Zanussi Oven ZCG 6200 User Manual

OPERATING AND INSTALLATION INSTRUCTIONS  
GAS OVEN  
MODEL  
ZCG 6200  
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Page  
Contents  
Lighting the cooker  
The grill  
4
7
9
The hotplate  
The oven  
12  
15  
18  
20  
25  
27  
28  
29  
30  
31  
32  
33  
36  
Oven cooking chart  
Slow cooking  
Care and cleaning  
General information  
What is wrong and why?  
Service and spare parts  
Customer care department  
Guarantee  
Installation instructions -Technical data  
Safety requirements/ventilation  
Location of appliance  
Testing  
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Lighting the cooker  
The ignition system works by means of a battery. Details on how to  
replace the battery are given on page 25.  
Hotplate  
To light  
1 Lift up the lid. You cannot use the hotplate when the lid is down.  
2 Push in the control knob and turn to the large flame symbol (highest  
setting), and press the ignition button immediately. When the burner  
has lit release the button.  
Warning: If the ignition button is not pressed immediately a build up of  
gas may cause the flame to spread.  
For your safety  
If you close the lid of the cooker while any of the hotplate  
burners are lit the gas will go out. This is because it would be  
dangerous if the burners stayed on when the lid was closed.  
Always use the control to turn off a burner. Do not use the lid  
cut-off device. This will only cut off the gas when the lid is  
closed.  
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Grill  
To light:  
1 Push in the control knob and turn it to the large flame symbol  
(highest setting), and press the ignition button immediately. When  
the burner has lit release the button.  
Warning: If the ignition button is not pressed immediately a build up of  
gas may cause the flame to spread from the grill cavity.  
For your safety  
Never cover the grill pan or grid with foil as this can lead to grill  
fires  
Oven  
To light:  
1 Open the oven door.  
2 Push in the control knob and turn it to gas mark 9, and press the  
ignition button immediately. When the burner has lit release the  
button. There will only be small flames at first.  
3 Now turn the control knob to the  
gas mark you want.  
4 Wait until the burner is showing  
large flames.  
5 Close the oven door.  
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To turn off any burner  
1 Push in the control knob and turn it to the off position. This is shown  
by a large dot.  
OVEN  
FRONT LEFT  
For your safety  
When you are lighting any burner check that it has lit before  
you leave the cooker.  
When you are turning off a burner, do not leave the cooker  
until the flame has gone out.  
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The grill  
The grill is a high-speed grill. The instructions below tell you how to vary  
the heat setting and how to change the height of the trivet to suit the  
food you are cooking. You should remember to turn the food regularly.  
You should not use the grill to keep food warm as it will continue to  
cook the food.  
For your safety  
After replacing the pan, pull it out to make sure it has fitted back  
properly.  
Caution  
Accessible parts may be hot when the grill is used. Young children  
should be kept away.  
Never cover the grill pan or grid with foil as this can lead to grill  
fires.  
Heat control  
The grill control has two heat  
settings.  
The control knob turns to the left  
from 'OFF' to 'HIGH' and then to  
'LOW'. Use the high setting for fast  
cooking such as toast. Use the low  
setting to cook thicker food such as  
chicken after you have browned it  
on the high setting.  
Cooking positions  
When using the grill, the shelf must  
be placed in the lower of the two  
positions.  
Most food should be cooked on  
the trivet in the grill pan. You can  
turn the trivet over to suit different  
thicknesses of food.  
You can place some dishes  
straight on to the grill shelf. This is  
useful when you are browning the  
top of food such as cauliflower  
cheese.  
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General  
Natural Gas Models on
The grill pan handle can be  
removed. To put the handle on to  
the pan you should put the chrome  
bracket over the cut out in the pan  
and then slide the handle on to the  
left as far as the bump on the pan.  
When you are not using the grill you should remove the handle and  
store the pan on the shelf in the grill. Turn the grill burner off before you  
store the pan. Remember that the pan will get hot when you are using  
the oven.  
L.P. Gas Models only  
When storing the grill pan the shelf needs to be placed in the top  
position.  
Store the grill pan on the base of the grill compartment. Turn the grill  
burner off before you store the pan. Remember that the pan will get hot  
when you are using the oven.  
You can use the grill compartment to warm plates when you are  
using the oven.  
Preheating  
You don't usually need to preheat the grill. You may wish to preheat it for  
a couple of minutes when you are cooking steak or when browning food.  
Positioning food on  
the trivet  
Place food such as toast, tea-cakes  
and muffins towards the centre of  
the trivet.  
Place food which needs a more  
gentle heat, such as tomatoes and  
mushrooms towards the edge of the  
trivet.  
Arrange meat, meat products  
and fish to suit their thickness and  
how you like them cooked.  
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The hotplate  
You can only use the hotplate when the lid is open. If you have any  
trouble lighting a hotplate burner turn all hotplate control knobs off and  
make sure the hotplate burner parts have been replaced correctly. See  
page 21 for more information.  
Heat control  
FRONT LEFT  
The hotplate control knobs turn to  
the left from 'OFF' to 'HIGH' and  
then to 'LOW'. You can adjust the  
heat by turning the control between  
the highest and lowest settings.  
These are shown as a large and a  
small flame symbol.  
Burner sizes  
The hotplate has three burner sizes  
to suit different types of cooking:  
Largest burner (Rapid) - use a large  
pan for food such as chips.  
Medium burners (Normal) - use for  
everyday cooking.  
Small burner (Simmer) - use for  
simmering food such as soups and  
stews.  
The largest pan which you should use on any burner is 230mm (9").  
The base of the smallest pan should not measure less than 100mm (4").  
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For your safety  
1
2
3
Take care to avoid burns and scalds when you are  
reaching across the hotplate.  
Use pans with flat bases. They are more stable than  
pans which are warped.  
Do not use pans with very heavy handles which cause  
the pan to tip.  
4
5
Put pans on the centre of the burners.  
Position pan handles so they cannot be accidentally  
knocked.  
6
Take extra care when you are deep fat frying. Do no
cover the pan with a lid.  
FRONT LEFT  
Do not leave a pan unattended. If the pan catches fire,  
leave it where it is and turn off all controls.  
Place a damp cloth or a fitting lid over the pan to  
smother the flames.  
Never put water on the fire.  
Leave the pan to cool for 30 minutes.  
7
8
If you are using a Wok we recommend it has a flat base  
as it will stand stable on the pan supports. If you use a  
round based Wok with a collar support, the collar must  
be of the open wire work type. A closed collar will affect  
the performance of the burner. Before you use the Wok  
make sure that the collar is stable on the pan supports.  
Always follow the instructions that come with the Wok.  
Do not use the lid as a work surface or chopping board.  
This could damage the glass and reduce its strength.  
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Helpful hints  
1
Keep flames under the base of the pans. If the  
flames lick round the sides of the pans you are  
wasting gas.  
2
3
Only heat the amount of liquid you need. Do  
not overfill pans.  
Cover pans with a lid whenever possible. The  
food will heat up more quickly and there will be  
less steam in the kitchen.  
4
5
6
Try cooking more than one vegetable in the  
same pan, for example potatoes and carrots.  
Cut vegetables into smaller pieces. This wa
they will cook more quickly.  
A pressure cooker will save time and energy.  
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The oven  
Before you use the oven you should wipe it out with a damp cloth to  
remove any dust.  
Heat zones  
There are zones of heat within the oven. The  
temperature in the middle is the gas mark  
you have chosen. The top of the oven is  
slightly hotter and the lower shelf slightly  
cooler. The base of the oven is quite a lot  
cooler. You can make use of these heat  
zones when you are cooking foods that need  
different temperatures all at the same time.  
If you are cooking more than one tray of similar items, for example  
cakes or biscuits, swap the trays around during cooking. Or you can  
remove the top tray when the food is cooked and move the lower tray to  
the higher shelf to finish cooking.  
Preheating  
You do not need to preheat the oven when casseroling and so on.  
Preheat the oven for baking or when you are cooking sensitive food  
such as Yorkshire puddings, soufflés and yeast mixtures.  
When you are cooking or reheating frozen or chilled food read the  
instructions on the packing.  
When you need to preheat the oven, we recommend you do so for  
20 minutes.  
Oven shelves  
You can slot the oven shelves into any of five  
positions. Positions are counted from the top  
downwards.  
For safety the shelf will only pull out so  
far. If you want to remove a shelf completely  
pull it forward as far as it will go, raise the  
front edge and lift it out. To put the shelf into  
a different position keep the front edge  
raised, slot the shelf on to the runner, lower  
the front edge and slide the shelf in.  
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Baking trays and dishes  
For your safety  
Never place cooking dishes, trays  
and so on over the oven burner.  
This will damage the cooker as  
well as the ovenware and possibly  
the floor covering underneath the  
cooker.  
Leave a gap of 13mm (½") between all dishes  
and the sides of the oven so the heat can  
circulate properly.  
Do not push dishes too far back as food will  
burn if it overhangs the burner flames.  
For the best results we recommend that you use a baking tray which is  
310mm (12") square. If you use a tray or tin which is larger than this,  
you may need to turn the food around during cooking.  
Place single dishes on the centre of the shelf. You may need to turn  
large items around during cooking.  
Condensation  
Condensation may form on the cooker. This is quite normal and nothing  
to worry about. The condensation forms when heat and moisture are  
present, for example during cooking. Whenever possible try to make  
sure that food which contains a lot of moisture, for example casseroles,  
are covered. If you do notice any condensation, wipe it up straight away.  
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Roasting  
For best results we recommend open roasting using minimal fat or oil to  
prevent splashing.  
It is not necessary to cover meat or poultry or wrap food in foil when  
roasting as this restricts the circulation of heat and will lead to extended  
cooktimes.  
If you use a roasting bag or cover chicken breast with foil, be prepared  
to allow an extra 10 - 15 minutes for each 1/2kg (1lb).  
When cooking large items such as turkeys, the use of foil may be  
required to prevent the breast becoming dry before the rest of the bird is  
fully cooked.  
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Oven cooking chart  
These instructions are for cooking in the oven after it has been pre-heated for 20 minutes.  
If you are cooking more than one tray of similar items, for example cakes or biscuits, swap the trays around during cooking. Or you  
can take the top tray out of the oven when the food is cooked and move the lower tray to the higher shelf to finish cooking.  
Always leave at least one shelf position between shelves to allow heat to circulate.  
The recommended shelf positions give the best results.  
Put the dishes in the centre of the shelf.  
You can change the gas marks and cooking times to suit your own tastes.  
It is important to check that food is piping hot before serving.  
Gas  
Shelf  
Approximate  
Food  
mark  
position cooking time  
Roasting meat:  
Beef  
5
4
Rare:  
Medium:  
Well Done:  
20 mins. per ½kg (1lb) and 30 mins.  
25 mins. per ½kg (1lb) and 25 mins.  
30 mins. per ½kg (1lb) and 30 mins.  
Lamb  
5
5
4
4
Medium:  
Well Done:  
25 mins. per ½kg (1lb) and 25 mins.  
30 mins. per ½kg (1lb) and 30 mins.  
Pork and Veal  
Medium:  
Well Done:  
30 mins. per ½kg (1lb) and 30 mins.  
35 mins. per ½kg (1lb) and 35 mins.  
Thaw frozen joints thoroughly before cooking them.  
Oven cooking chart  
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Oven cooking chart  
Gas  
Shelf  
Approximate  
Food  
mark  
position cooking time  
Poultry:  
Chicken  
5
4
4
5
4
4
20 mins. per ½kg (1lb) and 20 mins.  
Turkey below 4.5kg (10lbs)  
over 4.5kg (10lbs)  
Duck and duckling  
25 mins. per ½kg (1lb) and 25 mins.  
15 mins. per ½kg (1lb) and 15 mins.  
25 mins. per ½kg (1lb)  
4 or 5  
4
Stuffed poultry  
Cook as above but calculate weight including stuffing.  
Thoroughly thaw frozen joints before cooking them.  
The times given above are for open roasting in a preheated oven. If you cover the food with foil or a lid allow an extra 10 - 15  
minutes for each ½kg (1lb).  
Yorkshire pudding - large  
- individual  
7
7
2
2
25-30 mins.  
15-25 mins.  
Cakes:  
Christmas cake (8")  
Rich fruit, 180mm (7")  
205mm (8")  
Madeira, 180mm (7")  
Small cakes  
2
2
2
4
5
7
4
4
4
4
4 - 5 hours  
2¼-2½ hours  
2½-2¾ hours  
1 hour  
15-25 mins.  
10-20 mins.  
2 & 4  
2 & 4  
Scones  
Victoria sandwich  
180mm (7")  
205mm (8")  
4
4
2 & 4  
2 & 4  
20-30 mins.  
20-35 mins.  
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Gas  
mark  
Shelf  
position  
Approximate  
cooking time  
Food  
Pastries:  
Plate tart (shortcrust)  
Fruit pie (shortcrust)  
Mince pies (flan pastry)  
6
6
5
2
2
25 -35 mins. To help pastry brown on the underside  
25-35 mins. cook on a metal plate, or if plates are flat  
15-25 mins. and have no rim underneath, place on  
baking tray.  
2 & 4  
Puddings:  
Milk pudding  
Baked sponge pudding  
Baked custard  
2
4
3
3
4
4
2 hrs.  
45-60 mins.  
50-60 mins.  
Yeast mixtures:  
Bread 0.45kg (1lb loaves)  
0.90kg (2lb loaves)  
Rolls and buns  
8*  
8*  
8*  
3
3
2
30-40 mins.  
30-40 mins.  
10-20 mins.  
* Note: When baking bread cook at gas mark 8 for 10 minutes before reducing to Gas mark 6 for remainder of cook time.  
Note: You must soak dried beans then boil them in an open pan for 15 minutes before you add them to any dish.  
Oven cooking chart  
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Slow cooking  
The slow cook setting gives a very low heat in the oven. It is  
particularly useful when cooking soups, stews and casseroles because  
the long slow cooking will make cheaper, tougher cuts of meat more  
tender.  
You need to cook food at gas mark 6 for 30 minutes before you turn  
the oven down to a slow cook setting. This makes sure that the  
temperature of the food gets hot enough to start the food cooking.  
Some foods such as pastry and biscuits are not suitable for slow  
cooking because the temperature is too low.  
Cover all food during cooking to prevent it from drying out. You can  
uncover food for the last half hour if it is normally served golden brown.  
Food preparation-slow cooking  
Joints of meat and poultry  
Do not cook meat joints over 2.7kg (6lb).  
Do not cook poultry over 2kg (4lb 8oz).  
Cook on the middle shelf of the oven or above.  
Cook stuffing separately.  
Cook for a minimum of 6 hours.  
Joints of pork must only be cooked if you can make sure, by using a  
meat thermometer, that an internal temperature of at least 88oC has  
been reached .  
For good air circulation always stand joints on a rack in the roasting  
tin or casserole.  
Thaw all frozen meat and poultry before cooking.  
Prime cuts of meat do not benefit from slow cooking.  
Remove excess fat and skin unless browned first.  
Cook for 30 minutes at gas mark 6, then reduce to the slow cook  
setting.  
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Soups, casseroles and stews  
Do not cook casseroles over 3kg (6lb).  
Bring to the boil on the hotplate then cook on slow cook.  
Cook in the middle of the oven or above.  
Vegetables  
Cut into small pieces.  
Dried beans must be pre-soaked then boiled in an open pan for 15  
minutes before adding to any dish.  
Place vegetables under meat in casseroles.  
Cook for 30 minutes at gas mark 6, then reduce to the slow cook  
setting.  
Milk puddings  
Cover the cereal with boiling water and allow to stand for 30 minutes.  
Drain and make the pudding in the usual way.  
Cook for 30 minutes at gas mark 6, then reduce to the slow cook  
setting.  
General points for slow cooking  
Frozen foods  
Thaw thoroughly before cooking.  
Thickening  
Toss meat in flour for casseroles. Blend cornflour with water and add it  
at the end of cooking.  
Flavouring  
Flavours are retained because there is little evaporation. Adjust at the  
end of the cooking time.  
Liquid  
Reduce normal liquid quantities slightly as there is little evaporation  
during cooking.  
Milk and milk products, for example cream  
Add towards the end of the cooking to prevent curdling.  
Reheating  
Left over food should be cooled quickly and refrigerated.  
Food should not be reheated using the slow cook setting. Reheat  
conventionally or in a microwave. Food must only be reheated once.  
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For your safety  
For hygiene and safety reasons you must keep this gas cooker  
clean. A build up of fat or other foodstuff could cause a fire.  
Try to mop up spills and splashes as soon as they happen. But  
be careful as parts of the cooker will be hot.  
Do not use any polishes, caustic cleaners, abrasives, washing soda or  
soap except those recommended.  
Please note: If we recommend you use hot  
soapy water we mean hot water with  
washing up liquid in it and not any other  
cleaning product.  
If you own a dishwasher please read the  
operating instructions for the machine before  
you wash any part of your cooker.  
Clean your cooker regularly using a cloth that has been wrung out in  
hot soapy water. Rinse and polish it dry using a soft cloth.  
When you remove parts of your cooker for cleaning do not plunge  
them into water whilst they are very hot as this may damage the finish  
of the parts.  
The hotplate  
Clean the hotplate top using a mild abrasive such as 'Jif'. Take care not  
to damage the spark electrodes. If the spark electrodes are damaged  
the burners will not light.  
You can remove the pan supports, burner caps and burner crowns  
to clean them. Again take care not to damage the spark electrodes.  
If any food spills during cooking you can place the pan on another  
burner to finish cooking. Then you can remove the dirty parts and clean  
them before the spill 'burns on'.  
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You can wash the removable parts in very hot soapy water. You may  
use mild abrasives. Make sure that the electrode and the hole and slots  
in the crown are not blocked with food or cleaning materials.  
Clean the burner crowns by soaking them in very hot soapy water.  
You can remove any stubborn stains by scouring with a soap filled pad  
such as 'Brillo'. If you look after the burner crowns in this way they will  
stay reasonably clean. However the surface will dull with time.  
Aluminium based saucepans can leave shiny metal marks on the pan  
supports. Clean the pan supports regularly to remove the marks using a  
mild abrasive like 'Jif' with a soft scourer. For more stubborn marks you  
can use a soap-filled pad such as 'Brillo'.  
After cleaning the cooker parts, dry them  
thoroughly before you put them back.  
When replacing hotplate burner parts  
1. Crown to body (Do not try to force the  
crown on to the body).  
Make sure that the hole in the crown is  
over the electrode. Check that the two  
longer location pegs sit in the slots in the  
body. When the crown is in this position  
let it fall freely on to the body. Check that  
the crown can be moved slightly from  
side to side.  
2. Cap to crown  
Place  
cap centrally on the top of the crown  
(enamel side up). Move sideways and  
front to back to check the cap is properly  
fitted.  
3. Check for ignition  
If a burner will not light then you need to  
check the crown and cap positions.  
The grill  
Clean the grill compartment frequently using hot soapy water.  
After use you can soak the grill pan for a few minutes and then clean  
it using mild abrasives or a soap filled pad such as 'Brillo'.  
Clean the shelf using hot soapy water. Mild abrasives can be used if  
necessary.  
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The oven  
The top, sides and back of your oven are coated in a special material  
which helps to keep itself clean.  
Follow these simple rules to maintain the appearance of the special  
finish.  
Do not overfill dishes or they will boil  
over.  
Do not put dishes too high in the  
oven. If you do they may stick to the  
oven roof.  
Cover your roasting tins with foil.  
This will prevent fat splashing.  
Use a roasting tin which is just large  
enough for the meat and potatoes.  
This will help to reduce fat  
splashing.  
Dry any vegetables that you are  
going to roast. If they are wet there  
will be more fat splashing.  
Follow the oven cleaning cycle  
regularly.  
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Oven cleaning cycle  
You need to follow the cycle to keep the inside of the oven in good  
condition. The type of cooking you do will affect how often you need to  
follow the cycle.  
If you do a lot of roasting and very little other baking you should  
follow the cleaning cycle once a week. If you do very little roasting you  
will only need to follow the cleaning cycle every 2-3 weeks.  
To carry out a cleaning cycle:  
1. Remove the oven shelves.  
2. Set the oven to mark 5 for at  
least 30 minutes.  
3. Turn the temperature up to  
mark 7 for 2 hours or until the  
oven is presentably clean.  
Some staining will remain.  
Do not use any cleaning agents  
or scrapers on the inside of the  
oven. Do not wash the special  
finish.  
General  
Clean the base of the oven, the oven shelves and the oven door while  
they are still slightly warm. This way you can easily remove any  
splashes and spills. Wipe the base with a cloth that has been wrung out  
in hot soapy water. You may use mild abrasives.  
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Cleaning between the outer and inner  
door glass  
You can remove the glass from the oven door if you need to.  
To remove the outer glass  
1 Open the oven door so you can get at the two cross head screws on  
the top of the oven door.  
2 Loosen these two screws using a pozidrive screwdriver.  
3 You should hold the door glass securely in place with one hand,  
whilst removing the screws completely, with the other hand. If you do  
not do this, the door glass could fall forward.  
4 Using both hands, gently tilt the top of the door glass towards you.  
Lift it slightly to disengage the locators at the bottom of the door.  
5 Clean the outer and inner glass using hot soapy water and mild  
abrasives such as 'Jif'. DO NOT try to clean the aluminium foil which  
is inside the door. The foil is there to help keep the door cool, if it is  
damaged it will not work.  
6 Replace the glass by holding it in both hands and gently placing the  
locators into the holes of the brackets at the bottom of the door. Push  
the top of the glass towards the oven door, and make sure the screw  
location holes line up.  
7 Hold the glass in place with one hand and replace the cross head  
screws into the location holes, with the other hand. Give the screws  
one turn to make sure the glass is held in place.  
8 Tighten the screws using a pozidrive screwdriver. Close the door.  
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General information  
For your safety  
Do not block any of the cooker vents.  
Never line any part of the cooker with aluminium foil.  
Don't let items which can catch fire or electric mains leads  
such as kettle flexes trail over any part of the cooker.  
Moving your cooker  
You may damage some soft or badly fitted floor coverings when you  
move the cooker. The floor covering under the cooker should be  
securely fixed so it does not ruck up when you move the cooker across  
it. Alternatively you could remove the floor covering.  
To move the cooker open the grill door. Raise the cooker off its front  
feet by lifting it from inside the grill. Pull the cooker forward. When you  
replace the cooker push it back to the stop and make sure there is the  
same gap at each rear corner.  
The battery  
The battery for the ignition will usually  
last for many months. If the ignition  
system doesn't work you probably  
need to replace the battery.  
The battery is at the base of the  
cooker on the left-hand side of the  
front.  
When you need to replace the  
battery, open the main oven door, lift  
up the battery holder lid and replace  
the battery as shown in the diagram.  
The battery you need is AA size.  
When you fit the new battery, make  
sure the positive end (marked with a  
+ sign) is next to the (+) sign on the  
battery holder. Close the lid of the  
battery holder.  
You can light the burners with a match until you have time to change the  
battery.  
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Z C G 6 2 0 0  
For your safety  
Do not try to disconnect the cooker from the gas supply if the  
supply pipe does not have a bayonet connection, as described in  
the installation instruction. If this is the case contact the person  
who installed the cooker.  
Reversible main oven door  
If you require the oven door to be hinged on the opposite side, you will  
need to contact a qualified Service Engineer. See page 28.  
PLEASE NOTE that a charge will be made, any attempt to do this  
yourself may invalidate your guarantee.  
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26  
Z C G 6 2 0 0  
What is wrong and why?  
We strongly recommend that you carry out the following checks on your  
cooker before calling a Service Engineer.  
Problem  
The oven, grill or hotplate will not light.  
Check  
If only the hotplate burners will not light make sure that the burner  
parts have been placed correctly. See instructions on page 21.  
If you cannot hear any sparking or the sparking is slow when you  
press the ignition button the battery probably needs replacing. For  
instructions on how to do this see page 25. You can light the burners  
with a match until you have time to change the battery.  
Check that there is not a problem with your gas supply. You can do  
this by making sure that other gas appliances such as your central  
heating or gas fire are working.  
Problem  
Food is cooking too quickly or too slowly.  
Check  
Check that you are using the recommended gas marks and shelf  
positions. See page 15. Be prepared to adjust the gas mark up or  
down to achieve the results you want.  
Problem  
The oven is not cooking evenly.  
Check  
Check that the cooker is installed properly and is level.  
Check that you are using the recommended temperatures and shelf  
positions.  
If you are using a tin or tray which is larger than the one we  
recommend, be prepared to turn it around during cooking.  
Problem  
Having difficulty cleaning any part of the cooker.  
Check  
Check that the instructions for care and cleaning, beginning on page  
20 are being followed.  
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27  
Z C G 6 2 0 0  
Service and spare parts  
For your safety  
Maintenance work must only be done by a competent person. Do  
not try to repair the oven yourself. This could be dangerous. It is  
dangerous to alter or modify the product in any way.  
Help us to help you  
Please determine your type of enquiry before writing or telephoning.  
Service  
It is a recommendation by the manufacturer that your cooker has an  
annual gas safety check carried out by the manufacturers approved  
service organisation.  
Before calling out an Engineer, please ensure that you have read the  
details under the heading 'What is wrong and why?' and have the model  
number and purchase date to hand. The telephone number for service  
is :  
08705 929929  
PLEASE NOTE that all enquiries concerning service should be  
addressed to your local Zanussi Customer Service Centre.  
Some Regional Electricity Companies are responsible for the servicing  
of cookers sold through their own retail outlets. For service contact your  
local Electricity Showroom.  
When you report a problem try to describe the nature of the fault.  
Always give your ovens full name, model and serial numbers which you  
can see when the oven door is opened.  
Make a note of this information in this space:  
Name:  
Model Number:  
Serial Number:  
Please note that all enquiries concerning service should be addressed  
to your local Customer service centre.  
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28  
Z C G 6 2 0 0  
Customer care department  
For general enquiries concerning your Zanussi cooker or further  
information on Cooking, Cooling or Washing products, you are invited to  
contact our Customer Care Department by letter or telephone as  
follows:  
Customer Care Department  
Zanussi  
Zanussi House  
Hambridge Road  
Newbury  
Berkshire  
RG14 5EP  
Tel: (01635) 521313  
The Gas Consumers' Council  
The Gas Consumers' Council (GCC) is an independent organisation  
which protects the interests of gas users. If you need advice, you will  
find the telephone number in your local telephone directory under Gas.  
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29  
Z C G 6 2 0 0  
Guarantee Conditions  
Standard guarantee conditions  
We, Zanussi, undertake that if within 12 months of the date of the purchase this Zanussi  
appliance or any part thereof is proved to be defective by reason only of faulty  
workmanship or materials, we will, at our option repair or replace the same FREE OF  
CHARGE for labour, materials or carriage on condition that:  
The appliance has been correctly installed and used only on the electricity supply  
stated on the rating plate  
The appliance has been used for normal domestic purposes only, and in accordance  
with the manufacturer's instructions  
The appliance has not been serviced, maintained repaired, taken apart or tampered  
with by any person not authorised by us  
All service work under this guarantee must be undertaken by a Zanussi Service Force  
Centre.  
Any appliance or defective part replaced shall become the Company's property  
This guarantee is in addition to your statutory and other legal rights  
Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be  
available outside these hours in which case a premium will be charged.  
Exclusions  
This guarantee does not cover:  
Damage or calls resulting from transportation, improper use or neglect, the  
replacement of any light bulbs or removable parts of glass or plastic  
Costs incurred for calls to put right an appliance which is improperly installed or calls  
to appliances outside the United Kingdom  
Appliances found to be in use within a commercial environment, plus those which are  
subject to rental agreements  
Products of Zanussi manufacture which are not marketed by Zanussi  
European Guarantee  
If you should move to another country within Europe then your guarantee moves with you  
to your new home subject to the following qualifications:  
The guarantee starts from the date you first purchased your product  
The guarantee is for the same period and to the same extent for labour and parts as  
exists in the new country of use for this brand or range of products  
This guarantee relates to you and cannot be transferred to another user  
Your new home is within the European Community (EC) or European Free Trade Area  
The product is installed and used in accordance with our instructions and is only used  
domestically, i.e. a normal household  
The product is installed taking into account regulations in your new country  
Before you move please contact your nearest Customer Care centre, listed below, to give  
them details of your new home. They will then ensure that the local Service Organisation  
is aware of your move and able to look after you and your appliances.  
France  
Germany  
Italy  
Sweden  
UK  
Senlis  
+33 (0)3 44 62 29 99  
+49 (0)911 323 2600  
+39 (0)1678 47053  
+46 (0)8 738 79 50  
+44 (0)1635 521313  
Nürnberg  
Pordenone  
Stockholm  
Newbury  
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30  
Z C G 6 2 0 0  
INSTALLATION INSTRUCTIONS  
TECHNICAL DATA  
DIMENSIONS  
Height  
Width  
500mm (nominal)  
Depth  
Height to hotplate  
900mm (nominal)  
600mm  
(to front of  
door panel)  
Space for fixing at hotplate level  
Space for fixing above hotplate level  
Minimum space above hotplate  
2mm minimum clearance  
See important note 'Location of Appliance' page 33.  
787mm (If a cooker hood is fitted refer to the cooker hood  
installation instructions).  
Weight of appliance  
52.5kg.  
Minimum distance from rear wall  
5mm (spacer given by pressed spacer on vent panel).  
CONNECTIONS  
Gas  
Rear left hand side of appliance at hotplate level.  
Rc½ (½" B.S.P. female).  
None  
Electric  
IGNITION  
Spark generator  
Battery  
APCO 6BG 6893  
1.5 Volt AA size  
GRILL  
Heat Input  
Natural Gas  
3.3kW (11263 Btu/h)  
138  
L.P. Gas  
3.0kW (215g/h)  
88  
Injector Marking  
HOTPLATE  
Heat Input  
Natural Gas  
R.H.F.  
1.0kW  
R.H.R.  
2.0kW  
L.H.R.  
2.0kW  
L.H.F  
2.8kW  
(3412 Btu/h)  
079  
(6824 Btu/h)  
104  
(6824 Btu/h) (9554 Btu/h)  
Injector Marking  
104  
130  
L.P. Gas  
2.0kW  
Heat Input  
1.0kW  
(71.8 g/h)  
051  
2.0kW  
(143.7 g/h)  
072  
2.7kW  
(194.0 g/h)  
083  
(143.7 g/h)  
072  
Injector Marking  
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31  
Z C G 6 2 0 0  
MAIN OVEN  
Heat Input  
Natural Gas  
L.P. Gas  
2.4kW (8189Btu/h)  
2.4kW (172.4 g/h)  
Injector Marking  
Flame Supervision Device  
Thermostat  
108  
78  
Diamond'H' GSD 100/28  
Diamond'H' 1100128/B2  
69  
Diamond 'H' GSD-100-30  
Diamond'H' 1100-98/B2  
78  
Marking  
GENERAL  
Ignition  
H. T. Spark  
3-4mm  
Spark Gap  
IMPORTANT - SAFETY REQUIREMENTS  
This appliance must be installed in accordance with the Gas Safety (Installation and Use) Regulations  
Current Editions. Detailed recommendations are contained in the following British Standard Codes of Practice  
- BS. 6172, BS.5440: Part 2 and B.S.6891. All British Standards must be 'Current Editions'.  
PROVISION FOR VENTILATION  
This appliance is not connected to a combustion products evacuation device. It shall be installed and  
connected in accordance with the current installation regulations. Particular attention shall be given to the  
relevant requirements regarding ventilation.  
The room containing the appliance should have an air supply in accordance with BS. 5440: Part 2 Current  
Edition. All rooms require an openable window or equivalent and some rooms will require a permanent vent  
as well. For room volumes up to 5m³ an air vent of 100cm² is required: for room volumes between 5m³ and  
10m³ an air vent of 50cm² is required. If the room has a door that opens directly to the outside, no air vent is  
required. For room volumes that exceed 11m³ no air vent is required. If there are other fuel burning  
appliances in the same room, BS.5440: Part 2 Current Edition should be consulted to determine the requisite  
air vent requirements.  
Prolonged intensive use of the appliance may call for additional ventilation, for example opening a window, or  
more effective ventilation, for example increasing the level of mechanical ventilation where present.  
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32  
Z C G 6 2 0 0  
LOCATION OF APPLIANCE  
This appliance must not be installed in a bed-sitting room of volume less than 20m³ or in a bathroom or  
shower room. It is essential that the appliance is positioned as stated below (see Fig. 1a) i.e. shelves, wall  
cabinets and cooker hoods must be fitted a minimum of 787mm directly above the top of hotplate and 400mm  
above the hotplate when fitted in line with the outside of the appliance. If the units are intended to be fitted  
adjacent to the appliance but less than 400mm above the hotplate, then a minimum space of 100mm must be  
maintained between the sides of the unit and the appliance (see Fig.1b). Curtains must not be fitted  
immediately behind the appliance or within 150mm of the sides of the hotplate. If fitted next to or between two  
base units a minimum space of 1mm must be left between each unit and the sides of the appliance. The  
levelling feet fitted to the appliance will achieve a nominal height to hotplate trims of 900mm - 2mm +20mm.  
L.P.G. cookers MUST NOT be installed below ground level, i.e in a basement, or aboard any boat, yacht or  
other vessel.  
less  
100  
than  
400  
Fig. 1a  
All dimensions in mm  
Fig.1b  
1. PARTS REQUIRED  
The loose hotplate parts and battery are packed in the  
polystyrene fitment on top of the hotplate.  
L.P. GAS MODELS ONLY  
The grill pan requires assembly before use (see Fig.2)  
Grill Pan Handle Assembly:  
Assemble grill pan (see Fig. 2) and  
secure two screws provided.  
Fig.2  
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33  
Z C G 6 2 0 0  
2. LEVELLING THE APPLIANCE  
Adjustable levelling feet at the front and the rear are provided on the base of the appliance.  
Adjustment to suit floor conditions is obtained by rotating in or out the hexagonal feet from the underside of  
the appliance.  
A spirit level should be placed on one of the oven shelves to confirm the appliance is correctly levelled.  
3. FITTING THE STABILITY BRACKET  
It is recommended that if the appliance is to be installed with a flexible supply pipe a stability bracket  
(SK.4729.A) is fitted and is available from your supplier (see Important Safety Requirements, Page 32).  
These instructions should be read in conjunction with the leaflet packed with the stability bracket.  
1. Place the appliance in its intended position and level appliance.  
2. Mark off 250mm from the left hand side of the appliance as shown in dimension 'A', Fig 2a. This is the  
centre line of the fixing bracket.  
3. Draw a line 100mm from the front edge of the levelling feet (see Fig 2a) and remove appliance from its  
position. Mark off dimension 'B' (see Fig 2a) back from this line on the centre line of the bracket to locate  
the front edge of the lower bracket. Fix lower bracket (with two fixing holes) to the floor then measure the  
height from floor level to engagement edge on back of appliance, dimension 'C' of Fig. 2b.  
4. Assemble upper bracket to lower bracket so that underside of bracket is dimension 'C' +3mm above floor  
level. (see Fig. 2b).  
Reposition appliance and check that top bracket engages into appliance back as shown in Fig. 2b.  
100mm  
(C)  
(A)  
250mm  
Fig.2b  
Fig.2a  
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Z C G 6 2 0 0  
4. CONNECTING TO GAS  
This appliance is designed to be installed with an appliance flexible connection only. Supply piping should not  
be less that R³/8. Connection is made to the Rc ½ (½" B.S.P.) female threaded entry pipe located just below  
the hotplate level on the rear left hand side of the appliance. NOTE: ONLY LIQUID SEALANTS TO BE  
USED WHEN INLET GAS PIPE IS FITTED TO RESET VALVE I.E.: DO NOT USE P.T.F.E. SEALANT  
TAPE.  
Check for gas soundness after connecting the gas supply.  
The gas bayonet connector must be fitted in the shaded  
area indicated in Fig. 3. Take into account that it must be  
possible to pull the appliance forward sufficiently. The  
hose must not get caught on the stability bracket.  
IMPORTANT:  
FLEXIBLE TUBING USED MUST  
COMPLY WITH BS. 669 CURRENT EDITION.  
L.P.G. FLEXIBLE CONNECTIONS MUST BE OF A  
TYPE SUITABLE FOR L.P.G. AND CAPABLE OF  
OPERATION UP TO 50 mbar AND TO CARRY A RED  
STRIPE, BAND OR LABEL.  
Fig.3  
5. FITTING THE BATTERY  
1.  
2.  
3.  
4.  
The battery holder is located on the left hand side  
of the front plinth.  
To gain access to the battery, open the main oven  
door and lift up the battery holder lid.  
Fit the new battery ensuring positive (+) terminal is  
next to the (+) sign on the battery holder. See Fig.4.  
Close the lid of the battery holder.  
Fig.4  
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35  
Z C G 6 2 0 0  
6. PRESSURE TESTING  
1
The oven injector is used as a pressure test point.  
Remove the oven furniture. Remove oven burner box retaining clips (one spring clip from each side) and  
remove box front cover. Replace one clip back into the right hand side of the burner box.  
Remove oven burner by removing the spring clip from the right hand side of the oven burner and slide  
burner off injector, whilst easing it forward and taking care not to strain the F.S.D. phial.  
2. Connect the pressure gauge to the oven injector.  
3. Check the supply pressure by turning the thermostat on and one hotplate tap full on and light the  
appropriate burner. The pressure should be either:-  
(i) For Natural Gas  
(ii) For LP.Gas  
20mbar  
The pressure must be set to 28 mbar for use on butane or 37  
mbar for use on propane.  
4. Turn off the taps, disconnect the pressure gauge and replace oven burner and cover, ensuring that the  
F.S.D. phial is correctly located into the bracket on the burner.  
5. Check operation of oven.  
7. CHECKING THE GRILL  
Place the grill pan containing the trivet into the grill compartment. Light the grill burner by turning the grill tap  
full on and pressing the ignition button on the fascia panel. As soon as the burner is lit the button can be  
released.  
8. CHECKING THE HOTPLATE  
Lift the lid. Fit the burner crowns and caps ensuring that they are correctly seated. Fit the pan supports.  
Check each of the hotplate burners in turn by turning the hotplate tap to it's full on position and pressing the  
ignition button. As soon as the burners are lit the button can be released.  
9. CHECKING LID CUT-OFF DEVICE  
1. Lift the lid.  
2. Turn one hotplate burner tap to its full on position and push the ignition button.  
3. Close lid. There should now be no gas supply to the hotplate and the burner will go out.  
4. Turn off the hotplate tap and lift the lid. The gas supply should now be restored to the hotplate when the  
tap is turned on.  
10. CHECKING THE MAIN OVEN  
1.  
Turn the oven thermostat knob to Mk 9 and press the ignition button. As soon as the burner is alight the  
button can be released..  
2.  
3.  
There should now be a low gas rate to the burner, which is the F.S.D. by pass rate.  
When the F.S.D. phial has heated up it opens the F.S.D. valve which allows the main gas supply to the  
oven burner.  
4.  
5.  
Set the oven control to Mk 2, close the oven door and check that after about 10 minutes the flame size  
has reduced.  
Turn off the control and check that the oven flames go out.  
GENERAL NOTE  
Instruct the user on how to use the appliance and its ignition system. Refer the user to the wording in the  
inside cover which gives advice on the safe operation of the appliance.  
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36  
N O T E S  
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N O T E S  
ZCG6200 - 311336409  
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PART NO: 311336409  
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