Vulcan Hart Hot Beverage Maker VELT100 User Manual

CATALOG OF  
REPLACEMENT PARTS  
VELT ELECTRIC TRI-LEG  
FLOOR MOUNTED TILTING  
2/3 JACKETED KETTLES  
MODEL  
VELT20  
VELT30  
VELT40  
VELT60  
VELT80  
VELT100  
ML-103442  
ML-103443  
ML-103444  
ML-103445  
ML-103446  
ML-052999  
VELT40  
For additional information on Vulcan-Hart Company or to locate an authorized  
VULCAN-HART  
P.O. BOX 696, LOUISVILLE, KY 40201-0696  
TEL. (800) 814-2028  
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC  
WWW.VULCANHART.COM  
FORM 37121 (January 2008)  
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REPLACEMENT PARTS VELT ELECTRIC TRI-LEG FLOOR MOUNTED TILTING 2/3 JACKETED KETTLES  
REPLACEMENT PARTS LIST (Cont.)  
PART NO.  
NAME OF PART  
AMT.  
60, 80  
20  
30  
40  
100  
2
3
00-881970  
00-881972  
00-881972  
00-881973  
00-836968  
Power Switch ............................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Low Water Pilot Light ................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Temperature Pilot Light............................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Thermostat ................................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Thermostat Knob ...................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
4
*
*
00-844367-00005 Bezel, Thermostat .................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
5
6
7
00-836938  
00-881979  
00-881980  
00-844492  
00-881981  
Mounting Plate........................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Pressure Gauge ....................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Valve, Pressure Relief, 35# ...................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Valve, Pressure Relief, 50# ...................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Probe ......................................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
8
9
00-836995-00001 Component Mounting Plate ...................................... 1.......................................................  
00-836995-00002 Component Mounting Plate ................................................... 1 ..........................................  
00-836995-00003 Component Mounting Plate ............................................................... 1 ..............................  
00-836995-00004 Component Mounting Plate ............................................................................... 1 ..............  
00-853911  
Component Mounting Plate ............................................................................... 1 ............ 1  
10  
11  
00-844367-00009 Terminal Block Section ............................................. 3......... 3 ........ 3 ............ 3 ............ 3  
00-844367-00010 Terminal Block End Section ..................................... 1......... 1 ........ 1 ............ 1 ............ 1  
00-881975  
00-881975  
Contactor (208, 220, 240 V) (12, 15, 18 kW) .......... 2......... 2 ........ 2 ............ 2 ..............  
Contactor (380, 220/380, 416, 240/416, 480,  
600 V) (12, 15, 18 kW) ......................................... 1......... 1 ........ 1 ............ 1 ..............  
Contactor (208, 220, 240 V) (24 kW) ............................................... 2 ............ 2 ............ 2  
Contactor (480, 600 V) (24 kW)........................................................ 1 ............ 1 ............ 1  
Contactor (208, 220, 240 V) (33 kW) ............................................... 2 ............ 2 ............ 2  
Contactor (480, 600 V) (33 kW)........................................................ 1 ............ 1 ............ 1  
Liquid Level Control .................................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Thermostat Fitting ..................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Fitting 1/4 cc X 3/8 MPT ................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Fitting 1/4 cc X 1/4 FPT ................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
00-836997  
00-836997  
00-840444  
00-840444  
00-881960  
00-844401  
00-844531  
00-844528  
12  
13  
14  
15  
16  
00-522653-00002 Copper Tube 1/4 “ ..................................................... 26” ..... 28..... 28...... 29, 33” ...... 35”  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
00-850489  
00-853974  
Fuse Block (600 V) ................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Fuse (1-amp) ........................................................... AR ..... AR ..... AR ..........AR ......... AR  
00-853974-00001 Fuse (2-amp) ........................................................... AR ..... AR ..... AR ..........AR ......... AR  
00-881991  
00-851936  
00-881978  
00-851938  
00-856603  
00-881961  
Fuse (3-amp) ........................................................... AR ..... AR ..... AR ..........AR ......... AR  
Transformer (380, 415 V) ........................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Transformer (480 V) ................................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Transformer (600 V) ................................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Transformer Fuse Block Mounting Bracket ............ 1......... 1 ........ 1 ............ 1 ............ 1  
Air Vent Assy. ........................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
00-844367-00044 Hex Bolt (Element Assy.) ......................................... 4......... 4 ........ 4 ............ 4 ............ 4  
00-855144  
00-851628  
00-850567  
00-851531  
00-850335  
00-850607  
00-852055  
00-836958  
00-843837  
Down Tube ................................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Control Box Cover .................................................... 1.......................................................  
Control Box Cover ............................................................................. 1 ..............................  
Control Box Cover (60 Gallon) .......................................................................... 1 ..............  
Control Box Cover (80 Gallon) ........................................................................ 1 ............  
Decal (Control Panel) ............................................................ 1 ........ 1 ............ 1 ............ 1  
Decal (Control Panel) ............................................... 1.......................................................  
Flanged Foot ............................................................. 3......... 3 ........ 3 ............ 3 ............ 3  
Drain Valve (Ball Valve) ............................................ 1......... 1 ........ 1 ............ 1 ............ 1  
*
Items Not Shown  
- 3 -  
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REPLACEMENT PARTS VELT ELECTRIC TR-LEG FLOOR MOUNTED TILTING 2/3 JACKETED KETTLES  
1
2
6
6
7
4 12 5  
7
8
3
15  
10-11  
9
13  
14  
TILTING MECHANISM  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
1
2
3
4
5
6
7
8
9
00-881962  
SC-047-42  
00-836936  
00-836952  
00-855086  
00-881963  
NS-013-50  
00-881984  
00-836971  
SC-090-12  
WL-004-06  
SC-047-42  
00-850166  
00-881967  
00-850519  
00-841915  
00-851348  
00-850434  
00-836971  
00-881971  
Handwheel .............................................................................................................. 1  
Set Screw ................................................................................................................ 1  
Tilting Shaft .............................................................................................................. 1  
Tension Pin ............................................................................................................. 1  
Worm & Segment Gear Kit ..................................................................................... 1  
Thrust Bearing ........................................................................................................ 2  
Jam Nut ................................................................................................................... 2  
Steam Control Valve ............................................................................................... 1  
Spacer Collar .......................................................................................................... 1  
Fastening Bolt ......................................................................................................... 4  
Lock Washer........................................................................................................... 4  
Set Screw ................................................................................................................ 1  
Key (Not Visible) ..................................................................................................... 1  
“O” Ring (Not Visible) ............................................................................................. 4  
Outbore Bearing (Spring Assist Covers Only) ...................................................... 1  
Outbore Bearing (Left Side) ................................................................................... 1  
Block Bearing (Right Side) ..................................................................................... 1  
Console Box  
10  
11  
12  
13  
14  
15  
Spacer Collar  
Interlock Switch  
NOTE: Item No. 13, Outbore Bearing as shown, is standard for all kettles without Hinged Covers.  
If option of Hinged Cover has been exercised, specify part number as well as Model and Capacity  
of Kettle when ordering this part.  
- 4 -  
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REPLACEMENT PARTS VELT ELECTRIC TRI-LEG FLOOR MOUNTED TILTING 2/3 JACKETED KETTLES  
COUNTER BALANCED HINGED COVER  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
1
2
3
00-842956  
00-850622  
00-851961  
00-850430  
00-850217  
00-844424  
00-850548  
00-851009  
00-836964  
00-850499  
00-857093  
00-850698  
00-851906  
SC-041-42  
NS-015-16  
Bolt ........................................................................................................................... 1  
Washer .................................................................................................................... 1  
Cover (20 Gallon) ................................................................................................... 1  
Cover (30 Gallon) ................................................................................................... 1  
Cover (40 Gallon) ................................................................................................... 1  
Cover (60 Gallon) ................................................................................................... 1  
Cover (80 Gallon) ................................................................................................... 1  
Cover (100 Gallon) ................................................................................................. 1  
Knob ........................................................................................................................ 1  
Handle Assy. (20 Gallon) ....................................................................................... 1  
Handle Assy. (30 Gallon) ....................................................................................... 1  
Handle Assy. (40 Gallon) ....................................................................................... 1  
Fiber Washer .......................................................................................................... 4  
Bolt ........................................................................................................................... 2  
Nut ........................................................................................................................... 2  
4
5
6
7
8
- 5 -  
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REPLACEMENT PARTS VELT ELECTRIC TR-LEG FLOOR MOUNTED TILTING 2/3 JACKETED KETTLES  
10  
SPRING ASSIST HINGE ASSEMBLY  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
20 to 40 Gallon Kettles  
1
2
3
4
5
6
00-836977  
00-836978  
00-854974  
Lock Pin .................................................................................................................. 1  
End Lock Plate ........................................................................................................ 1  
Stationary Disc........................................................................................................ 1  
00-844367-00034 Cores....................................................................................................................... 2  
00-844367-00035 Spring ...................................................................................................................... 1  
00-850518-00002 Handle Assy. (20 Gallon) ....................................................................................... 1  
00-850518-00003 Handle Assy. (30 Gallon) ....................................................................................... 1  
00-850518  
00-854976  
00-836993  
Handle Assy. (40 Gallon) ....................................................................................... 1  
Rotary Disc ............................................................................................................. 1  
End Stop Plate......................................................................................................... 1  
7
8
9
00-844367-00036 Cap Screws ............................................................................................................ 4  
10  
00-836964  
00-844459  
00-851961  
00-850430  
00-850217  
Knob ........................................................................................................................ 1  
Hinge Assy. ............................................................................................................. 1  
Cover (20 Gallon) ................................................................................................... 1  
Cover (30 Gallon) ................................................................................................... 1  
Cover (40 Gallon) ................................................................................................... 1  
60 to 100 Gallon Kettles  
1
2
3
4
5
6
00-836986  
Lock Pin .................................................................................................................. 1  
00-844367-00040 End Lock Plate ........................................................................................................ 1  
00-854974  
00-854975  
00-836990  
00-850061  
00-844462  
00-850477  
00-854976  
00-836993  
SC-041-10  
00-836964  
00-844461  
00-844424  
00-850548  
00-851009  
Stationary Disc........................................................................................................ 1  
Cores....................................................................................................................... 2  
Spring ...................................................................................................................... 1  
Handle Assy. (60 Gallon) ....................................................................................... 1  
Handle Assy. (80 Gallon) ....................................................................................... 1  
Handle Assy. (100 Gallon) ..................................................................................... 1  
Rotary Disc ............................................................................................................. 1  
End Stop Plate......................................................................................................... 1  
Cap Screws ............................................................................................................ 4  
Knob ........................................................................................................................ 1  
Hinge Assy. ............................................................................................................. 1  
Cover (60 Gallon) ................................................................................................... 1  
Cover (80 Gallon) ................................................................................................... 1  
Cover (100 Gallon) ................................................................................................. 1  
7
8
9
10  
- 6 -  
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REPLACEMENT PARTS VELT ELECTRIC TRI-LEG FLOOR MOUNTED TILTING 2/3 JACKETED KETTLES  
DRAW OFF VALVES  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
1½ " Valve  
2" Valve  
3" Valve  
1
2
3
00-836939  
00-836940  
00-836967  
00-836942  
00-836943  
00-836944  
00-836945  
00-836946  
00-836947  
00-836948  
00-850218  
00-836950  
00-836951  
00-836966  
00-836953  
00-836954  
00-836955  
00-836956  
00-836957  
00-851561  
00-850593  
00-840554  
00-851291  
00-851293  
00-851294  
00-851927  
00-850421  
Nut .............................................................................................. 1 .................... 1 ......................  
Nut ............................................................................................................................................... 1  
Handle ........................................................................................ 1 .................... 1 ......................  
Handle ......................................................................................................................................... 1  
Hex. Assembly Nut .................................................................... 1 ..............................................  
Hex. Assembly Nut ............................................................................................ 1 ......................  
Hex. Assembly Nut ..................................................................................................................... 1  
Bonnet ........................................................................................ 1 ..............................................  
Bonnet ................................................................................................................ 1 ......................  
Bonnet ......................................................................................................................................... 1  
Disc & Stem Assy. ..................................................................... 1 ..............................................  
Disc & Stem Assy. ............................................................................................. 1 ......................  
Disc & Stem Assy. ...................................................................................................................... 1  
"O" Ring ..................................................................................... 1 ..............................................  
"O" Ring ............................................................................................................. 1 ......................  
"O" Ring ...................................................................................................................................... 1  
Valve Body ................................................................................. 1 ..............................................  
Valve Body ......................................................................................................... 1 ......................  
Valve Body .................................................................................................................................. 1  
Strainer (Draw Off Valve) .......................................................... 1 ..............................................  
Strainer (Draw Off Valve) .................................................................................. 1 ......................  
Strainer (Draw Off Valve) ........................................................................................................... 1  
Draw Off Valve Complete .......................................................... 1 ..............................................  
Draw Off Valve Complete .................................................................................. 1 ......................  
Draw Off Valve Complete ........................................................................................................... 1  
Dairy Valve ......................................................................................................... 1 ......................  
Dairy Valve .................................................................................................................................. 1  
4
5
6
7
*
*
*
Not Shown  
- 7 -  
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REPLACEMENT PARTS VELT ELECTRIC TR-LEG FLOOR MOUNTED TILTING 2/3 JACKETED KETTLES  
RECOMMENDED SPARE PARTS  
PART NO.  
NAME OF PART  
AMT.  
00-881961  
00-881970  
00-881972  
00-881973  
00-836968  
00-844492  
00-881960  
00-881981  
00-881979  
00-881984  
00-836823  
00-836824  
00-836825  
00-836826  
00-836827  
00-836828  
00-836829  
00-836830  
00-836831  
00-836926  
00-850489  
00-853974  
00-881975  
00-836997  
00-840444  
00-881978  
Air Vent............................................................................................................................... 1  
Power Switch ..................................................................................................................... 2  
ON Light & Low Water Light .............................................................................................. 2  
Thermostat ........................................................................................................................ 1  
Thermostat Knob ............................................................................................................... 1  
Relief Valve (50#) .............................................................................................................. 1  
Liquid Level Control ........................................................................................................... 1  
Probe .................................................................................................................................. 1  
Pressure Gauge ................................................................................................................ 1  
Steam Control Valve .......................................................................................................... 1  
Element (208 V, 18 kW) .................................................................................................... 1  
Element (240 V, 18 kW) .................................................................................................... 1  
Element (480 V, 18 kW) .................................................................................................... 1  
Element (208 V, 24 kW) .................................................................................................... 1  
Element (240 V, 24 kW) .................................................................................................... 1  
Element (480 V, 24 kW) .................................................................................................... 1  
Element (208 V, 33 kW) .................................................................................................... 1  
Element (240 V, 33 kW) .................................................................................................... 1  
Element (480 V, 33 kW) .................................................................................................... 1  
Element Gasket ................................................................................................................. 1  
Fuse Holder (480 V) .......................................................................................................... 1  
Fuse (1-amp) (250 V) ....................................................................................................... 3  
Contactor (15/18 kW) (208/240/480 V) ............................................................................ 2  
Contactor (24 kW) (208/240/480 V) ................................................................................. 2  
Contactor (33 kW) (208/240/480 V) ................................................................................. 2  
Control Transformer (480 V)............................................................................................. 1  
- 8 -  
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