Woodstock Saw D4041 User Manual

Model D4041  
Miter Saw Stand  
Instruction Sheet  
Introduction  
The Model D4041 Miter Saw Work Stand (Figure 1)  
features a universal, adjustable T-track mounting system  
for securing miter saws without modification. Laterally  
and vertically adjustable ball bearing rollers on each  
end of the stand support long workpieces. Roller mounts  
rotate incrementally for fine height adjustment. Folding  
legs and rubber wheels make this work stand portable.  
Unpacking  
This item was carefully packaged for safe transportation.  
If you notice that it was damaged during shipping, please  
contact your Shop Fox dealer immediately.  
Figure 1. Model D4041.  
TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHEN USING THIS ITEM:  
1. MITER SAW SAFETY. Follow all safety instruc- 5. WORKPIECE BALANCE. Use extra support  
tions in the miter saw manual.  
tables, or get assistance, when working with  
large workpieces to prevent the stand from  
tipping over.  
2. MITER SAW WORK STAND SET UP. Make sure  
the leg locking pins are fully snapped into  
place before mounting the miter saw.  
6. ATTACH MITER SAW SECURELY. DO NOT  
operate the miter saw unless it is securely  
attached to the miter saw work stand.  
3. MITER SAW WORK STAND PLACEMENT. Only  
operate the miter saw work stand on a hard,  
flat, and level surface. DO NOT set up the 7. LOCK WORK SUPPORTS. Tighten lock knobs  
miter saw work stand on a soft surface, such  
as sand or mud.  
to secure the work supports before using the  
miter saw work stand.  
4. MITER SAW WORK STAND USAGE. Only use 8. EXPERIENCING DIFFICULTIES. If at any time  
the miter saw work stand to support a miter  
saw. This stand is NOT intended for use as a  
ladder or scaffolding.  
you are experiencing difficulties performing  
the intended operation, stop using this stand!  
Contact Tech Support at (360) 734-3482 for  
help.  
COPYRIGHT © JULY, 2010 BY WOODSTOCK INTERNATIONAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT  
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.  
#13127TR  
Printed in China  
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D4041 Miter Saw Stand Instructions  
7. Slide the roller assemblies into the crossbars and  
secure them with the M8-1.25 x 20 knobs (see Figure  
4).  
8. Loosen the T-track lock knobs and adjust the T-tracks  
to the width of your miter saw, then slide the heads  
of two M8-1.25 x 50 hex bolts into each T-track.  
T-Track  
9. Place the miter saw over the bolts, and secure each  
location with one washer and two hex nuts (see  
Figure 5); when securing these, tighten the top hex  
nut against the bottom one so they do not work loose  
from the vibrations that occur while cutting.  
T-Track  
Lock Knob  
Figure 5. Mounting the miter saw.  
Adjusting Work Stand Extension Arms  
1. Slide the extension arms out to their maximum reach  
and place a straight 2x4 across the miter saw table  
and rollers.  
2. Loosen the crossbar knobs and rotate the roller  
assemblies until the rollers almost touch the 2x4, as  
shown in Figure 6. Then loosen the roller assembly  
lock knobs, slide the rollers up to touch the 2x4, and  
re-tighten the lock knobs.  
Figure 6. Adjusting the support rollers.  
Folding Miter Saw Stand for Storage  
1. Remove the support braces, retract the extension  
arms and rotate the support rollers flat.  
2. Push in the locking pins shown in Figure 7 and fold  
the legs up into the stand.  
Locking Pin  
Figure 7. Folding the miter saw stand.  
-3-  
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D4041 Miter Saw Stand Instructions  
D4041 Parts  
12  
14  
13  
15  
1
2
11  
3
4
17  
16  
9
5
6
10  
18  
33  
7
8
32  
19  
21  
22  
20  
23  
34  
24  
30  
31  
25  
29  
28  
27  
26  
REF PART #  
1
2
DESCRIPTION  
XD4041001 ROLLER  
XD4041002 SUPPORT  
REF PART #  
DESCRIPTION  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
XD4041018 SMALL AXLE  
XD4041019 RIGHT LEG  
XD4041020 FOOT  
XD4041021 T-TRACK LOCKING PLATE  
XD4041022 BIG AXLE  
XD4041023 LEFT LEG  
XPB71M  
XD4041025 WHEEL BRACKET  
XPW03M  
XPN01M  
3
4
XD4041003 END PLUG  
XD4041004 BUSHING  
5
6
XD4041005 OUTSIDE GEAR  
XD4041006 INSIDE GEAR  
7
8
9
XD4041007 LOCK KNOB M8-1.25 X 20  
XD4041008 ROLLER CROSSBAR  
XD4041009 EXTENSION ARMS  
HEX BOLT M6-1 X 45  
FLAT WASHER 6MM  
HEX NUT M6-1  
10  
11  
12  
13  
14  
15  
16  
17  
XPB06M  
XD4041011 STAND  
XPN03M  
XPWF08M  
XPB166M  
XD4041015 T-TRACK  
XD4041016 COMPRESSION SPRING  
XD4041017 PIN  
HEX BOLT M8-1.25 X 12  
XD4041028 WHEEL  
HEX NUT M8-1.25  
FENDER WASHER 8MM  
HEX BOLT M8-1.25 X 50  
XPB118M  
XPLN04M  
XPW01M  
HEX BOLT M8-1.25 X 45  
LOCK NUT M8-1.25  
FLAT WASHER 8MM  
XD4041032 LOCK KNOB M8-1.25 X 50  
XPB03M HEX BOLT M8-1.25 X 16  
XD4041034 SUPPORT BRACE  
-4-  
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