Xantrex Technology Power Supply Powerpack 300 User Manual

by  
XPower Powerpack 300  
(Emergency Power)  
t 1-360-925-5059  
f 1-360-925-5143  
975-0277-01-01 REV. A  
Printed in China  
Owner's Guide  
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by  
XPower Powerpack  
300  
Owners Guide  
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About Xantrex  
Xantrex Technology Inc. is a world-leading supplier of advanced power  
electronics and controls with products from 50 watt mobile units to one MW  
utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and  
backup power applications in both grid-connected and stand-alone systems.  
Xantrex products include inverters, battery chargers, programmable power  
supplies, and variable speed drives that convert, supply, control, clean, and  
distribute electrical power.  
Trademarks  
XPower Powerpack 300 is a trademark of Xantrex International. Xantrex is a  
registered trademark of Xantrex International.  
Other trademarks, registered trademarks, and product names are the property of  
their respective owners and are used herein for identification purposes only.  
Notice of Copyright  
XPower Powerpack 300 Owner’s Guide © February 2006 Xantrex International.  
All rights reserved.  
Exclusion for Documentation  
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.  
(“XANTREX”)  
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF  
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER  
DOCUMENTATION.  
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR  
EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL,  
WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY  
SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND  
(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN  
ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF  
THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED  
XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH  
IS POSTED AT www.xantrex.com.  
Date and Revision  
February 2006 Revision A  
Part Number  
975-0277-01-01  
Product Number  
852-0301  
Contact Information  
Phone:  
1 360-925-5059  
Fax:  
1 360-925-5143  
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About This Guide  
Purpose  
The purpose of this Owner’s Guide is to provide explanations  
and procedures for installing, operating, maintaining, and  
troubleshooting the XPower Powerpack 300.  
Organization  
This guide is organized into five chapters and an appendix:  
Chapter 1, “Introduction”, provides an overview of the main  
features of the XPower Powerpack 300.  
Chapter 2, “Features”, provides a detailed description of the  
features of the XPower Powerpack.  
Chapter 3, “Operation”, gives instructions for the main  
operational procedures of the XPower Powerpack, including  
operating AC and DC appliances, using the air compressor,  
and jump-starting an engine.  
Chapter 4, “Maintenance”, gives instructions for recharging  
the XPower Powerpack and changing the built-in light bulb.  
Chapter 5, “Troubleshooting”, provides a troubleshooting  
guide to the XPower Powerpack.  
Appendix A, “Specifications”, provides the electrical and  
physical specifications of the XPower Powerpack.  
“Warranty and Return” at the end of this guide provides  
detailed warranty information and instructions for getting  
warranty service.  
i
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About This Guide  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions that could result in personal injury or  
loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in  
damage to the unit or to other equipment.  
Important: These notes describe an important action item or an  
item that you must pay attention to.  
Abbreviations and Acronyms  
A
Ampere(s)  
AC  
AGM  
Ah  
Alternating Current  
Absorbed Glass Mat  
Amp-hours  
DC  
Hz  
Direct Current  
Hertz  
mA  
MHI  
RMS  
UPS  
V
Milli-ampere  
Metal halide arc  
Root Mean Square  
Uninterruptible Power Supply  
Volt(s)  
W
Watt(s)  
ii  
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Important Safety Instructions  
The XPower Powerpack 300 generates a type of AC power  
similar to a normal household wall outlet. Operating the  
XPower Powerpack incorrectly or misusing it may damage  
the equipment or create hazardous conditions for the user.  
Important: Before using your XPower Powerpack 300, be sure  
to read and save these safety instructions.  
Warnings and Cautions  
WARNING: Shock hazard. Keep away from  
children.  
The XPower Powerpack 300 generates the same potentially lethal  
AC power as a normal household wall outlet. Do not insert foreign  
objects into the AC power outlet, the DC power outlet, or the  
ventilation holes. Do not expose this product to water, rain, snow,  
or spray.  
Do not open the XPower Powerpack 300. There are no user-  
serviceable parts inside the unit.  
CAUTION  
The unit will be damaged if connected to any AC load that has its  
neutral conductor connected to ground. Such loads include AC  
distribution wiring and house wiring.  
CAUTION  
Do not expose the XPower Powerpack 300 to temperatures over  
40°C (104°F).  
iii  
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Important Safety Information  
WARNING: Explosion hazard  
Do not use this product where there are flammable fumes or gases,  
such as in the bilge of a gasoline-powered boat, or near propane  
tanks. Do not use this product in an enclosure containing  
automotive-type lead-acid batteries. These batteries, unlike the  
sealed AGM battery in the XPower Powerpack 300, vent explosive  
hydrogen gas which can be ignited by sparks from electrical  
connections.  
When working on electrical equipment, always ensure someone is  
nearby to help you in an emergency.  
WARNING: Heated surface  
Ensure at least 2" (5 cm) air space is maintained on all sides of the  
XPower Powerpack 300. During operation, keep away from  
materials that may be affected by high temperatures such as  
blankets, pillows and sleeping bags.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
Always store the clamps in the appropriate holder on each side of  
the XPower Powerpack after use.  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to positive (red  
clamp to battery “+”) and negative to negative (black clamp to  
battery “”). A reverse polarity connection (positive to negative)  
may cause damage to the unit and/or create a sparking/explosion  
hazard.  
WARNING: Limitations on use  
Do not use this product in connection with life support systems or  
other medical equipment or devices.  
iv  
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Important Safety Information  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation only—  
less than 4 seconds. Operating the jump-start feature for more than  
4 seconds may cause damage to the unit. Allow the XPower  
Powerpack 300 to cool down for at least 3 minutes after each jump-  
start.  
WARNING: Fire hazard  
Do not leave the compressor unattended while operating. The  
compressor is designed for short term operation only. Operation of  
the compressor over an extended period of time will cause the  
compressor unit to overheat and may cause damage. Allow the  
compressor to cool down for 10 minutes after each 10 minutes of  
continuous operation.  
v
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Important Safety Information  
Precautions When Working With Your  
Vehicle Battery  
WARNING: Risk of Explosion, Fire or Burns  
1. Follow all instructions published by the battery  
manufacturer and the manufacturer of the equipment in  
which the battery is installed.  
2. Make sure the area around the battery is well ventilated.  
3. Never smoke or allow a spark or flame in the vicinity of  
the engine or batteries.  
4. Be careful not to drop a metal object on the battery or  
allow a metal tool to simultaneously touch the positive  
and negative cable ends or battery terminals. It might  
spark or short-circuit the battery or other electrical parts  
and cause an explosion.  
5. Remove personal metal items such as rings, bracelets,  
necklaces, and watches when working with a lead-acid  
battery. A lead-acid battery produces a short-circuit  
current high enough to weld a ring or other similar  
objects to metal, causing a severe burn.  
6. If you need to remove a battery, always remove the  
positive terminal from the battery first. Make sure all  
accessories are off so you don’t cause an arc.  
7. Someone should be within range of your voice, or close  
enough to come to your aid when you work near a  
lead-acid battery.  
8. Have plenty of fresh water and soap nearby in case  
battery acid contacts skin, clothing, and/or eyes.  
9. Wear complete eye protection and clothing protection.  
Avoid touching your eyes while working near batteries.  
vi  
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Important Safety Information  
10. If battery acid contacts skin or clothing, wash  
immediately with soap and water. If acid enters your  
eyes, immediately flood them with running cold water for  
at least twenty minutes and get medical attention  
immediately.  
11. Keep a supply of baking soda on hand in the area of the  
batteries. Baking soda neutralizes lead-acid battery  
electrolyte.  
vii  
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Important Safety Information  
Precautions for Using Rechargeable  
Appliances  
CAUTION  
The output of the XPower Powerpack 300 inverter is a non-  
sinusoidal modified sine wave, which is different from pure sine  
wave utility-supplied electricity. Certain types of load equipment  
may be damaged.  
Most rechargeable battery-operated equipment uses a  
separate charger or transformer that is plugged into an AC  
receptacle and produces a low voltage charging output.  
Some chargers for rechargeable batteries can be damaged if  
connected to the XPower Powerpack 300.  
Do not use the following with the XPower Powerpack 300:  
Small battery-operated appliances like flashlights, razors,  
and night lights that can be plugged directly into an AC  
receptacle to recharge.  
Some chargers for battery packs used in hand power  
tools. These affected chargers display a warning label  
stating that dangerous voltages are present at the battery  
terminals.  
Note: If you are unsure about using your rechargeable appliance  
with the XPower Powerpack 300, contact the equipment  
manufacturer to determine the rechargeable appliance’s  
compatibility with the modified sine wave (non-sinusoidal) AC  
waveform.  
viii  
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Contents  
About the XPower Powerpack 300 - - - - - - - - - - - - - - - - - - - - - 1  
XPower Powerpack Features - - - - - - - - - - - - - - - - - - - - - - - - - 4  
Using XPower Powerpack for the First Time - - - - - - - - - - - - - 11  
ix  
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Recharging the XPower Powerpack Battery - - - - - - - - - - - - - - 28  
Warranty and Return - - - - - - - - - - - - - - - - - - - - - - - - - - - 45  
x
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Introduction  
1
About the XPower Powerpack 300  
Easy-to-use and designed for years of reliable service, the  
XPower Powerpack can run many AC appliances and  
12 V DC appliances whenever you need power for work or  
play, at home or on the road.  
XPower Powerpack:  
Powers 120 V AC appliances  
Powers 12 V DC appliances  
Jump-starts vehicle engines  
Provides lighting for emergency use  
Inflates vehicle tires and small sports equipment  
Comprehensive Protection  
Automatic Overload  
The XPower Powerpack has built-in protection against output  
overload. If you connect an appliance that draws more than  
300 W to the AC power outlet on the XPower Powerpack, or  
one which draws excessive surge power, the power to the AC  
power outlet automatically shuts off.  
Overheating  
The XPower Powerpack is protected from overheating. If the  
inverter exceeds a safe temperature, power to the AC power  
outlet automatically shuts off.  
1
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Comprehensive Protection  
Low Battery Protection  
Low battery protection protects the internal battery from  
excessive discharge and possible damage. When the AC  
Power ON/OFF switch is turned ON, an audible alarm alerts  
you when the internal battery is nearly discharged  
(11.0 V DC) and the unit turns off at 10.5 V DC.  
2
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Features  
2
Chapter 2 describes the main features of the XPower  
Powerpack 300. We recommend that you familiarize yourself  
with these features before operating the unit.  
Materials List  
Your XPower Powerpack package includes these items:  
p
p
p
p
p
p
XPower Powerpack  
Owner’s Guide  
AC charger  
DC charging cable  
Nozzle and needle adaptors for the compressor  
Detachable flashlight  
3
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XPower Powerpack Features  
XPower Powerpack Features  
Front Panel Detail  
1
2
3
4
7
5
6
8
9
Feature Description  
1
DC power outlet:  
Powers 12 V DC auto, RV or marine appliances  
Recharges XPower Powerpack from a 12 V outlet in a vehicle  
using the DC charging cable.  
2
Battery Level LEDs illuminate to indicate the XPower Powerpack  
battery charge level. All LEDs (two green, one yellow and one red)  
are illuminated when the battery is fully charged (Full), only the red  
LED is illuminated when the battery is completely discharged  
(Empty).  
3
Battery Level button triggers the Battery Level Full/Empty LED  
indicators. Press to view the battery charge status.  
4
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XPower Powerpack Features  
Feature Description  
4
Battery Status LED illuminates when the XPower Powerpack is  
charging (when an AC charger is connected to the XPower  
Powerpack’s AC charger input socket and plugged into the  
household 120 V AC outlet).  
5
Red Incorrect Jumpstart Connection LED illuminates and an  
alarm sounds when the jump-starting clamps are improperly  
connected to the vehicle battery.  
6
7
8
Green Correct Jumpstart Connection LED illuminates when the  
jump-starting clamps are properly connected to the vehicle battery.  
AC power ON/OFF switch illuminates when the switch is turned  
ON.  
AC power outlets are standard 3-prong outlets that supply  
120 VAC power for running AC appliances when the AC power  
ON/OFF switch is on.  
9
Flashlight detaches and recharges from the Powerpack.  
Not  
Audible alarm (inside the unit) sounds in the event of overheating  
shown or low XPower Powerpack battery condition.  
5
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XPower Powerpack Features  
Left Side View  
1
2
3
4
5
6
Feature  
Description  
2
1
Pressure gauge shows the PSI (lb/in ).  
Jump-starting clamp  
2
3
4
5
6
Jump-start power switch  
AC charger input socket  
Compressor ON/OFF switch  
Nozzle packet compartment  
Not shown Valve connector with connector hose  
6
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XPower Powerpack Features  
Accessories  
1
2
Accessory Description  
1
AC charger lets you recharge the XPower Powerpack from a  
standard AC wall outlet and can only be used to recharge the  
internal battery of the XPower Powerpack.  
2
DC charging cable lets you recharge the XPower Powerpack  
from a 12 V system in a car, SUV, RV or a boat.  
Not shown Nozzle packet containing nozzle adaptor and sports needle  
adaptor.  
7
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8
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Operation  
3
Chapter 3 explains how to operate the XPower Powerpack  
300 efficiently. This chapter covers:  
Recharging the XPower Powerpack for first-time use  
Using the flashlight  
Operating AC appliances and 12 V DC appliances  
Jump-starting a vehicle’s engine  
Using the air compressor  
Connecting to an external battery for additional run time  
Operating Conditions and Guidelines  
CAUTION  
Read all operating instructions before operating the XPower  
Powerpack.  
CAUTION  
The XPower Powerpack is not intended for use as an  
uninterruptible power supply.  
Important: The XPower Powerpack is not suitable for use with  
certain products and loads  
The continuous output wattage of this product is limited to  
320 watts total when supplying backup power from its  
batteries. This limit applies to the total of all items plugged  
into the product.  
This output wattage is not sufficient to run the following  
products:  
Items producing heat: examples include toasters,  
microwaves, heaters, pellet stove igniters  
9
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Choosing a Location  
Motor loads with high startup power surge requirements:  
Sump pumps, circular saws, larger power tools,  
refrigerators.  
Visit www.xantrex.com for higher power solutions.  
Choosing a Location  
WARNING: Fire or explosion  
The XPower Powerpack contains components that tend to produce  
arcs or sparks. To prevent fire or explosion, do not operate the  
XPower Powerpack in compartments containing batteries or  
flammable materials, or in locations that require ignition-protected  
equipment.  
The XPower Powerpack should be operated only in a location  
that meets these requirements:  
Do not allow water or other liquids to drop or splash on the  
XPower Powerpack.  
Dry  
Ambient air temperature should be between 0 and 40ºC  
(32 and 104ºF)—the cooler the better within this range.  
Cool  
Leave at least 2" (5 cm) clearance around the XPower  
Powerpack for air flow. Ensure that the ventilation openings  
are not obstructed.  
Ventilated  
Do not operate the unit in the same compartment as  
batteries or in any compartment capable of storing  
flammable liquids like gasoline.  
Safe  
Do not operate the XPower Powerpack where it will be  
exposed to battery gases. These gases are very corrosive,  
Protected  
frombattery  
gases  
and prolonged exposure will damage the XPower  
Powerpack.  
10  
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Using XPower Powerpack for the First Time  
Using XPower Powerpack for the First Time  
Important: Prior to operating your AC appliance or 12 V DC  
appliance, ensure that the battery of the XPower Powerpack is  
fully charged. If the battery has been fully discharged, recharging  
with the AC charger may take up to 24 hours.  
Recharging with the AC Charger  
Note: The XPower Powerpack battery level LEDs are only  
accurate when the XPower Powerpack has been disconnected  
from all appliances and all charging sources for fifteen minutes.  
Recharging with the AC charger is a true “plug-in-and-  
forget” charging method. We recommend leaving the AC  
charger connected when the XPower Powerpack is not in use.  
CAUTION  
Do not operate AC or DC appliances with the XPower Powerpack  
while the XPower Powerpack is being recharged with the AC  
charger.  
The AC charger may be permanently damaged if AC appliances or  
12 V DC appliances are operated while the AC charger is  
connected.  
To recharge with the AC charger:  
1. Disconnect any 12 V DC appliances from the DC power  
outlets.  
2. Disconnect any AC products from the XPower  
Powerpack and turn the AC Power ON/OFF switch to OFF.  
3. Insert the AC charger cable end into the AC charger input  
socket located under the red jump-starting clamp (see  
figure on page 6).  
4. Plug the AC charger into a standard AC wall outlet.  
The Battery Status LED changes from red to green when  
charging is complete (about 24 hours if the battery is  
completely discharged).  
11  
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Recharging with the AC Charger  
Important: The 24-hour charging time for the XPower  
Powerpack assumes that there is 120 V AC at the AC wall outlet.  
If the voltage is less than 120 V AC, it may take more than 24  
hours to fully recharge the XPower Powerpack. If, after 24 hours  
of charging, the Battery Status LED remains red, continue to  
charge the unit for another 12 hours. The unit will be ready for use  
even if the Battery Status LED remains red.  
Important: If you keep the XPower Powerpack in storage, the  
battery will self-discharge over time. Remember to recharge the  
battery every three months to keep the XPower Powerpack  
operational.  
Note: Once fully charged, the charging current automatically  
reduces to a maintenance charge mode, and the XPower  
Powerpack may be left permanently connected to the AC charger.  
12  
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Using the Flashlight  
Using the Flashlight  
The XPower Powerpack has a detachable flashlight that  
operates for up to 18 hours before needing to be recharged.  
To detach the flashlight, push the rim of the flashlight lens  
straight back, then swing the light away from the unit.  
To replace the flashlight, insert the flashlight base first,  
aligning the arrow on the flashlight base with the arrow on  
the Powerpack, then click the front of the flashlight into place  
To replace, align  
the arrows and  
insert the base first.  
Charge Flashlight  
button  
Figure 3-1 Removing and Replacing the Flashlight  
The flashlight recharges whenever the XPower Powerpack is  
charging with the AC charger or DC charging cable.  
When a source of charging power is not available, you can  
recharge the flashlight from the XPower Powerpack internal  
battery.  
To recharge the flashlight from the XPower Powerpack:  
Press and hold the Charge Flashlight button for two  
seconds.  
While the flashlight recharges, the green Status LED turns  
on. When the flashlight is charged, the Status LED turns off.  
A fully discharged flashlight takes 10 hours to recharge from  
the XPower Powerpack.  
13  
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Operating AC Appliances  
Operating AC Appliances  
Understanding AC Appliances  
AC appliances are rated by how much electrical power (in  
watts) they consume. XPower Powerpack can power most  
appliances within its continuous power rating (240 W, 1 A).  
Some appliances may be difficult or impossible to operate  
from the XPower Powerpack. They may have high surge  
requirements or should not be run from the XPower  
Run Time on Typical AC Appliances  
Note: The fewer watts an AC appliance uses, the longer the  
XPower Powerpack will operate before recharging is required.  
Typical AC appliances that can be used on the XPower  
Powerpack are listed in Table 3-1.  
Table 3-1 AC Appliances and Run Times  
a
b
AC Appliance  
Watts  
5
Hours  
Cordless telephone (stand by)  
Clock radio  
20  
11  
9
8
Portable stereo  
10  
Fluorescent work light  
Fireplace fan  
14  
5
20  
4
Laptop computer  
Table lamp  
25  
3
40  
1 hr. 30 min.  
1 hr. 30 min.  
30 min.  
Color TV – 13"  
60  
Computer with 15" monitor  
150  
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 12 Ah battery and may vary based  
on model/brand of appliance.  
14  
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Operating AC Appliances  
High Surge Appliances  
The wattage rating of AC appliances is the average power  
used by the appliance. Appliances such as televisions and  
appliances with motors consume much more power than their  
average rating when they are first switched on.  
Although the XPower Powerpack can supply momentary  
surge power up to 600 W, some appliances may exceed the  
capabilities of the XPower Powerpack and trigger the safety  
overload shutdown circuit.  
Trouble Appliances  
CAUTION  
The output of the XPower Powerpack’s inverter is a non-sinusoidal  
modified sine wave. Some equipment may be damaged by the  
XPower Powerpack’s inverter modified sine wave (non-sinusoidal)  
output .  
Some appliances, including the types listed below, may be  
damaged if they are connected to the inverter:  
Electronics that modulate RF (radio frequency) signals  
on the AC line will not work and may be damaged.  
Speed controllers found in some fans, power tools,  
kitchen appliances, and other loads may be damaged.  
Some chargers for small rechargeable batteries can be  
Metal halide arc (MHI) lights can be damaged.  
Note: If you are unsure about powering any device with the  
inverter, contact the manufacturer of the device.  
15  
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Operating AC Appliances  
Operating Several Appliances at Once  
You can run several AC appliances if the total rating of all the  
appliances (in watts) does not exceed 240 W. Run time,  
however, will decrease accordingly with the number of  
appliances being operated and the AC power being  
consumed.  
Operating an AC Appliance  
Before operating your AC appliance, ensure that the battery  
of the XPower Powerpack is fully charged. See “Recharging  
To operate an AC appliance:  
1. Turn the AC Power On/Off Switch to the ON position.  
The switch illuminates to indicate AC power is available  
at the AC power outlets.  
2. Remove the protective cover on the AC power outlets.  
3. Plug the AC appliance into an AC power outlet and turn  
the appliance on. XPower Powerpack will operate most  
devices rated up to 240 W.  
4. Recharge the XPower Powerpack as soon as possible  
after each use.  
When using the XPower Powerpack to operate an AC  
appliance and the low battery warning sounds, the warning  
gives you time to shut your AC appliance off before loss of  
AC power.  
If you ignore the warning, the XPower Powerpack  
automatically turns off a few minutes later to prevent battery  
damage.  
In the event of an overload, low battery voltage or  
overheating, the XPower Powerpack automatically shuts  
down.  
16  
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Operating 12 V DC Appliances  
Operating 12 V DC Appliances  
The XPower Powerpack can operate 12 V DC auto, RV,  
marine, or other portable appliances that draw 12 A or less  
from a 12 V DC power outlet or from a vehicle’s lighter  
socket.  
CAUTION: Equipment damage  
The DC power outlet does not automatically switch off when the  
internal battery is discharged. To protect the internal battery against  
damage resulting from total discharge, turn the AC Power ON/OFF  
switch ON when using the XPower Powerpack to operate a 12 V DC  
appliance.  
Having the AC Power ON/OFF switch turned ON enables the alarm  
to warn you when the 12 V DC appliance has nearly depleted the  
internal battery.  
Note: The fewer watts a 12 V DC appliance draws, the longer  
the XPower Powerpack will operate before recharging is required.  
Typical 12 V DC appliances that can be used with the  
XPower Powerpack are listed in Table 3-2.  
Table 3-2 12 V DC Appliances and Run Times  
a
b
12 V DC Appliance  
Watts  
Hours  
c
6
15  
Cellular telephone  
Stereo/CD player  
Portable Cooler  
10  
30  
9
2
a. Represents actual power consumption as measured on sample appliances.  
b. Operating times assume a fully charged 12 Ah battery and may vary based  
on model or brand of appliance.  
c. Represents talk time available from 5 recharge cycles.  
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Jump-Starting a Vehicles Engine  
To operate a 12 V DC appliance:  
1. Open the protective cover on the DC power outlet of the  
XPower Powerpack.  
2. Plug the 12 V DC appliance into the DC power outlet on  
the left side of the unit, and turn the 12 V DC appliance  
on (if required).  
If the 12 V DC appliance draws more than 12 A (or has a  
short-circuit defect), the internal circuit breaker of the  
XPower Powerpack shuts off the power to the 12 V DC  
appliance. If this occurs, unplug the 12 V DC appliance.  
The internal circuit breaker automatically resets after a  
few seconds.  
3. Fully recharge the XPower Powerpack as soon as  
possible after each use.  
As the DC power outlet is internally wired directly to the  
XPower Powerpack’s battery, extended operation of a  
12 V DC appliance may result in excessive battery  
discharge. See Caution for Equipment damage on  
Jump-Starting a Vehicles Engine  
You can use the XPower Powerpack to jump-start a vehicle  
or boat engine (all 4 cylinder and most 6 cylinder engines)  
that has a 12 V starting battery.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
Always switch OFF the Jump-Start power switch and store the  
jump-start clamps in the appropriate holder on each side of the  
XPower Powerpack after use.  
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Jump-Starting a Vehicles Engine  
WARNING: Fire hazard  
Jump-start cable clamps’ connection to the vehicle’s battery  
terminals must be positive to positive (red clamp to battery “+”) and  
negative to engine block. A reverse polarity connection (positive to  
negative) may cause damage to the unit and/or create a sparking/  
explosion hazard.  
Important: Closely follow these instructions for jump-starting  
your vehicle as they may be different from the instructions  
supplied with other jump-starting products or jump-start cables.  
To jump-start a vehicle or boat engine:  
1. Turn off the vehicle or boat ignition and all accessories.  
2. Engage the park or emergency brake and place the  
transmission in park for an automatic or neutral for a  
manual.  
3. If jump-starting a boat engine, purge the engine  
compartment and bilge of all fumes before jump-starting.  
4. Position the XPower Powerpack on a flat, stable surface  
near the battery and away from all moving parts of the  
engine.  
Ensure that the jump-starting power switch is OFF.  
5. Connect the red positive (+) clamp of the cables to the  
positive (+) terminal of the engine battery.  
The battery’s positive terminal is usually larger in  
diameter than the negative terminal. In most vehicles, the  
battery’s positive terminal has a red wire connected to it.  
6. Connect the black negative (–) clamp of the cables to the  
engine block, cylinder head, or other stationary heavy  
metal part of the motor.  
If the Red Jumpstart Connection LED illuminates and the  
XPower Powerpack’s alarm sounds, then reverse polarity  
has been detected. Correct polarity must be established  
before proceeding. Disconnect the jump-start clamps  
from the vehicle’s battery and redo steps 5 and 6 in this  
procedure.  
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Jump-Starting a Vehicles Engine  
If no alarm sounds, and the Green Jumpstart Connection  
LED is illuminated, then proceed to the next step.  
7. Switch ON the jump-starting power switch.  
Before starting the engine, make sure the XPower  
Powerpack and the cables are clear of belts and fans.  
8. Crank the engine for 4 seconds or until it starts,  
whichever is first.  
WARNING: Fire hazard  
Do not crank the engine for more than 4 seconds. The jump-start  
feature is designed for short term operation only. Operating the  
jump-start feature for more than 4 seconds may cause damage to the  
unit. Allow the XPower Powerpack to cool down for at least 3  
minutes after each jump-start.  
9. Switch OFF the jump-starting power switch.  
10. Remove the red positive (+) clamp and then the black  
negative (–) clamp from the vehicle.  
11. Store the jump-start clamps in the appropriate holder on  
each side of the XPower Powerpack.  
Important: Recharge the XPower Powerpack as soon as  
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Using the Air Compressor  
Using the Air Compressor  
WARNING: Fire hazard  
The compressor is designed for short term operation only.  
Operating the compressor over an extended period of time will  
cause the compressor unit to overheat which could lead to fire.  
Allow the compressor to cool down for 10 minutes after each  
10 minutes of continuous operation.  
WARNING: Risk of personal injury or  
damage to equipment  
Never leave the compressor unattended while in operation. Keep  
out of reach of children. The compressor is capable of inflating to  
250 PSI. Do not exceed the recommended pressure of either the  
compressor or the object being inflated. If either recommended  
pressure is exceeded, an explosion may result.  
WARNING: Risk of personal injury or  
damage to equipment  
Never leave the compressor unattended after it has switched itself  
off due to overheating. It will turn on again and continue inflating  
when its internal temperature drops.  
Turn the compressor off at the power switch after each use or any  
time the compressor turns off automatically.  
Over-temperature Safety Protection  
It is recommended that you follow the warnings and turn the  
compressor off for 10 minutes after every 10 minutes of  
operation. However, the XPower Powerpack 300 is equipped  
with an over-temperature safety protection feature that  
automatically turns the compressor off if it begins to  
overheat. Once the compressor cools down to its normal  
operating temperature it will automatically turn on again and  
continue inflating. You should turn the compressor off at the  
power switch if this safety feature engages, and allow the  
compressor to cool for 15 minutes before restarting.  
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Using the Air Compressor  
Inflating Tires  
Table 3-3 Pressure Specifications for Common Items  
Tires  
PSI  
26  
26  
30  
24  
Other Inflatables  
Football  
PSI  
13  
9
520-13  
A-78-14  
E78-14  
H-78-14  
Basketball  
Volleyball  
5
Lawn Tractor Tire  
22  
HR-78-15  
Bicycle Tires  
27 x 1 ¼  
28  
85  
40  
20 x 1 ½  
Note: The information in the table is for reference only. For  
precise pressure specifications, refer to the information supplied  
with the item to be inflated.  
CAUTION  
If the pressure gauge on the compressor indicates more than twice  
the recommended pressure for the object you are inflating, and you  
have only started to inflate the object, the valve connector is  
incorrectly connected to the valve stem. This may damage the  
XPower Powerpack 300. Remove and reattach the valve connector  
to the valve stem.  
To inflate your vehicle, motorcycle, or bicycle tires:  
1. Place the valve connector securely on the tire valve stem,  
push it as far as possible to allow normal airflow, and  
close the thumb latch. If necessary, use a supplied nozzle  
adaptor.  
2. Turn the compressor on, and inflate your tire to the  
recommended pressure. Use Table 3-3 as a guide only.  
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Using the Air Compressor  
3. Turn the compressor off after appropriate pressure is  
reached.  
4. Open the thumb latch and remove the valve connector  
from the valve stem.  
5. Check air pressure with a pressure gauge.  
Note: Leave the thumb latch in the open position for storing to  
relieve pressure on the internal mechanisms.  
Inflating Small Sports Equipment  
You can use the compressor to inflate small sports equipment  
such as soccer balls and footballs.  
CAUTION  
The XPower Powerpack 300 cannot be used to inflate large  
capacity inflatables such as float tubes, large air mattresses, and  
inflatable boats. These types of products require extended inflating  
times that may damage the compressor.  
To inflate small sports equipment:  
1. Place the valve connector fully on or into the valve  
receptacle on the item. Go to Step 4.  
OR  
If necessary, use a supplied nozzle adaptor.  
2. Choose the appropriate nozzle adaptor, insert the nozzle  
adaptor into the valve stem and close the thumb latch.  
3. Insert nozzle adaptor into the valve receptacle of the item.  
4. Turn the compressor on and inflate to appropriate  
pressure.  
WARNING: Fire hazard  
Allow the compressor to cool down for 10 minutes after each 10  
minutes of continuous operation.  
5. Turn the compressor off before removing nozzle adaptor  
from valve stem.  
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Connecting to an External Battery  
6. Remove nozzle adaptor from valve connector and store  
in storage compartment.  
Note: Leave the thumb latch in the open position for storing to  
relieve pressure on the internal mechanism.  
Connecting to an External Battery  
You can extend battery operating times by connecting the  
XPower Powerpack to a larger external battery.  
For example, an external 60 Ah battery gives approximately  
five times the operating time of the XPower Powerpack  
internal 12 Ah battery.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to positive (red  
clamp to battery “+”) and negative to negative (black clamp to  
battery “”). A reverse polarity connection (positive to negative)  
may cause damage to the unit and/or create a sparking/explosion  
hazard.  
WARNING: Acid spills  
Use a sealed, non-spillable battery for indoor use. Common auto  
and marine batteries are not suitable for indoor use unless their  
fumes are vented outdoors. Common auto and marine batteries  
contain acid, which is hazardous if spilled. Wear eye protection and  
protective clothing when connecting the XPower Powerpack to an  
external battery.  
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Connecting to an External Battery  
To connect the XPower Powerpack to an external battery  
using the jump-start cables:  
1. Ensure that the jump-start power switch is OFF.  
2. Connect the red positive (+) clamp of the cables to the  
red positive (+) terminal of the external battery.  
3. Connect the black negative (–) clamp of the cables to the  
black negative (–) terminal of the external battery.  
If the Red Jumpstart Connection LED illuminates and the  
alarm sounds, then reverse polarity has been detected.  
Correct polarity must be established before proceeding.  
Disconnect the jump-start clamps from the battery and  
redo steps 2 and 3 in this procedure.  
If no alarm sounds, and the Green Jumpstart Connection  
LED is illuminated, then proceed to the next step.  
4. Switch ON the jump-start power switch.  
To disconnect the cables from an external battery and  
from the XPower Powerpack:  
1. Ensure that the jump-start power switch is OFF.  
2. Remove the red positive (+) clamp, and then remove the  
black negative (–) clamp from the external battery  
terminals.  
3. Store the jump-start clamps in the appropriate holder on  
each side of the XPower Powerpack.  
4. Recharge the XPower Powerpack as soon as possible  
after use.  
CAUTION  
Do not recharge the XPower Powerpack when an external battery is  
connected. The AC charger may be damaged.  
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Maintenance  
4
Chapter 4 provides information on maintaining your internal  
battery, recharging options for the internal battery, and  
replacing user-replaceable parts.  
Routine maintenance is required to keep your XPower  
Powerpack 300 operating properly. Occasionally clean the  
exterior of the unit with a damp cloth to remove the  
accumulated dust and dirt.  
WARNING: Shock hazard  
Disconnect all sources of AC power and DC power before  
performing any type of maintenance.  
Battery Maintenance  
All rechargeable batteries gradually discharge when left  
standing, and you need to recharge them periodically to  
maintain maximum battery capacity. The AC charger  
supplied with the XPower Powerpack is designed to regulate  
the charging process, ensuring that the battery is always fully  
charged but never overcharged. To ensure safe recharging  
and maximum battery life, recharge the XPower Powerpack  
only with the supplied charger or approved battery chargers.  
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Recharging the XPower Powerpack Battery  
CAUTION  
Due to inherent self-discharge, lead acid batteries must be charged at  
least every 3 months, especially in a warm environment. Leaving a  
battery in a discharged state, or not recharging every 3 months, may  
result in permanent battery damage and poor jump-starting  
performance.  
CAUTION  
Do not attempt to recharge the XPower Powerpack battery if it is  
frozen. Gradually warm the frozen battery to 0°C (32°F) before  
recharging.  
Recharging the XPower Powerpack Battery  
To check the XPower Powerpack’s charge level, press the  
Battery Level button.  
Note: The XPower Powerpack Battery Level LEDs are only  
accurate when the XPower Powerpack has been disconnected  
from all appliances and all charging sources for 15 minutes.  
You can recharge the battery using:  
the fully automatic “plug-in-and-forget” AC charger.  
the DC charging cable to recharge from your vehicle as  
you drive.  
a generator equipped with a regulated 12 V battery  
charging outlet.  
a solar panel.  
Recharging with the AC Charger  
Recharging with the AC charger is a true “plug-in-and-  
forget” charging method.  
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Recharging the XPower Powerpack Battery  
CAUTION  
Do not operate AC or DC appliances with the XPower Powerpack  
while the XPower Powerpack is being recharged with the AC  
charger.  
The AC charger may be permanently damaged if AC appliances or  
12 V DC appliances are operated while the AC charger is  
connected.  
To recharge with the AC charger:  
1. Disconnect any 12 V DC appliances from the DC power  
outlets.  
2. Disconnect any AC products from the XPower  
Powerpack and turn the AC Power ON/OFF switch to OFF.  
3. Insert the AC charger cable end into the AC charger input  
socket located under the red jump-starting clamp.  
4. Plug the AC charger into a standard AC wall outlet.  
5. While the XPower Powerpack is recharging, the Battery  
Status LED is red. If the XPower Powerpack is  
completely discharged, a typical recharge may take up to  
24 hours. When fully charged, the Battery Status LED  
changes to green and the XPower Powerpack is ready to  
use.  
Important: The 24-hour charging time for the XPower  
Powerpack assumes that there is 120 V at the AC wall outlet. If  
the voltage is less than 120 V AC, it may take more than 24 hours  
to fully recharge the XPower Powerpack. If, after 24 hours of  
charging, the Battery Status LED is still red, continue to charge  
the unit for another 12 hours. The XPower Powerpack will be  
ready for use even if the Battery Status LED remains red.  
Once the XPower Powerpack is fully charged, the charging  
voltage and current automatically reduces to a maintenance  
level and the XPower Powerpack may be left permanently  
connected to the AC charger. If your utility power is  
interrupted, the charging process automatically restarts when  
power returns.  
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Recharging the XPower Powerpack Battery  
Recharging with the DC Charging Cable  
Using the DC charging cable, the XPower Powerpack can be  
recharged while you drive your vehicle.  
Important: Although the charge regulation circuitry in the  
XPower Powerpack does not operate with this charging method,  
most vehicle voltage regulators will ensure that the XPower  
Powerpack is not overcharged.  
Note: The Battery Status LED will not illuminate when the  
XPower Powerpack is recharged using the DC charging cable.  
WARNING: Fire and explosion hazard  
Do not use this recharging method if your vehicle has abnormally  
high voltage electrical systems that operate above 15 V DC. This  
may lead to accumulations of hydrogen, causing exposure to fire  
and explosion hazard.  
CAUTION  
Do not operate AC or DC appliances while the XPower Powerpack  
is being recharged with the DC charging cable from your vehicle.  
To recharge the XPower Powerpack while you drive using  
the DC charging cable:  
1. While the vehicle engine is running, plug one end of the  
DC charging cable into a DC power outlet on the XPower  
Powerpack.  
2. Plug the opposite end of the DC charging cable into the  
vehicle’s lighter socket or 12 V accessory outlet.  
3. Once the XPower Powerpack is fully charged or if your  
vehicle’s engine is not running, disconnect the DC  
charging cable from both sockets.  
Most of the XPower Powerpack’s capacity will be  
restored in 2 ½ hours while the vehicle engine is running.  
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Recharging the XPower Powerpack Battery  
Note: The Battery Level LEDs are only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for 15 minutes.  
Important: •  
Do not leave the XPower Powerpack permanently connected  
to the vehicle’s lighter socket or 12 V accessory outlet.  
Do not solder or hard wire the DC charging cable from the  
Powerpack to an external electrical system. The charging  
cable is designed for temporary use only to recharge the  
Powerpack battery.  
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Recharging the XPower Powerpack Battery  
Recharging with a Generators Regulated 12 V DC  
Outlet  
WARNING: Fire and explosion hazard  
The generator output must be intended for battery charging and  
have an output of 15 V or less. An unregulated output or one that  
exceeds 15 V DC can damage the battery.  
This may lead to accumulations of hydrogen, causing exposure to  
fire and explosion hazard.  
Refer to the Owner’s Guide accompanying your generator for  
detailed instructions on connecting the generator to a unit like  
the XPower Powerpack.  
You can recharge the XPower Powerpack using a generator in  
several ways:  
Using a generator that has an auxiliary regulated  
12 V DC output designed for charging 12 V DC  
batteries. Most generators are equipped with them. Use  
this power source for faster charging.  
Using a generator with a regulated 12 V DC lighter  
socket. Follow the connection instructions in  
Using the AC charger to recharge the XPower Powerpack  
from a generator is possible, but would require extended  
generator running time.  
Most of the XPower Powerpack’s battery capacity will be  
recharged in a few hours.  
Note: The Battery Level LEDs are only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for 15 minutes.  
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Recharging the XPower Powerpack Battery  
Recharging from a Solar Panel  
Small, unregulated 12 V solar panels rated to produce a  
maximum of 2.5 A (or 30 W) can be used to charge the  
XPower Powerpack through the AC charger Input socket.  
You will need to purchase a standard 5.5 mm OD × 2.5 mm  
ID (0.217 × 0.10") coaxial DC (barrel type center positive)  
connector to mate with the AC charger input socket.  
To wire the coaxial DC connector:  
1. Connect the solar panel’s red positive (+) wire to the  
coaxial plug’s inner or center contact.  
2. Connect the solar panel’s black negative (–) wire to the  
plug’s outer contact. See Figure 4-1.  
Figure 4-1 Typical DC Coaxial Connector Connection  
Once the connector is inserted into the AC charger input  
socket and the solar panel is placed in the sun, the XPower  
Powerpack charges automatically just as with the AC charger.  
It takes about six hours in direct sunlight to recharge the  
XPower Powerpack from a 2.5 A solar panel.  
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Recycling  
Recycling  
The XPower Powerpack is designed to provide years of  
service. However, when the internal battery reaches the end  
of its service life, the XPower Powerpack itself is no longer  
of use. The internal battery is not designed to be user  
replaceable.  
Because the internal battery contains lead, which can be  
hazardous if exposed to the environment, the XPower  
Powerpack should be recycled or safely disposed of at your  
local recycling depot.  
As well, the NiMH batteries in the detachable flashlight are  
not replaceable and should be disposed of in the same manner  
as the XPower Powerpack.  
Do not dispose of the XPower Powerpack or flashlight with  
common household waste. Please ask your local authorities  
about recycling services that are available in your area.  
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Troubleshooting  
5
Troubleshooting will help you identify the common problems  
than can occur with the XPower Powerpack 300.  
If you cannot solve the problem with the XPower Powerpack,  
record the information asked for on “Information About Your  
System” on page 48 and then contact your dealer.  
Common Problems  
Buzz in Audio Equipment  
Some inexpensive stereo systems have inadequate internal  
power-supply filtering and may buzz slightly when powered  
by the XPower Powerpack. The best solution to eliminate the  
buzzing is to use an audio system with a good quality filter.  
Television Interference  
The XPower Powerpack is shielded to minimize interference  
with TV signals. If TV signals are weak, you may see  
interference in the form of lines scrolling across the TV  
screen. Try one of the following suggestions to minimize or  
eliminate the interference:  
Increase the distance between the XPower Powerpack  
and the TV, antenna, and cables.  
Adjust the orientation of the XPower Powerpack,  
television, antenna, and cables.  
Maximize TV signal strength by using a better antenna.  
Use a shielded antenna cable where possible.  
Try a different TV. Different models vary considerably in  
their susceptibility to interference.  
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Troubleshooting Reference  
Troubleshooting Reference  
WARNING: Electric shock hazard  
Do not remove the cover of the XPower Powerpack or disassemble  
the XPower Powerpack. The XPower Powerpack does not contain  
any internal user-serviceable parts and attempting to service the unit  
yourself could result in electrical shock or burn.  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
AC appliance AC appliance rated more Use an AC appliance with a  
will not  
operate;  
than 300 W: the safety  
overload has tripped.  
power rating less than 300 W.  
audible alarm  
is not  
sounding.  
AC appliance is rated less AC appliance may exceed the  
than 300 W: high starting XPower Powerpack’s surge  
surge has tripped the  
safety overload.  
capability. Use an AC appliance  
with a starting surge within the  
XPower Powerpack surge rating.  
Overload  
shutdown  
Appliance power  
Unplug the appliance and  
confirm that the appliance’s  
power requirement is 300 W or  
less before attempting to restart  
the appliance.  
requirements exceed the  
capability of the XPower  
Powerpack.  
Alarm sounds XPower Powerpack  
battery is nearly  
Turn OFF the AC Power ON/OFF  
Switch and recharge the XPower  
Powerpack.  
discharged (11.0 V).  
If you ignore this warning,  
the XPower Powerpack  
automatically switches off  
when the battery reaches  
10.5 V.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
AC appliance Battery has discharged to Turn OFF the AC Power ON/OFF  
will not  
operate;  
10.5 V.  
switch and recharge the XPower  
Powerpack.  
audible alarm  
is sounding.  
XPower Powerpack has  
overheated due to poor  
Turn the AC Power ON/OFF  
switch OFF and allow the  
ventilation or excessively XPower Powerpack to cool for  
warm environmental  
conditions.  
15 minutes or more. Clear  
blocked opening or remove  
objects covering the unit, then  
restart the XPower Powerpack  
and move it to a cooler  
environment.  
Run time is  
less than  
expected.  
XPower Powerpack  
battery is not fully  
charged.  
Recharge using the AC charger,  
until Battery Status LED is  
green.  
AC appliance power  
consumption is higher  
than expected.  
Check AC appliance power or  
wattage rating (or current draw  
for 12 V DC appliances) and  
Environmental  
Operate within correct  
temperature range.  
temperature is less than  
0°C (32°F) or more than  
40°C (104°F)  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Measured AC Using an average-reading The modified sine wave output  
output voltage AC voltmeter to read  
of the XPower Powerpack  
requires a true RMS reading  
meter, such as the Fluke 87  
series, for accurate  
is too low.  
output voltage.  
measurement.  
XPower Powerpack  
battery is almost fully  
discharged.  
Press Battery Level button to  
verify battery status and recharge  
the XPower Powerpack as  
necessary. Battery Level LEDs  
are only accurate when the unit  
has been disconnected from all  
appliances and all charging  
sources for 15 minutes.  
Battery Status No AC power at the AC  
Ensure power is available at the  
AC wall outlet.  
LED is OFF  
when AC  
charger is  
connected  
wall outlet.  
AC charger is faulty.  
Replace the AC charger.  
Battery Status Battery Level lights are  
LED is red and only accurate when the  
Battery Level XPower Powerpack has  
Unplug the charging sources and  
any appliances and let the  
XPower Powerpack rest for 15  
minutes to obtain an accurate  
reading.  
LEDs show  
the battery is  
full when the  
been disconnected from  
all appliances and all  
charging sources for 15  
Battery Level minutes.  
button is  
triggered.  
Battery Status The voltage at the AC wall Use AC wall outlet that supplies  
LED is red and outlet is less than  
120 V AC.  
has not  
120 VAC.  
changed to  
green after 24  
hours of  
Continue to charge the unit for  
another 12 hours; the unit will be  
ready to use even if the Battery  
Status light remains red.  
charging.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
The engine  
being jump-  
XPower Powerpack  
battery is not fully  
Recharge the XPower  
Powerpack battery.  
started will not charged.  
start.  
The engine condition is  
Have the engine serviced.  
poor.  
The engine start capacity  
exceeds the XPower  
Powerpack jump-start  
capability.  
Use a higher power XPower  
Powerpack.  
The jump-start Jump-start power switch is Turn the jump-start power  
clamps  
OFF.  
switch ON.  
measure zero  
volts.  
XPower Powerpack  
battery needs to be  
recharged.  
The  
compressor  
The valve connector may Make sure the valve connector is  
not be securely placed on securely placed on the valve  
runs, but won’t the valve stem.  
inflate.  
stem before closing the thumb  
latch.  
The item being inflated  
may have a leak.  
Make sure the item being  
inflated doesn’t have a leak.  
Check the compressor hose for  
any breaks or leaks.  
The  
The compressor may have Turn off the compressor and let it  
compressor  
runs slowly.  
overheated from excessive cool down.  
use.  
Battery voltage is too low. Check the condition of the  
internal battery. The battery may  
need to be recharged or replaced.  
39  
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Specifications  
A
Electrical Specifications  
\
12 V DC Section  
Internal battery type  
Sealed/non-spillable, AGM  
(Absorbed Glass Mat) lead-  
acid  
Internal battery voltage (nominal)  
Internal battery capacity (minimum)  
Internal battery CCA rating  
12 V DC  
12 Ah  
120 CCA  
180 CA  
Internal battery CA rating  
DC power outlet (maximum continuous load) 12 A with automatic reset  
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Electrical Specifications  
AC Power Section  
Output power  
Continuous output power  
Peak output power  
AC output surge capacity  
240 W  
300 W  
480 W  
Output voltage  
120 ± 10 V AC RMS  
60 Hz ± 1 Hz  
Output frequency  
Output wave form  
modified sinewave  
<0.20 A DC  
No load current draw  
Input voltage range  
10.5 to 15.5 V DC  
11.0 V DC  
Low battery alarm  
Low battery shutdown  
High battery voltage shutdown  
Over temperature shutdown  
Overload shutdown  
10.5 V DC  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
25 A  
AC output short circuit protection  
Fuse (internal)  
Operating temperature range  
Storage temperature range  
0–40 ºC (32–104 ºF)  
0–30 ºC (32–86 ºF)  
Internal Battery Charging Controller System  
AC charger bulk charging current  
Peak charging voltage (nominal)  
Charge restart voltage (nominal)  
500 mA  
14.2 V  
12.9 V  
1 mA  
Float charge after full charge is completed  
(nominal)  
AC charger input socket maximum current 2.5 A  
42  
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Physical Specifications  
Air Compressor  
2
Pressure  
250 PSI (lb/in )  
Accessories  
DC charge cable  
39" (1 m) 18 AWG with male to male  
lighter plugs (part # 449-0187-01-01)  
AC charger  
Input: 120 V AC, 60 Hz, 11 W  
Output: 13.5 V DC, 500 mA  
(part # 074-1003))  
Flashlight  
Part # 808-7130  
Compressor nozzles  
Part # 160-0015-01-01  
Physical Specifications  
Physical specifications  
XPower Powerpack  
Depth  
Width  
Height  
Weight  
6 1/8" (15.5 cm)  
12 13/32" (31.5 cm)  
8 3/4" (22.1 cm)  
11 lb 13 oz (5.4 kg)  
Physical specifications  
Length  
Internal SW12120 battery  
6" (15.1 cm)  
Width  
2 1/2" (6.5 cm)  
5" (12.5 cm)  
Height with terminals  
Terminal type  
M5 bolt type  
Important: All specifications are subject to change without  
notice.  
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Warranty and Return  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex  
Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your  
XPower Powerpack 300. This warranty period lasts for 6 months from the date of  
purchase at the point of sale to you, the original end user customer. You require proof of  
purchase to make warranty claims.  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective  
product free of charge, provided that you notify Xantrex of the product defect within the  
Warranty Period, and provided that Xantrex through inspection establishes the existence  
of such a defect and that it is covered by this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty  
repair and building replacement products. Xantrex reserves the right to use parts or  
products of original or improved design in the repair or replacement. If Xantrex repairs or  
replaces a product, its warranty continues for the remaining portion of the original  
Warranty Period or 90 days from the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts removed from repaired products  
become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to  
the customer via a Xantrex-selected non-expedited surface freight within the contiguous  
United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer  
Service for details on freight policy for return shipments outside of the contiguous United  
States and Canada.  
How do you get service? If your product requires troubleshooting or warranty  
service, contact your dealer.  
If you are unable to contact your dealer, or the dealer is unable to provide service, contact  
Xantrex directly at:  
Phone:  
Fax:  
1 360-925-5059  
1 360-925-5143  
Website:  
Direct returns may be performed according to the Xantrex Return Material Authorization  
Policy described in your product manual. For some products, Xantrex maintains a network  
of regional Authorized Service Centers. Call Xantrex or check our website to see if your  
product can be repaired at one of these facilities.  
What proof of purchase is required? In any warranty claim, dated proof of purchase  
must accompany the product and the product must not have been disassembled or  
modified without prior written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product at point of sale to  
the end user, or  
The dated dealer invoice or purchase receipt showing original equipment  
manufacturer (OEM) status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
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Warranty and Return  
What does this warranty not cover? This Limited Warranty does not cover normal  
wear and tear of the product or costs related to the removal, installation, or troubleshooting  
of the customer's electrical systems. This warranty does not apply to and Xantrex will not  
be responsible for any defect in or damage to:  
a) the product if it has been misused, neglected, improperly installed, physically  
damaged or altered, either internally or externally, or damaged from improper use or  
use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological  
infestations, or input voltage that creates operating conditions beyond the maximum or  
minimum limits listed in the Xantrex product specifications including high input volt-  
age from generators and lightning strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized ser-  
vice centers (hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by  
another manufacturer;  
e) the product if its original identification (trade-mark, serial number) markings have  
been defaced, altered, or removed.  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY  
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE  
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,  
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,  
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF  
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR  
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO  
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL  
OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING  
WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY  
ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY  
PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF  
MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR  
OPERATION OF THE PRODUCT.  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied  
warranties. To the extent you are entitled to implied warranties under federal law, to the  
extent permitted by applicable law they are limited to the duration of this Limited  
Warranty. Some states and provinces do not allow limitations or exclusions on implied  
46  
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Warranty and Return  
warranties or on the duration of an implied warranty or on the limitation or exclusion of  
incidental or consequential damages, so the above limitation(s) or exclusion(s) may not  
apply to you. This Limited Warranty gives you specific legal rights. You may have other  
rights which may vary from state to state or province to province.  
Warning: Limitations On Use  
Please note that the XPower Powerpack 300 is not intended for use as an uninterruptible  
power supply and Xantrex makes no warranty or representation in connection with any  
use of the product for such purposes.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material  
Authorization (RMA) number and the correct factory "Ship To" address. Products must  
also be shipped prepaid. Product shipments will be refused and returned at your expense if  
they are unauthorized, returned without an RMA number clearly marked on the outside of  
the shipping box, if they are shipped collect, or if they are shipped to the wrong location.  
When you contact Xantrex to obtain service, please have your instruction manual ready  
for reference and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials.  
Please ensure that your product is shipped fully insured in the original packaging or  
equivalent. This warranty will not apply where the product is damaged due to  
improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology Inc. clearly marked on the  
outside of the box.  
A return address where the unit can be shipped. Post office boxes are not  
acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex customer service  
representative.  
If you are returning a product from outside of the USA or Canada In addition to the  
above, you MUST include return freight funds and are fully responsible for all documents,  
duties, tariffs, and deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A  
Xantrex return material authorization (RMA) number is not required. However, you must  
contact the ASC prior to returning the product or presenting the unit to verify any return  
procedures that may apply to that particular facility.  
47  
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Warranty and Return  
Out of Warranty Service  
If the warranty period for your XPower Powerpack 300 has expired, if the unit was  
damaged by misuse or incorrect installation, if other conditions of the warranty have not  
been met, or if no dated proof of purchase is available, your unit may be serviced or  
replaced for a flat fee.  
To return your XPower Powerpack 300 for out-of-warranty service, contact Xantrex  
Customer Service for a Return Material Authorization (RMA) number and follow the  
other steps outlined in “Return Procedure” on page 47.  
Payment options such as credit card or money order will be explained by the Customer  
Service Representative. In cases where the minimum flat fee does not apply, as with  
incomplete units or units with excessive damage, an additional fee will be charged. If  
applicable, you will be contacted by Customer Service once your unit has been received.  
Information About Your System  
As soon as you open your XPower Powerpack 300 package, record the following  
information and be sure to keep your proof of purchase.  
852-0301  
p
p
p
p
Product Number  
Serial Number  
Purchased From  
Purchase Date  
_______________________________  
_______________________________  
_______________________________  
If you need to contact Customer Service, please record the following details before  
calling. This information will help our representatives give you better service.  
p
p
p
Warning, Error or Panel  
Fault Message  
_________________________________  
Appliances operating when  
problem occurred  
_________________________________  
_________________________________  
Description of problem  
______________________________________________________________  
______________________________________________________________  
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