Weber Gas Grill Gold B User Manual

Owners Guide  
DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid  
Liquid Propane Gas  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
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WARNING  
1. Do not store spare liquid propane  
cylinder within 10 feet (3m) of this  
appliance.  
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2. Do not store or use gasoline or other  
flammable liquids or vapors within 25  
feet (8m) of this appliance.  
WARNING: Follow all leak-check  
procedures carefully in this manual prior  
to barbecue operation. Do this even if the  
barbecue was dealer-assembled.  
NOTICE TO INSTALLER:These  
instructions must be left with the owner  
and the owner should keep them for future  
use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
YOU MUST READ THIS OWNERS GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
WARNING: Do not try to light this  
appliance without reading the “Lighting”  
Instructions section of this manual  
A007.c  
B018.a  
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C016.b  
D002.e  
55010 04/14/00  
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Warranty  
Weber-Stephen Products Co. (Weber) hereby warrants tornadoes, discoloration due to exposure to chemicals  
to the ORIGINAL PURCHASER of this Weber Gas Grill either directly or in the atmosphere, is not covered by  
that it will be free of defects in material and  
this Limited Warranty.  
workmanship from the date of purchase as follows:  
There are no other express warrants except as set forth  
herein and any applicable implied warranties of  
merchantability and fitness are limited in duration to the  
period of coverage of this express written Limited  
Warranty. Some regions do not allow limitation on how  
long an implied warranty lasts, so this limitation may not  
apply to you.  
Weber is not liable for any special, indirect or  
consequential damages. Some regions do not allow the  
exclusion or limitation of incidental or consequential  
damages, so this limitation or exclusion may not apply  
to you.  
Weber does not authorize any person or company to  
assume for it any other obligation or liability in  
connection with the sale, installation, use, removal,  
return, or replacement of its equipment; and no such  
representations are binding on Weber.  
Aluminum Castings, lifetime, 1 year paint  
Porcelain Hood Section, 25 years  
Porcelain Side Table, 25 years  
Burners, 10 years  
Igniter, 3 years  
Cooking Grates, 3 years no rust  
through  
Flavorizer Bars, 1 year no rust  
through  
Thermoplastic Parts, 10 years  
All Remaining Parts, 5 years,  
when assembled and operated in accordance with the  
printed instructions accompanying it.  
Weber may require reasonable proof of your date of  
purchase. THEREFORE, YOU SHOULD RETAIN  
YOUR SALES SLIP OR INVOICE.  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
250 South Hicks Road  
Palatine, IL 60067-6241  
USA  
This Limited Warranty shall be limited to the repair or  
replacement of parts that prove defective under normal  
use and service and which on examination shall  
indicate, to Webers satisfaction, they are defective.  
Before returning any parts, contact the Customer  
service representative in your region using the contact  
information sheet provided with your manual. If Weber  
confirms the defect and approves the claim, Weber will  
elect to replace such parts without charge. If you are  
required to return defective parts, transportation  
charges must be prepaid. Weber will return parts to the  
purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or  
operating difficulties due to accident, abuse, misuse,  
alteration, misapplication, vandalism, improper  
installation or improper maintenance or service, or  
failure to perform normal and routine maintenance,  
including but not limited to damage caused by insects  
within the burner tubes, as set out in this owners  
manual.  
LP Cylinder  
The LP cylinder manufacturer is responsible for the  
materials, workmanship and performance of the  
cylinder. If the cylinder has a defect, malfunctions, or  
you have a question regarding the cylinder, call the  
cylinder manufacturers customer service center. The  
phone number is on the warning decal, which is  
permanently attached to the cylinder. If the cylinder  
manufacturer has not resolved the issue to your  
satisfaction, then call Weber-Stephen Products Co.,  
Customer Service Center.  
Deterioration or damage due to severe weather  
conditions such as hail, hurricanes, earthquakes or  
A-3  
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Contents  
Danger & Warnings ....................................................................... A-2  
Warranty........................................................................................ A-3  
General Instructions ...................................................................... A-5  
Exploded View............................................................................... A-6  
Parts List ....................................................................................... A-10  
Assembly Instructions ................................................................... B-1  
Installing work surfaces and gas supply Guidelines...................... C-1  
Operating ...................................................................................... D-1  
Lighting.......................................................................................... D-1  
Manual Lighting ............................................................................. D-2  
Cooking ......................................................................................... D-3  
Storage and/or Nouse ................................................................... D-3  
Cleaning ........................................................................................ D-3  
Refilling the LP Cylinder ................................................................ D-4  
Safe handling tips for LP Gas Cylinders.......................................... D-5  
Annual Maintenance ..................................................................... D-7  
General Maintenance .................................................................... D-8  
Replacing Main Burners................................................................ D-9  
Crossover Ignition System Operations .......................................... D-10  
Troubleshooting ............................................................................. D-11  
A-4  
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Storage  
General Instructions  
The gas must be turned OFF at the LP cylinder  
Your Weber Gas Barbecue is a portable outdoor  
cooking appliance. With the Weber Gas Barbecue you  
can grill, barbecue, roast and bake with results that are  
difficult to duplicate with indoor kitchen appliances.  
The closed lid and Flavorizer® Bars produce that  
outdoorflavor in the food.  
when the Weber Gas Barbecue is not in use.  
When the Weber Gas Barbecue is stored indoors,  
the gas supply must be disconnected and the LP  
cylinder stored outdoors in a well-ventilated space.  
LP cylinders must be stored outdoors in a well-  
ventilated area out of the reach of children.  
Disconnected LP cylinders must not be stored in a  
building, garage or any other enclosed area.  
When the LP cylinder is not disconnected from the  
Weber Gas Barbecue, the appliance and LP  
cylinder must be kept outdoors in a well-ventilated  
space.  
The Weber Gas Barbecue is portable so you can  
easily change its location in your yard or on your patio.  
Portability means you can take your Weber Gas  
Barbecue with, if you move.  
Liquid Propane (LP) gas supply is easy to use and  
gives you more cooking control than charcoal fuel.  
These instructions will give you the minimum  
requirements for assembling your Weber Gas  
Barbecue. Please read the instructions carefully  
before using your Weber Gas Barbecue. Improper  
assembly can be dangerous.  
Operating  
WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage,  
building, breezeway or any other enclosed area.  
WARNING: Never use your Weber Gas Barbecue  
under an unprotected combustible roof or  
overhang.  
Not for use by children.  
If there are local codes that apply to portable gas  
grills, you will have to conform to them. If there are  
no local codes, you must conform to the latest  
edition of the National Fuel Gas Code: ANSI Z  
223.1.  
WARNING:Your Weber Gas Barbecue is not  
intended to be installed in or on recreational  
vehicles and/or boats.  
The pressure regulator supplied with the Weber  
Gas Barbecue must be used. This regulator is set  
for 10.5 inches of water column (pressure).  
This Weber Gas Barbecue is designed for use with  
liquid propane (LP) gas only. Do not use with  
natural (piped in city) gas. The valves, orifices,  
hose and regulator are for LP gas only.  
Do not use with charcoal fuel.  
Check that the area under the control panel and  
the bottom tray are free from debris that might  
obstruct the flow of combustion or ventilation air.  
The areas around the LP cylinder must be free  
and clear from debris.  
WARNING: Do not use combustible materials  
within 24 inches of the top, bottom, back or sides  
of the grill.  
WARNING:The entire cooking box gets hot  
when in use. Do not leave unattended.  
WARNING: Keep any electrical supply cord and  
the fuel supply hose away from any heated  
surface.  
WARNING: Keep the cooking area clear of  
flammable vapors and liquids such as gasoline,  
alcohol, etc., and combustible materials.  
WARNING: Never store an extra (spare) LP  
cylinder under or near the Weber Gas Barbecue.  
For Installation in Canada  
These instructions, while generally acceptable, do not  
necessarily comply with the Canadian Installation  
codes, particularly with piping above and below  
ground. In Canada the installation of this appliance  
must comply with local codes and/or Standard CAN/  
CGA-B149.2 (Installation Code for Propane Burning  
Appliances and Equipment).  
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Genesis Gold-B LP  
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1.  
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5.  
6.  
7.  
8.  
Hair Pin Cotter  
Hinge Pin  
Left Endcap  
Shroud  
1/4-20 x 1 1/4 inch Bolt  
Handle lock  
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Bottom Shelf  
Thermometer  
Right Endcap  
Burner Control Knobs  
Control Panel  
Igniter Button  
Handle  
Control Panel Hardware  
Crossover Tube  
Front and Back Burners  
Center Burner  
Spider Stopper Guards  
Manifold, Hose and regulator (assembled)  
Manifold Hardware  
Manifold Support Bracket  
Igniter  
Igniter Bracket  
Back Panel  
Plastic buttons  
Rear Frame  
Warm-UpBasket  
Warming Rack  
Cooking Grates  
Flavorizer® Bars  
Cooking Box  
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34.  
1/4-20 keps nut  
Slide Out Bottom Tray  
Catch Pan Holder  
Work Surface Trim  
Work Surface  
Side Frame (Right front/Left rear)  
Side Frame (Left front/Right rear)  
Tool holders  
Wing Nut  
Cylinder Panel  
Fuel Guage  
Liquid Propane Cylinder  
Cylinder Glides  
Nylon Retaining Washer  
#8 - 16 x 7/8 screw Bolt  
Catch Pan  
Drip Pans  
1/4 - 20 x 2 inch Bolt  
Frame Connector  
Nylon Washer  
Front Panel  
Condiment Basket  
Front Frame  
1/4-20 x 1/2 inch Bolt  
Casters  
Wheels  
Frame Connector  
Hubcaps  
A-7  
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© 1999 Weber-Stephen Products Co., Weber, the silhouette, and the kettle configuration are registered trademarks  
®
of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This product is covered by  
one or more United States patents and patents in other nations globally. Printed in the U.S.A.  
A-8  
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Remove Packaging from Grill  
Remove Grill from Lower Packaging  
Remove all tape from packaging. Remove bottom rack  
from top of packaging. Remove outer box. Pull out  
bottom tray from cooking box. Remove packaging  
material from bottom tray, catch pan holder, catch pan,  
and drip pan.  
WARNING: Lifting the barbecue from the lower  
packaging requires at least two people.  
With two people: lift straight up and over lower  
packaging and cardboard support.  
A-9  
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You will need:  
1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 4  
Phillips screwdriver  
7/16 open-end or an adjustable wrench  
Nylon Washers - 4  
Flavorizer Bars - 5  
Cooking Grates - 2  
Left Work Surface - 1  
Condiment basket - 1  
Bottom Shelf - 1  
Right Work Surface - 1  
LP Cylinder - 1  
Slide Out Buttom Tray - 1  
Catch pan holder - 1  
Catch Pan - 1  
Disposable Drip Pans - 2  
A-10  
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Assembly Instructions  
Install the slide out bottom tray  
Slide the bottom tray onto the mounting rails under the  
You will need: the slide out bottom tray(1), catch pan  
holder(2), catch pan and one disposable drip pan.  
cooking box with finger grip toward you(1).  
ƽ WARNING: Do not line bottom tray with alumi-  
num foil. It can cause grease fires by trapping the  
grease and not allowing grease to flow into the  
catch pan.  
(1)  
(2)  
Hook the ends of the catch pan holder into the hole in  
the slide out bottom tray. The front of the catch pan  
holder must be on the same side as the finger  
grip(1) of the bottom tray.  
(1)  
Put the disposable drip pan into the catch pan.  
Slide the catch pan into the catch pan holder with its  
finger grip towards you(1).  
(1)  
B-1  
B018.a  
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Install Flavorizer® Bars and Cooking Grates  
You will need: five Flavorizer Bars and two cooking  
grates.  
Place the Flavorizer Bars side by side in the cooking  
box.  
Installing the warming rack  
You will need: warming rack.  
Set the warming rack into the slots at the rear of the  
cooking box.  
Set the cooking grates onto the ledges in the cooking  
box with the rounded sides up.  
Install the bottom shelf  
You will need: Bottom shelf.  
Set the bottom shelf in place between the two frame  
connectors underneath the cooking box.  
Installing the Warm-Up™ Basket  
You will need: Warm-Up Basket  
Install the condiment basket  
Place the wire hooks over the front frame to the left of  
the cooking box and to the right of the control panel.  
Insert one end of the Weber Warm-Up Basket into the  
hole at the right side of the inside of the lid, and the  
other end into the slot at the left side of the lid.  
B-2  
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Installing work Surfaces &  
Gas Connection Guidelines  
Install Left Work Surface  
Check that all burner valves are off  
You will need left work surface, two 1/2 inch bolts, two  
nylon washers and a 7/16 inch or adjustable wrench.  
Insert the left work surface tabs in the slots in the  
frame(1). Slip washers on the bolts and insert the bolts  
as shown(2). Tighten  
You will need: burner control knobs.  
Valves are shipped in the OFF position, but you should  
check to be sure that they are turned OFF. Put the  
knob on each valve. Check by pushing down and  
turning clockwise. If they do not turn, they are off.  
Proceed to the next step. If they do turn continue  
turning them clockwise until they stop, then they are  
off. Proceed to the next step.  
(2)  
(1)  
Fill liquid propane cylinder  
Note - The liquid propane cylinder manufacturer is  
responsible for the materials, workmanship and  
performance of the cylinder. If the cylinder has a  
defect, malfunctions, or you have a question regarding  
the cylinder, call the cylinder manufacturer’s customer  
service center. The phone number is on the warning  
decal, which is permanently attached to the cylinder. If  
the cylinder manufacturer has not resolved the issue to  
your satisfaction, then contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
To fill, take the liquid propane cylinder and filler  
adapter to an RV center or look up gas-propane in the  
phone book for other sources of liquid propane gas.  
WARNING:We recommend that your liquid  
propane cylinder be filled at an authorized liquid  
propane gas dealer by a qualified attendant, who  
fills the tank by weight.  
IMPROPER FILLING IS DANGEROUS.  
Tell your liquid propane dealer that this is a new liquid  
propane cylinder. The air must be removed from a new  
liquid propane cylinder before the initial filling. Your  
liquid propane cylinder dealer is equipped to do this.  
The liquid propane cylinder must be installed, trans-  
ported and stored in an upright position, and should  
not be dropped or handled roughly.  
Never store or transport the liquid propane cylinder  
where temperatures can reach 125° Fahrenheit (too  
hot to hold by hand – for example: do not leave the  
liquid propane cylinder in a car on a hot day).  
For full instructions on safe handling of liquid propane  
cylinders, see Section “Operating”.  
C-1  
C016.b  
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Hang filled liquid propane cylinder on fuel gauge  
Loosen the tank lock wing nut. Swing the cylinder lock  
up. Tighten the wing nut so that the cylinder lock is up  
and to the side. Hook the liquid propane cylinder onto  
the fuel gauge. Loosen the tank lock wing nut. Swing  
the tank lock down. Tighten the wing nut.  
Important LP Cylinder Information  
Failure to follow these DANGER statements exactly  
may result in a fire causing death or serious injury.  
DANGER  
NEVER store a spare LP Cylinder under or near  
this barbecue.  
NEVER fill the tank beyond 80% full.  
Your Weber gas grill is equipped with a cylinder  
supply system designed for vapor withdrawal.  
WARNING: Only use this grill outdoors in a well-  
ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
The LP cylinder supplied with your barbecue is  
equipped with an OPD (Overfilling Prevention  
Device) and a QCC1 or Type 1 (CGA810) cylinder  
connection.The cylinder connection is compatible  
with the barbecue connection.  
This is a secondary device to prevent the overfilling of  
your LP cylinder. The proper filling methods for the  
filling of your cylinder are by weight or volume, as  
described in NFPA 58. Please make sure your filling  
station fills your LP cylinder by weight or volume. Ask  
your filling station to read purging and filling instruc-  
tions on the LP cylinder before attempting to fill.  
WARNING: Do not exchange the LP tank pro-  
vided with your barbecue, unless the exchange LP  
tank is equipped with an OPD. Otherwise you will  
lose the OPD (Overfilling Prevention Device)  
feature. If there is not an LP tank available for  
exchange equipped with an OPD, we recommend  
that you have your LP tank filled at an authorized  
LP gas dealer by a qualified attendant.  
Raises up while filling  
then stops when full.  
C-2  
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Connect filled liquid propane cylinder  
Remove the control panel  
WARNING: Make sure that the cylinder valve is  
closed. Close by turning clockwise.  
(1) Unscrew the two phillips screws, located on the  
right edge of the control panel.  
Remove plastic dust cover from the fuel cylinder valve.  
Screw the regulator coupling onto the tank valve(1),  
clockwise, or to the right. Hand tighten only.  
Note: This is a new type of connection. It tightens  
clockwise and will not allow gas to flow unless the  
connection is tight. The connection requires tightening  
by hand only.  
(2) Take off the burner control knobs.  
(2)  
WARNING: Do not use a wrench to tighten the  
connection. Using a wrench could damage the  
regulator coupling and could cause a gas leak.  
Regulator vent hole should be at 3, 6, or 9 oclock. It  
should not be pointed up.(2)  
(1)  
(1)  
(3) Lift off the control panel.  
C-3  
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Check:  
Check for gas leaks  
DANGER  
1) Hose to manifold connection.  
WARNING: If there is a leak a connection(1),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
If a leak persists after retightening the fitting, turn  
OFF the gas. DO NOT OPERATETHE BARBECUE.  
Contact the Customer Service Representative in  
your region using the contact information sheet  
provided with your manual.  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for  
leaks. Sparks or open flames will result in  
a fire or explosion which can cause seri-  
ous bodily injury or death and damage to  
property.  
2) Regulator to Cylinder connection  
WARNING:You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been  
thoroughly checked for gas leaks. The burners have  
been flame-tested. As a safety precaution however,  
you should recheck all fittings for leaks before using  
your Weber Gas Barbecue. Shipping and handling may  
loosen or damage a gas fitting.  
WARNING: Perform these leak checks even if  
your barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or  
brush to apply it.  
3) Valves to manifold connections  
4) Hose to regulator connection  
WARNING: If there is a leak at connections(2,3)  
or(4) turn OFF the gas. DO NOT OPERATE THE  
BARBECUE Contact the Customer Service Repre-  
sentative in your region using the contact informa-  
tion sheet provided with your manual.  
When leak checks are complete, turn gas supply OFF  
at the source and rinse connections with water.  
To perform leak checks: open tank valve by turning the  
tank valve handwheel counterclockwise.  
Check for leaks by wetting the connections with the  
soap and water solution and watching for bubbles. If  
bubbles form or if a bubble grows, there is a leak.  
Note - Since some leak test solutions, including soap  
and water, may be slightly corrosive, all connections  
should be rinsed with water after checking for leaks.  
WARNING: Do not ignite burners when leak  
checking.  
(1)  
(2)  
(3)  
(4)  
C-4  
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Reinstall control panel (after checking for gas  
leaks)  
Install Right Work Surface  
You will need right work surface, two 1/2 inch bolts,  
two nylon washers and a 7/16 inch or adjustable  
wrench.  
Insert the right work surface tabs in the slots In the  
frame(1). Slip washers on the bolts and insert the bolts  
as shown(2). Tighten  
(1) Set the control panel in place over both sides of  
the frame. Hold the crossover ignition button up  
while setting the control panel in place.  
(2) Line up the control panel with the white plastic  
plugs in the frame brace. Insert screws and tighten  
with a Phillips screwdriver until snug. Do not  
overtighten.  
(2)  
(1)  
(3) Push each of the burner control knobs onto their  
valve.  
(4) Reinstall Side Burner cover.  
(1)  
(3)  
(2)  
C-5  
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Operating  
ƽ DANGER:  
Lighting  
When the “excess gas flow control” feature is  
activated, a small amount of gas I still flowing to  
the burners. After turning OFF the cylinder knobs,  
wait at least 5 minutes for the gas to clear before  
attempting to light the barbecue. Failure to do so  
may result in an explosive flame-up, which can  
cause serious bodily injury or death.  
3) Turn the cylinder on by turning the cylinder valve  
counterclockwise.  
Summary lighting instructions are on the control panel.  
ƽ DANGER  
Failure to open the lid while igniting the  
barbecue’s burners, or not waiting 5 min-  
utes to allow the gas to clear if the barbe-  
cue does not light, may result in an explo-  
sive flame-up which can cause serious  
bodily injury or death.  
ƽ WARNING: Do not lean over the open barbecue.  
Keep your face and body at least one foot away  
from the matchlight hole when lighting the barbe-  
cue.  
Crossover Ignition® System  
Note - The Crossover Ignition System ignites the Front  
burner with a spark from the igniter electrode inside  
the Gas Catcher™ Ignition Chamber.You generate the  
energy for the spark by pushing the Crossover Ignition  
Button until it clicks.  
ƽ WARNING: Check hose before each use of  
barbecue for nicks, cracking, abrasions or cuts. If  
the hose is found to be damaged in any way, do  
not use the barbecue. Replace using only Weber  
authorized replacement hose. Contact the Cus-  
tomer Service Representative in your region using  
the contact information sheet provided with your  
manual.  
4) Push Front burner control knob down and turn to  
START/HI.  
5) Push the Crossover Ignition Button several times,  
so it clicks each time.  
6) Check that the burner is lit by looking through the  
matchlight hole on the front of the cooking box.  
You should see a flame.  
ƽ WARNING: If the burner does not light, turn the  
Front burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again or  
try to light with a match.  
7) After the FRONT burner is lit you can turn on the  
other burner or burners.  
Note - Always light the FRONT burner first. The other  
burner or burners ignite from the FRONT burner.  
1
2
7
5
3
To Extinguish  
6
Push down and turn each burner control knob  
clockwise to the OFF position.Turn gas supply  
OFF at the source.  
4
*The grill illustrated may have slight differences than  
the model purchased.  
1) Open the lid.  
2) Make sure all burner control knobs are turned  
OFF. (Push control knob down and turn clockwise  
to ensure that it is in the OFF position.)  
ƽ WARNING:The burner control knobs must be in  
the OFF position before turning on the liquid  
propane cylinder tank valve. If they are not in the  
OFF position, when you turn on the LP cylinder  
valve, the “excess gas flow control” feature will  
activate, limiting the flow of gas from the LP  
cylinder. If this should occur, turn OFF the LP  
cylinder valve and burner control knobs.Then start  
over.  
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3) Turn the cylinder on by turning the cylinder valve  
counterclockwise.  
Manual Lighting  
4) Strike a match and put the flame into the  
matchlight hole in the front of the cooking box.  
ƽ WARNING: Do not lean over open barbecue.  
Keep your face and body at least one foot away  
from the matchlight hole when lighting the barbe-  
cue.  
5) Push Front burner control knob down and turn to  
START/HI.  
6) Check that the burner is lit by looking through the  
matchlight hole on the front of the cooking box.  
You should see a flame  
ƽ WARNING: If the burner does not light, turn the  
Front burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again or  
try to light with a match.  
7) After the FRONT burner is lit you can turn on the  
other burner.  
ƽ DANGER  
Failure to open the lid while igniting the  
barbecue’s burners, or not waiting 5 min-  
utes to allow the gas to clear if the barbe-  
cue does not light, may result in an explo-  
sive flame-up which can cause serious  
bodily injury or death.  
1) Open the lid.  
2) Make sure all burner control knobs are turned  
OFF. (Push each knob down and turn clockwise to  
ensure they are in the off position.)  
ƽ WARNING:The burner control knobs must be in  
the OFF position before turning on the liquid  
propane cylinder valve. If they are not in the OFF  
position, when you turn on the LP cylinder valve,  
the “excess gas flow control” feature will activate,  
limiting the flow of gas from the LP cylinder. If this  
should occur, turn OFF the LP tank valve and  
burner control knobs.Then start over.  
Note - Always light the FRONT burner first. The other  
burner or burners ignite from the FRONT burner.  
ƽ DANGER  
When the “excess gas flow control” fea-  
ture is activated, a small amount of gas is  
still flowing to the burners. After turning  
OFF the cylinder and burner control  
knobs, wait at least 5 minutes for the gas  
to clear before attempting to light the  
barbecue. Failure to do so may result in  
an explosive flame-up, which can cause  
serious bodily injury or death.  
To Extinguish  
Push down and turn each burner control knob  
clockwise to the OFF position.Turn gas supply  
OFF at the source.  
1
2
7
3
4,6  
5
*The grill illustrated may have slight differences than  
the model purchased.  
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The Weber Gas Barbecue should be checked for  
gas leaks and any obstructions in the burner tubes  
before using. (See Sections: “General Maintenance  
and Annual Maintenance.”)  
Check that the areas under the control panel and  
the slide out bottom tray are free from debris that  
might obstruct the flow of combustion or ventilation air.  
The Spider Stopper ™ Guards should also be  
checked for any obstructions. (See Section: “Annual  
Maintenance.”)  
Cooking  
ƽ WARNING: Do not move the Weber Gas Barbe-  
cue when operating or while barbecue is hot.  
You can adjust the FRONT and BACK burners as  
desired. The control settings: High (H), Medium (M),  
Low (L), or Off (O) are described in your Weber  
cookbook. The cookbook uses these notations to  
describe the settings of the FRONT and BACK burn-  
ers. For example, to sear steaks, you would set all  
burners at H (high). Then to complete cooking, you  
would set FRONT and BACK at M (medium). Refer to  
your Weber cookbook for detailed cooking instructions.  
Cleaning  
ƽ WARNING:Turn your Weber Gas Barbecue OFF  
and wait for it to cool before cleaning.  
Note: The temperature inside your cooking box for the  
first few uses, while surfaces are still very reflective,  
may be hotter than those shown in your cookbook.  
Cooking conditions. Such as wind and weather, may  
require the adjustment of the burner controls to obtain  
the correct cooking temperatures.  
ƽ CAUTION: Do not clean your Flavorizer® Bars or  
cooking grates in a self-cleaning oven.  
For availability of replacement cooking grates and  
Flavorizer Bars contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
Outside surfaces - Use a warm soapy water solution  
to clean, then rinse with water.  
ƽ CAUTION: Do not use oven cleaner, abrasive  
cleansers (kitchen cleansers) cleaners that contain  
citrus products, or abrasive cleaning pads on  
barbecue or cart surfaces.  
Slide out Bottom tray - Remove excess grease, then  
wash with warm soapy water, then rinse  
Flavorizer® Bars and Cooking Grates - Clean with a  
suitable brass bristle brush. As needed, remove from  
grill and wash with warm soapy water, then rinse with  
water.  
ƽ CAUTION: Replace thermometer in lid when not  
in use. Do not leave thermometer in food while  
cooking.  
If burners go out during cooking, open lid, turn off  
all burners and wait five minutes before relighting.  
Preheating - Your Weber Gas Barbecue is an energy-  
efficient appliance. It operates at an economical low  
BTU rate. To preheat: after lighting, close lid and turn  
all burners to high (HH). Preheating to between 500°  
and 550° F (260° and 290° C) will take 10 to 15  
minutes depending on conditions such as air tempera-  
ture and wind.  
Catch pan - Disposable foil trays are available, or you  
can line the catch pan with aluminum foil. To clean the  
catch pan, wash with warm soapy water, then rinse.  
Thermometer - Wipe with warm soapy water; clean  
with plastic scrub ball. Do not put in dishwasher or  
submerge in water.  
Drippings and grease - The Flavorizer® Bars are  
designed to “smoke” the correct amount of drippings  
for flavorful cooking. Excess drippings and grease will  
accumulate in the catch pan under the slide out bottom  
tray. Disposable foil drip pans are available that fit the  
catch pan.  
Inside cooking module - Brush any debris off of  
burner tubes. DO NOT ENLARGE BURNER PORTS  
(OPENINGS). Wash inside of cooking box with warm  
soapy water and a water rinse.  
ƽ WARNING: Check the bottom tray for grease  
build-up before each use. Remove excess grease  
to avoid a grease fire in the slide out bottom tray.  
Inside Lid - While lid is warm, wipe inside with paper  
towel to prevent grease build-up. Flaking built-up  
grease resembles paint flakes.  
Stainless steel surfaces - Wash with a soft cloth and  
a soap and water solution.  
Thermoset surfaces - Wash with a soft cloth and a  
soap and water solution.  
Do not use cleaners that contain acid, mineral  
spirits or xylene. Rinse well after cleaning.  
Storage and/or Nonuse  
The gas must be turned off at the liquid propane  
cylinder when the Weber Gas Barbecue is not in use.  
When the Weber Gas Barbecue is stored indoors,  
the gas supply must be DISCONNECTED and the LP  
cylinder stored outdoors in a well-ventilated space.  
LP cylinder must be stored outdoors in a well -  
ventilated area out of reach of children. Disconnected  
LP cylinder must not be stored in a building, garage or  
any other enclosed area.  
Thermoset work surfaces are not to be used as  
cutting boards.  
When the LP cylinder is not disconnected from the  
Weber Gas Barbecue, the appliance and LP tank must  
be kept outdoors in a well-ventilated space.  
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This is a secondary device to prevent the overfilling of  
your LP cylinder. The proper filling methods for the  
filling of your cylinder are by weight or volume, as  
described in NFPA 58. Please make sure your filling  
station fills your LP cylinder by weight or volume. Ask  
your filling station to read purging and filling instruc-  
tions on the LP cylinder before attempting to fill.  
ƽWARNING: Do not exchange the LP tank pro-  
vided with your barbecue, unless the exchange LP  
tank is equipped with an OPD. Otherwise you will  
lose the OPD (Overfilling Prevention Device)  
feature. If there is not an LP tank available for  
exchange equipped with an OPD, we recommend  
that you have your LP tank filled at an authorized  
LP gas dealer by a qualified attendant.  
Refilling the Liquid Pro-  
pane Cylinder  
We recommend that you refill the LP cylinder before it  
is completely empty.  
Removal of the LP cylinder  
1) Close cylinder valve (turn clockwise).  
2) Unscrew regulator coupling by turning counter-  
clockwise, by hand only.  
3) Loosen cylinder lock wing nut and turn cylinder  
lock up out of the way.  
4) Lift cylinder off.  
To refill, take LP cylinder to a “Gas Propane” dealer.  
ƽ WARNING:We recommend that your LP cylinder  
be filled at an authorized LP gas dealer, by a  
qualified attendant, who fills the cylinder by  
weight. IMPROPER FILLING IS DANGEROUS.  
ƽ CAUTION:When transporting the LP cylinder  
make sure the plastic dust cover is in place over  
the valve.This will keep dust and dirt from the  
threaded portion of the valve.  
(1)  
(3)  
(2)  
Raises up while filling  
then stops when full.  
Connecting the Liquid Propane Cylinder  
ƽ WARNING: Make sure that the LP cylinder valve  
is closed. Close by turning valve clockwise.  
Important LP Cylinder Information  
Failure to follow these DANGER statements exactly  
may result in a fire causing death or serious injury.  
ƽDANGER  
ƽNEVER store a spare LP Cylinder under or near  
this barbecue.  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for  
leaks. Sparks or flames will result in a fire  
or explosion which can cause serious  
bodily injury or death, and damage to  
ƽNEVER fill the tank beyond 80% full.  
Your Weber gas grill is equipped with a cylinder  
supply system designed for vapor withdrawal.  
ƽWARNING: Only use this grill outdoors in a well-  
ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
property.  
You will need: LP cylinder, a soap and water solution  
and a rag or brush to apply it.  
1) Turn the LP cylinder so the opening of the valve is  
either to the front, side or rear of the Weber Gas  
Barbecue. Lift and hook the cylinder onto the fuel  
guage.  
The LP cylinder supplied with your barbecue is  
equipped with an OPD (Overfilling Prevention  
Device) and a QCC1 or Type 1 (CGA810) cylinder  
connection.The cylinder connection is compatible  
with the barbecue connection.  
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7) Check for leaks by wetting the fitting with the soap  
and water solution and watching for bubbles. If  
bubbles form, or if a bubble grows, there is a leak.  
2) Loosen the cylinder lock wing nut. Swing the  
cylinder lock down. Tighten the wing nut.  
To Connect the hose to the cylinder:  
3) Remove the plastic dust cover from the valve.  
4) Screw the regulator coupling onto the tank valve,  
clockwise, or to the right. Hand-tighten only.  
Note: This is a new type of connection. It tightens  
clockwise and will not allow gas to flow unless the  
connection is tight. The connection requires tightening  
by hand only.  
If there is a leak, turn off the gas and tighten the fitting.  
Turn the gas back on and recheck with the soap and  
water solution.  
If leak does not stop, Contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual. Do not  
use the barbecue.  
8) When leak checking is complete, turn gas supply  
OFF at the source and rinse connections with  
water.  
ƽ WARNING: Do not use a wrench to tighten the  
connection. Using a wrench could damage the  
regulator coupling and could cause a leak.  
5) Mix soap and water.  
6) Turn on the cylinder valve.  
Liquid Propane Cylinder  
The liquid propane cylinder manufacturer is respon-  
sible for the materials, workmanship and performance  
of the tank. If the tank has a defect malfunctions, or  
you have a question regarding the tank, call the tank  
manufacturer’s customer service center. The phone  
number is on the warning decal, which is permanently  
attached to the tank. If the tank manufacturer has not  
resolved the issue to your satisfaction, then contact  
the Customer Service Representative in your region  
using the contact information sheet provided with your  
manual.  
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Liquid Propane (LP) Cylinder(s)  
Safe handling tips for  
Liquid Propane Gas Cyl-  
inders  
The joint where the hose connects to the LP cylinder  
must be leak tested each time the LP cylinder is  
reconnected. For example, test each time the LP  
cylinder is refilled.  
Be sure the regulator is mounted with the small vent  
hole pointed downward so that it will not collect water.  
This vent should be free of dirt, grease, bugs etc.  
The LP cylinder and connections supplied with your  
Weber Gas Barbecue have been designed and tested  
to meet government, American Gas Association, and  
Underwriters Laboratories requirements.  
Liquid Propane (LP) gas is a petroleum product as  
are gasoline and natural gas. LP gas is a gas at  
regular temperatures and pressures. Under moderate  
pressure, inside a cylinder, LP gas is a liquid. As the  
pressure is released, the liquid readily vaporizes and  
becomes gas.  
LP gas has an odor similar to natural gas. You  
should be aware of this odor.  
(1)  
LP gas is heavier than air. Leaking LP gas may  
collect in low areas and prevent dispersion.  
To fill, take the LP cylinder to an RV center, or look  
up “gas-propane” in the phone book for other sources  
of LP gas.  
ƽ WARNING:We recommend that your LP cylinder  
be filled at an authorized LP gas dealer, by a  
qualified attendant, who fills the tank by weight.  
IMPROPER FILLING IS DANGEROUS.  
DOT 4BA240  
00/00  
ƽ WARNING: If you exchange your LP cylinder,  
make sure you get a similar tank in return.Your LP  
cylinder is equipped with a quick closing coupling  
or type 1 valve and an OPD (Overfilling Prevention  
Device). Other LP cylinders may not be compatible  
with your barbecue connection.  
Air must be removed from a new LP cylinder before  
the initial filling. Your LP dealer is equipped to do this.  
The LP cylinder must be installed, transported and  
stored in an upright position. LP cylinders should not  
be dropped or handled roughly.  
Never store or transport the LP cylinder where  
temperatures can reach 125° F (too hot to hold by  
hand - for example: do not leave the LP cylinder in a  
car on a hot day).  
Note - A refill will last about 20 hours of cooking time  
at normal use. The fuel scale will indicate the propane  
supply so you can refill before running out.You do not  
have to run out before you refill.  
Treat “empty” LP cylinders with the same care as  
when full. Even when the LP tank is empty of liquid  
there still may be gas pressure in the cylinder. Always  
close the cylinder valve before disconnecting.  
ƽ CAUTION:When transporting the LP cylinder  
make sure the plastic dust cover is in place over  
the valve.This will keep dust and dirt from the  
threaded portion of the valve.  
(2)  
Liquid Propane Cylinder requirements  
Replacement LP cylinders supplied by Weber satisfy  
the above requirements. Check to be sure other  
cylinders have a D.O.T. certification(1), and date  
tested(2) is within five years. Your LP gas supplier can  
do this for you.  
If you have questions about spare LP cylinders  
contact the Customer Service Representative in  
your region using the contact information sheet  
provided with your manual.  
All LP tank supply systems must include a collar to  
protect the cylinder valve.  
The LP cylinder must be a 20-lb. size (18 1/4 inches  
high, 12 1/4 inches in diameter).  
The LP cylinder must be constructed and marked in  
accordance with the specifications for LP gas cylinders  
of the U.S. Department of Transportation (D.O.T.).  
Do not use a damaged LP cylinder. Dented or rusty  
LP cylinders or LP cylinders with a damaged valve  
may be hazardous and should be replaced with a new  
one immediately.  
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Contact the Customer Service Representative in  
your region using the contact information sheet  
provided with your manual.  
Annual Maintenance  
After a period of nonuse, we recommend that you  
perform the following maintenance procedures for your  
safety.  
Check:  
3) Valves-to-manifold connections.  
ƽ WARNING: Check the hose before each use of  
the barbecue for nicks, cracking, abrasions or  
cuts. If the hose is found to be damaged in any  
way, do not use the barbecue. Replace using only  
Weber authorized replacement hose. Contact the  
Customer Service Representative in your region  
using the contact information sheet provided with  
your manual.  
4) The hose-to-regulator connection.  
ƽ WARNING: If there is a leak at connections (2),  
(3) or (4), turn OFF the gas. DO NOT OPERATE  
THE BARBECUE. Contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
When leak checks are complete, turn gas supply OFF  
at the source and rinse connections with water.  
Inspect the burners for correct flame pattern. Clean  
if necessary, following the procedures outlined in the  
“General Maintenance” section of this manual.  
Check all gas fittings for leaks.  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for  
leaks. Sparks or flames will result in a fire  
or explosion, which can cause serious  
bodily injury or death, and damage to  
(1)  
(2)  
property.  
ƽ WARNING:You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been  
thoroughly checked for gas leaks. The burners have  
been flame tested. As a safety precaution however,  
you should recheck all fittings for leaks before using  
your Weber Gas Barbecue. Shipping and handling may  
have loosened or damaged a gas fitting.  
(3)  
ƽ WARNING: Perform these leak checks even if  
your barbecue was dealer- or store-assembled.  
You will need: a soap and water solution and a rag or  
brush to apply it.  
To perform leak checks: Make sure all Burners are in  
the off position. Turn on gas supply.  
(4)  
ƽ WARNING: Do not ignite burners while leak  
checking.  
Check for leaks by wetting the connections with the  
soap and water solution and watching for bubbles. If  
bubbles form, or if a bubble grows, there is a leak.  
Note - Since some leak test solutions, including soap  
and water, may be slightly corrosive, all connections  
should be rinsed with water after checking for leaks.  
Inspection and Cleaning of the Weber  
Spider Stopper™ Guards  
To inspect the Spider Stopper Guards, remove the  
control panel and look to see if they have dust or dirt  
on their outside surfaces. If they are dirty, brush off the  
outside surface of the Spider Stopper Guards with a  
soft bristle brush (an old toothbrush for example).  
Check that there are no gaps in the Spider Stopper  
Guards’ seams or in the fit around the burners or  
valves. (See Section “General Maintenance.”)  
Check:  
1) Hose-to-manifold connection.  
2) Regulator-to-Cylinder connection.  
ƽ WARNING: If there is a leak at connection (1),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
If a leak persists after retightening the fitting, turn  
OFF the gas. DO NOT OPERATETHE BARBECUE.  
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Main Burner Flame Pattern  
The Weber Gas Barbecue burners have been factory  
set for the correct air and gas mixture. The correct  
flame pattern is shown.  
1) Burner tube  
2) Tips occasionally flicker yellow  
3) Light blue  
General Maintenance  
Weber Spider Stopper™ Guards  
Your Weber Gas Barbecue, as well as any outdoor gas  
appliance, is a target for spiders and other insects.  
They can nest in the venturi section (Venturi(1), air  
shutter(2), venturi fin(3) ) of the burner tubes. This  
blocks the normal gas flow, and can cause the gas to  
flow back out of the air shutter. This could result in a  
fire in and around the air shutters, under the control  
panel, causing serious damage to your barbecue.  
4) Dark blue  
(1)  
(1)  
(2)  
(3)  
(4)  
If the flames do not appear to be uniform throughout  
the burner tube, follow the burner cleaning procedures.  
(2)  
(3)  
The Weber Spider Stopper™ Guard(1) is factory  
installed. It fits tightly around the air shutter section of  
the burner tube and the valve, thereby preventing  
spiders and other insects access to the burner tubes  
through the air shutter openings.  
Main Burner Cleaning Procedure  
Turn off the gas supply. Remove the manifold.  
Look inside each burner with a flashlight.  
(1)  
Clean the inside of the burners with a wire (a straight-  
ened-out coat hanger will work). Check and clean the  
air shutter opening at the ends of the burners. Check  
and clean the valve orifices at the base of the valves.  
Use a brass bristle brush to clean outside of burners.  
This is to make sure all the burner ports are fully open.  
CAUTION: Do not enlarge the burner ports when  
cleaning.  
We recommend that you inspect the Weber Spider  
Stopper Guards at least once a year. (See Section  
“Annual Maintenance”.) Also inspect and clean the  
Spider Stopper Guards if any of the following  
symptoms should ever occur:  
1) The smell of gas in conjunction with the burner  
flames appearing yellow and lazy.  
2) Barbecue does not reach temperature.  
3) Barbecue heats unevenly.  
4) One or more of the burners do not ignite.  
ƽ DANGER  
Failure to correct the above mentioned  
symptoms may result in a fire, which can  
cause serious bodily injury or death, and  
cause damage to property.  
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7) Lift and twist the burner assembly slightly, to  
separate the crossover tube(1) from the burners.  
Remove the burners from the cooking box.  
Replacing Main Burners  
1) Your Weber Gas Barbecue must be OFF and cool.  
2) Turn gas OFF at source.  
3) To remove control panel: take off the burner  
control knobs. Remove the screws holding the  
control panel in place. Lift off the control panel.  
4) Unlatch the Spider Stopper™ Guards and remove  
them.  
(1)  
8) To reinstall the burners, reverse 3) through 7).  
ƽ CAUTION:The burner openings(1) must be  
positioned properly over the valve orifices(2).  
Check proper assembly before fastening manifold in  
place.  
5) Remove the manifold bracket and unscrew the two  
wing nuts(1) that hold the manifold to the cooking  
box. Pull the manifold and valve assembly out of  
the burners and carefully set it down.  
(2)  
(1)  
(1)  
6) Slide the burner assembly out from under the  
guide screw and washer(1) in the corners of the  
cooking box.  
(1)  
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9) Reinstall the Spider Stopper Guards. Slightly  
rotate the Spider Stopper Guards so that the  
seams are in line with the Venturi fins(1). There  
should be no gaps in the seams or in the fit around  
the burners(2) and valves(3).  
Crossover® Ignition System Operations  
If the Crossover Ignition System fails to ignite the Left  
burner, light the Left burner with a match. If the Left  
burner lights with a match, then check the Crossover  
Ignition System.  
Check that both the white(1) and black(2) ignition  
wires are attached properly.  
(1)  
(3)  
(1)  
(2)  
(2)  
ƽ CAUTION: If the Spider Stopper Guards do not  
fit tightly, contact the Customer Service Represen-  
tative in your region using the contact information  
sheet provided with your manual.  
ƽ WARNING: After reinstalling the gas lines, they  
should be leak checked with a soap and water  
solution before using the barbecue. (See Step:  
“Check for gas leaks.)  
Check that the Crossover Ignition button pushes the  
igniter (button) down, and returns to the up position.  
Check to see if the igniter is loose in the frame.  
Tighten if necessary; See Step “Install igniter” for  
correct procedure.  
If the Crossover Ignition System still fails to light,  
Contact the Customer Service Representative in your  
region using the contact information sheet provided  
with your manual.  
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Troubleshooting  
Problem  
Check  
Cure  
Burners burn with a yellow or  
orange flame, in conjunction with Guards for possible obstructions.  
the smell of gas.  
Inspect Weber Spider Stopper  
Clean Weber Spider Stopper  
Guards. (See Section “Annual  
Maintenance”)  
(Blockage of holes.)  
The excess flow satety device,  
which is part of the barbecue to  
cylinder connection, may have  
activated.  
To reset the excess flow safety  
device turn all burner control knobs  
and the cylinder valve OFF.  
Disconnect the regulator from the  
cylinder. Turn burner control knobs to  
HIGH. Wait at least 1 minute. Turn  
burner control knobs OFF. Reconnect  
the regulator to the cylinder. Turn  
cylinder valve on slowly. Refer to  
“Lighting Instructions”.  
Burners do not light. -or- Burners  
have a small flickering flame in  
the HIGH position. -or-  
Barbecue temperature only  
reaches 250˚ to 300˚ in the HIGH  
position.  
Burner does not light, or flame is  
low in HIGH position.  
Is LP fuel low or empty?  
Refill LP cylinder.  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Does the Front burner light with a  
match?  
If you can light the Front burner with  
a match, then check the Crossover  
Ignition System.  
Experiencing flare-ups:  
Are you preheating barbecue in the All burners on high for 10 to 15  
prescribed manner?  
minutes for preheating.  
Are the cooking grates and  
Flavorizer bars heavily coated with  
burned-on grease?  
Clean thoroughly. (See Section  
“Cleaning”)  
ƽ CAUTION: Do not line the  
bottom tray with aluminum foil.  
Is the bottom tray “dirty” and not  
allowing grease to flow into catch  
pan?  
Clean bottom tray  
Burner flame pattern is erratic.  
Flame is low when burner is on  
HIGH. Flames do not run the  
whole length of the burner tube.  
Are burners clean?  
Clean burners. (See Section  
“General Maintenance”.)  
Inside of lid appears to be  
“peeling.(Resembles paint  
peeling.)  
The lid is porcelain-on-steel, not  
Clean thoroughly. (See Section  
paint. It cannot “peel”. What you are “Cleaning”.)  
seeing is baked on grease that has  
turned to carbon and is flaking off.  
THIS IS NOT A DEFECT.  
If problems cannot be corrected by using these methods, please contact the Customer  
Service Representative in your region using the contact information sheet provided with  
your manual.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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