GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown
Pre-Installation
2
3
8300/8500
tO r S i O n
Important Safety Instructions
Tools Required
3
3
Package Contents
3
Door Section Identification
Removing an Existing Door
Preparing the Opening
Installation
4
Standard Lift
4
4
6
Optional Installation
Trolley Arm Hookup
Side Lock
15
15
15
15
16
16
16
16
18
20
PO
inStaLLatiOn inStructiOnS and Owner’S manuaL
Pull Rope
Maintenance
Cleaning Your Garage Door
Painting Your Garage Door
Operation and Maintenance
Warranty
Dealer Locator Information
IMPORTANT NOTICES!
Wayne-Dalton highly recommends that you read and fully under-
stand the Installation Instructions and Owner’s Manual before you
attempt this installation.
To avoid possible injury, read the enclosed instructions carefully
before installing and operating the garage door. Pay close attention
to all warnings and notes. After installation is complete, fasten this
manual near garage door for easy reference.
The complete Installation Instructions and Owner’s Manual are
available at no charge from:
Wayne-Dalton, a Division Of Overhead Door Corporation,
P.O. Box 67, Mt. Hope, OH., 44660,
Or Online At www.Wayne-Dalton.com
©Copyright 2011 Wayne-Dalton, a Division Of Overhead Door Corporation
Part No. 347540
NEW 07/20/2011
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Pre-Installation
Important Safety Instructions
Tools Required
DEFINITION OF kEy WORDS uSED IN THIS MANuAL:
• Power drill
• Phillips head
screwdriver
• Hammer
• Drill bits: 1/8”, 3/16”,
9/32”, 7/16”, 1/2”
• Tape measure
• Step Ladder
• Level
WARNINg
• Locking Pliers
• (2) Vice clamps
• Ratchet wrench
INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT AvOIDED,
COuLD RESuLT IN SEvERE OR FATAL INJuRy.
• Socket driver: 7/16”
• Wrenches: 3/8”,
7/16”, 1/2”, 9/16”,
5/8”
• Pencil
CAuTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW
INSTRUCTIONS.
• Sockets: 7/16”, 1/2”,
9/16”, 5/8”
• Leather gloves
• Safety glasses
• 1/4” Torx bit
IMPORTANT: REqUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.
• Approved winding
rods
NOTE: Information assuring proper installation of the door.
READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN qUESTION
ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED
DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.
Package Contents
1.
2.
3.
READ AND FOLLOW ALL INSTALLATION INSTRuCTIONS.
Wear protective gloves during installation to avoid possible cuts from sharp metal edges.
It is always recommended to wear eye protection when using tools, otherwise eye injury
could result.
NOTE: Depending on the door model, some parts listed will not be supplied if not required. Rear
Back Hangs may not be included with your door.
4.
Avoid installing your new door on windy days. Door could fall during the installation caus-
ing severe or fatal injury.
5.
6.
7.
Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.
Operate door only when it is properly adjusted and free from obstructions.
If a door becomes hard to operate, inoperative or is damaged, immediately have neces-
sary adjustments and/ or repairs made by a trained door system technician using proper
tools and instructions.
DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an
electrically operated door.
DO NOT place fingers or hands into open section joints when closing a door. Use lift
handles/ gripping points when operating door manually.
Door sections (as required)
Torsion shaft
8.
9.
Vertical tracks RH/LH
10. DO NOT permit children to operate garage door or door controls. Severe or fatal injury
could result should the child become entrapped between the door and the floor.
Horizontal tracks RH/LH
11. Due to constant extreme spring tension, do not attempt any adjustment, repair or altera-
tion to any part of the door, especially to springs, spring brackets, bottom corner brackets,
fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury,
have any such work performed by a trained door systems technician using proper tools
and instructions.
Flag angles RH/LH
12. On electrically operated doors, pull down ropes must be removed and locks must be
removed or made inoperative in the open (unlocked) position.
13. Top section of door may need to be reinforced when attaching an electric opener. Check
door and/ or opener manufacturer’s instructions.
14. Visually inspect door and hardware monthly for worn and or broken parts. Check to
Top fixture assemblies Bottom corner brackets Bottom corner brackets
ensure door operates freely.
(as required)
RH/LH (as required)
RH/LH (as required) Strut (if included)
15. Test electric opener’s safety features monthly, following opener manufacturer’s instruc-
tions.
16. NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track
systems are not intended or designed to support extra weight.
17. This door may not meet the building code wind load requirements in your area. For your
safety, you will need to check with your local building official for wind load code require-
ments and building permit information.
Jamb brackets
Drawbar operator bracket
(if included)
Graduated hinges
(as required)
Track rollers
After installation is complete, fasten this manual near the garage door.
IMPORTANT: STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN
INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS, DRAWBAR OP-
ERATOR MOUNTING/ SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER
(PRESERVATIVE-TREATED). STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY
WHEN INSTALLING PRODUCTS ON UN-TREATED LUMBER.
Spring anchor bushing /
Spring anchor bracket /
Keys
Center bracket bushing Center bracket (as required) (as required)
Track rollers
NOTE: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to
fastening.
IMPORTANT: WHEN INSTALLING 5/16” LAG SCREWS USING AN ELECTRIC DRILL/ DRIVER, THE
DRILL/ DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN-LBS OF TORqUE.
FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS.
Head plates / End bearing brackets
RH/LH (as required)
Cable drums RH/LH
Torsion springs RH/LH
WARNINg
PRIOR TO WINDINg OR MAkINg ADJuSTMENTS TO THE SPRINgS, ENSuRE
yOu’RE WINDINg IN THE PROPER DIRECTION AS STATED IN THE INSTAL-
LATION INSTRuCTIONS. OTHERWISE, THE SPRINg FITTINgS MAy RELEASE
FROM SPRINg IF NOT WOuND IN THE PROPER DIRECTION AND COuLD
RESuLT IN SEvERE OR FATAL INJuRy.
Pull rope
Center coupler
Inside/ Outside
Step Plates
(if included)
assembly (as required)
Lift Handles
IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
LOOKING OUT.
Weather seals &
nails (If included)
Strut clips
3/8”-16 x 1-1/2” Hex bolts (as required)
(as required)
3
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Warning labels
1/4”-20 x 5/8” Self
3/8”-16 x 3/4” Hex bolts
(as required)
1/4”-20 x 7/8” Self
Intermediate I section
drilling screws (as required)
Section
height
drilling screws (as required)
Bottom corner bracket warning labels
Bottom section
Section side view
Bottom weather seal
5/16”- 18 Flange
1/4”- 20 Flanged
hex nuts (as required)
hex nuts (as required)
(2) 3/8”- 16 Hex nuts
5/16”- 18 x 1/2”
Removing an Existing Door
IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY
ATTEMPT IS MADE TO START REMOVING AN ExISTING DOOR.
1/4”-14 x 5/8”
Tamper resistant Self
1/4”-20 x 5/8”
Carriage bolts (as required) Carriage bolts (as required)
drilling screws (as required)
WARNINg
A POWERFuL SPRINg RELEASINg ITS ENERgy SuDDENLy CAN CAuSE SEvERE
OR FATAL INJuRy. TO AvOID INJuRy, HAvE A TRAINED DOOR SySTEMS TECH-
NICIAN, uSINg PROPER TOOLS AND INSTRuCTIONS, RELEASE THE SPRINg
TENSION.
1/4”x 2-1/2” Carriage bolts
For detailed information see supplemental instructions “Removing an Existing Door/ Preparing
the Opening”. These instructions are not supplied with the door, but are available at no charge
from Wayne-Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH.,
5/16” x 2” Tamper-resistant hex head
lag screw (as required)
Preparing the Opening
5/16” x 2” Hex head lag screws
(as required)
IMPORTANT: IF YOU JUST REMOVED YOUR ExISTING DOOR OR YOU ARE INSTALLING A NEW
DOOR, COMPLETE ALL STEPS IN PREPARING THE OPENING.
To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or
retro-fit construction, it is recommended to follow the procedures outlined in DASMA technical
Door Section Identification
The inside perimeter of your garage door opening should be framed with wood jamb and header
material. The jambs and header must be securely fastened to sound framing members. It is
recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level.
The jambs should extend a minimum of 12” (305 mm) above the top of the opening for Torsion
counterbalance systems. For low headroom applications, the jambs should extend to the ceiling
height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm).
Door Section Identification (8300-8500)
Intermediate I Intermediate II
Door Height
Bottom
Lock (second)
Top
(third)
(fourth)
6’0” 3-Sec
6’0” 4-Sec
6’3” 4-Sec
6’6” 4-Sec
6’9” 4-Sec
7’0” 4-Sec
7’3” 4-Sec
7’3” 4-Sec
7’6” 4-Sec
7’6” 5-Sec
7’9” 4-Sec
7’9” 4-Sec
7’9” 5-Sec
8’0” 4-Sec
8’0” 5-Sec
24”
18”
21”
21”
21”
21”
24”
21”
24”
18”
24”
24”
21”
24”
21”
24”
18”
18”
18”
21”
21”
21”
21”
21”
18”
24”
24”
18”
24”
18”
N/A
18”
18”
18”
18”
21”
21”
21”
21”
18”
24”
21”
18”
24”
18”
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
18”
N/A
N/A
18”
N/A
18”
24”
18”
18”
21”
21”
21”
21”
24”
24”
18”
18”
24”
18”
24”
21”
IMPORTANT: CLOSELY INSPECT JAMBS, HEADER AND MOUNTING SURFACE. ANY WOOD
FOUND NOT TO BE SOUND, MUST BE REPLACED.
For Torsion counterbalance systems, a suitable mounting surface (2” x 6”) must be firmly at-
tached to the wall, above the header at the center of the opening.
NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach
the mounting surface with nails.
WEATHERSTRIPS (MAy NOT BE INCLuDED):
Depending on the size of your door, you may have to cut or trim the weatherstrips (if necessary)
to properly fit into the header and jambs.
NOTE: If nailing product at 40°F or below, pre-drilling is required.
NOTE: Do not permanently attach weatherstrips to the header and jambs at this time.
For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily
secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the
weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8”
to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally spaced nails.
Repeat for other side. This will keep the bottom section from falling out of the opening during
installation. Equally space nails approximately 12” to 18” apart.
Headroom requirement: Headroom is defined as the space needed above the top of the door
for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated,
2-1/2” (64 mm) of additional headroom is required.
When installing your door you must use sections of the appropriate height in the right stacking
order. What sections heights you need to use in what order depends on the height of your door.
Backroom requirement: Backroom is defined as the distance needed from the opening back
into the garage to allow the door to open fully.
Unless your door is five sections in height, you will not receive an Intermediate II section.
The BOTTOM SECTION can be identified by the factory attached bottom astragal and by the
BACkROOM REquIREMENTS
bottom bracket warning labels on each end stile.
Door Height
6’0” to 7’0”
7’1” to 8’0”
Track
Manual Lift
102” (2591 mm)
114” (2896 mm)
Motor Operated
125” (3175 mm)
137” (3480 mm)
The INTERMEDIATE I SECTION may have a warning label attached to either right or left hand
end stile of the section. This section is always the 3rd section from the bottom of the door.
12”, 14” Radius
12”, 14” Radius
HEADROOM REquIREMENTS
4
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Track Type
12” Radius
14” Radius
Space Needed
13-1/2” (343 mm)
14 1/2” (368 mm)
Min. Side
room
Suitable mounting surface
2”x 6” lumber minimum
Headroom
Clearance
is 3 1/2”
Header board 2”x 6”
lumber preferred
Nail
Min. Side
room
Clearance
is 3 1/2”
Finished
Door
Height
Plumb
jambs
Weather-
strips
Jamb
Quick Install track
Weather-
strips
Jamb
Fully Adjustable track
1/8” to 1/4”
5
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hinges to the section surface using (2) 1/4”-20 x 7/8” self drilling screws at each end and
center stile location(s).
Bottom
section
End cap
IF yOuR SECTION DOES REquIRE A STRuT AND TO uSE STRuT CLIPS (SC) TO BE
INSTALLED: Locate and center the strut on top of the graduated end hinges and the center
hinges onto the section surface. Center the strut side to side. Secure the strut, the graduated
end hinges, the center hinges to the section surface using the appropriate strut clip(s), (2)
1/4”-20 x 7/8” self drilling screws at each end and center stile location(s).
Counterbalance
cable loop
Bottom weather seal
Cotter pin (attached into
place from opposite
IMPORTANT: ONCE THE 1/4”-20 x 7/8” SELF DRILLING SCREWS ARE SNUG AGAINST THE
LOWER HINGE LEAFS, TIGHTEN AN ADDITIONAL 1/4 TO 1/2 TURN TO RECEIVE MAxIMUM
DESIGN HOLDING POWER.
side of bottom bracket)
(2) 1/4”-20 x 7/8”
Self drilling screws
Clevis pin (inserted through
cotter pin and bent into place)
IMPORTANT: PUSH & HOLD THE HINGE LEAF SECURELY AGAINST THE SECTION WHILE
SECURING WITH 1/4”-20 x 7/8” SELF DRILLING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAF AND THE SECTION.
1/4”-14 x 5/8”
Tamper resistant
self drilling screw
Short stem
track roller
Bottom
Place a short stem track roller into each graduated end hinge.
corner bracket
IMPORTANT: WHEN PLACING SHORT STEM TRACK ROLLERS INTO THE #2 GRADUATED
END HINGES AND HIGHER, THE SHORT STEM TRACK ROLLER GOES INTO HINGE TUBE
FURTHEST AWAY FROM SECTION.
End cap
Bottom
section
Repeat the same process for the graduated end and center hinge attachment for all remain-
ing sections except the top section, using the appropriate graduated end hinges for the lock
section, the intermediate I section and the intermediate II section (if applicable). Also repeat
the same process for the strutting (if applicable) along the top section.
Bottom weather seal
Counterbalance
cable loop
Model 8300, 4 Section High, White, Almond Or Taupe
Cotter pin (attached into
place from opposite
Door Width
Type Of
Section
side of bottom bracket)
10’0”-
14’0”
(3) 1/4”-20 x 7/8”
Self drilling screws
Clevis pin (inserted through
cotter pin and bent into place)
6’0”-9’0”
15’0”
15’8”
16’0”
17’0”
18’0”
20’0”
1/4”-14 x 5/8”
Tamper resistant
self drilling screw
Short stem
track roller
(3) 2” Strut, Top Of
Top Section, Top
Of Lock Section =
(SC), Top Of Bottom
Section
(3) 3”
Strut, Top
Of Top
Section,
Top Of
Bottom
Solid With No
Windows
(2) 2” Strut, Top Of Top Section,
Top Of Lock Section = (SC)
corner bracket
(1) 2”
Strut, Top
Of Top
(1) 3” Strut, Top Of
Top Section, (1) 2”
(2) 2” Strut, Top Of Top Section, Strut, Top Of Lock
Lock
graduated Hinge Attachment
Section
Section =
(SC), Top
Of Bottom
Section
Tools: Power drill,7/16” Socket driver
Top With
Windows
5
Top Of Lock Section = (SC)
Section = (SC), (1) 2”
Strut, Top Of Bottom
Section
N/A
NOTE: Refer to door section identification, located in the pre-installation section of this
manual to determine what size sections you need to use as your lock (second) section, inter-
mediate I (third) section, intermediate II (fourth section on a five section door) and top section.
Measure your sections to make sure they are the correct height as indicated on the chart.
(3) 3”
Strut, Top
Of Top
(2) 2”
Strut, Top
Of Top
Section,
Top Of In-
termediate
Section =
(SC)
Section,
NOTE: The graduated end and center hinges can be identified by the number stamped onto
Intermedi-
ate With
Windows
(3) 2” Strut, Top Of Top Section, Top Of Intermediate Top Of In-
their lower hinge leaf.
Section = (SC), Top Of Bottom Section
termediate
Section =
(SC), Top
Of Bottom
Section
NOTE: Center hinge(s) use #1 graduated end hinges.
NOTE: Refer to the strutting schedules below to determine the placement of struts for your
sections. Be sure to use the schedules for the proper color of your door.
NOTE: All struts are to be installed at the top of the section.
STRuT IDENTIFICATION: Measure your struts to determine if you have 2” and or 3” struts.
Model 8300, 5 Section High, White, Almond Or Taupe
NOTE: Depending on your door, you may or may not have to install both a 2” Strut(s) and a
Door Width
3” Strut(s).
Type Of
Section
NOTE: When referring to the strutting schedule charts, if you see this “(SC)”, then strut clips
are required to be installed along with the strut prior to securing it to the section.
10’0”-
14’0”
6’0”-9’0”
15’0”
15’8”
16’0”
17’0”
18’0”
20’0”
graduated End hinge Schedule
(3) 2” Strut, Top Of
Top Section, Top Of
Intermediate I Section
= (SC), Top Of Bottom
Section
(3) 3”
Strut, Top
Of Top
Section,
Top Of
Interme-
diate I
Section =
(SC), Top
Of Bottom
Section
Door Model
8300
Section Type
Graduated End Hinge Number
Solid With No
Windows
Top
N/A
#5
#4
#3
#2
N/A
#4
#3
#2
#1
Intermediate II (5 section only)
(1) 2”
Strut, Top
Of Top
(3) 2” Strut, Top Of Top Section,
Top Of Intermediate I Section =
(SC), Top Of Bottom Section
Intermediate I
(1) 3” Strut, Top Of
Top Section, (1) 2”
Strut, Top Of Interme-
diate I Section = (SC),
(1) 2” Strut, Top Of
Bottom Section
Section
Lock
Top With
Windows
Bottom
Top
Intermediate II (5 section only)
Intermediate I
Lock
N/A
(3) 3”
Strut, Top
Of Top
(2) 2”
Strut, Top
Of Top
Section,
Top Of In-
termediate
Section =
(SC)
8500
Section,
Intermedi-
ate With
Windows
(3) 2” Strut, Top Of Top Section, Top Of Intermediate Top Of In-
Bottom
Section = (SC), Top Of Bottom Section
termediate
Section =
(SC), Top
Of Bottom
Section
Starting on the left hand side of the bottom section, align the lower hinge leafs of the
appropriate graduated end hinges over the holes at the top of the end caps of the bottom
section. Next, align the lower hinge leafs of the #1 center hinges with the dimples located at
the center stile(s) at the top of the section.
IF yOuR SECTION DOES NOT REquIRE A STRuT TO BE INSTALLED: Then attach each of
the lower hinge leafs to section using (2) 1/4”-20 x 7/8” self drilling screws, as shown.
IF yOuR SECTION DOES REquIRE A STRuT TO BE INSTALLED: Locate and center the
strut on top of the graduated end hinges and the center hinges onto the section surface.
Center the strut side to side. Secure the strut, the graduated end hinges and the center
7
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Center
Model 8500, 4 Section High, White, Almond Or Taupe
#2 Graduated end hinge or higher
(roller inserted into tube furthest
from section)
Short Stem
hinge(s)
Track Rollers
Door Width
Type Of
Section
12’0”-
14’0”
15’8”-
16’0”
17’0”-
18’0”
#1 Graduated end hinge
Lower hinge leaf
6’0–9’0”
10’0”
15’0”
20’0”
(3) 2”
Struts,
Top Of Top
Section,
Top Of Lock
Section =
(SC), Top
Of Bottom
Section
(3) 3”
Struts,
Top Of Top
Section,
Top Of Lock
Section =
(SC), Top
Of Bottom
Section
(2) 1/4”-20 x 7/8” Self
drilling screw locations
(2) 1/4”-20 x 7/8” Self
drilling screw locations
Solid With No
Windows
N/A
(1) 2” Strut, Top Of Top Section
(1) 2” Strut, Top Of Top Section
Top With
Windows
N/A
(3) 3”
Struts, Top
Of Top Sec-
Strut
(2) 2” Strut,
Top Of Top
Section, (3) 2” Strut, Top Of Top Section, Top tion, Top Of
Intermediate
With Windows
N/A
Top Of
Intermedi-
ate Section
= (SC)
Of Intermediate Section = (SC), Top Intermedi-
Of Bottom Section
ate Section
= (SC), Top
Of Bottom
Section
(2) 1/4”-20 x 7/8”
Self drilling screws
Strut installation at top of section
Model 8500, 5 Section High, White, Almond Or Taupe
(2) Strut clips
(if appplicable)
Strut clip (if appplicable)
Center hinge
Graduated
end hinge
Door Width
Type Of
Section
12’0”-
14’0”
15’8”-
16’0”
17’0”-
18’0”
6’0–9’0”
10’0”
15’0”
20’0”
Strut
Strut
(3) 2” Strut,
Top Of Top
Section,
Top Of In-
termediate
I Section =
(SC), Top
(3) 3” Strut,
Top Of Top
Section,
Top Of In-
termediate
I Section =
(SC), Top
Solid With No
Windows
(2) 1/4”-20 x 7/8”
Self drilling screws
N/A
(1) 2” Strut, Top Of Top Section
(1) 2” Strut, Top Of Top Section
(2) 1/4”-20 x 7/8”
Self drilling screws
Strut installation across Graduated end hinge and center hinges
Of Bottom
Section
Lift Handles
Of Bottom
Section
Tools: Tape Measure, Power Drill, 9/32”, 1/2” Drill Bit, 7/16” Wrench
Top With
Windows
6
N/A
(3) 3” Strut,
Top Of Top
Section,
NOTE: Refer to door section identification, located in the pre-installation section of this
manual.
(2) 2” Strut,
Top Of Top
Section, (3) 2” Strut, Top Of Top Section, Top
Top Of
Locate the vertical center of the lock (second) section of the door and position the lift
handle’s bottom hole 4” from the bottom of the lock section along the vertical center on the
outside of the door. Use the holes in the lift handle as a template to mark the hole locations.
Intermediate
With Windows
N/A
Top Of
Intermedi-
ate Section
= (SC)
Of Intermediate Section = (SC), Top Intermedi-
Of Bottom Section
ate Section
= (SC), Top
Of Bottom
Section
IMPORTANT: THE LIFT HANDLE AND THE STEP PLATE NEED TO BE VERTICALLY ALIGNED.
Drill 9/32” diameter holes through the section at each marked location. Enlarge the holes
from outside the door to 1/2” diameter through the section. Assemble the outside and inside
lift handles to the section using (2) 1/4” x 2-1/2” carriage bolts and (2) 1/4”-20 hex nuts and
spacers.
Models 8300 Or 8500, 4 Section High, Brown
Door Width
Type Of Section
WARNINg
6’0”-9’0”
10’0”
12’0”-16’0” 17’0”-18’0”
20’0”
TO AvOID POSSIBLE INJuRy, LIFT HANDLES THAT ARE INSTALLED WITHIN
4 INCHES (102MM) OF A SECTION INTERFACE SHALL PROMOTE vERTICAL
ORIENTATION OF THE HAND.
Solid With No
Windows
(3) 2” Struts,
Top Of Top
(3) 3” Struts,
Top Of Top
1/2” Diameter holes
Section, Top Of Section, Top Of
Lock Section Lock Section
= (SC), Top Of = (SC), Top Of
Bottom Section Bottom Section
Top With Windows
(1) 2” Strut, Top
Of Top Section
(1) 3” Strut, Per
Section
N/A
(3) 2” Strut,
Top Of Top
(3) 3” Struts,
Top Of Top
Section, Top Of Section, Top Of
Intermediate Intermediate
Section = (SC), Section = (SC),
Top Of Bottom Top Of Bottom
Intermediate With
Windows
4”
(2) Spacers
Lift handle
Lift handle
Section
Section
(2) 1/4” x 2-1/2” Carriage bolts
(2) 1/4”-20 hex nuts
Step Plate
Tools: Hammer
7
On the bottom door section, locate the vertical center of the door.
8
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On the inside of the door, center the inside step plate’s second top most hole and bottom
hole vertically over the pre-punched holes in the bottom section no higher than 8” from the
bottom of the door to the top of the step plate. Drill 7/16” diameter holes through the entire
section at these hole locations. Be careful to keep drill straight.
Flag angle
IMPORTANT: DO NOT MOUNT THE STEP PLATE HIGHER THAN 8” FROM BOTTOM OF SEC-
TION.
Insert the outside step plate into the holes through the front of the door, and mount the two
step plates back to back with two No. 8 x 1-1/2” screws through the inside step plate and
into the outside step plate.
5/16” x 2”
Bottom section inside
Bottom section outside
Lag screws
Holes enlarged
to 7/16” diameter
Pre-punched
holes
Jamb
bracket
Flag angle lag screw
locations
8” Max.
mounting
height
Bottom
section
Bottom
section
Outside step plate
Inside step plate
2” Vertical track
Track
rollers
spacing (3/8” to 5/8”)
(2) #8 x 1-1/2” screws
Track roller
Vertical track
assembly
Bottom Section
Floor
Tools: Level, Wooden shims (if necessary)
8
Stacking Sections
Tools: Power drill,7/16” Socket driver
Center the bottom section in the door opening. Level the section using wooden shims (if
necessary) under the bottom section.
10
NOTE: Refer to door section identification.
NOTE: Make sure hinges are flipped down, when stacking another section on top.
Place rollers into end hinges of remaining sections.
With assistance, lift second section and guide rollers into the vertical tracks. Lower section
until it is seated against bottom section. Flip hinges up. Fasten intermediate hinge(s) first,
then end hinges, using 1/4”-20 x 7/8” self drilling screws. Repeat for other sections, except
top section.
Weather seal
IMPORTANT: PUSH & HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE
SECURING WITH 1/4”-20 x 7/8” SELF DRILLING SCREWS. THERE SHOULD BE NO GAP
BETWEEN THE HINGE LEAFS AND THE SECTIONS.
NOTE: Install lock at this time (sold separately). See optional installation step, Side Lock.
Level
Bottom section
Lock section
Wooden shims
(If necessary)
vertical Tracks
Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
9
Level, Step ladder
Vertical
tracks
IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION
OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION
ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO
DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.
IMPORTANT: THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE.
IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE
SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.
1/4”-20 x 7/8” Self drilling screw locations
Position the left hand riveted/wall angle track assembly over the track rollers of the bottom
section. Make sure the counterbalance lift cable is located between the track rollers and the
door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.
Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 2” lag screws, as
shown.
Left graduated end hinge
with short stem track roller
Center
Right graduated end hinge
with short stem track roller
Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 3/8” to
5/8” spacing, between the bottom section and vertical track. Hang counterbalance lift cable
over flag angle/wall angle. Repeat same process for other side.
hinge(s)
Top Fixtures
Tools: Power drill, 7/16” Socket driver
11
Align the top bracket base 3” down from the top section and even with the edge of the sec-
tion, the slotted half of the bracket base should be facing upwards. Fasten to section through
end cap using (4) 1/4”-20 x 7/8” self drilling screws. Secure the top bracket slide to the
bracket base loosely using (1) 1/4”-20 x 5/8” carriage bolt and (1) 1/4”-20 flange hex nut.
The bracket will be tightened and adjusted later, in step, Adjusting Top Brackets. Insert roller
into top bracket slide. Repeat for other side.
9
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Now, locate the center of the top section and align the center of the holes in the drawbar op-
erator bracket assembly with the top section center line. Align the drawbar operator bracket
assembly vertically.
Top section
3”
(1) 1/4”-20 x 7/8”
Self drilling screw
Slide the top halve of the drawbar operator bracket under the strut, keeping the drawbar
operator bracket aligned with the center line. Remove the strut’s screws, if necessary and
attach to the top section (through strut if necessary) using (3) 1/4”-20 x 7/8” self drilling
screws.
(1) 1/4”-20 x 5/8”
Carriage bolt and (1)
1/4”-20 Flange hex
nut
Strut
Top
section
Top fixture
slide
NOTE: If your door lacks a strut on the top section, ignore the previous paragraph.
Top fixture
base
Attach the bottom halve of the drawbar operator bracket to the section surface using (3)
1/4”-20 x 5/8” self drilling screws.
(4) 1/4”-20 x 7/8”
Self drilling screws
NOTE: When attaching drawbar operator bracket to top section with strut, apply additional
End
cap
pressure to thread into the strut.
End
cap
B: Locate the center of the top section. Position the drawbar operator bracket under the strut
(if applicable) or align the drawbar operator bracket top edge with the top edge of the top
section, as shown.
Short stem
track roller
(4) 1/4”-20 x 7/8”
Self drilling screws
Top Section
Attach the drawbar operator bracket using (3) 1/4”–20 x 7/8” self drilling screws (as shown).
Tools: Hammer, Step ladder, Tape measure
12
(3) 1/4”- 20 x 7/8”
Self-drilling screws
Place the top section in the opening. Temporarily secure the top section by driving a nail into
the header near the center of the door and bending it over the top section. Now, flip up the
graduated end and center hinge leaves, hold tight against section, and fasten center hinges
first and end hinges last (refer to step, Stacking Sections). Vertical track alignment is critical.
Position flag angle between 1-11/16” (43 mm) to 1-3/4” (44 mm) from the edge of the door;
tighten the bottom lag screw. Flag angles must be parallel to the door sections. Repeat same
process for other side.
(4) 5/16”- 18 x 1/2”
Carriage bolts and
(4) 5/16”- 18 flange
hex nuts
Upper half
IMPORTANT: THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS
3-3/8” (86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE DOOR OPERATION.
Strut
Lower half
FOR quICk INSTALL TRACk:
(3) 1/4”- 20 x 7/8”
Self-drilling screws
Complete the vertical track installation by securing the jamb bracket(s) and tightening the
other lag screws. Repeat for other side.
Drawbar
FOR FuLLy ADJuSTABLE TRACk:
operator bracket
Complete the vertical track installation by securing the jamb bracket(s) and tightening the
other lag screws. Push the vertical track against the track rollers so that the track rollers are
touching the deepest part of the curved side of the track; tighten all the track bolts and nuts.
Repeat for other side.
Strut
(3) 1/4”- 20 x 7/8”
Self-drilling screws
Door width
+ 3-3/8” to 3-1/2”
Flag angle
Drawbar
operator
bracket
Nail
Top section
1-11/16”
to 1-3/4”
Top section
Pin
stripes
Flag
angle
Top
Horizontal Tracks
section
Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench,
14
Vertical track
level, Step ladder
against track rollers
To install horizontal track, place the curved end over the top track roller of the top section.
Align the bottom of the horizontal track with the top of the vertical track. Tighten the horizon-
tal track to the flag angle/wall angle with (2) 1/4”-20 x 5/8” carriage bolts and (2) 1/4”-20
flange hex nuts.
Drawbar Operator Bracket
Tools: Level, Power drill, 7/16” Socket driver, Tape measure
13
WARNINg
IMPORTANT: WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR,
A WAYNE-DALTON OPERATOR/ TROLLEY BRACKET MUST BE SECURELY ATTACHED TO
THE TOP SECTION OF THE DOOR IF ONE HAS BEEN PROVIDED, ALONG WITH ANY STRUTS
PROVIDED WITH THE DOOR (IF A WAYNE-DALTON OPERATOR/ TROLLEY BRACKET WAS NOT
PROVIDED WITH YOUR DOOR, THAN USE THE ONE PROVIDED BY YOUR OPERATOR MANU-
FACTURER). THE INSTALLATION OF THE OPERATOR MUST BE ACCORDING TO MANUFAC-
TURER’S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY.
DO NOT RAISE DOOR uNTIL HORIzONTAL TRACkS ARE SECuRED AT REAR,
AS OuTLINED IN STEP, REAR BACk HANgS, OR DOOR COuLD FALL FROM
OvERHEAD POSITION CAuSINg SEvERE OR FATAL INJuRy.
Level the horizontal track assembly and bolt the horizontal track angle to the first encoun-
tered slot in the flag angle/wall angle using (1) 3/8”-16 x 3/4” hex head bolt and (1) 3/8”-16
hex nut. Repeat for other side.
NOTE: For retro fit applications, the drawbar operator bracket must be aligned with an exist-
ing operator.
Remove the nail that was temporarily holding the top section in place, installed in step, Top
Section.
NOTE: Refer to illustrations to determine which top fixtures were supplied with your door.
IMPORTANT: FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD
CAUSE PERMANENT DAMAGE TO TOP SECTION.
FOLLOW THE CORRESPONDINg STEP BELOW:
A: Place the bottom halve of drawbar operator bracket inside the top halve of drawbar opera-
tor bracket and flush against the inside surface of the top section. Adjust both the top and
bottom halves out as far apart as possible on the section surface. Secure the bottom halve
drawbar operator bracket and the top halve drawbar operator bracket together using (4)
5/16”-18 x 1/2” carriage bolts and (4) 5/16”-18 flange hex nuts.
NOTE: If an opener will be installed, position horizontal tracks slightly above level.
NOTE: Install the 5/16”-18 x 1/2” carriage bolts and the 5/16”-18 flange hex nuts as far
apart as possible, prior to securing both top and bottom halves together.
10
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5/16” x 2” lag screws and (1) 5/16” x 2” tamper-resistant lag screw.
3/8”-16 x 3/4”
Hex head bolt
3/8”-16
Hex nut
Flag angle
Horizontal
track
NOTE: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior
to fastening.
Horizontal
IMPORTANT: USE A 5/16” x 1-5/8” TAMPER-RESISTANT LAG SCREW INSTEAD OF THE
5/16” x 2” TAMPER-RESISTANT LAG SCREW IF MOUNTING SURFACE IS MOUNTED OVER
MASONRY. TAMPER-RESISTANT LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM
SLOT OF THE SPRING ANCHOR BRACKET(S) / CENTER BRACKET(S).
track angle
Flag angle
(2) 1/4”-20 x 5/8”
Carriage bolts
(2) 1/4”-20
Flange hex nuts
Spring anchor
bracket /
Horizontal
track
Center bracket
Mounting surface
Vertical line
Adjusting Top Fixtures
Tools: 7/16” Wrench, Step ladder
15
With horizontal tracks installed, you can now adjust the top brackets. Vertically align the top
section of the door with the lower sections. Once aligned, position the top fixture slide, out
against the horizontal track. Maintaining the slide’s position, tighten the 1/4”-20 flange hex
nut to secure the top fixture slide to the top bracket base.
Horizontal line
Center of
head plate /
end bearing
bracket
Short stem track
roller
1/4”-20
Horizontal track
Flange hex nut
Top fixture slide
Head Plates / End Bearing Brackets
Tools: Step ladder, Power drill, 7/16” Socket driver
16
Mounting
surface
Spring anchor bracket
/ Center bracket
NOTE: Refer to illustrations to determine which head plates / end bearing brackets was
supplied with your door.
IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
LOOKING OUT.
Vertical
line
NOTE: Head plates / End bearing brackets are right and left hand.
Attach the left hand head plate / end bearing bracket through on top of the left hand hori-
zontal track angle using (2) 3/8”-16 x 3/4” hex head bolts and (2) 3/8”-16 nuts. Secure the
head plates / end bearing bracket to the jamb using (2) 5/16” x 2” lag screw(s), as shown.
(2) 5/16” x 2”
Lag screws
Horizontal
line
NOTE: It is recommended that the 5/16” lag screws are pilot drilled using a 3/16” drill bit,
prior to fastening.
(1) 5/16” X 1-5/8” or (1)
5/16” x 2” Tamper-
resistant lag screw
Repeat the same process for other side.
Left hand head
plate / end bracket
Torsion Spring Assembly
(2) 3/8”-16 x 3/4”
Hex head bolts
(2) 5/16” x 2”
Lag screws
Tools: Step Ladder
18
IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING
LOOKING OUT.
IMPORTANT: ON SINGLE SPRING APPLICATIONS, ONLY A LEFT HAND WOUND (BLACK
WINDING CONE), WHICH GOES ON THE RIGHT HAND SIDE IS REqUIRED.
Left hand head
plate / end bracket
NOTE: Identify the torsion springs provided as either right hand wound (red winding cone),
which goes on the LEFT HAND SIDE or left hand wound (black winding cone), which goes on
the RIGHT HAND SIDE.
Horizontal
track angle
Facing the inside of the door, lay the torsion shaft on the floor. Lay the torsion spring with the
black winding cone and the black cable drum at the right end of the torsion shaft. Lay the
torsion spring with the red winding cone and the red cable drum at the left end of the torsion
shaft.
Horizontal
(2) 3/8”-16
Hex nuts
track angle
NOTE: The set screws used on all torsion winding cones and cable drums are now colored
Spring Anchor Bracket / Center Bracket
red. DO NOT identify right and left hand by the set screw color.
Tools: Step ladder, Power drill, 7/16” Socket driver, 1/4” Torx bit, Level,
Tape measure, Pencil
17
Slide the spring anchor bracket bushing / center bracket bushing onto the torsion shaft fol-
lowed by the torsion springs and cable drums.
IMPORTANT: THE SPRING ANCHOR BRACKET BUSHING / CENTER BRACKET BUSHING, TOR-
SION SPRINGS, AND CABLE DRUMS MUST BE POSITIONED, AS SHOWN.
NOTE: Refer to the Package Contents and or Parts Breakdown to determine if your door
came with a coupler assembly.
With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft
through the head plate / end bearing bracket. Lay the middle of the torsion shaft into the
center bracket. Slide the other end of the torsion shaft into the other head plate / end bearing
bracket. Position the torsion shaft so that equal amounts of the shaft extend from each head
plates / end bearing brackets.
Locate the center of the door.
Mark a vertical pencil line on the mounting surface above the door, at the center.
Measure from the center of the bearing, in one of the head plates / end bearing brackets,
downwards, to the top the door. Using that measurement, measure that distance upwards
from the top of the door to the mounting surface and mark a horizontal pencil line which
intersects the vertical pencil line(s). Align the edge of the spring anchor bracket(s) / center
bracket(s) with the vertical pencil line and the center of the spring anchor bracket(s) / center
bracket(s) with the horizontal pencil line; this is to ensure the torsion shaft is level between
the spring anchor bracket / center bracket and head plates / end bearing brackets.
Attach the spring anchor bracket(s) / center bracket(s) to the mounting surface, using (2)
11
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Hook the counterbalance lift cable into the left hand cable drum. Slide the left hand cable
drum up against the left hand head plate / end bearing bracket. Counterbalance lift cable
should terminate at the 3 o’clock position. Tighten the (2) set screws in the drum to 14-15 ft.
lbs. of torque (once set screws contact the shaft, tighten screws one full turn).
Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach
locking pliers to the torsion shaft and brace locking pliers up against jamb to keep counter-
balance lift cable taut.
Repeat for right hand side.
Torsion shaft
IMPORTANT: INSPECT EACH COUNTERBALANCE LIFT CABLES MAKING SURE THEY ARE
SEATED PROPERLY ONTO THE CABLE DRUMS AND THAT BOTH COUNTERBALANCE LIFT
CABLES HAVE EqUAL TENSION.
Left hand wound,
black winding cone
(right hand side)
Left cable drum
Counterbalance
Spring anchor bushing /
center bracket bushing
Left hand cable
drum, red
Right hand cable
drum, black
lift cable
Right hand wound,
red winding cone
(left hand side)
Equal spacing
Left hand head plate
Right hand head plate
/ end bearing bracket
/ end bearing
bracket
Torsion shaft
Spring anchor bracket /
center bracket
Spring anchor bushing /
center bracket bushing
Left hand head
plate / end
Counterbalance lift
cable hooked in
cable drum
Torsion Spring Attachment
bearing bracket
Tools: Step Ladder, Ratchet Wrench, 9/16” Socket, 9/16” Wrench
19
Left end
bearing
bracket
Jamb
Slide the spring anchor bushing / center bracket bushing into the spring anchor bracket /
center bracket. Align the stationary spring cone(s) with the holes in the spring anchor bushing
/ center bracket bushing. Secure the torsion spring(s) to the spring anchor assembly / center
bracket assembly with (2) 3/8”-16 x 1-1/2” hex head bolts and (2) 3/8”-16 nuts.
Locking pliers
IMPORTANT: THE SPRING WARNING TAG SUPPLIED MUST BE SECURELY ATTACHED TO THE
STATIONARY SPRING CONE IN PLAIN VIEW. SHOULD A REPLACEMENT SPRING WARNING
TAG BE REqUIRED, CONTACT WAYNE-DALTON FOR FREE REPLACEMENTS.
Stationary
spring cone
Counterbalance
lift cable
Spring anchor bracket
/ center bracket
Torsion spring
Torsion
shaft
Left cable
drum
Stationary
spring cone
Torsion
spring
Spring anchor bushing /
center bracket bushing
Set
screws
Securing Door for Spring Winding(s)
Tools: Vice Clamps
(1)
21
Spring warning tag
3/8”-16
Nut
/2010
06/24
REV2
81
Stationary spring cone(s)
With the door in the fully closed position, place vice clamps onto both vertical tracks just
above the third track roller. This is to prevent the garage door from rising while winding
springs.
1020
Torsion
tion
(1) 3/8”-16 x 1-1/2”
Hex head bolt
spring
©Copyright 2010 Overhead Door Corpora
Torsion
WARNINg
DOOR TO RAISE AND CAuSE SEvERE OR FATAL INJuRy.
spring
FAILuRE TO PLACE vICE CLAMPS ONTO vERTICAL TRACk CAN ALLOW
(1) 3/8”-16
Nut
(1) 3/8”-16 x 1-1/2”
Hex head bolt
Spring anchor assembly / center bracket assembly
Counterbalance Lift Cables
Tools: Step Ladder, Locking Pliers, 3/8” Wrench
20
Starting on the left hand side, thread the counterbalance lift cable up and around the front
side of the left hand cable drum.
IMPORTANT: VERIFY THAT THERE ARE NO COUNTERBALANCE LIFT CABLE OBSTRUCTIONS.
12
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WARNINg
RAISINg DOOR FuRTHER CAN RESuLT IN DOOR FALLINg AND CAuSE
SEvERE OR FATAL INJuRy.
Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one
side, and just below the second track roller on the other side. This will prevent the door from
raising or lowering while installing the rear back hangs.
Vice clamps above third
track roller on both sides of
door
Using perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and
(3) 5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal
tracks. Attach the horizontal tracks to the rear back hangs with 5/16”-18 x 1 hex bolts and
nuts (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4”
to 7/8” maximum of door edge.
NOTE: If an idrive® opener is installed, position horizontal tracks one hole above level when
securing it to the rear back hangs.
Bottom section
WARNINg
kEEP HORIzONTAL TRACkS PARALLEL AND WITHIN 3/4” TO 7/8” MAxI-
MuM OF DOOR EDgE, OTHERWISE DOOR COuLD FALL, RESuLTINg IN
SEvERE OR FATAL INJuRy.
Vice clamps attached to inner
and outer rail of vertical track
IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR
BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER.
Winding Springs
Tools: Step Ladder, Approved winding bars, 3/8” Wrench
NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag
screws and make sure lag screws engage into solid structural lumber.
22
NOTE: 26” angle must be attached to sound framing members and nails should not be
Position a ladder slightly to the side of the spring so that the winding cone is easily acces-
sible, and so your body is not directly in line with the winding bars.
used.
Now, permanently attach the weatherstrips on both door jambs and header. The weather-
strips were temporarily attached in Preparing the Opening, in the pre-installation section of
this manual.
IMPORTANT: CHECK THE WARNING TAG ATTACHED TO THE SPRING FOR THE REqUIRED
NUMBER OF COMPLETE TURNS, TO BALANCE YOUR DOOR.
NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath-
WARNINg
erstrips too tightly against the face of door.
PRIOR TO WINDINg OR MAkINg ADJuSTMENTS TO THE SPRINgS, ENSuRE
yOu’RE WINDINg IN THE PROPER DIRECTION AS STATED IN THE INSTAL-
LATION INSTRuCTIONS. OTHERWISE THE SPRINg FITTINgS MAy RELEASE
FROM SPRINg IF NOT WOuND IN THE PROPER DIRECTION AND COuLD
RESuLT IN SEvERE OR FATAL INJuRy.
WARNINg
PRIOR TO WINDINg OR MAkINg ADJuSTMENTS TO THE SPRINgS, ENSuRE
yOu’RE WINDINg IN THE PROPER DIRECTION AS STATED IN THE INSTAL-
LATION INSTRuCTIONS. OTHERWISE THE SPRINg FITTINgS MAy RELEASE
FROM SPRINg IF NOT WOuND IN THE PROPER DIRECTION AND COuLD
RESuLT IN SEvERE OR FATAL INJuRy.
Alternately inserting the winding rods into the holes of the springs winding cone, rotate
the winding cone upward toward the ceiling, 1/4 turn at a time, until the required number
of complete turns for your door height is achieved. As the last 1/8 to 1/4 turn is achieved,
securely hold the winding rod while tightening both set screws in the winding cone to 14-15
ft. lbs. of torque (once set screws contact the torsion shaft, tighten screws one full turn).
Now, lift door and check its balance. Adjustments to the required number of spring turns
stated may be necessary. If door rises off floor under spring tension alone, reduce spring
tension until door rests on the floor. If the door is hard to raise or drifts down on its own, add
spring tension. A poorly balanced door can cause garage door operator operation problems.
Carefully remove winding rod from winding cone. Repeat for the opposite spring. While
holding the door down to prevent it from raising unexpectedly in the event the spring(s) were
over-wound, carefully remove the locking pliers from the torsion shaft and vertical tracks.
To adjust spring tension, fully close door. Apply vice grips to track above third track roller.
Insert a winding rod into the winding cone. On single spring doors, counterbalance lift
cable tension must be maintained by placing vice grips on torsion shaft before loosening
set screws in the winding cone. Push upward on the winding rod while carefully loosening
the set screws in the winding cone. BE PREPARED TO SUPPORT THE FULL FORCE OF THE
TORSION SPRING ONCE THE SET SCREWS ARE LOOSE. Carefully adjust spring tension 1/4
turn. Retighten both set screws in the winding cone and repeat for the other side. Recheck
door balance DO NOT ADJUST MORE THAN 1/2 TURN FROM THE RECOMMENDED NUMBER
OF TURNS.
Adjustments to the number of turns stated may be necessary. If door rises off floor under
spring tension alone, reduce spring tension until door rests on the floor. If the door is hard to
rise or drifts down on its own, add spring tension.
NOTE: An unbalanced door such as this can cause garage door opener operation problems.
Torsion
spring(s)
If door still does not balance correctly, contact a qualified door agency. If the door still does
not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY
(Reference the insert “Removing The Old Door/Preparing The Opening” section on torsion
spring removal), and recheck the following the items:
Approved
winding rod
2010
V
2
0
6
/
2
4
/
1
RE
10208
1.) Check the door for level.
Set
2.) Check the torsion shaft for level.
screws
3.) Check the track spacing.
Winding
cone
4.) Check the counterbalance lift cables for equal tension.
5.) Check the track for potential obstruction of the track rollers.
6.) Clamp locking pliers onto track and rewind springs.
Warning
tag
IMPORTANT: CHECK THE WARNING
TAG ATTACHED TO THE SPRING FOR
THE REQUIRED NUMBER OF
COMPLETE TURNS, TO BALANCE
YOUR DOOR.
IMPORTANT: IF DOOR STILL DOES NOT OPERATE PROPERLY, THEN CONTACT A TRAINED
DOOR SYSTEM TECHNICIAN.
Approved winding rod
Torsion shaft
Rear Back Hangs
Tools: Ratchet wrench, Socket: 1/2” 5/8”, Wrench: 1/2” 5/8”, (2) Vice
clamps, Tape measure, Level, Hammer, Step Ladder
23
IMPORTANT: HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNExPECTEDLY IN THE
EVENT THE SPRING(S) WAS OVER-WOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM
VERTICAL TRACKS.
Raise the door until the top section and half of the next section are in the horizontal track
radius. Do not raise door any further since rear of horizontal tracks are not yet supported.
13
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3/4” To 7/8”
3/4” To 7/8”
Door edges
Horizontal tracks
Horizontal tracks
Vice clamp
Vice clamp
2nd Track roller
Sound framing
members
Perforated angle bolted
using (2) 5/16” x 1-5/8”
hex head lag screws to
ceiling member and
parallel to door
Horizontal
track
(3) 5/16” Bolts and nuts
Perforated angle
5/16”-18 x 1-1/4”
Hex bolt must extend into the
track to serve as a roller stop
Sound framing
members
(3) 5/16”
Bolts and nuts
Horizontal
track
Perforated angle bolted
using (2) 5/16” x 1-5/8”
hex head lag screws to
ceiling member and
parallel to door
Perforated angle
5/16”-18 x 1-1/4”
Hex bolt must extend into the
track to serve as a roller stop
14
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optional Installation
Trolley Arm Hookup
Tools:
NOTE: If Wayne-Dalton operator/ trolley bracket was installed, follow these directions.
Align hole in the door arm with holes in operator bracket tabs, as shown. Attach with 5/16” x
1-3/4” cotter pin and cotter ring.
5/16” x 1-3/4”
Drawbar operator
Clevis pin
bracket tabs
Cotter
ring
Cotter ring
5/16” x 1-3/4”
Clevis pin
Typical trolley arm
Side Lock
Tools: Power drill, 7/16” Socket driver, Tape measure
Install the side lock on the second section of the door. Square the lock assembly with the door
section, and align with the square hole in the vertical track. The side lock should be spaced ap-
proximately 1/8” from the section edge. Secure the lock to the section with (4) 1/4”-20 x 11/16”
self drilling screws.
IMPORTANT: SIDE LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED
POSITION IF AN OPERATOR IS INSTALLED ON THE DOOR.
Square hole in
vertical track
Second section
(4) 1/4”-20 x 11/16”
Self drilling screws
Side lock
1/8”
End stile
Pull Rope
Tools: Power drill, 1/8” Drill bit, Tape measure
WARNINg
DO NOT INSTALL PuLL ROPES ON DOORS WITH ELECTRIC OPERATORS. CHIL-
DREN MAy BECOME ENTANgLED IN THE ROPE CAuSINg SEvERE OR FATAL
INJuRy.
Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the
right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull rope to the no. 6
screw eye and to the bottom bracket as shown.
No. 6 Screw eye
Bottom bracket
48” to 50”
From floor
Pull rope
Pull rope
15
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Maintenance
Manual door operation:
reference TDS 165.
Cleaning Your Garage Door
IMPORTANT: DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING
AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES/ SUITABLE GRIPPING POINTS WHEN
OPERATING THE DOOR MANUALLY.
IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!
While factory-applied finishes on garage doors are durable, it is desirable to clean them on a
routine basis. Some discoloration of the finish may occur when a door has been exposed to
dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct
exposure to sunlight.
Opening a Door: Make sure the lock(s) are in the unlocked position. Lift the door by using the lift
handles/ suitable gripping points only. Door should open with little resistance.
Closing a Door: From inside the garage, pull door downward using lift handles/ gripping point
only or a high friction area only. If you are unable to reach the lift handles/ suitable gripping
points only, use pull rope affixed to the side of door. Door should close completely with little
resistance.
Cleaning the door will generally restore the appearance of the finish. To maintain an aesthetically
pleasing finish of the garage door, a periodic washing of the garage door is recommended.
THE FOLLOWINg CLEANINg SOLuTION IS RECOMMENDED:
using an electric opener:
A mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dis-
solved into five gallons of warm water will aid in the removal of most dirt.
IMPORTANT: PULL ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE
INOPERATIVE IN THE UNLOCKED POSITION.
NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for
use in general cleaning of garage doors.
When connecting a trolley type garage door opener to this door, an opener and/or trolley bracket
must be securely attached to the top section of the door, along with any u-bars provided with
the door. Always use the opener and/or trolley bracket supplied with the door. To avoid possible
damage to your door, Wayne-Dalton recommends reinforcing the top section on models 8000,
8100, 8200 and 9100 doors with a u-bar (may or may not be supplied). The installation of the
opener must be according to manufacturer’s instructions and force settings must be adjusted
properly. Refer to the owner’s manual supplied with your electric opener for complete details on
installation, operation, maintenance and testing of the opener.
NOTE: Be sure to clean behind weather stripping on both sides and top of door.
CAuTION: NEVER MIx CLEANSERS OR DETERGENTS WITH BLEACH.
gLASS CLEANINg INSTRuCTIONS
Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse
thoroughly.
ACRyLIC CLEANINg INSTRuCTIONS
MAINTAININg yOuR gARAgE DOOR…
Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare
hands to feel and dislodge any caked on particles. A soft, grit-free cloth, sponge or chamois may
be used to wipe the surface. Do not use hard or rough cloths that will scratch the acrylic glazing.
Dry glazing with a clean damp chamois.
Before you begin, read all warning labels affixed to the door and the installation instructions
and owner’s manual. Perform routine maintenance steps once a month, and have the door
professionally inspected once a year. Review your Installation Instructions and Owner’s Manual
for the garage door. These instructions are available at no charge from Wayne-Dalton, a Division
reference TDS 151, 167 and 179.
Note: Do not use any window cleaning fluids, scouring compounds, gritty cloths or solvent-based
cleaners of any kind.
Monthly Inspections:
Painting Your Garage Door
1. Visual Inspection
Closely inspect jambs, header and mounting surface. Any wood found not to be structurally
sound must be replaced. Inspect the springs, cables, rollers, pulleys, back hangs and other door
hardware for signs of worn or broken parts. Tighten any loose screws and/or bolts. Check exte-
rior surface of the door sections for any minor cracks. Verify door has not shifted right and/or left
in the opening. If you suspect problems, have a trained door system technician make the repairs.
SuRFACE PREPARATION FOR PAINTINg
Wax on the surface must be removed or paint peeling/ flaking will result. To remove this wax,
it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy
water. A final wipe and rinse should be done with clean water only to remove any loose particles
and any soapy film residue.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded
with 0000 steel wool or no. 400 sand paper to create a smoother surface. Care must be taken
to not expose the substrate under the paint. Once the substrate is exposed, the likelihood for
rusting is greatly increased.
WARNINg
gARAgE DOOR SPRINgS, CABLES, BRACkETS, AND OTHER HARDWARE AT-
TACHED TO THE SPRINgS ARE uNDER ExTREME TENSION, AND IF HANDLED
IMPROPERLy, CAN CAuSE SEvERE OR FATAL INJuRy. ONLy A TRAINED DOOR
SySTEMS TECHNICIAN SHOuLD ADJuST THEM, By CAREFuLLy FOLLOWINg
THE MANuFACTuRER’S INSTRuCTIONS.
If substrate is exposed, it must be treated to prevent rust from forming. Sand the exposed area
lightly and paint with a high quality metal primer specifically intended for galvanized surfaces
to protect the area from corrosion. Allow for drying time on primer can label before applying
topcoat.
WARNINg
The surface of the factory-applied finish, that is being painted, must not be too smooth, or the
paint will not adhere to it. It is advisable to test in an inconspicuous area, to evaluate adhesion.
If poor adhesion is observed, surface preparation for painting the factory-applied finish must
be repeated until desired results are achieved. Again, care must be taken to not expose the
substrate under the paint.
NEvER REMOvE, ADJuST, OR LOOSEN THE BOLTS, SCREWS AND/OR LAg
SCREWS ON THE COuNTERBALANCE (END OR CENTER BEARINg BRACkETS)
SySTEM OR BOTTOM BRACkETS OF THE DOOR. THESE BRACkETS ARE CON-
NECTED TO THE SPRINg(S) AND ARE uNDER ExTREME TENSION. TO AvOID
POSSIBLE SEvERE OR FATAL INJuRy, HAvE ANy SuCH WORk PERFORMED By
A TRAINED DOOR
PAINTINg
After surface has been properly prepared, it must be allowed to dry thoroughly, and then coated
immediately with premium quality latex house paint. Follow paint label directions explicitly. Oil
base or solvent base paints are not recommended. Please note that if substrate is exposed and
not properly primed, painting with latex paint may cause accelerated rusting of the steel in the
exposed area.
SySTEMS TECHNICIAN uSINg PROPER TOOLS AND INSTRuCTIONS.
Torquemaster® Plus Springs: Pawl knob(s) (located on the TorqueMaster® end brackets above
the door) should be engaged to prevent the door from rapidly descending in case of spring
failure or forceful manual operation.
NOTES:
Torsion Springs: The torsion springs (located above the door) should only be adjusted by a
trained door systems technician. DO NOT attempt to repair or adjust torsion springs yourself.
1. Re-painting of finish painted steel doors cannot be warranted, as this condition is totally
beyond the door manufacturer’s control.
Extension Springs: A restraining cable or other device should be installed on the extension spring
(located above the horizontal tracks) to help contain the spring if it breaks.
2. Consult a professional coatings contractor if in doubt about any of the above directions.
3. Follow directions explicitly on the paint container labels for proper applications of coatings and
disposal of containers. Pay particular attention to acceptable weather and temperature condi-
tions in which to paint.
2. Door Balance
Periodically test the balance of your door. If you have a garage door opener, use the release
mechanism so you can operate the door by hand when doing this test. Start with the door in
the fully closed position. Lift the door to check its balance. Adjust Torquemaster® or Extension
spring(s), if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down).
DO NOT attempt to repair or adjust Torsion Springs yourself. To adjust Torquemaster® or Exten-
sion spring(s), refer to your installation instructions and owner’s manual. If in question about any
of the procedures, do not perform the work. Instead, have it adjusted by a trained door systems
technician.
Operation and Maintenance
OPERATINg yOuR gARAgE DOOR…
Before you begin, read all warning labels affixed to the door and the installation instructions and
owner’s manual. When correctly installed, your Wayne-Dalton door will operate smoothly. Always
operate your door with controlled movements. Do not slam your door or throw your door into the
open position, this may cause damage to the door or its components. If your door has an electric
opener, refer to the owner’s manual to disconnect the opener before performing manual door
operation below.
3. Lubrication
The door should open and close smoothly. Ensure the door rollers are rotating freely when
opening and closing the door. If rollers do not rotate freely, clean the door tracks, removing dirt
and any foreign substances. Clean and lubricate (use a non-silicon based lubricant) hinges, steel
16
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rollers and bearings. DO NOT lubricate plastic idler bearings, nylon rollers, door track. DO NOT
oil a cylinder lock, if actuation is difficult use a graphite dust to lubricate.
17
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warranty
Lifetime Limited Warranty
Models 8300, 8500
Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, which is
described at the top of this page, for as long as you own the door against:
i) The door becoming inoperable due to rust-through of the metal skin from the core of the door section, due to cracking, splitting, or other deterioration of the
metal skin, or due to structural failure caused by separation or degradation of the foam insulation.
ii)Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating, in cases where the door
sections and the original paint: (a) have not been subjected to adverse atmospheric conditions or contaminates (such as salt water or other marine environment,
or to toxic or abrasive substances, including those in the air); (b) have been maintained in compliance with Manufacturer’s recommendations; and (c) have
not been subject to physical abrasion, impacted by a hard object, or punctured (including without limitation “paint rub” occurring in metal to metal contact and
movement).
The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the door, against
defects in material and workmanship, subject to all the terms and conditions below.
The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty against defects in
material and workmanship for a period of ONE (1) yEAR from the date of installation.
After a period of TWENTy (20) yEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be pro-rated at 50 per cent of Manufac-
turer’s published list pricing at time of claim, and you must pay this amount.
This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as his/her
primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or to installations on
rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person (even when the premises is sold), nor does it
extend benefits to any other person. As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized
Wayne-Dalton dealer or distributor.
The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its components,
abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to properly maintain the door, or attempt to use the door, its
components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not cover ordinary wear. This Limited Warranty
will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions are followed explicitly. This Limited Warranty will be
voided if any holes are drilled into the door, other than those specified by the Manufacturer.
THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR IMPLIED (INCLUD-
ING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN
uNDERSCORED BOLD FACE TyPE IN THIS LIMITED WARRANTY, ABOVE.
• Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was purchased. Un-
less the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.
At the Manufacturer’s option, pursuant to the dealer having notified the Manufacturer of a warranty claim, a service representative may inspect the product on
site, or Buyer may be required to return the product to the Manufacturer at Buyer’s expense. Buyer agrees to cooperate with any representative of the Manufacturer
and to give such representative full access to the product with the claimed defect and full access to the location of its installation.
If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will cause the defective product to be repaired
or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. THE REMEDY
WILL COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, PAINTING,
SHIPPING, ETC.
Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this Limited War-
ranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed, and this Limited
Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a manner other than described in the immedi-
ately preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product.
THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability of the Manufac-
turer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, at its option, as
described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but
not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business or service interruptions, cost of capital , cost of
purchase or replacement of other goods, or claims of third parties for any of the foregoing.
• Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant
any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.
Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.
The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to the extent
permitted by law.
18
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672;
5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573;
6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936;
2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents pending.
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thank you for your purchase.
after InstallatIon Is coMPlete, fasten thIs Manual near the garage door.
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