Whirlpool Ice Maker GSF26C5EXA User Manual

DELIVERY & INSTALLATION  
DP-036  
May 2010  
R8178806  
POINTER  
This Delivery & Installation Pointer Applies To The Following Brands:  
®
®
®
®
KitchenAid  
Jenn-Air  
Maytag  
Magic Chef  
Whirlpool  
®
®
®
®
Roper  
Admiral  
Amana  
Whirlpool SXS 2010  
Models:  
GSF26C5EXA GSF26C5EXA GSF26C5EXS GSF26C5EXT GSF26C5EXW  
GSF26C5EXY GSS26C5XXA GSS26C5XXB GSS26C5XXW GSS26C5XXY  
ISSUE:  
This newly designed refrigerator requires different installation procedures than current pro-  
duction. Please take the time to review this pointer and the literature shipped with the product  
prior to attempting installation.  
®Registered trademark/™ Trademarks of Whirlpool, U.S.A., KitchenAid, U.S.A., Jenn-Air, U.S.A., or Maytag Corporation or its related companies.  
© 2010 All rights reserved.  
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HANDLE INSTALLATION:  
1. Remove the handle pack from the door and unwrap.  
2. The instruction sheet and a Hex key tool are  
attached to the handle. Review the instruction  
sheet.  
3. Install the handle on the mounting studs with the  
hex screws facing the refrigerator/freezer divider  
wall (Mullion).  
4. Hold the handle tight against the door as you  
tighten the screws. The handle will pull in tight  
against the door as the screw is tightened.  
5. The handle should fit tight against the door panel (5)  
when installed properly.  
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INSTALLATION:  
Removing Grille  
Grille Removal  
The grille is held in place with 2 screws.  
1. Remove screws  
2. Open the doors 90 degrees perpendicular to the  
cabinet to remove the grille.  
Components Located Behind Grille  
The refrigerator is equipped with two fixed rear wheels and a fixed center wheel. The adjustable front  
legs are used for leveling and stabilizing the refrigerator (3) .  
A ¼” hex head on the top of the leveling leg  
is used for adjusting (4) Turning clockwise  
retracts the leg and lowers cabinet, turning  
counterclockwise extends the leg and raises  
the cabinet.  
After leveling the refrigerator, check the align-  
ment of the top of the freezer and refrigerator  
doors. If adjustment is needed the refrigera-  
tor door can be raised or lowered to match  
the freezer door. A 5/16” adjustment screw  
is provided under the refrigerator door for  
making the adjustment (5). Turning clockwise  
raises the door and turning counterclockwise  
lowers the door.  
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DOOR REMOVAL, LEVELING AND ALIGNMENT  
Gather the required tools and parts and read all instructions before starting installation. Save these instructions for future reference.  
NOTE: Before moving your product into your home, measure the door way of your home to see whether you need to remove the  
refrigerator and freezer doors. If door remo val is necessary, see the instructions below.  
IMPORTANT: Before you begin, turn the refrigerator control OFF. Unplug refrigerator or disconnect power.  
TOOLS NEEDED:  
Phillips screwdriver, 3⁄16 " hex wrench, 14" hex-head socket wrench, 14" and 5⁄16" open-ended wrenches or adjustable wrench  
WARNING  
Electrical Shock Hazard  
Disconnect power before removing doors.  
Failure to do so can result in death or electrical shock.  
4
5
Door Removal  
6
Top Left Hinge  
Top Right Hinge  
A
A
A
A
Do Not Remove Screws A  
Do Not Remove Screws A  
3
Wiring Connection  
7
8
Bottom Hinge  
A
B
C
D
E
F
A. P-clamp  
B. Routing Plate  
C. Electrical Housing  
D. Wiring Clip  
Leveling  
A
E. Grommets  
F. Wiring Plugs  
B
2
Water Dispenser  
Tubing Connection  
R ais e  
L ower  
C
A. Bottom Hinge  
B. Leveler Bracket  
C. Leveling Foot  
9
Door Alignment  
1
Base Grille  
A
Raise  
A
Lower  
A
Doors must be  
open to 90˚  
A. Alignment Screw  
A. Face of Fitting  
W10299704A  
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7. Use a 3⁄16 " hex wrench to remove the top left hinge screws as  
shown. See Graphic 4.  
Remove the Doors  
IMPORTANT: Do not remove either screw A.  
WARNING  
WARNING  
Excessive Weight Hazard  
Use two or more people to lift the freezer door.  
Failure to do so can result in back or other injury.  
Electrical Shock Hazard  
Disconnect power before removing doors.  
8. Lift freezer door straight up oꢀ bottom hinge. See Graphic 5.  
The water tubing and wiring remain attached to the freezer  
door and pull through the bottom left hinge.  
Failure to do so can result in death or electrical shock.  
NOTE: This may require two people - one to lift the door and  
another to feed the water tubing and wiring through the hinge.  
Be sure the hole in the hinge is clear of obstructions, then  
gently pull one water tube through the hinge. (Avoid kinking  
the tube.) Next, gently pull the other water tube through the  
hinge, again avoiding kinks. Finally, gently pull the wiring  
bundle (including the grommet and wiring plugs) through the  
hinge.  
1. Unplug refrigerator or disconnect power.  
2. Open both doors to 90°. Remove  
the base grille by removing  
the two screws, then pulling out on the outside corners. See  
Graphic 1.  
NOTE: The doors must only be opened to 90°. If they are  
opened all the way, the base grille will not come oꢀ.  
3. Remove food, the ice storage bin, and any adjustable door or  
IMPORTANT: Rest the door on its side on a soft, clean  
surface, such as a towel, blanket or piece of cardboard. This  
will help avoid damaging the door, water tubing and wiring.  
utility bins from doors.  
4. Disconnect the water tubing, located behind the base grille on  
the freezer door side. See Graphic 2.  
9. Use a 3⁄16 " hex wrench to remove the top right hinge screws  
Press the colored outer ring against the face of ꢁtting and  
pull the water tubing free.  
as shown. See Graphic 6.  
IMPORTANT: Do not remove either screw A.  
NOTE: Keep the water tubing connector attached to the  
tube that runs underneath the freezer. The door cannot be  
removed if the connector is still attached to the tube that  
runs through the door hinge.  
10. Lift the refrigerator door straight up oꢀ bottom hinge.  
11. It may not be necessary to remove the bottom hinges to move  
the refrigerator through a doorway. Both bottom hinges have  
similar construction.  
5. Disconnect the wiring, located behind the base grille on the  
freezer door side. See Graphic 3.  
If necessary, disassemble the hinges. See Graphic 7.  
Remove the P-clamp using a " he1⁄4x-head socket wrench.  
IMPORTANT: The leveler brackets are mounted behind  
the hinges. If you remove the hinges, make sure that the  
leveler brackets are replaced when reinstalling the hinges.  
Remove the small wiring bundle from the P-clamp.  
Remove the wiring clip using a 1⁄4  
" hex-head socket  
wrench.  
Replace the Doors and Hinges  
Pull the electrical housing out from under the refrigerator.  
Disconnect the wiring plugs from the housing.  
1. Replace both bottom hinges, if removed. Make sure that the  
leveler brackets are assembled behind the hinges. Tighten  
screws.  
Gently pull the large wiring bundle (with two white plugs)  
through the routing plate.  
6. Close both doors and keep them closed until you are ready to  
IMPORTANT: When the screws are tightened properly, there  
should not be any gaps between the refrigerator, leveler  
bracket and hinge.  
lift them free from the cabinet.  
NOTE: There are two wiring bundles that run underneath the  
freezer - a large bundle with a large grommet and two white plugs  
at the end, and a small bundle with a small grommet and one  
yellow plug at the end.  
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Leveling and Door Closing  
WARNING  
Excessive Weight Hazard  
Use two or more people to lift the freezer door.  
Failure to do so can result in back or other injury.  
Your refrigerator has two adjustable front feet — one on the right  
and one on the left. In most cases, the refrigerator should be  
steady when both feet are touching the ꢁoor. If your refrigerator  
seems unsteady or if you want the doors to close more easily,  
adjust the refrigerator's tilt using the instructions below:  
1. Move the refrigerator into its ꢀnal location. If necessary, open  
both doors to 90° and remove the base grille. See Graphic 1.  
2. The two leveling feet are located on the brackets on each side  
2. Before replacing the freezer door on the bottom left hinge,  
feed the small wiring bundle through the hinge. Assistance  
may be needed.  
of the product. See Graphic 8.  
NOTE: Having someone push against the top of the refrigerator  
takes some weight oꢂ the leveling feet. This makes it easier to  
make adjustments.  
3. Use a 14" open-ended or adjustable wrench to adjust the  
leveling feet. Turn the leveling foot to the left to raise that side  
of the product, or turn it to the right to lower that side of the  
product.  
IMPORTANT: Do not feed the large wiring bundle through the  
hinge. This bundle is intended to run directly from the door to  
the connections beneath the freezer. Forcing the large bundle  
through the hinge may damage the door and/or the wiring,  
and will keep the door from closing properly.  
3. Feed both water tubes through the bottom left hinge, then  
replace the freezer door on the hinge. Assistance may be  
needed.  
NOTE: Provide additional support for the doors while the top  
hinges are being replaced. Do not depend on the door magnets to  
hold the doors in place while you are working.  
4. Open both doors again and check that they close as easily as  
or slightly more to the rear by  
you like. If not, tilt the refrigerat  
turning the leveling feet to the left. It may take several more  
turns, and you should turn both leveling feet the same  
amount.  
NOTE: Whenever you need to move the refrigerator, turn the  
leveling feet to the right until they are no longer touching the  
ground. This will allow the refrigerator to roll more easily.  
4. Align and replace the top left hinge as shown. See Graphic 4.  
Tighten screws.  
5. Reconnect water tubing and wiring.  
IMPORTANT: Do not intertwine the water tubing and wiring  
bundles when reconnecting them.  
Door Alignment  
A refrigerator that is not level from side-to-side may appear to  
have doors that are not properly aligned. If the doors appear this  
way, use the instructions in the previous section to check the  
leveling.  
Push the larger 5⁄16 " (7.94 mm) water tube into the blue  
" (6.35 mm)  
ꢀtting until it stops, then push the smaller 1⁄4  
water tube into the green ꢀtting until it stops. See  
Graphic 2.  
The doors are designed to be slightly diꢂerent heights when the  
refrigerator is empty, in order to account for the weight of food  
that will be placed on the doors. If the doors are still not aligned  
after checking the leveling and loading the refrigerator with food,  
follow the steps below to adjust the door alignment.  
Reinstall the P-clamp around the small wiring bundle (with  
one yellow plug), then replace the P-clamp on the top  
screw hole of the routing plate. See Graphic 3.  
Gently route the large wiring bundle (with two white plugs)  
through the hole in the routing plate, so that the wiring  
runs behind the right side of the routing plate. See  
Graphic 3.  
1. If necessary, open both doors to 90° and remove the base  
grille. See Graphic 1.  
2. Locate the alignment screw on the bottom hinge of the  
NOTE: The large wiring bundle should always remain  
below the small wiring bundle.  
Reconnect the wiring plugs to the electrical housing, then  
push the housing back under the refrigerator. Align the left  
hole in the front lip of the housing with the right hole in the  
refrigerator's base crossbar. See Graphic 3.  
refrigerator door. See Graphic 9.  
3. Use a 5⁄16 " open-ended or adjustable wrench to turn the screw.  
To raise the refrigerator door, turn the screw to the right. To  
lower the door, turn the screw to the left.  
4. Check that the doors are even at the top. If necessary,  
continue to turn the alignment screw until the doors are  
aligned.  
Reinstall the wiring clip over the grommets. First install the  
smaller grommet into the top of the clip, then install the  
larger grommet into the bottom of the clip (closest to the  
screw hole). See Graphic 3.  
5. Open both doors to 90°. Replace the base grille. See  
Graphic 1.  
Align the clip's screw hole with the left hole in the electrical  
housing and the right hole in the crossbar, and screw in  
the clip using a single screw. Tighten screw. See  
Graphic 3.  
IMPORTANT: Once connected, the wiring bundles should  
not be taut. Some ꢁexibility is needed to allow the freezer  
door to open properly.  
6. Replace the refrigerator door by lifting the door onto the  
bottom right hinge.  
7. Align and replace the top right hinge as shown. See Graphic 6.  
Tighten screws.  
8. Replace the ice storage bin and any adjustable door or utility  
bins.  
9. Plug refrigerator into a grounded 3 prong outlet.  
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