Windsor Carpet Cleaner 10070460 User Manual

PORTABLE EXTRACTOR-240V  
Operating Instructions  
MODELS: 621-222MO  
10070460  
621-225MO  
10070470  
Read these instructions before using the machine  
V
86038610 04/21/08  
PRV NO. 98838  
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TABLE OF CONTENTS  
Machine Data Log/Overview.........................2  
Table of Contents..........................................3  
GROUP PARTS LIST  
Frame Group (200 psi) .............................................5-1  
Frame Group (500 psi) .............................................5-3  
Pump Group (200 psi) ..............................................5-5  
Pump Group (500 psi) ..............................................5-7  
Recovery and Solution Tank Group .......................5-9  
Vacuum Motor Group...............................................5-11  
Wiring Group (200 psi)..............................................5-13  
Wiring Group (500 psi)..............................................5-14  
EC Declaration...........................................................5-15  
HOW TO USE THIS MANUAL  
How to use this Manual.................................1-1  
SAFETY  
Important Safety Instructions ........................2-1  
Hazard Intensity Level. .................................2-2  
Safety Label Location. ..................................2-3  
Grounding Instructions..................................2-4  
OPERATIONS  
Technical Specifications. ..............................3-1  
Controls.........................................................3-2  
Machine Operation........................................3-3  
Pre-Run Machine Inspection......................3-3  
Equipment Set-up ......................................3-3  
Priming the Pump ......................................3-3  
Emptying & Cleaning Tanks.......................3-3  
MAINTENANCE  
Daily Maintenance ........................................4-1  
Periodic Maintenance ...................................4-1  
Monthly Maintenance....................................4-1  
Semi-annually ...............................................4-1  
Lubrication ....................................................4-1  
Storage .........................................................4-1  
Vacuum Motor Replacement ........................4-2  
Solution Pump Replacement ........................4-2  
Pump Replacement Kits ...............................4-3  
Pressure Regulator.......................................4-4  
Machine Troubleshooting..............................4-5  
3
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HOW TO USE THIS MANUAL  
The SAFETY section contains important information  
regarding hazard or unsafe practices of the  
machine. Levels of hazards are identified that could  
result in product or personal injury, or severe injury  
resulting in death.  
This manual contains the following sections:  
-
-
-
HOW TO USE THIS MANUAL  
SAFETY  
OPERATIONS  
-
-
MAINTENANCE  
PARTS LIST  
The OPERATIONS section is to familiarize the  
operator with the operation and function of the  
machine.  
The HOW TO USE THIS MANUAL section will tell  
you how to find important information for ordering  
correct repair parts.  
The MAINTENANCE section contains preventive  
maintenance to keep the machine and its  
components in good working condition. They are  
listed in this general order:  
Parts may be ordered from authorized dealers.  
When placing an order for parts, the machine model  
and machine serial number are important. Refer to  
the MACHINE DATA box which is filled out during  
the installation of your machine. The MACHINE  
DATA box is located to the inside of the front cover  
of this manual.  
-
-
-
-
-
Maintenance  
Lubrication  
Vacuum Motor Replacement  
Solution Pump Replacement  
Troubleshooting  
MODEL _____________________________________  
DATE OF PURCHASE ________________________  
SERIAL NUMBER ____________________________  
SALES REPRESENTATIVE # ___________________  
DEALER NAME ______________________________  
OPERATIONS GUIDE NUMBER __________________  
The PARTS LIST section contains assembled parts  
illustrations and corresponding parts list. The parts  
lists include a number of columns of information:  
-
-
REF – column refers to the reference  
number on the parts illustration.  
PART NO. – column lists the part  
number for the part.  
PUBLISHED ________________________________  
-
-
PRV NO. – reference number.  
QTY – column lists the quantity of the  
part used in that area of the machine.  
DESCRIPTION – column is a brief  
description of the part.  
The model and serial number of your machine is on  
the front of the Frame.  
-
-
SERIAL NO. FROM – column indicates  
the first machine the part number is  
applicable to. When the machine design  
has changed, this column will indicate  
serial number of applicable machine.  
The main illustration shows the most  
current design of the machine. The  
boxed illustrations show older designs.  
NOTES – column for information not  
noted by the other columns.  
-
NOTE: If a service or option kit is installed on your  
machine, be sure to keep the KIT INSTRUCTIONS  
which came with the kit. It contains replacement  
parts numbers needed for ordering future parts.  
NOTE: The number on the lower left corner of the  
front cover is the part number for this manual.  
SERIAL # TAG  
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SAFETY INSTRUCTIONS  
IMPORTANT SAFETY INSTRUCTIONS  
When using an electrical appliance, basic precaution  
must always be followed, including the following:  
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.  
This machine is for commercial use.  
To reduce the risk of fire, electric shock, or injury:  
!
WARNING:  
Connect to a properly grounded outlet. See Grounding Instructions.  
Do not leave the machine unattended. Unplug machine from outlet when not in use and before  
maintenance or service.  
Use only indoors. Do not use outdoors or expose to rain.  
Do not allow machine to be used as a toy. Close attention is necessary when used by or near  
children.  
Use only as described in this manual. Use only manufacturer’s recommended components and  
attachments.  
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding  
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or  
dropped into water, return it to an authorized service center.  
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord  
around sharp edges or corners.  
Do not run machine over cord. Keep cord away from heated surfaces.  
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.  
Do not handle the electrical plug or machine with wet hands.  
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce  
airflow.  
This machine is intended for cleaning carpet only.  
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.  
This machine is not suitable for picking up health endangering dust.  
Turn off all controls before unplugging.  
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this  
machine near flammable fluids, dust or vapors.  
This machine is suitable for commercial use, for example in hotels, schools, hospitals,  
factories, shops and offices for more than normal housekeeping purposes.  
Maintenance and repairs must be done by qualified personnel.  
If foam or liquid comes out of machine, switch off immediately.  
SAVE THESE INSTRUCTIONS  
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HAZARD INTENSITY LEVEL  
The following symbols are used throughout this guide as indicated in their descriptions:  
HAZARD INTENSITY LEVEL  
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR  
SAFETY. The level of hazard intensity is determined by the following definitions:  
! WARNING  
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.  
! CAUTION  
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property  
damage.  
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.  
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper  
operating condition. Following is information that signals some potentially dangerous conditions to the  
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate  
all safety devices on the machine. Please take the necessary steps to train the machine operating  
personnel.  
FOR SAFETY:  
DO NOT OPERATE MACHINE:  
Unless Trained and Authorized.  
Unless Operation Guide is Read and understood.  
In Flammable or Explosive areas.  
In areas with possible falling objects.  
WHEN SERVICING MACHINE:  
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the  
machine.  
.
2-2  
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SAFETY LABEL LOCATION  
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become  
illegible, promptly replace them.  
LABEL WARNING  
86242230  
PRV NO. 500009  
LABEL CIRCUIT INTERRUPTER  
86200570  
PRV NO. 170-41  
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GROUNDING INSTRUCTIONS  
THIS PRODUCT IS FOR COMMERCIAL USE  
ONLY.  
ELECTRICAL:  
The amp, hertz, and voltage are listed on the  
data label found on each machine. Using  
voltages above or below those indicated on the  
data label will cause serious damage to the  
motors.  
EXTENSION CORDS:  
If an extension cord is used, the wire size must  
be at least one size larger than the power cord  
on the machine, and must be limited to 50 feet  
(15.5m) in length.  
GROUNDING INSTRUCTIONS:  
This appliance must be grounded. If it should  
malfunction or break down, grounding provides  
a path of least resistance for electric current to  
reduce the risk of electric shock. This  
appliance is equipped with a cord having an  
equipment-grounding conductor and grounding  
plug. The plug must be inserted into an  
appropriate outlet that is properly installed and  
grounded in accordance with all local codes  
and ordinances.  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
electric shock. Check with a qualified  
electrician or service person if you are in  
doubt as to whether the outlet is properly  
grounded. Do not modify the plug provided  
with the appliance - if it will not fit the outlet,  
have a proper outlet installed by a qualified  
electrician.  
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TECHNICAL SPECIFICATIONS  
ITEM  
MEASURE  
ELECTRICAL  
230 Volt, 50 hz  
Vacuum Motor  
Solution Pump  
Dual 2 stage  
200 psi  
500 psi  
Solution Capacity  
Recovery Capacity  
Weight- Empty  
Weight-Full Solution  
Height  
Length  
Width  
Power cord  
10 gal (38 L)  
8 gal (240 kg)  
110 lbs (240 kg)  
200 lbs (440 kg)  
36 inches (91.44 cm)  
29 inches (73.66 cm)  
19.5 inches (49.53 cm)  
22 feet (6.71 m)  
LENGTH  
WIDTH  
HEIGHT  
BY  
CENTURY 400  
PUMP  
VACUUM #1  
VACUUM #2  
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CONTROLS  
BY  
CENTURY 400  
1
2
3
1.  
2.  
3.  
Pump Switch  
Vacuum #1 Switch  
Vacuum #2 Switch  
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MACHINE OPERATION  
EMPTYING AND CLEANING  
Always use  
PRE-RUN INSPECTION  
1. Check all fittings and connectors for proper  
assembly.  
defoamer if foaming  
occurs. Foam will  
suspend large particles that may damage  
vacuum(s) as well as allow liquid into the  
vacuum motor(s) without activating the float  
shutoff.  
2. Check all hoses for leaks. Repair or replace  
any damaged hoses.  
3. Check power cord(s) for any damage. If  
damaged, replace.  
1. Before proceeding, make certain that the  
nozzle is functioning properly.  
EQUIPMENT SET-UP  
a. To check, hold the wand about one foot  
above the surface to be cleaned and  
open the wand valve. A full spray should  
be observed from the nozzle.  
1. Plug power cord from machine into properly  
grounded wall outlet.  
2. Turn vacuum motor switch on and off to  
make sure there is electrical power at  
machine.  
b. If the nozzle is not showing a full spray  
pattern, adjust nozzle for proper pattern,  
clean, or replace nozzle.  
3. Connect vac hose to machine. Slide the  
swivel cuff over the outlet on the tank.  
2. Normally, chemical is applied on the push  
stroke of the wand when cleaning.  
4. Connect the hose to your machine and  
wand. Pull back the knurled collar on the  
quick disconnect coupler and push onto the  
connection on the chassis. To avoid leaks,  
check to be that a positive connection was  
made.  
Vacuuming is done on the pull stroke. For  
heavily soiled carpets the wand may be used  
in a scrubbing manner, applying chemical in  
both the push and pull stroke.  
3. When cleaning, keep the working opening  
(wand mouth) flat on the surface being  
cleaned. Keep the wand moving when the  
valve is open.  
5. Using a clean container, fill the solution tank  
with clean hot water. Mix in a non-foaming  
cleaning concentrate for use in hot water  
extraction machines, following the  
manufacture’s instructions printed on  
container.  
NOTE: When using a powder cleaner, pre-mix  
with hot water in a clean container before adding  
to the solution tank.  
4. The shutoff float inside the vacuum tank will  
impede the vacuum flow when the vacuum  
tank is full.  
When this occurs, empty the vacuum tank by  
opening the dump valve and dispose of the  
waste in a proper manner.  
6. Turn pump and vacuum switch(s) to the on  
position.  
5. Once the vacuum tank has been emptied,  
you may once again proceed with cleaning  
7. Start cleaning.  
PRIMING THE PUMP (SELF PRIMING VALVE)  
[High Pressure Pump Models ONLY]  
Turn pump and both vacuums on.  
1. Press lever (located above the accessory  
connection; front of machine) toward  
machine.  
2. Do this for 30 seconds or until there is a  
steady flow of water flowing through the sight  
tube. (located on right side of recovery tank.)  
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MAINTENANCE  
DAILY MAINTENANCE  
2. Check hoses for wear, blockages, or damage.  
Frayed or cracked hoses should be repaired or  
replaced to eliminate vacuum or solution  
pressure.  
Unplug power cord(s)  
before servicing or  
making any repairs.  
3. Check all handles, switches, knobs, electrical  
cables and connections on your machine for  
damage. If the cable insulation is broken or  
frayed, repair or replace it immediately. Don’t  
take chances with electrical fire or shock.  
1. Flush the entire system, including floor tool,  
hand tool, etc., with 1 to 3 gallons of clean, hot  
water.  
2. Vacuum out the solution tank.  
3. Rinse tank with fresh water. Periodically  
inspect the recovery tank and decontaminate if  
necessary, using a Hospital Grade Virucide or  
a 1-10 bleach to water solution. Wastewater  
should be disposed of properly.  
4. Clean out solution tank. Remove and clean  
solution screen.  
5. Clean outside of all tanks and check for  
damage.  
MONTHLY MAINTENANCE  
4. Occasionally check filter screen at the bottom  
of the solution tank and rinse clean with hot  
water if necessary.  
1. Check all bearings for noise and wear.  
2. Check all gaskets for wear and leakage.  
3. Check pump pressure; observe spray pattern  
and check gauge if necessary.  
5. Inspect hoses for wear. Frayed or cracked  
hoses should be replaced to avoid vacuum or  
solution pressure loss.  
4. Check overall performance of machine.  
SEMI-ANNUALLY  
6. Inspect power cord for wear or damage. This  
cable will lie on wet carpet. To prevent  
1. Check vacuum motor brushes.  
electrical shock replace cords that are frayed  
or have cracked insulation immediately.  
LUBRICATION  
7. Clean all dirt and obstructions from drain valve  
and gaskets to prevent possible leakage and  
premature wear.  
For pressure regulator and pump cam lubrication,  
use a light silicone lubricant which will not damage  
o-rings. A small tube (86246790 – PRV NO.  
51391) is supplied with your machine.  
8. Run clean water through solution pump when  
work is complete.  
STORAGE  
9. Empty both tanks and rinse, run vacuum (s) for  
at least one minute to dry motor(s).  
Thoroughly clean machine if it is to be stored. You  
must protect this machine from freezing while in  
storage.  
10. Store with access covers removed to allow  
tanks to dry.  
By using the Self Priming Lever you may help clear  
out all water lines.  
DO NOT attempt to  
repair hose!  
Repairing high-  
pressure hoses may result in severe burns and  
serious injury.  
Make sure both recovery and solution tanks are  
empty. Turn on both vacuum switches and press  
lever. All water should be removed and sprayed  
into the recovery tank.  
PERIODIC MAINTENANCE  
Empty the remaining water and wipe dry.  
1. Twice a month, flush a white vinegar solution  
(One quart vinegar to two gallons of water) or  
anti-browning solution (mixed as directed)  
through the extractor, turning pump switch  
on/off several times, flush with clean water.  
This will prevent build-up of alkaline residue in  
the system.  
HEAT MODELS ONLY: Be sure to thoroughly  
drain water out of heater lines prior to storage in  
colder climates. This heater will freeze and  
possibly crack voiding your warranty.  
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MAINTENANCE  
Only qualified  
maintenance personnel  
are to perform the  
Vacuum Motor Carbon Brushes Replacement (Ametek)  
End Cap  
following repairs.  
WARNING: The green  
Carbon  
ground wire must be  
Brushes  
VACUUM MOTOR REPLACEMENT  
attached for safe operation.  
See wiring diagram.  
1. Turn off all switches and unplug machine.  
2. Remove recovery tank.  
3. Locate the vacuum motor wires and disconnect  
at the connector.  
Note: When replacing carbon brushes loosen wire terminal  
BEFORE removing screws on bracket.  
4. Remove the vacuum motor.  
5. Reverse process to install vacuum motor.  
Wire  
Terminal  
SOLUTION PUMP REPLACEMENT  
1. Turn off all switches and unplug the machine.  
2. Remove recovery tank.  
3. Remove solution hoses from fittings in pump.  
Note:  
Place  
stop in  
groove.  
4. Remove the screws that fasten the pump to the  
frame.  
5. Reverse process to install pump.  
Vacuum Motor Carbon Brushes Replacement (Windsor)  
End Cap  
If armature commutator is grooved, extremely pitted or not  
concentric, the motor will need to be replaced or sent to a  
WARNING: The green  
Carbon  
qualified service center.  
Wire Terminal  
ground wire must be  
Brushes  
attached for safe operation.  
See wiring diagram.  
Important:  
These brushes wear quicker as the length shortens due to  
increased heat. Spring inside brush housing will damage  
motor if brushes are allowed to wear away completely.  
If armature commutator is grooved, extremely pitted or not  
concentric, the motor will need to be replaced or sent to a  
qualified service center.  
3/8 (9.5mm)  
Important:  
These brushes wear quicker as the length shortens due to  
increased heat. Spring inside brush housing will damage  
motor if brushes are allowed to wear away completely.  
Periodically check the length of the carbon brushes. Replace  
both carbon brushes when either is less than 3/8" (9.5mm)  
long.  
3
[9.5mm]  
8
Periodically check the length of the carbon brushes. Replace  
both carbon brushes when either is less than 3/8" (9.5mm)  
long.  
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MAINTENANCE  
PUMP REPLACEMENT KITS  
200 PSI  
CAM & BEARING KIT  
862011470  
PRV NO. 250-79G  
VALVE & O-RINGS KIT  
86201160  
PRV NO. 250-79F  
PLUNGER & SEALS KIT  
86201150  
PRV NO. 250-79E  
PUMP REPLACEMENT KITS  
500 PSI  
CAM & BEARING KIT  
86201040  
PRV NO. 250-73C  
VALVE & O-RINGS KIT  
(BOTH SIDES)  
86201030  
PRV NO. 250-73B  
PLUNGER & SEALS KIT  
86201080  
PRV NO. 250-75A  
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MAINTENANCE  
PRESSURE REGULATOR  
For best results with the pressure regulator, we recommend that you clean and lubricate  
the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.  
1. Turn unit off before lubricating.  
2. Remove cap, spring and spring retainer plate.  
3. With fingertips remove piston and u-cup.  
4. Wipe piston and u-cup clean of any film or scale.  
5. Lubricate the piston and u-cup with Superlube.  
6. Reassemble regulator.  
7. With pump ON, re-adjust pressure regulator for normal operation.  
LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.  
U-CUP  
SPRING RETAINER PLATE  
OUT  
PISTON  
SPRING  
CAP  
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TROUBLESHOOTING  
PROBLEM  
Loss of Power  
CAUSE  
SOLUTION  
Dead electrical circuit  
Faulty power cord  
Check building circuit breaker or fuse box.  
Replace  
Equipment not grounding  
Receptacle not grounded  
Follow grounding instructions exactly  
Contact an electrician to check building’s wiring  
Have a trained service technician check machine’s  
wiring  
Electrical shock  
Internal wiring problem  
Worn motor brushes  
Motor worn out  
Faulty switch  
Replace  
Replace  
Replace  
Vac motor speed varies  
or doesn’t run  
Loose vacuum dome  
Center and seal dome over tank  
Crack in dome of poor joint Replace or repair using acrylic plastic cement only  
Lint or dirt clogging  
With power off clean screen  
vacuum screen  
Loose cuffs on vacuum  
Tighten cuffs turning counterclockwise  
hose  
Loss of vacuum  
Vac motor seals leaking  
Floor tool vac chamber  
clogged  
Replace  
Wash out with hose. Pick lint out with a wire  
Vac motor, hose, or dome  
gasket  
Replace  
Pump inlet screens  
plugged  
Clean inlet screens  
Press trigger to open valve on cleaning wand to  
relieve air  
Pump air locked  
Pump runs no solution  
Internal or external  
solution line damaged and Replace  
leaking  
Jet orifice on cleaning  
wand is to large  
Internal pump components  
wearing out  
Total jet opening for 100 psi should be .06 to .08  
Replace, see pump kit components (pg 4-3)  
Pump runs, loss of  
pressure  
Note: Operation of pump using a wand or hand tool with an orifice of less than .06  
will cause pump to cavitate or pulsate and could result in premature wear of pump  
components.  
Check valves in pump  
Take piston from BPR and lubricate with Superlube.  
head for particles or cuts in  
If problem still exists change BPR kit  
seals  
Unit not plugged in  
Loose wiring  
Connect unit to 3 prong grounded outlet  
See dealer  
Pump will not run  
Solution hose fitting hard  
to connect  
Clean with steel wool. Soak in acetic acid (white  
vinegar). Lubricate lightly with silicone base lubricant.  
Make several passes at right angles to each other.  
Use a pre-spray.  
Adjust solution pressure to lower settings. Make  
several passes without spray  
Corrosion on fittings.  
Severe soil conditions  
Over saturation  
Carpet not getting clean  
Carpet too wet  
Leaving carpet too wet  
Too much chemical  
Light carpet with no brown  
prevention  
Check for loss of vac pressure  
Check label for correct solution concentration  
Carpet browning  
Go over carpet with browning prevent only  
Solution hose connection  
Faulty pump  
Faulty floor tool valve  
Faulty pump switch  
Check for positive connection  
Repair or replace  
Repair or replace  
Repair  
Solution not flowing  
properly  
4-5  
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FRAME GROUP (200 PSI)  
2
3
1
4
26  
5
27  
6
7
8
7
25  
24  
23  
22  
4
21  
9
10  
19  
11  
6
28  
4
15  
16  
20  
18  
12  
17  
13  
14  
11  
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FRAME GROUP (200 PSI)  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
86274040  
86006700  
86200010  
86279190  
86005640  
86201300  
86198460  
86202230  
86199590  
86005810  
86201290  
86002450  
86199430  
86273830  
86200670  
86091030  
86201640  
86271380  
86202250  
86273810  
86199200  
86064930  
86005670  
86256200  
86199550  
86202160  
70076  
70232  
140-01  
87095  
57030  
280-03  
20008  
390-09A  
140-04  
57245  
280-02  
22015  
040-03  
70020  
500359  
62900  
330-13  
57196  
040-06  
70018  
010-04B  
08055  
57040  
73200  
060-04B  
320-05  
4
4
1
10  
4
4
2
1
2
2
9
1
2
8
1
1
3
2
2
1
1
1
1
1
1
1
1
1
SCR, 10-32 X 1.0 PFHMS SS  
SCR, 10-32 X 3/8 FHMS SS  
HINGE SET CHROME  
WASHER, #10 FLAT PLTD  
NUT, 10-32 HEX NYLOCK  
RIVET ALUMINUM 3/16 X 3/4  
CLAMP, 5/8 NYLON UL/USA  
WASHER 9/16 S/S USS-THICK  
DRAW PULL LATCH LOCKING  
NUT, 1/4-20 HEX NYLOCK SS  
RIVET AL. 3/16 X 1/2 CLOSED  
COUPLER, 1/4 QD  
CASTER SWIVEL 4” SWIVEL  
SCR, 1/4-20 X 1/2 HHCS SS NP  
LABEL, NINJA 3 SWITCH NO HEAT  
PLATE, NINJA 3 SWITCH NO HEAT  
ROCKER SWITCH DBL POLE  
NUT, 1/2 PUSH-ON DOME CAP  
WHEEL 8” BLK CENTERED HUB  
SCR, 1/4-20 X 1 HHCS SS  
AXLE SINGLE NINJA  
BASE, NJA DLX 200 2 ST N/H  
NUT, 1/2 NPT CONDUIT  
STRAIN RELIEF 1/2 NPT FLEX  
CORDSET 1.00M3X25 SAA/3, OR-1A  
VELCRO STRAP  
FILTER, INLINE 16A F55047/1  
NUT, M8  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
86161480 33-901006  
86136280 57054  
NINJA INTL 86038610 03/29/07  
5-2  
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FRAME GROUP (500 PSI)  
2
3
4
5
1
33  
7
12B  
6
29  
32  
9
4
10  
11  
31  
28  
30  
27  
25  
12A  
12B  
16  
13  
24  
34  
16  
4
17  
18  
23  
14  
22  
19  
12A  
15  
16  
21  
20  
NINJA INTL 86038610 03/29/07  
5-3  
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FRAME GROUP (500 PSI)  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
9
86006540  
86006700  
86200010  
86279190  
86005640  
86202230  
86197390  
-
70068  
70232  
140-01  
87095  
57030  
390-09A  
31021  
OPEN  
57104  
140-04  
57245  
280-02  
280-03  
190-07  
22015  
18036  
70020  
330-13  
62900  
500359  
70626  
070-08A  
070-08B  
57196  
89252  
010-07  
57040  
73200  
060-04B  
170-41  
-
4
4
1
10  
4
1
1
-
SCR, 10-32 X 3/4 PFHMS SS  
SCR, 10-32 X 3/8 FHMS SS  
HINGE SET CHROME  
WASHER, #10 FLAT PLTD  
NUT, 10-32 HEX NYLOCK  
WASHER 9/16 S/S USS-THICK  
ELBOW, 1/4 NPT X 45D STREET  
-
NUT, 10-32 W/STAR WASHER PLTD  
DRAW PULL LATCH LOCKING  
NUT, 1/4-20 HEX NYLOCK SS  
RIVET AL. 3/16 X 1/2 CLOSED  
RIVET ALUMINUM 3/16 X 3/4  
PRESSURE GAUGE 1000 PSI  
COUPLER, 1/4 QD  
86005700  
86199590  
86005810  
2
2
2
11  
4
1
1
2
8
3
1
1
4
1
1
2
2
2
1
1
1
1
1
1
2
1
1
10  
11  
12A 86201290  
12B 86201300  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
86200970  
86002450  
86232600  
86273830  
86201640  
86091030  
86200670  
86276290  
86199660  
86199670  
86271380  
86202280  
86090740  
86005670  
86256200  
86199550  
86200570  
86310610  
86199320  
86199460  
CASTER, 5” DIA SWIVEL  
SCR, 1/4-20 X 1/2 HHCS SS NP  
ROCKER SWITCH DBL POLE  
PLATE, NINJA 3 SWITCH NO HEAT  
LABEL, NINJA 3 SWITCH NO HEAT  
SCR, #10 X 3/4 PPHST HI-LO BLK  
FAN FINGER GUARD  
FAN 105 CFM AXIAL 220V  
NUT, 1/2 PUSH-ON DOME CAP  
WHEEL, 12” BLK CNTRD HUB  
AXLE ASM, NJA  
NUT, 1/2 NPT CONDUIT  
STRAIN RELIEF 1/2 NPT FLEX  
CORDSET, 1.0MM3X25 SAA/3, OR-1A  
LABEL CIRCUIT INTERUPTER  
BASE, NINJA 500 240V  
110-14A  
20008  
CAP PLUG 1”  
CLAMP, 5/8 NYLON UL/USA  
FILTER, INLINE 16A F55047/1  
NUT, M8  
86161480 33-901006  
86136280 57054  
NINJA INTL 86038610 04/21/08  
5-4  
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PUMP GROUP (200 PSI)  
1
2
1
1
9
3
6
4
14  
15  
5
7
2
9
8
1
16  
13  
10  
11  
12  
1
3
17  
18  
19  
5-5  
NINJA INTL 86038610 03/29/07  
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PUMP GROUP (200 PSI)  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
86233150  
86280750 151-38A  
20042  
5
2
2
1
1
1
1
1
2
2
4
2
1
1
1
1
1
1
1
CLAMP, 3/8 HOSE (D-SLOT)  
HOSE, 1/2 WIREBOUND X 21”  
HOSEBARB, 1/4 MPT X 1/2 DL  
BPR PUMPTEC NINJA 200PSI  
NIPPLE, 1/4 CLOSE  
NIPPLE, ¼ X 1.5  
PLUG, 1/4 BRASS PIPE  
NIPPLE, 1/4 X 3  
ELBOW, 1/4 FPT X 1/4 FPT  
NUT, 1/4-20 HEX NYLOCK SS  
WASHER, 1/4 ID X 5/8 OD SS  
SCR, 1/4-20 X 1.25 HHCS SS  
HOSE, PULSE 24.0 1/4 MPT X 1/4 MPT  
PUMP/MOTOR, 200PSI 230V AC  
HOSE, 3/8 WIREBOUND X 35”  
HOSEBARB, 1/4MPT X 3/8 DL  
VALVE, KNGSTN 3” LVR 500 PSI  
NIPPLE, 1/4 X 1.5  
86068520  
86199230  
86005590  
86197670  
86272730  
86247710  
86197370  
86005810  
86010630  
86020350  
40028  
250-33  
56014  
56023  
66017  
56022  
31017  
57245  
87013  
70019  
86200130 151-37C  
86200940  
86282310  
86197550  
86258970  
86197670  
86197760  
65227  
39699  
40014  
84193  
56023  
78308  
TEE, 1/4 STREET  
NINJA INTL 86038610 03/29/07  
5-6  
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PUMP GROUP (500 PSI)  
1
1
2
16/17  
21  
6
1
8
15  
3
1
7
4
5
7
1
9
6
6
13  
10AB  
13  
27  
12  
8
1
11  
16  
6
14  
17  
19  
18  
NINJA INTL 86038610 04/21/08  
5-7  
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PUMP GROUP (500 PSI)  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
9
86233150  
86280750 151-38A  
86197540  
86199270  
86200170 151-42C  
86197420  
86200840  
86197720  
86201780  
20042  
7
1
2
1
1
3
2
3
1
1
CLAMP, 3/8 HOSE (D-SLOT)  
HOSE, 1/2 WIREBOUND X 21”  
HOSEBARB, 3/8 MPT X 1/2 DL  
BPR 500 PSI  
HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT  
ELBOW, 3/8 NPT STREET  
NIPPLE, 3/8 X 1.5 BRASS  
PLUG, 3/8 MPT  
40013  
250-36  
31026  
56005  
66029  
78029  
65224  
65221  
57105  
87013  
70018  
39581  
39549  
73999  
TEE, 3/8  
10A 86201250  
10B 86288840  
PT500PSI PUMP/MOTOR ONLY 220V  
*
REF REPLACEMENT MOTOR KIT  
PRIOR TO SN *  
11  
12  
13  
14  
15  
16  
17  
86005710  
86010630  
86273810  
86200370  
86281980  
86008220  
86007250  
2
2
2
1
1
1
NUT, 1/4-20 HEX W/STAR WASHER  
WASHER, 1/4 ID X 5/8 OD SS  
SCR, 1/4-20 X 1 HHCS SS  
HOSE, PULSE 20.0 1/4 MPT X 3/8 MPT  
HOSE, 1/2” X 5”  
SCREEN ASM  
730000 REF REPLACEMENT SCREEN FOR 73999  
NOT SHOWN  
WITH BRASS &  
HOSES  
18  
86201230  
65222  
REF PT500PSI COMPLETE ASM, 220V  
19  
20  
22  
23  
24  
25  
26  
27  
86201240  
86201260  
86282310  
86197550  
86258970  
86197670  
86197760  
86271370  
65223  
65225  
39699  
40014  
84193  
56023  
78308  
57189  
REF PT MOTOR W/ CAM 220V  
REF PT500PSI PUMP HEAD ONLY  
NOT SHOWN  
NOT SHOWN  
1
1
1
1
1
2
HOSE, 3/8 WIREBOUND X 35”  
HOSEBARB, 1/4MPT X 3/8 DL  
VALVE, KNGSTN 3” LVR 500 PSI  
NIPPLE, 1/4 X 1.5  
TEE, 1/4 STREET  
NUT, 1/4-20 FLANGE LOCK  
NINJA INTL 86038610 04/21/08  
5-8  
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RECOVERY & SOLUTION TANK GROUP  
1
4
36  
3
35  
33  
32  
7
34  
5
10  
2
8
6
9
31  
10  
11  
30  
29  
19  
20  
28  
27  
22  
12  
13  
21  
22  
23  
23  
14  
36  
24  
25  
26  
18  
17  
15  
16  
16  
NINJA INTL 86038610 03/29/07  
5-9  
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RECOVERY & SOLUTION TANK GROUP  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
86033370  
86200290  
86199840  
86033240  
86273820  
86199900  
86201290  
86064760  
86090850  
86279610  
86005810  
86199970  
86006670  
51355  
260-33  
090-12A  
090-17  
70019  
110-26A  
280-02  
31082  
065-42  
87190  
57245  
120-08  
70201  
1
1
1
1
6
1
2
1
1
12  
6
1
4
1
1
5
1
1
6
1
2
2
2
2
2
1
1
1
1
2
3
3
1
5”  
1
2
LID, NJA DLX LT GRY ALL  
HOSEBARB, 1.5MPT X 1.5  
FLOAT CAGE ASSY COMPLETE SLIP  
NINJA STAND PIPE ASSY  
SCR, 1/4-20 X 1.25 HHCS SS  
GASKET NINJA LID  
RIVIT AL. 3/16 X 1/2 CLOSED  
ELBOW, 1.5FS X 1.5FPT PVC MCHD  
FLOOD MACHINE BAFFLE  
WASHER, SEAL 5/8 OD NEOPRENE  
NUT, 1/4-20 HEX NYLOCK SS  
MACHINE HANDLE BRASS/CHROME  
SCR, 1/4-20 X 3/4 FHCS DL  
DUMP VALVE, 2”  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
86161460 15-808123  
86161470 11-800444  
ELBOW, 2” 45D PVC SCH40  
SCR, 10-32 X 3/8 PPHMS SS NP  
CLAMP, 5/8 NYLON UL/USA  
TANK, RECVRY NJA ALL  
86007050  
86198460  
86033410  
86237510  
86197370  
86010630  
86090230  
86197570  
86273830  
86090770  
86199630  
86247980  
86192840  
86033500  
86200580  
86010690  
86201280  
86200730  
86198530  
86090320  
86237770  
70683  
20008  
75330  
35182  
31017  
87013  
87015  
40028  
70020  
065-37  
030-13  
56015  
290-08  
75346  
500341  
87068  
280-01  
065-03C  
99809  
87257  
35256  
GASKET, FRAME  
ELBOW, 1/4 FPT X 1/4 FPT  
WASHER, 1/4 ID X 5/8 OD SS  
WASHER, 9/16 ID X 1.06 OD SS  
HOSEBARB, 1/4 MPT X 1/2 DL  
SCR, 1/4-20 X 1/2 HHCS SS NP  
BRKT, RECOVERY BUCKET NINJA  
ELBOW, 45 DEGREE 1/4 FPT  
NIPPLE, 1/4 HEX  
SOL SCREEN (ACORN) W/RUB BASE  
TANK, SLTN NJA 200/500 PSI  
LABEL, NINJA MAIN  
WASHER, 1/8 RIVET BACKUP  
RIVIT AL. 1/8 X 1/2  
SOLUTION COVER NINJA DELUXE  
FOAM TAPE, 1/8T X 3/4 1SDA  
WASHER, HOSEBARB  
GASKET, DUMP VALVE  
NINJA INTL 86038610 03/29/07  
5-10  
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VACUUM MOTOR GROUP  
22  
21  
20  
14  
6
1
2
5
7
3
15  
4
5
13  
12  
16  
17  
11  
19  
4
10  
7
6
8
18  
9
5-11  
NINJA INTL 86038610 03/29/07  
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VACUUM MOTOR GROUP  
SERIAL NO.  
NOTES:  
FROM  
REF PART NO. PRV NO. QTY DESCRIPTION  
1
2
3
4
5
6
7
8
9
86201510  
86199910 110-26B  
86090960 360-23A  
390-26  
3
1
1
2
6
6
2
3
1
-
SPACER NYLON 1/4ID X 1/2OD  
GASKET, VAC BRACKET  
PLATE, VAC  
WAS 35168  
86003760  
86201970  
86010630  
86004020  
86256490  
86134400  
86230760  
86135330  
86274460  
86090950  
86091230  
86201280  
86007010  
86005810  
86063170  
86002380  
86005710  
86075210  
86282300  
86003500  
86197370  
35166  
065-92  
87013  
360-06  
70814  
99656  
140216  
140688  
70205  
360-23  
78463  
280-01  
70663  
57245  
39566  
20046  
57105  
20062  
39698  
31076  
31017  
GASKET, VAC MTR  
VAC SPACER 2 1/4 II STAGE  
WASHER, 1/4ID X 5/8OD SS  
VAC MOTOR, 230V 5.7 2ST TD  
STUD, 1/4-20 X 4.5 SS  
DUCT, 5/8 ID SPLIT FLEX  
-
-
BRUSH SET, 230V VAC AMETEK  
BRUSH SET, 230V VAC WINDSOR  
SCR, ¼-20 X 3/8 HHCS PLT DL  
PLATE ASM, REAR VAC  
TUBE, VAC EXHAUST 2.5” LONG  
RIVIT AL. 1/8 X 1/2  
SCR, 1/4-20 X 3-1/4 HHCS PLT  
NUT, 1/4-20 HEX NYLOCK SS  
HOSE, VAC EXHAUST 2”ID X 2” LONG  
CLAMP, 2.25” WORM GEAR  
NUT, 1/4-20 HEX W/ STAR WASHER  
CLAMP, 3/8 NYLON MCHND  
HOSE, 3/8 CLR PLYURTHN X 24”  
ELBOW, 1/4MPT X 3/8 TUBE, QC  
ELBOW, ¼ FPT X ¼ FPT  
SERVICE ONLY  
SERVICE ONLY  
-
*
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
1
1
1
2
3
3
1
2
3
1
1
1
1
NINJA INTL 86038610 03/29/07  
5-12  
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WIRING GROUP (200 PSI)  
NINJA INTL 86038610 03/29/07  
5-13  
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WIRING GROUP (500 PSI)  
NINJA INTL 86038610 03/29/07  
5-14  
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