Wayne Dalton Door C 2400 User Manual

SECT IONAL DOOR SYST EM  
-
C 2400  
C-2400  
SECTIONAL DOOR SYSTEMS  
STRONG,VISUALLY APPEALING DOORS FOR MODERATE  
COMMERCIAL APPLICATIONS  
The Wayne-Dalton C-2400 steel sectional door, available in a  
variety of sizes, is an excellent value. Featuring nominal 24-gauge  
ribbed steel sections, the C-2400 is available with a number of  
lite and insulation options.  
• NOMINAL 24-GAUGE STEEL  
CONSTRUCTION  
• STANDARD SIZES UP TO  
20' 2" WIDE & 16' 1" HIGH  
• VALUE PRICED CHOICE  
• DESIGNED FOR MODERATE  
COMMERICAL APPLICATIONS  
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STANDARD SIZES UP TO:  
20' 2" WIDE & 16' 1" HIGH  
CALL FOR ADDITIONAL SIZES  
ENERGY EFFICIENCY VALUES:  
U = 0.13  
R = 7.60  
WINDLOAD:  
MEET OR EXCEED  
ANSI/DASMA 102-2003  
IN ACCORDANCE WITH  
ASTM E-330-70.  
BEST APPLICATIONS:  
- Economy  
- Windload performance  
General Operating Clearances  
Headroom***  
2" track 3" track 2" track 3" track  
1212-17"  
NA  
1412-20" 1512-21"  
Sideroom**  
Depth Into Room  
2" & 3" track  
Center Line of Springs  
Type  
2" track  
3" track  
Standard Lift Manual12"R  
Opening Height +12"  
NA  
Opening Height +18"  
Opening Height +66"  
Opening Height – Lift +30"  
Opening Height +18"  
Standard Lift Manual15"R  
Opening Height +13" Opening Height +14"  
Opening Height +12" NA  
Opening Height +13" Opening Height +14"  
Opening Height  
+Lift +612  
Standard Lift Motor Oper. 12"R 15-1912  
Standard Lift Motor Oper. 15"R 15-1912  
"
"
NA  
18-2312  
412  
"
512  
"
"
Opening Height  
+Lift +712  
High Lift Manual  
Door Height  
+12"  
"
"
High Lift Motor Oper.  
Vertical Lift Manual 12"R  
Vertical Lift Motor Oper. 12"R  
Low Headroom Manual*  
24" One Side  
Door Height  
+20"  
412  
"
512  
"
Double Door Height  
+13"  
24" One Side  
6-1412  
"
6-1412  
812-17"  
"
Opening Height +20" - 26"  
Opening Height +66"  
Does Not Apply  
6" 9"  
Low Headroom Motor Oper.* 812-17"  
*Note: Rear mount torsion requirements shown on chart. See  
drawings for front mount torsion clearances.  
Panel/Section Selection Guide  
**Note: 8” sideroom required, one sidefor doors having chain  
hoist. 24" side room required, one side for doors having  
jackshaft operators.  
***Note: Clear headroom is based on cable size so please contact  
factory for specific headroom for your door.  
Door Section and Lite Selection  
Door Height and Section Selection  
Door Width No. Panels Max. No.Windows Door Height  
No. Sections  
Up to 9'2"  
9'3" to 12'2"  
12'3" to 16'2"  
16'3" to 19'2"  
19'3" to 20'2"  
2
3
4
5
6
2
3
4
5
7
Up thru 8'1"  
8'2" thru 10'1"  
10'2" thru 12'1"  
12'2" thru 14'1"  
14'2" thru 16'1"  
4
5
6
7
8
For Larger Sizes – See Model C-24  
Track Selection Guide  
Standard Lift  
High Lift  
Roof Pitch  
(standard or high lift)  
Vertical Lift  
Low Headroom  
(rear mount torsion) (front mount torsion)  
Low Headroom  
(break-away is  
standard, straight  
incline is available)  
www.wayne-dalton.com/commercial  
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SECTIONAL DOOR SYSTEMS  
C-2400  
Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.  
PART I – GENERAL  
1.08 Warranty  
2.04 Locks  
1.01 Section Includes  
A. Standard manufacturer’sTENYEAR warranty  
against cracking,splitting or deterioration due to  
rust-through.  
A. Locks shall engage the right-hand vertical track  
A. Sectional overhead doors [manually] [motor] operated  
with accessories and components.  
and utilize [an interior side lock] [standard size  
rim cylinder].  
1.02 Related Work  
PART I I – PRODUCTS  
2.05 Weatherstripping  
A. Opening preparation,miscellaneous or structural  
steel work,access panels finish or field painting are in  
the scope of work of other trades and divisions of  
these specifications.  
2.01 Manufacturer  
A. Doors shall be equipped with vinyl bulb shaped astragal  
as standard on the bottom section.Optional joint,top  
head,and jamb seals are available.  
A. Wayne-Dalton or approved equal Model C-2400  
insulated sectional overhead doors of steel  
construction complete as specified in this section and  
as manufactured by Wayne-Dalton Corp.  
2.06 Glazing  
1.03 Reference Standards  
A. Optional.  
A. ANSI/DASMA 102 American National  
Standards Institute [A216.1] Specifications for  
sectional overhead doors published by Door &  
Access Systems ManufacturersAssociation  
International in bulletin 102-1990.  
2.02 Materials  
A. Door Sections:Shall be of roll formed steel type with  
box shaped 20 ga.[intermediate and end stile  
construction] and calculated materialsR”- value of  
7.60 [optional] in accordance with industry guidelines.  
1. Exterior Skin:Structural quality,hot-dipped  
galvanized steel, with [embossed stucco] [smooth]  
finish nominal 24 ga.with baked-on polyester  
primer and [white] [brown] polyester finish coats  
with [smooth][non-repeating random stucco  
texture] and 4 deep pinstripes.  
2.07 Windload  
A. Windload – per DASMA 102-2003 and as required by  
local codes.  
B. ASTM A123 – Zinc [hot-dipped galvanized]  
coatings on iron and steel products.  
PART III – EXECUTION  
3.01 Installation  
C. ASTM A216 – Specifications for sectional  
overhead type doors.  
A. General:  
1. Install doors in accordance with manufacturers  
instructions and standards.Installation shall be by an  
authorizedWayne-Dalton representative.  
2. Verify that existing conditions are ready to receive  
sectional overhead door work.  
D. ASTM A229 – Steel wire,oil-tempered for  
mechanical springs.  
E. ASTM A-653-94 – Steel sheet,zinc-coated  
[galvanized] by the hot-dipped process,  
commercial quality.  
2. Insulation:Cavity shall be filled with laid-in-place  
[polyurethane] [expanded polystyrene] and  
covered with [vinyl] [ 0.015” minimum embossed  
steel] held in place with polymer clips.  
3. Beginning of sectional overhead door work means  
acceptance of existing conditions.  
F. ASTM E330 – Structural performance of  
exterior windows,curtain walls,and doors by  
uniform static air pressure difference.  
G. ASTM E413-87 – Sound transmission class.  
Acoustical performance value = 23 per.J.  
H. ASTM E1332-90 – Outdoor-indoor  
transmission class.  
B. Track:Track design shall be [standard lift] [high lift]  
[vertical lift] [low headroom].Vertical mounting angles  
shall be hot-dipped galvanized.Track size shall be [2"]  
[3"].Vertical track shall be graduated to provide wedge  
type weathertight closing with continuous angle  
mounting for [steel] [wood] jambs,and shall be fully  
adjustable to seal door at jambs [bracket mount for  
wood].Horizontal track shall be reinforced with  
continuous angle of adequate length and gauge to  
minimize deflection.  
B. Install door complete with necessary hardware,jamb  
and head mold strips,anchors,inserts,hangers,and  
equipment supports in accordance with final shop  
drawings,manufacturer’s instructions,and as specified  
herein.  
C. Fit,align and adjust sectional overhead door assemblies  
level and plumb for smooth operation.  
D. Upon completion of final installation,lubricate,test and  
adjust doors to operate easily,free from warp,twist or  
distortion and fitting for entire perimeter.  
Note: Architect may consider providing a schedule when  
more than one sectional overhead door or opening  
type is required.  
Acoustical performance value = 19.  
1.04 Quality Assurance  
A. Sectional overhead doors and all accessories and  
components required for complete and secure  
installations shall be manufactured as a system from  
one manufacturer.  
Note: Horizontal track applies to standard lift,high lift,low  
headroom and follow-the-roof designs only.  
C. Hardware:Hinge and RollerAssembly:  
1. Hinges and brackets shall be made from hot-  
dipped,galvanized steel.  
1.05 Systems Description  
3.02 Materials (See note above.)  
A. Sectional Overhead Door:Type:  
2. Track rollers shall be case-hardened inner  
steel races with 10-ball [2"] [3"] rollers.  
Model C-2400  
B. Mounting:Continuous angle mounting for [steel]  
[wood] jambs [bracket mounting for wood jambs]  
C. Operation:[manual push-up] [chain hoist] [motor]  
[motor with chain hoist]  
3. All factory authorized attachments shall be  
made at locations indicated.  
D. Counterbalance:  
1. Springs shall be torsion type,low-stress,helical  
wound,oil-tempered spring wire to provide  
minimum [10,000 standard] [25,000] [50,000]  
[100,000] cycles of use,on continuous steel [solid].  
2. Spring fittings and drums made of die cast,high  
strength aluminum.  
D. Material:Galvanized steel with polyester finish paint  
E. Insulation:Optional [polystyrene] [polyurethane]  
1.06 Submittals  
A. Shop Drawings:Clearly indicate the following:  
1. Design and installation details to withstand  
standard windload.  
3. Pre-formed galvanized steel aircraft cable shall  
provide a minimum of a 5:1 safety factor.  
2. All details required for complete operation  
and installation.  
3. Hardware locations.  
4. Type of metal and finish for door sections.  
5. Finish for miscellaneous components and  
accessories.  
2.03 Operation  
A. Operation shall be [manual push-up] [chain hoist]  
[motor] [motor with chain hoist].  
Note: Manufacturer does not recommend chain hoists or  
jack shaft operators on the following track applications.  
• 15" radius standard lift with roof pitch  
less than 2:12  
B. Product Data:Indicating manufacturer’s product  
data,and installation instructions.  
• Hi-lift less than 24"  
1.07 Delivery, Handling, Storage  
A. Deliver products in manufacturer’s original  
containers,dry,undamaged,seals and labels intact.  
B. Store and protect products in accordance with  
manufacturer’s recommendations.  
• Hi-lift between 12" – 23" with roof pitch  
less than 1:12  
• Low headroom track  
Special chain hoist assemblies (using a trolley rail)  
are available for the above track systems.  
®
Distributed By:  
For technical information, visit:  
Printed in U.S.A.  
Item #332545 Revised 9/2007  
www.wayne-dalton.com/commercial  
© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457  
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Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR  

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