Model No. 831.153932
Serial No.
Write the serial number in the
space above for reference.
WEIGHT SYSTEM EXERCISER
User’s Manual
Serial Number Decal (under seat)
· Assembly
· Adjustments
· Troubleshooting
· Part List and Drawing
Patent Pending
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
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IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
2. It is the responsibility of the owner to ensure 14. Make sure that the cables remain on the pul-
that all users of the weight system are ade-
quately informed of all precautions.
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
16. The warning decals shown here have been
placed on the weight system in the locations
shown on page 4. If a decal is missing or
illegible, please call our Customer Service
Department toll-free at 1-877-992-5999,
Monday through Friday, 6 a.m. until 6 p.m.
Mountain Time, to order a free replacement
decal. Place the decal on the weight system
in the location shown.
5. Make sure that all parts are properly tight-
ened each time you use the weight system.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
Keep hands and
fingers clear of
this area.
9. The weight system is designed to support a
a maximum user weight of 300 pounds.
Decal 2
10. The weight system should not be used by
more than one person at a time.
11. Always stand on the foot plate when per-
forming an exercise that could cause the
weight system to tip.
12. Never release the butterfly arms, leg lever,
squat arm, lat bar, row bar, or handle while
weights are raised. The weights will fall with
great force.
Decal 1
WARNING:
Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
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BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER® PRO
4850 weight system. The WEIDER® PRO 4850 weight
system offers an impressive array of weight stations
designed to develop every major muscle group of the
body. Whether your goal is to tone your body, build
dramatic muscle size and strength, or improve your
cardiovascular system, the PRO 4850 weight system
will help you to achieve the specific results you want.
reading this manual, call 1-800-4-MY-HOME®
(1-800-469-4663). To help us assist you, please note
the product model number and serial number before
calling. The model number is 831.153932. The serial
number can be found on a decal attached to the
weight system (see the front cover of this manual for
the location of the decal).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
WARNING
DECAL 1
ASSEMBLED
DIMENSIONS:
Height: 81 in.
Width: 96 in.
Length: 57 in.
Lat Bar
High Pulley Station
Swivel Carriage
WARNING DECAL 2
(one on each side)
Butterfly Arm/Press Arm
Backrest
Squat Arm
Backrest
Low Pulley Station
Curl Pad
Seat
Adjustment Knob
WARNING
DECAL 2
Leg Lever
Squat Knee Rest
Weight Stack
4
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ASSEMBLY
Make sure that you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
Make Assembly Easier
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone.
Before beginning assembly, make sure to
read the information on this page. This
brief introduction will save you much more
time than it takes to read it.
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
How to Identify Parts
Set Aside Enough Time
To help you identify the small parts used in assembly,
a PART IDENTIFICATION CHART is included in the
center of this manual. Lay the chart on the floor and
use it to easily identify parts during each assembly
step. Note: Some small parts may have been pre-
attached. If a part is not in the parts bag, check
to see if it has been pre-attached.
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
How to Unpack the Box
Tightening Parts
To make assembly easier, we have divided the
assembly process into four stages. The small hard-
ware needed for each stage is packaged in sepa-
rate bags. Important: Wait until you begin each
stage to open the parts bag(s) for that stage.
Place all parts of the weight system in a cleared
area and remove the packing materials. Do not dis-
pose of the packing materials until assembly is com-
pleted.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call 1-800-4-MY-HOME®
(1-800-469-4663).
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Cable Assembly—During this stage, you will
attach the cables and pulleys that connect the
weight stations to the weight stacks.
Arm Assembly—During this stage, you will
Seat Assembly—During the final stage, you will
assemble the arms and the leg lever.
assemble the seat and the backrests.
5
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1
FRAME ASSEMBLY
2
24
98
1.
Make sure that you understand all of the
information on page 5 before you begin
assembling the weight system.
98
14
Locate and open the parts bags labeled “FRAME
ASSEMBLY 1” and “FRAME ASSEMBLY 2.”
71
85
106
See the inset drawing. Attach the Base Cap (24) to
the Short Base (2) with two M4 x 20mm Self-tapping
Screws (14) and two M4 Washer (98).
110
87
2
Press a 50mm Square Inner Cap (105) into the
open end of the Long Base (106).
87
110
Insert eight M10 x 65mm Carriage Bolts (110) up
through the Long Base (106) and the Short Base (2)
as shown. Note: It may be helpful to place tape
over the heads of the Carriage Bolts to hold
them in place.
110
110
105
2
110
Attach the Short Base (2) to the Long Base (106)
with two M10 x 70mm Bolts (85), the Long Frame
Plate (71), and two M10 Nylon Locknuts (87).
53
58
2. Press two 50mm x 75mm Inner Caps (58) into the
Foot Plate (53). Attach the Foot Plate to the Long
Base (106) with two M10 x 65mm Carriage Bolts
(110) and two M10 Nylon Locknuts (87).
87
106
58
87
3. Attach the tether on the Pin w/Tether (112) to the
Long Base (106) with an M4 x 20mm Self-tapping
Screw (14).
3
Attach the four Knee Rest Bumpers (30) to the
Squat Knee Rest (41) with four M4 x 20mm Self-
tapping Screws (14).
Attach the Squat Knee Rest (41) to the Long Base
(106) with an M10 x 85mm Bolt (96) and an M10
Nylon Locknut (87). Do not overtighten the Nylon
Locknut; the Squat Knee Rest must be able to
pivot.
112
14
41
30
96
30
14
106
87
30
14
6
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4. Press a 38mm Square Inner Cap (67) into the
square tube on the Butterfly Upright (3).
4
Slide the Butterfly Upright (3) onto the two indicated
M10 x 65mm Carriage Bolts (110) in the Short Base
(2). Finger tighten an M10 Nylon Locknut (87) onto
each Carriage Bolt. Do not tighten the Locknuts
yet.
67
3
87
87
2
110
5. Press a 50mm x 75mm Inner Cap (58) halfway into
the top of the Seat Upright (9); it will need to be
removed later. Attach the Leg Lever Bumper (77) to
the Seat Upright with an M4 x 20mm Self-tapping
Screw (14) and an M4 Washer (98).
5
58
77
9
98
14
Slide the Seat Upright (9) onto the two indicated
M10 x 65mm Carriage Bolts (110) in the Short Base
(2). Finger tighten an M10 Nylon Locknut (87) onto
each Carriage Bolt. Do not tighten the Locknuts
yet.
87
2
87
110
6. Hold the Seat Frame (8) between the Seat Upright
(9) and the Butterfly Upright (3). Attach the Seat
Frame to the Seat Upright with two M10 x 95mm
Bolts (92), two M10 Washers (91), and two M10
Nylon Locknuts (87). Do not tighten the Locknuts
yet.
6
87
8
91
92
87
Attach the Seat Frame (8) to the Butterfly Upright
(3) with two M10 x 95mm Bolts (92), two M10
Washers (91), and two M10 Nylon Locknuts (87).
Do not tighten the Locknuts yet.
91
3
91
9
92
91
7
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7. Press a 50mm x 75mm Inner Cap (58) into the top
of the Squat Upright (4). Press two 25mm Round
Outer Caps (120) onto the Upright.
7
58
Slide the Squat Upright onto the two indicated M10
x 65mm Carriage Bolts (110) in the Long Base
(106). Finger tighten an M10 Nylon Locknut (87)
onto each Carriage Bolt. Do not tighten the
Locknuts yet.
58
5
Press a 50mm x 75mm Inner Cap (58) into the top
of the Swivel Upright (5). Slide the Swivel Upright
onto the two indicated M10 x 65mm Carriage Bolts
(110) in the Long Base (106). Finger tighten an M10
Nylon Locknut (87) onto each Carriage Bolt. Do not
tighten the Locknuts yet.
4
87
120
87
120
110
106
110
8. Press two Swivel Bushings (66) into the Swivel
Carriage (46).
8
66
Tighten an Adjustment Handle (65) into the Swivel
Carriage (46). Orient the Swivel Carriage as shown.
Slide the Carriage onto the Swivel Upright (5) and
engage the Adjustment Handle into an adjustment
hole in the Swivel Upright.
46
65
66
5
Adjustment
Hole
8
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9. Attach a Roller (39) between the indicated set of
holes in the Squat Slider (38) with an M8 x 85mm
Bolt (94) and an M8 Nylon Locknut (86) as shown.
Do not overtighten the Locknut.
9
39
38
Assemble the other three Rollers (39) to the
Squat Slider (38) in the same manner.
39
86
94
39
10. Slide the Squat Slider (38) down onto the Squat
Upright (4).
10
38
4
11. Orient the Weight Guides (42) with the indicated
holes on top. Insert the ends of two Weight Guides
into the indicated bracket on the Long Base (106).
Slide two Weight Bumpers (49) onto the Weight
Guides. Next, slide ten Weights (44) onto the Weight
Guides. Make sure that the Weights are turned so
the grooved sides of the Weights are facing
downward.
11
Holes
42
42
Holes
45
Press a Weight Tube Bumper (48) into the lower
end of a Weight Tube (43). Insert the Weight Tube
into the centers of the Weights (44). Make sure
that the Weight Tube is turned as shown.
Lubricate
“10” Decal
Groove
43
48
Lubricate the two outer holes in a Top Weight (45).
Slide the Top Weight onto the Weight Guides (42).
Make sure that the Top Weight is turned so the
grooved side is facing downward.
44
Apply a number “10” decal to the Top Weight (45) in
the location shown. Apply decals with the numbers
20 through 110 to the ten Weights (44).
“20” Decal
Assemble the other weight stack in the same
way.
“110” Decal
49
106
9
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12. Attach the Top Frame (6) between the Squat Upright
(4) and the Swivel Upright (5) with four M10 x 95mm
Bolts (92), the two Short Frame Plates (52), and two
M10 Nylon Locknuts (87) as shown. Do not tighten
the Bolts and Locknuts yet.
12
6
52
92
87
91
87
91
Attach the four Weight Guides (42) to the Top Frame
(6) with two M10 x 165mm Bolts (95), four M10
Washers (91), and two M10 Nylon Locknuts (87).
87
42
91
87
91
5
95
52
95
92
4
13. Press two 50mm x 75mm Inner Caps (58) into the
Top Frame (6) and the Butterfly Top Frame (7).
92
13
91
Attach the Butterfly Top Frame (7) to the Top Frame
(6) with two M10 x 70mm Bolts (85), two M10
Washers (91), and two M10 Nylon Locknuts (87).
Do not tighten the Locknuts yet.
58
7
6
91
85
87
91
Attach the Butterfly Top Frame (7) to the Butterfly
Upright (3) with two M10 x 95mm Bolts (92), two
M10 Washers (91), and two M10 Nylon Locknuts
(87).
58
14
Tighten all of the M10 Nylon Locknuts (87) used
in steps 2–13.
87
3
ARM ASSEMBLY
87
9
21
14. Open the parts bag labeled “ARM ASSEMBLY.”
Lubricate
59
10
Press three 40mm x 50mm Inner Caps (21) into the
Leg Lever (10). Attach the Eyebolt (116) to the Leg
Lever with an M10 Washer (91) and an M10 Nylon
Locknut (87).
21
Tab
87
91
116
Lubricate an M10 x 65mm Bolt (59) with grease.
Turn the Leg Lever (10) so that the welded tab is
on the indicated side, and attach the Leg Lever to
the Seat Upright (9) with the Bolt and an M10 Nylon
Locknut (87). Do not overtighten the Locknut;
the Leg Lever must be able to pivot easily.
21
15
7
34
15. Press a 50mm x 70mm Inner Cap (34) into the
Butterfly Frame (47). Attach the tethers on the two
“L”-pins w/Tether (60) to the Butterfly Frame with an
M4 x 20mm Self-tapping Screw (14).
87
107—Lubricate
14
60
Lubricate a an M10 x 75mm Bolt (107) with grease.
Attach the Butterfly Frame (47) to the Butterfly Top
Frame (7) with the Bolt and an M10 Nylon Locknut
(87). Do not overtighten the Locknut; the
60
47
Butterfly Frame must be able to pivot easily.
10
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16. Press a 40mm x 50mm Inner Cap (21) into the Right
Butterfly Arm (26). Wet the lower end of the Arm and
a Long Pad (54) with soapy water. Slide the Long
Pad onto the Arm.
16
Lubricate
100
70
26
87
Attach the Press Handle (27) to the Right Butterfly
Arm (26) with two M8 x 20mm Button Head Screws
(51). Slide the Long Pad (54) down so that the bot-
tom is flush with the lower end of the Arm. Wet the
Press Handle with soapy water. Slide a Long
21
29
51
25
54
Handgrip (28) onto the Press Handle. Press a 25mm
Round Inner Cap (29) into the Press Handle.
28
Lubricate an M10 x 50mm Bolt (100) with grease.
Attach a Pivot Bracket (70) to the Right Butterfly
Arm (26) with the Bolt and an M10 Nylon Locknut
(87). Do not overtighten the Locknut; the Pivot
Bracket must be able to pivot easily. Repeat this
step with the Left Butterfly Arm (25).
27
17. Lubricate an M10 x 80mm Button Head Bolt (104)
and both sides of two Plastic Washers (56) with
grease. Attach the Right Butterfly Arm (26) to the
Butterfly Frame (47) with the Bolt, the two Plastic
Washers, two Butterfly Caps (57), two M10
Washers (91), and an M10 Nylon Locknut (87) as
shown. Make sure that the recessed sides of the
Plastic Washers are fitted over the welded bush-
ing in the Butterfly Arm. Do not overtighten the
Locknut; the Butterfly Arm must be able to pivot
easily.
17
104
56
26
91
57
47
57
91
25
87
Repeat this step with the Left Butterfly Arm (25).
CABLE ASSEMBLY
18.
IMPORTANT: Refer to the Cable Identification
18
Chart on page 26 for help identifying the
cables. Do not overtighten the bolts and
nuts attaching the pulleys. The pulleys must
be able to turn freely.
78
74
95
87
Locate and open the parts bags labeled “CABLE
ASSEMBLY” and “PULLEYS.”
Lubricate the M10 x 165mm Bolt (95) with grease.
Attach the Swivel Cage (76) to the Swivel Carriage
(46) with the Bolt and an M10 Nylon Locknut (87).
93
76
87
Locate the Swivel High Cable (74), which is
3200mm long and has a ball on one end and a
threaded bolt on the other end. Remove the
upper 90mm Pulley (78) from the Swivel Cage (76).
Wrap the Cable around the Pulley. Reattach the
Pulley to the Swivel Cage with the M10 x 45mm
Bolt (93) and the M10 Nylon Locknut (87).
46
11
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19. Route the Swivel High Cable (74) through the Swivel
Upright (5) and over a 115mm Pulley (119). Attach
the Pulley inside the Upright with an M10 x 65mm
Bolt (59), two M10 Washers (91), two 12.5 Spacers
(89), and an M10 Nylon Locknut (87).
19
59
91
119
74
5
59
91
91
87
91
89
Attach an M10 x 65mm Bolt (59), two M10 Washers
(91), and an M10 Nylon Locknut (87) to the Swivel
Upright (5).
74
89
87
20. Remove the preattached 90mm Pulleys (78)
20
21
22
from the Small Pulley Plates (31).
Wrap the Swivel High Cable (74) over a 90mm
Pulley (78). Attach the Pulley and a Cable Trap (68)
to the second set of holes from the top of the Small
Pulley Plates (31) with an M10 x 50mm Bolt (100)
and an M10 Nylon Locknut (87). Make sure the
Cable Trap is turned to hold the Cable in the
groove of the Pulley.
87
100
31
68
78
31
21. Wrap the Swivel High Cable (74) over a 115mm
Pulley (119). Attach the Pulley inside of the indicat-
ed bracket on the Top Frame (6) with an M10 x
45mm Bolt (93) and an M10 Nylon Locknut (87).
6
93
87
74
119
22. Lift the Weight Tube (43) and the Top Weight (45)
closest to the Swivel Upright (5). Make sure that the
small pin on the Weight Tube is inside of the groove
under the Top Weight.
74
5
118
1
45
Insert a Weight Pin (50) into the stack of Weights
(44). Place a 50mm Washer (1) on top of the Weight
Tube (43). Thread an M12 Nut (118) halfway onto
the end of the Swivel High Cable (74). Screw the
end of the Cable two full turns into the Weight Tube.
Then, tighten the Nut against the 50mm Washer.
50
43
44
23
23. Locate the Swivel Cable (17), which is 2930mm
long and has an eyelet on each end. Attach the
Cable inside the Top Frame (6) with an M10 x
65mm Bolt (59), two M10 Washers (91), and an
M10 Nylon Locknut (87).
59
87
91
17
6
12
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24. Remove the preattached 90mm Pulleys (78)
24
from the Offset Double “U”-bracket (61).
Wrap the Swivel Cable (17) around a 90mm Pulley
(78). Attach the Pulley to the Offset Double “U”-
bracket (61) with an M10 x 45mm Bolt (93) and an
M10 Nylon Locknut (87).
17
78
93
87
61
25. Wrap the Swivel Cable (17) around a 90mm Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
next to bottom hole in the Small Pulley Plates (31)
with an M10 x 50mm Bolt (100) and an M10 Nylon
Locknut (87). Make sure the Cable Trap is turned
to hold the Cable in the groove of the Pulley.
25
31
87
78
100
68
17
26. Wrap the Swivel Cable (17) around a 90mm Pulley
(78). Attach the Pulley and a long Cable Trap (102)
to the bracket on the Swivel Upright (5) with an
M10 x 50mm Bolt (100) and an M10 Nylon Locknut
(87). Make sure the Cable Trap is turned to hold
the Cable in the groove of the Pulley.
26
100
5
102
87
17
78
27. Attach the end of the Swivel Cable (17) to the
bracket on the Swivel Carriage (46) with an M10 x
20mm Bolt (13) and an M10 Nylon Locknut (87).
27
46
13
17
87
28. Locate the Lat Cable (88), which is 2310mm long
and has a ball on one end and an eyelet on the
other. Route the eyelet end of the Cable up through
the Butterfly Top Frame (7) and around a 90mm
Pulley (78). Attach the Pulley inside of the Butterfly
Top Frame with an M10 x 67mm Bolt (121), two M10
Washers (91), two 12.5 Spacers (89), and an M10
Nylon Locknut (87).
28
78
87
91
89
89
91
7
121
88
13
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29. Wrap the Lat Cable (88) around a 90mm Pulley
(78). Attach the Pulley and a Long Cable Trap (102)
to the Top Frame (6) with an M10 x 50mm Bolt
(100) and an M10 Nylon Locknut (87). Make sure
the Cable Trap is turned to hold the Cable in the
groove of the Pulley.
29
88
78
87
102
100
6
30. Remove the preattached 90mm Pulleys (78)
30
from the Pulley Plates (63).
100
68
Wrap the Lat Cable (88) around a 90mm Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
second set of holes from the top of the Pulley
Plates (63) with an M10 x 50mm Bolt (100) and an
M10 Nylon Locknut (87). Make sure the Cable
Trap is turned to hold the Cable in the groove of
the Pulley.
78
87
88
63
31. Attach the end of the Lat Cable (88) inside of the
Butterfly Top Frame (7) with an M10 x 67mm Bolt
(121), two M10 Washers (91), and an M10 Nylon
Locknut (87).
87
31
91
91
121
7
88
32. Locate the Butterfly Cable (69), which is the
shortest Cable. Attach the Cable to the Pivot
Bracket (70) on the Left Butterfly Arm (25) with an
M8 x 25mm Shoulder Bolt (103) and an M8 Nylon
Locknut (86).
32
86
69
103
70
25
33. Wrap the Butterfly Cable (69) over a “V”-pulley (55).
Attach the Pulley and a Long Cable Trap (102) to
the indicated bracket on the Butterfly Upright (3)
with an M10 x 60mm Bolt (18) and an M10 Nylon
Locknut (87). Make sure that the Long Cable
Trap is turned to hold the Cable in the groove of
the Pulley.
33
3
87
55
102
18
69
14
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34. Remove the preattached 90mm Pulleys (78)
34
from the Double “U”-bracket (62).
69
Wrap the Butterfly Cable (69) under a 90mm Pulley
(78). Attach the Pulley to the Double “U”-bracket
(62) with an M10 x 45mm Bolt (93) and an M10
Nylon Locknut (87).
78
87
93
62
35. Wrap the Butterfly Cable (69) over a “V”-pulley (55).
Attach the Pulley and a Long Cable Trap (102) to
the other bracket on the Butterfly Upright (3) with an
M10 x 60mm Bolt (18) and an M10 Nylon Locknut
(87). Make sure that the Long Cable Trap is
turned to hold the Cable in the groove of the
Pulley.
35
18
102
69
3
55
87
36. Attach the Butterfly Cable (69) to the Pivot Bracket
(70) on the Right Butterfly Arm (26) with an M8 x
25mm Shoulder Bolt (103) and an M8 Nylon
Locknut (86).
36
103
70
69
86
26
37. Locate the Leg Lever Cable (75), which is
2250mm long and has an eyelet on one end and
a threaded pin on the other end. Route the eyelet
end of the Cable through the Seat Upright (9) and
attach it to the tab on the Leg Lever (10) with an
M8 x 25mm Shoulder Bolt (103) and an M8 Nylon
Locknut (86).
37
86
75
9
10
103
38. Attach a 90mm Pulley (78) inside of the Seat
Upright (9) with an M10 x 65mm Bolt (59), two M10
Washers (91), two 12.5 Spacers (89), and an M10
Nylon Locknut (87), as shown.
38
91
89
75
78
87
91
59
89
15
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39. Route the Leg Lever Cable (75) under a 115mm
Pulley (119). Attach the Pulley and a Large Cable
Trap (113) to the indicated side of the Butterfly
Upright (3) with an M10 x 95mm Bolt (92), two M10
Washers (91), and an M10 Nylon Locknut (87).
Make sure that the Large Cable Trap is turned to
hold the Cable in the groove of the Pulley.
39
119
92
113
91
3
75
87
91
93
40. Wrap the Leg Lever Cable (75) over a 90mm Pulley
(78). Attach the Pulley to the Double “U”-bracket
(62) with an M10 x 45mm Bolt (93) and an M10
Nylon Locknut (87).
40
87
62
75
78
41. Remove the preattached 90mm Pulley (not
41
shown) from the “U”-bracket (64).
75
90
86
75
64
Attach the end of the Leg Lever Cable (75) to the
“U”-bracket (64) with an M8 Washer (90) and an M8
Nylon Locknut (86). Note: Do not completely
tighten the Locknut; it should be threaded only
two turns onto the end of the Cable, as shown
in the inset drawing.
86
42. Locate the Swivel Low Cable (72), which is the
only remaining cable that has an eyelet on one
end and a ball on the other end. Route the eyelet
end of the Cable through the cage on the Long
Base (106) and through the Swivel Upright (5) as
shown. Make sure the Cable is over the short
bar in the cage.
42
78
72
Cage
87
Attach a 90mm Pulley (78) to the indicated bracket
on the Long Base (106) with M10 x 45mm Bolt (93)
and an M10 Nylon Locknut (87). Make sure the
Cable is in the groove of the Pulley.
106
5
93
43
43. Wrap the Swivel Low Cable (72) under a 90mm
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (106) with an M10 x 45mm
Bolt (93) and an M10 Nylon Locknut (87).
72
78
106
93
87
16
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44. Wrap the Swivel Low Cable (72) over a 90mm
Pulley (78). Attach the Pulley to the Offset Double
“U”-bracket (61) with an M10 x 45mm Bolt (93) and
an M10 Nylon Locknut (87).
44
87
93
61
78
72
45. Wrap the Swivel Low Cable (72) under a 90mm
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (106) with an M10 x 45mm
Bolt (93) and an M10 Nylon Locknut (87).
45
72
78
87
106
93
78
46. Route the Swivel Low Cable (72) under the indicat-
ed stack of Weights (44).
46
72
87
Wrap the Swivel Low Cable (72) under a 90mm
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (106) with an M10 x 45mm
Bolt (93) and an M10 Nylon Locknut (87).
44
106
93
47. Wrap the Swivel Low Cable (72) over a 90mm
Pulley (78). Attach the Pulley and a Cable Trap (68)
between the indicated holes in the Pulley Plates
(63) with an M10 x 50mm Bolt (100) and an M10
Nylon Locknut (87). Make sure that the Cable
Trap is turned to hold the Cable in the groove of
the Pulley.
47
63
87
100
68
78
72
48. Wrap the Swivel Low Cable (72) under a 90mm
Pulley (78). Attach the Pulley to the indicated brack-
et on the Short Base (2) with an M10 x 45mm Bolt
(93) and an M10 Nylon Locknut (87).
48
78
72
93
87
2
17
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49. Wrap the Swivel Low Cable (72) over a 90mm
Pulley (78). Attach the Pulley and a Cable Trap (68)
between the lower set of holes in the “U”-bracket
(64) with an M10 x 50mm Bolt (100) and an M10
Nylon Locknut (87). Make sure that the Cable
Trap is turned to hold the Cable in the groove of
the Pulley.
49
100
64
87
68
72
78
50. Attach the end of the Swivel Low Cable (72) inside
of the Short Base (2) with an M10 x 65mm Bolt
(59), two M10 Washers (91), and an M10 Nylon
Locknut (87).
50
87
91
2
72
91
59
51. Locate the Squat Cable (73), which is the only
remaining cable. Attach the eyelet end of the
Cable inside of the Long Base (106) with an M10 x
65mm Bolt (59), two M10 Washers (91), and an
M10 Nylon Locknut (87).
51
73
87
91
106
91
59
52. Wrap the Squat Cable (73) over a 90mm Pulley
(78). Attach the Pulley, a Cable Trap (68), and two
19mm Spacers (101) between the indicated brack-
ets on the Squat Slider (38) with an M10 x 85mm
Bolt (96) and an M10 Nylon Locknut (87). Make
sure that the Cable Trap is turned to hold the
Cable in the groove of the Pulley.
52
68
101
78
101
87
38
96
73
18
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53. Wrap the Squat Cable (73) under a 90mm Pulley
(78). Attach the Pulley and a Cable Trap to the sec-
ond set of holes from the top in the indicated brack-
et on the Long Base (106) with an M10 x 50mm
Bolt (100) and an M10 Nylon Locknut (87). Make
sure that the Cable Trap is turned to hold the
Cable in the groove of the Pulley.
53
73
68
78
87
100
106
54. Wrap the Squat Cable (73) over a 115mm Pulley
(119). Attach the Pulley to the indicated bracket on
the Top Frame (6) with an M10 x 45mm Bolt (93)
and an M10 Nylon Locknut (87).
54
6
87
93
119
73
55. Place a 50mm Washer (1) on top of the Weight Tube
(43) closest to the Squat Upright (4). Thread an M12
Nut (118) halfway onto the end of the Squat Cable
(73).
55
4
Lift the Weight Tube (43) and the Top Weight (45)
and make sure that the small pin on the Weight
Tube is inside of the groove under the Top Weight.
73
118
1
Hold the Weight Tube (43) and the Top Weight (45)
a few inches over the weight stack and insert the
Weight Pin (50). Screw the end of the Squat Cable
(73) two full turns into the Weight Tube. Then, tighten
the M12 Nut (118) against the 50mm Washer (1).
Remove the Weight Pin and set the Top Weight
back on the weight stack. Replace the Pin.
45
43
50
SEAT ASSEMBLY
56
19
56. Locate and open the parts bag labeled “SEAT
23
109
ASSEMBLY.”
9
19
Insert the Pad Tube (23) into the square hole in the
Seat Upright (9). Wet the Tube and inside of the
two Knee Pads (19) with soapy water. Slide the
Pads onto the Pad Tube as shown. Press the two
Knee Pad Caps (109) into the ends of the Pad
Tube.
20
10
109
Wet the Leg Lever (10) and inside of the two Short
Pads (20) with soapy water. Slide two Pads onto
the Leg Lever.
20
19
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57. Attach the Seat (16) to the Seat Frame (8) with two
M6 x 16mm Screws (114), an M6 x 65mm Screw
(99), and an M6 Washer (97).
57
16
8
97
114
99
58. Attach the Butterfly Backrest (15) to the Butterfly
Upright (3) with four M6 x 16mm Screws (114).
58
114
114
3
15
59. Wet one end of the Squat Arm (32) and inside of a
Short Pad (20) with soapy water. Slide the Pad (20)
onto the Squat Arm as shown.
59
20
32
Attach the Squat Handle (33) to the Squat Arm (32)
with two M8 x 20mm Button Head Screws (51).
Slide a 50mm Outer Cap w/Hole (111) onto the
Squat Handle and press it onto the end of the
Squat Arm. Slide the Short Pad (20) over the
Screws.
51
20
51
33
Wet the Squat Handle with soapy water. Slide an
200mm Handgrip (84) onto the Squat Handle.
111
84
Repeat this step with the other end of the Squat
Arm (32).
60
87
87
91
60. Attach the Squat Arm (32) to the Squat Bracket (37)
with two M10 x 65mm Carriage Bolts (110) and two
M10 Nylon Locknuts (87). Do not tighten the
Nylon Locknuts yet.
32
Finish attaching the Squat Arm (32) to the Squat
Bracket (37) with two M10 x 70mm Carriage Bolts
(108), two M10 Washers (91), and two M10 Nylon
Locknuts (87).
110
37
108
Tighten all of the M10 Nylon Locknuts (87) used
in this step.
20
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61. Turn the Squat Backrest (35) so that the four screw
holes are closer to the bottom of the Squat
Backrest than the top. Attach the Squat Backrest to
the Squat Bracket (37) with four M6 x 16mm
Screws (114).
61
37
114
114
Turn the Adjustment Knob (115) counterclockwise
several times to loosen it. Next, pull the Knob and
slide the Squat Bracket (37) down onto the Squat
Slider (38). Engage the Knob into one of the holes
in the Squat Slider, and then turn the Knob clock-
wise until it is tight.
35
115
38
62. Attach the Curl Pad (11) to the Curl Post (12) with
two M4 x 16mm Screws (114).
62
11
12
114
114
63. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on page 22 of this manual.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in
the cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING on
page 25.
21
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ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the weight system should be set up for various exercises. IMPOR-
TANT: When attaching the lat bar, row bar, or handle, make sure that the attachments are in the correct
starting position for the exercise to be performed. If there is any slack in the cables or chain as an exer-
cise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of either weight stack,
insert a Weight Pin (50) under the desired Weight
(44) until the bent end of the Weight Pin is touching
the Weights. Turn the bent end downward. The
weight setting of each weight stack can be changed
from 10 pounds to 110 pounds, in 10-pound incre-
ments. Note: Due to the cables and pulleys, the
amount of resistance at each exercise station may
vary from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 24 to find the
approximate amount of resistance at each weight
station.
50
44
ATTACHING THE ACCESSORIES TO THE HIGH
PULLEY STATION OR THE LOW PULLEY STATION
Attach the Lat Bar (79) to the Lat Cable (88) with a
Cable Clip (83). For some exercises, the Chain (81)
should be attached between the Lat Bar and the Lat
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Lat Cable so the
Lat Bar is in the correct starting position for the
exercise to be performed.
88
83
81
83
The Lat Bar (79) can be attached to the Swivel Low
Cable (not shown) in the same way.
79
The Row Bar (not shown), the Handle (not shown), or
Ab Strap (not shown) can be attached to the Lat Cable
(88) or the Swivel Low Cable (not shown) in the same
way.
CONVERTING THE BUTTERFLY ARMS
To use the Butterfly Arms (25, 26) as butterfly arms,
insert the “L”-pins w/Tethers (60) into the butterfly holes
in the Butterfly Upright (3).
60
Butterfly
Holes
To use the Butterfly Arms (25, 26) as press arms, insert
the “L”-pins w/Tethers (60) into the press holes in the
Butterfly Frame (47).
3
26
47
Make sure that both “L”-pins w/Tethers (60) are fully
inserted into the same set of holes before perform-
ing any exercise.
Press
Holes
25
22
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ADJUSTING THE SQUAT ARM OR SWIVEL
CARRIAGE
To adjust the height of the Squat Arm (32), first turn
the Adjustment Knob (115) on the Squat Bracket (37)
counterclockwise several turns to loosen it. Next, pull
the Handle and slide the Squat Bracket up or down to
the desired position. Engage the Handle into one of
the holes in the Squat Slider (not shown), and then
turn the Handle clockwise until it is tight.
32
37
The height of the Swivel Carriage (not shown) can be
adjusted in the same way using the Adjustment
Handle (not shown).
115
ADJUSTING THE SQUAT KNEE REST
To use the Squat Knee Rest (41), pivot it down to the
position shown and insert the Pin w/Tether (112) into
the holes in the Squat Knee Rest and the Long Base
(106).
112
106
41
When the Squat Knee Rest (41) is not in use, pivot it
up to a vertical position and then insert the Pin
w/Tether (112) into the hole in the Long Base (106).
ATTACHING THE CURL PAD
To use the Curl Pad (11), remove the 50mm x 75mm
Inner Cap (58) from the Seat Upright (9). Insert the
Curl Post (12) into the Seat Upright and secure it with
the M10 x 20mm Knob (117).
11
Replace the 50mm x 75mm Inner Cap (58) when
the Curl Post (12) is removed. Do not press the
Cap all the way into the Seat Upright (9).
12
58
117
23
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WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each weight station. “Top” refers to the 10-pound
top weight. The other numbers refer to the 10-pound weight plates. The butterfly arm resistance listed is the
resistance for each butterfly arm. Note: The actual resistance at each weight station may vary due to differ-
ences in individual weight plates as well as friction between the cables, pulleys, and weight guides.
WEIGHT
HIGH
PULLEY
(lbs.)
LOW
PULLEY
(lbs.)
LEG
LEVER
(lbs.)
BUTTERFLY
ARM
PRESS
ARM
SQUAT
STATION
(lbs.)
SWIVEL
STATION
(lbs.)
(lbs.)
(lbs.)
14
25
14
25
22
35
17
26
24
39
59
16
26
Top
1
87
38
36
53
36
55
116
136
170
192
203
223
239
39
2
48
44
67
45
70
52
3
61
60
91
54
89
59
4
68
70
111
122
148
160
184
190
63
104
118
136
154
167
187
74
5
80
80
71
84
6
96
91
80
90
7
101
112
122
104
111
122
91
104
116
122
8
100
108
254
270
9
10
24
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TROUBLESHOOTING
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:
See drawing 1. To tighten the Squat Cable (73) or the Swivel
High Cable (not shown), first loosen the M12 Nut (118) on
1
the end of the Cable, away from the 50mm Washer (1).
Screw the end of the Cable farther into the Weight Tube (43).
Then, retighten the Nut against the Washer.
73
118
1
43
See drawing 2. To further tighten the Squat Cable (73), first
remove the M10 Nylon Locknut (87), the M10 x 50mm Bolt
(100), Cable Trap (68), and 90mm Pulley (78) from the indi-
cated bracket on the Long Base (106). Reattach the Pulley
and Cable Trap between a lower set of holes with the Bolt
and Nylon Locknut.
2
68
87
73
78
106
100
See drawing 3. To tighten the other five cables, first remove
the upper or lower M10 Nylon Locknut (87), M10 x 50mm
Bolt (100), 90mm Pulley (78), and Cable Trap (68) from the
Pulley Plates (63) or Small Pulley Plates (not shown).
Reattach the Pulley and the Cable Trap between a set of
holes closer to the center of the Pulley Plates with the Bolt
and Locknut.
3
63
100
68
See drawing 4. To remove additional slack, first remove the
M10 Nylon Locknut (87), M10 x 50mm Bolt (100), 90mm
Pulley (78), and Cable Trap (68) from the “U”-bracket (64).
Reattach the Pulley and the Cable Trap between the higher set
of holes in the “U”-bracket with the Bolt and Nylon Locknut.
87
78
4
86
Slack can also be removed from the cables by tightening the
M8 Nylon Locknut (86) at the end of the Leg Lever Cable
(75). To do this you may need to remove the 90mm Pulley
(78) from the “U”-Bracket (64).
75
64
87
100
68
78
Do not overtighten the cables. If the cables are overtight-
ened, the top weights will be lifted off the weight stacks.
If a cable slips off the pulleys repeatedly, it may have
become twisted. Remove the cable and re-install it. If the
cables need to be replaced, see ORDERING REPLACE-
MENT PARTS on the back cover of this manual.
25
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CABLE DIAGRAMS
The cable identification chart below shows the ends of each cable and the lengths of the cables. The cable dia-
grams on this page and the following page show the proper routing of the cables. The numbers in the diagrams
show the routes of the cables. Use the diagrams to make sure that the cables have been assembled correctly.
IMPORTANT: If the cables have not been correctly routed, the weight system will not function properly
and damage may occur.
Cable Identification Chart
Butterfly Cable (69)—1400mm
Swivel Low Cable (72)—5500mm
Squat Cable (73)—4425mm
Swivel High Cable (74)—3200mm
Leg Lever Cable (75)—2250mm
Lat Cable (88)—2310mm
Swivel Cable (17)—2930mm
Swivel High Cable (74)
Lat Cable (88)
4
2
4
Squat Cable (73)
2
4
1
1
5
3
2
4
3
1
Butterfly
Cable (69)
3
5
5
2
3
1
26
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Leg Lever
Cable (75)
Swivel Low
Cable (72)
3
6
3
8
4
1
2
5
4
2
7
1
9
Swivel Cable (17)
1
3
5
2
4
27
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PART IDENTIFICATION CHART—Model No. 831.153932
R0404A
12.5mm Spacer (89)
19mm Spacer (101)
50mm Washer (1)
Cable Clip (83)
M10 Washer (91)
M8 Washer (90)
115mm Pulley (119)
(Not shown to scale)
M6 Washer (97)
M4 Washer (98)
"V"-pulley (55)
(Not shown to scale)
M12 Nut (118)
90mm Pulley (78)
M10 Nylon Locknut (87)
(Not shown to scale)
M8 Nylon Locknut (86)
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M6 x 65mm Bolt (99)
M10 x 65mm Bolt (59)
M10 x 60mm Bolt (18)
M10 x 67mm Bolt (121)
M10 x 50mm Bolt (100)
M10 x 65mm Carriage Bolt (110)
M10 x 70mm Bolt (85)
M10 x 45mm Bolt (93)
M10 x 20mm Bolt (13)
M10 x 70mm Carriage Bolt (108)
M10 x 75mm Bolt (107)
M8 x 25mm
Shoulder Bolt (103)
M10 x 80mm Button Head Bolt (104)
M8 x 85mm Bolt (94)
M8 x 20mm Button
Head Screw (51)
M4 x 20mm Self-
tapping Screw (14)
M6 x 16mm Screw (114)
M10 x 85mm Bolt (96)
M10 x 95mm Bolt (92)
M10 x 165mm Bolt (95)
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40mm x 50mm Inner Cap (21)
50mm x 75mm Inner Cap (58)
38mm Square Inner Cap (67)
50mm x 70mm Inner Cap (34)
25mm Round Inner Cap (29)
50mm Square Inner Cap (105)
25mm Round Outer Cap (120)
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PART LIST—Model No. 831.153932
R0404A
Key
Key
Key
No. Qty.
Description
No. Qty.
Description
No. Qty.
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
2
1
1
1
1
1
1
1
1
1
1
1
1
9
50mm Washer
Short Base
Butterfly Upright
Squat Upright
Swivel Upright
Top Frame
Butterfly Top Frame
Seat Frame
Seat Upright
Leg Lever
44
45
46
47
48
49
50
51
20
2
1
1
2
4
2
8
Weight
Top Weight
87
88
89
90
91
92
93
94
95
96
97
98
99
71
1
6
M10 Nylon Locknut
Lat Cable
12.5mm Spacer
M8 Washer
Swivel Carriage
Butterfly Frame
Weight Tube Bumper
Weight Bumper
Weight Pin
M8 x 20mm Button
Head Screw
Short Frame Plate
Foot Plate
1
37
11
13
4
3
2
1
3
1
M10 Washer
M10 x 95mm Bolt
M10 x 45mm Bolt
M8 x 85mm Bolt
M10 x 165mm Bolt
M10 x 85mm Bolt
M6 Washer
52
53
54
55
56
57
58
2
1
2
2
4
4
7
Curl Pad
Curl Post
Long Pad
"V"-pulley
M4 Washer
M10 x 20mm Bolt
M4 x 20mm Self-tap-
ping Screw
Butterfly Backrest
Seat
Swivel Cable
M10 x 60mm Bolt
Knee Pad
Short Pad
40mm x 50mm Inner
Cap
Ab Strap
Pad Tube
M6 x 65mm Bolt
M10 x 50mm Bolt
19mm Spacer
Long Cable Trap
M8 x 25mm Shoulder
Bolt
M10 x 80mm Button
Head Bolt
50mm Square Inner
Cap
Plastic Washer
Butterfly Cap
50mm x 75mm Inner
Cap
M10 x 65mm Bolt
“L”-pin w/Tether
Offset Double
“U”-bracket
Double “U”-bracket
Pulley Plate
"U"-bracket
Adjustment Handle
Swivel Bushings
38mm Square Inner
Cap
100 10
101
102
103
2
4
3
15
16
17
18
19
20
21
1
1
1
2
2
4
5
59
60
61
7
2
1
104
105
2
1
62
63
64
65
66
67
1
2
1
1
2
1
106
107
108
1
1
2
Long Base
22
23
24
25
26
27
28
29
1
1
1
1
1
2
2
2
M10 x 75mm Bolt
M10 x 70mm
Carriage Bolt
Knee Pad Cap
M10 x 65mm
Carriage Bolt
50mm Outer Cap
w/Hole
Base Cap
Left Butterfly Arm
Right Butterfly Arm
Press Handle
Long Handgrip
25mm Round Inner
Cap
Knee Rest Bumper
Small Pulley Plate
Squat Arm
Squat Handle
50mm x 70mm Inner
Cap
Squat Backrest
135mm Handgrip
Squat Bracket
Squat Slider
Roller
109
110 12
2
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
7
1
2
1
1
1
1
1
1
1
22
1
1
1
1
3
2
4
8
Cable Trap
Butterfly Cable
Pivot Bracket
Long Frame Plate
Swivel Low Cable
Squat Cable
Swivel High Cable
Leg Lever Cable
Swivel Cage
Leg Lever Bumper
90mm Pulley
Lat Bar
Row Bar
Chain
Handle
Cable Clip
200mm Handgrip
M10 x 70mm Bolt
M8 Nylon Locknut
111
2
112
113
114 12
115
116
117
118
119
120
1
1
Pin w/Tether
30
31
32
33
34
4
2
1
2
1
Large Cable Trap
M6 x 16mm Screw
Adjustment Knob
Eyebolt
M10 x 20mm Knob
M12 Nut
115mm Pulley
25mm Round Outer
Cap
M10 x 67mm Bolt
User’s Manual
Exercise Guide
Grease Packet
Allen Wrench
1
1
1
2
4
2
35
36
37
38
39
40
41
42
43
1
4
1
1
4
0
1
4
2
121
#
#
#
#
2
1
1
2
1
not used
Squat Knee Rest
Weight Guide
Weight Tube
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. If a part is missing,
call toll-free 1-877-992-5999. See the back cover of the user’s manual to order replacement parts.
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EXPLODED DRAWING—Model No. 831.153932
R0404A
8
1
3
1
9
1
3
9
1
0
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FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
Sears Weight System Exerciser, contact the nearest Sears Service Center throughout the United States
and Sears will repair or replace the Weight System Exerciser, free of charge.
This warranty does not apply when the Weight System Exerciser is used commercially or for rental pur-
poses.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
Part No. 194013 R0404A
Printed in China © 2003 Sears, Roebuck and Co.
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