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		 MODEL W1802   
					2 QT. PROFESSIONAL   
					SPRAY GUN SET   
					OWNER'S MANUAL   
					Phone: (360) 734-3482 • Online Technical Support: [email protected]   
					COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC.   
					WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT   
					THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.   
					#9621JM Printed in CHINA   
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				Model W1802 2 QT. Professional Spray Gun   
					SAFETY   
					For Your Own Safety Read Instruction Manual   
					Before Operating This Equipment   
					The purpose of safety symbols is to attract your attention to possible hazardous   
					conditions. This manual uses a series of symbols and signal words which are intended   
					to convey the level of importance of the safety messages. The progression of   
					symbols is described below. Remember that safety messages by themselves do not   
					eliminate danger and are not a substitute for proper accident prevention measures.   
					Indicates an imminently hazardous situation which, if   
					not avoided, WILL result in death or serious injury.   
					Indicates a potentially hazardous situation which, if   
					not avoided, COULD result in death or serious injury.   
					Indicates a potentially hazardous situation which, if   
					not avoided, MAY result in minor or moderate injury.   
					It may also be used to alert against unsafe practices.   
					This symbol is used to alert the user to useful   
					information about proper operation of the   
					equipment.   
					NOTICE   
					Safety Instructions for Pneumatic Tools   
					5. KEEP CHILDREN AND VISITORS   
					AWAY. All children and visitors   
					should be kept at a safe distance   
					from work area.   
					1. KEEP ALL SAFETY DEVICES IN   
					PLACE and in working order.   
					2. REMOVE ADJUSTING KEYS AND   
					WRENCHES. Form habit of checking   
					to see that keys and adjusting   
					wrenches are removed from tool   
					before operation.   
					6. MAKE WORKSHOP CHILD PROOF by   
					locking your shop and shutting off   
					air valves.   
					7. DO NOT FORCE TOOL. It will do   
					the job better and safer at the rate   
					for which it was designed.   
					3. KEEP WORK AREA CLEAN. Cluttered   
					areas and benches invite accidents.   
					4. DO NOT USE IN DANGEROUS   
					ENVIRONMENT. Do not use   
					8. USE THE RIGHT TOOL. Do not   
					force tool or attachment to do a   
					job for which it was not designed.   
					pneumatic tools in damp or wet   
					locations, or where any flammable   
					or noxious fumes may exist. Keep   
					work area well lighted.   
					9. DO NOT USE UNDER THE   
					INFLUENCE OF DRUGS OR   
					ALCOHOL.   
					-1-   
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				Model W1802 2 QT. Professional Spray Gun   
					Safety Instructions for Pneumatic Tools   
					17. DISCONNECT TOOLS before   
					10. USE PROPER AIR HOSE for the   
					servicing, changing accessories, or   
					tool. Make sure your air hose is in   
					moving to another location.   
					good condition and is long enough   
					18. DO NOT OVERREACH. Keep proper   
					to reach your work without   
					stretching.   
					footing/balance at all times.   
					19. USE THE RECOMMENDED   
					ACCESSORIES. Consult owner’s   
					manual for recommended   
					11. WEAR PROPER APPAREL. Do   
					not wear loose clothing, gloves,   
					neckties, rings, bracelets, or   
					other jewelry which may get   
					caught in moving parts. Non-slip   
					footwear is recommended. Wear a   
					protective hair covering to contain   
					long hair.   
					accessories. The use of improper   
					accessories may cause risk of injury.   
					20. CHECK FOR DAMAGED PARTS   
					BEFORE USING. Check for binding   
					and alignment of parts, broken   
					parts, part mounting, loose bolts,   
					and any other conditions that   
					mayaffect machine operation. Repair   
					or replace damaged parts.   
					12. ALWAYS USE SAFETY GLASSES.   
					Also use a face or dust mask   
					if cutting operation is dusty.   
					Everyday eyeglasses only have   
					impact resistant lenses, they are   
					NOT safety glasses.   
					21. NEVER LEAVE UNATTENDED TOOL   
					CONNECTED TO AIR. Disconnect the   
					air hose and do not leave tool until it   
					is relieved of any built up pressure.   
					13. WEAR APPROVED HEARING   
					PROTECTION. Air escaping from   
					pneumatic tools can exceed safe   
					exposure limits and may cause   
					hearing damage with prolonged   
					exposure.   
					22. NEVER ALLOW UNTRAINED   
					USERS TO USE THIS TOOL WHILE   
					UNSUPERVISED.   
					23. IF YOU ARE UNSURE OF THE   
					INTENDED OPERATION, STOP USING   
					TOOL. Seek formal training or   
					research books or magazines that   
					specialize in pneumatic tools.   
					14. SECURE WORK. Use clamps or a   
					vise to hold work when practical.   
					It is safer than using your hand   
					and frees both hands to operate   
					tool.   
					24. BE AWARE OF HOSE LOCATION   
					WHEN USING PNEUMATIC TOOLS.   
					Hoses can easily become a tripping   
					hazard when laid across the floor or   
					spread out in a disorganized fashion.   
					15. MAINTAIN TOOLS WITH CARE.   
					Keep tools lubricated and clean   
					for best and safest performance.   
					Follow instructions for lubricating   
					and changing accessories.   
					16. REDUCE THE RISK OF   
					UNINTENTIONAL FIRING. Do not   
					carry tool with hand on trigger   
					and always disconnect from air   
					when not in use.   
					-2-   
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				Model W1802 2 QT. Professional Spray Gun   
					Additional Safety Instructions for Spray Guns   
					1. READ THIS MANUAL. This manual   
					contains proper operating   
					8. PROTECTIVE CLOTHING. Protect   
					exposed skin from overspray by   
					wearing a protective suit or other   
					approved garment.   
					instructions for this spray gun.   
					2. READ MATERIAL LABELS and   
					MATERIAL SAFETY DATA SHEETS   
					(MSDS). Read and know all the   
					instructions on the packaging label   
					and the MSDS before opening the   
					package. This information could   
					save your life.   
					9. INAPPROPRIATE USE. DO NOT   
					point or shoot spray gun directly   
					at yourself or another person or   
					animals. Do not attempt to use   
					the spray gun for any other use   
					than it was intended.   
					3. ALWAYS WEAR A NIOSH   
					APPROVED RESPIRATOR WHEN   
					SPRAYING OR WORKING AROUND   
					FINISHING MATERIALS.   
					10. STORAGE. Thoroughly clean and   
					dry spray gun before storage.   
					Store in an approved cabinet.   
					11. SOLVENTS. Always store solvents   
					and shop towels soaked in solvent   
					in approved containers.   
					4. FIRE EXTINGUISHERS. Always   
					have a fully charged multi class   
					or class B fire extinguisher in the   
					immediate area.   
					12. EYE PROTECTION. Wear eye   
					protection whenever spraying or   
					cleaning. Solvents and chemicals   
					can cause serious eye injury,   
					which could lead to blindness.   
					5. FLAMMABLE MATERIAL. NEVER   
					spray near open flame or where   
					any spark could occur.   
					13. OPERATING PRESSURE. DO NOT   
					exceed the recommended inlet air   
					pressure. Excessive pressure could   
					cause the spray gun to burst or   
					cause other internal equipment   
					damage.   
					6. FRESH AIR. Always provide   
					adequate exhaust to keep area   
					free of built up vapors, NEVER   
					spray in an enclosed space.   
					7. DISCONNECT COMPRESSED AIR.   
					Always disconnect the spray   
					14. LOCAL LAWS. Consult local   
					authorities regarding exhaust and   
					waste disposal requirements.   
					gun from compressed air before   
					cleaning, changing attachments or   
					when performing maintenance of   
					any kind on this tool.   
					-3-   
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				Model W1802 2 QT. Professional Spray Gun   
					INTRODUCTION   
					Woodstock Technical   
					W1802 Specifications   
					Type..................................Pressurized Cup   
					Support   
					Fluid Tip.......................................... 2.0 mm   
					Optional Tip Range...................1.5–2.5mm   
					Air Consumption............................6.0 CFM   
					Inlet Air Pressure.......2-3 Bar /29–43.5 PSI   
					Air Hose Inlet..................................1⁄4" NPT   
					Fluid Hose Inlet...............................3⁄8" NPS   
					Material Capacity................................. 2 qt.   
					Pattern Width..........................180-230 mm   
					This tool has been specially designed to   
					provide many years of trouble-free ser-   
					vice. Close attention to detail, ruggedly   
					built parts and a rigid quality control pro-   
					gram assure safe and reliable operation.   
					Woodstock International, Inc. is commit-   
					ted to customer satisfaction. Our intent   
					with this manual is to include the basic   
					information for safety, setup, operation,   
					maintenance, and service of this product.   
					We stand behind our tools! In the   
					event that questions arise about   
					your tool, please contact Woodstock   
					International Technical Support at   
					(360) 734-3482 or send e-mail to:   
					[email protected]. Our knowl-   
					edgeable staff will help you troubleshoot   
					problems and process warranty claims.   
					Read the manual before operation.   
					Become familiar with this spray   
					gun and its safety operation before   
					beginning any work. Serious   
					personal injury may result if safety   
					or operational information is not   
					understood or followed.   
					If you need the latest edition of this   
					manual, you can download it from   
					
					If you have comments about this   
					manual, please contact us at:   
					Woodstock International, Inc.   
					Attn: Technical Documentation   
					Manager   
					P.O. Box 2309   
					Bellingham, WA 98227   
					Email: [email protected]   
					No list of safety guidelines can be   
					complete. Every shop environment   
					is different. Always consider safety   
					first, as it applies to your individual   
					working conditions. Use this and   
					other tools with caution and respect.   
					Failure to do so could result in serious   
					personal injury, damage to equipment   
					or poor work results.   
					-4-   
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				Model W1802 2 QT. Professional Spray Gun   
					SETUP   
					Unpacking   
					This tool has been carefully packaged for safe transportation. If you notice the spray   
					gun has been damaged during shipping, please contact your authorized Shop Fox dealer   
					immediately.   
					Inventory   
					The following is a description of the main components shipped with the Model W1802.   
					Lay the components out to inventory them.   
					Note: If you can't find an item on this list, check the mounting location on the tool   
					or examine the packaging materials carefully. Occasionally we pre-install certain   
					components for safer shipping.   
					Model W1802 Inventory (Figure 1) Qty   
					A. Pressure Cup ............................ 1   
					B. Spray Gun ................................ 1   
					C. Hook/Handle............................. 1   
					D. Air & Fluid Hose......................... 1   
					E. Tool Kit (not shown).................... 1   
					—Service Wrench........................ 1   
					—Cleaning Brush......................... 1   
					A 
					B 
					D 
					C 
					Figure 1. Model W1802 Inventory.   
					-5-   
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				Model W1802 2 QT. Professional Spray Gun   
					Assembly   
					1. Attach the hook/handle on the cap   
					with 19mm and 14mm wrenches (see   
					Figure 2).   
					3. Attach the other end of the 3⁄8" fluid   
					hose to the 3⁄8" fluid inlet on the   
					spray gun body (see Figure 4).   
					Figure 2. Installing hook/handle.   
					Figure 4. Attaching fluid hose   
					to spray gun.   
					3 
					3 
					2. Attach the   
					⁄ 
					8" fluid hose to the   
					⁄ 
					8 
					" 
					1 
					1 
					outlet on the cap (see Figure 3).   
					4. Attach the   
					⁄ 
					4" air hose to the   
					⁄4" air   
					outlet on the cap (see Figure 5).   
					Fluid Hose   
					Air Hose   
					Figure 3. Installing fluid hose.   
					Figure 5. Air hose installed.   
					1 
					5. Attach the other end of the   
					⁄4" air   
					1 
					hose to the ⁄4" air inlet on the spray   
					gun body (see Figure 6).   
					Figure 6. Attaching hose to spray gun.   
					-6-   
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				Model W1802 2 QT. Professional Spray Gun   
					6. Attach the compressed air line to the   
					air inlet, as shown in Figure 7. For   
					easier operation and maintenance,   
					install a 1/4" NPT quick disconnect set-   
					up on the air line (not included).   
					Controls   
					Pattern Control   
					Atomizing Cap   
					Note: For the best results, use a fil-   
					ter that will extract water and oil   
					contaminants and a hose that will be   
					dedicated for spray use only. Do not   
					use a hose that has been used with   
					an in-line oiler or other possible con-   
					taminant.   
					Fluid Control   
					Trigger   
					Figure 8. Controls.   
					1. Fluid Control: Controls the volume   
					of material that travels through the   
					fluid tip.   
					If you need additional help with this   
					assembly, call our Technical Support at:   
					(360) 734-3482.   
					2. Pattern Control: Adjusts the spray   
					pattern from a round pattern to a   
					wide fan.   
					3. Atomizing Cap: Controls the spray   
					pattern from vertical to horizontal.   
					4. Trigger: Two stage trigger. Stage   
					one only releases compressed air for   
					blowing off the work piece. Stage two   
					sprays material.   
					Air Inlet   
					Figure 7. Compressed air inlet location.   
					5. Pressure Control Knob: Controls the   
					fluid pressure inside the spray gun.   
					6. Safety Valve: Releases unsafe pres-   
					sure build-up from pressure cup.   
					Safety Valve   
					Pressure Control Knob   
					Figure 9. Pressure cup controls.   
					-7-   
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				Model W1802 2 QT. Professional Spray Gun   
					OPERATIONS   
					Spraying   
					The Model W1802 spray system is   
					designed to spray medium to high   
					viscosity liquids. It is ideal for painting   
					large areas such as trucks, busses, and   
					vans.   
					To use your spray system:   
					EXPLOSION HAZARD! DO NOT smoke   
					or have any source of flame or spark   
					near spraying. Vapors will explode if   
					ignited.   
					1. Read and follow the material   
					manufacturer's instructions for   
					spraying, mixing, safety, disposal,   
					and any other instruction on the label   
					or Material Safety Data Sheet (MSDS).   
					2. After mixing, filter the material   
					through a strainer while filling the   
					pressure cup. (Strainers are available   
					from your paint supplier.)   
					3. Fill the pressure cup 3⁄4 full or less.   
					DO NOT OVERFILL. Overfilling will   
					cause pressurization problems and   
					contribute to leaks and spills.   
					RESPIRATORY HAZARD! Always use   
					respirator rated for organic vapor and   
					solvent use when using spray equip-   
					ment. Failure to protect your lungs   
					can lead to respiratory illness and   
					nervous system damage.   
					4. Tighten the cap securely on the   
					pressure cup and ensure all other   
					fittings are secure to avoid air leaks   
					or material spills.   
					5. Set the inlet air pressure (the air   
					coming to the pressure cup) between   
					29 and 43.5 PSI or to the material   
					manufacturer's recommendations. DO   
					NOT exceed 50 PSI for any reason.   
					Note: Periodically pull the ring on   
					the safety valve to ensure it moves   
					freely. Do not use the pressure cup if   
					the safety valve is not working!   
					TOXIC FUMES! Always use an approved   
					spray booth or well ventilated area   
					when spraying. NEVER spray in a con-   
					fined space where toxic fumes and   
					flammable vapors can accumulate to   
					deadly levels.   
					-8-   
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				Model W1802 2 QT. Professional Spray Gun   
					6. Set the pressure control knob to   
					regulate the fluid pressure to the   
					gun. Follow material manufacturer's   
					recommendations for this setting.   
					��   
					���   
					7. Adjust the atomizing cap to vertical   
					or horizontal. See Atomizing Cap   
					and Fan Adjustments on Page 10 for   
					further explanation.   
					8. Trial and error are necessary to   
					achieve the results you want along   
					with a fair amount of practice. Test   
					your material flow and spray pattern   
					on a piece of cardboard or some   
					scrap of material similar to your   
					project.   
					Figure 10. Spray technique.   
					12. Begin spraying 2-3 inches before the   
					work and continue to the end of the   
					work. Continue the motion for a few   
					inches past the work until you are   
					ready for the return stroke.   
					13. Maintain an even speed when spray-   
					9. Adjust the fluid control knob to   
					start with a low volume of material   
					and keep the atomization as low   
					as possible. You will need to use a   
					combination of fluid control, inlet air   
					pressure, air flow control and stroke   
					speed to achieve the results you   
					want. Spray so the material wets out   
					nicely without running or sagging.   
					ing.   
					14. Overlap each stroke by 50%. This will   
					ensure even coverage, as shown in   
					Figure 11. Less than 50%, as shown   
					in the figure to the right, may lead to   
					missed spots or streaky results.   
					10. Use the pattern control knob to   
					adjust the spray fan to your desired   
					pattern.   
					11. Keep the gun tip perpendicular,   
					parallel, and 8-10" from the work at   
					all times when spraying, as shown in   
					Figure 10. Do not allow your wrist to   
					bend. This will cause the gun to arc   
					across the surface and distribute the   
					material unevenly, possibly creating   
					sags and dry spots.   
					Yes   
					No   
					Figure 11. Overlap technique.   
					15. Spray stroke should have even   
					consistency and parallel edges. If it   
					doesn't, refer to Troubleshooting on   
					Page 14.   
					-9-   
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				Model W1802 2 QT. Professional Spray Gun   
					Atomizing Cap and Fan   
					Adjustments   
					The atomizing cap needs to be adjusted   
					for horizontal or vertical spraying   
					patterns. Spraying in the wrong direction   
					may lead to material build up on the   
					atomizing cap horn. Many performance   
					problems are caused by clogged   
					Stroke   
					atomizing holes on the atomizing cap   
					horns (see Cleaning on Page 11).   
					Figure 13. Set up for vertical spray stroke   
					with horizontal fan pattern.   
					Rotating the pattern adjustment knob in   
					Figure 14 will give you a range between   
					the two patterns in Figure 15.   
					Holes   
					Pattern Adjustment Knob   
					Stroke   
					Figure 12. Set up for horizontal stroke   
					direction with vertical fan pattern.   
					Figure 14. Pattern adjustment knob.   
					Figure 15. Fan patterns.   
					-10-   
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				Model W1802 2 QT. Professional Spray Gun   
					CLEANING & LUBRICATION   
					Cleaning   
					Proper cleaning is the best way to ensure   
					trouble free performance from your spray   
					system. If your system is not thoroughly   
					cleaned, damage and poor spraying will   
					result. Problems caused by improper clean-   
					ing will not be covered by the warranty.   
					Clean the spray gun, hose and pressure   
					cup immediately after each use.   
					HEALTH   
					& 
					CONTAMINATION   
					HAZARD! Dispose of paint waste in   
					a responsible manner! Follow manu-   
					facturer's recommendations and local   
					laws regarding disposal. Failure to   
					comply will result in contamination   
					and possibly large fines and penal-   
					ties.   
					To clean your spray system:   
					2. Unscrew the cap and empty the   
					pressure cup contents into an   
					approved receptacle.   
					1. Depressurize the cup by disconnecting   
					from the compressed air, and bleed   
					the system by loosening (DO NOT   
					REMOVE) the pressure relief valve   
					until "zero" pressure is recorded on   
					the pressure cup gauge (see Figure   
					16).   
					EXPLOSION HAZARD! Chlorinated   
					Solvents like 1,1,1-Tricloroethane and   
					Methylene Chloride (methyl chloride)   
					can chemically react with aluminum   
					and may explode. Many parts in spray   
					guns and pressure cups are made of   
					aluminum. Read your solvent label   
					carefully before using solvent.   
					PressureReliefValve   
					3. Clean pressure cup with solvent.   
					4. Add clean solvent to pressure cup,   
					replace the lid and repressurize.   
					Figure 16. Pressure relief valve.   
					5. Spray the gun until the fluid sprays   
					clear to clean the fluid hose.   
					EXPLOSION HAZARD! Do not   
					unscrew pressure cup lid while under   
					pressure! Exploding paint material   
					and solvents could cause serious   
					injury!   
					Note: Check local laws regarding   
					this practice. If you are spraying on   
					a regular basis, spraying solvents   
					into the air may be illegal. A closed   
					system cleaner may be required.   
					-11-   
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				Model W1802 2 QT. Professional Spray Gun   
					10. Use the cleaning brush with solvent   
					to clean the inner orifice and other   
					hard to reach areas on the outside of   
					the spray gun body and pressure cup   
					cap.   
					6. Depressurize the system as explained   
					in Step 1.   
					7. Disassemble the gun by disconnecting   
					the hoses, unscrewing the fluid   
					control knob, and removing the spring   
					and needle.   
					11. Wipe the rest of the gun body and   
					pressure cup cap with a lint free shop   
					towel and dry.   
					8. Unscrew the atomizing cap with   
					your fingers and the fluid tip with   
					the service wrench. The fully   
					disassembled gun should look like   
					Figure 17.   
					12. Hang the hose to dry and dry the   
					pressure cup with a lint free shop   
					towel.   
					Fluid Tip   
					Needle   
					NOTICE   
					DO NOT soak the spray gun body in   
					solvent. Prolonged exposure to sol-   
					vent will rapidly deteriorate the spray   
					gun washers and seals. Ignoring this   
					notice will void your warranty.   
					Atomizing   
					Spring   
					Cap   
					Fluid Control   
					Knob   
					NOTICE   
					DO NOT soak the pressure cup cap in   
					solvent. Soaking in solvent will dam-   
					age safety valve and regulator parts.   
					Ignoring this notice will void your   
					warranty.   
					Figure 17. Disassembly for cleaning.   
					9. Rinse these parts thoroughly in   
					solvent, then dry with compressed air   
					or let air dry.   
					Note: If the small holes in the   
					atomizing cap become blocked, soak   
					in clean solvent. If the blockage   
					still exists, clear the blockage with   
					a small needle, taking great care   
					not to enlarge or damage the hole.   
					Damage to the hole will create a   
					disrupted spray pattern.   
					-12-   
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				Model W1802 2 QT. Professional Spray Gun   
					Lubrication   
					A 
					E 
					B 
					D 
					C 
					Figure 18. Lubrication points.   
					Figure 19. Control knob lubrication.   
					Lubricate the following areas in Figures   
					18-20 with a non-silicon spray gun   
					lubricant after each cleaning.   
					A. Atomizing Cap Threads   
					B. Air Valve Packing   
					C. Trigger Pin   
					F 
					D. Fluid Control Knob   
					E. Pattern Control Knob   
					F. Pressure Control Knob   
					Figure 20. Pressure control threads.   
					Allow the lubricant to coat threads, and   
					run into gun body to lubricate all moving   
					parts and seals.   
					-13-   
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				Model W1802 2 QT. Professional Spray Gun   
					Troubleshooting   
					Symptom   
					Possible Cause   
					1. Dry or worn fluid tip seat   
					permits air to seep into fluid   
					passage.   
					Possible Solution   
					1. Tighten fluid tip or replace   
					seat with new one.   
					Fluttering or   
					Spitting spray.   
					2. Material level too low.   
					2. Add material.   
					3. Fluid tip or strainer obstruct- 3. Clean   
					ed.   
					4. Dry needle packing.   
					4. Lubricate needle.   
					Uneven top or bot- 1. Atomizing cap holes are   
					1. Clear holes.   
					tom pattern.   
					obstructed.   
					2. Build-up on top or bottom of   
					fluid tip.   
					2. Clean.   
					3. Build-up on atomizing cap is   
					on needle seat.   
					3. Clean.   
					Right or left arc   
					pattern.   
					1. Left or right side horn holes   
					are plugged.   
					2. Build-up on left or right side   
					of fluid tip.   
					1. Clear holes.   
					2. Clean.   
					3. Build-up of material inside   
					atomizing cap.   
					3. Clean.   
					Heavy deposit of   
					material in center.   
					1. The material flow exceeds   
					the atomizing cap capacity.   
					2. Inlet air pressure is too low.   
					3. Material is too thick.   
					1. Lower fluid flow.   
					2. Increase inlet air pressure.   
					3. Thin material.   
					Narrow center pat- 1. Volume control turned in too   
					1. Increase volume.   
					tern.   
					far.   
					2. Inlet air pressure too high.   
					2. Reduce inlet air pressure.   
					3. Increase fluid pressure.   
					4. Adjust material.   
					3. Fluid pressure is too low.   
					4. Material is too thin.   
					No spray output.   
					1. No pressure at gun.   
					2. Fluid passages dirty.   
					1. Check air supply.   
					2. Clean gun, remove any   
					obstructions.   
					3. Fluid control closed.   
					4. Out of paint.   
					3. Open.   
					4. Refill.   
					-14-   
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				Model W1802 2 QT. Professional Spray Gun   
					Symptom   
					Excessive over-   
					spray.   
					Possible Cause   
					Possible Solution   
					1. Reduce fluid pressure.   
					2. Keep gun at recommended   
					distance.   
					1. Fluid pressure too high.   
					2. Gun is too far from surface.   
					3. Spraying too fast.   
					3. Slow down and maintain   
					consistent, even parallel   
					stroke.   
					Unable to control   
					spray fan.   
					1. Pattern adjustment screw is   
					not seating properly.   
					1. Clean or replace.   
					2. Atomizing cap is loose.   
					2. Tighten atomizing cap.   
					1. Replace damaged seals.   
					Runs and sags.   
					1. Damaged seal.   
					Material leaks from 1. Cap not secure.   
					cup. 2. Cup not tight on gun body.   
					3. Leaking from cap vent hole.   
					1. Tighten.   
					2. Tighten.   
					3. Hold gun upright do not   
					tilt.   
					Material leaks from 1. Fluid tip loose.   
					1. Tighten.   
					gun.   
					2. Dry or damaged seals.   
					3. Excessive pressure.   
					2. Replace seals.   
					3. Reduce pressure.   
					Thick dimpled fin-   
					ish aka "Orange   
					Peel."   
					1. Holding gun too close to sur-   
					face.   
					2. Inlet air pressure too low.   
					3. Material not properly mixed.   
					1. Spray at recommended dis-   
					tance.   
					2. Check inlet air pressure.   
					3. Follow manufacturer's   
					instructions.   
					4. Surface is dirty or oily.   
					4. More surface prep is   
					required.   
					Dry Spray.   
					1. Inlet air pressure too high.   
					2. Gun too far from surface.   
					1. Lower inlet air pressure.   
					2. Keep gun at recommended   
					distance.   
					3. Gun stroke too fast.   
					3. Slow down and maintain   
					consistent even parallel   
					stroke.   
					Gun leaks from   
					fluid tip.   
					1. Debris will not let the needle 1. Clean or replace both.   
					seat with the fluid tip.   
					Contaminated   
					paint.   
					1. Water or oil in the air line.   
					1. Install an in-line air filter.   
					2. Replace air line.   
					-15-   
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				Model W1802 2 QT. Professional Spray Gun   
					W1802 PARTS BREAKDOWN   
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					-16-   
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				Model W1802 2 QT. Professional Spray Gun   
					W1802 PARTS LIST   
					REF PART # DESCRIPTION   
					REF PART # DESCRIPTION   
					101 X1802101 POT BOTTOM   
					102 X1802102 CUP   
					126 X1802126 FLUID CONTROL SCREW   
					127 X1802127 FLUID ADJ. SCREW   
					128 X1802128 PATTERN ADJ. SCREW   
					129 X1802129 O-RING 2.5 X 2.1   
					130 X1802130 PATTERN ADJ. KNOB   
					131 X1802131 SNAP RETAINER   
					132 X1802132 PATTERN ADJ. NEEDLE   
					133 X1802133 TRIGGER PIN   
					134 X1802134 TRIGGER   
					103 X1802103 FLUID TUBE   
					104 X1802104 COVER   
					105 X1802105 RUBBER WASHER   
					106 X1802106 LATEX JAM   
					107 X1802107 COMPRESSION SPRING   
					108 X1802108 SPRING RELIEF VALVE   
					109 X1802109 PAINT INLET PLUG   
					110 X1802110 CENTERPOST   
					111 X1802111 FLUID OUTLET   
					112 X1802112 SPECIAL NUT   
					113 X1802113 HANDLE   
					135 X1802135 SNAP RETAINER   
					136 X1802136 CONNECT SCREW   
					137 X1802137 SPECIAL WASHER   
					138 X1802138 HEAD   
					114 X1802114 REGULATOR ASSEMBLY   
					115 XPS17M PHLP HD SCR M4-.7 X 6   
					116 X1802116 CHECK VALVE   
					117 X1802117 COMPRESSION SPRING   
					118 X1802118 SPECIAL WASHER   
					119 X1802119 COMBO HOSE   
					120 X1802120 AIR INLET PLUG   
					121 X1802121 BLOCK   
					139 X1802139 FLUID NOZZLE   
					140 X1802140 AIR CAP   
					141 X1802141 DIRECTION SCREW   
					142 X1802142 SWITCH SPRING   
					143 X1802143 SWITCH PIPE   
					144 X1802144 SEALING WASHER   
					145 X1802145 SWITCH SEAT   
					146 X1802146 SPECIAL WASHER   
					147 X1802147 SPECIAL NUT   
					148 X1802148 BRUSH   
					122 X1802122 GUN BODY   
					123 X1802123 DIRECTION PIPE   
					124 X1802124 FLUID ADJ. NEEDLE   
					125 X1802125 SPECIAL WASHER   
					149 X1802149 SERVICE WRENCH   
					-17-   
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				WARRANTY AND RETURNS   
					Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects   
					from workmanship and materials for a period of two years from the date of original   
					purchase by the original owner. This warranty does not apply to defects due directly   
					or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or   
					reimbursement of third party expenses incurred.   
					Woodstock International, Inc. will repair or replace, at its expense and at its option,   
					the Shop Fox machine or machine part which in normal use has proven to be defective,   
					provided that the original owner returns the product prepaid to a Shop Fox factory   
					service center with proof of their purchase of the product within two years, and   
					provides Woodstock International, Inc. reasonable opportunity to verify the alleged   
					defect through inspection. If it is determined there is no defect, or that the defect   
					resulted from causes not within the scope of Woodstock International Inc.'s warranty,   
					then the original owner must bear the cost of storing and returning the product.   
					This is Woodstock International, Inc.'s sole written warranty and any and all warranties   
					that may be implied by law, including any merchantability or fitness, for any particular   
					purpose, are hereby limited to the duration of this written warranty. We do not   
					warrant that Shop Fox machinery complies with the provisions of any law or acts. In   
					no event shall Woodstock International, Inc.'s liability under this warranty exceed the   
					purchase price paid for the product, and any legal actions brought against Woodstock   
					International, Inc. shall be tried in the State of Washington, County of Whatcom. We   
					shall in no event be liable for death, injuries to persons or property or for incidental,   
					contingent, special or consequential damages arising from the use of our products.   
					Every effort has been made to ensure that all Shop Fox machinery meets high quality   
					and durability standards. We reserve the right to change specifications at any time   
					because of our commitment to continuously improve the quality of our products.   
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				Warranty Registration   
					Name___________________________________________________________________________________   
					Street __________________________________________________________________________________   
					City _________________________State___________________________Zip________________________   
					Phone #______________________Email __________________________Invoice #___________________   
					Model #_________Serial #______________Dealer Name__________________Purchase Date___________   
					The following information is given on a voluntary basis. It will be used for marketing purposes to help us   
					develop better products and services. Of course, all information is strictly confidential.   
					1. How did you learn about us?   
					_____ Advertisement   
					____ Friend   
					____ Website   
					____ Local Store   
					____ Other:   
					_____ Mail Order Catalog   
					2. How long have you been a woodworker/metalworker?   
					_____ 0-2 Years   
					_____ 2-8 Years   
					____8-20 Years   
					_____ 20+ Years   
					3. How many of your machines or tools are Shop Fox?   
					_____ 0-2 _____ 3-5   
					____6-9   
					_____ 10+   
					____ No   
					____ No   
					4. Do you think your machine represents a good value?   
					_____ Yes   
					5. Would you recommend Shop Fox products to a friend? _____ Yes   
					6. What is your age group?   
					_____ 20-29   
					_____ 50-59   
					____ 30-39   
					____ 60-69   
					____ 40-49   
					____ 70+   
					7. What is your annual household income?   
					_____ $20,000-$29,000   
					_____ $50,000-$59,000   
					____ $30,000-$39,000   
					____ $60,000-$69,000   
					____ $40,000-$49,000   
					____ $70,000+   
					8. Which of the following magazines do you subscribe to?   
					____ Cabinet Maker   
					____ Family Handyman   
					____ Hand Loader   
					____ Popular Mechanics   
					____ Popular Science   
					____ Popular Woodworking   
					____ Practical Homeowner   
					____ Precision Shooter   
					____ Projects in Metal   
					____ RC Modeler   
					____ Today’s Homeowner   
					____ Wood   
					____ Wooden Boat   
					____ Woodshop News   
					____ Woodsmith   
					____ Handy   
					____ Home Shop Machinist   
					____ Journal of Light Cont.   
					____ Live Steam   
					____ Model Airplane News   
					____ Modeltec   
					____ Old House Journal   
					____ Woodwork   
					____ Woodworker West   
					____ Woodworker’s Journal   
					____ Other:   
					____ Rifle   
					____ Shop Notes   
					____ Shotgun News   
					9. Comments:__________________________________________________________________   
					_____________________________________________________________________________   
					_____________________________________________________________________________   
					_____________________________________________________________________________   
					___________________________________________________________________   
					___________________________________________________________________   
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				FOLD ALONG DOTTED LINE   
					Place   
					Stamp   
					Here   
					WOODSTOCK INTERNATIONAL INC.   
					P.O. BOX 2309   
					BELLINGHAM, WA 98227-2309   
					FOLD ALONG DOTTED LINE   
					TAPE ALONG EDGES--PLEASE DO NOT STAPLE   
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				 |