Zenoah Brush Cutter EXZ2500S BC, EX BC, EX LRT, EX PS, EX HE User Manual |
848-BP6-93A1 (501)
OWNER/OPERATOR MANUAL
EXtreme™
EXZ2500S-BC
EX-BC
EX-LRT
EX-PS
EX-HE
WARNING
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Before using our products, please
read this manual carefully to
understand the proper use of your
unit.
APPLICABLE SERIAL NUMBERS :
EXZ-PU
EX-BC
EX-LRT
EX-PS
EX-HE
302845 and up
302960 and up
000531 and up
000000 and up
000101 and up
ENGINE UNIT 50100000 and up
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1. Parts location
14
13
3
2
1
9
12
4
7
5
6
8
10
11
EX-BC
16
15
1. Loop handle
2. Shoulder strap hanger
3. Ignition switch
4. Throttle cable
5. Throttle lever
6. Throttle set button
7. Drive shaft housing
8. Knob bolt
17
EX-LRT
19
18
9. Spark arrester
10. Starter knob
11. Fuel tank
12. Primer pump
13. Choke lever
14. Air cleaner cover
15. Debris guard
16. Gear case
17. Cutting line head
18. Blade
19. Gear case
EX-PS
23
21
20
22
20. Guide bar
21. Saw chain
22. Chain cover
23. Gear case
24. Wheel
25. Blade guard
26. Blade
EX-HE
25
26
24
3
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2. Specifications
Engine Type······················································································ Air-cooled 2-stroke gasoline
Model········································································································ Zenoah GZ25N
3
Displacement ······················································································· 1.6cu-in (25.4cm )
-1
Max. output ··································································· 1.2Hp (0.9kW)at 7500/min (rpm)
-1
Idle speed··························································································3000 200/min (rpm)
Fuel ······················································································· Mixture(Gasoline 50 : Oil 1)
Carburetor ··················································································· Walbro Diaphragm type
Spark plug·····································································································NGK CMR7A
Fuel tank capacity·······························································································22.0 fl.oz (0.65 )
Durability period··················································································································300hrs.
■ EX-BC
Overall size(LxWxH)························································ 70.5(1790)x9.8(250)x12.2(310) in(mm)
Dry weight w/o acc.······························································································· 11.7 lbs (5.3kg)
Transmission··········································································· Centrifugal clutch, Rigid driveshaft
Reduction ratio ····················································································································· 1.357
Cutting head rotating direction ················································ Counter-clockwise(Operator view)
■ EX-LRT
Overall size(LxWxH)························································ 90.1(2300)x9.8(250)x12.2(310) in(mm)
Dry weight w/o acc.································································································ 13.4 lbs(6.1kg)
Transmission··········································································· Centrifugal clutch, Rigid driveshaft
Reduction ratio ························································································································· 4.0
Cutting head Type···········································································Reciprocating Double blade
Tooth··········································································································28teeth
Pitch···················································································································30
Effective cut width··············································································16 in (40cm)
Angle adjust range··················90°( 45° from cutting head position aligned shaft)
■ EX-PS
Overall size(LxWxH)························································ 83.9(2100)x9.8(250)x12.2(310) in(mm)
Dry weight w/o bar and chain ············································································ 11.1 lbs (5.05 kg)
Transmission··········································································· Centrifugal clutch, Rigid driveshaft
Reduction ratio ······················································································································· 0.94
Cutting head Guide bar : Type······································· OREGON DOUBLE GUARD 109666
: Size·········································································· 12(300) in(mm)
Saw chain : Type································································· OREGON 90SG44X
: pitch x guage······································ 3/8x0.042(9.53x1.07) in(mm)
Sprocket············································································································ 7T
Oil pump ··························································································· Plunger type
■ EX-HE
Overall size(LxWxH)······················································ 72.4(1810)x18.1(450)x15.1(377) in(mm)
Dry weight w/o acc.······························································································· 14.5 lbs (7.2kg)
Transmission············································ Centrifugal clutch, Rigid driveshaft, Bevel gears(Angle:90 deg.)
Reduction ratio·········································································································· 2.538(33.13)
Blade length······································································································· 7.87(200) in(mm)
Specifications are subject to change without notice.
4
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3. Warning labels on the machine
(1) Read owner's manual before operating this machine.
(2) Wear head, eye and ear protection.
(3) Warning/Attention
(4) Keep all children, bystanders and helpers 15 meters away from the machine.
IMPORTANT
If warning label peel off or become soiled and impossible to read, you should contact the dealer
from which you purchased the product to order new labels and affix them in the required
location(s).
WARNING
Never modify your machine.
We won't warrant the machine, if you use the remodeled brushcutter or you don't observe
the proper usage written in the manual.
5
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4. Symbols on the machine
For safe operation and maintenance, symbols are
carved in relief on the machine. According to these
indications, please be careful not to make a
mistake.
(a) The port to refuel the "MIX GASOLINE"
Position: FUEL TANK CAP
(b) The direction to close the choke
Position: AIR CLEANER COVER
(c) The direction to open the choke
Position: AIR CLEANER COVER
(d) If you turn the rod by screwdriver follow the
arrow to the “MAX” position, the chain oil flow
more, and if you turn to the “MIN” position, less.
Position: Bottom of the GEAR CASE
INFORMATION IMPORTANTE CONCERNANT LE MOTEUR
CE MOTEUR EST CONFORME A LA
REGLEMENTATION U.S. EPA 2005 POUR
LES PETITS MOTEURS HORS-ROUTE.
DUREE DE CONFORMITE : CATEGORIE A
IMPORTANT ENGINE INFORMATION
THIS ENGINE CONFORMS TO
2005 U.S. EPA REGULATIONS
FOR SMALL NONROAD ENGINES.
COMPLIANCE PERIOD : CATEGORY A
TYPE DE MOTEUR : 5KZXS.0254QR ; EM
CYLINDREE DU MOTEUR : 25 cc
SE REFERER AU MANUEL DE L’UTILISATEUR POUR LES
SPECIFICATIONS D’ENTRETIEN ET LES REGLAGES.
FABRIQUE PAR :
ENGINE FAMILY : 5KZXS.0254QR ; EM
ENGINE DISPLACEMENT : 25cc
REFER TO OWNER’S MANUAL FOR MAINTE-
NANCE SPECIFICATIONS AND ADJUSTMENTS.
MANUFACTURED :
6
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5. For safe operation
1. Read this manual carefully until you
completely understand and follow all safety
and operating instructions.
2. Keep this manual handy so that you may refer
to it later whenever any questions arise. Also
note, if you have any questions which cannot
be answered herein, contact the dealer from
whom you purchased the product.
3. Always be sure to include this manual when
selling, lending, or otherwise transferring the
ownership of this product.
4. Never allow children or anyone unable to fully
understand the directions given in the manual
to use the machine.
■ WORKING CONDITION
1. When using the product, you should wear proper
clothing and protective equipment.
(1) Helmet
(2) Ear protectors
(3) Protection goggles or face protector
(4) Thick work gloves
(5) Non-slip-sole work boots
2. And you should carry with you.
(1) Attached tools
(2) Properly reserved fuel
(3) Spare blade
(4) Things to notify your working area (rope,
warning signs)
(5) Whistle (for collaboration or emergency)
(6) Hatchet or saw (for removal of obstacles)
3. Do not wear loose clothing, jewelry, short
trousers, sandals, or go barefoot. Do not wear
anything which might be caught by a moving
part of the unit. Secure hair so it is above
shoulder length.
■ WORKING CIRCUMSTANCE
1. Never start the engine inside a closed room or
building. Exhaust gases contain dangerous
carbon monoxide.
2. Never use the product,
a. when the ground is slippery or when you can’t
maintain a steady posture.
7
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5. For safe operation
b. At night, at times of heavy fog, or at any other
times when your field of vision might be
limited and it would be difficult to gain a clear
view of the working area.
c. During rain storms, during lightning storms, at
times of strong or gale-force winds, or at any
other times when weather conditions might
make it unsafe to use the product.
■ WORKING PLAN
1. You should never use the product when under
the influence of alcohol, when suffering from
exhaustion or lack of sleep, when suffering from
drowsiness as a result of having taken cold
medicine or at any other time when a possibility
exists that your judgment might be impaired or
that you might not be able to operate the product
properly and in a safe manner.
2. When planning your work schedule, allow plenty
of time to rest. Limit the amount of time over
which the product is to be used continuously to
somewhere around 30~40 minutes per session,
and take 10~20 minutes of rest between work
sessions. Also try to keep the total amount of
work performed in a single day under 2 hours or
less.
WARNING
1. If you don’t observe the working time, or
working manner (See ■USING THE
PRODUCT), Repetitive Stress Injury(RSI)
could occur.
If you feel discomfort, redness and swelling
of your fingers or any other part of your
body, see a doctor before getting worse.
2. To avoid noise complaints, in general,
operate product between 8a.m. and 5p.m. on
weekdays and 9a.m. to 5p.m. weekends.
NOTE
Check and follow the local regulations as to sound
level and hours of operations for the product.
8
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5. For safe operation
■ BEFORE STARTING THE ENGINE
1. The area within a perimeter of 50 feet (15m) of
the person using the product should be
considered a hazardous area into which no one
should enter. If necessary yellow warning rope,
warning signs should be placed around the
perimeter of the area. When work is to be
performed simultaneously by two or more
persons, care should also be taken to constantly
look around or otherwise check for the presence
and locations of other people working so as to
maintain a distance between each person
sufficient to ensure safety.
2. Check the condition of working area to avoid any
accident by hitting hidden obstacles such as
stumps, stones, cans, or broken grass.
IMPORTANT
Remove any obstacle before beginning work.
3. Inspect the entire unit for loose fasteners and
fuel leakage. Make sure that the cutting
attachment is properly installed and securely
fastened.
4. Be sure the debris guard is firmly attached in
place.
5. Always use the shoulder strap. Adjust the strap
for comfort before starting the engine. The strap
should be adjusted so the left hand can
comfortably hold the handlebar grip
approximately waist high.
■ STARTING THE ENGINE
1. Keep bystanders and animals at least 50feet
(15m) away from the operating point. If you are
approached, immediately stop the engine.
2. The product is equipped with a centrifugal clutch
mechanism, so the cutting attachment begins to
rotate as soon as the engine is started by putting
the throttle into the start position. When starting
the engine, place the product onto the ground in
a flat clear area and hold it firmly in place so as
to ensure that neither the cutting part nor the
throttle come into contact with any obstacle
when the engine starts.
9
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5. For safe operation
WARNING
Never place the throttle into the high speed
position when starting the engine.
3. After starting the engine, check to make sure
that the cutting attachment stops rotating when
the throttle is moved fully back to its original
position. If it continues to rotate even after the
throttle has been moved fully back, turn off the
engine and take the unit to your authorized Red
Max servicing dealer for repair.
■ USING THE PRODUCT
IMPORTANT
Cut only materials recommended by the
manufacturer. And use only for tasks explained
in the manual.
1. Grip the handles firmly with both hands using
your whole hand. Place your feet slightly apart
(slightly further apart than the width of your
shoulders) so that your weight is distributed
evenly across both legs, and always be sure to
maintain a steady, even posture while working.
2. Keep cutting attachment below waist level.
3. Maintain the speed of the engine at the level
required to perform cutting work, and never raise
the speed of the engine above the level
necessary.
4. If the unit start to shake or vibrate, turn off the
engine and check the whole unit. Do not use it
until the trouble has been properly corrected.
5. Keep all parts of your body away from rotating
cutting attachment and hot surfaces.
6. Never touch the muffler, spark plug, or other
metallic parts of the engine while the engine is in
operation or immediately after shutting down the
engine. Doing so could result in serious burns or
electrical shock.
10
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5. For safe operation
• IF SOMEONE COMES
1. Guard against hazardous situations at all times.
Warn adults to keep pets and children away
from the area. Be careful if you are approached.
Injury may result from flying debris.
2. If someone calls out or otherwise interrupts you
while working, always be sure to turn off the
engine before turning around.
■ MAINTENANCE
1. In order to maintain your product in proper
working order, perform the maintenance and
checking operations described in the manual at
regular intervals.
2. Always be sure to turn off the engine before
performing any maintenance or checking
procedures.
WARNING
The metallic parts reach high temperatures
immediately after stopping the engine.
3. When replacing the cutting attachment or any
other part, or when replacing the oil or any
lubricant, always be sure to use only RedMax
products or products which have been
certified by RedMax for use with the RedMax
product.
4. In the event that any part must be replaced or
any maintenance or repair work not described in
this manual must be performed, please contact a
representative from the store nearest RedMax
authorized servicing dealer for assistance.
5. Do not use any accessory or attachment other
than those bearing the RedMax mark and
recommended for the unit.
6. Under no circumstances should you ever take
apart the product or alter it in any way. Doing so
might result in the product becoming damaged
during operation or the product becoming unable
to operate properly.
■ HANDLING FUEL
1. The engine of the RedMax product is designed
to run on a mixed fuel which contains highly
flammable gasoline. Never store cans of fuel or
11
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5. For safe operation
refill the tank of the unit in any place where there
is a boiler, stove, wood fire, electrical sparks,
welding sparks, or any other source of heat or
fire which might ignite the fuel.
2. Never smoke while operating the unit or refilling
its fuel tank.
3. When refilling the tank, always turn off the
engine and allow it to cool down. Take a careful
look around to make sure that there are no
sparks or open flames anywhere nearby before
refueling.
4. Wipe spilled fuel completely using a dry rag if
any fuel spillage occurs during refueling.
5. After refueling, screw the fuel cap back tightly
onto the fuel tank and then carry the unit to a
spot 10 feet or more away from where it was
refueled before turning on the engine.
■ TRANSPORTATION
1. When hand-carrying the product, cover over the
cutting part if necessary, lift up the product and
carry it paying attention to the blade.
2. Never transport the product over rough roads
over long distances by vehicle without removing
all fuel from the fuel tank. If doing so, fuel might
leak from the tank during transport.
12
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6. Set up
■ MOUNTING ENGINE (SE1)
SE1
1. Push the driveshaft housing toward the clutch
housing and rotate it by hand to check that the
driveshaft is engaged with the gears.
2. Insert the driveshaft housing into the clutch
housing until it bottoms, and align the positioning
holes on the clutch housing and the shaft tube
and install the screw. When difficult to engage,
twist the engine slightly.
SE2
SE3
3. Fasten the clamp securely with two screws.
IMPORTANT
Tighten the screws gradually by turns.
■ CONNECTING THROTTLE WIRE
1. Remove the air cleaner cover.
2. Connect the end of the throttle wire to the joint
on the top of the carburetor. (SE2)
■ CONNECTING SWITCH WIRES
• Connect the switch wires between the engine
and the main unit. Pair the wires of the same
color.
(1)
SE4
SE5
■ INSTALLING HANDLE
(EX-BC, EX-LRT only) (SE3)
• Install the handle to the shaft tube and clamp it
at a location that is comfortable to you.
(1) About 19 inches (48cm)
(EX-PS only) (SE4)
• Insert the grip to the shaft tube.
• Fasten the clamps with screws.
(EX-HE only) (SE5)
• Install the J-shaped handle to the shaft tube and
clamp at a position best for your job.
■ JOINT ATTACHMENT (SE6)
• Insert the attachment to the main shaft.
• Tighten the knob bolt securely.
SE6
(1)
(1) Knob bolt
13
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6. Set up (EX-BC only)
■ INSTALLING DEBRIS GUARD
• Put the debris guard on the gear box, attach it
with the 4 screws and hardware provided. (SE1)
EX-BC
SE1
(1) debris guard
(2) plate
(1)
(3) screw
(2)
(3)
■ INSTALLING CUTTING HEAD (SE2)
1. While locking the gear shaft, by inserting the
supplied tool into the upper holder on the gear
box, loosen and remove the hexagon nut(left-
handed)
EX-BC
SE2
2. Then screw in the cutting head to the gear shaft
over the holders. Hand-tighten it securely.
■ BALANCE UNIT
EX-BC
SE3
1. Put on strap and attach unit to strap.
2. Slide clamp up or down until unit balances with
head just touching on the ground. (SE3)
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6. Set up (EX-LRT only)
■
ATTACHING THE TRIMMING MECHANISM (SE1)
EX-LRT
SE1
1. Remove the screw screwed into the end of the
trimming mechanism.
2. Insert the end of the trimming mechanism into
the main pipe.
3. Line up the hole on the end of the trimming
mechanism into which the screw is to be
inserted with the hole on the main pipe, and
screw the screw firmly in.
4. Using a wrench, screw in the bolt provided to fix
the trimming mechanism into place.
(1) Main pipe
(2) Trimming mechanism
(3) Screw hole
(4) Screw
(5) Fastening bolt
■ BALANCE UNIT
1. Put on strap and attach unit to strap.
2. Depending on the working posture, slide clamp
up or down until unit balances and the strap fits
your body.
15
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6. Set up (EX-PS only)
■
ATTACHING THE PRUNING MECHANISM (SE1)
EX-PS
SE1
(1)
1. Remove the cap on the end of the main pipe.
2. Remove the screw screwed into the end of the
gear case.
(2)
3. Insert the end of the gear case into the main
pipe.
(3)
(4)
4. Line up the hole on the end of the gear case into
which the screw is to be inserted with the hole
on the main pipe, and screw the screw firmly in.
5. Using a wrench, screw in the bolt provided to fix
the mechanism into place.
(5)
(1) Main pipe
(2) Gear case
(3) Screw hole
(4) Fastening bolt
(5) Bolt
EX-PS
SE2
A standard package contains the items as shown
below. (SE2)
(1) Guide bar
(2) Saw chain
(3) Gase case
(4) Sprocket
(5) Chain tension adjust screw
(6) Nut
(7) Chain tensioner nut
(8) Chain cover
Install the guide bar and the saw chain on the gear
case as follows.
WARNING
The saw chain has very sharp edges. Use
protective gloves for safety.
EX-PS
SE3
1. Loosen a nut and remove the chain cover.
2. Mount the guide bar then fit the saw chain
around the bar and sprocket. (SE3)
WARNING
Pay attention to the correct direction of the saw
chain
16
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6. Set up (EX-PS only)
3. Fit the chain tensioner nut into the lower hole of
the guide bar, then install the chain cover, and
fasten the mounting nut to finger tightness.
(SE3)(SE4)
EX-PS
SE4
(1) Hole
(2) Moving direction
(3) Chain tensioner nut
4. Adjust the chain tension by turning the tensioner
screw until the tie straps just touch the bottom
side of the bar rail. (SE5)
EX-PS
SE5
(1) Chain tension adjusting screw
(a) Loosen
(b)Tighten
EX-PS
SE6
5. Tighten the mounting nut securely with the bar
tip held up (SE6)(TORQUE: 8.9~11.7
N.m./90~120 kg-cm). Then check the chain for
smooth rotation and correct tension while
moving it by hand. If necessary, readjustment.
(1) Tighten
WARNING
It is very important to maintain the proper chain
tension. Rapid wear of the guide bar or the
chain coming off easily can be caused by
improper tension. Especially when using a new
chain, take good care of it since it should
expand when first used.
■ BALANCE UNIT
1. Put on strap and attach unit to strap.
2. Depending on the working posture, slide clamp
up or down until unit balances and the strap fits
your body.
17
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6. Set up (EX-HE only)
1. Insert the driveshaft into the clutch drum, then
attach the gearbox to the shaft tube as aligning
the positioning holes. Wipe out grease on the
tube and the inside of the gearbox. Screw in the
lock screw and fasten the clamp bolt firmly.
(SE1)
EX-HE
SE1
(1) Clamp bolt
(2) Lock screw
2.Install the blade guard to the gear case with the
provided 3 screws, then clamp it to the shaft
tube with 2 screws. (SE2)
EX-HE
SE2
3.Place the blade between the cutter holders (A)
and (B) while locking the gear shaft by putting
the bar, one of the tools provided, through the
key holes on the holder(A) and the gearcase.
Use the socket and the screwdriver as shown in
the picture below to tighten the blade mounting
bolt. (SE3)
EX-HE
SE3
(1) Blade mounting bolt (Left-handed)
(2) Cutter holder (B)
(3) Blade
(4) Bar
(5) Cutter holder (A)
4.Split the bracket and install the wheel assembly
to the shaft tube and clamp at a position best for
your job. (SE4)
EX-HE
SE4
(1) Bracket
18
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7. Fuel
■ RECOMMENDED MIXING RATIO
WARNING
GASOLINE 50:OIL 1
• Gasoline is very flammable. Avoid
smoking or bringing any flame or
sparks near fuel. Make sure to stop the
engine and allow it cool before
refueling the unit. Select outdoor bare
ground for fueling and move at least
3m (10ft) away from the fueling point
before starting the engine.
50:1 MIXING CHART
GASOLINE gal.
1
2
3
4
5
2-CYCLE OIL fl.oz 2.6 5.2 7.8 10.4 13
GASOLINE liter
1
2
3
4
5
2-CYCLE OIL ml 20
40
60
80 100
• Exhaust emission are controlled by the
fundamental engine parameters and
components(eq., carburation, ignition
timing and port timing) without
addition of any major hardware or the
introduction of an inert material during
combustion.
• These engines are certified to operate on
unleaded gasoline.
• Make sure to use gasoline with a
minimum octane number of 89 RON
(USA/Canada: 87AL)
• If you use a gasoline of a lower octane
value than prescribed, there is a danger
that the engine temperature may rise and
an engine problem such as piston seizing
may consequently occur.
• Unleaded gasoline is recommended to
reduce the contamination of the air for the
sake of your health and the environment.
• Poor quality gasolines or oils may damage
sealing rings, fuel lines or fuel tank of the
engine.
• The RedMax engines are lubricated by oil
specially formulated for air-cooled 2-cycle
gasoline engine use. If RedMax oil is not
available, use an anti-oxidant added
quality oil expressly labeled for air-cooled
2-cycle engine use. (JASO FC GRADE
OIL or ISO EGC GRADE)
• Do not use BIA or TCW (2-stroke water-
cooling type) mixed oil.
■ HOW TO MIX FUEL
IMPORTANT
Pay attention to agitation.
1. Measure out the quantities of gasoline
and oil to be mixed.
2. Put some of the gasoline into a clean,
approved fuel container.
3. Pour in all of the oil and agitate well.
4. Pour In the rest of gasoline and agitate
19
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7. Fuel
again for at least one minute. As some
oils may be difficult to agitate depending
on oil ingredients, sufficient agitation is
necessary for the engine to last long. Be
careful that, if the agitation is insufficient,
there is an increased danger of early
piston seizing due to abnormally lean
mixture.
long period of time, clean the fuel tank
after rendering it empty. Next, activate the
engine and empty the carburetor of the
composite fuel.
6. In the case of scrapping the used mixed
oil container, scrap it only at an authorized
repository site.
5. Put a clear indication on the outside of the
container to avoid mixing up with gasoline
or other containers.
6. Indicate the contents on outside of
container for easy identification.
NOTE
As lot details of quality assurance, read the
description in the section Limited Warranty
carefully. Moreover, normal wear and
change in product with no functional
influence are not covered by the warranty.
Also, be careful that, if the usage in the
instruction manual is not observed as to the
mixed gasoline, etc. described therein, it
may not be covered by the warranty.
■ FUELING THE UNIT
1. Untwist and remove the fuel cap. Rest the
cap on a dustless place.
2. Put fuel into the fuel tank to 80% of the full
capacity.
3. Fasten the fuel cap securely and wipe up
any fuel spillage around the unit.
WARNING
1. Select bare ground for fueling.
2. Move at least 10feet (3meters) away from
the fueling point before starting the
engine.
3. Stop the engine before refueling the unit.
At that time, be sure to sufficiently agitate
the mixed gasoline in the container.
FOR YOUR ENGINE LIFE, AVOID;
1. FUEL WITH NO OIL(RAW GASOLINE) –
It will cause severe damage to the internal
engine parts very quickly.
2. GASOHOL – It can cause deterioration of
rubber and/or plastic parts and disruption
of engine lubrication.
3. OIL FOR 4-CYCLE ENGINE USE – It can
cause spark plug fouling, exhaust port
blocking, or piston ring sticking.
4. Mixed fuels which have been left
unused for a period of one month or
more may clog the carburetor and result
in the engine failing to operate properly.
5. In the case of storing the product for a
20
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8. Operation
(EX-HE only)
■ STARTING ENGINE
OP1
The RedMax stick edger is designed for edging
lawn in gardens, parks, roadsides and so on.
Before starting the engine, take the operating
position and adjust the handle position and the
wheel height as necessary.
ADJUSTING HANDLE POSITION
• Loosen the handle bracket screws and re-
position the handle to your best operating
position. Re-tighten the screws. (OP1)
OP2
ADJUSTING WHEEL HEIGHT
• Loosen the clamp lever and change the wheel
height to obtain desired cutting depth. (OP2)
(1) Deep cut
(2) Shallow cut
OP3
WARNING
• Never adjust wheel height with the engine
running.
WARNING
The cutting head will start rotating upon the
engine starts.
1. Feed fuel into the fuel tank and tighten the cap
securely. (OP3)(1)
OP4
(EX-PS only) Feed the chain oil into the oil tank
and tighten the cap securely, too. (OP3)(2)
(1) Fuel
(2) Chain oil
2. Rest the unit on a flat, firm place. Keep the
cutting head off the ground and clear of
surrounding objects as it will start rotating upon
starting of the engine.
OP5
(1)
3. Push the primer pump several times until
overflown fuel flows out in the clear tube. (OP4)
4. Move the choke lever to the closed position.
(OP5)
5. Set the ignition switch to the “start” position.
While pulling the throttle lever, push the set
button, and release the throttle, then the throttle
(2)
(3)
21
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8. Operation
lever is in to the “start” position. (OP6)
6. While holding the unit firmly, pull out the starter
rope quickly until engine fires. (OP7)
(1) choke lever (2) close (3) open
(4) ignition switch (5) start (6) stop
(7) throttle set button
OP6
(5)
(6)
(4)
WARNING
The product is equipped with a centrifugal
clutch mechanism, so the cutting attachment
begins to rotate as soon as the engine is
started by putting the throttle into the start
position. When starting the engine, place the
product onto the ground in a flat clear area and
hold it firmly in place so as to ensure that
neither the cutting part nor the throttle come
into contact with any obstacle when the engine
starts. (OP8)
(7)
OP7
IMPORTANT
• Avoid pulling the rope to its end or returning it by
releasing the knob. Such actions can cause
starter failures.
OP8
7. Move the choke lever downward to open the
choke. And restart engine. (OP5)
8. Allow the engine to warm up for a several
minutes before starting operation.
NOTE
1. When restarting the engine immediately after
stopping it, leave the choke open.
2. Overchoking can make the engine hard to start
due to excess fuel. When the engine failed to
start after several attempts, open the choke and
repeat pulling the rope, or remove the spark plug
and dry it.
■ STOPPING ENGINE (OP6)
1. Release the throttle lever and run the engine for
a half minute.
2. Shift the ignition switch to the STOP position.
22
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8. Operation
IMPORTANT
• Except for an emergency, avoid stopping the
engine while pulling the throttle lever.
■ ADJUSTING THROTTLE CABLE
• The normal play is 1 or 2mm when measured at
the carburetor side end. Readjust with the cable
adjuster as required. (OP9)
OP9
(1) cable adjuster
.04 in
(1~2mm)
(1)
■ ADJUSTING IDLING SPEED (OP10)
1. When the engine tends stop frequently at idling
mode, turn the adjusting screw clockwise.
2. When the cutting head keeps rotating after
releasing the trigger, turn the adjusting screw
counter-clockwise.
OP10
(1) idle adjusting screw
NOTE
(1)
• Warm up the engine before adjusting the idling
speed.
23
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8. Operation (EX-BC only)
■ CUTTING WORK (LINE HEAD USAGE)
WARNING
1. Always wear eye protection such as safety
goggles. Never lean over the rotating cutting
head. Rocks or other debris could be thrown
into eyes and face and cause serious
personal injury.
2. Keep the debris guard in place at all times
when the unit is operated.
TRIMMING GRASS AND WEEDS
• Always remember that the TIP of the line does
cutting. You will achieve better results by not
crowding the line into the cutting area. Allow the
unit to trim at its own pace.
EX-BC
OP1
1. Hold the unit so the head is off the ground and is
tilted about 20 degrees toward the sweep
direction. (OP1)
2. You can avoid thrown debris by sweeping from
your left to the right.
3. Use a slow, deliberate action to cut heavy
growth. The rate of cutting motion will depend on
the material being cut. Heavy growth will require
slower action than will light growth.
4. Never swing the unit so hard as you are in
danger of losing your balance or control of the
unit.
5. Try to control the cutting motion with the hip
rather than placing the full workload on the arm
and hands.
6. Take precautions to avoid wire, grass and dead,
dry, long-stem weeds from wrapping around the
head shaft. Such materials can stall the head
and cause the clutch to slip, resulting in damage
to the clutch system if repeated frequently.
ADJUSTING THE LINE LENGTH
• Your brushcutters is equipped with a semi- auto
type nylon line head that allows the operator to
advance the line without stopping the engine.
When the line becomes short, lightly tap the
head on the ground while running the engine at
full throttle.
• Each time the head is bumped, the line advance
about 1 inch(25.4 mm). For better effect, tap the
head on bear ground or hard soil. Avoid
bumping in thick, tall grass as the engine may
stall by overload.
24
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8. Operation (Optional blade usage EX-BC only)
9” 22-tooth:
SST229
9” 24-tooth:
SST249
8” 8-tooth:
SGB088
9” 8-tooth:
SGB089
8” 4-tooth:
SGB048
9” 4-tooth:
SGB049
Nylon line
head
CUTTER
APPLICATION
CHART
Under
growth
Heavy
weeds
Light
weeds
Grass
■ CHOOSE THE BLADE
Choose a suitable recommended cutting
attachment according to the object to be cut.
• When replacing blade always be sure to use
products which have been certified by RedMax.
WARNING
• When sharpening, removing, or reattaching
the blade, be sure to wear thick, sturdy
gloves and use only proper tools and
equipment to prevent injury.
EX-BC
OP2
(1)
(2)
■ SET UP
1. Detach the line head assembly completely.
(OP2)
2. Put on the blade, making the marked side face
the holder, put on the outer holders, and fasten
the blade with the blade nut. (OP2)
(1) Cover: 3540-13283
(2) Holder: 6019-13250 (Attachment)
EX-BC
OP3
IMPORTANT
Change to the debris guard which is suitable for
the metal blade. (OP3)
130~174 in-lbs
TIGHTENING TORQUE:
(14.7~19.6 N.m.)
25
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8. Operation (Optional blade usage EX-BC only)
EX-BC
OP4
IMPORTANT
Change the loop handle to the J-handle for safe
operation. (OP4)
(1) Bracket: 3583-14101
(2) J-handle: 6367-14200
■ STARTING THE ENGINE
Please refer 5.For safe operation (P.9~11),
8.Operation (P.21~22).
WARNING
EX-BC
OP5
• The product is equipped with a centrifugal clutch
mechanism, so the cutting attachment begins to
rotate as soon as the engine is started by putting
the throttle into the start position. When starting
the engine, place the product onto the ground in
a flat clear area and hold it firmly in place so as
to ensure that neither the cutting part nor the
throttle come into contact with any obstacle
when the engine starts. (OP5)
■ CUTTING METHOD
a) Use the front left side cutting.
b) Guide the blade from your right to left with it
tilted slightly to your left. (OP6)
EX-BC
OP6
c) When mowing a wide area, start working from
your left end to avoid interference of cut grass.
d) The blade may be seized by weeds if the engine
speed is too low, or the blade cuts too deep into
weeds. Adjust the engine speed and cutting
depth according to the condition of object.
WARNING
• If the grass or other object gets caught in the
blade, or if the unit starts to shake or vibrate,
turn off the engine and check the whole unit.
Change the blade if it has been damaged.
• Turn off the engine and make sure the blade has
completely stop before checking the blade, and
removing any object got caught in.
26
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8. Operation (Optional blade usage EX-BC only)
■ OPERATION
1. Check the bolt to fasten the blade and be sure
EX-BC
OP7
the bolt has no fault, and no abrasion.
2. Be sure that the blade and the holder have been
fastened according to instruction and the blade
turns smoothly without abnormal noise. (OP7)
WARNING
• The rotating parts fastened incorrectly may
cause serious accident to the operator.
• Make sure that the blade is not bent, warped,
cracked, broken or damaged.
• If you find any error to the blade, discard it
and change new one which is certified by
RedMax.
EX-BC
OP8
■ By using the shoulder strap, hang the unit on
your right side. Adjust the strap length so that
the cutting head may become parallel to the
ground.(OP8)
WARNING
Make sure to use shoulder strap and debris
guard. If not, it is vary dangerous when you slip
or lose your balance.
WARNING
■ CONTROLLING BLADE BOUNCE
• Kick out can cause serious personal injury.
Carefully study this section. It is important that
you understand what causes kick out, how you
can reduce the chance of kick out and how you
can remain in control of the unit if kick out does
occur.
1. What causes kick out:
• Kick out can occur when the moving blade
contacts an object that it cannot cut. This contact
causes the blade to stop for an instant and then
suddenly move or ”bounce” away from the object
that was hit. The operator can lose control of the
unit and the blade can cause serious personal
injury to the operator or any person nearby if the
blade contacts any part of the body.
27
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8. Operation (Optional blade usage EX-BC only)
2. How you can reduce the chance of kick out:
a. Recognize that kick out can happen. By
understanding and knowing about bounce,
you can help eliminate the element of
surprise.
b. Cut fibrous weeds and grass only. Do not
let the blade contact materials it cannot cut
such as hard, woody vines and brush or
rocks, fences, metal, etc
c. Be extra prepared for bounce if you must cut
where you cannot see the blade making
contact such as in areas of dense growth.
d. Keep the blade sharp. A dull blade increase
the chance of bounce.
e. Avoid feeding the blade too rapidly. The blade
can bounce away from material being cut if
the blade is fed faster than its cutting
capability.
f. Cut only from your right to your left.
g. Keep your path of advance clear of material
that has been cut and other debris.
3. How you can maintain the best control:
a. Keep a good, firm grip on the unit with both
hands. A firm grip can help neutralize bounce.
Keep your right and left hands completely
around the respective handles.
b. Keep both feet spread apart in a comfortable
stance and yet braced for the possibility that
the unit could bounce. Do not overreach.
Keep firm footing and balance.
28
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8. Operation (Optional blade usage EX-BC only)
■ MAINTENANCE
EX-BC
BLADE
OP9
• Check the blade and the fasteners for
looseness, cracking, or bending.
• Check the cutting edges and reform with a flat
file.
Point (OP9) :
1. Keep the end corner sharp.
2. Round the root of the edge, using round file.
3. Do not use water when using a grinder.
IMPORTANT
• It is recommended that filing should be done by
professionals.
• Especially regarding filing the saw blade, Leave
it to the professionals.
■ TRANSPORTING THE UNIT
• When you finish cutting in one location and wish
to continue work in another spot, turn off the
engine, and lift up the unit and carry it paying
attention fo the blade.
• Never forget to place the protective cover over
the blades.
• When transporting the unit over long distances,
detach the blade fix the unit by ropes.
29
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8. Operation (EX-LRT only)
WARNING
This product is equipped with extremely sharp
blades, and when used improperly these blades
can be extremely dangerous, and improper
handling can cause accidents which may in
turn lead to serious injury or death. For this
reason, you should always be careful to follow
the following instructions when using your
trimmer.
• Never hold the trimmer in a way in which the
blades are pointed towards someone else.
• Never allow the blades to come into proximity
with your body while the engine of the trimmer
is in operation.
• Always be sure to turn off the engine before
changing the angle of the blades, removing
branches which have become stuck in the
blades, or at any other time when coming into
close proximity with the blades.
• Always wear work gloves made of leather or
some other sturdy material when using the
trimmer.
• Always place the blade cover provided with
the trimmer over the blades when not in use.
• Falling branches may fall onto the face or
into the eyes, resulting in injuries,
scratches, and cuts, and for this reason
you should always be sure to wear a
helmet and face protector when using your
trimmer.
IMPORTANT
The thickness of branches which may be cut
using this trimmer is limited to up to
approximately 3/16" (5mm). Never try to cut
branches thicker than this, as doing so may
result in damage to the trimmer.
EX-LRT
OP1
■ ADJUSTING THE ANGLE OF THE CUTTING
BLADES (OP1)
1. Stop the engine.
2. Turn the bolt located on the top of the trimming
mechanism counter-clockwise to loosen it.
3. Adjust the angle of the blades to the desired
angle, and then fix the bolt firmly back into place.
(1) Clamp lever
(2) Trimming mechanism
30
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8. Operation (EX-PS only)
■ CHECKING OIL SUPPLY
EX-PS
OP1
After starting the engine, run the chain at medium
speed and see if chain oil is scattered off as shown
in the figure. (OP1)
(1) Chain oil
NOTE
The oil reservoir has a capacity sufficient to provide
about 40 minutes of cutting time (when set to
deliver the minimum flow rate, or about as long as
you'll get from a tank of fuel). Be sure to refill the oil
tank every time when refueling the saw.
■ ADJUSTING OIL FLOW RATE
WARNING
Never fill the oil reservoir nor adjust the oiler
with the engine running.
IMPORTANT
An increase in bar oil flow rate will speed oil
consumption, requiring more frequent checks on
the oil reservoir. To ensure sufficient lubrication, It
may be necessary to check the oil level more
frequently than at fuel tank refills.
The guide bar and chain are lubricated
automatically by a pump that operates whenever
the chain rotates. The pump is set at the factory to
deliver a minimum flow rate, but it can be adjusted
in the field. A temporary increase in oil flow is often
desirable when cutting things like hardwood or
wood with a lot of pitch.
EX-PS
OP2
Adjust the pump as follows:
1. Stop the engine and make sure the stop switch
is in the OFF position.
2. Place the unit on its side with the oil reservoir
up. (OP2)
(1) Oil tank
(2) Chain cover
31
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8. Operation (EX-PS only)
IMPORTANT
The oil flow adjusting screw must be pressed in
slightly in order to turn. Failure to do so could
damage the pump and screw.
3. With a screwdriver, push in on the oil flow rate
adjusting screw and turn in the desired direction
(there are three incremental settings):
(a) Clockwise-decrease lubrication.
(b)Counter clockwise-increase lubrication.
(c) Middle
WARNING
• Always wear work gloves made of leather or
some other sturdy material when using the
polesaw.
• Falling branches may fall onto the face or
into the eyes, resulting in injuries, scratches,
and cuts, and for this reason you should
always be sure to wear a helmet and face
protector when using your polesaw.
32
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8. Operation (EX-HE only)
WARNING
• Always wear eye protection such as safety
goggles. Never lean over the rotating cutting
head. Rocks or other debris could be thrown
into eyes and face and cause serious
personal injury.
• Keep the blade guard and the mad guard
attached in place at all times when the unit is
operated.
• Before starting a job, check the area and
remove all obstacles and objects that could
be thrown by the blade.
EX-HE
OP1
• Do not adjust the wheel height or try to
remove anything entangled to the blade with
the engine running.
1. Before starting the engine, adjust the wheel
height for desired cutting depth (See page 21).
2. Before starting a job, plan your direction of travel
so that you can always hold the edger on you
right side and can walk on a hard surface as
much as possible.
3. When starting to edge, run the engine at full
throttle, and slowly have the blade cut into the
edge groove.
NOTE
• Do not use the EX-HE to make a new groove
into the ground. Such usage will not be covered
by RedMax Warranty.
33
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9. Maintenance
Maintenance, replacement, or repair of the emission control device and systems may be
performed by any non-road engine repair establishment or individual.
■ MAINTENANCE CHART
every every every
25
50
100
system/compornent
procedure
before hours hours hours note
use after after after
fuel leaks, fuel spillage
wipe out
✔
fuel tank, air filter, fuel filter
inspect/clean
see ■ADJUSTING
IDLING SPEED (p.23)
clean and readjust
plug gap
✔
✔
✔
✔
replace, if necessary
replace carburetor
if necessary
idle adjusting screw
spark plug
✔
GAP: .025in(0.6~0.7mm)
replace, if necessary
✔
✔
cylinder fins, intake air cooling vent clean
muffler, spark arrester, cylinder exhaust port clean
throttle lever, ignition switch
check operation
✔
✔
replace if
EX-BC, EX-LRT,
EX-HE
cutting parts
something's wrong
grease
gear case
screws/nuts/bolts
debris guard
oiling port
tighten/replace
make sure to attach
clean
✔
✔
✔
✔
✔
not adjusting screws
EX-BC, EX-HE
EX-PS only
guide bar
clean
EX-PS only
sprocket
inspect/replace
inspect/sharp
✔
EX-PS only
saw chain
✔
EX-PS only
34
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9. Maintenance
WARNING
• Make sure that the engine has stopped and is
cool before performing any service to the
machine. Contact with moving cutting head
or hot muffler may result in a personal injury.
MA1
■ AIR FILTER
• The air filter, if clogged, will reduce the engine
performance. Check and clean the filter element
in warm, soapy water as required. Dry
completely before installing. If the element is
broken or shrunk, replace with a new one. (MA1)
(1) air filter
(1)
MA2
■ FUEL FILTER
• When the engine runs short of fuel supply, check
the fuel cap and the fuel filter for blockage.
(MA2)
(1) fuel filter
(1)
■ SPARK PLUG
• Starting failure and mis-firing are often caused
by a fouled spark plug. Clean the spark plug and
check that the plug gap is in the correct range.
For a replacement plug, use the correct type
specified by RedMax. (MA3)
MA3
• REPLACEMENT PLUG IS A NGK CMR7A.
.025 in
0.655mm
IMPORTANT
• Note that using any spark plug other than those
designated may result in the engine failing to
operate properly or in the engine becoming
overheated and damaged.
• To install the spark plug, first turn the plug until it
is finger tight, then tighten it a quarter turn more
with a socket wrench.
87~104 in-lbs
TIGHTENING TORQUE:
(9.8~11.8 N.m.)
35
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9. Maintenance
■ MUFFLER
WARNING
• Inspect periodically, the muffler for loose
fasteners, any damage or corrosion. If any sign
of exhaust leakage is found, stop using the
machine and have it repaired immediately.
• Note that failing to do so may result in the
engine catching on fire.
■ SPARK ARRESTER
MA4
• The muffler is equipped with a spark arrester to
prevent red hot carbon from flying out of the
exhaust outlet. Periodically inspect and clean as
necessary with a wire brush. In the State of
California it is required by law (Section 4442 of
the California Public Resources Code) to equip a
spark arrester when a gas powered tool is used
in any forest covered, brush covered, or grass
covered unimproved land. (MA4)
(1)
(1) spark arrester
■ INTAKE AIR COOLING VENT
WARNING
• Never touch the cylinder, muffler, or spark
plugs with your bare hands immediately after
stopping the engine. The engine can
become very hot when in operation, and
doing so could result in severe burns.
• When checking the machine to make sure
that it is okay before using it, check the area
around the muffler and remove any wood
chips or leaves which have attached
themselves to the brushcutter. Failing to do
so could cause the muffler to become
overheated, and that this in turn could cause
the engine to catch on fire. Always make
sure that the muffler is clean and free of
wood chips, leaves, and other waste before
use.
• Check the intake air cooling vent and the area
around the cylinder cooling fins after every 25
hours of use for blockage, and remove any
waste which has attached itself to the
36
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9. Maintenance
brushcutter. Note that it is necessary to remove
the engine cover shown in (MA5) in order to be
able to view the upper part of the cylinder.
MA5
(1)
IMPORTANT
• If waste gets stuck and causes blockage around
the intake air cooling vent or between the
cylinder fins, it may cause the engine to
overheat, and that in turn may cause mechanical
failure on the part of the brushcutter. (MA6)
(2)
(1) cylinder
(2) intake air cooling vent (back)
■ PROCEDURES TO BE PERFORMED AFTER
EVERY 100 HOURS OF USE
1. Remove the muffler, insert a screwdriver into the
vent, and wipe away any carbon buildup. Wipe
away any carbon buildup on the muffler exhaust
vent and cylinder exhaust port at the same time.
2. Tighten all screws, bolts, and fittings.
3. Check to see if any oil or grease has worked its
way in between the clutch lining and drum, and if
it has wipe it away using oil-free, lead-free
gasoline.
MA6
37
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9. Maintenance (EX-BC only)
■ REFILLING TRIMMING LINE
EX-BC
MA1
1. For replacement line, use a diameter of .095
in(2.4mm). The spool is capable for a line upto
27ft(8m)on the 4” head, and 46ft(14m)on the 6”
head. Avoid using a larger line as it may cut
down the trimming performance.
WARNING
EX-BC
MA2
For safety reasons, do not use
metalreinforced line.
2. Pinch the slotted area on the both sides of the
spool housing to unhook the bottom cap. (MA1)
3. Take out the spool and pull off the old line. Put
one end of new line through the spool holes and
pull it until the length is equal between each part
of the line. (MA2)
EX-BC
MA3
4. Wind up the line in the correct direction as
indicated on the spool. (MA3)
5. Hook each end of the line in the slot on the edge
of the spool, and then put the ends through the
eyelets on the housing. Make sure that the
spring and the washers are in place. (MA4)
6. While holding the spool against the housing, pull
the line ends to release them from the slot.
7. Line up the slot on the bottom cap with the hook
on the housing, press the cap against the
housing until it clicks.
EX-BC
MA4
■ GEAR CASE (MA5)
EX-BC
MA5
• The reduction gears are lubricated by
multipurpose, lithium-based grease in the gear
case. Supply new grease every 25 hours of use
or more often depending on the job condition.
• Remove the cutter holders before installing new
grease to arrange for old grease to exit.
38
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9. Maintenance (EX-LRT only)
■ BLADES (MA1)
EX-LRT
MA1
• When refilling the tank or resting, it is often a
good idea to use the time to oil the cutting
blades.
• If a gap exists between the upper and lower
blades, follow the procedure below to adjust
them so that they fit more closely together.
1. Loosen lock nut (A) as shown in the diagram.
2. Tighten screw (B) fully, and then turn one-
third to one-half of a rotation backward.
3. While holding onto the screw to keep it in
position, tighten the lock nut.
4. Check to make sure that the flat washer (C) is
loose enough so that it may be turned by
pressing on it with a finger.
(1) Upper blade
(2) Lower blade
NOTE
Screwing in the screw too tightly may make it
impossible for the blades to move. Conversely, not
screwing in the screw tightly enough may make the
blades of the trimmer feel dull and cause leaves
and branches to become caught in the blades of
the trimmer.
QUICK TIP
If the blades become so worn down that it is no
longer possible to eliminate the gap between them,
you should contact the authorized RedMax
servicing dealer from which you purchased your
RedMax® trimmer to have the blades resharpened
or replaced.
■ GEAR CASE
EX-LRT
MA2
The reduction gears are lubricated by
multipurpose, lithium-based grease in the
gearcase.
Supply new grease every 25 hours of use or more
often depending on the job condition.
When adding lubricant, use a grease gun to insert
lubricant into the three grease nipples located on
the gear case. (MA2)
(1) Grease fitting
39
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9. Maintenance (EX-PS only)
■ OILING PORT
Dismount the guide bar and check the oiling port
for clogging. (MA1)
EX-PS
MA1
(1)
(1) Oiling port
■ GUIDE BAR
Remove sawdust in the bar groove and the oiling
port. (MA2)
EX-PS
MA2
(1) Groove
(2) Oiling port
(Type: Sprocket nose)
Grease the nose sprocket from the feeding port on
the tip of the bar. (MA3)
EX-PS
MA3
(1) Grease port
(2) Sprocket
40
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9. Maintenance (EX-PS only)
The bar rail should always be a square. Check for
wear of the bar rail. Apply a ruler to the bar and the
outside of a cutter. If a gap is observed between
EX-PS
MA4
them, the rail is normal. Otherwise, the bar rail is
worn. Such a bar needs to be corrected or
replaced.(MA4)
(1) Ruler
(2) Gap
(3) No gap
(4) Chain tilts
EX-PS
MA5
■ SPROCKET
Check for extensive wear, and replace it when the
teeth are worn over 0.3mm. (MA5)
(1) Sprocket
■ SAW CHAIN
WARNING
It is very important for smooth and safe
operation to keep the cutters always sharp.
Your cutters need to be sharpened when:
• Sawdust becomes powder-like.
• You need extra force to saw in.
• The cut way does not go straight.
• Vibration increases.
EX-PS
MA6
• Fuel consumption increases.
Cutter setting standards:
WARNING
Be sure to wear safety gloves.
Before filing:
• Make sure the saw chain is held securely.
• Make sure the engine is stopped.
• Use a round file of proper size for your chain.
Chain type :
File size
90SG
5/32 in (4.0mm)
:
Place your file on the cutter and push straight
forward. Keep the file position as illustrated. (MA6)
41
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9. Maintenance (EX-PS only)
After every cutter has been set, check the depth
gauge and file it to the proper level as illustrated.
(MA7)
EX-PS
MA7
WARNING
Be sure to round off the front edge to reduce
the chance of kickback or tie-strap breakage.
(1) Appropriate gauge checker
(2) Make the shoulder round
(3) Depth gauge standard
Make sure every cutter has the same length and
edge angles as illustrated. (MA8)
EX-PS
MA8
(4) Cutter length
(5) Filing angle
(6) Side plate angle
(7) Top plate cutting angle
■ GEAR CASE
The reduction gears are lubricated by
multipurpose, lithium-based grease in the
gearcase.
EX-PS
MA9
Supply new grease every 25 hours of use or more
often depending on the job condition.
When adding lubricant, use a grease gun to insert
lubricant into the three grease nipples located on
the gear case. (MA9)
(1) Grease fitting
42
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9. Maintenance (EX-HE only)
■ GEAR CASE
MA1
• The reduction gears are lubricated by
multipurpose, lithium-based grease in the gear
case. At every 20 hours of use, supply the gear
case with new grease.
• Remove the cutter holders before installing new
grease to arrange for old grease to exit.
NOTE
• When removing and installing the cutter
holder(a), use care not to allow any dirt and dust
entering in to the gear case.
43
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10. Storage
• Aged fuel is one of major causes of engine
starting failure. Before storing the unit, empty the
fuel tank and run the engine until it uses all the
fuel left in the fuel line and the carburetor. Store
the unit indoor taking necessary measures for
rust prevention.
11. Troubleshooting guide
Case 1. Starting failure
CHECK
PROBABLE CAUSES
ACTION
drain it and with correct fuel
clean
fuel tank
fuel filter
➞
➞
incorrect fuel
➞
➞
➞
➞
➞
➞
fuel filter is clogged
carburetor adjustment screw ➞ out of normal range
adjust to normal range
clean/dry
sparking (no spark)
➞
➞
➞
spark plug is fouled/wet
plug gap is incorrect
disconnected
correct (GAP: 0.6~0.7mm)
retighten
spark plug
Case 2. Engine starts but does not keep running/Hard re-starting.
CHECK
PROBABLE CAUSES
ACTION
drain it and with correct fuel
adjust to normal range
wipe away
fuel tank
➞ incorrect fuel or staled fuel
➞
➞
➞
➞
➞
carburetor adjustment screw ➞ out of normal range
muffler,cylinder (exhaust port) ➞ carbon is built-up
air cleaner
➞ clogged with dust
➞ clogged with dust
wash
cylinder fin, fan cover
clean
When your unit seems to need further service, please consult with our RedMax service shop in your area.
44
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12. Parts list
EXtreme™
EXZ2500S-BC
EXZ-PU
EX-BC
ENGINE
EX-LRT (ATT)
EX-PS (ATT)
EX-HE (ATT)
NOTE :
1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or
replacement.
2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the
use of any parts other than those specified by the company.
3. When placing parts orders for repair and/or replacement, check if the model name and the
serial number are applicable to those specified in the parts list, then use parts number
described in the parts list.
4. The contents described in the parts list may change due to improvement.
5. The parts for the machine shall be supplied seven (7) years after the machine is
discontinued. [It is possible that some specific parts may be subject to change of their
delivery term and list price within the limit of seven (7) years after the machine is
discontinued. It is also possible that some parts may be available even after the limit of
seven (7) years.]
Mar. 2003
APPLICABLE SERIAL NUMBERS :
EXZ-PU
EX-BC
EX-LRT
EX-PS
EX-HE
302845 and up
302960 and up
000531 and up
000000 and up
000101 and up
ENGINE UNIT 50100000 and up
45
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12. Parts list
Fig.1 EXZ-PU (S/N 302845 and up)
46
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Fig.1 EXZ-PU (S/N 302845 and up)
Key#
Description
Part Number
Q'ty Key#
Description
Part Number
Q'ty
1
2
3
4
5
6
7
8
9
PIPE COMP., ø24x750
SHAFT, 786x7
SPACER
JOINT, PIPE-ASS’Y
• JOINT
• KNOBBOLT
• WASHER
• BOLT
T3075-12100
T3075-12210
6036-12250
T3087-12400
T3087-12410
6036-12420
01643-30823
01252-30510
3540-13260
3577-32141
T3002-12202
6110-14410020
6110-14410060
6110-14410080
T3032-14410090
T3002-12220
T3002-12230
T3002-12240
T3002-83100
6420-17300
6420-17400
9366-17110
9366-17120
6420-17410
0263-90525
T3087-12511
6420-14100
6420-14311
6420-14320
0263-90535
T3300-17100
T3087-91000
T3039-91310
09007-00425
09007-00528
3540-91110
3540-91120
T3002-91190
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
• BOLT
10 GRIP
11 LEVER COMP.
12 • COVER COMP.
13 • SHAFT
14 • SPRING
15 • BUTTON
16 • CORD (A)
17 • CORD (B)
18 TUBE
19 CABLE
20 HANGER ASSY
21 • HANGER COMP.
22 • • HANGER
23 • • CLAMP
24 • • SLEEVE
25 • SCREW
26 PLATE-NAME
27 HANDLE ASSY
28 • HANDLE
29 • CLAMP
30 • SCREW
31 STRAP ASSY
32 TOOL-SET
33 • SOCKET
34 • WRENCH
35 • WRENCH
36 • BAR
37 • SPANNER
38 GOGGLE
47
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12. Parts list
Fig.2 EX-BC (S/N 302960 and up)
48
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Fig.2 EX-BC (S/N 302960 and up)
Key#
Description
Part Number
Q'ty Key#
Description
Part Number
Q'ty
1
2
3
4
5
6
7
8
9
GEARCASE ASSY
• GEARCASE
• BEARING
• BEARING
• RING
• SEAL
• SHAFT
• GEAR
• NUT, M10
T3002-13001
6489-13110
T3300-13521
T3403-13510
04065-02612
3565-13130
T3002-13210
6440-13220
T3002-13260
T3002-13310
T3300-13531
T3403-13530
T3300-13330
04065-02412
01252-30510
3350-21320
6440-13242
3199-13350
01641-20608
T3002-24001
T3002-24101
T3002-24121
0263-90516
3320-15310
6489-24120
01252-30514
PT104
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10 • PINION
11 • BEARING
12 • BEARING
13 • RING
14 • RING
15 • BOLT
16 • BOLT
17 • HOLDER (A)
18 • FITTING, grease
19 • WASHER
20 GUARD ASSY
21 • GUARD COMP.
22 • • BLADE
23 • • SCREW
24 • • NUT
25 • PLATE
26 • BOLT
27 TAP. HEAD 4"
28 • CASE
29 • CORD HOLDER
30 • COVER
6460-15123
6460-15142
6460-15131
6041-99162
6460-15180
3268-15150
3268-15170
6019-13250
31 • SPRING
32 • TRIMMER LINE
33 • PLATE, large
34 • PLATE, small
35 HOLDER (B)
36 PIPE COMP., ø24x750 T3102-12100
37 SHAFT, 755x7
38 SHAFT-JOINT
39 SPACER
40 PLATE-NAME
41 PLATE
T3102-12210
6036-12241
6036-12250
T3102-12510
6425-12552
49
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12. Parts list
Fig.3 ENGINE UNIT (50100000 and up)
50
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Fig.3 ENGINE UNIT (50100000 and up)
Key#
Description
Part Number Q'ty Key#
Description
Part Number Q'ty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
CYLINDER
4810-12111
4810-12210
1850-12130
4810-13162
4810-13120
4810-13130
0263-90520
4810-16100
4810-16110
4810-16120
4810-16130
4810-16170
4810-16150
4810-16200
4810-16210
4810-16120
4810-16130
4810-16170
4810-16160
4810-16140
4810-16180
4810-21101
2629-21130
4810-21140
06030-06001
4810-21210
1850-21220
04065-02812
01252-30530
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
6
1
3
1
2
1
1
1
3
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
• SCREW, adjuster
• SCREW
1918-81170
1850-81530
5500-81160
0263-90560
4810-15100
4810-15111
4810-15140
01252-30550
T1501-15211
4810-31001
4810-31101
4810-31110
4810-31122
04065-02812
06002-06001
04064-01210
6470-31211
6470-31221
6470-31230
01252-30530
01252-30514
5500-85510
0263-90520
4810-32111
T1501-12310
0263-90510
4820-51110
4820-51220
1140-51250
1140-51230
1140-51242
4810-72111
1900-72120
4810-71240
4810-71250
T1512-71320
4810-73110
4810-72120
4810-75100
4500-75120
4500-75150
1850-75130
4500-75180
4500-75190
4810-75160
3330-75421
4810-75170
4500-75210
5500-85510
4810-82100
4810-82130
5500-82140
2630-33610
4810-82170
4810-82180
4810-82200
5500-82221
T1504-85002
T1015-85202
4500-85300
4500-85220
5601-85260
4820-85260
4810-85300
3302-85400
2841-31280
5500-85510
–––––––––
4810-31132
T1506-31910
0263-90525
1950-86120
1
4
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
–
1
1
2
1
GASKET, base
BOLT, M5x22
INSULATOR
GASKET, insulator
GASKET, carburetor
SCREW, M5x20
REEDVALVE (S) ASSY
• VALVECASE (S)
• REEDVALVE
• STOPPER
• SCREW, M3x8
PIRE AIR (S)
REEDVALVE (F) ASSY
• VALVECASE (F)
• REEDVALVE
• STOPPER
• SCREW, M3x8
PIPE AIR (F)
GASKET, valve
SCREW
CRANKCASE COMP.
• PIN
GASKET
• WASHER
SCREW, M5x60
MUFFLER ASSY
• MUFFLER
• ARRESTER
BOLT, M5x50
GASKET
COVER ASSY
• COVER COMP.
• • COVER, fan
• • DRUM
• • SNAPRING
• • BEARING
• • SNAP RING
• BRACKET (A)
• BRACKET (B)
• CUSHION
• BOLT, M5x30
• BOLT, M5x14
SCREW, M5x16
SCREW, M5x20
COVER, engine
PLATE
SCREW, M5x10
SHOE
SPRING
SCREW
WASHER
WASHER
CAP
SPRING
CORD
CORD, carth
TUBE
PLUG, NGK CMR7A
GROMMET
RECOIL ASSY
• REEL
• SCREW
• SPRING, spiral
• COLLAR
• ARM
• ROPE
• KNOB
• PLATE, stopper
PULLEY
BEARING
SEAL
SEAL
SNAP RING
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
BOLT, M5x30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
PISTON
RING
PIN
RING
BEARING
WASHER
CRANKSHAFT COMP.
NUT
KEY
ROTOR
COIL ASSY
• CORD
• CAP
SPACER
4810-41110
5910-41210
T1513-41310
1260-41320
5500-41410
1101-41340
4810-42000
1650-43230
1000-43240
4810-71110
T1512-71200
T1512-71220
2616-71320
1260-71261
4500-72150
4810-81002
T1551-06030
T1551-81450
–––––––––
–––––––––
–––––––––
–––––––––
–––––––––
–––––––––
4810-06021
–––––––––
–––––––––
–––––––––
–––––––––
4810-81130
1850-81490
1850-81520
1751-81510
4810-81251
1751-81240
1751-81130
1881-81140
–––––––––
1752-81110
5500-81120
1751-81180
1
2
1
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
–
–
–
–
–
–
1
–
–
–
–
1
1
1
1
1
1
1
1
–
2
1
1
BOLT
CARBURETOR ASSY, WYA-1D
• REBUILD KIT
• • BODY ASSY
• • • SCREEN
• • • VALVE
• • • SPRING
• • • SCREW
• • • PIN
• • • LEVER
• • GASKET KIT
• • • DIAPHRAGM
• • • GASKET, diaphragm
• • • DIAPHRAGM, pump
• • • GASKET, pump
• • • RING
• BODY, purge
• COVER, pump
• PUMP, priming
• JET, #38.5
• O-RING
• RING
• SWIVEL
SCREW
BODY ASSY
• PLATE, choke
• LEVER, choke
• SCREW
ELEMENT
SCREEN
COVER ASSY
• KNOB
TANK ASSY
• CAP ASSY
• • HOLDER ASSY
• • PACKING
• • FILTER
• • STOPPER
• PIPE COMP.
• FLTER ASSY
• COLLER
SCREW, M5x16
LABEL, recoil
LABEL, cover
GUARD
• VALVE ASSY
• SCREW
• BRACKET
• NUT, adjuster
SCREW
CLIP
51
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12. Parts list
Fig.4 EX-LRT (S/N 000531 and up)
52
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Fig.4 EX-LRT (S/N 000531 and up)
Key#
Description
Part Number
Q'ty Key#
Description
Part Number
Q'ty
1
2
3
4
5
6
7
8
9
LEVER, clamp
WASHER M6
WASHER 6x15x2.0
ANGLE ADJUSTER
BOLT M6x12
CASING A SET
• CASING A
• PLATE
GREESE FITTING
LABEL
SCREW M4x8
COVER
SNAP RING
BEBEL GEAR
SNAP RING
BEARING
CRANK SHAFT
SNAP RING
BLADE
BEARING 608Z
COVER ASSY
• COVER
• GASKET
• BOLT, M4x12
FELT
SCREW
WASHER
SCREW L17
SCREW M5x20
GUIDE PLATE
PLATE
NUT M5
NUT M6
6598-13110
0290-20615
6782-13650
6782-13141
0225-10612
6782-13200
–––––––––
6782-13220
3199-13350
6782-13250
0263-10408
6598-13320
6598-13330
6782-13340
04065-02612
06004-06000
6782-13370
04064-02815
6782-13411
6782-13430
6782-06010
6782-13441
6782-13470
6783-13450
6782-13460
3884-11750
3880-11780
6598-13510
6598-13530
6782-13540
6782-13550
6782-14470
3880-11790
6782-13650
6598-13430
04065-02212
T4008-06010
–––––––––
–––––––––
T4008-13630
–––––––––
T4008-13650
T4008-13660
T4008-13670
T4008-13680
0280-10605
0290-20615
6598-13620
04065-02612
06004-06000
6782-13710
6782-13650
1
1
1
1
2
1
1
1
3
1
2
1
1
1
1
1
1
1
2
1
1
1
1
4
1
1
4
3
2
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
BOLT M6x12
WASHER 5x10x1.0
BOLT M5x10
BOLT M5x30
JOINT
GEAR SHAFT B
BEARING 6900RS
SNAP RING
BEVEL GEAR
SNAP RING
PACKING
0225-10612
6782-13720
01252-30510
3350-21320
6782-13810
6598-13820
6782-13830
04065-02212
6782-13850
6598-13330
6598-13860
6598-13870
0263-10408
6782-13910
6367-13990
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
COVER
SCREW M4x8
BLADE COVER
SPACER
PIPE COMP., ø24x750 T3102-12100
SHAFT, 755x7
SHAFT-JOINT
SPACER
PLATE-NAME
PLATE
T3102-12210
6036-12241
6036-12250
T3103-12511
6425-12552
WASHER 6x15x2.0
BEARING 608 2RS
SNAP RING
SHAFT KIT
• • SHAFT
• • GEAR(B)
• • GEAR(C)
• • BOSS
• • SPRING
• • PLATE
• • WASHER
• • WASHER
• NUT M6
• WASHER
O-RING P41
SNAP RING
BEARING
CASING B
WASHER 6x15x2.0
53
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12. Parts list
Fig.5 EX-PS (S/N 000000 and up)
54
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Fig.5 EX-PS (S/N 000000 and up)
Key#
Description
Part Number
Q'ty Key#
Description
Part Number
Q'ty
1
2
3
4
5
6
7
8
9
GEAR CASE (L)COMP. T3073-13100
• BEARING 06004-06001
GEAR CASE (R)COMP. T3073-13200
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
47 CLAMP
48 SCREW
6193-11340
0260-60312
2
2
• BEARING
BOLT
06002-00627
01252-30512
3199-13350
T3073-13310
T3073-13320
01252-30630
T3073-13250
3245-11350
T3073-13510
T3073-13520
T3073-13560
T3073-13550
0263-30410
T3073-13580
T3073-13700
T3073-13710
T3073-13720
T3073-13800
T3073-13820
T3073-13830
T3073-13860
T3073-13900
T3073-13920
T3073-13370
T3073-13380
06000-00609
06002-00609
3210-13330
04065-02412
T3073-13530
T3073-13540
T3073-13590
T3073-13350
T3073-13360
109666
FITTING
SCREW, tensioner
NUT, tensioner
BOLT
10 SHIM
11 BOLT
12 CHAIN COVER
13 NUT
14 WORM GEAR
15 OIL PUMP ASSY
16 SCREW
17 GASKET
18 OIL PIPE ASSY
19 • OIL PIPE
20 • FILTER
21 OIL TANK ASSY
22 • COLLAR
23 • VALVE
24 SCREW
25 OIL CAP ASSY
26 • GASKET OIL CAP
27 GEAR SHAFT
28 BEVEL, pinion
29 BEARING
30 BEARING
31 SNAP RING
32 SNAP RING
33 COLLAR
34 SPROCKET
35 LABEL
36 WASHER
37 SCREW
38 BAR 12” (OREGON)
39 CHAIN (OREGON)
90SG44X
40 PIPE-COMP, ø24x750 T3102-12100
41 SHAFT, 755x7
42 SHAFT-JOINT
43 SPACER
T3102-12210
6036-12241
6036-12250
T3104-12511
6425-12552
6442-11332
44 PLATE-NAME
45 PLATE
46 GRIP
55
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12. Parts list
Fig.6 EX-HE (S/N 000101 and up)
56
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Fig.6 EX-HE (S/N 000101 and up)
Key#
Description
Part Number
Q'ty Key#
Description
Part Number
Q'ty
1
2
3
4
5
6
7
8
9
GEARCASE ASSY
• GEARCASE
• O-RING
• BEARING
• SEAL
• RING
• SHAFT
• GEAR
• PINION
• BEARING
• BEARING
• RING
• RING
• BOLT
• WASHER
• WASHER
• BOLT
• BOLT
• COVER
6367-13000
6367-13110
6367-13150
06000-06201
3180-13141
04065-03212
3541-13212
6367-13130
6367-13140
06000-00609
06001-00609
04065-02412
3210-13330
3579-33260
3310-43210
01643-30823
01252-30512
3540-13260
6367-13120
06000-06000
3350-31470
3541-13241
3541-13251
3199-13350
01641-20608
6367-14200
3583-14101
3583-14111
3583-14121
3257-14192
01252-30522
01252-30525
6367-24001
6367-24101
6367-24111
6367-24120
6367-24131
0225-30512
5807-24120
01252-30618
0290-20615
3350-31470
6367-15110
T3052-13610
T3052-25001
6367-15230
3583-14121
01252-30522
3956-15340
T3052-25101
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
2
1
2
2
3
1
1
1
1
1
2
1
1
51
52
53
54
55
56
57
58
59
60
61
62
63
64
• • PIPE
• • BRACKET
• • BOLT
• • WHEEL
• • BOLT
• • WASHER
• • PIPE
6367-15210
3808-15230
01252-30625
T3052-25150
01010-81055
01642-21016
T3052-25160
T3052-15250
1
1
2
1
1
2
1
1
1
1
1
1
1
1
• • CAP
PIPE-COMP, ø24x750 T3105-12100
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
SHAFT, 755x7
SHAFT-JOINT
SPACER
PLATE-NAME
PLATE
T3102-12210
6036-12241
6036-12250
T3105-12511
6425-12552
• BEARING
• BOLT
• HOLDER (A)
• HOLDER (B)
• FITTING
• WASHER
HANDLE COMP.
BRACKET ASSY
• BRACKET
• CAP-L
• CAP-U
• BOLT
• BOLT
GUARD ASSY
• GUARD COMP.
• • GUARD
• • PLATE
• • PLATE
• • BOLT
• CLAMP
• BOLT
• WASHER
• BOLT
BLADE
COVER
WHEEL ASSY
• BRACKET
• CAP-L
• BOLT
• LEVER
• WHEEL-S ASSY
57
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RedMax
LIMITED WARRANTY
EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY OF THE UNIT,
KOMATSU ZENOAH AMERICA INC. (THE COMPANY),
THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH
SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR
WORKMANSHIP. EMISSION-RELATED PARTS ARE:
THE CARBURETOR ASSY, COIL ASSY, ROTOR, SPARKPLUG,
AIR FILTER, FUEL FILTER, INTAKE MANIFOLD, AND THE GASKETS
ALL OTHER PARTS EXCEPT ABOVE PARTS, FOR TWO (2) YEARS OF USE, 90 DAYS FOR RENTAL USE, FROM THE
DATE OF ORIGINAL PURCHASE, THE COMPANY, THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE
OF CHARGE, FOR THE ORIGINAL PURCHASER, ANY PART OF PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR
WORKMANSHIP. THIS IS THE EXCLUSIVE REMEDY.
THE PURCHASER SHALL BEAR COSTS OF TRANSPORTING THE UNIT TO AND FROM THE RedMax DEALER.
THE PURCHASER SHALL NOT BE CHARGED FOR DIAGNOSTIC LABOR WHICH LEADS TO THE DETERMINATION
THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAGNOSTIC WORK IS PERFORMED AT THE RedMax DEALER.
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS
DEFINED BY THE MANUFACTURER IN THE OWNER/OPERATOR MANUAL.
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR
WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF "REPAIR OR REPLACE AS
NECESSARY" SHALL BE WARRANTED FOR THE WARRANTY PERIOD.ANY WARRANTED PART WHICH IS
SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF
TIME UP TO THE FIRST SCHEDULED REPLACEMNET POINT FOR THE PART.
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PERFORMANCE AND DULABILITY MAY BE USED IN NON-
WARRANTY MAINTENANCE OR REPAIRS, AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE
COMPANY.
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A
WARRANTED PARTS STILL UNDER WARRANTY.
THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF
INSTRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS,
ACCIDENTAL MISHANDLING, ALTERATION, ABUSE, IMPROPER LUBULICATION, USE OF ANY PARTS OR ACCESSARIES
OTHER THAN THOSE SPECIFIED BY THE COMPANY, OR OTHER CAUSES BEYOND THE CONPANY'S CONTROL.
THIS WARRANTY DOES NOT COVER THOSE PARTS REPLACED BY NORMAL WEAR OR HARMLESS CHANGES IN
THEIR APPEARANCE.
THERE ARE NO OTHER EXPRESS WARRANTIES.
IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE LIMITED TO TWO (2) YEARS OF USE FROM THE ORIGINAL DELIVERY DATE.
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES
ARE EXCLUDED.
SOME STATES DO NOT ALLOW LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS OR EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMINATION OR EXCLUSION MAY
NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
IF YOU NEED TO OBTAIN INFORMATION ABOUT THE NEAREST SERVICE CENTER, PLEASE CALL KOMATSU
ZENOAH AMERICA INC. AT (770)-381-5147.
IMPORTANT: YOU WILL RECEIVE A WARRANTY REGISTRATION CARD AT TIME OF PURCHASE.PLEASE FILL
OUT THE CARD AND SEND IT TO RedMax / KOMATSU ZENOA AMERICA WITHIN SEVEN (7) DAYS.BE SURE TO KEEP
A COPY FOR YOUR RECORDS.
KOMATSU ZENOAH AMERICA INC.
4344 Shackleford Road Suite 500
Norcross, Georgia 30093
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RedMax
Garantie limitée
Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par
l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour
l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage
défectueux pendant deux (2) ans à compter de la date initiale de livraison d’une unité. Les pièces en rapport avec les
émissions de gaz d'échappement sont:
l'assemblage carburateur, l'assemblage bobine, le rotor, la bougie,
le filtre à air, le filtre à carburant, la tubulure d'admission et les joints
Toutes les pièces autres que celles mentionnées ci-dessus, deux (2) ans d’utilisation, 90 jours pour la location, à
compter de la date d’achat initial. La société, par l’intermédiaire d’un distributeur RedMax, réparera ou remplacera
toute(s) pièce(s), sans frais et au bénéfice de l’acheteur original, en prenant en charge les frais de pièces et/ou de
main d’œuvre. Telles sont les limites de la garantie.
Le coût du transport de l'unité jusqu'au revendeur RedMax et depuis celui-ci sera à la charge de l'acheteur.
L'acheteur ne supportera pas le coût de main d'oeuvre du diagnostic qui amène à la conclusion qu'une pièce
garantie est défectueuse, si ce diagnostic est effectué chez le revendeur RedMax.
L’acheteur ou propriétaire a pour responsabilité d’effectuer l’entretien obligatoire tel que défini par le fabricant dans le
manuel du propriétaire/de l'utilisateur.
Toute pièce garantie dont le remplacement n'est pas prévu dans le cadre de l’entretien obligatoire, ou pour laquelle
est seulement prévue une inspection périodique pour "remplacement ou réparation si nécessaire" sera garantie pour
la période de garantie. Toute pièce garantie arrivée à l’échéance de son premier remplacement prévu sera garantie
jusqu’à celui-ci.
Toute pièce de rechange équivalente en performance ou en durabilité peut être utilisée pour l’entretien hors-garantie
ou les réparations hors-garantie, et ce sans réduire l’obligation de garantie incombant à la société.
La société sera tenue responsable des dommages aux autres composants du moteur causés par la défaillance de
pièce(s) garantie(s) en période de garantie.
La garantie ne s'applique pas aux unités endommagées par suite de: négligence dans la mise en oeuvre des
instructions spécifiées dans le manuel du propriétaire/de l'utilisateur en vue d’une utilisation et d’un entretien correct,
fausse manœuvre accidentelle, modification, utilisation abusive, lubrification incorrecte, utilisation de pièces ou
d’accessoires autres que ceux spécifiés par la société, ou autres causes hors du contrôle de la société.
Cette garantie ne couvre pas les pièces remplacées en raison de leur usure normale ou de changements
d’apparence sans effets.
Il n'existe aucune autre garantie explicite.
Les garanties implicites, y compris la valeur marchande et la valeur d’usage pour une utilisation particulière, sont
limitées à deux (2) ans d’utilisation à compter de la date originale de livraison.
Les responsabilités pour les dommage conséquents ou incidents sont exclues de toutes les garanties.
Certaines provinces n'autorisant pas les limitations à la durée des garanties implicites, ou les exclusions ou
limitations relatives aux dommages incidents ou conséquents, la limitation indiquée ci-dessus peut ne pas vous être
applicable.
Cette garantie vous donne des droits juridiques spécifiques, et vous pouvez également jouir d’autres droits variant
d'une province à l'autre.
Si vous désirez obtenir des informations sur le centre de service le plus proche, veuillez appeler KOMATSU
ZENOAH AMERICA INC. au (770)-381-5147
Note importante: vous recevrez une carte d'enregistrement de garantie au moment de l'achat. Veuillez la remplir et
l'adresser à RedMax / KOMATSU ZENOAH AMERICA sous sept (7) jours en prenant soin de conserver une copie
pour vous.
KOMATSU ZENOAH AMERICA INC.
4344 Shackleford Road Suite 500
Norcross, Georgia 30093
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KOMATSU ZENOAH AMERICA INC.
4344 Shackleford Road Suite 500
Norcross, Georgia 30093
© Printed in Japan
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