United States Stove Indoor Fireplace VFZC32L User Manual

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United States  
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Stove Company  
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Vent-Free Zero-Clearance Gas Fireplace  
Models VFZC32N, VFZC32L  
Shown with optional  
cabinet mantel, hearth  
base, and brass trim.  
OWNER'S OPERATION AND INSTALLATION MANUAL  
This firebox may be installed in an aftermarket* manufactured (mobile) home,  
where not prohibited by state or local codes.  
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer  
(i.e. Installation of this product is permitted after the manufactured (mobile) home is sited).  
This is an unvented gas-fired  
heater. It uses air (oxygen) from  
the room in which it is installed.  
WARNING: If the information in this manual is  
not followed exactly, a fire or explosion may  
result causing property damage, personal injury,  
or loss of life.  
Provisions  
for  
adequate  
combustion and ventilation air  
must be provided. Refer to  
"Adequate Combustion And  
Ventilation Air" on pages 6-10 of  
this manual.  
~Do not store or use gasoline or other flammable  
vapors and liquids in the vicinity of this or any  
other appliance.  
~WHAT TO DO IF YOU SMELL GAS  
* Do not try to light any appliance  
* Do not touch any electrical switch; do not  
use any phone in your building  
WARNING:  
Do not use a blower insert,  
heat exchanger insert or other  
accessories not approved  
for use with this heater.  
* Immediately call your gas supplier from a  
neighbor's phone. Follow the gas supplier's  
instructions  
* If you cannot reach your gas supplier, call  
the fire department  
~Installation and service must be performed by  
a qualified installer, service agency, or the gas  
supplier.  
Save this manual for  
future reference.  
851301 3/98  
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WARNINGS/SAFETY INFORMATION CONTINUED  
WARNING: Any change to this heater or its controls can be dangerous.  
1. This heater shall not be installed in a bedroom or bathroom.  
2. Never install the fireplace  
* in a recreational vehicle  
* where curtains, furniture, clothing, or other flammable objects are less than  
36 inches from the front, top, or side of the fireplace  
* in high traffic areas  
* in windy or drafty areas  
3. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool.  
Using these added items can cause sooting.  
4. You must operate this fireplace with the fireplace screen and hood in place.  
Make sure these parts are in place before running.  
5. Do not allow fans to blow directly into the firebox. Avoid any drafts that alter burner flame  
patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner  
patterns can cause sooting.  
6. To prevent malfunction and/or sooting, an unvented gas heater should be cleaned at  
least annually by a professional service person. More frequent cleaning may be required  
due to excessive lint from carpeting, etc. It is imperative that control compartments,  
burners and circulating air passageways be kept clean.  
7. Correct placement of the ceramic fiber logs is necessary to avoid problems with sooting.  
Sooting can settle on surfaces outside the heater and cause discoloration. See the  
appropriate section of this manual for instructions.  
8. This Vent-free gas log heater requires fresh air ventilation to run properly. See Air for  
Combustion and Ventilation instructions in this owner's manual.  
9. Do not run fireplace  
* where flammable liquids or vapors are used or stored  
* under dusty conditions  
10. Do not use this fireplace to cook food or burn paper or other objects.  
11. Never place any objects in the firebox or on logs.  
12. Fireplace front and screen becomes very hot when running. Keep children and adults  
away from hot surfaces to avoid burns or clothing ignition. Firebox will remain hot for a  
time after shutdown. Allow surfaces to cool before touching.  
13. Carefully supervise young children when they are in the room with fireplace.  
14. Turn fireplace off and let cool before servicing. Only a qualified service person should  
service and repair fireplace.  
15. Operating vent-free gas log heaters in a fireplace above elevations of 4,500 feet could  
cause pilot outage.  
16. IMPORTANT: The fireplace hood must not be replaced with a hood/canopy which may  
be provided with the decorative type unvented room heater.  
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WARNINGS/SAFETY INFORMATION CONTINUED  
17. CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are  
similar to the flu with headaches, dizziness and/or nausea. If you have these signs,  
obtain fresh air immediately. Have the heater serviced as it may not be operating  
properly.  
18. This vent-free gas fireplace is intended to be smokeless. If logs appear to smoke, turn off  
the heater and call a qualified service person. Initial burn off may cause slight smoke and  
odor during the first four hours of operation.  
19. Input ratings are shown in BTU per hour and are for elevations up to 2,000 feet. For  
elevations above 2,000 feet, input ratings should be reduced 4 percent for each 1,000  
feet above see level. Refer to the National Fuel Gas Code.  
20. The fireplace and its individual shut off valve must be disconnected from the gas supply  
piping system during any pressure testing of that system at test pressures in excess of  
1/2 psig (3.5 kPa).  
21. The fireplace must be isolated from the gas supply piping system be closing its individual  
manual shutoff valve during any pressure testing of the gas supply piping system at  
test pressures equal to or less than 1/2 psig (3.5 kPa).  
22. Do not use this gas fireplace if any part has been under water. Immediately call a  
qualified service technician to inspect the room heater and to replace any part of the  
control system and any gas control which has been under water.  
VFZC32 SPECIFICATIONS  
Natural Gas  
Manifold Pressure Setting:  
Propane/LPG  
Manifold Pressure Setting:  
4" w.c.  
10" w.c.  
13" w.c.  
11" w.c.  
Gas Inlet Pressure:  
Maximum  
Minimum  
10-1/2" w.c.  
5" w.c.  
Gas Inlet Pressure:  
Maximum  
Minimum  
Gas Rate  
Number  
Model Number  
Type  
Manual  
Manual  
Max BTU/Hr  
Min BTU/Hr  
8,000  
of Burners  
VFZC32N  
VFZC32L  
30,000  
30,000  
2
2
8,000  
Controls - Main control has 4 positions:  
1. OFF - All gas to the gas logs is shut off at the control  
2. IGN - Piezo ignitor allows ignition of the pilot without the use of matches or batteries  
3. PILOT - Valve position to light/maintain a standing pilot  
4. ON - Gas flow to complete system, front burner ignition  
Front Burner Control Knob - infinite control, rotate clockwise to minimum rate and counterclockwise  
to maximum rate.  
Rear Burner Control Knob - Has 3 positions:  
1. OFF - Gas to rear burner is shutoff at control  
2. ON/MAX - Maximum gas flow to rear burner  
3. MIN - Minimum gas flow rate to rear burner  
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VFZC32 SPECIFICATIONS, CONTINUED...  
FIREBOX TOP VIEW  
FIREBOX FRONT VIEW  
FIREBOX SIDE VIEW  
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PRODUCT FEATURES  
Operation  
This Vent-free Gas Fireplace requires no outside venting or chimney making installation easy  
and inexpensive. When used without the optional blower (model VF32B), the firebox  
requires no electricity making it ideal for emergency backup heat.  
Blower Accessory  
The VFZC32 Vent-free Gas Fireplace will accept the VF32B Blower Kit accessory. The kit  
comes with the variable blower. The variable blower allows you to select the fan speed you  
desire. The blower circulates heated air from the firebox into the room. Use of the blower is  
optional.  
LOCATING FIREPLACE  
Planning  
Plan where you will install the fireplace. This will save time and money later when you install  
the fireplace. Before installation, consider the following:  
1. Where the fireplace will be located. Allow for wall and ceiling clearances (see  
Installation Clearances, pages 10 & 11).  
2. Everything needed to complete installation.  
3. These models CANNOT be installed in a bedroom or bathroom.  
4. Proper air for combustion and ventilation (see below).  
AIR FOR COMBUSTION AND VENTILATION  
WARNING  
This fireplace shall not be installed in a confined space unless provisions are  
provided for adequate combustion and ventilation air. Read the following  
instructions to insure proper fresh air for this and other fuel-burning appliances in  
your home.  
Today's homes are built more energy efficient than ever. New materials, increased insula-  
tion, and new construction methods help reduce heat loss in homes. Home owners weather  
strip and caulk around windows and doors to keep the cold air out and the warm air in. During  
heating months, home owners want their homes as airtight as possible.  
While it is good to make your home energy efficient, your home needs to breathe. Fresh air  
must enter your home. All fuel-burning appliances need fresh air for proper combustion and  
ventilation.  
Exhaust fans, fireboxes, clothes dryers, and fuel-burning appliances draw air from the house  
to operate. You must provide adequate fresh air for these appliances. This will insure proper  
venting of vented fuel-burning appliances.  
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AIR FOR COMBUSTION AND VENTILATION CONTINUED  
Providing adequate ventilation  
The following is excerpts from National Fuel Gas Code. NFPA 54/ANSI Z223.1, Section 5.3,  
Air for Combustion and Ventilation.  
All spaces in homes fall into one of the three following ventilation classifications:  
1. Unusually Tight Construction; 2. Unconfined Space; 3. Confined Space.  
The information on pages 6 through 10 will help you classify your space and provide ad-  
equate ventilation.  
Unusually Tight Construction  
The air that leaks around doors and windows may provide enough fresh air for combustion  
and ventilation. However, in buildings of unusually tight construction, you must provide  
additional fresh air.  
Unusually tight construction is defined as construction where:  
a. Walls and ceilings exposed to the outside atmosphere have a continuous  
water vapor retarder with a rating of one perm (6x10-11 per pa-sec-m2 ) or less  
with openings gasketed or sealed and  
b. Weather stripping has been added on openable windows and doors and  
c. Caulking or sealants are applied to areas such as joints around window and  
door frames, between sole plates and floors, between wall-ceiling joints,  
between wall panels, at penetrations for plumbing, electrical, and gas lines,  
and at other openings.  
If your home meets all of the three criteria above, you must provide additional fresh air. See  
Ventilation Air From Outdoors, page 10.  
If your home does not meet all of the three criteria above, proceed to page 8.  
Confined Space and Unconfined Space  
The National Fuel Gas Code (ANSI Z223.1, 1992 Section 5.3) defines a confined space as a  
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space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8m per kw) of the  
aggregate input rating of all appliances installed in that space and an unconfined space as a  
3
space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8m per kw) of  
the aggregate input rating of all appliances installed in that space. Rooms communicating  
directly with the space in which the appliances are installed*, through openings not furnished  
with doors, are considered a part of the unconfined space.  
* Adjoining rooms are communicating only if there are doorless passageways or ventilation  
grills between them.  
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AIR FOR COMBUSTION AND VENTILATION CONTINUED  
Determining if You Have a Confined or Unconfined Space  
Use this worksheet to determine if you have a confined or unconfined space.  
Space: Includes the room in which you will install the firebox plus any adjoining rooms with  
doorless passageways or ventilation grills between the rooms.  
1. Determine the volume of the space (length x width x height).  
Length x Width x Height = _______________ cu. Ft. (volume of space)  
Example: Space size  
22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) =  
3168 cu. Ft. (volume of space)  
If additional ventilation to adjoining room is supplied with grills or openings, add the  
volume of these rooms to the total volume of the space.  
2. Divide the space volume by 50 cubic feet to determine the maximum BTU/Hr the space  
can support.  
_________ (volume of space) 50 cu. Ft. = (Maximum BTU/Hr the space can support)  
Example: 3168 cu. Ft. (volume of space) 50 cu. Ft. = 63.3 or 63,300 (maximum  
BTU/Hr the space can support)  
3. Add the BTU/Hr of all fuel-burning appliances in the space.  
Vent-free Firebox  
Gas water heater*  
Gas furnace  
Vented gas heater  
Gas firebox logs  
Other gas appliances*  
Total  
__________________ BTU/Hr  
__________________ BTU/Hr  
__________________ BTU/Hr  
__________________ BTU/Hr  
__________________ BTU/Hr  
+ __________________ BTU/Hr  
= __________________ BTU/Hr  
Example: Gas water Heater  
40,000  
39,000  
79,000  
BTU/Hr  
BTU/Hr  
BTU/Hr  
Vent-free firebox with log heater  
Total  
+
=
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from  
the outdoors and vents to the outdoors.  
4. Compare the maximum BTU/Hr the space can support with the actual amount of  
BTU/ Hr used.  
______________ BTU/Hr (maximum the space can support)  
______________ BTU/Hr (actual amount of BTU/Hr used)  
Example: 63,300 BTU/Hr (maximum the space can support)  
79,000 BTU/Hr (actual amount of BTU/Hr used)  
The space in the above example is a confined space because the actual BTU/Hr used is  
more than the maximum BTU/Hr the space can support. You must provide additional fresh  
air.  
Your options are as follows:  
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides  
an unconfined space, remove door to adjoining room or add ventilation grills between  
rooms. See Ventilation Air From Inside Building, page 9.  
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AIR FOR COMBUSTION AND VENTILATION CONTINUED  
B. Vent room directly to the outdoors. See Ventilation Air from Outdoors, page 10.  
C. Install a lower BTU/Hr firebox, if lower BTU/Hr size makes room unconfined.  
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, the space  
is an unconfined space. You will need no additional fresh air ventilation.  
WARNING  
If the area in which the firebox and gas log heater may be operated is smaller than  
that defined as an unconfined space, provide adequate combustion and  
ventilation air by one of the methods described in the National Fuel Gas Code,  
ANSI Z223.1, 1992, Section 5.3.  
VENTILATION AIR  
Ventilation Air From Inside Building  
This fresh air would come from an adjoining unconfined space. When ventilating to an ad-  
joining unconfined space, you must provide two permanent openings: one within 12" of the  
ceiling and one within 12" of the floor into adjoining room ( see options in Figure 1).  
Follow the National Fuel Gas Code NFPA 54/ ANSI Z223.1, Section 5.3, Air for Combustion  
and Ventilation for required size of ventilation grills or ducts.  
WARNING  
Rework worksheet, adding the space of the adjoining unconfined space. The  
combined spaces must have enough fresh air to supply all appliances in both  
spaces.  
Figure 1 - Ventilation Air from Inside Building  
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AIR FOR COMBUSTION AND VENTILATION CONTINUED  
Ventilation Air From Outdoors  
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent  
openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items  
directly to the outdoors or spaces open to the outdoors. These spaces include attics and  
crawl spaces. (See Figure 2)  
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-  
controlled power vent. Heated air entering the attic will activate the power vent.  
Figure 2 - Ventilation Air from Outdoors  
INSTALLATION  
INSTALLATION CLEARANCES  
WARNING  
Maintain the minimum clearances. If you can, provide greater clearances from  
floor, ceiling, and adjoining wall.  
Carefully follow the instructions below. This will ensure safe installation.  
Minimum Wall and Ceiling Clearances (see Figure 3)  
A. Clearances from the side of the firebox opening to any combustible wall should not  
be less than 6 inches. (This applies to built-in installation or using an (optional) cabinet  
mantel kit.)  
B. Clearances from the top of the firebox opening to the ceiling should not be less than  
42 inches.  
Mantel Clearances for Conventional Installation  
10  
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INSTALLATION CONTINUED  
NOTE: CLEARANCES ARE THE  
SAME IF USING OPTIONAL  
CABINET MANTELS OR BUILT-IN  
INSTALLATION.  
42"  
6" TO  
SIDE WALL  
Figure 3 - Minimum Clearance to Wall and Ceiling  
Mantel Clearances for Built-in Installation  
If placing custom mantel above built-in fireplace, you must meet minimum clearance  
between mantel shelf and top of fireplace opening.  
WALL  
MANTEL SHELF  
UNDERSIDE OF  
MANTEL SHELF  
MANTEL  
WIDTH  
DISTANCE TO  
UNDERSIDE OF  
MANTEL  
If your installation does not meet the  
above minimum clearances, you must:  
* raise the mantel to an  
TOP OF  
FIREPLACE  
OPENING  
acceptable height, OR  
* remove the mantel.  
ALL MINIMUM  
DISTANCES ARE  
IN INCHES  
Figure 4 - Minimum Mantel  
Clearances for Built-in Installation  
SIDE VIEW OF FIREBOX  
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INSTALLATION CONTINUED  
Installing the Fireplace Screen.  
1. Insert each rod through the rings located at the top of the screen. NOTE: Before placing  
the last ring over the rod, slide the tinnerman clip (included in the parts bag) onto the rod  
and then slide the last ring over the rod. (See Figure 5)  
2. Insert the right screen and rod into the hole in the side trim and line up rod with the back  
hole in the firebox top and fasten with one of the 5/16" head screws included.  
3. Now insert the left screen and rod as above. (Figure 5)  
HOLE FOR ROD  
TINNERMAN  
CLIP  
SCREW  
ROD  
RING  
SCREEN  
Figure 5 - Installing Fireplace Screen  
Installing the Fireplace Hood.  
1. Slide the Hood over the shoulder screws and gentle press down until secure. NOTE:  
There are (2) shoulder screws on each side of the firebox opening directly below the  
top plate. These shoulder screws should line up with the notches on the sides of the  
Fireplace Hood. (See Figure 6)  
SHOULDER SCREW  
HOOD CUT-AWAY  
TO SHOW  
UNDERSIDE  
Figure 6 - Installing the Fireplace Hood.  
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INSTALLATION CONTINUED  
Installing the Firebrick Panels into the firebox.  
1. Before installing the firebrick panels you must first remove the brick brackets.  
A 5/16" nut driver will be required. (See Figure 7a & b, below for location)  
2. Carefully remove the firebrick panels from their box.  
3. Decide which side of the firebox you want the gas line to enter and knock out the  
appropriate holes in the cabinet, firebox, and the firebrick panel.  
4. Place the back firebrick panel in the firebox, as shown in Figure 7a.  
5. Place the side firebrick panels in the firebox, as shown in Figure 7b.  
6. You can now replace the brick brackets using a 5/16" nut driver.  
ATTACH BRACKET W/SCREW  
BRICK BRACKET  
BACK FIREBRICK PANEL  
Figure 7a  
ATTACH BRACKET W/SCREW  
SIDE FIREBRICK PANEL  
Figure 7b  
Firebox shown with some parts missing for clarity.  
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GAS CONNECTION  
A qualified gas appliance installer must connect the fireplace to  
the gas supply. Consult all local codes.  
Use new black iron or steel pipe only. Internally tinned copper tubing can be  
used in some areas when permitted by local codes. Only use pipe of 1/2" or  
greaterdiametertoallowfullgasvolumetoheater. Excessivepressurelosswill  
occur if the pipe is too small.  
A manual shutoff valve, union and plugged 1/8" NPT pressure tapping point  
must be installed upstream of the heater (FIGURE 8).  
A sediment trap must be installed upstream of the heater to prevent moisture  
and contaminants from passing through the pipe to the heater controls and  
burners. Failure to do so could prevent the heater from operating reliably  
(FIGURE 8).  
IMPORTANT: Loosen the pipe adapter  
TO HEATER  
STAINLESS  
on the flex tube before installing to the  
CONTROL VALVE  
FLEXIBLE TUBE  
system piping.  
PIPE  
MANUAL  
SHUTOFF VALVE  
PIPE  
COUPLING  
FIGURE 8. Gas Connection  
TEE JOINT  
SEDIMENT TRAP  
PIPE NIPPLE  
CAP  
CHECK GAS TYPE: The gas supply must be the same as stated on heater's rating plate. If the  
gassupplyisdifferent, DONOTINSTALLtheheater. Contactyourdealerforthecorrectmodel.  
Connecting directly to an unregulated propane/LPG tank can  
cause an explosion.  
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GAS CONNECTION, CONTINUED...  
The gas inlet connection is 3/8" NPT, made at the rear of the main control. This unit comes with  
an 18" gas flex pipe attached to the control valve at the factory. Run gas line into firebox from  
either side and attach to gas flex pipe.  
Test all gas joints from the gas meter to the heater for leaks using soap and water solution after  
completing connection. DO NOT USE AN OPEN FLAME.  
Note: Gas Flex pipe can be  
ran to either side of the  
fireplace for ease of gas  
connection.  
Gas Flex Pipe  
FIGURE 9. Flex Pipe Connected to control  
GAS PRESSURE CHECK  
Theheaterregulatorcontrolstheburnerpressurewhichshouldbecheckedatthepressuretest  
point located on the right side of the main control and is accessible from the side of the gas log  
assembly (see FIGURE 10).  
The pressure should be checked with the heater burning and the control set to high (HI).  
The pressure regulator is preset and locked to avoid tampering. If the pressure is not as  
specified in Product Specifications (Page 2), contact your dealer and replace the regulator.  
Control Bracket  
(Rightside view  
facing heater)  
Test Pressure  
Input  
Test Pressure  
Output  
Control Valve  
FIGURE 10 - Pressure Test Point Location  
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MANTEL INSTALLATION  
Fireplace Installation Using Optional Mantel.  
This fireplace may be installed using the cabinet mantel with hearth base accessory against  
a wall in your home. You must use one of the Satin Black or Polished BrassTrim Kits  
available when installing your fireplace with the optional mantel kit. (See Accessories on  
page 28 & 29). NOTE: The Trim Kits provide a finished appearance covering rough and/or  
unfinished mantel edges.  
NOTE: The instructions below show installation using the VFGO32M/VFUF32M series  
cabinet mantels and the VFGO32B/VFUF32B series hearth base accessories. The hearth  
base accessory shown is optional for this installation. You can install the fireplace and mantel  
directly on the floor. The VFUN32FM face mantel accessories cannot be installed with the  
VFGO32B/VFUN32B series hearth base. You must install the face mantels directly on the  
floor.  
NOTE: If using the VFUF32FM series face mantel accessory, a wall recess opening will be  
needed. See installation instructions for VFUF32FM series face mantel accessory.  
1. Assemble cabinet mantel, hearth base (optional), and trim accessories.  
Assembly instructions are included with each accessory.  
2. If using an optional VF32B blower, install a properly grounded, 120 volt three-prong  
electrical outlet at firebox location if an outlet is not there. If possible, locate outlet so  
cabinet mantel will cover it when installed (see Figure 11, below).  
3. Install gas piping to fireplace location. For this installation you will need an approved  
flexible gas line (if allowed by local codes) and a manual shutoff valve. The flexible gas  
line must be the last item installed on the gas piping. See Connecting to Gas Supply  
on pages 14 & 15.  
NOTICE  
A qualified service person must connect fireplace to gas supply. Follow all local  
codes.  
4. Place (optional) hearth base accessory against wall at installation location. Cut an  
access hole in hearth top to run flexible gas line to fireplace (see Figure 11). Make sure  
to locate access hole so cabinet mantel will cover it when installed. Note: you can secure  
base to floor using wood screws. Countersink screw heads and putty over.  
Flexible Gas Line  
Hearth Base  
Electrical Outlet  
Gas Line  
Access Hole  
Figure 11 - Placing (optional) Hearth Base against wall  
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MANTEL INSTALLATION CONTINUED  
5. Center the unit on the Hearth Base. Run the Gas Line into the firebox. You can access  
beneath the firebox, to connect gas supply to control valve, from the left or right of the  
unit. Knock out the appropriate holes and run the flexible gas line into the fireplace and  
connect to the flexible gas line supplied with the fireplace.  
6. If installing Optional VF32B  
Blower Kit, use a standard  
Knock out plug in  
cabinet and run  
Flexible Gas Line  
into firebox.  
3-prong power supply cord  
(not included) and plug  
blower into outlet.  
NOTE: See Blower  
Kit Instruction sheet  
for full installation  
3-Prong power  
supply cord  
instructions.  
(not included)  
Figure 12 - Installing Firebox on Hearth Base  
7. Place the Cabinet Mantel Legs on Hearth Base and slide each side firmly up against  
the unit (See Figure 13). NOTE: The Cabinet Mantel Legs and Hearth Base should be  
against the wall.  
8. Lower the header into the slots at  
Header  
the top of each leg, using four  
1-1/4" screws to attach header  
to the legs.  
Wood  
Screws  
Right  
Leg  
Figure 13 - Installing Cabinet Mantel Legs & Header  
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MANTEL INSTALLATION CONTINUED  
9. Lower Mantel top onto legs and header to com-  
plete installation of mantel.  
Figure 14 - Installing Mantel Top  
BUILT-IN INSTALLATION  
Built-in Fireplace Installation.  
Built-in installation of this fireplace involves installing the fireplace into a framed-in enclosure.  
This makes the front flush with the wall. If installing a mantel above the fireplace, you must  
follow the clearances shown in Figure 4, page 11. Follow the instructions below to install the  
fireplace in this manner.  
Height  
Front Width  
Depth  
Model #  
VFZC32  
Actual  
35"  
Framing  
35-1/4"  
Actual  
35-3/8"  
Framing  
35-1/2"  
Actual  
17-3/8"  
Framing  
18"  
1. Frame in rough opening. Use dimensions shown in Figure 15 for rough opening.  
18"  
35-1/4"  
35-1/2"  
Figure 15 - Rough Opening for Installing in Wall  
18  
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BUILT-IN INSTALLATION CONTINUED  
If installing in a corner, use the dimensions shown in Figure 16 below for the rough  
opening. The height is 35", which is the same as the wall opening in Figure 15,  
page 18.  
50-15/16"  
36"  
35-1/2"  
72"  
Figure 16 - Rough Opening for Installing in Corner.  
2. Install gas piping to fireplace. NOTE: This unit give (2) options on where the gas  
line can be ran into the fireplace. Knock outs are provided on the left and right side of the  
cabinet and firebox for gas line connection. See Gas Connection, pages 15.  
3. Carefully set the firebox in front of rough opening with back of firebox inside wall opening.  
4. If using the VFZCB (optional) Blower Kit, see installation instructions included with blower.  
5. Attach gas line to the flexible gas line provided with unit. See Gas Connection,  
pages 14-15.  
6. Carefully insert firebox into rough opening.  
7. Attach fireplace to wall studs using nails or wood screws through holes in nailing flange  
(see Figure 17).  
8. Check all gas connections for leaks.  
9. If using optional Trim Kit, install the trim after final finishing and/or painting of wall. See  
instructions included with Trim Kit for attaching trim. (See Optional Accessories, page  
29 & 30, for the different kits available).  
Figure 17 - Attaching Firebox to  
Wall Studs  
Nailing Flanges Holes  
(2 on each side of firebox)  
19  
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LOG ASSEMBLY  
LOG POSITIONING  
This unit is supplied with a set of four ceramic fiber logs. Do not handle these logs with your  
bare hands! Always wear gloves to prevent skin irritation from ceramic fibers. After handling  
logs, wash your hands gently with soap and water to remove any traces of fibers.  
PROPER INSTALLATION SEQUENCE:  
1. Install the rear log (#2) on the rear set of locators. Visually check to verify the log is securely  
placed on the locators.  
2. Install the front log (#1) on the front locators. Visually check to verify the log is securely  
placed on the locators.  
3. Install the left and right cross twigs as illustrated, on the locator pins provided in the front  
and rear logs. Holes provided in the bottom of the cross twigs should allow them to seat  
completely over these pins.  
WARNING: Failure to position the  
parts in accordance with these  
diagrams or failure to use only  
parts specifically approved with  
this heater may result in property  
damage or personal injury.  
#2  
#1  
FIGURE 18 - Log Set Assembly  
The positioning of the logs is critical to the safe and clean  
operation of this heater. Sooting and other problems may result if  
the logs are not properly and firmly situated in the appliance.  
Never add additional logs or embellishments such as pine cones,  
vermiculite or rock wool to the heater.  
20  
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OPERATING INSTRUCTIONS  
Avoid any drafts that alter the burner flame patterns. Do not allow fans to blow directly into the  
heater. Do not place a blower inside burn area of fireplace. Ceiling fans may create drafts that  
alter burner flame patterns. Sooting and improper burning will occur.  
This vent-free gas heater is intended to be smokeless. If logs appear to smoke, turn off the  
heater and call a qualified service person. Initial burn off may cause slight smoke and odor  
during the first four hours of operation.  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING:Ifyoudonotfollowtheseinstructionsexactly,afireor  
explosionmayresultcausingpropertydamage,personalinjuryor  
loss of life.  
A.  
B.  
This appliance is equipped with an ignition device (Piezo) which automatically lights the  
pilot. IfPiezofails,thenlightthepilotusingmatches. Refertomatchlightinginstructions  
(page 23). When lighting the pilot, follow these instructions exactly.  
BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next  
to the floor because some gas is heavier than air and will settle on the floor.  
WHAT TO DO IF YOU SMELL GAS  
• Do not attempt to light any appliance.  
• Do not touch any electric switch; do not use any phone in your building.  
• Immediately call your gas supplier from a neighbor's phone. Follow the gas  
supplier's instructions.  
• If you cannot reach your gas supplier, call the fire department.  
Use only your hand to push in or turn the gas control knob. Never use tools. If the knob  
will not push in or turn by hand, don't try to repair it, call a qualified service technician.  
Force or attempted repair may result in a fire or explosion.  
C.  
D.  
Do not use this appliance if any part has been under water. Immediately call a qualified  
service technician to inspect the appliance and to replace any part of the control system  
and any gas control which has been under water.  
FOR YOUR SAFETY  
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any  
other appliance.  
21  
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OPERATING INSTRUCTIONS, CONTINUED  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information on  
PILOT LOCATION  
the previous page.  
2. Turn off all electrical power and open the  
access door.  
3. Turn off the rear burner and set the front  
burner to low.  
4. Push in gas control (knob 1) slightly and  
turn clockwise  
to "OFF".  
TOP VIEW OF BURNER ASSEMBLY  
6. Push in the control (knob 1) all the way  
and rotate counterclockwise  
KNOB 3  
3. REAR BURNER  
to "PILOT". The piezo ignitor will light the  
pilot as the knob passes "IGN" traveling  
to the "PILOT". Continue to hold the  
control (knob 1) in for about ten (10)  
seconds after the pilot is lit. Release  
knob and it should pop back up. Pilot  
should remain lit. If it goes out, repeat  
steps 4 through 6. If the control (knob 1)  
does not pop up when released, stop and  
immediately call your service technician  
or gas supplier. If the pilot will not stay lit  
after several tries, turn the gas control  
(knob 1) to "OFF" and call your service  
technician or your gas supplier.  
1. PILOT  
2. FRONT BURNER  
KNOB 2  
KNOB 1  
NOTE: Knob cannot be turned from "PILOT"  
to "OFF" unless knob is pushed in slightly. Do  
not force.  
7. Turn gas control (knob1) counter-  
clockwise  
to "ON".  
8. Set the front burner (knob 2) to the  
desiredsettingrotatingcounterclockwise  
to MAX. and clockwise  
to  
5. Wait five (5) minutes to clear out any gas.  
Then smell for gas, including near the  
floor. If you smell gas, STOP! Follow "B"  
in the safety information on the previous  
page. If you don't smell gas, go on to the  
next step.  
MIN.  
9. Settherearburner(knob3)tothedesired  
setting rotating counterclockwise  
to MAX./ ON or MIN.  
10. Close access door and turn on electrical  
power.  
TURN OFF GAS TO APPLIANCE  
1. Open access door.  
2. Set front burner to Min. and turn off the rear burner by depressing knob and rotating  
clockwise until stop.  
3. Unplug all electric power (optional blower) if service is to be performed.  
4. Push in gas control knob slightly and turn clockwise  
5. Close access door.  
to "OFF". Do not force.  
22  
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OPERATING INSTRUCTIONS, CONTINUED  
Wait 30 seconds before readjusting the heater when the control  
has been turned down to a lower setting.  
MATCH LIGHTING INSTRUCTIONS  
If the pilot will not light using the piezo ignitor, you can light the pilot with a match. First, locate  
the pilot. The pilot is located between the two burner tubes on the right end (facing the unit),  
inside the firebox. To light pilot with a match, move the gas control (knob 1, pg. 22) to the pilot  
position and hold down. Light match and place near pilot. Once pilot is lit, continue to hold the  
knob for about ten seconds. Then follow steps 7 thru 10 on page 22.  
CHECKING FLAME APPEARANCE  
Flames from the pilot, front and rear burner should be visually checked when the heater is  
installed. In addition a periodic visual check of the flames should be made.  
PILOT FLAME  
The pilot flame should always be present  
when the heater is in operation and should  
just touch the top of the thermocouple tip  
(FIGURE 19).  
If the pilot flame does not touch the thermo-  
couple, then the main burner is unlikely to  
function reliably (FIGURE 20).  
FIGURE 19 - Pilot Flame  
FIGURE 20 - Incorrect Shape of Pilot Flame  
CLEANING / SERVICING  
Annual inspection and cleaning by your dealer or qualified service technician is recommended  
to prevent malfunction and/or sooting.  
Turn off heater and allow to cool before cleaning.  
WARNING  
Remove logs, handling carefully by holding gently at each end. Gloves are recommended to  
prevent skin irritation from ceramic. If the skin becomes irritated, wash gently with soap and  
water. Refer to page 20 for correct log placement.  
23  
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CLEANING / SERVICING, CONTINUED  
Periodic Cleaning  
• Do not use cleaning fluid to clean logs or any part of heater.  
• Logs - Brush with soft bristle brush or vacuum with brush attachment.  
• Vacuum loose particles and dust from the front and rear burner, control, and piezo.  
• Inspect burner's and air intake hole. Remove lint or particles with vacuum.  
• External case should be dusted and wiped with a wet soapy cloth.  
Annual Cleaning/Inspection  
• Inspect and clean burner air intake holes.  
• Inspect and clean all burner ports.  
• Inspect ODS pilot for operation and accumulation of lint at air intake holes.  
• Verify flame pattern and log placement for proper operation.  
• Verify smooth and responsive ignition of main burner and rear burner.  
In normal operation at full rate after 15 minutes the following flame appearance should be  
observed.  
FLAME APPEARANCE  
FLAMES  
The flames behind log #1, and in front of log #2, should be yellow with a blue base. The flames  
should not be impinging on the small cross twigs. (See Below, Figure 21)  
#2  
#1  
FIGURE 21 - Flames, Natural Gas and LP Gas  
24  
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PARTS DIAGRAM AND PARTS LIST  
KEY  
1
2
3
4
5
6
7
8
DESCRIPTION  
PART#  
24651  
24652  
24653  
24654  
24655  
24656  
24657  
24658  
24659  
24660  
24661  
24662  
24670  
24671  
24663  
24695  
89896  
24664  
89899  
83323  
24665  
83477  
89888  
89889  
89890  
24650  
24666  
QTY.  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
CABINET BOTTOM  
FIREBOX BACK  
FIREBOX LEFT SIDE  
FIREBOX RIGHT SIDE  
FIREBOX BOTTOM  
FIREBOX TOP  
CABINET BACK  
CABINET LEFT SIDE  
CABINET RIGHT SIDE  
INNER TOP  
9
10  
*
INSULATION  
CABINET TOP  
11  
12  
13  
14  
15  
16  
17  
18  
19  
-
LEFT SIDE TRIM  
RIGHT SIDE TRIM  
TOP/BOTTOM TRIM  
CURTAIN ROD  
FIREPLACE SCREEN  
LOWER GRILL  
2
1
BRASS KNOB  
8-32 X 3/8 MS SCREW  
TOP GRILL  
1
1
1
SHOULDER SCREW  
BRICK PANEL SET  
BACK BRICK PANEL  
SIDE BRICK PANEL  
BRICK BRACKET  
HOOD  
12  
1
1
-
20  
2
3
1
25  
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GENERATOR ASSEMBLY PARTS DIAGRAM  
17  
11  
1
13  
14  
12  
20  
7
9
8
16  
10  
4
19  
18  
15  
6
3
D
C
B
2
A
5
26  
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GENERATOR ASSEMBLY PARTS LIST  
KEY  
PART #  
24610  
24611  
81193  
81194  
83251  
83244  
83343  
89831  
89834  
89838  
89839  
89840  
24612  
89900  
89873  
83437  
89841  
89842  
89853  
89854  
89853  
89854  
24613  
89874  
89874-1  
89874-2  
89874-3  
89874-4  
89856  
86318  
89855  
89728  
DESCRIPTION  
QTY.  
1
1
2
3
BURNER PLATE  
CONTROL BRACKET  
1
CONTROL VALVE (NATURAL)  
CONTROL VALVE (L.P.)  
10-24 x 1 SL ROD  
1
1
4
5
2
10-24 KEP NUT  
2
#10 X 1/2 HX HD SCREW  
BURNER/CONTROL FITTING  
1/4" TUBE, BURNER  
10  
1
6
7
1
8
1/4 CC X 3/8-27 FITTING  
1/4 COMPRESSION NUT  
1/4 COMPRESSION SLEEVE  
PILOT BRACKET  
1
9
1
10  
11  
12  
1
1
"O.P. AMERICA" NAT. PILOT  
"O.P. AMERICA" L.P. PILOT  
10-3/4 HX HD SCREW (TO MOUNT PILOT)  
3/16 COMPRESSION NUT  
3/16 COMPRESSION SLEEVE  
#50 NATURAL BURNER ORIFICE(FRONT)  
#56 L.P. BURNER ORIFICE (FRONT)  
#50 NATURAL BURNER ORIFICE(REAR)  
#56 L.P. BURNER ORIFICE (REAR)  
BURNER (PAINTED)  
1
1
2
13  
14  
15  
1
1
1
1
16  
1
1
17  
18  
a
2
LOG SET (CONSISTS OF 4 PIECES)  
FRONT LOG  
1
-
b
REAR LOG  
-
c
RIGHT TWIG  
-
d
LEFT TWIG  
-
19  
3/16" LOXIT FITTING  
1
16GA WIRE LINK  
1FT.  
1
20  
PILOT TUBE  
GAS FLEX PIPE  
1
• = NOT SHOWN  
27  
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VF32B BLOWER KIT, WIRING DIAGRAM  
Installing the Optional VF32B Blower Kit.  
You may install the VF32B Blower Kit in the VFZC32 Vent-free Gas Fireplace.  
Each Blower Kit includes the following:  
1- 120 CFM Blower  
1 - Blower Box  
1- Manual fan control switch  
1- Parts bag  
1- Installation Instruction sheet  
The Blower will aid in the distribution and circulation of the heat throughout the heating area.  
NOTE: Install blower assembly per instruction sheet included in Blower Kit.  
BLOWER  
BLACK  
WHITE  
BLACK  
BLACK  
GREEN  
BLACK  
WHITE  
TO  
POWER  
SUPPLY  
BLACK  
WHITE  
RHEOSTAT  
2X4 JUNCTION BOX  
& JUNCTION BOX  
COVER  
Wiring Diagram For Optional VF32B Blower Kit  
28  
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OPTIONAL ACCESSORIES  
You may purchase these fireplace accessories from your local dealer. If they can not supply  
these accessories, call United States Stove Company's Sales Department at  
1-423-837-2100 for information. You can also write to the address listed on the back page of  
this manual.  
CABINET MANTEL  
Model VFGO32M -  
Golden Oak Cabinet Mantel  
Model VFUF32M -  
Unfinished Cabinet Mantel  
HEARTH BASE  
Model VFGO32B -  
Golden Oak Hearth Base  
Model VFUF32B -  
Unfinished Hearth Base  
The hearth base creates a handsome  
riser for the firebox (cannot be used with  
the face mantel).  
FACE MANTEL  
Model VFUN32FM -  
Unfinished Face Mantel  
Designed for use with recessed  
applications.  
Drawings are for illustration purposes only. Actual product may very in appearance.  
29  
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OPTIONAL ACCESSORIES  
ALUMINUM TRIM KITS  
Model VF32PB - Polished Brass Trim Kit  
Model VF32SB - Satin Black Trim Kit  
The Trim Kits must be used when installing  
firebox with Cabinet Mantel or Face Mantel.  
BRASS HOOD  
Model VF32BH for use with VFZC36 Firebox.  
LOUVERED GRILL KITS  
Model VF32BL - Brass Louvered Grills  
Black Louvered Grills are shipped with the  
fireplace, but the Brass Louvered Grills add  
an extra touch of class to the fireplace.  
BLOWER ACCESSORY  
Model VF32B - Blower Kit  
The variable blower allows you to select the  
desired speed. The blower circulates heated  
air from the fireplace into the room.  
WALL SWITCH ACCESSORY  
Model VF32WS - Wall Switch Kit  
The Wall Switch accessory will give you  
control over the main burner functions.  
(i.e. ON, OFF, HIGH, LOW, ETC.)  
REMOTE CONTROL ACCESSORY  
Model VF32RC - Remote Control Kit  
The Remote Control accessory will give you  
remote control of the main burner functions.  
(i.e. ON, OFF, HIGH, LOW, ETC.)  
Drawings are for illustration purposes only. Actual product may very in appearance.  
30  
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HOW TO ORDER REPAIR PARTS  
This Manual will help you obtain efficient, dependable service from your Vent-Free  
Zero-Clearance Gas Fireplace, and enable you to order repair parts.  
Keep this manual in a safe place for future reference.  
When writing, always give the full model number which is on the nameplate  
attached to the fireplace.  
When ordering repair parts or options, always give the following information as  
shown in this list:  
1.  
2.  
3.  
4.  
The PART NUMBER  
The PART DESCRIPTION  
The MODEL NUMBER:  
VFZC32  
The SERIAL NUMBER _____________________  
Before installing this fireplace, fill in the serial number in the space provided for  
your records.  
UNITED STATES STOVE COMPANY  
227 INDUSTRIAL PARK ROAD  
P.O.BOX 151  
SOUTH PITTSBURGH, TN 37380  
(423) 837-2100  
31  
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T
S
C
U
S
P
Keeping America Warm Since 1869  
VFZC32  
Owner's Manual  
Save this manual for future reference.  
United States Stove Company  
227 Industrial Park Road  
P.O.Box 151  
South Pittsburg, TN 37380  
(423) 837-2100  
32  
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