Windsor Carpet Cleaner CDT7IA 10080050 User Manual

CARPET EXTRACTOR

Operating Instructions (USA)

Bedienungsanleitung (GER)

MODEL:

COUNTRY

CDT7IA/10080050

CDT7IB/10080060

CDT7IE/10080070

CDT7IS/10080080

AUSTRALIA

BRITIAN

EUROPE

SWITZERLAND

IPX4

Read instructions before operating the machine

Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen

86038340 04/19/07

PRV NO. 98707

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TABLE OF CONTENTS

Machine Data Log/Overview (English). ........1

Machine Data Log/Overview (German). .......2

Table of Contents (English) ..........................3

Table of Contents (German).........................4

GROUP PARTS LIST

Frame Assembly..........................................5-1

Brush Assembly...........................................5-3

Pump Assembly...........................................5-5

Vacuum Shoe Assembly .............................5-9

Control Panel Assembly ..............................5-11

Solution Tank Assembly..............................5-13

Recovery Tank Assembly............................5-15

Suggested Spare Parts ...............................5-17

EC Declaration of Conformity......................5-18

HOW TO USE THIS MANUAL

How to use this Manual. ........................1-1ENG

SAFETY

Important Safety Instructions.................2-1ENG

Hazard Intensity Level. ..........................2-2ENG

Safety Label Location. ...........................2-3ENG

OPERATIONS

Technical Specifications. .......................3-1ENG

Controls/Components............................3-2ENG

Filling the Solution Tank ........................3-5ENG

Machine Operation. ...............................3-6ENG

Cleaning Procedure...............................3-9ENG

Accessory Tool Usage........................3-10ENG

MAINTENANCE

Periodic Maintenance ............................4-1ENG

Daily/Regular Maintenance....................4-1ENG

Vacuum Motor Replacement. ................4-2ENG

Belt Replacement ..................................4-3ENG

Solution Pump Replacement. ................4-3ENG

Machine Troubleshooting ......................4-4ENG

Wiring Diagram......................................4-5

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HOW TO USE THIS MANUAL

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards is identified that could

result in product or personal injury, or severe injury

resulting in death.

This manual contains the following sections:

HOW TO USE THIS MANUAL

SAFETY

OPERATIONS

MAINTENANCE

PARTS LIST

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

Parts may be ordered from authorized Windsor

dealers. When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box which

is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of

the front cover of this manual.

Vacuum Motor Replacement

Belt Replacement

Solution Pump Replacement

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

REF – column refers to the reference

number on the parts illustration.

PART NO. – column lists the part

number for the part.

PRV NO. – reference number.

QTY – column lists the quantity of the

part used in that area of the machine.

DESCRIPTION – column is a brief

description of the part.

SERIAL NO. FROM – column indicates

the first machine the part number is

applicable to. When the machine design

has changed, this column will indicate

serial number of applicable machine.

The main illustration shows the most

current design of the machine. The

boxed illustrations show older designs. If

column has an asterisk (*), call

PUBLISHED ________________________________

The model and serial number of your machine is on

the bottom back-end of the machine.

manufacturer for serial number.

NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the

front cover is the part number for this manual.

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IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

WARNING:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children.

Use only as described in this manual. Use only manufacturer’s recommended components and

attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or

dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord

around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals,

factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

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HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

! WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

! CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate

all safety devices on the machine. Please take the necessary steps to train the machine operating

personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine. Use Windsor approved replacement parts.

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SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the CDT7//10080230. If, at any time, the labels

become illegible contact your Windsor representative for prompt replacement.

WARNING DECAL

86242230

PRV NO. 500009

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ACCESSORY TOOL USAGE

STEP

Use only one of the following

acceptable accessory tools.

86000000 – PRV NO. DDH

86031540 – PRV NO. 39504

86041180 – PRV NO. ESW

86000050 – PRV NO. SPW

86000020 – PRV NO. HT

Pull back collar and insert over

machine mounted fitting, then

release collar to lock into place.

STEP

Lift door on front of vacuum shoe

and insert 1 ½ inch hose cuff into

hole.

STEP

Turn on Pump and Vacuum Switch.

Note: Be sure

intermittent/continuous switch is in

center (off) position and brush is in

storage position.

PUMP

VACUUM

OFF

STEP

Squeeze handle on accessory tool

to begin cleaning.

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TECHNICAL SPECIFICATIONS

GENERAL DIMENSIONS/WEIGHT

POWER TYPE

Vacuum shoe: 17” (43.18 cm) cast

aluminum with spring loaded down

pressure

ELECTRICAL: 230-240 V, 7 A, 50 HZ

ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99

cfm (2.80 cubic meters/min.) Waterlift –117” (297cm)

WHEELS: (2) 10” dia. (25 cm) wheels

by 2”

BRUSH: (1) 15” (38.1 cm.)

WEIGHT: 92lbs. (42kg)

LENGTH: 41” (104 cm)

HEIGHT: 34” (86.36 cm)

WIDTH: 17.5” (44.45 cm)

SOLUTION PUMP: 100 PSI, diaphragm style, internal

bypass

SOLUTION CAPACITY: 7 gallons (26.5ltr)

RECOVERY CAPACITY: 7 gallons (26.5ltr)

BRUSH SPEED: 1000 rpm

SOLUTION SPRAY: 2 quick change

jets.

POWER CABLE: 50’ (12.7 m) (1mm)

34”

(86.36cm)

41”

17.5”

(104cm)

(44.45cm)

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CONTROLS/COMPONENT LOCATIONS

1. Main Handle. Used to pull and maneuver

machine.

2. Electrical Cord.

3. Pump Switch. Turns on pump and enables

spray.

4. Brush/Spray switch. Turns on brush motor

and activates electro-valve to dispense

solution to floor through jets. Intermittent, off,

and continuous settings.

5. Vacuum Motor Switch. Turns on vacuum

motor

6. Brush Motor Circuit Breaker. 4 amp.

Breaker protecting brush motor.

7. Vacuum Motor Circuit Breaker. 7 amp.

Breaker protecting vacuum motor.

8. Recovery Dump Hose. Facilitates draining

dirty cleaning solution.

9. Solution Dump Hose. Facilitates draining

excess cleaning solution from solution tank.

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CONTROLS/COMPONENT LOCATIONS

1. Solution Accessory Tool Hookup. Used for

various auxiliary cleaning tools.

2. Vacuum Hose Door. Used to connect

various auxiliary 1-1/2 inch cleaning tool

vacuum hoses.

3. Brush Height Adjustment. Used to regulate

brush height from storage position to various

carpet heights.

4. Recovery Tank. Used to collect dirty

cleaning solution.

5. Solution Tank. Used to hold cleaning

solution.

6. Recovery Tank Dome.

7. Vacuum Shoe.

8. Brush Housing.

9. Front Lifting Handle.

10. Cleaning Solution Filter.

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CONTROLS/COMPONENT LOCATIONS

1. Solution Intake Cover.

2. Vacuum Intake Cover.

3. Float Shut-Off.

4. Clean-Out Opening.

5. Pour Spout.

6. Lift Handle.

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FILLING OPERATIONS

STEP

RECOVERY TANK

Remove recovery

tank

SOLUTION

TANK

STEP

Add water

7 gal.

(26.5 ltr.)

FILL LINE

140°F (60°C)

STEP

7 – 14oz.

(207ml – 414ml)

FILLING THE CADET

NOTE: Use clean bucket of water to fill solution tank

Do not put defoamer, solvents, spotter or

prespray chemicals in the solution tank.

Add cleaning

chemical

Do not allow water to spill into vacuum motor inlet. Dry

spillage from top of solution tank before replacing

recovery tank.

CHEMICALS

Suitable Chemicals

Alkalis

Non-Compatible Chemicals STEP

Aldehydes

Aromatic Hydrocarbons

SP Butyls

Detergents

Hydroxides

Soaps

Replace recovery

tank

Carbon Tetrachloride

Clorox*

Vinegar

Chlorinated Bleaches

Chlorinated Hydrocarbons

Lysol*

Methyl Ethel Ketone (MEK)

Perchorethylene (perc)

Phenolics

Trichlorethylene

D-Limonene

* Product Trademark Names

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OPERATIONS

STEP

Remove electrical cord and literature

from recovery tank. Fill solution tank

(see filling operations, page 3-5).

STEP

Plug cord into grounded outlet. Note:

Be sure dome is seated on recovery

tank, and float shut-off is installed

correctly.

STEP

Adjust brush to proper setting. Note:

For good operation the brush must

skim the carpet. If circuit breaker

trips raise brush to prevent damage

to motor or carpet.

1/8in

(3mm)

CORRECT

INCORRECT

STEP

Turn on both Vacuum and Pump

motor switches (“ON”=“I”).

PUMP

VACUUM

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OPERATIONS

STEP

Tip machine back by main handle

to move to starting point.

STEP

Lower machine to floor.

STEP

INTERMITTENT

Select intermittent or continuous

switch setting to turn on brush and

start solution spray.

The intermittent setting requires the

operator to hold the switch in the

“on” position with the thumb, and is

typically used in small areas where

short cleaning passes are made.

The continuous setting allows the

operator to set the switch in the “on”

position with one touch, and is

typically used in large areas where

long cleaning passes are made.

CONTINUOUS

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CLEANING PROCEDURE

STEP

Start at wall closest to power outlet.

Pull straight back without pushing

down on handle.

STEP

Release intermittent setting or turn

off continuous setting on

brush/spray switch approximately 1

foot before ending cleaning pass.

1ft.

OFF

(30cm)

STEP

Push down on handle to raise

vacuum shoe and brush before

moving to the next cleaning pass.

Overlap brush contact area a

minimum of 1 inch on the right

(close cleaning) side of machine.

Overlap a minimum of 2 inches on

the left (drive belt) side of machine.

1in.

(25mm)

During operation, observe the following:

The Cadet is equipped with clear

internal covers to facilitate operator

viewing of dirty solution and vacuum air

flow.

STEP

SOLUTION

INTAKE COVER

During operation, observe the vacuum

intake cover. Large amounts of water or

foam entering the vacuum system can

damage the vacuum motor. If you

notice either condition, shut down the

machine immediately. Empty recovery

tank and/or add defoamer to recovery

tank.

VACUUM

INTAKE COVER

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CLEANING PROCEDURE

STEP

Use right side of machine for

cleaning against walls.

STEP

After cleaning, turn off all controls,

return brush to storage position and

carefully unplug machine.

OFF

STEP

To speed drying, use a

Windblower™ fan.

STEP

Empty recovery tank by releasing

dump hose. Use a hose with cold

water to clean out the recovery tank.

Also drain solution tank after each

use.

RECOVERY

DRAIN

SOLUTION

DRAIN

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MAINTENANCE

PERIODIC MAINTENANCE

DAILY / REGULAR MAINTENANCE

Before making any adjustments or repairs to

the machine, disconnect the power cord from

electrical source.

Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or

anti-browning solution (mixed as directed)

through the extractor. This will prevent build-up

of alkaline residue in the system. If spray jets

become clogged, remove the spray tips, wash

them thoroughly, and blow-dry.

1. Empty unused cleaning solution from the

solution tank.

2. Inspect and clean filter screen in solution

tank.

NOTE: Do not use pins, wire, etc. to clean

nozzles as this could destroy spray pattern.

3. Flush pumping system with 4 or 7 liters of

clean, hot water.

4. After each use, rinse tank with fresh water.

Periodically inspect the recovery tank and

decontaminate if necessary, using a

Hospital Grade Virucide or a 1-10 bleach to

water solution. Waste water should be

disposed of properly.

Periodically inspect all hoses, electrical cables

and connections on your machine. Frayed or

cracked hoses should be repaired or replaced

to eliminate vacuum or solution pressure loss. If

the cable insulation is broken or frayed, repair

or replace it immediately. Don’t take chances

with electrical fire or shock.

5. Check for and remove any lint or debris

around vac shoe.

6. Check spray jets for full spray pattern.

7. Remove lint and dirt build-up from brush

and housing.

NOTE: Brush removal.

A. To remove brush, grab and pull brush

out from end opposite drive belt

(operator’s right). Remove other end

from brush driver.

B. To install brush, line up slots in brush

core with pin in driver on drive belt side

(operator’s left) and push brush onto

driver. Then snap bearing end (opposite

end) of brush into retaining clip.

8. Check cooling air screen (located on frame

behind left wheel) for lint or debris.

9. Check float and shut-off screen and clean

as necessary.

NOTE: Always store machine with brush in

“Store” position.

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MAINTENANCE

ONLY QUALIFIED

MAINTENANCE

PERSONNEL ARE

WARNING:

Vac Motor Carbon Brushes Replacement (Ametek)

End Cap

TO PERFORM THE FOLLOWING REPAIRS.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Remove recovery tank.

WARNING: The green

Carbon Brushes

ground wire must be

attached for safe

operation.

See wiring diagram.

3. Remove the (2) screws that fasten the

solution tank to the frame, and tilt tank back

to expose the inside of the frame.

Note: When replacing carbon vac motor brushes

loosen wire terminal BEFORE removing screws on

bracket.

4. Locate the vacuum motor wires and

disconnect at the connector. Close the

solution tank.

If armature commutator is not concentric, extremely

pitted, or grooved the motor will need to be replaced

or sent to a qualified service center to restore vac

performance.

Wire Terminal

Wire

5. Remove the (6) screws holding the vacuum

motor cover (p/n 86003080-PRV NO.

27809) to the solution tank.

6. Remove the vacuum motor.

Terminal

7. Reverse process to install vacuum motor.

Vacuum Motor Carbon Brushes Replacement (Windsor)

Important:

These brushes wear quicker

as the length shortens due to

increased heat.

Spring inside brush

housing will damage motor

if brushes are

End Cap

Note:

Place

stop in

groove.

WARNING: The green

Carbon

ground wire must be

Brushes

attached for safe operation.

See wiring diagram.

allowed to wear away

completely.

If armature commutator is grooved, extremely pitted or not

concentric, the motor will need to be replaced or sent to a

qualified service center.

3/8

Periodically check the length of the carbon brushes.

Replace both carbon brushes when either is less

than 3/8" long.

Important:

These brushes wear quicker as the length shortens due to

increased heat. Spring inside brush housing will damage

motor if brushes are allowed to wear away completely.

[9.5mm]

Periodically check the length of the carbon brushes. Replace

both carbon brushes when either is less than 3/8" (9.5mm)

long.

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MAINTENANCE

BELT REPLACEMENT

6. Remove the (3) screws that fasten the side

plate (p/n 86249420 – PRV NO. 62759) to

the brush housing to remove belt. NOTE: All

components associated with driving the

brush will come out with the side plate.

1. Turn off all switches and unplug machine.

2. Remove recovery tank and brush.

3. Remove the (2) screws that fasten the

solution tank to the frame, and tilt tank back

to expose the inside of the frame.

7. Reverse process to install belt.

4. Loosen the (4) screws that hold the brush

motor in place and slide motor forward to

release tension in belt.

86249420

PRV NO. 62759

62759

5. Remove the (2) screws that fasten the

vacuum shoe links (p/n 86227350 – PRV

NO. 05016) to the brush housing.

86227350

PRV NO. 05016

05016

ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM

THE FOLLOWING REPAIRS.

! WARNING:

SOLUTION PUMP REPLACEMENT

4. Remove solution hoses from fittings in

pump.

1. Turn off all switches and unplug the

machine.

5. Remove the (2) screws that fasten the

pump to the frame.

2. Remove recovery tank.

6. Reverse process to install pump.

3. Remove the (2) screws that fasten the

solution tank to the frame, and tilt tank back

to expose the inside of the frame.

Pump Replacement Parts for Shurflo 100 psi (86026400-PRV NO. 65254)

Diaphram

86235100

PRV NO. 29206

Pump Head

86251040

PRV NO. 65187

Valve Asm

86258830

PRV NO. 84161

Pressure Switch

86161980

PRV NO. 42-809332

Pump Replacement Parts for Flojet 73 psi (86006110-PRV NO. 65189)

Pump Hsng

86288790

PRV NO. 41387

Pump Repair Kit

86004600 – PRV NO. 47176

Hsng/Pump Repair Kit

86136040 – PRV NO. 47350

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TROUBLESHOOTING CHART

PROBLEM

CAUSE

SOLUTION

1. Is the cord plugged in.

1. Plug in cord.

No Power, Nothing Runs

2. Circuit breaker tripped in building.

3. Faulty switch.

2. Reset breaker

3. Call for service.

4. Call for service.

1. Reset breaker

4. Faulty power cord or pigtail.

1. Vacuum circuit breaker tripped.

2. Faulty main vacuum switch.

3. Loose wiring.

Vacuum Motor Will Not

Run

2. Call for service.

3. Call for service.

4. Call for service.

1. Remove debris from vac shoe.

2. Replace as necessary.

4. Faulty vac motor.

Vacuum Motor Runs But

Suction Is Poor

1. Debris lodged in vac shoe.

2. Dome gasket defective or missing.

3. Vacuum hose cracked or hose cuff loose.

4. Recovery tank full / float ball stuck in the up

position.

3. Replace or repair as necessary.

4. Turn off vac motor. Drain and rinse

recovery tank.

Poor Or No Water Flow

(Carpet Is Streaky)

1. Main pump switch off.

1. Turn on.

2. Jets clogged or missing.

2. Clean using a vinegar /water solution or

replace.

3. Solution filter clogged.

3. Drain solution tank and clean solution

filter.

4. Faulty solenoid.

4. Call for service.

1. Brush switch off.

1. Turn on brush switch.

2. Reset circuit breaker.

3. Replace as necessary.

4. Call for service.

Brush Does Not Spin

2. Brush circuit breaker tripped

3. Brush belt broken.

4. Faulty brush motor.

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WIRING DIAGRAM

86003650

PRV NO. 34362

86268750

PRV NO. 88567

86268750

PRV NO. 88567

86268900

PRV NO. 88655

86001240

PRV NO. 14020

86268350

PRV NO. 88270

86268750

PRV NO. 88567

86268750

PRV NO. 88567

86268900

PRV NO. 88655

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NOTES

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