Operating Instructions and Parts Manual
Inground and Above Ground Units
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop-
erty damage! Retain instructions for future reference.
Pool Pumps
To reduce the risk
of injury, do not
permit children to use this product
unless they are closely supervised at
all times.
SAVE THESE
INSTRUCTIONS DO
NOT DISCARD
Description
!
WARNING
This swimming pool pump is designed for
use with permanently installed pools only.
and away from direct sunlight. The sur-
rounding area should provide protec-
tion from the elements and ample
room for maintenance and service.
Ensure the drainage will flow away
from the pump.
This pump is for
CAUTION
use with perma-
Unpacking
!
After unpacking the unit, carefully
inspect for any damage that may have
occurred during transit. Check for
loose, missing or damaged parts.
nently installed pools. If specified, the
pump may be used with hot tubs and
spas. Do not use with storable pools.
A permanently installed pool is con-
structed in or on the ground or in a
building such that it cannot be readily
disassembled for storage. A storable
pool is constructed so that it may be
readily disassembled for storage and
reassembled to it’s original integrity.
Above ground pool pumps are not
self-priming. If suction line valves are
installed, the pump may be located
above water level. Keep the vertical dis-
tance from the water level to a mini-
mum. Otherwise, the pump must be
located below filled water level to facil-
itate priming.
IMPORTANT
SAFETY
INSTRUCTIONS
Danger indicates
an imminently haz-
!
WARNING
!
DANGER
Inground pool pumps are self-prim-
ing. Mount pump below water level for
easy priming. If the pump must be
located above the filled water level,
keep the vertical distance to a mini-
mum.
Pump only clear water. Do
not pump flammable or
explosive fluids such as
gasoline, fuel oil, kerosene, etc. Do not
use in a flammable and/or explosive
atmosphere. Personal injury and/or
property damage could result.
ardous situation which, if not avoided,
will result in death or serious injury.
Warning indicates
a potentially haz-
!
WARNING
ardous situation which, if not avoided,
could result in death or serious injury.
GENERAL PLUMBING
SOLVENT WELD CONNECTIONS
Caution indicates a
!
CAUTION
potentially haz-
!
WARNING
Use rigid or flexible PVC pipe. Ensure
pipe ends are clean and free of any
flash caused by the cutting operation.
Use the proper adhesive for the type of
pipe specified.
ardous situation which, if not avoided,
may result in minor or moderate injury.
All wiring must be per-
formed by a qualified elec-
trician. The pump must be
installed in compliance with all local
codes and the National Electrical Code.
Notice indicates
important informa-
NOTICE
tion, that if not followed, may cause
damage to equipment.
RECOMMENDED ADHESIVES*
2. Do not install within an outer
enclosure or beneath the skirt of
the hot tub or spa, unless so
marked.
READ &
PVC - PVC Joint
PVC - ABS Joint
FOLLOW ALL
Uni-Weld
Pool-Tite 2000
Uni-Weld
Pool-Tite 2000
INSTRUCTIONS
Suregard Flex 20
Suregard Weld
All No. 5
Installation
This manual contains information that
is very important to know and under-
stand. This information is provided for
SAFETY and to PREVENT EQUIPMENT
PROBLEMS. To help recognize this
information, observe the following:
LOCATION
IPS Weld-On 705
IPS Weld-On 794
!
DANGER
*These recommendations are examples only
and are not intended to restrict brands
Disconnect, tag and lock out
power source before
attempting to install, ser-
vice, relocate or perform any mainte-
nance.
1. Read these rules and
instructions carefully.
Failure to follow these
NOTE: Use an adhesive primer to
ensure adhesive joints are secure.
Suregard P-3000 has a purple tracer to
qualify in areas where codes specify a
primer must be used.
MANUAL
instructions could
Locate pump as close to pool/spa as
possible. Install the pump on a hard,
level surface that is dry, well ventilated
cause serious bodily
injury and/or property
damage.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
For parts, product & service information
visit www.waynepumps.com
© 2002 Wayne Water Systems
321700-001 6/02
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Operating Instructions and Parts Manual
HAIR AND LINT STRAINER
1. Switch off the power.
WINTERIZING
Maintenance
Always protect system from freezing
temperatures. Drain the system if there
is a possibility of freezing. To drain the
system:
2. Close the valves in the suction and
return line.
!
DANGER
Disconnect, tag and lock
out power source before
attempting to install, ser-
vice, relocate or perform any mainte-
nance.
3. Turn strainer Ring-Lok counter-
clockwise and remove stainer cover.
1. Units with a filter:
a. Sand filter: Backwash for 3 to 5
minutes and then set dial valve to
winterize position.
4. Lift strainer basket away from the
pump.
1. Motors are self-lubricating - no
additional lubrication is required.
5. Clean and reposition the basket
into the pump. Take care to seat
the basket properly.
b. Cartridge filter: Clean the filter
element and store in dry area.
2. Clean pool pump strainer of hair
and lint.
2. Drain system by loosening drain
plug. The drain plug does not have
to be completely removed.
Removing pipe caps will facilitate
draining also.
6. Clean the o-ring and relubricate
with petroleum jelly if necessary.
3. Visually inspect motor for blockage
of air vents on motor shell. Remove
any debris after shutting off breaker.
7. Clean o-ring seats on the cover and
strainer.
4. Replace worn shaft seals.
8. Refit the cover and strainer Ring-
Lok; hand tighten only.
9. Open the valves to return pump to
operation.
Do not retighten
strainer Ring-Lok
!
CAUTION
during operation.
Troubleshooting Chart
Symptom
Possible Cause(s)
Symptom
Possible Cause(s)
Motor does not
start
1. Disconnect switch or circuit breaker
in OFF position
2. Fuses blown or thermal overload open
3. Locked motor shaft
Low pump capacity 6. Dirty filter
(continued)
7. Impeller clogged
8. Wrong rotation (3 phase only)
4. Motor windings burned out
5. Defective starting switch inside sin-
gle-phase motor
6. Disconnected or defective wiring
7. Low voltage
Low pump pres-
sure
1. Pump running at reduced speed (see
previous)
2. Wrong rotation (three phase models
only)
3. Discharge valve or inlet fittings
open too wide
Motor does not
reach full speed
1. Low voltage
2. Motor windings connected for wrong
voltage on dual voltage model
High pump pres-
sure
1. Discharge valve or inlet fittings
closed too much
2. Return lines too small
3. Dirty filter
Motor overheats
(protector trips)
1. Low voltage
2. Motor windings connected for wrong
voltage on dual voltage model
3. Inadequate ventilation
Noisy pump and
motor
1. Plugged basket in skimmer or hair in
lint strainer
2. Worn motor bearings
Pump does not
deliver water
1. Pump is not primed
2. Closed valve in suction or discharge
line
3. Leakage or air into suction system
4. Impeller clogged
3. Valve in suction line partly closed
4. Suction line partly plugged
5. Vacuum hose plugged or too small
6. Pump not supported properly
Leakage of water
at shaft
Shaft seal requires replacement
Low pump capacity 1. Valve in suction or discharge line
partly closed
2. Suction or discharge line partly plugged
3, Suction or discharge line too small
4. Pump running at reduced speed (see
previous)
Air bubbles at inlet 1. Leakage of air into suction line at
fittings
connections or valve stem
2. Cover gasket around hair and lint
strainer needs cleaning
5. Plugged basket in skimmer or hair
and lint strainer
3. Restriction in suction line
4. Low water level in pool
3
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Pool Pumps
Operating Instructions and Parts Manual
For Replacement Parts, call 1-800-237-0987
3
1
1
2
2
3
Replacement Parts Illustration for
Models WIP100 and WIP150
Replacement Parts Illustration for
Models WAP75 and WAP100
Please provide following information:
Address parts correspondence to:
Wayne Water Systems
-
-
-
Model number
Serial number (if any)
100 Production Drive
Part description and number as shown in parts list
Harrison, OH 45030 U.S.A.
Ref.
No. Description
Part Number for Models:
WAP75
WAP100
WIP100
WIP150
Qty.
1
2
3
Pump kit
69006-001
21009-001
32023-001
69007-001
21009-001
32023-002
69004-001
21009-001
69000-001
69005-001
21009-001
69001-001
1
1
1
Shaft seal kit
Motor kit
Limited Warranty
For one year from the date of purchase, Wayne Water Systems ("Wayne") will repair or replace, at its option, for the orig-
inal purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Wayne to be
defective in materials or workmanship. Please call Wayne (800-237-0987) for instructions or see your dealer. Be prepared
to provide the model number and the serial number when exercising this warranty. All transportation charges on
Products or parts submitted for repair or replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,
improper installation, improper maintenance, or failure to operate in accordance with Wayne’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS
THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR
EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations
of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you
specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Wayne or
its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of prof-
it or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital,
cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for
such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you
MUST send a copy of the purchase receipt along with the material or correspondence. Please call Wayne (800-237-0987)
for return authorization and instructions.
DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________
ATTACH YOUR RECEIPT HERE
4
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