Zephyr Ventilation Hood ZML E42AG AS User Manual

Milano Island  
ZML-M90AG/AS  
ZML-E42AG/AS  
Model number:  
Serial Number:  
FEB09.0301 © Zephyr Corporation  
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SAFETY NOTICE................................................................. 2-3  
LIST OF MATERIALS.......................................................  
4
INSTALLATION  
Ducting Calculation Sheet.......................................  
Mounting Height & Clearance................................  
Ducting Options...........................................................  
Hood Specications...................................................  
5
6
7
8
Mounting the Hood..................................................... 9 - 10  
Ductless Recirculation.............................................. 11  
CONTROLS..................................................................................... 12-14  
MAINTENANCE  
Hood and Filter Cleaning......................................... 15  
Lights................................................................................ 16  
TROUBLESHOOTING................................................................ 17  
LIST OF PARTS AND ACCESSORIES.............................. 18  
1
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READ AND SAVE THESE INSTRUCTIONS  
WARNING  
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.  
WARNING  
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:  
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.  
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.  
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service  
panel.  
CAUTION  
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning  
agents or detergents. Suitable for use in household cooking area.  
WARNING  
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:  
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly  
on low or medium settings.  
b. Always turn hood ON when cooking at high heat or when aming food  
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or lter.  
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.  
e. Keep fan, lters and grease laden surfaces clean.  
f. Use high setting on hood only when necessary.  
g. Don’t leave hood unattended when cooking.  
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.  
WARNING  
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:  
a. SMOTHER FLAMES with a close-tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.  
If the ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.  
b. NEVER PICK UP A FLAMING PAN – You may be burned.  
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.  
d. Use an extinguisher ONLY if:  
1. You know you have a Class ABC extinguisher, and you already know how to operate it.  
2. The re is small and contained in the area where it started.  
3. The re department is being called.  
4. You can ght the re with your back to an exit  
WARNING  
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:  
a. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable codes and standards.  
Including re-rated construction.  
b. Sufcient air is needed for power combustion and exhausting of gases through the ue (chimney) of fuel burning equipment to prevent  
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National  
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and  
the local code authorities.  
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.  
d. Ducted fans must always vent to the outdoors.  
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI  
(Ground Fault Interrupter protected branch circuit).  
g. NEVER place a switch where it can be reached from a tub or shower.  
h. Make sure the power is off before installing, wiring or maintenancing.  
2
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WARNING  
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.  
CAUTION  
To reduce risk of re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,  
attics, crawl spaces or garages.  
OPERATION  
Always leave safety grilles and lters in place. Without these components, operating blowers could catch onto hair, ngers  
and loose clothing.  
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,  
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to  
negligence and the warranty of the unit automatically expires due to improper maintenance.  
ELECTRICAL REQUIREMENTS  
Important:  
Observe all governing codes and ordinances.  
It is the customer’s responsibility:  
-
-
To contact a qualied electrical installer.  
To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70  
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and  
all local codes and ordinances.  
If codes permit and a separate ground wire is used, it is recommended that a qualied electrician determine that the  
ground path is adequate.  
Do not ground to a gas pipe.  
Check with a qualied electrician if you are not sure the range hood is properly grounded.  
Do not have a fuse in the neutral or ground circuit.  
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269  
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575  
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit  
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to  
Electrical Diagram on product.  
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase  
and install appropriate connector if necessary.  
ZML-M90AS/AG - 400 Watts, 3.3 Amps  
ZML-E42AS/AG - 400 Watts, 3.3 Amps  
3
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MODELS: ZML-M90AS, ZML-M90AG, ZML-E42AS, ZML-E42AG  
PARTS SUPPLIED  
1 - Top support frame  
2 - Top duct covers  
2 - Thick trim pieces  
1 - Bottom support frame  
2 - Bottom duct covers  
2 - Thin trim pieces  
1 - 6” round damper, pre-installed  
1 - Hood body  
1 - Hardware package  
1 - Canopy, glass or stainless steel  
2 - 50W GU-10 halogen lights  
2 - Metal mesh filters  
HARDWARE PACKAGE CONTENTS  
(3) Wire Nuts  
(4) M4 x 1-1/2”  
Wood Screws  
(1) Suction Cup  
(4)ø12 OD / ø5 ID  
Washers  
(2) M4 x 8  
Philips Head Screws  
(12) M3 x 6  
Philips Head Screws  
(4) 3/16 x 8  
PARTS NOT SUPPLIED  
- Ducting, conduit and all installation tools  
- Cable connector (if required by local codes)  
- Duct cover extension accessory - Z1C-02ML  
- Recirculating kit accessory - ZRC-0190  
4
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Equivalent number  
length x used  
Equivalent number  
length x used  
Duct pieces  
Duct pieces  
=
To t a l  
=
To t a l  
Ft.  
Ft.  
Ft.  
Ft.  
3-1/ 4” x 10” 1 Ft.  
Rect.,  
straight  
x (  
x (  
x (  
x (  
)
)
)
)
=
=
=
=
Ft.  
6”- 8Round 30 Ft.  
wall cap  
with damper  
x (  
)
=
7” Round,  
straight  
1 Ft.  
1 Ft.  
Ft.  
Ft.  
6”- 8” Round, 30 Ft.  
roof cap  
x (  
x (  
)
)
=
=
8” Round,  
straight  
6” roundto  
3-1/ 4” x 10”  
rect.  
1 Ft.  
transition  
3-1/ 4” x 10” 15 Ft.  
Rect.900  
elbow  
Ft.  
6” roundto  
3-1/ 4” x 10”  
rect.  
16 Ft.  
x (  
)
=
transition  
900 elbow  
Ft.  
3-1/ 4” x 10” 9 Ft.  
Rect.450  
elbow  
x (  
)
=
Ft.  
Ft.  
7” or 8”  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
Round,  
900 elbow  
Ft.  
Ft.  
3-1/ 4” x 10” 24 Ft.  
Rect.900  
flat elbow  
x (  
x (  
)
)
=
=
7” or 8”  
Round,  
450 elbow  
3-1/ 4” x 10” 30 Ft.  
Rect.  
wall cap  
Ft.  
Ft.  
Ft.  
7” or 8”  
Round  
wall cap  
with damper  
30 Ft.  
30 Ft.  
8 Ft.  
x (  
x (  
x (  
)
)
)
=
=
=
with damper  
Ft.  
Ft.  
3-1/ 4” x 10” 5 Ft.  
Rect.to  
6” round  
x (  
x (  
)
)
=
=
7” or 8”  
Round,  
roof cap  
transition  
7” roundto  
3 1/ 4” x 10”  
rect.  
3-1/ 4” x 10” 20 Ft.  
Rect.to  
6” round  
transition  
transition  
900 elbow  
Ft.  
7” roundto  
3-1/ 4” x 10”  
rect.  
23 Ft.  
x (  
)
=
Ft.  
6” Round,  
900 elbow  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
transition  
900 elbow  
Ft.  
Ft.  
6” Round,  
450 elbow  
Subtotal column2 =  
Subtotal column1 =  
Ft.  
Ft.  
Ft.  
Subtotal column1 =  
Total ductwork  
=
MaximumDuct Length: For satisfactory air movement,  
the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7”  
diameter round duct should not exceed 100 equivalent feet.  
5
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Minimum mount height between range top to hood  
bottom should be no less than 28”.  
Maximum mount height should be no higher than  
36”.  
Min. ducted 28”  
Min. recirc. 28”  
Max.  
38”  
It is important to install the hood at the proper  
mounting height. Hoods mounted too low could  
result in heat damage and re hazard; while hoods  
mounted too high will be hard to reach and will  
loose its performance and efciency.  
Min 28"-Max 36"  
If available, also refer to range manufacturer’s  
height clearance requirements and recommended  
hood mounting height above range. Always check  
your local codes for any differences.  
Min 7’ 8"  
Max 9’ 2"  
Mounting Height (Recirculating or Ducted)  
Minimum Ceiling Height 7’8’. Hood mounted 28”  
above cooking surface; 64” from oor.  
36"  
Maximum Ceiling Height 9’2”. Hood mounted 36”  
above cooking surface; 72” from oor.  
Duct cover extension kit available for ceiling  
heights up to 12 feet. Turn to page 18 for part  
number and ordering information.  
DUCTING  
A minimum of 6” round ducting must be used to  
maintain maximum air ow efciency.  
DAMAGE-SHIPMENT / INSTALLATION:  
• Please fully inspect unit for damage before  
installation.  
• If the unit is damaged in shipment, return the  
unit to the store in which it was bought for  
repair or replacement.  
• If the unit is damaged by the customer, repair  
or replacement is the responsibility of the  
customer.  
• If the unit is damaged by the installer (if other  
than the customer), repair of replacement must  
be made by arrangement between customer  
and installer.  
Always use rigid type metal ducts only. Flexible  
ducts could restrict air ow by up to 50%.  
Use calculation worksheet to compute total duct  
work.  
ALWAYS, when possible, reduce the number of  
transitions and turns. If a long duct run is required,  
increase duct size from 6” to 7” or 8”.  
If turns or transitions are required: Install as far  
away from opening and as far apart, between 2,  
as possible.  
6
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WARNING FIRE HAZARD  
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.  
All exhaust must be ducted to the outside, unless using the recirculating option.  
Use single wall rigid Metal ductwork only.  
Fasten all connections with sheet metal screws and tape all joints w/ certied Silver Tape or Duct Tape.  
Some Ducting Options  
Roof Pitch w/  
Flashing & Cap  
(blower  
housing)  
side wall cap  
(blower  
w/ gravity damper  
housing)  
Soffit or crawl space  
ductless  
recirculating  
(blower  
housing)  
7
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front of hood  
10 3/8”  
side of hood  
10 13/16”  
min. ducted - 28”  
min. recirc. - 28”  
max. - 38”  
(blower  
housing)  
26”  
23 15/16”  
35 7/16” or 41 15/16”  
top of hood  
(blower housing & ceiling bracket)  
8 1/4”  
4”  
8 1/2”  
6”Ø  
elec. k/o  
front  
8
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Top Support Frame  
Ceiling Joists  
front  
Wood Blocking  
FIG. B  
1
3
side  
Top Support Frame  
2
Bottom Support Frame  
back  
Bottom Support Frame  
2. Key hole  
FIG. C  
1. Wider cut out  
Hood/Canopy  
4
front  
FIG. A  
!
CAUTION: At least two installers are  
required due to the weight and size of the  
hood.  
1. *Determine desired mounting location on ceiling and add wood blocking (min. 2” x 4”) onto ceiling joists. (FIG. A, #1)  
2. Remove screws securing top and bottom support frame together. Adjust support frame to accomodate the desired  
height and re-assemble using the previously removed screws (2 for each support frame arm). (FIG. A, #2)  
3. Fasten top support frame to desired location on ceiling using (4) M4 x 1-1/2” wood screws with washers. (FIG. A, #3)  
The top support frame should be positioned so the narrow side is facing front to back. FIG. B. Make sure to install  
the bottom support frame with the wider cut-out section facing the front of the hood. (FIG. C, #1)  
4. Remove the (2) metal mesh lters and the (2) black charcoal lter brackets located behind the metal mesh lters.  
Each bracket is secured to the hood with (4) Philips head screws. (Note: If hood is used in ducted mode the charcoal  
brackets may be discarded.) Place canopy over blower housing on top of hood and secure to hood body using (4)  
3/16” x 8 screws. (FIG D, page 10)  
5. Lift hood and align the (4) pre-installed mounting screws on top of hood (FIG. A, #5-6) with the (4) key holes on  
bottom of support frame. (FIG. C, #2) Slide hood towards the narrow end of key holes to lock into place. Hand  
tighten each of the (4) screws to secure hood to bottom of support frame.  
6. Reinstall the (2) charcoal lter brackets (if recirculating) and metal mesh lters.  
*Hood is intended to be mounted to a nished ceiling.  
9
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cut-down  
canopy  
Top support frame  
Top duct covers  
10  
Thick trim piece  
13  
12  
9
(Bottom of the hood)  
Thin trim piece  
11  
Bottom duct covers  
Bottom support frame  
screw holes (4) for the canopy  
FIG. E  
FIG. D  
7. Install electrical and duct work. Seal duct work with aluminum duct tape.  
8. Power up hood and check for leaks around duct tape.  
9. *Assemble top duct covers (with louver holes) together using (2) M3 x 6 screws. (FIG. E, #9). Larger screw  
hole openings should overlap the smaller holes.  
10. Secure top duct covers to top support frame using (2) M4 x 8 screws. (FIG. E, #10). Note: If using hood in  
“ducted mode” the top duct covers may be turned upside-down to hide the louver holes.  
11. Assemble bottom duct covers together over top duct covers using the nal (4) M3 x 6 screws. Bottom duct  
covers should rest on top of the hood body. (FIG. E, #11)  
12. Insert the (2) thin trim pieces into left and right seams of bottom duct covers. (1 on each side)  
(FIG. E, #12)  
13. Insert the (2) thick trim pieces into left and right seams of top duct covers. (1 on each side)  
Note: Because less of the top duct covers will be exposed, it may not be necessary to measure and  
cut the thick trim pieces with a hack saw before installing them into the top duct covers.  
* If using hood in recirculating mode you must install the air diverter plate before assembling the duct  
covers. Turn to page 11 for instructions.  
WARNING: Electrical wiring must be done by a qualified person(s) in  
accordance with all applicable codes and standards. This range hood must be  
properly grounded. Turn off electrical power at service entrance before wiring.  
!
10  
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Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.  
When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust  
from cooking are drawn and ltered by a set of optional charcoal lters. The air is then puried and re-  
circulated back within the home.  
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct  
work, if possible. The hood is most effective and efcient as an exhaust hood. Only when the exhaust option  
is not possible should you recourse to converting the hood into a recirculating hood.  
When converted to be a recirculating hood, a set of charcoal lters are required on top of its standard Metal  
Filter set. Order according to its Part number below. The standard Metal Filters are intended to capture  
residue from cooking and the optional charcoal lters help to purify fumes exhausted from cooking for re-  
circulation.  
RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)  
Kit includes charcoal lters and air diverter plate.  
Hood Model  
Part No.  
Filters in Pkg.  
ZML-M90AS/AG  
ZML-E42AS/AG  
ZRC-0190  
ZRC-0190  
2
2
1. Purchase recirculating kit per the part number above.  
(blower  
2. Secure air diverter plate to top support frame. (FIG. F) Open  
sides of air diverter plate should face left and right and align  
with louver holes on the duct covers. Run 6” ducting from top  
of blower housing and secure to air diverter plate. See manual  
included with recirculating kit for more detailed instructions.  
housing)  
FIG. F  
3. Remove metal mesh lters from hood. Clip charcoal lters onto  
each charcoal lter bracket. (FIG. G) The brackets are pre-installed and  
located behind the mesh lters.  
front of the hood  
4. Re-install metal mesh lters.  
5. Enable charcoal lter change indicator on control panel. (Refer details  
E
to pg. 13)  
6. Charcoal lters must be replaced after every 120 hours of use (or  
approximately every 3 to 4 months based on the average of 1 to 2  
hrs. of daily cooking time). The microprocessor in the controls when  
set, will elapse and count usage time and indicate when charcoal lter  
replacement is required every 120 hrs.  
D
back of the hood  
Charcoal Filter Replacements  
Install charcoal filter (plastic side exposed)  
into charcoal filter bracket. Insert tab  
cut-out side D of charcoal filter into bracket  
first. Lock charcoal filter into place by  
pushing down on side E with locking tabs.  
Hood Model  
Part No.  
Qty to Order  
ZML-M90AS/AG  
ZML-E42AS/AG  
Z0F-C002  
Z0F-C002  
2
2
FIG. G  
Charcoal Filter Dimensions:  
9in x 6 3/8in  
228mm x 162mm  
11  
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Blower On/Off  
Display (speed level, delay off, filter clean/change)  
Lights On/Dim/Off  
15 Min Delay Off  
Adjust 6 Speed Levels  
1. Blower On/Off  
By pressing  
the blower is switched on and off. When switched on, the blower starts up on speed level 3.  
2. Speed Selection  
The 6 speed levels are selected by pressing  
selected.  
to decrease and  
to increase speed levels. The display indicates levels  
3. Delay Off  
This feature is used for programmed shut down of the blowers 15 minutes after the function is activated. Press  
once, a  
dot flashes in the lower right side of display  
minutes.  
indicating the function is on. The blowers will shut down after 15  
4. Lights On/Dim/Off  
Switch lights on by pressing  
once, press a second time to dim and again to shut off lights.  
5. Display Window  
The display window indicates speed levels and features such as metal filter clean reminder, delay off and charcoal filter change  
reminder.  
Metal Filter Clean Reminder (metal mesh filter)  
After every 30 hours of use the display will start flashing an  
possible clogs.  
F
reminding you to clean the metal filters from residue and  
The standard metal mesh filters are required to be cleaned frequently and as recommended in order to maintain blower  
efficiency. If improperly maintained, residue from cooking will sift through filters and cause damage to hood blowers and  
other sensitive components; and possible clog duct work and create a fire hazard.  
12  
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Charcoal Filter Change Reminder (charcoal filter, if installed)  
When your hood is installed as a recirculating unit, it is fitted with a set of charcoal filters to purify exhaust  
and fumes from cooking, then re-circulates the air within the home. These charcoal filters are required to  
be replaced after every 120 hours of use. The charcoal filters should never be cleaned or placed in a dish  
washer.  
The filter change reminder function in the microprocessor needs to be switched on. When switched on, the  
microprocessor will elapse and count usage time and indicate by a flashing  
replacements are needed.  
when charcoal filter  
C
Setting the Filter Change Reminder  
Set Mode  
When off, hold  
for approximately 5 seconds.  
hold 5 sec. display from < - > to < C >  
The display will change from  
(exhaust mode) to  
C
(recirculating mode) this indicates that the  
elapse timer function is switched on and charcoal  
filters are used.  
C
Filter Replace Indicator  
ChangeFIlters  
display < C > flashes  
C
C
When the display  
starts flashing, the charcoal  
filters need to be replaced.  
Re-setting Function  
To Reset  
Once filters are replaced, with hood off, press and  
hold 5 sec. display from < C > to < >  
hold  
the display will appear; hold for apprimately  
5 seconds until C on displays disappears  
.
C
The filter change reminder is now re-set and a new  
120 hour elapse cycle is initiated.  
13  
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Metal Filter Clean Reminder (metal mesh filter)  
Whether your hood is installed as an exhaust or purifying unit, a set if metal mesh filters are fitted by the  
factory, These metal mesh filters are intended to filter out residue from cooking. They need not be  
replaced on a regular basis but are required to be kept clean. The filter clean reminder function in the  
F
microprocessor will automatically indicate by a flashing  
when the metal mesh filters need to be  
cleaned after every 30 hours of use. Filters can be cleaned by hand with non-abrasive soap or in a  
dishwasher. Heavily soiled filters should also be soaked in grease cutting detergent prior to cleaning.  
Metal Filter Clean Indicator  
Clean Filters  
F
When  
flashes on display, the metal filters  
display < F > flashes  
installed are required to be cleaned. This will occur  
after every 30 hours of use.  
F
Re-setting Function  
To Reset  
Reset the filter clean reminder timer when filters are  
cleaned and re-installed (with hood off). Press and  
hold 5 sec. display from < F > to < >  
hold  
for approximately 5 seconds, the display will  
F
appear; hold for approximately 5 seconds until  
on  
F
display disappears  
. The filter clean reminder  
function is now reset and a new 30 hours elapse  
cycle is initiated.  
14  
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SURFACE MAINTENANCE:  
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent ,  
or steel wool/scouring pads which will scratch and damage surface.  
For heavier soil use liquid degreaser.  
After cleaning it is recommended that you use non-abrasive stainless steel polish/cleaners, to polish and buff  
out the stainless luster and grain. Always scrub lightly, with clean cotton cloth, and with the grain.  
Do not use any product containing chlorine bleach. Do not use “orange” cleaners.  
Metal Filters  
The metal lters installed by the factory are intended to lter out residue and grease from cooking. They need  
not be replaced on a regular basis but are required to be kept clean.  
Filters should be cleaned after every 30 hours of use or once a month.  
Remove and clean by hand or in dishwasher on low heat. Spray degreasing detergent and leave to soak if  
heavily soiled.  
Dry lters and re-install before using hood.  
Replacing Metal Filters  
Should lters wear out due to age and  
prolonged use, replace with following part  
number:  
Hood Model:  
Part No.  
Qty. to Order.  
ZML-M90AS/AG 50200011  
ZML-E42AS/AG 50200011  
2
2
Replace any damaged lter that has punctured  
or broken mesh or damaged frame.  
Metal Filter Dimensions:  
10 1/8in. x 12 9/16in.  
253mm x 314mm  
15  
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REPLACING LIGHT BULBS  
CAUTION: Light bulb becomes extremely hot when turned on.  
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.  
Make sure all power is turned off and bulbs are not hot.  
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees,  
stops and falls out.  
If bulbs are difcult to turn due to prolonged use, rmly attach a glass suction cup approximately the diameter of  
the bulb or use a rubber/latex glove and turn counter clockwise.  
Replacement bulbs are available at specialty lighting stores. Purchase type GU-10 50W halogen.  
For Zephyr part numbers please turn to page 18 of the manual.  
of the  
16  
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TROUBLESHOOTING PROCEDURES FOR MILANO ISLAND  
Issue  
Cause  
What to do  
After installation, 1. The power source is not turned ON.  
the unit doesn’t  
1. Make sure the circuit breaker and the unit’s  
power is ON.  
work.  
2. The power line and the cable locking connector  
2. Check the power connection with the unit is  
connected properly.  
is not connecting properly.  
3. The switch board and control board wirings are  
disconnected.  
3. Make sure the wirings between the switch  
board and control board are connected  
properly.  
4. The switch board or control board is defective.  
4. Change the switch board or control board.  
1. Change the motor.  
Light works,  
but motor is not  
turning.  
1. The motor is defective, possibly seized.  
2. The thermally protected system detects if the  
motor is too hot to operate and shuts the motor  
down.  
2. The motor will function properly after the  
thermally protected system cool down.  
3. Damaged capacitor.  
3. Change the capacitor.  
4. Change defective part.  
1. Tighten the motor in place.  
2. Replace the blower.  
4. The switch board or control board is defective.  
1. The motor is not secure in place.  
2. Damaged blower wheel.  
The unit is  
vibrating.  
3. The hood is not secured in place.  
4. The switch board or control board is defective.  
1. Defective halogen bulb.  
3. Check the installation of the hood.  
4. Change defective part.  
1. Change the halogen bulb.  
2. Tighten the light bulb.  
The motor is  
working, but the  
lights are not.  
2. The light bulb is loose.  
The hood is  
not venting out  
properly.  
1. The hood might be hanging to high from the  
cook top.  
1. Adjust the distance between the cook top and  
the bottom of the hood within 28” and 36”  
range.  
2. The wind from the opened windows or opened  
doors in the surrounding area are affecting the  
ventilation of the hood.  
2. Close all the windows and doors to eliminate  
the outside wind ow.  
3. Blockage in the duct opening or ductwork.  
3. Remove all the blocking from the duct work or  
duct opening.  
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.  
5. Using the wrong size of ducting.  
5. Change the ducting to at least 6” or higher  
for the internal blower and 8” or higher for the  
external blower.  
Metal Filter is  
vibrating.  
1. Metal lter is loose.  
1. Change the metal lter.  
17  
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DESCRIPTION  
PART#  
Replacement Parts  
Light Bulb GU10 50W (each)  
Metal Filter (each)  
Z0B-0020  
50200011  
Optional Accessories  
Recirculating Kit  
Replacement Charcoal Filter (each)  
Duct Cover Extension  
ZRC-0190  
Z0F-C002  
Z1C-02ML  
18  
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STAPLE YOUR RECEIPT HERE  
Proof of the original purchase  
date is needed to obtain  
Limited Warranty  
service under warranty  
TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call:  
1-888-880-8368  
Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein  
as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or work-  
manship as follows:  
Two Year Limited Warranty for Parts: For two years from the date of your original purchase of the Products, we will  
provide, free of charge, Products or parts to replace those that failed due to manufacturing defects. We may choose, in  
our sole discretion, to repair or replace parts before we elect to replace the Products.  
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will  
provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to  
manufacturing defects. After the first year from the date of your original purchase, you are responsible for all labor costs  
associated with this warranty.  
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts  
and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and  
service required for the Products and consumable parts such as light bulbs, metal and carbon filters and fuses; (b) any  
Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installa-  
tion contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commer-  
cial use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Prod-  
ucts or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner  
products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach  
you how to use the Products; or (g) damage to the Products caused by accident, fire, floods or act of God. If you are  
outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service  
locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Prod-  
ucts. After the first year from the date of your original purchase, you are also responsible for all labor costs associated  
with this warranty.  
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE  
AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSE-  
QUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF  
THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF  
ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRAN-  
TIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING  
THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states or provinces do not  
allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential dam-  
ages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclu-  
sion of implied warranties, the duration of any applicable implied warranty is limited to the same two-year period  
described above. Any oral or written description of the Products is for the sole purpose of identifying the Products and  
shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall  
determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in  
connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned  
parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the  
original purchaser and applies in the United States and Canada.  
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or  
telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and part identifi-  
cation number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the  
request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase  
date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documenta-  
tion to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services.  
Zephyr Corporation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368  
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JUN08.0101  

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