1004624 SUB-FRAME MOUNTING KIT
Woods Backhoe Model:
BH6500/7500
mounting to
Kubota Tractor Model:
MX5000
2WD & FWA
equipped with or without:
Woods Loaders:
1009
1012
1016
Kubota Loaders:
LA852-1
LB702
MAN0094
MAN0094 (11/15/2002)
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TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 17
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
MAN0094 (11/15/2002)
Table of Contents 1
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor’s Manual. Do not put into service until control
lever and equipment movements are correct.
_______________________________________________
„ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
INSTALLATION
„ This Sub-Frame Mounting Kit is to be used only
for the backhoes and tractors specified in the Sub-
Frame Mount Installation section of this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor’s Manual. Do not put into service until control
lever and equipment movements are correct.
„ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals are available from dealer or, in the
United States and Canada, call 1-800-319-6637.)
Failure to follow instructions or safety rules can
result in serious injury or death.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ This mounting kit is designed to provide secure
mounting and adequate operator clearance when
properly installed. Check clearance dimensions
shown in figure 1 to be sure you have installed
mounting kit correctly. Follow all mounting instruc-
tions in this manual. Do not operate backhoe
unless there is adequate clearance. Failure to
check and comply with these instructions may
result in serious injury or death.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
BH6500/7500 SFMK (11/15/2002)
2 Safety
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may result in equipment failure
and/or personal injury.
„ The only time the backhoe may be operated
from a position other than the operator seat is dur-
ing backhoe attachment and removal. Operator
must
•
Read Mounting Kit Manual instructions on
„ If tractor is equipped with draft sensing control,
set control to “HEAVY” (minimum sensitivity) posi-
tion.
attaching and removing backhoe and use
extreme care.
•
Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
„ On tractors equipped with optional “Draft Con-
trol Hitch,” you must install the “Draft Lockout”
(provided in sub-frame kit) into position as shown.
Failure to install the “Draft Lockout” will allow
upper hitch to move during backhoe operation and
could result in operator injury.
„ Never leave equipment unattended with engine
running or with bucket in raised position. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
„ A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires, or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
„ Refer to backhoe manual and follow all mainte-
nance safety rules and instructions.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms pro-
vide support for the backhoe and support for the
backhoe mounting brackets.
™
BH6500/7500 SFMK (11/15/2002)
Safety 3
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BACKHOE SUB-FRAME INSTALLATION
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
■ Only use 1004624 Sub-Frame Mounting Kit for
mounting Woods BH6500/7500 backhoe on
Kubota MX5000 tractor equipped with or without
Woods 1009, 1012, 1016 loaders or Kubota
LA852-1 and LB702 loaders. Any other use or
modification of this mounting kit may result in
serious injury or death.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information.
(Replacement manuals are available from dealer
or, in the United States and Canada, call 1-800-
319-6637.) Failure to follow instructions or safety
rules can result in serious injury or death.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ This mounting kit is designed to provide
secure mounting and adequate operator clear-
ance when properly installed. Check clearance
dimensions shown in figure 1 to be sure you have
installed mounting kit correctly. Follow all mount-
ing instructions in this manual. Do not operate
backhoe unless there is adequate clearance. Fail-
ure to check and comply with these instructions
may result in serious injury or death.
„
Before working on backhoe, extend boom and
dipperstick and place bucket on ground. Make sure
that all system pressure has been relieved by oper-
ating controls before performing maintenance or
service or before disconnecting any hydraulic
lines.
„ A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without
this weight, tractor could tip over, causing per-
sonal injury or death. The weight may be attained
with a loader, front wheel weights, ballast in tires,
or front tractor weights. Weigh the tractor and
equipment. Do not estimate.
„ The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Opera-
tor must
•
Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
•
Always stand between rear tire and back-
hoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking
before starting power unit or using equipment.
Check and route hoses carefully to prevent dam-
age. Hoses must not be twisted, bent sharply,
kinked, frayed, pinched, or come into contact with
any moving parts. Operate moveable components
through full operational range to check clear-
ances. Replace any damaged hoses immediately.
MAN0094 (11/15/2002)
4 Installation
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SUB-FRAME INSTALLATION Cont’d
CAUTION
ꢀ
„ Always wear relatively tight and belted cloth-
ing to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and
head; and respirator or filter mask where appro-
priate.
Figure 1 Sub-Frame Clearance
Tractor Preparation
NOTE: For installing this sub-frame, reference to
right, left, forward and rearward directions are deter-
mined from the operator’s position in the tractor seat.
NOTE: Leave all hardware loose until sub-frame
weldment has been fit up.
1. Refer to the WOODS BH6500/7500 Backhoe
Operator’s Manual for backhoe assembly instruc-
tions.
2. Remove the tractor top link, 3-point lift lower
arms, and anti-sway links.
3. Remove lower arm pivot pins. Keep the hardware
for attaching rear hangers.
For Tractors with Kubota LA852-1 and LB702 or
Woods 1009, 1012, 1016 Loaders.
4. Remove loader crossbar assembly from between
right and left loader mounts.
MAN0094 (11/15/2002)
Installation 5
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SUB-FRAME INSTALLATION Cont’d
Install Front Mount
For Tractors with Kubota LA852 and LB702 or
Woods 1009, 1012, 1016 Loaders (Figure 2)
2. 1000556 Front hanger
3. 1000562 Mounting plate
9. 1004627 Spacer
1. Install front hanger (2) to bottom of tractor
between right and left loader mounts using two
cap screws (18) and flat washers (17).
17.
57816 1/2 Hardened flat washer
18.
19.
20.
22.
65505 M12 x 1.25P x 30mm Cap screw
46070 9/16 Hardened flat washer thick
64084 M14 x 1.5P x 30mm Cap screw
23138 M14 x 1.5P x 45mm Cap screw
2. Secure front hanger to right side of loader mount
using three cap screws (22), flat washers (19)
and hex nuts (24).
23. 307359 M14 x 1.5P x 70mm Cap screw
24. 43104 M14 x 1.5P Hex nut
3. Insert spacer (9) between left loader mount and
front hanger. Secure using three cap screws (23),
flat washers (19) and hex nuts (24).
For Tractors without Loader (Figure 3)
4. Install mounting plates (3) to sides of tractor
housing, using six cap screws (20, three per side)
and flat washer (19).
5. Install front hanger (2) between mounting plates
and secure to bottom of tractor two using cap
screws (18) and flat washers (17).
6. Secure front hanger to right mounting plate using
three cap screws (22), flat washers (19) and hex
nuts (24).
7. Insert spacer (9) between left mounting plate and
front hanger. Secure using three cap screws (23),
flat washers (19) and hex nuts (24).
18
24
17
9
19
23
22
19
24
2
DP1
CD6160-1
Figure 2 Front Hanger Assembly Installed
with Loader Mount
Figure 3 Front Mount Installation
without Loader Mount
MAN0094 (11/15/2002)
6 Installation
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SUB-FRAME INSTALLATION Cont’d
Install Rear Hanger Bracket
A.
B
----- Drawbar frame
1. Install rear hanger bracket (4) under tractor,
between the drawbar frame (A) and the mid PTO
drive housing (B) (if equipped).
----- PTO Drive housing
4.
62977 Rear hanger bracket
46070 9/16 Flat washer, hardened (2)
16087 M14 x1.5 x 35mm Cap screw (2)
19.
21.
2. Position rear hanger bracket with the slots to the
rear of the tractor. Secure with cap screws (21)
and flat washers (19).
4
Rear Mount
B
4
CD6130-2
19
21
A
19
21
Figure 4 Rear Hanger Bracket & Rear Mount
Figure 5 Rear Hanger Bracket Installation
MAN0094 (11/15/2002)
Installation 7
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SUB-FRAME INSTALLATION Cont’d
Install Rear Mount
1. Slide rear mount (5) into slots of rear hanger
4.
62977 Rear hanger bracket
bracket (4).
5. 1004628 Rear mount
2. Pivot rear mount upward and secure to tractor
with clevis pins from lower lift arms (removed dur-
ing tractor preparation).
Clevis Pin
4
5
DP3
LA1
Figure 7 Rear Mount Installed
Figure 6 Rear Mount Installation (Typical)
Sub-Frame Fit-Up
1. Center sub-frame under tractor.
8.
37827 Clevis pin, .75 x 3.14
2688 Hair pin cotter, 5/32
15.
2. Insert cross tube of sub-frame into channel of rear
hanger as shown in Figure 8.
3. Install clevis pins (8) and hair pins (15) to secure
in rear mount as shown in Figure 9.
8
DP2
15
Figure 8 Sub-frame to Rear Mount Connection
Figure 9 Clevis Pins Installed
MAN0094 (11/15/2002)
8 Installation
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SUB-FRAME INSTALLATION Cont’d
Sub-Frame Fit-Up
1. Rotate front end of sub-frame up into the front
7.
37771 Bent pin .75 x 11.36
62043 Klik pin, 1/4 x 1-3/4
hanger.
16.
NOTE: Adjust front hanger as necessary to allow
alignment with sub-frame.
2. Align front hanger and sub-frame. Install bent pin
(7) and klik pin (16) as shown in Figure 10.
3. Once sub-frame is secured into position with bent
pin, check fit-up and adjust as necessary.
4. Tighten all hardware to specifications given
below.
5. Remove sub-frame from the tractor.
CD6130-5
16
7
Figure 11 Sub-Frame Fit-Up
Figure 10 Bent Pin Installed
Torque all hardware to specification listed below.
TORQUE SPECIFICATIONS
Wrench
Cap Screw
Qty
Size
Required Torque
55 lbs.-ft. (75 N-m)
87 lbs.-ft. (118 N-m)
87 lbs.-ft. (118 N-m)
87 lbs.-ft. (118 N-m)
87 lbs.-ft. (118 N-m)
M12 x 1.25P x 30mm
M14 x 1.5P x 30mm
M14 x 1.5P x 35mm
M14 x 1.5P x 45mm
M14 x 1.5P x 70mm
2
18mm
21mm
21mm
21mm
21mm
6
2
3
3
MAN0094 (11/15/2002)
Installation 9
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SUB-FRAME INSTALLATION Cont’d
Attach Sub-Frame to Backhoe
1. Align six holes on the backhoe with holes on sub-
25.
26.
27.
1450 3/4 Hex nut
frame.
57798 3/4 Hardened flat washer
735 3/4 NC x 2 Cap screw
2. Secure with six cap screws (27), hardened flat
washers (26), and hex nuts (25) as shown.
3. Tighten according to specifications given below.
27 26 25
DP8
Figure 13 Sub-Frame to Backhoe Installed
Figure 12 Sub-Frame to Backhoe Hardware
TORQUE SPECIFICATIONS
Wrench
Size
Cap Screw
Qty
Required Torque
3/4 NC x 2-1/4
6
1-1/8”
297 lbs.-ft. (403 N-m)
MAN0094 (11/15/2002)
10 Installation
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HYDRAULIC INSTALLATION
„ Keep hands and body away from pressurized
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking
before starting power unit or using equipment.
Check and route hoses carefully to prevent dam-
age. Hoses must not be twisted, bent sharply,
kinked, frayed, pinched, or come into contact with
any moving parts. Operate moveable components
through full operational range to check clear-
ances. Replace any damaged hoses immediately.
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety gog-
gles. Hydraulic fluid under pressure can easily
penetrate skin and will cause serious injury or
death.
„ Make sure that all operating and service per-
sonnel know that if hydraulic fluid penetrates
skin, it must be surgically removed as soon as
possible by a doctor familiar with this form of
injury or gangrene, serious injury, or death will
result. CONTACT A PHYSICIAN IMMEDIATELY IF
FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Install Pump Kit 9261
NOTE: For complete information on pump kit installa-
tion, consult the Woods BH6500/7500 backhoe oper-
ators manual 37541.
1.
2.
3.
4.
5.
6.
Pump assembly with adapter
Pump mounting bracket
1/2 NC Hex locknut
NOTE: Discard pump mounting bracket provided in
pump kit 9261
Tractor drawbar bracket
1/2 NC x 1-1/2" Hex head cap screw
Tractor PTO shaft
1. Attach pump mounting bracket 37917 (supplied
with sub-frame mounting kit #1004624) to pump
assembly using cap screw and locknut as shown
in Figure 14.
2. Torque hardware to 85 lbs.-ft.
3. Attach pump mounting bracket with bent leg
toward tractor as shown in Figure 15.
6
3
4
1
2
CD4696
5
Figure 14 Bump Bracket Installation
Figure 15 Pump & Bracket Installed
MAN0094 (11/15/2002)
Installation 11
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SUB-FRAME & BACKHOE INSTALLATION TO TRACTOR
Mount Sub-Frame & Backhoe to Tractor
„ This mounting kit is designed to provide
secure mounting and adequate operator clear-
ance when properly installed. Check clearance
dimensions shown in figure 1 to be sure you have
installed mounting kit correctly. Follow all mount-
ing instructions in this manual. Do not operate
backhoe unless there is adequate clearance. Fail-
ure to check and comply with these instructions
may result in serious injury or death.
„ Remove seat and upper support assembly
before installing or removing backhoe from trac-
tor. Failure to comply may result in equipment
failure and/or personal injury.
Hydraulic System Check List
Complete check list prior to backhoe operation.
____ Check that backhoe hydraulic pump is
secured to the tractor PTO, if equipped.
„ The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Opera-
tor must
____ Check all hydraulic fittings and lines to be
sure they are tight and free of kinks or twists.
•
Read Mounting Kit Manual instructions on
____ Check the tractor hydraulic reservoir to
make sure backhoe PTO driven hydraulic sys-
tem is full (approximately 5-7 US gallons). Ser-
vice if necessary.
attaching and removing backhoe and use
extreme care.
•
Always stand between rear tire and back-
hoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
NOTE: See the BH6500/7500 backhoe operator man-
ual for hydraulic oil recommendations. Do not mix
hydraulic fluid types.
1. Remove the backhoe seat assembly.
NOTE: You will use the backhoe hydraulics to maneu-
ver the sub-frame into position. Use care in this pro-
cedure to avoid being trapped between tractor and
backhoe or between backhoe parts.
2. Place sub-frame flat on a hard level surface.
3. Back tractor over the sub-frame and center
between the tractor rear tires. Position tractor so
that the hydraulic system can be connected. Shut
off tractor, set brake, remove key.
7. Raise rear of sub-frame up by lowering stabilizers
and boom section until crosstube on sub-frame is
level with rear mount channel. Keep front of sub-
frame low enough to clear tractor.
4. Install the pump bracket over the tractor drawbar
to prevent pump rotation. Engage the pump PTO
coupler pin firmly in the tractor PTO spline
groove.
8. Drive tractor back until sub-frame crosstube
slides into rear mount channel. Shut off tractor,
set brake, remove key.
5. With the tractor PTO and transmission in neutral,
9. Fasten sub-frame in place by placing clevis pins
start the engine and run at low idle.
into channel hole secure with safety pins.
6. Smoothly engage the PTO pump to provide back-
10. With the tractor engine off, relieve pressure in the
backhoe boom and stabilizers to raise sub-frame
into front hanger.
hoe hydraulics.
NOTE: Very little engine power is required to operate
the hydraulic system in this mode. Should the engine
pull down excessively, check the plumbing hook-up
for reversed lines or a control lever stuck in an operat-
ing position.
11. Install bent pin and klik pin in front hanger mount.
12. Reinstall seat.
13. Start tractor and put backhoe into transport posi-
tion (see backhoe operator’s manual).
NOTE: Install swing lock before transporting.
MAN0094 (11/15/2002)
12 Installation
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SUB-FRAME & BACKHOE REMOVAL FROM TRACTOR
Remove Backhoe With Sub-Frame
„ Remove seat and upper support assembly
„ The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Opera-
tor must
before installing or removing backhoe from trac-
tor. Failure to comply may result in equipment
failure and/or personal injury.
•
Read Sub-Frame Mounting Kit Manual
instructions on attaching and removing back-
hoe and use extreme care
•
Always stand between rear tire and back-
hoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
1. On a hard level surface, center the backhoe
10. Place 6” blocks under backhoe mainframe and
raise stabilizers to lower backhoe onto the blocks
as shown below.
boom.
2. Remove the seat assembly.
11. Disengage PTO, turn off engine, set brakes, and
3. Remove retaining pins from front sub-frame
bracket and clevis pins from rear hanger bracket
OR from sub-frame hooks.
remove key before leaving tractor seat.
12. Remove the backhoe hydraulic pump from the
PTO shaft if equipped (see Store Hydraulic Pump
section), or disengage the tractor hydraulic circuit
and disconnect the hydraulic quick couplers.
4. Start the tractor. Engage PTO pump at slow idle
speed. Curl the bucket all the way towards the
operator.
13. Reinstall seat assembly.
5. Remove transport lock.
14. Make sure backhoe and sub-frame clear the trac-
tor chassis. Start tractor and drive the tractor
away.
6. Extend boom and dipperstick so that dipperstick
is vertical.
7. Rest bucket on the ground and lower stabilizers
to take backhoe weight off tractor. Extend boom
and stabilizers to release sub-frame.
NOTE: For instructions on extended storage, see
backhoe operator’s manual
8. Keeping the bucket and stabilizers in contact with
the ground, raise the rear of the backhoe to pivot
the front of the sub-frame down.
NOTE: For removal, the front of the sub-frame must
be low enough to clear the lowest point of the tractor.
Maintain clearance throughout this procedure.
9. Move the tractor far enough to release the sub-
frame from the brackets OR from the 3-point lift
pins.
6” Blocks
MAN0094 (11/15/2002)
Installation 13
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SUB-FRAME & BACKHOE INSTALLATION TO TRACTOR
Store Hydraulic Pump
1. Disconnect pump (1) from tractor PTO.
2. Rotate pump and insert pin on pump mounting
bracket through outside hole on foot rest as
1
shown in Figure 16.
3. Secure pump bracket to foot rest (2) with klik pin
(16).
16
2
1.
2.
Pump
Backhoe foot rest
62043 1/4 x 1-3/4 Klik pin
16.
CD4868
Figure 16 Hydraulic Pump Storage
NOTES
MAN0094 (11/15/2002)
14 Installation
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1004624 SUB-FRAME MOUNTING KIT
CD6130
Serial Number Plate
Located inside sub-frame side rail, rear of cross tube
MODEL NO.
SERIAL NO.
MASS (KG)
ID NO.
YR OF MFG.
OREGON, IL U.S.A.
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
1/2 Hardened flat washer
M12 x 1.25P x 30mm Cap screw
1
2
1004637
1000556
1000562
62977
1
1
2
1
1
1
1
2
1
2
2
Sub-Frame BH6500/7500
Front hanger assembly
Mounting plate (used without loader)
Rear hanger bracket
Rear mount
17
18
19
20
21
22
23
24
25
26
27
57816
65505
2
2
3
46070 14 9/16 Hardened flat washer thick
4
64084
16087
23138
307359
43104
1450
6
2
3
3
6
6
6
6
M14 x 1.5P x 30mm Cap screw
M14 x 1.5P x 35mm Cap screw
M14 x 1.5P x 45mm Cap screw
M14 x 1.5P x 70mm Cap screw
M14 x 1.5P Hex nut
5
1004628
37917
6
Pump bracket
7
37771
Bent pin .75 x 11.36
Clevis pin, .75 x 3.14
Spacer, 6.25 x 2.00 x .625
Hair pin cotter, 5/32
8
37827
9
1004627
2688
3/4 NC Hex nut
15
16
57798
735
3/4 Hardened flat washer
3/4 NC x 2 Cap screw GR5
62043
Klik pin, 1/4 x 1-3/4
MAN0094 (11/15/2002))
PARTS 15
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
SAE Grade 5
(6 Radial Dashes)
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
18
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
7/16”
1/2”
6
12
17
19
26
27
37
9/16”
5/8”
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
3/4”
55
75
85
115
164
230
403
642
979
120
171
240
420
669
13/16”
15/16”
1-1/8”
1-5/16”
1-1/2”
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
1020
1383
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
FINE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer Installations
Flat Washer
Lock Washer
Bolt
8/9/00
Nut
Bolt Torque & Size Charts (Rev. 8/14/2002)
16 Appendix
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
3
4
5
6
7
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG.............................................................Agriculture
ATF.............................. Automatic Transmission Fluid
BSPP .......................... British Standard Pipe Parallel
BSPTM...............British Standard Pipe Tapered Male
CV.................................................. Constant Velocity
CCW ............................................Counter-Clockwise
CW.............................................................Clockwise
F..................................................................... Female
GA................................................................... Gauge
GR (5, etc.) .........................................Grade (5, etc.)
HHCS.......................................Hex Head Cap Screw
HT ......................................................... Heat Treated
JIC............... Joint Industry Council 37° Degree Flare
LH ...............................................................Left Hand
LT ......................................................................... Left
m .......................................................................Meter
mm..............................................................Millimeter
M ........................................................................ Male
MPa....................................................... Mega Pascal
N ....................................................................Newton
NC.................................................... National Coarse
NF .........................................................National Fine
NPSM................... National Pipe Straight Mechanical
NPT.........................................National Pipe Tapered
NPT SWF....... National Pipe Tapered Swivel Female
ORBM .........................................O-Ring Boss - Male
P......................................................................... Pitch
PBY.....................................................Power Beyond
psi ....................................... Pounds per Square Inch
PTO....................................................Power Take Off
QD.................................................. Quick Disconnect
RH............................................................ Right Hand
ROPS..........................Roll Over Protective Structure
RPM ......................................Revolutions Per Minute
RT ......................................................................Right
SAE........................ Society of Automotive Engineers
UNC ................................................... Unified Coarse
UNF.........................................................Unified Fine
UNS ................................................... Unified Special
Bolt Torque & Size Charts (Rev. 8/14/2002)
Appendix 17
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machines)
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from
defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product
to the original purchaser with the exception of V-belts, which will be free of defect in material and
workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
F-8494 (Rev.11/6/2002)
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WARRANTY
(All Models Except Mow’n Machines)
Please Enter Information Below and Save For Future Reference.
Date Purchased: _________________________
Model Number: __________________________
From (Dealer):______________________________
Serial Number: _____________________________
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material
and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS
COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty period for certain gearboxes are listed below:
Model No.
Part Warranted
Duration
1160, 1190, 1260, 2120, 2162, 3180, 3240, BB600,
BB720, BB840, BB6000, BB7200, BB8400, BW180
Gearbox
components
5 years from the date of delivery to the
original purchaser.
Gearbox
components
3 years from the date of delivery to the
original purchaser.
1130, BB48, BB60, BB72, BB84
1 year from the date of delivery to the
original purchaser if used in rental or
commercial applications.
Gearbox
components
BW180
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been
subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that
the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or
distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal
maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise
transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third
party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not
manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the
product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must
be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered
or should have been discovered, routed through the dealer and distributor from whom the purchase was made,
transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS
receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR
REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY
DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or
indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict
liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any
damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting;
(iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property
or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or
manufacture replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without
limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this
Warranty.
This Warranty is effective only if the warranty registration card is returned within ten (10) days.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
F-3079 (Revised 11/6/2002)
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PART NO.
MAN0094
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
© 2002 Woods Equipment Company. All rights reserved.
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