Weider Home Gym 831153932 User Manual

Model No. 831.153932  
Serial No.  
Write the serial number in the  
space above for reference.  
WEIGHT SYSTEM EXERCISER  
User’s Manual  
Serial Number Decal (under seat)  
· Assembly  
· Adjustments  
· Troubleshooting  
· Part List and Drawing  
Patent Pending  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precautions  
before using the weight system.  
1. Read all instructions in this manual and in  
the accompanying literature before using the  
weight system.  
13. Always disconnect the lat bar from the  
weight system when performing an exercise  
that does not use the lat bar.  
2. It is the responsibility of the owner to ensure 14. Make sure that the cables remain on the pul-  
that all users of the weight system are ade-  
quately informed of all precautions.  
leys at all times. If the cables bind while you  
are exercising, stop immediately and make  
sure that the cables are on all of the pulleys.  
3. The weight system is intended for home use  
only. Do not use the weight system in any  
commercial, rental, or institutional setting.  
15. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
4. Use the weight system only on a level sur-  
face. Cover the floor beneath the weight sys-  
tem to protect the floor.  
16. The warning decals shown here have been  
placed on the weight system in the locations  
shown on page 4. If a decal is missing or  
illegible, please call our Customer Service  
Department toll-free at 1-877-992-5999,  
Monday through Friday, 6 a.m. until 6 p.m.  
Mountain Time, to order a free replacement  
decal. Place the decal on the weight system  
in the location shown.  
5. Make sure that all parts are properly tight-  
ened each time you use the weight system.  
Replace any worn parts immediately.  
6. Keep children under 12 and pets away from  
the weight system at all times.  
7. Keep hands and feet away from moving parts.  
8. Always wear athletic shoes for foot protection.  
Keep hands and  
fingers clear of  
this area.  
9. The weight system is designed to support a  
a maximum user weight of 300 pounds.  
Decal 2  
10. The weight system should not be used by  
more than one person at a time.  
11. Always stand on the foot plate when per-  
forming an exercise that could cause the  
weight system to tip.  
12. Never release the butterfly arms, leg lever,  
squat arm, lat bar, row bar, or handle while  
weights are raised. The weights will fall with  
great force.  
Decal 1  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. Sears assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the versatile WEIDER® PRO  
4850 weight system. The WEIDER® PRO 4850 weight  
system offers an impressive array of weight stations  
designed to develop every major muscle group of the  
body. Whether your goal is to tone your body, build  
dramatic muscle size and strength, or improve your  
cardiovascular system, the PRO 4850 weight system  
will help you to achieve the specific results you want.  
reading this manual, call 1-800-4-MY-HOME®  
(1-800-469-4663). To help us assist you, please note  
the product model number and serial number before  
calling. The model number is 831.153932. The serial  
number can be found on a decal attached to the  
weight system (see the front cover of this manual for  
the location of the decal).  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
For your benefit, read this manual carefully before  
using the weight system. If you have questions after  
WARNING  
DECAL 1  
ASSEMBLED  
DIMENSIONS:  
Height: 81 in.  
Width: 96 in.  
Length: 57 in.  
Lat Bar  
High Pulley Station  
Swivel Carriage  
WARNING DECAL 2  
(one on each side)  
Butterfly Arm/Press Arm  
Backrest  
Squat Arm  
Backrest  
Low Pulley Station  
Curl Pad  
Seat  
Adjustment Knob  
WARNING  
DECAL 2  
Leg Lever  
Squat Knee Rest  
Weight Stack  
4
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ASSEMBLY  
Make sure that you have the following tools:  
• Two adjustable wrenches  
• One standard screwdriver  
• One phillips screwdriver  
Make Assembly Easier  
Everything in this manual is designed to  
ensure that the weight system can be assem-  
bled successfully by anyone.  
Before beginning assembly, make sure to  
read the information on this page. This  
brief introduction will save you much more  
time than it takes to read it.  
• One rubber mallet  
You will also need grease or petroleum jelly, a  
small amount of soapy water, and masking tape.  
Note: Assembly will be more convenient if you have  
a socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
Assembly Requires Two Persons  
For your convenience and safety, assemble the  
weight system with the help of another person.  
How to Identify Parts  
Set Aside Enough Time  
To help you identify the small parts used in assembly,  
a PART IDENTIFICATION CHART is included in the  
center of this manual. Lay the chart on the floor and  
use it to easily identify parts during each assembly  
step. Note: Some small parts may have been pre-  
attached. If a part is not in the parts bag, check  
to see if it has been pre-attached.  
Due to the many features of the weight system, the  
assembly process will require several hours. By  
setting aside plenty of time and by deciding to  
make the task enjoyable, assembly will go smoothly.  
Select a Location for the Weight System  
Because of its weight and size, the weight system  
should be assembled in the location where it will be  
used. Make sure that there is enough room to walk  
around the weight system as you assemble it.  
How to Orient Parts  
As you assemble the weight system, make sure that  
all parts are oriented exactly as shown in the draw-  
ings.  
How to Unpack the Box  
Tightening Parts  
To make assembly easier, we have divided the  
assembly process into four stages. The small hard-  
ware needed for each stage is packaged in sepa-  
rate bags. Important: Wait until you begin each  
stage to open the parts bag(s) for that stage.  
Place all parts of the weight system in a cleared  
area and remove the packing materials. Do not dis-  
pose of the packing materials until assembly is com-  
pleted.  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Questions?  
If you have questions after reading the assembly  
instructions, please call 1-800-4-MY-HOME®  
(1-800-469-4663).  
The Four Stages of the Assembly Process  
Frame Assembly—You will begin by assembling  
the base and the uprights that form the skeleton of  
the weight system.  
Cable Assembly—During this stage, you will  
attach the cables and pulleys that connect the  
weight stations to the weight stacks.  
Arm Assembly—During this stage, you will  
Seat Assembly—During the final stage, you will  
assemble the arms and the leg lever.  
assemble the seat and the backrests.  
5
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1
FRAME ASSEMBLY  
2
24  
98  
1.  
Make sure that you understand all of the  
information on page 5 before you begin  
assembling the weight system.  
98  
14  
Locate and open the parts bags labeled “FRAME  
ASSEMBLY 1” and “FRAME ASSEMBLY 2.”  
71  
85  
106  
See the inset drawing. Attach the Base Cap (24) to  
the Short Base (2) with two M4 x 20mm Self-tapping  
Screws (14) and two M4 Washer (98).  
110  
87  
2
Press a 50mm Square Inner Cap (105) into the  
open end of the Long Base (106).  
87  
110  
Insert eight M10 x 65mm Carriage Bolts (110) up  
through the Long Base (106) and the Short Base (2)  
as shown. Note: It may be helpful to place tape  
over the heads of the Carriage Bolts to hold  
them in place.  
110  
110  
105  
2
110  
Attach the Short Base (2) to the Long Base (106)  
with two M10 x 70mm Bolts (85), the Long Frame  
Plate (71), and two M10 Nylon Locknuts (87).  
53  
58  
2. Press two 50mm x 75mm Inner Caps (58) into the  
Foot Plate (53). Attach the Foot Plate to the Long  
Base (106) with two M10 x 65mm Carriage Bolts  
(110) and two M10 Nylon Locknuts (87).  
87  
106  
58  
87  
3. Attach the tether on the Pin w/Tether (112) to the  
Long Base (106) with an M4 x 20mm Self-tapping  
Screw (14).  
3
Attach the four Knee Rest Bumpers (30) to the  
Squat Knee Rest (41) with four M4 x 20mm Self-  
tapping Screws (14).  
Attach the Squat Knee Rest (41) to the Long Base  
(106) with an M10 x 85mm Bolt (96) and an M10  
Nylon Locknut (87). Do not overtighten the Nylon  
Locknut; the Squat Knee Rest must be able to  
pivot.  
112  
14  
41  
30  
96  
30  
14  
106  
87  
30  
14  
6
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4. Press a 38mm Square Inner Cap (67) into the  
square tube on the Butterfly Upright (3).  
4
Slide the Butterfly Upright (3) onto the two indicated  
M10 x 65mm Carriage Bolts (110) in the Short Base  
(2). Finger tighten an M10 Nylon Locknut (87) onto  
each Carriage Bolt. Do not tighten the Locknuts  
yet.  
67  
3
87  
87  
2
110  
5. Press a 50mm x 75mm Inner Cap (58) halfway into  
the top of the Seat Upright (9); it will need to be  
removed later. Attach the Leg Lever Bumper (77) to  
the Seat Upright with an M4 x 20mm Self-tapping  
Screw (14) and an M4 Washer (98).  
5
58  
77  
9
98  
14  
Slide the Seat Upright (9) onto the two indicated  
M10 x 65mm Carriage Bolts (110) in the Short Base  
(2). Finger tighten an M10 Nylon Locknut (87) onto  
each Carriage Bolt. Do not tighten the Locknuts  
yet.  
87  
2
87  
110  
6. Hold the Seat Frame (8) between the Seat Upright  
(9) and the Butterfly Upright (3). Attach the Seat  
Frame to the Seat Upright with two M10 x 95mm  
Bolts (92), two M10 Washers (91), and two M10  
Nylon Locknuts (87). Do not tighten the Locknuts  
yet.  
6
87  
8
91  
92  
87  
Attach the Seat Frame (8) to the Butterfly Upright  
(3) with two M10 x 95mm Bolts (92), two M10  
Washers (91), and two M10 Nylon Locknuts (87).  
Do not tighten the Locknuts yet.  
91  
3
91  
9
92  
91  
7
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7. Press a 50mm x 75mm Inner Cap (58) into the top  
of the Squat Upright (4). Press two 25mm Round  
Outer Caps (120) onto the Upright.  
7
58  
Slide the Squat Upright onto the two indicated M10  
x 65mm Carriage Bolts (110) in the Long Base  
(106). Finger tighten an M10 Nylon Locknut (87)  
onto each Carriage Bolt. Do not tighten the  
Locknuts yet.  
58  
5
Press a 50mm x 75mm Inner Cap (58) into the top  
of the Swivel Upright (5). Slide the Swivel Upright  
onto the two indicated M10 x 65mm Carriage Bolts  
(110) in the Long Base (106). Finger tighten an M10  
Nylon Locknut (87) onto each Carriage Bolt. Do not  
tighten the Locknuts yet.  
4
87  
120  
87  
120  
110  
106  
110  
8. Press two Swivel Bushings (66) into the Swivel  
Carriage (46).  
8
66  
Tighten an Adjustment Handle (65) into the Swivel  
Carriage (46). Orient the Swivel Carriage as shown.  
Slide the Carriage onto the Swivel Upright (5) and  
engage the Adjustment Handle into an adjustment  
hole in the Swivel Upright.  
46  
65  
66  
5
Adjustment  
Hole  
8
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9. Attach a Roller (39) between the indicated set of  
holes in the Squat Slider (38) with an M8 x 85mm  
Bolt (94) and an M8 Nylon Locknut (86) as shown.  
Do not overtighten the Locknut.  
9
39  
38  
Assemble the other three Rollers (39) to the  
Squat Slider (38) in the same manner.  
39  
86  
94  
39  
10. Slide the Squat Slider (38) down onto the Squat  
Upright (4).  
10  
38  
4
11. Orient the Weight Guides (42) with the indicated  
holes on top. Insert the ends of two Weight Guides  
into the indicated bracket on the Long Base (106).  
Slide two Weight Bumpers (49) onto the Weight  
Guides. Next, slide ten Weights (44) onto the Weight  
Guides. Make sure that the Weights are turned so  
the grooved sides of the Weights are facing  
downward.  
11  
Holes  
42  
42  
Holes  
45  
Press a Weight Tube Bumper (48) into the lower  
end of a Weight Tube (43). Insert the Weight Tube  
into the centers of the Weights (44). Make sure  
that the Weight Tube is turned as shown.  
Lubricate  
“10” Decal  
Groove  
43  
48  
Lubricate the two outer holes in a Top Weight (45).  
Slide the Top Weight onto the Weight Guides (42).  
Make sure that the Top Weight is turned so the  
grooved side is facing downward.  
44  
Apply a number “10” decal to the Top Weight (45) in  
the location shown. Apply decals with the numbers  
20 through 110 to the ten Weights (44).  
“20” Decal  
Assemble the other weight stack in the same  
way.  
“110” Decal  
49  
106  
9
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12. Attach the Top Frame (6) between the Squat Upright  
(4) and the Swivel Upright (5) with four M10 x 95mm  
Bolts (92), the two Short Frame Plates (52), and two  
M10 Nylon Locknuts (87) as shown. Do not tighten  
the Bolts and Locknuts yet.  
12  
6
52  
92  
87  
91  
87  
91  
Attach the four Weight Guides (42) to the Top Frame  
(6) with two M10 x 165mm Bolts (95), four M10  
Washers (91), and two M10 Nylon Locknuts (87).  
87  
42  
91  
87  
91  
5
95  
52  
95  
92  
4
13. Press two 50mm x 75mm Inner Caps (58) into the  
Top Frame (6) and the Butterfly Top Frame (7).  
92  
13  
91  
Attach the Butterfly Top Frame (7) to the Top Frame  
(6) with two M10 x 70mm Bolts (85), two M10  
Washers (91), and two M10 Nylon Locknuts (87).  
Do not tighten the Locknuts yet.  
58  
7
6
91  
85  
87  
91  
Attach the Butterfly Top Frame (7) to the Butterfly  
Upright (3) with two M10 x 95mm Bolts (92), two  
M10 Washers (91), and two M10 Nylon Locknuts  
(87).  
58  
14  
Tighten all of the M10 Nylon Locknuts (87) used  
in steps 2–13.  
87  
3
ARM ASSEMBLY  
87  
9
21  
14. Open the parts bag labeled “ARM ASSEMBLY.”  
Lubricate  
59  
10  
Press three 40mm x 50mm Inner Caps (21) into the  
Leg Lever (10). Attach the Eyebolt (116) to the Leg  
Lever with an M10 Washer (91) and an M10 Nylon  
Locknut (87).  
21  
Tab  
87  
91  
116  
Lubricate an M10 x 65mm Bolt (59) with grease.  
Turn the Leg Lever (10) so that the welded tab is  
on the indicated side, and attach the Leg Lever to  
the Seat Upright (9) with the Bolt and an M10 Nylon  
Locknut (87). Do not overtighten the Locknut;  
the Leg Lever must be able to pivot easily.  
21  
15  
7
34  
15. Press a 50mm x 70mm Inner Cap (34) into the  
Butterfly Frame (47). Attach the tethers on the two  
“L”-pins w/Tether (60) to the Butterfly Frame with an  
M4 x 20mm Self-tapping Screw (14).  
87  
107—Lubricate  
14  
60  
Lubricate a an M10 x 75mm Bolt (107) with grease.  
Attach the Butterfly Frame (47) to the Butterfly Top  
Frame (7) with the Bolt and an M10 Nylon Locknut  
(87). Do not overtighten the Locknut; the  
60  
47  
Butterfly Frame must be able to pivot easily.  
10  
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16. Press a 40mm x 50mm Inner Cap (21) into the Right  
Butterfly Arm (26). Wet the lower end of the Arm and  
a Long Pad (54) with soapy water. Slide the Long  
Pad onto the Arm.  
16  
Lubricate  
100  
70  
26  
87  
Attach the Press Handle (27) to the Right Butterfly  
Arm (26) with two M8 x 20mm Button Head Screws  
(51). Slide the Long Pad (54) down so that the bot-  
tom is flush with the lower end of the Arm. Wet the  
Press Handle with soapy water. Slide a Long  
21  
29  
51  
25  
54  
Handgrip (28) onto the Press Handle. Press a 25mm  
Round Inner Cap (29) into the Press Handle.  
28  
Lubricate an M10 x 50mm Bolt (100) with grease.  
Attach a Pivot Bracket (70) to the Right Butterfly  
Arm (26) with the Bolt and an M10 Nylon Locknut  
(87). Do not overtighten the Locknut; the Pivot  
Bracket must be able to pivot easily. Repeat this  
step with the Left Butterfly Arm (25).  
27  
17. Lubricate an M10 x 80mm Button Head Bolt (104)  
and both sides of two Plastic Washers (56) with  
grease. Attach the Right Butterfly Arm (26) to the  
Butterfly Frame (47) with the Bolt, the two Plastic  
Washers, two Butterfly Caps (57), two M10  
Washers (91), and an M10 Nylon Locknut (87) as  
shown. Make sure that the recessed sides of the  
Plastic Washers are fitted over the welded bush-  
ing in the Butterfly Arm. Do not overtighten the  
Locknut; the Butterfly Arm must be able to pivot  
easily.  
17  
104  
56  
26  
91  
57  
47  
57  
91  
25  
87  
Repeat this step with the Left Butterfly Arm (25).  
CABLE ASSEMBLY  
18.  
IMPORTANT: Refer to the Cable Identification  
18  
Chart on page 26 for help identifying the  
cables. Do not overtighten the bolts and  
nuts attaching the pulleys. The pulleys must  
be able to turn freely.  
78  
74  
95  
87  
Locate and open the parts bags labeled “CABLE  
ASSEMBLY” and “PULLEYS.”  
Lubricate the M10 x 165mm Bolt (95) with grease.  
Attach the Swivel Cage (76) to the Swivel Carriage  
(46) with the Bolt and an M10 Nylon Locknut (87).  
93  
76  
87  
Locate the Swivel High Cable (74), which is  
3200mm long and has a ball on one end and a  
threaded bolt on the other end. Remove the  
upper 90mm Pulley (78) from the Swivel Cage (76).  
Wrap the Cable around the Pulley. Reattach the  
Pulley to the Swivel Cage with the M10 x 45mm  
Bolt (93) and the M10 Nylon Locknut (87).  
46  
11  
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19. Route the Swivel High Cable (74) through the Swivel  
Upright (5) and over a 115mm Pulley (119). Attach  
the Pulley inside the Upright with an M10 x 65mm  
Bolt (59), two M10 Washers (91), two 12.5 Spacers  
(89), and an M10 Nylon Locknut (87).  
19  
59  
91  
119  
74  
5
59  
91  
91  
87  
91  
89  
Attach an M10 x 65mm Bolt (59), two M10 Washers  
(91), and an M10 Nylon Locknut (87) to the Swivel  
Upright (5).  
74  
89  
87  
20. Remove the preattached 90mm Pulleys (78)  
20  
21  
22  
from the Small Pulley Plates (31).  
Wrap the Swivel High Cable (74) over a 90mm  
Pulley (78). Attach the Pulley and a Cable Trap (68)  
to the second set of holes from the top of the Small  
Pulley Plates (31) with an M10 x 50mm Bolt (100)  
and an M10 Nylon Locknut (87). Make sure the  
Cable Trap is turned to hold the Cable in the  
groove of the Pulley.  
87  
100  
31  
68  
78  
31  
21. Wrap the Swivel High Cable (74) over a 115mm  
Pulley (119). Attach the Pulley inside of the indicat-  
ed bracket on the Top Frame (6) with an M10 x  
45mm Bolt (93) and an M10 Nylon Locknut (87).  
6
93  
87  
74  
119  
22. Lift the Weight Tube (43) and the Top Weight (45)  
closest to the Swivel Upright (5). Make sure that the  
small pin on the Weight Tube is inside of the groove  
under the Top Weight.  
74  
5
118  
1
45  
Insert a Weight Pin (50) into the stack of Weights  
(44). Place a 50mm Washer (1) on top of the Weight  
Tube (43). Thread an M12 Nut (118) halfway onto  
the end of the Swivel High Cable (74). Screw the  
end of the Cable two full turns into the Weight Tube.  
Then, tighten the Nut against the 50mm Washer.  
50  
43  
44  
23  
23. Locate the Swivel Cable (17), which is 2930mm  
long and has an eyelet on each end. Attach the  
Cable inside the Top Frame (6) with an M10 x  
65mm Bolt (59), two M10 Washers (91), and an  
M10 Nylon Locknut (87).  
59  
87  
91  
17  
6
12  
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24. Remove the preattached 90mm Pulleys (78)  
24  
from the Offset Double “U”-bracket (61).  
Wrap the Swivel Cable (17) around a 90mm Pulley  
(78). Attach the Pulley to the Offset Double “U”-  
bracket (61) with an M10 x 45mm Bolt (93) and an  
M10 Nylon Locknut (87).  
17  
78  
93  
87  
61  
25. Wrap the Swivel Cable (17) around a 90mm Pulley  
(78). Attach the Pulley and a Cable Trap (68) to the  
next to bottom hole in the Small Pulley Plates (31)  
with an M10 x 50mm Bolt (100) and an M10 Nylon  
Locknut (87). Make sure the Cable Trap is turned  
to hold the Cable in the groove of the Pulley.  
25  
31  
87  
78  
100  
68  
17  
26. Wrap the Swivel Cable (17) around a 90mm Pulley  
(78). Attach the Pulley and a long Cable Trap (102)  
to the bracket on the Swivel Upright (5) with an  
M10 x 50mm Bolt (100) and an M10 Nylon Locknut  
(87). Make sure the Cable Trap is turned to hold  
the Cable in the groove of the Pulley.  
26  
100  
5
102  
87  
17  
78  
27. Attach the end of the Swivel Cable (17) to the  
bracket on the Swivel Carriage (46) with an M10 x  
20mm Bolt (13) and an M10 Nylon Locknut (87).  
27  
46  
13  
17  
87  
28. Locate the Lat Cable (88), which is 2310mm long  
and has a ball on one end and an eyelet on the  
other. Route the eyelet end of the Cable up through  
the Butterfly Top Frame (7) and around a 90mm  
Pulley (78). Attach the Pulley inside of the Butterfly  
Top Frame with an M10 x 67mm Bolt (121), two M10  
Washers (91), two 12.5 Spacers (89), and an M10  
Nylon Locknut (87).  
28  
78  
87  
91  
89  
89  
91  
7
121  
88  
13  
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29. Wrap the Lat Cable (88) around a 90mm Pulley  
(78). Attach the Pulley and a Long Cable Trap (102)  
to the Top Frame (6) with an M10 x 50mm Bolt  
(100) and an M10 Nylon Locknut (87). Make sure  
the Cable Trap is turned to hold the Cable in the  
groove of the Pulley.  
29  
88  
78  
87  
102  
100  
6
30. Remove the preattached 90mm Pulleys (78)  
30  
from the Pulley Plates (63).  
100  
68  
Wrap the Lat Cable (88) around a 90mm Pulley  
(78). Attach the Pulley and a Cable Trap (68) to the  
second set of holes from the top of the Pulley  
Plates (63) with an M10 x 50mm Bolt (100) and an  
M10 Nylon Locknut (87). Make sure the Cable  
Trap is turned to hold the Cable in the groove of  
the Pulley.  
78  
87  
88  
63  
31. Attach the end of the Lat Cable (88) inside of the  
Butterfly Top Frame (7) with an M10 x 67mm Bolt  
(121), two M10 Washers (91), and an M10 Nylon  
Locknut (87).  
87  
31  
91  
91  
121  
7
88  
32. Locate the Butterfly Cable (69), which is the  
shortest Cable. Attach the Cable to the Pivot  
Bracket (70) on the Left Butterfly Arm (25) with an  
M8 x 25mm Shoulder Bolt (103) and an M8 Nylon  
Locknut (86).  
32  
86  
69  
103  
70  
25  
33. Wrap the Butterfly Cable (69) over a “V”-pulley (55).  
Attach the Pulley and a Long Cable Trap (102) to  
the indicated bracket on the Butterfly Upright (3)  
with an M10 x 60mm Bolt (18) and an M10 Nylon  
Locknut (87). Make sure that the Long Cable  
Trap is turned to hold the Cable in the groove of  
the Pulley.  
33  
3
87  
55  
102  
18  
69  
14  
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34. Remove the preattached 90mm Pulleys (78)  
34  
from the Double “U”-bracket (62).  
69  
Wrap the Butterfly Cable (69) under a 90mm Pulley  
(78). Attach the Pulley to the Double “U”-bracket  
(62) with an M10 x 45mm Bolt (93) and an M10  
Nylon Locknut (87).  
78  
87  
93  
62  
35. Wrap the Butterfly Cable (69) over a “V”-pulley (55).  
Attach the Pulley and a Long Cable Trap (102) to  
the other bracket on the Butterfly Upright (3) with an  
M10 x 60mm Bolt (18) and an M10 Nylon Locknut  
(87). Make sure that the Long Cable Trap is  
turned to hold the Cable in the groove of the  
Pulley.  
35  
18  
102  
69  
3
55  
87  
36. Attach the Butterfly Cable (69) to the Pivot Bracket  
(70) on the Right Butterfly Arm (26) with an M8 x  
25mm Shoulder Bolt (103) and an M8 Nylon  
Locknut (86).  
36  
103  
70  
69  
86  
26  
37. Locate the Leg Lever Cable (75), which is  
2250mm long and has an eyelet on one end and  
a threaded pin on the other end. Route the eyelet  
end of the Cable through the Seat Upright (9) and  
attach it to the tab on the Leg Lever (10) with an  
M8 x 25mm Shoulder Bolt (103) and an M8 Nylon  
Locknut (86).  
37  
86  
75  
9
10  
103  
38. Attach a 90mm Pulley (78) inside of the Seat  
Upright (9) with an M10 x 65mm Bolt (59), two M10  
Washers (91), two 12.5 Spacers (89), and an M10  
Nylon Locknut (87), as shown.  
38  
91  
89  
75  
78  
87  
91  
59  
89  
15  
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39. Route the Leg Lever Cable (75) under a 115mm  
Pulley (119). Attach the Pulley and a Large Cable  
Trap (113) to the indicated side of the Butterfly  
Upright (3) with an M10 x 95mm Bolt (92), two M10  
Washers (91), and an M10 Nylon Locknut (87).  
Make sure that the Large Cable Trap is turned to  
hold the Cable in the groove of the Pulley.  
39  
119  
92  
113  
91  
3
75  
87  
91  
93  
40. Wrap the Leg Lever Cable (75) over a 90mm Pulley  
(78). Attach the Pulley to the Double “U”-bracket  
(62) with an M10 x 45mm Bolt (93) and an M10  
Nylon Locknut (87).  
40  
87  
62  
75  
78  
41. Remove the preattached 90mm Pulley (not  
41  
shown) from the “U”-bracket (64).  
75  
90  
86  
75  
64  
Attach the end of the Leg Lever Cable (75) to the  
“U”-bracket (64) with an M8 Washer (90) and an M8  
Nylon Locknut (86). Note: Do not completely  
tighten the Locknut; it should be threaded only  
two turns onto the end of the Cable, as shown  
in the inset drawing.  
86  
42. Locate the Swivel Low Cable (72), which is the  
only remaining cable that has an eyelet on one  
end and a ball on the other end. Route the eyelet  
end of the Cable through the cage on the Long  
Base (106) and through the Swivel Upright (5) as  
shown. Make sure the Cable is over the short  
bar in the cage.  
42  
78  
72  
Cage  
87  
Attach a 90mm Pulley (78) to the indicated bracket  
on the Long Base (106) with M10 x 45mm Bolt (93)  
and an M10 Nylon Locknut (87). Make sure the  
Cable is in the groove of the Pulley.  
106  
5
93  
43  
43. Wrap the Swivel Low Cable (72) under a 90mm  
Pulley (78). Attach the Pulley to the indicated brack-  
et on the Long Base (106) with an M10 x 45mm  
Bolt (93) and an M10 Nylon Locknut (87).  
72  
78  
106  
93  
87  
16  
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44. Wrap the Swivel Low Cable (72) over a 90mm  
Pulley (78). Attach the Pulley to the Offset Double  
“U”-bracket (61) with an M10 x 45mm Bolt (93) and  
an M10 Nylon Locknut (87).  
44  
87  
93  
61  
78  
72  
45. Wrap the Swivel Low Cable (72) under a 90mm  
Pulley (78). Attach the Pulley to the indicated brack-  
et on the Long Base (106) with an M10 x 45mm  
Bolt (93) and an M10 Nylon Locknut (87).  
45  
72  
78  
87  
106  
93  
78  
46. Route the Swivel Low Cable (72) under the indicat-  
ed stack of Weights (44).  
46  
72  
87  
Wrap the Swivel Low Cable (72) under a 90mm  
Pulley (78). Attach the Pulley to the indicated brack-  
et on the Long Base (106) with an M10 x 45mm  
Bolt (93) and an M10 Nylon Locknut (87).  
44  
106  
93  
47. Wrap the Swivel Low Cable (72) over a 90mm  
Pulley (78). Attach the Pulley and a Cable Trap (68)  
between the indicated holes in the Pulley Plates  
(63) with an M10 x 50mm Bolt (100) and an M10  
Nylon Locknut (87). Make sure that the Cable  
Trap is turned to hold the Cable in the groove of  
the Pulley.  
47  
63  
87  
100  
68  
78  
72  
48. Wrap the Swivel Low Cable (72) under a 90mm  
Pulley (78). Attach the Pulley to the indicated brack-  
et on the Short Base (2) with an M10 x 45mm Bolt  
(93) and an M10 Nylon Locknut (87).  
48  
78  
72  
93  
87  
2
17  
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49. Wrap the Swivel Low Cable (72) over a 90mm  
Pulley (78). Attach the Pulley and a Cable Trap (68)  
between the lower set of holes in the “U”-bracket  
(64) with an M10 x 50mm Bolt (100) and an M10  
Nylon Locknut (87). Make sure that the Cable  
Trap is turned to hold the Cable in the groove of  
the Pulley.  
49  
100  
64  
87  
68  
72  
78  
50. Attach the end of the Swivel Low Cable (72) inside  
of the Short Base (2) with an M10 x 65mm Bolt  
(59), two M10 Washers (91), and an M10 Nylon  
Locknut (87).  
50  
87  
91  
2
72  
91  
59  
51. Locate the Squat Cable (73), which is the only  
remaining cable. Attach the eyelet end of the  
Cable inside of the Long Base (106) with an M10 x  
65mm Bolt (59), two M10 Washers (91), and an  
M10 Nylon Locknut (87).  
51  
73  
87  
91  
106  
91  
59  
52. Wrap the Squat Cable (73) over a 90mm Pulley  
(78). Attach the Pulley, a Cable Trap (68), and two  
19mm Spacers (101) between the indicated brack-  
ets on the Squat Slider (38) with an M10 x 85mm  
Bolt (96) and an M10 Nylon Locknut (87). Make  
sure that the Cable Trap is turned to hold the  
Cable in the groove of the Pulley.  
52  
68  
101  
78  
101  
87  
38  
96  
73  
18  
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53. Wrap the Squat Cable (73) under a 90mm Pulley  
(78). Attach the Pulley and a Cable Trap to the sec-  
ond set of holes from the top in the indicated brack-  
et on the Long Base (106) with an M10 x 50mm  
Bolt (100) and an M10 Nylon Locknut (87). Make  
sure that the Cable Trap is turned to hold the  
Cable in the groove of the Pulley.  
53  
73  
68  
78  
87  
100  
106  
54. Wrap the Squat Cable (73) over a 115mm Pulley  
(119). Attach the Pulley to the indicated bracket on  
the Top Frame (6) with an M10 x 45mm Bolt (93)  
and an M10 Nylon Locknut (87).  
54  
6
87  
93  
119  
73  
55. Place a 50mm Washer (1) on top of the Weight Tube  
(43) closest to the Squat Upright (4). Thread an M12  
Nut (118) halfway onto the end of the Squat Cable  
(73).  
55  
4
Lift the Weight Tube (43) and the Top Weight (45)  
and make sure that the small pin on the Weight  
Tube is inside of the groove under the Top Weight.  
73  
118  
1
Hold the Weight Tube (43) and the Top Weight (45)  
a few inches over the weight stack and insert the  
Weight Pin (50). Screw the end of the Squat Cable  
(73) two full turns into the Weight Tube. Then, tighten  
the M12 Nut (118) against the 50mm Washer (1).  
Remove the Weight Pin and set the Top Weight  
back on the weight stack. Replace the Pin.  
45  
43  
50  
SEAT ASSEMBLY  
56  
19  
56. Locate and open the parts bag labeled “SEAT  
23  
109  
ASSEMBLY.”  
9
19  
Insert the Pad Tube (23) into the square hole in the  
Seat Upright (9). Wet the Tube and inside of the  
two Knee Pads (19) with soapy water. Slide the  
Pads onto the Pad Tube as shown. Press the two  
Knee Pad Caps (109) into the ends of the Pad  
Tube.  
20  
10  
109  
Wet the Leg Lever (10) and inside of the two Short  
Pads (20) with soapy water. Slide two Pads onto  
the Leg Lever.  
20  
19  
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57. Attach the Seat (16) to the Seat Frame (8) with two  
M6 x 16mm Screws (114), an M6 x 65mm Screw  
(99), and an M6 Washer (97).  
57  
16  
8
97  
114  
99  
58. Attach the Butterfly Backrest (15) to the Butterfly  
Upright (3) with four M6 x 16mm Screws (114).  
58  
114  
114  
3
15  
59. Wet one end of the Squat Arm (32) and inside of a  
Short Pad (20) with soapy water. Slide the Pad (20)  
onto the Squat Arm as shown.  
59  
20  
32  
Attach the Squat Handle (33) to the Squat Arm (32)  
with two M8 x 20mm Button Head Screws (51).  
Slide a 50mm Outer Cap w/Hole (111) onto the  
Squat Handle and press it onto the end of the  
Squat Arm. Slide the Short Pad (20) over the  
Screws.  
51  
20  
51  
33  
Wet the Squat Handle with soapy water. Slide an  
200mm Handgrip (84) onto the Squat Handle.  
111  
84  
Repeat this step with the other end of the Squat  
Arm (32).  
60  
87  
87  
91  
60. Attach the Squat Arm (32) to the Squat Bracket (37)  
with two M10 x 65mm Carriage Bolts (110) and two  
M10 Nylon Locknuts (87). Do not tighten the  
Nylon Locknuts yet.  
32  
Finish attaching the Squat Arm (32) to the Squat  
Bracket (37) with two M10 x 70mm Carriage Bolts  
(108), two M10 Washers (91), and two M10 Nylon  
Locknuts (87).  
110  
37  
108  
Tighten all of the M10 Nylon Locknuts (87) used  
in this step.  
20  
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61. Turn the Squat Backrest (35) so that the four screw  
holes are closer to the bottom of the Squat  
Backrest than the top. Attach the Squat Backrest to  
the Squat Bracket (37) with four M6 x 16mm  
Screws (114).  
61  
37  
114  
114  
Turn the Adjustment Knob (115) counterclockwise  
several times to loosen it. Next, pull the Knob and  
slide the Squat Bracket (37) down onto the Squat  
Slider (38). Engage the Knob into one of the holes  
in the Squat Slider, and then turn the Knob clock-  
wise until it is tight.  
35  
115  
38  
62. Attach the Curl Pad (11) to the Curl Post (12) with  
two M4 x 16mm Screws (114).  
62  
11  
12  
114  
114  
63. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in  
ADJUSTMENTS, beginning on page 22 of this manual.  
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly  
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If  
the cables are not properly installed, they may be damaged when heavy weight is used. See the  
CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in  
the cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING on  
page 25.  
21  
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ADJUSTMENTS  
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise  
guide accompanying this manual to see how the weight system should be set up for various exercises. IMPOR-  
TANT: When attaching the lat bar, row bar, or handle, make sure that the attachments are in the correct  
starting position for the exercise to be performed. If there is any slack in the cables or chain as an exer-  
cise is performed, the effectiveness of the exercise will be reduced.  
CHANGING THE WEIGHT SETTING  
To change the weight setting of either weight stack,  
insert a Weight Pin (50) under the desired Weight  
(44) until the bent end of the Weight Pin is touching  
the Weights. Turn the bent end downward. The  
weight setting of each weight stack can be changed  
from 10 pounds to 110 pounds, in 10-pound incre-  
ments. Note: Due to the cables and pulleys, the  
amount of resistance at each exercise station may  
vary from the weight setting. Use the WEIGHT  
RESISTANCE CHART on page 24 to find the  
approximate amount of resistance at each weight  
station.  
50  
44  
ATTACHING THE ACCESSORIES TO THE HIGH  
PULLEY STATION OR THE LOW PULLEY STATION  
Attach the Lat Bar (79) to the Lat Cable (88) with a  
Cable Clip (83). For some exercises, the Chain (81)  
should be attached between the Lat Bar and the Lat  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the Lat Cable so the  
Lat Bar is in the correct starting position for the  
exercise to be performed.  
88  
83  
81  
83  
The Lat Bar (79) can be attached to the Swivel Low  
Cable (not shown) in the same way.  
79  
The Row Bar (not shown), the Handle (not shown), or  
Ab Strap (not shown) can be attached to the Lat Cable  
(88) or the Swivel Low Cable (not shown) in the same  
way.  
CONVERTING THE BUTTERFLY ARMS  
To use the Butterfly Arms (25, 26) as butterfly arms,  
insert the “L”-pins w/Tethers (60) into the butterfly holes  
in the Butterfly Upright (3).  
60  
Butterfly  
Holes  
To use the Butterfly Arms (25, 26) as press arms, insert  
the “L”-pins w/Tethers (60) into the press holes in the  
Butterfly Frame (47).  
3
26  
47  
Make sure that both “L”-pins w/Tethers (60) are fully  
inserted into the same set of holes before perform-  
ing any exercise.  
Press  
Holes  
25  
22  
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ADJUSTING THE SQUAT ARM OR SWIVEL  
CARRIAGE  
To adjust the height of the Squat Arm (32), first turn  
the Adjustment Knob (115) on the Squat Bracket (37)  
counterclockwise several turns to loosen it. Next, pull  
the Handle and slide the Squat Bracket up or down to  
the desired position. Engage the Handle into one of  
the holes in the Squat Slider (not shown), and then  
turn the Handle clockwise until it is tight.  
32  
37  
The height of the Swivel Carriage (not shown) can be  
adjusted in the same way using the Adjustment  
Handle (not shown).  
115  
ADJUSTING THE SQUAT KNEE REST  
To use the Squat Knee Rest (41), pivot it down to the  
position shown and insert the Pin w/Tether (112) into  
the holes in the Squat Knee Rest and the Long Base  
(106).  
112  
106  
41  
When the Squat Knee Rest (41) is not in use, pivot it  
up to a vertical position and then insert the Pin  
w/Tether (112) into the hole in the Long Base (106).  
ATTACHING THE CURL PAD  
To use the Curl Pad (11), remove the 50mm x 75mm  
Inner Cap (58) from the Seat Upright (9). Insert the  
Curl Post (12) into the Seat Upright and secure it with  
the M10 x 20mm Knob (117).  
11  
Replace the 50mm x 75mm Inner Cap (58) when  
the Curl Post (12) is removed. Do not press the  
Cap all the way into the Seat Upright (9).  
12  
58  
117  
23  
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WEIGHT RESISTANCE CHART  
The chart below shows the approximate weight resistance at each weight station. “Top” refers to the 10-pound  
top weight. The other numbers refer to the 10-pound weight plates. The butterfly arm resistance listed is the  
resistance for each butterfly arm. Note: The actual resistance at each weight station may vary due to differ-  
ences in individual weight plates as well as friction between the cables, pulleys, and weight guides.  
WEIGHT  
HIGH  
PULLEY  
(lbs.)  
LOW  
PULLEY  
(lbs.)  
LEG  
LEVER  
(lbs.)  
BUTTERFLY  
ARM  
PRESS  
ARM  
SQUAT  
STATION  
(lbs.)  
SWIVEL  
STATION  
(lbs.)  
(lbs.)  
(lbs.)  
14  
25  
14  
25  
22  
35  
17  
26  
24  
39  
59  
16  
26  
Top  
1
87  
38  
36  
53  
36  
55  
116  
136  
170  
192  
203  
223  
239  
39  
2
48  
44  
67  
45  
70  
52  
3
61  
60  
91  
54  
89  
59  
4
68  
70  
111  
122  
148  
160  
184  
190  
63  
104  
118  
136  
154  
167  
187  
74  
5
80  
80  
71  
84  
6
96  
91  
80  
90  
7
101  
112  
122  
104  
111  
122  
91  
104  
116  
122  
8
100  
108  
254  
270  
9
10  
24  
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TROUBLESHOOTING  
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-  
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is  
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the  
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:  
See drawing 1. To tighten the Squat Cable (73) or the Swivel  
High Cable (not shown), first loosen the M12 Nut (118) on  
1
the end of the Cable, away from the 50mm Washer (1).  
Screw the end of the Cable farther into the Weight Tube (43).  
Then, retighten the Nut against the Washer.  
73  
118  
1
43  
See drawing 2. To further tighten the Squat Cable (73), first  
remove the M10 Nylon Locknut (87), the M10 x 50mm Bolt  
(100), Cable Trap (68), and 90mm Pulley (78) from the indi-  
cated bracket on the Long Base (106). Reattach the Pulley  
and Cable Trap between a lower set of holes with the Bolt  
and Nylon Locknut.  
2
68  
87  
73  
78  
106  
100  
See drawing 3. To tighten the other five cables, first remove  
the upper or lower M10 Nylon Locknut (87), M10 x 50mm  
Bolt (100), 90mm Pulley (78), and Cable Trap (68) from the  
Pulley Plates (63) or Small Pulley Plates (not shown).  
Reattach the Pulley and the Cable Trap between a set of  
holes closer to the center of the Pulley Plates with the Bolt  
and Locknut.  
3
63  
100  
68  
See drawing 4. To remove additional slack, first remove the  
M10 Nylon Locknut (87), M10 x 50mm Bolt (100), 90mm  
Pulley (78), and Cable Trap (68) from the “U”-bracket (64).  
Reattach the Pulley and the Cable Trap between the higher set  
of holes in the “U”-bracket with the Bolt and Nylon Locknut.  
87  
78  
4
86  
Slack can also be removed from the cables by tightening the  
M8 Nylon Locknut (86) at the end of the Leg Lever Cable  
(75). To do this you may need to remove the 90mm Pulley  
(78) from the “U”-Bracket (64).  
75  
64  
87  
100  
68  
78  
Do not overtighten the cables. If the cables are overtight-  
ened, the top weights will be lifted off the weight stacks.  
If a cable slips off the pulleys repeatedly, it may have  
become twisted. Remove the cable and re-install it. If the  
cables need to be replaced, see ORDERING REPLACE-  
MENT PARTS on the back cover of this manual.  
25  
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CABLE DIAGRAMS  
The cable identification chart below shows the ends of each cable and the lengths of the cables. The cable dia-  
grams on this page and the following page show the proper routing of the cables. The numbers in the diagrams  
show the routes of the cables. Use the diagrams to make sure that the cables have been assembled correctly.  
IMPORTANT: If the cables have not been correctly routed, the weight system will not function properly  
and damage may occur.  
Cable Identification Chart  
Butterfly Cable (69)—1400mm  
Swivel Low Cable (72)—5500mm  
Squat Cable (73)—4425mm  
Swivel High Cable (74)—3200mm  
Leg Lever Cable (75)—2250mm  
Lat Cable (88)—2310mm  
Swivel Cable (17)—2930mm  
Swivel High Cable (74)  
Lat Cable (88)  
4
2
4
Squat Cable (73)  
2
4
1
1
5
3
2
4
3
1
Butterfly  
Cable (69)  
3
5
5
2
3
1
26  
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Leg Lever  
Cable (75)  
Swivel Low  
Cable (72)  
3
6
3
8
4
1
2
5
4
2
7
1
9
Swivel Cable (17)  
1
3
5
2
4
27  
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PART IDENTIFICATION CHART—Model No. 831.153932  
R0404A  
12.5mm Spacer (89)  
19mm Spacer (101)  
50mm Washer (1)  
Cable Clip (83)  
M10 Washer (91)  
M8 Washer (90)  
115mm Pulley (119)  
(Not shown to scale)  
M6 Washer (97)  
M4 Washer (98)  
"V"-pulley (55)  
(Not shown to scale)  
M12 Nut (118)  
90mm Pulley (78)  
M10 Nylon Locknut (87)  
(Not shown to scale)  
M8 Nylon Locknut (86)  
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M6 x 65mm Bolt (99)  
M10 x 65mm Bolt (59)  
M10 x 60mm Bolt (18)  
M10 x 67mm Bolt (121)  
M10 x 50mm Bolt (100)  
M10 x 65mm Carriage Bolt (110)  
M10 x 70mm Bolt (85)  
M10 x 45mm Bolt (93)  
M10 x 20mm Bolt (13)  
M10 x 70mm Carriage Bolt (108)  
M10 x 75mm Bolt (107)  
M8 x 25mm  
Shoulder Bolt (103)  
M10 x 80mm Button Head Bolt (104)  
M8 x 85mm Bolt (94)  
M8 x 20mm Button  
Head Screw (51)  
M4 x 20mm Self-  
tapping Screw (14)  
M6 x 16mm Screw (114)  
M10 x 85mm Bolt (96)  
M10 x 95mm Bolt (92)  
M10 x 165mm Bolt (95)  
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40mm x 50mm Inner Cap (21)  
50mm x 75mm Inner Cap (58)  
38mm Square Inner Cap (67)  
50mm x 70mm Inner Cap (34)  
25mm Round Inner Cap (29)  
50mm Square Inner Cap (105)  
25mm Round Outer Cap (120)  
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PART LIST—Model No. 831.153932  
R0404A  
Key  
Key  
Key  
No. Qty.  
Description  
No. Qty.  
Description  
No. Qty.  
Description  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
2
1
1
1
1
1
1
1
1
1
1
1
1
9
50mm Washer  
Short Base  
Butterfly Upright  
Squat Upright  
Swivel Upright  
Top Frame  
Butterfly Top Frame  
Seat Frame  
Seat Upright  
Leg Lever  
44  
45  
46  
47  
48  
49  
50  
51  
20  
2
1
1
2
4
2
8
Weight  
Top Weight  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
71  
1
6
M10 Nylon Locknut  
Lat Cable  
12.5mm Spacer  
M8 Washer  
Swivel Carriage  
Butterfly Frame  
Weight Tube Bumper  
Weight Bumper  
Weight Pin  
M8 x 20mm Button  
Head Screw  
Short Frame Plate  
Foot Plate  
1
37  
11  
13  
4
3
2
1
3
1
M10 Washer  
M10 x 95mm Bolt  
M10 x 45mm Bolt  
M8 x 85mm Bolt  
M10 x 165mm Bolt  
M10 x 85mm Bolt  
M6 Washer  
52  
53  
54  
55  
56  
57  
58  
2
1
2
2
4
4
7
Curl Pad  
Curl Post  
Long Pad  
"V"-pulley  
M4 Washer  
M10 x 20mm Bolt  
M4 x 20mm Self-tap-  
ping Screw  
Butterfly Backrest  
Seat  
Swivel Cable  
M10 x 60mm Bolt  
Knee Pad  
Short Pad  
40mm x 50mm Inner  
Cap  
Ab Strap  
Pad Tube  
M6 x 65mm Bolt  
M10 x 50mm Bolt  
19mm Spacer  
Long Cable Trap  
M8 x 25mm Shoulder  
Bolt  
M10 x 80mm Button  
Head Bolt  
50mm Square Inner  
Cap  
Plastic Washer  
Butterfly Cap  
50mm x 75mm Inner  
Cap  
M10 x 65mm Bolt  
“L”-pin w/Tether  
Offset Double  
“U”-bracket  
Double “U”-bracket  
Pulley Plate  
"U"-bracket  
Adjustment Handle  
Swivel Bushings  
38mm Square Inner  
Cap  
100 10  
101  
102  
103  
2
4
3
15  
16  
17  
18  
19  
20  
21  
1
1
1
2
2
4
5
59  
60  
61  
7
2
1
104  
105  
2
1
62  
63  
64  
65  
66  
67  
1
2
1
1
2
1
106  
107  
108  
1
1
2
Long Base  
22  
23  
24  
25  
26  
27  
28  
29  
1
1
1
1
1
2
2
2
M10 x 75mm Bolt  
M10 x 70mm  
Carriage Bolt  
Knee Pad Cap  
M10 x 65mm  
Carriage Bolt  
50mm Outer Cap  
w/Hole  
Base Cap  
Left Butterfly Arm  
Right Butterfly Arm  
Press Handle  
Long Handgrip  
25mm Round Inner  
Cap  
Knee Rest Bumper  
Small Pulley Plate  
Squat Arm  
Squat Handle  
50mm x 70mm Inner  
Cap  
Squat Backrest  
135mm Handgrip  
Squat Bracket  
Squat Slider  
Roller  
109  
110 12  
2
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
7
1
2
1
1
1
1
1
1
1
22  
1
1
1
1
3
2
4
8
Cable Trap  
Butterfly Cable  
Pivot Bracket  
Long Frame Plate  
Swivel Low Cable  
Squat Cable  
Swivel High Cable  
Leg Lever Cable  
Swivel Cage  
Leg Lever Bumper  
90mm Pulley  
Lat Bar  
Row Bar  
Chain  
Handle  
Cable Clip  
200mm Handgrip  
M10 x 70mm Bolt  
M8 Nylon Locknut  
111  
2
112  
113  
114 12  
115  
116  
117  
118  
119  
120  
1
1
Pin w/Tether  
30  
31  
32  
33  
34  
4
2
1
2
1
Large Cable Trap  
M6 x 16mm Screw  
Adjustment Knob  
Eyebolt  
M10 x 20mm Knob  
M12 Nut  
115mm Pulley  
25mm Round Outer  
Cap  
M10 x 67mm Bolt  
User’s Manual  
Exercise Guide  
Grease Packet  
Allen Wrench  
1
1
1
2
4
2
35  
36  
37  
38  
39  
40  
41  
42  
43  
1
4
1
1
4
0
1
4
2
121  
#
#
#
#
2
1
1
2
1
not used  
Squat Knee Rest  
Weight Guide  
Weight Tube  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. If a part is missing,  
call toll-free 1-877-992-5999. See the back cover of the user’s manual to order replacement parts.  
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EXPLODED DRAWING—Model No. 831.153932  
R0404A  
8
1
3
1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            9
1
3
9
1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            0
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FULL 90 DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
Sears Weight System Exerciser, contact the nearest Sears Service Center throughout the United States  
and Sears will repair or replace the Weight System Exerciser, free of charge.  
This warranty does not apply when the Weight System Exerciser is used commercially or for rental pur-  
poses.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to  
state.  
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179  
Part No. 194013 R0404A  
Printed in China © 2003 Sears, Roebuck and Co.  
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