| 	
		 by   
					XPower Powerpack 300   
					(Emergency Power)   
					t 1-360-925-5059   
					f 1-360-925-5143   
					
					975-0277-01-01 REV. A   
					Printed in China   
					Owner's Guide   
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				by   
					XPower Powerpack   
					300   
					Owner’s Guide   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				About Xantrex   
					Xantrex Technology Inc. is a world-leading supplier of advanced power   
					electronics and controls with products from 50 watt mobile units to one MW   
					utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and   
					backup power applications in both grid-connected and stand-alone systems.   
					Xantrex products include inverters, battery chargers, programmable power   
					supplies, and variable speed drives that convert, supply, control, clean, and   
					distribute electrical power.   
					Trademarks   
					XPower Powerpack 300 is a trademark of Xantrex International. Xantrex is a   
					registered trademark of Xantrex International.   
					Other trademarks, registered trademarks, and product names are the property of   
					their respective owners and are used herein for identification purposes only.   
					Notice of Copyright   
					XPower Powerpack 300 Owner’s Guide © February 2006 Xantrex International.   
					All rights reserved.   
					Exclusion for Documentation   
					UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.   
					(“XANTREX”)   
					(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF   
					ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER   
					DOCUMENTATION.   
					(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR   
					EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL,   
					WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY   
					SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND   
					(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN   
					ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF   
					THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED   
					XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH   
					
					Date and Revision   
					February 2006 Revision A   
					Part Number   
					975-0277-01-01   
					Product Number   
					852-0301   
					Contact Information   
					Phone:   
					1 360-925-5059   
					Fax:   
					1 360-925-5143   
					
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				About This Guide   
					Purpose   
					The purpose of this Owner’s Guide is to provide explanations   
					and procedures for installing, operating, maintaining, and   
					troubleshooting the XPower Powerpack 300.   
					Organization   
					This guide is organized into five chapters and an appendix:   
					Chapter 1, “Introduction”, provides an overview of the main   
					features of the XPower Powerpack 300.   
					Chapter 2, “Features”, provides a detailed description of the   
					features of the XPower Powerpack.   
					Chapter 3, “Operation”, gives instructions for the main   
					operational procedures of the XPower Powerpack, including   
					operating AC and DC appliances, using the air compressor,   
					and jump-starting an engine.   
					Chapter 4, “Maintenance”, gives instructions for recharging   
					the XPower Powerpack and changing the built-in light bulb.   
					Chapter 5, “Troubleshooting”, provides a troubleshooting   
					guide to the XPower Powerpack.   
					Appendix A, “Specifications”, provides the electrical and   
					physical specifications of the XPower Powerpack.   
					“Warranty and Return” at the end of this guide provides   
					detailed warranty information and instructions for getting   
					warranty service.   
					i 
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				About This Guide   
					Conventions Used   
					The following conventions are used in this guide.   
					WARNING   
					Warnings identify conditions that could result in personal injury or   
					loss of life.   
					CAUTION   
					Cautions identify conditions or practices that could result in   
					damage to the unit or to other equipment.   
					Important: These notes describe an important action item or an   
					item that you must pay attention to.   
					Abbreviations and Acronyms   
					A 
					Ampere(s)   
					AC   
					AGM   
					Ah   
					Alternating Current   
					Absorbed Glass Mat   
					Amp-hours   
					DC   
					Hz   
					Direct Current   
					Hertz   
					mA   
					MHI   
					RMS   
					UPS   
					V 
					Milli-ampere   
					Metal halide arc   
					Root Mean Square   
					Uninterruptible Power Supply   
					Volt(s)   
					W 
					Watt(s)   
					ii   
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				Important Safety Instructions   
					The XPower Powerpack 300 generates a type of AC power   
					similar to a normal household wall outlet. Operating the   
					XPower Powerpack incorrectly or misusing it may damage   
					the equipment or create hazardous conditions for the user.   
					Important: Before using your XPower Powerpack 300, be sure   
					to read and save these safety instructions.   
					Warnings and Cautions   
					WARNING: Shock hazard. Keep away from   
					children.   
					The XPower Powerpack 300 generates the same potentially lethal   
					AC power as a normal household wall outlet. Do not insert foreign   
					objects into the AC power outlet, the DC power outlet, or the   
					ventilation holes. Do not expose this product to water, rain, snow,   
					or spray.   
					Do not open the XPower Powerpack 300. There are no user-   
					serviceable parts inside the unit.   
					CAUTION   
					The unit will be damaged if connected to any AC load that has its   
					neutral conductor connected to ground. Such loads include AC   
					distribution wiring and house wiring.   
					CAUTION   
					Do not expose the XPower Powerpack 300 to temperatures over   
					40°C (104°F).   
					iii   
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				Important Safety Information   
					WARNING: Explosion hazard   
					Do not use this product where there are flammable fumes or gases,   
					such as in the bilge of a gasoline-powered boat, or near propane   
					tanks. Do not use this product in an enclosure containing   
					automotive-type lead-acid batteries. These batteries, unlike the   
					sealed AGM battery in the XPower Powerpack 300, vent explosive   
					hydrogen gas which can be ignited by sparks from electrical   
					connections.   
					When working on electrical equipment, always ensure someone is   
					nearby to help you in an emergency.   
					WARNING: Heated surface   
					Ensure at least 2" (5 cm) air space is maintained on all sides of the   
					XPower Powerpack 300. During operation, keep away from   
					materials that may be affected by high temperatures such as   
					blankets, pillows and sleeping bags.   
					WARNING: Fire hazard   
					Never allow jump-start cables’ red and black clamps to touch each   
					other or another common metal conductor. This could cause   
					damage to the unit and/or create a sparking/explosion hazard.   
					Always store the clamps in the appropriate holder on each side of   
					the XPower Powerpack after use.   
					WARNING: Fire hazard   
					Jump-start cable clamps must be connected positive to positive (red   
					clamp to battery “+”) and negative to negative (black clamp to   
					battery “–”). A reverse polarity connection (positive to negative)   
					may cause damage to the unit and/or create a sparking/explosion   
					hazard.   
					WARNING: Limitations on use   
					Do not use this product in connection with life support systems or   
					other medical equipment or devices.   
					iv   
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				Important Safety Information   
					WARNING: Fire hazard   
					The jump-start feature is designed for short term operation only—   
					less than 4 seconds. Operating the jump-start feature for more than   
					4 seconds may cause damage to the unit. Allow the XPower   
					Powerpack 300 to cool down for at least 3 minutes after each jump-   
					start.   
					WARNING: Fire hazard   
					Do not leave the compressor unattended while operating. The   
					compressor is designed for short term operation only. Operation of   
					the compressor over an extended period of time will cause the   
					compressor unit to overheat and may cause damage. Allow the   
					compressor to cool down for 10 minutes after each 10 minutes of   
					continuous operation.   
					v 
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				Important Safety Information   
					Precautions When Working With Your   
					Vehicle Battery   
					WARNING: Risk of Explosion, Fire or Burns   
					1. Follow all instructions published by the battery   
					manufacturer and the manufacturer of the equipment in   
					which the battery is installed.   
					2. Make sure the area around the battery is well ventilated.   
					3. Never smoke or allow a spark or flame in the vicinity of   
					the engine or batteries.   
					4. Be careful not to drop a metal object on the battery or   
					allow a metal tool to simultaneously touch the positive   
					and negative cable ends or battery terminals. It might   
					spark or short-circuit the battery or other electrical parts   
					and cause an explosion.   
					5. Remove personal metal items such as rings, bracelets,   
					necklaces, and watches when working with a lead-acid   
					battery. A lead-acid battery produces a short-circuit   
					current high enough to weld a ring or other similar   
					objects to metal, causing a severe burn.   
					6. If you need to remove a battery, always remove the   
					positive terminal from the battery first. Make sure all   
					accessories are off so you don’t cause an arc.   
					7. Someone should be within range of your voice, or close   
					enough to come to your aid when you work near a   
					lead-acid battery.   
					8. Have plenty of fresh water and soap nearby in case   
					battery acid contacts skin, clothing, and/or eyes.   
					9. Wear complete eye protection and clothing protection.   
					Avoid touching your eyes while working near batteries.   
					vi   
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				Important Safety Information   
					10. If battery acid contacts skin or clothing, wash   
					immediately with soap and water. If acid enters your   
					eyes, immediately flood them with running cold water for   
					at least twenty minutes and get medical attention   
					immediately.   
					11. Keep a supply of baking soda on hand in the area of the   
					batteries. Baking soda neutralizes lead-acid battery   
					electrolyte.   
					vii   
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				Important Safety Information   
					Precautions for Using Rechargeable   
					Appliances   
					CAUTION   
					The output of the XPower Powerpack 300 inverter is a non-   
					sinusoidal modified sine wave, which is different from pure sine   
					wave utility-supplied electricity. Certain types of load equipment   
					may be damaged.   
					Most rechargeable battery-operated equipment uses a   
					separate charger or transformer that is plugged into an AC   
					receptacle and produces a low voltage charging output.   
					Some chargers for rechargeable batteries can be damaged if   
					connected to the XPower Powerpack 300.   
					Do not use the following with the XPower Powerpack 300:   
					• 
					Small battery-operated appliances like flashlights, razors,   
					and night lights that can be plugged directly into an AC   
					receptacle to recharge.   
					• 
					Some chargers for battery packs used in hand power   
					tools. These affected chargers display a warning label   
					stating that dangerous voltages are present at the battery   
					terminals.   
					Note: If you are unsure about using your rechargeable appliance   
					with the XPower Powerpack 300, contact the equipment   
					manufacturer to determine the rechargeable appliance’s   
					compatibility with the modified sine wave (non-sinusoidal) AC   
					waveform.   
					viii   
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				Contents   
					
					
					
					
					About the XPower Powerpack 300 - - - - - - - - - - - - - - - - - - - - - 1   
					
					
					
					
					
					
					XPower Powerpack Features - - - - - - - - - - - - - - - - - - - - - - - - - 4   
					
					
					
					
					
					
					
					
					
					
					
					
					
					
					
					
					
					
					ix   
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				x 
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				Introduction   
					1 
					About the XPower Powerpack 300   
					Easy-to-use and designed for years of reliable service, the   
					XPower Powerpack can run many AC appliances and   
					12 V DC appliances whenever you need power for work or   
					play, at home or on the road.   
					XPower Powerpack:   
					• 
					• 
					• 
					• 
					• 
					Powers 120 V AC appliances   
					Powers 12 V DC appliances   
					Jump-starts vehicle engines   
					Provides lighting for emergency use   
					Inflates vehicle tires and small sports equipment   
					Comprehensive Protection   
					Automatic Overload   
					The XPower Powerpack has built-in protection against output   
					overload. If you connect an appliance that draws more than   
					300 W to the AC power outlet on the XPower Powerpack, or   
					one which draws excessive surge power, the power to the AC   
					power outlet automatically shuts off.   
					Overheating   
					The XPower Powerpack is protected from overheating. If the   
					inverter exceeds a safe temperature, power to the AC power   
					outlet automatically shuts off.   
					1 
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				Comprehensive Protection   
					Low Battery Protection   
					Low battery protection protects the internal battery from   
					excessive discharge and possible damage. When the AC   
					Power ON/OFF switch is turned ON, an audible alarm alerts   
					you when the internal battery is nearly discharged   
					(11.0 V DC) and the unit turns off at 10.5 V DC.   
					2 
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				Features   
					2 
					Chapter 2 describes the main features of the XPower   
					Powerpack 300. We recommend that you familiarize yourself   
					with these features before operating the unit.   
					Materials List   
					Your XPower Powerpack package includes these items:   
					p 
					p 
					p 
					p 
					p 
					p 
					XPower Powerpack   
					Owner’s Guide   
					AC charger   
					DC charging cable   
					Nozzle and needle adaptors for the compressor   
					Detachable flashlight   
					3 
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				XPower Powerpack Features   
					XPower Powerpack Features   
					Front Panel Detail   
					1 
					2 
					3 
					4 
					7 
					5 
					6 
					8 
					9 
					Feature Description   
					1 
					DC power outlet:   
					• 
					• 
					Powers 12 V DC auto, RV or marine appliances   
					Recharges XPower Powerpack from a 12 V outlet in a vehicle   
					using the DC charging cable.   
					2 
					Battery Level LEDs illuminate to indicate the XPower Powerpack   
					battery charge level. All LEDs (two green, one yellow and one red)   
					are illuminated when the battery is fully charged (Full), only the red   
					LED is illuminated when the battery is completely discharged   
					(Empty).   
					3 
					Battery Level button triggers the Battery Level Full/Empty LED   
					indicators. Press to view the battery charge status.   
					4 
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				XPower Powerpack Features   
					Feature Description   
					4 
					Battery Status LED illuminates when the XPower Powerpack is   
					charging (when an AC charger is connected to the XPower   
					Powerpack’s AC charger input socket and plugged into the   
					household 120 V AC outlet).   
					5 
					Red Incorrect Jumpstart Connection LED illuminates and an   
					alarm sounds when the jump-starting clamps are improperly   
					connected to the vehicle battery.   
					6 
					7 
					8 
					Green Correct Jumpstart Connection LED illuminates when the   
					jump-starting clamps are properly connected to the vehicle battery.   
					AC power ON/OFF switch illuminates when the switch is turned   
					ON.   
					AC power outlets are standard 3-prong outlets that supply   
					120 VAC power for running AC appliances when the AC power   
					ON/OFF switch is on.   
					9 
					Flashlight detaches and recharges from the Powerpack.   
					Not   
					Audible alarm (inside the unit) sounds in the event of overheating   
					shown or low XPower Powerpack battery condition.   
					5 
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				XPower Powerpack Features   
					Left Side View   
					1 
					2 
					3 
					4 
					5 
					6 
					Feature   
					Description   
					2 
					1 
					Pressure gauge shows the PSI (lb/in ).   
					Jump-starting clamp   
					2 
					3 
					4 
					5 
					6 
					Jump-start power switch   
					AC charger input socket   
					Compressor ON/OFF switch   
					Nozzle packet compartment   
					Not shown Valve connector with connector hose   
					6 
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				XPower Powerpack Features   
					Accessories   
					1 
					2 
					Accessory Description   
					1 
					AC charger lets you recharge the XPower Powerpack from a   
					standard AC wall outlet and can only be used to recharge the   
					internal battery of the XPower Powerpack.   
					2 
					DC charging cable lets you recharge the XPower Powerpack   
					from a 12 V system in a car, SUV, RV or a boat.   
					Not shown Nozzle packet containing nozzle adaptor and sports needle   
					adaptor.   
					7 
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				8 
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				Operation   
					3 
					Chapter 3 explains how to operate the XPower Powerpack   
					300 efficiently. This chapter covers:   
					• 
					• 
					• 
					• 
					• 
					• 
					Recharging the XPower Powerpack for first-time use   
					Using the flashlight   
					Operating AC appliances and 12 V DC appliances   
					Jump-starting a vehicle’s engine   
					Using the air compressor   
					Connecting to an external battery for additional run time   
					Operating Conditions and Guidelines   
					CAUTION   
					Read all operating instructions before operating the XPower   
					Powerpack.   
					CAUTION   
					The XPower Powerpack is not intended for use as an   
					uninterruptible power supply.   
					Important: The XPower Powerpack is not suitable for use with   
					certain products and loads   
					The continuous output wattage of this product is limited to   
					320 watts total when supplying backup power from its   
					batteries. This limit applies to the total of all items plugged   
					into the product.   
					This output wattage is not sufficient to run the following   
					products:   
					• 
					Items producing heat: examples include toasters,   
					microwaves, heaters, pellet stove igniters   
					9 
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				Choosing a Location   
					Motor loads with high startup power surge requirements:   
					• 
					Sump pumps, circular saws, larger power tools,   
					refrigerators.   
					
					Choosing a Location   
					WARNING: Fire or explosion   
					The XPower Powerpack contains components that tend to produce   
					arcs or sparks. To prevent fire or explosion, do not operate the   
					XPower Powerpack in compartments containing batteries or   
					flammable materials, or in locations that require ignition-protected   
					equipment.   
					The XPower Powerpack should be operated only in a location   
					that meets these requirements:   
					Do not allow water or other liquids to drop or splash on the   
					XPower Powerpack.   
					Dry   
					Ambient air temperature should be between 0 and 40ºC   
					(32 and 104ºF)—the cooler the better within this range.   
					Cool   
					Leave at least 2" (5 cm) clearance around the XPower   
					Powerpack for air flow. Ensure that the ventilation openings   
					are not obstructed.   
					Ventilated   
					Do not operate the unit in the same compartment as   
					batteries or in any compartment capable of storing   
					flammable liquids like gasoline.   
					Safe   
					Do not operate the XPower Powerpack where it will be   
					exposed to battery gases. These gases are very corrosive,   
					Protected   
					frombattery   
					gases   
					and prolonged exposure will damage the XPower   
					Powerpack.   
					10   
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				Using XPower Powerpack for the First Time   
					Using XPower Powerpack for the First Time   
					Important: Prior to operating your AC appliance or 12 V DC   
					appliance, ensure that the battery of the XPower Powerpack is   
					fully charged. If the battery has been fully discharged, recharging   
					with the AC charger may take up to 24 hours.   
					Recharging with the AC Charger   
					Note: The XPower Powerpack battery level LEDs are only   
					accurate when the XPower Powerpack has been disconnected   
					from all appliances and all charging sources for fifteen minutes.   
					Recharging with the AC charger is a true “plug-in-and-   
					forget” charging method. We recommend leaving the AC   
					charger connected when the XPower Powerpack is not in use.   
					CAUTION   
					Do not operate AC or DC appliances with the XPower Powerpack   
					while the XPower Powerpack is being recharged with the AC   
					charger.   
					The AC charger may be permanently damaged if AC appliances or   
					12 V DC appliances are operated while the AC charger is   
					connected.   
					To recharge with the AC charger:   
					1. Disconnect any 12 V DC appliances from the DC power   
					outlets.   
					2. Disconnect any AC products from the XPower   
					Powerpack and turn the AC Power ON/OFF switch to OFF.   
					3. Insert the AC charger cable end into the AC charger input   
					socket located under the red jump-starting clamp (see   
					
					4. Plug the AC charger into a standard AC wall outlet.   
					The Battery Status LED changes from red to green when   
					charging is complete (about 24 hours if the battery is   
					completely discharged).   
					11   
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				Recharging with the AC Charger   
					Important: The 24-hour charging time for the XPower   
					Powerpack assumes that there is 120 V AC at the AC wall outlet.   
					If the voltage is less than 120 V AC, it may take more than 24   
					hours to fully recharge the XPower Powerpack. If, after 24 hours   
					of charging, the Battery Status LED remains red, continue to   
					charge the unit for another 12 hours. The unit will be ready for use   
					even if the Battery Status LED remains red.   
					Important: If you keep the XPower Powerpack in storage, the   
					battery will self-discharge over time. Remember to recharge the   
					battery every three months to keep the XPower Powerpack   
					operational.   
					Note: Once fully charged, the charging current automatically   
					reduces to a maintenance charge mode, and the XPower   
					Powerpack may be left permanently connected to the AC charger.   
					12   
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				Using the Flashlight   
					Using the Flashlight   
					The XPower Powerpack has a detachable flashlight that   
					operates for up to 18 hours before needing to be recharged.   
					To detach the flashlight, push the rim of the flashlight lens   
					straight back, then swing the light away from the unit.   
					To replace the flashlight, insert the flashlight base first,   
					aligning the arrow on the flashlight base with the arrow on   
					the Powerpack, then click the front of the flashlight into place   
					
					To replace, align   
					the arrows and   
					insert the base first.   
					Charge Flashlight   
					button   
					Figure 3-1 Removing and Replacing the Flashlight   
					The flashlight recharges whenever the XPower Powerpack is   
					charging with the AC charger or DC charging cable.   
					When a source of charging power is not available, you can   
					recharge the flashlight from the XPower Powerpack internal   
					battery.   
					To recharge the flashlight from the XPower Powerpack:   
					• 
					Press and hold the Charge Flashlight button for two   
					seconds.   
					While the flashlight recharges, the green Status LED turns   
					on. When the flashlight is charged, the Status LED turns off.   
					A fully discharged flashlight takes 10 hours to recharge from   
					the XPower Powerpack.   
					13   
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				Operating AC Appliances   
					Operating AC Appliances   
					Understanding AC Appliances   
					AC appliances are rated by how much electrical power (in   
					watts) they consume. XPower Powerpack can power most   
					appliances within its continuous power rating (240 W, 1 A).   
					Some appliances may be difficult or impossible to operate   
					from the XPower Powerpack. They may have high surge   
					requirements or should not be run from the XPower   
					
					
					Run Time on Typical AC Appliances   
					Note: The fewer watts an AC appliance uses, the longer the   
					XPower Powerpack will operate before recharging is required.   
					Typical AC appliances that can be used on the XPower   
					
					Table 3-1 AC Appliances and Run Times   
					a 
					b 
					AC Appliance   
					Watts   
					5 
					Hours   
					Cordless telephone (stand by)   
					Clock radio   
					20   
					11   
					9 
					8 
					Portable stereo   
					10   
					Fluorescent work light   
					Fireplace fan   
					14   
					5 
					20   
					4 
					Laptop computer   
					Table lamp   
					25   
					3 
					40   
					1 hr. 30 min.   
					1 hr. 30 min.   
					30 min.   
					Color TV – 13"   
					60   
					Computer with 15" monitor   
					150   
					a. Represents actual power consumption as measured on sample appliances.   
					b. Operating times assume a fully charged 12 Ah battery and may vary based   
					on model/brand of appliance.   
					14   
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				Operating AC Appliances   
					High Surge Appliances   
					The wattage rating of AC appliances is the average power   
					used by the appliance. Appliances such as televisions and   
					appliances with motors consume much more power than their   
					average rating when they are first switched on.   
					Although the XPower Powerpack can supply momentary   
					surge power up to 600 W, some appliances may exceed the   
					capabilities of the XPower Powerpack and trigger the safety   
					overload shutdown circuit.   
					Trouble Appliances   
					CAUTION   
					The output of the XPower Powerpack’s inverter is a non-sinusoidal   
					modified sine wave. Some equipment may be damaged by the   
					XPower Powerpack’s inverter modified sine wave (non-sinusoidal)   
					output .   
					Some appliances, including the types listed below, may be   
					damaged if they are connected to the inverter:   
					• 
					• 
					• 
					Electronics that modulate RF (radio frequency) signals   
					on the AC line will not work and may be damaged.   
					Speed controllers found in some fans, power tools,   
					kitchen appliances, and other loads may be damaged.   
					Some chargers for small rechargeable batteries can be   
					damaged. See “Precautions for Using Rechargeable   
					Appliances” on page viii for details.   
					• 
					Metal halide arc (MHI) lights can be damaged.   
					Note: If you are unsure about powering any device with the   
					inverter, contact the manufacturer of the device.   
					15   
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				Operating AC Appliances   
					Operating Several Appliances at Once   
					You can run several AC appliances if the total rating of all the   
					appliances (in watts) does not exceed 240 W. Run time,   
					however, will decrease accordingly with the number of   
					appliances being operated and the AC power being   
					consumed.   
					Operating an AC Appliance   
					Before operating your AC appliance, ensure that the battery   
					of the XPower Powerpack is fully charged. See “Recharging   
					with the AC Charger” on page 11 for details.   
					To operate an AC appliance:   
					1. Turn the AC Power On/Off Switch to the ON position.   
					The switch illuminates to indicate AC power is available   
					at the AC power outlets.   
					2. Remove the protective cover on the AC power outlets.   
					3. Plug the AC appliance into an AC power outlet and turn   
					the appliance on. XPower Powerpack will operate most   
					devices rated up to 240 W.   
					4. Recharge the XPower Powerpack as soon as possible   
					after each use.   
					When using the XPower Powerpack to operate an AC   
					appliance and the low battery warning sounds, the warning   
					gives you time to shut your AC appliance off before loss of   
					AC power.   
					If you ignore the warning, the XPower Powerpack   
					automatically turns off a few minutes later to prevent battery   
					damage.   
					In the event of an overload, low battery voltage or   
					overheating, the XPower Powerpack automatically shuts   
					down.   
					16   
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				Operating 12 V DC Appliances   
					Operating 12 V DC Appliances   
					The XPower Powerpack can operate 12 V DC auto, RV,   
					marine, or other portable appliances that draw 12 A or less   
					from a 12 V DC power outlet or from a vehicle’s lighter   
					socket.   
					CAUTION: Equipment damage   
					The DC power outlet does not automatically switch off when the   
					internal battery is discharged. To protect the internal battery against   
					damage resulting from total discharge, turn the AC Power ON/OFF   
					switch ON when using the XPower Powerpack to operate a 12 V DC   
					appliance.   
					Having the AC Power ON/OFF switch turned ON enables the alarm   
					to warn you when the 12 V DC appliance has nearly depleted the   
					internal battery.   
					Note: The fewer watts a 12 V DC appliance draws, the longer   
					the XPower Powerpack will operate before recharging is required.   
					Typical 12 V DC appliances that can be used with the   
					XPower Powerpack are listed in Table 3-2.   
					Table 3-2 12 V DC Appliances and Run Times   
					a 
					b 
					12 V DC Appliance   
					Watts   
					Hours   
					c 
					6 
					15   
					Cellular telephone   
					Stereo/CD player   
					Portable Cooler   
					10   
					30   
					9 
					2 
					a. Represents actual power consumption as measured on sample appliances.   
					b. Operating times assume a fully charged 12 Ah battery and may vary based   
					on model or brand of appliance.   
					c. Represents talk time available from 5 recharge cycles.   
					17   
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				Jump-Starting a Vehicle’s Engine   
					To operate a 12 V DC appliance:   
					1. Open the protective cover on the DC power outlet of the   
					XPower Powerpack.   
					2. Plug the 12 V DC appliance into the DC power outlet on   
					the left side of the unit, and turn the 12 V DC appliance   
					on (if required).   
					If the 12 V DC appliance draws more than 12 A (or has a   
					short-circuit defect), the internal circuit breaker of the   
					XPower Powerpack shuts off the power to the 12 V DC   
					appliance. If this occurs, unplug the 12 V DC appliance.   
					The internal circuit breaker automatically resets after a   
					few seconds.   
					3. Fully recharge the XPower Powerpack as soon as   
					possible after each use.   
					As the DC power outlet is internally wired directly to the   
					XPower Powerpack’s battery, extended operation of a   
					12 V DC appliance may result in excessive battery   
					discharge. See Caution for Equipment damage on   
					
					Jump-Starting a Vehicle’s Engine   
					You can use the XPower Powerpack to jump-start a vehicle   
					or boat engine (all 4 cylinder and most 6 cylinder engines)   
					that has a 12 V starting battery.   
					WARNING: Fire hazard   
					Never allow jump-start cables’ red and black clamps to touch each   
					other or another common metal conductor. This could cause   
					damage to the unit and/or create a sparking/explosion hazard.   
					Always switch OFF the Jump-Start power switch and store the   
					jump-start clamps in the appropriate holder on each side of the   
					XPower Powerpack after use.   
					18   
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				Jump-Starting a Vehicle’s Engine   
					WARNING: Fire hazard   
					Jump-start cable clamps’ connection to the vehicle’s battery   
					terminals must be positive to positive (red clamp to battery “+”) and   
					negative to engine block. A reverse polarity connection (positive to   
					negative) may cause damage to the unit and/or create a sparking/   
					explosion hazard.   
					Important: Closely follow these instructions for jump-starting   
					your vehicle as they may be different from the instructions   
					supplied with other jump-starting products or jump-start cables.   
					To jump-start a vehicle or boat engine:   
					1. Turn off the vehicle or boat ignition and all accessories.   
					2. Engage the park or emergency brake and place the   
					transmission in park for an automatic or neutral for a   
					manual.   
					3. If jump-starting a boat engine, purge the engine   
					compartment and bilge of all fumes before jump-starting.   
					4. Position the XPower Powerpack on a flat, stable surface   
					near the battery and away from all moving parts of the   
					engine.   
					Ensure that the jump-starting power switch is OFF.   
					5. Connect the red positive (+) clamp of the cables to the   
					positive (+) terminal of the engine battery.   
					The battery’s positive terminal is usually larger in   
					diameter than the negative terminal. In most vehicles, the   
					battery’s positive terminal has a red wire connected to it.   
					6. Connect the black negative (–) clamp of the cables to the   
					engine block, cylinder head, or other stationary heavy   
					metal part of the motor.   
					If the Red Jumpstart Connection LED illuminates and the   
					XPower Powerpack’s alarm sounds, then reverse polarity   
					has been detected. Correct polarity must be established   
					before proceeding. Disconnect the jump-start clamps   
					from the vehicle’s battery and redo steps 5 and 6 in this   
					procedure.   
					19   
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				Jump-Starting a Vehicle’s Engine   
					If no alarm sounds, and the Green Jumpstart Connection   
					LED is illuminated, then proceed to the next step.   
					7. Switch ON the jump-starting power switch.   
					Before starting the engine, make sure the XPower   
					Powerpack and the cables are clear of belts and fans.   
					8. Crank the engine for 4 seconds or until it starts,   
					whichever is first.   
					WARNING: Fire hazard   
					Do not crank the engine for more than 4 seconds. The jump-start   
					feature is designed for short term operation only. Operating the   
					jump-start feature for more than 4 seconds may cause damage to the   
					unit. Allow the XPower Powerpack to cool down for at least 3   
					minutes after each jump-start.   
					9. Switch OFF the jump-starting power switch.   
					10. Remove the red positive (+) clamp and then the black   
					negative (–) clamp from the vehicle.   
					11. Store the jump-start clamps in the appropriate holder on   
					each side of the XPower Powerpack.   
					Important: Recharge the XPower Powerpack as soon as   
					possible after each use. See “Recharging the XPower Powerpack   
					
					20   
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				Using the Air Compressor   
					Using the Air Compressor   
					WARNING: Fire hazard   
					The compressor is designed for short term operation only.   
					Operating the compressor over an extended period of time will   
					cause the compressor unit to overheat which could lead to fire.   
					Allow the compressor to cool down for 10 minutes after each   
					10 minutes of continuous operation.   
					WARNING: Risk of personal injury or   
					damage to equipment   
					Never leave the compressor unattended while in operation. Keep   
					out of reach of children. The compressor is capable of inflating to   
					250 PSI. Do not exceed the recommended pressure of either the   
					compressor or the object being inflated. If either recommended   
					pressure is exceeded, an explosion may result.   
					WARNING: Risk of personal injury or   
					damage to equipment   
					Never leave the compressor unattended after it has switched itself   
					off due to overheating. It will turn on again and continue inflating   
					when its internal temperature drops.   
					Turn the compressor off at the power switch after each use or any   
					time the compressor turns off automatically.   
					Over-temperature Safety Protection   
					It is recommended that you follow the warnings and turn the   
					compressor off for 10 minutes after every 10 minutes of   
					operation. However, the XPower Powerpack 300 is equipped   
					with an over-temperature safety protection feature that   
					automatically turns the compressor off if it begins to   
					overheat. Once the compressor cools down to its normal   
					operating temperature it will automatically turn on again and   
					continue inflating. You should turn the compressor off at the   
					power switch if this safety feature engages, and allow the   
					compressor to cool for 15 minutes before restarting.   
					21   
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				Using the Air Compressor   
					Inflating Tires   
					Table 3-3 Pressure Specifications for Common Items   
					Tires   
					PSI   
					26   
					26   
					30   
					24   
					Other Inflatables   
					Football   
					PSI   
					13   
					9 
					520-13   
					A-78-14   
					E78-14   
					H-78-14   
					Basketball   
					Volleyball   
					5 
					Lawn Tractor Tire   
					22   
					HR-78-15   
					Bicycle Tires   
					27 x 1 ¼   
					28   
					85   
					40   
					20 x 1 ½   
					Note: The information in the table is for reference only. For   
					precise pressure specifications, refer to the information supplied   
					with the item to be inflated.   
					CAUTION   
					If the pressure gauge on the compressor indicates more than twice   
					the recommended pressure for the object you are inflating, and you   
					have only started to inflate the object, the valve connector is   
					incorrectly connected to the valve stem. This may damage the   
					XPower Powerpack 300. Remove and reattach the valve connector   
					to the valve stem.   
					To inflate your vehicle, motorcycle, or bicycle tires:   
					1. Place the valve connector securely on the tire valve stem,   
					push it as far as possible to allow normal airflow, and   
					close the thumb latch. If necessary, use a supplied nozzle   
					adaptor.   
					2. Turn the compressor on, and inflate your tire to the   
					
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				Using the Air Compressor   
					3. Turn the compressor off after appropriate pressure is   
					reached.   
					4. Open the thumb latch and remove the valve connector   
					from the valve stem.   
					5. Check air pressure with a pressure gauge.   
					Note: Leave the thumb latch in the open position for storing to   
					relieve pressure on the internal mechanisms.   
					Inflating Small Sports Equipment   
					You can use the compressor to inflate small sports equipment   
					such as soccer balls and footballs.   
					CAUTION   
					The XPower Powerpack 300 cannot be used to inflate large   
					capacity inflatables such as float tubes, large air mattresses, and   
					inflatable boats. These types of products require extended inflating   
					times that may damage the compressor.   
					To inflate small sports equipment:   
					1. Place the valve connector fully on or into the valve   
					receptacle on the item. Go to Step 4.   
					OR   
					If necessary, use a supplied nozzle adaptor.   
					2. Choose the appropriate nozzle adaptor, insert the nozzle   
					adaptor into the valve stem and close the thumb latch.   
					3. Insert nozzle adaptor into the valve receptacle of the item.   
					4. Turn the compressor on and inflate to appropriate   
					pressure.   
					WARNING: Fire hazard   
					Allow the compressor to cool down for 10 minutes after each 10   
					minutes of continuous operation.   
					5. Turn the compressor off before removing nozzle adaptor   
					from valve stem.   
					23   
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				Connecting to an External Battery   
					6. Remove nozzle adaptor from valve connector and store   
					in storage compartment.   
					Note: Leave the thumb latch in the open position for storing to   
					relieve pressure on the internal mechanism.   
					Connecting to an External Battery   
					You can extend battery operating times by connecting the   
					XPower Powerpack to a larger external battery.   
					For example, an external 60 Ah battery gives approximately   
					five times the operating time of the XPower Powerpack   
					internal 12 Ah battery.   
					WARNING: Fire hazard   
					Never allow jump-start cables’ red and black clamps to touch each   
					other or another common metal conductor. This could cause   
					damage to the unit and/or create a sparking/explosion hazard.   
					WARNING: Fire hazard   
					Jump-start cable clamps must be connected positive to positive (red   
					clamp to battery “+”) and negative to negative (black clamp to   
					battery “–”). A reverse polarity connection (positive to negative)   
					may cause damage to the unit and/or create a sparking/explosion   
					hazard.   
					WARNING: Acid spills   
					Use a sealed, non-spillable battery for indoor use. Common auto   
					and marine batteries are not suitable for indoor use unless their   
					fumes are vented outdoors. Common auto and marine batteries   
					contain acid, which is hazardous if spilled. Wear eye protection and   
					protective clothing when connecting the XPower Powerpack to an   
					external battery.   
					24   
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				Connecting to an External Battery   
					To connect the XPower Powerpack to an external battery   
					using the jump-start cables:   
					1. Ensure that the jump-start power switch is OFF.   
					2. Connect the red positive (+) clamp of the cables to the   
					red positive (+) terminal of the external battery.   
					3. Connect the black negative (–) clamp of the cables to the   
					black negative (–) terminal of the external battery.   
					If the Red Jumpstart Connection LED illuminates and the   
					alarm sounds, then reverse polarity has been detected.   
					Correct polarity must be established before proceeding.   
					Disconnect the jump-start clamps from the battery and   
					redo steps 2 and 3 in this procedure.   
					If no alarm sounds, and the Green Jumpstart Connection   
					LED is illuminated, then proceed to the next step.   
					4. Switch ON the jump-start power switch.   
					To disconnect the cables from an external battery and   
					from the XPower Powerpack:   
					1. Ensure that the jump-start power switch is OFF.   
					2. Remove the red positive (+) clamp, and then remove the   
					black negative (–) clamp from the external battery   
					terminals.   
					3. Store the jump-start clamps in the appropriate holder on   
					each side of the XPower Powerpack.   
					4. Recharge the XPower Powerpack as soon as possible   
					after use.   
					CAUTION   
					Do not recharge the XPower Powerpack when an external battery is   
					connected. The AC charger may be damaged.   
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				Maintenance   
					4 
					Chapter 4 provides information on maintaining your internal   
					battery, recharging options for the internal battery, and   
					replacing user-replaceable parts.   
					Routine maintenance is required to keep your XPower   
					Powerpack 300 operating properly. Occasionally clean the   
					exterior of the unit with a damp cloth to remove the   
					accumulated dust and dirt.   
					WARNING: Shock hazard   
					Disconnect all sources of AC power and DC power before   
					performing any type of maintenance.   
					Battery Maintenance   
					All rechargeable batteries gradually discharge when left   
					standing, and you need to recharge them periodically to   
					maintain maximum battery capacity. The AC charger   
					supplied with the XPower Powerpack is designed to regulate   
					the charging process, ensuring that the battery is always fully   
					charged but never overcharged. To ensure safe recharging   
					and maximum battery life, recharge the XPower Powerpack   
					only with the supplied charger or approved battery chargers.   
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				Recharging the XPower Powerpack Battery   
					CAUTION   
					Due to inherent self-discharge, lead acid batteries must be charged at   
					least every 3 months, especially in a warm environment. Leaving a   
					battery in a discharged state, or not recharging every 3 months, may   
					result in permanent battery damage and poor jump-starting   
					performance.   
					CAUTION   
					Do not attempt to recharge the XPower Powerpack battery if it is   
					frozen. Gradually warm the frozen battery to 0°C (32°F) before   
					recharging.   
					Recharging the XPower Powerpack Battery   
					To check the XPower Powerpack’s charge level, press the   
					Battery Level button.   
					Note: The XPower Powerpack Battery Level LEDs are only   
					accurate when the XPower Powerpack has been disconnected   
					from all appliances and all charging sources for 15 minutes.   
					You can recharge the battery using:   
					• 
					• 
					the fully automatic “plug-in-and-forget” AC charger.   
					the DC charging cable to recharge from your vehicle as   
					you drive.   
					• 
					• 
					a generator equipped with a regulated 12 V battery   
					charging outlet.   
					a solar panel.   
					Recharging with the AC Charger   
					Recharging with the AC charger is a true “plug-in-and-   
					forget” charging method.   
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				Recharging the XPower Powerpack Battery   
					CAUTION   
					Do not operate AC or DC appliances with the XPower Powerpack   
					while the XPower Powerpack is being recharged with the AC   
					charger.   
					The AC charger may be permanently damaged if AC appliances or   
					12 V DC appliances are operated while the AC charger is   
					connected.   
					To recharge with the AC charger:   
					1. Disconnect any 12 V DC appliances from the DC power   
					outlets.   
					2. Disconnect any AC products from the XPower   
					Powerpack and turn the AC Power ON/OFF switch to OFF.   
					3. Insert the AC charger cable end into the AC charger input   
					socket located under the red jump-starting clamp.   
					4. Plug the AC charger into a standard AC wall outlet.   
					5. While the XPower Powerpack is recharging, the Battery   
					Status LED is red. If the XPower Powerpack is   
					completely discharged, a typical recharge may take up to   
					24 hours. When fully charged, the Battery Status LED   
					changes to green and the XPower Powerpack is ready to   
					use.   
					Important: The 24-hour charging time for the XPower   
					Powerpack assumes that there is 120 V at the AC wall outlet. If   
					the voltage is less than 120 V AC, it may take more than 24 hours   
					to fully recharge the XPower Powerpack. If, after 24 hours of   
					charging, the Battery Status LED is still red, continue to charge   
					the unit for another 12 hours. The XPower Powerpack will be   
					ready for use even if the Battery Status LED remains red.   
					Once the XPower Powerpack is fully charged, the charging   
					voltage and current automatically reduces to a maintenance   
					level and the XPower Powerpack may be left permanently   
					connected to the AC charger. If your utility power is   
					interrupted, the charging process automatically restarts when   
					power returns.   
					29   
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				Recharging the XPower Powerpack Battery   
					Recharging with the DC Charging Cable   
					Using the DC charging cable, the XPower Powerpack can be   
					recharged while you drive your vehicle.   
					Important: Although the charge regulation circuitry in the   
					XPower Powerpack does not operate with this charging method,   
					most vehicle voltage regulators will ensure that the XPower   
					Powerpack is not overcharged.   
					Note: The Battery Status LED will not illuminate when the   
					XPower Powerpack is recharged using the DC charging cable.   
					WARNING: Fire and explosion hazard   
					Do not use this recharging method if your vehicle has abnormally   
					high voltage electrical systems that operate above 15 V DC. This   
					may lead to accumulations of hydrogen, causing exposure to fire   
					and explosion hazard.   
					CAUTION   
					Do not operate AC or DC appliances while the XPower Powerpack   
					is being recharged with the DC charging cable from your vehicle.   
					To recharge the XPower Powerpack while you drive using   
					the DC charging cable:   
					1. While the vehicle engine is running, plug one end of the   
					DC charging cable into a DC power outlet on the XPower   
					Powerpack.   
					2. Plug the opposite end of the DC charging cable into the   
					vehicle’s lighter socket or 12 V accessory outlet.   
					3. Once the XPower Powerpack is fully charged or if your   
					vehicle’s engine is not running, disconnect the DC   
					charging cable from both sockets.   
					Most of the XPower Powerpack’s capacity will be   
					restored in 2 ½ hours while the vehicle engine is running.   
					30   
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				Recharging the XPower Powerpack Battery   
					Note: The Battery Level LEDs are only accurate when the   
					XPower Powerpack has been disconnected from all appliances   
					and all charging sources for 15 minutes.   
					Important: •   
					• 
					Do not leave the XPower Powerpack permanently connected   
					to the vehicle’s lighter socket or 12 V accessory outlet.   
					Do not solder or hard wire the DC charging cable from the   
					Powerpack to an external electrical system. The charging   
					cable is designed for temporary use only to recharge the   
					Powerpack battery.   
					• 
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				Recharging the XPower Powerpack Battery   
					Recharging with a Generator’s Regulated 12 V DC   
					Outlet   
					WARNING: Fire and explosion hazard   
					The generator output must be intended for battery charging and   
					have an output of 15 V or less. An unregulated output or one that   
					exceeds 15 V DC can damage the battery.   
					This may lead to accumulations of hydrogen, causing exposure to   
					fire and explosion hazard.   
					Refer to the Owner’s Guide accompanying your generator for   
					detailed instructions on connecting the generator to a unit like   
					the XPower Powerpack.   
					You can recharge the XPower Powerpack using a generator in   
					several ways:   
					• 
					Using a generator that has an auxiliary regulated   
					12 V DC output designed for charging 12 V DC   
					batteries. Most generators are equipped with them. Use   
					this power source for faster charging.   
					• 
					Using a generator with a regulated 12 V DC lighter   
					socket. Follow the connection instructions in   
					
					Using the AC charger to recharge the XPower Powerpack   
					from a generator is possible, but would require extended   
					generator running time.   
					Most of the XPower Powerpack’s battery capacity will be   
					recharged in a few hours.   
					Note: The Battery Level LEDs are only accurate when the   
					XPower Powerpack has been disconnected from all appliances   
					and all charging sources for 15 minutes.   
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				Recharging the XPower Powerpack Battery   
					Recharging from a Solar Panel   
					Small, unregulated 12 V solar panels rated to produce a   
					maximum of 2.5 A (or 30 W) can be used to charge the   
					XPower Powerpack through the AC charger Input socket.   
					You will need to purchase a standard 5.5 mm OD × 2.5 mm   
					ID (0.217 × 0.10") coaxial DC (barrel type center positive)   
					connector to mate with the AC charger input socket.   
					To wire the coaxial DC connector:   
					1. Connect the solar panel’s red positive (+) wire to the   
					coaxial plug’s inner or center contact.   
					2. Connect the solar panel’s black negative (–) wire to the   
					plug’s outer contact. See Figure 4-1.   
					Figure 4-1 Typical DC Coaxial Connector Connection   
					Once the connector is inserted into the AC charger input   
					socket and the solar panel is placed in the sun, the XPower   
					Powerpack charges automatically just as with the AC charger.   
					
					It takes about six hours in direct sunlight to recharge the   
					XPower Powerpack from a 2.5 A solar panel.   
					33   
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				Recycling   
					Recycling   
					The XPower Powerpack is designed to provide years of   
					service. However, when the internal battery reaches the end   
					of its service life, the XPower Powerpack itself is no longer   
					of use. The internal battery is not designed to be user   
					replaceable.   
					Because the internal battery contains lead, which can be   
					hazardous if exposed to the environment, the XPower   
					Powerpack should be recycled or safely disposed of at your   
					local recycling depot.   
					As well, the NiMH batteries in the detachable flashlight are   
					not replaceable and should be disposed of in the same manner   
					as the XPower Powerpack.   
					Do not dispose of the XPower Powerpack or flashlight with   
					common household waste. Please ask your local authorities   
					about recycling services that are available in your area.   
					34   
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				Troubleshooting   
					5 
					Troubleshooting will help you identify the common problems   
					than can occur with the XPower Powerpack 300.   
					If you cannot solve the problem with the XPower Powerpack,   
					
					System” on page 48 and then contact your dealer.   
					Common Problems   
					Buzz in Audio Equipment   
					Some inexpensive stereo systems have inadequate internal   
					power-supply filtering and may buzz slightly when powered   
					by the XPower Powerpack. The best solution to eliminate the   
					buzzing is to use an audio system with a good quality filter.   
					Television Interference   
					The XPower Powerpack is shielded to minimize interference   
					with TV signals. If TV signals are weak, you may see   
					interference in the form of lines scrolling across the TV   
					screen. Try one of the following suggestions to minimize or   
					eliminate the interference:   
					• 
					• 
					• 
					• 
					Increase the distance between the XPower Powerpack   
					and the TV, antenna, and cables.   
					Adjust the orientation of the XPower Powerpack,   
					television, antenna, and cables.   
					Maximize TV signal strength by using a better antenna.   
					Use a shielded antenna cable where possible.   
					Try a different TV. Different models vary considerably in   
					their susceptibility to interference.   
					35   
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				Troubleshooting Reference   
					Troubleshooting Reference   
					WARNING: Electric shock hazard   
					Do not remove the cover of the XPower Powerpack or disassemble   
					the XPower Powerpack. The XPower Powerpack does not contain   
					any internal user-serviceable parts and attempting to service the unit   
					yourself could result in electrical shock or burn.   
					Table 5-1 Troubleshooting reference   
					Problem   
					Possible Cause   
					Solution   
					AC appliance AC appliance rated more Use an AC appliance with a   
					will not   
					operate;   
					than 300 W: the safety   
					overload has tripped.   
					power rating less than 300 W.   
					audible alarm   
					is not   
					sounding.   
					AC appliance is rated less AC appliance may exceed the   
					than 300 W: high starting XPower Powerpack’s surge   
					surge has tripped the   
					safety overload.   
					capability. Use an AC appliance   
					with a starting surge within the   
					XPower Powerpack surge rating.   
					Overload   
					shutdown   
					Appliance power   
					Unplug the appliance and   
					confirm that the appliance’s   
					power requirement is 300 W or   
					less before attempting to restart   
					the appliance.   
					requirements exceed the   
					capability of the XPower   
					Powerpack.   
					Alarm sounds XPower Powerpack   
					battery is nearly   
					Turn OFF the AC Power ON/OFF   
					Switch and recharge the XPower   
					Powerpack.   
					discharged (11.0 V).   
					If you ignore this warning,   
					the XPower Powerpack   
					automatically switches off   
					when the battery reaches   
					10.5 V.   
					36   
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				Troubleshooting Reference   
					Table 5-1 Troubleshooting reference   
					Problem   
					Possible Cause   
					Solution   
					AC appliance Battery has discharged to Turn OFF the AC Power ON/OFF   
					will not   
					operate;   
					10.5 V.   
					switch and recharge the XPower   
					Powerpack.   
					audible alarm   
					is sounding.   
					XPower Powerpack has   
					overheated due to poor   
					Turn the AC Power ON/OFF   
					switch OFF and allow the   
					ventilation or excessively XPower Powerpack to cool for   
					warm environmental   
					conditions.   
					15 minutes or more. Clear   
					blocked opening or remove   
					objects covering the unit, then   
					restart the XPower Powerpack   
					and move it to a cooler   
					environment.   
					Run time is   
					less than   
					expected.   
					XPower Powerpack   
					battery is not fully   
					charged.   
					Recharge using the AC charger,   
					until Battery Status LED is   
					green.   
					AC appliance power   
					consumption is higher   
					than expected.   
					Check AC appliance power or   
					wattage rating (or current draw   
					for 12 V DC appliances) and   
					
					
					
					Environmental   
					Operate within correct   
					temperature range.   
					temperature is less than   
					0°C (32°F) or more than   
					40°C (104°F)   
					37   
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				Troubleshooting Reference   
					Table 5-1 Troubleshooting reference   
					Problem   
					Possible Cause   
					Solution   
					Measured AC Using an average-reading The modified sine wave output   
					output voltage AC voltmeter to read   
					of the XPower Powerpack   
					requires a true RMS reading   
					meter, such as the Fluke 87   
					series, for accurate   
					is too low.   
					output voltage.   
					measurement.   
					XPower Powerpack   
					battery is almost fully   
					discharged.   
					Press Battery Level button to   
					verify battery status and recharge   
					the XPower Powerpack as   
					necessary. Battery Level LEDs   
					are only accurate when the unit   
					has been disconnected from all   
					appliances and all charging   
					sources for 15 minutes.   
					Battery Status No AC power at the AC   
					Ensure power is available at the   
					AC wall outlet.   
					LED is OFF   
					when AC   
					charger is   
					connected   
					wall outlet.   
					AC charger is faulty.   
					Replace the AC charger.   
					Battery Status Battery Level lights are   
					LED is red and only accurate when the   
					Battery Level XPower Powerpack has   
					Unplug the charging sources and   
					any appliances and let the   
					XPower Powerpack rest for 15   
					minutes to obtain an accurate   
					reading.   
					LEDs show   
					the battery is   
					full when the   
					been disconnected from   
					all appliances and all   
					charging sources for 15   
					Battery Level minutes.   
					button is   
					triggered.   
					Battery Status The voltage at the AC wall Use AC wall outlet that supplies   
					LED is red and outlet is less than   
					120 V AC.   
					has not   
					120 VAC.   
					changed to   
					green after 24   
					hours of   
					Continue to charge the unit for   
					another 12 hours; the unit will be   
					ready to use even if the Battery   
					Status light remains red.   
					charging.   
					38   
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				Troubleshooting Reference   
					Table 5-1 Troubleshooting reference   
					Problem   
					Possible Cause   
					Solution   
					The engine   
					being jump-   
					XPower Powerpack   
					battery is not fully   
					Recharge the XPower   
					Powerpack battery.   
					started will not charged.   
					start.   
					The engine condition is   
					Have the engine serviced.   
					poor.   
					The engine start capacity   
					exceeds the XPower   
					Powerpack jump-start   
					capability.   
					Use a higher power XPower   
					Powerpack.   
					The jump-start Jump-start power switch is Turn the jump-start power   
					clamps   
					OFF.   
					switch ON.   
					measure zero   
					volts.   
					XPower Powerpack   
					battery needs to be   
					recharged.   
					The   
					compressor   
					The valve connector may Make sure the valve connector is   
					not be securely placed on securely placed on the valve   
					runs, but won’t the valve stem.   
					inflate.   
					stem before closing the thumb   
					latch.   
					The item being inflated   
					may have a leak.   
					Make sure the item being   
					inflated doesn’t have a leak.   
					Check the compressor hose for   
					any breaks or leaks.   
					The   
					The compressor may have Turn off the compressor and let it   
					compressor   
					runs slowly.   
					overheated from excessive cool down.   
					use.   
					Battery voltage is too low. Check the condition of the   
					internal battery. The battery may   
					need to be recharged or replaced.   
					39   
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				40   
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				Specifications   
					A 
					Electrical Specifications   
					\ 
					12 V DC Section   
					Internal battery type   
					Sealed/non-spillable, AGM   
					(Absorbed Glass Mat) lead-   
					acid   
					Internal battery voltage (nominal)   
					Internal battery capacity (minimum)   
					Internal battery CCA rating   
					12 V DC   
					12 Ah   
					120 CCA   
					180 CA   
					Internal battery CA rating   
					DC power outlet (maximum continuous load) 12 A with automatic reset   
					41   
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				Electrical Specifications   
					AC Power Section   
					Output power   
					• 
					• 
					• 
					Continuous output power   
					Peak output power   
					AC output surge capacity   
					240 W   
					300 W   
					480 W   
					Output voltage   
					120 ± 10 V AC RMS   
					60 Hz ± 1 Hz   
					Output frequency   
					Output wave form   
					modified sinewave   
					<0.20 A DC   
					No load current draw   
					Input voltage range   
					10.5 to 15.5 V DC   
					11.0 V DC   
					Low battery alarm   
					Low battery shutdown   
					High battery voltage shutdown   
					Over temperature shutdown   
					Overload shutdown   
					10.5 V DC   
					Yes, automatic reset   
					Yes, automatic reset   
					Yes, automatic reset   
					Yes, automatic reset   
					25 A   
					AC output short circuit protection   
					Fuse (internal)   
					Operating temperature range   
					Storage temperature range   
					0–40 ºC (32–104 ºF)   
					0–30 ºC (32–86 ºF)   
					Internal Battery Charging Controller System   
					AC charger bulk charging current   
					Peak charging voltage (nominal)   
					Charge restart voltage (nominal)   
					500 mA   
					14.2 V   
					12.9 V   
					1 mA   
					Float charge after full charge is completed   
					(nominal)   
					AC charger input socket maximum current 2.5 A   
					42   
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				Physical Specifications   
					Air Compressor   
					2 
					Pressure   
					250 PSI (lb/in )   
					Accessories   
					DC charge cable   
					39" (1 m) 18 AWG with male to male   
					lighter plugs (part # 449-0187-01-01)   
					AC charger   
					Input: 120 V AC, 60 Hz, 11 W   
					Output: 13.5 V DC, 500 mA   
					(part # 074-1003))   
					Flashlight   
					Part # 808-7130   
					Compressor nozzles   
					Part # 160-0015-01-01   
					Physical Specifications   
					Physical specifications   
					XPower Powerpack   
					Depth   
					Width   
					Height   
					Weight   
					6 1/8" (15.5 cm)   
					12 13/32" (31.5 cm)   
					8 3/4" (22.1 cm)   
					11 lb 13 oz (5.4 kg)   
					Physical specifications   
					Length   
					Internal SW12120 battery   
					6" (15.1 cm)   
					Width   
					2 1/2" (6.5 cm)   
					5" (12.5 cm)   
					Height with terminals   
					Terminal type   
					M5 bolt type   
					Important: All specifications are subject to change without   
					notice.   
					43   
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				44   
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				Warranty and Return   
					Warranty   
					What does this warranty cover? This Limited Warranty is provided by Xantrex   
					Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your   
					XPower Powerpack 300. This warranty period lasts for 6 months from the date of   
					purchase at the point of sale to you, the original end user customer. You require proof of   
					purchase to make warranty claims.   
					What will Xantrex do? Xantrex will, at its option, repair or replace the defective   
					product free of charge, provided that you notify Xantrex of the product defect within the   
					Warranty Period, and provided that Xantrex through inspection establishes the existence   
					of such a defect and that it is covered by this Limited Warranty.   
					Xantrex will, at its option, use new and/or reconditioned parts in performing warranty   
					repair and building replacement products. Xantrex reserves the right to use parts or   
					products of original or improved design in the repair or replacement. If Xantrex repairs or   
					replaces a product, its warranty continues for the remaining portion of the original   
					Warranty Period or 90 days from the date of the return shipment to the customer,   
					whichever is greater. All replaced products and all parts removed from repaired products   
					become the property of Xantrex.   
					Xantrex covers both parts and labor necessary to repair the product, and return shipment to   
					the customer via a Xantrex-selected non-expedited surface freight within the contiguous   
					United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer   
					Service for details on freight policy for return shipments outside of the contiguous United   
					States and Canada.   
					How do you get service? If your product requires troubleshooting or warranty   
					service, contact your dealer.   
					If you are unable to contact your dealer, or the dealer is unable to provide service, contact   
					Xantrex directly at:   
					Phone:   
					Fax:   
					1 360-925-5059   
					1 360-925-5143   
					Website:   
					
					Direct returns may be performed according to the Xantrex Return Material Authorization   
					Policy described in your product manual. For some products, Xantrex maintains a network   
					of regional Authorized Service Centers. Call Xantrex or check our website to see if your   
					product can be repaired at one of these facilities.   
					What proof of purchase is required? In any warranty claim, dated proof of purchase   
					must accompany the product and the product must not have been disassembled or   
					modified without prior written authorization by Xantrex.   
					Proof of purchase may be in any one of the following forms:   
					• 
					• 
					• 
					The dated purchase receipt from the original purchase of the product at point of sale to   
					the end user, or   
					The dated dealer invoice or purchase receipt showing original equipment   
					manufacturer (OEM) status, or   
					The dated invoice or purchase receipt showing the product exchanged under warranty   
					45   
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				Warranty and Return   
					What does this warranty not cover? This Limited Warranty does not cover normal   
					wear and tear of the product or costs related to the removal, installation, or troubleshooting   
					of the customer's electrical systems. This warranty does not apply to and Xantrex will not   
					be responsible for any defect in or damage to:   
					a) the product if it has been misused, neglected, improperly installed, physically   
					damaged or altered, either internally or externally, or damaged from improper use or   
					use in an unsuitable environment;   
					b) the product if it has been subjected to fire, water, generalized corrosion, biological   
					infestations, or input voltage that creates operating conditions beyond the maximum or   
					minimum limits listed in the Xantrex product specifications including high input volt-   
					age from generators and lightning strikes;   
					c) the product if repairs have been done to it other than by Xantrex or its authorized ser-   
					vice centers (hereafter "ASCs");   
					d) the product if it is used as a component part of a product expressly warranted by   
					another manufacturer;   
					e) the product if its original identification (trade-mark, serial number) markings have   
					been defaced, altered, or removed.   
					Disclaimer   
					Product   
					THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY   
					XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE   
					PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,   
					GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR   
					IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,   
					HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF   
					MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR   
					OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR   
					CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR   
					PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A   
					PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO   
					APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD   
					STIPULATED UNDER THIS LIMITED WARRANTY.   
					IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL   
					OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING   
					WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY   
					ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY   
					PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF   
					MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR   
					OPERATION OF THE PRODUCT.   
					Exclusions   
					If this product is a consumer product, federal law does not allow an exclusion of implied   
					warranties. To the extent you are entitled to implied warranties under federal law, to the   
					extent permitted by applicable law they are limited to the duration of this Limited   
					Warranty. Some states and provinces do not allow limitations or exclusions on implied   
					46   
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				Warranty and Return   
					warranties or on the duration of an implied warranty or on the limitation or exclusion of   
					incidental or consequential damages, so the above limitation(s) or exclusion(s) may not   
					apply to you. This Limited Warranty gives you specific legal rights. You may have other   
					rights which may vary from state to state or province to province.   
					Warning: Limitations On Use   
					Please note that the XPower Powerpack 300 is not intended for use as an uninterruptible   
					power supply and Xantrex makes no warranty or representation in connection with any   
					use of the product for such purposes.   
					Return Material Authorization Policy   
					Before returning a product directly to Xantrex you must obtain a Return Material   
					Authorization (RMA) number and the correct factory "Ship To" address. Products must   
					also be shipped prepaid. Product shipments will be refused and returned at your expense if   
					they are unauthorized, returned without an RMA number clearly marked on the outside of   
					the shipping box, if they are shipped collect, or if they are shipped to the wrong location.   
					When you contact Xantrex to obtain service, please have your instruction manual ready   
					for reference and be prepared to supply:   
					• 
					• 
					• 
					• 
					The serial number of your product   
					Information about the installation and use of the unit   
					Information about the failure and/or reason for the return   
					A copy of your dated proof of purchase   
					
					Return Procedure   
					1. Package the unit safely, preferably using the original box and packing materials.   
					Please ensure that your product is shipped fully insured in the original packaging or   
					equivalent. This warranty will not apply where the product is damaged due to   
					improper packaging.   
					2. Include the following:   
					• 
					The RMA number supplied by Xantrex Technology Inc. clearly marked on the   
					outside of the box.   
					• 
					A return address where the unit can be shipped. Post office boxes are not   
					acceptable.   
					• 
					• 
					A contact telephone number where you can be reached during work hours.   
					A brief description of the problem.   
					3. Ship the unit prepaid to the address provided by your Xantrex customer service   
					representative.   
					If you are returning a product from outside of the USA or Canada In addition to the   
					above, you MUST include return freight funds and are fully responsible for all documents,   
					duties, tariffs, and deposits.   
					If you are returning a product to a Xantrex Authorized Service Center (ASC) A   
					Xantrex return material authorization (RMA) number is not required. However, you must   
					contact the ASC prior to returning the product or presenting the unit to verify any return   
					procedures that may apply to that particular facility.   
					47   
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				Warranty and Return   
					Out of Warranty Service   
					If the warranty period for your XPower Powerpack 300 has expired, if the unit was   
					damaged by misuse or incorrect installation, if other conditions of the warranty have not   
					been met, or if no dated proof of purchase is available, your unit may be serviced or   
					replaced for a flat fee.   
					To return your XPower Powerpack 300 for out-of-warranty service, contact Xantrex   
					Customer Service for a Return Material Authorization (RMA) number and follow the   
					
					Payment options such as credit card or money order will be explained by the Customer   
					Service Representative. In cases where the minimum flat fee does not apply, as with   
					incomplete units or units with excessive damage, an additional fee will be charged. If   
					applicable, you will be contacted by Customer Service once your unit has been received.   
					Information About Your System   
					As soon as you open your XPower Powerpack 300 package, record the following   
					information and be sure to keep your proof of purchase.   
					852-0301   
					p 
					p 
					p 
					p 
					Product Number   
					Serial Number   
					Purchased From   
					Purchase Date   
					_______________________________   
					_______________________________   
					_______________________________   
					If you need to contact Customer Service, please record the following details before   
					calling. This information will help our representatives give you better service.   
					p 
					p 
					p 
					Warning, Error or Panel   
					Fault Message   
					_________________________________   
					Appliances operating when   
					problem occurred   
					_________________________________   
					_________________________________   
					Description of problem   
					______________________________________________________________   
					______________________________________________________________   
					48   
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