Wilton Sander 4002 User Manual

Operating Instructions — Parts Manual  
1-Inch Belt / 8-Inch Disc Sander  
Model 4002  
Part No. 9078321  
RevisionA1  
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General  
Specifications  
The Wilton Model 4002 sander is designed to serve the varying sanding needs of the professional or the  
home hobbyist. The sander features both a belt and a disc sanding surface.  
Specifications  
Belt  
1-inch wide x 42-inches long  
8-inches diameter  
Disc  
3
Motor  
1/3 horsepower, 1725 rpm  
115 volts  
Power requirements  
Dimensions: Sander (LWH)  
25.50 x 15.50 x 19.50 inches  
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WARNING  
- Misuse of this machine can cause serious injury.  
- For safety, machine must be set up, used and  
serviced properly.  
When servicing machine:  
- Always disconnect the machine from its electrical  
supply while servicing.  
- Read, understand and follow instructions in the  
Operating Instructions and Parts Manual which  
was shipped with your machine.  
- Always follow instructions in Operating Instructions  
and Parts Manual when changing accessory tools  
or parts.  
- Never modify the machine without consulting  
Wilton Corporation.  
When setting up machine:  
- Always avoid using machine in damp or poorly  
lighted work areas.  
You—the stationary power tool user—  
hold the key to safety.  
- Always be sure the machine support is securely  
anchored to the floor or the work bench.  
Read and follow these simple rules for best results  
and full benefits from your machine. Used properly,  
Wilton’s machinery is among the best in design and  
safety. However, any machine used improperly can  
be rendered inefficient and unsafe. It is absolutely  
mandatory that those who use our products be  
properly trained in how to use them correctly. They  
should read and understand the Operating Instruc-  
tions and Parts Manual as well as all labels affixed to  
the machine. Failure in following all of these warn-  
ings can cause serious injuries.  
When using machine:  
- Always wear safety glasses with side shields (See  
ANSI Z87.1)  
- Never wear loose clothing or jewelry.  
- Never overreach - you may slip and fall.  
Machinery general safety warnings  
1. Always wear protective eye wear when operating  
machinery. Eye wear shall be impact resistant,  
protective safety glasses with side shields which  
comply with ANSI Z87.1 specifications. Use of  
Whenever changing accessories or general  
maintenance is done on the machine, electrical  
power to the machine must be disconnected  
before work is done.  
eye wear which does not comply with ANSI Z87.1  
specifications could result in severe injury from  
breakage of eye protection.  
9. Maintain all machine tools with care. Follow all  
maintenance instructions for lubricating and the  
changing of accessories. No attempt shall be  
made to modify or have makeshift repairs done to  
the machine. This not only voids the warranty but  
also renders the machine unsafe.  
10. Machinery must be anchored to the floor.  
11. Secure work. Use clamps or a vise to hold work,  
when practical. It is safer than using your hands  
and it frees both hands to operate the machine.  
12. Never brush away chips while the machine is in  
operation.  
2. Wear proper apparel. No loose clothing or  
jewelry which can get caught in moving parts.  
Rubber soled footwear is recommended for best  
footing.  
3. Do not overreach. Failure to maintain proper  
working position can cause you to fall into the  
machine or cause your clothing to get caught  
pulling you into the machine.  
4
4. Keep guards in place and in proper working  
order. Do not operate the machine with guards  
removed.  
13. Keep work area clean. Cluttered areas invite  
accidents.  
5. Avoid dangerous working environments. Do not  
use stationary machine tools in wet or damp  
locations. Keep work areas clean and well lit.  
6. Avoid accidental starts by being sure the start  
switch is “OFF” before plugging in the machine.  
7. Never leave the machine running while unat-  
tended. Machine shall be shut off whenever it is  
not in operation.  
14. Remove adjusting keys and wrenches before  
turning machine on.  
15. Use the right tool. Don’t force a tool or attach-  
ment to do a job it was not designed for.  
16. Use only recommended accessories and follow  
manufacturers instructions pertaining to them.  
17. Keep hands in sight and clear of all moving parts  
and cutting surfaces.  
8. Disconnect electrical power before servicing.  
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18. All visitors should be kept at a safe distance from  
the work area. Make workshop completely safe  
by using padlocks, master switches, or by  
removing starter keys.  
19. Know the tool you are using its application,  
limitations, and potential hazards.  
General electrical cautions  
This sander should be grounded in accordance  
with the National Electrical Code and local codes  
and ordinances. This work should be done by a  
qualified electrician. The sander should be  
Wire sizes  
Caution: For circuits which are far away from the  
electrical service box, the wire size must be in-  
creased in order to deliver ample voltage to the motor.  
To minimize power losses and to prevent motor  
overheating and burnout, the use of wire sizes for  
branch circuits or electrical extension cords accord-  
ing to the following table is recommended.  
grounded to protect the user from electrical shock.  
WARNING: Do not connect the sander to a  
240 volt power source. The sander motor requires  
120 volts alternating current.  
AWG (American wire gauge) number  
Conductor length  
240 volt lines  
120 volt lines  
0-50 feet  
50-100 feet  
Over 100 feet  
NOTAPPLICABLE  
NOTAPPLICABLE  
NOTAPPLICABLE  
No. 14  
No. 12  
No.8  
Safety instructions for the 1-Inch belt / 8-Inch disc sander  
WARNING: Do not operate your machine until it is  
completely assembled and installed according to the  
instructions.  
WARNING: The dust generated by certain woods  
and wood products can be injurious to your health.  
Always operate machinery in well ventilated areas and  
provide for proper dust removal. Use wood dust  
collection systems whenever possible.  
WARNING: This machine can be use for pro-  
cessing wood or metal products. However, combining  
wood dust and metal filings can create a fire hazard.  
Make sure that the dust collector is free of wood dust  
deposits before processing metal products.  
1. If you are not thoroughly familiar with the opera-  
tion of belt and disc sanders, obtain advice from  
your supervisor, instructor or other qualified  
person.  
2. If there is a tendency for the machine to tip over  
or move during operation such as when sanding  
long or heavy boards, the machine must be  
securely fastened to a supporting surface.  
3. Make sure the sanding belt is running in the  
proper direction. The sanding belt must travel  
downward when viewed from the front of the  
machine.  
7. Always hold the work firmly on the table when  
sanding on the belt or disc. The only exception is  
curved work performed on the top wheel of the  
belt.  
8. Always sand on the downward side of the disc  
when using the disc portion of the machine, so  
that the work is held securely on the table.  
Sanding on the upward side of the disc could  
cause the workpiece to fly up which could be  
hazardous.  
9. Always maintain a minimum clearance of 1/16-  
inch or less between the table and the sanding  
belt or disc.  
10. Never wear gloves or hold the work with a rag  
when sanding.  
11. Sand with the grain of the wood.  
12. Do not sand pieces of material that are too small  
to be safely supported.  
13. Avoid awkward hand positions where a sudden  
slip could cause a hand to move into the sanding  
belt or disc.  
14. When sanding a large workpiece, provide  
additional support at table height.  
15. Never force the work. Slowing or stalling the  
motor will cause overheating.  
5
4. Make sure the sanding belt is tracking correctly  
in order that it does not run off the pulleys.  
5. Make sure the sanding belt or disc is not torn or  
loose.  
16. When sanding metal, never use a steady stream  
of water on the work piece. Dip the workpiece in  
water to cool it.  
6. Hold the work firmly when sanding.  
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17. Do not sand or polish magnesium. It could catch  
fire.  
18. Always remove scrap pieces and other objects  
from the belt and disc tables before turning the  
machine ON.  
on the tables while the sander is operating.  
20. Always turn the machine OFF and disconnect the  
cord from the power source before installing or  
removing accessories.  
21. Never leave the machine work area when the  
power is ON or before the machine has come to  
a complete stop.  
19. Never perform layout, assembly or set-up work  
Setting up the sander  
WARNING: For your own safety, do not connect the sander to the  
power source until the machine is completely assembled and you  
have read and understood the entire Operating Instructions and Parts  
Manual.  
Unpacking  
The sander is shipped complete in one carton. Carefully unpack the  
machine and all loose items from the carton. If any parts are missing,  
do not attempt to operate your sander until the missing parts are  
obtained and installed correctly.  
Cleaning  
Remove the protective coating from the surfaces of the sander and  
from any loose parts. This coating may be removed with a soft cloth  
moistened with kerosene (do not use acetone, gasoline or lacquer  
thinner for this purpose). After cleaning, cover the table surfaces with  
a good quality paste wax.  
Figure 1. Installing the disc sander  
table  
Assembly  
Assembly of the sander is limited to the installation of the disc table  
and the belt table. Proceed as described in the following paragraphs.  
Assembling sanding disc table  
WARNING: When assembling the sanding disc table, make certain  
the motor is disconnected from the power source.  
1. The sanding disc table is secured with two cap screws and nuts.  
A hex wrench is required to tighten the screws.  
6
2. Set the table on the rounded pockets in the support casting.  
Install the nuts in the channel on the back side of the pockets.  
3. Install the screws through the table and base casting into the nuts.  
Tighten the screws.  
4. Check for 1/16-inch clearance between the edge of the table and  
the face of the disc. Adjust the clearance if required (see  
Removal/Installation of the Disc).  
Installing belt sander table  
WARNING: When assembling the belt sander table, make certain the  
motor is disconnected from the power source.  
1. The belt table is secured with a spring-loaded locking handle  
assembly. The handle assembly is disassembled for ease of  
installation.  
Figure 2. Securing the disc sander  
table  
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2. Remove the screw and spring from the handle assembly. Separate  
the handle and stud.  
3. Set the table in place against the sander.  
4. Put the flat washer provided in the sander carton on the stud.  
5. Install the stud through the belt table bracket and into the sander  
housing. Tighten the stud finger tight.  
6. Install the handle over the stud. Install the spring and screw into the  
stud.  
7. To tighten the handle (and secure the table), pull out on the handle.  
While holding the handle out, turn the handle counterclockwise.  
Release the handle and tighten in a clockwise direction. Repeat as  
required to secure the table.  
Figure 3. Installing stud in table  
bracket  
Setup  
Fastening sander to supporting surface  
During operation the sander may have a tendency to slide or move about on the bench or table. It is recom-  
mended that the sander be fastened to the bench or table. Two holes are supplied in the sander base plate for  
easy mounting.  
Dust chutes  
The sander has two 1-1/4 inch diameter dust chutes (see Figure 5). The disc sander chute is at the rear of the  
sander under the disc sander table. The belt sander chute is in the cover on the left side of the sander. The  
chutes can be connected to a vacuum system to collect dust particles during use.  
7
Figure 4. Belt table installed and handle in place  
Figure 5. Dust chutes  
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Connecting sander to power source  
The motor supplied with your sander is wired for operation at 115 Volts. IT MUST NEVER BE CONVERTED TO  
OPERATEAT 230 VOLTS !  
Before connecting the motor cord to the power source, make certain the switch is in the OFF position and  
be sure that the electric current is of the same characteristics as stamped on the motor nameplate.  
Grounding instructions  
ing conductor. If repair or replacement of the  
electric cord or plug is necessary do not  
connect the equipment grounding conductor to  
a live terminal.  
WARNING: The sander must be grounded while in  
use to protect the operator from electric shock. Make  
sure that the receptacle is properly grounded. If you  
are not sure the receptacle is grounded, have a  
certified electrician check for proper grounding  
• In the event of a malfunction or breakdown,  
grounding provides a path of least resistance  
for electric current to reduce the risk of  
• Check with a qualified electrician or service  
personnel if the grounding instructions are not  
completely understood, or if in doubt as to  
whether the tool is properly grounded. Use  
only 3-wire extension cords that have 3-prong  
grounding type plugs and 3-hole receptacles  
that accept the plug, as shown in Figure 6.  
• Repair or replace damaged or worn cord  
immediately.  
• This tool is intended for use on a circuit that  
has an outlet and a plug that looks like the one  
shown in Figure 6.  
• A temporary adapter, which looks like the  
adapter illustrated in Figure 7, may be used to  
connect this plug to a 2-pole receptacle, as  
shown in Figure 7, if a properly grounded  
outlet is not available.  
electric shock. This tool is equipped with an  
electric cord having an equipment-grounding  
conductor and a grounding plug. The plug  
must be plugged into a matching outlet that is  
properly installed and grounded in accordance  
with all local codes and ordinances.  
• Do not modify the plug provided—if it will not  
fit have a new outlet installed by a qualified  
electrician.  
• Improper connection of the equipment-  
grounding conductor can result in risk of  
electric shock. The conductor with insulation  
having an outer surface that is green with or  
without yellow stripes is the equipment ground-  
8
Figure 6. Grounded plug in grounded receptacle  
Figure 7. Grounded adapter connection  
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Operating instructions  
Starting and stopping sander  
The on/off switch (see Figure 8) is mounted in a switch box on the right  
side of the sander base. Move the switch to the forward (ON) position to  
start the sander. Move the switch to the rear (OFF) position to stop the  
sander.  
Locking switch in the OFF position  
We recommend that the switch be locked in the OFF position when the  
sander is not in use. The switch can be locked by pulling the switch  
locking tab out of the switch toggle (see Figure 9). The switch will not  
operate with the locking tab removed. If the switch toggle is removed  
when the sander is running, it can be turned OFF once, but it cannot be  
restarted without inserting the switch tab.  
Figure 8. ON/OFF switch  
Tracking the sanding belt  
The belt tracking adjustment is set at the factory so the belt runs true on  
the pulleys. However, if the belt tracks to one side of the pulleys, tracking  
can be adjusted by turning the tracking knob . Turning the knob clockwise  
moves the belt to the right when facing the sander. Turning the knob  
counterclockwise will move the belt to the left. AVOID TURNING THE  
KNOB TOO FAR. THEAMOUNT OFADJUSTMENT REQUIRED IS  
USUALLY VERY SLIGHT !  
Platen  
WARNING: When making adjustments, make sure the motor is discon-  
nected from the power source.  
The platen (see Figure 11) is used to properly support the work when  
sanding. The platen is constructed of heavy steel to provide adequate  
support.  
Figure 9. Switch locking tab  
The platen should be adjusted so it is almost touching the back of the  
sanding belt. Loosen the cap screw and adjust the platen to the desired  
position. Tighten the screw to secure the platen.  
The platen can be removed for operations such as stripping, contour  
sanding, polishing or other special operations. To remove the platen,  
remove the cap screw. Be sure to reinstall the platen before performing  
operations where support of the belt is required.  
9
Figure 10. Adjusting belt tracking  
Figure 11. Platen  
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Belt table adjustments  
The belt sander table can be tilted or moved in or out to accommodate the operation being performed. Loosen  
the locking handle to change the position of the table. Move the table to the desired position and tighten the  
locking handle.  
NOTE: The lock handle is spring loaded. Reposition the handle by pulling out on the handle and turning the  
handle on the serrated locking stud. Release the handle and turn the locking handle to tighten or loosen the  
table.  
WARNING: To avoid trapping the work or fingers between the table and sanding belt, the table edge should  
be positioned a maximum of 1/16-inch from the sanding belt.  
Setting the belt table 90-degree stop  
WARNING: When making adjustments, make sure the motor is disconnected from the power source.  
For most sanding operations the table is set at a 90-degree angle to the sanding belt. A positive stop is  
provided to insure fast positioning of the table at 90 degrees to the belt. Loosen the table locking handle (see  
Figure 12) and tilt the table to the rear as far as possible.  
Use a combination square. Put one end of the square on the table with the other end against the sanding  
belt. Check to see if the table is 90 degrees to the belt. If the table is not at 90 degrees to the belt, turn adjust-  
ing screw with a hex wrench. Turn the adjusting screw until the screw bottoms out against the frame. Recheck  
the angle and readjust if required.  
Setting the belt table at a 45-degree angle  
WARNING: When making adjustments, make sure the motor is disconnected from the power source.  
WARNING: To avoid trapping the work or fingers between the table and sanding belt, the table edge should  
be positioned a maximum of 1/16-inch from the sanding belt when the table is tilted.  
The table can be tilted to a 45-degree angle (see Figure 13). To change the angle, loosen the locking  
handle. Use a combination square to set the table to 45 degrees to the belt. Tighten the locking lever to secure  
the table.  
10  
Figure 12. Setting belt table 90-degree stop  
Figure 13. Setting belt table to 45-degree angle  
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Disc table adjustments  
Adjusting the table angle  
WARNING: When making adjustments, make sure the motor is discon-  
nected from the power source.  
WARNING: To avoid trapping the work or fingers between the table  
and sanding disc, the table edge should be positioned a maximum of 1/16-  
inch from the sanding disc.  
The disc table is positioned at 90 degrees to the sanding disc for most  
operations (see Figure 14). To check and see if the table is at 90 de-  
grees, place a square, on the table with one end of the square against the  
sanding disc. If an adjustment is necessary, loosen the cap screws and  
move table until it is at 90 degrees to the sanding disc. Tighten the screws  
to secure the table.  
The disc table (see Figure 15) can be tilted downward 45 degrees.  
Loosen the two cap screws, tilt the table to the desired angle, and tighten  
the cap screws.  
Figure 14. Disc table at 90  
degrees  
Adjusting the disc-to-table gap  
WARNING: When changing abrasive belts, make sure the motor is  
disconnected from the power source.  
Adjust the sanding disc to leave a maximum of 1/16-inch gap between  
the table and the disc. This can be accomplished by moving the sanding  
disc in or out on the motor shaft (see Figure 16).  
Use a T-handle type hex wrench. Put the wrench through the hole in  
the top of the disc guard. Loosen the setscrew in the hub of the disc.  
Move the disc in or out as needed to establish a 1/16-inch gap. When the  
gap is established, tighten the setscrew.  
Changing abrasive belts  
WARNING: When changing abrasive belts, make sure the motor is  
disconnected from the power source.  
Remove the upper belt cover by removing the screw and nut (see  
Figure 17). Remove the two knobs from the side cover. Remove the side  
cover.  
11  
Figure 15. Disc table at 45  
degrees  
Figure 16. Adjusting disc-to-table gap  
Figure 17. Removal of covers  
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Changing abrasive belts (continued)  
Press down on the tracking knob to release belt tension (see Figure 18).  
Remove the belt from the three pulleys. Install the replacement belt.  
Replace side cover; secure the cover with two knobs.  
IMPORTANT: Some belts have a directional arrow printed on the  
inside of the belt. In these cases the belt must be installed so the direc-  
tional arrow is in the same direction that the machine is running. The  
sanding belt travels down the front of the machine.  
Before installing the upper belt cover, start the sander and check belt  
tracking. Adjust tracking if needed (refer to Tracking the Sanding Belt).  
Changing abrasive discs  
WARNING: When removing and installing abrasive discs, make certain  
the motor is disconnected from the power source.  
Remove the screws and nuts from the sanding disc table. Remove the  
disc table.  
Remove the lower disc guard (see Figure 19).  
Loosen the setscrew in the hub of the disc. Remove the disc from  
the motor shaft (see Figure 20).  
Figure 18. Removing the belt  
Remove the old abrasive disc by peeling it from the sanding disc  
plate.  
Clean the disc plate thoroughly. Spray the face of the disc with 3M  
Super 77 adhesive (or equivalent).  
Remove the backing from the new abrasive disc and press the  
abrasive disc firmly onto the disc plate (see Figure 21).  
Figure 19. Removal of lower disc  
guard  
12  
Figure 20. Removal of sanding disc  
Figure 21. Attaching sanding disc  
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Changing abrasive discs  
(continued)  
Align the keyway in the disc hub with the key on the motor shaft  
(see Figure 22). Install the disc plate on the shaft. Position the  
disc so the face of the disc is even with the edge of the upper  
disc guard. Tighten the setscrew in the hub of the disc plate.  
If necessary, adjust the position of the upper disc guard.  
Loosen the screws and adjust the position of the upper disc  
guard.  
Replace the lower disc guard and the sanding disc table.  
Figure 22. Installation of the disc  
Miter gauge  
A miter gage (see Figure 23) is supplied with the sander. The  
miter gauge can be used on the disc table or the belt table. The  
miter gauge can be set anywhere up to 45 degrees right or left.  
Adjust the angle by loosening the knob, rotating the miter  
gauge to the desired angle and retightening the knob.  
Motor Belt  
If the motor belt becomes loose, the belt can be tightened by  
loosening the motor hold down nuts (see Figure 24). Slide to the  
rear of the sander to tighten the belt. Hold the motor in position  
and tighten the four motor hold down nuts.  
Typical operations  
The following are just some of the many operations that can be  
performed with your Wilton Sander:  
Sharpening a wood chisel on the sanding belt using a block of  
wood. Use the block of wood to support the chisel and provide  
clearance for the chisel handle (see Figure 25).  
Sand a bevel in the block of wood in order to position the  
wood as close as possible to the sanding belt and clamp the wood  
to the table, as shown.  
Figure 23. Miter gauge (shown on disc  
table)  
13  
A cold chisel can also be sharpened on the belt table with the table tilted.  
Figure 24. Tightening motor belt  
Figure 25. Sharpening a wood chisel  
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Typical operations  
(continued)  
Sanding aluminum on the disc unit with the table tilted and using the  
miter gauge as a guide (see Figure 26).  
NOTE: Always sand on the left (downward) side of the sanding  
disc, as shown. Sanding on the right (upward) side of the sanding  
disc could cause the workpiece to fly up which could be hazardous.  
Sanding outside curves on the belt unit with the platen removed  
(see Figure 27).  
Polishing using the accessory felt belt in place of the sanding  
belt (see Figure 28).  
NOTE: Most polishing operations are performed with the platen  
removed.  
Figure 26. Sanding aluminum  
Sanding in tight areas with the sanding belt (see Figure 29).  
Figure 27. Sanding outside curves  
Figure 28. Polishing using a felt belt  
14  
Figure 29. Sanding in tight areas  
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Typical operations (continued)  
Inside curves can be sanded on the upper sanding belt idler wheel (see  
Figure 30). The upper cover can either be hinged back or removed.  
Figure 30. Sanding inside curves  
Replacement parts  
This section provides exploded view illustrations that show the replacement parts for the 1-Inch Belt / 8-Inch  
Disc Sander. Also provided are parts listings that provide part number and description. The item numbers  
shown on the illustrations relate to the item number in the facing parts listing.  
15  
Order replacement parts from:  
Wilton Corporation  
300 South Hicks Road  
Palatine, IL 60067  
708/934-6000  
FAX: 708\934-7813 or 1-800-626-9676  
Identify the replacement part by the part number shown in the parts listing. Be sure to include the model  
number and serial number of your machine when ordering replacement parts to assure that you will receive the  
correct part.  
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16  
Exploded View of Sander (Belt Sander Parts)  
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Item  
No.  
1
2
3
4
5
6
7
Part  
Number  
564003-1  
564004-1  
564005-1  
564006-1  
564007-1  
564008-1  
564009-1  
564015-1  
564016-1  
564017-1  
564018-1  
564019-1  
564025-1  
564026-1  
564027-1  
564028-1  
564029-1  
564033-1  
564034-1  
564035-1  
564036-1  
564029-1  
564037-1  
564038-1  
564039-1  
564043-1  
564044-1  
564045-1  
564046-1  
564047-1  
564048-1  
564029-1  
564037-1  
564049-1  
564051-1  
564052-1  
564010-1  
564011-1  
564012-1  
564013-1  
564014-1  
564030-1  
564031-1  
564032-1  
564054-1  
564055-1  
564058-1  
564057-1  
564063-1  
564059-1  
564068-1  
564062-1  
564061-1  
564064-1  
564065-1  
564066-1  
564067-1  
564069-1  
564046-1  
564045-1  
564044-1  
564056-1  
Description  
Hex. Socket Head Screw (M10 x 40 MM)  
Flat Washer (12 MM)  
Spring  
Spacer  
Tracking Adjustment Screw  
Spring  
Support  
Spring Pin (M3 x 20 MM)  
Idler Shaft  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
Idler Shaft  
Hex. Soc. Set Screw (M5 x 5 MM)  
Hex. Soc. Set Screw (M5 x 12 MM)  
Drive Pulley  
Retaining Plate  
Slot Hd. Mach. Screw (M4 x 12 MM)  
Lock Washer (4.1 MM)  
Ball Bearing  
Key  
Main Drive Shaft  
Ball Bearing  
Frame  
Ball Bearing  
Idler  
Flat Washer (6.4 MM)  
Upper Cover  
Hex. Socket Head Screw (M6 x 10MM)  
Hex. Socket Head Screw (M10 x 20MM)  
Lock Washer (10 MM)  
Flat Washer (10 MM)  
Platen  
Spacer  
Ball Bearing  
Idler  
Retaining Ring  
Hex. Socket Setscrew (M5 x 16 MM)  
Drive Wheel  
Sanding Belt - 50 Grit  
Sanding Belt - 80 Grit  
Sanding Belt - 120 Grit  
Sanding Belt - 220 Grit  
Sanding Belt - 320 Grit  
Abrasive Belt, Non-woven - Fine  
Abrasive Belt, Non-woven - Medium  
Abrasive Belt, Non-woven - Coarse  
Nut  
Washer  
Bolt  
Knob  
Washer  
Cover  
Lockwasher  
Table  
Knob  
Clamp Assembly  
Special Washer  
Bracket  
Flat Washer (8,4 MM)  
Screw (M8 x 15 MM)  
Flat Washer (10 MM)  
Lock Washer (10 MM)  
Hex. Socket Head Screw (M10 x 20MM)  
Rotation Label  
17  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
52  
70  
71  
72  
103  
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18  
Exploded View of Sander (Disc Sander Parts)  
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Item  
No.  
53  
54  
55  
56  
57  
59  
60  
61  
62  
63  
64  
66  
67  
68  
69  
80  
81  
99  
Part  
Number  
5640711  
5640721  
5640731  
5640741  
5640751  
5640461  
5640761  
5640771  
5640781  
5640791  
5640811  
5640671  
5640821  
5640671  
5640831  
5640841  
5628791  
5640201  
5640211  
5640221  
5640871  
5640181  
5640881  
5640561  
5640921  
5640922  
5640931  
5640941  
5640961  
5640971  
5640981  
5640991  
5641011  
5641021  
5632851  
5641041  
5641051  
5641241  
5640461  
5641121  
5641131  
5641141  
5641161  
5641171  
5641181  
5640781  
5641191  
5641211  
5640781  
5641221  
5641231  
Description  
Hex. Socket Head Screw (M5 x 12 MM)  
Drive Pulley  
Key  
Motor  
Hex Nut (M10)  
Flat Washer (10 MM)  
Carriage Head Screw (M10 x 12MM)  
Base  
Pan Head Screw (M4 x 20 MM)  
External Tooth Washer (4 MM)  
Hex. Head Screw (M8 x 20 MM)  
Flat Washer (8.4 MM)  
Rubber Foot  
Flat Washer (8.4 MM)  
Hex. Nut (M 8)  
Allen Wrench (2.5 MM)  
Allen Wrench (8 MM)  
Sanding Disc - 50 Grit  
Sanding Disc - 80 Grit  
Sanding Disc - 120 Grit  
Disc Plate  
Soc. Hd. Mach. Screw (M5 x 5 MM)  
Screw  
Rotation Label  
pulley cover - belt/disc  
pulley cover - belt only  
V-Belt  
Miter Gauge Assembly  
• Hand Knob (1/4-Inch)  
• Flat Washer (3/16-Inch)  
• Miter Gauge Body  
• Spring Pin (M4 x 10 MM)  
• Guide Bar  
Table  
Cap Screw  
Washer  
Nut  
Cap Screw  
Washer  
Side Guard  
Pan Hd. Screw (M4 x 6 MM)  
Support  
100  
101  
102  
103  
106  
107  
- - -  
110  
111  
112  
113  
114  
120  
121  
122  
123  
124  
125  
130  
131  
132  
137  
138  
139  
140  
141  
142  
143  
144  
145  
Switch  
Switch Key  
Switch Cover  
Pan Head Screw (M4 x 12 MM)  
Cord  
Heyco Bushing (5/8-Inch)  
Pan Head Screw (M4 x 12 MM)  
Cable Clamp  
19  
Connector  
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20  
Wilton Corporation  
300 South Hicks Road  
Palatine, IL 60067  
708/934-6000  
FAX 1-800-626-9676  
Industrial Products Group:  
Wilton Tool Wilton Machinery Anderson Products Anderlex Abrasives  
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