PICK-UP BROOM
PB600-2, PB720-2
Tested. Proven. Unbeatable.
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
QUICK COUPLER CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
HYDRAULIC TORQUE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 37
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Introduction 3
MAN0661 (8/10/2007)
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GENERAL INFORMATION
The purpose of this manual is to assist you in oper-
The illustrations and data used in this manual were cur-
rent at the time of printing, but due to possible inline
production changes, your pick-up broom may vary
slightly in detail. We reserve the right to redesign and
change the pick-up broom as may be necessary, with-
out notification.
ating and maintaining your pick-up broom. Read it
carefully. The information and instructions will help
you achieve years of dependable performance.
These instructions have been compiled from exten-
sive field experience and engineering data. Some
information may be general in nature due to
unknown and varying operating conditions. How-
ever, through experience and these instructions,
you should be able to develop procedures suitable
to your particular situation.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel.
SPECIFICATIONS
PICK-UP BROOMS
PB600-2
PB720-2
Overall length
57 inches
66.6 inches
12 - 25 gpm
3000 psi
57 inches
78.6 inches
12 - 25 gpm
3000 psi
Overall width
Flow requirements
Maximum hydraulic oil pressure
Operating weight
817 lbs
925 lbs
Single gutter broom weight
75 lbs
75 lbs
4 Introduction
MAN0661 (8/10/2007)
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
must be surgically removed as soon as possible by
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
„ Never allow children or untrained persons to
operate equipment.
PREPARATION
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Counterweight ballast may be required for
machine stability. Check your power unit manual or
contact your dealer.
INSTALLATION
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor's Manual. Do not put into service until control
lever and equipment movements are correct.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor's Manual. Do not put into service until control
lever and equipment movements are correct.
„ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„
Operators must be instructed in and be capable
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
(Safety Rules continued on next page)
Alitec Broom Safety Rules (7/15/2005)
Safety 5
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ Keep brush away from intense heat or flame.
Brush material can ignite and burn.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Contact with high voltage, overhead power
lines, underground cables, gas lines, and other
hazards can cause serious injury or death from
electrocution, explosion, or fire.
„ Be sure attachment is properly secured,
adjusted, and in good operating condition. Coupler
lockpins must be fully extended and properly
engaged into attachment retaining slots.
„ Keep bystanders away from equipment.
„ Never direct discharge toward people, animals,
or property.
„ Power unit must be equipped with ROPS and
seat belt/operator restraint. Keep seat belt/operator
restraint securely fastened/engaged. Falling off
power unit can result in death from being run over
or crushed. Keep ROPS systems in place at all
times.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Operate only in daylight or good artificial light.
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Always comply with all state and local lighting
and marking requirements.
„
Make sure shields and guards are properly
„ Do not allow riders. Do not lift or carry anybody
on the power unit or attachments.
installed and in good condition. Replace if damaged.
„ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
„ Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt/operator restraint, place transmission in park
or neutral, engage brake and ensure all other con-
trols are disengaged before starting power unit
engine.
OPERATION
„ Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
„ Look down and to the rear and make sure area
is clear before operating in reverse.
„ Improper operation can cause the machine to
tip or roll over and cause injury or death.
„ Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
•
Keep power unit lift arms and attachment as
low as possible.
Do not travel or turn with power unit lift arms
and attachment raised.
„ Do not operate or transport on steep slopes.
•
„ Do not stop, start, or change directions sud-
denly on slopes.
•
•
•
•
Turn only on level ground.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
Go up and down slopes, not across them.
Keep the heavy end of the machine uphill.
Do not overload the machine.
„ Watch for hidden hazards on the terrain during
operation.
„ Never use attachment to carry loads that exceed
the rated operating capacity or other specifications
of the power unit. Check your power unit manual or
see your dealer for rated operating capacity.
Exceeding this capacity can cause machine to tip,
roll over, or present other hazards that can cause
injury or death.
„ Stop power unit and implement immediately
upon striking an obstruction. Dismount power unit,
using proper procedure. Inspect and repair any
damage before resuming operation.
„ Before leaving operator's seat, lower lift arms
and put attachment on the ground. Engage brake,
stop engine, remove key, and remove seat belt.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
6 Safety
Alitec Broom Safety Rules (7/15/2005)
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
can cause equipment to drop or rotate unexpect-
MAINTENANCE
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
„ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
„ Be sure attachment is properly secured,
adjusted, and in good operating condition. Coupler
lockpins must be fully extended and properly
engaged into attachment retaining slots.
„ To prevent contamination during maintenance
and storage, clean and then cover hose ends, fit-
tings, and hydraulic ports with tape.
„ Never perform service or maintenance with
engine running.
„ Do not operate the pump with pressure over
3000 psi. Higher pressures can rupture hydraulic
components and can cause personal injury.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Adjustment of system relief pressure must be
done by a qualified, experienced dealer. Incorrect
adjustment can result in system failures and seri-
ous personal injury.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
„ Do not disconnect hydraulic lines until all sys-
tem pressure is relieved. Lower unit to ground,
stop engine, and operate all hydraulic control
levers.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
STORAGE
„ Follow manual instructions for storage.
„ Keep children and bystanders away from stor-
age area.
™
Alitec Broom Safety Rules (7/15/2005)
Safety 7
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A
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
2 - PN 1015363
3 - PN 1015373
4 - PN 1015362
5 - SERIAL NUMBER PLATE
MODEL NO.
SERIAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
8 Safety
MAN0661 (8/10/2007)
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B
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
1 - PN 54518
8 - PN 54519
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
■ Skid steer must have ROPS and seat belt/operator restraint.
Keep seat belt/operator restraint securely fastened.
■ Never allow riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
■ Never go under raised equipment or raised skid steer lift
arms. They can drop from hydraulic or mechanical failure, or
moving control levers.
■ Service work does not require going under equipment. Read
manual instructions.
FALLING OFF OR GOING UNDER MACHINE CAN RESULT IN
SERIOUS INJURY OR DEATH.
54519-B
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a
pressure washer; high-pressure water can enter
through very small scratches or under edges of
decals causing them to peel or come off.
Replacement safety decals can be ordered free
from your Woods dealer. To locate your nearest
dealer, check the Dealer Locator at
States and Canada call 1-800-319-6637.
MAN0661 (8/10/2007)
Safety 9
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OPERATION
The operator is responsible for the safe operation of
ATTACH BROOM TO SKID STEER
this equipment. Operators must be instructed in and be
capable of the safe operation of the equipment, its
attachments and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Read the skid steer operator's manual connecting and
removing instructions.
Position hydraulic hoses so they will not be pinched
when connecting the pick-up broom.
The pick-up broom is designed for removing dust, dirt
and fine debris from a flat, level surface. Debris is
swept into the bucket and can then be carried to a suit-
able location for disposal. Skid steers must be
equipped with an auxiliary hydraulic system capable of
supplying continuous flow for hydraulic motor opera-
tion.
The skid steer coupler handles should be in the
unlocked position and the lock pins retracted.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
Figure 1. Skid Steer Coupler Handles - Unlocked
Move to the skid steer operator seat and start engine.
Lower skid steer lift arms to their lowest position.
„ Never allow children or untrained persons to
operate equipment.
Carefully move and align the skid steer to the pick-up
broom. The top of the skid steer coupler must slide into
the broom flange, Figure 3.
„ Power unit must be equipped with ROPS and
seat belt/operator restraint. Keep seat belt/operator
restraint securely fastened/engaged. Falling off
power unit can result in death from being run over
or crushed. Keep ROPS systems in place at all
times.
Roll the skid steer coupler into the pick-up broom so
the coupler handles can be engaged.
Shut off the engine, set brake, and remove key. Dis-
mount the skid steer.
„ Before leaving operator's seat, lower lift arms
and put attachment on the ground. Engage brake,
stop engine, remove key, and remove seat belt.
Move the skid steer coupler handles to the locked posi-
tion, see Figure 2. The lock pins must be completely
extended and secured into the slots provided on the
pick-up broom, Figure 3.
Connect hydraulic hoses to skid steer auxiliary quick
couplers.
„ Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpect-
edly and cause severe injury or death. Follow Oper-
ator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
Figure 2. Skid Steer Coupler Handles - Locked
10 Operation
MAN0661 (8/10/2007)
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Start the broom at a low speed; then, lower it so the
bristle tips touch the ground. Run the broom in a sta-
tionary position for ten seconds.
Raise the broom and back away. Switch off the engine
and remove the key. The brush pattern left in the dust
should be two to four inches wide, running the length of
the brush. See Figure 4.
Figure 3. Back of Attachment - Slot Locations
ADJUSTMENT
„ Before leaving operator's seat, lower lift arms
and put attachment on the ground. Engage brake,
stop engine, remove key, and remove seat belt.
Check Brush Pattern
Figure 4. Brush Pattern
A properly adjusted brush offers the best sweeping
performance. To check the brush pattern, move the
pick-up broom to a dusty, flat surface. Set the skid
steer parking brake and leave the engine running.
If the brush pattern is not two to four inches wide,
adjust brush pattern accordingly.
Figure 5. Adjustment Bolt and Brush Pattern
Operation 11
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1. Start the skid steer at idle speed and raise the
Adjust Brush Height
brush head.
1. Loosen the jam nuts above and below the plate on
2. Use low engine speeds to save wear and tear on
the sweeper and to prevent dust from billowing up
during sweeping.
both sides of the sweeper hood. See Figure 5.
2. Turn adjustment bolt clockwise to make a wider
pattern, or counterclockwise to make a narrower
pattern.
NOTE: Do not engage the brush at high engine
speeds. This damages the sweeper and motor.
3. Tighten jam nuts and check the new brush pattern.
3. Engage the brush head and lower it to the ground.
NOTE: To extend brush life make sure bolts on
both sides are adjusted evenly.
4. Increase skid steer engine rpm to sweeping speed.
Travel forward at 5 mph or less.
Adjust Flaps and Plate Shield
NOTICE
Be sure to adjust the metal plate shield and rubber
flaps. The flaps should be all the way down when brush
sections are new. As sections wear, raise the flaps to
avoid dragging on the ground.
■
Shifting brush rotation from forward to reverse
while the brush is rotating damages the sweeper
and motor.
5. When sweeping forward, rotate the brush so debris
goes over the brush and into the bucket (Figure 7).
OPERATION
„ When improperly operated, power unit can roll
over or upset. Use of rollover protective structure
(ROPS) with seat belt securely fastened will reduce
the possibility of injury or death if rollover or upset
occurs.
„ Look down and to the rear and make sure area
is clear before operating in reverse.
Figure 6. Forward Sweeping Motion
6. When sweeping in reverse, rotate the brush so
debris is pushed into the bucket, similar to
sweeping into a dustpan (Figure 8).
„ Never direct discharge toward people, animals,
or property.
„ Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
Read and understand the pick-up broom and skid steer
operator's manuals before operating the pick-up
broom. Failure to do so may result in death, serious
personal injury or property damage.
Never raise the broom more than a few inches off the
ground when traveling from job site to job site.
Carry the broom low to the ground so that the operator
has good visibility and stability. Avoid any sudden
movements.
Figure 7. Reverse Sweeping Motion
7. If streaking occurs, install plastic ties in flap holes
to hold the front and sides together.
Sweeping
Operating tips
NOTICE
Before Each Use
■
Maximum oil flow is 25 gpm (94.8 liters/min) at
3000 psi (206.8 bars). See the skid steer manual for
oil flow specifications.
Perform daily maintenance as indicated in the Mainte-
nance Schedule.
12 Operation
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Run the sweeper with the skid steer at a slow idle.
Check for hydraulic leaks or other problems and make
corrections, if necessary, before using the sweeper.
Dumping Loads
During Use
Carry the sweeper low to the ground so that the opera-
tor has good visibility and stability. Avoid any sudden
movements. Avoid excessive downward pressure on
the brush sections to prevent excessive wear. A two to
four inch wide pattern for the broom is sufficient for
most applications. Ensure that the adjustment bolts are
equally adjusted in order to prevent an uneven wear
pattern.
„ AVOID INJURY OR DEATH FROM POWER
LINES:
• Stay away from power lines.
• Electrocution can occur without direct con-
tact.
• Check clearances before raising implement.
• Do not leave the operator's seat if any part of
the tractor or implement contacts electric lines.
Directing Debris
Transport to dumping location before raising. Only
dump load while on a firm level surface.
Observe wind direction. Sweeping with the wind makes
sweeping more effective and helps keep debris off the
operator.
Slowly raise load to required dumping height. Rotate
pick-up broom forward to empty the bucket.
Dirt and Gravel
To keep dust at a minimum, plan your sweeping for
days when it is overcast and humid, or after it has
rained. Also, sweep so the wind blows at your back or
in the direction the brush head is angled.
Low brush speeds and moderate ground speeds work
best for cleaning debris from hard surfaces. Brush
speeds that are too fast tend to raise dust because of
the aggressive sweeper action.
To sweep gravel, use just enough brush speed to roll
gravel, not throw it.
Heavy Debris
For two inches or more of heavy debris, medium/high
and ground speeds of less than five mph are recom-
mended.
Sweep path less than the full width of the broom.
Increase engine speed if debris becomes very heavy.
Figure 8. Dump Position
Transporting
GUTTER BRUSH (OPTIONAL)
The gutter brush is for sweeping forward only.
When sweeping next to curbs or walls with a gutter
brush, only the bristle tips should touch the vertical sur-
face.
„ When improperly operated, power unit can roll
over or upset. Use of rollover protective structure
(ROPS) with seat belt securely fastened will reduce
the possibility of injury or death if rollover or upset
occurs.
When not using the gutter brush for a short period,
raise it 1-2 inches (25-51mm) off the ground with the
tension chain. During extended periods of non-use,
unhook hydraulic hoses from the gutter brush motor,
remove the gutter brush assembly and connect
hydraulic hoses to run only the main.
Always follow safety rules, carry low to ground and
travel slowly.
Only raise a load when dumping.
Operation 13
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NOTICE
■
To prevent contaminates from damaging the
hydraulic system, cap hoses and couplers when
the gutter brush is not in use.
Adjust Gutter Brush Height
When the gutter brush height is properly adjusted, bris-
tles contact the ground as shown in Figure 9.
Figure 10. Gutter Brush and Hood Alignment
To adjust the gutter brush swing:
1. Loosen nuts.
2. Adjust the screw, turning it in for less swing and
turning it out for more swing.
3. Tighten nuts and check adjustment.
Shaded area represents the brush touching
the ground on a properly adjusted gutter brush.
Figure 9. Contact Area
To adjust the gutter brush height:
1. Lower the brush to the ground.
2. Loosen the bolts holding the gutter brush motor
mounting plate.
3. Turn the motor mounting plate to the right or left.
4. Adjust the tension chain so it holds the gutter brush
in place.
Figure 11. Adjust Gutter Brush Swing
5. Tighten the bolts holding the motor mounting plate
and check the adjusted brush.
Replace the Gutter Brush
1. Remove four screws to detach the worn gutter
Adjust Gutter Brush Swing
brush for the gutter brush plate.
A properly adjusted gutter brush extends the main
brush’s sweeping path, leaving no streaks between the
two paths. For this to happen, the center of the gutter
brush must line up with the outside edge of the
sweeper.
2. Attach a new gutter brush using the four screws
previously removed.
3. Adjust according to Adjust Gutter Brush Height,
page 14.
14 Operation
MAN0661 (8/10/2007)
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REMOVE BROOM FROM SKID STEER
NOTICE
■
Do not store polypropylene brushes in direct
sunlight. The material can deteriorate and crumble
before the bristles are worn out.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
■
Do not store the broom with weight on the
brushes. Weight will deform them, destroying the
sweeping effectiveness. To avoid this problem,
place broom on blocks.
„ Do not disconnect hydraulic lines until all sys-
tem pressure is relieved. Lower unit to ground,
stop engine, and operate all hydraulic control
levers.
Inspect the broom thoroughly and prepare for storage.
Repair or replace any damaged components.
On a hard level surface, lower attachment to the
ground.
Remove the broom as described in Remove Broom
from Skid Steer, page 15. Place on blocks to prevent
brush damage. Clean and cover hose ends, fittings,
and hydraulic ports.
Shut off engine, set brake, remove key, remove seat
belt, and release operator restraint before leaving the
skid steer operator's seat.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
Disconnect hydraulic hoses from quick couplers. Install
dust plugs and couple hoses together for storage.
___ Review and follow all safety rules and safety
decal instructions on page 5 through page 9.
Move skid steer coupler handles to the unlocked posi-
tion, Figure 12. Lock pins must be disengaged from
attachment retaining slots.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good condition. Replace if dam-
aged.
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
___ Check that equipment is properly and securely
attached to skid steer.
___ Check all lubrication points and grease as
instructed.
Figure 12. Skid Steer Coupler Handles - Unlocked
___ Follow procedures in Maintenance, page 16
daily.
Move to the skid steer operator seat, fasten seat belt,
engage operator restraint, and start engine.
___ Do not allow riders.
Release brake and roll skid steer coupler until it is dis-
engaged from the attachment. The attachment should
be placed in storage position.
___ Check and keep all bystanders away from equip-
ment working area.
___ Check that all hydraulic hoses and fittings are in
good condition and not leaking before starting
skid steer. Check that hoses are not twisted, bent
sharply, kinked, frayed or pulled tight. Replace
any damaged hoses immediately.
STORAGE
CAUTION
„ Keep brush away from intense heat or flame.
___ Make sure skid steer ROPS and seat belt are in
good condition. Keep seat belt securely fastened
during operation.
Brush material can ignite and burn.
„ Keep children and bystanders away from stor-
age area.
™
Operation 15
MAN0661 (8/10/2007)
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OWNER SERVICE
The information in this section is written for operators
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
who possess basic mechanical skills. Should you need
help, your dealer has trained service technicians avail-
able. For your protection, read and follow all safety
information in this manual.
Regular preventive maintenance and immediate repair
of broken or worn parts will insure maximum efficiency
and long life.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
CAUTION
„ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifica-
tions and may be dangerous.
• Service work does not require going under-
neath.
• Read Operator's Manual for service instruc-
tions or have service performed by a qualified
dealer.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Before leaving operator's seat, lower lift arms
and put attachment on the ground. Engage brake,
stop engine, remove key, and remove seat belt.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
Maintenance
Inspect for leaks and correct as necessary.
Run engine at a slow idle, checking for leaks.
Operate broom to ensure it is working properly.
„ Never perform service or maintenance with
engine running.
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Check the fluid level in skid steer reservoir and add
fluid as required.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
50
Procedure
Daily
Hours
Level brush
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
✔
✔
✔
Check brush pattern
Clean air filter, skid steer
Hydraulic fittings and hoses, tighten
Grease fittings
✔
✔
✔
✔
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
Check hydraulic fluid level
Tighten hardware
16 Owner Service
MAN0661 (8/10/2007)
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1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
CLEANING
After Each Use
2. Be careful when spraying near chipped or
●
●
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice
Inspect machine and replace worn or damaged
parts.
of the pressure washer manufacturer.
●
●
Inspect machine and replace worn or damaged
parts.
Replace any safety decals that are missing or not
readable.
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
Periodically or Before Extended Storage
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.
●
Remove the remainder using a low-pressure water
spray.
™
Owner Service 17
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Motor for broom will not operate.
Auxiliary hydraulics control on prime Verify controls: See prime mover
mover is activated in the wrong
position.
owner’s manual.
Hoses improperly connected to prime Connect hoses correctly to prime
mover.
mover.
Hoses on prime mover are
obstructed.
Clear obstruction on prime mover.
Hoses on broom are obstructed.
The motor has failed.
Clear obstruction on broom.
Replace the motor.
Sluggish broom operation.
Insufficient oil flow from the prime
mover.
Increase engine RPM.
One or more seals have failed in the Replace the seals or motor.
motor.
Hydraulic filter on prime mover is
dirty.
Replace filter.
Motor runs but broom does not.
Oil leaks from motor.
Motor shaft has a sheared key.
Replace key.
One or more seals have failed in the Replace the seals or motor.
motor.
Seals on the fittings are damaged.
Fittings are loose or damaged.
Replace seals or fittings.
Tighten or replace fittings.
Tighten or replace hoses.
Hydraulic hoses are loose or
damaged.
Brush rotates in wrong direction.
Hoses installed incorrectly.
Switch hose connections.
Adjust brush pattern.
Reduce travel speed.
Brush slows or stops when sweeping. Brush pattern too wide.
Travel speed too fast.
Trying to sweep too much material at Reduce amount of material being
once.
swept; make more passes.
Hydraulic motor is failing.
Brush pattern too wide.
Replace Motor.
Brush wears very quickly.
Adjust brush pattern.
18 Troubleshooting
MAN0661 (8/10/2007)
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Add hydraulic fluid.
Excessive hydraulic oil temperature. Low hydraulic oil level on the prime
mover.
Hydraulic hoses are obstructed.
Clear obstructions in hoses.
Hydraulic oil and/or filter on prime
mover are dirty.
Replace hydraulic oil and/or filter on
prime mover.
Quick couplers are not properly
seated.
Reconnect quick couplers properly.
Brush pattern too wide.
Adjust brush pattern. See “Check
Brush Pattern” on page 11..
Travel speed too fast.
Reduce travel speed.
Trying to sweep too much material at Reduce the amount of material being
once.
swept. Make more passes.
Hydraulic motor is failing.
Replace motor.
Hydraulic quick coupler leaks.
Quick coupler poppet is unseated or Reconnect or replace the quick
damaged.
couplers.
Troubleshooting 19
MAN0661 (8/10/2007)
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DEALER SERVICE
The information in this section is written for dealer ser-
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
vice personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
REPLACE BRUSH SECTIONS
1. Remove motor mount screws. Retain hardware for
reinstallation. Remove motor mount.
2. Remove bearing mounting plate screws from side.
Retain hardware for reinstallation.
„ NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment
or between moveable parts even when the engine
has been turned off. Hydraulic system leak-down,
hydraulic system failures, mechanical failures, or
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
injury or death.
3. Remove the side flaps. Retain hardware for
reinstallation.
4. Lift sweeper body leaving core on ground.
5. Remove the bearing mounting plate and section
retainer plate. Retain hardware for reinstallation.
6. Remove old sections.
• Service work does not require going under-
neath.
• Read Operator's Manual for service instruc-
tions or have service performed by a qualified
dealer.
Install New Sections
1. Number the tubes on the core as 1, 2 and 3. See
Figure 13.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Do not disconnect hydraulic lines until machine
is securely blocked or placed in lowest position
and system pressure is released by operating
valve levers.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Figure 13. Number Tubes
CAUTION
„ Always wear relatively tight and belted clothing
2. Slide the first section onto the core with the drive
pins on either side of tube 1. Make sure that the
drive pins angle upward (Figure 13).
to avoid getting caught in moving parts. Wear
20 Dealer Service
MAN0661 (8/10/2007)
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3. Place the second section on the core with the drive
pins on either side of tube 2. Make sure drive pins
angle downward (Figure 14).
4. Put the third section on with the drive pins around
tube 3. Make sure drive pins angle upward.
5. Slide sections on until the core is full. Make sure to
alternate the tubes used and the direction of the
drive pins.
Assemble Unit
1. Attach the section retainer and bearing mounting
plate with previously removed hardware.
2. Lay core on ground. Lower body over core.
3. Attach bearing mounting plate with previously
removed hardware.
4. Reattach motor mount with previously removed
hardware.
Figure 14. Second Section
™
NOTES
Dealer Service 21
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DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY
Inspect the equipment thoroughly after assembly to
ensure it is set up properly before delivering it to the
customer.
___ Show customer how to make adjustments.
___ Instruct customer how to lubricate and explain
importance of lubrication.
The following check lists are a reminder of points to
inspect. Check off each item as it is found satisfactory
or after proper adjustment is made.
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
condition. Emphasize the increased safety haz-
ards when instructions are not followed.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Check that shields and guards are properly
installed and in good condition. Replace if dam-
aged.
___ Check lock bars on attachment carrier to make
sure they are in place.
___ Explain to customer the potential crushing haz-
ards of going underneath raised equipment.
Instruct customer that service work does not
require going underneath unit and never to do so.
___ Check all bolts to be sure they are tight.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
___ Check and grease all lubrication points.
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
equipment.
___ Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to oper-
ators of other vehicles.
___ Make customer aware of optional equipment
available so that customer can make proper
choices as required.
___ Point out all guards and shields. Explain their
importance and the safety hazards that exist
when not kept in place and in good condition.
™
MAN0661 (8/10/2007)
22 Dealer Check Lists
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ASSEMBLY INSTRUCTIONS
When using a gutter brush, only the main brush
sweeps in the over-the-brush direction.
DEALER SET-UP INSTRUCTIONS
Assembly of this pick-up broom is the responsibility of
the WOODS dealer. It should be delivered to the owner
completely assembled, lubricated and adjusted for
normal conditions.
1. Remove plugs from holes in either the right or left
side of the unit (depending on which side the gutter
brush is to be installed).
2. Attach gutter brush mounting plate (15) and
attachment plate (4) to broom hood using six cap
screws (13), lock washers (25), and flat washers
(22).
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
3. Insert pivot pin (40) into pivot assembly (5), place
pivot arm (3) over pivot assembly and align holes.
Secure assembly together using clevis pin (24) and
cotter pin (30).
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
4. Insert bushings (6) into each end of attachment
plate (4).
5. Slide pivot assembly into attachment plate and
secure using bushing (24) and roll pin (31).
6. Attach motor (14) to motor mount plate (7) using
four cap screws (18) and lock washers (26).
„ Route hydraulic hoses carefully to prevent dam-
age. Hoses must not be twisted, bent sharply,
kinked, frayed, pinched, or come into contact with
any moving parts. Operate moveable components
through full operational range to check clearances.
Replace any damaged hose immediately.
7. Attach brush head (1) to brush mounting plate (2)
using four cap screws (17), flat washers (22), and
lock nuts (27).
8. Attach motor mount plate to pivot arm using two
carriage bolts (20), flat washers (23), lock washers
(26), and hex nuts (28).
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
9. Attach brush assembly to motor using cap screw
(16), lock washer (25), and flat washer (22).
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
10. Attach swing stop bolt (19) and two hex nuts (29) to
the pivot arm.
11. Remove plugs from holes on the top side of the
broom hood. Attach chain plate (11) to hood using
three cap screws (16), lock washers (25), and flat
washers (23).
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
12. Attach chain (35) and quick link (36) to top of pivot
assembly and opposite end of chain to chain plate
on the side of the broom hood.
Install Hydraulic Hoses
Use Figure 16 or Figure 17 to install hydraulic hoses for
either right or left gutter brush application.
INSTALL GUTTER BRUSH (OPTIONAL)
Pick-up brooms are designed to carry only one gutter
brush. Never install more than one gutter brush.
Complete Dealer Check List on page 22 before
delivering broom to the customer.
MAN0661 (8/10/2007)
Assembly 23
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1. Brush
2. Brush mounting plate
3. Pivot arm
4. Attachment plate
5. Pivot assembly
6. Pivot bushing
7. Motor mount plate
8. Hose, 1/2 x 87 (see below)
10. Hose, 1/2 x 140 (see below)
11. Chain attachment plate
12. Hydraulic adapter (see below)
13. 5/16 NC x 1-1/4 HHCS
14. Hydraulic motor
15. Mounting plate
16. 5/16 NC x 1 HHCS
17. 5/16 NC x 2 HHCS
18. 3/8 NC x 1 HHCS
19. 1/2 NC x 2-1/2 HHCS
20. 3/8 NC x 1-1/4 Carriage bolt
21. Plastic tie (see below)
22. 5/16 Flat washer
28. 3/8 NC Hex nut
29. 1/2 NC Hex nut
30. 1/8 x 2 Cotter pin
31. 1/4 x 2 Roll pin
34. 3/4 x 3-1/2 Clevis pin
35. Chain (26 links)
36. Quick link
23. 3/8 Flat washer
37. 5/16 NC x 2-1/2 HHCS
(see below)
38. Hose clamp (see below)
39. Clamp cradle (see below)
40. Pivot pin
24. Bushing 10 ga x 1-1/2 x 2-1/4
25. 5/16 Lock washer
26. 3/8 Lock washer
27. 5/16 NC Lock nut
Figure 15. Gutter Brush Assembly
Figure 16. Right Gutter Brush Installation
Figure 17. Left Gutter Brush Installation
24 Assembly
MAN0661 (8/10/2007)
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PB600-2 & PB720-2 PICK-UP BROOM ASSEMBLY
CORE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 26
MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 27
HOOD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 28
HOPPER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 29
MAN0661 (8/10/2007)
Parts 25
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CORE ASSEMBLY
REF PART
QTY
DESCRIPTION
Plate mtg bearing PB
REF PART
QTY
DESCRIPTION
10 1015366
11 1015393
12 1015370
13 1015395
14 1015360
1
3
4
1
1
1
1
1
2
3
4
5
6
7
8
8
9
14562
*
*
*
*
*
7
9
4
2
2
2
1
1
1
1
HHCS 5/16 NC x 1 GR5
Washer 5/16 lock
Clip nut U-style 5/16-18
2472
4378
.313 Rivet nut .150 - .312
Washer 5/16 std flat
Hex nut 5/16 NC
Brush set, mixed PB600-2 (NS)
Brush set, mixed PB720-2 (NS)
Brush set, poly PB600-2 (NS)
Brush set, poly PB720-2 (NS)
4529
24409
Carriage bolt 5/16 NC x 1
Flange bearing 2 hole
Bearing, 1 RD w/collar
Core PB600-2 -or-
Core PB720-2
15
54627
1015995
54691
16 1015361
1027510
1027511
1015374
*
Standard hardware, obtain locally
NS Not shown
Plate core retainer PB
26 Parts
MAN0661 (8/10/2007)
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MOTOR ASSEMBLY
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
8
9
4378 * 10 Washer 5/16 std flat
1
2
1015394
54644
2
1
1
1
4
1
4
2
Hose 1/2 x 120 10 MORS-12MOR
Motor, Hyd 24.9CI, 25GPM
Seal kit
4529 *
2
1
1
1
1
6
Nut, hex 5/16 NC
10 1027512
11 1027513
12 1015375
13 1015372
14 1015370
Plate, mounting, motor, hydraulic
Plate, mounting, motor, inner
Cover plate F/.88 OD
2a
3
54740
54601 *
Clip, hairpin 14GA x 1-3/4
HHCS 5/16 NC x 1 GR5
HHCS 5/16 NC x 2-1/2 GR5
HHCS 5/16 NC x 1-1/4 GR8
Washer 5/16 lock
4
14562 *
10509 *
54682
Hose cradle F/.88 OD
5
.313 Rivet nut .150 - .312
6
7
2472 *
*
Standard hardware, obtain locally
MAN0661 (8/10/2007)
Parts 27
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HOOD ASSEMBLY
REF PART
QTY
DESCRIPTION
Rod, threaded 1-8 x 7
REF PART
QTY
DESCRIPTION
Pin, link #1600
16 1027509
17 1015379
18 1015367
19 1015376
20 1015383
21 1015387
22 1015377
22 1015354
23 1015388
23 1015357
24 1015380
25 1015389
26 1015382
27 1015370
28 1015369
2
1
1
2
2
2
1
1
1
1
1
1
2
54613 *
2
2
8
1
2
2
8
5
Plate support flap long PB
Non-skid tape 4-42
14562 *
21417 *
54684
HHCS 5/16 NC x 1 GR5
Cable tie .30 x 14.5 nylon
Pad, non-slip, 4 x 24, blk
Washer 5/16 lock
3
Flap side PB
4
Plate support flat side small
Plate support flap side large
Flap front PB600-2
5
2472 *
4378 *
73212 *
5645 *
6
Washer 5/16 std flat
7
Carriage bolt 1/4 NC x 1 GR5
Carriage bolt 1/4 NC x 1-1/4
Flap front PB720-2
8
Rod hinge PB600-2
9
5336 * 13 Washer 1/4 flat ZP
54674 Nut, hex, GR2 1-8
Rod hinge PB720-2
10
11
12
13
8
Plate support flap short PB
1985 * 13 Washer 1/4 std lock
5288 * 13 Nut hex 1/4 NC
12 Plug black 3/8
Vinyl cap .25 - .50
12 .313 Rivet nut .150 - .312
5
28539
2
1
1
1
Washer 7/8 std SAE flat
Manual tube
14 1003828
15 1027507
15 1027508
2
*
.313 Rivet nut .027 - .015
Hood, PB600-2 -or-
Hood, PB720-2
Standard hardware, obtain locally
28 Parts
MAN0661 (8/10/2007)
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HOPPER ASSEMBLY
REF PART
QTY
DESCRIPTION
1
2
3
4
4
5
5
6
855 *
-
Lock washer 1/2
1093 *
7152
-
Hex nut 1/2 NC plated
Plow bolt 1/2 NC x 1-1/2
Cutting edge, PB600-2
Cutting edge, PB720-2
Bucket, PB600-2
-
1027502
1
1
1
1
2
1027503
1027504
1027505
1027506
Bucket, PB720-2
Spacer, pipe, PB720-2
*
Standard hardware, obtain locally
MAN0661 (8/10/2007)
Parts 29
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GUTTER BRUSH ASSEMBLY (OPTIONAL)
30 Parts
MAN0661 (8/10/2007)
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GUTTER BRUSH ASSEMBLY PARTS LIST (OPTIONAL)
REF PART
QTY
DESCRIPTION
Brush, poly
REF PART
21 21417 *
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
54626
1
1
1
1
1
2
1
1
1
1
4
6
1
1
1
4
4
4
1
2
4
Ties, nylon cable, .30 x 14.5"
54696
54697
Plate, brush mounting
Arm
22 1016006 * 14 Washer, flat 5/16
23
24
25
26
27
28
29
30
31
565 *
54699
2
1
Washer, flat 3/8
1016010
1016013
54694
Plate, attachment
Pivot, weldment
Bushing, 10 ga, 1-1/2 - 2-1/4
2472 * 10 Washer, lock 5/16
Bushing, pivot
838 *
14139 *
835 *
6
4
2
2
1
1
1
6
1
1
1
1
Washer, lock 3/8
54698
Plate, motor mount
Hose, 1/2 x 87
Nut, flange lock 5/16 NC
Nut, hex 3/8 NC
1016014
10 1016015
11 1016011
12 1016004
Hose, 1/2 x 140
1093 *
M0021 *
54657
Nut, hex 1/2 NC
Plate, adjustment
Adapter, hydraulic
HHCS, 5/16 NC x 1-1/4 GR8
Motor, hydraulic
Pin, cotter 1/8 x 2
Pin, roll 1/4 x 2
13
14
54682
54642
32 1016008
33 1015370
34 1016001
35 1016007
36 1016005
40 1016012
Grease fitting, 1/4-28 self-tapping
Nut, rivet 5/16-18 x .15 x .312 Grip
Pin, clevis 3/4 x 3-1/2
Chain, 3/16 (26 Links)
Link, quick 3/16
14A 1019645
15 1016009
Seal kit, motor
Plate, mounting
16
17
18
19
20
14562 *
54680 *
839 *
HHCS, 5/16 NC x 1 GR5
HHCS, 5/16 NC x 2 GR5
HHCS, 3/8 NC x 1 GR5
HHCS, 1/2 NC x 2 GR5
Bolt, carriage 3/8 NC x 1-1/4 GR5
Pin, gutter brush pivot
62789 *
24890 *
*
Standard hardware, obtain locally
HHCS = Hex head cap screw
MAN0661 (8/10/2007)
Parts 31
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QUICK COUPLER KITS
High-Flow with Auxiliary
High-Flow with No Auxiliary
Low-Flow
Description
Make
QC Kit
Description
QC Kit
Description
QC Kit
HC357
HC243
HC211
Bobcat
HC356
Flush Face
HC355
Flush Face
Flush Face
Poppet
Ag Ball Valve
Case
1013825
HC278
HC209
Flush Face
Flush Face
HC212
Flush Face
HC279
HC211
Flush Face
Ag Ball Valve
Flush Face &
Ag Ball Valve
Cat
Daewoo
Gehl
HC538
HC209
HC398
Flush Face
Flush Face
Flush Face
1014196
HC212
Flush Face
Flush Face
Flush Face
1014197
HC211
Flush Face
Ag Ball Valve
Flush Face
1014195
HC305
HC400
Poppet &
Ag Ball
John Deere
Komatsu
1014198
1013834
1014199
HC537
Flush Face
Flush Face
Flush Face
Flush Face
1013826
1013833
HC308
Flush Face
Flush Face
Flush Face
HC310
1013835
HC310
HC243
Flush Face
Flush Face
Flush Face
Poppet
New Holland
Scat Trak
QUICK COUPLER KIT COMPONENTS
QC KIT
Includes
Style
Male/Female
Body
Size
Hose End
HC209
HC193
HC194
HC195
HC196
HC197
HC195
HC196
HC193
HC194
HC197
HC193
HC194
HC197
HC201
HC197
HC201
Flush Face
Flush Face
Ag Ball
Male
Female
Female
Male
3/4
3/4
1/2
1/2
1/2
1/2
1/2
3/4
3/4
1/2
3/4
3/4
1/2
1/2
1/2
1/2
SAE #12 O-ring
SAE #12 O-ring
1/2-14 NPT
Ag Ball
1/2-14 NPT
Flush Face
Ag Ball
Female
Female
Male
SAE #10 O-ring
1/2-14 NPT
HC211
HC212
Ag Ball
1/2-14 NPT
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Male
SAE #12 O-ring
SAE #12 O-ring
SAE #10 O-ring
SAE #12 O-ring
SAE #12 O-ring
SAE #10 O-ring
SAE #10 O-ring
SAE #10 O-ring
SAE #10 O-ring
Female
Female
Male
HC278
HC279
Female
Female
Male
Female
Male
32 Quick Coupler
Quick Coupler Chart (Rev. 10/20/2006)
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QUICK COUPLER KIT COMPONENTS
QC KIT
Includes
Style
Male/Female
Body
Size
Hose End
HC308
HC416
HC417
HC418
HC414
HC415
HC344
HC345
HC346
HC342
HC343
HC344
HC345
HC346
HC344
HC345
HC344
HC345
HC346
HC344
HC345
HC415
HC416
HC417
HC418
HC521
HC522
1532994
1532995
1532997
HC417
HC418
HC545
HC546
HC547
HC343
HC521
HC522
HC415
HC521
HC522
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Female
Male
5/8
5/8
3/8
1/2
1/2
SAE #12 O-ring
SAE #12 O-ring
SAE #8 O-ring
SAE #12 O-ring
SAE #12 O-ring
Male
HC310
HC355
Male
Female
Male
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
Female
Female
Female
Male
9 mm
7 mm
7 mm
SAE #8 O-ring
SAE #6 O-ring
SAE #6 O-ring
HC356
Male
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
Female
Female
Male
9 mm
SAE #8 O-ring
HC357
HC398
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
Female
Male
Female
Female
Male
9 mm
SAE #8 O-ring
HC400
HC537
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
Female
Female
Female
Male
1/2
5/8
5/8
3/8
SAE #12 O-ring
SAE #12 O-ring
SAE #12 O-ring
SAE #8 O-ring
Male
HC538
Female
Male
16 mm SAE #12 O-ring
16 mm SAE #12 O-ring
Female
Male
3/4
3/4
SAE #12 O-ring
SAE #12 O-ring
SAE #8 O-ring
SAE #12 O-ring
SAE #8 O-ring
SAE #12 O-ring
SAE #10 O-ring
SAE #10 O-ring
SAE #6 O-ring
Female
Male
1/2
1013825
5/8
Male
3/8
Female
Female
Male
5/8
1/2
1/2
1013826
1013833
Male
7 mm
Female
Male
16 mm SAE #12 O-ring
16 mm SAE #12 O-ring
Female
Female
Male
1/2
SAE #12 O-ring
16 mm SAE #12 O-ring
16 mm SAE #12 O-ring
Quick Coupler 33
Quick Coupler Chart (Rev. 10/20/2006)
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QUICK COUPLER KIT COMPONENTS
QC KIT
Includes
Style
Male/Female
Body
Size
Hose End
1013834
HC414
HC415
HC521
HC522
46058
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Flush Face
Male
Female
Female
Male
1/2
1/2
SAE #12 O-ring
SAE #12 O-ring
16 mm SAE #12 O-ring
16 mm SAE #12 O-ring
1013835
1014195
M/F Set
Male
3/4
SAE #12 O-ring
HC344
HC345
HC346
HC521
HC522
1532997
1532994
1532995
HC343
HC414
HC415
HC521
HC522
HC414
HC415
HC416
HC417
HC418
12 mm SAE #12 O-ring
12 mm SAE #12 O-ring
Female
Female
Female
Male
9 mm
SAE #8 O-ring
1014196
16 mm SAE #12 O-ring
16 mm SAE #12 O-ring
Female
Female
Male
1/2
3/4
SAE #8 O-ring
SAE #10 O-ring
SAE #10 O-ring
SAE #6 O-ring
SAE #12 O-ring
SAE #12 O-ring
1014197
1014198
3/4
Male
7 mm
1/2
Male
Female
Female
Male
1/2
16 mm SAE #12 O-ring
16 mm SAE #12 O-ring
1014199
Male
1/2
1/2
5/8
5/8
3/8
SAE #12 O-ring
SAE #12 O-ring
SAE #12 O-ring
SAE #12 O-ring
SAE #8 O-ring
Female
Female
Male
Male
34 Quick Coupler
Quick Coupler Chart (Rev. 10/20/2006)
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FITTING TORQUE CHART
Always tighten fittings to these values unless a different torque value is listed
for a specific service procedure.
Make sure fastener threads are clean and threads are engaged properly.
All torque values are adopted from SAE J514 and SAE J1453.
SAE (JIC)
37° Flare Thread
Size
O-Ring Style
Straight Thread
Size
Seal-Lok
Thread
Size
2
5/16 - 24
3/8 - 24
5/16 - 24
3/8 - 24
---
---
3
4
7/16 - 20
1/2 - 20
7/16 - 20
1/2 - 20
9/16 - 18
---
5
6
9/16 - 18
3/4 - 16
9/16 - 18
3/4 - 16
11/16 - 16
13/16 - 16
1 - 14
8
10
12
14
16
20
24
32
7/8 - 14
7/8 - 14
1-1/16 - 12
1-3/16 - 12
1-5/16 - 12
1-5/8 - 12
1-7/8 - 12
2-1/2 - 12
1-1/16 - 12
1-3/16 - 12
1-5/16 - 12
1-5/8 - 12
1-7/8 - 12
2-1/2 - 12
1-3/16 - 12
---
1-7/16 - 12
1-11/16 - 12
2 - 12
---
TORQUE
SAE
Dash
Size
SAE 37° Flare
O-Ring Straight Thread
Seal-Lok
Lbs-Ft
4
N-m
5
Lbs-Ft
4
N-m
5
Lbs-Ft
---
N-m
---
2
3
8
11
9
12
---
---
4
12
16
16
22
18
25
5
15
20
22
30
---
---
6
18
25
35
48
27
37
8
37
50
60
82
40
54
10
12
14
16
20
24
32
48
65
105
140
184
221
258
317
---
143
190
250
300
350
430
---
63
86
74
100
120
135
180
225
320
92
125
---
88
---
100
133
166
236
122
147
166
---
165
200
225
---
Appendix 35
Fitting Torque Chart (7/15/2005)
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
SAE 5
A
SAE 2
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
Coarse Thread
Marking on Head
Metric 8.8 Metric 10.9
Fine Thread
Marking on Head
Metric 8.8 Metric 10.9
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
8
N-m
lbs-ft
6
N-m
lbs-ft
8
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
11
29
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
36 Appendix
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa.........................................................Mega Pascal
N.......................................................................Newton
NC......................................................National Coarse
NF ...........................................................National Fine
NPSM.....................National Pipe Straight Mechanical
NPT.......................................... National Pipe Tapered
NPT SWF .........National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY...................................................... Power-Beyond
psi..........................................Pounds per Square Inch
PTO..................................................... Power Take Off
QD....................................................Quick Disconnect
RH..............................................................Right Hand
ROPS........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE..........................Society of Automotive Engineers
UNC .....................................................Unified Coarse
UNF...........................................................Unified Fine
UNS......................................................Unified Special
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH.................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................Millimeter
M.......................................................................... Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 37
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WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): ___________________________________________
Serial Number: ___________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of delivery
Model Number
to the original purchaser)
BW1260, BW1800
8 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X,
BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3
6 years
Gearbox
components
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 5 years
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,
9180RD-2, 9204RD-2
Blade spindles
Rust-through
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW180-3,
BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-3079 (Rev. 5/15/2008)
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 6/23/2005)
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PART NO.
MAN0661
© 2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested.
Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods
Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change
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