Powerware 1085 User Manual

350  
9
Series 685 and 1085  
Auxiliary Battery  
Cabinets  
Installation  
Manual  
164201408 Rev. P00  
ATTENTION:  
Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d’incen-  
die. Suivre les précautions qui s’imposent.  
Pour le remplacement, utiliser le même nombre et modéle des batteries.  
L’élimination des batteries est règlementée. Consulter les codes locaux à cet  
effet.  
General Notes About Installing Battery Cabinets  
Each battery cabinet is packed and crated separately for shipping. You should  
unpack and inspect each cabinet, roll it to its final position, and join it to the UPS  
or other cabinets (refer to Chapter 3 or Chaper 4) before installing wiring.  
These general installation notes apply to either the Series 685 Battery Cabinet  
or the Series 1085 Battery Cabinet:  
Do not tilt battery cabinets more than 10˚ during installation.  
The recommended minimum clearance over each battery cabinet is  
305 mm (12 in.).  
The conduit landing plates are removable to add conduit landing holes as  
required. The conduit landing plates should be removed when holes are added  
to keep metal particles from falling inside the battery cabinet. Plate material is  
16 gauge steel (1.5 mm, 0.06 in. thick).  
Low voltage signal wiring must be installed in a separate conduit from the  
power wiring.  
Each battery cabinet can be installed as a stand-alone unit or as part of a  
redundant joined system.  
The instantaneous trip circuit breakers for the Series 685 and Series 1085  
Battery Cabinets must remain set at minimum (full counterclockwise).  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
iii  
UPS Systems Using Series 685 and Series 1085 Battery Cabinets  
Powerware 9350 (30 kVA---80 kVA)  
Powerware 9350 (100 kVA---160 kVA)  
Conventions Used in This Manual  
The text in this manual uses these conventions:  
Bold type highlights important concepts in discussions and key terms in  
procedures.  
Italic type highlights notes and new terms where they are defined.  
Rectangular boxes containing bold type are warnings or cautions that pertain to  
the battery system or its electrical connections.  
In this manual, the term UPS refers only to the UPS cabinet and its internal  
elements. The term UPS system refers to your entire power protection system—the  
UPS cabinet plus battery cabinets that you have installed.  
Read through each installation procedure before you begin it. Perform only those  
procedures that apply to the battery system you are installing.  
NOTE: The term “Separate” refers to battery cabinets that are not physically  
attached to the UPS, are wired with external contractor supplied wiring, and  
use a single overcurent protection and disconnect device located near the  
batteries.  
The term “Integral” refers to battery cabinets that are physically attached to  
the UPS and the wiring between them is internal. The power wiring is  
supplied with the system, and they use the UPS battery switch as the battery  
isolation device.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
Table of Contents  
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
Typical Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Identification of Your Battery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
2
4
4
2 Unpacking Your Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . .  
5
5
5
5
6
7
9
10  
Preparing Your Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Preparing for Wiring the Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . .  
Inspecting and Unpacking Each Cabinet . . . . . . . . . . . . . . . . . . . . . . . . .  
Unloading the Battery Cabinet from the Pallet . . . . . . . . . . . . . . . . . . . . .  
Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
NOTES: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3 Connecting to Powerware 9350 30 thru 160 . . . . . . . . . . . . . . .  
11  
The Powerware 9350 UPS with Integral Battery Cabinets . . . . . . . . . . .  
Powerware 9350 UPS with Separately Located Battery Cabinets . . . .  
Separate Installation of Series 685 Battery Cabinets . . . . . . . . . . . . . . .  
Separate Installation of Series 1085 Battery Cabinets . . . . . . . . . . . . . .  
Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Installation Checklist for Powerware 9350 30 through 160 . . . . . . . . . .  
11  
20  
21  
23  
27  
27  
4 Connecting to Powerware 9350---80 and 160 . . . . . . . . . . . . . .  
29  
The Powerware 9350---80 or 160 with Separate Battery Cabinets . . . .  
Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Installation Checklist for Powerware 9350---80 or 160 . . . . . . . . . . . . . .  
30  
31  
32  
5 Installing a Remote Battery Disconnect . . . . . . . . . . . . . . . . . .  
33  
Appendix A — Customer Information . . . . . . . . . . . . . . . . . . . . . . .  
A---1  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
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List of  
Figures  
Figure 1. Typical Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Figure 2. UPS with Lineup and Match Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . .  
Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other) . . . . . . . .  
Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet . . . . . . . . . . . . . . . .  
Figure 5. Removing Front and Rear Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
2
3
6
8
Figure 6. UPS with Integral Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Figure 7. Placement of Attaching Brackets, UPS to Battery Cabinet . . . . . . . . . . . . 13  
Figure 8. Attaching UPS Base to Series 1085 Base . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Figure 9. Attaching UPS Base to Series 685 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Figure 10. Series 685 Battery Cabinet Wiring Detail . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Figure 11. Series 685 and 1085 Battery Cabinet Hanger Brackets . . . . . . . . . . . . . . 18  
Figure 12. Series 1085 Battery Cabinet Wiring Detail . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Figure 13. UPS with Separately Located Battery Cabinets . . . . . . . . . . . . . . . . . . . . . 20  
Figure 14. Placement of Joining Brackets  
(Two or More Series 685 Battery Cabinets) . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Figure 15. Connecting Two Series 685 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Figure 16. Placement of Joining Brackets  
(Two or More Series 1085 Battery Cabinets) . . . . . . . . . . . . . . . . . . . . . . . . 23  
Figure 17. Connecting Two Series 1085 Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Figure 18. Battery Connections for a Powerware 9350---80 . . . . . . . . . . . . . . . . . . . . 29  
Figure 19. Battery Connections for a Powerware 9350---160 . . . . . . . . . . . . . . . . . . . 30  
Figure 20. Remote Battery Disconnect Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
Figure 21. Knockout Pattern for Remote Battery Disconnect . . . . . . . . . . . . . . . . . . . 35  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
Introduction  
This manual describes how to install the Powerware 9350 Series 685 or  
Series 1085 Battery Cabinet (see Figure 1). It contains instructions for  
unpacking and inspecting the battery cabinet, locating the battery cabinet with  
respect to the UPS, and electrically connecting the battery cabinet to the UPS. The  
information you will use depends on the type of UPS and series of battery cabinet  
that you purchased.  
Typical Battery Cabinets  
Series 685 Battery Cabinet  
Series 1085 Battery Cabinet  
Figure 1. Typical Battery Cabinets  
Two basic battery cabinet configurations are possible:  
The UPS and one or more battery cabinets in an integral configuration  
(see Figure 2).  
The UPS and one or more battery cabinets separately installed (see Figure 3).  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
1
Identification of Your Battery System  
Refer only to the parts of this manual that apply specifically to your system  
configuration. See Figures 2 and 3 to determine where to find your system  
installation instructions in this manual.  
UPS  
Battery Cabinet  
Figure 2. UPS with Lineup and Match Battery Cabinet  
For installation instructions, refer to “The Powerware 9350 UPS with Integral Battery  
Cabinets” section of Chapter 3. Refer to Chapter 2, “Unpacking Your Battery Cabinet”  
for unpacking instructions.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
UPS  
Battery Cabinets  
Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other)  
For installation instructions, refer to “The Powerware 9350 UPS with Separate Battery  
Cabinets” section of Chapter 3 or Chapter 4. Refer to Chapter 2, “Unpacking Your  
Battery Cabinet” for unpacking instructions.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
3
For More Information  
This manual describes how to install your battery cabinet. For more information  
about the operation and communications capabilities of your UPS system, refer to  
the following:  
164201407  
Powerwarer 9350 (100 kVA---160 kVA) UPS Installation  
Describes the UPS installation procedure; discusses optional  
accessories, environmental considerations, weight and point  
loading, connection diagrams, and information on other optional  
cabinets.  
Also describes the UPS Cabinet Control Panel and Monitor  
Panel, and explains the functions of the UPS; discusses the  
standard features of the UPS and optional accessories;  
provides procedures for starting and stopping the UPS, and  
information about maintenance and responding to system  
events.  
Contact your local Powerware Corporation Field Service office for information  
about how to obtain copies of these manuals.  
Getting Help  
If you have a question about any of the information in this manual, or if you have  
a question this manual does not answer, please call the Powerware Corporation  
Field Service office:  
United States  
Canada  
1-800-843-9433  
1-800-461-9166  
Outside the U.S.  
Call your local representative  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
Unpacking Your Battery Cabinet  
Each Powerware 9350 Series 685 or Series 1085 Battery Cabinet is shipped  
on a separate pallet. Use a forklift or pallet jack to move the packaged cabinets  
to the installation site, or as close as possible to the site, before you unload them  
from the pallets.  
Battery cabinets must be installed in accordance with all applicable codes and  
regulations, including the National Electrical Code (NEC), Article 480.  
NOTE: Startup and operational checks should be performed only by authorized  
service personnel. This service is offered as part of the sales contract for  
your battery system.  
Preparing Your Site  
The basic environmental requirements for the battery system are:  
Ambient Temperature Range: 10 --- 40˚C (50 --- 104˚F)  
Recommended Operating Range: 20 --- 25˚C (68 --- 77˚F)  
Maximum Relative Humidity: 95% noncondensing  
The Series 685 or Series 1085 Battery Cabinets use convection cooling to regulate  
internal component temperature. Air inlets are in the bottom and top of the  
cabinets. You must allow a minimum clearance of 305 mm (12 in.) above each  
cabinet for proper air circulation. Additionally, a clearance of 915 mm (36 in.) must  
be provided in front of the cabinet for component removal and maintenance .  
Maintaining this clearance provides adequate airflow to the front of the cabinet.  
Environmental Considerations  
The life of the battery system is adversely affected if the installation does not meet  
these guidelines:  
The battery cabinet must be installed on a sealed concrete pad  
or a sealed concrete floor, or on a raised computer room floor.  
The battery cabinet must be installed in a dust-free, nonconductive  
environment.  
The battery cabinet must be installed in a humidity-controlled environment.  
Preparing for Wiring the Battery Cabinet  
For external wiring requirements, including the minimum AWG size of external  
wiring, refer to Appendix A, Table C.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
5
Inspecting and Unpacking Each Cabinet  
The first task in preparing for installation is inspecting and unpacking each cabinet.  
Cabinets arrive covered with protective packaging material, as shown in Figure 4.  
OUTER  
PACKAGING  
PLY --- FOAM CU SHI ONS  
Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
1. Carefully inspect the outer packaging for evidence of damage during transit.  
CAUTION:  
DO NOT INSTALL A DAMAGED CABINET. REPORT ANY DAMAGE TO THE  
CARRIER. CONTACT YOUR LOCAL SALES OR SERVICE OFFICE IMMEDIATELY.  
2. Use appropriate material handling equipment to move the cabinet to a  
convenient unpacking area. Space is provided between the pallets to insert  
pallet jack blades on the bottom of the unit.  
DANGER:  
RISK OF INSTABILITY. DO NOT TILT CABINETS MORE THAN 10 DEGREES  
FROM VERTICAL OR THE CABINET MAY TIP OVER.  
3. Set each pallet on a firm, level surface, allowing a minimum clearance of 4.6m  
(15 ft) on each side for removing the cabinets from the pallets.  
4. Cut and remove the steel bands around each cabinet.  
5. Remove the protective cardboard covering from the cabinets by vertically cutting  
one corner, using a knife blade no longer than 25 mm (1 in.).  
6. Remove the corrugated corner protectors, box, plastic bag, and discard or  
recycle them in a responsible manner.  
CAUTION:  
IF YOU CAN SEE DAMAGE IN OR ON A CABINET, DO NOT INSTALL IT.  
REPORT ANY DAMAGE TO THE CARRIER. CONTACT YOUR LOCAL SALES OR  
SERVICE OFFICE IMMEDIATELY.  
Unloading the Battery Cabinet from the Pallet  
The battery cabinet is bolted to a pallet consisting of four angle metal supports  
secured to laminated plywood/foam cushions. The foam cushions act as shock  
absorbers for the cabinet during shipment.  
1. Remove the doors. Remove the retaining screw located inside each door at the  
bottom hinge pivot point, then lift the door off. Save the retaining screws for  
reinstallation of the doors.  
2. Locate the field kit (packed inside of the cabinet). Locate the four 1/2 in. jacking  
bolts and install them in the threaded holes in the front and rear supports.  
Place a floor protector underneath each jacking bolt, and screw the bolts down  
against them. The floor protectors protect the floor from being marred by the  
jacking bolts.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
7
LEFT HAND  
DOOR  
(Step 1)  
FOAM  
SIDE  
SUPPORT  
CUSHION  
FRONT  
SUPPORT  
2
1
FLOOR  
PROTECTOR  
(Step 2)  
2
2
2
1
JACKING  
BOLT  
(Step 2)  
1
2
(Step 3)  
(Step 8)  
Figure 5. Removing Front and Rear Supports  
3. Loosen, but do not remove, the hardware holding the foam cushions to the front  
and rear supports (labeled “1” in Figure 5).  
WARNING: SERIOUS INJURY MAY OCCUR!  
BATTERY CABINETS ARE EXTREMELY HEAVY. IF UNLOADING INSTRUCTIONS  
ARE NOT CLOSELY FOLLOWED, CABINET MAY TIP.  
4. Turn each jacking bolt consecutively, two full turns, until the foam cushions clear  
the floor by approximately 3 mm (1/8 in.).  
DANGER: RISK OF INSTABILITY!  
TURNING THE JACKING BOLTS UNEVENLY MAY CAUSE THE CABINET TO  
BECOME UNBALANCED. TO PREVENT TIPPING THE CABINET, RAISE AND  
LOWER THE JACKING BOLTS EVENLY.  
DANGER: CABINET MAY TIP!  
THE BATTERY CABINET SHOULD ONLY BE RAISED APPROXIMATELY 3 mm  
(1/8 in.) ABOVE THE FLOOR (JUST ENOUGH TO ALLOW REMOVAL OF THE  
FOAM CUSHIONS).  
5. After the foam cushions clear the floor, remove the hardware loosened in Step 3.  
Pull the foam cushions out from under the battery cabinet. Please discard or  
recycle them in a responsible manner.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
DANGER: CABINET MAY FALL!  
DO NOT LOOSEN THE HARDWARE ATTACHING THE SIDE OR FRONT  
SUPPORTS TO THE CABINET BASE, OR THE FRONT AND SIDE SUPPORTS  
TO EACH OTHER, AT THIS TIME.  
THE CABINET MUST BE LOWERED BY THE JACKING BOLTS BEFORE THE  
SUPPORTS CAN BE REMOVED.  
6. Carefully and evenly lower the cabinet by turning each jacking bolt consecutively  
two full turns (maximum) until the supports contact the floor, and the cabinet is  
no longer supported by the jacking bolts.  
7. After the battery cabinet is resting on the floor, remove the jacking bolts and  
discard or recycle them in a responsible manner.  
8. Remove the hardware, labeled “2” in Figure 5, holding the front, rear and side  
supports to the cabinet base. Discard or recycle the hardware and support  
brackets in a responsible manner.  
9. Replace the doors that were removed in Step 1. The battery cabinet is now  
ready to be rolled to its final location.  
10. Repeat Steps 1 through 9 for each cabinet you are preparing to install.  
Creating an Installation Plan  
Before beginning to install your battery cabinet, you should be sure that you  
understand the portions of this manual that apply to your system. Use the  
procedures and illustrations in the following sections to create a logical plan for  
installing the battery cabinet you purchased. Refer to Chapter 3, “Connecting to  
Powerware 9350 30---160” to help plan your installation.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
9
NOTES:  
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Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
Connecting to Powerware 9350 30---160  
The method you use to install your battery cabinets depends on which  
UPS you have. For the purpose of discussion, this chapter uses the term UPS  
to refer to the UPS cabinet, and the term battery cabinet to refer to any battery  
cabinet. There are two different sizes of battery cabinets, but the procedure for  
connecting the cabinets to your UPS system is the same.  
Joining one or more battery cabinets to the UPS  
One or more battery cabinets separately located from the UPS.  
The Powerware 9350 UPS with Integral Battery Cabinets  
Use this procedure to attach a Powerware 9350 Series 685 or Series 1085 Battery  
Cabinet to any Powerware 9350 UPS cabinet (see Figure 6).  
Figure 6. UPS with Integral Battery Cabinet  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
11  
1. Make sure that the UPS is properly installed and secured with its leveling feet.  
2. Roll the battery cabinet to a spot near the right-hand side of the UPS, as  
shown in Figure 7.  
3. The field kit is attached with cable ties to the frame inside the door. Remove  
and retain the field kit for later use.  
4. If necessary, remove the cosmetic covers and hanger brackets from the  
right-hand side of the UPS. Save covers, screws, and brackets for later reuse.  
5. Push the battery cabinet toward the UPS cabinet until the doors are flush with  
each other.  
6. Three cabinet attachment brackets are provided for securing each cabinet at  
the top and bottom. Two flat brackets join the tops of the cabinets, one at the  
front and one at the back. A larger flat bracket joins the cabinets at the  
bottom. Attach the flat brackets to the cabinet tops first.  
7. For Series 685 Battery Cabinets, remove the right-hand screw from the top  
right door hinge of the UPS cabinet. Align the hole in one flat bracket over this  
screw hole, and the other hole over the hole in the top of the battery cabinet.  
Replace the screw in the hinge, and attach the other end of the bracket to the  
top of the battery cabinet using an M4×10 hex screw from the field kit (see  
Figure 7).  
8. For Series 1085 Battery Cabinets, remove the right-hand screw from the top  
right door hinge of the UPS cabinet, and the right-hand screw from the top left  
door hinge of the battery cabinet. Align the holes in the flat bracket over these  
screw holes and then replace the screws in the hinges (see Figure 7).  
9. Align the holes in the other small flat bracket with the two holes in the top rear  
of the UPS and the battery cabinet. Attach each end to its mating hole using  
an M4×10 hex screw from the field kit (see Figure 7).  
NOTE: Perform Steps 10 through 13 for the Series 1085 Battery Cabinet.  
Perform Steps 14 through 18 for the Series 685 Battery Cabinet.  
10. Locate the large flat bracket from the field kit. Place one end of the bracket  
over the stud on the bottom side of the UPS cabinet lower right-hand hinge,  
and the other end over the stud on the bottom side of the lower right-hand  
hinge on the Series 1085 Battery Cabinet (see Figure 8).  
11. Attach the bracket to the hinges with two M8 self-locking nuts from the field kit.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
Screw from kit  
Two small brackets go here  
(see detail at left)  
Back  
of UPS  
Back of 685 and 1085  
Battery Cabinet  
Bracket from kit  
Existing Screw  
Bracket from kit  
Screw from kit  
Front of 685  
Front of  
UPS  
Battery Cabinet  
UPS  
Battery  
Cabinet  
Existing Screw  
Cabinet  
Large bracket goes here  
(see Figure 8 for Series 1085)  
Existing Screw  
Bracket from kit  
(see Figure 9 for Series 685)  
NOTE: When cabinets are properly aligned,  
all cabinet doors will be flush with each other.  
Front of 1085  
Front of  
UPS  
Battery Cabinet  
Figure 7. Placement of Attaching Brackets, UPS to Battery Cabinet  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
13  
TOP VIEW  
Ground Wire  
Ground Stud  
Bracket from kit  
Nut from kit  
Existing hinge  
FRONT VIEW  
Nut from kit  
Front of 1085  
Battery Cabinet  
Front of  
UPS  
Figure 8. Attaching UPS Base to Series 1085 Base  
12. Route the ground wire (from the field kit) from the customer ground stud in the  
battery cabinet, under the lower right-hand battery tray, through the access  
hole in the side panel of the UPS, and attach to customer ground stud in the  
UPS cabinet. Hardware is provided on each ground stud.  
13. Repeat Steps 2 through 12 to attach additional Series 1085 Battery Cabinets to  
the other side of the first battery cabinet. Level the cabinets with the leveling  
screws.  
14. Locate the cabinet connecting bracket from the field kit. Attach the bracket to  
the lower right-hand side of the Series 685 base using 2 M4 screws.  
15. Locate the large flat bracket from the field kit. Place one end of the bracket  
over the stud on the bottom side of the UPS cabinet lower right-hand hinge,  
and the other end over the stud on the bottom side of the lower right-hand  
hinge on the Series 685 Battery Cabinet (see Figure 9).  
16. Attach the bracket to the hinges with two M8 self-locking nuts from the field kit.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
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Installation Manual 164201408 Rev. P00 053002  
TOP VIEW  
Ground Wire  
Ground Stud  
Bracket from kit  
Bracket from kit  
FRONT VIEW  
Nut from kit  
Nut from kit  
Screw from kit  
Front of 685  
Battery Cabinet  
UPS  
Front of  
Figure 9. Attaching UPS Base to Series 685 Base  
17. Locate the ground wire from the field kit. Route the ground wire from the  
customer ground stud in the battery cabinet, under the lower right-hand battery  
tray, through the access hole in the side panel of the UPS, and attach to  
customer ground stud in the UPS cabinet. Hardware is provided on each  
ground stud.  
18. Repeat Steps 2 through 17 to attach additional Series 685 Battery Cabinets to  
the other side of the first battery cabinet. Level the cabinets with the leveling  
screws.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
15  
To Electrically Connect Integral Battery Cabinets Together and to the UPS:  
1. All battery cabinets will arrive at your site with each battery connection string  
electrically disconnected. If you are installing more than one battery cabinet,  
perform Steps 2 through 6 for each cabinet. The battery cabinet adjacent to  
the UPS will be the only cabinet directly connected to the UPS.  
WARNING:  
LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE REMAINING  
STEPS IN THIS SECTION AND SUBSEQUENT SECTIONS.  
2. After making sure that all battery breakers are in the OFF position, connect the  
string of battery trays together by mating the loose red connector from each  
tray to the fixed black connector mounted on the front edge of the tray above it  
(see Figure 10 for Series 685 and Figure 13 for Series 1085).  
3. Find the red (positive) and black (negative) cables supplied coiled inside the  
cabinet. These cables are provided half-stripped to facilitate attaching to the  
lugs in the cabinet. Use double pole compression lugs to secure the wires to  
the unit terminal blocks.  
4. Wire the UPS to the Battery cabinet by attaching the provided cable from  
E4(+) to “DC+” and E5( --- ) to “DC --- ” power interconnection cables provided.  
The provided red(+) and black(---) cables are already cut to length.  
5. Remove the cable tie securing the battery breaker sensing cable.  
6. Locate the battery breaker sensing cable in the right-hand Battery cabinet.  
Route this connector into the cabinet to the immediate left and mate with the  
matching connector in the bottom of that cabinet. Connect all battery cabinets  
together this way.  
7. Locate control harness with semi-stripped ends in Battery cabinet. Connect  
this to the CUSTTB terminal strip in the UPS. Route the battery cable to the  
immediate right and mate with the matching connector in the bottom of the  
UPS cabinet.  
8. Repeat Steps 2 through 7 for each battery cabinet to be joined.  
9. Mount the side panel to the side of the right-hand battery cabinet:  
a. Mount the hanger brackets to the top side of the right-hand battery  
cabinet using M4 screws (see Figure 11).  
b. Hang the side panel on the hanger brackets and align with the front  
and rear of the battery cabinet.  
c. Secure the side panel at the bottom using M4 hex head screws.  
10. Secure all battery cabinets by closing and latching the doors.  
11. Secure the UPS by reinstalling safety shields and closing and latching the  
doors.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
16  
Installation Manual 164201408 Rev. P00 053002  
BATTERY  
BREAKER  
FIXED RIGHT BATTERY  
POWER CONNECTOR  
(BLACK)  
STRING  
CONNECTORS  
(RED)  
CONNECTION FOR  
REMOTE  
MONITORING  
CUSTOMER CONNECTION  
CABINET GROUNDING  
(REMOTE INSTALLATION)  
CABINET TO CABINET  
TERMINAL (+) (LEFT)  
CABINET TO CABINET  
TERMINAL (---) (RIGHT)  
GROUNDING STUD  
LOCATION (2X)  
GROUNDING STUD  
LOCATION (2X)  
CABLE ACCESS LOCATION  
LEVELING FEET  
Figure 10. Series 685 Battery Cabinet Wiring Detail  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
17  
HANGER BRACKET LOCATION  
(SECURED WITH SCREWS)  
Series 685 Cabinet  
Series 1085 Cabinet  
CABINET TO CABINET  
CABLE ACCESS AREA  
(EACH SIDE)  
Figure 11. Series 685 and 1085 Battery Cabinet Hanger Brackets  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
18  
Installation Manual 164201408 Rev. P00 053002  
BATTERY  
BREAKER  
FIXED RIGHT BATTERY  
POWER CONNECTOR  
(BLACK)  
STRING  
CONNECTORS  
(RED)  
CONNECTION FOR  
REMOTE  
MONITORING  
CUSTOMER CONNECTION  
CABINET GROUNDING  
(REMOTE INSTALLATION)  
CABINET TO CABINET  
TE R M I N A L ( --- )  
NOTE: COMPRESSION LUGS  
SHOWN ARE USED FOR  
REMOTE INSTALLATION  
ONLY  
CABINET TO CABINET  
TERMINAL (+)  
GROUNDING STUD  
LOCATION (2X)  
CABLE ACCESS LOCATION  
LEVELING FEET  
Figure 12. Series 1085 Battery Cabinet Wiring Detail  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
19  
Powerware 9350 UPS with Separately Located Battery Cabinets  
Use this procedure to wire a separately located Series 685 or Series 1085 Battery  
Cabinet to any Powerware 9350 UPS cabinet (see Figure 14).  
In this situation, the Battery cabinets are remotely loacted  
from the UPS and are lineup and match with each other.  
Figure 13. UPS with Separately Located Battery Cabinets  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
20  
Installation Manual 164201408 Rev. P00 053002  
Two small brackets go here  
(see detail at left)  
Back of  
Battery Cabinet #2  
Back of  
Battery Cabinet #1  
Screw from kit  
Screw from kit  
Bracket from kit  
Existing Screw  
Screw from kit  
Bracket from kit  
BATTERY  
BATTERY  
Front of  
Battery Cabinet #2  
CABINET #1  
CABINET #2  
Front of  
Battery Cabinet #1  
Large bracket goes here  
(see Figure 15)  
NOTE: When cabinets are properly aligned, all cabinet doors  
will be flush with each other.  
Figure 14. Placement of Joining Brackets (Two or More Series 685 Battery Cabinets)  
Separate Installation of Series 685 Battery Cabinets  
1. Remove the right-hand screw from the top door hinge of battery cabinet #1.  
Align the hole in one flat bracket over this screw hole, and the other hole over  
the hole in the top of battery cabinet #2. Replace the screw in the hinge, and  
attach the other end of the bracket by using an M4×10 hex screw from the  
field kit (see Figure 14).  
2. Align the holes in the other small flat bracket with the two holes in the top rear  
of battery cabinets #1 and #2. Attach each end to its mating hole using an  
M4×10 hex screw from the field kit (see Figure 14).  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
21  
Grounding cable  
Ground  
Studs  
Existing hinge  
Nut from kit  
Bracket from kit  
Bracket from kit  
Nut from kit  
Screw from kit  
Front of  
Battery Cabinet #2  
Front of  
Battery Cabinet #1  
Figure 15. Connecting Two Series 685 Bases  
3. Locate the cabinet connecting bracket and two M4×10 hex head screws from  
the field kit. Attach the bracket to the lower right-hand side of battery cabinet  
#2 using the two screws (see Figure 15).  
4. Locate the large flat bracket from the field kit. Place the bracket over the stud  
on the bottom side of battery cabinet #1 lower hinge, and over the stud on the  
bottom side of the cabinet connecting bracket on battery cabinet #2. Attach  
the bracket with two M8 self-locking nuts from the field kit (see Figure 15).  
5. Locate the ground wire from the field kit. Route the ground wire from the  
customer ground stud in battery cabinet #1, under the lower right-hand battery  
tray, into the cable access area in battery cabinet #2, and attach to customer  
ground stud. Hardware is provided on each ground stud.  
6. Repeat Steps 1 through 5 to join additional Series 685 Battery Cabinets  
together.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
22  
Installation Manual 164201408 Rev. P00 053002  
Back of  
Battery Cabinet #2  
Back of  
Battery Cabinet #1  
Two small brackets go here  
(see detail at left)  
Screw from kit  
Screw from kit  
Bracket from kit  
Existing Screw  
Existing Screw  
Bracket from kit  
BATTERY  
CABINET #1  
BATTERY  
CABINET #2  
Large bracket goes here  
Front of  
Battery Cabinet #2  
Front of  
Battery Cabinet #1  
(see Figure 17)  
NOTE: When cabinets are properly aligned, all cabinet doors  
will be flush with each other.  
Figure 16. Placement of Joining Brackets (Two or More Series 1085 Battery Cabinets)  
Separate Installation of Series 1085 Battery Cabinets  
1. Remove the right-hand screw from the top door hinge of battery cabinet #1.  
Align the hole in one flat bracket over this screw hole, and the other hole over  
the hole in the top of battery cabinet #2. Replace the screw in the hinge, and  
attach the other end of the bracket by using an M4×10 hex screw from the  
field kit (see Figure 16).  
2. Align the holes in the other small flat bracket with the two holes in the top rear  
of battery cabinets #1 and #2. Attach each end to its mating hole using an  
M4×10 hex screw from the field kit (see Figure 16).  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
23  
Ground  
Wire  
Ground  
Studs  
Bracket from kit  
Nut from kit  
Existing  
hinge  
Nut from kit  
Battery Cabinet #1  
Front of  
Front of  
Battery Cabinet #2  
Figure 17. Connecting Two Series 1085 Bases  
3. Locate the large flat bracket from the field kit. Place the bracket over the stud  
on the bottom side of battery cabinet #1 lower hinge, and over the stud on the  
bottom side of battery cabinet #1 lower hinge. Attach the bracket with two M8  
self-locking nuts from the field kit (see Figure 17).  
4. Locate the ground wire from the field kit. Route the ground wire from the  
customer ground stud in battery cabinet #1, under the lower right-hand battery  
tray, into the cable access area in battery cabinet #2, and attach to customer  
ground stud. Hardware is provided on each ground stud.  
5. Repeat Steps 1 through 4 to join additional Series 1085 Battery Cabinets  
together.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
24  
Installation Manual 164201408 Rev. P00 053002  
To Electrically Connect Separate Battery Cabinets to the UPS:  
1. All battery cabinets will arrive at your site with each battery connection string  
electrically disconnected. If you are installing more than one battery cabinet,  
perform Steps 2 through 6 for each cabinet. Battery cabinet #1 (the left-hand  
cabinet) will be the only cabinet directly connected to the UPS.  
WARNING:  
LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE REMAINING  
STEPS IN THIS SECTION AND SUBSEQUENT SECTIONS.  
2. After making sure that all battery breakers are in the OFF position, connect the  
string of battery trays together by mating the loose red connector from each  
tray to the fixed black connector mounted on the front edge of the tray above it  
(see Figure 10 for Series 685 and Figure 13 for Series 1085 for location of all  
items discussed in this section).  
3. Find the red (positive) and black (negative) cables supplied coiled inside the  
cabinet. These cables are provided half-stripped to facilitate attaching to the  
lugs in the cabinet. Use double pole compression lugs to secure the wires to  
the unit terminal blocks.  
4. Remove the cable tie securing the battery breaker sensing cable.  
5. Locate the battery breaker sensing cable in the right-hand battery cabinet.  
Route this connector into the cabinet to the immediate left and mate with the  
matching connector in the bottom of that cabinet. Connect all battery cabinets  
together this way.  
6. Repeat Steps 2 through 5 for each battery cabinet to be joined.  
7. Route cables from positive (+) and negative (---) terminals in the bottom of  
battery cabinet #1 through conduit (top or bottom entry) to terminals E4 and  
E5 of the UPS cabinet. See Figure 10 or Figure 12 for location of positive (+)  
and negative (---) terminals.  
a. Refer to Appendix A, Table C to size wire for connecting the battery  
cabinets to the remotely located UPS cabinet.  
b. See Drawing 164201408---1 in Appendix A for Series 685 Battery  
Cabinet top or bottom conduit landing locations.  
c. See Drawing 164201408---2 in Appendix A for Series 1085 Battery  
Cabinet top or bottom conduit landing locations.  
d. See Installation Manual 164200253 for Powerware 9350 30---80 kVA top  
or bottom conduit landing locations.  
e. See Installation Manual 164200292 for Powerware 9350 100---160 kVA  
top or bottom conduit landing locations. The conduit landing plates are  
removable to add conduit landing holes as required. The conduit  
landing plates should be removed when holes are added to keep metal  
particles from falling inside the battery cabinet.  
f. Refer to Chapter 5, Table C for remote battery disconnect circuit  
breaker information.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
25  
8. Mount the side panels to the sides of the first and last battery cabinets:  
a. Mount the hanger brackets to the top side of the battery cabinets using  
M4 screws (see Figure 11).  
b. Hang the side panel on the hanger brackets and align it with the front  
and rear of the battery cabinet.  
c. Secure the side panel at the bottom using M4 hex head screws.  
9. Secure all battery cabinets by closing and latching the doors.  
10. Secure the UPS by reinstalling safety shields and closing and latching the  
doors.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
26  
Installation Manual 164201408 Rev. P00 053002  
Completing the Installation Checklist  
The final step in installing your battery cabinet is to complete the Installation  
Checklist. This checklist ensures that you have installed all hardware, cables,  
and other equipment. Completing all items on the checklist will ensure a smooth  
installation. Make a copy of the Installation Checklist before filling it out, and retain  
the original.  
After completing your installation, a service representative will be able to verify the  
operation of your battery cabinet, and commission it to support your critical load.  
The service representative cannot perform any installation tasks other than verifying  
that the battery cabinet has been correctly installed. Service personnel may request  
a copy of the completed Installation Checklist to be sure you have completed all  
applicable equipment installation requirements.  
NOTE:  
The Installation Checklist MUST be completed prior to starting up the UPS system  
for the first time.  
Installation Checklist for Powerware 9350 30 through 160  
-All packing materials and restraints have been removed from each cabinet.  
-Each cabinet in the battery system is placed in its correct location.  
-All cabinets are bolted together.  
-A ground wire is installed between all cabinets that are bolted together.  
-All conduits and cables are properly routed to the battery cabinets.  
-A ground conductor is properly installed.  
-Battery cables and harness are terminated on the K2 battery contactor E4 and E5 in  
the UPS cabinet.  
-Internal battery cabinet connections have been completed (bus bars, plugs, etc.)  
-Air conditioning equipment is installed and operating correctly.  
-The area around the installed battery system is clean and dust-free.  
(It is recommended that the battery cabinet be installed on a sealed concrete pad or a  
sealed concrete floor.)  
-Adequate working area exists around the battery cabinet and other cabinets.  
-Adequate lighting is provided around all battery cabinet equipment.  
-A remote battery disconnect control is mounted in its installed location and its wiring is  
terminated inside the battery cabinet (OPTIONAL).  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
27  
This Page Intentionally Left Blank.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
28  
Connecting to  
Powerware 9350---80 and 160  
This chapter will explain how to electrically connect your battery cabinets to  
your Powerware 9350---80 or 160 UPS.  
Figure 18 details the Battery cabinet DC connections and control wiring connection  
point in a Powerware 9350---80 UPS. Figure 19 details the same connections in a  
Powerware 9350---160 UPS.  
NOTE: See Table C in Appendix A for sizing wire for separate battery configurations.  
There are no battery cabinet-to-UPS mechanical attachment requirements for this  
type of system. However, individual battery cabinets should be attached and  
grounded to each other. Please refer to later sections of this chapter for  
instructions on these procedures.  
CUSTTB terminal block  
for control wiring.  
Mounted to inside top of  
cabinet.  
DC INPUT  
from battery  
to UPS  
(E4, E5)  
Figure 18. Battery Connections for a Powerware 9350---80  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
29  
Powerware 9350---80 or 160 with Separate Battery Cabinets  
1. Make sure that the UPS is properly installed and secured.  
2. Roll the battery cabinets to their permanent location.  
3. Attach and connect the battery cabinets to each other (refer to “The  
Powerware 9350 UPS with Separate Battery Cabinets” section of Chapter 3).  
4. If necessary, remove the cosmetic covers and doors from the UPS. Save  
covers, screws, and brackets for later reuse.  
5. Each battery cabinet in your system will have to be individually connected to  
terminals E4 and E5.  
6. Route cables from positive (+) and negative (---) terminals in the bottom of  
each battery cabinet through conduit (top or bottom entry) to terminals E4  
and E5 of the UPS cabinet. See Figure 18 or 19 for location of terminals E4  
and E5. Refer to Chapter 3, Figure 11 or Figure 13 for location of battery  
cabinet positive (+) and negative (---) terminals.  
CUSTTB terminal block  
for control wiring.  
Mounted to inside top of  
cabinet.  
DC INPUT  
from battery  
to UPS  
(E4, E5)  
Figure 19. Battery Connections for a Powerware 9350---160  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
30  
Installation Manual 164201408 Rev. P00 053002  
7. Mount the side panels to the sides of the first and last battery cabinets:  
a. Mount the hanger brackets to the top side of the battery cabinets using  
M4 screws (refer to Chapter 3, Figure 11 for location).  
b. Hang the side panel on the hanger brackets and align it with the front  
and rear of the battery cabinet.  
c. Secure the side panel at the bottom using M4 hex head screws.  
8. Secure all battery cabinets by closing and latching the doors.  
9. Secure the UPS by reinstalling safety shields and closing and latching the  
doors.  
WARNING:  
Initial closing of the battery cabinet breakers or the external battery disconnect  
should be performed only in the presence of authorized service personnel.  
Completing the Installation Checklist  
The final step in installing your battery cabinet is to complete the Installation  
Checklist. This checklist ensures that you have installed all hardware, cables, and  
other equipment. Completing all items on the checklist will ensure a smooth  
installation. Make a copy of the Installation Checklist before filling it out, and retain  
the original.  
After completing your installation, a service representative will be able to verify the  
operation of your battery cabinet, and commission it to support your critical load.  
The service representative cannot perform any installation tasks other than verifying  
that the battery cabinet has been correctly installed. Service personnel may  
request a copy of the completed Installation Checklist to be sure you have  
completed all applicable equipment installation requirements.  
NOTE:  
The Installation Checklist MUST be completed prior to starting up the UPS system  
for the first time.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
31  
Installation Checklist for Powerware 9350---160  
-All packing materials and restraints have been removed from each cabinet.  
-Each cabinet in the battery system is placed in its correct location.  
-All battery cabinets are bolted together.  
-A ground wire is installed between all cabinets that are bolted together.  
-All conduits and cables are properly routed to the battery cabinets.  
-A ground conductor is properly installed.  
-Battery cables and harness are terminated on the battery terminals E4 and E5 in the  
UPS cabinet.  
-Internal battery cabinet connections have been completed (bus bars, plugs, etc.)  
-Air conditioning equipment is installed and operating correctly.  
-The area around the installed battery system is clean and dust-free.  
(It is recommended that the battery cabinet be installed on a sealed concrete pad or a  
sealed concrete floor.)  
-Adequate working area exists around the battery cabinet and other cabinets.  
-Adequate lighting is provided around all battery cabinet equipment.  
-A remote battery disconnect control is mounted in its installed location and its wiring is  
terminated inside the battery cabinet (OPTIONAL).  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
32  
Installation Manual 164201408 Rev. P00 053002  
Installing a Remote Battery Disconnect  
The remote battery disconnect is crated separately for shipping. It is enclosed  
in a box and is designed to be wall mounted on a surface that can support the  
weight and bolt pattern described in this chapter. You can install a remote battery  
disconnect anywhere between the remote DC supply and the UPS, according to  
national and local codes. Figure 20 shows the remote battery disconnect  
enclosure.  
SIDE  
FRONT  
ON  
OFF  
Figure 20. Remote Battery Disconnect Enclosure  
The breaker switch on the remote battery disconnect should be set to ON for  
normal UPS operation when DC power is available at the UPS. When service  
personnel are performing maintenance on the UPS or battery cabinet, the switch  
should be OFF.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
33  
You should read and understand these general notes before beginning installation:  
The material and labor for external wiring requirements is to be supplied by  
others.  
Power cables and control wiring must be installed in separate conduit.  
The ground conductor is to be sized per NEC Article 250 and local electrical  
code requirements.  
The maximum current listed is at the minimum DC operating voltage.  
Nominal voltages listed in this chapter are for a lead-acid battery plant rated per  
NEC at 2.00 VDC per cell.  
Battery cabinets must be installed in accordance with all applicable codes and  
regulations, including the National Electrical Code (NEC), Article 480.  
The UPS to battery cable should be sized for a total maximum voltage drop of  
1% nominal DC link voltage at maximum current.  
The external wiring specifications are outlined in Table C of Appendix A. Tables  
A and B in this chapter detail the power cable terminations.  
The remote battery disconnect weighs approximately 11.4 kg (25 lb) and has an  
ampere interrupting capacity of 10,000 at 500 VDC.  
Tightening Torque:  
28.7 --- 31.1 N-M (255---275 lb-in.)  
5/16 in.  
Internal Drive Hex Size:  
The knockout pattern for conduit is shown in Figure 21. If a larger size conduit  
is required, the contractor may enlarge knockouts at your site during  
installation.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
34  
Installation Manual 164201408 Rev. P00 053002  
E
E
T
T
A
T
A
T
A
A
A
E
E
T
T
T
T
A
E
E
Figure 21. Knockout Pattern for Remote Battery Disconnect  
Table A. Remote Battery Disconnect Power Terminations  
Terminal  
E4 (+)  
Size of Pressure Termination  
1 --- #8 --- 3/ 0  
Terminal Function  
UPS Battery Contactor K2 (+)  
UPS Battery Contactor K2 (---)  
Battery Disconnect (+)  
1 --- #8 --- 3/ 0  
E5 ( --- )  
1 --- #4 --- 300 k cmil  
1 --- #4 --- 300 k cmil  
1 --- #4 --- 300 k cmil  
See Table C (Appendix A)  
See Table C (Appendix A)  
Breaker (+)  
Breaker ( --- )  
Battery Disconnect (---)  
Breaker (jumper)  
Battery Cabinet (+)  
Battery Cabinet (---)  
Battery Disconnect (jumper)  
Stand---alone battery cabinet (+)  
Stand --- alone battery cabinet ( --- )  
Table B. Battery Cabinet Terminations  
Battery Cabinet  
Size of Pressure Termination  
(1) #2 --- 1/0 kcmil [Breaker (+) & ( --- )]  
(1) 3/0 --- 250 kcmil [Breaker (+) & ( --- )]  
Series 685  
Series 1085  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
35  
Table C. Remote Battery Disconnect Circuit Breaker Ratings  
UPS Model  
9350---40  
Circuit Breaker Rating  
DC Voltage  
420  
125  
125  
175  
200  
350  
350  
350  
350  
600  
600  
800  
800  
900  
1200  
1000  
1200  
9350---50  
480  
9350---65  
420  
9350---80  
480  
9350---125  
9350---130  
9350---150  
9350---160  
9350---200  
9350---225  
9350---250  
9350---300  
9350---300  
9350---400  
9350---400  
9350---500  
420  
420  
480  
480  
420  
480  
420  
480  
420  
420  
480  
480  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
36  
Installation Manual 164201408 Rev. P00 053002  
Appendix A --- Customer Information  
The information in the appendix will help you plan for and install your battery  
system. The appendix contains these drawings:  
164201408---1  
164201408---2  
164201408---3  
164201408---4  
Series 685 Battery Cabinet  
Series 1085 Battery Cabinet  
Remote Interface Connections  
Series 685 / 1085 Configurations  
NOTE: Outline diagrams and oneline diagrams for the various UPS models are  
available in their respective manuals. See this manual for more information.  
164201407  
Powerwarer 9350 (100 kVA---160 kVA) UPS Installation  
and Operation Manual  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
A --- 1  
1. The output of the UPS is a separately derived source. Output neutral is bonded  
to equipment ground through the main bonding jumper. Refer to NEC Article  
250 and local codes for proper grounding practices.  
2. Your battery cabinet operating environment must meet the size and weight  
requirements shown in Table A:  
Table A. Equipment Weight and Point Loading (on casters)  
(4 leveling feet are provided)  
Weight  
Kg (lb)  
Point Loading  
Kg (lb)  
Component  
Series 685-J14  
Series 685-J17  
Series 1085-J27  
Series 1085-J31  
Series 1085-J37  
Series 1085-J47  
869 (1915)  
1111 (2450)  
1429 (3150)  
1588 (3500)  
1708 (3765)  
2178 (4800)  
4 at 217 (479)  
4 at 278 (613)  
8 at 179 (394)  
8 at 199 (438)  
8 at 214 (471)  
8 at 272 (600)  
3. The basic environmental requirements for operation of the battery system are:  
Ambient Temperature Range: 10 --- 40˚C (50 --- 104˚F)  
Recommended Operating Range: 20 --- 25˚C (68 --- 77˚F)  
Maximum Relative Humidity: 95% noncondensing  
4. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install  
the control wiring in separate conduit from the power wiring. The wire should  
be rated at 24 volts, 1 amp minimum.  
5. Battery voltage is computed at 2 volts per cell as defined by Article 480 of the  
NEC. Rated battery current is computed at 1.8 volts per cell.  
6. The battery wiring used between the battery and the UPS should not allow a  
voltage drop of more than 1% of nominal DC voltage at rated battery current.  
7. A battery disconnect switch is recommended, and may be required by NEC or  
local codes when batteries are separately located. The battery disconnect  
switch may be supplied as an accessory, and should be installed between the  
battery and the UPS.  
8. If the conductors used for DC input from the battery cabinet(s) to the UPS are  
those provided by the UPS manufacturer, and the UPS and battery cabinet are  
manufactured by the same supplier, then it is acceptable if they do not meet the  
noted minimum conductor sizes.  
Table B. External Ground Wire Requirements for Battery Cabinets  
Integral  
Tool Size  
Battery  
Cabinet  
Torque  
N-M  
(lb-in)  
UPS  
Model  
Battery  
Series  
Battery  
Type  
# of  
Cabinets  
or  
Wire Size  
Battery  
Separate  
Battery  
all  
685 or 1085  
all  
all  
all  
1/0  
7/16I slot  
5.6 (50)  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
A --- 2  
Installation Manual 164201408 Rev. P00 053002  
Table C. External Wiring Requirements (UPS-to-Battery or Remote Disconnect-to-Battery)  
NOTE: All specified wire sizes are 90_C rated copper minimum  
Battery Cabinet  
UPS Cabinet  
Wire  
UPS  
Series/  
Model  
Battery  
Cabinet  
Series  
Integral  
or  
Separate  
Torque  
Torque  
Battery  
Type*  
# of  
Cabinets  
Size  
Tool Size  
N-M  
Tool Size  
N-M  
UPS to  
Battery  
(lb-in)  
(lb-in)  
B14, B17,  
H20  
B14, B17,  
H20  
42.4  
22.6  
50/30  
50/30  
50/30  
50/30  
685  
685  
1 or 2  
1 or 2  
Integral Supplied 3/8I hex  
Separate 2/0 3/8I hex  
Integral Supplied 3/8I hex  
Separate 3/0 3/8I hex  
1/4I hex  
1/4I hex  
3/8I hex  
3/8I hex  
(375)  
(200)  
42.4  
(375)  
42.4  
(375)  
42.4  
(375)  
22.6  
(200)  
42.4  
(375)  
42.4  
(375)  
1, 2, 3,  
or 4  
1, 2, 3,  
or 4  
1085R  
1085R  
B10  
B10  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
22.6  
50/30  
50/30  
1085  
1085  
Integral Supplied 3/8I hex  
1/4I hex  
(375)  
(200)  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
Separate  
2/0  
3/8I hex  
1/4I hex  
B14, B17,  
H20  
B14, B17,  
H20  
42.4  
22.6  
50/40  
50/40  
50/40  
50/40  
685  
685  
1 or 2  
1 or 2  
Integral Supplied 3/8I hex  
Separate 2/0 3/8I hex  
Integral Supplied 3/8I hex  
Separate 3/0 3/8I hex  
1/4I hex  
1/4I hex  
3/8I hex  
3/8I hex  
(375)  
(200)  
42.4  
(375)  
42.4  
(375)  
42.4  
(375)  
22.6  
(200)  
42.4  
(375)  
42.4  
(375)  
1, 2, 3,  
or 4  
1, 2, 3,  
or 4  
1085R  
1085R  
B10  
B10  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
22.6  
50/40  
50/40  
1085  
1085  
Integral Supplied 3/8I hex  
1/4I hex  
(375)  
(200)  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
Separate  
2/0  
3/8I hex  
1/4I hex  
B14, B17,  
H20  
B14, B17,  
H20  
42.4  
22.6  
50/50  
50/50  
50/50  
50/50  
685  
685  
1 or 2  
1 or 2  
Integral Supplied 3/8I hex  
Separate 2/0 3/8I hex  
Integral Supplied 3/8I hex  
Separate 3/0 3/8I hex  
1/4I hex  
1/4I hex  
3/8I hex  
3/8I hex  
(375)  
(200)  
42.4  
(375)  
42.4  
(375)  
42.4  
(375)  
22.6  
(200)  
42.4  
(375)  
42.4  
(375)  
1, 2, 3,  
or 4  
1, 2, 3,  
or 4  
1085R  
1085R  
B10  
B10  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
22.6  
50/50  
50/50  
1085  
1085  
Integral Supplied 3/8I hex  
1/4I hex  
(375)  
(200)  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
Separate  
2/0  
3/8I hex  
1/4I hex  
B14, B17,  
H20  
B14, B17,  
H20  
42.4  
22.6  
80/50  
80/50  
80/50  
685  
685  
1 or 2  
1 or 2  
Integral Supplied 3/8I hex  
Separate 2/0 3/8I hex  
Integral Supplied 3/8I hex  
1/4I hex  
1/4I hex  
3/8I hex  
(375)  
(200)  
42.4  
(375)  
42.4  
(375)  
22.6  
(200)  
42.4  
(375)  
1, 2, 3,  
or 4  
1085R  
B10  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
A --- 3  
Table C. External Wiring Requirements (UPS-to-Battery or Remote Disconnect-to-Battery)  
NOTE: All specified wire sizes are 90_C rated copper minimum  
Battery Cabinet  
UPS Cabinet  
Wire  
UPS  
Battery  
Cabinet  
Series  
Integral  
or  
Torque  
Torque  
Size  
Battery  
# of  
Series/  
Model  
N-M  
N-M  
Tool Size  
Tool Size  
3/8I hex  
1/4I hex  
UPS to  
Battery  
Type*  
Cabinets  
Separate  
(lb-in)  
(lb-in)  
1, 2, 3,  
or 4  
42.4  
(375)  
42.4  
(375)  
80/50  
80/50  
1085R  
1085  
B10  
Separate  
3/0  
3/8I hex  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
Integral Supplied 3/8I hex  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
80/50  
1085  
Separate  
2/0  
3/8I hex  
1/4I hex  
H20  
B14, B17  
H20  
1
2
1
2
42.4  
22.6  
80/60  
80/60  
685  
685  
Integral Supplied 3/8I hex  
Separate 2/0 3/8I hex  
Integral Supplied 3/8I hex  
Separate 3/0 3/8I hex  
1/4I hex  
(375)  
(200)  
42.4  
(375)  
22.6  
(2)  
1/4I hex  
B14, B17  
42.4  
(375)  
42.4  
(375)  
42.4  
(375)  
42.4  
(375)  
80/60  
80/60  
1085R  
1085R  
B10  
B10  
1
1
3/8I hex  
3/8I hex  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
22.6  
80/60  
80/60  
1085  
1085  
Integral Supplied 3/8I hex  
1/4I hex  
(375)  
(200)  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
Separate  
2/0  
3/8I hex  
1/4I hex  
H20  
1
2
1
2
42.4  
22.6  
80/80  
80/80  
685  
685  
Integral Supplied 3/8I hex  
1/4I hex  
B14, B17,  
H20  
(375)  
(200)  
H20  
42.4  
(375)  
22.6  
(200)  
Separate  
2/0  
3/8I hex  
1/4I hex  
B14, B17,  
H20  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30. H40,  
H50  
1, 2, 3,  
or 4  
42.4  
22.6  
80/80  
80/80  
1085  
1085  
Integral Supplied 3/8I hex  
1/4I hex  
(375)  
(200)  
1, 2, 3,  
or 4  
42.4  
(375)  
22.6  
(200)  
Separate  
2/0  
3/8I hex  
1/4I hex  
B14, B17,  
H20  
B14, B17,  
H20  
42.4  
42.4  
160/100  
160/100  
685  
685  
2
2
Integral Supplied 3/8I hex  
Separate 3/0 3/8I hex  
3/8I hex  
(375)  
(375)  
42.4  
(375)  
42.4  
(375)  
3/8I hex  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
42.4  
160/100  
160/100  
1085  
1085  
Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
1, 2, 3,  
or 4  
42.4  
(375)  
42.4  
(375)  
Separate  
3/0  
3/8I hex  
3/8I hex  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
A --- 4  
Installation Manual 164201408 Rev. P00 053002  
Table C. External Wiring Requirements (UPS-to-Battery or Remote Disconnect-to-Battery)  
NOTE: All specified wire sizes are 90_C rated copper minimum  
Battery Cabinet  
UPS Cabinet  
Wire  
UPS  
Series/  
Model  
Battery  
Cabinet  
Series  
Integral  
or  
Separate  
Torque  
Torque  
Size  
Battery  
Type*  
# of  
Cabinets  
N-M  
N-M  
Tool Size  
Tool Size  
UPS to  
Battery  
(lb-in)  
(lb-in)  
42.4  
42.4  
160/125  
160/125  
685  
685  
H20  
H20  
2
2
Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
300  
42.4  
(375)  
42.4  
(375)  
Separate  
3/8I hex  
3/8I hex  
kcmil  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
42.4  
42.4  
160/125  
160/125  
1085  
1085  
2, 3, or 4 Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
300  
42.4  
(375)  
42.4  
(375)  
2, 3, or 4 Separate  
3/8I hex  
3/8I hex  
kcmil  
42.4  
42.4  
160/150  
160/150  
685  
685  
H20  
H20  
2
2
Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
300  
42.4  
(375)  
42.4  
(375)  
Separate  
3/8I hex  
3/8I hex  
kcmil  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
42.4  
42.4  
160/150  
160/150  
1085  
1085  
2, 3, or 4 Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
300  
42.4  
(375)  
42.4  
(375)  
2, 3, or 4 Separate  
3/8I hex  
3/8I hex  
kcmil  
42.4  
42.4  
160/160  
160/160  
685  
685  
H20  
H20  
2
2
Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
300  
42.4  
(375)  
42.4  
(375)  
Separate  
3/8I hex  
3/8I hex  
kcmil  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
B27, B31,  
B37, B47,  
H30, H40,  
H50  
1, 2, 3,  
or 4  
42.4  
42.4  
160/160  
160/160  
1085  
1085  
Integral Supplied 3/8I hex  
3/8I hex  
(375)  
(375)  
1, 2, 3,  
or 4  
350  
42.4  
(375)  
42.4  
(375)  
Separate  
3/8I hex  
3/8I hex  
kcmil  
* BATTERY TYPE DESIGNATIONS: B = C&D, H = HAWKER  
NOTE: The term “Separate” refers to battery cabinets that are not physically attached to the  
UPS, are wired with external contractor supplied wiring, and use a single overcurent  
protection and disconnect device located near the batteries.  
The term “Integral” refers to battery cabinets that are physically attached to the UPS  
and the wiring between them is internal. The power wiring is supplied with the  
system, and they use the UPS battery switch as the battery isolation device.  
The wire size rating for products up to and including the 160/160 are for the total  
battery supply. Since these UPS units can only land one wire per DC connection  
point, a common DC collector including an isolation device and overcurrent  
protection should be used. Refer to applicable national or local code requirements  
for your installation.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
A --- 5  
Installation Manual 164201408 Rev. P00 053002  
735.8  
(28.97)  
685  
(26.97)  
(without decorative panels)  
1870.3  
(73.6)  
Series 685 Battery Cabinet  
DESCRIPTION:  
Series 685 Battery Cabinet (elevation)  
DRAWING NO:  
SHEET:  
Dimensions are in millimeters (inches)  
164201408--1  
1 of 2  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
A --- 6  
Installation Manual 164201408 Rev. P00 053002  
WALL --- NO BACK ACCESS REQUIRED  
TOP CABLE ENTRY LOCATION  
(COVER SECURED WITH SCREWS)  
201.1  
(7.92)  
Series 685 Battery Cabinet  
335  
TOP VIEW  
(13.19)  
120  
(4.72)  
80  
(3.15)  
175  
280.4  
(6.89)  
(11.04)  
282  
226.9  
(8.93)  
914.4 (36.00)  
(11.1)  
MINIMUM CLEARANCE  
FOR SUBASSEMBLY  
REMOVAL  
735.8  
(28.97)  
61.4  
613  
(2.42)  
(24.14)  
135  
300.4  
(11.83)  
75  
(5.32)  
(2.95)  
141.4  
(5.57)  
453  
(17.83)  
71  
(2.80)  
151  
(5.95)  
148  
(5.83)  
690  
(27.17)  
Series 685 Battery Cabinet  
530  
BOTTOM VIEW  
(20.87)  
802.7  
(31.6)  
BOTTOM CABLE ENTRY LOCATION  
(COVER SECURED WITH SCREWS)  
DESCRIPTION:  
DRAWING NO:  
Series 685 Battery Cabinet (plan)  
SHEET:  
Dimensions are in millimeters (inches)  
2 of 2  
164201408--1  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
A --- 7  
1135.8  
(44.72)  
1085  
(42.72)  
(without decorative panels)  
1870.3  
(73.6)  
Series 1085 Battery Cabinet  
DESCRIPTION:  
Series 1085 Battery Cabinet (elevation)  
Dimensions are in millimeters (inches)  
DRAWING NO:  
SHEET:  
1 of 2  
164201408--2  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
A --- 8  
Installation Manual 164201408 Rev. P00 053002  
Series 1085 Battery Cabinet  
(TOP VIEW)  
TOP CABLE ENTRY LOCATION  
(COVER SECURED WITH SCREWS)  
WALL --- NO BACK ACCESS REQUIRED  
201.1  
(7.92)  
335  
(13.19)  
120  
(4.72)  
80  
(3.15)  
480.4  
175  
(18.91)  
(6.89)  
282  
426.9  
914.4 (36.00)  
MINIMUM CLEARANCE  
FOR SUBASSEMBLY  
REMOVAL  
(11.1)  
(16.81)  
1135.8  
(44.72)  
426.5  
426.5  
141.4  
(5.57)  
(16.79)  
(16.79)  
1013  
(39.88)  
61.4  
(2.42)  
442.9  
(17.44)  
250  
(9.84)  
71  
88.9  
(3.5)  
(2.80)  
151  
151  
(5.95)  
(5.95)  
102  
(4.02)  
229.1  
(9.02)  
265  
(10.43)  
265  
(10.43)  
802.7  
(31.6)  
690  
(27.27)  
265  
265  
(10.43)  
(10.43)  
BOTTOM CABLE ENTRY LOCATION  
(COVER SECURED WITH SCREWS)  
Series 1085 Battery Cabinet  
(BOTTOM VIEW)  
DESCRIPTION:  
DRAWING NO:  
Series 1085 Battery Cabinet (plan)  
SHEET:  
Dimensions are in millimeters (inches)  
164201408--2  
2 of 2  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
A --- 9  
1 2 3 4 5 6 7 8 9 10 11 12  
TB1  
Note 1  
Note 1  
Note 2,3,4  
Note 2,3,4  
Notes:  
1. Shunt trip requires 24V (150 VA instantaneous) to activate (supplied by user).  
2. Auxiliary switches are rated as follows:  
240 VAC @ 15A  
125 VDC @ 0.3A  
250 VDC @ 0.15A  
3. Wiring shall be suitable for Class 1, 600V wiring methods.  
All wiring shall be #10-22 AWG, 75 deg. C minimum.  
4. Torque screw terminals to 20 in.-lb.  
DESCRIPTION:  
Remote Interface Connections  
DRAWING NO:  
SHEET:  
164201408--3  
1 of 1  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
A --- 10  
Installation Manual 164201408 Rev. P00 053002  
4 Cabinets Maximum  
(E4)  
(E5)  
UPS  
CABINET  
BATTERY  
CABINET  
BATTERY  
CABINET  
Powerware 9350 30 through 160  
Battery Cabinets integral to UPS  
and connected using Manufacturer supplied wiring  
CONTRACTOR  
WIRING (1)  
CONTRACTOR  
WIRING (2)  
4 Cabinets Maximum  
BATTERY  
DISCONNECT  
(E4)  
(E5)  
UPS  
CABINET  
BATTERY  
CABINET  
BATTERY  
CABINET  
Powerware 9350 30 through 160  
Battery Cabinets located separately  
from the UPS  
NOTE: The term “Separate” refers to battery cabinets that are not physically attached  
to the UPS, are wired with external contractor supplied wiring, and use a single  
overcurent protection and disconnect device located near the batteries.  
The term “Integral” refers to battery cabinets that are physically attached to the  
UPS and the wiring between them is internal. The power wiring is supplied  
with the system, and they use the UPS battery switch as the battery isolation  
device.  
The wire size rating for products up to and including the 160/160 are for the  
total battery supply. Since these UPS units can only land one wire per DC  
connection point, a common DC collector including an isolation device and  
overcurrent protection should be used. Refer to applicable national or local  
code requirements for your installation.  
Contractor Wiring (1): Refer to UPS manual to size wiring  
Contractor Wiring (2): See  
Table C of Appendix A to size  
Contractor Supplied wiring  
DESCRIPTION:  
Series 685 / 1085 Configurations  
DRAWING NO:  
SHEET:  
164201408--4  
1 of 1  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
A---11  
This Page Intentionally Left Blank.  
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets  
Installation Manual 164201408 Rev. P00 053002  
A --- 12  

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