Windsor Vacuum Cleaner 10125060 User Manual

®
Operating Instructions (ENG)  
Instrucciones de manejo (ESP)  
Mode d’emploi (FR)  
Bedienungsanweisung (GER)  
Mode de Emploi (ITA)  
MODEL:  
Country  
Australia  
Voltage  
WAV IFA - 10125060  
WAV IFB - 10125070  
WAV IFE - 10125080  
WAV IFOB - 10125090  
240V  
Britain  
Europe  
Britain  
230V  
230V  
230V  
Beginning with Serial No. 1000039231  
Read instructions before operating the machine.  
Antes de usar la maquina lea atentamente el libro de instrucciones.  
Lire attentivement le mode d’emploi avant la mise en service de la machine.  
Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.  
Leggere queste istruzioni prima di usare la macchina.  
AA  
86038520 01/10/09  
PRV NO. 98781  
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TABLE OF CONTENTS (ENG)  
Machine Data Log.........................................2  
Table of Contents..........................................3  
HOW TO USE THIS MANUAL  
How to use this Manual.................................1-1  
SAFETY  
Important Safety Instructions…………...2-1ENG  
Hazard Intensity Level…………………..2-2ENG  
Grounding Instructions………………….2-3ENG  
OPERATIONS  
Controls………………………………...…3-1ENG  
Machine Operation……………….……...3-2ENG  
Set Up…………………………….…….3-2ENG  
Operation…………………………….....3-3ENG  
Cleaning………………………………...3-3ENG  
MAINTENANCE  
Belt/Brush Access…………..……..……4-1 ENG  
Vac Motor Access & Filters………..…..4-1 ENG  
Vac Motor Brush Removal……….….…4-1 ENG  
Brush Motor………………………..….…4-1 ENG  
Carbon Brush……………………..….…4-1 ENG  
Daily Maintenance…………………..….4-2 ENG  
Regular/Periodic Maintenance……...…4-2 ENG  
Wiring Diagram. ............................................4-3  
GROUP PARTS LIST  
Brush and Drive Group. ................................5-1  
Brush Height and Wheel Group....................5-3  
Vacuum Group..............................................5-5  
Handle Group................................................5-7  
Lid/Decal Group............................................5-9  
Electrical Panel and Cover Group………….5-11  
Suggested Spare Parts……………………...5-12  
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HOW TO USE THIS MANUAL  
The SAFETY section contains important information  
regarding hazard or unsafe practices of the  
machine. Levels of hazards is identified that could  
result in product or personal injury, or severe injury  
resulting in death.  
This manual contains the following sections:  
-
-
-
HOW TO USE THIS MANUAL  
SAFETY  
OPERATIONS  
-
-
MAINTENANCE  
PARTS LIST  
The OPERATIONS section is to familiarize the  
operator with the operation and function of the  
machine.  
The HOW TO USE THIS MANUAL section will tell  
you how to find important information for ordering  
correct repair parts.  
The MAINTENANCE section contains preventive  
maintenance to keep the machine and its  
components in good working condition. They are  
listed in this general order:  
Parts may be ordered from authorized Windsor  
dealers. When placing an order for parts, the  
machine model and machine serial number are  
important. Refer to the MACHINE DATA box which  
is filled out during the installation of your machine.  
The MACHINE DATA box is located on the inside of  
the front cover of this manual.  
-
-
-
-
-
-
-
Belt/Brush Motor  
Vac Motor and Filters  
Vac Motor Carbon Brushes  
Brush Motor  
Carbon Brush  
Daily Maintenance  
Regular/Periodic Maintenance  
MODEL _____________________________________  
DATE OF PURCHASE ________________________  
SERIAL NUMBER ____________________________  
SALES REPRESENTATIVE # ___________________  
DEALER NAME ______________________________  
OPERATIONS GUIDE NUMBER __________________  
The PARTS LIST section contains assembled parts  
illustrations and corresponding parts list. The parts  
lists include a number of columns of information:  
-
-
REF – column refers to the reference  
number on the parts illustration.  
PART NO. – column lists the part  
number for the part.  
PUBLISHED ________________________________  
Copyright 1995 Windsor Industries, Printed in USA  
-
-
PRV NO. – reference number.  
QTY – column lists the quantity of the  
part used in that area of the machine.  
DESCRIPTION – column is a brief  
description of the part.  
SERIAL NO. FROM – column indicates  
the first machine the part number is  
applicable to. When the machine design  
has changed, this column will indicate  
serial number of applicable machine.  
The main illustration shows the most  
current design of the machine. The  
boxed illustrations show older designs. If  
column has an asterisk (*), call  
The model and serial number of your machine is on  
the bottom back-end of the machine.  
-
-
manufacturer for serial number.  
NOTES – column for information not  
noted by the other columns.  
-
NOTE: If a service or option kit is installed on your  
machine, be sure to keep the KIT INSTRUCTIONS  
which came with the kit. It contains replacement  
parts numbers needed for ordering future parts.  
NOTE: The number on the lower left corner of the  
front cover is the part number for this manual.  
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IMPORTANT SAFETY INSTRUCTIONS  
When using an electrical appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
To reduce the risk of fire, electric shock, or injury:  
!
WARNING:  
Connect machine to a properly grounded outlet only. See grounding instructions.  
Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.  
This machine is for dry use only. Do not use outdoors or on wet surfaces.  
Do not allow to be used as a toy. Close attention is necessary when used by or near children.  
Use only as described in this manual. Use only manufacturers recommended attachments.  
Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped,  
damaged, left outdoors,or dropped into water, return it to an authorized service center.  
Do not pull or carry by cord, use cord as a handle, close a door on a cord, or pull cord around sharp  
edges or corners.  
Do not run appliance over cord. Keep cord away from heated surfaces.  
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.  
Do not handle plug or appliance with wet hands.  
Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair,  
and anything that may reduce air flow.  
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.  
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.  
Do not use without dust bag and/or filter in place.  
Turn off all controls before unplugging.  
Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they  
may be present.  
This machine is not suitable for picking up health endangering dust.  
This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories,  
shops and offices for other than normal housekeeping purposes.  
SAVE THESE INSTRUCTIONS  
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HAZARD INTENSITY LEVEL  
The following symbols are used throughout this guide as indicated in their descriptions:  
HAZARD INTENSITY LEVEL  
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR  
SAFETY. The level of hazard intensity is determined by the following definitions:  
! WARNING  
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.  
! CAUTION  
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property  
damage.  
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.  
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper  
operating condition. Following is information that signals some potentially dangerous conditions to the  
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate  
all safety devices on the machine. Please take the necessary steps to train the machine operating  
personnel.  
FOR SAFETY:  
DO NOT OPERATE MACHINE:  
Unless Trained and Authorized.  
Unless Operation Guide is Read and understood.  
In Flammable or Explosive areas.  
In areas with possible falling objects.  
WHEN SERVICING MACHINE:  
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the  
machine. Use Windsor approved replacement parts.  
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GROUNDING INSTRUCTIONS  
THIS PRODUCT IS FOR COMMERCIAL USE  
ONLY.  
EXTENSION CORDS:  
The use of an extension cord with this  
appliance is not recommended. If an extension  
cord is used, the wire size must be at least one  
size larger than the power cord on the machine,  
and must be limited to 50 feet (15.5m) in length.  
GROUNDING INSTRUCTIONS:  
This appliance must be grounded. If it should  
malfunction or break down, grounding provides  
a path of least resistance for electric current to  
reduce the risk of electric shock. This  
appliance is equipped with a cord having an  
equipment-grounding conductor and grounding  
plug. The plug must be inserted into an  
appropriate outlet that is properly installed and  
grounded in accordance with all local codes  
and ordinances.  
!
WARNING:  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
electric shock.  
Check with a qualified  
electrician or service person if you are in  
doubt as to whether the outlet is properly  
grounded. Do not modify the plug provided  
with the appliance - if it will not fit the outlet,  
have a proper outlet installed by a qualified  
electrician.  
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CONTROLS  
1
2
3
Main Handle. Adjusts for operator comfort and  
storage.  
Brush on/off lever. Activates brush when  
depressed.  
Accessory vacuum hose and wand. Allows  
operator to clean edges, recessed, ledges,  
upholstery, etc.  
7
8
4
Detail tools Dusting brush, crevice and  
upholstery tools for above the floor cleaning.  
Dusting brush comes with adapter for  
attachment directly to hose. Upholstery and  
crevice tool connect directly to both the hose  
and the wand. The crevice tool fits loosely on  
the wand.  
5
Handle Adjustment Lever. Located on the left  
side of handle. Pull away from handle to loosen,  
adjust handle and press parallel to handle to  
tighten.  
6
7
Vac on/off switch. Turns on and off vac motor.  
Brush motor circuit breaker. Provides  
overcurrent protection for the brush motor.  
Vac motor circuit breaker. Provides  
overcurrent protection for the vacuum motors.  
Exhaust filter. Filters exhaust air for safe and  
quiet operation.  
8
9
10 Accessory hose activation pedal. Press  
pedal down to use the accessory hose. Lift up  
with toe for normal use.  
11 Brush adjustment lever. Allows operator to  
adjust brush to proper height for the carpet. (1)  
for low nap carpet, (5) for thick nap. Position (6)  
is storage.  
12 Dust bag cover. Raise to allow access to dust  
bag and vac motors.  
13 Cloth dust bag. High filtration cloth bag with  
zipper opening to access paper bag.  
14 Paper bag. Fits within cloth bag for clean and  
easy dust removal.  
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OPERATIONS  
WAVE SET UP  
1. Take machine out of storage position by  
lowering onto all four wheels.  
2. Adjust handle to comfortable position at  
waist level by opening adjustment lever on  
left side of machine and moving handle.  
Lock back into position by closing  
adjustment lever.  
3. Install cloth filter bag inside the main body  
by pushing the rubber collar over the chute.  
4. Unzip the cloth bag and place the paper bag  
inside. Push the rubber gasket seal over the  
chute. Zip cloth bag closed taking care not  
to damage the paper bag and close lid.  
5. Attach the detail tools to the top of the dust  
bag cover by pressing the appropriate tool  
into the clips.  
6. Take the accessory wand and attach to the  
hose and insert wand into the wand holster.  
7. Strain relief.  
NOTE: Attach strain relief/cord retainer to the  
power cord.  
1. Make a loop in power cord approximately  
12” from receptacle end.  
2. Slide cord loop through slot in retainer arm.  
Pull slack cord back through slot to secure.  
Attach retainer to handle.  
WAVIF 86038520 05/15/07  
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OPERATION  
HOW IT OPERATES  
This machine is a portable, easy to use wide area  
vacuum designed for use indoors, in a commercial or  
light industrial environment.  
When operating as a carpet vacuum, soil is lifted  
from the carpet surface by a rotating brush and  
carried into a removable bag by the vacuum motors.  
1. Large debris such as paper cups, plates, etc.,  
should be picked up before starting the cleaning  
process.  
2. Plan your cleaning route to work away from the  
electrical source. Move machine forward at a  
steady pace.  
CLEANING  
1. Adjust handle to comfortable position at waist  
level or higher.  
2. Use your finger to depress the Vacuum switch at  
the base of the handle to activate the vacuum.  
3. To adjust brush height, move the Brush  
Adjustment lever on the right side to the correct  
setting for the carpet being vacuumed. Lower  
brush gradually until firm brush contact is heard.  
! WARNING  
BRUSH POSITION  
KEEP MACHINE MOVING WHILE BRUSH ENGAGED.  
DAMAGE TO CARPET COULD OCCUR IF NOT  
MOVING.  
NOTE: Always return brush to storage position after  
using machine.  
4. Depress the brush lever at the handle to start the  
brush.  
5. Move forward at a steady pace for through  
cleaning. Run machine more slowly over  
extremely soiled areas.  
6. Use the right side of the machine for edge  
cleaning.  
7. To use the accessory wand and detail tools,  
depress the foot lever in the back of the machine.  
8. To keep the vacuum operating at maximum  
efficiency, check the dust bag regularly. Empty  
when 1/2 to 3/4 full. Always use with disposable  
paper bag for best results.  
9. When finished vacuuming, coil the cable by hand  
by looping into about a 3 foot diameter, Hang  
coiled cable over handle. Wrap the end around  
the cable loop to secure.  
10. Return brush to storage position.  
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MAINTENANCE  
NOTE: THE FOLLOWING SERVICE ITEMS SHOULD BE  
PERFORMED BY AN AUTHORIZED SERVICE FACILITY OR  
AUTHORIZED SERVICE PERSONNEL. ALL PARTS  
REFERRED TO IN THESE INSTRUCTIONS CAN BE  
IDENTIFIED BY USING THE PARTS LISTS AND  
ILLUSTRATIONS ON THE FOLLOWING PAGES.  
! WARNING  
REMOVE MACHINE POWER CORD FROM ELEC-  
TRICAL SOURCE BEFORE MAKING ANY RE-  
PAIRS OR ADJUSTMENTS TO THE MACHINE.  
TO ACCESS BELT/BRUSH MOTOR  
1. Place machine in the upright storage position.  
2. Remove (3) screws holding belt cover to chassis.  
3. Loosen brush motor and roll belt off brush pulley.  
4. Remove (5) screws holding brush housing to  
chassis-(3) Located on front of housing,  
86230760  
PRV NO. 140216  
(2) Located rear of housing.  
5. Remove (2) screws from each end of brush housing  
and remove brush assembly.  
6. Inspect/replace brush and bearings as required. The  
brush is equipped with yellow wear indicator bristles.  
The brush should be replaced when it wears down to  
the height of the yellow bristles.  
! WARNING  
THE GREEN GROUND WIRE MUST ATTACH THE  
MOTOR TO THE POWER CORD FOR SAFE  
OPERATION. SEE THE WIRING DIAGRAM.  
7. When installing belt push down on motor for proper  
tension.  
8. When reinstalling brush, check belt for proper  
NOTE: WHEN REPLACING ELECTRICAL COMPONENT  
PARTS REFER TO WIRING DIAGRAM FOR PROPER  
CONNECTION.  
tension.  
TO ACCESS AND REMOVE VAC MOTOR  
NOTE:  
THE VAC MOTOR IS PROTECTED BY A  
AND FILTERS.  
CIRCUIT BREAKER LOCATED IN THE SWITCH PANEL.  
THE BREAKER WILL ONLY TRIP UNDER CONDITIONS  
OF ABUSE.  
1. Open lid cover.  
2. Remove (2) screws from each/both vac motor  
brackets.  
BRUSH MOTOR  
1. Access belt and brush as described above.  
2. Disconnect spring holding frame to brush motor  
housing.  
3. Remove (4) bolts holding motor housing to the  
chassis and lift out motor asm.  
REMOVAL OF VAC MOTOR CARBON BRUSHES  
1. Access vac motors as described above.  
2. Vac motor can be lifted out and electrically  
disconnected.  
4. Remove brush motor pulley and (2) bolts holding  
motor to bracket, lift out brush motor.  
CARBON BRUSH  
1. Access belt and brush as described above.  
2. Remove brush caps. NOTE: BRUSHES SHOULD BE  
REPLACED WHEN WORN TO 3/8” OR LESS.  
NOTE: BEFORE REINSTALLING BRUSH MOTOR  
BRACKET ASSEMBLY IT’S RECOMMENDED THAT THE  
REAR SPRING BE RECONNECTED TO THE FLAPPER  
ASSEMBLY.  
NOTE: PART NO. 86001250 – PRV NO. 140212 IF YOU  
HAVE A MOTOR MARKED “LEESON.” PART NO. 86135360  
– PRV NO. 14340 IF YOU HAVE A MOTOR MARKED  
“86247470 – PRV NO. 53617.”  
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MAINTENANCE  
DAILY MAINTENANCE  
1. Shake out bag daily.  
2. Check power cord for damaged or frayed  
insulation.  
3. Return brush adjustment lever to “STORE”  
position when the machine is not in use.  
4. Check for and remove any lint or debris  
around brush and brush housing.  
REGULAR/PERIODIC MAINTENANCE  
1. Every 4 to 6 months remove wheels, clean  
axles, and apply a thin coat of silicone lubricant  
to axles.  
2. The filter bag can be washed twice before losing  
the filtering capability. This should be done using  
a mild detergent in cool water and hung up to  
drip-dry.  
3. Inspect and clean vac motor filters.  
4. Periodically inspect all hoses, electrical cables,  
filters, gaskets and connections on your  
machine. Frayed or cracked hoses should be  
repaired or replaced to  
eliminate vacuum loss.  
5. The electrical cable must be well insulated, if the  
cable insulation is broken or frayed, repair or  
replace it immediately. Don’t take chances with  
electrical fire or shock.  
WAVIF 86038520 05/15/07  
4-2ENG  
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WIRING DIAGRAM  
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