MODEL W1688
EDGE SANDER
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
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TABLE OF CONTENTS
PAGE
INTRODUCTION ....................................................................................2
About Your New Edge Sander ......................................................................2
Woodstock Service and Support....................................................................2
Warranty and Returns................................................................................3
Specifications ................................................................................3
SAFETY..............................................................................................4
Standard Safety Instructions ....................................................................4-5
Additional Safety Instructions for Edge Sanders................................................6
Avoiding Potential Injuries ..........................................................................7
ELECTRICAL REQUIREMENTS....................................................................8
220V Operation........................................................................................8
Extension Cords........................................................................................8
Grounding ..............................................................................................8
110V Operation........................................................................................9
Extension Cords........................................................................................9
Grounding ..............................................................................................9
ASSEMBLY INSTRUCTIONS......................................................................11
Unpacking ............................................................................................11
Box Contents..........................................................................................11
Shop Preparation ....................................................................................12
Beginning ..............................................................................................12
Cleaning................................................................................................12
Feet ....................................................................................................13
Main Table ............................................................................................13
Quick Release Lever ................................................................................15
Miter Gauge ..........................................................................................15
Dust Hood ............................................................................................16
Sanding Belt ..........................................................................................16
Back Stop ..............................................................................................18
Auxiliary Table ......................................................................................18
ADJUSTMENTS....................................................................................19
Vertical Belt Tracking ..............................................................................19
Diagonal Belt Tracking..............................................................................20
Platen-to-Roller Alignment ........................................................................21
Belt Tension ..........................................................................................22
Main Table Height ..................................................................................23
Main Table Tilt ......................................................................................24
OPERATIONS......................................................................................25
Starting the Edge Sander ..........................................................................25
Platen Tilting ........................................................................................26
Vertical Sanding......................................................................................27
Horizontal Sanding ..................................................................................29
Contour Sanding......................................................................................30
Troubleshooting..................................................................................31-35
MAINTENANCE....................................................................................37
General ................................................................................................37
Lubrication and Cleaning ..........................................................................37
Table and Base ......................................................................................37
Sanding Belts..........................................................................................37
Wiring Diagram ......................................................................................38
CLOSURE ..........................................................................................39
Parts Breakdown and Parts List ..............................................................40-41
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
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INTRODUCTION
About Your New Edge Sander
Your new SHOP FOX® W1688 has been specially designed to provide many years of trouble-free serv-
ice. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and
reliable operation.
The Model W1688 is capable of a wide variety of sanding operations. Features include a 11⁄2 HP 110/220V
single-phase motor that is prewired for 220V, a 4" dust port, a precision-ground cast iron table, a miter
block, a quick release belt tensioner, and a graphite platen.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and dura-
bility of this product be included.
If you should have any comments regarding this manual, please feel free to contact us at:
Woodstock International, Inc.
Attn: Technical Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems,
send out parts or arrange warranty returns.
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Warranty and Returns
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-
manship and materials for a period of 2 years from the date of original purchase by the original owner.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci-
dents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other
than Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair facil-
ity designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years,
and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing
and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies with
the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war-
ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event
be liable for death, injuries to persons or property or for incidental, contingent, special or consequen-
tial damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabili-
ty standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
Specifications
Motor Size........................................................11⁄2 HP 110/220V Single-Phase
Motor Speed and Cycle ....................................................1725 RPM / 60 Hertz
Amps..............................................................................................16/8
Sanding Belt..................................................................................6" x 80"
Belt Speed ................................................................................1800 FPM
Platen Size ............................................................................63⁄4" x 293⁄4
Dust Port ............................................................................................4"
Table Size................................................................................22" x 101⁄2
"
"
Stand ......................................................Cabinet Style, Powder Coated Paint
Power Transfer ........................................................................Direct Drive
Bearings......................................Sealed & Permanently Lubricated Ball Bearings
Switch ............................................Paddle ON/OFF Switch, w/Safety Lock Key
Shipping Weight ............................................................................260 lbs.
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SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury and/or damage to the machinery.
This symbol is used to alert the user to useful information about proper
operation of the equipment.
NOTICE
Standard Safety Instructions
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future
reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom-
modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10.Childproof workshop with padlocks, master switches or by removing starter keys.
11.Disconnect machine when cleaning, adjusting or servicing.
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12.Do not force tool. The machine will do a safer and better job at the rate for which it was designed.
13.Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14.Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up,
etc.
15.Remove adjusting keys and wrenches. Before turning the machine on, make it a habit to check that
all adjusting keys and wrenches have been removed.
16.Use proper extension cord. Examine the
extension cord to ensure it is in good condi-
Extension Cord Requirements
tion. Use TABLE 1 to determine the correct
length and gauge of extension cord needed
for your particular needs. The amp rating of
the motor can be found on its nameplate. If
the motor is dual voltage, be sure to use the
amp rating for the voltage you will be using.
If you use an extension cord with an under-
sized gauge or one that is too long, excessive
heat will be generated within the circuit
increasing the chance of a fire or damage to
the circuit. Always use an extension cord
that uses a ground pin and connected ground
wire. Immediately replace a damaged exten-
sion cord.
TABLE 1
Length and Gauge
Amp Rating
25ft 50ft 100ft
0-6
7-10
11-12
13-16
17-20
21-30
#18
#18
#16
#14
#12
#10
#16
#16
#16
#12
#12
#10
#16
#14
#14
#12
#10
No
17.Keep proper footing and balance at all times.
18.Do not leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19.Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
20.Keep machine away from open flame.
Operating machines near pilot lights and/or
open flames creates a high risk if dust is dis-
Always wear safety glasses or goggles when
persed in the area. Dust particles and an
operating equipment. Operating this equip-
ignition source may cause an explosion. Do
not operate the machine in high-risk areas,
ment creates the potential for flying debris
that can cause eye injury. Everyday glasses
or reading glasses only have impact resistant
lenses, they are not safety glasses. Be cer-
tain the safety glasses you wear meet the
appropriate standards of the American
National Standards Institute (ANSI).
including but not limited to, those men-
tioned above.
21.If at any time you are experiencing diffi-
culties performing the intended operation,
stop using the machine! Then contact our
service department or ask a qualified expert
how the operation should be performed.
22. Habits—good and bad—are hard to break.
Develop good habits in your shop and safety
will become second-nature to you.
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Additional Safety Instructions for Edge Sanders
Read and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol-
lowed. Do not risk your
safety by not reading!
Use this and other machinery with caution
and respect, and always consider safety
first, as it applies to your individual working
conditions. Remember, no list of safety
guidelines can be complete and every shop
environment is different. Failure to follow
guidelines can result in serious personal
injury, damage to equipment and/or poor
work results.
MODEL W1688
EDGE SANDER
INSTRUCTION MANUAL
Phone: 1-360-734-3482
•
On-Line Technical Support: shopfox.biz
COPYRIGHT
©
SEPTEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
1. Be aware of sanding belt rotation when sanding. Always brace workpiece against the rotation of
the sanding spindle.
2. Keep fingertips away from the moving sanding belt.
3. Never use excessive force when sanding. Doing this greatly increases the chances of personal injury
and motor overload.
4. Always feed the work against the direction of rotation.
5. Even if you have a reliable method of dust collection, use a dust mask or respirator when sanding,
as well as eye and ear protection.
6. If there is any doubt as to the stability or integrity of the material to be sanded, do not sand it.
7. Do not operate sander with a damaged or badly worn sanding belt or rollers.
8. Sanding dust from some woods may be toxic or cause an allergic reaction. Be sure to wear an
appropriate respirator when working around sawdust. Make sure there is adequate ventilation or a
constant source of fresh air. The sawdust from some species of wood can be toxic to some people.
Be sure to research the dangers of the specific species of wood you are working with.
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Avoiding Potential Injuries
Back Stop
Back Stop
Figure 1. DO NOT hold wood away from the back
stop, and keep your fingers away from the belt.
Figure 2. ALWAYS use the back stop, and keep
your fingers away from the belt.
Figure 3. DO NOT sand wood with your fingers
Figure 4. ALWAYS keep your fingers away from
close to the idler roller and belt.
the idler roller and the belt.
Figure 5. DO NOT sand wood with sharp corners
at the leading-edge of the sanding operation. The
belt can grab and throw the wood.
Figure 6. ALWAYS sand wood with sharp corners
at the trailing-edge of the sanding operation.
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ELECTRICAL REQUIREMENTS
Grounding
220V Operation
The SHOP FOX® W1688 is prewired for 220V
operation. You will need a NEMA-style 6-15 plug
and receptacle as shown in Figure 7. The motor
supplied with your new machine is rated at 11⁄2
HP and draws approximately 8 amps during 220
volt operation. Use an outlet with a 10 amp cir-
cuit breaker or fuse. Remember other machines
using the same circuit as this machine add to the
total electrical load applied to the circuit. If this
total amperage load exceeds the amperage rat-
ing of the circuit breaker or fuse, use a different
circuit with a higher amperage rating.
Any electrical outlet and cir-
cuit that you plug your
machine into must be
grounded. Serious injury
and/or fire may occur if this
warning is ignored!
Ground this machine! The electrical cord sup-
plied with the Model W1688 does not come with
a 220 volt plug. Use a plug with a ground pin as
shown in Figure 7. If your receptacle does not
accommodate a NEMA 6-15 plug with a ground
pin, have the receptacle replaced by a qualified
electrician or have an appropriate adapter
installed and grounded properly.
DO NOT modify an existing low-amperage circuit
by only replacing the circuit breaker with a
breaker rated for a higher amperage. The break-
er and the complete circuit must be replaced by
a qualified electrician.
NOTICE
Make sure when using an adapter, the adapter
is grounded.
Extension Cords
We do not recommend using an extension cord
with 220V equipment. Using extension cords
with an undersized gauge or one that is too long,
generates heat in the cord that may cause fire
or circuit damage. If you must use an extension
cord, use the guidelines below and TABLE 2 to
determine the correct cord length and gauge.
The amp rating of the motor is 8 amps while
wired for 220V and can be found on the motor-
data plate.
Remember, an adapter with a grounding wire
does not guarantee the machine will be ground-
ed. A ground source must always be verified in
the electrical circuit within the wall or conduit.
•Use a cord rated for Hard Service (Grade S)
•Use a cord that is 100 feet or less only
•Use a cord with a NEMA-style 6-15 plug
•Use an undamaged cord only
6-15P
6-15R
Extension Cord Requirements
Figure 7. NEMA-style 6-15 plug and
TABLE 2
receptacle.
Length and Gauge
Amp Rating
7-10
25ft 50ft 100ft
#18
#16
#14
#12
#10
#16
#16
#12
#12
#10
#14
#14
#12
#10
No
11-12
13-16
17-20
21-30
-8-
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110V Operation
Grounding
The SHOP FOX® W1688 can also be operated at
110 volts (refer to the wiring diagram on Page
38. You will need a NEMA-style 5-20 plug and
receptacle as shown in Figure 8. The motor is
rated at 11⁄2 HP and draws approximately 16
amps. Use an outlet with a 20 amp circuit break-
er or fuse. Remember other machines using the
same circuit as this machine add to the total
electrical load applied to the circuit. Add up the
amperage load ratings of all machines on the cir-
cuit. If this total amperage load exceeds the
amperage rating of the circuit breaker or fuse,
use a different circuit with a higher amperage
rating.
Any electrical outlet and cir-
cuit that you plug your
machine into must be
grounded. Serious injury
and/or fire may occur if this
warning is ignored!
Ground this machine! The electrical cord sup-
plied with the Model W1688 does not come with
a 110 volt plug. Use a plug with a ground pin as
shown in Figure 8. If your receptacle does not
accommodate a NEMA 5-20 plug with a ground
pin, have the receptacle replaced by a qualified
electrician or have an appropriate adapter
installed and grounded properly.
DO NOT modify an existing low-amperage circuit
by only replacing the circuit breaker with a
breaker rated for a higher amperage. The break-
er and the complete circuit must be replaced by
a qualified electrician.
NOTICE
Make sure when using an adapter, the adapter
is grounded.
Extension Cords
We do not recommend using an extension cord
with 110V equipment. Using extension cords
with an undersized gauge or one that is too long,
generates heat in the cord that may cause fire
or circuit damage. If you must use an extension
cord, use the guidelines below and TABLE 3 to
determine the correct cord length and gauge.
The amp rating of the motor is 16 amps while
wired for 110V and can be found on the motor-
data plate.
Remember, an adapter with a grounding wire
does not guarantee the machine will be ground-
ed. A ground source must always be verified in
the electrical circuit within the wall or conduit.
•Use a cord rated for Hard Service (Grade S)
•Use a cord that is 100 feet or less only
•Use a cord with a NEMA-style 5-20 plug
•Use only undamaged cords
Figure 8. Typical NEMA 5-20 plug and
Extension Cord Requirements
TABLE 3
receptacle.
Length and Gauge
Amp Rating
17-20
25ft 50ft 100ft
#12
#10
#12
#10
#10
No
21-30
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ASSEMBLY
Box Contents
Unpacking
Layout and inventory the shipped parts to famil-
iarize yourself with your edge sander. See
Figures 9 and 10. This will help with machine
assembly.
Get moving assistance
before starting assembly.
The Model W1688 Edge
Sander is a heavy load at
260 pounds.
Item
Qty.
1. W1688 Edge Sander
2. Auxiliary Table
3. Auxiliary Table Lock Knob
1
1
1
1
2
2
1
1
1
1
1
1
1
1
4
4
8
The Model W1688 Edge Sander is carefully
packed. However, if it is damaged or is
missing any parts, please contact
Woodstock International Service and
Support at 1-360-734-3482 or send e-mail
to: [email protected].
4. Main Table
5
5. Hex Bolt (
)
⁄16"-18 X 1"
5
6. Flat Washer (
7. Miter Gauge
)
⁄16"
8. Miter Lock Knob
9. Back Stop
10. Cap Screw (
11. Flat Washer (
3
)
8"-16 X 1"
⁄
3
)
"
⁄8
12. Quick Release Lever
1
13. Jam Nut (
)
⁄2" X 13
14. Abrasive Belt (
)
6" X 80"
15. Rubber Foot
5
⁄16"-18 X 1⁄2
16. Hex Bolt (
)
"
5
17. Hex Nut (
)
⁄16"
2
4
3
1
15
5,6
16
7,8
17
9
14
10
11
12
13
Figure 10. Components
Figure 9. W1688 Edge Sander
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Shop Preparation
Cleaning
The Model W1688 table and other unpainted
parts are coated with a waxy grease for corro-
sion protection. For the best machine perform-
ance, clean all moving parts and coated sur-
faces. Remove this grease with a solvent clean-
er or a citrus-based degreaser. Do not use chlo-
rine-based solvents—if you splash these solvents
onto a painted surface, you will ruin painted and
plastic finishes.
Make sure all shop entrances
are locked and machines are
equipped with safety lock-
out devices when not in use.
Never allow untrained peo-
ple in your shop! Otherwise,
injury or death can occur.
Before cleaning the machine, read and under-
stand the following Warnings and Caution:
•
•
Edge Sander Location: Choose a location
where if a workpiece should be projected,
bystanders will not be struck. Take all nec-
essary safety precautions.
Working Clearances: Consider your current
and future needs with respect to size of
lumber to be processed at each machine,
space for auxiliary stands, work tables, and
other machinery.
Never use flammables
such as gas or other petro-
leum-based solvents to
clean
your
machine.
These products have low
flash points and present
the risk of explosion and
severe personal injury!
•
•
Lighting: Make sure your lighting eliminates
shadows and prevents eye strain.
Outlets: Make sure electrical circuits are
dedicated or large enough to handle the
amperage requirements of the new machin-
ery. Electrical outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas.
Never smoke while using
cleaning solvents. Smoking
may cause explosion or
risk of fire when exposed
to these products!
Beginning
The main components of the Model W1688 are
assembled at the factory; however, some
assembly is required. The following series of
instructions are the recommended sequence for
final assembly.
Most solvents used to
clean machinery are
toxic when inhaled or
ingested. When using
these products, work in a
well ventilated area and
keep away from any
potential ignition sources
(pilot lights). Always dis-
pose of any waste rags in
a sealed container to
make sure they do not
cause fire or environ-
mental hazards.
Keep
your
machine
unplugged during all
assembly, adjustments,
or maintenance proce-
dures. Otherwise serious
personal
occur!
injury
may
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Feet
The rubber feet are designed to minimize vibra-
tion and reduce wear-and-tear on the machine.
Wear safety glasses during
assembly. Serious injury
may occur if this warning is
ignored!
Get moving assistance
before starting assembly.
The Model W1688 Edge
Sander is a heavy load at
260 pounds.
Figure 11. One rubber foot installed.
Main
Table
To install the feet, do these steps:
Hex
Bolt
1. Carefully lay the machine on its side.
2. Install the 4 feet using the supplied 5⁄16"-18 x
1
⁄
2" bolts and the 1⁄4" nuts. See Figure 11.
Trunnions
3. Carefully upright the machine and use the
bolts and nuts to adjust the feet height so the
machine is stable.
Table Support
Lock
Lever
Main Table
The main table is used to support the wood dur-
ing vertical sanding operations and mounts the
miter body.
Figure 12. Main table and trunnions mounted
on the table support bracket.
To install the main table, do these steps:
1. Position the main table on the trunnions and
install two 5⁄16"-18 X 1" hex bolts and the 5⁄16"
flat washers, but do not tighten yet. See
Figure 12.
Platen Stop
2. Tilt the platen so it is at 0˚degrees vertical
and the platen has bottomed against the
stop. See Figure 13.
Platen Lock Lever
3. Tighten the platen lock lever. See Figure 13.
Figure 13. Tilt the platen so it is at 0˚degrees
vertical and the platen has bottomed against
the stop.
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4. With one hand, hold the main table and with
the other hand place a machinist’s square on
the main table and against the platen
graphite pad. See Figure 14.
Platen
Get assistance before
adjusting this machine
any further. Otherwise,
you may be injured.
Graphite Pad
Main
Table
5. Have an assistant loosen both of the main-
table tilt levers, and tilt the main-table so
the table is perpendicular to the platen as
indicated by the machinists square. See
Figure 14.
Figure 14. Machinists square on the main table
and against the platen graphite pad.
6. Tighten both main-table tilt lock levers. See
Figure 15.
Trunnion Hex Bolts
7. Loosen the pointer screw and set the pointer
to zero. See Figure 15.
Main Table Tilt
Lock Lever
8. Retighten the pointer screw and make sure
the pointer is still pointing to zero.
Make sure the main table
is adjusted correctly.
Otherwise, your fingers or
the workpiece may get
trapped between the
table and the sanding belt
causing serious injury.
Pointer and Screw
Figure 15. Main table-tilt lock levers and scale.
Belt Tracking Lock Knob
Platen Cover
Lever Slot
9. Slide the main table toward the platen so
the table-to-platen gap is no more than 1⁄4
at both ends of the platen. See Figure 16.
"
Main Table Gap is 1⁄4
"
5
10. Tighten the two trunnion ⁄16"-18 X 1" hex
bolts. See Figure 15.
Figure 16. Main table gap.
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Quick Release Lever
Your Model W1688 Edge Sander is equipped with
the quick release lever that allows you to
release the tension on the belt for quick belt
changing.
Jam Nut
Quick Release
Lever
To install the quick release lever, do these
steps:
1. Loosen the belt tracking lock knob. See
Figure 16.
Swivel Assy.
2. Slide the quick release lever through the
platen cover lever slot. See Figure 16.
1
3. Thread the ⁄2" jam nut onto the quick
Figure 17. Quick release lever, jam nut, and
release lever until the nut bottoms at the end
of the lever threads and thread the lever into
the swivel assembly until the lever bottoms.
If required have an assistant push the idler
roller inward to line up the swivel assembly
with the threaded lever. See Figure 17.
swivel assy.
Threaded Lock Knob Hole
Miter Pivot Hole
4. Tighten the jam nut and the belt tracking
lock knob. See Figure 17.
Miter Gauge
The miter gauge is used when sanding the ends
of workpieces at least 8" long at various angles.
The miter gauge is not a back stop!
To install the miter gauge, do these steps:
Figure 18. miter gauge holes in main table.
1. Locate the miter gauge pivot hole and the
threaded lock-knob hole in the main table.
See Figure 18.
Miter Lock Knob
NOTICE
The miter gauge pivot pin pivots from one
main table location only. Any other hole in
the table is not used for the miter gauge.
2. Insert the miter gauge pivot pin located at
the underside of the miter gauge into the
pivot hole located at the top of the main
table.
Figure 19. Miter gauge installed.
3. Secure the miter gauge to the table using the
miter lock knob as shown in Figure 19.
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Dust Hood
When connected to a dust collection system, the
dust hood directs suction to remove harmful
wood and abrasive dust from your work area.
For additional information on the correct dust
collection system, additions, or modifications;
contact your Woodstock International dealer for
your copy of the Dust Collection Basics hand-
book and available accessories.
Dust Port
DO NOT operate this
machine without the cor-
rect dust collection sys-
tem. Failure to use a dust
collection system can
result in short and long-
term respiratory illness.
Figure 20. Platen and dust hood tilt.
Quick Release Lever Dust Hood Cover
in Unlocked Position
Belt
Tracking
Lock
To connect dust hood, do these steps:
Knob
1. Locate your dust edge sander where it will be
used
2. Connect your dust collection suction tube to
the dust port, so when you tilt the platen
from the vertical to the horizontal position,
the suction tube will not bind, leak, or dis-
connect the dust-collector ducting ground.
See Figure 20.
Figure 21. Belt tracking lock knob, dust port
cover, and quick release lever.
Sanding Belt
Arrows Must Point this
Direction
Your Model W1688 Edge Sander is shipped with a
general purpose sanding belt great for most
woodworking needs. With proper care, machine
operation, and dressing the belt with the use of
a PRO-STIK® belt cleaner available through your
Woodstock International dealer, your edge
sander belt will enjoy extended service life.
To install the sanding belt, do these steps:
1. Loosen the belt tracking lock knob. See
Figure 21.
Figure 22. Sanding belt directional installa-
tion.
2. Unlatch and open the dust port cover. See
Figure 21.
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3. Move the quick release lever to the unlocked
position so it drops into the lock groove. See
Figure 23.
Quick Release Lever in
Normal Operating Position
4. Locate the arrows printed on the inside of
the sanding belt that indicate direction or
belt rotation. See Figure 22.
5. Slide the sanding belt over the pulleys so that
the belt rotation (shown with arrows on the
inside of belt) matches the counter-clockwise
rotation of the sander pulleys. See Figure 22.
Figure 23. Sanding-belt quick release lever in
Keep
your
machine
the normal operating position.
unplugged during all
assembly, adjustments,
or maintenance proce-
dures. Otherwise serious
Belt Tracking Knob
personal
occur!
injury
may
Belt Tracking Lock Knob
6. Position the belt so it is centered on the plat-
en and pulleys and is in the normal operating
position. See Figure 23.
7. Close and latch shut the dust port cover.
8. Move the quick release lever out of the lock
groove so the idler pulley applies tension to
the sanding belt, and the quick release lever
rests in the normal operating position. See
Figure 23.
Figure 24. Belt-tracking lock knob.
9. With the sander unplugged, carefully use
your hand to rotate the sanding belt a few
rotations in the operating direction to make
sure the belt stays in the normal operation
position.
• If the belt tracks to high or to low, go to
Page 19 and adjust the vertical belt track-
ing so the belt tracks in the center.
• If the belt tracks diagonally, go to Page 20
and adjust the diagonal belt tracking so
the belt tracks horizontally.
10. Tighten the belt tracking lock knob if the
belt tracks correctly. See Figure 24.
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Back Stop
The back stop is used to support shorter work-
pieces and for 90˚ horizontal platen sanding
operations. See Figure 25.
Make sure the back stop
is adjusted correctly.
Otherwise, your fingers or
the workpiece may get
trapped between the back
stop and the sanding belt
causing serious injury.
To install the back stop, do these steps:
Figure 25. Back stop use in horizontal sanding
operations.
1. Position the back stop and install the cap
screw and washer finger tight. See Figure
26.
Cap Screw and
Flat Washer
Back Stop
2. Position the back stop no closer or no farther
1
than than ⁄8" to the surface of the sanding
belt. See Figure 26.
3. Tighten the Allen® bolt.
Auxiliary Table
Back Stop
to
Belt Gap
The auxiliary table is used to assist you when
sanding curves with the idler roller when the
the platen cannot be used.
is 1⁄8
"
Figure 26. The back stop gap.
To install the auxiliary table, do these steps:
1. Slide the auxiliary table into the mounting
bracket. See Figure 27.
Auxiliary
Table
2. Position the auxiliary table so it is at the cen-
ter position and it is not touching the idler
roller and sanding belt. See Figure 27.
3. Secure the auxiliary table by installing and
Lock
Knob
tightening the lock knob into position.
NOTICE
The auxiliary table does NOT need to be
installed on the sander at all times. However,
by leaving it installed, it provides additional
protection against contact with the idler
roller and belt.
Figure 27. Auxiliary table installed.
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ADJUSTMENTS
Vertical Belt
Tracking
Through normal operation, sanding belts
become worn on the inside and outside surfaces,
which can cause the belt to track too high or too
low on the platen and pulleys. See Figure 28.
You can compensate for this normal wear by
adjusting the belt tracking knobs.
Keep
your
machine
Figure 28. Vertical belt tracking adjustment.
Belt Tracking Knob
unplugged during all
assembly, adjustments,
or maintenance proce-
dures. Otherwise serious
personal
occur!
injury
may
Belt Tracking Lock Knob
To adjust the vertical belt tracking, do these
steps:
Belt Rotation
1. Unplug the edge sander.
2. Loosen the belt tracking lock knob. See
Figure 29.
3. With the sander unplugged, turn the belt
tracking knob in either direction while you
rotate the sanding belt See Figure 29. The
belt will track higher or lower depending on
which direction you turn the belt tracking
knob.
Figure 29. Belt tracking lock knob and belt
tracking knob.
4. When the belt tracks in the center of the
platen, tighten the belt tracking lock knob.
5. Rotate the belt a few more times to make
sure the belt stays in the normal operating
position. If it does not, repeat steps 1
through 5.
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Diagonal Belt
Tracking
The diagonal belt tracking for your Model W1688
Edge Sander has been setup at the factory; how-
ever, due to shipping or long use of the sander,
the belt can begin to track diagonally. You can
compensate for this normal condition by adjust-
ing the roller support bracket. See Figure 30.
Keep
your
machine
unplugged during all
assembly, adjustments,
or maintenance proce-
dures. Otherwise serious
personal
occur!
injury
may
Figure 30. Diagonal belt tracking.
To adjust the diagonal belt tracking, do these
steps:
Belt Tracking Lock Knob
1. Unplug the edge sander.
2. Loosen the belt tracking lock knob. See
Figure 31.
Belt Rotation
3. With the sander unplugged, loosen the two
3
⁄
8"-16 X 11⁄2" cap screws. See Figure 32.
4. While you rotate the sanding belt in the
counterclockwise operating direction, alter-
nately adjust the four Allen® set screws to tilt
the idler roller and roller support bracket
inward or outward in very small increments.
See Figure 32. By tilting the idler roller this
way, the belt will track horizontally.
Figure 31. Belt tracking lock knob and belt
tracking knob.
Cap Screw
5. When the belt tracking is not diagonal and is
horizontal, tighten the the two cap screws.
See Figure 32.
Idler Roller
Support
Bracket
6. Tighten the belt tracking lock knob.
7. Rotate the belt a few more times to make
sure the belt stays in the normal operating
position. If it does not, repeat steps 1
through 7.
Allen® Set Screw
Figure 32. Roller block bracket and Allen® set
screws.
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Platen-to-Roller
Alignment
The platen-to-roller alignment for your Model
W1688 Edge Sander has been setup at the facto-
ry; however, due to shipping or long use of the
sander, the platen-to-roller alignment can
change. You can compensate for this normal
condition by adjusting the platen toward a
straight edge set across the rollers.
Keep
your
machine
Platen Mount
Hex Bolts
unplugged during all
assembly, adjustments,
or maintenance proce-
dures. Otherwise serious
Figure 33. Platen and retaining bolts.
personal
occur!
injury
may
Gap Between Rollers
and Straight Edge
is 1⁄16"
To adjust the platen-to-roller alignment, do
these steps:
Platen Graphite
Pad
1. Unplug the edge sander.
2. Remove the sanding belt as outlined on Page 16.
3. With the sander unplugged, loosen the two
3
⁄8"-16 X 1" hex bolts. See Figure 33.
NOTICE
Figure 34. Straight edge across the rollers and
DO NOT adjust the platen so the platen
1
graphite pad is more than ⁄16" past the
touching the platen graphite pad.
rollers. Otherwise, the belt and graphite pad
can make excessive heat and wear prema-
turely.
4. Set a straightedge across the rollers and slide
the platen toward the straightedge so the
platen graphite pad is against the straight-
edge at both ends. See Figure 34.
5. Slide the platen outward until there is a gap
of 1⁄16" between the rollers and the straight-
edge. See Figure 34.
6. Tighten the two 3⁄8"-16 X 1" hex bolts.
7. Install the sanding belt as outlined on Page 16.
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Belt Tension
The sanding belt tension for your Model W1688
Edge Sander has been setup at the factory; how-
ever, due to shipping, varying belt length, or
long use of the sander, the tension may need to
be adjusted. You can compensate for this nor-
mal condition by adjusting the hex bolt on the
end of the tension rod to increase or decrease
the belt tension. See Figure 35.
Tension Rod
Hex
Nut
Keep
your
machine
unplugged during all
assembly, adjustments,
or maintenance proce-
dures. Otherwise serious
Figure 35. Hex nut and belt tension rod.
personal
occur!
injury
may
To adjust the belt tension, do these steps:
1. Unplug the edge sander.
DO NOT unthread the nut to expose the
internal threads of the nut. The nut may
rattle off as a result, and jam the machine
causing machine damage and personal
injury!
2. Turn the 1"-8 hex nut on the end of the ten-
sion rod counterclockwise to increase the
belt tension, or turn it clockwise to decrease
the belt tension. See Figure 35. The tension
must hold the belt firmly without belt slap on
the platen or skidding on the rollers during
sanding operations.
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Main Table Height
Periodically through normal operation of the
Model 1688 Edge Sander, the belts will wear in
certain areas. To compensate for this wear and
ensure consistent sanding or to adjust for a
workpiece, you can adjust the main table high-
er or lower. The table is fitted with springs to
make the adjustment quick and easy.
To adjust the table height, do these steps:
1. With one hand, hold the main table, and with
the other hand loosen the main table lock
levers. See Figure 36.
Figure 36. Hold the main table and loosen the
3. Raise or lower the main table to the desired
height, and tighten the main table lock
levers.
lock lever.
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Main Table Tilt
Often you may have to tilt the main table to
accommodate for the angles of your workpiece.
The main table is equipped with a degree scale
which indicates the angle that the the work-
piece will be sanded at.
Tilting the table increas-
es the gap between the
table edge and the sand-
ing belt. The gap should
NOT exceed 1⁄4".
Figure 37. DO NOT loosen both table tilt lock
levers at the same time.
DO NOT loosen both table height lock levers
at the same time without holding the main
table in position. The table can quickly tilt
and cause injury. See Figure 37.
To adjust the main table angle, do these
steps:
1. With one hand, hold the main table, and with
the other hand loosen the main table tilt lock
levers. See Figure 38.
2. Tilt the main table to the desired angle using
the angle scale. See Figure 39.
3. Tighten the main table tilt lock levers.
Figure 38. Hold the main table and loosen the
lock lever.
NOTICE
Tilting the table enlarges the gap between
the table edge and the sanding belt. This gap
1
cannot exceed ⁄4". If it does, refer to the
Main Table procedure of the Assembly sec-
tion for detailed instructions on moving the
table closer to the sanding belt if you need
additional information.
Trunnion
Hex Bolt
4. Loosen the two table-to-trunnion 5⁄16"-18 X 1"
hex bolts.
Angle Scale
5. Slide the main table toward the platen so
1
the table-to-platen gap is no more than ⁄4
at both ends of the platen.
"
Figure 39. Use the angle scale to find your
6. Tighten the two table-to-trunnion hex
desired main table angle.
bolts.
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OPERATIONS
Starting the Sander
ALWAYS take a few moments to listen and
observe for unusual noise and vibration after
starting the edge sander.
MODEL W1688
EDGE SANDER
DO NOT start this sander
until you have complet-
ed all assembly, adjust-
ments, safety require-
ments, and you have
INSTRUCTION MANUAL
read and understand this
Phone: 1-360-734-3482
•
On-Line Technical Support: shopfox.biz
COPYRIGHT
©
SEPTEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
entire manual.
Figure 40. ON/OFF switch in the ON position.
Always wear a dust mask
and safety glasses when
operating this machine.
Sawdust may cause aller-
gic reactions or respiratory
problems.
Make sure loose clothing
and long hair is secured
and kept away from
moving parts.
Figure 41. Ready for emergency shut down.
To start the edge sander, do these steps:
1. Pull the ON/OFF switch up. See Figure 40.
2. Position your finger over the ON/OFF switch
so you are ready to shut the sander OFF if
there is a problem. See Figure 41.
3. Listen for any unusual noises. The sander
must run smoothly with little or no vibration.
4. If unusual noise or vibration exists, shut the
sander off immediately. DO NOT restart the
sander until you correct the problem.
5. Remove the safety lockout key and unplug
the sander, troubleshoot the source of the
noise or vibration, and correct the problem.
DO NOT make any adjustments to the sander
while it is plugged in. See Figure 42.
Figure 42. Safety lockout key removed.
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Platen Tilting
Often you will have to sand the face of a work-
piece, which is one of the most common sanding
operations. To help you accomplish this task,
the Model W1688 Edge Sander has the option of
either vertical or horizontal tilt.
DO NOT tilt the platen by only holding the
idler roller and the auxiliary table shaft.
The platen is heavy and can fall and cause
injury. See Figure 43.
To tilt the platen, do these steps:
Figure 43. Incorrectly holding and tilting the
1. Loosen the platen tilt lock lever and hold the
the quick release lever and the auxiliary
table. See Figure 44.
platen.
2. Carefully tilt the platen to the horizontal
Platen Tilt Stop
and
position.
Platen Travel Slot
3. Make sure the platen tilt stop is at the bot-
tom of the platen travel slot, which indicates
the platen is in full-horizontal position. See
Figure 44.
Platen Tilt Lock
Lever
DO NOT use the platen tilt at any other
angle. See Figure 45.
Figure 44. Correctly hold the quick release
lever and auxiliary table to tilt the platen.
Make sure you adjust the vertical belt tracking.
DO NOT ignore this adjustment. Otherwise,
the belt can immediately run off the sander
when the sander is started and cause personal
injury.
4. Adjust the vertical belt tracking as outlined
on Page 19.
Figure 45. Incorrect platen tilted position.
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Vertical Sanding
The steps below show you how to sand the edges
and the ends of a basic workpiece, which is one of
the most common sanding operations you will do.
Always wear a dust mask
and safety glasses when
operating this machine.
Sawdust may cause aller-
gic reactions or respiratory
problems.
Figure 46. DO NOT hold wood away from the
back stop, DO NOT place fingers near the belt.
Make sure loose clothing
and long hair is secured
and kept away from
moving parts.
Keep fingers away from
the sanding back stop
and belt. Otherwise, you
can be injured.
To sand the edge or end of a workpiece, do
these steps:
Figure 47. ALWAYS use the back stop, and keep
1. Put your safety glasses and dust mask on,
your fingers away from the belt.
start the dust collector and your sander.
2. Adjust the main table to the needed height
and set the table tilt to the needed angle.
DO NOT sand a workpiece with the sharp cor-
ners at the leading-edge of the sanding opera-
tion. The belt can grab and propel the work-
piece causing injury. See Figure 46.
3. Set the workpiece on the table.
4. Carefully sand the workpiece with the grain in
the belt direction and use the back stop. See
Figure 47.
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DO NOT sand a workpiece with the sharp cor-
ners at the leading-edge of the sanding opera-
tion. The belt can grab and propel the work-
piece causing injury. See Figure 48.
5. Set the miter gauge to the needed angle.
6. Set the workpiece on the table and against
the miter gauge. See Figure 49.
7. Carefully sand the wood with sharp
corners at the trailing-edge of the sanding
operation. See Figure 49.
Figure 48. DO NOT sand wood with sharp cor-
ners at the leading-edge of the sanding opera-
tion. The belt can grab and throw the wood.
Figure 49. ALWAYS sand wood with sharp
corners at the trailing-edge of the sanding
operation.
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Horizontal Sanding
The steps below show you how to sand the face
of a basic workpiece.
Always wear a dust mask
and safety glasses when
operating this machine.
Sawdust may cause aller-
gic reactions or respiratory
problems.
Platen Tilt
Stop
Platen Tilt
Lock Lever
Make sure loose clothing
and long hair is secured
and kept away from
moving parts.
Figure 50. Platen seated in horizontal position
against stop with the lock lever tightened.
Back Stop
Keep fingers away from
the sanding back stop
and belt. Otherwise, you
can be injured.
To sand the face of a workpiece, do these steps:
1. Put your safety glasses and dust mask on,
start the dust collector and your sander.
Figure 51. Incorrect face sanding away from
2. Tilt platen from the vertical position to the
horizontal position and lock. See Figure 50.
back stop.
Back Stop
Make sure you adjust the vertical belt tracking.
DO NOT ignore this adjustment. Otherwise,
the belt can immediately run off the sander
when the sander is started and cause personal
injury.
3. Adjust the vertical belt tracking. Ref. Page 19.
4. Set the workpiece against the back stop and
on the table.
5. Carefully sand the workpiece so the grain fol-
lows the belt direction with even pressure back
and fourth along the back stop. See Figure 52.
Figure 52. Correct face sanding.
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Contour Sanding
The steps below show you how to sand the
rounded contours of a basic workpiece.
Always wear a dust mask
and safety glasses when
operating this machine.
Sawdust may cause aller-
gic reactions or respiratory
problems.
Figure 53. Auxiliary table adjusted height to
Make sure loose clothing
and long hair is secured
and kept away from
moving parts.
center of idler roller.
Keep fingers away from
the sanding back stop
and belt. Otherwise, you
can be injured.
To sand the contour of a workpiece, do these steps:
1. Put your safety glasses and dust mask on,
Figure 54. DO NOT sand wood with your fingers
start the dust collector and your sander.
close to the idler roller and belt.
2. Adjust the auxiliary table height to the cen-
ter of the tapered idler roller and tighten the
lock knob. See Figure 53.
DO NOT sand a workpiece with the sharp cor-
ners at the leading-edge of the sanding opera-
tion. The belt can grab and propel the work-
piece causing injury.
3. Set the workpiece on the auxiliary table.
4. Carefully sand the workpiece so the grain fol-
lows the belt direction with even pressure. See
Figure 55.
Figure 55. ALWAYS keep your fingers away from
the idler roller and the belt.
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Troubleshooting
Use this troubleshooting chart to correct common edge sander problems.
SYMPTOM
POSSIBLE REASON
HOW TO REMEDY
The sander The mobile base, stand, or platform is loose or
wobbles or unstable.
vibrates.
Make sure all fasteners are tight, the rubber
feet are installed, and the sander is operating
on a flat floor.
The motor or other components are loose,
misaligned, or out of adjustment.
Make sure all fasteners and sander parts are
tight and/or correctly adjusted.
The belt
has
broken.
The workpiece has been pushed into the belt 1. Push the workpiece into the belt with less
with too much force, and/or has been pushed
into the belt against the grain of the wood thus
catching and tearing the belt.
force, and use a coarser grit belt.
2. Dress or replace belts when needed.
3. Only sand wood with the grain and in the
proper sanding direction using the back
stop.
There is too much belt tension for the belt
being used.
Reduce the belt tension, but NOT so the belt is
too loose.
The belt is worn out, or the belt splice is
defective.
1. Replace the belt, and contact the belt
manufacturer.
2. Follow all belt-manufacturer storage and
handling instructions.
The idler or drive roller is out of alignment.
Re-align the roller system.
Replace the belt.
A previous fault at one time has damaged the
belt.
The sander There is no power to the wall receptacle or the
Plug in the power cord and close the applicable
shop power switch.
will not
start.
sander power cord.
The circuit breaker or fuse has tripped.
1. Get a qualified electrician to troubleshoot
and correct the cause for the circuit
breaker or fuse trip.
2. Use another circuit capable of the
increased amperage load.
The power cord, or extension cord is damaged.
Replace the power cord or extension cord.
(Continued Next Page)
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(Troubleshooting Continued)
POSSIBLE REASON
The sander The extension cord used is the wrong gauge
SYMPTOM
HOW TO REMEDY
Eliminate the extension cord and move the
sander closer to the wall receptacle.
runs slow.
and has too much resistance.
The motor is wired incorrectly.
Contact a qualified electrician if you are
unqualified to do this task: Rewire the junction
box for 110V or 220V as outlined in wiring
diagram and on the motor data plate.
The supply circuit has low voltage and/or high
resistance.
Get a qualified electrician to make sure the
supply circuit used has the load carrying
capacity for your sander and all other machines
using the same circuit.
The belt
tears or
runs off of
the
The belt tension is too low. As a result, the
belt has run off of the rollers because of
slipping from the sanding load.
Increase the belt tension to prevent slippage.
DO NOT over tighten the belt tension.
sander.
The drive roller and/or the idler roller are not
aligned.
Align the rollers and adjust the vertical belt
tracking.
The belt is sanding in the wrong direction, it is
worn out, or is defective.
Install a new belt with the belt rotation arrows
pointing in the correct direction for sander
operation.
The
The workpiece has been pushed too hard
against the sanding belt ruining the belt.
Replace the belt and decrease how hard you
push on the work piece.
abrasive
belt has
worn out
quickly.
The belt loses the abrasive surface quickly
from moisture, heat, or oil.
Replace belts that have been improperly stored
in extremely hot or damp places.
The belt is clogged with sanding material.
Keep belts dressed with belt dressing blocks.
The
The workpiece has been pushed too hard
against the sanding belt.
Decrease how hard you are pushing and keep
workpiece moving.
sanded
surface is
burnt or
glazed.
The sanding belt grit is too fine.
Use coarse grit belt and then finish with a fine-
grit sanding belt.
The belt is worn out or it is loaded up with
dust.
1. Dress the belt.
2. Match the correct belt with the material to
be sanded.
3. Replace worn belts.
(Continued Next Page)
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(Troubleshooting Continued)
POSSIBLE REASON
SYMPTOM
HOW TO REMEDY
The
The workpiece has been held against the belt
in one position.
Keeping the workpiece against the back stop,
and move the workpiece around on the sanding
surface slightly.
sanded
surface
has
scratches
The workpiece has been pushed too hard
Decrease how hard you are pushing on the
workpiece.
and/or has against the sanding belt.
ridges.
The workpiece has been sanded against the
Only sand with the grain.
grain.
The belt is worn or loaded up with particles.
Dress the belt-sanding surface.
Change to a new belt.
The belt grit is the too coarse for your
anticipated sanding results.
The roller(s) or platen graphite has foreign
objects imbedded and/or there is surface
damage.
1. Replace the roller(s).
2. Replace the platen graphite pad.
The
The platen is tilted, or it is not perpendicular
to the main table.
1. Align or level the platen to table.
sanded
surface is
tapered
and not
square.
2. The idler roller is tapered; adjust the
auxiliary table to guide the workpiece to
the center of the idler roller.
Auxiliary sanding is occurring at the top or
bottom portion of the idler roller.
Align the table with the rollers.
The
You are not sanding at the center of the idler
roller, but rather at the top or bottom portion
of the idler roller where it is tapered.
Adjust the auxiliary table to hold the
workpiece at the center of the idler roller
while sanding.
sanded
surface
sanded at
the
auxiliary
table and
idler roller
is uneven
or
Sawdust, pitch, or oil has built up on the
rollers(s) creating an uneven surface under the
belt.
1. Service the dust collection system.
2. Remove the belt and clean the idler and
drive roller surfaces.
tapered.
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-34-
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MAINTENANCE
Lubricate exposed areas with dry powdered
graphite instead.
General
Regular periodic maintenance on your Model
W1688 will ensure its optimum performance.
Make a habit of inspecting your machine each
time you use it. Check for the following condi-
tions and repair or replace when necessary.
Because sanders produce more sawdust than
most other woodworking machines, take extra
care to vacuum off areas that accumulate saw-
dust and abrasive belts. If left to build up, the
dust and abrasive belts will contaminate the
motor, bearings, and other moving parts of the
machine. Eventually the dust and abrasive belts
will damage the sander.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged sanding belt.
If any part of the sander becomes difficult to
operate, it is most likely caused by an accumu-
lation of sawdust. Immediately investigate the
area and remove any sawdust. Or contact
Woodstock International, Inc. Service
and Support at 1-360-734-3482 or send e-
mail to: [email protected].
5. Any other condition that could hamper the
safe operation of this machine.
Lubrication and
Cleaning
Table and Base
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. Do not lubricate them, as
this will only attract dust and cause possible
premature bearing failure.
Keep the tables and base rust-free with regular
applications of products like SLIP-IT® . For long
term storage you may want to consider products
like Boeshield® T-9 .
Sanding Belts
DO NOT oil any exposed areas on the sander.
Dust will be attracted to these areas, creating a
gummy mixture that can hamper proper move-
ment of components.
As sanding belts are used, they will quickly
become "loaded" with sawdust. If not removed,
this sawdust will harden on the abrasive surface,
rendering the belts useless. Routinely clean the
sanding belts with a rubber gum abrasive clean-
er as shown in Figure 56.
Always discard worn sanding belts. As abrasive
belts begin to wear, grit will begin to fall off
causing deep gouges in the workpiece. Glue
used to hold the grit to the paper will rub off
onto the workpiece causing burns and interfer-
ence with final finishing.
NOTICE
Contrary to some beliefs, worn abrasive belts
are not the equivalent the next finer grit
abrasive. Discard worn sanding belts and
avoid the temptation to use them beyond
their usable life.
Figure 56. Routinely clean sanding belts with
PRO-STIK® belt cleaners.
-35-
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W1688 Edge Sander Wiring Diagram
Keep
your
machine
Seek assistance from a qualified electrician if
you do not understand the wiring diagram in
this manual, and always follow the applicable
electrical codes and standards. Otherwise
serious personal injury or death may occur!
unplugged during all elec-
trical service and wiring
procedures. Otherwise
serious personal injury
may occur!
220 VOLT CONNECTION
MOTOR
Green
TO GROUND
TO 220 VOLT
POWER SUPPLY
NOTE: The power-supply wires besides the
green wire are interchangeable. Therefore
colors are not specified on diagram.
TERMINAL COVER
(BACK SIDE)
110 VOLT CONNECTION
MOTOR
Green
TO GROUND
TO 110 VOLT
POWER SUPPLY
NOTE: The power-supply wires besides the
green wire are interchangeable. Therefore
colors are not specified on diagram.
TERMINAL COVER
(BACK SIDE)
-36-
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CLOSURE
The following pages contain parts diagrams/lists
We recommend you keep this manual for com-
plete information regarding Woodstock
International, Inc.’s warranty and return policy.
Should a problem arise, we recommend that you
keep your proof of purchase with your manual.
If you need additional technical information
relating to this machine, or if you need general
assistance or replacement parts, please contact
the Service Department at 1-360-734-3482 or
e-mail: [email protected].
and a warranty card for your SHOP FOX® Model
W1688.
If you need parts or help in assembling your
machine, or if you need operational informa-
tion, we encourage you to call our Service
Department. Our trained service technicians will
be glad to help you.
If you have comments dealing specifically with
this manual, please write to us using the address
in the General Information. The specifications,
drawings, and photographs illustrated in this
manual represent the Model W1688 as supplied
when the manual was prepared. However, due
to Woodstock International, Inc.’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of
Woodstock International, Inc. Whenever possi-
ble, though, we send manual updates to all own-
ers of a particular tool or machine that have reg-
istered their purchase with our warranty card.
Should you receive one, add the new informa-
tion to this manual and keep it for reference.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your
local library are good places to start.
The Model W1688 is specifically designed for
sanding operations. DO NOT MODIFY AND/OR
USE THIS MACHINE FOR ANY OTHER PURPOSE.
MODIFICATIONS OR IMPROPER USE OF THIS
TOOL WILL VOID THE WARRANTY. If you are
confused about any aspect of this machine, DO
NOT use it until all your questions have been
answered.
We have included some important safety meas-
ures that are essential to the operation of the
machine. While most safety measures are gener-
ally universal, we remind you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when operat-
ing equipment. Everyday glasses or reading
glasses only have impact resistant lenses,
they are not safety glasses. Be certain the
safety glasses you wear meet the appropri-
ate standards of the American National
Standards Institute (ANSI).
-37-
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-38-
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REF
PART #
DESCRIPTION
PLATEN COVER
REF
PART #
DESCRIPTION
HEX NUT 5⁄8"-11
01 X1688001
02 XPLW04
03 X1688003
04 XPLW06
05 XP6204
06 X1688006
07 XPLW06
08 X1688008
09 X1688009
10 X1688010
11 XPW06
54 XPN04
55 XPSS17
56 X1688056
57 X1688057
58 XPSB26
LOCK WASHER 3⁄8
DRIVE ROLLER
LOCK WASHER 5⁄8
BEARING 6204
ROLLER AXLE
LOCK WASHER 5⁄8
AUXILIARY TABLE
KNOB BOLT
"
SET SCREW 5⁄16"-18 X 5⁄16"
AUXILIARY TABLE POST
ROLLER BLOCK BRACKET
"
CAP SCREW 3⁄8"-16 X 11⁄2
"
59 XPSS10
SET SCREW 1⁄4"-20 X 5⁄8
ADJUST SHAFT SLIDE
SPRING
"
"
60 X1688060
61 X1688061
62 X1688062
63 X1688063
64 X1688064
65 XPN22
ARM CONTROL CASTING
CONTROL SHAFT
HEX NUT 1"-8
ROLLER SUPPORT BRACKET
FLAT WASHER 1⁄4
"
HEX NUT 3⁄8"-16
12 XPSS10
13 X1688013
14 XPSB03
SET SCREW 1⁄4"-20 X 5⁄8
BELT ADJUST SHAFT
"
66 XPN08
67 XPB21
HEX BOLT 3⁄8"-16 X 3⁄4
LEVER
"
CAP SCREW 5⁄16"-18 X 1"
HEX BOLT 5⁄16"-18 X 3⁄4
SLEEVE
68 X1688068
69 X1688069
70 X1688070
71 XPB03
72 X1688072
73 XPB09
74 X1688074
75 X1688075
76 X1688076
77 X1688077
78 XPN02
PLATE
15 XPB86
"
MITER GAUGE BODY
TABLE
16 X1688016
17 X1688017
18 X1688018
19 X1688019
20 X1688020
21 X1688021
22 X1688022
23 X1688023
24 XPW07
25 X1688025
26 XPSS01
27 X1688027
28 X1688028
29 XPB16
30 XPLW04
31 XPB67
33 XPS08
34 X1688034
35 XPB12
36 XPW07
37 XPLW01
38 X1688038
39 X1688039
40 X1688040
41 XPN13
42 X1688042
43 X1688043
44 XPSB14
45 X1688045
46 X1688046
47 X1688047
49 XPSB14
50 XPN09
SPRING
KNOB
KNOB
COLLAR
SWIVEL SADDLE
KNOB
KNOB
HEX BOLT 5⁄16"-18 X 1"
TRUNNION, RIGHT
HEX BOLT 5⁄16"-18 X 1⁄2
STAND
"
FEET
POINTER
MOTOR
FLAT WASHER 5⁄16"
TRUNNION, LEFT
SETSCREW 5⁄16"-18 X 1"
LEVER SCREW
KNOB BOLT
HEX NUT 5⁄16"-18
SWITCH
79 X1688079
80 XPW02
FLAT WASHER 3⁄8
BRACKET
"
81 X1688081
82 X1688082
84 X1688084
85 X1688085
86 X1688086
87 X1688087
88 X1688088
89 X1688089
90 X1688090
91 XPB09
92 XPR08M
93 XPS50M
94 XPSS08
95 XPFH14
96 XPSS17
97 W188097
98 XPRP02M
99 X1688099
100 X1688100
101 X1688101
102 X1688102
103 X1688103
104 X1688104
105 X1688105
HEX BOLT 3⁄8"-16 X 1-1⁄2
LOCK WASHER 3⁄8
"
ANGLE SCALE
GRAPHITE PAD
PLATEN TILT STOP
BACK STOP
SPECIAL WASHER
SWIVEL COLLAR
PLATE (SHOP FOX LOGO)
ABRASIVE BELT
HEX BOLT 5⁄16"-18 X 1⁄2
"
HEX BOLT 5⁄16"-18 X 1-1⁄2
"
"
PHLP HD SCR 10-24 X 3⁄4
MOTOR BRACKET
HEX BOLT 5⁄16"-18 X 11⁄4
FLAT WASHER 5⁄16"
"
LOCK WASHER 5⁄16"
"
DUST COLLECTION HOOD
LABEL (BELT TRACKING KNOB)
LABEL (BELT LOCK KNOB)
HEX NUT 1⁄2" X 13
POWER CORD
BRACKET
CAP SCREW 3⁄8"-16 X 1"
SPECIAL LOCK BOLT
LABEL (MACHINE DATA)
PLATEN
CAP SCREW 3⁄8"-16 X 1"
HEX NUT 5⁄8"-18
EXT RETAINING RING 19MM
PHLP HD SCREW M3-0.5 X 10
SET SCREW 5⁄16"-18 X 1⁄2
"
FLAT-HD ALLEN SCREW 5⁄16"-18 X 3⁄4
"
SET SCREW 5⁄16"-18 X 5⁄16"
SLEEVE
ROLL PIN 3MM X 16
LOCK ROD
RIVET
LABEL (UNPLUG POWER)
MAIN COVER
PLATE
SHAFT SLIDE
SHAFT
51 XPR09M
52 X1688052
53 XP6205
EXT RETAINING RING 20MM
RUBBER IDLER ROLLER
BEARING 6205
-39-
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REF
PART #
DESCRIPTION
TILT PLATE
TABLE SUPPORT
LEVER SCREW
SPRING
REF
PART #
DESCRIPTION
106 X1688106
107 X1688107
108 X1688108
109 X1688109
110 X1688110
111 X1688111
112 X1688112
113 X1688113
114 X1688114
WIDE STRIPE TAPE
LABEL (WEAR SAFETY GLASSES)
LABEL (READ MANUAL)
LABEL (SHOCK HAZARD)
NARROW STRIPE TAPE
-40-
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YOUR NOTES
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YOUR NOTES
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL, INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309
FOLD ALONG DOTTED LINE
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY CARD
Name __________________________________________________________________________________________
Street __________________________________________________________________________________________
City ____________________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_________________________________FAX___________________
MODEL #______________________________ Serial #___________________________________________________
The following information is given on a voluntary basis and is strictly confidential.
®
10.
What stationary woodworking tools do you own? Check all that apply.
1.
2.
Where did you purchase your SHOP FOX machine?
_________________________________________________________
___Air Compressor
___Band Saw
___Panel Saw
___Planer
How did you first learn about us?
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Advertisement
___Friend
___Mail order Catalog
___World Wide Web Site
___Local Store
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___Other__________________________________________________
3.
11.
12.
13.
Which benchtop tools do you own? Check all that apply.
___American Woodworker
___Cabinetmaker
___Today’s Homeowner
___Wood
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
___American How-To
Which portable/hand held power tools do you own? Check all that apply.
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Miter Saw
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
4.
5.
6.
___Backyard America
___Home Time
___The New Yankee Workshop
___This Old House
___The American Woodworker
___Woodwright’s Shop
___Other__________________________________________________
___Other__________________________________________________
What is your annual household income?
What machines/supplies would you like to see?
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
16.
What new accessories would you like Woodstock International to carry?
_________________________________________________________
_________________________________________________________
What is your age group?
Do you think your purchase represents good value?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
___Yes
Would you recommend SHOP FOX® products to a friend?
___Yes ___No
___No
7.
8.
9.
How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
17.
Comments:________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
How would you rank your woodworking skills?
___Simple
___Advanced
___Master Craftsman
___Intermediate
How many SHOP FOX® machines do you own? _____________
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