York Predatortm Magnum Dj 150 User Manual

036-21484-001-B-0103  
TECHNICAL  
GUIDE  
®
DESCRIPTION  
®
YORK Predator™ Magnum is a convertible single package  
unit with a common footprint cabinet and common roof curb for  
12-1/2 ton models. All units have two compressors with inde-  
pendent refrigeration circuits to provide 2 stages of cooling. The  
units were designed for light commercial applications and can  
be easily installed on a roof curb, slab, or frame.  
HIGH EFFICIENCY  
SINGLE PACKAGE AIR CONDITIONERS AND  
SINGLE PACKAGE GAS/ELECTRIC UNITS  
All Predator™ Magnum units are self-contained and assembled  
on rigid full perimeter base rails allowing for 3-way forklift  
access and overhead rigging. Every unit is completely charged,  
wired, piped, and tested at the factory to provide a quick and  
easy field installation.  
DJ 150  
12-1/2 NOMINAL TONS  
All units are convertible between side and down airflow. Inde-  
pendent economizer designs are used on side and down dis-  
charge applications, as well as all tonnage sizes.  
Predator™ Magnum units are available in the following configu-  
rations: cooling only, cooling with electric heat, and cooling with  
gas heat. Electric heaters are available only as field-installed  
accessories.  
Tested in accordance with:  
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE  
036-21484-001-B-0103  
"Simplicity™" Control  
board w/screw  
Disconnect  
location  
(optional disconnect switch)  
Filter access  
(2" throw-away)  
Filter drier  
(solid core)  
connectors for T-stat  
wiring and Network  
connection  
Second model  
nameplate inside  
hinged access panel  
Condenser  
Section  
Belt-drive blower  
motor  
Dual stage cooling  
for maximum comfort  
Slide out motor  
and blower  
assembly for easy  
adjustment and  
service  
Compressor #2  
access (high-  
efficiency compressor  
w/crankcase heater)  
Power ventor  
motor  
20-gauge  
aluminized steel tubular  
Base rails w/forklift  
slots (three sides)  
and lifting holes  
heat exchanger for long  
life (stainless steel option)  
Roof curbs in eight and  
fourteen-inch heights.  
Roof curbs for  
Two-stage gas heating to  
maintain warm,  
comfortable temperature  
Slide-out drain pan  
with brass 3/4" FPT  
connection  
transitioning from York  
Sunline™ footprint to  
the DM/DH/DJ Series  
footprint are available  
(field-installed accessory)  
Compressor #1 access  
(high-efficiency  
compressor w/  
Tool-less door  
latch  
Intelligent control  
board for safe and  
efficient operation  
Side entry power  
and control wiring  
knockouts  
crankcase heater)  
FIGURE 1 : PREDATOR™ MAGNUM COMPONENT LOCATION  
FEATURES  
High Efficiency – High efficiency units are rated at 10.8  
EER. Gas/electric units have electronic spark ignition  
and power vented combustion with steady state efficien-  
cies of 80%. These efficiencies meet or exceed all legis-  
lated minimum levels and provide low operating costs.  
Service time is reduced through the use of hinged, tool-  
less panels. Such panels provide access to frequently  
inspected components and areas, including the control  
box, compressors, filters, indoor motor & blower, and the  
heating section. The panels are screwed in place at the  
factory to prevent access by children or other unautho-  
rized persons. It is recommended that the panels be  
secured with screws once service is complete.  
Service Friendly – The PredatorMagnum incorpo-  
rates a number of enhancements which improve service-  
ability.  
Service windows have been placed in both condenser  
section walls. Rotation of the cover allows easy access  
to the condenser coils for cleaning or inspection.  
The motor and blower slide out of the unit as a common  
assembly. This facilitates greater access to all the indoor  
airflow components, thus simplifying maintenance and  
adjustment.  
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036-21484-001-B-0103  
Both the unit control board and ignition control board uti-  
lize flash codes to aid in diagnosis of unit malfunctions.  
Unique alarm codes quickly identify the source of the  
unit alarm.  
testing, the anti-short cycle delay can be temporarily  
overridden with the push of a button.  
Fan Delays - Fan on and fan off delays are fully pro-  
grammable. Furthermore, the heating and cooling  
fan delay times are independent of one another. All  
units are programmed with default values based  
upon their configuration of cooling and heat.  
All units use the same standard filter size. This standard-  
ization removes any confusion on which filter sizes are  
needed for replacement.  
The non-corrosive drain pan slides out of the unit to per-  
mit easy cleaning. The drain pan is accessed by remov-  
ing the drain pan cover plate on the rear of the unit. Once  
the plate is removed, the drain pan slides out through the  
rear of the unit.  
Phase Monitor - This accessory monitors the  
incoming power to the unit and protects the unit from  
phase loss and reversed phase rotation (Standard  
on units with scroll compressors).  
Safety Monitoring - The control board monitors the  
high and low-pressure switches, the freezestats, the  
gas valve, if applicable, and the temperature limit  
switch on gas and electric heat units. The unit con-  
trol board will alarm on ignition failures, compressor  
lockouts and repeated limit switch trips.  
All Predator™ Magnum units have a second model  
nameplate located inside the control access door. This is  
to prevent deterioration of the nameplate through weath-  
ering.  
Environmentally Aware – For improved Indoor Air  
Quality, foil faced insulation is used exclusively through-  
out the units.  
Nuisance Trip Protection and Strikes - To prevent  
nuisance trouble calls, the control board uses a  
“three times, you’re out” philosophy. The high and  
low-pressure switches and the freezestats must trip  
three times within two hours before the unit control  
board will lock out the associated compressor.  
Balanced Heating – The Predator™ Magnum offers  
st  
“Ultimate Heating Comfort” with a balance between 1  
nd  
and 2 stage gas heating. The first stage of a gas heat  
Predator™ Magnum unit provides 60% of the heating  
capacity. Balanced heating allows the unit to better main-  
tain desired temperatures.  
On Board Diagnostics - Each alarm will energize a  
trouble light on the thermostat, if so equipped, and  
flash an alarm code on the control board LED. Each  
high and low-pressure switch alarm as well as each  
freezestat alarm has its own flash code. The control  
board saves the five most recent alarms in memory,  
and these alarms can be reviewed at any time.  
Alarms and programmed values are retained  
through the loss of power.  
Convertible Airflow Design – The side duct openings  
are covered when they leave the factory. If a side supply/  
return is desired, the installer simply removes the two  
side duct covers from the outside of the unit and installs  
them over the down shot openings. No panel cutting is  
required. Convertible airflow design allows maximum  
field flexibility and minimum inventory.  
Reliable – From the beginning – All units undergo com-  
puter automated testing before they leave the factory.  
Units are tested for refrigerant charge and pressure, unit  
amperage, and 100% functionality. For the long term –  
All Predatorunits are painted with a long lasting, pow-  
der paint that stands up over the life of the unit. The paint  
used has been proven by a 750 hour salt spray test.  
System Protection – Suction line freezestats are sup-  
plied on all units to protect against loss of charge and coil  
frosting when the economizer operates at low outdoor air  
temperatures while the compressors are running. Every  
unit has solid-core liquid line filter-driers and high and  
low-pressure switches. Internal compressor protection is  
standard on all compressors. Crankcase heaters are  
standard on reciprocating compressors. Scroll compres-  
sors do not require crankcase heaters.  
Flexible Placement – All models and configurations  
share the same cabinet/footprint and thus the same roof  
curb. You have the flexibility to set one curb and choose  
the correct tonnage size and heating option after the  
internal loads have been determined.  
Advanced Controls -  
control boards have  
standardized a number of features previously available  
only as options or by utilizing additional controls.  
To further simplify planning and installation, Predator™  
Magnum cabinets are designed to fit your roof. With the  
optional roof curb, the unit ductwork is designed to fit  
around 24” on-center joists or between 48” on-center  
joists.  
Low Ambient - An integrated low-ambient control  
allows all units to operate in the cooling mode down  
to 0°F outdoor ambient without additional assis-  
tance. Optionally, the control board can be pro-  
grammed to lockout the compressors when the  
outdoor air temperature is low or when free cooling  
is available.  
The drain pan can be rotated to drain to either the front  
or the rear of the unit. Additionally, the drain pan can be  
fitted to drain through the roof curb. As it is sometimes  
difficult to have a level installation, the drain pan features  
a generous slope to ensure proper drainage.  
Anti-Short Cycle Protection - To aid compressor  
life, an anti-short cycle delay is incorporated into the  
standard controls. Compressor reliability is further  
ensured by programmable minimum run times. For  
Full Perimeter Base Rails – The permanently attached  
base rails provide a solid foundation for the entire unit  
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036-21484-001-B-0103  
and protect the unit during shipment. The rails offer fork-  
lift access from 3 sides, and rigging holes are available  
so that an overhead crane can be used to place the units  
on a roof.  
assemble and mount the outdoor air hood. The econo-  
mizer has spring return, fully modulating damper actua-  
tors and is capable of introducing up to 100% outdoor air.  
As the outdoor air intake dampers open, the return air  
dampers close. The changeover from mechanical refrig-  
eration to economizer operation is regulated by the stan-  
dard single enthalpy input. There is an optional input  
dual dry bulb available. To meet regulated air standards,  
Easy Installation – Gas and electric utility knockouts are  
supplied in the unit underside as well as the side of the  
unit. A clearly identified location is provided to mount a  
field supplied electrical disconnect switch. Utility connec-  
tions can be made quickly and with a minimum amount  
of field labor.  
the economizer control accepts an optional CO input for  
2
demand ventilation.  
With single enthalpy input, the economizer control moni-  
tors outdoor air. The dual enthalpy kit provides a second  
input used to monitor the return air. With a dual input kit  
installed, the economizer control compares the values of  
the two enthalpy or temperature inputs and positions the  
dampers to provide the maximum efficiency possible.  
All units are shipped with 2” throw-away filters installed.  
Wide Range of Indoor Airflows – All indoor fan motors  
are belt-drive type providing maximum flexibility to han-  
dle most airflow requirements. For high static applica-  
tions, factory installed alternate indoor fan motors are  
available. With the optional indoor fan motor, all units can  
supply nominal airflow at a minimum of 1.5” ESP.  
Sideflow Economizer - (Without barometric relief) - All  
features as the downflow economizer exist except you  
must order the barometric relief separately.  
Warranty - All models include a 1-year limited warranty  
on the complete unit. Compressors and electric heater  
elements each carry a 5-year warranty. Aluminized steel  
and stainless steel tubular heat exchangers carry a 10-  
year warranty.  
Motorized Outdoor Air Damper - The motorized out-  
door air damper includes a slide-in/plug-in damper  
assembly with an outdoor air hood and filters. The out-  
door air dampers open to the preset position when the  
indoor fan motor is energized. The damper has a range  
of 0% to 100% outdoor air entry. Factory installed option  
or field installed accessory.  
FACTORY INSTALLED OPTIONS  
YORK® offers several equipment options/accessories factory  
installed, for the Predator line.  
Power Exhaust (Downflow only) - This accessory  
installs in the unit with a down flow economizer. Power  
exhaust plugs into the connector in the unit bulkhead.  
Alternate Indoor Blower Motor - For applications with  
high restrictions, units are offered with optional indoor  
motors that provide higher static output and/or higher air-  
flow, depending upon the installer’s needs.  
Smoke Detectors - The smoke detectors stop operation  
of the unit by interrupting power to the control board if  
smoke is detected within the air compartment.  
Coil Guard - Customers can purchase a coil guard kit to  
protect the condenser coil from damage. Additionally,  
this kit stops animals and foreign objects from entering  
the space between the inner condenser coil and the  
main cabinet. This is not a hail guard kit.  
Stainless Steel Heat Exchanger - For applications in  
corrosive environments, this option provides a full stain-  
less steel heat exchanger assembly.  
Technicoat Condenser Coils - The condenser coils are  
coated with a phenolic coating for protection against cor-  
rosion due to harsh environments.  
Convenience Outlet - (Non-Powered) - This option  
locates a 120V GFCI single-phase outlet with cover on  
the corner of the unit housing the compressors. The  
installer must provide the 120V single-phase power  
source and wiring. Factory installed option only.  
Technicoat Evaporator Coil - The evaporator coil is  
coated with a phenolic coating for protection against  
harsh environments.  
Dirty Filter Switch - This kit includes a differential pres-  
sure switch that energizes the fault light on the unit ther-  
mostat, indicating that there is an abnormally high  
pressure drop across the filters. Factory installed option  
or field installed accessory.  
Novar® BAS Control - The Novar® ETC-3 building  
automation system controller is factory installed. Incudes  
supply air sensor, return air sensor, dirty filter indicator  
switch, and air proving switch.  
Johnson Controls BAS Control - The Johnson Control  
YK-UNT-1126 building automation system controller is  
factory installed. Includes supply air sensor, return air  
sensor, dirty filter indicator switch, and air proving switch.  
Disconnect Switch - For gas heat units, a HACR  
breaker sized to the unit is provided. For cooling units  
with electric heat, a switch sized to the largest electric  
heat available for the particular unit is provided. Factory  
installed option only.  
CPC BAS Control - The Computer Process Controls  
Model 810-3060 ARTC Advanced Rooftop building auto-  
mation system controller is factory installed. Includes  
supply air sensor, return air sensor, dirty filter indicator  
switch, and air proving switch.  
Downflow Economizer - (With barometric relief) - The  
economizer is provided with a single enthalpy input. The  
economizer is 2% low leakage type. The economizers  
are shipped installed and wired. The installer needs only  
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Honeywell BAS Control - The Honeywell W7750C  
building automation system controller is factory installed.  
Includes air supply sensor, return air sensor, dirty filter  
indicator switch, and air proving switch.  
are included with the heaters. All heaters are intended  
for single point power supply.  
Flue Exhaust Extension Kit - In locations with wind or  
weather conditions which may interfere with proper  
exhausting of furnace combustion products, this kit can  
be installed to prevent the flue exhaust from entering  
nearby fresh air intakes.  
BAS Ready Economizer - The economizer is provided  
with a Belimo actuator that requires a 0-10V DC input  
from an external source (i.e., field installed building auto-  
mation system controller). Barometric relief or power  
exhaust options are available. The economizer is 2% low  
leakage type with spring return and fully modulating  
dampers capable of introducing up to 100% outside air.  
Also include 2” pleated filters.  
Gas Heat High Altitude Kit – This kit converts a gas  
heat unit to operate at high altitudes, 2,000 to 6,000 feet.  
Conversion kits are available for natural gas and pro-  
pane.  
Gas Heat Propane Conversion Kit - This kit converts a  
gas-fired heater from natural gas to propane. It contains  
the main burner orifices and gas valve replacement  
springs.  
FIELD INSTALLED ACCESSORIES  
YORK® offers several equipment options/accessories for  
field installation, for the Predator Magnum line.  
Hail Guard - This kit includes a sloped hood which  
installs over the outside condenser coil and prevents  
damage to the coil fins from hail strikes. Field installed  
accessory only.  
-60°F Gas Heat Kit - For installations which require gas  
heat units to perform in low ambient temperatures, a gas  
section heating kit is available. This kit provides electric  
heat in the gas heat controls section to ensure the gas  
valve and controls will continue to function properly at  
extremely low temperatures.  
Manual Outdoor Air Damper - Like the motorized out-  
door air damper, each manual outdoor air damper  
includes a slide-in damper assembly with an outdoor air  
hood and filters. Customers have a choice of dampers  
with ranges of 0% to 100% or 0% to 35% outdoor air  
entry.  
Barometric Relief - Zero to 100% capacity barometric  
relief damper for use with sideflow economizer.  
Burglar Bars - Mount in the supply and return openings  
to prevent entry into the duct work.  
Power Exhaust - This accessory installs in the unit with  
a down flow economizer. Power exhaust plugs into the  
connector in the unit bulkhead. You must purchase  
1EH0408 barometric relief/power exhaust hood when  
applying to a sideflow application.  
CO Sensor - Senses CO levels and automatically  
2
2
overrides the economizer when levels rise above the  
preset limits.  
Coil Guard - Field installed decorative wire coil guard.  
Roof Curbs - The roof curbs have insulated decks and  
are shipped disassembled The roof curbs are available  
in 8” and 14” heights.  
Dirty Filter Switch - This kit includes a differential pres-  
sure switch that energizes the fault light on the unit ther-  
mostat, indicating that there is an abnormally high  
pressure drop across the filters.  
For applications with security concerns, burglar bars are  
available for the duct openings of the roof curbs.  
Enthalpy Accessory Control Kit - This kit contains the  
required components to convert a single enthalpy econo-  
mizer to dual enthalpy.  
Roof Curb Adaptor Single Piece Adapter (10” High) -  
Roof curbs for transitioning from Sunline™ units to Pred-  
ator™ Magnum. Fits 7.5 to 12.5 Sunline™ roof curbs  
only.  
Economizer (Downflow with barometric relief) - Econo-  
mizer with relief damper and single enthalpy input (2%  
low leakage damper).  
Smoke Detectors - The smoke detectors stop operation  
of the unit by interrupting power to the control board if  
smoke is detected within the air compartment.  
Spring return fully modulating motor capable of introduc-  
ing up to 100% outside air. For power exhaust, add the  
power exhaust accessory.  
Thermostat - The units are designed to operate with 24-  
volt electronic and electro-mechanical thermostats. All  
units (with or without an economizer) operate with two-  
stage heat/two-stage cool or two-stage cooling only ther-  
mostats, depending upon unit configuration.  
Economizer (Horizontal) - Horizontal economizers are  
designed to install in the lower return section on the side  
of the unit. It is specifically designed for horizontal return  
applications.  
1EH0408  
barometric  
relief/power  
Motorized Outdoor Air Damper - The motorized out-  
door air damper includes a slide-in/plug-in damper  
assembly with an outdoor air hood and filters. The out-  
door air dampers open to the preset position when the  
indoor fan motor is energized. The damper has a range  
of 0% to 100% outdoor air entry. Factory installed option  
or field installed accessory.  
exhaust hood must be purchased separately. The  
horizontal economizer is available with standard single  
enthalpy control. Dual enthalpy may be added by install-  
ing the dual enthalpy kit.  
Electric Heaters - The electric heaters range from 18  
kW to 54kW and are available in all the voltage options  
of the base units. All heaters are dual staged. Cooling  
units include an adapter panel for easy installation of the  
electric heaters. Necessary hardware and connectors  
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TABLE 1: ACCESSORIES  
Part Number  
Description  
Weight  
1RC0470  
Roof Curb, 8" Height  
Roof Curb, 14" Height  
-
1RC0471  
-
1RC0472  
Roof Curb, Transition (7.5 T through 12.5 T)  
Electric Heat 18kW 230V  
-
2TP04511825  
2TP04512425  
2TP04513625  
2TP04515425  
2TP04511846  
2TP04512446  
2TP04513646  
2TP04515446  
2TP04511858  
2TP04512458  
2TP04513658  
2TP04515458  
1FA0411  
-
Electric Heat 24kW 230V  
-
Electric Heat 36kW 230V  
-
Electric Heat 54kW 230V  
-
Electric Heat 18kW 460V  
-
Electric Heat 24kW 460V  
-
Electric Heat 36kW 460V  
-
Electric Heat 54kW 460V  
-
Electric Heat 18kW 575V  
-
Electric Heat 24kW 575V  
-
Electric Heat 36kW 575V  
-
Electric Heat 54kW 575V  
-
Manual Outside Air Damper - 0-35%  
Manual Outside Air Damper - 0-100%  
Motorized Damper Accy  
-
1FA0412  
-
2MD04702724  
2EE04705024  
2PE04703246  
2PE04703258  
2PE04703225  
2EC04700924  
1EH0407  
-
Economizer, Downflow Accy 6.5-12.5T w/Barometric Relief  
Power Exhaust Accy - 460V  
Power Exhaust Accy - 575V  
Power Exhaust Accy - 230V  
Dual Enthalpy Control Accy  
Power Exhaust (Duct Mount) Hood w/ Barometric Relief  
Economizer, Sideflow Accy 6.5-12.5T without Barometric Relief  
CO2 Unit Accessory  
124 lbs  
-
-
-
-
25 lbs  
2EE04705124  
2AQ04700424  
2AQ04700324  
2SD04700224  
1CG0422  
97 lbs  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
CO2 Space Accessory  
Duct Smoke Detector Accy for Supply or Return  
Coil Guard (Electric / Electric & HP models)  
Coil Guard (Gas / Electric models)  
Burglar Bars  
1CG0423  
1BD0408  
1GP0404  
Gas Piping Kit  
1NP0441  
Propane Conversion Kit  
1HA0442  
High Altitude Kit for Natural Gas  
High Altitude Kit for Propane Gas  
Flue Exhaust Extension Kit  
Barometric Relief Hood, Sideflow  
-60F Heat Kit 230V  
1HA0443  
1FE0411  
1EH0408  
2BC04700106  
2BC04700151  
2BC04700154  
1FL0402  
-60F Heat Kit 460V  
-60F Heat Kit 575V  
Permanent Filter Kit  
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D J 150 N 15 A 2 A AA 3  
TABLE 2: PRODUCT NOMENCLATURE  
Model  
#
Model Number  
Description  
Options  
D = Air Conditioner, Single Package  
J = High Efficiency  
D
J
Product Category  
Product Identifier  
Nominal Cooling  
Capacity MBH  
150 = 12-1/2 Ton  
150  
N
C = Cooling Only  
N = Natural Gas, Aluminized Steel  
15 = 150 MBH Output Gas Heat  
S = Natural Gas, Stainless Steel  
Heat Type  
Nominal Heating  
Capacity  
00 = No Heat Installed  
20 = 200 MBH Output Gas Heat  
15  
A = SM  
B = SM/VEC/BR  
C = SM/VEC/PE  
D = SM/MD (Downflow only)  
N = High Static Motor  
Y = High Static Motor/BAS VEC/BR/2”  
Pleated Filters  
Z =High Static Motor/BAS VEC/BR/2”  
Pleated Filters  
P = High Static Motor/VEC/BR  
Q = High Static Motor/VEC/PE  
R = High Static Motor/MD(Downflow only)  
S = High Static Motor/Horiz EC  
A
Airflow  
E = SM/Horiz EC  
L = SM/BAS VEC/BR/2” Pleated Filters  
M = SM/BAS VEC/PE/2” Pleated Filters  
2 = 208/230-3-60  
4 = 460-3-60  
5 = 575-3-60  
2
Voltage  
A= None  
B = 1  
C = 2  
D = 1 & 2  
E = 3  
G = 1 & 3  
H = 1 & 4  
J = 1, 2 & 3  
K = 1, 2 & 4  
L = 1, 3 & 4  
M = 1, 2, 3 & 4  
N = 2 & 3  
P = 2 & 4  
Q = 2, 3 & 4  
R = 3 & 4  
Installation  
Options  
A
F = 4  
AA = None  
AC = CG  
AD = DFS  
AG = CG & DFS  
JL = JC, DFS, APS, TEC & CG  
JN = JC, DFS, APS & TEC  
JQ = JC, DFS, APS, TEC & CG  
HA = HC, DFS & APS  
HC = HC, DFS, APS, & CG  
HE = HC, DFS, APS & TCC  
HG = HC, DFS, APS, TCC & CG  
HJ = JC, DFS, APS & TEC  
HL = HC, DFS, APS, TEC & CG  
HN = HC, DFS, APS & TEC  
HQ = HC, DFS, APS, TEC & CG  
NA = NC, DFS & APS  
NL = NC, DFS, APS, TEC & CG  
NN = NC, DFS, APS & TEC  
NQ = NC, DFS, APS, TEC & CG  
TA = TCC  
TC = TCC & CG  
TD = TCC & DFS  
TG = TCC, CG & DFS  
TJ = TEC  
TL = TEC & CG  
TM = TEC & DFS  
TQ = TEC, CG & DFS  
TS = TEC & TCC  
TU = TEC, TCC & CG  
TV = TEC, TCC & DFS  
TY = TEC, TCC, CG & DFS  
CA = CC, DFS & APS  
CC = CC, DFS, APS & CG  
CE = CC, DFS, APS, TCC  
CG = CC, DFS, APS, TCC & CG  
CJ = CC, DFS, APS & TEC  
CL = CC, DFS, APS, TEC, & CG  
CN = CC, DFS, APS & TEC  
CQ = CC, DFS, APS, TEC & CG  
JA = JC, DFS & APS  
JC = JC, DFS, APS & CG  
JE = JC, DFS, APS & TCC  
JG = JC, DFS, APS, TCC & CG  
JJ = JC, DFS, APS & TEC  
AA  
Additional Options  
NC = NC, DFS, APS & CG  
NE = NC, DFS, APS & TEC  
NG = NC, DFS, APS, TCC & CG  
NJ = NC, DFS, APS & TEC  
3 = Third Generation  
Product Generation  
3
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TABLE 3: AIRFLOW ABBREVIATIONS  
TABLE 5: ADDITIONAL OPTIONS ABBREVIATIONS  
ABBREVIATION  
MEANING  
ABBREVIATION  
MEANING  
BR  
EC  
Barometric Relief  
Economizer  
CC  
CG  
CPC Controller  
Coil Guard  
Vertical Economizer  
Motorized Damper  
Power Exhaust  
Dirty Filter Switch  
Honeywell Controller  
Johnson Controls Controller  
VEC  
MD  
PE  
DFS  
HC  
JC  
®
SM  
Standard Motor  
NC  
Novar Controller  
BAS  
Building Automation System  
TCC  
TEC  
Technicoat Condenser Coil  
Technicoat Evaporator Coil  
TABLE 4: INSTALLATION ABBREVIATIONS  
ABBREVIATION  
MEANING  
Disconnect  
1
2
3
4
Convenience Outlet  
Smoke Detector Supply Air  
Smoke Detector Return Air  
Unitary Products  
9
036-21484-001-B-0103  
TABLE 6: PHYSICAL DATA  
Model  
DJ 150 (12-1/2)  
Component  
Blower, Centrifugal (Dia. X Wd. in.)  
15 x 15  
Evaporator  
Blower  
Motor, Standard (HP)  
Motor, Optional (HP)  
Rows  
3
5
4
Fins per Inch  
Height (in.)  
15  
40  
Evaporator  
Coil  
Face Area (ft.2 each)  
Propeller Dia. (in., each)  
Motor (HP, each)  
CFM, Nominal (each)  
Rows (each)  
13.2  
24  
1/3  
3000  
2
Condenser  
Fan  
(4 per Unit)  
Condenser  
Coil  
(2 per unit)  
Fins per Inch  
20  
Height (in., each)  
44  
Face Area (ft.2 each)  
System 1 (lb./oz.)  
System 2 (lb./oz.)  
Quantity  
14.5  
11/0  
11/8  
2
Refrigerant  
Charge  
Compressors  
Air Filters  
Type  
Scroll  
25x20x2  
4
Size (Wd. x Ht. x Thickness in.)  
Number Per Unit  
10  
Unitary Products  
036-21484-001-B-0103  
TABLE 7: DJ 150 (12-1/2 TON) CAPACITY RATINGS  
Cooling Capacity  
Nominal  
Gas Heat Capacity  
Gas  
Line  
Size  
*
Sound  
Rating  
Electric  
Heat  
ARI Ratings  
Size  
(Tons)  
Model  
CFM  
Input Output  
Seasonal  
Temp.  
(dB)  
Capacity  
(kW)  
MBH EER IPLV  
(in. OD)  
(MBH) (MBH) Efficiency (%) Rise (°F)  
Cooling  
Only  
-
-
-
-
-
-
-
-
-
-
-
Electric  
Heat  
18, 24, 36  
54  
150  
(12-1/2)  
144  
10.8  
11.2  
3750  
86  
Gas Heat  
Gas Heat  
-
-
180  
240  
144  
192  
80  
80  
10-40  
25-55  
3/4  
3/4  
*
Rated at 95°F ambient 80°F dry bulb and 67°F wet bulb.  
Rated in accordance with ARI 270 standard.  
See Table 11.  
TABLE 8: UNIT VOLTAGE LIMITATIONS  
POWER RATING  
208/230-3-60  
460-3-60  
MIN.  
187  
432  
540  
MAX.  
252  
504  
575-3-60  
630  
Unitary Products  
11  
036-21484-001-B-0103  
TABLE 9: DJ 150 (12-1/2 TON) - COOLING CAPACITY TABLE  
RETURN AIR  
W.B. GROSS INPUT  
CFM TEMP CAP. * POWER+  
OUTDOOR AMBIENT TEMPERATURE (F): 85  
RETURN AIR  
OUTDOOR AMBIENT TEMPERATURE (F): 95  
GROSS SENSIBLE CAPACITY* (MBh)  
(RETURN AIR DRY BULB TEMP.- (F)  
GROSS SENSIBLE CAPACITY* (MBh)  
(RETURN AIR DRY BULB TEMP.- (F)  
W.B. GROSS INPUT  
CFM TEMP CAP. * POWER+  
(F)  
(MBh)  
(kW)  
(F)  
(MBh)  
(kW)  
86  
83  
80  
77  
74  
58.0 #N/A #N/A  
80.4 69.7 59.0  
142.2 135.5 124.8 114.1 103.4 92.7 82.0  
71  
68  
86  
83  
80  
77  
74  
55.0 #N/A #N/A  
77.8 67.1 56.4  
71  
68  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
173.5  
153.8  
142.2  
91.6  
11.34  
11.17  
11.05  
11.21  
11.40  
11.23  
11.12  
11.28  
11.47  
11.30  
11.18  
11.34  
11.48  
11.31  
11.19  
11.35  
11.49  
11.32  
11.20  
11.36  
100.7 90.1  
79.4  
68.7  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
161.3  
147.2  
139.1  
130.9  
167.4  
152.7  
144.4  
135.8  
173.5  
158.3  
149.7  
140.8  
173.7  
158.5  
149.9  
140.9  
173.9  
158.7  
150.0  
141.1  
12.51  
12.29  
11.97  
12.11  
12.55  
12.34  
12.01  
12.15  
12.59  
12.38  
12.05  
12.19  
12.64  
12.43  
12.10  
12.24  
12.70  
12.48  
12.15  
12.29  
97.8  
87.1  
76.4  
65.7  
88.5  
123.2 112.5 101.8 91.1  
120.6 109.9 99.2  
3750  
4375  
5000  
5625  
6250  
3750  
4375  
5000  
5625  
6250  
139.1 132.7 122.1 111.4 100.7 90.0 79.3  
130.9 130.9 123.1 112.4 101.7 91.0 80.3  
91.6  
91.6  
91.6  
80.9  
70.2  
61.3 #N/A #N/A  
85.8 73.2 60.5  
149.6 146.2 136.2 123.5 110.9 98.2 85.6  
96.3 96.3 121.6 91.0 85.6 80.3 71.0  
123.0 108.4 93.8 79.2 64.7 #N/A #N/A  
149.5 134.9 120.4 105.8 91.2 76.6 62.0  
59.5 48.8  
182.5  
161.8  
149.6  
96.3  
111.9 99.2  
86.6  
74.0  
108.1 95.5  
82.9  
70.2  
57.6 #N/A #N/A  
82.3 69.7 57.1  
136.4 123.7 111.1 98.5  
132.9 120.3 107.6 95.0  
144.4 141.2 132.4 119.8 107.1 94.5 81.9  
135.8 135.8 133.6 120.9 108.3 95.6 83.0  
191.5  
169.8  
156.9  
101.1  
189.8  
168.3  
155.6  
100.2  
188.2  
166.8  
154.2  
99.3  
118.5 103.9 89.4  
74.8  
60.2 #N/A #N/A  
72.3 57.7  
145.2 130.6 116.0 101.5 86.9  
156.9 156.9 147.5 132.9 118.4 103.8 89.2  
101.1 101.1 151.6 101.1 101.1 101.1 93.3  
149.7 149.7 142.8 128.2 113.6 99.0 84.5  
140.8 140.8 144.0 129.4 114.8 100.3 85.7  
128.2 111.6 95.0  
155.0 138.4 121.8 105.2 88.6  
155.6 155.6 149.3 132.7 116.1 99.5 82.9  
100.2 100.2 125.5 90.9 81.6 72.3 59.1  
133.4 114.7 96.1 77.5 58.8 #N/A #N/A  
160.6 141.9 123.3 104.7 86.0 67.4 48.8  
154.2 154.2 151.1 132.5 113.8 95.2 76.6  
99.3 99.3 99.3 80.7 62.1 43.4 24.8  
78.4  
61.8 #N/A #N/A  
124.8 108.1 91.5  
74.9  
58.3 #N/A #N/A  
69.1 52.5  
72.0 55.4  
152.0 135.5 118.9 102.3 85.7  
149.9 149.9 146.3 129.7 113.1 96.5 79.9  
140.9 140.9 142.6 126.0 109.4 92.7 76.1  
131.0 112.4 93.7  
75.1  
56.5 #N/A #N/A  
65.8 47.2  
158.7 140.4 121.7 103.1 84.5  
150.0 150.0 149.8 131.1 112.5 93.9 75.3  
141.1 141.1 141.1 122.5 103.9 85.2 66.6  
RETURN AIR  
OUTDOOR AMBIENT TEMPERATURE (F): 105  
RETURN AIR  
OUTDOOR AMBIENT TEMPERATURE (F): 115  
GROSS SENSIBLE CAPACITY* (MBh)  
GROSS SENSIBLE CAPACITY* (MBh)  
(RETURN AIR DRY BULB TEMP.- (F)  
W.B. GROSS INPUT  
CFM TEMP CAP. * POWER+  
W.B. GROSS INPUT  
CFM TEMP CAP. * POWER+  
(RETURN AIR DRY BULB TEMP.- (F)  
(F)  
(MBh)  
(kW)  
(F)  
(MBh)  
(kW)  
86  
83  
80  
77  
74  
71  
68  
86  
83  
80  
77  
74  
71  
68  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
152.9  
137.3  
131.0  
121.6  
159.0  
142.7  
136.2  
126.4  
165.0  
148.2  
141.4  
131.2  
165.1  
148.3  
141.4  
131.3  
165.2  
148.3  
141.5  
131.4  
13.76  
13.48  
13.18  
13.26  
13.84  
13.56  
13.26  
13.33  
13.92  
13.64  
13.33  
13.41  
13.99  
13.71  
13.40  
13.48  
14.07  
13.79  
13.48  
13.56  
94.7  
84.0  
73.3  
62.6  
84.4  
51.9 #N/A #N/A  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
144.5  
127.4  
122.8  
112.3  
150.6  
132.7  
127.9  
117.0  
156.6  
138.1  
133.1  
121.7  
156.5  
138.0  
133.0  
121.6  
156.5  
138.0  
133.0  
121.6  
15.01  
14.67  
14.39  
14.41  
15.13  
14.79  
14.50  
14.52  
15.25  
14.90  
14.61  
14.64  
15.35  
15.00  
14.70  
14.73  
15.44  
15.09  
14.80  
14.82  
91.6  
80.9  
70.2  
59.5  
80.3  
48.8 #N/A #N/A  
116.5 105.8 95.1  
73.7  
63.0 52.3  
82.6 71.9  
82.8 72.1  
112.4 101.7 91.0  
69.6  
85.8  
85.3  
58.9 48.2  
75.1 64.4  
74.6 63.9  
3750  
4375  
5000  
5625  
6250  
3750  
4375  
5000  
5625  
6250  
131.0 125.3 114.6 103.9 93.2  
121.6 121.6 114.9 104.2 93.5  
122.8 117.9 107.2 96.5  
112.3 112.3 106.6 95.9  
105.1 92.4  
79.8  
67.2  
54.5 #N/A #N/A  
102.0 89.4  
76.8  
64.1  
86.8  
51.5 #N/A #N/A  
128.8 116.2 103.5 90.9  
78.3  
65.6 53.0  
86.9 74.3  
87.2 74.5  
124.7 112.1 99.5  
74.2  
61.6 48.9  
79.3 66.7  
78.7 66.0  
136.2 133.3 124.8 112.2 99.5  
126.4 126.4 125.1 112.4 99.8  
127.9 125.5 117.2 104.6 91.9  
117.0 117.0 116.6 103.9 91.3  
115.5 100.9 86.3  
71.7  
57.2 #N/A #N/A  
82.8 68.3 53.7  
112.5 97.9  
83.3  
68.7  
54.1 #N/A #N/A  
141.2 126.6 112.0 97.4  
137.1 122.5 108.0 93.4  
78.8  
64.2 49.6  
83.5 68.9  
82.8 68.2  
141.4 141.4 135.0 120.4 105.8 91.3 76.7  
131.2 131.2 135.3 120.7 106.1 91.5 76.9  
133.1 133.1 127.2 112.6 98.0  
121.7 121.7 126.5 111.9 97.4  
121.6 105.0 88.4  
71.8  
55.2 #N/A #N/A  
81.4 64.8 48.2  
118.4 101.8 85.2  
68.6  
52.0 #N/A #N/A  
144.7 131.2 114.6 98.0  
137.5 127.0 110.4 93.8  
77.2  
60.6 44.0  
80.3 63.7  
74.2 57.6  
141.4 141.4 138.2 121.6 105.0 88.4 71.8  
131.3 131.3 133.3 116.7 100.1 83.5 66.9  
133.0 133.0 130.1 113.5 96.9  
121.6 121.6 124.1 107.4 90.8  
127.7 109.0 90.4  
148.3 135.9 117.3 98.7  
141.5 141.5 141.4 122.7 104.1 85.5 66.9  
131.4 131.4 131.4 112.7 94.1 75.5 56.8  
71.8  
53.1 #N/A #N/A  
124.3 105.7 87.1  
68.4  
49.8 #N/A #N/A  
80.0 61.4 42.8  
138.0 131.5 112.9 94.2  
75.6  
57.0 38.3  
77.1 58.5  
65.7 47.1  
133.0 133.0 133.0 114.3 95.7  
121.6 121.6 121.6 103.0 84.3  
*THE CAPACITIES ARE GROSS RATINGS. FOR NET CAPACITY, DEDUCT THE  
SUPPLY AIR BLOWER MOTOR HEAT, MBH = 3.415 X Kw.  
REFER TO THE APPROPRIATE BLOWER PERFORMANCE TABLE FOR THE  
RETURN AIR  
OUTDOOR AMBIENT TEMPERATURE (F): 125  
GROSS SENSIBLE CAPACITY* (MBh)  
(RETURN AIR DRY BULB TEMP.- (F)  
W.B. GROSS INPUT  
CFM TEMP CAP. * POWER+  
KW OF THE SUPPLY AIR BLOWER MOTOR.  
+THESE RATINGS INCLUDE CONDENSER FAN MOTOR AND COMPRESSOR  
MOTOR POWER BUT NOT THE SUPPLY AIR BLOWER MOTOR POWER  
(F)  
(MBh)  
(kW)  
86  
83  
80  
77  
74  
71 68  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
72  
67  
62  
57  
136.1  
117.6  
114.7  
103.0  
142.1  
122.7  
119.7  
107.6  
148.1  
127.9  
124.8  
112.1  
147.9  
127.8  
124.6  
112.0  
147.7  
127.6  
124.4  
111.8  
16.27  
15.86  
15.59  
15.56  
16.42  
16.01  
15.74  
15.71  
16.58  
16.17  
15.89  
15.86  
16.70  
16.28  
16.00  
15.97  
16.82  
16.40  
16.12  
16.09  
88.5 77.8 67.1 56.4 45.7 #N/A #N/A  
108.3 97.6 86.9 76.2 65.5 54.8 44.1  
114.7 110.5 99.8 89.1 78.4 67.7 57.0  
103.0 103.0 98.4 87.7 77.0 66.3 55.6  
99.0 86.3 73.7 61.1 48.4 #N/A #N/A  
120.7 108.0 95.4 82.8 70.1 57.5 44.9  
119.7 117.6 109.6 97.0 84.3 71.7 59.1  
107.6 107.6 107.6 95.5 82.8 70.2 57.6  
109.4 94.8 80.3 65.7 51.1 #N/A #N/A  
127.9 118.5 103.9 89.3 74.8 60.2 45.6  
124.8 124.8 119.4 104.8 90.3 75.7 61.1  
112.1 112.1 112.1 103.2 88.6 74.0 59.5  
115.2 98.6 82.0 65.4 48.8 #N/A #N/A  
127.8 122.8 106.2 89.6 73.0 56.3 39.7  
124.6 124.6 122.0 105.4 88.8 72.2 55.6  
112.0 112.0 112.0 98.2 81.6 65.0 48.4  
121.0 102.4 83.7 65.1 46.5 #N/A #N/A  
127.6 127.0 108.4 89.8 71.2 52.5 33.9  
124.4 124.4 124.4 105.9 87.3 68.7 50.1  
111.8 111.8 111.8 93.2 74.6 55.9 37.3  
3750  
4375  
5000  
5625  
6250  
12  
Unitary Products  
036-21484-001-B-0103  
TABLE 10: DJ 150 (12-1/2 TON) - ELECTRICAL DATA  
Motor,  
MCA  
with  
Power  
Pwr  
Exh  
Motor  
Minimum Circuit  
Ampacity  
Max Fuse  
Size  
Max Fuse  
Size  
OD Fan  
Motors  
Supply  
Blowe  
FLA  
Electric Heater  
Model  
Model  
Compressors  
Rated  
kW  
Amps  
* Amps  
w/ Pwr. Exh. * Amps  
Exhaust Amps  
No.  
Tonnage Voltage RLA each LRA each FLA each 3 HP 5 HP FLA  
3 HP  
61.9  
61.9  
76.1  
102.1  
154.5  
61.9  
67.8  
85.8  
115.9  
143.5  
27.4  
33.7  
42.7  
57.7  
71.6  
21.6  
26.8  
34.0  
46.0  
57.1  
5 HP  
67.1  
67.1  
82.6  
108.6  
161.0  
67.1  
74.3  
92.3  
122.4  
150.0  
30.2  
37.2  
46.2  
61.2  
75.1  
23.5  
29.2  
36.4  
48.4  
59.5  
3 HP  
67.4  
5 HP 3 HP 5 HP  
3 HP  
80  
5 HP  
90  
None  
-
72.6  
73.8  
89.5  
80  
80  
80  
80  
80  
90  
2TP04511825  
2TP04512425  
2TP04513625  
2TP04515425  
None  
13.5  
18.0  
25.5  
40.6  
-
67.4  
80  
90  
208  
230  
460  
575  
20.0  
20.0  
8.4  
146  
146  
73  
1.5  
1.5  
0.8  
0.6  
10.9 16.1 5.5  
83.0  
90  
90  
109.0  
115.5 110 110  
110  
175  
80  
125  
175  
90  
161.4 167.9 175 175  
67.4  
74.6  
92.7  
72.6  
81.1  
99.2  
80  
80  
80  
80  
2TP04511825  
2TP04512425  
2TP04513625  
2TP04515425  
None  
18.0  
24.0  
34.0  
54.0  
-
80  
90  
10.9 16.1 5.5  
90 100  
100  
125  
175  
35  
100  
150  
175  
40  
122.7 129.2 125 125  
150.4 156.9 175 175  
12 1/2  
29.6  
36.4  
45.5  
60.5  
74.3  
23.4  
29.0  
36.2  
48.3  
59.3  
32.4  
39.9  
49.0  
64.0  
77.8  
25.3  
31.4  
38.6  
50.6  
61.7  
35  
35  
45  
60  
80  
25  
30  
35  
50  
70  
35  
40  
50  
70  
90  
30  
30  
40  
50  
70  
2TP04511846  
2TP04512446  
2TP04513646  
2TP04515446  
None  
18.0  
24.0  
34.0  
54.0  
-
40  
40  
5.3 8.1  
2.2  
1.8  
50  
50  
70  
70  
80  
90  
30  
30  
2TP04511858  
2TP04512458  
2TP04513658  
2TP04515458  
18.0  
24.0  
34.0  
54.0  
30  
35  
6.7  
60  
4.1 6.0  
40  
40  
50  
60  
70  
70  
NOTES FOR TABLES 12 AND TABLE 13:  
Blower performance includes dry coil and 2” throwaway  
filters.  
TABLE 11: ELECTRIC HEAT MULTIPLIERS  
VOLTAGE  
kW Cap. Multiplier  
NOMINAL  
RATING  
208  
Blower performance for gas heat includes the maximum  
number of heat tubes available for each tonnage.  
0.75  
0.92  
0.92  
0.92  
240  
230  
ESP (External Static Pressure) given is that available for the  
supply and return air duct system. All internal resistances  
have been deducted from the total static pressure of the  
blower.  
480  
600  
460  
575  
NOTE: Electric heaters are rated at nominal voltage. Use this  
table to determine the electric heat capacity for heaters sup-  
plied at lower voltages.  
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14  
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TABLE 14: ADDITIONAL STATIC RESISTANCE  
Electric Heat KW†  
*
† ‡  
CFM  
Cooling Only  
Economizer  
18  
24  
36  
54  
3700  
3900  
4100  
4300  
4500  
4700  
4900  
5100  
5300  
5500  
5700  
5900  
6100  
6300  
0.20  
0.23  
0.25  
0.28  
0.30  
0.33  
0.36  
0.39  
0.42  
0.45  
0.48  
0.52  
0.56  
0.60  
0.04  
0.04  
0.04  
0.05  
0.05  
0.05  
0.05  
0.06  
0.06  
0.06  
0.06  
0.07  
0.07  
0.07  
0.18  
0.20  
0.22  
0.24  
0.26  
0.29  
0.31  
0.34  
0.37  
0.40  
0.43  
0.46  
0.49  
0.53  
0.21  
0.23  
0.25  
0.28  
0.30  
0.33  
0.35  
0.38  
0.41  
0.44  
0.47  
0.50  
0.53  
0.56  
0.22  
0.24  
0.26  
0.29  
0.31  
0.34  
0.37  
0.40  
0.43  
0.46  
0.49  
0.53  
0.56  
0.59  
0.26  
0.28  
0.31  
0.34  
0.37  
0.40  
0.43  
0.46  
0.49  
0.53  
0.56  
0.59  
0.62  
0.65  
*
Add these resistance values to the available static resistance in the respective Blower Performance Tables.  
Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table.  
The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return  
air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.  
TABLE 15: INDOOR BLOWER SPECIFICATIONS  
MOTOR  
RPM Eff.  
MOTOR SHEAVE  
BLOWER SHEAVE  
MODEL  
DJ150  
BELT  
HP  
3
SF Frame Datum Dia. (in.) Bore (in.) Model Datum Dia. (in.) Bore (in.) Model  
1725 80% 1.15  
1725 87% 1.15  
56  
3.4 - 4.4  
4.3 - 5.3  
7/8  
1VM50  
1VP56  
7.0  
6.7  
1
1
AK74  
BK77  
A54  
5
184T  
1 1/8  
BX55  
16  
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036-21484-001-B-0103  
FRONT  
FRONT  
LEFT  
LEFT  
C
C
D
B
A
E
B
A
D
F
FIGURE 2 : UNIT 4 POINT LOAD  
TABLE 16: 4 POINT LOAD WEIGHT  
FIGURE 4 : UNIT WITH 6 POINT LOAD  
TABLE 17: 6 POINT LOAD WEIGHT  
Location (lbs.)  
Locations (lbs.)  
Model  
Model  
DJ150  
A
B
C
D
A
B
C
D
E
F
282  
323  
424  
371  
DJ150  
184  
201  
220  
289  
264  
242  
TABLE 18: UNIT WEIGHT  
Model  
Shipping Weight (lbs.)  
Operating Weight (lbs.)  
1415  
1400  
DJ150  
25-½"  
47-½"  
FRONT  
LEFT  
FIGURE 3 : UNIT CENTER OF GRAVITY  
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036-21484-001-B-0103  
119-7/16  
30-11/32  
See Detail A  
Power  
Entry  
2-1/2  
50-3/4  
Con-  
venience  
Outlet  
Control  
Entry 7/8  
4-1/4  
11-1/2  
Con-  
venience  
Outlet  
Power  
Entry  
FRONT  
7/8  
For  
Baserail  
Dimensions  
See  
17-3/16  
For Drain Dimensions  
See Detail C  
30-3/16  
59  
LEFT  
24-3/16  
6-3/16  
Detail B  
89  
27  
FIGURE 5 : UNIT DIMENSIONS  
2
-
3
/
8
DETAIL B  
G
a
s
P
i
p
e
I
n
l
e
t
DETAIL A  
5
-
1
/
4
3
-
3
/
4
B
P
a
a
s
n
e
1
7
-
1
3
/
1
6
V
i
e
w
o
f
W
a
l
l
A
c
r
o
s
s
f
r
o
m
C
o
i
l
3
-
9
/
1
6
DETAIL C  
TABLE 19: UNIT CLEARANCES  
Top*  
72”  
36”  
36”  
12”  
36”  
0”  
Right  
Left  
Front  
Rear†  
Bottom‡  
5
-
3
/
8
*
Units must be installed outdoors. Overhanging structure or  
shrubs should not obstruct condenser air discharge outlet.  
To remove the slide-out drain pan, a rear clearance of 60” is  
required. If space is unavailable, the drain pan can be  
removed through the front by separating the corner wall.  
Units may be installed on combustible floors made from  
wood or class A, B or C roof covering materials.  
18  
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036-21484-001-B-0103  
R
I
G
H
T
8
0
-
5
/
8
I
N
S
U
L
A
T
E
D
D
E
C
K
U
N
D
E
R
C
O
N
D
E
N
S
E
R
S
E
C
T
I
O
N
2
0
S
U
P
P
L
Y
2
0
6
R
E
T
U
R
N
2
T
Y
P
.
3
0
I
N
S
O
U
L
A
T
E
D
D
E
C
K
U
N
D
E
R
5
0
-
1
/
2
C
M
P
R
E
S
S
O
R
S
E
C
T
I
O
N
2
R
O
N
T
8
o
r
1
4
FIGURE 6 : PREDATOR™ MAGNUM ROOF CURB DIMENSIONS  
2
T
Y
P
2
3
4
3
0
-
1
/
2
5
0
-
1
/
2
8
0
-
5
/
8
2
6
R
E
T
U
R
N
S
U
P
P
L
Y
1
0
7
6
-
5
/
8
5
9
-
1
/
4
9
4
2
R
O
N
T
R
I
G
H
T
6
4
-
1
/
4
FIGURE 7 : SUNLINE™ TO PREDATOR™ MAGNUM TRANSITION ROOF CURBS  
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036-21484-001-B-0103  
32-11/16  
6-13/16  
6-13/16  
Supply  
Air  
6-13/16  
Return  
Air  
24  
27-1/2  
LEFT  
21  
18  
21-3/16  
19-3/16  
17-3/16  
12-15/16  
7-1/8  
FRONT  
14-  
23/32  
Bottom  
Power, Control  
and  
Bottom Gas  
Supply Entry  
Bottom  
Condensate  
Entry  
16-3/8  
18-1/16  
19-5/8  
Convenience  
Outlet Wiring  
Entries  
63-1/2  
FIGURE 8 : BOTTOM DUCT OPENINGS (FROM ABOVE)  
18-1/4  
Dot Plugs  
28-1/4  
Return  
Air  
Supply  
Air  
18-1/4  
18-1/16  
2-31/32  
5-5/32  
28-1/4  
31-11/16  
FIGURE 9 : SIDEFLOW DUCT DIMENSIONS  
20  
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036-21484-001-B-0103  
58-¼"  
119-7/16"  
47-½"  
YORK  
PREDATOR  
ROOFTOP  
UNIT  
RELIEF HOOD  
FOR POWER  
EXHAUST OR  
BAROMETRIC  
RELIEF  
OUTSIDE AIR  
INTAKE HOOD  
35-¾"  
25-¾"  
30-¼"  
26"  
25-¾"  
FIGURE 10 : DOWNFLOW ECONOMIZER HOOD DETAIL  
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036-21484-001-B-0103  
FIGURE 11 : COOLING UNIT WITH GAS HEAT WIRING 230 V. DIAGRAM  
22  
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FIGURE 12 : COOLING UNIT W/WO ELECTRIC HEAT WIRING DIAGRAM  
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036-21484-001-B-0103  
FIGURE 13 : COOLING UNIT WITH GAS HEAT WIRING 460, 575 & 50 HZ DIAGRAM  
24  
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036-21484-001-B-0103  
MECHANICAL SPECIFICATIONS  
SINGLE PACKAGE AIR COOLED GAS/ELECTRIC UNITS FOR 12.5 NOMINAL TONS  
PREDATOR™ MAGNUM - DJ 150  
10.8 EER  
performance measuring ports shall be provided on the out-  
side of the cabinet to allow accurate air measurements of  
evaporator fan performance without removing panels or cre-  
ating bypass of the coils. Condensate pan shall be slide out  
design, constructed of a non corrosive material, internally  
sloped and conforming to ASHRAE 62-B9 standards. Con-  
densate connection shall be a minimum of ¾” I.D. female and  
be rigid mount connection.  
GENERAL  
Units shall be manufactured by York International Unitary  
Products Group in an ISO 9001 certified facility. YORK®  
Predator™/Magnum units are convertible single packages  
with a common footprint cabinet and common roof curb for all  
12-1/2 ton models. All units have two compressors  
with independent refrigeration circuits to provide 2 stages of  
cooling. The units were designed for light commercial appli-  
cations and can be easily installed on a roof curb, slab, or  
frame. All Predator™ units are self-contained and assembled  
on rigid full perimeter base rails allowing for 3-way forklift  
access and overhead rigging. Every unit is completely  
charged, wired, piped, and tested at the factory to provide a  
quick and easy field installation. All units are convertible  
between side and down airflow. Independent Predator™/  
Magnum Economizer designs are used on side and down  
discharge applications, as well as all tonnage sizes. Preda-  
tor™/Magnum units are available in the following  
INDOOR (EVAPORATOR) FAN ASSEMBLY  
Fan shall be a belt drive assembly and include an adjustable  
pitch motor pulley. Job site selected brake horsepower shall  
not exceed the motors nameplate horsepower rating plus the  
service factor. Units shall be designed to operate within the  
service factor. Fan wheel shall be double inlet type with for-  
ward curve blades, dynamically balanced to operate  
smoothly throughout the entire range of operation. Airflow  
design shall be constant volume. Bearings shall be sealed  
and permanently lubricated for longer life and no  
configurations: cooling only, cooling with electric heat, and  
cooling with gas heat. Electric heaters are available as field-  
installed accessories.  
maintenance. Entire blower assembly and motor shall be  
slide out design.  
OUTDOOR (CONDENSER ) FAN ASSEMBLY  
DESCRIPTION  
The outdoor fans shall be of the direct drive type, discharge  
air vertically, have aluminum blades riveted to corrosion  
resistant steel spider brackets and shall be dynamically bal-  
anced for smooth operation. The outdoor fan motors shall  
have permanently lubricated bearings internally protected  
against overload conditions and staged independently. A  
cleaning window shall be provided on two sides of the units  
for coil cleaning.  
Units shall be factory assembled, single package, (Elec/Elec,  
Gas/Elec), designed for outdoor installation. Units shall have  
a minimum EER of 10.8. They shall have built in field convert-  
ible duct connections for down discharge supply/return or  
horizontal discharge supply/return and be available with fac-  
tory installed options or field installed accessories. The units  
shall be factory wired, piped and charged with R-22 refriger-  
ant and factory tested prior to shipment. All unit wiring shall  
be both numbered and color coded. The cooling performance  
shall be rated in accordance with DOE and ARI test proce-  
dures. Units shall be CSA certified to ANSI Z21.47 and UL  
1995/CAN/CSA No. 236-M90 standards.  
REFRIGERANT COMPONENTS  
Compressors: A. shall be scroll type, direct drive, internally  
protected with internal high-pressure relief and over tempera-  
ture protection. The hermetic motor shall be suction gas  
cooled and have a voltage range of + or – 10% of the unit  
nameplate voltage. B. Shall have internal spring isolation and  
sound muffling to minimize vibration and noise, and be exter-  
nally isolated on a dedicated, independent mounting.  
UNIT CABINET  
Unit cabinet shall be constructed of G90 galvanized steel with  
exterior surfaces coated with a non-chalking, powder paint  
finish, certified at 750 hours salt spray test per ASTM-B117  
standards. Indoor blower sections shall be insulated with  
1/2” thick insulation coated on the airside. Aluminum foil  
faced insulation shall be used in the unit’s compartments and  
be fastened to prevent insulation from entering the air  
stream. Cabinet doors shall be hinged with tool-less access  
for easy servicing and maintenance. Full perimeter base rails  
shall be provided to assure reliable transit of equipment,  
overhead rigging, fork truck access and proper sealing on  
roof curb applications. Disposable 2” filters shall be fur-  
nished and be accessible through hinged access door. Fan  
Coils: A. evaporator and condenser coils shall have alumi-  
num plate fins mechanically bonded to seamless internally  
enhanced copper tubes with all joints brazed. Special Phe-  
nolic coating shall be available as a factory option. B. Evapo-  
rator and condenser coils shall be of the direct expansion,  
draw-thru design.  
Refrigerant Circuit and Refrigerant Safety Components shall  
include: A. Independent fixed-orifice or thermally operated  
expansion devices. B. Solid core filter drier/strainer to elimi-  
Unitary Products  
25  
036-21484-001-B-0103  
nate any moisture or foreign matter. C. Accessible service  
gage connections on both suction and discharge lines to  
charge, evacuate, and measure refrigerant pressure during  
any necessary servicing or troubleshooting, without losing  
charge. D. The unit shall have two independent refrigerant  
circuits, equally split in 50% capacity increments.  
UNIT OPERATING CHARACTERISTICS  
Unit shall be capable of starting and running at 125 °F out-  
door temperature, exceeding maximum load criteria of ARI  
Standard 210/240. The compressor, with standard controls,  
shall be capable of operation down to 0 °F outdoor tempera-  
ture. Unit shall be provided with fan time delay to prevent cold  
air delivery before heat exchanger warms up. (Gas heat  
only).  
Unit Controls: A. unit shall be complete with self-contained  
low-voltage control circuit protected by a resetable circuit  
breaker on the 24-volt transformer side. B. Unit shall incorpo-  
rate a lockout circuit which provides reset capability at the  
space thermostat or base unit, should any of the following  
standard safety devices trip and shut off compressor: (1)  
loss-of-charge/Low-pressure switch, (2) high-pressure  
switch, (3) freeze-protection thermostat, evaporator coil.  
C. If any of the above safety devices trip, a LED (light-emit-  
ting diode) indicator shall flash a diagnostic code that indi-  
cates which safety switch has tripped. D. Unit shall  
incorporate “AUTO RESET” compressor over temperature,  
over current protection. E. Unit shall operate with conven-  
tional thermostat designs and have a low voltage terminal  
strip for easy hook-up. F. Unit control board shall have on-  
board diagnostics and fault code display. G. Standard con-  
trols shall include anti-short cycle and low voltage protection,  
and permit cooling operation down to 0 °F. H. Control board  
shall monitor each refrigerant safety switch independently. I.  
Control board shall retain last 5 fault codes in non volatile  
memory, which will not be lost in the event of a power loss.  
ELECTRICAL REQUIREMENTS  
All unit power wiring shall enter unit cabinet at a single factory  
provided location and be capable of side or bottom entry to  
minimize roof penetrations and avoid unit field modifications.  
Separate side and bottom openings shall be provided for the  
control wiring.  
STANDARD LIMITED WARRANTIES  
Compressor – 5 Years, Heat Exchanger – 10 Years, Elect.  
Heat Elem. – 5 Years, Parts – 1 Year  
FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall  
be made available by either/or):  
1. ELECTRONIC ENTHALPY AUTOMATIC ECONO-  
MIZER – Outdoor and return air dampers that are inter-  
locked and positioned by a fully-modulating, spring-  
return damper actuator. The maximum leakage rate for  
the outdoor air intake dampers shall not exceed 2%  
when dampers are fully closed and operating against a  
pressure differential of 0.5 IWG. A unit-mounted potenti-  
ometer shall be provided to adjust the outdoor and return  
air damper assembly to take in outdoor air to meet the  
minimum ventilation requirement of the conditioned  
space during normal operation. During economizer oper-  
ation, a mixed-air temperature control shall modulate the  
outdoor and return air damper assembly to prevent the  
supply air temperature from dropping below 55 °F.  
Changeover from compressor to economizer operation  
shall be provided by an integral electronic enthalpy con-  
trol that feeds input into the basic module. The outdoor  
intake opening shall be covered with a rain hood that  
matches the exterior of the unit. Water eliminator/filters  
shall be provided. Simultaneous economizer/compressor  
operation is also possible. Dampers shall fully close on  
power loss. Available with barometric relief or power  
exhaust.  
GAS HEATING SECTION (IF EQUIPPED)  
Heat exchanger and exhaust system shall be constructed of  
aluminized steel or optional stainless steel. Shall be designed  
with induced draft combustion with post purge logic, energy  
saving direct spark ignition, and redundant main gas valve.  
The heat exchanger shall be of the tubular type, constructed  
of T1-40 aluminized steel (or optional 304 stainless steel) for  
corrosion resistance and allowing minimum mixed air enter-  
ing temperature of 40 °F. Burners shall be of the in-shot type,  
constructed of aluminum-coated steel. All gas piping shall  
enter the unit cabinet at a single location, through either the  
side or bottom, without any field modifications. An integrated  
control board shall provide timed control of evaporator fan  
functioning and burner ignition. Heating section shall be pro-  
vided with the following minimum protection: A. Primary and  
auxiliary high-temperature limit switches. B. Induced draft  
pressure sensor. C. Flame roll out switch (manual reset). D.  
Flame proving controls. Unit shall have two independent  
st  
nd  
stages of capacity (60% 1 stage, 100% 2 stage).  
ELECTRIC HEATING SECTION (IF REQUIRED)  
2. MOTORIZED OUTDOOR AIR DAMPERS – Outdoor and  
return air dampers that are interlocked and positioned by  
a 2-position, spring-return damper actuator. The maxi-  
mum leakage rate for the outdoor air intake dampers  
shall not exceed 2% when dampers are fully closed and  
operating against a pressure differential of 0.5 IWG. A  
unit-mounted potentiometer shall be provided to adjust  
the outdoor and return air damper assembly to take in  
An electric heating section, with nickel chromium elements,  
shall be provided in a range of 9 thru 54 KW, offering two  
stages of capacity all sizes. The heating section shall have a  
primary limit control(s) (automatic reset) to prevent the heat-  
ing element system from operating at an excessive tempera-  
ture. The Heating Section assembly shall slide out of the unit  
for easy maintenance and service. Units with Electric Heating  
Sections shall be wired for a single point power supply with  
branch circuit fusing (where required).  
26  
Unitary Products  
036-21484-001-B-0103  
the design CFM of outdoor air to meet the ventilation  
requirements of the conditioned space during normal  
operation. Whenever the indoor fan motor is energized,  
the dampers open up to one of two pre-selected posi-  
tions – regardless of the outdoor air enthalpy. Dampers  
return to the fully closed position when the indoor fan  
motor is de-energized. Dampers shall fully close on  
power loss.  
STAINLESS STEEL HEAT EXCHANGER – For applications  
in a corrosive environment, this option provides a full stain-  
less steel heat exchanger assembly.  
SMOKE DETECTOR – A smoke detector can be factory  
mounted and wired in the supply and/or return air compart-  
ments.  
OTHER PRE-ENGINEERED ACCESSORIES AVAIL-  
ABLE  
ADDITONAL FACTORY INSTALLED OPTIONS  
ALTERNATE INDOOR BLOWER MOTOR – For applications  
with high restrictions, units are available with optional indoor  
blower motors that provide higher static output and/or higher  
airflow.  
ROOF CURB - 14” and 8” high, full perimeter knockdown  
curb, with hinged design for quick assembly.  
BAROMETRIC RELIEF DAMPER – (Unit mounted – Down-  
flow, Ducted Mounted – Sideflow) – Contains a rain hood, air  
inlet screen, exhaust damper and mounting hardware. Used  
to relieve internal air pressure through the unit during econo-  
mizer operation.  
CONVENIENCE OUTLET – Unit can be provided with an  
optional 120VAC GFCI outlet with cover on the corner of the  
unit housing the compressors.  
DIRTY FILTER SWITCH – This kit includes a differential  
pressure switch that energizes the fault light on the unit ther-  
mostat, indicating that there is an abnormally high-pressure  
drop across the filters.  
PROPANE CONVERSION KIT – Contains new orifices and  
gas valve springs to convert from natural to L.P. gas.  
–60 °F GAS HEAT KIT – Provides an electric heat kit for the  
gas compartment for use in extreme low ambient conditions.  
BREAKER– A HACR breaker can be factory installed on the  
gas heat unit.  
ECONOMIZER (Downflow and Sideflow)  
DISCONNECT SWITCH- A disconnect can be factory  
installed on a cooling only unit.  
POWER EXHAUST – (Unit mount – Downflow, Duct mount –  
Sideflow)  
Unitary Products  
27  
Subject to change without notice. Printed in U.S.A.  
036-21484-001-B-0103  
Copyright © by Unitary Products 2003. All rights reserved.  
Supersedes: 036-21484-001-A-0902  
Unitary  
Products  
Group  
5005  
York  
Drive  
Norman  
OK  
73069  

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