Zanussi Cooktop ZGF 647 User Manual

GAS HOBS

ZGF 647

OPERATING AND INSTALLATION MANUAL

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For Your Safety

These warnings are provided in the interest of safety. You MUST read them carefully before

installing or using the appliance.

It is most important that this instruction book should be retained with the appliance for future

reference. Should the appliance be sold or transferred, always ensure that the book is left

with the appliance in order that the new owner can get to know the functions of the appliance

and the relevant warnings.

About Installation, Cleaning

During Operation

and Manteinance

•

It is mandatory that all operations required for the

installationarecarriedoutbyaqualifiedorcompetent

person, in accordance with existing rules and

regulations.

•

This appliance has been designed to be operated by

adultsandchildrenundersupervision.Youngchildren

MUST NOT be allowed to tamper with the controls or

play near or with the oven.

•

Disconnect the appliance from the electrical supply,

before carrying out any cleaning or manteinance

work.

This appliance has been designed for cooking

edible foodstuff and to be used for domestic non-

professional purposes only. It must not be used for

any other purpose.

•

Ensure a good ventilation around the appliance. A

poor air supply could cause lack of oxygen.

•

It is dangerous to alter the specification in any way.

Ensure that the gas supply complies with the gas

type stated on the identification label, placed near

the gas supply pipe.

Forhygieneandsafetyreasons,thisapplianceshould

be kept clean at all times. A build-up of fats or other

foodstuff could result in a fire.

•

Using a gas cooking appliance will produce heat

and moisture in the room which it has been

installed in. Ensure a continuous air supply,

keeping the air vents in good conditions or

installing a cooker hood with discharge tube.

•

Accessible parts of this appliance may become hot

when it is in use. Children should be KEPT AWAY until

it has cooled.

Undernocircumstancesshouldyouattempttorepair

the appliance yourself. Repairs carried out by

unexperienced persons may cause injury or serious

malfunctioning. Refer to your local Zanussi Service

Centre. Always insist on genuine Zanussi spare

parts.

•

In case of intensive or long time use of the

appliance, make the ventilation more efficient,

by opening a window or increasing the electric

exhaust fan power.

Onceyouremovedallpackagingfromtheappliance,

ensure that it is not damaged and the electric cable

is in perfect conditions. Otherwise, contact your

dealer before proceeding with the installation.

•

Ensure that all control knobs are in the OFF position

when not in use.

Should you connect any electrical tool to a plug near

this cooking appliance, ensure that electric cables

are not in contact with it and keep them far enough

from the heated parts of this appliance.

The manufacturer disclaims any responsability

should all the safety measures not be carried

out.

•

If the appliance is out of order, disconnect it from the

electric supply.

This appliance complies with the following

E.E.C. Directives:

73/23 - 90/683 (Low Voltage Directive);

89/336 (Electromagnetical Compatibility Directive);

90/396 (Gas Appliances)

MANUFACTURER:

ELECTROLUX ZANUSSI S.p.A.

Viale Bologna 298 - 47100 FORLI’ (Italy)

93/68 (General Directives)

and subsequent modifications.

These instructions are only for the countries stated by the symbol

printed on the front cover of this instruction book.

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Contents

1. Instruction for the User ............ Pag.

2. Cleaning and Maintenance ...... Pag.

3. Periodic Maintenance ............... Pag.

4. Maintenance -

5. Technical Data........................... Pag.

6. Instruction for the Installer ...... Pag.

7. Electrical Connection ............... Pag.

8. Adaptation to different

types of gas................................ Pag.

Technical assistance.................. Pag.

9. Building In .................................. Pag.

1.Instruction for the User

HOBBURNERSCONTROLKNOBS

Carefullysupervisecookingswithfatsoroil,since

thesetypesoffoodstuffcanresultinafire, ifover-

heated.

The hob burners control knobs are situated on the hob

lateral panel. The symbols on the knobs mean that :

there is no gas supply

there is maximum gas supply

there is minimum gas supply

LIGHTINGTHEBURNERS

•

For easier lighting, proceed before putting a pan

on the pan support.

To light a burner, push in the relevant control knob and

turn it anti-clockwise to "maximum" position.

Upon ignition, keep the knob pushed down for about 5

seconds. This will allow the "thermocouple" (Fig. 1 lett.

D) to be heated and the safety device to be switched

off, otherwise the gas supply would be interrupted.

Then, check the flame is regular and adjust it as

required.

If you cannot light the flame even after several

attempts, check the "cap" (Fig. 1 lett. A) and the

"crown" (Fig. 1 lett. B) are in the correct position.

To put the flame out, turn the knob to the symbol l.

FO 0204

Fig. 1

•

Always turn the flame down or put it out before

taking the pans off the burner.

USINGTHEHOBCORRECTLY

To ensure maximum burner efficiency, it is strongly

recommendedthatyouuseonlypotsandpanswithaflat

bottomfittingthesizeoftheburnerused,sothatflamewill

notspreadbeyondthebottomofthevessel(seethetable

beside).

It is also advisable, as soon as a liquid starts boiling, to

turn down the flame so that it will barely keep the liquid

simmering.

Burner

minimum

diameter

maximum

diameter

Big (rapid)

Medium (semirapid)

Small (Auxiliary)

180 mm.

120 mm.

80 mm.

260 mm.

220 mm.

160 mm.

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THEHOBLID

l Alwayscleanthelidfromcookingresiduesbefore

In order to make the appliance match with the kitchen

design, a lid can be fitted on the hob.

opening it or taking it off.

l WARNING! The crystal lid can splinter when

overheated. Always ensure all the burners are

off before closing it.

l The lid (not provided) is meant to avoid dust to

settleonthehob, whenitisclosed, andtocollect

splashes of oil or fat, when it is open. Do not use

it for any other purpose.

l Always wipe off any splash of liquid before

opening the lid.

2.Cleaning and Maintenance

•

Disconnect the appliance from the electrical

supply, before carrying out any cleaning or

manteinance work.

GENERAL CLEANING

Wash the enamelled components with warm soapy

water. Never use abrasive cleaners

Frequently wash the "caps" and the "crowns" with hot

soapy water, carefully taking away any built-up of food.

If the marks are particularly difficult to remove, use

common non-abrasive cleaners or specific products.

Never use steel wool pads or acids.

AUTOMATIC IGNITION

The automatic ignition of the gas burners is obtained

through a ceramic "candle" and a metal electrode (fig. 1

lett. C). Keep these components well clean, to avoid

difficult lighting, and check that the burner crown holes

(lett. B) are not obstructed.

FO 2030

PAN SUPPORTS

The hobs are provided with enamelled pan supports (thin

and light - fig.2).To keep the pan supports in the right

position, they are hooked to a couple of special hinges

in the back of the hob.

Thanks to these hooks, you can lift the pan supports for

easier cleaning (fig. 2). To take the pan supports

completely off the hob, proceed as shown in fig. 3.

The pan supports are dishwasher proof.

Fig. 2

FO 2238

Fig. 3

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3. Periodic Maintenance

Periodically ask your local Service Centre to check the

conditions of the gas supply pipe and the pressure

adjuster, if fitted.

To ensure the good operation of the hob and its safety

features, it is necessary that the taps are periodically

lubricated.

l The periodic lubrication of the taps must be

carried out by qualified personnel, which you

must refer to also in case of malfunctioning.

4. Mainteinance - Technical Assistance

ORIGINAL SPARE PARTS

This machine, before leaving the factory, has been

tested and studied by many experts and specialists, in

order to give you the best results.

Any repair work which needs to be carried out should

be done with the utmost care and attention.

For this reason we reccomend that for any problem you

contact the dealer who sold it to you, or our nearest

authorized Service Centre, specifying the nature of the

problem and the particular model which you own.

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5.Technical Data

GasBurnersRating

RapidBurner

2,1kW(GPL)-2,3kW(GZ50/GZ35)

Gasconnection

Electric Supply

G 1/2"

SemirapidBurner

AuxiliaryBurner

1,5 kW(GPL)-1,6kW(GZ50/GZ35)

0,7 kW

230 V 50 Hz

HOBRECESS

DIMENSIONS

Category

Setting

II/II-35,50,III-X-I-Zt

Length

Width

560 mm.

480 mm.

Natural Gas GZ 50 20 mbar

6.Instruction for the Installer

l Thefollowinginstructionsaboutinstallationand

maintenance must be carried out by qualified

personnel in compliance with the regulation in

force.

GAS CONNECTION

Choose fixed connections or use a flexible pipe in

stainless steel.

If using flexible metallic pipes, be careful they do not

come in contact with mobile parts or they are not

squeezed. Use the same attention when the hob is

combinatedwithanoven.

l The side walls of the unit in which the hob is

going to be installed, must not exceed the height

of the working top.

l Avoid installing the appliance in the proximity of

inflammable materials (e.g. curtains, tea towels

etc.).

IMPORTANT - To ensure a correct operation, a saving

of energy and the long-life of the appliance, the voltage

pressure of the appliance must correspond to the

recommendedvalues.

l Theappliancemustbeelectricallydisconnected

before all interventions. If any electric supply to

the appliance is required to carry out the work,

ensureallthenecessaryprecautionsarefollowed.

Theadjustableconnectionisfixedtothecomprehensive

ramp by means of a threaded nut GJ 1/2". Interpose the

sealing between the components as shown in fig. 4.

Screwthepartswithoutforcing, adjusttheconnectionin

therequireddirectionandtighteneverything.

IMPORTANT - When the final connection has been

made, it is essential that a thorough leak test is carried

out on the hob and installation. Use some soapy water,

never a flame.

A) Ramp with ending nut

B) Seal

C) Adjustable connection

FO 2365

Fig. 4

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7.Electrical Connection

The appliance is designed to be connected to 230 V

monophase electricity supply.

The connection must be carried out in compliance with

the laws and regulations in force.

Before the appliance is connected:

1) checkthatthemainfuseandthedomesticinstallation

can support the load (see the rating label);

2) check that the power supply is properly earthed in

compliance with the current rules;

3) check the socket or the double pole switch used for

the electrical connection can be easily reached with

the appliance built in the forniture unit.

Connecttheplug,abletosupporttheloadmarkedonthe

identification plate, to the cable, following the

recommendationgiveninFig.5.Theplughastobefitted

in a proper socket.

Ifconnectingtheappliancedirectlytotheelectricsystem,

it is necessary that you install a double pole switch

between the appliance and the electricity supply, with a

minimumgapof3mm. betweentheswitchcontactsand

ofatypesuitablefortherequiredloadincompliancewith

the current rules.

Theearthcable(yellow/green)mustnotbeinterruptedby

theinterrupter.

The connection cable has to be placed in order that, in

each part, it cannot reach a temperature of 90 °C.

The brown coloured phase cable (fitted in the terminal

blockcontactmarkedwith"L")mustalwaysbeconnected

to the network phase.

Neutral

Earth (yellow/green)

REPLACEMENT OF THE VOLTAGE CABLE

FO 0073

Fig. 5

The connection of the voltage cable to the appliance's

terminal block is of type "Y". This means that its

replacement requires the specific equipment of a

technician.

In this case, only cable type H05V2V2-F T90 must be

used. The cable section must be suitable to the voltage

and the working temperature.

The yellow/green earth wire must be approximately 2

cm. longer than the phase wires (Fig. 5).

To open the terminal block and reach the terminals,

proceed as follows:

l insert the point of a screwdriver into the visible

protrunding part of the terminal block;

l exert a light pressure and lift (Fig. 6)

FO 0257

Fig. 6

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8. Adaptation to different types of gas

REPLACEMENT OF INJECTORS

•

Removethepansupports.

Removetheburner'scapsandcrowns.

With a socket spanner 7 unscrew and remove the

injectors (Fig. 7), and replace them with the ones

required for the type of gas in use (see table on the

nextpage).

•

With a socket spanner 7 unscrew and remove the

injectors (Fig. 1), and replace them with the ones

required for the type of gas in use (see table 2):

FO 0392

Fig. 7

GZ35:

a) Auxiliaryburnerandthesemi-rapidburners:after

fittingthenozzles(Fig.8,lett."B")screwtheprovided

grid filter "A" (Ø 10) on them;

b) Rapid burner:screwtheprovidedgridfilterassembly

"C"(Ø 16) on it.

•

Reassembletheparts,followingthesameprocedure

backwards.

Replace the rating label (placed near the gas supply

pipe) with the relevant one for the new type of gas

supply. You can find this label in the package of the

injectors supplied with the appliance.

FO 0465

Fig. 8

Should the feeding gas pressure be different or variable

compared with the required pressure, an appropriate

pressure adjuster (for non-LPG) must be fitted on the gas

supply pipe, in compliance with the rules in force.

ADJUSTMENT OF MINIMUM LEVEL

To adjust the minimum level of the burners, proceed as

follows:

• Lighttheburner.

• Turn the knob on the minimum position.

• Removetheknob.

Fig. 9

• Withathinscrewdriver,adjusttheby-passscrew(see

Fig.9).IfchangingfromnaturalgastoLPG,completely

tighten clockwise the screw, until a small regular

flame is obtained.

By-pass

screw

• Finally check the flame does not go out when quickly

turning the knob from the maximum position to the

minimum position.

BY-passdiameters

Burner

ØBy-pass

in 1/100

of mm.

Thisprocedurecaneasilybecarriedout,anyhowthehob

has been positioned or built in the working top.

Auxiliary

Semi-rapid

Rapid

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BURNERS

TYPE

OF GAS

TYPE OF

BURNER

INJECTORS

MARKS

1/100 mm

NOMINAL

POWER

INPUT

REDUCED

POWER

NOMINAL

POWER

NOMINAL

PRESSURE

mbar

m /h

g/h

Rapid (large)

Semi-rapid (medium)

Auxiliary (small)

115

2,3

1,6

0,7

0,575

0,400

0,230

0,064

0,044

0,019

NATURAL

GAS

GZ 50

LPG

(Buthane/

Propane)

Rapid (large)

Semi-rapid (medium)

Auxiliary (small)

2,1

1,5

0,7

0,525

0,375

0,230

TOWN

GAS

Rapid (large)

Semi-rapid (medium)

Auxiliary (small)

180

150

2,3

1,6

0,7

0,575

0,400

0,230

0,089

0,062

0,027

GZ 35

9. Building In

580

510

Fig. 10

A = Auxiliary burner

SR = Semirapid burner

R = Rapid Burner

These hobs can be inserted in a built-in kitchen unit

whose depth is between 550 and 600 mm. The hobs

dimensions are shown in Fig. 10.

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FITTING THE LID

We recommend the lid hinge block are fitted

before installing the hob into the worktop.

To install the lid onto the hob, proceed as follows:

a. Removetherightandlefthandgridblocksfittedtothe

back of the hob, by unscrewing the relevant screws

(fig.11)

b. Fitthelidhingeblocksontothehob,usingtheoriginal

screws, ensuring that the relevant shims are fitted

between the hinge blocks and the hob (fig. 12);

c. Fit the left hand lid hinge (marked S) into the hinge

block(fig.12);

d. Carry out the same operation with the right hand lid

hinge(markedD).

ADJUSTING THE LID BALANCE

To adjust the lid balance, turn clockwise or anti-

clockwise the central screw of the right- and left-hand

hinges (fig. 13).

FO 2035

Fig. 11

FO 2036

Fig. 12

FO 2037

Fig. 13

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INSTALLATION AND ASSEMBLY

These hobs can be installed in a kitchen unit with an

opening for insertion whose dimensions are shown in

Fig. 14.

The edge of the cut out must have a minimum distance

from the rear wall of 55 mm.

55 min.

If there are side walls, or sides of the furniture unit near

the hob, the cut out edges must have a minimum

distance of 100 mm. as shown in Fig. 14.

470

Carry out the building in of the hob as follows:

550

• puttherelevantsealings,suppliedwiththehob,onthe

edges of the cut out, as shown in Fig. 15, taking care

that the sealings meet without overlapping;

FO 2098

• placethehobinthecutout,takingcareofitscentring;

Fig. 14

• fix the hob with the relevant screws (Fig. 16). The

tractionofthescrewsisabletotracethesealing, any

excess of which can then be easily removed.

The edge of the hob forms a double labyrinth seal which

provides a total guarantee against infiltration of liquids.

FO 2239

Fig. 15

FO 0199

Fig. 16

a) sealing

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POSSIBILITIES FOR

INSERTION

Fig. 18

Fig. 17

480

Kitchen unit with door

Proper arrangements must be

taken in designing the forniture unit,

in order to avoid any contact with

the bottom of the hob which can be

heated when it is operated. The