Vulcan Hart Range 7800 User Manual

SERVICE AND PARTS MANUAL FOR  
H SERIES  
HEAVY DUTY GAS RANGES  
FORMERLY 7800 AND SG7800 SERIES  
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791  
FORM 30555 (2-91)  
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H SERIES SERVICE & PARTS  
SERVICE AND PARTS MANUAL FOR  
H SERIES GAS RANGES  
(Formerly 7800 & SG-7800 Series)  
INDEX  
PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE  
DESCRIPTION  
DEFINITIONS OF PERSONNEL (OPERATING, INSTALLATION & SERVICE)  
PAGE  
Inside Front Cover  
INDEX  
3
TROUBLESHOOTING (PROBLEMS AND CAUSES)  
LIGHTING AND SHUTTING DOWN PILOT BURNERS  
PILOT BURNER ADJUSTMENTS  
4
5, 6  
7
STANDARD OVEN TEMPERATURE CONTROL RECALIBRATION  
CONVECTION OVEN TEMPERATURE CONTROL RECALIBRATION  
AUTOMATIC SHUTOFF PILOT INSTRUCTIONS  
REPLACEMENT PARTS LIST AND PHOTOS  
REPLACEMENT PARTS DRAWING (INSERT A)  
REPLACEMENT PARTS DRAWING (INSERT B)  
8
8
9
10-25  
17  
18  
A rating plate is located on the control panel of this unit  
(alternatelocationisbehindthelowerfrontcoverattached  
to the burner box area). The rating plate states the model  
number, serial number and type of gas unit requires.  
Motors in Vulcan convection ovens are permanently  
lubricated and require no additional maintenance.  
– 3 –  
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SERVICE & PARTS H SERIES  
TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSES  
OVEN  
TOO MUCH BOTTOM HEAT  
UNEVEN BAKE  
INSUFFICIENT HEAT INPUT.  
OVERACTIVE FLUE.  
TOO LOW TEMPERATURE.  
IMPROPER OPERATION.  
IMPROPER BYPASS SETTING.  
FLUCTUATING GAS PRESSURE.  
SIDE BURNING  
TOO MUCH TOP HEAT  
TOO HIGH TEMPERATURE.  
FAULTY VENTILATION.  
EXCESSIVE HEAT INPUT.  
THERMOSTAT NEEDS CALIBRATION.  
UNEVEN BAKE - SIDE TO SIDE  
APPLIANCE NOT LEVEL SIDE TO SIDE.  
OVEN BURNER, BOTTOM OR BAFFLES  
IMPROPERLY INSTALLED.  
PULLING TO EDGE OF PAN  
WARPED PANS.  
OVEN NOT LEVEL.  
UNEVEN BAKE - FRONT TO REAR  
OVERACTIVE FLUE.  
UNIT NOT LEVEL, FRONT TO BACK.  
DOOR NOT CLOSING PROPERLY.  
DRIED OUT PRODUCTS  
PILOT OUTAGE  
TOO LOW TEMPERATURE.  
TOO LONG BAKING TIME.  
THERMOSTAT CALIBRATION.  
GAS SUPPLY NOT SUFFICIENT.  
PILOT FLAME TOO LOW.  
RESTRICTION IN PILOT ORIFICE.  
MALFUNCTIONING SAFETY VALVE.  
CONVECTION OVEN MODELS ONLY:  
CAVITY LEAKING.  
GASKET PROBLEMS.  
SNORKEL® TUBE BLOCKED.  
BLOWER RUNNING BACKWARDS.  
EXCESSIVE MEAT SHRINKAGE  
ROASTING TEMPERATURE TOO HIGH.  
TOP BURNER OPERATION  
IMPROPER BURNER COMBUSTION  
EXCESSIVE VALVE HANDLE  
TEMPERATURES  
IMPROPER USE, ALLOWING IMPROPER  
VENTILATION.  
POOR DOOR FIT.  
STICKING TOP BURNER VALVES  
OVEN DOOR LEFT OPEN.  
POOR IGNITION  
INSUFFICIENT INPUT.  
POOR AIR-TO-GAS ADJUSTMENT.  
RESTRICTION IN PILOT ORIFICE.  
RESTRICTION IN MAIN BURNER IGNITION PORT.  
RESTRICTION IN CONTROL VALVE.  
RESTRICTION IN GAS ORIFICE.  
– 4 –  
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H SERIES SERVICE & PARTS  
LIGHTING AND SHUTTING DOWN PILOT BURNERS  
NOTE: All adjustment procedures associated with pilot  
lighting must be performed by an authorized Vulcan-Hart  
installation or service person. The bypass (minimum  
burner) flame adjustment must be made at the time  
the appliance is installed.  
GRIDDLE TOPS/HOT TOPS  
1. Turn main gas supply ON.  
2. Wait 30 seconds, and using a taper, light the griddle  
pilot.  
OPEN TOP BURNERS  
3. If pilot fails to light, turn main gas supply OFF. Wait  
5 minutes and repeat Steps 1 through 3.  
1. Turn main gas supply ON.  
2. Wait 30 seconds, and using a taper, light the open  
top pilot.  
4. Turn one hot top or griddle top burner valve ON to  
remove air from the gas line. Turn burner valve OFF  
when gas begins to flow.  
3. If pilot fails to light, turn main gas supply OFF. Wait  
5 minutes and repeat the above procedures.  
Nightly Shutdown  
4. Turn one open top burner valve ON to remove air  
from the remaining unit gas lines. Turn the burner  
OFF when the gas begins to flow.  
Turn burner valve OFF; pilot will remain lit.  
Complete Shutdown  
Nightly Shutdown  
1. Turn burner valve OFF; pilot will remain lit.  
2. Turn main gas valve OFF.  
Turn oven burner valve OFF; pilot will remain lit.  
Complete Shutdown  
1. Turn burner valve OFF; pilot will remain lit.  
2. Turn main gas supply OFF.  
– 5 –  
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SERVICE & PARTS H SERIES  
LIGHTING AND SHUTTING DOWN PILOT BURNERS (Cont.)  
STANDARD OVEN PILOT  
CONVECTION OVEN PILOT  
NOTE: Before lighting oven, be sure that range top  
NOTE: Before lighting oven, be sure that range top  
sections have been lit.  
sections have been lit.  
1. Openovendoorandliftupthepilotlightingholecover.  
1. Connect unit to the main electrical supply line. Open  
oven door panel and lift up the pilot lighting hole  
cover.  
2. Lightovenpilotbydepressingredresetbutton(Fig.1)  
located on the side control panel above the thermo-  
statknob. Lightthepilotandcontinuetoholdthereset  
button in for one minute.  
2. Turn red gas valve (located behind the control panel)  
ON, purging the gas line of all air. Turn gas valve and  
power switch OFF. Close oven door.  
3. Light oven pilot by depressing the red pilot reset  
button (see Fig. 1), and using a taper, ignite the pilot.  
Hold reset button in for 30 seconds, or until pilot  
remains lit. Turn gas valve back ON.  
4. If pilot fails to light, turn main gas supply OFF. Wait  
5 minutes and repeat Steps 2 and 3.  
5. After pilot is lit, push the power switch ON and turn  
the temperature dial to the desired setting.  
Nightly Shutdown  
Turn power switch OFF and the temperature dial to  
0 degrees.  
Complete Shutdown  
Fig.1  
1. Push power switch OFF.  
3. If pilot fails to light, turn main gas supply OFF and wait  
5 minutes before repeating Steps 1 and 2.  
2. Turn red gas valve (located behind the control panel)  
OFF.  
4. After pilot is lit, close lighting hole cover and oven  
door.  
3. Turn main gas supply OFF.  
4. Disconnect electrical supply cord.  
5. Set oven thermostat to desired temperature.  
Nightly Shutdown  
Turn oven burner valve OFF.  
Complete Shutdown  
1. Turn burner valve OFF.  
2. Turn main gas supply OFF.  
– 6 –  
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H SERIES SERVICE & PARTS  
PILOT BURNER ADJUSTMENTS  
NOTE: All pilot adjustments are to be performed only  
Pilot Safety Adjustment  
by certified Vulcan service representatives.  
With control panel cover removed, light the oven pilot as  
explained in the oven lighting instructions. If pilot goes  
out, increase the pilot safety adjustment until the flame  
completely engulfs the safety device sensing bulb. The  
safety adjustment screw is located on the safety control  
below the red button.  
OPEN TOP BURNER PILOT ADJUSTMENTS  
TOOLS: Standard screwdriver.  
After pilot is lit, turn the open top burner(s) ON. Adjust the  
flame if necessary. To adjust, rotate the pilot valve  
adjustment screw provided on the unit manifold pipe.  
Turn the burner ON; burner flame should appear on the  
burner head within a second. Rotate the screw clockwise  
to decrease and counterclockwise to increase the flame.  
Bypass Flame Adjustment (Oven and  
Thermostatically Controlled Griddle)  
NOTE: This adjustment must be made at time of appli-  
ance installation.  
Check the open top burner nozzle relationship. The  
burner nozzle should enter approximately 14" inside the  
burner venturi (Fig. 2).  
Ignite oven/griddle burner pilot. With oven/griddle cold,  
turnthethermostatdialslowlyclockwiseuntilmainburner  
gas is heard snapping ON. Remove the dial. With a  
screwdriver, turn the bypass adjustment screw (Fig's. 3  
& 4) counterclockwise to increase the bypass flame, or  
clockwisetodecreaseit,untilflameovertheentireburner  
is approximately 18" high. The bypass adjustment screw  
is located to the left-hand side of the thermostat control  
for the oven section, and on top of the thermostat control  
for the griddle. After adjustment has been made, replace  
dial.  
Fig. 2  
HOT TOP AND GRIDDLE TOP PILOT  
ADJUSTMENTS  
TOOLS: Standard flat blade screwdriver.  
After pilot is lit, adjust the burner flame, if necessary. This  
is accomplished by rotating the adjustment screw of the  
pilot valve located on the manifold pipe. Turn the burner  
ON; burner flame should appear on the burner head  
within a second. Rotate adjustment screw clockwise to  
decrease and counterclockwise to increase the flame.  
OVEN ADJUSTMENTS  
TOOLS: Standard flat blade screwdriver.  
There are two different adjustments to check for in the  
oven section: pilot safety, and bypass.  
Fig. 4  
– 7 –  
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SERVICE & PARTS H SERIES  
TEMPERATURE CONTROL RECALIBRATION  
STANDARD OVEN TEMPERATURE CONTROL  
RECALIBRATION  
Field recalibration is seldom necessary and should not  
be resorted to unless experience with cooking results  
definitely proves that the control is not maintaining the  
set temperature. To check oven temperatures when  
recalibrating, use a Robertshaw Test Instrument or a  
reliable mercury oven thermometer.  
Fig. 5  
1. Place thermocouple of test instrument or thermom-  
eter in the middle of the oven. Close oven door.  
CONVECTION OVEN TEMPERATURE CONTROL  
RECALIBRATION  
2. Light main burner.  
1. Place thermocouple of test instrument in middle of  
oven. Close oven door.  
3. Turn dial to any temperature setting and allow oven  
to heat until flame cuts down to bypass. Let cycle  
several times.  
2. Light the main burner by turning thermostat dial to  
any temperature setting.  
4. After burner has been on sufficiently long enough to  
cut down the bypass flame, check oven temperature.  
The control should be recalibrated if your reading is  
not with 15° F of the dial setting. If recalibration is  
required, proceed as follows:  
3. Allow oven to heat until flame cuts off. After several  
cycles, check temperature. If the temperature does  
not read within 15° F of the dial setting, recalibrate as  
follows:  
5. Remove dial.  
4. Pull dial straight off dial shaft without turning (Fig. 6).  
6. With a screwdriver, loosen the two calibration screws  
(Fig. 5) until calibration plate moves independently  
of the control.  
5. Turn screw “A” clockwise to decrease temperature  
and counterclockwise to increase temperature (Fig.  
6).  
7. Turn calibration plate until mark corresponding to test  
instrument or thermometer reading is in line with  
center of pointer “A” (Fig. 5), and while holding in this  
position, tighten calibration screws firmly.  
1
NOTE: 4 turn of Screw “A” represents a temperature  
shift of 35° F.  
8. Replace dial.  
9. NOTE: If the above adjustment is prevented by the  
two loosened calibration screws being in contact with  
theendsofthescrewclearanceslotsinthecalibration  
plate, remove the screws, and after turning the cali-  
brationplatetotheproperlocation,reassemblescrews  
in the other tapped holes designed for them.  
Fig. 6  
– 8 –  
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H SERIES SERVICE & PARTS  
AUTOMATIC SHUTOFF PILOT INSTRUCTIONS  
CLEANING  
THERMOSTATICALLY CONTROLLED GRIDDLE  
RECALIBRATION  
To clean limiting orifice (Fig. 7), turn gas supply to unit  
OFF. Disconnectpilottubingatthepilotburnerbody. The  
orifice is then accessible at the body end of the pilot  
burner and can be removed for cleaning. Clean spud,  
taking care not to enlarge the orifice hole.  
Field recalibration is seldom necessary and should not  
beresortedtounlesscookingresultsdefinitelyprovethat  
griddle surface temperature and thermostat setting do  
not agree. To check griddle temperature, use an accu-  
rate “surface temperature thermometer” in the following  
manner.  
1. Locate thermometer in center of griddle from front to  
rear: on 17" wide units, use one thermometer and  
center from side to side; on 34" wide units, use two  
thermometers,one8-12"fromeachsideofthegriddle.  
2. Set thermostat dial to any temperature and allow  
griddle to heat thoroughly. When the griddle is com-  
pletelyheatedandtheburnerisonbypassgas, check  
the thermometer reading against the thermostat  
dial setting. If the difference between the readings  
exceeds15°F,thethermostatshouldberecalibrated.  
Example: With the thermostat dial at 400° F and a  
thermometer reading of less than 385° F or more  
than 415° F, the thermostat should be recalibrated.  
Fig. 7  
SERVICE INSTRUCTIONS (Fig. 8)  
1. If valve fails to open with good pilot flame impinge-  
ment, replace valve.  
2. Do not remove interrupter valve for field service.  
NOTE: Make certain gas line to inlet of control is purged  
of air and that gas flow is available at this point.  
Recalibration Procedure  
Make note of number of degrees thermostat is off.  
Remove thermostat dial and loosen calibration screws  
(Fig. 9) until plate moves freely. Turn calibration plate the  
required number of degrees counterclockwise if the  
thermometer reading was higher than the dial setting, or  
clockwise if the thermometer reading was lower than the  
dial setting. Hold calibration plate in desired position and  
tighten plate screws firmly. The number of degrees  
between letters on the calibration plate is 50° F.  
Fig. 8  
– 9 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PARTS LIST  
WARNING ALL SERVICE PERSONNEL  
WHEN SERVICING THIS EQUIPMENT, USE ONLY  
CERTIFIEDCONTROLSDUPLICATINGTHOSEORIGINALLY  
SUPPLIED ON THIS EQUIPMENT BY VULCAN-HART  
COMPANY.  
DO NOT SUBSTITUTE COMPONENTS WITH DIFFERENT  
MODEL NUMBERS.  
DO NOT SUBSTITUTE COMPONENTS WITH DIFFERENT  
MANUFACTURING NAMES.  
DO NOT SUBSTITUTE COMPONENTS WITH REBUILT  
CONTROLS WITHOUT AUTHORIZATION FROM VULCAN-  
HART CORP. ANY UNAUTHORIZED SUBSTITUTION OF  
CONTROLS AS STATED ABOVE MAY BE A HAZARD AND  
WILL AUTOMATICALLY VOID THE WARRANTY AND THE  
CERTIFICATION ASSOCIATED WITH THIS EQUIPMENT.  
Replacement parts orders:  
The following information must accompany a replacement parts order or it cannot be filled.  
A. Model and serial number  
B. Type of gas  
C. Unit voltage, ampage and motor phase  
D. Appliance finish black, gray, stainless steel etc.  
This information may be found on the unit rating plate located on the control panel (alternate  
location is behind the lower front cover attached to the burner box area). Parts may be ordered  
from your dealer, service agency, or parts distributor. For further information concerning parts  
ordering location, contact Vulcan-Hart Company, 3600 North Point Blvd. Baltimore, Maryland  
21222, or in Canada, Vulcan-Hart Canada Incorporated, 79 West Street South Orillia, Ontario L3V  
6K5.  
Note: NS = Not Shown By Photo or Diagram  
– 10 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PARTS LIST  
H SERIES RANGE REPLACEMENT PARTS LIST  
ALL UNITS WITH OVENS  
ITEM NUMBERS REFER TO REPLACEMENT PARTS DRAWING AND PHOTOS OF INSERT B & A  
Item  
Std. Oven  
Conv. Oven  
Description  
Remarks  
Part Numbers  
(Formerly SG 7800)  
Part Numbers  
(Formerly 7800)  
1
2
3
407798-4  
407522-1  
407789-1  
407798-4  
Safety Valve  
FDO Thermostat (Oven)  
Oven Valve  
N.S  
411497-F1  
Solenoid Valve  
Oven Burner  
N.S.  
4
409819-G2  
413957-1  
409125-10  
417429-G1  
413091-1  
413090-1  
405618-1  
405618-2  
403956-1  
402957  
Oven Burner  
N.S.  
H45  
5
6
409125-10  
417429-G1  
413091-1  
413090-1  
405618-1  
405618-2  
403956-1  
402957  
Oven Pilot Burner (Natural)  
Oven Door Spring  
“J” Hook  
Spring Bracket  
Right Door Hook  
Left Door Hook  
Bell Crank  
Plated Valve Handle  
Red Valve Handle  
Hinge Pin  
N.S.  
N.S.  
N.S.  
8
9
10  
10.1  
11  
402958  
417862-9  
417862-9  
One Used On  
Convection Oven  
417862-8  
404629-2  
RS-32-89  
Hinge Pin  
Hinge Pin Bearing  
Bell Crank Pin  
12  
13  
14  
404629-2  
RS-32-89  
404074-2  
Oven Rack  
413991-1  
Oven Rack  
Oven Bottom  
N.S.  
N.S.  
15  
16  
16.1  
405123-G3  
405124-5  
409787-1  
409787-2  
405928-4  
409793-1  
409790-1  
409790-2  
400705-1  
406460-1  
405817-1  
409414-G1  
409413-G1  
409412-G1  
409839-1  
409839-2  
409839-3  
409839-4  
409839-5  
409839-6  
409557-3  
409557-4  
404738-2  
402601-F  
Oven Bottom Baffle  
Oven Bottom Insulating Pan  
Oven Bottom Insulating Pan  
Oven Bottom Foil Insulation  
Oven Door Handle  
Right Hand Door Post  
Left Hand Door Post  
Ring  
(PTD)  
(SST)  
17  
18  
19  
19.1  
20  
21  
22  
23  
24  
25  
26  
409793-1  
409790-1  
409790-2  
400705-1  
406460-1  
405817-1  
409414-G1  
409413-G1  
409412-G1  
409839-1  
409839-2  
409839-3  
409839-4  
409839-5  
409839-6  
409557-3  
409557-4  
404738-2  
402601-F  
H30  
H30  
H30  
H30  
H30  
H30  
H30  
H30  
H30  
H30  
H30  
H30  
Lid  
Half Cover Plate  
Inner Burner  
Middle Burner  
Outer Burner  
Top Burner Pilot (Nat)  
Top Burner Pilot (Mfg)  
Top Burner Pilot (LP)  
Orifice .018 (Nat)  
Orifice .024 (Mfg)  
Orifice. 010 (LP)  
Top Pilot Valve  
27  
H30, H45, H72,H60  
H56, H54, H53-72  
H56, H54, H53-72  
H30  
27.1  
27.2  
28  
316 Top Pilot Valve  
316 Single Top Pilot Valve  
Top Burner Valve  
– 11 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PARTS LIST (Cont.)  
29  
30  
31  
31.1  
32  
409433-1  
409432-1  
409416-1  
409417-1  
402077-2  
FP86-44  
409433-1  
409432-1  
409416-1  
409417-1  
402077-2  
FP86-44  
Top Aeration Plate  
Top Grate  
Burner Venturi (Lower)  
Burner Head (Top)  
Top Burner Valve  
H45  
H45  
H45  
H45  
H60  
H60  
33  
Elbow  
34  
34.1  
35  
37  
38  
39  
40  
41  
42  
43  
44  
44.1  
45  
46  
408379-2  
408379-1  
404772-1  
410889-G40  
405831-G3  
404193-1  
408379-2  
409316-1  
410889-G36  
405157-G2  
405848-1  
405848-2  
406241-1  
409808-1  
409808-2  
409808-3  
409808-4  
409652-1  
409652-2  
409692-1  
409692-2  
413856-1  
413747-1  
413747-2  
413746-1  
409888-1  
409888-2  
409888-5  
409888-6  
409888-9  
409888-10  
400149  
408379-2  
408379-1  
404772-1  
410889-G40  
405831-G3  
404193-1  
408379-2  
409316-1  
410889-G36  
405157-G2  
405848-1  
405848-2  
406241-1  
409808-1  
409808-2  
409808-3  
409808-4  
409652-1  
409652-2  
409692-1  
409692-2  
413856-1  
413747-1  
413747-2  
413746-1  
409888-1  
409888-2  
409888-5  
409888-6  
409888-9  
409888-10  
400149  
409682-G1  
409682-G2  
409778-G1  
409778-G2  
409778-G3  
409778-G4  
409778-G5  
409778-G6  
409791-G3  
409791-G4  
413776-G1  
413776-G2  
413979-1  
Top Burner Valve  
Top Burner Valve  
Top Plate  
Griddle Plate Assembly  
Hot Top Burner  
Top Pilot Valve  
Top Burner Valve  
Top Thermostat  
17" Griddle Assembly  
Brick Set  
H45  
H56, H54, H53-72  
H72  
H60  
H60  
H60  
H60, H72  
H60  
H60-45  
H30  
H60, H72  
H60  
H60, H72  
H60  
H60  
H72  
H72  
H30, H51  
H30, H51  
H45  
Center Brick  
Center Brick  
Side Brick  
Manifold Cover (PTD)  
Manifold Cover (SST)  
Manifold Cover (PTD)  
Manifold Cover (SST)  
Manifold Cover (PTD)  
Manifold Cover (SST)  
Manifold Cover (PTD)  
Manifold Cover (SST)  
Manifold Cover  
Burner Tray Handle (PTD)  
Burner Tray Handle (SST)  
Burner Tray Handle Supports  
Tray, Burner (BB)  
Tray, Burner (SST)  
Tray, Burner (BB)  
Tray, Burner (SST)  
Tray, Burner (BB)  
Tray, Burner (SST)  
Lid Lifter  
Grease Collector (PTD)  
Grease Collector (SST)  
RH Side Lining (BLK)  
LH Side Lining (BLK)  
RH Side Lining (SST)  
LH Side Lining (SST)  
RH Side Lining (Cont. Clean)  
LH Side Lining (Cont. Clean)  
Oven Door Assembly (BLK)  
Oven Door Assembly (SST)  
Rear Burner Assembly  
Front Burner Assembly  
Oven Rack Support  
47  
48  
H45  
48.1  
49  
H56, N.S.  
H45, H56  
H45, H56  
49.1  
49.2  
H45  
H45  
H54  
H54  
H60, H72  
H60, H72  
H30  
H60  
H60  
50  
51  
409682-G1  
409682-G2  
409778-G1  
409778-G2  
409778-G3  
409778-G4  
409778-G5  
409778-G6  
409791-G1  
409791-G2  
413776-G1  
413776-G2  
52  
53  
54  
55  
56  
H56  
H56  
N.S.  
– 12 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PARTS LIST (Cont.)  
57  
58  
59  
60  
62  
63  
64  
65  
66  
67  
67.1  
68  
69  
70  
71  
71.1  
72  
73  
74  
75  
76  
77  
78  
79  
414001-1  
413990-G1  
415780-7  
413994-1  
413773-1  
413787-1  
411496-B1  
411496-E4  
405016-1  
415285-G2  
415285-G1  
415289-G1  
413780-1  
414448-1  
413776-G1  
413776-G2  
12685-49  
417879-1  
413864-1  
413867-1  
FP-85-41  
413865-2  
415246-1  
415247-1  
Air Director  
Fan Cover Assembly  
Fan  
Motor  
Top Grate  
Nozzle Extension  
On/Off Switch  
Warning Light  
Supple Cord  
N.S.  
N.S.  
N.S.  
N.S.  
413773-1  
413787-1  
H56, H54, H53-72  
H56, H54  
N.S.  
N.S.  
N.S.  
H54  
H56  
H53-72  
415285-G2  
415285-G1  
415289-G1  
413780-1  
414448-1  
413776-G1  
413776-G2  
12685-49  
417879-1  
413864-1  
413867-1  
FP-85-41  
413865-2  
415246-1  
415247-1  
Aeration Plate Assembly  
Aeration Plate Assembly  
Aeration Plate Assembly  
Burner Support Channel  
Burner Support Bracket(NS)  
Rear Burner Assembly  
Front Burner Assembly  
Straight Fixed Nozzle (Natural)  
Straight Fixed Nozzle (Propane)  
Right Hand Pilot Valve Tube  
Pilot Valve Tube  
H54, H53-72  
H54, H56, H53-72  
H54  
H56, H54, H53-72  
H54, H56  
H54, H56, H53-72  
H54, H56, H53-72  
H54, H56, H53-72  
H54, H56  
H54, H56  
H53-72  
316 Compression Tee  
Pilot Tube  
Pilot Tube, Right Front  
Pilot Tube, Left Front  
H53-72  
– 13 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PARTS LIST (Cont.)  
80  
81  
82  
83  
84  
85  
86  
87  
48.2  
48.3  
88  
88.1  
89  
90  
91  
92  
93  
415248-1  
412063-2  
414038-1  
414064-1  
414282-1  
414072-1  
414067-G1  
414071-G1  
413856-5  
413856-3  
404079-A32  
404079-F52  
409805-1  
409870-1  
409806-1  
409807-1  
415044-1  
404060-3  
409901-1  
409125-12  
FP-19-8  
415248-1  
412063-2  
414038-1  
414064-1  
414282-1  
414072-1  
414067-G1  
414071-G1  
413856-5  
413856-3  
404079-A32  
404079-F52  
409805-1  
409870-1  
409806-1  
409807-1  
415044-1  
404060-3  
409901-1  
409125-12  
FP-19-8  
Pilot Tube, Hot Top  
Top Pilot  
Hot Top Burner  
Rear Burner Support  
Hot Top  
Rear Baffle  
Center Support Hanger Assy.  
Center Support Assembly  
Manifold Cover  
H53-72  
H54, H53-72  
H53-72  
H53-72  
H53-72  
H53-72  
H53-72  
H53-72  
H53-72  
H54  
H45  
H45  
H45  
H45  
H45  
H45  
H45  
H45  
Manifold Cover  
Top Burner Nozzle (Natural)  
Top Burner Nozzle (Propane)  
Rear Burner Tubing Right Hand  
Front Burner Tubing, Lt. Hd.  
Rear Burner Tubing, Lt. Hd.  
Front Burner Tubing, Rt. Hd.  
Burner Clip  
94  
95  
5.1  
96  
Mixer Slide Fanner  
Venturi Shield  
H45  
H45  
H45  
Pilot, (Propane)  
1
4
x 14 x 14 Tee CC Fitting  
97  
98  
98.1  
99  
100  
414993-1  
414994-1  
414994-2  
415003-1  
414992-G1  
414993-1  
414994-1  
414994-2  
415003-1  
414992-G1  
Pilot Tubing - 14  
Pilot Tubing - Lt. Hd. 14  
Pilot Tubing - Rt. Hd. 14  
Pilot Tubing - 14  
Pilot Bracket Assembly  
"
H45  
H45  
H45  
H45  
"
"
"
H45  
– 14 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PARTS LIST (Cont.)  
PART NO.  
DESCRIPTION  
GAS  
BURNER  
ORIFICE  
Drill Size No.  
H30 VALVES  
402601-A44  
402601-F56  
402601-F55  
Valve, Top Burner Adj.  
Valve, Top Burner Fixed  
Valve, Top Burner Fixed  
Natural  
Butane  
Propane  
Outer  
Outer  
Outer  
44 (.086)  
55 (.052)  
54 (.050)  
402601-A48  
402601-F59  
402601-F57  
Valve, Top Burner Adj.  
Valve, Top Burner Fixed  
Valve, Top Burner Fixed  
Natural  
Butane  
Propane  
Middle  
Middle  
Middle  
48 (.076)  
58 (.042)  
56 (.047)  
402601-A53  
402601-F66  
402601-F64  
Valve, Top Burner Adj.  
Valve, Top Burner Fixed  
Valve, Top Burner Fixed  
Natural  
Butane  
Propane  
Inner  
Inner  
Inner  
53 (.060)  
65 (.035)  
63 (.037)  
H60 and H72 NOZZLES  
417879-1  
418050-1  
Nozzle, Straight Fixed  
Nozzle, Straight Adj.  
Propane  
Natural  
55 (.052)  
44 (.086)  
H45 NOZZLES  
404079-A35  
404079-F53  
404079-F52  
Nozzle, Top Burner Adj .  
Nozzle, Top Burner Fixed  
Nozzle, Top Burner Fixed  
Natural  
Butane  
Propane  
32 (.116)  
1/16 (.062)  
51 (.067)  
STANDARD OVEN NOZZLES AND PILOT BURNERS  
417840-1  
417840-1  
417840-2  
409125-1  
409125-3  
Nozzle, Oven Burner, Fixed  
Nozzle, Oven Burner, Fixed  
Nozzle, Oven Burner, Adj.  
Pilot Burner, Oven  
Propane  
Butane  
Natural  
Natural  
Propane  
48 (.076)  
49 (.073)  
26(.147)  
77( .018)  
(.009)  
Pilot Burner, Oven  
STANDARD TOP PILOT BURNERS  
409839-1  
409839-3  
Pilot Burner  
Pilot Burner  
Natural  
Propane  
77 (.018)  
(010)  
H53-72, H54, and H56 NOZZLES  
417879-1  
12685-49  
Nozzle, Straight Fixed  
Nozzle, Straight Adj.  
Propane  
Natural  
56 (.046)  
49 (.073)  
CONVECTION OVEN NOZZLES AND PILOT BURNERS  
404079-A36  
404079-F50  
409125-1  
Nozzle, Oven Burner Adj.  
Nozzle, Oven Burner Fixed  
Pilot Burner, Oven  
Natural  
Propane  
Natural  
Propane  
36 (.106)  
50 (.070)  
77 (.018)  
(.009)  
409125-3  
Pilot Burner, Oven  
– 15 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PARTS LIST (Cont.)  
ITEM  
DESCRIPTION  
PART NUMBER  
STD.OVEN  
PART NUMBER  
CONV. OVEN  
(Formally 7800)  
(Formally SG-7800)  
A
B
Cover Plate  
405817-1  
409649-1  
409649-2  
409650-1  
409650-2  
405124-5  
413856-1  
413856-2  
409639-1  
409787-1  
405908-1  
405880-1  
409694-1  
409694-2  
409846-7  
409639-1  
409639-2  
408802-G1  
408802-G2  
413881  
409640-G7  
409640-G8  
407699-3  
407699-4  
409840-1  
409840-2  
409840-4  
409840-5  
413856-3  
413856-5  
405817-1  
409649-1  
409649-2  
409650-1  
409650-2  
413856-1  
413856-2  
409639-1  
409787-1  
405908-1  
405880-1  
409694-1  
409694-2  
409846-7  
409639-1  
409639-2  
408802-G1  
408802-G2  
413881  
409640-G7  
409640-G8  
407699-3  
407699-4  
409840-1  
409840-2  
409840-4  
409840-5  
413856-3  
413856-5  
Back Top (H30, H72 Only) (PTD)  
Back Top (H30, H72 Only) (SST)  
Back Top (H45) (PTD)  
Back Top (H45) (SST)  
Oven Bottom Baffle  
Manifold Cover (H56) (PTD)  
Manifold Cover (H56) (SST)  
Back Top Bracket  
Burner Baffle  
Manifold Pipe/Gas Connection  
Manifold Bracket  
Lower Cover (PTD)  
Lower Cover (SST)  
B1  
C
D
E
F
G
H
I
J
K
Backguard (Front)  
Shipping & Backguard Bracket (PTD)  
Shipping & Backguard Bracket (SST)  
Backguard Bracket (PTD)  
Backguard Bracket (SST)  
Shelf Connecting Bracket  
Front Cover (PTD)  
L
M
N
Front Cover (SST)  
O
P
Control Cover Plate (PTD)  
Control Cover Plate (SST)  
Leg (BLK)  
Leg (SST)  
Leg, Flanged (BLK)  
Leg, Flanged (SST)  
Control Manifold Cover (H54) (NS)  
Control Manifold Cover (H53-72) (NS)  
D5  
D6  
SEE INSERTS A & B  
– 16 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PARTS LIST (Cont.) INSERT A  
– 17 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PARTS LIST (Cont.) INSERT B  
– 18 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PART PHOTOS  
H54  
– 19 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PART PHOTOS (Cont.)  
H54  
– 20 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PART PHOTOS (Cont.)  
H56  
– 21 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PART PHOTOS (Cont.)  
H56  
– 22 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PART PHOTOS (Cont.)  
H53-72  
– 23 –  
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SERVICE & PARTS H SERIES  
REPLACEMENT PART PHOTOS (Cont.)  
H53-72  
– 24 –  
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H SERIES SERVICE & PARTS  
REPLACEMENT PART PHOTOS (Cont.)  
H53-72  
– 25 –  
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