note: Water supply line to float valve must be flushed before connecting.
Water Level / Float Valve
The water level should be set its maximum limit as shown on overflow. The float valve is a mechanical
type and is factory set. If it requires adjustment keep bends tight. If the valve is leaking, it may require
replacement.
Note: Water supply line to float valve must be flushed before connecting.
Motor and Fan
Check that the fan spins freely and that there is no build up on the blades. Check the motor for corrosion
and spray with an anti-corrosive agent if necessary.
Page | 14
BONAIRE PORTABLE COOLER
Maintenance
Bleed Off
The bleed off should be checked to ensure it runs continuously and that there is no buildup of mineral
deposits in or on your air conditioner. White deposits indicate high mineral content and the bleed off
system should be checked.
In areas of poor water quality (where total dissolved solids are greater than 300 p.p.m.) increase the
bleed rate.
Pump Operation
Check the pump spins freely and that the strainer is
clean. Ensure the water slinger washer is in place on the
stainless steel shaft under the motor above the water
line.
After a long idle period, the pump may stop rotating due
to a mineral build up on the stainless shaft adjacent to
the motor. To free the pump shaft, remove mineral build
up and rotate the shaft using fingers or suitable sized
pliers. See diagram.
Spraying the area with suitable water displacement
lubricate (such as WD-40®) may assist.
In areas of low voltage, the pump may not provide
enough water to wet the filters. To rectify, increase
the water flow rate by turning Dialflo.
Electrical
No general maintenance is
required to the electrical
system.
Electrical connections and maintenance
should only be carried out by a qualified
electrician.
Page | 15
BONAIRE PORTABLE COOLER
Maintenance
5 Year Maintenance Planner
1st
2nd
3rd
4th
Year
5th
Year
Year Year Year
1.1
1.2
1.3
1.4
1.5
2.1
2.2
2.3
2.4
2.5.
3.1
3.2
3.3
3.4
3.5
4.1
4.2
4.3
Check quality of filters
Check fan & pump
Fill unit with water
Start unit
PRESEASON
CHECK
Check bleed-off system
Check and clean filters
Drain, clean and refill water tray
Check bleed-off system
Check strainers and filters
Check unit operates correctly
Check and clean filters
Drain, clean and refill water tray
Check bleed-off system
Check strainers and filters
Check unit operates correctly
Turn off water supply
FIRST
MIDSEASON
SERVICE
SECOND
MIDSEASON
SERVICE
Drain and clean unit
END OF SEASON
SERVICE AND
SHUT DOWN
Check motor and pump and
spray with a water
displacement lubricant
To Order Parts
For Technical Advice/Warranties
1-800-939-2983
Monday thru Friday 8:00 A.M. – 1:00 P.M. Pacific Time
Page | 16
BONAIRE PORTABLE COOLER
Part List
Part List
No
Description
Part Number
6280133SP
6280153SP
6280149SP
6280142SP
6280922SP
6280919SP
6050904SP
6280151SP
6280143SP
6280171SP
6280173SP
6280918SP
6280126SP
6280128SP
6280141SP
6280144SP
6280134SP
6282010SP
6281601SP
6280804SP
6280806SP
9041888SP / 0160177SP
6050811SP
6280811SP
1
Control Knob
2
3
Front Fascia
Ice door
4
Front Panel
5
Adaptor Float Valve
Float valve
6
7
Water Flow Control Valve (Dialflow)
Fan housing
Water Tank
Wheels
8
9
10
3500M
4200M
11
12
Drain Cap
Filter Pad Set
3500M
4200M
3500M
4200M
13
Rear Panel
14
15
16
17
18
19
20
21
Filter Retainer Clips
Motor Mounting Brackets
Motor
Fan Retaining Clip
Fan
Capacitor 12.0µF / 15.0µF
Pump Filter Basket
Pump
Page | 17
BONAIRE PORTABLE COOLER
Problem Solving
Problem Solving
PROBLEM
PROBABLE CAUSE
REMEDY
a Power Failure
a Wait for power to be turned on.
b Reset circuit breaker
c Replace
b Tripped Circuit Breaker
c Blown Fuse
Unit fails to start
d Electrical Fault
d Call Bonaire Care Line
Filter Pads not
wetting.
a Pump Seized
a
b
c
Extension cord dropping voltage
Maintenance page. See Pump section.
Adjust the Water control valve (Dialflo )
See page 12.
b Water Control Valve(Dialflo) Setting
c Electrical fault with pump
d High voltage in your area
Filter pads too wet
d
Call Bonaire Care Line
a Check adjustment or replace float valve
if necessary
a Float Valve Leaking
Water leaking from
overflow
b
Normal Operation – adjust float level
b Drain from CELdek® Pads
a Loose Delivery Tube
a Check and tighten
b Replace as necessary
c. Check the condition of the filter pad.
Wash if pad shows heavy buildup of
minerals
b Break in tubing
Water Droplets in
air stream
c Pump appears to deliver
excessive water to pads
d Bleed nozzle is blocked
d Clean bleed nozzle
a
b
Increase fan speed
a Not enough air flow
b Inadequate Exhaust
Provide more open area to exhaust
stale air by opening windows and doors
in adjacent rooms.
Excessive humidity
a Clean
a Dirty Filters
b Check control set on COOL mode.
Check water delivery system. Adjust if
necessary.
Inadequate
Cooling
b Dry Filters
a Unit located near odor source
b Algae in water tank
a Remove source
Unpleasant Odor
b Clean tank and refill with fresh water.
Bleed off should be checked to see if
bleed nozzle is blocked, clear if
necessary and clean CELdek® pad.
Increase the bleed rate – see page 14.
More regular maintenance may be
required.
Rapid formation of
white deposits on
pads
High Mineral Content
ANY FURTHER PROBLEMS PLEASE CONTACT YOUR
BONAIRE CUSTOMER CARE LINE ON 1-800-939-2983
Page | 18
BONAIRE PORTABLE COOLER
Warranty
W
arrant
y
Statement on Product Warranty (U.S.A.)
1.
Warranty
Subject to the Conditions and Exclusions, Climate Technologies Pty Ltd provides the original
purchaser with the following warranty:
Climate Technologies Pty Ltd warrants this appliance for a 12 month period from the date
of purchase. During this period, a defective appliance or defective parts will be repaired or
replaced free of charge at the election of Climate Technologies Pty Ltd.
2.
Conditions and Exclusions
a) The warranty only covers window coolers manufactured by Climate Technologies Pty Ltd and
purchased in the U.S.A.
b) The warranty does not cover installation components that may be attached to the product
manufactured by Climate Technologies Pty Ltd. These may include and is not limited to items
such as ducting, flues, grills, piping, etc. These items remain solely the responsibility of the
installer / owner.
c) This warranty is only valid if the appliance is installed and operated in accordance with the
manufacturer’s instructions and for its designed and intended purpose at the nominated phase,
voltage and frequency.
d) Product fitness for purpose and overall system design / sizing are solely the responsibility of the
installer / owner. This includes but is not limited to heat load calculations, air flow, system
balancing, humidity, water quality, etc.
e) Industrial or commercial use of this product will void the warranty. The appliance is designed for
domestic use only.
f) The product must be installed by a qualified person in the manner prescribed by local and
statutory regulations and to the manufacturer’s specifications.
g) Warranty will only be given where proof of purchase is provided by the original purchaser and
Climate Technologies Pty Ltd is satisfied that the appliance is within the warranty period.
h) Warranty will not be provided where, in Climate Technologies Pty Ltd opinion:
i.
There is nothing wrong with the appliance.
ii.
iii.
The defective operation of the appliance is due to failure of electricity or water supply.
Defects are caused by neglect, incorrect application, abuse or by accidental damage of the
appliance.
iv. An unauthorised person has attempted to repair the appliance.
v. The appliance has been changed or modified in any way.
vi. A situation arises referenced in the trouble-shooting guide.
i) Damage caused by elements such as wind, rain, lighting, floods, etc along with power spiking and
brownouts are not considered defective material or workmanship and as such are not covered by
our warranty.
j) If there is no certificate of compliance for plumbing or electrical work, Climate Technologies Pty
Ltd reserves the right to refuse warranty on non-compliant installations.
k) No responsibility will be accepted for outside elements such as pests, animals, pets and vermin
that may cause damage to the unit.
l) Harsh environmental situations such as salt air that may cause damage are not covered.
Page | 19
BONAIRE PORTABLE COOLER
Warranty
m) Responsibility or liability is not accepted for damage to contents, carpet, walls, ceilings,
foundations or any other consequential loss or damage of whatever nature either direct or indirect
resulting from installation, operation or misuse of the appliance.
n) Parts replaced under warranty are warranted for the balance of the original Warranty Period.
o) All warranties are non-transferable.
p) The benefits conferred by this warranty are in addition to warranties and other rights in respect of
the appliance, which the consumer has under State and Federal laws. This warranty must be
read subject to that legislation and nothing in this warranty has the effect of excluding, restricting
or modifying those rights.
3. Climate Technologies Pty Ltd
Climate Technologies Pty Ltd is a company incorporated in Australia (A.C.N. number 001 418 042).
Reference to Climate Technologies Pty Ltd includes its authorized distributors.
Warranty for Replacement Parts.
Parts replace under warranty are warranted for the balance of the Window Cooler’s original warranty
period.
Proof of Purchase
Please attach your proof of purchase here. Your receipt is your warranty and will be required to validate
any warranty.
Dealer / Product Information
Dealer/Retailer:
Address:
Phone Number:
Unit Model Number:
Serial No:
Page | 20
BONAIRE PORTABLE COOLER
Notes
Notes
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BONAIRE PORTABLE COOLER
Notes
Notes
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22
BONAIRE PORTABLE COOLER
Notes
Notes
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23
Manufactured by
Climate Technologies Pty Ltd
ABN 13 001 418 042
26 Nylex Avenue
Salisbury, SA 5108
AUSTRALIA
Page | 22
6282238B
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