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@EKIF;L:K@FEꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)
8::<JJFI@<Jꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )-
Woodstock Technical Support ..................2
Machine Overview................................2
Sander Accessories............................. 26
D8@EK<E8E:<ꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ).
General .......................................... 27
Cleaning ......................................... 27
Lubrication ...................................... 27
Air Regulator/Filter............................ 28
J8=<KPꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%.
Standard Machinery Safety .....................7
Additional Safety for Wide Belt Sanders .....9
<C<:KI@:8Cꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ('
220V Operation................................. 10
Extension Cords ................................ 10
Electrical Specifications ...................... 10
J<IM@:<ꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )0
General .......................................... 29
Conveyor Belt Tensioning ..................... 29
Conveyor Belt Tracking........................ 30
Gib Adjustment................................. 31
Sanding Drum & Conveyor Parallelism...... 32
Air Pressure Safety Switch.................... 34
Depth of Cut Safety Bar....................... 35
Adjusting Pressure Rollers .................... 36
Replacing Conveyor Belt ...................... 37
Electrical Safety Instructions................. 39
Electrical Wiring Overview ................... 40
Electrical Box & Control Panel............... 41
Electrical Components ........................ 43
Pneumatic System Overview ................. 44
Troubleshooting................................. 45
J<KLGꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ((
Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine............................... 12
Moving & Assembly............................. 13
Compressed Air ................................. 15
Dust Collection ................................. 15
Test Run.......................................... 16
Recommended Adjustments .................. 17
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (/
General .......................................... 18
Basic Controls................................... 19
Choosing Sandpaper ........................... 20
Sanding Belt Replacement.................... 20
Conveyor Feed Rate ........................... 21
Depth of Cut .................................... 22
Amperage Load Meter......................... 22
Sanding Belt Oscillation Rate ................ 23
Sanding Tips..................................... 24
Sanding Operation ............................. 25
G8IKJꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +.
Main Breakdown................................ 47
Label Placement ............................... 50
N8II8EKPꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,+
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please
contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
[email protected]. Our knowledgeable staff will help you troubleshoot problems and process
warranty claims.
DXZ_`e\ꢀFm\im`\n
An open end wide belt sander is designed to surface sand a workpiece that is twice the width of the
sander's capacity by rotating the workpiece 180° for the second and subsequent sanding passes.
The operator uses the elevation handwheel and scale to set the depth of cut, turns the sanding and con-
veyor motors FE, sets the feed rate or speed of the conveyor belt, then feeds the workpiece into the
sander at the same rate as the conveyor. Pressure rollers keep the workpiece held to the conveyor belt
to move it under the sanding drum. After each pass, the operator lowers the sanding belt the recom-
mended amount and feeds the workpiece through the sander again.
The oscillation system shifts the sanding belt from side-to-side on the sanding drum to produce an even
sanding finish across the width of the workpiece. This system is operated with compressed air through a
series of air valves and levers. The sanding motor brake unit also requires compressed air, which brings
the sanding motor and sanding belt to a quick stop when the power is turned F==.
The depth of cut safety bar prevents a workpiece that is too high from being "jammed" into the sanding
belt, which could produce an unsafe hazard of kickback. As well, the air pressure safety switch will not
allow the machine to operate if the source of compressed air is below the operating minimum.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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=%ꢀ Motor 3 HP
8%ꢀ Sanding Cabinet
9%ꢀ Dust Port 4"
>%ꢀ Elevation Lock Lever
?%ꢀ Cabinet Stand
@%ꢀ Conveyor
:%ꢀ Elevation Handwheel
;%ꢀ Control Panel (refer to 9Xj`Zꢀ:fekifcj on
GX^\ꢀ(0 for details) & Electrical Box
<%ꢀ Air Regulator & Safety Switch
A%ꢀ Depth of Cut Safety Bar
B%ꢀ Sanding Belt Access Door
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=`^li\ꢀ)% Sanding cabinet controls.
=`^li\ꢀ*% Control panel identification.
8%ꢀ Upper Roller
?%ꢀ Amperage Load Chart
9%ꢀ Left Oscillation Disc
:%ꢀ Oscillation Control Valve
;%ꢀ Sanding Belt Tension Lock Lever
<%ꢀ Sanding Belt Tension Lever
=%ꢀ Sanding Drum
@%ꢀ Amperage Load Meter
A%ꢀ Power Light
B%ꢀ Sanding Motor ON Button
C%ꢀ Emergency Stop Button
D%ꢀ Conveyor Feed Rate Dial
E%ꢀ Conveyor ON/OFF Switch w/Disabling Key
>%ꢀ Sanding Belt 19" x 48"
-4-
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Weight .................................................................................................................. 475 lbs.
Length/Width/Height ..................................................................................421⁄2" x 24" x 621⁄2
Foot Print (Length/Width)........................................................................................25" x 171⁄2
"
"
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Type .......................................................................................... Wood Pallet + Cardboard
Content ...........................................................................................................Machine
Weight............................................................................................................. 470 lbs.
Length/Width/Height................................................................................... 47" x 26" x 39"
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Type ............................................................................................................ Cardboard
Content ..............................................................................................................Stand
Weight...............................................................................................................92 lbs.
Length/Width/Height................................................................................... 19" x 27" x 26"
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Switch ............................................................................Magnetic Switch with Thermal Overload
Switch Voltage .............................................................................................................220V
Cord Length.............................................................................................................. 61⁄2 ft.
Cord Gauge ............................................................................................................14 gauge
Recommended Circuit Size................................................................................................ 20A
Plug .............................................................................................................................No
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Type ...................................................................................TEFC Capacitor Start Induction
Horsepower .......................................................................................................... 3 HP
Voltage.............................................................................................................220VAC
Phase................................................................................................................ Single
Amps ................................................................................................................... 14A
Speed............................................................................................................ 1725 RPM
Cycle .................................................................................................................60 Hz
Number Of Speeds ...................................................................................................... 1
Power Transfer.............................................................................................. Direct Drive
Bearings......................................................................................... Sealed and Lubricated
-5-
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Type .................................................................................... Direct Current Variable Speed
Horsepower ........................................................................................................1⁄10 HP
Voltage.............................................................................................................220VDC
Phase................................................................................................................ Single
Amps .....................................................................................................................1A
Number of Speeds...............................................................................................Variable
Speed........................................................................................................... 10–34 RPM
Cycle .................................................................................................................60 Hz
Power Transfer...................................................................................................Gearbox
Bearings......................................................................................... Sealed and Lubricated
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Number of Sanding Drums ............................................................................................. 1
Maximum Board Width ............................................................................................... 18"
Minimum Board Width................................................................................................. 2"
Maximum Board Thickness............................................................................................ 6"
Minimum Board Thickness ...........................................................................................1⁄4
"
Minimum Board Length................................................................................................ 6"
Sanding Drum Speed.......................................................................................... 1850 FPM
Sanding Drum Diameter............................................................................................... 4"
Conveyor Feed Rate ...........................................................................................5–17 FPM
Sandpaper Length..................................................................................................... 48"
Sandpaper Width ...................................................................................................... 19"
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Drum Type......................................................................................................... Rubber
Drum Diameter ......................................................................................................... 4"
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Conveyor Belt...................................................................................... Heavy-Duty Rubber
Body ...................................................................................................................Steel
Paint......................................................................................................... Powder Coat
Table and Column ..............................................................................................Cast Iron
Cabinet Stand........................................................................................................Steel
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Number of Pressure Rollers............................................................................................ 2
Pressure Roller Type ................................................................................................Steel
Pressure Roller Diameter.............................................................................................3⁄4
"
Number of Dust Ports................................................................................................... 1
Dust Port Size........................................................................................................... 4"
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Country of Origin ....................................................................................................... Taiwan
Warranty .................................................................................................................. 2 Year
Serial Number Location................................................................................... ID Label on Front
Assembly Time ...........................................................................................................1 Hour
Required Air Pressure ................................................................................................... 57 PSI
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Variable Speed Conveyor Feed
Pneumatic Belt Tracking
Emergency Brake System
Spring Belt Tensioning System
Amp Load Meter
-6-
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)(%ꢀJ<:LI<ꢀ NFIBG@<:<%ꢀ Lj\ꢀ ZcXdgjꢀ fiꢀ Xꢀ m`j\ꢀ kfꢀ _fc[ꢀ k_\ꢀ nfibg`\Z\ꢀ n_\eꢀ giXZk`ZXc%ꢀ 8ꢀ j\Zli\[ꢀ
nfibg`\Z\ꢀgifk\Zkjꢀpfliꢀ_Xe[jꢀXe[ꢀ]i\\jꢀYfk_ꢀ_Xe[jꢀkfꢀfg\iXk\ꢀk_\ꢀdXZ_`e\%
))%ꢀ;FꢀEFKꢀFM<II<8:?%ꢀB\\gꢀgifg\iꢀ]ffk`e^ꢀXe[ꢀYXcXeZ\ꢀXkꢀXccꢀk`d\j%
)*%ꢀD8EPꢀD8:?@E<JꢀN@CCꢀ<A<:KꢀK?<ꢀNFIBG@<:<ꢀKFN8I;ꢀK?<ꢀFG<I8KFI%ꢀBefnꢀXe[ꢀXmf`[ꢀZfe[`$
k`fejꢀk_XkꢀZXlj\ꢀk_\ꢀnfibg`\Z\ꢀkfꢀꢁb`ZbYXZb%ꢁ
)+%ꢀ8CN8PJꢀCF:BꢀDF9@C<ꢀ98J<Jꢀꢂ@=ꢀLJ<; ꢀ9<=FI<ꢀFG<I8K@E>ꢀD8:?@E<IP%
),%ꢀ9<ꢀ8N8I<ꢀK?8Kꢀ:<IK8@Eꢀ;LJKꢀD8Pꢀ9<ꢀ?8Q8I;FLJꢀkfꢀk_\ꢀi\jg`iXkfipꢀjpjk\djꢀf]ꢀg\fgc\ꢀXe[ꢀ
Xe`dXcj#ꢀ\jg\Z`Xccpꢀ]`e\ꢀ[ljk%ꢀDXb\ꢀjli\ꢀpflꢀbefnꢀk_\ꢀ_XqXi[jꢀXjjfZ`Xk\[ꢀn`k_ꢀk_\ꢀkpg\ꢀf]ꢀ[ljkꢀpflꢀ
n`ccꢀY\ꢀ\ogfj\[ꢀkfꢀXe[ꢀXcnXpjꢀn\XiꢀXꢀi\jg`iXkfiꢀXggifm\[ꢀ]fiꢀk_Xkꢀkpg\ꢀf]ꢀ[ljk%ꢀ
-8-
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8[[`k`feXcꢀJX]\kpꢀ]fiꢀN`[\ꢀ9\ckꢀJXe[\ij
I<8;ꢀXe[ꢀle[\ijkXe[ꢀk_`jꢀ
LJ<ꢀk_`jꢀXe[ꢀfk_\iꢀdXZ_`e\ipꢀn`k_ꢀZXlk`feꢀ
\ek`i\ꢀ `ejkilZk`feꢀ dXelXcꢀ
Xe[ꢀi\jg\Zk%ꢀ8cnXpjꢀZfej`[\iꢀjX]\kpꢀ]`ijk#ꢀ
Y\]fi\ꢀlj`e^ꢀk_`jꢀdXZ_`e\%ꢀ
Xjꢀ `kꢀ Xggc`\jꢀ kfꢀ pfliꢀ `e[`m`[lXcꢀ nfib`e^ꢀ
J\i`fljꢀ g\ijfeXcꢀ `ealipꢀ
Zfe[`k`fej%ꢀEfꢀc`jkꢀf]ꢀjX]\kpꢀ^l`[\c`e\jꢀZXeꢀ
dXpꢀ fZZliꢀ `]ꢀ jX]\kpꢀ Xe[ꢀ
Y\ꢀ Zfdgc\k\Ç\m\ipꢀ j_fgꢀ \em`ifed\ekꢀ `jꢀ
fg\iXk`feXcꢀ`e]fidXk`feꢀ`jꢀ
[`]]\i\ek%ꢀ=X`cli\ꢀkfꢀ]fccfnꢀ^l`[\c`e\jꢀZflc[ꢀ
efkꢀ le[\ijkff[ꢀ Xe[ꢀ ]fc$
i\jlckꢀ `eꢀ j\i`fljꢀ g\ijfeXcꢀ `ealip#ꢀ [XdX^\ꢀ
cfn\[%ꢀ ;Fꢀ EFKꢀ i`jbꢀ pfliꢀ
kfꢀ\hl`gd\ekꢀfiꢀgffiꢀnfibꢀi\jlckj%
jX]\kpꢀYpꢀefkꢀi\X[`e^ꢁ
(%ꢀ B@:B98:B%ꢀKickback is typically defined as the high-speed expulsion of stock from the machine,
which can cause serious personal injury to the operator or bystanders. Lek`cꢀpflꢀ_Xm\ꢀXꢀZc\Xiꢀ
le[\ijkXe[`e^ꢀ_fnꢀb`ZbYXZbꢀZXeꢀfZZliꢀn_\eꢀlj`e^ꢀk_`jꢀdXZ_`e\#ꢀ;FꢀEFKꢀfg\iXk\ꢀk_`jꢀjXe[\iꢁ
)%ꢀ NFIBG@<:<ꢀ=<<;ꢀI8K<% Forcing or jamming the workpiece into the sander or against the sanding
belt can cause it to kickback into the operator. Always use the correct depth of cut, then firmly
hold the workpiece and ease it into the sander at the same feed rate as the conveyor.
*%ꢀ 8MF@;@E>ꢀ<EK8E>C<D<EK% Becoming entangled in the moving parts of this machine can cause
pinching and crushing injuries. To avoid these hazards, DO NOT wear loose clothing, gloves, or jew-
elry, and tie back long hair. Keep all guards in place and cabinet doors closed and secure.
+%ꢀ ?8E;ꢀGC8:<D<EK% The sanding belt can remove a large amount of flesh in a few seconds.
Always keep hands away from the sanding belt. Avoid pinching injuries by never putting your hand
between the workpiece and the machine.
,%ꢀ LE8KK<E;<;ꢀD8:?@E<% This machine represents serious hazards to an untrained operator. Always
turn the machine F== and remove the conveyor belt disabling key before leaving the machine.
-%ꢀ NFIBG@<:<ꢀHL8EK@KP% Never sand two or more workpieces side-by-side. Since workpieces are
never exactly the same thickness, one of them may be thrown from the sander at a high rate of
speed and could cause serious personal injury.
.%ꢀ NFIBG@<:<ꢀ@EJG<:K@FE% Nails, staples, knots, or other imperfections in the workpiece can be dis-
lodged and thrown from the sander at a high rate of speed into the operator or bystanders. Never
attempt to sand stock that has imperfections or embedded foreign objects.
/%ꢀ 9F;PꢀGC8:<D<EK% In case of kickback, avoid personal injury by always keeping your body to the
side of the sanding path.
0%ꢀ GFN<Iꢀ;@J:FEE<:K% Accidental start up or contact with live wiring could result in serious per-
sonal injury or death. Always disconnect the sander from power when changing the sanding belt,
making adjustments, performing maintenance, or servicing the machine.
-9-
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jX]\ꢀkfꢀfg\iXk\%ꢀ;FꢀEFKꢀZfee\Zkꢀk_`jꢀdXZ_`e\ꢀkfꢀk_\ꢀ
gfn\iꢀjfliZ\ꢀlek`cꢀ`ejkilZk\[ꢀkfꢀ[fꢀjfꢀ`eꢀk_\ꢀꢃK\jkꢀ
Ileꢃꢀgfik`feꢀf]ꢀk_`jꢀdXelXc%
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The Model W1813 is wired for 220V single-phase opera-
tion. We recommend connecting this machine to a dedi-
cated circuit with a verified ground, using the circuit size
given below. Never replace a circuit breaker with one of
higher amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. This ma-
chine must be connected to a grounded circuit!
=`^li\ꢀ+% NEMA 6-20 plug and receptacle.
A plug is not supplied with this machine. See below for
the recommended plug type for this machine.
If you are unsure about the wiring codes in your area or
you plan to connect your machine to a shared circuit, you
may create a fire or circuit overload hazard—consult a
qualified electrician to reduce this risk.
;FꢀEFKꢀnfibꢀfeꢀpfliꢀ\c\Zki`ZXcꢀjpjk\dꢀ
`]ꢀ pflꢀ Xi\ꢀ lejli\ꢀ XYflkꢀ \c\Zki`ZXcꢀ
Zf[\jꢀXe[ꢀn`i`e^ꢁꢀJ\\bꢀXjj`jkXeZ\ꢀ]ifdꢀ
Xꢀ hlXc`]`\[ꢀ \c\Zki`Z`Xe%ꢀ @^efi`e^ꢀ k_`jꢀ
nXie`e^ꢀZXeꢀZXlj\ꢀ\c\ZkifZlk`fe#ꢀ]`i\#ꢀ
fiꢀdXZ_`e\ꢀ[XdX^\%
<ok\ej`feꢀ:fi[j
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
•
•
•
•
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
<c\Zki`ZXcꢀJg\Z`]`ZXk`fej
Fg\iXk`e^ꢀMfckX^\
8dgꢀ;iXn
D`e%ꢀ:`iZl`kꢀJ`q\
I\Zfdd\e[\[ꢀGcl^
<ok\ej`feꢀ:fi[
NEMA 6-20 (not incl.)
220V Operation
15 Amps
20A
12 Gauge
-10-
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J<KLG
LegXZb`e^
This machine has been carefully packaged for safe trans-
portation. If you notice the machine has been damaged
during shipping, please contact your authorized Shop Fox
dealer immediately.
@em\ekfip
B\\gꢀ dXZ_`e\ꢀ [`jZfee\Zk\[ꢀ ]ifdꢀ
gfn\iꢀlek`cꢀ`ejkilZk\[ꢀfk_\in`j\%
The following is a description of the main components
shipped with the Model W1813. Lay the components out
to inventory them.
Efk\1 @]ꢀpflꢀZXeꢂkꢀ]`e[ꢀXeꢀ`k\dꢀfeꢀk_`jꢀc`jk#ꢀZ_\Zbꢀk_\ꢀ
dflek`e^ꢀcfZXk`feꢀfeꢀk_\ꢀdXZ_`e\ꢀfiꢀ\oXd`e\ꢀk_\ꢀgXZb$
X^`e^ꢀdXk\i`XcjꢀZXi\]lccp%ꢀFZZXj`feXccpꢀn\ꢀgi\$`ejkXccꢀZ\i$
kX`eꢀZfdgfe\ekjꢀ]fiꢀjX]\iꢀj_`gg`e^%
A
9foꢀ(ꢀ@em\ekfipꢀꢂ=`^li\ꢀ, ꢀ
Hkp
8% Sander Assembly...........................................1
9% Sanding Belt 19" x 48" (Pre-Installed) ..................1
:%ꢀ Conveyor Front Guard (Pre-Installed)..................1
B
9foꢀ)ꢀ@em\ekfipꢀꢂ=`^li\ꢀ- ꢀ
Hkp
C
;% Cabinet Stand ..............................................1
?Xi[nXi\ꢀꢂefkꢀj_fne ꢀ
Hkp
=`^li\ꢀ,% Model W1813 box 1 inventory.
—Machine Mounting Feet 3⁄8"-16 x 2" .................4
—Hex Nuts 3⁄8"-16 (Mounting Feet)....................4
—Flat Washers 3⁄8" (Mounting Feet)...................8
—Hex Bolts M8-1.25 x 25 (Assembly-to-Stand) .......4
—Flat Washers 8mm (Assembly-to-Stand) .............4
D
=`^li\ꢀ-% Model W1813 box 2 inventory.
-11-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
DXZ_`e\ꢀGcXZ\d\ek
:c\Xe`e^ꢀDXZ_`e\
The table and other unpainted parts of your
wide belt sander are coated with a waxy grease
that protects them from corrosion during ship-
ment. Clean this grease off with a solvent clean-
er or citrus-based degreaser. DO NOT use chlo-
rine-based solvents such as brake parts cleaner
or acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
›ꢀ =cffiꢀCfX[1 This machine distributes a
heavy load in a small footprint. Some resi-
dential floors may require additional brac-
ing to support both machine and operator.
›ꢀ Nfib`e^ꢀ:c\XiXeZ\j1 Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your wide belt sander.
E<M<IꢀZc\Xeꢀn`k_ꢀ^Xjfc`e\ꢀ
fiꢀ fk_\iꢀ g\kifc\ld$
YXj\[ꢀjfcm\ekj%ꢀDfjkꢀ_Xm\ꢀ
cfnꢀ ]cXj_ꢀ gf`ekj#ꢀ n_`Z_ꢀ
dXb\ꢀ k_\dꢀ \oki\d\cpꢀ
]cXddXYc\%ꢀ 8ꢀ i`jbꢀ f]ꢀ
\ogcfj`feꢀ Xe[ꢀ Ylie`e^ꢀ
\o`jkjꢀ `]ꢀ k_\j\ꢀ gif[lZkjꢀ
Xi\ꢀlj\[%ꢀJ\i`fljꢀg\ijfeXcꢀ
`ealipꢀ dXpꢀ fZZliꢀ `]ꢀ k_`jꢀ
nXie`e^ꢀ`jꢀ`^efi\[ꢁ
›ꢀ C`^_k`e^1 Lighting should be bright enough
to eliminate shadow and prevent eye
strain.
›ꢀ <c\Zki`ZXc1ꢀElectrical circuits must be dedi-
cated or large enough to handle amperage
requirements. Outlets must be located near
each machine, so power or extension cords
are clear of high-traffic areas. Follow local
electrical codes for proper installation of
new lighting, outlets, or circuits.
8CN8PJꢀ nfibꢀ `eꢀ n\cc$
m\ek`cXk\[ꢀXi\Xjꢀ]Xiꢀ]ifdꢀ
gfjj`Yc\ꢀ `^e`k`feꢀ jfliZ\jꢀ
n_\eꢀ lj`e^ꢀ jfcm\ekjꢀ kfꢀ
Zc\Xeꢀ dXZ_`e\ip%ꢀ DXepꢀ
jfcm\ekjꢀ Xi\ꢀ kfo`Zꢀ n_\eꢀ
`e_Xc\[ꢀfiꢀ`e^\jk\[%ꢀLj\ꢀ
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f]ꢀ nXjk\ꢀ iX^jꢀ Xe[ꢀ
kfn\cjꢀ kfꢀ Y\ꢀ jli\ꢀ k_\pꢀ
;Fꢀ EFKꢀ Zi\Xk\ꢀ ]`i\ꢀ fiꢀ
\em`ifed\ekXcꢀ_XqXi[j%ꢀ
LJ<ꢀ _\cg\ijꢀ Xe[ꢀ Xꢀ ]fibꢀ
c`]kꢀiXk\[ꢀ]fiꢀXkꢀc\Xjkꢀ.,'ꢀ
cYj%ꢀ kfꢀ c`]kꢀ k_\ꢀ jXe[\iꢀ
Xjj\dYcp%ꢀ Fk_\in`j\#ꢀ
j\i`fljꢀ g\ijfeXcꢀ `ealipꢀ
dXpꢀfZZli%ꢀ
D8B<ꢀ pfliꢀ j_fgꢀ ÈZ_`c[ꢀ
jX]\%Éꢀ <ejli\ꢀ k_Xkꢀ pfliꢀ
nfibgcXZ\ꢀ `jꢀ `eXZZ\jj`Yc\ꢀ
kfꢀ Z_`c[i\eꢀ Ypꢀ Zcfj`e^ꢀ Xe[ꢀ
cfZb`e^ꢀXccꢀ\ekiXeZ\jꢀn_\eꢀ
pflꢀXi\ꢀXnXp%ꢀE<M<IꢀXccfnꢀ
lekiX`e\[ꢀ m`j`kfijꢀ `eꢀ pfliꢀ
j_fgꢀ n_\eꢀ Xjj\dYc`e^#ꢀ
X[aljk`e^ꢀ fiꢀ fg\iXk`e^ꢀ
\hl`gd\ek%ꢀ
-12-
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Dfm`e^ꢀꢄꢀ8jj\dYcp
Wrench 1⁄2"....................................................... 1
Wrench 9⁄16"...................................................... 1
Precision Level .................................................. 1
KffcjꢀE\\[\[ꢀ
Hkp
LJ<ꢀ_\cg\ijꢀXe[ꢀXꢀ]fibꢀc`]kꢀ
iXk\[ꢀ]fiꢀXkꢀc\Xjkꢀ.,'ꢀcYj%ꢀ
kfꢀ c`]kꢀ k_\ꢀ jXe[\iꢀ Xjj\d$
Ycp%ꢀ Fk_\in`j\#ꢀ j\i`$
fljꢀ g\ijfeXcꢀ `ealipꢀ dXpꢀ
fZZli%ꢀ
Kfꢀdfm\ꢀXe[ꢀXjj\dYc\ꢀpfliꢀn`[\ꢀY\ckꢀjXe[\i#ꢀ[fꢀk_\j\ꢀ
jk\gj1
(% With assistance, turn the cabinet stand upside down
on a protective piece of cardboard.
)% Place 3⁄8" flat washers on the mounting feet, then
insert them through the machine mounting holes of
the base (see =`^li\ꢀ.).
*% Reach into the cabinet and secure the feet with the
3
⁄
8" flat washers and 3⁄8"-16 hex nuts.
+% With assistance, turn the cabinet over and place it in
the desired location.
,% Have your assistant steady the sander assembly as
you place the forklift forks in a stable position under
the conveyor, as shown in =`^li\ꢀ/%
=`^li\ꢀ.%ꢀMounting foot installed onto
sanding cabinet.
=`^li\ꢀ/% Forklift forks properly positioned
under the conveyor.
-13-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
-% Lift and move the sander assembly into position over
the cabinet stand so that the mounting holes line up
(see =`^li\jꢀ0Æ(').
.% Secure the sander assembly to the cabinet stand
with the four M8-1.25 x 25 hex bolts and 8mm flat
washers.
/% Open the sanding belt access door on the left side
of the machine, and remove the red shipping brace
securing the sanding drum to the conveyor assembly
(see =`^li\ꢀ(().
=`^li\ꢀ0% Sander assembly mounting points
on left side.
Only use a forklift rated for at least 750 lbs. that is in
good working condition. Use assistants to steady the
load when lifting and moving the sander assembly. If
the sander assembly should tip or fall, serious per-
sonal injury and property damage could result.
=`^li\ꢀ('% Sander assembly mounting
points on right side.
Shipping Brace
=`^li\ꢀ((% Shipping brace.
-14-
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:fdgi\jj\[ꢀ8`i
A steady supply of clean, dry air of 57–60 PSI (not to
exceed 120 PSI) is required for the operation of the
sanding belt oscillation system and pneumatic motor
brake. Without the correct supply of compressed air, the
machine will not start.
To avoid possible personal injury from
exploding compressed air components
or damage to the sander, never exceed
120 PSI of incoming compressed air to
the mill's regulator.
KfꢀZfee\ZkꢀXe[ꢀZfe]`^li\ꢀZfdgi\jj\[ꢀX`iꢀ]fiꢀk_\ꢀjXe[$
\i#ꢀ[fꢀk_\j\ꢀjk\gj1
(% Connect the source of compressed air to the air
regulator inlet valve on the back of the machine (see
=`^li\ꢀ()).
Air Inlet
Valve
)% Lift up on the air regulator adjusting knob and turn
it so that the air pressure dial reads 57–60 PSI, then
push the adjusting knob down to lock the setting.
Adjusting
Knob
;ljkꢀ:fcc\Zk`fe
Air Pressure
Dial
Recommended CFM at Dust Port: ...................400 CFM
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must take into account many variables, includ-
ing the CFM rating of the dust collector, the length of
hose between the dust collector and the machine, the
amount of branches or Y's, and the amount of other open
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
=`^li\ꢀ()% Air regulator assembly on the
back of the sander.
KfꢀZfee\Zkꢀk_\ꢀ[ljkꢀZfcc\Zk`feꢀ_fj\#ꢀ[fꢀk_\j\ꢀjk\gj1
(% Fit a 4" dust hose over the dust port on top of the
machine, as shown in =`^li\ꢀ(*, and secure it in
place with a hose clamp.
)% Tug the hose to make sure it does not come off. A
tight fit is necessary for proper performance.
=`^li\ꢀ(*% Dust hose connected to dust
port.
;Fꢀ EFKꢀ fg\iXk\ꢀ k_`jꢀ dXZ_`e\ꢀ n`k_flkꢀ Xeꢀ X[\hlXk\ꢀ
[ljkꢀZfcc\Zk`feꢀjpjk\d%ꢀK_`jꢀdXZ_`e\ꢀZi\Xk\jꢀjlYjkXe$
k`XcꢀXdflekjꢀf]ꢀnff[ꢀ[ljkꢀn_`c\ꢀfg\iXk`e^%ꢀ=X`cli\ꢀkfꢀ
lj\ꢀXꢀ[ljkꢀZfcc\Zk`feꢀjpjk\dꢀZXeꢀi\jlckꢀ`eꢀj_fikꢀXe[ꢀ
cfe^$k\idꢀi\jg`iXkfipꢀ`cce\jj%
-15-
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K\jkꢀIle
Once the assembly is complete, test run your machine to
make sure it runs properly and is ready for regular opera-
tion.
The test run consists of verifying the following: 1) The
motors power up and run correctly, 2) the emergency stop
button safety feature works correctly, 3) the conveyor ON/
OFF switch disabling key works correctly, and 4) the air
pressure safety switch operates properly.
KfꢀI\j\kꢀJn`kZ_%%%ꢀ
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review KiflYc\j_ffk`e^ on GX^\ꢀ+,.
Kn`jkꢀ9lkkfeꢀ:cfZbn`j\
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
=`^li\ꢀ(+% Resetting the switch.
Kfꢀk\jkꢀileꢀk_\ꢀdXZ_`e\#ꢀ]fccfnꢀk_\j\ꢀjk\gj1
.% Push the sanding motor ON button to verify
the machine starts and operates correctly.
(% Make sure you understand the safety
instructions at the beginning of the manual,
and verify that the machine is set up prop-
erly.
—ꢀWhen operating correctly, the machine
runs smoothly with little or no vibration
or rubbing noises.
)% Ensure all tools and objects used during
— Investigate and correct strange or unusu-
al noises or vibrations before operating
the machine further. Always stop the
machine and disconnect it from power
before investigating or correcting poten-
tial problems.
setup are cleared away from the machine.
*% Connect the compressed air source to the
machine (refer to :fdgi\jj\[ꢀ8`iꢀon GX^\ꢀ
(, for detailed instructions).
+% Confirm the sanding belt is installed,
properly tensioned (refer to JXe[`e^ꢀ9\ckꢀ
I\gcXZ\d\ek on GX^\ꢀ)' for detailed
instructions), and the sanding belt door is
closed and secured.
/% Press the emergency stop button to turn
the machine F==.
0% WITHOUT resetting the switch, press the
sanding motor ON button. The machine
should not start.
,% Connect the machine to the power source—
the power light on the control panel should
light.
— If the machine does not start, the emer-
gency stop button safety feature is work-
ing correctly.
-% Push the emergency stop button in, then
twist it clockwise so it pops out. When
the emergency stop button pops out, the
switch is reset and ready for operation (see
=`^li\ꢀ(+).
— If the machine does start (with the emer-
gency stop button pushed in), immedi-
ately disconnect power to the machine.
The emergency stop button safety fea-
ture is not working correctly. This safety
feature must work properly before pro-
ceeding with regular operations. Call
Tech Support for help.
Efk\1ꢀ;li`e^ꢀk_\ꢀe\okꢀjk\g#ꢀpflꢀn`ccꢀ_\Xiꢀ
Xꢀd\kXcc`Zꢀꢃk_ldgꢃꢀn_\eꢀk_\ꢀjXe[`e^ꢀY\ckꢀ
Z_Xe^\jꢀfjZ`ccXk`feꢀ[`i\Zk`feÇk_`jꢀef`j\ꢀ`jꢀ
efidXc%
-16-
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('% Reset the emergency stop button, then turn the
sanding motor FE.
Efk\1ꢀK_\ꢀjXe[`e^ꢀdfkfiꢀdljkꢀY\ꢀFE Y\]fi\ꢀk_\ꢀ
Zfem\pfiꢀZXeꢀY\ꢀjkXik\[%
((% Turn the conveyor FE and verify that it operates
correctly—it should move from front-to-back. Use
the conveyor feed rate dial to vary the speed.
()% Turn the conveyor F==, then remove the switch dis-
abling key, as shown in =`^li\ꢀ(,.
(*% Try to turn the conveyor FE.
=`^li\ꢀ(,% Removing the switch disabling
key from the conveyor ON/OFF switch.
— If the conveyor does not start, the switch disabling
feature is working as designed.
— If the conveyor does start, immediately stop the
machine and disconnect it from power. The switch
disabling feature is not working correctly. This
safety feature must work properly before proceed-
ing with the regular operations. Call Tech Support
for help.
I\Zfdd\e[\[ꢀ
8[aljkd\ekj
For your convenience, the adjustments
listed below have been performed at the
factory and no further setup is required to
operate your machine.
(+% Press the emergency stop button to turn the sanding
motor F==, re-install the switch disabling key, then
reset the emergency stop button.
However, because of the many variables
involved with shipping, some of these
adjustments may need to be repeated to
ensure optimum results. Keep this in mind
as you start to use your new machine.
(,% Disconnect the compressed air source from the sand-
er and attempt to turn the sanding motor FE.
— If the machine does not start, the air pressure
safety switch is working correctly.
Step-by-step instructions for these adjust-
ments can be found in the J<IM@:<ꢀsection
of this manual.
— If the machine does start (with the compressed air
source disconnected from the machine), immedi-
ately turn the machine F== and disconnect it from
power. The air pressure safety switch is not work-
ing correctly. This safety feature must work prop-
erly before proceeding with regular operations.
Call Tech Support for help.
•
Conveyor Belt Tensioning (GX^\ꢀ)0) &
Tracking (GX^\ꢀ*').
•
•
Gib Adjustment (GX^\ꢀ*().
Sanding Drum & Conveyor Parallelism
(-% When all of the steps of the K\jkꢀIleꢀprocedure
have been successfully completed, your sander is
ready for operation.
(GX^\ꢀ*)).
•
•
Air Pressure Safety Switch (GX^\ꢀ*+).
Depth of Cut Safety Bar Height (GX^\ꢀ
*,).
•
Pressure Roller Adjustment (GX^\ꢀ*-).
-17-
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FG<I8K@FEJ
>\e\iXc
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed incor-
rectly.
The instructions in this section are written with the
understanding that the operator has the necessary knowl-
edge and skills to operate this machine. @]ꢀXkꢀXepꢀk`d\ꢀ
pflꢀXi\ꢀ\og\i`\eZ`e^ꢀ[`]]`Zlck`\jꢀg\i]fid`e^ꢀXepꢀfg\iX$
k`fe#ꢀjkfgꢀlj`e^ꢀk_\ꢀdXZ_`e\ꢁꢀ
I<8;ꢀXe[ꢀle[\ijkXe[ꢀk_`jꢀ\ek`i\ꢀ`ejkilZ$
k`feꢀdXelXcꢀY\]fi\ꢀlj`e^ꢀk_`jꢀdXZ_`e\%ꢀ
J\i`fljꢀ g\ijfeXcꢀ `ealipꢀ dXpꢀ fZZliꢀ `]ꢀ
jX]\kpꢀXe[ꢀfg\iXk`feXcꢀ`e]fidXk`feꢀ`jꢀefkꢀ
le[\ijkff[ꢀ Xe[ꢀ ]fccfn\[%ꢀ ;Fꢀ EFKꢀ i`jbꢀ
pfliꢀjX]\kpꢀYpꢀefkꢀi\X[`e^ꢁ
If you are an inexperienced operator, we strongly recom-
mend that you read books, trade articles, or seek training
from an experienced n`[\ꢀY\ckꢀjXe[\i operator before
performing any unfamiliar operations. 8Yfm\ꢀXcc#ꢀpfliꢀ
jX]\kpꢀj_flc[ꢀZfd\ꢀ]`ijkꢁ
;FꢀEFKꢀ`em\jk`^Xk\ꢀgifYc\djꢀfiꢀX[aljkꢀ
k_\ꢀdXZ_`e\ꢀn_`c\ꢀ`kꢀ`jꢀilee`e^%ꢀNX`kꢀ
lek`cꢀ k_\ꢀ dXZ_`e\ꢀ `jꢀ klie\[ꢀ F==#ꢀ
legcl^^\[ꢀ Xe[ꢀ Xccꢀ nfib`e^ꢀ gXikjꢀ
_Xm\ꢀZfd\ꢀkfꢀXꢀZfdgc\k\ꢀjkfgꢀY\]fi\ꢀ
gifZ\\[`e^ꢁ
8cnXpjꢀn\XiꢀjX]\kpꢀ^cXjj\jꢀXe[ꢀXꢀi\j$
g`iXkfiꢀ n_\eꢀ fg\iXk`e^ꢀ k_`jꢀ dXZ_`e\%ꢀ
=X`cli\ꢀkfꢀZfdgcpꢀdXpꢀi\jlckꢀ`eꢀj\i`fljꢀ
g\ijfeXcꢀ`ealip%
-18-
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9Xj`Zꢀ:fekifcj
Refer to =`^li\ꢀ(- and the following descriptions to become familiar with the basic controls of your
sander.
B
A
C
J
D
I
G
F
H
E
=`^li\ꢀ(-% Basic controls.
8%ꢀ 8dg\iX^\ꢀCfX[ꢀ:_Xik1ꢀDisplays the amper-
age range for safe operation of the sanding
motor. NEVER operate the sander above the
SAFE range!
=%ꢀ :fem\pfiꢀ=\\[ꢀIXk\ꢀ;`Xc1ꢀControls the
feed rate of the conveyor between 5 and
17 feet per minute (FPM).
>%ꢀ :fem\pfiꢀFE&F==ꢀJn`kZ_ꢀn&;`jXYc`e^ꢀB\p1ꢀ
Starts or stops the conveyor motor. Remove
the key to disable the switch.
9%ꢀ 8dg\iX^\ꢀCfX[ꢀD\k\i1ꢀShows the amper-
age used by the sanding motor during oper-
ation.
?%ꢀ <c\mXk`feꢀCfZb1ꢀLocks the sander assembly
in place above the conveyor after reposi-
tioning it with the elevation handwheel.
:%ꢀ Gfn\iꢀC`^_k1ꢀLights when power is con-
nected to the machine.
;%ꢀ JXe[`e^ꢀDfkfiꢀFEꢀ9lkkfe1ꢀStarts the sand-
@%ꢀ <c\mXk`feꢀJZXc\ꢀꢄꢀGf`ek\i1ꢀDisplays the
height of the sanding drum above the con-
veyor.
ing motor when pressed.
<%ꢀ <d\i^\eZpꢀJkfgꢀ9lkkfe1ꢀTurns the sanding
and conveyor motors F==. This button does
NOT disconnect the machine from power.
A%ꢀ <c\mXk`feꢀ?Xe[n_\\c1ꢀRaises and lowers
the sander assembly above the conveyor.
-19-
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:_ffj`e^ꢀJXe[gXg\i
Sanding Belt Dimensions..........................19"W x 48"L
There are many types of sanding belts to choose from. We
recommend aluminum oxide for general workshop envi-
ronments.
The grit you choose will depend on the type of operation,
the species of wood, and the stage of finishing. As a gen-
eral guideline, refer to the chart below to help you select
the right grit for your operation.
>i`k
:cXjj
LjX^\
36
Extra Coarse Rough sawn boards, thickness
sanding, and glue removal.
60
Coarse
Thickness sanding and glue
removal.
80-100 Medium
120-180 Fine
Removing planer marks and
initial finish sanding.
Finish sanding.
The general rule of thumb is to sand a workpiece with
progressively higher grit numbers, with no one grit
increase of more than 50. Avoid skipping grits—the larger
the grit increase, the harder it will be to remove the
scratches from the previous grit.
The moving parts inside the sanding
cabinet represent a serious entangle-
ment hazard. To avoid the risk of seri-
ous personal injury, always close and
secure the sanding belt access door
before starting the machine.
JXe[`e^ꢀ9\ckꢀI\gcXZ\d\ek
KfꢀZ_Xe^\ꢀk_\ꢀjXe[`e^ꢀY\ck#ꢀ[fꢀk_\j\ꢀjk\gj1
(% DISCONNECT THE SANDER FROM POWER!
)% Open the sanding belt access door and loosen the
tension lock shown in =`^li\ꢀ(..
Tension Lock
Tension Lever
=`^li\ꢀ(.% Sanding belt tension lock and
lever.
-20-
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*% To release the tension on the sanding belt, move
the tension lever up and to the right out of the top
catch, then use moderate force to push it down and
under the bottom catch, as shown in =`^li\ꢀ(/.
Top
Catch
Bottom
Catch
+% Pull the sanding belt off the upper roller and the
sanding drum.
,% Slide the new sanding belt onto the upper roller and
sanding drum, then position it on the upper roller so
that it is just past the left oscillation disc, as shown
in =`^li\ꢀ(0.
Sanding Belt
Direction
Efk\1ꢀDfjkꢀjXe[`e^ꢀY\ckjꢀ_Xm\ꢀXiifnjꢀgi`ek\[ꢀfeꢀ
k_\`iꢀ`ej`[\ꢀjli]XZ\ꢀkfꢀ`e[`ZXk\ꢀk_\ꢀ[`i\Zk`feꢀf]ꢀkiXm$
\cꢀ]fiꢀk_\ꢀY\ck%ꢀDXkZ_ꢀk_\j\ꢀXiifnjꢀn`k_ꢀk_\ꢀjXe[`e^ꢀ
Y\ckꢀ[`i\Zk`feꢀXiifnꢀj_fneꢀ`eꢀ=`^li\ꢀ(/%
=`^li\ꢀ(/% Tension lever secured under the
bottom catch.
Left
Oscillation
Disc
-% When you have the sanding belt evenly positioned
between the oscillation discs on each end of the
upper roller, move the tension lever to the upper
catch by reversing from Jk\gꢀ*.
Efk\1ꢀK_\ꢀDf[\cꢀN(/(*ꢀlj\jꢀXꢀjgi`e^ꢀk\ej`fe\iꢀkfꢀ
XlkfdXk`ZXccpꢀXggcpꢀk_\ꢀZfii\Zkꢀk\ej`feꢀkfꢀk_\ꢀjXe[$
`e^ꢀY\ckꢀn_\eꢀk_\ꢀk\ej`feꢀc\m\iꢀ`jꢀj\Zli\[ꢀfeꢀk_\ꢀ
kfgꢀZXkZ_%
.% Re-tighten the tension lock, then close and secure
the sanding belt access door before starting the
sander.
Sanding Belt
=`^li\ꢀ(0% Proper position of the sanding
belt on the upper roller.
:fem\pfiꢀ=\\[ꢀIXk\
The conveyor feed rate dial (see =`^li\ꢀ)') adjusts the
feed rate of the conveyor from 5 to 17 feet per minute
(FPM). The correct speed for your operation depends on
the type of stock you are sanding (e.g., hardwood vs. soft-
wood), the depth of cut, and the stage of finish desired.
As a general rule, a slower feed rate will sand the surface
smoother, but runs the risk of burning the wood. A higher
feed rate will remove material faster, but runs the risk of
overloading the motor (refer to 8dg\iX^\ꢀCfX[ꢀD\k\iꢀon
GX^\ꢀ)) for more information on sander work load). Use
trial-and-error to determine the correct feed rate for your
operation.
=`^li\ꢀ)'% Conveyor feed rate dial.
-21-
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;\gk_ꢀf]ꢀ:lk
Maximum Depth of Cut ............... Approx. 0.016" (1⁄64")
Elevation
Handwheel
The optimum depth of cut will vary based on the type of
wood, conveyor feed rate, and sandpaper grit. Attempting
to remove too much material can cause jamming, wood
burning, rapid sanding belt wear or tearing, poor finish, or
belt slippage.
Safety Bar
Under most conditions, the sanding depth should not
exceed 0.016" for any one pass. Each full turn of the ele-
vation handwheel changes the height of the sanding belt
from the workpiece approximately 0.025", with approxi-
mately 2⁄3 of a turn equal to the recommended 0.016"
change in depth.
Elevation
Scale
=`^li\ꢀ)(% Depth of cut safety bar.
When properly adjusted, the depth of cut safety bar (see
=`^li\ꢀ)() is an excellent tool for setting the ]`ijkꢀdepth
of cut. Refer to ;\gk_ꢀf]ꢀ:lkꢀJX]\kpꢀ9Xi on GX^\ꢀ*, for
more information.
Position the workpiece and sanding cabinet so that the
bottom of the safety bar just touches the workpiece.
This will set the sanding belt approximately 0.016" lower
than the top surface of the workpiece. Then rotate the
handwheel one full turn clockwise to raise the sanding
belt high enough so that the first pass will take off any
Amperage Load Chart
high spots. For additional passes, rotate the handwheel
2
⁄3
of a turn counterclockwise to lower the sanding belt
approximately 0.016".
8dg\iX^\ꢀCfX[ꢀD\k\i
The amperage load meter on the control panel (see
=`^li\ꢀ))) shows how much amperage the sanding motor
is drawing for the operation, or how hard the machine
is working. If the depth of cut or the conveyor feed rate
becomes too great, the sanding motor will draw an exces-
sive amount of current (amperage), which may trip the
circuit breaker or damage the machine.
Amperage Load Meter
=`^li\ꢀ))% Amperage load chart and
meter.
Always keep your depth of cut within recommended spec-
ifications and monitor the conveyor feed rate so that the
amperage load meter stays in the green SAFE range dur-
ing the entire operation.
NOTICE
;Fꢀ EFKꢀ MF@;ꢀ K?<ꢀ N8II8EKPꢁꢀ B\\gꢀ
k_\ꢀ Xdg\iX^\ꢀ cfX[ꢀ d\k\iꢀ n`k_`eꢀ k_\ꢀ
^i\\eꢀJ8=<ꢀiXe^\ꢀj_fneꢀfeꢀk_\ꢀXdg\i$
X^\ꢀcfX[ꢀZ_Xik%ꢀ@]ꢀpflꢀfg\iXk\ꢀk_\ꢀjXe[$
\iꢀ XYfm\ꢀ (+8ꢀ fiꢀ `eꢀ k_\ꢀ i\[ꢀ N8IE@E>ꢀ
iXe^\#ꢀZXgXZ`kfiꢀfiꢀdfkfiꢀ]X`cli\ꢀdXpꢀ
fZZliꢀ Xe[ꢀ n`ccꢀ efkꢀ Y\ꢀ Zfm\i\[ꢀ le[\iꢀ
nXiiXekp%
-22-
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JXe[`e^ꢀ9\ckꢀFjZ`ccXk`feꢀ
IXk\
To prevent sanding "streaks" in the workpiece and ensure
an even finish, the sanding belt oscillates from side-to-
side on the sanding drum during operation. This action is
caused by the twisting motion of the upper sanding roller
that causes the sanding belt to shift along the roller until
it hits the oscillation disc at the end, which then causes
the sanding belt to reverse direction to the other end.
NOTICE
K_\ꢀ jXe[`e^ꢀ Y\ckꢀ fjZ`ccXk`feꢀ jpjk\dꢀ
i\hl`i\jꢀ Xꢀ jfliZ\ꢀ f]ꢀ Zc\Xe#ꢀ [ipꢀ Zfd$
gi\jj\[ꢀ X`iꢀ Zfee\Zkꢀ kfꢀ k_\ꢀ dXZ_`e\ꢀ
Xe[ꢀX[aljk\[ꢀkfꢀ,.Æ-'ꢀGJ@%ꢀN`k_flkꢀk_`jꢀ
iXk\ꢀf]ꢀZfdgi\jj\[ꢀX`i#ꢀk_\ꢀjXe[\iꢀn`ccꢀ
efkꢀfg\iXk\%
We recommend that one oscillation cycle (the movement
of the sanding belt from one side to the other) should be
approximately 4–6 seconds.
Efk\1ꢀPflꢀn`ccꢀ_\XiꢀXꢀd\kXcc`Zꢀꢃk_ldgꢃꢀn_\eꢀk_\ꢀjXe[`e^ꢀ
Y\ckꢀZ_Xe^\jꢀfjZ`ccXk`feꢀ[`i\Zk`fe%ꢀK_`jꢀef`j\ꢀ`jꢀefidXc%
KffcjꢀE\\[\[ꢀ
Hkp
Wrench 12mm ................................................... 1
KfꢀX[aljkꢀk_\ꢀjXe[`e^ꢀY\ckꢀfjZ`ccXk`feꢀiXk\#ꢀ[fꢀk_\j\ꢀ
jk\gj1
(% DISCONNECT THE SANDER FROM POWER!
Jam Nut
Stops
)% Open the sanding belt access door and identify the
oscillation stops shown in =`^li\ꢀ)*.
Jam Nut
*% Loosen the oscillation stop jam nuts, then adjust the
oscillation stop hex bolts equally in or out to change
the oscillation rate.
Efk\1ꢀK_\ꢀfjZ`ccXk`feꢀiXk\ꢀ`jꢀk_\ꢀk`d\ꢀ`kꢀkXb\jꢀk_\ꢀ
jXe[`e^ꢀY\ckꢀkfꢀdfm\ꢀ]ifdꢀfe\ꢀj`[\ꢀf]ꢀk_\ꢀlgg\iꢀ
jXe[`e^ꢀifcc\iꢀkfꢀk_\ꢀfk_\iꢀj`[\ꢀXe[ꢀ_`kꢀk_\ꢀfjZ`ccX$
k`feꢀ[`jZꢀXkꢀk_\ꢀ\e[%ꢀ<XZ_ꢀ_\oꢀYfckꢀj\kk`e^ꢀX]]\Zkjꢀ
k_\ꢀfjZ`ccXk`feꢀiXk\ꢀ`eꢀfe\ꢀ[`i\Zk`fe%ꢀK`^_k\e`e^ꢀXꢀ
jkfgꢀ_\oꢀYfckꢀn`ccꢀZXlj\ꢀXꢀjcfn\iꢀfjZ`ccXk`feꢀiXk\ꢀ]fiꢀ
k_Xkꢀ[`i\Zk`fe%ꢀ<og\i`d\ekꢀkfꢀ]`e[ꢀk_\ꢀi`^_kꢀfjZ`ccX$
k`feꢀiXk\ꢀ]fiꢀpfliꢀfg\iXk`fe%
Hex Bolt
Hex Bolt
=`^li\ꢀ)*% Sanding belt oscillation stops.
+% Re-tighten the jam nuts without turning the hex
bolts, then close the access door.
,% Connect the machine to power, start the sanding
motor, then check the oscillation rate.
-%ꢀ Repeat Jk\gjꢀ(Æ, until you are satisfied with the
oscillation rate.
-23-
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JXe[`e^ꢀK`gj
Follow these instructions to ensure safe sanding operation
and quality results:
Starting the sanding motor with a
workpiece in contact with the sand-
ing belt could cause the workpiece to
kickback into the operator resulting in
serious personal injury. Never start the
sander with a workpiece or any object
on the conveyor belt.
•
Replace the sandpaper with a higher grit to achieve
a finer finish (refer to :_ffj`e^ꢀJXe[gXg\i on GX^\ꢀ
)').
•
When making multiple passes on the workpiece,
avoid lowering the sanding belt more than 0.016"
(1⁄64" or 2⁄3 of a turn of the handwheel) for any one
pass.
•
•
•
•
Feed boards into the sander at different points on
the conveyor to maximize sandpaper life and pre-
vent uneven conveyor belt wear.
DO NOT sand boards less than 6" long, 2" wide, or
1
⁄4" thick to avoid possible kickback, or damage to
the workpiece or sander.
Extend the life of the sanding belt by regularly using
a PRO-STICK© sanding pad (refer to 8::<JJFI@<J on
GX^\ꢀ)-).
When sanding a workpiece with irregular widths,
take very light sanding passes to prevent gouges. As
the width of the workpiece decreases, the load on
the sanding motor will reduce and the sanding drum
will speed up, causing a gouge.
•
•
•
DO NOT edge sand boards. This can cause boards to
kickback, and may result in serious personal injury.
Edge sanding boards also can cause damage to the
conveyor belt and sandpaper.
Feed the workpiece into the sander at a slight angle
to maximize stock removal and sandpaper effec-
tiveness, but feed the workpiece straight to reduce
sandpaper grit scratch for the finish passes.
When sanding workpieces with a bow or crown,
place the high point up, which prevents the
workpiece from rocking, and take very light passes.
-24-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
JXe[`e^ꢀFg\iXk`fe
Kfꢀg\i]fidꢀXꢀkpg`ZXcꢀjXe[`e^ꢀfg\iXk`fe#ꢀ]fccfnꢀk_\j\ꢀ
jk\gj1
DO NOT sand more than one board at
a time side-by-side. Minor variations
in workpiece thickness can cause one
board to be propelled into the operator
at a high rate of speed by the sanding
belt and could result in serious personal
injury.
(% Read and follow the safety instructions at the begin-
ning of the manual, and make sure the machine is
set up properly before starting the sander.
)% Connect the source of compressed air to the sander
and adjust the air regulator to 57–60 PSI.
*% Make sure the workpiece is clean and free of any
defects or foreign materials that might cause kick-
back or damage to the sander.
+% Start the dust collection system.
,% Use the elevation handwheel to set the correct sand-
ing depth of cut for the first pass (refer to ;\gk_ꢀf]ꢀ
:lk on GX^\ꢀ)) for detailed instructions).
Efk\1ꢀ>\e\iXccp#ꢀk_\ꢀ]`ijkꢀgXjjꢀi\dfm\jꢀk_\ꢀ_`^_ꢀ
jgfkj%
-% Turn the sanding motor FE.
.% Turn the conveyor FE and correctly adjust the
conveyor feed rate for your operation (refer to
:fem\pfiꢀ=\\[ꢀIXk\ꢀon GX^\ꢀ)( for detailed
instructions).
/% Stand to the side of the sanding path, then firmly
hold the workpiece and ease it into the sander at
the same feed rate as the conveyor.
0% While standing to the side of the sanding path, let
the conveyor feed the workpiece out of the sander
and into your hands.
('% For additional passes, use the elevation handwheel
to lower the sanding drum to the correct sanding
depth of cut for your operation, which should not
exceed 0.016" (1⁄16").
ꢀ
Efk\1ꢀ=fiꢀnfibg`\Z\jꢀn`[\iꢀk_Xeꢀ(/ꢃꢀXe[ꢀle[\iꢀ*-ꢃ#ꢀ
ifkXk\ꢀk_\ꢀjkfZbꢀ(/'—ꢀ_fi`qfekXccpꢀkfꢀjXe[ꢀk_\ꢀfk_\iꢀ
_Xc]%ꢀN\ꢀi\Zfdd\e[ꢀfm\icXgg`e^ꢀk_\ꢀjXe[`e^ꢀXi\Xjꢀ
]fiꢀ^ff[ꢀi\jlckj%
-25-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
8::<JJFI@<J
JXe[\iꢀ8ZZ\jjfi`\j
The following sander accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online deal-
ers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of deal-
ers at: 1-800-840-8420 or at [email protected].
Df[\cꢀ;*''*ꢀGif$Jk`Zbžꢀ:c\Xe`e^ꢀGX[jꢀare the perfect accessory
for wide belt sanders. Simply set the feed belt table to height and
feed the 15" x 20" x 1" pad through to “unload” a dirty sanding belt.
Regular cleaning greatly increases the lifespan of sanding belts.
Tough aluminum oxide sanding belts are available in 19" x 48" rolls.
;*0.0Ç-'ꢀ>i`k
;*0/'Ç/'ꢀ>i`k
;*0/(Ç(''ꢀ>i`k
;*0/)Ç()'ꢀ>i`k
;*0/*Ç(,'ꢀ>i`k
ž
Use the J_fgꢀ=fo ꢀ;)).(ꢀIfcc\iꢀKXYc\ wherever you need extra
workpiece support. Features all-steel welded construction and mea-
sures 19" wide x 65" long. Comes with 9 ball bearing rollers and has
four independently adjustable legs for any leveling requirement.
Adjustable in height from 263⁄8" to 441⁄8" and has a 1000 lb. capac-
ity.
ž
The J_fgꢀ=fo ꢀN(.).ꢀ(ꢀ?Gꢀ;ljkꢀ:fcc\Zkfiꢀis one of our top sell-
ers and for good reasons. We have been selling this unit for years
and it has proven itself in thousands of shops around the country.
We have added a 2.5 micron top bag as standard equipment to
capture the fine dust particles that normally end up all over your
shop. Specifications: Motor 1 HP, 110/220V, single-phase with a 9/4.5
amp draw; 800 CFM air suction capacity; 5.67" static pressure; one
4" intake port; 9" balanced steel, radial fin impeller; 2.1 cubic foot
bag capacity; 153⁄4" x 393⁄4" portable base; 541⁄2" high with the bags
inflated; approximate shipping weight of 59 lbs.
-26-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
D8@EK<E8E:<
>\e\iXc
Regular periodic maintenance on your machine will
ensure its optimum performance. Make a habit of
inspecting your machine each time you use it.
:_\Zbꢀ]fiꢀk_\ꢀ]fccfn`e^ꢀZfe[`k`fejꢀXe[ꢀi\gX`iꢀfiꢀ
i\gcXZ\ꢀn_\eꢀe\Z\jjXip1
›
›
›
›
•
›
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Damaged or worn sanding belt.
Damaged, loose, or worn conveyor belt.
Any other condition that could hamper the safe
operation of this machine.
D8B<ꢀ JLI<ꢀ k_Xkꢀ pfliꢀ dXZ_`e\ꢀ `jꢀ
legcl^^\[ꢀ[li`e^ꢀXccꢀdX`ek\eXeZ\ꢀgif$
Z\[li\jꢁꢀ@]ꢀk_`jꢀnXie`e^ꢀ`jꢀ`^efi\[#ꢀj\i`$
fljꢀg\ijfeXcꢀ`ealipꢀdXpꢀfZZli%
:c\Xe`e^
Use a shop vacuum to remove sawdust from the sander.
This is especially important for the internal working parts
and motor. Dust build-up around the motor is a sure way
to decrease its life span. If any essential lubrication is
removed during cleaning, re-lubricate those areas.
ClYi`ZXk`fe
The bearings are factory lubricated and sealed and
require no further lubrication. Simply leave them alone
unless they need replacement.
The devices that do require bimonthly lubrication are
the elevation dovetail ways and gears. Keep these devic-
es adequately lubricated to keep your sander running
smoothly and to protect your investment.
Rear Elevation
Dovetail Way
KfꢀclYi`ZXk\ꢀk_\ꢀ\c\mXk`feꢀnXpj#ꢀ[fꢀk_\j\ꢀjk\gj1
(% DISCONNECT THE SANDER FROM POWER!
)% Raise and lower the sanding cabinet to access the
entire length of the front and rear elevation dovetail
ways (see =`^li\ꢀ)+).
=`^li\ꢀ)+% Elevation dovetail way (rear
way shown).
-27-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
*% Clean away any debris and built-up grime from the
surfaces of the ways, then apply a thin coat of ISO
68 lubricant or an equivalent.
+% Move the sanding cabinet through its entire elevation
range of motion to evenly distribute the oil.
KffcjꢀE\\[\[ꢀ
Hkp
Hex Wrench 4mm ...............................................1
KfꢀclYi`ZXk\ꢀk_\ꢀ\c\mXk`feꢀ^\Xij#ꢀ[fꢀk_\j\ꢀjk\gj1
(% DISCONNECT THE SANDER FROM POWER!
)% Loosen the set screw in the elevation handwheel
hub, then remove the handwheel to access the ele-
vation gears, as shown in =`^li\ꢀ),.
*% Use a shop rag and solvent to clean away debris and
grime from the gears, then use a brush to apply a
thin coat of NLGI #2 grease or an equivalent.
=`^li\ꢀ),% Elevation gears (elevation
+% Re-install the handwheel, then move the sanding
handwheel removed).
cabinet up and down to evenly distribute the grease.
8`iꢀI\^lcXkfi&=`ck\i
The air regulator filters the moisture from the incoming
compressed air and deposits the collected water in the
filter reservoir (see =`^li\ꢀ)-).
To empty the filter reservoir, make sure there is incom-
ing air pressure, then press the drain valve up. This will
release a flow of air and the collected water from the
reservoir.
Filter
Reservoir
Drain
Valve
=`^li\ꢀ)-% Air regulator filter reservoir
and drain valve.
-28-
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J<IM@:<
>\e\iXc
This section covers the most common service adjustments
or procedures that may be necessary during the life of
your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
k\Z_$jlggfik7j_fg]fo%Y`q.
D8B<ꢀ JLI<ꢀ k_Xkꢀ pfliꢀ dXZ_`e\ꢀ `jꢀ
legcl^^\[ꢀ [li`e^ꢀ Xccꢀ j\im`Z\ꢀ gifZ\$
[li\jꢀ lec\jjꢀ fk_\in`j\ꢀ `ejkilZk\[ꢁꢀ @]ꢀ
k_`jꢀ nXie`e^ꢀ `jꢀ `^efi\[#ꢀ j\i`fljꢀ g\i$
jfeXcꢀ`ealipꢀdXpꢀfZZli%
:fem\pfiꢀ9\ckꢀK\ej`fe`e^
The conveyor belt may stretch with extended use, causing
it to slip on the conveyor rollers. If this happens, the con-
veyor belt will need to be re-tensioned.
When you tension the conveyor belt, make sure you turn
the left and right adjustment bolts by the same amount.
Tensioning one side more than the other will cause track-
ing problems, which will require you to take additional
steps to get the sander operating correctly.
Sanding
Drum
Conveyor
Efk\1ꢀ;FꢀEFKꢀfm\ik`^_k\eꢀk_\ꢀZfem\pfiꢀY\ck%ꢀPfliꢀ^fXcꢀ`jꢀ
kfꢀi\XZ_ꢀXeꢀXggifo`dXk\ꢀ*Ð+ꢃꢀ_Xe^`e^ꢀ^Xgꢀfeꢀk_\ꢀle[\ij`[\ꢀ
f]ꢀk_\ꢀZfem\pfiꢀY\ckꢀꢄj\\ꢀ=`^li\ꢀ). ꢀkfꢀdXb\ꢀjli\ꢀk_\ꢀY\ckꢀ
efꢀcfe^\iꢀjc`gjꢀfeꢀk_\ꢀifcc\ij%
Belt
KffcjꢀE\\[\[ꢀ
Hkp
Approximately 3/4" Hanging Gap
Wrench 10mm ...................................................1
=`^li\ꢀ).% Conveyor belt hanging gap.
Kfꢀk\ej`feꢀk_\ꢀZfem\pfiꢀY\ck#ꢀ[fꢀk_\j\ꢀjk\gj1
(% On both sides of the conveyor, measure and record
the reference measurement between the tension dog
on the adjustment bolt and the conveyor bracket
flange, as shown in =`^li\ꢀ)/.
Reference
Measurement
Tension
Dog
)% Loosen the adjustment bolt jam nuts on both sides
Flange
of the conveyor.
Jam Nut &
Adjustment
Bolt
=`^li\ꢀ)/% Conveyor tension adjustment
bolt (one side shown).
-29-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
*% Turn both adjustment bolts clockwise one full turn at
a time until there is an approximate 3⁄4" hanging gap
on the underside of the conveyor belt.
The conveyor roller assemblies and belt
pose an entanglement hazard. Take
extra care when performing the con-
veyor belt tensioning or tracking proce-
dures to keep hands, fingers, and cloth-
ing away from the moving parts of the
conveyor assembly.
+% Take another reading of the reference measurement
on both sides of the conveyor and make sure they
are the same.
— If the belt starts to track to one side or the other
when in operation, immediately turn the conveyor
F==ꢀXe[ꢀg\i]fidꢀk_\ꢀkiXZb`e^ꢀgifZ\[li\ꢀY\cfn%
:fem\pfiꢀ9\ckꢀKiXZb`e^
If the conveyor belt tracks to either side, the belt could
become damaged and you will have to replace it.
Adjusting conveyor belt tracking is a balancing process
that takes patience and trial-and-error. You must tighten
the adjusting bolt on the side the belt is tracking toward
to make the belt move to the middle of the rollers, then
loosen that same adjusting bolt to make the conveyor belt
stay centered.
KffcjꢀE\\[\[ꢀ
Hkp
Wrench 10mm ...................................................1
KfꢀX[aljkꢀk_\ꢀZfem\pfiꢀY\ckꢀkiXZb`e^#ꢀ[fꢀk_\j\ꢀjk\gj1
(% Make sure the conveyor belt is properly tensioned
(refer to :fem\pfiꢀ9\ckꢀK\ej`fe`e^ꢀon GX^\ꢀ)0 for
detailed instructions).
)% Turn the conveyor FE and set it to a slow feed rate,
then watch it track.
*% Determine which side the conveyor belt is tracking
toward, then tighten the adjustment bolt on that
side until the belt begins to track in the opposite
direction.
Efk\1ꢀKiXZb`e^ꢀZ_Xe^\jꢀdXpꢀkXb\ꢀXꢀZflgc\ꢀf]ꢀd`e$
lk\jꢀY\]fi\ꢀk_\pꢀXi\ꢀefk`Z\XYc\%
+% When the conveyor belt is near the middle of the
rollers, loosen the same adjustment bolt until the
belt stops moving to the side and tracks straight and
centered.
— If the belt tracks too far to the other side, tighten
the adjustment bolt as necessary to bring it back
toward the middle, then repeat Jk\gjꢀ)Æ+ꢀuntil
the tracking is correct.
-30-
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>`Yꢀ8[aljkd\ek
The gib is sandwiched between the stationary and moving
surfaces of the sander assembly and the dovetail ways.
The gib controls the accuracy of the sander assembly
movement along these ways. A tight gib makes the move-
ment more accurate but harder to move, and will lead to
premature wear of the ways. A loose gib makes the move-
ments and measurements sloppy, but easier to move the
sander assembly. The goal of gib adjustment is to remove
the unnecessary sloppiness without causing the dovetail
ways to bind.
KffcjꢀE\\[\[ꢀ
Hkp
Hex Wrench 4mm ...............................................1
Wrench 12mm ...................................................1
KfꢀX[aljkꢀk_\ꢀ^`Y#ꢀ[fꢀk_\j\ꢀjk\gj1
(% DISCONNECT THE SANDER FROM POWER!
)% Clean and lubricate the dovetail way and gears
(refer to ClYi`ZXk`fe on GX^\ꢀ). for detailed
instructions).
Gib Adjustment
Jam Nuts & Set
Screws
*% Loosen the four gib jam nuts along the front of the
column, as shown in =`^li\ꢀ)0.
+% Adjust the gib set screws \m\ecp until there is a
slight drag on the dovetail ways as you move the
sander assembly up and down.
,% When you are satisfied with the setting, re-tighten
the jam nuts without moving the set screws.
=`^li\ꢀ)0% Gib adjustment jam nuts and
set screws.
-31-
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JXe[`e^ꢀ;ildꢀꢄꢀ:fem\pfiꢀ
GXiXcc\c`jd
The sanding drum and conveyor must be parallel to one
another to obtain accurate sanding results. This setting
is made at the factory and should not have to be made
again. However, if it is necessary to adjust the sanding
drum and conveyor parallel to each other, follow the pro-
cedure below.
This process requires multiple accurate measurements,
patience, and trial-and-error. Keep in mind that having
the sanding drum parallel to the top of the conveyor belt
is critical to the sanding operation (see =`^li\ꢀ30). The
goal is to bring the sanding drum and conveyor parallel to
one another within 0.005" from side-to-side.
CORRECT
Sanding Drum
Using a dial indicator is probably the most accurate meth-
od of taking measurement for this procedure. However,
you can use gauge blocks and feeler gauges to attain
acceptable results.
A
B
Conveyor Belt
A
B
=
(Within 0.005" side-to-side)
To make gauge blocks, square up a 7' long 2" x 4" board
(refer to your jointer and planer manuals for detailed
instructions), then cut it in half.
(Front View)
INCORRECT
KfꢀZ_\Zbꢀk_\ꢀjXe[`e^ꢀ[ildꢀXe[ꢀZfem\pfiꢀgXiXcc\c`jd#ꢀ
[fꢀk_\j\ꢀjk\gj1
B
A
(% DISCONNECT THE SANDER FROM POWER!
)% Remove the sanding belt from the machine.
Conveyor Belt
A
B
=
*% Record the precise measurements between the low-
est point of the sanding drum and the conveyor from
side-to-side.
=`^li\ꢀ*'% Sanding drum and conveyor
belt parallelism.
— If the measurements differ more than 0.005" from
side-to-side, continue to the procedure on the
next page to adjust the sanding drum and convey-
or parallelism.
-32-
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KffcjꢀE\\[\[ꢀ
Hkp
Hex Wrench 6mm ...............................................1
Hex Wrench 8mm ...............................................1
KfꢀX[aljkꢀk_\ꢀjXe[`e^ꢀ[ildꢀXe[ꢀZfem\pfiꢀgXiXcc\c`jd#ꢀ
[fꢀk_\j\ꢀjk\gj1
ꢀ
Efk\1ꢀLj\ꢀk_\ꢀjXd\ꢀd\Xjli\d\ekjꢀpflꢀi\Zfi[\[ꢀ
n_\eꢀZ_\Zb`e^ꢀk_\ꢀgXiXcc\c`jdꢀ`eꢀk_\ꢀgi\m`fljꢀgifZ\$
[li\%
(% Loosen the four column mounting cap screws on the
right side of the column base shown in =`^li\ꢀ*(.
Mounting Cap Screws
)% Adjust the jack screws evenly to bring the sanding
drum and conveyor parallel to each other within
0.005" from side-to-side.
— To raise the left side of the sanding drum, tighten
the upper jack screw.
Jack
Screws
— To lower the left side of the sanding drum, tighten
the lower jack screw.
*% Re-tighten the four mounting cap screws.
Mounting Cap Screws
Note: K`^_k\eꢀk_\ꢀZXgꢀjZi\njꢀaljkꢀlek`cꢀk_\pꢀXi\ꢀ
jel^%ꢀFm\i$k`^_k\e`e^ꢀk_\dꢀdXpꢀZ_Xe^\ꢀk_\ꢀj\kk`e^ꢀ
XZZfdgc`j_\[ꢀn`k_ꢀk_\ꢀaXZbꢀjZi\nj%
=`^li\ꢀ*(% Column mounting cap and jack
screws.
+% Surface plane an 18" wide piece of stock so that it
is the same height from side-to-side, then send it
through the sander until it is flat.
,% Use a caliper to measure this workpiece from side-
to-side.
— If these measurements differ more than 0.005",
repeat this procedure until you are satisfied with
the sanding drum and conveyor parallelism.
-33-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
8`iꢀGi\jjli\ꢀJX]\kpꢀ
Jn`kZ_
The sanding motor safety brake and the sanding oscilla-
tion system require at 57–60 PSI of air pressure connected
to the machine to operate. The air pressure safety switch
(see =`^li\ꢀ*)) measures the amount of air pressure flow-
ing into the machine. If the air pressure is not adequate,
the air pressure safety switch will not allow power to flow
to the sander.
Sensitivity Adjustment Screw
Minimum
Air Pressure
Adjustment Screw
& Scale
The air pressure safety switch was calibrated and set at
the factory and should not require any further adjust-
ment. However, we recommend that you verify the set-
tings.
Sensitivity Scale
The red pointer on the sensitivity scale should be set at
"0" on the scale, which is adjusted with the sensitivity
adjustment screw shown in =`^li\ꢀ*). The minimum air
pressure scale on the right of the scale window should
read 4kg/cm2, which is adjusted with the adjustment
screw on the top of the switch.
=`^li\ꢀ*)%ꢀAir pressure safety switch.
The safety devices on this machine are
there for your safety. DO NOT operate
this sander if any safety device is dam-
aged or is not operating correctly. Oth-
erwise, serious personal injury could
result.
-34-
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;\gk_ꢀf]ꢀ:lkꢀJX]\kpꢀ9Xi
When properly adjusted, the depth of cut safety bar
prevents the operator from sanding a workpiece that is
beyond a safe height and that could become a kickback
hazard.
The position of this safety bar (see =`^li\ꢀ**) was set by
the factory at approximately 0.047" (3⁄64") above the low-
est point of the sanding drum. For safe operation, make
sure that this safety bar remains at this setting.
Hex Bolts
KffcjꢀE\\[\[ꢀ
Hkp
Wrench 10mm ...................................................1
Feeler Gauge 0.047" (3⁄64") ....................................1
KfꢀX[aljkꢀk_\ꢀ[\gk_ꢀf]ꢀZlkꢀjX]\kpꢀYXiꢀkfꢀk_\ꢀ]XZkfipꢀj\k$
k`e^#ꢀ[fꢀk_\j\ꢀjk\gj1
Safety Bar
(% Make sure the sanding drum and conveyor are paral-
lel (refer to GX^\ꢀ*) for detailed instructions).
=`^li\ꢀ**% Depth of cut safety bar.
)% Surface plane and sand an 18" wide piece of stock
until it is flat and the same height from side-to-side.
*% DISCONNECT THE SANDER FROM POWER!
+% Open the sanding belt access door and remove the
sanding belt from the machine.
5. Loosen the three hex bolts securing the safety bar
(see =`^li\ꢀ**), raise the bar up slightly, then tight-
en the hex bolts enough to hold it in place.
-% Place the workpiece from Jk\gꢀ)ꢀunder the sanding
drum, then lower the sanding cabinet until the sand-
ing drum is just touching the workpiece.
.% Remove the workpiece from under the sanding drum
and position it directly under the depth of cut safety
bar.
/% Loosen the three hex bolts securing the safety bar,
then position the bar so that it is 0.047" (3⁄64") above
the workpiece from side-to-side, then fully re-tight-
en the hex bolts to secure it.
0% Re-install the sanding belt and secure the access
door.
-35-
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8[aljk`e^ꢀGi\jjli\ꢀIfcc\ij
The height of the pressure rollers (see =`^li\ꢀ*+) is set
slightly below the bottom of the sanding drum to keep the
workpiece firmly against the conveyor belt as it passes
through the sander, preventing workpiece kickback.
The pressure roller height was set by the factory at
approximately 0.063" (1⁄16") below the lowest point of the
sanding drum.
Pressure Rollers
KffcjꢀE\\[\[ꢀ
Hkp
Hex Wrench 4mm ...............................................1
Feeler Gauge 0.063" (1⁄16") ....................................1
KfꢀX[aljkꢀk_\ꢀ_\`^_kꢀf]ꢀk_\ꢀgi\jjli\ꢀifcc\ij#ꢀ[fꢀk_\j\ꢀ
jk\gj1
=`^li\ꢀ*+% Front and rear pressure rollers.
(% Make sure the sanding drum and conveyor are paral-
lel (refer to GX^\ꢀ*) for detailed instructions).
Cap Screws
)% Surface plane and sand a 18" wide piece of stock
until it is flat and the same height from side-to-side.
*% DISCONNECT THE SANDER FROM POWER!
+% Open the sanding belt access door and remove the
sanding belt from the machine.
,% Loosen the eight adjustment cap screws securing the
front and rear pressure rollers (see =`^li\ꢀ*,).
Note: K_\i\ꢀXi\ꢀ]fliꢀX[aljkd\ekꢀZXgꢀjZi\njꢀfeꢀk_\ꢀ
]ifekꢀXe[ꢀ]fliꢀfeꢀk_\ꢀi\Xiꢀf]ꢀk_\ꢀjXe[`e^ꢀZXY`e\k%
=`^li\ꢀ*,% Pressure roller adjustment cap
screws (front cap screws shown).
-% Place the workpiece from Jk\gꢀ) under the sanding
drum, then elevate the sander assembly so that the
sanding drum is 0.063" (1⁄16") above the workpiece.
.% Manually adjust the pressure rollers so that they are
lightly resting on the workpiece from side-to-side,
then retighten the cap screws to secure the pressure
rollers in place.
/% Re-install the sanding belt and secure the access
door.
-36-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
I\gcXZ`e^ꢀ:fem\pfiꢀ9\ck
If the conveyor belt becomes damaged or too worn to prop-
erly adjust the tension, you must replace it.
Sander Assembly
Mounting Brackets
KffcjꢀE\\[\[ꢀ
Hkp
Hex Wrench 4mm ...............................................1
Hex Wrench 5mm ...............................................1
Wrench 10mm ...................................................1
Wrench 12mm ...................................................1
Kfꢀi\gcXZ\ꢀk_\ꢀZfem\pfiꢀY\ck#ꢀ[fꢀk_\j\ꢀjk\gj1
Roller Guards
(% DISCONNECT THE SANDER FROM POWER!
=`^li\ꢀ*-% Sander assembly mounting
brackets and conveyor roller guards.
)% Remove the cap screws and flat washers securing
the front and rear conveyor roller guards (see =`^li\ꢀ
*-), then remove the guards.
Cap Screws
*% Loosen the conveyor tension jam nuts on either side
of the conveyor (see =`^li\ꢀ*.), then release the
tension on the conveyor belt by loosening the ten-
sion adjustment bolts.
Roller Bracket
+% Remove the three cap screws securing the c\]k front
roller bracket shown in =`^li\ꢀ*., then, while sup-
porting the front conveyor roller assembly with one
hand, remove the bracket.
Tension Adjustment
Bolt & Jam Nut
,% Carefully pull the front conveyor roller assembly
from the conveyor belt.
Note: 8kꢀk_`jꢀgf`ek#ꢀk_\ꢀ]ifekꢀifcc\iꢀYiXZb\kꢀ`jꢀjk`ccꢀ
XkkXZ_\[ꢀkfꢀk_\ꢀZfem\pfiꢀfeꢀk_\ꢀi`^_kꢀj`[\ꢀXe[ꢀn`ccꢀ
jkXpꢀ`eꢀgcXZ\%
=`^li\ꢀ*.% Roller bracket mounting cap
screws and conveyor tension adjustment
bolt.
NOTICE
Take care not to scratch or dent the surface of
the front conveyor roller as you remove it from
the sander. Damage to the conveyor roller could
result in premature wear of the conveyor belt.
Continued on next page
-37-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
-% Remove the three cap screws securing the left rear
conveyor roller bracket to the conveyor support, but
leave the roller assembly and the bracket in place,
as shown in =`^li\ꢀ*/.
Rear Conveyor
Roller Bracket
Hex Bolt
(1 of 2)
NOTICE
8]k\iꢀ cffj\e`e^ꢀ k_\ꢀ c\]kꢀ Zfem\pfiꢀ ifcc\iꢀ YiXZb\k#ꢀ
k_\ꢀ i\Xiꢀ Zfem\pfiꢀ ifcc\iꢀ Xjj\dYcpꢀ `jꢀ jlggfik\[ꢀ Ypꢀ
`kjꢀ XkkXZ_d\ekꢀ kfꢀ k_\ꢀ Zfem\pfiꢀ dfkfiꢀ Xjj\dYcp%ꢀ
?fn\m\i#ꢀkfꢀXmf`[ꢀ[XdX^`e^ꢀk_\ꢀifcc\iꢀXjj\dYcp#ꢀ;Fꢀ
EFKꢀglkꢀlee\Z\jjXipꢀjkiX`eꢀfeꢀk_`jꢀXjj\dYcp%
=`^li\ꢀ*/% Rear conveyor roller bracket
unattached from the conveyor support.
.% Loosen, but do not remove, the upper cap screws on
the left side of the conveyor assembly that secure
the sander assembly to the mounting brackets (see
=`^li\ꢀ*- on GX^\ꢀ*.).
Efk\1ꢀCffj\e`e^ꢀk_\j\ꢀZXgꢀjZi\njꢀn`ccꢀi\c`\m\ꢀk_\ꢀ
jkiX`eꢀfeꢀk_\ꢀYiXZb\kjꢀ]fiꢀk_\ꢀe\okꢀjk\g%
/% Remove the two hex bolts and flat washers on the
left side of the conveyor that secure the sander
assembly mounting brackets to the cabinet stand
(see =`^li\ꢀ*/).
0% With assistance, lift the left side of the conveyor
assembly up approximately 1", then remove the con-
veyor belt, as shown in =`^li\ꢀ*0.
=`^li\ꢀ*0% Removing the conveyor belt
from the machine.
('% Slide the new conveyor belt onto the conveyor
assembly, then re-install the parts removed or loos-
ened in reverse order.
((% Re-tension the conveyor belt, and adjust the track-
ing (refer to GX^\jꢀ)0ꢀꢄꢀ*').
()% Re-adjust the sanding drum and conveyor parallelism
(refer to GX^\ꢀ*)).
-38-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
<c\Zki`ZXcꢀJX]\kpꢀ@ejkilZk`fej
These pages are current at the time of printing. However, in the spirit of improvement, we may make
changes to the electrical systems of future machines. Study this diagram carefully. If you notice differ-
ences between your machine and these wiring diagrams, call Woodstock International Technical Support
at (360) 734-3482.
(%ꢀ J?F:Bꢀ?8Q8I;%ꢀ9^hXdccZXiꢀi]ZꢀedlZgꢀ
[gdbꢀi]ZꢀbVX]^cZꢀWZ[dgZꢀhZgk^X^c\ꢀZaZXig^XVaꢀ
XdbedcZcih#ꢀIdjX]^c\ꢀZaZXig^[^ZYꢀeVgihꢀl^aaꢀ
gZhjaiꢀ^cꢀeZghdcVaꢀ^c_jgnꢀ^cXajY^c\ꢀWjiꢀcdiꢀ
a^b^iZYꢀidꢀhZkZgZꢀWjgch!ꢀZaZXigdXji^dc!ꢀdgꢀ
YZVi]#
-%ꢀ DFKFIꢀN@I@E>%ꢀI]Zꢀbdidgꢀl^g^c\ꢀh]dlcꢀ
^cꢀi]ZhZꢀY^V\gVbhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀ
d[ꢀeg^ci^c\!ꢀWjiꢀ^iꢀbVnꢀcdiꢀbViX]ꢀndjgꢀ
bVX]^cZ#ꢀ6alVnhꢀjhZꢀi]Zꢀl^g^c\ꢀY^V\gVbꢀ
^ch^YZꢀi]Zꢀbdidgꢀ_jcXi^dcꢀWdm#
ꢀ
7. EXPERIENCING DIFFICULTIES. >[ꢀViꢀVcnꢀ
i^bZꢀndjꢀVgZꢀZmeZg^ZcX^c\ꢀY^[[^Xjai^ZhꢀjcYZg"
hiVcY^c\ꢀ i]Zꢀ ^c[dgbVi^dcꢀ ^cXajYZYꢀ ^cꢀ i]^hꢀ
hZXi^dc!ꢀ XdciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ Viꢀ
ꢁ*,%ꢂꢀ*)+".++(#
)%ꢀ :@I:L@KꢀI<HL@I<D<EKJ%ꢀYou MUST fol-
low the specifications and direction of the
<C<:KI@:8CꢀhZXi^dcꢀon GX^\ꢀ('. @]ꢀpflꢀ
Xi\ꢀlejli\ꢀXYflkꢀk_\ꢀn`i`e^ꢀZf[\jꢀ`eꢀ
pfliꢀXi\XꢀfiꢀpflꢀgcXeꢀkfꢀZfee\Zkꢀpfliꢀ
dXZ_`e\ꢀkfꢀXꢀj_Xi\[ꢀZ`iZl`k#ꢀZfejlckꢀXꢀ
hlXc`]`\[ꢀ\c\Zki`Z`Xe%
*%ꢀ >IFLE;<;ꢀ:@I:L@K%ꢀ:aZXigdXji^dcꢀdgꢀ[^gZꢀ
XdjaYꢀgZhjaiꢀ^[ꢀi]ZꢀbVX]^cZꢀ^hꢀcdiꢀ\gdjcYZYꢀ
VcYꢀ^chiVaaZYꢀ^cꢀXdbea^VcXZꢀl^i]ꢀZaZXig^XVaꢀ
XdYZh#ꢀ8dbea^VcXZꢀBJHIꢀWZꢀkZg^[^ZYꢀWnꢀVꢀ
fjVa^[^ZYꢀZaZXig^X^Vc#
NOTICE
K_\ꢀg_fkfjꢀXe[ꢀ[`X^iXdjꢀ`eZcl[\[ꢀ`eꢀk_`jꢀj\Z$
k`feꢀXi\ꢀY\jkꢀm`\n\[ꢀ`eꢀZfcfi%ꢀPflꢀZXeꢀm`\nꢀ
k_\j\ꢀgX^\jꢀ`eꢀZfcfiꢀXkꢀnnn%j_fg]fo%Y`q%
COLOR KEY
Bk
BLACK
J?F:Bꢀ?8Q8I;ꢁ
;`jZfee\Zkꢀgfn\iꢀY\]fi\ꢀ
j\im`Z`e^ꢀ\c\Zki`ZXcꢀgXikj%ꢀ
KflZ_`e^ꢀ\c\Zki`]`\[ꢀgXikjꢀ
n`ccꢀi\jlckꢀ`eꢀj\m\i\ꢀYliej#ꢀ
\c\ZkifZlk`fe#ꢀfiꢀ[\Xk_%
Wt
WHITE
Gn
GREEN
Rd
RED
Bl
BLUE
Yl
YELLOW
-39-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
<c\Zki`ZXcꢀN`i`e^ꢀFm\im`\n
8
9
:
;
Refer to GX^\ꢀ++.
:
8
<
Air Pressure
Air Pressure
Brake Solenoid
Safety Switch
(Diagram: GX^\ꢀ+*) (Diagram: GX^\ꢀ+*)
9
Electrical Box
& Control Panel
(Photo: GX^\ꢀ+(,ꢀ
Diagram: GX^\ꢀ+))
<
Conveyor Motor
(Diagram: GX^\ꢀ+*)
;
Sanding Motor
(Diagram: GX^\ꢀ+*)
READ ELECTRICAL SAFETY
-40-
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electrical box photo
N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
<c\Zki`ZXcꢀ9foꢀꢄꢀ:fekifcꢀGXe\c
Conveyor DC
Motor Control
Contactor &
Overload Relay
=`^li\ꢀ+'% Electrical box wiring (Diagram: GX^\ꢀ+)).
Power Lamp
Amperage Load Meter
Sanding Motor
ON Button
Conveyor
Conveyor ON/
Feed Rate
OFF Switch
Dial
Emergency
Stop Button
=`^li\ꢀ+(% Control panel wiring (Diagram: GX^\ꢀ+)).
READ ELECTRICAL SAFETY
ON PAGE 39!
-41-
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electrical box diagram
N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
<c\Zki`ZXcꢀ9foꢀꢄꢀ:fekifcꢀGXe\cꢀN`i`e^ꢀ;`X^iXd
To Conveyor Motor
(GX^\ꢀ+*)
Wt Bk
Bk Rd
To Air Pressure
<gdjcY
Safety Switch
Bk
(GX^\ꢀ+*)
Rd Wt
Wt
Rd
Rd
Bk
A1
A2
Bk
Bk
Bk
Rd
1L1
3L2
5L3
13NO
DC Motor Control
(Conveyor Motor)
17
To Air Pressure
Brake Solenoid
(GX^\ꢀ+*)
NHD C-09D
220V
18
Wt
Gn
Wt
Bk
Wt
14NO
2T1
4T2
6T3
Bk
Bk
Rd
Rd
Wt
Rd
To Sanding Motor
NHD NTH-17
Ground
Rd
(GX^\ꢀ+*)
Power
Light
Bk
O
R
Wt
Gn
X1
X2
Rd
98
2T1
97
96
95
Rd
4T2
6T3
Rd
Gn
Ground
Wt
Wt
Bk
Bk
Wt
Bk
Bk
Sanding Motor
Rd
ON Button
¶
Rd
Rd
Rd
4
3
Amp Load Bk
Meter
Bk
Gn
Wt
Bk
Rd
G
Wt
Emergency Stop
Button
Coveyor
ON/OFF
Switch
Bk
Bk
Bk
3
4
Wt
Rd
1
2
Rd
Conveyor
Variable Speed
Dial
6-20 Plug
(as recommended)
READ ELECTRICAL SAFETY
-42-
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electrical components
N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
<c\Zki`ZXcꢀ:fdgfe\ekj
Sanding Motor
Bk
Bk
Bk
Gn
Wt
=`^li\ꢀ+)% Sanding motor wiring.
=`^li\ꢀ+,% Sanding motor wiring diagram.
Gn
Bk
Bk
Wt
Bk
Conveyor
Motor
=`^li\ꢀ+*% Conveyor motor wiring.
=`^li\ꢀ+-% Conveyor motor wiring diagram.
Air Pressure Safety Switch
Air Pressure
Safety Switch
Bk
Electrical Box
Bk
Air Pressure
Brake
Solenoid
Electrical Box
Air Pressure
Brake Solenoid
=`^li\ꢀ++% Air pressure safety switch and brake
=`^li\ꢀ+.% Air pressure safety switch and brake
solenoid.
solenoid wiring diagrams.
READ ELECTRICAL SAFETY
ON PAGE 39!
-43-
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pneumatic system
N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
Ge\ldXk`ZꢀJpjk\dꢀFm\im`\n
Air Pressure Safety Switch
(I\]ꢀ(0/ on GX^\ꢀ+.)
Oscillation Cylinder
(I\]ꢀ)*, on GX^\ꢀ+.)
Air Regulator
(I\]ꢀ(+) on GX^\ꢀ+.)
4-Way Valve
(I\]ꢀ(0, on GX^\ꢀ+.)
Oscillation Valve
(I\]ꢀ)(. on GX^\ꢀ+.)
Air Pressure
Brake Solenoid
(I\]ꢀ(00 on GX^\ꢀ+.)
Sanding Motor
Brake Unit
(I\]ꢀ(+) on GX^\ꢀ+.)
Shop Air
Compressor
Refer to GX^\ꢀ+*.
-44-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
KiflYc\j_ffk`e^
This section covers the most common problems and corrections with this type of
machine. N8IE@E>ꢁꢀ;FꢀEFKꢀdXb\ꢀXepꢀX[aljkd\ekjꢀlek`cꢀgfn\iꢀ`jꢀ[`jZfee\Zk\[ꢀXe[ꢀ
dfm`e^ꢀgXikjꢀ_Xm\ꢀZfd\ꢀkfꢀXꢀZfdgc\k\ꢀjkfgꢁ
GIF9C<D
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
Machine does not start 1. Switch disabling key removed.
1. Install switch disabling key.
or a breaker trips.
2. Emergency stop push-button engaged/ 2. Rotate button to reset/replace it.
faulty.
3. Power supply switched OFF or at fault.
4. Plug/receptacle at fault/wired wrong.
5. Start capacitor at fault.
3. Ensure power supply is on/has correct voltage.
4. Test for good contacts; correct the wiring.
5. Test/replace if faulty.
6. Air pressure safety switch open/at 6. Adjust air pressure safety switch; replace if
fault.
faulty.
7. Motor connection wired wrong.
8. Thermal overload relay has tripped.
9. Wall circuit breaker tripped.
7. Correct motor wiring connections (Page 43).
8. Reset; adjust trip load dial if necessary; replace.
9. Ensure circuit size is correct/replace weak break-
er.
10. Contactor not energized/has poor con- 10. Test all legs for power/replace if faulty.
tacts.
11. Wiring open/has high resistance.
11. Check/fix broken, disconnected, or corroded
wires.
12. Motor ON button or ON/OFF switch at 12. Replace button/switch.
fault.
13. Motor at fault.
13. Test/repair/replace.
Machine stalls or is 1. Workpiece material not suitable for 1. Only sand wood/ensure moisture is below 20%.
underpowered.
machine.
2. Depth of cut too much; feed rate to 2. Properly adjust depth of cut (Page 22); reduce
fast.
conveyor feed rate.
3. Dust collection ducting problem.
3. Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches.
4. Test/repair/replace.
5. Wire motor correctly (Page 43).
6. Test for good contacts/correct wiring.
7. Test/repair/replace.
4. Run capacitor at fault.
5. Motor wired incorrectly.
6. Plug/receptacle at fault.
7. Motor bearings at fault.
8. Machine undersized for task.
8. Clean/replace sandpaper; reduce feed rate/sand-
ing depth of cut (Page 22)
9. Contactor not energized/has poor con- 9. Test all legs for power/replace if faulty.
tacts.
10. Motor overheated.
11. Motor at fault.
10. Clean motor, let cool, and reduce workload.
11. Test/repair/replace.
Machine has vibration or 1. Motor or component loose.
noisy operation.
1. Inspect/replace damaged bolts/nuts, and re-tight-
en with thread locking fluid.
2. Machine incorrectly mounted.
3. Motor fan rubbing on fan cover.
2. Tighten mounting bolts; relocate/shim machine.
3. Fix/replace fan cover; replace loose/damaged
fan.
4. Motor bearings at fault.
4. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
5. Conveyor gearbox at fault.
5. Rebuild gearbox for bad gear(s)/bearing(s).
-45-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
GIF9C<D
GFJJ@9C<ꢀ:8LJ<
:FII<:K@M<ꢀ8:K@FE
Grit rubs off sanding 1. Sanding belt has been stored in an incor- 1. Store sanding belts away from extremely dry/
belt easily.
rect environment.
moist environment or hot temperatures.
2. Sanding belt has been folded or 2. Store sanding belt flat, not folded or bent.
smashed.
Sanding belt clogs quick- 1. Sanding depth of cut too aggressive.
ly or workpiece burns.
1. Reduce sanding depth of cut (Page 22) or use
coarser grit sandpaper.
2. Sanding softwood or workpiece with high 2. Use different stock, or accept the characteristics
residue.
of the stock and plan on cleaning/replacing belts
frequently; remove residue, such as varnish/
paint, before sanding.
Burn
workpiece.
marks
on 1. Using too fine of sanding grit.
2. Sanding depth of cut too aggressive.
1. Use a coarser grit sanding belt.
2. Properly adjust depth of cut (Page 22).
3. Workpiece moves too slow through sand- 3 Increase conveyor feed rate.
er.
Glazed sanding surface. 1. Sanding wet stock.
2. Sanding stock with high residue.
1. Only sand wood/ensure moisture is below 20%.
2. Remove residue, such as varnish or paint, before
sanding, or accept the characteristics of the stock
and plan on cleaning/replacing sanding belts fre-
quently.
Workpiece slips on con- 1. Conveyor belt dirty or worn.
veyor.
1. Clean/replace conveyor belt.
2. Properly adjust pressure roller height (Page 36).
2. Pressure rollers not adjusted properly.
Uneven workpiece thick- 1. Sanding drum not parallel to conveyor.
ness from side-to-side.
1. Adjust the sanding belt to conveyor parallelism
(Page 32).
2. Conveyor belt is worn.
2. Replace conveyor belt (Page 37).
-46-
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parts
N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
G8IKJ
DX`eꢀ9i\Xb[fne
-47-
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N(/(*ꢀꢀ(/ꢁꢀFg\eꢀ<e[ꢀN`[\ꢀ9\ckꢀJXe[\i
DX`eꢀGXikjꢀC`jk
REF PART #
DESCRIPTION
REF PART #
XPW04M
DESCRIPTION
FLAT WASHER 10MM
101
102
103
104
105
106
107
108
109
110
111
112
113
X1813101 CONVEYOR TABLE
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
X1813102 CONVEYOR ROLLER BRACKET LR
XPLW06M LOCK WASHER 10MM
XPLN05M
XPSB11
X1813154 LOWER SANDING BELT FRAME
X1813155 POINTER
XPSB03
X1813157 GIB
XPSS19
XPN02
X1813160 LOCK HANDLE
X1813161 SANDING DRUM
XP6205
X1813163 BEARING HOUSING
X1813164 AUXILIARY SUPPORT PLATE
XPB20M
X1813166 SPACER
XPSB30
XPS16M
PHLP HD SCR M8-1.25 X 16
X1813104 BALL BEARING 6003ZZNR
X1813105 CONVEYOR ROLLER REAR
LOCK NUT M10-1.5
CAP SCREW 5/16-18 X 1-1/4
XPK12M
KEY 5 X 5 X 30
X1813107 CONVEYOR ROLLER BRACKET RR
X1813108 LOCK COLLAR
SET SCREW 1/4-20 X 3/8
X1813110 CONVEYOR MOTOR BRACKET
CAP SCREW 5/16-18 X 1
XPSS03
SET SCREW 5/16-18 X 1-1/4
HEX NUT 5/16-18
XPB19
XPW06
HEX BOLT 1/4-20 X 1/2
FLAT WASHER 1/4
X1813113 CONVEYOR MOTOR
BALL BEARING 6205ZZ
113-1 X1813113-1 CONVEYOR MOTOR WORM
XPSB26M CAP SCREW M6-1 X 12
X1813115 CONVEYOR ROLLER GUARD REAR
XPSB02 CAP SCREW 10-24 X 3/8
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
HEX BOLT M8-1.25 X 35
X1813117 CONVEYOR ROLLER BRACKET FRONT
X1813118 CONVEYOR ROLLER FRONT
X1813119 CONVEYOR ROLLER SHAFT FRONT
X1813120 BALL BEARING 6203ZZ
CAP SCREW 5/16-18 X 1/2
X1813168 MOTOR MOUNT
XPB03
XPB12
XPLW01
XPW07
HEX BOLT 5/16-18 X 1
HEX BOLT 5/16-18 X 1-1/4
LOCK WASHER 5/16
XPR18M
XPN05
XPB10
X1813124 CONVEYOR BELT
X1813125 LOCK COLLAR
EXT RETAINING RING 17MM
HEX NUT 1/4-20
HEX BOLT 1/4-20 X 2
FLAT WASHER 5/16
X1813173 ELECT. BOX SUPPORT BRACKET
X1813174 COUPLER
XPSS02
SET SCREW 5/16-18 X 3/8
XPSS39
XPLN02
SET SCREW 1/4-20 X 1-1/4
LOCK NUT 1/4-20
X1813128 CONVEYOR ROLLER GUARD FRONT
X1813129 SUPPORT LEG
X1813176 MOTOR 3HP 220V 1PH
176-1 X1813176-1 MOTOR FAN COVER
176-2 X1813176-2 MOTOR FAN
176-3 X1813176-3 CAPACITOR COVER
X1813130 SUPPORT FRAME
XPSB31M
XPSB61M
X1813133 ELEVATION SCALE
X1813134 WORM ROD BRACKET
176-4 X1813176-4 R CAP. 50M 250V 1-7/8 X 3-1/4
176-5 X1813176-5 S CAP. 400M 125V 1-7/8 X 3-1/4
176-6 X1813176-6 MOTOR JUNCTION BOX
CAP SCREW M8-1.25 X 25
CAP SCREW M10-1.5 X 20
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
X1813177 SANDING MOTOR BRAKE UNIT
X1813178 STRAIN RELIEF
X1813179 ELECTRICAL BOX
X1813180 CONTROL PANEL
X1813181 POWER SWITCH
X1813182 CONVEYOR SPEED CONTROL
X1813183 EMERGENCY STOP BUTTON
X1813184 SANDING MOTOR BUTTON
X1813185 POWER INDICATION LAMP
X1813186 AMPERAGE METER
XPSB06
X1813136 WORM ROD
CAP SCREW 1/4-20 X 1
XP51102
XPRP39M
X1813139 SPECIAL LOCK NUT
X1813140 HANDWHEEL
X1813141 HANDLE
THRUST BEARING 51102
ROLL PIN 4 X 20
XP51105
THRUST BEARING 51105
X1813143 ELEVATION LEADSCREW
X1813144 WORM SHAFT
XPHTEK6
TAP SCREW #10 X 3/8
X1813188 POWER CORD 14GA 6-1/2FT
X1813189 STRAIN RELIEF
X1813190 DC MOTOR SPEED CONTROLLER
X1813191 ELECTRIC BOX UPPER COVER
X1813192 AIR REGULATOR
X1813145 WORM GUARD
XPSB04
X1813147 PLUG
X1813148 SPANNER NUT
CAP SCREW 1/4-20 X 1/2
X1813149 ELEVATION LEADSCREW BRACKET
X1813193 TUBE CONNECTOR
-48-
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
X1813194
X1813195
X1813196
X1813197
X1813198
X1813199
XPS10
CONNECTING TUBE
4-WAY VALVE
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
256
257
258
259
260
261
262
X1813228
X1813229
XP608
XPW01M
X1813232
XPS06M
SPECIAL SCREW
SPACER
AIR INLET 1/4 NPT
CONNECTOR
AIR PRESSURE SAFETY SWITCH
AIR PRESSURE BRAKE SOLENOID
PHLP HD SCR 10-24 x 1-1/2
LOCK NUT 10-24
AIR PLUG
PNEUMATIC MUFFLER
SUPPORT ARM
FLAT WASHER 8MM
ELEVATION ROD GUIDE
LOCK WASHER 1/4
CAP SCREW 1/4-20 X 5/8
COMPRESSION SPRING
THRUST BEARING 51106
LOCK COLLAR
SANDING BELT ELEVATION ROD
CRANK LEFT
CRANK RIGHT
SET SCREW 1/4-20 X 2
FLAT WASHER 1/4
OSCILLATION VALVE
COMPRESSION SPRING
CAP SCREW M4-.7 X 30
PIPE JOINT
UPPER ROLLER SUPPORT FRAME
UPPER ROLLER BRACKET
UPPER ROLLER
UPPER ROLLER SHAFT
OSCILLATION SENSOR PLATE
SUPPORT BRACKET
SUPPORT PLATE
BALL BEARING 608ZZ
FLAT WASHER 8MM
BRACKET
PHLP HD SCR M5-.8 X 20
GEAR WASHER 5MM
OSCILLATION CYLINDER
PIPE JOINT
SANDING BELT
LEVER
KNOB
SANDING BELT GUARD
DEPTH OF CUT SAFETY PLATE
PRESSURE ROLLER
PRESSURE ROLLER BUSHING
PRESSURE ROLLER BRACKET R.
PRESSURE ROLLER BRACKET L.
ROLLER SUPPORT BRACKET L.
ROLLER SUPPORT BRACKET R.
PHLP HD SCR M8-1.25 X 12
COMPRESSION SPRING
SIDE COVER LOCK KNOB
SIDE COVER
HINGE PIN
HEX BOLT M8-1.25 X 25
CABINET
DOOR
DOOR LOCK
X1813234
X1813235
X1813236
X1813237
X1813238
X1813239
X1813240
X1813241
X1813242
X1813243
X1813244
X1813245
X1813246
X1813247
XPS76M
X1813249
X1813250
X1813251
X1813252
XPB07M
X1813254
X1813256
X1813257
X1813258
X1813259
X1813260
XPN08
XPLN04
X1813202
X1813203
X1813204
XPW01M
X1813206
XPLW02
XPSB01
X1813209
XP51106
X1813211
X1813212
X1813213
X1813214
XPSS50
XPW06
X1813217
X1813218
XPSB21M
X1813220
X1813221
X1813222
X1813223
X1813224
X1813225
X1813226
X1813227
CONTACTOR NHD C-090 220V
OL RELAY NHD NTH-17 14-17A
STAND FOOT
HEX NUT 3/8-16
FLAT WASHER 10MM
XPW04M
-49-
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302
301
303
304
312
305
311
310
309
306
306
314
308
Back of Machine
307
313
315
REF PART #
DESCRIPTION
MACHINE ID LABEL
MODEL NUMBER LABEL
ELEVATION HANDWHEEL LABEL
CONTROL PANEL LABEL
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
X1813301
X1813302
X1813303
X1813304
309
310
311
312
313
314
315
XPLABEL-55 ENTANGLEMENT HAZARD LABEL
XPLABEL-37 EYE/LUNG HAZARD LABEL VERT
XPLABEL-12A READ MANUAL LABEL VERT
X1813312
HAND INJURY LABEL VERT
XPLABEL-63 DISCONNECT WARNING LABEL
X1813306 HAZARD AREA LABEL
XLABEL-04 ELECTRICITY LABEL
D3376 SHOP FOX NAMEPLATE-MEDIUM
XPPAINT-7 SHOPFOX BLACK TOUCH UP PAINT
XPPAINT-1 SHOPFOX WHITE TOUCH UP PAINT
X1813315
SHOPFOX BLACK STRIPE LABEL
-50-
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Name___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________State___________________________Zip________________________
Phone #______________________Email___________________________Invoice #___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
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(% How did you learn about us?
_____ Advertisement
_____ Friend
_____ Website
____ Local Store
____ Other:
_____ Mail Order Catalog
)% How long have you been a woodworker/metalworker?
_____ 0-2 Years
_____ 2-8 Years
____8-20 Years
_____20+ Years
*% How many of your machines or tools are Shop Fox?
_____ 0-2 _____ 3-5
____6-9
_____10+
+% Do you think your machine represents a good value?
,% Would you recommend Shop Fox products to a friend?
-% What is your age group?
_____ Yes
_____ Yes
____ No
____ No
_____ 20-29
_____ 50-59
_____ 30-39
_____ 60-69
____ 40-49
____ 70+
.% What is your annual household income?
_____ $20,000-$29,000
_____ $50,000-$59,000
_____ $30,000-$39,000
_____ $60,000-$69,000
____ $40,000-$49,000
____ $70,000+
/% Which of the following magazines do you subscribe to?
____ Cabinet Maker
____ Family Handyman
____ Hand Loader
____ Popular Mechanics
____ Popular Science
____ Today’s Homeowner
____ Wood
____ Popular Woodworking
____ Practical Homeowner
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Modeltec
____ Old House Journal
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Rifle
____ Shop Notes
____ Shotgun News
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