Weil McLain Boiler WCR User Manual

88  
Water & Steam Boilers – Series 2  
For Gas, Light Oil, & Gas/Light Oil – Fired Burners  
Burner Specification  
& Data Sheet  
Power Flame  
Gas/Oil Burners  
Model WCR  
Figure 1 Model WCR  
A
F
E
C
L
S
3.13  
C(R)  
I
G
C
C
L
L
H
X
B(R)  
D
4.00  
5/8Dia.,4holes  
X
Note: Add .38toHdimforsizeofopeninginboilerfrontplate.  
Burner  
Model Number  
Approximate  
A
B(R)  
C(R)  
D
E
F*  
G
H
I
S
X
Weight  
175-200  
220-300  
360-400  
500-550  
WCR1  
WCR2  
WCR3  
WCR4  
34.13  
39.13  
44.00  
50.00  
5.56  
6.13  
7.00  
7.31  
14.50  
14.00  
15.25  
17.69  
4.63  
5.25  
6.00  
7.00  
12.25  
14.00  
16.00  
18.50  
20.00  
20.00  
22.38  
28.00  
3.25  
4.00  
5.00  
6.00  
7.25  
8.75  
7.38  
8.50  
12.63  
13.38  
15.50  
19.13  
7.25  
8.50  
10.13  
12.13  
11.50  
14.25  
10.00  
12.00  
* Required for installation of standard control components  
Part No. 550-142-029/0508  
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Burner Specification & Data sheet — Power Flame Gas/Oil Burners — Model WCR  
(continued)  
Burner specifications and settings  
Table 2  
Gas train components and flame safeguards  
Gas Pressure  
Initial Low Fire  
Required At Gas  
Control Inlet  
Inches W.C.*  
Fuel Unit Data Burner-  
Motor Driven  
Oil Nozzle  
(One Per Unit)  
Oil Pressures  
Psig  
Pressure  
Damper Setting  
Inches  
Manifold  
Pressure  
Inches  
Boiler Drop Thru  
Model Gas Train  
Number Inches  
W.C.  
3450 Rpm  
Approximate Return  
Gph @ Bypass  
Top Bottom 100 Oil  
Psig System  
Pump High Fire  
Capacity Pump  
W.C.*  
Spray  
Angle  
Gear  
Psig  
Min  
Max  
Brand**  
Type  
Type  
Gph  
Psig  
Pressure  
High Fire Low Fire  
488R  
488  
2.20  
2.20  
1.80  
2.70  
2.50  
3.90  
4.60  
4.50  
4.90  
4.00  
3.30  
4.10  
3.50  
4.70  
5.30  
5.80  
6.20  
6.50  
7.10  
2.10  
2.10  
2.60  
1.70  
2.30  
1.20  
1.60  
1.90  
2.00  
2.30  
2.10  
2.50  
2.70  
3.60  
3.90  
4.10  
4.40  
2.80  
3.20  
4.10  
4.30  
4.40  
4.40  
4.80  
5.10  
6.20  
6.40  
6.90  
6.30  
5.40  
6.50  
6.20  
8.20  
9.20  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
14.00  
27.70  
27.70  
27.70  
M\,  
M\,  
1
M\,  
M\,  
1
4.50  
4.50  
5.50  
7.00  
8.50  
No  
No  
No  
No  
No  
No  
No  
No  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Delavan  
Delavan  
Delavan  
Delavan  
Delavan  
Delavan  
Monarch  
Delavan  
Monarch  
Del. Variflo  
Del. Variflo  
Del. Variflo  
Del. Variflo  
Del. Variflo  
Del. Variflo  
Del. Variflo  
Del. Variflo  
Hago  
Solid  
Solid  
Solid  
Solid  
Solid  
Solid 70°***  
PLP 60°  
Solid 70°***  
PLP  
BPS  
BPS  
BPS  
BPS  
BPS  
BPS  
BPS  
BPS  
BPS  
BPS  
80°  
80°  
80°  
80°  
70°  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
295  
300  
300  
300  
300  
300  
300  
280  
290  
225  
295  
290  
244  
280  
290  
295  
295  
300  
300  
100-150 B2TA-8850-4  
100-150 B2TA-8850-4  
37  
37  
37  
43  
43  
43  
47  
47  
47  
105  
105  
105  
105  
105  
105  
135  
135  
135  
135  
588  
100-150 B2TA-8850-4  
100-150 B2TA-8851-4  
100-150 B2TA-8851-4  
100-150 B2GA-8852  
80-100 B2GA-8852  
80-100 B2GA-8852  
80-100 B2GA-8852  
100-150 22R322D  
688  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
Z\v  
Z\v  
Z\v  
Z\v  
Z\v  
Z\v  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
C\,  
183  
195  
210  
110  
135  
140  
150  
140  
133  
166  
180  
165  
175  
155  
165  
175  
788  
888  
9.50  
988R  
988  
10.00  
11.00  
12.00  
16.00  
1088R  
1088  
1188  
1288  
1388  
1488  
1588  
1688R  
1688  
1788  
1888  
60°  
80°  
80°  
80°  
80°  
80°  
60°  
60°  
60°  
60°  
60°  
C\, (fixed) 14.00  
C\, (fixed) 16.00  
50-108  
50-110  
60-108  
22R322D  
22R322D  
22R322D  
C\,  
Z\v  
Z\v  
Z\v  
Z\v  
Z\v  
Z\v  
18.00  
20.00  
22.00  
22.00  
22.00  
24.00  
26.00  
100-150 22R623D  
100-150 22R623D  
100-150 22R623D  
100-150 22R623D  
100-150 22R623D  
100-150 22R623D  
10.50 27.70  
10.50 27.70  
9.30  
27.70  
10.30 27.70  
Hago  
*
Gas pressure shown are for standard gas train arrangement  
** Primary manufacturer. For alternate nozzles, contact Power-Flame  
*** 70° spray angle standard, 60° or 80° approved and available upon request  
Standard Gas Control Components And Sizes In Inches  
Low Gas  
Pressure  
Switch  
Gas  
Pressure  
Regulator  
Optional  
Optional  
Optional  
Optional  
Optional  
2
Combination  
Gas Valve And  
Motorized  
Operating  
Gas Valve  
Optional  
Optional  
1Z\v  
1Z\x  
1Z\x  
1Z\x  
2
Motorized Operating  
Gas Valve  
(With Proof Of Closure)  
Optional  
Manual  
Checking  
Gas Valve  
High  
Gas Pressure  
Switch  
Boiler Model Manual Hand  
Safety  
Gas Valve  
Number  
Valve  
Regulator  
1Z\v  
1Z\v  
1Z\v  
1Z\x  
1Z\x  
488R-488  
588  
1Z\v  
1Z\v  
1Z\v  
1Z\x  
2
Optional  
Optional  
Optional  
Optional  
Optional  
Optional  
Standard  
Standard  
Standard  
Standard  
1Z\v  
1Z\v  
*
1Z\v  
1Z\v  
1Z\v  
1Z\x  
1Z\x  
1Z\x  
1Z\x  
2
Optional  
Optional  
Optional  
Optional  
Optional  
Optional  
Standard  
Standard  
Standard  
Standard  
Optional  
688  
Optional  
788  
Optional  
*
888  
Optional  
*
988R  
2
Optional  
1Z\x  
1Z\x  
2
988-1088R  
1088  
2
2
Optional  
2
2
2
Optional  
1188-1588  
1688R-1888  
2
2
2
Optional  
2
2
2
2
2
2
2
* Combination operating gas valve and regulator also serves as safety gas valve.  
17. Light Oil Control Systems:  
18. Gas/Light Oil Control Systems:  
OO/FALFS Combines gas and light oil characteristics  
FALFS  
On-off operation, fixed air, reduced fuel low fire start, high fire run. Single-  
position air, two-position oil.  
listed above.  
OO/OO  
Combines gas and light oil characteristics  
listed above.  
OO  
On-off operation, low fire start, high fire run. Single-position air, single-position  
oil.  
LHO/LHO Combines gas and light oil characteristics  
listed above. Open damper pre-purge on  
1388-1888.  
LHO  
LHL  
On-off operation, low fire start, high fire run. Two-position air, two-position oil.  
Fixed damper pre-purge on 488-1288, open damper pre-purge on 1388-1888.  
Low-high-low-off firing conditions. Two-position air, two-position oil. Fixed  
damper pre-purge on 488-1288. Open damper pre-purge on 1388-1888.  
LHL/LHL Combines gas and light oil characteristics  
listed above. Open damper pre-purge on  
1388-1888.  
MOD  
On-off operation, with proven low fire start and full modulating firing condi-  
tions. Proportional motor drives fuel metering valve and combustion air damper  
according to the firing conditions. Fixed damper pre-purge on 488-1088R, open  
damper pre-purge on 1088-1888.  
MOD/MOD Combines gas and light oil characteristics  
listed above. Open damper pre-purge on  
1388-1888.  
Part No. 550-142-029/0508  
3
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Weil-McLain 88 Water and Steam Boilers — Series 2 — For Gas, Light Oil, & Gas/Light Oil-Fired Burners  
(continued)  
Burner specifications and settings  
Table 3  
Flame safeguards  
Flame Safeguards Provided with Listed Control Systems by Code  
GAS BURNERS  
Boiler  
Model  
Number  
UL  
FM  
CSD-1  
LHO LHL  
IRI  
OO  
LHO  
LHL  
MOD  
OO  
LHO  
LHL  
MOD  
OO  
MOD  
OO  
LHO  
LHL  
MOD  
488R-588  
688-988R  
988-1388  
1488-1888  
RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897C RM7897C RM7897C RM7840L  
RM7897A RM7897A RM7897A  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
RM7897A RM7897A RM7897A  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
RM7897A RM7897A RM7897A  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
RM7897C RM7897C RM7840L  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
LIGHT OIL BURNERS  
FM  
Boiler  
Model  
Number  
UL  
CSD-1  
IRI  
FALFS  
LHO  
LHL  
MOD  
FALFS  
LHO  
LHL  
MOD  
FALFS  
LHO  
LHL  
MOD  
FALFS  
LHO  
LHL  
MOD  
488R  
R7184P R7184P R7184P R7184P R7184P R7184P R7184P R7184P RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7840L  
R7184P R7184P R7184P R7184P R7184P R7184P R7184P R7184P RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7897A RM7840L  
488-588  
688-1088R  
1088-1288  
1388-1888  
R7184P R7184P R7184P  
RM7897A RM7897A RM7840L  
RM7840L RM7840L RM7840L  
R7184P R7184P R7184P  
RM7897A RM7897A RM7840L  
RM7840L RM7840L RM7840L  
RM7897A RM7897A RM7897A  
RM7897A RM7897A RM7840L  
RM7840L RM7840L RM7840L  
RM7897A RM7897A RM7840L  
RM7897A RM7897A RM7840L  
RM7840L RM7840L RM7840L  
COMBINATION GAS/OIL BURNERS  
Boiler  
Model  
Number  
UL  
FM  
CSD-1  
IRI  
OO/FALFS LHO  
LHL  
MOD OO/FALFS LHO  
LHL  
MOD OO/FALFS LHO  
LHL  
MOD OO/FALFS LHO  
LHL  
MOD  
488R-588  
688-988R  
988-1288  
1388-1888  
RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7897C RM7840L  
RM7897C RM7897C RM7897C  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
RM7897C RM7897C RM7897C  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
RM7897C RM7897C RM7897C  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
RM7897C RM7897C RM7840L  
RM7897C RM7897C RM7840L  
RM7840L RM7840L RM7840L  
Notes for Table 3  
1. Combustion Controls:  
R7184P  
Uses cadmium cell for flame detector to monitor oil burner flame, also furnishes intermittent ignition.  
RM7897A, RM7897C  
Uses ultraviolet electronic flame detector to monitor gas or oil burner flame and provides pre-purge programming. Amodels  
provide intermittent pilot;Cmodels provide interrupted pilot and RUN/TEST switch. RM7897 provides same as above with  
post-purge.  
RM7840L, E110/EPD170  
RM7800L, E110/EP160  
Monitors the oil or gas burner flame, provides pre-purge and post-purge programming, provides switching necessary to allow  
firing rate motor to be driven to both low fire and high fire positions, prevents start-up if pre-ignition interlocks are open and  
has low fire start proving circuit. In the event pre-ignition interlock circuit or running interlock circuit does notprove, system  
will lock out on safety. Ultraviolet sensitive electronic flame detector is standard with infrared detector available.  
Monitors the oil or gas burner flame with digital readout control system, provides pre-purge and post-purge programming,  
provides switching necessary to allow firing rate motor to be driven to both low fire and high fire position, prevents start-up  
if pre-ignition interlocks are open and has low fire start proving circuit. In the event pre-ignition interlock circuit or running  
interlock circuit does not “prove, system will lock out on safety. Ultraviolet sensitive electronic flame detector is standard with  
infrared detector available.  
4
Part No. 550-142-029/0508  
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