Linak Techline La36 User Manual

LA36 ACTUATOR  
To learn more about LINAK please visit:  
W W W. L I N A K . C O M  
Contents  
Preface .................................................................................................................................................................4  
Safety instructions...............................................................................................................................................5  
Declarations of conformity .................................................................................................................................6  
Warranty...............................................................................................................................................................8  
Maintenance.........................................................................................................................................................8  
Specifications .......................................................................................................................................................9  
Mounting guidelines .........................................................................................................................................10  
Applications hints ..............................................................................................................................................11  
Manual hand crank............................................................................................................................................11  
Electrical installation..........................................................................................................................................12  
Motor connection ..........................................................................................................................................12  
Connection of LA36 with CS16 .........................................................................................................................15  
Troubleshooting.................................................................................................................................................15  
Mounting of cables............................................................................................................................................16  
Accessories .........................................................................................................................................................16  
Drawings (dimensions)......................................................................................................................................17  
Main groups of disposal ...................................................................................................................................18  
Label ..................................................................................................................................................................18  
Addresses ...........................................................................................................................................................20  
3
Preface  
We are delighted that you have chosen a product from LINAK. LINAK  
systems are high-tech products based on many years of experience in the  
manufacture and development of actuators, electronic control boxes,  
controls, and chargers. We are also constantly improving our products to  
meet customer requirements.  
This user manual will tell you how to install, use, and maintain your LINAK  
LA36 actuator.  
We are sure that the LA36 actuator will give you a problemfree operation.  
Before our products leave the factory they undergo full function and quality  
testing. Should you nevertheless experience problems with your LINAK pro-  
ducts, you are always welcome to contact our service departments or service  
centres.  
Most LINAK subsidiaries have authorised service centres, which are always  
ready to help you.  
LINAK provides a warranty on all its products. This warranty, however, is  
subject to correct use in accordance with the specifications, maintenance  
being done correctly and any repairs being carried out at a service centre,  
which is authorised to repair LINAK products.  
LINAK A/S  
4
Safety instructions  
Please read the following safety information carefully  
.
Ensure that all staff who are to connect, mount, or use the actuator are in  
possession of the necessary information and that they have access to this user  
manual.  
Persons who do not have the necessary experience or knowledge of the  
product/products must not use the product/ products. Besides, persons with  
reduced physical or mental abilities must not use the product/products,  
unless they are under surveillance or they have been thoroughly instructed  
in the use of the apparatus by a person who is responsible for the safety of  
these persons.  
Moreover, children must be under surveillance to ensure that they do not  
play with the product.  
Before you start mounting/dismounting, ensur  
are observed:  
e that the following points  
• The actuator is not in operation.  
• The mains current supply is switched of  
f and the plug has been pulled out.  
• The actuator is free from loads that could be released during this work.  
Before you put the actuator into operation, check the following:  
• The actuator is correctly mounted as indicated in the relevant user instructions.  
• The equipment can be freely moved over the actuator’  
area.  
s whole working  
• The actuator is connected to a mains electricity supply/transformer with  
the correct voltage and which is dimensioned and adapted to the actuator  
in question.  
During operation  
• Listen for unusual sounds and watch out for uneven running. Stop the  
actuator immediately if anything unusual is observed.  
When the equipment is not in use  
• Switch off the mains supply or pull out the plug in order to prevent  
unintentional operation.  
Classification  
The equipment is not suitable for use in the presence of a flammable  
anaesthetic mixture with air or with oxygen or nitrous oxide.  
5
Important information  
Information about the actuators is described under the following two  
headings:  
Warning!  
Failing to follow these instructions can cause accidents resulting in  
serious personal injury.  
Failing to follow these instructions can result in the actuator suffering  
damage or being ruined.  
6
7
Misc. on the TECHLINETM actuator system  
Warranty  
There is a 12 months’ warranty on the TECHLINE products against  
manufacturing faults calculated from the production date of the individual  
products (see label). LINAK’s warranty is only valid in so far as the equipment  
has been used and maintained correctly and has not been tampered with.  
Furthermore, the actuator must not be exposed to violent treatment. In the  
event of this, the warranty will be ineffective/invalid. For further details,  
please see LINAK A/S ordinary conditions of sale.  
Maintenance  
• The actuator must be cleaned at regular intervals to remove dust and  
dirt and inspected for mechanical damages or wear.  
• Inspect attachment points, wires, piston rod, cabinet, and plug, as well  
as check that the actuator functions correctly.  
The actuator is a closed unit and requires no internal maintenance.  
To ensure that the pregreased inner tube remains lubricated the actuator  
must only be washed down when the piston rod is fully retracted.  
Warning!  
If irregularities are observed, the actuator must be replaced.  
8
Specifications  
Motor:  
Permanent magnet motor 12, 24, or 36V  
Motor protection:  
Automatic protection resets thermal overload  
Cable:  
Motor: 2 x 14 AWG PVC cable  
Control: 6 x 20 AWG PVC cable  
Gear ratio:  
Slip clutch:  
Brake:  
4 different gear ratios available in steel (2600 N/1700 N,  
4500 N, and 10,000 N)  
Mechanical - overload protection through an integrated  
slip clutch is optional adjusted to 1.2-1.4 times max. load  
Integrated brake ensures a high self-locking ability.  
The brake is deactivated when the actuator is  
powered in order to obtain a high efficiency  
Hand crank:  
Housing:  
As a standard feature the actuator can be operated  
manually  
The housing is made of casted aluminium, coated for  
outdoor out and in harsh conditions  
Spindle part:  
Outer tube: Extended aluminium anodised  
Inner tube: Stainless steel AISi304/SS2333  
Acme spindle: Trapezoidal spindle with high efficiency  
Temperature range: - 30o C to +65o C  
- 22o F to +150o F  
Full performance +5o C to +40o C  
End play:  
2 mm maximum  
Weather protection: Rated IP 66 for outdoor use. Furthermore the actuator  
can be washed down with a high-pressure washer.  
9
Mounting guidelines  
X
LINAK® linear actuators are quickly  
and easily mounted by slipping pins  
through the holes on each end of  
the units and into brackets on the  
machine frame and the load.  
The mounting pins must be parallel  
to each other as shown in Figure 1.  
Pins, which are not parallel to each  
other, may cause the actuator to  
bind and be damaged.  
X
Figure 1  
The load should act along the  
stroke axis of the actuator since  
off centre loads may cause  
bending and lead to premature  
failure. See Figure 2.  
Make sure the mounting pins are  
supported in both ends. Failure to  
do so could shorten the life of the  
actuator. Cantilever mounts are  
unacceptable.  
WRONG  
RIGHT  
WRONG  
Figure 2  
Warning!  
If the actuator is used for pull in an application where personal injury  
can occur, the following is valid:  
It is the application manufacturer’s responsibility to incorporate a  
suitable safety arrangement, which will prevent personal injury from  
occurring, if the actuator should fail.  
Warning!  
LINAK’s actuators are not constructed for use within the following  
fields:  
• Offshore installations  
• Aeroplanes and other aircraft  
• Explosive environments  
• Nuclear power generation  
10  
Application hints  
The actuator is weather proof for use in outdoor applications. The actuator  
can be washed down with a high pressure washer, but it should not be used  
under water.  
Optionally the actuator is overload protected with a slip clutch. The clutch will  
slip when the load exceeds approx. 1.2 - 1.4 times the actuators rating.  
The duty cycle at max. load is 20% on time. This means if the actuator  
runs continuously for 20 seconds it must remain off for 80 seconds before  
operating again.  
Manual hand crank  
The manual hand crank can be used in the case of power failure.  
6 mm Allen key  
The cover over the Allen key socket must be unscrewed before the Allen  
key can be inserted and the Hand Crank operated.  
Hand Crank Torque: 6 - 8 Nm ( 2600 N – 6800 N load )  
Piston Rod movement per turn  
Gear A = 10.5 mm  
Gear B = 6.0 mm  
Gear C = 4.0 mm  
Note: The power supply has to be disconnected during manual  
operation.  
11  
Electrical installation  
Motor connection  
Wiring: The actuator direction (forward, reverse) is controlled with a  
doublethrow switch with the centre postion “off”.  
+
Motor  
Actuation  
To extend the actuator, connect brown to positive and blue to negative.  
To retract the actuator, connect blue to positive and brown to negative.  
Connections diagram: For 36xxxxx0H/Pxxxxxx and 36xxxxx1H/Pxxxxxx  
Power cable  
P
C
B
:
0
0
L
A
3
6
M
H
P
-
X
-
X
B
r
o
w
n
+
M
o
t
o
r
P
o
w
e
r
+
/
-
(
o
u
t
/
i
n
)
1
2
V
/
2
4
V
/
3
6
V
B
l
u
e
-
S
i
g
n
a
l
s
O
U
T
1
0
R
e
d
S
u
p
p
l
y
+
1
2
v
t
o
3
6
V
B
A
8
0
m
A
1
0
Y
e
l
l
o
w
H
a
l
l
A
(
E
n
d
I
N
)
5
K
6
1
0
G
r
e
e
n
H
a
l
l
B
(
E
n
d
O
U
T
)
5
K
6
1
0
W
h
i
t
e
+
1
0
V
e
x
i
t
a
t
i
o
n
0
0
1
K
V
i
o
l
e
t
0
-
1
0
V
O
u
t
1
0
K
B
l
a
c
k
G
N
D
Signal cable  
12  
Connections diagram: For 36xxxxx2Pxxxxxx and 36xxxxx20xxxxxx:  
Power cable  
P
C
B
:
0
0
L
A
3
6
W
P
E
-
C
-
X
B
r
o
e
w
d
n
+
M
o
t
o
r
P
o
w
e
r
+
/
-
(
o
u
t
/
i
n
)
1
2
V
/
2
4
V
/
3
6
V
B
l
u
e
-
S
i
g
n
a
l
s
O
U
T
R
S
u
p
p
l
y
+
1
2
v
t
o
3
6
V
1
0
8
0
m
A
E
n
d
I
N
1
1
0
0
Y
e
l
l
o
w
E
I
n
d
N
E
O
n
d
E
n
d
O
U
T
G
r
e
e
n
U
T
5
K
6
5
K
6
0
W
h
i
t
t
e
+
1
0
V
e
x
i
t
a
t
i
o
n
0
1
K
V
i
o
l
e
l
0
-
1
0
V
O
u
t
1
0
K
0
B
a
c
k
G
N
D
Note:  
If you wish to  
use the end-stop  
signals, you will  
have to keep  
power on the  
brown and blue  
wires, otherwise  
the signal will be  
lost.  
Signal cable  
Power cable  
Connections diagram: For 36xxxxx2Hxxxxxx  
P
C
B
:
0
0
L
A
3
6
M
H
P
-
X
-
X
B
r
o
e
w
d
n
+
M
o
t
o
r
P
o
w
e
r
+
/
-
(
o
u
t
/
i
n
)
1
2
V
/
2
4
V
/
3
6
V
B
l
u
e
-
S
i
g
n
a
l
s
O
U
T
1
0
R
S
u
p
p
l
y
+
1
2
v
t
o
3
6
V
B
A
8
0
m
A
1
0
Y
e
l
l
o
w
H
a
l
l
A
(
E
n
d
I
N
)
5
K
6
1
0
G
r
e
e
n
H
a
l
l
B
(
E
n
d
O
U
T
)
5
K
6
1
0
W
h
i
t
e
+
1
0
V
e
x
i
t
a
t
i
o
n
0
0
1
K
V
i
o
l
e
t
0
-
1
0
V
O
u
t
1
0
K
B
l
a
c
k
G
N
D
Signal cable  
13  
Connections diagram: For 36xxxxx3xxxxBxx + 36xxxxx40xxxBxx:  
Power cable  
P
C
B
:
0
0
N
C
S
3
6
-
X
-
0
B
r
o
w
n
+
E
D
E
N
D
M
o
t
o
r
P
o
w
e
r
2
4
V
/
3
6
V
B
l
u
e
-
S
i
g
n
a
l
s
O
U
T
1
0
R
e
d
S
u
p
p
l
y
+
1
2
v
t
o
2
4
V
I
N
O
U
T
8
0
m
A
B
A
1
0
Y
e
l
l
o
w
H
a
l
l
A
(
E
n
d
I
N
)
5
K
6
1
0
G
r
e
e
n
H
a
l
l
B
(
E
n
d
O
U
T
)
5
K
6
1
1
K
K
O
U
T
W
h
i
t
e
7
4
V
V
I
N
V
i
o
l
e
t
7
4
V
V
5
K
6
5
K
6
B
l
a
c
k
G
N
D
Signal cable  
14  
Connection of the LA36 with the CS16  
MAX MIN  
P
HB40 serie  
CS16-4-24  
1
2
3
4
5
6
7
8
9
10 11 12  
R GR O  
R = RED . O = ORANGE . GR = GREEN  
-
+
Troubleshooting  
Possible cause  
Symptom  
Action  
• The actuator is not connected  
to the power supply  
No motor sound or  
movement of piston rod  
• Connect the actuator to the  
power supply  
• Cable damaged  
• Change cable  
• Send actuator for repair  
• Misalignment or overload in  
application  
• Align or reduce load  
• Send actuator for repair  
Excessive electricity  
consumption  
• Gearwheel or spindle  
damaged  
Motor runs but spindle  
does not move  
• Send actuator for repair  
• Send actuator for repair  
• Clutch is worn  
• Motor is damaged  
Actuator cannot lift full  
load  
• Cable damaged  
• Change cable  
No signal from  
• Potentiometer damaged  
• Send actuator for repair  
potentiometer or hall  
effect sensor  
• Increase power supply  
• Thicker cable  
• Insufficient power supply  
• Voltage drop in cable  
Motor runs too slowly or  
does not give full force  
Actuator cannot hold the  
chosen load  
• Reduce load  
• Load is higher than specified  
15  
Mounting of cables  
TORX 25IP  
• Unscrew the cover and remove the two blind plugs  
• Plug in the power cable and/or the signal cable  
• Slide the cover onto the actuator.  
The torque of the cover screw is +/- 0.3 Nm  
Accessories  
Cables:  
Power cables (Ordered separately) Order no.  
1.5 m cable  
5 m  
0.2 m cable (AMP connectors)  
0367002-1500  
0367002-5000  
0367006  
Signal cable (Ordered separately)  
Order no.  
1.5 m cable  
5 m  
0367003-1500  
0367003-5000  
16  
DRAWING APPENDIX  
TM  
TECHLINE LA36:  
LA36  
STROKE <= 300  
STROKE => 300  
=
=
200  
250  
+
+
STROKE  
STROKE  
02= Turned 90˚  
01= Standard  
LA36 with adapter  
STROKE <= 300  
STROKE => 300  
=
=
188  
238  
+
+
STROKE  
STROKE  
17  
Main groups of disposal  
Product  
LA36  
Metal scrap  
X
Cable scrap  
X
Electronic scrap Plastic recycling or  
combustion  
X
X
LINAK’s products may be disposed of, possibly by dividing them into different  
waste groups for recycling or combustion.  
We recommend that our product is disassembled as much as possible at the  
disposal and that you try to recycle it. As examples of main groups within  
sorting of waste we can mention the following:  
Metal scrap  
Plastic scrap  
Cable scrap  
Combustible material and collection for recoverable resources.  
Some of these main groups can be sub-divided into groups e.g. metal can be  
divided into steel and aluminium or plastic can be divided into ABS and PP.  
Label for LA36  
18  
LINAK APPLICATION POLICY  
The purpose of the application policy is to define areas of responsibilities  
in relation to applying a LINAK product defined as hardware, software,  
technical advice, etc. related to an existing or new customer application.  
LINAK products as defined above are applicable for a wide range of  
applications within the Medical, Furniture, Desk, and Industry areas. Yet,  
LINAK cannot know all the conditions under which LINAK products will be  
installed, used, and operated, as each individual application is unique.  
The suitability and functionality of the LINAK product and its performance  
under varying conditions (application, vibration, load, humidity,  
temperature, frequency, etc.) can only be verified by testing, and shall  
ultimately be the responsibility of the LINAK customer using any LINAK  
product.  
LINAK shall be responsible solely that the LINAK products comply with the  
specifications set out by LINAK and it shall be the responsibility of the LINAK  
customer to ensure that the specific LINAK product can be used for the  
application in question.  
19  
FACTORIES  
INDONESIA  
NORWAY  
CHINA  
PT. HIMALAYA EVEREST JAYA  
Phone: +6 221 544 8956/65 Fax: +6 221 619 4658/1925  
LINAK Norge AS  
Phone: +47 32 82 90 90 Fax: +47 32 82 90 98  
LINAK (Shenzhen) Actuator Systems, Ltd.  
.
.
.
Phone: +86 755 8610 6656 Fax: +86 755 8610 6990  
.
.
IRAN  
Bod Inc.  
POLAND  
LINAK Polska  
DENMARK  
LINAK A/S Group Headquarters Guderup  
Phone: +45 73 15 15 15 Fax: +45 74 45 80 48  
Fax (Sales): +45 73 15 16 13  
.
.
.
.
Phone: +98 21 88527255 Fax: +98 21 88514037  
Phone: +48 (22) 500 28 74 Fax: +48 (22) 500 28 75  
.
.
.
MEXICO  
SPAIN  
ILSA S.A. de C.V.  
Phone: +[52] (55) 5388-3960 Fax: +[52] (55) 5388-3966  
LINAK Actuadores S.L.  
Phone: +34 93 588 27 77 Fax: +34 93 588 27 85  
SLOVAKIA  
LINAK Slovakia s.r.o.  
Phone: +421 517563 414 Fax: +421 517563 410  
.
.
.
.
.
.
RUSSIAN FEDERATION  
SWEDEN  
000 FAM  
LINAK Scandinavia AB  
USA  
LINAK U.S. Inc.  
North and South American Headquarters  
Phone: +1 502 253 5595 Fax: +1 502 253 5596  
.
.
Phone: +7 812 3319333 Fax: +7 812 3271454  
Phone: +46 8 732 20 00 Fax: +46 8 732 20 50  
.
.
.
.
SINGAPORE  
SERVO DYNAMICS PTE. Ltd.  
Phone: +65 6844 0288 Fax: +65 6844 0070  
SWITZERLAND  
LINAK AG  
.
.
Phone: +41 43 388 31 88 Fax: +41 43 388 31 87  
.
.
SUBSIDIARIES  
AUSTRALIA  
LINAK Australia Pty. Ltd  
Phone: +61 3 8796 9777 Fax: +61 3 8796 9778  
SOUTH KOREA  
UNITEK ENG.  
Phone: +82 2 567 0888 Fax: +82 2 3453 1177  
TAIWAN  
LINAK A/S Taiwan Representative Office  
Phone: +886 2 25080296 Fax: +886 2 25080296  
.
.
.
.
.
.
AUSTRIA  
LINAK GmbH  
Phone: +43 2746 21036 Fax: +43 2746 21044  
UNITED ARAB EMIRATES  
Mechatronics  
Phone.: +971 4 267 4311 Fax: +971 4 267 4312  
TURKEY  
LINAK A/S Turkey Representative Office  
Phone: +90 312 4726338-59 Fax: +90 312 4726635  
.
.
.
.
BELGIUM & LUXEMBOURG  
LINAK Actuator-Systems NV/SA  
Phone: +32 (0)9 230 01 09 Fax: +32 (0)9 230 88 80  
UNITED KINGDOM  
LINAK UK Limited  
Phone: +44(0)121 544 2211 Fax: +44(0)121 544 2552  
.
.
.
For contact details on other countries please visit  
.
BRAZIL  
LINAK do Brasil Comércio de Atuadores Ltda.  
LINAK INTERNATIONAL  
DISTRIBUTORS  
ARGENTINA  
NOVOTEC ARGENTINA SRL  
.
Phone: +55 (11) 6832-7070 Fax: +55 (11) 6832-7060  
Fax: +45 74 45 90 10  
.
.
.
Phone: +[54] (11) 4303-8900/89 Fax: +[54] (11) 4032-0184  
CANADA  
LINAK Canada Inc.  
Phone: +1 905 821 7727 Fax: +1 905 821 4281  
.
.
COLOMBIA  
MEM Ltda  
CZECH REPUBLIC  
LINAK C&S S.R.O.  
Phone: +420581741814 Fax: +420581702452  
.
Phone: +[57] (1) 334-7666 Fax: +[57] (1) 282-1684  
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ESTONIA  
DENMARK  
TECHTRADE OÜ  
Phone: + 372 50 67040  
LINAK DANMARK A/S  
Phone: +45 86 80 36 11 Fax: +45 86 82 90 51  
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FINLAND  
LINAK OY  
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Phone: +358 9 8700 130 Fax: +358 9 8700 1355  
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FRANCE  
LINAK FRANCE S.A.R.L  
.
Phone: +33 (0)2 4136 3434 Fax: +33 (0)2 4136 3500  
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GERMANY  
LINAK GmbH  
Phone: +49 6043 9655 0 Fax: +49 6043 9655 60  
.
.
INDIA  
LINAK A/S India Liaison Office  
.
Phone: +91 80 2212 0015 Fax: +91 80 2207 2186  
.
IRELAND  
LINAK UK Limited  
Phone: +44(0)121 544 2211 Fax: +44(0)121 544 2552  
.
.
The user is responsible for determining the suitability of LINAK  
products for a specific application.  
ITALY  
LINAK ITALIA S.r.l.  
Phone: +39 02 48 46 33 66 Fax: +39 02 48 46 82 52  
LINAK A/S takes great care in providing accurate and up-to-  
date information on its products. However, due to continuing  
developments in order to improve its products, LINAK products  
are subject to frequent modifications and changes without prior  
notice. Therefore, LINAK cannot guarantee the correct and actual  
status of said information on its products. While LINAK uses its  
best efforts to fulfil orders, LINAK cannot, for the same reasons  
as mentioned above, guarantee the availability of any particular  
product. Therefore, LINAK reserves the right to discontinue  
the sale of any product displayed on its website or listed in its  
catalogues or other written material drawn up by LINAK.  
.
.
JAPAN  
LINAK K.K.  
.
Phone: +81 45 533 0802 Fax: +81 45 533 0803  
.
MALAYSIA  
LINAK A/S Asian Representative Office  
Phone: +60 4 210 6500 Fax: +60 4 226 8901  
.
All sales are subject to the Standard Terms of Sale and Delivery  
for LINAK A/S. For a copy hereof, please contact LINAK.  
.
NETHERLANDS  
LINAK Actuator-Systems B.V.  
.
Phone: +31 76 5 42 44 40 Fax: +31 76 5 42 61 10  
.
NEW ZEALAND  
LINAK New Zealand Ltd.  
.
Phone: +64 9580 2071 Fax: +64 9580 2072  
.

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