Weider Home Gym WESY92190 User Manual

¨
Model No. WESY92190  
Serial No.  
USERÕS MANUAL  
The serial number is found in the  
location shown below. Write the  
serial number in the space above.  
Serial  
Number  
Decal  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction. If you  
have questions, or if there are  
missing parts, we will guarantee  
complete satisfaction through  
direct assistance from our factory.  
TO AVOID UNNECESSARY  
DELAYS, PLEASE CALL DIRECT  
TO OUR TOLL-FREE CUSTOMER  
HOT LINE. The trained techni-  
cians on our customer hot line  
will provide immediate assis-  
tance, free of charge to you.  
CUSTOMER HOT LINE:  
1-800-999-3756  
Mon.ÐFri., 6 a.m.Ð6 p.m. MST  
Patent Pending  
CAUTION  
Visit our website at  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manu-  
al for future reference.  
new products, prizes,  
fitness tips, and much more!  
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Important Precautions  
To reduce the risk of serious injury, read the following important precau-  
tions before using the weight system.  
WARNING:  
1. It is the responsibility of the owner to ensure  
that all users of the weight system are ade-  
quately informed of all precautions.  
11. Always wear athletic shoes for foot protec-  
tion when exercising.  
12. Always disconnect the lat bar or row bar  
from the weight system when performing an  
exercise that does not use them.  
2. Read all instructions in this manual and in  
the accompanying literature before using the  
weight system.  
13. Keep the power cord away from heated sur-  
faces.  
3. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
14. The weight system is intended for home use  
only. Do not use the weight system in a com-  
mercial, rental, or institutional setting.  
4. Use the weight system only on a level sur-  
face. Cover the floor or carpet beneath the  
weight system for protection.  
15. The decals  
shown at the  
right have  
1
5. Inspect and tighten all parts often. Replace  
any worn parts immediately.  
been placed  
on the weight  
system in the  
five locations  
shown on  
6. Make sure the cables remain on the pulleys  
at all times. If the cables bind while you are  
exercising, stop immediately and make sure  
the cables are on all of the pulleys.  
page 4. If a  
decal is miss-  
ing or illegible,  
please call the  
customer hot  
line listed on  
the front cover  
of this manual  
7. Always stand on the foot plate when perform-  
ing an exercise that could cause the weight  
system to tip.  
8. Keep children under the age of 12 and pets  
away from the weight system at all times.  
to order a free  
2
9. Keep hands and feet away from moving parts.  
replacement  
decal. Apply  
the decal in  
the location  
shown.  
10. The weight system is designed to be used by  
only one person at a time.  
WARNING: Before beginning this or any exercise program, consult your physician. This is especially  
important for persons over the age of 35 or persons with pre-existing health problems. Read all  
instructions before using. ICON assumes no responsibility for personal injury or property damage  
sustained by or through the use of this product.  
3
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Before You Begin  
Thank you for selecting the versatile WEIDER¨ E2000. Department toll-free at 1-800-999-3756, Monday  
The E2000 offers a selection of weight stations  
designed to develop every major muscle group of the  
body. Whether your goal is to tone your body, build  
dramatic muscle size and strength, or improve your  
cardiovascular system, the E2000 will help you to  
achieve the results you want.  
through Friday, 6 a.m. until 6 p.m. Mountain Time  
(excluding holidays). To help us assist you, please  
note the product model number and serial number  
before calling. The model number is WESY92190. The  
serial number can be found on a decal attached to the  
E2000 (see the front cover of this manual).  
For your benefit, read this manual carefully before  
using the WEIDER¨ E2000. If you have additional  
questions, please call our Customer Service  
Please use the drawing below to familiarize your-  
self with the major parts and how they fit together.  
Lat Bar  
High Pulley  
Station  
Warning Decal 2  
Warning Decal 1  
Ab Pulley  
Station  
Butterfly Arm  
Backrest  
Curl Pad  
Console  
Press Arm  
Shroud  
Seat  
Warning  
Decal 2  
Warning Decal 2  
(on both sides of the  
weight mechanism  
inside of the shroud)  
Leg Lever  
Low Pulley  
Station  
ASSEMBLED  
DIMENSIONS:  
Height: 77 in.  
Width: 38 in.  
Length: 61 in.  
Foot Plate  
Row Bar  
4
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Assembly  
Note: This introduction will save you more Identifying Parts  
To help you identify the small parts used in assem-  
time than it takes to read it!  
bly, we have included a PART IDENTIFICATION  
CHART located in the center of this manual. Place  
the chart on the floor and use it to quickly identify dif-  
ferent parts as you open the packages for each step.  
Note: Some small parts may have been pre-  
attached. If a part is not in the parts bag, check to  
see if it has been pre-attached.  
Making Things Easier for Yourself  
Everything in this manual is designed to ensure  
that the weight system can be assembled suc-  
cessfully by anyone. However, it is important to  
recognize that the weight system is a sophisti-  
cated product with many small parts. The  
assembly process will take timeÑpossibly sev-  
eral hours. By setting aside plenty of time, and  
by deciding to make the task enjoyable, assem-  
bly will go smoothly. You may want to complete  
the process over a couple of evenings.  
Orienting Parts  
As you assemble this product, be sure that all parts  
are oriented as shown in the drawings.  
Tightening Parts  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Giving Yourself a Good Start  
Before you begin the assembly process, take the  
time to complete the steps outlined here.  
Required Tools  
Assembly requires the following tools (not included):  
Clearing the Workspace  
¥ Two (2) adjustable wrenches  
¥ One (1) standard screwdriver  
¥ One (1) phillips screwdriver  
¥ One (1) rubber mallet  
Clear a workspace that is large enough to hold all  
parts and allow you to walk all the way around the  
assembled equipment.  
Unpacking the Box  
To make the assembly process as smooth as possi-  
ble, we have broken it into separate stages. All parts  
used in each stage are found in individual packages  
in the shipping box. Place all parts in a cleared area  
and remove the packing materials. Do not dispose of  
the packing materials until assembly is completed.  
¥ Lubricant, such as grease or petroleum jelly,  
and soapy water  
¥ Tape, such as clear tape or masking tape  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end wrenches  
or a set of ratchet wrenches.  
Important: Wait until you begin each assembly  
stage to open the parts bag labeled for that  
assembly stage.  
The Four Stages of the Assembly Process  
Frame Assembly  
Cable Assembly  
You will begin by assembling the base and the  
upright frames that serve as the skeleton of the  
equipment.  
Completes the cables and pulleys that connect the  
moving arms with each other and with the weight  
mechanism.  
Seat Assembly  
Arm Assembly  
Completes the press and butterfly arms that you  
operate while you are exercising.  
Completes the seats and backrests that support  
your body while you are exercising.  
5
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1
2
3
Frame Assembly  
1. Before beginning assembly, make sure you have  
read and understood the information on page 5.  
5
51  
Open the parts bag labeled ÒFRAME ASSEMBLY.Ó  
Press a 2Ó Square Outer Cap (51) onto each end of  
the Stabilizer (5).  
Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up  
through the Stabilizer (5) and place it flat on the floor.  
14  
51  
2. Press a 2Ó Square Inner Cap (21) into the end of the  
Base (8).  
Bracket  
Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (52) up  
through the Base (8).  
8
14  
Place the Base (8) on the floor with the holes in the  
mounting bracket over the Carriage Bolts (14) in the  
Stabilizer (5).  
52  
5
21  
3. Press a 1Ó x 2Ó Inner Cap (11) into the top of the Rear  
Upright (18).  
11  
Slide the Rear Upright (18) onto the 5/16Ó x 2 3/4Ó  
Carriage Bolts (14) in the Stabilizer (5). Hand tighten  
a 5/16Ó Nylon Locknut (53) onto each Carriage Bolt.  
Make sure the Rear Upright (18) is oriented as  
shown. The wide side of the bracket on the lower  
end must be on the side shown.  
Slide the Front Upright (42) onto the 5/16Ó x 2 1/2Ó  
Carriage Bolts (52) in the Base (8). Hand tighten a  
5/16Ó Nylon Locknut (53) onto each Carriage Bolt.  
42  
18  
Do not tighten the Nylon Locknuts yet.  
53  
53  
Wide  
Side of  
the  
Bracket  
53  
53  
5
8
14  
52  
6
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4. Press a 2Ó Square Inner Cap (21) into each end of  
the crossbar on the Top Frame (1).  
4
67  
56  
Slide two 5/16Ó Flat Washers (56) onto two 5/16Ó x  
2 3/4Ó Bolts (67).  
21  
56  
1
Place the Top Frame (1) on top of the Front Upright  
(42) and align the indicated holes with the holes in  
the bracket on the Front Upright.  
21  
53  
Crossbar  
Bracket  
Insert the 5/16Ó x 2 3/4Ó Bolts (67) through the Top  
Frame (1) and the bracket on the Front Upright (42).  
Hand tighten a 5/16Ó Nylon Locknut (53) onto each  
Bolt. Do not tighten the Nylon Locknuts yet.  
53  
42  
5
6
7
5. Slide two 5/16Ó Flat Washers (56) onto two 5/16Ó x  
1 3/4Ó Bolts (58).  
56  
53  
58  
1
Align the holes in the bracket on the Top Frame (1)  
with the holes in the Rear Upright (18). Insert the  
5/16Ó x 1 3/4Ó Bolts (58) and hand tighten two 5/16Ó  
Nylon Locknuts (53) onto them.  
Tighten all of the Nylon Locknuts used in steps 3  
to 5.  
18  
6. Note: Make sure that you do not cut the wires  
while cutting the tie that is holding the Weight  
Mechanism (26).  
ÒUÓ-bracket  
Cut the Weight Mechanism (26) away from the Front  
Upright (42). Carefully lower the Mechanism onto the  
Base (8), positioning the ÒUÓ-bracket as shown.  
42  
26  
8
7. Snap the Shocks (16) onto the indicated knobs on the  
Front Upright (42) and the Weight Mechanism (26).  
Knobs  
16  
16  
Knobs  
42  
26  
7
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8. Attach the indicated end of the Console Cord (83) to  
the indicated end of the wire bundle. Make sure that  
the Console Cord is attached exactly as shown.  
8
26  
83  
Wires  
9. Feed both Wire Ties (23) into the Wire Tie Blocks (82)  
that are pre-assembled to the Base (8). Carefully  
position the wire bundle over the Wire Tie Blocks and  
secure the wires to the Base with the Wire Ties.  
9
Wires  
Note: The other end of the wire bundle will be  
attached to a shroud in a later step. Make sure that  
some slack is left between the wires and the  
Weight Mechanism (26, not shown) for this pur-  
pose.  
8
82  
23  
67  
10. Press a 1 1/2Ó Square Inner Cap (33) into the end of  
the Seat Frame (36).  
10  
62  
42  
Rod  
27  
Insert two 5/16Ó x 2 3/4Ó Bolts (67) through the  
Support Plate (27) and the indicated holes in the  
Front Upright (42). Place the mounting bracket on the  
Seat Frame (36) over the two Bolts. Tighten a 5/16Ó  
Nylon Locknut (53) onto each Bolt. Make sure the  
Support Plate (27) is oriented as shown.  
Bracket  
53  
36  
33  
Press the Angle Cap (62) onto the end of the rod on  
the Support Plate (27). Make sure that the Angle  
Cap is angled as shown in the inset drawing.  
53  
11  
Arm Assembly  
12  
59 Lubricate  
11. Open the parts bag labeled ÒARM ASSEMBLY.Ó  
Press a Plastic Bushing (7) onto each welded tube on  
the Press Frame (12).  
57  
Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the Press  
Frame (12) to the Base (8) with the Bolt and a 3/8Ó  
Nylon Locknut (57).  
7
Welded Tubes  
8
8
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12. Note: In the following steps, some parts are not  
shown for clarity.  
12  
21  
46  
Press a 2Ó Square Inner Cap (21) into the top of a  
Press Arm (46). Press a 1Ó Round Inner Cap (49) into  
the indicated hole in the Press Arm (46).  
49  
46  
67  
Attach the Press Arm (46) to the Press Frame (12)  
with two 5/16Ó x 2 3/4Ó Bolts (67) and two 5/16Ó Nylon  
Locknuts (53).  
53  
12  
Attach the other Press Arm (46) in the same way.  
13. Identify the Right Butterfly Arm (48) and the Left  
Butterfly Arm (47). Note the position of the welded  
bracket on each Arm. Arm identification is very  
important for this step.  
13  
1
Lubricate both axles on the Top Frame (1). Slide the  
Right Butterfly Arm (48) onto the right axle. Note: Be  
careful not to confuse the Right and Left Butterfly  
Arms. Make sure the upper end of the Right  
Butterfly Arm is behind the indicated bracket on  
the Top Frame.  
Bracket  
47  
Left  
Lubricate  
Right  
4
Tap two 1Ó Retainers (4) and a 1Ó Round Cover Cap  
(3) onto the Right Axle. To do this, place the two  
retainers on top of the Cover Cap. Make sure the  
teeth on the Retainers (4) bend towards the Cover  
Cap (3), as shown in the inset drawing. Tap on the  
Cover Cap with a rubber mallet.  
45  
3
21  
48  
Attach the Left Butterfly Arm (47) in the same man-  
ner. Press a 2Ó Square Inner Cap (21) into the lower  
end of each Butterfly Arm (47, 48).  
Axle  
4
45  
Lubricate the lower end of each Butterfly Arm (47, 48)  
with soapy water and slide a Foam Pad (45) onto  
each Arm.  
3
21  
14. Press a 1 1/2Ó Square Inner Cap (33) into the Leg  
Lever (29).  
14  
36  
Lubricate a 5/16Ó x 2 1/2Ó Bolt (22). Attach the Leg  
Lever (29) to the Seat Frame (36) with the Bolt and a  
5/16Ó Nylon Jamnut (91). Do not overtighten the  
Nylon Jamnut. The Leg Lever should pivot freely.  
91  
44  
22 Lubricate  
29  
Attach the 3/8Ó x 2 1/4Ó Eyebolt (44) into the indicated  
hole in the Leg Lever (29) with a 3/8Ó Flat Washer  
(55) and a 3/8Ó Nylon Locknut (57).  
57  
55  
33  
9
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15  
Cable Assembly  
15. Open the parts bag labeled ÒCABLE ASSEMBLY  
AND PULLEYS.Ó For Cable identification and rout-  
ing during steps 15Ð30, refer to the Cable  
63  
1
Diagram and Cable ID Chart on page 19.  
55  
Identify the High Cable (2). It is approximately 163  
1/2Ó long. It is the shortest cable and it has a ball on  
each end. Wrap the end with the small ball around a  
3 1/2Ó Pulley (35) in the direction shown.  
Hook  
Attach the Pulley (35) to the Top Frame (1) with a  
3/8Ó x 3 1/2Ó Bolt (54), a 3/8Ó Flat Washer (55) and a  
3/8Ó Nylon Jamnut (63).  
35  
54  
Make sure the High Cable (2) is between the  
Pulley (35) and the welded hook on the Top Frame  
(1).  
2
16. Wrap the High Cable (2) around a ÒVÓ-Pulley (6) in  
the direction shown.  
16  
Welded  
Bracket  
2
Attach the ÒVÓ-Pulley (6) and a Long Cable Trap (50)  
to the indicated bracket with a 3/8Ó x 2 1/4Ó Bolt (65)  
and a 3/8Ó Nylon Locknut (57). Make sure the Long  
Cable Trap is positioned as shown, so it will hold  
the Cable in place.  
65  
50  
6
57  
17. Wrap the High Cable (2) around a ÒVÓ-Pulley (6) in  
the direction shown.  
1
17  
96  
2
50  
Attach the ÒVÓ-Pulley (6) and a Long Cable Trap (50)  
to the Left Butterfly Arm (47) with a 3/8Ó x 2 1/2Ó Bolt  
(96) and a 3/8Ó Nylon Locknut (57).  
6
Crossbar  
Make sure the Long Cable Trap (50) is positioned  
as shown. It may be helpful to take the Butterfly  
Arm (47) through one full range of motion to  
ensure that the Cable Trap does not rub on the  
cable.  
47  
57  
Route the High Cable (2) under the Top Frame (1)  
between the ÒVÓ-Pulley (6) and the crossbar.  
10  
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18. Move to the other side of the unit. Wrap the High  
Cable (2) around a ÒVÓ-Pulley (6) in the direction  
shown.  
18  
96  
50  
Attach the ÒVÓ-Pulley (6) and a Long Cable Trap (50)  
to the Right Butterfly Arm (48) with a 3/8Ó x 2 1/2Ó Bolt  
(96) and a 3/8Ó Nylon Locknut (57).  
2
6
Make sure the Long Cable Trap (50) is positioned  
as shown. It may be helpful to take the Butterfly  
Arm (48) through one full range of motion to  
ensure that the Cable Trap does not rub on the  
cable.  
48  
57  
19. Remove the 1/2Ó Nylon Locknut (68) from the welded  
hook on the Top Frame (1). Slide the Pulley Bracket  
(20) onto the hook and secure it with the Nylon  
Locknut. Tighten the Nylon Locknut, but make sure  
the Pulley Bracket can pivot freely.  
19  
1
Welded  
Hook  
20  
63  
60  
Remove the Pulley (35) from the Pulley Bracket (20).  
Wrap the High Cable (2) around the Pulley in the  
direction shown.  
68  
35  
2
Re-attach the Pulley (35) to the Pulley Bracket (20)  
with the 3/8Ó x 1 1/2Ó Bolt (60) and the 3/8Ó Nylon  
Jamnut (63).  
20. Move to the other side of the unit. Remove the pre-  
assembled 3 1/2Ó Pulleys (35) attached to the Pulley  
Plates (31).  
20  
Wrap the High Cable (2) around the 3 1/2Ó Pulley (35)  
in the direction shown.  
2
66  
63  
Re-attach the Pulley (35) and a Cable Trap (66) to  
the indicated holes in the Pulley Plates (31) with the  
3/8Ó x 1 1/2Ó Bolt (60) and the 3/8Ó Nylon Jamnut (63).  
35  
60  
31  
21. Wrap the High Cable (2) around a 3 1/2Ó Pulley (35)  
in the direction shown. Attach the Pulley to the brack-  
et underneath the Top Frame (1) with a 3/8Ó x 1 1/2Ó  
Bolt (60) and a 3/8Ó Nylon Jamnut (63). Make sure  
the Bolt is inserted from the direction shown.  
21  
1
Welded  
Bracket  
60  
63  
35  
2
11  
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22. Remove the 3 1/2Ó Pulley (35) from the pre-assem-  
bled Adjustment Bracket (84). Wrap the High Cable  
(2) around the Pulley in the direction shown. Attach  
the Pulley to the Bracket with a 3/8Ó x 1 1/2Ó Bolt (60)  
and a 3/8Ó Nylon Jamnut (63).  
22  
63  
2
60  
35  
84  
23. Wrap the High Cable (2) around a 3 1/2Ó Pulley (35)  
Pulley in the direction shown.  
23  
Attach the Pulley (35) and two Pulley Covers (32) to  
the bushing below the welded hook on the Front  
Upright (42) with a 3/8Ó x 4 1/2Ó Bolt (93), two 3/8Ó  
Flat Washers (55), and a 3/8Ó Nylon Jamnut (63).  
Make sure the parts are assembled exactly as  
shown in the inset drawing.  
63  
Small  
Tabs  
55  
55  
32  
35  
32  
2
93  
42  
24. Locate the Low Cable (9). Wrap the end with the ball  
around the Low Pulley (40) in the direction shown.  
Attach the Low Pulley to the welded bracket on the  
Base (8) with a 3/8Ó x 1 1/2Ó Bolt (60) and a 3/8Ó  
Nylon Jamnut (63).  
24  
42  
63  
55  
66  
8
Thread the Low Cable (9) through the Press Frame  
(12). Wrap the Low Cable around a 3 1/2Ó Pulley (35)  
in the direction shown. Attach the Pulley to the Front  
Upright (42) with a 3/8Ó x 3 3/4Ó Bolt (19), a Cable  
Trap (66), a 3/8Ó Flat Washer (55), and a 3/8Ó Nylon  
Jamnut (63).  
40  
9
35  
19  
12  
Welded  
Bracket  
63  
60  
Make sure the Cable Trap (66) is positioned as  
shown and that the Pulley (35) is not rubbing on  
the Cable Trap.  
25  
25. Remove the pre-assembled 3 1/2Ó Pulley (35)  
attached to the Pulley Plates (31). Wrap the Low  
Cable (9) around the Pulley in the direction shown.  
31  
66  
Re-attach the Pulley (35) and a Cable Trap (66) to  
the lowest holes in the Pulley Plates (31) with a 3/8Ó x  
1 1/2Ó Bolt (60) and the 3/8Ó Nylon Jamnut (63).  
63  
35  
60  
9
12  
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26. Move to the other side of the unit. Wrap the Low  
Cable (9) around a 3 1/2Ó Pulley (35) in the direction  
shown.  
26  
42  
63  
55  
Attach the Pulley to the Front Upright (42) with a 3/8Ó  
x 3 3/4Ó Bolt (19), a Cable Trap (66), a 3/8Ó Flat  
Washer (55) and a 3/8Ó Nylon Jamnut (63).  
66  
Make sure the Cable Trap (66) is positioned as  
shown and that the Pulley (35) is not rubbing on  
the Cable Trap.  
35  
19  
9
27. Thread the Low Cable (9) through the Press Frame  
(12). Wrap the Low Cable around a 3 1/2Ó Pulley (35)  
in the direction shown.  
27  
Attach the Pulley (35) to the Press Frame (12) with a  
3/8Ó x 3 1/4Ó Bolt (69), a 3/8Ó Flat Washer (55), a  
Cable Trap (66) and a 3/8Ó Nylon Locknut (57).  
35  
57  
55  
Make sure the Cable Trap (66) is positioned as  
shown and that the Pulley (35) is not rubbing on  
the Cable Trap.  
66  
69  
9
12  
28. Wrap the Low Cable (9) around a ÒVÓ- Pulley (6) in  
the direction shown. Attach the ÒVÓ-Pulley to the tube  
on the Seat Frame (36) with a 3/8Ó x 3 1/4Ó Bolt (69),  
a Long Cable Trap (50), a 3/8Ó Flat Washer (55), and  
a 3/8Ó Nylon Locknut (57).  
28  
57  
55  
42  
36  
Note: The ÒVÓ-Pulley (6) should be attached to the  
third hole, counting from the Front Upright (42).  
Tube  
6
Make sure the Cable Trap (50) is positioned as  
shown and that the ÒVÓ-Pulley (6) is not rubbing  
on the Cable Trap.  
50  
9
69  
29. Wrap the Low Cable (9) around a 3 1/2Ó Pulley (35) in  
the direction shown. Attach the Pulley to the Press  
Frame (12) with a 3/8Ó x 3 1/4Ó Bolt (69), a 3/8Ó Flat  
Washer (55), a Cable Trap (66) and a 3/8Ó Nylon  
Locknut (57).  
29  
9
57  
Make sure the Cable Trap (66) is positioned as  
shown and that the Pulley (35) is not rubbing on  
the Cable Trap.  
55  
66  
35  
69  
12  
13  
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30. Wrap the Low Cable (9) around a 3 1/2Ó Pulley (35) in  
the direction shown. Attach the Pulley to the Front  
Upright (42) with a 3/8Ó x 3 3/4Ó Bolt (19), a Cable  
Trap (66), a 3/8Ó Flat Washer (55), and a 3/8Ó Nylon  
Jamnut (63).  
30  
42  
63  
55  
35  
9
Make sure the Cable Trap (66) is positioned as  
shown and that the Pulley (35) is not rubbing on  
the Cable Trap.  
66  
19  
73  
Attach the loop on the end of the Low Cable (9) to the  
3/8Ó x 2 1/4Ó Eyebolt (44) with a Cable Clip (73).  
Note: Cable Clips are located in the parts bag labeled  
ÒSEAT ASSEMBLY.Ó  
44  
12  
31  
Seat Assembly  
31. Open the parts bag labeled ÒSEAT ASSEMBLY.Ó  
Attach the Backrest (41) to the Front Upright (42) with  
two 1/4Ó x 2 1/2Ó Screws (43) and two 1/4Ó Flat  
Washers (90).  
42  
43  
90  
41  
43  
32. Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the center  
hole in the Seat Plate (37). Attach the Seat Plate to  
the Seat (13) with two 1/4Ó x 3/4Ó Screws (17).  
32  
13  
38  
37  
Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the indicat-  
ed hole in the Seat Frame (36). Tighten a 1/4Ó Nylon  
Locknut (89) with a 1/4Ó Flat Washer (90) onto the  
Carriage Bolt.  
36  
17  
90  
71  
Attach the other end of the Seat (13) to the Seat  
Frame (36) with a 1/4Ó Flat Washer (90) and a 1/4Ó x  
2Ó Bolt (71).  
90  
89  
14  
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33. Press two 3/4Ó Round Inner Caps (34) into each Pad  
Tube (28).  
33  
34  
35  
36  
30  
36  
Insert one Pad Tube (28) into the Seat Frame (36).  
Slide a Foam Pad (30) onto each end of the Pad  
Tube.  
34  
28  
29  
Insert the other Pad Tube (28) into the Leg Lever  
(29). Slide a Foam Pad (30) onto each end of the  
Pad Tube.  
34  
34  
30  
28  
30  
30  
34  
34. Attach the Curl Pad (24) to the Curl Post (10) with  
two 1/4Ó x 3/4Ó Screws (17).  
17  
Slide the Curl Post (10) onto the Seat Frame (36) so  
each of the welded brackets is between the Seat  
Frame and the bracket on the Leg lever (29). Secure  
the Curl Post with the 5/16Ó x 2Ó Knob (72).  
24  
10  
72  
Welded  
Brackets  
Make sure the Leg Lever (29) can be turned freely  
after the Curl Post (10) is mounted.  
36  
29  
35. Insert the three 1 1/2Ó Square Inner Caps (33) into  
the Console Base (61).  
39  
Attach the Console Upright (94) to the Console Base  
(61) with two 1/4Ó x 5/8Ó Screws (95).  
94  
Attach the Console (39) to the the Console Upright  
(94) with four #8 x 1/2Ó Screws (87).  
87  
33  
95  
95  
61  
33  
33  
36. Plug the end of the Console Cord (83) into the  
Console (39).  
Note: When the Shroud (not shown) is attached in  
step 39, the Console Cord (83) should be pressed  
between the bottom of the Shroud and the Base (8).  
39  
8
83  
15  
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37. Plug one end of the Power Adapter Cord (64) into the  
indicated end of the wire bundle. Plug the other end  
into an outlet.  
37  
64  
83  
WARNING: Keep hands and fingers clear of mov-  
ing parts.  
Wires  
38a.The following instructions are critical to the cor-  
rect operation of your weight system. If the  
adjustment is incorrect, it can damage the motor.  
Make sure that you read and understand these  
instructions before attempting to adjust the  
Weight Mechanism (26).  
38a  
See page 20 for instructions on how to operate the  
console. Set the console to the maximum weight  
reading (H250) as shown in the inset drawing. If the  
motor binds or hesitates, stop running the console  
and loosen the locknut shown in step 38c until the  
console reaches the maximum weight reading.  
Lubricate  
26  
Next, apply lubricant to the indicated screw.  
38b.Check the brass piece that is pictured at the right. It  
should barely be touching the shaded area on the  
Weight Mechanism (26) and should move slightly  
from side to side.  
38b  
Brass  
Piece  
If the brass piece is too loose, there will be a  
noticeable time lapse between the time an exer-  
cise is started and the time resistance is felt. If  
the brass piece is too tight, the Weight  
Mechanism (26) will have difficulty moving and  
may become jammed so that no movement can  
occur.  
26  
38c.To adjust the Weight Mechanism (26), begin with the  
ÒUÓ-bracket found on one end of the Mechanism. If  
the brass piece is too loose, tighten the indicated 3/8Ó  
Nylon Locknut (57) 1/4 turn. If the brass piece is too  
tight, loosen the Locknut 1/4 turn.  
38c  
ÒUÓ-bracket  
57  
Re-check the clearance between the brass piece and  
the Weight Mechanism (26) after each adjustment  
until the brass piece is barely touching the shaded  
area on the Mechanism. It should move slightly from  
side to side.  
26  
57  
16  
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38d.Set the console to 150 pounds as shown in the inset  
drawing. This will begin to move the Weight  
Mechanism (26) down.  
38d  
26  
38e.See the inset drawing. Loosen the 3/8Ó Plain Nuts  
(85), and the 3/8Ó x 3Ó Bolt (88) so that the 3/8Ó x 4Ó  
Tap Screw (86) can rotate freely. Note: The Tap  
Screw must pivot freely.  
38e  
88  
85  
86  
38f. Check the brass piece that is pictured in drawing 38f.  
It should barely be touching the shaded area on the  
Weight Mechanism (26) and should move slightly  
from side to side.  
85  
86  
85  
If the brass piece is too loose, there will be a  
noticeable time lapse between the time an exer-  
cise is started and the time resistance is felt. If  
the brass piece is too tight, the Weight Mechan-  
ism (26) will have difficulty moving and may  
become jammed so that no movement can occur.  
38f  
Brass  
Piece  
38g.If the brass piece is too loose, tighten the 3/8Ó Tap  
Screw (86) 1/4 turn. If the brass piece is too tight,  
loosen the Screw 1/4 turn.  
Re-check the clearance between the brass piece and  
the Weight Mechanism (26) after each adjustment  
until the brass piece is barely touching the shaded  
area on the Mechanism. It should move slightly from  
side to side.  
26  
88  
38g  
Begin decreasing the resistance on the console. If  
the motor stalls or hesitates, loosen the 3/8Ó Tap  
Screw (86) 1/4 turn. Continue to decrease the resis-  
tance until the console is at its lowest weight reading  
(L30) and the brass piece moves slightly from side to  
side. When the lowest setting is reached, leave the  
3/8Ó Tap Screw (86) stationary and tighten the 3/8Ó  
Plain Nuts (85) and the 3/8Ó x 3Ó Bolt (88).  
85  
86  
26  
Disconnect the Power Adapter Cord (connected in  
step 37) from the wire bundle.  
17  
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39. Note: The console cord should be positioned between  
the two bottom screws on the Shroud. Align the Right  
Shroud (79) with the holes in the Top Frame (1), the  
Base (8), and the two Uprights (18, 42 [not shown])  
and attach it with 14 #8 x 3/4Ó Tap Screws (80).  
39  
1
79  
See the inset drawing. Attach the power cord jack to  
the inside of the Right Shroud (79) with two #8 x 1/2Ó  
Screws (87).  
18  
80  
80  
80  
80  
80  
87  
Power  
Cord  
Jack  
8
Console  
Cord  
80  
40. Align the Left Shroud (78) with the holes in the Top  
Frame (1), the Base (8), and the two Uprights (18,  
42) and attach it with 14 #8 x 3/4Ó Tap Screws (80).  
40  
18  
78  
1
41. Make sure that all parts have been properly tight-  
ened. The use of the remaining parts will be  
explained in HOW TO USE THE WEIGHT SYSTEM,  
beginning on page 20 of this manual.  
80  
80  
42  
Before using the weight system, pull each cable a few  
times to be sure that the cables move smoothly over  
the pulleys. If one of the cables does not move  
smoothly, find and correct the problem. IMPORTANT:  
If the cables are not properly installed, they may  
be damaged when heavy weight is used. If there  
is any slack in the cables, you will need to  
remove the slack by tightening the cables. See  
TROUBLE-SHOOTING AND MAINTENANCE on  
page 21.  
80  
80  
80  
8
80  
80  
18  
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Cable Diagram  
The Cable Diagram below shows the proper routing of the High Cable (2) and the Low Cable (9). The numbers  
show the correct route for each Cable. Make sure that the Cables are routed correctly, that the Pulleys  
move smoothly, and that the Cable Traps do not touch or bind the Cables. Incorrect cable routing can  
damage the weight system.  
2
7
1
4
High Cable (2)  
3
5
6
3
9
6
8
5
4
8
7
2
9
1
Cable ID Chart  
2
Low Cable (9)  
9
19  
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How to Use the Weight System  
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise  
posterS on the shroud and accompanying this manual to see how the weight system should be set up for each  
exercise. IMPORTANT: When attaching the lat bar or ankle strap, make sure that the attachments are in  
the correct starting position for the exercise to be performed. If there is any slack in the cables or chain  
as an exercise is performed, the effectiveness of the exercise will be reduced.  
PLUGGING IN THE POWER CORD  
2. Weight DisplayÑDisplays the current weight set-  
ting.  
Plug in the power cord to a 120-volt outlet. Keep the  
power cord away from walkways and heated surfaces.  
Turn on the power when using the weight system, or  
the weight system could be damaged. When you are  
finished using the weight system, always unplug the  
power cord. IMPORTANT: To prevent damage to the  
weight system, do not put any tension on the sys-  
3. Power ButtonÑTurns the power on or off.  
4. Weight Decrease ButtonÑDecreases the weight.  
5. Weight Increase ButtonÑIncreases the weight.  
tem while changing the weight. Do not push on the TURNING ON THE POWER AND RESETTING THE  
press arm, butterfly arms, or leg lever while adjust- WEIGHT SYSTEM  
ing the weight. If the lat or row bar is attached to  
the weight system, it may be helpful to support the Press the power button. IMPORTANT: Each time the  
weight of the bar with one hand while adjusting  
the weight. If at any time during console adjust-  
ment the motor binds or hesitates, stop running  
power is turned on, the console must be reset before  
the weight can be changed. The weight display will  
read ÒE---.Ó To reset the weight system, press the  
the console and refer to steps 38a to 38g on pages weight increase or decrease buttons until the display  
16 and 17 to adjust the weight mechanism.  
reads ÒH250Ó (maximum weight) or ÒL30Ó (minimum  
weight). See adjustment steps 38a to 38g on pages 16  
and 17 if the motor binds or hesitates while resetting  
the console.  
DIAGRAM OF THE CONSOLE  
CHANGING THE WEIGHT SETTING  
The weight can be changed from a minimum of 30  
pounds, to a maximum of 250 pounds, in increments  
of 1 pound. To increase the weight, press the weight  
increase button. To decrease the weight, press the  
weight decrease button. The buttons can be held down  
to change the weight quickly.  
2
1
Note: The resistance has been maximized on the  
arm press and butterfly stations. The resistance  
shown on the console approximates the resistance  
in pounds. However, the ab station, low and high  
pulleys, and leg lever readings must be estimated  
by dividing the console reading in half to give you  
a reading in pounds.  
3
4
5
1. Low/High Range IndicatorÑShows when the  
weight system is set at minimum or maximum  
weight for the press station.  
20  
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USING THE CURL POST  
Some exercises require that the Curl Post (10) be  
removed. To remove the Curl Post, loosen the 5/16Ó x 2Ó  
Knob (72). Slide the Curl Post off of the Seat Frame (36).  
To reattach the Curl Post (10), slide the Curl Post onto  
the Seat Frame (36) so each of the welded brackets is  
between the Seat Frame and the bracket on the Leg  
lever (29). Secure the Curl Post with the 5/16Ó x 2Ó Knob  
(72).  
10  
Welded  
Brackets  
72  
36  
Make sure the Leg Lever (29) can be turned freely  
after the Curl Post (10) is mounted.  
29  
73  
ATTACHING THE LAT BAR, ROW BAR, AB STRAP OR  
HANDLE TO THE LOW, HIGH OR AB PULLEY  
STATION  
9
81  
Attach the Lat Bar (76) to the Low Cable (9) with a Cable  
Clip (73). For some exercises, the Chain (74) should be  
attached between the Lat Bar and the Low Cable with  
two Cable Clips. Adjust the length of the Chain  
between the Lat Bar and the Cable so the Lat Bar is  
in the correct starting position for the exercise to be  
performed.  
75  
74  
76  
70  
The Row Bar (70), Handle (75) or Ab Strap (81) can be  
attached in the same manner.  
Use the same method for attaching any of the attach-  
ments to the high pulley station or the ab station. (See  
page 4.)  
21  
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Trouble-shooting and Maintenance  
Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately.  
The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use sol-  
vents.  
Note: If any of the following adjustments are made to the weight system, the weight mechanism must  
also be adjusted. Please refer to steps 38a to 38g on pages 16 and 17 to perform these adjustments.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the weight sys-  
tem, can stretch slightly when it is first used. If there is  
slack in the Cables before resistance is felt, the Cables  
should be tightened. Slack can be removed from the  
cables in several different ways:  
Slack can be removed by moving the ÒVÓ-Pulley (6) to  
one of the other holes in the welded tube on the Seat  
Frame (36). To do this, remove the 3/8Ó x 3 1/4Ó Bolt (69),  
Cable Trap (66), 3/8Ó Flat Washer (55) and 3/8Ó Nylon  
Locknut (63). Move the ÒVÓ-Pulley and re-attach it with the  
Bolt, Washer, Cable Trap and Locknut.  
1
36  
Welded  
Tube  
Note: If a Cable tends to slip off the Pulleys often, the  
Cable may have become twisted. Remove the Cable  
and re-install it.  
63  
55  
If the Cables need to be replaced, see ORDERING  
REPLACEMENT PARTS on the back cover of this manual.  
6
66  
69  
Additional slack can be removed by using the Pulley  
Plates (31). The Pulley Plates have several sets of adjust-  
ment holes. By moving one or both pulleys to a different  
set of holes, the cables will be tightened.  
Adjustment  
Holes  
To move a Pulley, remove the 3/8Ó Nylon Jamnut (63) and  
the 3/8Ó x 1 1/2Ó Bolt (60). Remove the Cable Trap (66)  
and the Pulley (35) from the Pulley Plates (31). Re-attach  
the Pulley and the Cable Trap to the appropriate hole in  
the Pulley Plates. Note: Begin by moving one Pulley to  
the second adjustment hole. If the Cables are still too  
loose, move the same Pulley to the third hole. If addi-  
tional adjustment is needed, move the second Pulley  
until the Cables are tight.  
31  
66  
60  
63  
35  
22  
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1" Round Inner Cap (49)  
1" Round Cover Cap (3)  
3/4" Round Inner Cap (34)  
3/8" x 2 1/4" Eyebolt (44)  
1 1/2" Square Inner Cap (33)  
2" Square Outer Cap (51)  
1" x 2Ó Inner Cap (11)  
2" Square Inner Cap (21)  
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R1299A  
Part Identification ChartÑWESY92190  
5/16" Nylon Locknut (53)  
1/4" x 3/4" Screw (17)  
5/16" Nylon Jamnut (91)  
5/16" x 1 3/4" Bolt (58)  
3/8" Plain Nut (85)  
1/4" x 2" Carriage Bolt (38)  
3/8" Nylon Jamnut (63)  
1/4" x 2" Bolt (71)  
3/8" Nylon Locknut (57)  
1/4" x 2 1/2" Screw (43)  
1/2" Nylon Locknut (68)  
5/16" x 2 1/2" Bolt (22)  
5/16" x 2 1/2" Carriage Bolt (52)  
5/16" Flat Washer (56)  
5/16" x 2 3/4" Bolt (67)  
3/8" Flat Washer (55)  
5/16" x 2 3/4" Carriage Bolt (14)  
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1/4" Flat Washer (90)  
1/4" Nylon Locknut (89)  
1" Retainer (4)  
3/8" x 1 3/4" Bolt (60)  
3/8" x 2 1/4" Bolt (65)  
3/8" x 2 1/2" Bolt (96)  
3/8" x 3Ó Bolt (88)  
Cable Clip (73)  
3/8" x 3 1/4" Bolt (69)  
#8 x 1/2" Head Screw (92)  
#8 x 1/2" Screw (87)  
3/8" x 3 1/2" Bolt (54)  
3/8" x 3 3/4" Bolt (19)  
#8 x 3/4" Tap Screw (7)  
3/8" x 4 1/2" Bolt (93)  
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R1299A  
Part ListÑModel No. WESY92190  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
1
1
2
4
1
4
2
1
1
1
1
1
1
2
2
2
4
1
3
1
7
1
2
1
1
1
1
2
1
4
2
2
5
4
12  
1
1
1
1
1
1
1
2
1
2
2
1
1
2
Top Frame  
High Cable  
1Ó Round Cover Cap  
1Ó Retainer  
Stabilizer  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
#
4
2
2
14  
1
11  
4
7
2
1
6
1
1
11  
1
1
7
8
1
3
1
1
1
3
1
1
1
6
1
1
28  
1
2
1
1
2
1
6
2
1
4
1
2
1
1
2
2
1
1
Long Cable Trap  
2Ó Square Outer Cap  
5/16Ó x 2 1/2Ó Carriage Bolt  
5/16Ó Nylon Locknut  
3/8Ó x 3 1/2Ó Bolt  
3/8Ó Flat Washer  
5/16Ó Flat Washer  
3/8Ó Nylon Locknut  
5/16Ó x 1 3/4Ó Bolt  
3/8Ó x 8Ó Bolt  
3/8Ó x 1 1/2Ó Bolt  
Console Base  
Angle Cap  
3/8Ó Nylon Jamnut  
Power Adapter Cord  
3/8Ó x 2 1/4Ó Bolt  
Cable Trap  
ÒVÓ-Pulley  
Plastic Bushing  
Base  
Low Cable  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
Curl Post  
1Ó x 2Ó Inner Cap  
Press Frame  
Seat  
5/16Ó x 2 3/4Ó Carriage Bolt  
Bushing  
Shock  
1/4Ó x 3/4Ó Screw  
Rear Upright  
3/8Ó x 3 3/4Ó Bolt  
Pulley Bracket  
2Ó Square Inner Cap  
5/16Ó x 2 1/2Ó Bolt  
Wire Tie  
5/16Ó x 2 3/4Ó Bolt  
1/2Ó Nylon Locknut  
3/8Ó x 3 1/4Ó Bolt  
Row Bar  
1/4Ó x 2Ó Bolt  
5/16Ó x 2Ó Knob  
Cable Clip  
Chain  
Handle  
Lat Bar  
Grip  
Left Shroud  
Right Shroud  
#8 x 3/4Ó Tap Screw  
Ab Strap  
Wire Tie Block  
Console Cord  
Adjustment Bracket  
3/8Ó Plain Nut  
3/8Ó x 4Ó Tap Screw  
#8 x 1/2Ó Screw  
3/8Ó x 3Ó Bolt  
1/4Ó Nylon Locknut  
1/4Ó Flat Washer  
5/16Ó Nylon Jamnut  
#8 x 1/2Ó Hex Head Screw  
3/8Ó x 4 1/2Ó Bolt  
Console Upright  
1/4Ó x 5/8Ó Screw  
3/8Ó x 2 1/2Ó Bolt  
UserÕs Manual  
Exercise Poster  
Curl Pad  
Mechanism Adjustment Bracket  
Weight Mechanism  
Stop  
Pad Tube  
Leg Lever  
Foam Pad  
Pulley Plate  
Pulley Cover  
1 1/2Ó Square Inner Cap  
3/4Ó Round Inner Cap  
3 1/2Ó Pulley  
Seat Frame  
Seat Plate  
1/4Ó x 2Ó Carriage Bolt  
Console  
Low Pulley  
Backrest  
Front Upright  
1/4Ó x 2 1/2Ó Screw  
3/8Ó x 2 1/4Ó Eyebolt  
10Ó Pad  
Press Arm  
Left Butterfly Arm  
Right Butterfly Arm  
1Ó Round Inner Cap  
#
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.  
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R1299A  
Exploded DrawingÑModel No. WESY92190  
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Ordering Replacement Parts  
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-  
pared to give the following information:  
1. The MODEL NUMBER of the product (WESY92190)  
2. The NAME of the product (WEIDER¨ E2000)  
3. The SERIAL NUMBER of the product (see the front cover of this manual)  
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING  
attached at the center of this manual).  
Limited Warranty  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This  
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing  
or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war-  
ranty claim is made must be received by ICON at one of its authorized service centers with all freight and  
other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-  
authorized by ICON. This warranty does not extend to any product or damage to a product caused by or  
attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an  
ICON authorized service center, products used for commercial or rental purposes, or products used as store  
display models. No other warranty beyond that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connec-  
tion with the use or performance of the product or damages with respect to any economic loss, loss of prop-  
erty, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequen-  
tial damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or con-  
sequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth here-  
in. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limi-  
tation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
WEIDER is a registered trademark of ICON Health & Fitness, Inc.  
Part No. 160370 R1299A  
Printed in Canada © 1999 ICON Health & Fitness, Inc.  
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