Zephyr Ventilation Hood AK2100 User Manual

AK2100  
AK2136  
AK2142  
AK2148  
NOV06.0201  
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Aꢀ 5SE THIS UNIT ONLY IN THE MANNER INTENDEDBY THE MANUFACTURERꢁ )F YOU HAVE QUESTIONSꢁ CONTACT THE MANUFACTURERꢀ  
Bꢀ "EFORE SERVICING OR CLEANING UNITSWITCH POWER OFF AT SERVICE PANEL AND LOCK THE SERVICE DISCONNECTING MEANS TO PREVENTPOWER FROM BEING  
SWITCHED ON ACCIDENTALLYꢀ  
7HEN THE SERVICE DISCONNECTING MEANS CANNOT BE LOCKEDꢁ SECURELY FASTEN A PROMINENTWARNINGDEVICEꢁ SUCH AS TAGꢁ TO THE SERVICE PANELꢀ  
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&OR 'ENERAL 6ENTILATING5SE /NLYꢀ $O NOT 5SE TO %XHAUST (AZARDOUS OR %XPLOSIVE -ATERIALS AND 6APORSꢀ  
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Aꢀ .EVER LEAVE SURFACE UNITS UNATTENDEDAT HIGH SETTINGSꢀ "OILOVERS CAUSE SMOKING AND GREASY SPILLOVERS THAT MAY IGNITE(EAT OILS SLOWLY ON LOW  
OR MEDIUMSETTINGSꢀ  
Bꢀ !LWAYS TURN HOOD /. WHEN COOKING AT HIGH HEAT OR WHEN COOKING FLAMBEINGFOOD ꢂIꢀEꢀ #REPES 3UZETTEꢁ #HERRIES *UBILEEꢁ 0EPPERCORN  
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Cꢀ #LEAN VENTILATINGFANS FREQUENTLY'REASE SHOULD NOT BE ALLOWED TO ACCUMULATE ON FAN OR FILTERꢀ  
Dꢀ 5SE PROPER PAN SIZEꢀ !LWAYS USE COOKWARE APPROPRIATEFOR THE SIZE OF THE SURFACE ELEMENTꢀ  
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Aꢀ 3-/4(% 2 &,!-%3 WITH A CLOSEꢃFITTING LIDꢁ COOKIE SHEETꢁ OR METAL TRAYTHEN TURN OFF THE BURNERꢀ " % #!2% &5, 4/ 02%6 % .4 "52 .3ꢀ  
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Cꢀ $/ ./4 53% 7!4% 2ꢁ INCLUDINGWET DISHCLOTHS OR TOWELS ꢃ A VIOLENTSTEAM EXPLOSION WILL RESULTꢀ  
Dꢀ 5SE AN EXTINGUISHER /.,9 IFꢄ  
ꢅꢀ 9OU KNOW YOU HAVE A CLASS !"# EXTINGUISHERꢁ AND YOU ALREADY KNOW HOW TO OPERATE ITꢀ  
ꢆꢀ 4HE FIRE IS SMALL AND CONTAINED IN THE AREA WHERE IT STARTEDꢀ  
ꢇꢀ 4HE FIRE DEPARTMENTIS BEING CALLEDꢀ  
ꢈꢀ 9OU CAN FIGHT THE FIRE WITH YOUR BACK TO AN EXITꢀ  
ꢉꢀ "ASED ON h+ITCHEN &IRE 3AFETY 4IPSv PUBLISHEDBY .&0!ꢀ  
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Aꢀ )NSTALLATION7ORK AND %LECTRICAL 7IRING -UST BE $ONE BY 1UALIFIED 0ERSON ꢂS )N !CCORDANCE WITH ALL !PPLICABLE #ODES AND 3TANDARDSꢁ  
)NCLUDING&IREꢃ2ATED #ONSTRUCTIONꢀ  
Bꢀ 3UFFICIENT AIR IS NEEDED FOR PROPER COMBUSTIONAND EXHAUSTING OF GASES THROUGHTHE FLUE ꢂCHIMNEY OF FUEL BURNINGEQUIPMENTTO PREVENTBACK  
DRAFTING&OLLOWTHE HEATING EQUIPMENTMANUFACTURERꢊS GUIDELINEAND SAFETY STANDARDS SUCH AS THOSE PUBLISHEDBY THE .ATIONAL &IRE 0ROTECTION  
!SSOCIATION ꢂ.&0! ꢁ AND THE !MERICAN 3OCIETY FOR (EATINGꢁ 2EFRIGERATIONꢁ AND !IR #ONDITIONING%NGINEERS ꢂ!3(2!% AND THE LOCAL CODE AUTHORITIES  
Cꢀ 7HEN CUTTINGOR DRILLINGINTO WALL OR CEILINGꢁ DO NOT DAMAGE ELECTRICAL WIRINGAND OTHER HIDDENUTILITIESꢀ  
Dꢀ $UCTED FANS MUST ALWAYS VENT TO THE OUTDOORSꢀ  
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4O REDUCE RISK OF FIRE AND TO PROPERLYEXHAUST AIRꢁ BE SURE TO DUCT AIR OUTSIDE ꢃ $O NOT VENT EXHAUST AIR INTO SPACES WITHINWALLS OR CEILINGS OR INTO  
ATTICSꢁ CRAWL SPACES OR GARAGESꢀ  
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Equivalent number  
length x used  
Equivalent number  
Duct pieces  
Duct pieces  
=
Total  
length x used  
=
Total  
Ft.  
Ft.  
Ft.  
Ft.  
3 1/4” x 10” 1 Ft.  
Rect.,  
straight  
x (  
x (  
x (  
x (  
)
)
)
)
=
Ft.  
6” Round  
wall cap  
with damper  
30 Ft.  
x (  
)
=
7” Round,  
straight  
1 Ft.  
1 Ft.  
=
=
=
Ft.  
Ft.  
6” Round,  
roof cap  
30 Ft.  
1 Ft.  
x (  
x (  
)
)
=
=
7” Round,  
straight  
6” round to  
3 1/4” x 10”  
rect.  
transition  
3 1/4” x 10” 15 Ft.  
Rect. 900  
elbow  
Ft.  
6” round to  
3 1/4” x 10”  
rect.  
16 Ft.  
x (  
)
=
transition  
900 elbow  
Ft.  
3 1/4” x 10” 9 Ft.  
Rect. 450  
elbow  
x (  
)
=
Ft.  
Ft.  
7” Round,  
900 elbow  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
Ft.  
Ft.  
3 1/4” x 10” 24 Ft.  
Rect. 900  
flat elbow  
x (  
x (  
)
)
=
=
7” Round,  
450 elbow  
3 1/4” x 10” 30 Ft.  
Rect.  
wall cap  
Ft.  
Ft.  
Ft.  
7” Round  
wall cap  
with damper  
30 Ft.  
30 Ft.  
8 Ft.  
x (  
x (  
x (  
)
)
)
=
=
=
with damper  
Ft.  
Ft.  
3 1/4” x 10” 5 Ft.  
Rect. to  
6” round  
x (  
x (  
)
)
=
=
7” Round,  
roof cap  
transition  
7” round to  
3 1/4” x 10”  
rect.  
3 1/4” x 10” 15 Ft.  
Rect. to  
6” round  
transition  
transition  
900 elbow  
Ft.  
7” round to  
3 1/4” x 10”  
rect.  
15 Ft.  
x (  
)
=
Ft.  
6” Round,  
900 elbow  
15 Ft.  
9 Ft.  
x (  
x (  
)
)
=
=
transition  
900 elbow  
Ft.  
Ft.  
6” Round,  
450 elbow  
Subtotal column 2 =  
Subtotal column 1 =  
Ft.  
Ft.  
Ft.  
Subtotal column 1 =  
Total ductwork  
=
Maximum Duct Length: For satisfactory air movement,  
the total duct length of a 3 1/4” x 10” rectangular, 6” or 7”  
diameter round duct should not exceed 100 equivalent feet.  
4
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-INIMUM MOUNT HEIGHT BETWEEN RANGE TOP TO HOOD BOTꢃ  
TOM SHOULD BE NO LESS THAN ꢆꢈvꢀ  
-AXIMUM MOUNT HEIGHT SHOULD BE NO HIGHER THAN ꢇꢆꢋꢀ  
)T IS IMPORTANT TO INSTALL THE HOOD AT THE PROPER MOUNTING  
HEIGHTꢀ (OODS MOUNTED TOO LOW COULD RESULT IN HEAT  
DAMAGE AND FIRE HAZARDꢌ WHILE HOODS MOUNTED TOO HIGH  
WILL BE HARD TO REACH AND WILL LOOSE ITS PERFORMANCE AND  
EFFICIENCYꢀ  
NET WIDTH  
)F AVAILABLEꢁ ALSO REFER TO RANGE MANUFACTURERgS HEIGHT  
CLEARANCE REQUIREMENTS AND RECOMMENDED HOOD  
MOUNTING HEIGHT ABOVE RANGEꢀ !LWAYS CHECK YOUR LOCAL  
CODES FOR ANY DIFFERENCESꢀ  
-).ꢀ ꢁꢂv -!8 ꢃꢁv  
#ALL /UT 3IZE  
.ET 7IDTH  
ꢆꢊv  
ꢆꢎv  
ꢉꢌv  
ꢉꢐv  
ꢌꢍ ꢆꢈꢉv  
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5SE CALCULATION WORKSHEET TO COMPUTE TOTAL  
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)NSTALL AS FAR AWAY FROM OPENING AND AS FAR  
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36” AK2136  
30” AK2100  
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9-1/2”  
42” AK2142  
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48” AK2148  
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1. Upon completion of installation  
nothing works.  
Check if unit has been plugged in, make sure that all power has been  
turned back on and all electrical wiring are properly connected.  
2. Light is on but blowers are not  
turning at all or seems to be  
scraping on something.  
Blower blade unit might have been mounted too low and scraping  
the bottom or jammed. Loosen hex screw on blade unit and adjust to  
proper height.  
3. When blowers are on,  
something seems to be loose  
and spinning around inside.  
There might have been foreign particles left within the discharge  
opening or rocks, leaves, branches, etc. that might have fell in from  
old duct work. Disconnect duct work to inspect and remove any  
foreign particles.  
4. Vibration when blowers are on  
5. Blowers noise  
Unit might not have been secured properly on cabinet. Or cabinet  
might need to be further secured into studs on wall.  
Our blowers are designed to perform up to 850 cfm. A properly  
functioning motor itself should be relatively quiet. Nevertheless, due  
to vacuum created by the suction, noise level up to 6 sones will be  
generated when both blower unit is turned on at its maximum speed.  
Employing low speeds will suffice moderate cooking such as steam-  
ing, broiling etc.  
6. Light is not working  
Light bulb might need to be replaced. On some instances, the fragile  
bulb could have been damaged during the shipping process.  
Replace light bulb.  
7. No grease is collected in the  
clean cups  
Grease flow will vary by the amount, methods and types of cooking.  
If pan-frying is frequent accompanied by steaming, vapor from steam  
will liquefy accumulated grease in its internal housing and flows in  
the clean cups. No grease collected in the residue containers is  
normal until the self clean function is completed. Clean blowers  
approximately once a month as instructed to avoid clogging.  
8. No grease is collected in  
the residue containers after  
self cleaning.  
Tubes connected to the internal housing might have been clogged  
due to lack of cleaning. Or hood might not have been leveled when  
installed. Unclog tubes or re-install hood.  
9. Safety grill are dirty  
The self clean feature cleans only the internal housing within the  
range hood. Remove safety grill to clean in dishwasher and clean all  
surface periodically as instructed.  
10. Blowers seemed weak  
Check duct size used, duct size should be at least 7. Range hood  
WILL NOT function properly with the insufficient duct size.  
Check if duct is clogged or if dumper unit is not opening properly. A  
tight mesh on a side wall cap unit might also cause restriction to the  
air flow.  
Use a damper type sidewall cap.  
Reduce the number of elbows and length of duct work or increase  
duct size.  
Check if all joints are properly connected, sealed and taped.  
11. Cooking fumes and smoke  
dissipates before it reaches  
the blower.  
Check if unit is installed at the recommended height. The range hood  
should also be able to cover the entire cooking area from left to right  
and most areas from rear to front.  
Open doors and windows might also distract air flow before it reach-  
es the blowers.  
Make sure blowers are on high speed for heavy cooking.  
19  
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TO OBTAIN SERVICE UNDER WARRANTY:  
or any Service Related Questions, please call:  
1-888-880-8368  
Staple your receipt here.  
Proof of the original purchase  
date is needed to obtain service  
under the warranty.  
TO OBTAIN SERVICE UNDER WARRANTY: You must present proof of original purchase date.  
Please keep a copy of your dated proof of purchase (sales slip) in order to obtain service under warranty.  
One Year Service Repair Warranty:  
For one year from date of original purchase, we will provide free of charge, service labor to repair any failed parts or  
components due to manufacturing defects.  
Ten Years Parts Warranty:  
For ten years from date of original purchase, we will provide free of charge, nonconsumable replacement parts or  
components that failed due to manufacturing defects. Consumable parts not covered by this warranty include: Light Bulbs,  
Metal and Carbon Filters.  
Who is Covered:  
This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48 mainland states,  
Hawaii and Washington D.C. In Canada and Alaska, this warranty is Limited. There might be costs associated with  
shipping the products to our designated service locations or you might need to pay service technician's travel costs, to have  
the appliance repaired in-home.  
This Warranty will be Voided when:  
Product damaged through negligence, misuse, abuse, accident. Improper installation and failure to follow installation instruc-  
tions. When product is used commercially or other than its intended purpose. Damaged because of improper connection with  
equipment of other manufacturers. Repaired or modified by anyone other than Zephyr's Authorized Agents.  
What is Not Covered:  
Consumable parts such as light bulbs, filters, and fuses. Services outside of service area and the labor cost incurred in  
connection with the removal, shipping and reinstallation cost, nor does it cover any other contingent expenses. The natural  
wear of finish, and wear due to improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven  
cleaner products. Chips, dents or cracks due to abuse, misuse, freight damage, or improper installation. Service trips to your  
home to teach you how to use the product. Damage of product caused by accident, fire, floods or act of God.  
This warranty is valid in the United States and Canada. It is non-transferable and applies only to the original purchaser and does not extend to subsequent owners of this product. Any applica-  
ble implied warranties, including the warranty of merchantability, are limited in duration to a period of express warranty as provided herein beginning with the date of original purchase at retail  
and, no warranties, whether express or implied, shall apply to this product thereafter.  
Have your product proof of purchase with date ready for warranty issues.  
Or write to:  
Zephyr Corporation  
Service and Warranty Department  
395 Mendell Street  
San Francisco, CA 94124  
20  
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STAPLE YOUR RECEIPT HERE  
Proof of the original purchase  
date is needed to obtain  
Limited Warranty  
service under warranty  
TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call:  
1-888-880-8368  
Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein  
as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or work-  
manship as follows:  
Ten Year Limited Warranty for Parts: For ten years from the date of your original purchase of the Products, we will  
provide, free of charge, Products or parts to replace those that failed due to manufacturing defects. We may choose, in  
our sole discretion, to repair or replace parts before we elect to replace the Products.  
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will  
provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to  
manufacturing defects. After the first year from the date of your original purchase, you are responsible for all labor costs  
associated with this warranty.  
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts  
and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and  
service required for the Products and consumable parts such as light bulbs, metal and carbon filters and fuses; (b) any  
Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installa-  
tion contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commer-  
cial use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Prod-  
ucts or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner  
products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach  
you how to use the Products; or (g) damage to the Products caused by accident, fire, floods or act of God. If you are  
outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service  
locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Prod-  
ucts. After the first year from the date of your original purchase, you are also responsible for all labor costs associated  
with this warranty.  
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE  
AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSE-  
QUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF  
THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF  
ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRAN-  
TIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING  
THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states or provinces do not  
allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential dam-  
ages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclu-  
sion of implied warranties, the duration of any applicable implied warranty is limited to the same ten-year period  
described above. Any oral or written description of the Products is for the sole purpose of identifying the Products and  
shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall  
determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in  
connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned  
parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the  
original purchaser and applies in the United States and Canada.  
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or  
telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and part identifi-  
cation number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the  
request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase  
date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documenta-  
tion to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services.  
Zephyr Corporation, Service Department, 395 Mendell Street, San Francisco, CA 94124 1-888-880-8368  
APR08.0101  
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