FILE NO. A05-004-1
Revised: Jan./2006
SERVICE MANUAL
R410A
System air conditioner
The indoor units in the Super Heat Recovery Multi System are common to those used in the Super Modular Multi
System air conditioner. Therefore refer to the service manuals A03-009, A03-010, and A03-011 separately issued.
Heat RecoveryType
Indoor Unit
Outdoor Unit
4-way Air Discharge Cassette Type
MMU-AP0091H, AP0121H, AP0151H,
MMU-AP0181H, AP0241H, AP0271H,
MMU-AP0301H, AP0361H, AP0481H
MMU-AP0561H
Inverter Unit
MMY-MAP0802FT8
MMY-MAP1002FT8
MMY-MAP1202FT8
2-way Air Discharge Cassette Type
MMU-AP0071WH, AP0091WH, AP0121WH,
MMU-AP0151WH, AP0181WH, AP0241WH,
Flow Selector Unit (FS unit)
MMU-AP0271WH, AP0301WH, AP0481WH*
RBM-Y1122FE
RBM-Y1802FE
RBM-Y2802FE
* CHINA market only
1-way Air Discharge Cassette Type
MMU-AP0071YH, AP0091YH, AP0121YH,
MMU-AP0151SH, AP0181SH, AP0241SH,
MMU-AP0152SH, AP0182SH, AP0242SH
Concealed Duct Standard Type
MMD-AP0071BH, AP0091BH, AP0121BH, AP0151BH,
MMD-AP0181BH, AP0241BH, AP0271BH, AP0301BH,
MMD-AP0361BH, AP0481BH, AP0561BH
Concealed Duct High Static Pressure Type
MMD-AP0181H, AP0241H, AP0271H,
MMD-AP0361H, AP0481H
Slim Duct Type
MMD-AP0071SPH, AP0091SPH, AP0121SPH,
MMD-AP0151SPH, AP0181SPH
Under Ceiling Type
MMC-AP0151H, AP0181H, AP0241H,
MMC-AP0271H, AP0361H, AP0481H
High Wall Type
MMK-AP0071H, AP0091H, AP0121H,
MMK-AP0151H, AP0181H, AP0241H,
MMK-AP0072H, AP0092H, AP0122H
Floor Standing Cabinet Type
MML-AP0071H, AP0091H, AP0121H,
MML-AP0151H, AP0181H, AP0241H
Floor Standing Concealed Type
MML-AP0071BH, AP0091BH, AP0121BH,
MML-AP0151BH, AP0181BH, AP0241BH
Floor Standing Type
MMF-AP0151H, AP0181H, AP0241H,AP0271H,
MMF-AP0361H, AP0481H, AP0561H
PRINTED IN JAPAN, Jan., 2006 ToMo
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CONTENTS
SAFETY CAUTION ............................................................................................ 4
1. OUTLINE................................................................................................... 9
2. WIRING DIAGRAM ................................................................................. 14
3. PARTS RATING ...................................................................................... 30
4. REFRIGERANT PIPING SYSTEMATIC DRAWING ............................... 48
5. SYSTEM REFRIGERANT CYCLE DRAWING ....................................... 53
6. CONTROL OUTLINE .............................................................................. 60
7. APPLIED CONTROL .............................................................................. 71
8. TEST OPERATION ................................................................................. 86
9. TROUBLESHOOTING .......................................................................... 116
10. CONFIGURATION OF CONTROL CIRCUIT ........................................ 174
11. BACKUP OPERATIONS (EMERGENCY OPERATION)....................... 188
12. OIL LEVEL JUDGMENT DISPLAY....................................................... 190
13. REFRIGERANT RECOVERY
WHEN REPLACING THE COMPRESSOR ........................................... 191
14. LEAKAGE/CLOGGING OF OIL-EQUALIZATION CIRCUIT................. 197
15. REPLACING COMPRESSOR............................................................... 199
16. REPLACING PROCEDURE OF PARTS ............................................... 206
17. P.C. BOARD .......................................................................................... 217
NOTE
Ensure power is isolated from the unit when replacing the high performance filter or when opening the
service panel.
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SAFETY CAUTION
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.
[Explanation of indications]
Indication
Explanation
Indicates contents assumed that an imminent danger causing a death or serious injury of
the repair engineers and the third parties when an incorrect work has been executed.
DANGER
Indicates possibilities assumed that a danger causing a death or serious injury of the
repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
WARNING
CAUTION
Indicates contents assumed that an injury or property damage (∗) may be caused on the
repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet
[Explanation of illustrated marks]
Mark
Explanation
Indicates prohibited items (Forbidden items to do)
The sentences near an illustrated mark describe the concrete prohibited contents.
Indicates mandatory items (Compulsory items to do)
The sentences near an illustrated mark describe the concrete mandatory contents.
Indicates cautions (including danger/warning)
The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.
[Confirmation of warning label on the main unit]
Confirm that labels are indicated on the specified positions
(Refer to the Parts disassembly diagram (Outdoor unit).)
If removing the label during parts replace, stick it as the original.
DANGER
Turn “OFF” the breaker before removing the front panel and cabinet, otherwise an electric
shock is caused by high voltage resulted in a death or injury.
During operation, a high voltage with 400V or higher of circuit (∗) at secondary circuit of the high-
voltage transformer is applied.
If touching a high voltage with the naked hands or body, an electric shock is caused even if using an
electric insulator.
Turn off breaker.
∗ : For details, refer to the electric wiring diagram.
When removing the front panel or cabinet, execute short-circuit and discharge between high-
voltage capacitor terminals.
If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury.
After turning off the breaker, high voltage also keeps to apply to the high-voltage capacitor.
Execute discharge
between terminals.
Do not turn on the breaker under condition that the front panel and cabinet are removed.
An electric shock is caused by high voltage resulted in a death or injury.
Prohibition
4
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WARNING
Before troubleshooting or repair work, check the earth wire is connected to the earth
terminals of the main unit, otherwise an electric shock is caused when a leak occurs.
If the earth wire is not correctly connected, contact an electric engineer for rework.
Check earth wires.
Do not modify the products.
Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.
Prohibition of modification.
For spare parts, use those specified (∗).
If unspecified parts are used, a fire or electric shock may be caused.
∗: For details, refer to the parts list.
Use specified parts.
Before troubleshooting or repair work, do not bring a third party (a child, etc.) except
the repair engineers close to the equipment.
It causes an injury with tools or disassembled parts.
Do not bring a child
close to the equipment.
Please inform the users so that the third party (a child, etc.) does not approach the equipment.
Connect the cut-off lead cables with crimp contact, etc, put the closed end side
upward and then apply a water-cut method, otherwise a leak or production of fire is
caused at the users’ side.
Insulating measures
When repairing the refrigerating cycle, take the following measures.
1) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire
before work; otherwise the oil mixed with refrigerant gas may catch fire.
2) Do not use a welder in the closed room. When using it without ventilation, carbon
monoxide poisoning may be caused.
No fire
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may
catch the inflammables.
Check the used refrigerant name and use tools and materials of the parts which
match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a
position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the
service port is changed from one of the former R22.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the refriger-
ating cycle and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in
the refrigerating cycle changes resulted in change of air conditioner characteristics or
refrigerant over the specified standard amount is charged and an abnormal high pressure is
applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute
vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time,
never charge the refrigerant over the specified amount.
Refrigerant
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant
or air other than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the
refrigerating cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak.
If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire
such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recover-
ing device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious
accident such as breakage or injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the
removed cables as before. Perform the work so that the cabinet or panel does not
catch the inner cables.
If incorrect assembly or incorrect cable connection was done, a disaster such as a leak or
fire is caused at user’s side.
Assembly/Cabling
5
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WARNING
After the work has finished, be sure to use an insulation tester set (500V mugger) to
check the resistance is 2MΩ or more between the charge section and the non-charge
metal section (Earth position).
If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s
side.
Insulator check
Ventilation
When the refrigerant gas leaks during work, execute ventilation.
If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the
refrigerant and the closed room full with gas is dangerous because a shortage of oxygen
occurs. Be sure to execute ventilation.
When checking the circuit inevitably under condition of the power-ON, use rubber
gloves and others not to touch to the charging section.
If touching to the charging section, an electric shock may be caused.
Be attentive to
electric shock
When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down
and tighten the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking
stove though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant such
as a multi air conditioner in a sub-room, it is necessary that the density does not the
limit even if the refrigerant leaks.
Compulsion
If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is
caused.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric
shock or fire is caused.
After repair work has finished, check there is no trouble.
If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off
the power breaker.
After repair work (installation of front panel and cabinet) has finished, execute a test
run to check there is no generation of smoke or abnormal sound.
Check after rerair
If check is not executed, a fire or an electric shock is caused. Before test run, install the
front panel and cabinet.
Check the following items after reinstallation.
1) The earth wire is correctly connected.
2) The power cord is not caught in the product.
3) There is no inclination or unsteadiness and the installation is stable.
If check is not executed, a fire, an electric shock or an injury is caused.
Check after reinstallation
CAUTION
Be sure to put on gloves (∗) during repair work.
If not putting on gloves, an injury may be caused with the parts, etc.
(∗) Heavy gloves such as work gloves
Put on gloves
Cooling check
When the power was turned on, start to work after the equipment has been
sufficiently cooled.
As temperature of the compressor pipes and others became high due to cooling/heating
operation, a burn may be caused.
6
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4. Tools
(1) Required Tools for R410A
• New Refrigerant (R410A)
This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.
Mixing of different types of oil may cause generation of sludge, clogging of capillary, etc.
Accordingly, the tools to be used are classified into the following three types.
1. Safety Caution Concerned to New Refrigerant
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of
refrigerant, the refrigerating oil has been also changed.Therefore, be sure that water, dust, the former refriger-
ant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with new refriger-
ant during installation work or service work. If an incorrect work or incorrect service is performed, there is a
possibility to cause a serious accident. Use the tools and materials exclusive to R410A to purpose a safe work.
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
2. Cautions on Installation/Service
(1) Do not mix the other refrigerant or refrigerating oil.
Tools whose specifications are changed for R410A and their interchangeability
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the
former refrigerant in order to prevent mixture of them.
R410A
Conventional air
conditioner installation
air conditioner installation
No.
Used tool
Usage
Existence of
Whether conven-
new equipment tional equipment can can be used with
Whether new equipment
(2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are
specified for R410A.
for R410A
be used
conventional refrigerant
(3) In the installation time, use clean pipe materials and work with great attention so that water and others do
not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc. Use the clean
pipes.
Flare tool
Pipe flaring
Ye s
*(Note 1)
Ye s
Copper pipe gauge for
adjusting projection
margin
Flaring by conventional
flare tool
Ye s
Ye s
*(Note 1)
No
*(Note 1)
No
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
(4) For the earth protection, use a vacuum pump for air purge.
Torque wrench
Gauge manifold
Charge hose
Connection of flare nut
(5) R410A refrigerant is azeotropic mixture type refrigerant.Therefore use liquid type to charge the refrigerant.
(If using gas for charging, composition of the refrigerant changes and then characteristics of the air condi-
tioner change.)
Evacuating, refrigerant
charge, run check, etc.
Ye s
No
No
Vacuum pump adapter Vacuum evacuating
Ye s
Ye s
No
Ye s
Ye s
3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropriate
pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a
minimum.
Electronic balance for
Refrigerant charge
refrigerant charging
Ye s
Refrigerant cylinder
Leakage detector
Charging cylinder
Refrigerant charge
Gas leakage check
Refrigerant charge
Ye s
Ye s
No
No
No
No
Ye s
No
(1) Copper pipe
(Note 2)
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
<Piping>
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
(Note 2) Charging cylinder for R410A is being currently developed.
When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe without
seam” and one with bonded oil amount 40mg/10m or less. Also do not use crushed, deformed, discolored
(especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)
General tools (Conventional tools can be used.)
<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.
In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
(1) Vacuum pump
(7) Screwdriver (+, –)
Use vacuum pump by
attaching vacuum pump adapter.
(2) Joint
(8) Spanner or Monkey wrench
(9) Hole core drill
The flare joint and socket joint are used for joints of the copper pipe.The joints are rarely used for installa-
tion of the air conditioner. However clear impurities when using them.
(2) Torque wrench
(3) Pipe cutter
(4) Reamer
(10) Hexagon wrench (Opposite side 4mm)
(11) Tape measure
(12) Metal saw
(5) Pipe bender
(6) Level vial
Also prepare the following equipments for other installation method and run check.
(1) Clamp meter
(2) Thermometer
(3) Insulation resistance tester (Megger)
(4) Electroscope (Volt meter)
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5. Recharge of Refrigerant
When recharge of the refrigerant is required, charge the new refrigerant with the specified amount in the
procedure as described below.
Recover the refrigerant and check there is no refrigerant in the
equipment.
Leave it as it is for 1 to 2 minutes and check the indicator
of the compound gauge does not return.
Connect the charge hose to the packed valve service ports at gas
side, liquid side, and balance side of the outdoor unit.
Set the refrigerant cylinder on the electronic balance,
connect the charge hose to connecting ports of the
cylinder and the electronic gauge, and then charge the
liquid refrigerant from the service port at liquid side.
(Shield with the gauge manifold so that refrigerant does
not flow to gas side.)
Connect the charge hose to vacuum pump adaptor.
Open the packed valves of the balance pipe fully at liquid and gas
(Charge the refrigerant as below.)
sides, and then return the valve at gas side a little to the closed side.
Low-
High-
Open fully PMV of the outdoor unit.
pressure gauge pressure gauge
• Turn on power of the outdoor unit.
• Short CN30 on I/F P.C. board of the outdoor unit.
Connected to
indoor unit
Valve fully closed
(gas side)
•
Turn off power of the outdoor unit within 2 minutes after shorting CN30.
Gauge
manifold
V
L
VH
Main
pipe
Center unit
Open fully the handle on the Low side of the gauge manifold, and
then turn on the power of vacuum pump for vacuuming.
Brazed
Service
port
Reducing
valve
Ø6.4
Copper pipe
Fully
tightened
When the pressure has lowered until indication of the compound
gauge pointed –0.1MPa (–76cmHg), open fully the handle Low and
turn off the power of vacuum pump.
Service port
Valve fully closed
(liquid side)
Fully
tightened
Nitrogen
gas
Never charge the refrigerant over the specified amount.
Do not charge the additional refrigerant.
Ø6.4
Copper pipe
Valve fully closed
(balance)
If charging refrigerant additionally when refrigerant gas
leaks, the refrigerant composition in the refrigerating cycle
changes resulted in change of air conditioner characteris-
tics or refrigerant over the specified standard amount is
charged and an abnormal high pressure is applied to the
inside of the refrigerating cycle resulted in cause of
breakage or injury.
Connected to other
terminal units
4mm-hexagonal wrench is required.
Set the equipment so that liquid refrigerant can be charged.
When using a cylinder with siphon pipe, liquid can be charged without inverting the cylinder.
[ Cylinder with siphon ]
[ Cylinder without siphon ]
Gauge manifold
Gauge manifold
Siphon
OUTDOOR unit
OUTDOOR unit
c y l i n d e r
a n t i g e r R e f r
Refrigerant
cylinder
Electronic
balance
Electronic
balance
R410A refrigerant is consisted with HFC mixed refrigerant.
Therefore if the refrigerant gas is charged, the composition
of the charged refrigerant changes and characteristics of
the equipment changes.
6. Environmental concern
Use “Vacuum pump method” for an air purge (Discharge of air in the connecting pipe) in installation time.
• Do not discharge flon gas into the air to protect the earth environment.
• Using the vacuum pump method, clear the remaining air (Nitrogen, etc.) in the unit. If the air remains, the
pressure in the refrigerating cycle becomes abnormally high and an injury could occur through failure of
the product.
8
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1. OUTLINE
“Super Heat Recovery Multi System” is a multi air conditioning system which enables each
indoor unit in a refrigerant line to independently select cooling or heating operation.
As it is able to operate simultaneously in cooling and heating modes, further heat recovery
becomes possible.This system is most suitable for a building etc. where cool and hot air are
mixed, such as a building where there are large temperature differences between rooms,
caused by the influence of daylight or where used in a server room and permanent cooling is
required.
Heating and cooling operation are automatically selected in individual unit;
You can save time for operation.
For example, when heating is required for early morning and cooling for daytime, a Flow Selector Unit provides
automatically a smooth selection of heating or cooling operation.
Therefore you can obtain a comfortable room environment without feeling somewhat out of place and moreover
you can save time to select heat/cool operation.
INFORMATION
The Super Heat Recovery Multi system is different from that of the conventional Multi air conditioner in several
ways such as the heating and cooling operations are mixed and only a part of the air conditioning system
operates in cooling function.
For this reason, the following table explains the operation modes of this air conditioner.
The following table explains the representation of the operation modes within this Manual.
Operation mode
Operation mode
1. All Cooling
Outline
All indoor units are under cooling operation only.
Outdoor heat exchanger (Main heat exchanger) is used as condenser.
2. All Heating
All indoor units are under heating operation only.
Outdoor heat exchanger (Main heat exchanger) is used as evaporator.
3. Simultaneous operation
MIU for simultaneous operation
3-1. Mainly cooling, partly Indoor units are under heating/cooling simultaneous operation with subjective cooling operation
heating operation Outdoor heat exchanger (Sub heat exchanger) is used as condenser.
3-2. Mainly heating, partly Indoor units are under heating/cooling simultaneous operation with subjective heating operation
cooling operation
Outdoor heat exchanger (Main heat exchanger) is used as evaporator.
4. Defrost
Using the reversing operation of the 4-way valve, ice on the outdoor heat exchanger is dissolved
within single cooling cycle.
9
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1-1. Component Multi Using High-efficiency Refrigerant R410A
1. Outdoor units
Inverter unit
Corresponding HP
Appearance
8 HP
10 HP
MAP1002FT8
28.0
12 HP
MAP1202FT8
33.5
Model name Heat pump
Cooling capacity (kW)
MMY- MAP0802FT8
22.4
25.0
13
Heating capacity (kW)
31.5
37.5
No. of connectable indoor units
16
20
2. Combination of outdoor units
Corresponding HP
16 HP
18 HP
AP1802FT8
50.4
20 HP
AP2002FT8
56.0
24 HP
26 HP
AP2602FT8
73.0
28 HP
AP2802FT8
78.5
30 HP
AP3002FT8
84.0
Combined Model
MMY- AP1602FT8
AP2402FT8
68.0
Cooling capacity (kW)
Heating capacity (kW)
45.0
50.0
8 HP
8 HP
—
56.5
63.0
76.5
81.5
88.0
95.0
10 HP
8 HP
10 HP
10 HP
—
8 HP
8 HP
8 HP
40
10 HP
8 HP
10 HP
10 HP
8 HP
10 HP
10 HP
10 HP
48
Combined outdoor units
—
8 HP
No. of connectable indoor units
27
30
33
43
47
3. Branching joints and headers
Model name
Usage
Appearance
RBM-BY53FE Indoor unit capacity code (∗1)
RBM-BY103FE Indoor unit capacity code (∗1)
RBM-BY53E Indoor unit capacity code (∗1)
Total below 6.4
Total below 14.2
Total below 6.4
Total below 14.2
Total below 25.2
Total below 25.2
Total below 25.2
Total below 25.2
Total below 14.2
Total below 25.2
Total below 14.2
Total below 25.2
Total below 14.2
Total below 25.2
Total below 14.2
Total below 25.2
For 3 piping
For 2 piping (∗5)
For 3 piping
RBM-BY103E Indoor unit capacity code (∗1)
RBM-BY203FE Indoor unit capacity code (∗1)
RBM-BY303FE Indoor unit capacity code (∗1)
RBM-BY203E Indoor unit capacity code (∗1)
RBM-BY303E Indoor unit capacity code (∗1)
Y-shape branching joint (∗3)
For 2 piping (∗5)
For 3 piping
RBM-1043FE
RBM-2043FE
RBM-1043E
RBM-2043E
RBM-1083FE
RBM-2083FE
RBM-1083E
RBM-2083E
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
Indoor unit capacity code (∗1)
4-branching header (∗4)
For 2 piping (∗5)
For 3 piping
8-branching header (∗4)
For 2 piping (∗5)
The following 3 types of T joint pipes are supplied as 1 set.
• Balance pipe (Ø9.5) × 1
• Liquid side
(Corresponded dia. Ø12.7 to Ø19.1) × 1
• Suction gas side
(Corresponded dia. Ø22.2 to Ø34.9) × 1
T-branch joint
BT13-FE
• Discharge gas side
(Corresponded dia. Ø19.1 to Ø22.2) × 1
∗1 “Capacity code” can be obtained from page 11, 12. (Capacity code is not actual capacity)
∗2 If the total capacity code value of indoor unit exceeds that of the outdoor unit, apply capacity code of the outdoor unit.
∗3 When using a Y-shape branching joint for 1st branching, select according to the capacity code of the outdoor unit.
∗4 Max. 6.0 capacity code in total can be connected.
∗5 This is used for branching to “cooling only” indoor unit.
∗6 Model names for outdoor described in this guide are shortened because of the space constraint.
10
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4. Flow selector units (FS unit)
Model name
Usage
Appearance
RBM-Y1121FE
Capacity rank for indoor unit :Type 007 to 030
RBM-Y1801FE
RBM-Y2802FE
Capacity rank for indoor unit :Type 036 to 056
Capacity rank for indoor unit :Type 018 to 096
* Accessory part (Sold separately): Connection cable kit (RBC-CBK15FE), up to 15m.
5. Indoor units
Cooling
capacity (kW) capacity (kW)
Heating
Type
Appearance
Model name
Capacity rank Capacity code
MMU-AP0091H
MMU-AP0121H
MMU-AP0151H,
MMU-AP0181H
MMU-AP0241H
MMU-AP0271H
MMU-AP0301H
MMU-AP0361H
MMU-AP0481H
MMU-AP0561H
MMU-AP0071WH
MMU-AP0091WH
MMU-AP0121WH
MMU-AP0151WH
MMU-AP0181WH
MMU-AP0241WH
MMU-AP0271WH
MMU-AP0301WH
009 type
012 type
015 type
018 type
024 type
027 type
030 type
036 type
048 type
056 type
007 type
009 type
012 type
015 type
018 type
024 type
027 type
030 type
1
2.8
3.6
4.5
5.6
7.1
8.0
9.0
11.2
14.0
16.0
2.2
2.8
3.6
4.5
5.6
7.1
8.0
9.0
3.2
4.0
1.25
1.7
2
5.0
6.3
2.5
3
8.0
4-way Air Discharge
Cassette Type
9.0
3.2
4
10.0
12.5
16.0
18.0
2.5
5
6
0.8
1
3.2
1.25
1.7
2
4.0
5.0
2-way Air Discharge
Cassette Type
6.3
2.5
3
8.0
9.0
3.2
10.0
MMU-AP0481WH
(CHINA only)
048 type
5
14.0
16.0
MMU-AP0071YH
MMU-AP0091YH
MMU-AP0121YH
MMU-AP0151SH
MMU-AP0181SH
MMU-AP0241SH
007 type
009 type
012 type
015 type
018 type
024 type
0.8
1
2.2
2.8
3.6
4.5
5.6
7.1
2.5
3.2
4.0
5.0
6.3
8.0
1.25
1.7
2
1-way Air Discharge
Cassette Type
2.5
MMU-AP0152SH
MMU-AP0182SH
MMU-AP0242SH
015 type
018 type
024 type
1.7
2
4.5
5.6
7.1
5.0
6.3
8.0
2.5
MMD-AP0071BH
MMD-AP0091BH
MMD-AP0121BH
MMD-AP0151BH
MMD-AP0181BH
MMD-AP0241BH
MMD-AP0271BH
MMD-AP0301BH
MMD-AP0361BH
MMD-AP0481BH
MMD-AP0561BH
007 type
009 type
012 type
015 type
018 type
024 type
027 type
030 type
036 type
048 type
056 type
0.8
1
2.2
2.8
2.5
3.2
1.25
1.7
2
3.6
4.0
4.5
5.0
5.6
6.3
Concealed Duct
Standard Type
2.5
3
7.1
8.0
8.0
9.0
3.2
4
9.0
10.0
12.5
16.0
18.0
11.2
14.0
16.0
5
6
11
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Cooling
Heating
Type
Appearance
Model name
Capacity rank Capacity code
capacity (kW) capacity (kW)
MMD-AP0181H
MMD-AP0241H
MMD-AP0271H
MMD-AP0361H
MMD-AP0481H
MMD-AP0071SPH
MMD-AP0091SPH
MMD-AP0121SPH
MMD-AP0151SPH
MMD-AP0181SPH
MMC-AP0151H
MMC-AP0181H
MMC-AP0241H
MMC-AP0271H
MMC-AP0361H
MMC-AP0481H
MMK-AP0071H
MMK-AP0091H
MMK-AP0121H
MMK-AP0151H
MMK-AP0181H
MMK-AP0241H
MMK-AP0072H
MMK-AP0092H
MMK-AP0122H
MML-AP0071H
MML-AP0091H
MML-AP0121H
MML-AP0151H
MML-AP0181H
MML-AP0241H
MML-AP0071BH
MML-AP0091BH
MML-AP0121BH
MML-AP0151BH
MML-AP0181BH
MML-AP0241BH
MMF-AP0151H
MMF-AP0181H
MMF-AP0241H
MMF-AP0271H
MMF-AP0361H
MMF-AP0481H
MMF-AP0561H
018 type
024 type
027 type
036 type
048 type
007 type
009 type
012 type
015 type
018 type
015 type
018 type
024 type
027 type
036 type
048 type
007 type
009 type
012 type
015 type
018 type
024 type
007 type
009 type
012 type
007 type
009 type
012 type
015 type
018 type
024 type
007 type
009 type
012 type
015 type
018 type
024 type
015 type
018 type
024 type
027 type
036 type
048 type
056 type
2
5.6
7.1
8.0
11.2
14.0
2.2
2.8
3.6
4.5
5.6
4.5
5.6
7.1
8.0
11.2
14.0
2.2
2.8
3.6
4.5
5.6
7.1
2.2
2.8
3.6
2.2
2.8
3.6
4.5
5.6
7.1
2.2
2.8
3.6
4.5
5.6
7.1
4.5
5.6
7.1
8.0
11.2
14.0
16.0
6.3
8.0
9.0
12.5
16.0
2.5
3.2
1.0
5.0
6.3
5.0
6.3
8.0
9.0
12.5
16.0
2.5
3.2
4.0
5.0
6.3
8.0
2.5
3.2
4.0
2.5
3.2
4.0
5.0
6.3
8.0
2.5
3.2
4.0
5.0
6.3
8.0
5.0
6.3
8.0
9.0
12.5
16.0
18.0
2.5
3
Concealed Duct
High Static
Pressure Type
4
5
0.8
1
Slim Duct Type
1.25
1.7
2
1.7
2
2.5
3
Under Ceiling Type
4
5
0.8
1
1.25
1.7
2
High Wall Type
2.5
0.8
1
1.25
0.8
1
1.25
1.7
2
Floor Standing
Cabinet Type
2.5
0.8
1
1.25
1.7
2
Floor Standing
Concealed Type
2.5
1.7
2
2.5
3
Floor Standing Type
4
5
6
12
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n Remote controllers
Name
Wired remote controller
Simple wired remote controller
Weekly timer
CODE No.
SuMoTuWeTh Fr Sa
SET DATA SETTING TEST
PROGRAM1
UNIT No.
TEST
SETTING
˚C
˚F
ERROR
PROGRAM2
PROGRAM3
R.C.
No.
H
TEMP.
ON / OFF
Appearance
WEEKLY TIMER
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
TIME
FILTER
RESET TEST
SET CL
Model name
Name
RBC-AMT31E
RBC-AS21E
RBC-EXW21E
Wireless remote controller kit
Receiver section
Receiver section
mounted separately
Receiver section
Appearance
Model name
Type
RBC-AX2U (W)-E
RBC-AX22CE
TCB-AX21E
Under Ceiling type
1-way Air Discharge Cassette
type (MMU-AP✽✽✽2SH Series)
4-way Air Discharge
Cassette type
Separate sensor type
Name
Central remote controller
ZONE
ALL
ZONE
GROUP
CODE
No.
1234
TEST
UNIT No.
SET DATA
SETTING
R.C.
No.
Appearance
GROUP
SELECT
ZONE
CL SET
Model name
Type
TCB-SC642TLE
64 system center controller
13
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PMV
LM2
3
3
LM1
3
3
FM
1
1
2
2
4
4
5
5
1
1
2
2
3
3
4
4
5
5
1
1
2
2
4
4
5
5
6
6
4
4
3
3
1
1
2
2
5
5
FS
CN334
(BLU)
CN333
(WHI)
CN82
(BLU)
1
1
2
2
3
3
4
4
5
5
CN33
(WHI)
CN34
(RED)
5
5
4
4
3
3
2
2
1
1
1
1
2
2
3
3
4
4
5
5
1
1
2
2
3
3
4
4
5
5
6
6
3
3
1
1
CN68
(BLU)
2
1
2
3
1
2
3
1
2
1
2
RY302
RY303
CN104
(YEL)
DM
TA
1
2
1
2
CN102
(RED)
Motor drive
circuit
1
2
3
CN304
(GRY)
TCJ
TC2
1
2
1
2
CN101
(BLK)
Indoor control P.C. board
MCC-1402
Fuse
T6.3A
250V~
Fuse
T3.15A
250V~
1
2
3
1
2
3
RED
~
CN100
(BRN)
+
DC20V
1
2
3
1
2
3
Power
supply
circuit
CN67
(BLK)
DC15V
DC12V
DC7V
TC1
~
WHI
1
2
3
CN80
(GRN)
PNL
P301
BLK
Flow selector
unit earth
screw
1
2
1
2
CN66
(WHI)
CN73
(RED)
EXCT
RED
WHI
1
2
1
2
CN44
(BLN)
CN50
(WHI)
CN32
(WHI)
CN61
(YEL)
CN60
(WHI)
CN81
(BLK)
CN40
(BLU)
CN41 CN309
CN20 CN70
(BLU) (WHI)
Filter input
Indoor unit
(BLU)
(YEL)
Closed end
connector
R(L) S(N)
T10
1
2
3
4
5
1
2
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
1
1
2
2
1
2
2
3
1
1
2
2
3
3
1
2
3
4
5
Earth screw
1
3
(Fandrive)
(Option)
Power supply
Single phase
220-240V 50Hz
220V 60Hz
TR
1.
indicates the terminal block, letter at inside
indicates the terminal number.
2. A dotted line and broken line indicate the wiring at site.
1
1
2
2
Network adaptor
(Option)
CN01
(WHI)
U1
U
2
A B
3.
indicates the control P.C. board.
BLK
WHI
3
2
1
3
2
1
Network
adaptor
P.C. board
MCC-1401
Symbol
Parts name
CN02
(BLU)
1
1
2
2
CN03
(RED)
FM
TA
Fan motor
U
1
U2
Indoor temp sensor
Temp sensor
Outdoor unit
TC1
X Y
WHI
BLK
WHI
BLK
TCJ
Temp sensor
CN1
CN001
(WHI)
(WHI)
TC2
Temp sensor
Color identification
1
1
2
2
1
1
2
2
LM1, LM2
DM
Louver motor
RED : RED
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
GRN : GREEN
Drain pump motor
Float switch
WHI : WHITE
YEL : YELLOW
BLU : BLUE
FS
RY302
PMV
Drain control relay
Pulse Motor Valve
Wired remote
controller
Adaptor for wireless
remote controller
BRN : BROWN
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WHI
RED
1
2
3
4
5
6
7
1
2
3
4
5
6
7
RC
LM
PMV
1
1
2
2
DM
6
6
4
4
3
3
1
1
2
2
5
5
FM
FS
BLK
RED
DP
(BLU)
CN068
LM
(GRN)
CN033
FS
PMV
(BLU)
CN082
FAN
CN083(WHI)
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
4
4
5
5
6
6
(RED)
CN030
9
H
M
L
UL
1
2
1
2
Color
indication
CN104
(YEL)
RY007
TA
RED : RED
P301
1
2
1
2
CN102
(RED)
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRW : BROWN
GRN : GREEN
(BLK)
RY002
RY001
TCJ
TC2
1
2
1
2
CN101
(BLK)
RY006
1
2
3
CN304
(GRY)
RY004
1
2
3
1
2
3
CN100
(BRW)
TC1
Indoor control P.C. board
1
2
3
1
2
3
1
2
3
CN039
(YEL)
CN080
(GRN)
RY005
PNL
Fuse
T5.0A
1
2
3
1
2
3
1
2
CN073
(RED)
EXCT
CN067
(BLK)
250V~
1
2
1
2
CN070
(WHI)
Filter
1
2
3
4
5
1
2
Power supply
circuit
CN066
(WHI)
CN081
(BLK)
1
2
CN044
(BRW)
CN040 CN041
(BLU) (BLU)
CN050
(WHI)
CN075
(WHI)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN074
(WHI)
Flow selector
unit earth
screw
1
1
2
2
1
1
2
2
3
3
1
2
3
4
5
1
1
2
2
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
Option
Fan drive
TR
Closed end
connector
CN02
(YEL)
1
1
2
2
3
3
4
4
5
5
6
6
Symbol
FM
Parts name
Sub P.C. board
MCC-1520
Fan motor
Indoor unit
Line Filter
RC
Running capacitor
Transformer
Earth screw
R(L) S(N)
1
1
2
2
3
3
4
4
5
5
6
6
CN01
(WHI)
TR
Network
adaptor
(Option)
1
1
2
2
Power supply
Single phase
220-240V 50Hz
220V 60Hz
CN01
(WHI)
U1
U
2
A B X Y
LM
Louver motor
TA
Indoor temp sensor
Temp sensor
3
1
3
2
1
TC1,TC2,TCJ
RY001
RY002
RY004
RY005~007
FS
TR
1
2
1
2
Louver control relay
Drain control relay
Heater control relay
Fan motor control relay
Float switch
CN03
(RED)
U1
U2
CN02
(BLU)
MCC-1401
CN1
(WHI)
1.
indicates the terminal block, letter at inside
indicates the terminal number.
2. A dotted line and broken line indicate the wiring at site.
3. indicates the control P.C. board.
1
1
2
2
Outdoor unit
DM
Drain pump motor
Pulse Motor Valve
Remote controller
PMV
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1
2
3
4
5
6
1
2
3
4
5
6
DM
PMV
LM
FS
FM
1
1
2
2
3
3
2
2
1
1
2
2
1
1
6
6
4
4
3
3
1
1
2
2
5
5
RC
DP
(BLU)
CN068
LM
(GRN)
CN033
FS
PMV
(BLU)
CN082
FAN
CN083(WHI)
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
4
4
5
5
6
6
(RED)
CN030
H
M
L
UL
1
2
1
2
CN104
(YEL)
Color
RY007
indication
CN301
(BLK)
TA
RED : RED
1
2
1
2
CN102
(RED)
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRW : BROWN
GRN : GREEN
RY002
RY001
TCJ
1
2
CN101
(BLK)
RY006
Heater
1
CN304
(GRY)
RY004
2
3
1
2
3
1
2
3
CN100
(BRW)
TC1
Indoor control P.C. board
1
2
3
1
2
3
1
2
3
CN309
(YEL)
CN080
(GRN)
PNL
RY005
AC IN
1
2
3
1
2
3
1
2
CN073
(RED)
EXCT
1
CN067
(BLK)
Fuse
T5.0A
1
2
CN070
(WHI)
Filter
2
1
2
3
4
5
1
2
Power supply
circuit
CN066
(WHI)
CN081
(BLK)
CN044 CN040 CN041
(BRW) (BLU) (BLU)
CN050
(WHI)
CN075
(WHI)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN074
(WHI)
1
1
2
2
1
1
2
2
1
1
2
3
3
1
2
3
4
5
1
1
2
2
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
TR
Option
Fan drive
Flow selector
unit earth
screw
1
1
2
2
3
3
4
4
5
5
6
6
CN02
(YEL)
BLU
MCC-1401
BLU
Network
adaptor
(Option)
RED Closed end
connector
Sub P.C. board
MCC-1520
Line Filter
Symbol
FM
Parts name
1
1
2
2
CN01
(WHI)
Fan motor
WHI
1
1
2
2
3
3
4
4
5
5
6
6
1
2
1
2
RC
Running capacitor
Power transformer
Louver motor
CN01
(WHI)
Network
adaptor
P.C. board
TR
BLU
Indoor unit
Earth screw
CN03
(RED)
LM
R(L) S(N)
U
1
U2
A B X Y
Indoor temp sensor
Temp sensor
TA
TR
AI-NET
central control
terminal
3
3
2
2
1
1
Power supply
Single phase
220-240V 50Hz
220V 60Hz
CN02
(BLU)
TC1,TCJ
RY001
RY002
RY004
RY005~007
FS
Louver motor control relay
Drain pump control relay
Heater control relay
Fan motor control relay
Float switch
U
1
U
2
1.
indicates the terminal block, letter at inside
indicates the terminal number.
CN1
(WHI)
1
1
2
2
Outdoor
unit
2. A dotted line and broken line indicate the wiring at site.
3. indicates the control P.C. board.
Drain pump motor
DM
Remote controller
Pulse Motor Valve
PMV
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1
2
3
4
5
6
1
PMV
LM
3
4
5
6
DM
FM
1
2
2
FS
FS
6
6
4
4
3
3
1
1
2
2
5
5
1
RC
DM
LM
PMV
RED BLK ORN BLU YEL
FAN
CN083
(WHI)
9
7
5
3
1
1
1
3
3
1
1
3
3
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
CN068
(BLU)
CN033
(GRN)
CN030
(RED)
CN082
(BLU)
9
7
5
3
1
H
M
L
UL
TA
1
2
1
2
CN104
(YEL)
RY007
P301
BLK
RY002
RY001
TCJ
TC2
1
2
1
2
CN102
(RED)
RY004
(GRY)
RY006
1
1
2
1
2
CN101
(BLK)
3
1
3
CN304
1
2
3
1
3
TC1
CN100
(BRW)
RY005
1
3
Control P.C. board
for Indoor unit
MCC-1403
(YEL)
CN309
1
2
3
AC IN
CN080
(GRN)
1
3
1
PNL
FUSE
T5.0A 250V~
3
(BLK)
CN067
1
2
CN073
(RED)
EXCT
Filter
1
2
CN066
(WHI)
CN070
(WHI)
1
2
1
2
3
4
5
Color
CN044
(BRW)
Power supply
circuit
CN081
(BLK)
indication
RED : RED
1
2
CN040
(BLU)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN041
(BLU)
CN050
(WHI)
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRW : BROWN
GRN : GREEN
CN075
(WHI)
1
1
2
2
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
CN074
(WHI)
1
1
2
3
3
1
2
3
4
5
RC
EMG
Fan
drive
Option
CN02
(YEL)
1
1
2
2
3
3
4
4
5
5
6
6
Network adapter
1
1
2
2
(Option)
Sub P.C. board
MCC-1520
TR
CN01(WHI)
1
1
2
2
3
1
3
2
1
1
1
2
2
3
3
4
4
5
5
6
6
CN01
(WHI)
Flow selector
unit earth
screw
Parts name
Symbol
CN02
(BLU)
FM
RC
TR
LM
TA
Fan motor
Running capacitor
Transformer
Louver motor
Indoor temp sensor
Temp sensor
Louver control relay
Drain control relay
Fan motor control relay
Float switch
Drain pump motor
Pulse motor valve
Line Filter
CN03(RED)
TR
Indoor unit
earth screw
Closed-end
connector
1
1
2
2
U1 U2
A
B
R(L) S(N)
TC1,TC2,TCJ
RY001
RY002
RY005~007
FS
MCC-1401
X
Y
Power supply
single phase
220-240V 50Hz
220V 60Hz
1. indicates the terminal bolock, letter.
U1 U2
1
2
Letter at inside indicates the terminal number.
2. A dotted line and broken line indicate
the wiring at side.
1
2
Outdoor unit
Remote controller
CN1
DM
PMV
3.
indicates the control P.C. board.
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Color
Parts name
Fan motor
Indoor temp sensor
Temp sensor
Temp sensor
Temp sensor
Louver motor
Drain pump motor
Float switsh
Drain control relay
Pulse motor valve
Transformer
Symbol
indication
FM
TA
RED: RED
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY: GRAY
PNK : PINK
ORN: ORANGE
BRN: BRWN
GRN: GREEN
TC1
TCJ
TC2
LM
DP
FS
RY302
PMV
TR
PMV
FM
LM
High ceiling setup
6
6
4
4
3
3
1
1
2
2
5
5
1
1
2
2
3
3
4
4
5
5
FS
CN34
(RED)
CN334
(WHI)
CN333
(WHI)
CN82
(BLU)
CN33
(WHI)
5
5
4
4
1
1
1
1
3
3
5
5
1
1
2
2
3
3
4
4
5
5
6
6
1
1
2
2
1
1
2
2
3
3
4
4
5
5
1
1
3
3
3
2
1
2
1
2
2
CN68
(BLU)
CN112 CN111 CN110
TA
1
1
1
2
1
2
CN104
(YEL)
(WHI)
(WHI)
(WHI)
DP
RY302
Motor drive
circuit
3
3
1
3
1
3
TCJ
TC2
1
2
1
2
CN71
(CHK)
CN102
(RED)
CN304
(GRY)
Fuse
RY303
Fuse
CN72 (DISP)
T3.15A
250V~
1
2
1
2
CN101
(BLK)
RED
WHI
DC20V
DC15V
DC12V
DC7V
1
Power
supply
circuit
CN67
(BLK)
T6.3A 250V~
3
1
3
1
3
TC1
CN100
(BRW)
BLK
P301
Control P.C. board
for indoor unit
MCC-1402
1
2
CN66
(WHI)
1
2
3
Flow selector unit
earth screw
CN80
PNL
(GRN)
BLK
BLU
1
1
2
2
CN40
(BLU)
1
2
CN73
(RED)
BLU
BLK
1
1
2
2
RED
EXCT
Filter
WHI
U
1
U2
A B
TR
1
3
1
2
3
WHI
CN01
(WHI)
Closed-end
CN41
(BLU)
1
3
1
2
3
1
2
CN70
(WHI)
connector
CN02
(BLU)
CN309 CN50
(YEL) (WHI)
CN061
(YEL)
CN32
(WHI)
CN60
(WHI)
CN81
(BLK)
CN20
(BLU)
CN03
(RED)
BLK
Indoor unit
earth screw
WHI
BLK
1
1
3
3
1
2
3
4
5
1
2
3
4
5
6
1
2
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
1
1
2
2
R(L) S(N)
T10
Fan
drive
Option
GRL
MCC-1401
U
1
U
2
A
B
1
1
2
2
Outdoor
unit
Power supply
single phase
220-240V 50Hz
220V 60Hz
AI-NET
X Y
CN001(WHI)
1. indicates the terminal bolock letter.
Letter at inside indicates the terminal number.
2. A dotted line and broken line indicate the
wiring at side
Wired
Adapter for
wireless remote
controller
Network adapter
(Option)
remote
controller
3.
indicates a control P.C. board.
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FM
5
4
5
4
PMV
1
1
1
1
2
2
3
3
6
6
4
4
3
3
1
1
2
2
5
5
FS
CN333
(WHI)
CN82
(BLU)
CN33
(WHI)
CN34
(RED)
5
5
4
4
2
2
1
1
1
1
3
3
5
5
1
1
2
2
3
3
4
4
5
5
6
6
3
3
1
1
CN68
(BLU)
3
1
2
3
4
5
2
CN334
(WHI)
1
2
3
1
2
3
1
2
1
2
RY302
CN104
(YEL)
DM
TA
1
2
1
2
CN102
(RED)
Motor drive
circuit
1
2
3
CN304
(GRY)
TCJ
TC2
1
2
1
2
CN101
(BLK)
Indoor control P.C. board
Fuse
Fuse
1
2
3
1
2
3
T6.3A
T3.15A
RED
~
~
CN100
(BRN)
+
DC20V
1
2
3
1
2
3
Power
supply
circuit
CN67
(BLK)
DC15V
DC12V
DC7V
250V~
P301
250V~
TC1
WHI
1
2
3
CN80
(GRN)
PNL
1
1
3
2
BLK
2
1
2
1
2
CN66
(WHI)
CN73
(RED)
EXCT
Reactor
WHI
1
2
1
2
RED
CN44
CN40
(BLU)
CN41 CN309
(BLU) (YEL)
CN50
(WHI)
CN61
(YEL)
CN32
(WHI)
CN60
(WHI)
CN81
(BLK)
CN20 CN70
(BLU) (WHI)
(BRW)
WHI
Indoor unit
Closed end
connector
T10
1
1
2
2
1
1
2
2
3
3
1
1
2
2
3
3
1
2
3
4
5
1
2
3
4
5
6
1
2
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
R(L) S(N)
(Fan drive) (Signal output)
Flow selector
unit earth
screw
Earth screw
Indoor unit power supply
Single phase
220-240V 50Hz
220V 60Hz
TR
Network
adaptor
(Option)
Color identification
1
1
2
2
CN01
(WHI)
U
1
U2
A B
RED : RED
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
GRN : GREEN
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK
WHI
3
2
1
3
2
1
Network
adaptor
P.C. board
BRW : BROWN
CN02
(BLU)
1
1
2
2
CN03
(RED)
Symbol
FM
Parts name
WHI
BLK
WHI
BLK
Fan motor
X Y
CN1
(WHI)
CN001
(WHI)
TA
Indoor temp sensor
Indoor temp sensor
Drain pump motor
Float switch
U1
U2
TC1,TC2,TCJ
DM
1
1
2
2
1
1
2
2
Outdoor unit
1.
indicates the terminal block, letter at inside
indicates the terminal number.
2. A dotted line and broken line indicate the wiring at site.
3. indicates the control P.C. board.
FS
RY302
PMV
Drain pump control relay
Pulse Motor Valve
Wired remote
controller
Adaputor for wired
remote controller
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(Option)
DP
TC1
TA
TCJ
TC2
Spark
killer
WHI
8
7
RED
9
43F1
Color
indication
DP
(BLU)
CN068
LM
(GRN)
CN033
FAN
CN083(WHI)
8
8
7
7
6
6
4
4
2
2
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
3
3
CN100
(BRN)
RED : RED
9
5
3
1
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
FS
CN030
(RED)
CN104 CN102 CN101
(YEL) (RED) (BLK)
1
2
3
H
M
L
UL
(BLK)
RY007
CN080
(GRN)
P301
PNL
1
2
CN073
(RED)
ORN : ORANGE
BRW : BROWN
GRN : GREEN
EXCT
Filter
1
2
3
RY002
RY001
CN304
(GRY)
RY004
RY006
1
2
CN070
(WHI)
1
2
3
1
2
3
1
2
3
4
5
CN309
(YEL)
Indoor control P.C. board
RY005
CN081
(BLK)
CN067
(BLK)
1
2
3
1
2
3
Fuse
T5.0A
6
5
4
3
2
1
6
5
4
3
2
1
5
2
1
3
4
6
5
2
1
3
4
6
Power
supply
circuit
1
2
CN066
(WHI)
CN082
(BLU)
PMV
CN044 CN040 CN041
(BRW) (BLU) (BLU)
CN050
(WHI)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN074
(WHI)
CN075
(WHI)
1
EMG
2
1
1
2
2
1
1
RC
2
3
3
1
2
3
4
5
1
1
2
2
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
TR
Option
Fan drive
T10
OC
Network adaptor
(Option)
CN02
(YEL)
1
1
2
2
3
3
4
4
5
5
6
6
MCC-1401
1
1
2
2
CN01
(WHI)
Sub P.C. board
MCC-1520
U1
U2
A B
Flow selector
unit earth
screw
1
1
2
2
3
3
4
4
5
5
6
6
3
1
3
2
1
CN01
(WHI)
U1
U2
CN1
(WHI)
CN02
(BLU)
RED
WHI
TR
CN03
(RED)
1
1
2
2
1
1
2
2
Outdoor unit
Symbol
FM
Parts name
Closed
end
Remote controller
X Y
Fan motor
connector
1.
2. A dotted line and broken line indicate the wiring at site.
3. indicates the control P.C. board.
indicates the terminal block, letter at inside indicates the terminal number.
RC
Running capacitor
Transformer
RED
F
RED
WHI
TR
A
RED
6
4
5
3
T10A,250V~
4. When attaching a drain pump, exchange CN030 connector with the connector
of the float switch.
5. A part is connected to the terminal block.
When exchanging to the outside static pressure necessary at the local site,
check the terminal No. and lead color of the fan motor in the below diagram,
and then exchange the lead wire indicated by the arrow mark (
TA
Indoor temp sensor
43F1
43F1
TC1,TC2,TCJ Temp sensor
RY005~007
RY001
RY002
PMV
Fan motor control relay
YEL
RC
R(L)
S(N)
Louver motor control relay
Drain control relay
Pulse Motor Valve
Fuse
Closed end
connector
).
F1
F2
F3
F4
1
1
2
2
3
3
4
4
Indoor unit
Earth screw
GRY
Wired for MMD-AP0481 only
BLU
F
Power supply
Single phase
220-240V 50Hz
220V 60Hz
(BRN Wire)
FM
43F1
DM
Fan motor control relay
Drain pump motor
Float switch
ORN
BLK
Sold
separately
BRN
WHI
GRY
49F
FS
Motor over heating protection sRwEitDch
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PMV
LM
3
3
FM
6
6
4
4
3
3
1
1
2
2
5
5
1
1
2
2
4
4
5
5
FS
CN334
(WHI)
CN333
(WHI)
1
1
2
2
3
3
4
4
5
5
6
6
CN82
(BLU)
1
1
2
2
3
3
4
4
5
5
CN33
(WHI)
CN34
(RED)
5
5
4
4
1
1
1
1
2
2
3
3
4
4
5
5
1
1
3
3
CN68
(BLU)
3
2
2
1
2
3
1
2
3
1
2
1
2
RY302
RY303
CN104
(YEL)
DM
TA
1
2
1
2
CN102
(RED)
Motor drive
circuit
CN304
(GRY)
1
2
3
TCJ
TC2
Indoor control P.C. board
1
2
1
2
CN101
(BLK)
Fuse
T3.15A
~
+
DC20V
DC15V
DC12V
DC7V
1
2
3
1
2
3
Power
supply
circuit
1
2
3
1
2
3
CN67
Fuse
T6.3A
250V~
P301
CN100
(BRW)
(BLK)
~
TC1
BLK
1
2
3
CN80
(GRN)
PNL
1
2
Flow selector
unit earth
screw
CN66
(WHI)
Indoor unit
1
2
BLU
BLU
CN73
(RED)
EXCT
1
2
1
2
RED
WHI
Earth screw
CN40
(BLU)
1
2
BLK
BLK
CN70
(WHI)
Closed end
terminal
FILTER
1
3
1
2
3
CN41
(BLU)
R(L) S(N)
CN309 CN50
(YEL) (WHI)
CN61
(YEL)
CN32
(WHI)
CN60
(WHI)
CN81
(BLK)
CN20
(BLU)
Power supply
single phase
200-240V 50Hz
200V 60Hz
1
1
2
2
3
3
1
2
3
4
5
1
2
3
4
5
6
1
2
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
T10
Fandrive
Option
GRL
Network
adaptor
(Option)
TR
1
1
2
2
CN01
(WHI)
Color identification
U1
U2
A B
RED : RED
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
GRN : GREEN
BLK
WHI
WHI : WHITE
YEL : YELLOW
BLU : BLUE
3
2
1
3
2
1
Network
adaptor
P.C. board
BRW : BROWN
CN02
(BLU)
1
1
2
2
CN03
(RED)
Symbol
FM
Parts name
WHI
BLK
WHI
BLK
X Y
Fan motor
CN1
(WHI)
CN001
(WHI)
TA
Indoor temp sensor
Temp sensor
U1
U2
TC,TC2,TCJ
LM
1
1
2
2
1
1
2
2
Outdoor unit
1.
indicates the terminal block, letter at inside
indicates the terminal number.
2. A dotted line and broken line indicate the wiring at site.
Louver motor
RY302
DM
Drain control relay
Drain pump motor
Float switch
Sold
separately
Wired remote Adaptor for wireless
controller
3.
indicates the control P.C. board.
FS
remote controller
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FM
5
4
5
4
PMV
1
1
TA
TCJ
TC2
TC1
1
1
2
2
3
3
6
6
4
4
3
3
1
1
2
2
5
5
CN334
(WHI)
CN333
(WHI)
5
5
4
4
2
2
1
1
1
1
3
3
5
5
1
1
2
2
3
3
4
4
5
5
6
6
1
1
3
3
1
2
1
2
1
2
1
2
1
2
1
2
1
1
3
3
3
1
2
3
4
5
2
CN82
(BLU)
CN33
(WHI)
CN34
(RED)
CN104 CN102 CN101 CN100
1
3
1
3
(YEL) (RED) (BLK)
(BRW)
CN68
(BLU)
RY302
1
2
CN103
(GRN)
Motor drive
circuit
1
1
2
3
CN080
(GRN)
RY303
LM
3
Control P.C. board
for Indoor unit
MCC-1402
CN304
(GRY)
FUSE
T6.3A 250V~
FUSE
T3.15A 250V~
1
2
CN73
(RED)
EXCT
RED
WHI
DC20V
1
1
Power
supply
circuit
DC15V
DC12V
DC7V
1
2
CN70
(WHI)
3
3
CN67
(BLK)
P301
BLK
Flow selector
unit earth
screw
1
2
CN66
(WHI)
RED
Closed-end
connector
CN50
(WHI)
CN61
(YEL)
CN32
(WHI)
CN60
(WHI)
CN81
(BLK)
CN20
(BLU)
CN40
(BLU)
CN41
(BLU)
1
1
2
2
1
1
2
3
3
6
1
2
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
1
1
3
3
1
2
3
4
5
1
2
3
4
5
CN309
(YEL)
WHI
Fandrive
Option
BLU
BLU
R(L) S(N)
BLK
BLK
Power supply
single phase
220-240V 50Hz
220V 60Hz
1
1
2
2
GRY
TR
GRY
1. indicates the terminal bolock.
Indoor unit
CN01(WHI)
CN02
(BLU)
BLK
WHI
3
1
3
2
1
Letter at inside indicates the terminal number.
2. A dotted line and broken line indicate
the wiring at side.
U1 U2
A
B
X
Y
Earth screw
3.
indicates the control P.C. board.
Color
indication
CN03(RED)
RED : RED
1
1
2
2
WHI
BLK WHI
BLK
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRW : BROWN
GRN : GREEN
Parts name
Fan motor
Indoor temp sensor
Temp sensor
Pulse motor valve
Louver motor
Symbol
U1 U2
FM
TA
1
1
CN1
2
2
1
1
2
2
CN001
(WHI)
TC1,TC2,TCJ
PMV
Outdoor
unit
(WHI)
Network adaptor
(Option)
LM
Wired remote Adaptor for
controller wireless remote
controller
MCC-1401
RY303
Louver control relay
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Color identification
:
:
:
:
:
:
:
:
:
:
BRW
RED
WHI
YEL
BLU
BLK
GRY
PNK
ORN
BROWN
RED
WHITE
YELLOW
BLUE
BLACK
GRAY
PINK
ORANGE
GREEN &
YELLOW
GREEN
Louver
motor
Pulse motor
valve
1. indicates the terminal block, letter at inside
indicates the terminal number.
2. A dotted line and broken line indicate the
wiring at site.
Fan
motor
BLK
S
5 4 3 2 1
6 5 4 3 2
F
3.
indicates the control P.C. board.
GRN & YEL
Outdoor unit
HBS
1 2 3 4 5
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3
6 5 4 3
1
1
:
GRN
CN22
6 5 4 3 2 1 1 2
BLU
1 1
2 2
CN50
(WHI)
BLU
CN82
(BLU)
CN210
(WHI)
CN33
(WHI)
CN44 CN40
(BRW) (BLU)
Heat exchanger
RED
F301 Fuse
T3. 15A 250V~
BLK
WHI
3 3
2
1 1
CN41
(BLU)
1 1
DC 15V
WHI
3 3
Heat
BLK
BLK
1 1
2
3 3
DC 0V
DC 12V (BRW)
exchanger
sensor
(TC1)
5
CN100
Power
supply
circuit
CN67
(BLK)
DC 7V
CN81 (BLK)
CN213 (WHI)
BLK
BLK
Heat
1 1
(BLU) 2 2
CN101
exchanger
sensor
(TC2)
CN309
(YEL)
GRN & YEL
1
1
3
3
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10
1 2 3 4
7 8 9 10
1
2
CN103
(GRN)
TF
BLK
BLK
Heat
CN102 1 1
(YEL) 2 2
exchanger
sensor
(TCJ)
WHI
BLK
(MCC-1510)
Control P.C.board for indoor unit
1 2 3 4 5
9
7 6 5 4 3 2
1 2
1 2
BLK
BLK
11 10 9 8 7 6 5 4 3 2 1
Thermo
sensor
(TA)
1 1
2 2
CN104
(WHI)
CN32
(WHI)
CN61
(YEL)
CN60
(WHI)
CN80
(GRN)
Infrared rays receive
and indication parts
(MCC-861)
CN1(WHI)
Power Supply
Single phase
220-240V 50Hz
220V 60Hz
1 2
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
Option
1 2 3
Wierd remote
controller
(Sold separately)
Flow selector unit
(Sold separately)
Fan drive
PNL/EMG
1 2 3 4
HA
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PMV
2
3
4
5
6
2
3
4
5
6
FM
6
6
4
4
3
3
1
1
2
2
5
5
RC
PMV
FS
RED BLK ORN BLU YEL
FAN
CN083
(WHI)
9
7
5
3
1
LM
1
1
1
2
2
3
3
4
4
5
5
6
6
1
1
3
3
DP
CN068
(BLU)
CN033
(GRN)
CN082
(BLU)
CN030
(RED)
9
7
5
3
1
1
3
3
2
H
M
L
UL
TA
1
2
1
2
CN104
(YEL)
RY007
P301
(BLK)
RY002
RY001
TCJ
TC2
TC1
1
2
1
2
CN102
(RED)
RY004
(GRY)
RY006
1
3
1
3
1
3
1
3
1
3
1
3
1
2
1
2
CN101
(BLK)
CN304
1
2
1
2
CN100
(BRN)
RY005
Control P.C. board
for Indoor unit
MCC-1403
(YEL)
1
2
3
CN309
CN080
(GRN)
AC IN
RED
WHI
PNL
FUSE
T5.0A 250V~
1
2
CN073
(RED)
EXCT
Filter
CN067
(BLK)
1
2
CN070
(WHI)
CN066
(WHI)
1
2
1
2
1
2
3
4
5
CN081
(BLK)
Power supply
circuit
Color
indication
RED : RED
CN040
(BLU)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN041
(BLU)
CN050
(WHI)
CN075
(WHI)
WHI : WHITE
YEL : YELLOW
BLU : BLUE
1
1
2
2
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
CN074
(WHI)
1
1
2
3
3
1
2
3
4
5
RC
T10
Fan
drive
Option
CN02
(YEL)
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRW : BROWN
GRN : GREEN
1
1
2
2
3
3
4
4
5
5
6
6
Network adapter
1
1
2
2
(Option)
Sub P.C. board
MCC-1520
TR
CN01(WHI)
3
1
3
2
1
Flow selector
unit earth
screw
CN01
(WHI)
CN02
(BLU)
1
1
2
2
3
3
4
4
5
5
6
6
Line filter
Parts name
Fan motor
Running capacitor
Transformer
Indoor temp sensor
Temp sensor
Louver control relay
Drain control relay
Heater control relay
Fan motor control relay
Pulse motor valve
Symbol
RED
Closed-end
connector
WHI
CN03(RED)
FM
RC
TR
TA
TR
1
1
2
2
U1 U2
A
B
Indoor unit
earth screw
MCC-1401
X Y
R(L) S(N)
TC1,TC2,TCJ
RY001
RY002
RY004
RY005~007
PMV
Power supply
single phase
220-240V 50Hz
220V 60Hz
U1 U2
1. indicates the terminal block.
1
1
CN1
2
2
Letter at inside indicates the terminal number.
2. A dotted line and broken line indicate
the wiring at side.
Outdoor unit
Remote controller
3.
indicates the control P.C. board.
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WHI
RED
1
3
2
4
5
6
1
3
2
4
5
6
RC
PMV
2
4
5
6
3
2
4
5
6
3
GRN
GRN
FM
FM
RED
6
6
4
4
3
3
1
1
2
2
5
5
RC
RED BLK ORN BLU YEL
RED BLK ORN BLU YEL
FAN
CN083
(WHI)
FAN
CN083
(WHI)
9
7
5
3
1
9
7
5
3
1
1
1
3
3
1
1
3
3
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
CN068
(BLU)
CN033
(GRN)
PMV
9
7
5
3
1
9
7
5
3
1
2
H
M
L
UL
CN030
(RED)
CN082
(BLU)
TA
For AP0071BH,AP0091BH,AP0121BH
1
2
1
2
CN104
(YEL)
RY007
R301
(BLK)
RY002
RY001
TCJ
TC2
1
2
1
2
CN102
(RED)
RY004
RY006
1
2
1
2
1
3
CN101
(BLK)
(GRY)
CN304
1
2
3
1
3
TC1
CN100
(BRW)
RY005
1
3
1
3
Control P.C. board
for undoor unit
MCC-1403
(YEL)
CN309
1
2
3
AC IN
CN080
(GRN)
1
3
1
PNL
FUSE
T5.0A 250V~
3
(BLK)
CN067
1
2
CN073
(RED)
EXCT
Filter
1
2
CN070
(WHI)
1
2
CN066
(WHI)
1
2
3
4
5
1
2
CN044
(BRW)
Power supply
circuit
CN081
(BLK)
EMG
CN040
(BLU)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN041
(BLU)
CN050
(WHI)
CN075
(WHI)
1
1
2
2
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
CN074
(WHI)
1
1
2
3
3
1
2
3
4
5
Fan
drive
Option
CN02
(YEL)
1
1
2
2
3
3
4
4
5
5
6
6
1
1
2
2
Sub P.C. board
MCC-1520
1
1
2
2
3
3
4
4
5
5
6
6
CN01
(WHI)
Network
adaptor
(Option)
1
1
2
2
TR
TR
CN01(WHI)
3
1
3
2
1
1
2
1
2
Flow selector
unit earth
screw
CN02
(BLU)
U1 U2
A
B
X
Y
CN03
(RED)
CN03(RED)
MCC-1401
Closed-end
connector
Color
indication
RED : RED
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
Parts name
Fan motor
Running capacitor
Transformer
Indoor temp sensor
Temp sensor
Louver control relay
Drain control relay
Heater control reley
Fan motor control relay
Pulse motor valve
RED
WHI
Symbol
Indoor unit
earth screw
FM
RC
TR
TA
U1 U2
1
1
2
2
Outdoor unit
R(L) S(N)
CN1
Remote controller
Power supply
single phase
220-240V 50Hz
220V 60Hz
TC1,TC2,TCJ
RY001
RY002
RY004
RY005~007
PMV
1.
indicates the terminal block.
Letter at inside indicates the terminal number.
2. A dotted line and broken line indicate the wiring at side.
3. indicates the control P.C. board.
ORN : ORANGE
BRW : BROWN
GRN : GREEN
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1
1
RC
3
4
5
6
7
8
3
4
5
6
7
PMV
LM
FM
2
1
1
6
6
4
4
3
3
1
1
2
2
5
5
2
LM
FS
PMV
RED BLK ORN BLU YEL
FAN
CN083
(WHI)
BRW
DP
9
7
5
3
1
1
1
3
3
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
CN068
(BLU)
CN033
(GRN)
CN030
(RED)
CN082
(BLU)
9
7
5
3
1
1
3
2
H
M
L
UL
TA
1
2
1
2
CN104
(YEL)
RY007
P301
(BLK)
RY002
RY001
TCJ
TC2
1
2
1
2
CN102
(RED)
RY004
RY006
1
3
1
2
1
2
CN101
(BLK)
(GRY)
CN304
1
3
1
3
TC1
CN100
(BRW)
RY005
1
3
1
3
Control P.C. board
for Indoor unit
MCC-1403
(YEL)
CN309
1
2
3
AC IN
CN080
(GRN)
1
3
1
PNL
FUSE
T5.0A 250V~
3
(BLK)
CN067
1
2
CN073
(RED)
EXCT
Filter
1
2
CN066
(WHI)
CN070
(WHI)
1
2
Color
1
2
3
4
5
indication
CN044
(BRW)
Power supply
circuit
CN081
(BLK)
RED : RED
1
2
CN040
(BLU)
CN061
(YEL)
CN032
(WHI)
CN060
(WHI)
CN041
(BLU)
CN050
(WHI)
CN075
(WHI)
WHI : WHITE
YEL : YELLOW
BLU : BLUE
1
1
2
2
1
1
3
3
1
1
2
2
3
3
4
4
5
5
6
6
1
2
3
4
5
6
1
2
1
2
3
4
5
6
CN074
(WHI)
1
1
2
3
3
1
2
3
4
5
RC
EMG
Fan
drive
Option
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRW : BROWN
GRN : GREEN
CN02
(YEL)
1
1
2
2
3
3
4
4
5
5
6
6
Network adaptor
1
1
2
2
(Option)
Sub P.C. board
MCC-1520
TR
CN01(WHI)
1
1
2
2
Flow selector
unit earth
screw
3
1
3
2
1
CN02
(BLU)
1
1
2
2
3
3
4
4
5
5
6
6
CN01
(WHI)
Line filter
CN03(RED)
Indoor unit
earth screw
Closed-end
connector
TR
1
1
2
2
U1 U2
A
B
Parts name
Symbol
R(L) S(N)
FM
RC
TR
LM
TA
Fan motor
Running capacitor
Transformer
Louver motor
Indoor temp sensor
Temp sensor
Louver control relay
Drain control relay
Fan motor control relay
Pulse motor valve
MCC-1401
X
Y
Power supply
single phase
220-240V 50Hz
220V 60Hz
U1 U2
1
1
CN1
2
2
Outdoor unit
Remote controller
TC1,TC2,TCJ
RY001
RY002
RY005~007
PMV
1. indicates the terminal block, letter.
Letter at inside indicates the terminal number.
2. A dotted line and broken line indicate
the wiring at side.
3.
indicates the control P.C. board.
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Non Drain pump type
("SH" Type)
PMV
Non Drain pump type
("SH" Type)
Drain pump type
("SPH" Type)
FM
CN34
(RED)
CN68
(BLU)
1
1
3
3
6
6
4
4
3
3
1
1
2
2
5
5
2
(External static pressure setup)
FS
1
Color
indication
3
CN34
(RED)
CN334
(WHI)
CN333
(WHI)
CN82
(BLU)
CN33
(WHI)
RED : RED
5
5
4
4
1
1
1
1
3
3
5
5
1
1
2
2
3
3
4
4
5
5
6
6
1
1
2
2
1
1
3
3
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
3
2
1
2
1
2
1
2
3
4
5
2
Drain pump type
("SPH" Type)
TA
CN112 CN111 CN110
(WHI) (WHI) (WHI)
1
2
1
2
CN104
(YEL)
CN68
(BLU)
ORN : ORANGE
BRN : BRWN
GRN : GREEN
1
1
CN71
CN72
(CHK)
(DISP)
TCJ
TC2
RY302
1
2
1
2
DM
CN102
(RED)
3
3
Motor drive
circuit
1
2
1
2
CN101
(BLK)
1
3
CN304
(GRY)
1
3
1
3
TC1
Fuse
Fuse
T3.15A
250V~
CN100
(BRW)
T6.3A
250V~
Control P.C. board
for undoor unit
MCC-1402
RED
WHI
DC20V
DC15V
DC12V
DC7V
1
3
1
3
Power
supply
circuit
1
2
3
CN80
(GRN)
PNL
CN67
(BLK)
1
2
P301
CN73
(RED)
EXCT
BLK
1
2
CN66
(WHI)
1
2
CN70
(WHI)
1
2
CN44
(BRW)
CN40
(BLU)
CN41
(BLU)
CN309
(YEL)
CN50
(WHI)
CN61
(YEL)
CN32
(WHI)
CN60
(WHI)
CN81
(BLK)
CN20
(BLU)
WHI
RED
Closed-end
connector
1
1
2
2
1
1
2
3
3
1
3
1
2
3
4
5
1
2
3
4
5
6
1
2
1
2
3
4
5
6
1
2
3
4
5
1
2
3
4
5
Fan drive
Option
Flow
Selector unit
Indoor unit
R(L) S(N)
Parts name
Fan motor
Indoor temp sensor
TC1,TC2,TCJ Temp sensor
Symbol
FM
TA
Power supply
220-240V~, 50Hz
220V~, 60Hz
1. indicates the terminal bolock.
Earth screw
Earth screw
Letter at inside indicates the terminal number.
U1 U2
A
B
2. A dotted line and broken line indicate the
wiring at side
RY302
PMV
DM
Drain control relay
Pulse motor valve
Drain pump motor
Float switch
3.
indicate a control P.C. board.
FS
U1 U2
A
B
Outdoor unit
Wired remote
controller
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–
+
FM
1
1
2
2
Pressure
Sensor
PS
Pressure
Sensor
PD
Option
Board
Option
Board
Option
Board
Option
Board
Option
Board
PMV1
PMV2
PMV3
63H1
63H2
1
1
3
3
U1 U2 U3 U4 U5 U6
BLU
YEL
CN506(BLK)
2
2
1
1
3
3
2
2
1
1
6
6
5
5
4
4
3
3
2
2
1
1
6
6
5
5
4
4
3
3
2
2
1
1
6
6
5
5
4
4
3
3
2
2
1
1
4
4
3
3
2
2
4
4
3
3
1
1
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
5
5
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
1
1
3
3
1
1
3
3
3
1
3
1
3
3
–
+
U
V
W
CN500
(WHI)
CN502
(BLU)
1
2
BLU(BLK)
1
5
1
5
Power supply
7
5
3
1
7
5
3
1
3
3
CN01 CN03
(BLU) (WHI)
CN300
(WHI)
CN301
(WHI)
CN302
(RED)
CN500
(WHI)
CN501
(RED)
CN508
(RED)
CN509
(BLK)
CN510
(WHI)
CN513
(BLU)
CN512
(BLU)
CN306 CN308
(WHI)
FAN IPDU
TD1
BLK
P.C. board for FAN
CN503 MCC-1439
(BLU)
CN502
(WHI)
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
P.C. Board
MCC-896, 897
(YEL)
BLU(BLK)
BLU(BLK)
WHI
BLU
RED
PNK
1
3
1
3
CN309(WHI)
BLU
GRY
RED
3
1
3
1
CN501
(RED)
CN505(RED)
(WHI)
CN01
(WHI)
3
1
7
5
3
1
TD2
(RED)
CN503
(PNK)
CN504
SV61
BLU
BLU(BLK)
RY500
RY503
CR500
CR503
1
1
U1 U2
U5 U6
1
2
3
4
5
1
1
2
2
3
3
4
4
5
5
BLK
BLK
2
1
2
1
TS1
(GRY)
CN504
(WHI)
Interface Control P.C. Board
MCC-1429
Indoor
unit
Outdoor
unit
BLU
BLU
YEL
U1 U2
U3 U4
SV42
BLU
BLK
BLK
ON
2
1
2
1
TS2
CN522
(BLK)
CN311(BLU)
Central remote
controller
SW30
RED
BLU
BLU
BLK
BLK
2
1
2
1
TE1
CN505
(GRN)
(BLK)
SV41
3
3
1
1
5
5
4
4
3
3
2
2
1
1
1
1
2
2
3
3
4
4
5
5
3
3
1
1
RY502
RY504
CN25
(WHI)
CR502
CR504
BLK
BLK
2
1
2
1
TO
(BLK)
CN507
(YEL)
YEL
BLU
4
3
2
1
1
2
3
1
2
3
CN17
(BLK)
CN310(WHI)
SV51
CN06
(WHI)
CN18
(RED)
BLU(BLK)
CN26
(BLU)
3
3
BLU
BLU
2
1
TK1
(BLK)
CN514
(BLK)
IPDU P.C. Board (1)
BLU(BLK)
BLU(BLK)
BLK
WHI
RED
YEL
BLU
W
V
U
1
3
1
3
CN11
MCC-1502
BLK
WHI
RED
1 2 3 4
SW11
1 2 3 4
SW12
1 2 3 4
1 2 3 4
SW14
CN312(WHI)
SV2
ON
ON
ON
1
ON
BLU
CN03 L1
CN02 L2
CN01 L3
3
3
CM1
CN10
CN09
CN22
CN23
TK2
(BLU)
RY506
RY507
RY508
RY509
RY513
CN515
(GRN)
CR506
CR507
CR508
CR509
CR513
SW13
1 2 3 4
BLU
BLU
1
3
1
3
BLU(BLK)
BLU(BLK)
CN15 CN13
1
3
1
3
CN324(RED)
SV3A
1
2
3
4
5
6
1 2 3 4
SW06
CN31
1 2 3 4
1 2 3 4
ON
ON
ON
ON
ON
TK3
(BLU)
CN21
WHI
CN20
WHI
CN516
(RED)
BLU
SW07
SW08
SW09
SW10
1
3
1
3
BLU(BLK)
BLU(BLK)
(Srvice)
1
3
1
3
CN313(YEL)
SV3B
BLU
BLU
Reactor
BLK
TK4
(GRN)
CN523
(YEL)
BLU
BLU
1
3
1
3
BLU(BLK)
CN800
1
1
CN314(BLK)
SV3C
SW04 SW05 SW06
+
–
+
–
1
2
3
4
5
6
7
8
9
BLK
BLK
CN30 CN32
BLK
2
1
2
1
CN521
(WHI)
TL
(WHI)
HVC1
HVC2
BLU
1
1
BLK
CN322(WHI)
SV11
Noise filter
P.C. board
PTC Themistor
RED
4
3
2
1
4
3
2
1
BLU
BLU
4
3
4
3
2
1
D600 D601 D602 D603 D604
SW01 SW02 SW03
CN511
(GRN)
RED
OCR
Option
board
MCC-1366
CN21
Mg-SW
RED
RED
1
3
5
2
4
6
2
CN319(WHI)
SV12
BLU
BLU
RED
WHI
BLK
GRY
CN01 CN17
CN02 CN18
CN03 CN19
CN04 CN20
3
1
3
1
BLU
BLU
1
3
1
3
CN100
(BLK)
4
6
RY514
RY516
RY517
WHI
BLK
BLK
CR514
CR516
CR517
CN802
Flash
RY518
RY510 RY511
RY521
RY519
CN316(WHI)
GRY
GRY
GRY
3
1
3
1
A1 A2
BRW
CN402
WHI
Transformer
CN22(WHI)CN23(BLU)
Heater 1
CN315(BLU)
T6.3A
FUSE
RED
1
1
3
3
1
1
3
3
CN401
CN600(WHI)
3
1
3
1
BRW
5
4
3
2
1
5
4
3
2
1
T6.3A
FUSE
T6.3A
FUSE
CR
CR
518 510
CR511
CR521
CR519
T Heater 2
CN307(WHI)
CN305(RED)
1
1
2
2
1
1
2
2
3
3
4
4
1
1
3
3
4
3
2
2
1
1
7
7
5
5
3
3
1
1
1
1
2
2
3
3
4
4
3
1
CN321
(RED)
CN323
(WHI)
CN317
(BLU)
CN400
(WHI)
Parts name
Compressor
Pulse motor valve
CN325
(YEL)
Option
Symbol
CM1, CM2
BLK
BLK
1
3
3
PMV1, PMV2, PMV3
SV2, SV41, SV42, SV51, SV3A, SV3B, SV3C, SV3D,
SV3E, SV61, SSV11, SV12
3
3
1
1
5
5
4
4
3
3
2
2
1
1
5
5
4
4
3
3
2
2
1
1
3
3
1
1
1
CN25
(WHI)
ORN
SV SV
3D 3E
ORN
2-way valve coil
4WV1
Accumulator
heater
Comp2
1
CN06
(WHI)
CN18
(RED)
CN17
(BLK)
CN26
(BLU)
4WV1
4-way valve coil
Comp1
COMP1, COMP2
TS1, TS2
TD1, TD2
TE1
Compressor case thermo.
Pipe temp. sensor (Inlet)
Pipe temp. sensor (Outlet)
Heat exchange temp. sensor
Air temp. sensor
3
BLK
WHI
RED
YEL
IPDU Board (2)
Earth screw
W
V
U
CN11 MCC-1502
BLK
WHI
RED
CN03 L1
CN02 L2
CN01 L3
CM2
CN10
CN09
CN22
CN23
RED
WHI
BLK
GRY
L1
L2
L3
N
Color
Parts layout
CN15 CN13
indication
BLU
TO
Power Supply
3phase
380-415V 50Hz
U
1
U
2
U
3
U4
U
5
U6
TK1, TK2, TK3, TK4
TL
Oil temp. sensor
Liquid temp. sensor
RED : RED
Fan IPDU
MCC-896
CN08
WHI
CN07
WHI
YEL
Interface
control
Connecting terminal
BLU
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRN : BRWN
VLT : VIOLET
Noise filter
P.C. board
MCC-1366
HEATER1, HEATER2, ACCUM HEATER Case heater, 230V, 26W
P.C. board
(I/F)
Reactor
FM
PS
PD
63H1, 63H2
MG-SW
OCR
Fan motor (DC)
MG-
SW
MCC-1429
Power supply
for fan
MCC-1439
Low pressure sensor
High pressure sensor
High pressure switch
Magnetic switch
Overcurrent relay
High voltage capacitor
1. The two-dot chain line indicates wiring at the local site, and the dashed line indicates
accessories sold separately and service wires, respectively.
, and indicate the terminal board and the numerals indicate the terminal numbers.
indicates P.C. board.
* Be sure to fix the electric parts cover surely with two screws.
(Otherwise water enters into the box resulting in malfunction.)
OCR
2.
3.
,
L1
L2
L3
N
Comp. IPDU
Comp. IPDU
No.2
MCC-1502
Power supply
terminal
No.1
MCC-1502
HVC1, HVC2
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Flow Selector unit
Indoor unit
Supplied wire (Power supply)
RBM-Y1802FE only
Earth screw
RBM-Y2802FE
only
RBM-Y2802FE only
SVD SVD
1 1
SVS SVS SVS SVSS SVDD
1
1
3
3
1
1
3
3
5
5
7
7
9
9
Control P.C. board
for indoor unit
3 3
CN01
(RED)
CN10
(WHI)
CN67
(BLK)
Control P.C. board
MCC-1431
1 2 3 4 5
1 2 3 4 5 (BLK)
CN81
COM SVD SVS SVDD
SVSS
CN02
(GRN)
R(L) S(N)
1 2 3 4 5
1 2 3 4 5
BRW
YEL
BLU
Power supply
single phase
220-240V 50Hz
Indoor unit
earth screw
ORN
WHI
Supplied wire (Control wiring)
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3. PARTS RATING
3-1. Indoor Unit
4-way Air Discharge Cassette Type
Model
Fan motor
MMU-AP
0091H
0121H
0151H
0181H
0241H
0271H
0301H
SWF-230-60-1
ADP-1409
Drain pump motor
Float switch
FS-0218-102
TA sensor
Lead wire length : 155mm
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
EDM-MD12TF-3
TC1 sensor
TC2 sensor
TCJ sensor
Pulse motor
Pulse motor valve
Louver motor (panel)
EDM-B25YGTF
EDM-B40YGTF
MP24GA
Model
Fan motor
MMU-AP
0361H
0481H
SWF-200-90-1
0561H
Drain pump motor
Float switch
ADP-1409
FS-0218-102
TA sensor
Lead wire length : 155mm
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
EDM-MD12TF-3
TC1 sensor
TC2 sensor
TCJ sensor
Pulse motor
Pulse motor valve
Louver motor (panel)
EDM-B60YGTF-1
MP24GA
2-way Air Discharge Cassette Type
Model
Fan motor
MMU-AP
0071WH
0091WH
0121WH
0151WH
0181WH
AF-230-53-4G
AC 400V, 1.0µF
AF-230-39-4B
Running capacitor for fan motor
Drain pump motor
Float switch
AC 450V, 2.0µF
PJD-05230TF-1
FS-0208-608
TT-13
Control P.C. board transformer
Pulse motor
EDM-MD12TF-3
Pulse motor valve
TA sensor
EDM-B25YGTF
EDM-B40YGTF
Lead wire length : 268mm
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
Model
Fan motor
MMU-AP
0241WH
0271WH
0301WH
0481WH
AF-200-53-4F
AF-200-92-4B
AC 500V, 5µF
Running capacitor for fan motor
Drain pump motor
Float switch
AC 450V, 2.5µF
AC 450V, 3.5µF
PJD-05230TF-1
FS-0208-608
TT-13
Control P.C. board transformer
Pulse motor
EDM-MD12TF-3
Pulse motor valve
TA sensor
EDM-B40YGTF
Lead wire length : 268mm
EDM-B60YGTF-1
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
30
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1-way Air Discharge Cassette (Compact type) Type
Model
Fan motor
MMU-AP
0071YH
0091YH
AF-200-22-4N-1
0121YH
Running capacitor for fan motor
Drain pump motor
Float switch
AC 400V, 1µF
PJD-05230TF-1
FS-0208-602
Control P.C. board transformer
Pulse motor
TT-13
EDM-MD12TF-3
Pulse motor valve
TA sensor
EDM-B25YGTF
Lead wire length : 818mm
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC1 sensor
TCJ sensor
Model
Fan motor
MMU-AP
0151SH
0181SH
AF-200-34-4D
AC 450V, 1.5µF
0241SH
0152SH
0182SH
0242SH
SWF-280-60-1
—
Running capacitor for fan motor
Drain pump motor
Float switch
AC 500V, 2.5µF
PJD-05230TF-2
FS-0208-603
TT-13
ADP-1409
FS-0218-103
—
Control P.C. board transformer
Pulse motor
EDM-MD12TF-3
Pulse motor valve
TA sensor
EDM-B40YGTF
EDM-B40YGTF-3
Lead wire length : 155mm Vinyl tube
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
Concealed Duct Standard Type
Model
Fan motor
MMD-AP
0071BH
0091BH
0121BH
ICF-280-120-2
ADP-1409
0151BH
0181BH
Drain pump motor
Float switch
Pulse motor
Pulse motor valve
TA sensor
FS-0218-102
EDM-MD12TF-3
EDM-B25YGTF
EDM-B40YGTF
Lead wire length : 618mm
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
Model
Fan motor
MMD-AP
0241BH
0271BH
0301BH
0361BH
0481BH
0561BH
ICF-280-120-1
ICF-280-120-2
Drain pump motor
Float switch
Pulse motor
Pulse motor valve
TA sensor
ADP-1409
FS-0218-102
EDM-MD12TF-3
EDM-B40YGTF
EDM-B60YGTF-1
Lead wire length : 618mm
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
31
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Concealed Duct High Static Pressure Type
Model
Fan motor
MMD-AP
0181H
0241H
STF-200-160-4A
AC 400V, 8µF
ADP-1409
0271H
0361H
0481H
STF-200-160-4B
AC 500V, 4µF
STF-200-260-4C
AC 450V, 6µF
STF-200-260-4B
AC 400V, 8µF
Running capacitor for fan motor
Drain pump motor
Float switch
FS-0218-102-6
EDM-MD12TF-3
Pulse motor
Pulse motor valve
TA sensor
EDM-B40YGTF
Lead wire length : 1200mm
EDM-B60YGTF-1
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
Slim Duct Type
Model
MMD-AP
0071SPH(SH)
0091SPH(SH)
0121SPH(SH)
SWF-280-60-1
EDM-MD12TF-3
0151SPH(SH)
0181SPH(SH)
Fan motor
Pulse motor
Pulse motor valve
Drain pump motor ∗
Float switch ∗
TA sensor
EDM-B25YGTF
EDM-B40YGTF
ADP-1409
FS-0218-102
Lead wire length : 1558mm
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
∗
“SPH” series only.
Under Ceiling Type
Model
MMC-AP
0151H
0181H
0241H
0271H
0361H
0481H
Fan motor
Louver motor
Pulse motor
SWF-280-60-1
SWF-280-60-2
SWF-280-120-2
MP24GA1
EDM-MD12TF-3
Pulse motor valve
TA sensor
EDM-B40YGTF
EDM-B60YGTF-1
Lead wire length : 155mm Vinyl tube
TC1 sensor
TC2 sensor
TCJ sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
High Wall Type
Model
MMK-AP 0071H
0091H
0121H
0151H
0181H
0241H
0072H
0092H
ICF-340-30 or MF-340-30
MP24Z
0122H
Fan motor
ICF-280-120-3
MT8-3-6
Louver motor
Pulse motor
Pulse motor valve
TA sensor
EDM-MD12TF-3
EDM-B40YGTF
Lead wire length : 818mm Vinyl tube
EDM-B25YGTF
EDM-B25YGTF-3
Lead wire length : 318mm Vinyl tube
TC1 sensor
TC2 sensor
TCJ sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
Ø4 size lead wire length : 600mm Vinyl tube (Blue)
Ø6 size lead wire length : 800mm Vinyl tube (Black)
Ø6 size lead wire length : 800mm Vinyl tube (Red)
32
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Floor Standing Cabinet Type
Model
Fan motor
MML-AP
0071H
0091H
0121H
0151H
0181H
AF200-70-4K
AC450V, 2µF
0241H
AF-200-19-4F
AF-200-45-4F
Running capacitor for fan motor
Transformer
AC450V, 1.2µF
EDM-B25YGTF
AC400V, 1.8µF
TT13
Pulse motor
EDM-MD12TF-3
Pulse motor valve
TA sensor
EDM-B40YGTF
Lead wire length : 818mm Vinyl tube
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 1200mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
Floor Standing Concealed Type
Model
Fan motor
MML-AP
0071BH
0091BH
0121BH
0151BH
0181BH
AF-200-70-4K
AC450V, 1µF
0241BH
AF-200-19-4G
AC450V, 1.5µF
Running capacitor for fan motor
Transformer
AC450V, 2µF
TT-13
Pulse motor
EDM-MD12TF-3
Pulse motor valve
EDM-B25YGTF
EDM-B40YGTF
TA sensor
Lead wire length : 818mm Vinyl tube
TC1 sensor
Ø4 size lead wire length : 2000mm Vinyl tube (Blue)
Ø6 size lead wire length : 2000mm Vinyl tube (Black)
Ø6 size lead wire length : 2000mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
Floor Standing Type
Model
Fan motor
MMF-AP
0151H
AF-200-37R
AC500V, 3µF
0181H
0241H
AF-200-63T
AC500V, 3.5µF
TT-13
0271H
0361H
0481H
0561H
AF-200-110M-1
AF-200-160H-1
AC500V, 4µF
Running capacitor for fan motor
Transformer
Pulse motor
EDM-MD12TF-3
Pulse motor valve
Louver motor
EDM-B40YGTF
EDM-B60YGTF-1
MT8-3-9
TA sensor
Lead wire length : 1200mm Vinyl tube
TC1 sensor
Ø4 size lead wire length : 1200mm Vinyl tube (Blue)
Ø6 size lead wire length : 2000mm Vinyl tube (Black)
Ø6 size lead wire length : 1200mm Vinyl tube (Red)
TC2 sensor
TCJ sensor
33
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3-2. Outdoor Unit
Model
MMY-
MAP0802FT8
DA421A3FB-23M
MAP1002FT8
Output: : 3.75kW × 2
AC220-240V 50Hz
HAM-MD12TF-3
MAP1202FT8
Compressor
4-way valve coil (Heat pump only)
Pulse motor valve coil
LB64046
VPV-MOAJ524C0
DC12V
AC220–240V 50Hz
2-way valve coil
VPV
SV2, SV3A, SV3B, SV3C, SV3D, SV3E
SV41, SV42, SV5, SV6, SV11, SV12
VPV-122DQ1
VPV-303DQ1
VPV-603DQ2
VPV-1204DQ50
ACB-JB215
SV2, SV3C, SV3D, SV3E, SV6, SV12
SV3A, SV41, SV42, SV5
SV3B
2-way valve
SV11
High-pressure SW
OFF : 3.73MPa, ON : 2.9MPa
0.5 to 3.5V / 0 to 0.98MPa
0.5 to 4.3V / 0 to 3.73MPa
DC280V, 600W
Pressure sensor (For high pressure) 150XA4-H3
Pressure sensor (For low pressure) 150XA4-L1
Fan motor
MF-230-600-2
Case heater
AC240V, 29W × 3
Compressor case thermo.
US-622KXTMQO-SS
OFF : 125°C, ON : 90°C × 2
3-3. Outdoor Control Unit
Heat Recovery Model
Model
MMY-
MAP0802FT8
JXO-3004
MAP1002FT8
AC600V / 30A, 4P
AC30V (or DC42V) / 1A, 6P
1.45mH / 25A
MAP1202FT8
Power supply terminal block
Communication line terminal block
Inductor
JXO-B2H
CH-44FK
Smoothing condenser (For compressor) 400LRSN 1500M
1500µF / 400V
Power supply transformer
P.C. board (Noise filter)
TT-01-03T
AC230V, 350mA
MCC-1366
FKX-240NK-4810US
FKX-220NK-6310US
0.48mH / 30A (MCC-1366 P.C. board)
0.63mH / 25A (MCC-1366 P.C. board)
MCC-1429
Line filter (AC)
P.C. board (Control board)
P.C. board (IPDU for compressor)
P.C. board (Power supply board)
P.C. board (IPDU for fan)
Power complex module
Pipe temp. sensor (TD)
Pipe temp. sensor (TS)
Heat exchanger temp. sensor (TE)
Outside temp. sensor (TO)
Oil temp. sensor (TK)
IPDU-4T62DA1E
6.2kW MCC-1502
MCC-1439
IPDU-2D16DA1
800W MCC-896, MCC-897
25A/1200V (MCC-1502 P.C. board)
–30°C to 135°C (Ambient temp. range)
–20°C to 80°C (Ambient temp. range)
–20°C to 80°C (Ambient temp. range)
–20°C to 80°C (Ambient temp. range)
–30°C to 135°C (Ambient temp. range)
–20°C to 80°C (Ambient temp. range)
1000µF / 400V
6MBR25UA120
—
—
—
—
—
—
Liquid temp. sensor (TL)
Smoothing capacitor (For fan)
Magnet SW
400LRSN1000M
FC-2S
400V / 38A
Thermistor
ZPROYCE101A500
100Ω, 13A, 500V
3-4. Flow Selector Unit (FS Unit)
Model
P.C. board (Control board)
2-way valve coil
RBM-Y1122FE
RBM-Y1802FE
RBM-Y2802FE
MCC-1431
VPV
AC220-240V 50Hz
VPV-122DQ1
VPV-1204DQ50
SVSS, SVDD
SVS, SVD
2-way valve
34
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TO sensor
TE sensor
TS2 sensor
SV2 valve
Check joint
(Low pressure)
Low pressure
sensor
SV42 valve
SV41 valve
SV3D valve
SV11 valve
SV3E valve
SV3C valve
SV5 valve
SV6 valve
SV3A valve
TK1, TK2 sensor
TS1 sensor
SV12 valve
High pressure
SW1
TD1 sensor
PMV
4-way valve
SV3B valve
TL sensor
High pressure
SW2
TK3 sensor
TK4 sensor
TD2 sensor
Check joint
(High pressure)
High pressure sensor
Check joint
(Liquid pipe)
Front side
Rear side
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[Concealed Duct Type]
3-6. Name of Each Part
3-6-1. Indoor Unit
Air outlet flange
Discharge duct connection.
Earth screw
Earth screws are situated
inside the electric parts box.
Sold Separately Parts
[4-way Air Discharge Cassette Type]
Air outlet/Air outlet louver
2-way discharge/3-way discharge
Select air flow direction in cooling or
heating operation.
2-way discharge or 3-way discharge can be
selected according to the shape or
arrangement of the room.
SuMoTuWeTh Fr Sa
ERROR
PROGRAM1
PROGRAM2
PROGRAM3
Air filter
Earth screw
Situated inside the electric
parts box.
For details, consult with the dealer from
Air inlet
Air filter is situated in the air grille.
Filter dust and other trash.
(Air filter is situated in the air inlet grille.)
which you have purchased the air conditioner.
WEEKLY TIMER
CODE No.
SET DATA SETTING TEST
UNIT No.
[Concealed Duct, High Static Pressure Type]
R.C.
No.
H
Air outlet
Air inlet
TEMP.
ON / OFF
Discharge duct connection.
Suction duct connection.
Air filter
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
Filters dust and other trash.
(Air filter is situated in the air grille.)
FILTER
RESET TEST
SET CL
Clip
Air inlet grille
To open/close the air inlet grille.
Earth screw
Drain pan
Earth screws situated
in the electric parts box.
[2-way Air Discharge Cassette Type]
Air outlet/Air outlet louver
Select air flow direction in cooling or
heating operation.
Earth screw
Situated inside the electric parts box.
[Slim Duct Type]
Air inlet
Earth screw
Situated in the
electric parts box.
Center panel
Suction duct connection
.
ALL
ZONE
ZONE
GROUP
CODE
No.
1234
TEST
UNIT No.
SET DATA
SETTING
R.C.
No.
Air filter
Air filter
Air inlet
(Air filter is not supplied on
certain models within the series.
Filters dust and other trash.
(Air filter is situated in the air grille.)
GROUP
)
Air outlet
Discharge duct connection
SELECT
ZONE
TEST
SETTING
˚C
.
[1-way Air Discharge Cassette Type]
[Under Ceiling Type]
CL SET
MMU-AP0071YH to AP0121YH
Air outlet/Air outlet louver
Select air flow direction in
cooling or heating operation.
Earth screw
Situated inside the
electric parts box.
MMU-AP0151SH to AP0241SH
Button
Button to open/close the
inlet grille.
Air inlet grille
Earth screw
Situated inside the electric parts box.
Air outlet/Air outlet louver
Select air flow direction in cooling
or heating operation.
Earth screw
Situated inside the
electric parts box.
Air filter
Air filter is situated in the air grille.
Filters dust and other trash.
Air outlet/Air outlet louver
(
)
Change the direction of the air
to be discharged according to
cool/heat mode.
[High Wall Type]
MMK-AP0071H to AP0241H
Earth screw
Air inlet grille
Situated inside the
electric parts box.
Air inlet grille
Air filter
Filters dust and other trash.
(Air filter is situated in the air inlet grille.)
Air inlet grille
Air filter
Filters dust and other trash.
(Air filter is situated in the air inlet grille.)
Air filter
Filters dust and
other trash.
(Air filter is situated in
the air inlet grille.)
MMU-AP0152SH, AP0182SH, AP0242SH
Air outlet/Air outlet louver
Button
Air outlet/Air outlet louver
Change the direction of the air
to be discharged according to
cool/heat mode.
Button to open/close
suction port
Select air flow direction in cooling or
heating operation mode.
MMK-AP0072H to AP0122H
Earth screw
Situated inside the
electric parts box.
Air inlet grille
Air filter
Air filter
Filters dust and
other trash.
(Air filter is situated in
the air inlet grille.)
Filters dust and other trash.
(Air filter is situated in the air grille)
Air outlet/Air outlet louver
Air inlet grille.
Air filter
Filters dust and other trash.
(Provided on the suction port.)
Change the direction of the air
to be discharged according to
cool/heat mode.
Earth screw
Situated inside the electric box.
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3-7. Parts Name of Remote Controller
Display section
Type]
[Floor Standing Cabinet
Air outlet/Air outlet louver
Changes the direction of the air flow.
In the illustration, all of the indicators are displayed for the purpose of explanation.
CODE No.
SET DATA SETTING TEST
In normal operation, only the icons relevant to the mode of operation would be
displayed.
UNIT No.
Display
section
R.C.
No.
H
TEMP.
ON
/
OFF
• When turning on the power breaker switch for the first time, [SET DATA]
flashes on the display part of the remote controller. While this display is
flashing, the system is performing a self-check function. Wait until this check
has been completed and the [SET DATA] display has disappeared before
using the remote controller.
Earth screw
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
Situated inside the electric parts box.
Operation
section
TIME
FILTER
RESET TEST
SET CL
Air filter
Filters dust and other trash.
(Situated inside the air grille.)
7 8 9
Air inlet grille
Air outlet port
2
17
16
13
14
Type]
[Floor Standing Concealed
CODE No.
1
SET DATA SETTING TEST
3
UNIT No.
10
4
6
R.C.
No.
H
Earth screw
Situated inside the electric parts box.
5
Drain pan (With drain filter)
This accessory is installed at the local site.
11
12
Air inlet grille
15
Air filter
Filters dust and other trash.
Front panel (Lower side)
1
2
3
SET DATA display
Displayed during initialization of controller.
12
13
PRE-HEAT display
(Situated inside the suction port.)
Displayed when the heating or defrost operation is
carried out. While this indication is displayed, the
indoor fan stops or the runs in LOW fan speed.
Operation mode select display
The selected operation mode is displayed.
Operation ready display
Type]
[Floor Standing
CHECK display
Will be displayed when a error condition
occurs or a protection device operates.
Displayed when cooling or heating operation is
impossible because the outdoor temperature goes
outside the operating range.
Fixing metal holder
Vertical louver
The air can automatically be discharged
rightward/leftward at stated periods.
Horizontal louver/Air outlet port
Changes the direction of the air flow.
4
5
Timer time display
Displays the selected delay time.
(When a malfunction occurs, a check code is
displayed in place of the time display.)
14
15
No function display
Displayed when the selected function is not avail-
able.
Air inlet grille
Fan mode display
The selected Fan mode is displayed.
Timer SETIN setup display
By pressing the Timer Set button, the display
of the timer is shown in the following order:
Drain pan
Water accumulated in the drain pan is
drained through the drain pipe.
(AUTO)
(MED.)
(HIGH)
(LOW)
Air filter
Filters dust and other trash.
[OFF]
[ON]
→
[OFF] repeat OFF timer →
In the Concealed Duct High Static Pressure type
models, [HIGH] only is displayed for the air speed.
→ No display.
6
7
8
Filter display
Fixing metal holder (Right and left)
16
17
Mode select control display
Earth screw
Situated inside the electric parts box.
If “FILTER
” is displayed, clean the air filter.
Displayed when pushing “Operation mode select
button while the operation mode is fixed to heating
or cooling by the system manager of the air condi-
tioner.
”
TEST run display
Displayed during a test run.
3-6-2. Outdoor Unit
Louver position display
Central control display
Displayed when using the remote controller with a
central control remote controller, etc.
Air outlet (Discharge)
Hot air is discharged when cooling operation is performed.
Cold air is discharged when heating operation is performed.
(for 4-Way Air Discharge CassetteType
and Under CeilingType model only)
Displays louver position.
If the remote controller is prohibited on fan the
9
Louver swing display
Indicates the movement of the louver.
centralcontrol side,
flashes when operating the
Air inlet
Situated at front, rear, left,
and right sides.
ON / OFF
MODE
following
,
,
/
buttons and
the function is not accepted.
10
11
Setpoint temperature display
The selected set up temp. is displayed.
Power source aperture
(The different settings available on the remote
controller when in use with a central controller, can
be referred to in the owners manual of the central
controller.)
Remote controller sensor display
Displayed while the sensor of the remote
controller is used.
Refrigerant pipe access for connection
Fixing leg
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Operation section
Push each button to select the desired operation.
This remote controller can operate up to a maximum 8 indoor units.
3-8. Correct Usage
When the product is operated for the first time, or after the SET DATA value has been changed, the procedure
below should be followed.The remote controller can memorize user settings and can be recalled and acti
ON / OFF
• The remote controller can memorize user settings and can be recalled and activated by a single press of
vated by a single push of the
button.
ON / OFF
the
button.
Preparation
7
Power the system by switching the electrical isolation device on and by pushing the ON/OFF button on the
remote controller.
1
• When the power is switched on, a partition line is shown on the remote controller display.
TEMP.
ON / OFF
• The remote controller performs a self-check function for approximately 1 minute during which user input will
not be accepted.
8
10
2
TIMER SET
FAN
MODE
VENT
REQUIREMENT
9
4
6
ON / OFF
• While using the air conditioner, operate it only with
button without turning off the main power
TIME
SWING/FIX
UNIT
switch and the leak breaker.
FILTER
RESET TEST
SET CL
• Do not turn off the earth leakage breaker while the air conditioner is in use.
• When the air conditioner has not been operated for a period of time, ensure the earth leakage breaker is
turned on for 12 or more hours prior to the start up of operation.
5
3
TEMP.
ON / OFF
1
2
1
Fan mode select button
Selects the desired air speed.
7
8
Operation lamp
4
Lit during normal product operation.
3
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
The Concealed Duct High Static Pressure type
models cannot be operated.
Flashes to indicate malfunction or incorrect
timer setting.
FILTER
RESET TEST
SET CL
ON / OFF
2
3
Timer set button
button
Used for setting the timer function.
Push to cycle between ON and OFF mode.
ON / OFF
When the unit is OFF, the Operation Lamp and
the display will turn OFF.
1
2
Push
button.
Check button
The operation lamp goes on, and the operation starts.
The CHECK button is used for the check
operation. During normal operation, do not
use this button.
MODE
9
Operation select button
Select an operation mode with the
button.
AUTO
HEAT
DRY
COOL
FAN
LOW
Selects the desired operation mode.
One push of the button, and the display
changes in the order shown on the right.
(Dehumidity)
4
Fan button
10
Set up temperature button
When an after-market fan device is connected
to the system, this button activates the device.
• “DRY mode” function is not available on the
Concealed Duct High Static Pressure Type.
Adjusts the temperature set point for the
room.
AUTO
HIGH
MED.
• If
is displayed on the remote controller
when pushing the FAN button, a fan is not
connected.
FAN
Set the desired temperature by pressing the
3
Select air volume with
button.
or
.
One push of the button, and the display changes in the order shown on the right.
• When air volume is “AUTO ”, air volume differs according to the temperature difference between
the set temperature and the room temperature.
5
6
Filter reset button
Resets the “FILTER
” display.
• In DRY mode, “AUTO
” is displayed and the air volume is LOW.
Unit and Auto louver buttons
• In heating operation, if the room temperature is not heated sufficiently with volume “LOW ” operation,
UNIT
select “MED.
” or “HIGH
” operation.
:
OPTION :
• The temperature which the temperature sensor detects is one near the air inlet of the indoor unit.
Therefore it slightly differs from the room temperature according to the installation status.The setup
value is a criterion of the room temperature. (Automatic air speed cannot be selected in FAN mode.)
Select the desired indoor unit by pressing the
unit button.
Remote controller sensor
The temperature sensor in the indoor unit mea-
sures the room temperature.
SWING/FIX
:
• Air volume of function is not available on “Concealed Duct High Static Pressure Type” air speed “HIGH
The remote controller can also measure the room
temperature.
” only is displayed.
Press the button to set the louver into Auto
mode.
4
Determine the set up temperature by pushing the “TEMP.
” or “TEMP.
” button.
For details of this feature, contact the dealer from
whom you purchased the product.
• This function is not available on the Con-
cealed Duct Standard Type, High Static
Pressure Type, Floor standing Cabinet Type,
Floor Standing Concealed Type, or Slim Duct
Type.
Stop
Push
ON / OFF
button.
The operation lamp goes off, and the operation stops.
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How to set up the air direction
Push SWING/FIX button.
REQUIREMENT
[In Cooling operation]
1
Every push of the button, the air direction changes.
• The operation starts after approximately 1 minute.
[In Heating operation]
In Heating operation
• In heating operation, the fan operation may continue for approximately 30 seconds after the air condi-
tioner has stopped.
Set the air outlet louver downward.
If directing it upward, the hot air may not reach the floor.
• The indoor fan continues in preheat operation for 3 to 5 minutes, and then blows out the hot air.
Initial setup
(
symbol is displayed on the remote controller.)
• When the temperature of the room has reached the set point temperature and after the unit has
stopped, the air speed is lowered and the air volume is greatly reduced.
• In defrost mode, the fan stops so that cool air is not discharged. PRE-DEF symbol
is displayed.
In Cooling / Dry operation
Set the air outlet louver upward.
If directing it downward, dew condensation may fall on or near the air discharge port.
[In Automatic operation]
• Using the difference between the set point temperature and the room temperature, the heating and
cooling operations are automatically performed.
Initial setup
How to start louvre swinging
TEMP.
ON / OFF
MODE
2
Push SWING/FIX button.
3-9. Adjustment of Wind Direction
To increase the cooling or heating effect, be sure to make proper use of the discharge louver for
cooling or heating operation.
Set the louver direction to the lowest
position, and then push
TIMER SET
TIME
FAN
SWING/FIX
again.
• [SWING
] is displayed and the air direction
SWING/FIX
UNIT
VENT
automatically changes upward/downward.
FILTER
RESET TEST
As the characteristics of the air, cool air collects at lower levels, and hot air collects at higher levels.
SET CL
In cases where one remote controller controls
the multiple indoor units, each indoor unit can
be selected and its air direction can be set up.
CAUTION
Set the louver so that air blows out horizontally.
If cooling operation is performed with the louver blowing air downwards, the air outlet or surface of the
louver will be wet with dew, which may drip.
How to stop louver swinging
1, 2, 3
4
SWING/FIX
3
Push
button again while the louver is
In FAN operation
In all modes
operating.
• The louver stops at a position when you push
SWING/FIX. If pushing SWING/FIX again, the air direction
descends from the highest position.
4-way Air Discharge CassetteType
• While the air conditioner stops, the discharge louver directs downward automatically.
Series of
operation
* In COOL/DRY operation, the louver does not
stop at the lowest position.
If stopping the louver as it directs downward
during operation, it stops after moving to the
3rd position from the highest position.
UNIT
• When the heating operation is in PREHEAT/DEFROST
The rotation of the louver starts after PREHEAT/DEFROST
on the remote controller even if the heating operation is in PREHEAT/DEFROST
state, the louver is directed upward.
Initial setup
status cleared
, is displayed
status.
Display when stopping the swing
[In Cooling operation]
4
Use the discharge louver with horizontal set point.
UNIT
• Push
to set up the air direction individu-
ally in each indoor unit.
Then the indoor unit No. in a group control is
displayed.
Fan/Heat
operation
Cool/Dry
operation
For the displayed indoor unit, set up the air
direction.
[In Heating operation]
Use the discharge louver with downward set point.
• If the unit No. is not displayed, all the indoor
units are operated at the same time.
No display
Unit No. 1-1
Unit No. 1-2
UNIT
• Every time is
pushed, the display is
exchanged as follows:
Unit No. 1-4
Unit No. 1-3
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2-way discharge or 3-way discharge can be selected according to the configuration of the room. For details,
consult with the dealer from which you have purchased the air conditioner.
Under Ceiling Type, 1-way Air Discharge CassetteType (2SH Series)
• When the air conditioner is stopped, the horizontal louver (Up/Down air direction adjustment
plate) automatically directs upward.
INFORMATION
• If cooling operation has been selected while the louver is in a downward position, the cabinet or surface
of the louver may become wet with dew.
• When the air conditioner is in stand-by status waiting to heat, the horizontal louver (Up/Down
air direction adjustment plate) directs upward.The swinging operation starts upon the heating
operation starting, but “SWING
ing operation.
” is displayed on the remote controller even when in heat-
• If heating operation has been selected while the louver is in a horizontal position, the room temperature
may not be even.
• Never handle the louver directly with hands as a malfunction or injury may occur.
How to set up the air flow direction
Push SWING/FIX button during operation.
Use the louver operation functions on the remote controller to change direction of the louver.
1
Every pushing of the button, the air direction changes.
In Cooling / Dry operation
In Heating operation
2-way Air Discharge CassetteType
Set the horizontal louver
(Up/Down air direction
Set the horizontal louver
(Up/Down air direction
[In Cooling operation]
adjustment plate) downward.
If directing it upward, the hot
air may not reach the floor.
adjustment plate) upward. If directing
it downward, dew condensation may
fall on or near the air discharge port.
Use the air outlet louver with horizontal set point.
Initial setup
Initial setup
[In Heating operation]
Use the air outlet louver with downward set point.
How to start swinging
How to set up the air direction
TEMP.
ON / OFF
2
Push SWING/FIX button.
Set the direction of the horizontal louver (Up/
SWING/FIX
1
Push
button during operation.
• [SWING
] is displayed and the air direction automatically changes upward/downward.
Down air direction adjustment plate) to the
lowest position and then push
again.
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
SWING/FIX
In case when one remote controller controls multiple indoor units, each indoor unit can be selected and
the air direction can be set up.
button
FILTER
RESET TEST
SWING/FIX
• [SWING
] is displayed and the air direction
SET CL
TEMP.
ON / OFF
2
3
Push
air outlet louver.
button again during swinging of the
automatically changes upward/downward.
In cases where one remote controller controls the
multiple indoor units, each indoor unit can be
selected and air flow direction set up.
• The air outlet louver can be stopped at the required
position.
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
UNIT
1, 2, 3
4
FILTER
RESET TEST
SET CL
How to stop swinging
UNIT
• To set up the air direction individually, push
SWING/FIX
button to display each indoor unit No. in a group
control.Then set the air direction on the displayed
indoor unit.
In FAN operation
In all modes
3
Push
button again during swinging of
the horizontal louver.
• The horizontal louvre can be stopped at the
desired position.The air direction can be again set
up from the uppermost position by pushing SWING/FIX
button.
1, 2
3
• If there is no display, all the indoor units can be oper-
Series of
operation
ated collectively.
UNIT
Initial setup
• Every pushing of the
button, the display will
No display
Unit No. 1-1
Unit No. 1-2
change as shown in the figure.
* While the horizontal louver is set downward in
cooling/drying operation, it does not stop.
Unit No. 1-4
Unit No. 1-3
Display when stopping the swing
If stopping the horizontal louver which directs
downward during swinging, it will stop after
reaching the 3rd position from the upper position.
1-way Air Discharge CassetteType (1H Series)
Adjustment of air direction upward/downward
[In Cooling operation]
UNIT
Fan/Heat
operation
Cool/Dry
operation
4
UNIT
In cooling operation, use the air outlet louver in a position that will defuse
cool air throughout the room.
• Push
to set up the air direction individually in
each indoor unit.Then the indoor unit No. in a
group control is displayed. For the displayed indoor
unit, set up the air direction.
[In Heating operation]
In heating operation, use the air outlet louver in a downward position so
that the air is directed to the floor.
• If the unit No. is not displayed, all the indoor units
are operated at the same time.
UNIT
Adjustment of air the direction rightward/leftward
To change the discharge direction from the right or left position, set the
vertical grille inside of the air outlet louver to the required direction.
• Every time
changed as follows:
is pushed, the display is ex-
No display Unit No. 1-1
Unit No. 1-2
Setup the air flow direction and swinging
Unit No. 1-4
Unit No. 1-3
Refer to the description of the “2-way Air Discharge Cassette Type”.
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Right/Left air direction adjustment
To change the air outlet direction to the right or left side, set the vertical louver located behind the horizontal
louver to the desired direction.
Floor Standing CabinetType
[In Cooling operation]
INFORMATION
In cooling operation, set the air outlet louver with a horizontal
set point so that the cold air diffuses the whole room.
• If cooling operation is performed with a donwards discharge,
dew may form on the surface of the cabinet or the horizontal
louver resulting in possible dripping.
• If heating operation is performed with a horizontal discharge,
the room temperature may not be equal i.e. there may be a
large variance between one side of the room with the other.
[In Heating operation]
In heating operation, set the air outlet louver with a down-
wards set point so that the hot air blows towards the floor.
High Wall Type
Adjustment of air Flow direction Upwards/Downwards
[In Cooling operation]
How to change the air outlet port
Change the air outlet port using the following procedure.
In cooling operation, use the horizontal louver with a horizontal set
point so that the cold air diffuses the whole room.
1
Remove the two fixing screws on the air outlet
port.
[In Heating operation]
(The fixing screws are reused.)
In heating operation, use the horizontal louver with a downwards set
point so that the hot air blows towards the floor.
2
Remove the discharge port, by pushing up on the
rear side, to a point where you can remove it from
the rear clip.
REQUIREMENT
• If cooling operation is performed with the louver set at a down-
wards position, dew may form on the surface of the cabinet or
the horizontal louver resulting in possible dripping.
• If heating operation is performed with the louver set in a horizon-
tal position, the room temperature may not be equal i.e. there
may be a large variance between one side of the room with the
other.
3
4
Lift the air outlet port upwards and remove it.
• Do not move the horizontal louver directly with your hands;
otherwise a fault maybe caused. Select the direction of the
horizontal louver using the SWING/FIX button on the remote controller.
The horizontal louver will not stop immediately even if the switch
is pushed. Note pushing the switch again when the required
louver direction has been reached will stop the louver.
Reverse the air outlet port and attach it to the
main unit.
Pay attention so that four claw hooks (two at rear and
two at the lower sides) are hooked on the mounting
position.
5
Be sure to tighten the air outlet port with the
removed fixing screws so that the air outlet port
does not come off.
Adjustment of air Flow direction rightwards/leftwards
To change the air outlet direction to the right or left side, set the
vertical louver located behind the horizontal louver to the desired
direction.
Setup of air direction and swinging
1H series: Refer to the description of
“2-way Air Discharge Cassette Type”.
2H series: Refer to the description of “Under Ceiling Type,
1-way Air Discharge Cassette Type (2SH Series)”.
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Floor Standing Type
3-10. Timer Operation
Adjustment of air Flow direction upwards/downwards
The type of timer operation can be selected from the following three types.
OFF timer
:The operation stops when the time on the timer has reached the set time.
[In Cooling operation]
Repeat OFF timer :The unit will stop, every time the set time period has elapsed.
In cooling operation, move the louver with your hands so that the horizontal
air outlet points in a direction so that the cold air diffuses the entire room.
ON timer
:The unit will start when the time on the timer has reached the set time.
Timer operation
[In Heating operation]
In heating operation, move the louver with your hands so that the horizon-
tal air outlet points in a downward direction, towards the floor.
TEMP.
ON / OFF
Adjustment of air Flow direction rightwards/leftwards
[In case of using unsymmetrical air directions]
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
2
Lift up the vertical louver lightly and direct it towards the desired
direction once completed lower the louver back down.
1
1
In this case, do not use the Swing function.
FILTER
RESET TEST
SET CL
2
[In case of automatic swing]
In this case, do not use the
swing function.
SWING/FIX
1
Push the
button during operation.
• [SWING
] is displayed and the air direc-
tion will automatically change rightwards/
leftwards.
3 4
TEMP.
ON / OFF
In cases where one remote controller
controls multiple indoor units, it is possible to
set each indoor unit individually, so that the
air flow direction can be altered.
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
1
2
Push the TIMER SET button.
OFF
OFF
ON
FILTER
RESET TEST
• The timer display (type) changes for every
push of the button.
SWING/FIX
SET CL
2
3
Push the
button again whilst the
(OFF timer)
(Repeat OFF timer)
No display
(ON timer)
vertical louver is moving will allow you
to stop the louver in the desired posi-
tion.
• SET TIME and timer time displays flash.
TIME
Push the
buttons to select the “SET TIME”.
For every push of the
button, the set time increases in the unit of 0.5 hr (30 minutes).
UNIT
1, 2
3
The maximum set time is 72.0 hr.
Swing button
For every push of the
button, the set time decreases in the unit of 0.5 hr (30 minutes).
• To set up the air flow the direction individu-
UNIT
ally, push the
button to display each
The minimum set time is 0.5 hr.
indoor unit No. in a group control.
Then set up the air flow direction to the
desired indoor unit.
No display
Unit No. 1-1
Unit No. 1-2
3
Push the SET button.
SETTING
• The
display disappears and the timer time display goes on.
is activated, the chosen time period will be displayed.
Once the time has been reached, all displays except the ON light will disappear.)
Unit No. 1-4
Unit No. 1-3
• If there is no display, all the indoor units can
(When the ON timer
be operated collectively.
UNIT
• Every push of the
the display as shown in the figure.
button, will change
Cancel of timer operation
4
Push the CL button.
INFORMATION
• TIMER display will disappear.
• If cooling operation is performed with downward air outlet, dew may form on the surface of the cabinet
or the horizontal louver, resulting in possible dripping of water.
• If heating operation is performed with the horizontal air outlet actively moving, unevenness of the tem-
perature may increase within the room.
NOTICE
• When the unit stops after the timer has reached the preset time, the Repeat OFF timer will resume the
• Do not move the louver directly with your hands during swing operation; otherwise a fault may be caused.
The vertical louver does not stop immediately even if the SWING/FIX button is pushed.
To adjust the stop position, push the SWING/FIX button.
ON / OFF
operation. However by pushing the
timer has again reached its set time.
button the repeat function will stop once the time on the
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3-11. Installation
3-12. Maintenance
Installation location
Cleaning of air filter
• When [FILTER] is displayed on the remote controller, its is time to check and if necessary clean the filter.
• Clogging of air filter decreases the cooling/heating effect.
WARNING
• Select a location for installation that will be able to safely support the weight of the unit.
If the installation location is not strong enough to support the unit and the unit falls, injury could result.
CODE No.
SET DATA SETTING TEST
UNIT No.
CAUTION
R.C.
No.
H
FILTER display
• Do not install the unit in a location where combustible gases could conceivably leak.
Notifies that it is time to clean the air filter.
Leaking gases that accumulate in the vicinity of the unit could be ignited by the unit.
TEMP.
ON / OFF
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
REQUIREMENT
• A location that permits the level installation of the unit
FILTER
RESET TEST
FILTER reset
SET CL
• A location that provides enough space to service the unit safely
• A location where water draining from the unit will not pose a problem
Push the FILTER switch after cleaning.
The “FILTER” display will disappear.
Avoid the following types of locations :
• Locations where salt is present in large amounts (seaside areas), or where sulfuric gases are present in
large amounts (hot springs areas)
(If the unit is to be used in such areas, special maintenance is necessary.)
WARNING
Be sure to turn off the main power supply prior to any maintenance.
• Locations that generate oils (including machine oils), steam, oily smoke, or corrosive gases
• Locations where organic solvents are used
• Please do not intend to do the daily maintenance and/or Air Filter cleaning by yourself.
Cleaning of the air filter and other parts of the unit involves dangerous work in high places, so be sure to
have a qualified service person do it. Do not attempt it by yourself.
• Locations in the vicinity of equipment that generates high frequency signals
• Locations where the outdoor unit will blow in the direction of a neighbor's window
• Locations where the noise of the outdoor unit will pose a problem
• Locations with poor air circulation
Daily maintenance
• For daily maintenance including Air Filter cleaning, please use qualified service personnel, particularly for
the following models;
4-way Air Discharge Cassette Type
2-way Air Discharge Cassette Type
1-way Air Discharge Cassette Type
Concealed Duct Type
Slim Duct Type
Concealed Duct, High Static Pressure Type
Under Ceiling Type
Electric wiring
WARNING
Ensure that the unit is correctly earthed.
NO GOOD
Grounding is necessary. If earthing is incomplete, an electric shock may be caused.
NO GOOD
CAUTION
Check that the circuit breaker is fitted.
NO GOOD
Attaching a earth leakage breaker is necessary. Otherwise, an electric shock may be caused.
2-way Air Discharge
Cassette Type
4-way Air Discharge
Cassette Type
1-way Air Discharge
Cassette Type
Make sure that the correct capacity Fuses are used.
Using wire or copper wire may cause a fire or unit fault.
NO GOOD
Ensure that the power supply to the unit is exclusive and is the correct rated voltage.
NO GOOD
NO GOOD
To disconnect the appliance from the main power supply.
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with
a contact separation of at least 3mm.
NO GOOD
Concealed Duct Type
Under Ceiling Type
Slim Duct Type
Concealed Duct,
High Static Pressure Type
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Re-installing the air filter
High Wall Type
• Insert the upper portion of air filter confirming alignment with the right and left edges of the indoor unit until it
is located.
(Model : 1H series)
• Push the projection at the center of the air filter.
• Close the air inlet grille.
• Undo the clip on the air filter, pull the air filter downwards while
pushing it towards the main unit side.
If the FILTER lamp on the indoor unit is lit, push the FILTER button on the remote controller or the TEMPO-
RARY button on the indoor unit to turn off the lamp.
Push the air filter,
and pull it downward.
(Model : 2H series)
• Open the air inlet grille.
Lift the air inlet grille up in to the horizontal position.
• Take hold of the left and right handles of the air filter and lift it up
slightly, then pull downwards to remove it from the filter holder.
Filter holder
Cleaning the air inlet grille
1. Remove the air inlet grille.
Hold the two sides of the air inlet grille and open in an
upwards direction.
Filter holder
Move the center arm to the left and remove the grille.
2. Wash it with water using a soft sponge or towel.
(Do not use metallic scrubbing brush or other hard brushes.)
Floor Standing CabinetType
• Use of such hard objects will cause scratches on the
surface of the grille, and the metal coating to peel off.
• Gently push down the upper part of the suction port, and then pull
towards you to remove it.
• If very dirty, clean the air inlet grille with a neutral detergent
for kitchen use, and rinse it off with water.
• Take out the air filter inside of the suction port.
3. Wipe the air inlet grille and allow to dry.
4. Fit the left and right arms of the air inlet grille to the shafts on
the two sides of the air conditioner and push in completely,
then push in the center arm.
Floor Standing ConcealedType
5. Check that the center arm has been completely inserted and
then close the air inlet grille.
• Push down on the hook of the air filter on the front panel (Lower
side).
• Push the arrow locations (Four) at the bottom of the air
• Pull the air filter towards you to remove it.
inlet grille to check whether the grill is completely closed.
Front panel
(Lower)
Air filter knob
Floor Standing Type
Removal / Attachment of air filter
Cleaning of main unit / remote controller
• Pull the air filter towards you.
• To attach the air filter, insert it into the main body
and push.
CAUTION
• Wipe them with a soft and dry cloth.
• A cloth dampened with cold water may be used on the indoor
unit if it is very dirty.
• Never use a damp cloth on the main unit or remote controller.
NOTE
• Do not use or leave a chemically treated duster on the unit for
Thinner
• When cleaning the air filter, use a small brush or cleaning device.
If the air filter is heavily stained use a neutral detergent mixed with warm water.
long periods of time, as it may damage or alter the colour of
the unit surface.
Polishing
powder
Benzene
Chemical
floor-cloth
Do not use.
• After washing the filter, rinse it out thoroughly and place in the shade to dry.
Do not expose to direct sun light.
• Do not use benzine, thinner, polishing powder, or similar
solvents for cleaning. These may cause the plastic surface to
crack or deform.
• Once the air filter has dried, place the air filter back into the unit.
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If you do not plan to use the unit for more than 1 month
1. Operate the fan for 3 to 4 hours to dry the inside of the unit
• Operate “FAN” mode.
3-13. Air Conditioner Operations and Performance
Check before operation
• Check whether earth wire is disconnected or out of place.
WARNING
2. Stop the air conditioner and turn off the main power supply
or the circuit breaker.
Turn on the power supply
12 hours or more before
starting the air conditioner.
• Check that air filter is installed to the indoor unit.
Wipe with a
dry soft cloth
Heating capacity
• During heating operation the heat pump system operates by
absorbing the heat from the outside air and discharging it into the room.
Checks before operation
Therefore if the outside temperature drops, the units heating capacity will decrease.
1. Check that the air filters are installed.
2. Check that the air outlet or inlet is not blocked.
• When the temperature of the outside air is low, it is recommended that you use other forms of heating in
conjunction with the air conditioner.
3. Turn on the main power switch or the circuit breaker
for the main power supply to the air conditioner.
Defrost operation during heating operation
• If the outdoor unit has a build up of frost during the heating operation, the operation mode changes auto-
matically to defrost mode to increase the heating effect (for approximatley 2 to 10 minutes).
When the unit has not been
turn on for a long period of time,
ensure the unit is dry, as shown
above and then operate in fan
only mode for 3 to 4 hours.
• During defrost operation, fans of the indoor and the outdoor units will stop.
Protection for 3 minutes
• The outdoor unit will not operate for approximately 3 minutes after the air conditioner has been immediately
NOTE
restarted after being stop, or the power supply has been turned on. This is to protect the system.
For an Air conditioning system which is operated regularly, cleaning and maintenance of the indoor/
outdoor units are strongly recommended.
As a general rule, if an indoor unit is operated for about 8 hours daily, the indoor/outdoor units will need to
be cleaned at least once every 3 MONTHS. This cleaning and maintenance shall be carried out by a
qualified person.
Failure to clean the indoor/outdoor units regularly will result in poor performance, icing, water leakage and
even compressor failure.
Main power failure
• If a power failure occurs during operation, all operations will stop.
• When restarting the unit, push the ON/OFF button again.
Fan rotation of stopped unit
• When other indoor units within the same system are in operation, the fan on the indoor units that are on
“stand-by” will rotate to protect the machine once per approximately 1 hour for several minutes.
HINTS FOR ECONOMICAL OPERATION
Protective device (High pressure switch)
The high pressure switch will stop the unit automatically when excessive load is applied to the air conditioner.
If the protective device operates, the operation lamp will stay lit but the operation will stop.
Maintain room temperature at comfortable level
Clean air filters
When the protective device operates, check characters “ ” on the remote controller display.
The clogged air filter impairs the performance of the air conditioner.
The protective device may operate in the following cases.
Gee, chilly
Never open doors and windows more than what is necessary
Control
• When suction or discharge port on the outdoor unit is blocked.
• When strong wind blows continuously against the discharge port of the outdoor unit.
• When dust or dirt is excessively adhered to the air filter of the indoor unit.
• When the discharge port of the indoor unit is blocked.
To keep the cool or warm air in the room, never open doors and
windows more than what is necessary.
Window curtains
In cooling, close the curtains to avoid direct sunlight.
Clean, please.
Cooling/heating operation of a Heat Recovery Multi air conditioner
In heating, close the curtains to keep the heat in.
• When the outdoor temperature goes out of the operating range, the cooling or heating modes may not be
performed in order to protect the equipment. In this case, the “ ” light goes on.
Ensure uniform circulation of room air
Adjust the air flow direction so that the air is
evenly circulated throughout the room.
Characteristics of heating operation
• Hot air will not be blown out immediately from the indoor unit. It will take between 3 to 5 minutes (depending
on temperature conditions of the room and the outside) before the indoor heat exchanger warms up suffi-
ciently, to allow hot air to be blown.
• During operation, the indoor unit may stop if the outside temperature becomes to high.
• When other indoor units are in heating operation, the fan operation of the indoor unit on fan only operation
may be stopped temporarily to prevent hot air from being blown out.
Blows upward
Please close
Air flow adjustment
Cool and
dry air
Characteristics of cooling/heating simultaneous operation
Warm
air
• If the outdoor temperature drops during operation, the fan of the outdoor unit may stop.
Blows downward
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Air conditioner operating conditions
For specified performance, operate the air conditioner under the following temperature conditions:
3-15. When the Following Symptoms are Found
Check the points described below before contacting your local service repair center.
Cooling operation
Outdoor temperature : –10°C to 43°C (Dry-bulb temp.)
Symptom
Cause
Room temperature : 21°C to 32°C (Dry-bulb temp.), 15°C to 24°C (Wet-bulb temp.)
Outdoor unit
Indoor unit
• White misty cold air or • The fan on the outdoor unit automatically stops when
Room relative humidity – less than 80 %. If the air conditioner operates
CAUTION
water is blown out.
performing a defrost operation.
in excess of this figure, the surface of the air conditioner may cause dewing.
Outdoor temperature : –15°C to 21°C (Dry-bulb temp.), –15°C to 15.5°C (Wet-bulb temp.)
Room temperature : 15°C to 28°C (Dry-bulb temp.)
• Sometimes, the noise
“Pushu !” is heard.
• Solenoid valve works when defrost operation starts and
finishes.
Heating operation
• “Swish” sound is
sometimes heard.
• When the unit is in operation,a sound such as the movement
of water from one area to another may be heard. This sound
may become larger after a period of 2 to 3 minutes once the
unit has begun operation. This is not a cause for concern,
but is the movement of the refrigerant or the draining sound
of the dehumidifier.
• If the air conditioner is used outside of the above conditions, the units safety protection devices may operate.
* Do not use “Super HRM” for other than personal usage where the ambient temperature may go down below
–5°C. (For example, OA equipment/Electric device/Food/Animals and plants/Art object)
• Slight “Pishi!” sound is • This is sound generated when the heat exchanger, etc.
CAUTION
heard.
expands and contracts slightly due to the change of tem-
perature.
When outdoor temperature goes out of specified range, “
or ” mark is indicated on the Wired remote
• Discharge air smells.
• “ ” indication is lit.
• Various odurs such as those from a carpet, clothes, ciga-
rette, or cosmetics will adhere to the air conditioner.
• Has the outdoor temperature gone out of its specified range
specified range?
• When the manager of the air conditioner has fixed the
operation to either COOL or HEAT, but a request/demand
contrary to this setup operation is requested.
controller display and the required operation will stop.
“
&
” :When in heating operation.
Notice :
• This indication is not failure.
“
” : When in cooling operation.
• When outdoor temperature goes back to specified range, “ or ” will disappear and the unit will begin
• When the fan operation is stopped to prevent the discharge
of hot air.
normal operation.
• The unit operation may stop if the next operation (request) cannot be fulfilled because it falls outside the
specification for Super HRM. See below for the maximum cooling and heating specifications.
(Outdoor temp. (DB) < –10°C : Cooling mode, > 21°C : Heating mode)
• Sound or cool air is
blown from the
indoor unit.
• Since refrigerant is flowed temporarily to prevent the stay of
oil or refrigerant in the stand by indoor unit, the sound of
flowing refrigerant, “Kyururu” or “Shaa” may be heard.
When indoor unit operates in HEAT mode, and cold air in
COOL mode white steam may be blown out.
• When power of the air
conditioner is turned
on, “Ticktock” sound is
heard.
• Sound is generated when the expansion valve operates
when power supply has been turned on.
3-14. Re-Installation
DANGER
Operates or stops automatically.
Does not operate.
• Is the timer “ON” or “OFF”?
If the unit position is to be changed and re-located to a new position ask your local dealer or
installation specialist. Do not attempt to move the air conditioner yourself, as incorrect installation
may cause electric shock or fire.
• Is there a power failure to the unit?
• Has the power supply been turned off?
• Has the power fuse or breaker blown?
• Has the protective device operated?
(The operation lamp goes on.)
• Is the timer “ON”? (The operation lamp goes on.)
• Has the outdoor temperature gone out of the specified range
for the outdoor unit?
Do not install the air conditioner in the following places
• Do not install the air conditioner in any place within 1 m from a TV, stereo or radio set. If the unit is installed in
such places, noise transmitted from the air conditioner may affect the operation of these appliances.
Silent
• Do not install the air conditioner near a high frequency appliance (sewing machine or massager for business
use, etc.), as the air conditioner may malfunction.
Air is not cooled or warmed sufficiently.
• Is the suction port or discharge port of the outdoor unit
obstructed?
• Are there any doors or windows open?
• Is the air filter clogged with dust?
• Is the discharge louver of the indoor unit set at appropriate
position?
• Do not install the air conditioner in a humid or oily place, or in a place where steam, soot or corrosive gas maybe
generated.
It’s strange.
• Do not install the air conditioner in a salty place such as a seaside area.
• Do not install the air conditioner in a place where a great deal of machine oil is used.
• Do not install the air conditioner in a place where it is usually exposed to strong change winds such as in a
seaside area or on the roof / upper floor of a building.
• Is the air selection set to “LOW” or “MED” and is the opera-
tion mode set to “FAN Only”?
• Is the setup temp. the appropriate temperature?
• Has the outdoor temperature gone out of the specified range?
• Do not install the air conditioner in a place where sulfureous gas maybe generated such as in a spa.
• Do not install the air conditioner in a vessel or mobile crane.
When the following symptoms are found, stop the unit operation immediately, turn off the power supply, and contact the
dealer from where you have purchased the air conditioner.
• Activation of the power supply causing the unit to operate in an unstable fashion (power on, power off, power on,
Be careful with noise or vibrations
• Do not install the air conditioner in a place where the noise or the hot air
created by the outdoor unit will come into contact with your neighbours.
power off etc).
• Install the air conditioner on a solid and stable foundation as this will reduce
the transmission of noise and vibration that is produced from the outdoor unit.
• The main power fuse often blows out, or circuit breaker is often activated.
• Foreign matters or water have entered the unit by mistake.
• If one indoor unit is operating, some sound may be audible from other indoor
units that are connected within the same system (even when not in operation)
• When the unit fails to operate after the protective device (circuit breaker) has been removed. Not recommended.
• Other unexplained symptoms or unit abnormalities, that cannot be explained.
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Confirmation and check
When a error has occurred in the air conditioner,
the check code and the indoor unit No. will appear
on the display part of the remote controller.
CODE No.
UNIT No.
R.C.
No.
The check code is only displayed during while the
unit is operating.
If the display disappears, operate the air condi-
tioner according to the following “Confirmation of
error history” for confirmation.
Check code
Indoor unit No. in which
an error has occurred
Confirmation of error history
When a error has occurred on the air conditioner,
the error history can be confirmed with the follow-
ing procedure. (Up to 4 errors can be stored in the
memory of the remote controller.)
TEMP.
ON / OFF
2
3
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
The history can be confirmed from both operating
status and stop status.
FILTER
RESET TEST
SET CL
1
Procedure
Description
SET
TEST
When pushing the
and
buttons at the same time
for 4 seconds or more, the following display will appear.
If [Service check] is displayed, the mode enters into the
change error history mode.
CODE No.
UNIT No.
• [01 : Order of error history] is displayed in CODE No.
window.
1
R.C.
No.
• [Check code] is displayed in CHECK window.
• [Indoor unit address in which the error has occurred] is
displayed in UNIT No.
For every push of the
is displayed in order.
,
button used to set temperature, the trouble history stored in memory
The numbers in CODE No. indicate CODE No. [01] (latest) → [04] (oldest).
2
3
CAUTION
CL
Do not push the
button because all the error history of the indoor unit will be deleted.
TEST
After confirmation, push the
button to return to the normal display.
1. Check the error codes according to the above procedure.
2. Ask an authorized dealer or qualified service (maintenance) professional to repair or maintain the air
conditioner.
3. More details of the service codes are explained in the Service Manual.
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4. REFRIGERANT PIPING SYSTEMATIC DRAWING
4-1. Inverter Unit (8, 10, 12HP)
Model: MMY-MAP0802FT8, MAP1002FT8, MAP1202FT8
Propeller fan
FM
Fan motor
Sensor
(TE1)
(Right side)
Sensor
(TO)
Strainer
Main heat exchanger
Pulse motor valve
(Left side)
Solenoid valve
(SV12)
Main heat exchanger
(PMV1) (PMV2)
Sub heat exchanger (Right side)
Sub heat exchanger (Left side)
Strainer
Check
valve
(PMV3)
4-Way valve
Strainer
Check
valve
Solenoid
valve
(SV11)
Solenoid
Capillary
tube
Low-
pressure
sensor
valve
Sensor
(TS1)
(SV5)
Check
valve
Sensor
(TS2)
High-pressure
sensor
Check
joint
Solenoid valve
(SV2)
Capillary
tube
Solenoid
valve
(SV6)
Check joint
Sensor
(TL)
Strainer
Capillary tube
Oil
separator
Capillary tube
Solenoid valve
(SV3D)
Strainer
Capillary tube
Liquid
tank
Solenoid valve
(SV42)
Check
valve
Check
valve
Solenoid valve
(SV41)
High-
pressure
switch
High-
pressure
switch
Accumulator
Check
joint
Solenoid
valve
(SV3C)
Capillary
tube
Sensor
(TD2)
Sensor
(TD1)
Sensor
(TK3)
Strainer Strainer
Check
valve
Check
valve
Capillary
tube
Capillary
tube
Sensor
(TK1)
Sensor
(TK2)
Oil tank
Solenoid
valve
(SV3E)
Sensor
(TK4)
Capillary tube
Capillary tube
Strainer
Strainer
Solenoid
valve
(SV3A)
Solenoid
valve
(SV3B)
Check
valve
Strainer
Check
valve
Service Service Service
Service
valve of valve at valve at valve at
balance liquid
pipe side
discharge suction
gas side gas side
48
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4-2. Explanation of Functional Parts
Functional part name
Functional outline
Solenoid valve SV3A
(Connector CN324: Red)
Closed : Allows oil to collect/remain in the oil tank.
Open : Allows oil to exit the oil tank.
SV3B
SV3C
SV3D
SV3E
SV2
(Connector CN313: Blue)
Open : Allows oil to return to the outdoor unit via the balance pipe.
(Connector CN314: Black)
Open : Pressurizes the oil tank..
(Connector CN323:White)
Open : Supplies oil to the compressor from the oil separator.
(Connector CN323:White)
Open :Turns on during operation and balances oil between compressors.
(Hot gas bypass) (Connector CN312:White)
1) Low pressure release function
2) High pressure release function
3) Gas balance function during stop time
SV4 1
SV4 2
(Gas balance control for compressor start-up) (Connector CN311: Blue)
1) For gas balance start
2) High pressure release function
3) Low pressure release function
SV5
(Connector CN310:White)
1) Increase of No. of heating indoor units, Gas balance function in defrost time
2) Low-pressure balance function of discharge gas pipe during all cooling operation
(Connector CN309:White)
1) Liquid bypass function for discharge temp. release (Cooling bypass circuit)
SV6
SV11
(Connector CN322:White)
1) For shutdown discharge gas (During all cooling operation and defrost operation)
SV12
(Connector CN319:White)
1) Flow-rate control function of refrigerant to sub heat exchanger during simultaneous operation
2) Flow-rate control function of refrigerant to sub heat exchanger during defrost operation
4-way valve
(Connector CN317: Blue)
1) Cooling/Heating selection
2) Reverse defrost
3) Main-/Sub-heat exchanger selection
Pulse motor
valve
PMV1, 2
PMV3
(Connector CN300, 301:White)
1) Super heat control function during all heating operation and mainly heating, partly cooling operation
2) Under-cool adjustment function during all cooling operation
3) Divided flow control function during mainly cooling, partly heating operation
(Connector CN302: Red)
1) For flow-rate control of sub heat exchanger during simultaneous operation
(Control function of heating divided flow)
2) A function preventive high pressure up during all cooling or all heating operation
Oil separator
1) Prevention for early drop of oil level (Decrease of flow-out of discharge oil to cycle)
2) Reserve function of surplus oil
Temp. sensor TD1, TD2
(TD1: Connector CN502:White, TD2: Connector CN503: Pink)
1) Protection of compressor discharge temp.
2) Releasing of discharge temp.
TS1
TS2
(Connector CN504:White)
1) Controls super heat of PMV1 and 2 during all heating operation and simultaneous operation
(Connector CN522: Black)
1) Controls indoor oil recovery during all cooling operation and mainly cooling, partly heating operation
2) Detects overheat of cycle.
TE
(Connector CN505: Green)
1) Controls defrost during all heating operation and simultaneous operation.
2) Controls outdoor fan during all heating operation and simultaneous operation.
TK1, TK2,
TK3, TK4,
TK1: Connector CN514: Black, TK2: Connector CN515: Green,
TK3: Connector CN516: Red,
TK4: Connector CN523:Yellow
1) Judges oil level of compressor.
TL
(Connector CN521:White)
1) Detects under-cool during all cooling operation and simultaneous operation.
TO
(Connector CN507:Yellow)
1) Detects external ambient temperature.
49
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Functional part name
Functional outline
Pressure High pressure sensor
sensor
(Connector CN501: Red)
1) Detects high pressure and uses it to control the capacity of the compressor.
2) Detects high pressure during all cooling operation and uses it to control the fan when cooling
with low outside air.
3) Detects under-cool of the indoor unit of which heating thermo.-ON during all heating operation
and simultaneous operation.
4) Controls outdoor fan rpm during mainly cooling, part heating operation.
Low pressure sensor
(Connector CN500:White)
1) Detects low pressure and uses it to control capacity of the compressor during all cooling
operation and simultaneous operation
2) Detects low pressure and uses it to controls super heat during all heating operation and
simultaneous operation
Heater
Compressor case heater
Accumulator case heater
(Compressor 1 Connector CN316:White, Compressor 2 Connector CN315: Blue)
1) Prevents liquid accumulation in the compressor
(Connector CN321: Red)
1) Prevents liquid accumulation to accumulator
Balance pipe
1) Oil balancing pipe between outdoor unit (This unit does not use this Balance pipe.)
Operation mode
Operation mode
Outline
1. All Indoor Unit(s)
Operating for Cooling
Only cooling operation without heating operation
Outdoor heat exchanger (Main heat exchanger) is used as a condenser.
2. All Indoor Unit(s)
Operating for Heating
Only heating operation without cooling operation
Outdoor heat exchanger (Main heat exchanger) is used as an evaporator.
3. Simultaneous operation
MIU for simultaneous operation
3-1. Mainly cooling, partly Cooling/heating simultaneous operation with subjective cooling operation
heating operation Outdoor heat exchanger (Sub heat exchanger) is used as a condenser.
3-2. Mainly heating, partly Cooling/heating simultaneous operation with subjective heating operation
cooling operation
Outdoor heat exchanger (Main heat exchanger) is used as an evaporator.
4. Defrost
Using the reversing operation of the 4-way valve, ice on the outdoor heat exchanger is
dissolved within a single cooling cycle.
For details of operation mode, refer to page 53 to 59.
50
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Configuration of outdoor unit heat exchanger
Flow Selector Unit (FS Unit)
RBM-Y1122FE
Discharge gas pipe
Suction gas pipe
Liquid pipe
Propeller fan
Fan motor
Strainer
Strainer
Capillary
tube
Capillary
SVS
tube
Capillary
tube
SVD
Check
valve
SVDD
SVSS
Strainer
To indoor
liquid side
To indoor
gas side
Main heat exchanger
RBM-Y1802FE
* RBM-Y1801FE has two “SVS” valves.
Wind
Wind
Discharge gas pipe
Suction gas pipe
Liquid pipe
Strainer
Strainer
Sub heat
exchanger
Sub heat
exchanger
Capillary
Capillary
tube
tube
Capillary
tube
SVD
Check
valve
SVS SVS
SVDD SVSS
Strainer
Front side
(Right)
Rear side
(Left)
To indoor
liquid side
To indoor
gas side
RBM-Y2802FE
* RBM-Y2802FE has three “SVS” valves and two “SVD”.
Discharge gas pipe
Suction gas pipe
Liquid pipe
Strainer
Strainer
Capillary
Capillary
tube
tube
Capillary
tube
Check
valve
SVD
SVS SVS SVS
SVDD SVSS
Strainer
To indoor
liquid side
To indoor
gas side
Functional part name
Functional outline
Solenoid valve
SVD
(Discharge gas block valve)
1) High pressure gas circuit during heating operation
SVS
(Suction gas block valve)
1) Low pressure gas circuit during cooling operation
SVDD (Pressure valve)
1) For pressurizing when No. of heating indoor units increases.
SVSS
(Reducing valve)
1) For recovery of refrigerant of the stopped indoor unit of which cooling thermo-OFF
2) For reducing pressure when a No. of heating indoor units decreases.
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4-3. Indoor Unit
Liquid side Gas side
Strainer
Capillary tube
Air heat exchanger
at indoor side
Pulse Motor
Valve (PMV)
Distributor
Sensor
(TCJ)
Fan
Sensor
(TC2)
Sensor
(TC1)
Sensor
(TA)
M
Fan motor
(NOTE) MMU-AP0071YH to AP0121YH type air conditioners have no TC2 sensor.
Functional part name
Functional outline
Pulse Motor Valve PMV
(Connector CN082 (6P): Blue)
1) Controls super heat in cooling operation
2) Controls under cool in heating operation
3) Recovers refrigerant oil in cooling operation
4) Recovers refrigerant oil in heating operation
Temp. sensor
1. TA
(Connector CN104 (2P):Yellow)
1) Detects indoor suction temperature
2. TC1 (Connector CN100 (3P): Brown)
1) Controls PMV super heat in cooling operation
3. TC2 (Connector CN101 (2P): Black)
1) Controls PMV under cool in heating operation
4. TCJ (Connector CN102 (2P): Red)
1) Controls PMV super heat in cooling operation
2) [MMU-AP0071 to AP0121YH only]
Controls PMV under cool in heating operation
52
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5. SYSTEM REFRIGERANT CYCLE DRAWING
5-1. Refrigerant Piping Systematic Diagram in System
Selection of operation mode
For the selection of each operation mode, refer to the below table:
“Stop Once” this means the system does not operate for 3 minutes after operation before update has stopped.
After update
Mainly cooling, partly Mainly heating, partly
All cooling operation
(OFF)
All heating operation
(ON)
heating cooperation
(ON)
cooling operation
(ON)
All cooling operation
(OFF)
Operation continues
Operation continues
Stop Once
(OFF à ON)
(OFF à ON)
(OFF à ON)
Mainly cooling,
partly heating
cooperation (ON)
Operation continues
Operation continues
(As ON)
Operation continues
(As ON)
(ON à OFF)
Before
update
Mainly heating,
partly cooling
operation (ON)
Stop Once
(ON à OFF)
Operation continues
(As ON)
Operation continues
(As ON)
All heating operation
(ON)
Stop Once
(ON à OFF)
Operation continues
(As ON)
Operation continues
(As ON)
Note) Phrases in the parentheses of the table indicate the status of the 4-way valve.
ON-OFF list of Flow Selector Unit (FS Unit) valve
Outline of control valve output of FS unit (Basic operation)
Indoor operation mode
SVD
SVDD
SVS
SVSS
(High pressure
circuit valve)
(Pressure valve
<For delay>)
(Low pressure
circuit valve)
(Reducing valve
<For delay>)
1. Stop (Remote controller OFF)
<All system stop>
OFF
<OFF>
OFF
<OFF>
OFF
<OFF>
ON
<OFF>
2. Cooling thermo-OFF
3. Cooling thermo-ON
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
4. Heating thermo-OFF
5. Heating thermo-ON
6. “E04” error is being detected
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
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5-2. All cooling operation (Operation of cooling only)
In high outside temperature (10°C or more: Criterion)
Header unit
Follower unit
FM
FM
TE1
TE1
Sensor
TO
Sensor
TO
Main heat exchanger
Main heat exchanger
Main heat exchanger
Main heat exchanger
SV12
SV12
PMV1
PMV2
PMV1
PMV2
PMV3
PMV3
OFF
OFF
4-Way valve
4-Way valve
SV11
SV11
SV5
TS1
TS2
SV5
TS1
TS2
Pd sensor
Pd sensor
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
TK1
TK2
Oil tank
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
Suction gas pipe
Discharge gas pipe
Liquid pipe
SVS
SVS
SVS
SVS
SVD
SVD
SVD
SVD
FS unit
SVDD SVSS
SVDD SVSS
SVDD SVSS
SVDD SVSS
ST
ST
ST
ST
ST
ST
ST
ST
Indoor unit
PMV
TC2
PMV
TC2
PMV
PMV
TC1
TC1
TC1
TC1
TC2
TC2
TCJ
TCJ
TCJ
TCJ
Cooling
Cooling
Cooling
Stop
High pressure gas or condensed liquid refrigerant
Low pressure gas refrigerant
Low pressure gas refrigerant (Refrigerant recovery line)
High pressure refrigerant (Push-in circuit)
Outdoor unit
Flow selector/Indoor unit
4-way valve
SV4 (n)
SV5
OFF
(Note 1)
OFF
SV3A
SV3B
OFF
OFF
Cooling thermo.-ON
Stop
SVD
OFF
ON
SVD
SVS
OFF
OFF
OFF
ON
SV3C
SV3D
SV3E
OFF
SVS
SVDD
SVSS
PMV
SV6
Control
ON
Control
ON
OFF
ON
SVDD
SVSS
PMV
SV11
SV12
OFF
PMV1, 2
PMV3
Control
Close
Control
Close
Outdoor fan
Control
(Note 1) SV4 on the stopped compressor is ON.
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In low outside temperature (15°C or less: Criterion)
Header unit
Follower unit
FM
FM
TE1
TE1
Sensor
TO
Sensor
TO
Main heat exchanger
Main heat exchanger
Main heat exchanger
Main heat exchanger
SV12
SV12
PMV1
PMV2
PMV1
PMV2
PMV3
PMV3
OFF
OFF
4-Way valve
4-Way valve
SV11
SV11
SV5
TS1
TS2
SV5
TS1
TS2
Pd sensor
Pd sensor
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
TK1
TK2
Oil tank
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
Suction gas pipe
Discharge gas pipe
Liquid pipe
SVS
SVS
SVS
SVS
SVD
SVD
SVD
SVD
FS unit
SVDD SVSS
SVDD SVSS
SVDD SVSS
SVDD SVSS
ST
ST
ST
ST
ST
ST
ST
ST
Indoor unit
PMV
TC2
PMV
TC2
PMV
TC2
PMV
TC2
TC1
TC1
TC1
TC1
TCJ
TCJ
TCJ
TCJ
Cooling
Cooling
Cooling
Stop
High pressure gas or condensed liquid refrigerant
Low pressure gas refrigerant
Low pressure gas refrigerant (Refrigerant recovery line)
High pressure refrigerant (Push-in circuit)
Outdoor unit
Flow selector/Indoor unit
4-way valve
SV4 (n)
SV5
OFF
(Note 1)
ON
SV3A
SV3B
OFF
OFF
Cooling thermo.-ON
Stop
SVD
SVS
OFF
ON
SVD
SVS
OFF
OFF
OFF
ON
SV3C
SV3D
SV3E
OFF
SV6
Control
OFF
Control
ON
SVDD
SVSS
PMV
OFF
ON
SVDD
SVSS
PMV
SV11
SV12
OFF
PMV1, 2
PMV3
Control
Close
Control
Close
Outdoor fan
Control
(Note 1) SV4 on the stopped compressor is ON.
55
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5-3. All heating operation (Operation of heating only)
Header unit
Follower unit
FM
FM
TE1
TE1
Sensor
TO
Sensor
TO
Main heat exchanger
Main heat exchanger
Main heat exchanger
Main heat exchanger
SV12
SV12
PMV1
PMV2
PMV1
PMV2
PMV3
PMV3
4-Way valve
4-Way valve
OFF
OFF
SV11
SV11
TS1
TS1
Pd
sensor
Pd
sensor
SV5
SV5
TS2
TS2
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
Oil tank
TK1
TK2
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
Suction gas pipe
Discharge gas pipe
Liquid pipe
SVS
SVS
SVS
SVS
SVD
SVD
SVD
SVD
FS unit
SVDD SVSS
SVDD SVSS
SVDD SVSS
SVDD SVSS
ST
ST
ST
ST
ST
ST
ST
ST
Indoor unit
PMV
TC2
PMV
PMV
TC2
PMV
TC2
TC1
TC1
TC1
TC1
TC2
TCJ
TCJ
TCJ
TCJ
Heating
Heating
Heating
Stop
High pressure gas or condensed liquid refrigerant
Low pressure gas refrigerant
Low pressure gas refrigerant (Refrigerant recovery line)
High pressure refrigerant (Push-in circuit)
Outdoor unit
Flow selector/Indoor unit
4-way valve
SV4 (n)
SV5
OFF
SV3A
SV3B
OFF
ON
Heating thermo.-ON
Heating thermo.-OFF
Stop
(Note 1)
OFF
SVD
SVS
ON
OFF
SVD
SVS
ON
OFF
OFF
OFF
Close
SVD
SVS
OFF
OFF
OFF
ON
SV3C
SV3D
SV3E
OFF
SV6
Control
ON
Control
ON
SVDD
SVSS
PMV
OFF
SVDD
SVSS
PMV
SVDD
SVSS
PMV
SV11
OFF
SV12
OFF
PMV1, 2
PMV3
Control
Close
Control
Close
Outdoor fan
Control
(Note 1) SV4 on the stopped compressor is ON.
56
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5-4. Mainly Cooling, Partly Heating Operation
(Cooling/heating simultaneous operation with subjective cooling operation)
Header unit
Follower unit
FM
FM
TE1
TE1
Sensor
TO
Sensor
TO
Main heat exchanger
Main heat exchanger
Main heat exchanger
Main heat exchanger
SV12
SV12
PMV1
PMV2
PMV1
PMV2
Operating
Operating
for condenser
for condenser
PMV3
PMV3
4-Way valve
4-Way valve
ON
ON
SV11
SV11
TS1
TS1
Pd
sensor
Pd
sensor
SV5
SV5
TS2
TS2
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
Oil tank
TK1
TK2
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
Suction gas pipe
Discharge gas pipe
Liquid pipe
SVS
SVS
SVS
SVS
SVD
SVD
SVD
SVD
FS unit
SVDD SVSS
SVDD SVSS
SVDD SVSS
SVDD SVSS
ST
ST
ST
ST
ST
ST
ST
ST
Indoor unit
PMV
TC2
PMV
TC2
PMV
PMV
TC2
TC1
TC1
TC1
TC1
TC2
TCJ
TCJ
TCJ
TCJ
Cooling
Cooling
Stop
Heating
High pressure gas or condensed liquid refrigerant
Low pressure gas refrigerant
Low pressure gas refrigerant (Refrigerant recovery line)
High pressure refrigerant (Push-in circuit)
Outdoor unit
Flow selector/Indoor unit
4-way valve
SV4 (n)
SV5
ON
SV3A
SV3B
SV3C
SV3D
SV3E
OFF
OFF
Cooling thermo.-ON
Heating thermo.-ON
Stop
(Note 1)
OFF
SVD
SVS
OFF
ON
SVD
SVS
ON
OFF
SVD
SVS
OFF
OFF
OFF
ON
OFF
SV6
Control
ON
Control
ON
SVDD
SVSS
PMV
OFF
ON
SVDD
SVSS
PMV
OFF
SVDD
SVSS
PMV
SV11
OFF
SV12
Control
PMV1, 2 Close (Note 2)
PMV3 Control
Control
Control
Close
Outdoor fan Control
(Note 1) SV4 on the stopped compressor is ON. (Note 2) May be controlled.
57
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5-5. Mainly Heating, Partly Cooling Operation
(Cooling/heating simultaneous operation with subjective heating operation)
Header unit
Follower unit
FM
FM
TE1
TE1
Sensor
TO
Sensor
TO
Main heat exchanger
Main heat exchanger
Main heat exchanger
Main heat exchanger
SV12
SV12
PMV1
PMV2
PMV1
PMV2
PMV3
PMV3
4-Way valve
4-Way valve
ON
ON
SV11
SV11
TS1
TS1
Pd
sensor
Pd
sensor
SV5
SV5
TS2
TS2
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
Oil tank
TK1
TK2
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
Suction gas pipe
Discharge gas pipe
Liquid pipe
SVS
SVS
SVS
SVS
SVD
SVD
SVD
SVD
FS unit
SVDD SVSS
SVDD SVSS
SVDD SVSS
SVDD SVSS
ST
ST
ST
ST
ST
ST
ST
ST
Indoor unit
PMV
TC2
PMV
PMV
TC2
PMV
TC2
TC1
TC1
TC1
TC1
TC2
TCJ
TCJ
TCJ
TCJ
Heating
Heating
Stop
Cooling
High pressure gas or condensed liquid refrigerant
Low pressure gas refrigerant
Low pressure gas refrigerant (Refrigerant recovery line)
High pressure refrigerant (Push-in circuit)
Outdoor unit
Flow selector/Indoor unit
4-way valve
SV4 (n)
SV5
ON
(Note 1)
OFF
SV3A
SV3B
SV3C
SV3D
SV3E
OFF
OFF
Cooling thermo.-ON
Heating thermo.-ON
Stop
SVD
SVS
OFF
ON
SVD
SVS
ON
OFF
SVD
SVS
OFF
OFF
OFF
ON
OFF
SV6
Control
ON
Control
ON
SVDD
SVSS
PMV
OFF
ON
SVDD
SVSS
PMV
OFF
SVDD
SVSS
PMV
SV11
OFF
SV12
Close (Note 2) PMV1, 2
Control PMV3
Control
Close (Note 2)
Control
Control
Close
Outdoor fan
(Note 1) SV4 on the stopped compressor is ON. (Note 2) May be controlled.
58
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5-6. Defrost
Header unit
Follower unit
FM
FM
TE1
TE1
Sensor
TO
Sensor
TO
Main heat exchanger
Main heat exchanger
Main heat exchanger
Main heat exchanger
SV12
SV12
PMV1
PMV2
PMV1
PMV2
PMV3
PMV3
OFF
OFF
4-Way valve
4-Way valve
SV11
SV11
Pd
sensor
Pd
sensor
SV5
TS1
SV5
TS1
TS2
TS2
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
Oil tank
TK1
TK2
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
Suction gas pipe
Discharge gas pipe
Liquid pipe
SVS
SVS
SVS
SVS
SVD
SVD
SVD
SVD
FS unit
SVDD SVSS
SVDD SVSS
SVDD SVSS
SVDD SVSS
ST
ST
ST
ST
ST
ST
ST
ST
Indoor unit
PMV
TC2
PMV
TC2
PMV
TC2
PMV
TC2
TC1
TC1
TC1
TC1
TCJ
TCJ
TCJ
TCJ
Cooling
Heating
Heating
Stop
High pressure gas or condensed liquid refrigerant
Low pressure gas refrigerant
Low pressure gas refrigerant (Refrigerant recovery line)
High pressure refrigerant (Push-in circuit)
Defrost operation is carried out during all heating operation or Mainly heating, part cooling operation.
Outdoor unit
Flow selector/Indoor unit
Cooling thermo.-ON Others
4-way valve
SV4 (n)
SV5
OFF
SV3A
SV3B
OFF
OFF
(Note 1)
ON
SVD
SVS
OFF
ON
SVD
SVS
OFF
ON
SV3C
SV3D
SV3E
OFF
SV6
Control
OFF
Control
ON
SVDD
SVSS
PMV
Fan
OFF
SVDD
SVSS
PMV
Fan
OFF
ON
SV11
ON
SV12
Close
PMV1, 2
PMV3
Control
Control
Control
Control
Control
Stop
Outdoor fan Stop (Note 2)
(Note 1) SV4 on the stopped compressor is ON. (Note 2) May be controlled.
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6. CONTROL OUTLINE
6-1. Indoor Unit
6-1-1. Control Specifications
No.
Item
Outline of specifications
Remarks
1
Power supply
is reset.
(1) Identification of outdoor unit
When the power supply is reset, the outdoor units are
individually identified and communication is established.
(2) Check code clear
When the power supply is reset, the check code is also reset.
If an abnormal status is still present upon restart the check
code will be displayed again on the remote controller.
2
Operation
select
(1) Based upon the operation command received from the
remote controller or central controller, the operation mode is
selected.
∗ Concealed Duct High
Static Pressure type air
conditioner cannot operate
in drying mode.
Remote controller
Control outline
command
STOP
FAN
Stops air conditioner.
Fan only operation
COOL
Cooling operation
DRY
Dry operation ∗
HEAT
Heating operation
COOL/HEAT AUTO
COOL/HEAT AUTO operation
Heating operation is automatically selected with difference
between the set point temperature and room temperature.
3
Room temp.
control
(1) Set point temperature adjustment range on remote controller
(°C)
Allcooling
18 to 29°C
18 to 30°C
All heating
18 to 29°C
16 to 30°C
Wired type
Wireless type
(2) The set point temperature in heating operation can be offset
using item code (DN) 06.
Setup data
0
2
4
6
Heating suction temperature
shift
Setup temp. correction
+0°C
+2°C
+4°C
+6°C
Setup at shipment
Setup data
2
4
5
Automatic
capacity
control
(1) The difference between the temperature reading taken from
the Ta (room) sensor and the Ts (set point) selected on the
remote controller is used to determine the demand frequency
to the outdoor unit.
Air volume
control
(1) The remote controller is used to select the modes “HIGH
HH > H+ > H >
L+ > L > LL
(HH)”, “MED (M)”, “LOW (L)” or “AUTO”.
(2) The difference between the temperature reading taken from
the Ta (room) sensor and the Ts (set point) selected is used
to control the air volume setting when in “AUTO” mode.
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No.
Item
Outline of specifications
Remarks
6
Prevention of
cold air
(1) In all heating operation, the upper limit of the fan tap is set by
one with higher temperature of TC2 sensor and TCJ sensor.
discharge
• When B zone has continued for 6 minutes, the operation
shifts to C zone.
• In defrost time, the control point is set to +6°C.
• In D and E zones, priority
is given to remote control-
ler air speed setup.
• In A and B zones, “ ” is
displayed.
(˚C)
32
A zone: OFF
B zone:
Over 26˚C, below 28˚C, LOW
C zone:
Over 28˚C, below 30˚C, MED
D zone:
Over 30˚C, below 32˚C, HIGH
D
C
30
28
26
E
E zone: Ultra HIGH
20
16
B
A
7
Freeze
(1) In all cooling operation, the air conditioner operates as de-
scribed below based upon temp. detected by TC1, TC2 and
TCJ sensors.
prevention
control (Low
temp. release)
To prevent the heat exchanger from freezing, the operation
stops.
• When “J” zone is detected for 5 minutes, the command
frequency becomes “S0” to the outdoor unit.
• In “K” zone, the timer count is interrupted, and held.
• When “I ” zone is detected, the timer is cleared and the
operation returns to the normal operation.
• When the command frequency became S0 with continua-
tion of “J” zone, operation of the the indoor fan in LOW
mode until it reaches the “I ” zone.
It is reset when the following conditions are satisfied.
Reset conditions
>
>
>
1) TC1 12°C and TC2 12°C and TCJ 12°C
2) 30 minutes passed after stop.
TC1
10°C (5°C)
0°C
a
P1
Q1
(˚C)
K
P1
Q1
J
(2) In all cooling operation, the air conditioner operates as
described below based upon temp. detected by TC2 and TCJ
sensors.
• When “M” zone is detected for 45 minutes, the command
frequency becomes “S0” to the outdoor unit.
• In “N” zone, the timer count is interrupted and held.
• When shifting to “M” zone again, the timer count restarts
and continues.
• If “L” zone is detected, the timer is cleared and the opera-
tion returns to normal operation.
Reset conditions
>
>
>
1) TC1 12°C and TC2 12°C and TCJ 12°C
2) 30 minutes passed after stop.
(˚C)
L
TC2, TCJ
5°C
P2
N
P2
Q2
∗ In a Model without TC2,
TC2 is not judged.
M
Q2
–2.0°C
61
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No.
Item
Outline of specifications
Remarks
8
Recovery control
for cooling
refrigerant and oil
(1) The indoor unit which stops operation, thermostat is OFF,
or operates in FAN mode opens PMV of the indoor unit by
the specified opening degree when cooling refrigerant or oil
recovery signal is received from the outdoor unit.
• Recovery operation is
usually executed every 2
hours.
(2) Drain pump of 4-way air discharge cassette type and
concealed duct type operate during recovery control mode.
9
Recovery control
for heating
The indoor unit which stops operation, thermostat is OFF, or
operates in FAN mode performs the following controls when
• In the indoor unit which
thermostat is OFF, or
operates in FAN mode,
refrigerant and oil the heating refrigerant/Oil recovery signal is received from the
outdoor unit.
“
” lamp goes on.
1) Opens PMV of the indoor unit by the specified opening
degree.
2) Stops the fan.
• Recovery operation is
usually executed every
1 hour.
3) Only 4-way Air Discharge Cassette type air conditioner
rotates the indoor fan with intermittent operation for
approximately 1 minute after recovery control.
4) Only 4-way Air Discharge Cassette type air conditioner
rotates the indoor fan with intermittent operation for
approximately 1 minute after recovery control as the
outdoor unit.
5) After recovery control, drain pump of 4-way air discharge
cassette type and concealed duct type will operate.
10 Short intermittent (1) For 5 minutes after the operation has started, the operation
operation
compensation
control
is continued even if entering thermostat-OFF condition.
(2) However, if the thermostat has been turned off by changing
the set up temp., the thermostat is OFF with even the
above condition. The protective control has priority.
11 Drain pump
control
(1) During “COOL” operation (including DRY operation), the
Check code [P10]
drain pump operates.
(2) While the drain pump operates, if the float switch works,
the drain pump continues operation and a check code is
displayed.
(3) While the drain pump stops, if the float switch works, turn
off the capacity demand command, stop the operation, and
operate the drain pump. If the float switch continues
operating for approx. 5 minutes, the operation stops and
the check code is displayed.
(4) In heating operation, if humidifier “provided” is judged,
compressor “ON”, compressor “ON”, fan “ON”, and MAX
(TC2, TCJ) > 33°C, the drain pump operates.
12 Elimination of
remaining heat
(1) When the air conditioner stops in the “HEAT” mode, drive
the indoor fan with “LOW” mode for approx. 30 seconds.
13 Auto louver
control
(1) When the louver signal has been received from the remote
controller, the louver operates if the indoor fan is operating.
(2) In 4-way Air Discharge Cassette type, the discharge louver
automatically directs downward if the operation stops.
(3) In 4-way Air Discharge Cassette type, the discharge louver
directs upward if the heating operation is being prepared.
14 Filter sign display (1) The operation time of the indoor fan is integrated and
(None in wireless
type)
∗ Provided in the
separately laid
type
stored in memory, and the filter exchange signal is sent to
the remote controller to display on the remote controller
LCD after the specified time.
(2) When the filter reset signal is received form the remote
controller, time of the integrated timer is cleared. In this
time, if the specified time has passed, the measured time is
reset and LCD display disappears.
TCB-AX21E.
62
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No.
Item
” and “
display
(Operation and
Outline of specifications
Remarks
15
“
”
<Operation standby> .......... Display on remote controller
(1) • “P05” is one of displays of power wire missing.
• “P05” of power cable is detected.
• “ ” goes on.
heating stand-by)
• “COOL/DRY” operation cannot be performed because the
other indoor unit is under “HEAT” operation.
• “HEAT” operation cannot be performed because COOL
priority is set (Outdoor I/F P.C. board SW11 1-bit is ON)
and the other indoor unit is under “COOL/DRY” operation.
• “FAN” operation cannot be performed because the system
performs “Heat oil/Refrigerant recovery” operation.
• There is a unit in which indoor overflow “P10” is detected.
• There is a unit in which interlock alarm “P23” is detected.
(2) The above indoor units unavailable to operate waits under
condition of thermostat OFF.
• “ ” goes on.
<HEAT standby> .................. Display on remote controller
(1) • HEAT thermostat is OFF.
• During HEAT operation, the fan rotates with lower air speed
than one specified in order to prevent discharge of cold
draft or stops. (including case that defrost operation is
being performed)
• “HEAT” operation cannot be performed because COOL
priority is set (Outdoor I/F P.C. board SW11 bit 1 is ON) and
the other indoor unit is under “COOL/DRY” operation.
(2) “HEAT standby” is displayed until the above conditions are
released.
16 Selection of
central control
mode
(1) The contents which can be changed on the remote controller
at indoor unit side can be selected by setup at the central
controller side.
(2) In case of operation from TCC-LINK central controller
(TCB-SC642TLE, etc.)
[Central control mode 1] : Cannot operate
[Central control mode 2] :
Cannot operate, stop, select mode, set up temp.
[Central control mode 3] :
Cannot select mode, set up temp.
[Central control mode 4] : Cannot select mode
(3) RBC-AMT21E (Wired remote controller)
If operation is performed
from the remote
While mode is the central control mode, “
lights on the display part of the remote controller.
CENTRAL”
controller “CENTRAL
CONTROL” mode, the
status is notified with
receiving sound.
63
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6-2. Outdoor Unit
6-2-1. Operation Start/Operation End
The compressor, solenoid valve, pulse motor valve (PMV), outdoor fan, etc. are controlled by a command from
the indoor controller.The follower outdoor unit starts/stops by a command from the header outdoor unit.
No.
Item
Operation explanation and applied data, etc.
Remarks
1
Pulse Motor Valve
(PMV) control
(1) PMV control (using two PMV, 1 and 2)
• During heating operation,
PMV2 is 0 pulses and
PMV may be controlled
with only PMV 1, with a
minimum of 45 pulses.
• Each PMV is controlled between 90 to 1000 pulses
during operation.
• In cooling operation, PMV opening is dependent upon
detected readings from the TL sensor and Pd pres-
sure sensor (sub-cool control).
• In heating operation, PMV opening is dependent upon
detected readings from the TS and TD sensors and
the Ps pressure sensor (super-heat control).
• Each PMV will be fully closed when the system is in
‘Standby’ or ‘No demand’ modes and when a malfunc-
tion in the system has occurred.
1000
PMV 2
550
500
90
PMV 1
45
Min.
Med.
Max.
(2) PMV3 control
1) PMV3 (Pulse Motor Valve 3) is controlled between 0
to 500 pulses during mainly cooling, part heating or
mainly heating, part cooling operation.
2) PMV3 opening is controlled according to the demand
capacity difference (HP) between the cooling
capacity and the total heating capacity.
3) The PMV will be fully closed when the system is in
‘Standby’ or ‘No demand’ modes and when a mal-
function in the system has occurred.
2
Outdoor fan control (1) Fan control in all cooling operation
1) The outdoor fan speed/mode is determined by the
When TE temp. (ambient
temperature) exceeds 25°C,
Heating operation stops.
detected Pd pressure value.
2) When cooling operation has started, the outdoor fan
speed of the master unit is controlled using the
detected Pd pressure value.
(2) Fan control in all heating operation
1) The outdoor fan speed/mode is determined by the
detected TE sensor value.
2) If a TE value > 25°C has been continuously detected
for 5 minutes, the operation may stop.
3) After start up, this control is not available during the
specified time after a defrost operation.
4) This operation may start and stop repeatedly when
the system is undercharged.
(3) Fan control for mainly cooling, part heating operation
• The maximum fan speed
differs depending on the
outdoor HP.
The outdoor fan speed (mode) is controlled according to
the target of the Pd (Discharge pressure).
64
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No.
Item
Operation explanation and applied data, etc.
Remarks
3
Capacity control
1) The capacity request command received from the
indoor controller determines the inverter frequency
control of the outdoor unit.
• Min. frequency: 26Hz
2) The two compressors in each outdoor unit swap
starting order on successive operation.
4
Oil level detection
control
1) Measurement of sensors TK1 to TK4 is used to
determine whether the correct amount of oil is
present in the compressor case.
• The detection is per-
formed when one or both
compressors are oper-
ated.
2) A comparison of measurements taken from TK1/TK2
with that of TK3/TK4 is used to judge whether there is • Adequate oil level
sufficient oil in the compressor case. If there is
insufficient oil in the compressor case, the system
switches to the oil equalizing control method.
(Standard)
1) The oil level of com-
pressor 1 is adequate
when TK1 - TK3 > 15°C
2) The oil level of com-
pressor 2 is adequate
when TK2 - TK3 > 15°C
3) This control is performed during compressor opera-
tion.
(SV2)
Oil
separator
(SV3D)
OFF
(SV42)
(SV41)
(SV3C)
OFF
(TD1)
(TD2)
(TK3)
(TK1)
(TK2)
Oil tank
ON
(SV3E)
(TK4)
(SV3A)
OFF
Balance pipe
Packed valve
(SV3B)
65
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No.
Item
Oil short
protective
control
Operation explanation and applied data, etc.
Remarks
5
This control is provided to prevent oil shortage occurring in the
compressors of each outdoor unit.
The control is achieved by ON/OFF operation of the solenoid
valves SV3A, SV3B, SV3C and SV3D.
(1) Oil-short protective control
The oil shortage protection control function stops the outdoor
unit, if an oil shortage continues for 30 minutes, after 2
minutes, 30 seconds the outdoor unit restarts.
If this function is activated on 3 successive occasions, an error
check code (H07) is generated and the outdoor unit is
stopped.
• Oil accumulated in the
oil separator is returned
to the compressor.
6
Refrigerant/Oil
recovery control
(1) During cooling operation, this function is executed to regularly
to recover the refrigerant/oil from the indoor units and con-
necting pipe-work back to the outdoor unit.
This function is also performed to prevent stagnated refriger-
ant accumulating in the outdoor heat exchanger during low
ambient cooling.
The control is managed by the header outdoor unit.
1) Control conditions
• Control for refrigerant/
oil recovery is per-
formed approximately
every 2 hours.
• Cooling oil recovery operation is executed approximately
every 2 hours.
2) Contents of control
• Recovery lasts for
approximately 2 or 3
minutes though this is
dependent upon the
system capacity.
• The recovery period lasts for approximately 2 or 3
minutes though this is dependant on the system capacity.
(2) Refrigerant recovery control in heating room
This function is executed regularly to recover the liquid
refrigerant from the indoor unit.
It is also used to recover oil present in the outdoor heat
exchanger during the heating overload operation (except
during defrost operation).
The control is managed by the header outdoor unit.
1) Heating operation oil, recovery control is executed approxi-
mately every hour.
2) The period of recovery lasts for approximately 2 to 10
minutes though this is dependent upon the load condition.
(3) Control for refrigerating / whilst oil recovery in simultaneous
operation.
This function is executed to recover the refrigerating oil
accumulated in the low-pressure gas inter-unit piping.
(regardless of all cooling operation/all heating operation).
• Heating operation, oil
recovery is executed
approximately every
hour.
1) Control condition
• When the combined time of the compressor-ON has
reached 95 minutes in simultaneous operation.
2) Control contents
• Recovery lasts for
approximately 2 to 10
minutes though this is
dependent upon the
load condition.
When the conditions have been satisfied, upon changing
the indoor unit mode from heating to cooling, (stop the
indoor fan) the oil is recovered for a period between 2
minutes 30 seconds to 10 minutes. The indoor unit in
cooling operation continues operation.
7
Defrost control
(Reverse cycle
defrost method)
(1) Defrost start condition
• During the defrost
operation, all solenoid
4-way valves are OFF
and all compressors
are operating.
The defrost function is initiated when the measurement
temperature taken from the TE sensor is lower than -2°C for a
period of 25 minutes after compressor initial start up and 55
minutes after subsequent start ups.
(2) Contents of control
• If the outdoor units are combined, the minimum duration for
the defrost operation is 2 minutes.
(3) Defrost stop condition
• The outdoor fan speed and compressor inverter frequency
are determined by the measurement of Pd pressure during
defrost operation.
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No.
Item
Operation explanation and applied data, etc.
(1) SV2 gas balance control
Remarks
8
Release valve
control
In order to decrease the starting load on the compressor, SV2 valve
is opened during the time the compressor is ‘OFF’, and the gas is
balanced.
(2) SV2 high pressure release control
This function limits the pressure level during the low frequency
operation of the inverter.
(3) SV2 low pressure release control
This function is used to prevent rapid pressure drop during transient
operation of the unit. This is performed by the header unit only. The
function is performed when required, except during ‘No demand’
status or when the system is in ‘Standby’.
(4) SV41, SV42 valves
1) SV41, 42 low-pressure release control
This function is used to prevent pressure dropping to low.
The function is performed during defrost operation, heat start up,
all cooling operation, or mainly cooling or part heating operation.
• Control contents (Defrost/heating start pattern)
Turn on SV41 and SV42 when PS pressure ≤ 0.1MPa, and turn
off SV41 and SV42 when PS pressure ≥ 0.15MPa.
• Control contents (All cooling operation, Mainly cooling, part
heating operation)
Turn on SV41 and SV42 when PS pressure ≤ 0.14MPa and Pd
pressure ≤ 1.8MPa, and turn off SV41 and SV42 when PS
pressure ≥ 0.24MPa and Pd pressure ≥ 2.2MPa
2) High pressure release control
This function is for gas bypass control which emergently prevents
the high pressure cut.
Turn on SV41 and SV42 when Pd pressure ≥ 3.5MPa, and turn off
SV41 and SV42 when Pd pressure ≤ 3.45MPa.
(5) SV6 valve
1) Cooling bypass control
This function is a liquid refrigerant bypass control to suppress the
rise of the discharge temperature or the inside temperature of the
compressor.
Turn on SV6 valve when the discharge temperature (TD1 or TD2)
becomes 96°C or higher and turns off when it drops below 84°C
by bypassing liquid refrigerant.
(6) PMV3
1) High pressure release control (All heating operation)
This function suppresses the rise of high pressure during the
inverter low frequency operation when in all heating operation
mode.
Set up PMV3 opening to 45 pulses when Pd pressure = 3.45MPa.
2) High pressure release control (All cooling operation)
Set up PMV3 opening to 60 pulses when Pd pressure = 3.5MPa.
9
Frequency
release
control
(1) High pressure release control
This function is to correct the operation command of the compressor
and suppress the rise of high pressure.
1) Control contents
The operation frequency is decreased by 1 step when Pd pres-
sure ≥ 3.4MPa. It is decreased by 1 step every 10 seconds until
Pd pressure drops below 3.4MPa.
2) Release condition
• When Pd pressure ≤ 3.2MPa
• When refrigerant recovery control starts in all heating mode
• During defrost operation, stop, thermo OFF
67
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No.
Item
Operation explanation and applied data, etc.
Remarks
10 Compressor
stop due to
Each compressor is stopped should the Pd pressure sensor reach a
value of 3.5 MPa. This control is performed by the header unit and
any follower units.
high pressure
release
11 Case heater
control
Heating is provided for both the compressor case and accumulator.
When the compressor in any outdoor unit is stopped, the heater is
switched on to prevent accumulation of refrigerant.
After installation of a system, it should be powered for the specified
period of time prior to operating a test run to prevent damage to the
system.
If the system has not been powered for a prolonged period of time, it
is important to apply power for the specified period of time before
resuming operation.
This function is often performed in conjunction with the compressor
winding heating control. When this occurs, a noise may be heard
which is not an indication of a malfunction.
(1) Contents of control
• The function is performed during when the compressor is off.
• When the TO sensor temp measures 28°C or higher the heater
turns off and turns on when it change:measures 25°C or lower
• The heater remains ‘ON’ for 10 minutes after the compressor
has changed mode from Off to On.
12 IPDU control
The IPDU controls the inverter compressor by communicating a
command frequency that controls the compressor speed, depending
on any active releases.
The main controls of the IPDU P.C. board are:
(1) Current release control
Feedback from the AC input current sensor (CT) is used to
prevent the inverter input current exceeding its specified limit
(2) Heat sink temperature detection control
• Feedback from the thermistor (TH) on the compressor driving
module is used to prevent the IGBT from overheating. The
highest value is taken from IPDU 1 and IPDU 2 TH sensors.
• A TH sensor is
provided in each two
IPDU.
(3) Over-current protective control
• When an over-current condition is detected by the IPDU, the
compressor is stopped.
(4) Compressor case thermo control
• The compressor stops when the compressor case thermostat is
activated.
• Whenever this condition occurs, a 1 count is added to the
system error count.
• After a period of 2 minutes and 30 seconds, the compressor is
reactivated and the error count cleared if the operation contin-
ues without further error for a period of 10 minutes or more.
• The case thermostat
is normally closed
and connected to
interface P.C. board.
• If the error count reaches 4, the check code [H04] is displayed
(for compressor 1) and [H14] (for compressor 2).
13 High pressure
prevention
(1) High pressure SW control
• The high pressure switch is connected to the IPDU board and is
in the normally closed condition.
control
• When the high pressure switch is activated, the compressor is
stopped.
• Whenever this condition occurs, a 1 count is added to the
system error count.
• After a period of 2 minutes and 30 seconds, the drive to the
compressor is reactivated and the error count is cleared if the
operation continues with further error for a period of 10 minutes
or more.
• If the error count reaches 4, the check code [P04] is displayed.
68
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Other cautions
1. Cooling operation in low ambient temperatures
1) The indoor unit freeze prevention control system (TC sensor) may decrease the command frequency to
the outdoor unit when low coil temperatures are detected.
2) The cooling capacity control may decrease the command frequency to the outdoor unit when low ambient
temperature is detected.
3) When the discharge temperature sensor value reaches 60°C or below, the frequency may be increased
above the required demand from the indoor unit.
2. PMV (Pulse Motor Valve) for outdoor unit
1) When the system power is turned on an audible “clicking” sound is omitted due to the PMV initialising,
this is a normal condition. When the outdoor unit is situated near other sources of noise, this sound may
not be noticeable.
2) Do not remove the driving part (head) of the PMV during operation as it may cause the PMV to malfunction.
3) When transporting or replacing the outdoor unit, never keep the driving part (head) removed from the
PMV body as the valve will be closed and may result in damage or failure due to sealed liquid compression.
4) When refitting the driving part (head) to the body of the PMV, apply pressure until a “click” sound can be
heard, complete the process by resetting the power to the system.
Release control list
Release item
High pressure release
Low pressure release
Operation
SV2 ON, SV41, SV42 ON
PMV3=45 pulses (All heating operation), 60 pulses (All cooling operation)
Operation frequency limit
SV2 ON, SV41, SV42 ON, Operation frequency limit
Discharge temp. release SV6 ON, Operation frequency limit
Current release
Operation frequency limit
Heat sink release
Outdoor fan speed up, Operation frequency limit
69
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Oil equation control schematic diagram
Header outdoor unit
(MMY-MAP1202FT8)
Follower outdoor unit
(MMY-MAP1202FT8)
Unit to
send oil
Unit to
received oil
FM
FM
TE1
TE1
Sensor
Sensor
TO
Main heat exchanger
TO
Main heat exchanger
Main heat exchanger
SV12
Main heat exchanger
SV12
PMV1
PMV2
PMV1
PMV2
PMV3
PMV3
OFF
OFF
4-Way valve
4-Way valve
SV11
SV11
SV5
TS1
TS2
SV5
TS1
TS2
Pd sensor
Pd sensor
Pd sensor
Pd sensor
SV6
SV6
SV2
SV2
TL
TL
OS
OS
SV3D
SV3D
Liquid
tank
Liquid
tank
SV41
HP
SV41
HP
SV42
HP
SV42
HP
Accumulator
Accumulator
SV3C
SV3C
TD1
TD1
TD2
TD2
TK3
TK3
TK1
TK2
TK1
TK2
Oil tank
Oil tank
TK4
TK4
SV3E
SV3E
SV3A
SV3A
SV3B
SV3B
70
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7. APPLIED CONTROL
7-1. Indoor Unit
7-1-1. Setup of Selecting Function in Indoor Unit
(Be sure to Execute Setup by a Wired Remote Controller)
<Procedure> Execute the setup operation while the unit stops.
TEMP.
ON / OFF
3
5
6
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
4
2
FILTER
RESET TEST
SET CL
1
SET
CL
TEST
1
2
Push
,
, and
buttons simultaneously for 4 seconds or more.
The firstly displayed unit No. indicates the master indoor unit address in the group control.
In this time, the fan of the selected indoor unit is turned on.
UNIT
Every pushing
button, the indoor unit numbers in the group control are successively
displayed. In this time, the fan of the selected indoor unit only is turned on.
Specify the item code (DN) using the setup temperature and buttons.
Select the setup data using the timer time and buttons.
3
4
(When selecting the DN code to “33”, change the temperature indication of the unit from “°C”
to “°F” on the remote controller.)
SET
5
6
Push
button. (OK if display goes on.)
2
.
• To change the item to be set up, return to procedure
• To change the selected indoor unit, return to procedu3re
.
TEST
Pushing
button returns the status to normal stop status.
71
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Table: Function selecting item code (DN)
(Items necessary to perform the applied control at the local site are described.)
DN
Item
Description
At shipment
01 Filter display delay
timer
0000 : None
0002 : 2500H
0004 : 10000H
0001 : 150H
0003 : 5000H
According to type
02 Dirty state of filter
0000 : Standard
0000 : Standard
0099 : Unfixed
0000 : No priority
0001 : High degree of dirt (Half of standard time)
03 Central control
address
0001 : No.1 unit
0099 : Unfixed
to
0064 : No.64 unit
04 Specific indoor unit
priority
0000 : No priority
0001 : Priority
06 Heating temp shift
0000 : No shift
0002 : +2°C
0001 : +1°C
0002 : +2°C
(Floor type 0000: 0°C)
to
0010 : +10°C
(Up to +6 recommended)
0d Existence of [AUTO] 0000 : Provided
0001 : Not provided
0000 : Not provided
mode
0001 : Not provided (Automatic selection from connected outdoor unit)
0E Follows operation
mode of the header
unit
0000 : Does not follow
0001 : Follows
0F Cooling only
0000 : Heat pump
0001 : Cooling only (No display of [AUTO] [HEAT])
0000 : Heat pump
10 Type
0000 : (1-way air discharge cassette)
0001 : (4-way air discharge cassette) to 0037
According to model type
11 Indoor unit capacity 0000 : Unfixed
0001 to 0034
According to capacity type
0099 : Unfixed
12 Line address
0001 : No.1 unit
0001 : No.1 unit
0000 : Individual
to
to
0030 : No.30 unit
0064 : No.64 unit
0001 : Header unit of group
13 Indoor unit address
14 Group address
0099 : Unfixed
0099 : Unfixed
0002 : Follower unit of group
19 Louver type
(Adjustment of air
direction)
0000 : Not provided
0001 : Swing only
According to type
0004 : [4-way Air Discharge Cassette type] and [Under Ceiling type]
1E Temp difference of
[AUTO] mode
0000 : 0 deg
to
0010 : 10 deg
0003 : 3 deg
(Ts±1.5)
(For setup temperature, reversal of COOL/HEAT by ± (Data value)/2)
selection COOL →
HEAT, HEAT →COOL
28 Automatic restart of 0000 : None
power failure
0001 : Restart
0000 : None
0000 : Usual
0002 : None
29 Operation condition
of humidifier
0000 : Usual
0001 : Condition ignored
(Detection control for heat exchanger temperature)
2A Selection of option/
error input (CN70)
0000 : Filter input
0002 : None
0001 : Alarm input (Air washer, etc.)
2E HA terminal (CN61) 0000 : Usual
select
0001 : Leaving-ON prevention control
0001 : Available
0000 : Usual
(HA terminal)
30 Automatic elevating
grille
0000 : Unavailable
0000 : Unavailable
31 Ventilating fan
control
0000 : Unavailable
0001 : Available
0000 : Unavailable
32 TA sensor selection
0000 : Body TA sensor
0001 : Remote controller sensor
0000 : Body TA sensor
33 Temperature unit
select
0000 : °C (at factory shipment)
0001 : °F
0000 : °C
40 Drain pump control
0000 : None
0002 : None
0001 : Pump ON
0003 : Pump OFF
0003 : Pump OFF
0000 : Standard
5d High ceiling selection [4-way Air Discharge Cassette type] and [Under Ceiling type]
(Air volume selection) 0000 : Standard filter
0003 : High efficiency filter
0001 : Super-long life filter
[Concealed Duct Standard type]
0000 : Standard static pressure (40Pa)
0001 : High static pressure 1 (70Pa)
0003 : High static pressure 2 (100Pa)
0005 : Correspond to quiet sound
0006 : Low static pressure (20Pa)
60 Timer set
0000 : Available (Operable)
0001 : Unavailable (Operation prohibited)
0000 : Available
(Wired remote
controller)
62 Anti-ceiling
0000 : Clear
4- way Air Discharge
Cassette type only
smudging control
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TYPE
Item code [10]
Setup data
0000
Type
1-way Air Discharge Cassette
4-way Air Discharge Cassette
2-way Air Discharge Cassette
1-way Air Discharge Cassette (Compact type)
Concealed Duct Standard
Slim Duct
Abbreviated Model name
MMU-AP XXX SH
MMU-AP XXX H
0001
0002
MMU-AP XXX WH
MMU-AP XXXYH
MMD-AP XXX BH
MMD-AP XXX SPH, SH
MMD-AP XXX H
0003
0004
0005
0006
Concealed Duct High Static Pressure
Under Ceiling
0007
MMC-AP XXX H
0008
High Wall
MMK-AP XXX H
0010
Floor Standing Cabinet
Floor Standing Concealed
Floor Standing
MML-AP XXX H
0011
MML-AP XXX BH
MMF-AP XXX H
0013
—
~
Indoor unit capacity
Item code [11]
Setup data
0001
0003
0005
0007
0009
0011
0012
0013
0015
0017
0018
0021
0023
Model
007
009
012
015
018
024
027
030
036
048
056
072
096
—
~
73
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7-1-2. How to Set Up the Cooling Only Indoor Unit
When connecting an indoor unit for use in cooling only. A flow selector unit is not connected.
It is necessary to setup the unit.
Perform setup as per the following procedure.
Setup of the indoor unit is performed by use of a wired remote controller.
If a wired remote controller is not used, for setup purposes a wired controller must be temporarily connected.
When using the air conditioner with a wireless remote controller, select “Cooling Only” on the wireless remote
controller after the below setup.
Use of the wireless remote controller can be referred to in the manual supplied with the wireless remote controller.
Change the setup during off status.
CODE No.
UNIT No.
R.C.
No.
TEMP.
ON / OFF
3
2
5
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
4
1
6
FILTER
RESET TEST
SET CL
Procedure
Description
SET
CL
TEST
Push
+
+
buttons simultaneously for 4 seconds or more and
CODE No.
display part will flashes as shown in the figure.
SETTING
UNIT No.
Check that the displayed item code is [10].
R.C.
No.
TEST
1
• If the item code displayed is not [10], push
button to
erase the display and restart the operation from the first step.
TEST
(After pushing the
button, the operation of the remote
controller will not function for a short period.)
(* The display changes according to the indoor unit model.)
In group control, the firstly displayed indoor unit No. becomes the header unit.
Each pushing of the [UNIT] button, changes the indoor unit number within the group.
Select the indoor unit that requires setup.
2
3
4
The indoor unit selected can be confirmed at this time as the louver and fan will operate.
Use
Use
and
and
buttons of the set temperature to specify the item code [0F].
buttons on the timer time to select the setup data [0001].
CODE No.
UNIT No.
Setup data
Cooling Only setup
0000
0001
∗∗ ∗∗
R.C.
No.
Heat pump
Cooling Only
SET
Push
button at this time, if the display changes from flashing to lit this confirms setup is complete.
• To change the setup of a different indoor unit other than the selected unit restart operation from Procedure 2 .
• In a group control, setup change of all the indoor units in the group is necessary.
5
6
To change the setup of the group other than the selected one, restart operation from Procedure 2 .
CAUTION
Cooling Only and Heat pump cannot be connected in the same group.
CL
• Pushing
button clears the set up contents which has been previously set.
• In this case, restart from Procedure 2 .
TEST
When the setup has completed, push
button. (The setup is determined.)
TEST
Pushing the
button deletes the display and returns to the normal stop
TEST
status. (For some time after
button has been pushed, the operation of
the remote controller will not function for a short period.)
74
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7-1-3. Setting When Connecting Multiple Indoor Units to a FS unit
Cautions to connection of indoor unit
• When connecting multiple indoor units to a single FS unit, it is necessary to set up the Item code.
This should be done after the addressing of the units.
• When connecting multiple indoor units to a single FS unit, only group control is available.
Remote controllers cannot be connected to individual units.
FS unit
Piping
Indoor unit
Control wiring between
indoor unit and FS unit
Remote controller
Group control
n Usage/Features
It is not possible to group control indoor units that
are connected to more than one FS unit.
Indoor units off of a single FS unit cannot be indi-
vidually controlled.
FS unit
Piping
FS unit
Piping
FS unit
Piping
Indoor
unit
Indoor
unit
Control wiring
Control wiring
between
indoor unit
and FS unit
between
indoor unit
and FS unit
NG
Remote controller
Remote controller
Group control
NG
How to set up Item code
VENT
TEST
1
Push
4 seconds or more.
+
buttons simultaneously for
•
is displayed in the UNIT No. window.
CODE No.
• At this time, the fans of all the indoor units in
SET DATA SETTING
UNIT No.
the group control start the fan operation.
R.C.
No.
2
3
Using the set temperature buttons
/
TEMP.
ON / OFF
, select the Item code “0E ”.
2
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
1
3
Change SET DATA to “01 ” using the timer
buttons
/
.
FILTER
RESET TEST
SET CL
SET
4
5
Push
button.
5
4
TEST
Push
button.
This confirms the setup has finished.
75
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n In case of not setting 01 to Item code “0E”
When more than one indoor unit has been set up as a group to one FS unit and you have forgotten to set 01
on Item code “0E” on all the indoor units, the following may occur:
1) When AUTO operation is selected on the remote controller and cooling operation and heating operation
are required, hot air may be discharged from the cooling operation unit or cool air may be discharged
from the heating operation unit (or fan stops).
However in case of 2 , “L18” error code is output and the air conditioner stops.
1
High-pressure gas
High-pressure gas
High-pressure gas
FS unit
Suction
High-
pressure
gas
gas pipe
SVS
High-
pressure
gas
High-
High-
SVSS
pressure
pressure
SVDD
Discharge
gas pipe
gas
gas
Liquid
Liquid
Liquid
SVD
Liquid pipe
Liquid
Indoor unit
Heating operation
Hot air
Cooling operation
Cooling operation
Control wiring between
indoor unit and FS unit
SVD
SVDD OFF
SVS OFF
SVSS OFF
ON
Hot air
Hot air
2
FS unit
Low-pressure gas
Low-pressure gas
Low-pressure gas
Suction
gas pipe
Low-
SVS
pressure
gas
SVSS
SVDD
Discharge
gas pipe
Liquid
Liquid
Liquid
SVD
Liquid pipe
Liquid
Indoor unit
Cooling operation
Heating operation
Heating operation
Control wiring between
indoor unit and FS unit
SVD
OFF
SVDD OFF
Cool
air
Cool
air
Cool
air
SVS
ON
ON
SVSS
2) When the cooling thermostat of the indoor unit that is connected to the FS unit has been off, the refriger-
ant will not flow and cooling air may not discharge evenly if the thermostats of the other cooling operation
units are on.
3
FS unit
Suction
gas pipe
SVS
SVSS
SVDD
Discharge
gas pipe
SVD
Liquid pipe
Indoor unit
Cooling operation
Thermo OFF
Cooling operation
Thermo ON
Cooling operation
Thermo ON
Control wiring between
indoor unit and FS unit
SVD
OFF
SVDD OFF
SVS
OFF
ON
SVSS
76
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7-1-4. Applied Control in Indoor Unit
n Remote location ON/OFF control box (TCB-IFCB-4E)
[Wiring and setup]
• Use the exclusive connector for connection with the indoor control P.C. board.
• In a group control, the system can operate when connecting with any indoor unit (Control P.C. board) in the
group. However when taking out the operation/error signal from the other unit, it is necessary to take out from
each unit individually.
(1) Control items
1) Start/Stop input signal : Operation start/stop in unit
2) Operation signal
3) Error signal
: Output during normal operation
: Output during alarm
(Serial communication error or indoor/outdoor protective device) operation
(2) Wiring diagram using remote control interface (TCB-IFCB-4E)
Input
IFCB-4E : No voltage ON/OFF serial signal
No voltage contact for operation, error display
Contact capacity: Below Max. AC240V 0.5A
Output
Remote location ON/OFF control box
(TCB-IFCB-4E)
Indoor control P.C. board
Start/Stop input
COM (GND)
1
2
3
4
5
6
1
2
3
4
ON/OFF serial
signal input
Remote controller prohibition/clear input
Operation signal output
COM (+12V)
COM
CN06
Error signal output
1
2
CN61
T10
(YEL)
3
4
5
6
CN13
Operation signal output
Error signal output
Power supply 220–240V, ~50Hz
77
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n Ventilating fan control from remote controller
[Function]
• The start/stop operation can be operated from the wired remote controller when air to air heat exchanger or
ventilating fan is installed in the system.
• The fan can be operated even if the indoor unit is not operating.
• Use a fan which can receive the no-voltage A contact as an outside input signal.
• In a group control, the units are collectively operated and they can not be individually operated.
(1) Operation
Handle a wired remote controller in the following procedure.
∗ Use the wired remote controller during stop of the system.
∗ Be sure to set up the wired remote controller to the header unit. (Same in group control)
∗ In a group control, if the wired remote controller is set up to the header unit, both header and follower units
are simultaneously operable.
SET
CL
TEST
1
2
Push concurrently
+
+
buttons for 4 seconds or more.
The unit No. displayed firstly indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit turns on.
UNIT
Every pushing
sively.
button, the indoor unit numbers in group control are displayed succes-
In this time, the fan of the selected indoor unit only turns on.
3
4
Using the setup temp
Using the timer time
or
button, specify the item code 31.
or
button, select the setup data. (At shipment: 0000 )
The setup data are as follows:
Setup data
0000
Handling of operation of air to air heat exchanger or ventilating fan
Unavailable (At shipment)
Available
0001
SET
5
6
Push
button. (OK if display goes on.)
2
).
• To change the item to be set up, go to the procedure
• To change the selected indoor unit, go to the procedu3re
).
TEST
Pushing
returns the status to the usual stop status.
(2) Wiring
4-way Air Discharge Cassette type
Relay (DC12V, procured locally)
1-way Air Discharge Cassette type (2 series)
Concealed Duct Standard type
Slim Duct type
Outside control
input of fan
CN32
FAN DRIVE
(2P WHI)
1
2
1
2
model :
To terminal
Under Ceiling type
High Wall type
Corresponds up to a relay in which rated current of the
operation coil is approx. 75mA
Indoor control
P.C. board
Note) Determine the cable length between the
indoor control P.C. board and the relay within 2m.
Other type models:
Correspond up to a relay in which rated current of the
operation coil is approx. 16mA (Does not correspond
to a terminal block type relay on the market.)
78
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n Leaving-ON prevention control
[Function]
• This function controls the indoor units individually. It is connected with cable to the control P.C. board of the
indoor unit.
• In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the item code 2E is
set to the connected indoor unit.
• It is used when the start operation from outside if unnecessary but the stop operation is necessary.
• Using a card switch box, card lock, etc, the forgotten-OFF of the indoor unit can be protected.
• When inserting a card, start/stop operation from the remote controller is allowed.
• When taking out a card, the system stops if the indoor unit is operating and start/stop operation from the
remote controller is forbidden.
(1) Control items
1) Outside contact ON : The start/stop operation from the remote controller is allowed.
(Status that card is inserted in the card switch box)
2) Outside contact OFF : If the indoor unit is operating, it is stopped forcedly.
(Start/Stop prohibited to remote controller)
(Status that card is taken out from the card switch box)
∗ When the card switch box does not perform the above contact operation, convert it using a relay with b
contact.
(2) Operation
Handle the wired remote controller switch in the following procedure.
∗ Use the wired remote controller switch during stop of the system.
SET
CL
TEST
1
2
3
4
5
Push concurrently
+
+
buttons for 4 seconds or more.
Using the setup temp
or
button, specify the item code 2E .
Using the timer time
or
button, set 0001 to the setup data.
SET
Push
Push
button.
TEST
button. (The status returns to the usual stop status.)
(3) Wiring
Relay (procured locally)
CN61
1 1
T10
2 2
(YEL)
3 3
4 4
5 5
6 6
* In the figure, the contact indicates
a status that the card is taken out.
Indoor control P.C. board
Power supply
Outside contact (Card switch box, etc: Procured locally)
Note) Determine the cable length between the indoor control P.C. board and the relay within 2m.
n Demand control from indoor unit
When the relay is turned on, a forced thermostat-OFF operation starts.
• Wiring example
Relay (procured locally)
CN73
Note) Determine the cable length between the indoor or
outdoor control P.C. board and the relay within 2m.
1
2
1
2
EXCT
(2P plug: RED)
Relay coil signal
Indoor control P.C. board
79
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7-2. Outdoor Unit
7-2-1. Applied Control in Outdoor Unit
The following functions become available by setting the switches on the outdoor interface P.C. board.
No.
Function
Switch No.
Bit
1
Outdoor fan high static pressure shift
SW10
2
Interface P.C. board of outdoor unit
Switch position detail
SW10
For setup of outdoor fan high static pressure shift
Bit 2
7-2-1-1. Outdoor fan High Static Pressure Shift
n Usage/Features
This function is set when connecting a duct to the discharge port of the outdoor unit.
n Setup
Tur n “Bit 2” of the dip switch [SW10] on the interface P.C. board of the outdoor unit to ON.
n Specifications
The outdoor fan high static pressure shift function increases the fan speed on the outdoor unit to enable a
discharge duct to be installed on the discharge port - the design of the ducting should be such that a static
pressure of 35 Pa is not exceeded.
This function should be executed where the discharge ducting static pressure exceeds 15 Pa.
45Pa or more : For detail of adjustment, consult with the sales subsidiary.
The discharged air volume from each outdoor unit is shown in the table below:
Capacity rank (MMY-MAP)
0801 type
165
1001, 1201 type
175
Standard air volume of outdoor unit (m³/min.)
80
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7-2-2. Applied Control in Outdoor Unit
The following functions are available by using a separately supplied P.C. board.
Set up the switches on the outdoor unit (U1).
No.
1
Function
Switch No.
Bit
1
Connector No.
CN513
Used control P.C. board
TCB-PCDM2E
Power peak-cut control (Standard)
Power peak-cut control (Expansion)
Snowfall fan control
SW07
SW07
—
2
1,2
—
—
—
—
CN513
TCB-PCDM2E
3
CN509
TCB-PCMO2E
TCB-PCMO2E
TCB-PCMO2E
TCB-PCMO2E
4
External master ON/OFF control
Night operation control
—
CN512
5
—
CN508
6
Operation mode selection control
—
CN510
Outdoor unit interface P.C. board
Connector position detail
CN508 CN509 CN510 CN513
Red
Black
White
Blue
CN511
Green
Switch position detail
SW07
For power peak-cut control selection
Bit 1
Bit 2
For power peak-cut control (expansion) selection
81
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7-2-2-1. Power Peak-cut Control (Standard)
Header outdoor unit interface P.C. board
Operation
SW07
Set up Bit 1.
The upper limit capacity of the outdoor unit is restricted
based on the demand request signal from outside.
L1 : Display lamp during power peak-cut control
(Setup
CN513 (BLU)
to header
SW1 : Power peak-cut ON switch
(ON during demand, OFF in normal time) ∗1
SW2 : Power peak-cut OFF switch
unit only)
Connection cable
(OFF during demand, ON in normal time) ∗1
Power peak-cut
control board
PJ17 (4P WHI)
*1
Input signals of SW1 and SW2 are acceptable even if they
are longer then pulse input (100mm.sec.) or serially made.
DC
1.2V
However do not turn on SW1 and SW2 simultaneously.
∗ Be sure to prepare a contact for each terminal.
Operation
OFF
SW2
ON
Relay contact capacity of “operation” port
Below AC240V 0.5A (COSØ = 100%)
SW1
Display
Below DC24V 1A (Non-inductive load)
Note) When connecting non-inductive load such as relay
coil to L1 load, insert the noise surge absorber CR
(In case of AC) or counter electromotive-proof diode
(In case of DC) into the bypass circuit.
L1
In case of serial signal
In case of pulse signal
Power
supply
Power peak-cut control board: TCB-PCDM2E
Procured
locally
Max. AC240V
Outdoor unit destination to be connected becomes the
header outdoor unit (U1).
Setup when Power peak-cut control requested
Outdoor unit interface P.C. board
Power peak-cut control board
SW1
SW2
L1
(TCB-PCDM2E)
SW07: Bit 1 OFF
SW07: Bit 1 ON
Power peak-cut ON signal is input.
Power peak-cut OFF signal is input.
ON
OFF
ON
ON
0% (Forced stop)
Capacity 60% (Upper limit restriction)
OFF
OFF 100% (Normal operation)
100% (Normal operation)
Setup positions of header outdoor unit
interface P.C. board
Connector position detail
CN513
Blue
Switch position detail
Operation stop to 100%
ON 60% to 100%
OFF
ON
Bit 1
SW07
82
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7-2-2-2. Power Peak-cut Control (Expansion)
Header outdoor unit interface P.C. board
Operation
SW07
Set up Bit 1.
ON Bit 2.
The upper limit capacity of the outdoor unit is restricted
based on the demand request signal from outside.
L1 : Display lamp during Power peak-cut control
(Setup to
Header
unit only)
CN513 (BLU)
SW1 : Power peak-cut ON switch ∗1
SW2 : Power peak-cut OFF switch ∗1
Connection cable
PJ17 (4P WHI)
*1
Power peak-cut
control board
Input signals of SW1 and SW2 are acceptable even if they
are upper than pulse input (100mm. sec.) or serially made.
∗ Be sure to prepare a contact for each terminal.
DC
1.2V
Relay contact capacity of “operation” port
Below AC240V 1A (COSØ = 100%)
Operation
OFF
SW2
ON
Below DC24V 2A (Non-inductive load)
Note) When connecting non-inductive load such as relay
coil to L1 load, insert the noise surge absorber CR
(In case of AC) or counter electromotive-proof diode
(In case of DC) into the bypass circuit.
SW1
Display
L1
Power peak-cut control board: TCB-PCDM2E
Power
supply
MAX AC240V
Outdoor unit destination to be connected becomes the
header outdoor unit (U1).
Procured locally
Setup at power peak-cut control (expansion) request
Power Peak-cut request
Outside power
Display lamp
peak-cut request
Outdoor wire interface P.C. board (SW07/ Bit 2 ON)
SW1
OFF
ON
SW2
OFF
OFF
ON
L1
OFF
ON
ON
ON
SW07 : Bit 1 OFF
100% (Normal operation)
80% (Upper limit restriction)
60% (Upper limit restriction)
0% (Forced stop)
SW07 : Bit 1 ON
100% (Normal operation)
85% (Upper limit restriction)
75% (Upper limit restriction)
60% (Upper limit restriction)
OFF
ON
ON
Setup positions of header outdoor
unit interface P.C. board
Connector position detail
CN513
Blue
Switch position detail
Operation stop to 60%, 80%, 100%
ON 60% to 60%, 75%, 85%, 100%
Power peak-cut (expansion) ON
OFF
Bit 1
ON
SW07
Bit 2 ON
83
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7-2-2-3. Snowfall Fan Control
Header outdoor unit interface P.C. board
Operation
The outdoor unit fan operates when a Snowfall signal is received.
Terminal
Input signal
Operation
CN509 (4P BLK)
Connection cable
ON
Snowfall fan control
(Operates outdoor unit fan.)
OFF
External master
ON/OFF
control board
PJ17
COOL
(SMC)
(4P WHI)
ON
Usual operation
(Releases control.)
OFF
The control contents are accepted during leading and trailing of
the input signal.
(The status of leading and trailing should be held for 100mm. sec.
or more.)
HEAT COOL
COM
External master ON/OFF control board : TCB-PCMO 2E
SMC
Outdoor unit destination to be connected becomes the header
outdoor unit (U1).
SMC: Snowfall detection switch
Procured locally (Snow sensor)
7-2-2-4. External master ON/OFF control
Header outdoor unit interface P.C. board
Operation
The outdoor unit starts or stops the system.
Terminal
Input signal
Operation
CN512 (4P BLU)
Connection cable
ON
COOL
(SMC)
Starts collectively indoor units.
OFF
External master
ON/OFF
control board
PJ17
(4P WHI)
ON
Heat
(SMH)
Stops collectively indoor units.
OFF
The control contents are accepted during trailing of the input signal.
(The status of trailing should be held for 100mm. sec. or more.)
HEAT COOL
COM
NOTES
1) Do not turn on COOL and HEAT terminals concurrently.
2) Be sure to prepare a contact for each terminal.
Outside signal: No voltage pulse contact
SMC
External master ON/OFF control board : TCB-PCMO 2E
SMH
Outdoor unit destination to be connected becomes the header
outdoor unit (U1).
SMC: Input signal for start.
SMH: Input signal for stop.
Procured locally
84
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7-2-2-5. Night Operation Control
Operation
Header outdoor unit interface P.C. board
Reduce emitted noise during night by resting the compressor and
fan speed.
Terminal
Input signal
Operation
CN508 (4P RED)
Connection cable
ON
Night (sound reduction)
operation control
OFF
COOL
(SMC)
External master
ON/OFF
PJ17
(4P WHI)
ON
control board
Usual operation
OFF
The control contents are accepted during leading and trailing of
the input signal.
(The status of leading and trailing should be held for 100mm. sec.
or more.)
Capacity criterion during night operation control
Capacity during control indicates values as described in the
following table.
HEAT COOL
COM
Capacity
Night operation sound
reduction dB (A)
SMC
COOL
HEAT
1201 type
1001 type
0801 type
50
50
50
Approx. 55%
Approx. 65%
Approx. 80%
Approx. 45%
Approx. 55%
Approx. 70%
Procured locally
(Against Max. capacity)
SMC : Input signal for night operation.
External master ON/OFF control board : TCB-PCMO 2E
Outdoor unit destination to be connected becomes the header outdoor unit (U1).
7-2-2-6. Operation Mode Selection Control
Header outdoor unit interface P.C. board
Operation
This control can be operated with the operation mode which is
permitted by SMC or SMH.
The indoor unit operating by operation mode without permission
is as follows:
CN510 (4P WHI)
Connection cable
1) Display on remote controller
“
(Mode select controlled)” goes on.
2) Indoor fan
In FAN mode: Fan normally operates.
External master
ON/OFF
control board
PJ17
(4P WHI)
In COOL mode: Fan normally operates.
In HEAT mode: Fan operates with ultra low speed.
* Be sure to prepare a contact for each contact terminal.
Outside signal: No voltage serial contact
HEAT COOL
COM
SMC: COOL mode designated input switch
SMH: HEAT mode designated input switch
SMC
External master ON/OFF control board : TCB-PCMO 2E
Outdoor unit destination to be connected becomes the header
outdoor unit (U1).
SMH
Procured locally
85
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2. In case that a central control system is connected (Before address setup)
8. TEST OPERATION
8-1. Procedure and Summary ofTest Operation
A test operation is executed in the following procedure. When a trouble or an error occurs in each step, remove
causes of a trouble or an error referring to the section “9.Troubleshooting”.
Central control units
Check the basic items, mainly the installation work.
Be sure to enter the check results in the check list 1 and 2.
U1 U2
Check before test operation
4
U3 U4
2
5
Other refrigerant line
3
Other refrigerant line
Header unit (A)
Follower unit (B)
Follower unit (C)
Check the main power supply
is turned on.
It is the check after the power has been turned on.
Check the refrigerant circuit system is normally turned on.
U3 U4
U3 U4
U3 U4
U3 U4
Outdoor unit
1
Start the address setup in the outdoor/indoor units.
(NOTE) The operation does not start by only power-ON.
U1 U2
U5 U6
U1 U2
U5 U6
U1 U2
U5 U6
U1 U2
U5 U6
Set up the addresses.
Test operation
END
Earth
To indoor unit
Carry out a test operation.
Check air blowing and cooling/heating operation in the indoor unit.
3-phase
380-415V
Leak interception
6
6
Main switch
8-2. Check Items beforeTest Operation
Prior to the test operation, check the following items so that there is no trouble in the installation work.
U1 U2
U1 U2
U1 U2
U1 U2
Indoor unit
A
B
A
B
A
B
A
B
Main check items for electric wiring
2
4
1-phase 230V
Leak interception
3
The communication system differs from
that of R22 or R407 refrigerant
“Modular Multi system”
Main switch
Remote
controller
Remote
controller
Remote
controller
Header unit (A)
Follower unit (B)
Follower unit (C)
U3 U4
U3 U4
U3 U4
1
air conditioner.
Outdoor
unit
Check again cautious points on wiring.
No.
Main check items
Check
U1 U2
U5 U6
U1 U2
U5 U6
U1 U2
U5 U6
1. In case that a center control
system is not connected:
Are indoor and outdoor communication lines of the header unit connected to U1/U2
terminals?
Earth
Is the relay connector between U1/U2 terminal and U3/U4 terminal removed?
3-phase
(Set up at shipment from the factory) (Before address setup, remove the relay connector.)
5
5
380-415V
Leak interception
Main switch
Is the communication line between outdoor and indoor units connected to U5/U6 terminal?
U1 U2
U1 U2
U1 U2
U1 U2
Indoor
unit
Is the communication line of the central control system connected to the header unit U3/U4
terminals of each refrigerant line?
(The communication line of the central control system may be connected to the communi-
cation lines of the indoor/outdoor communication lines.)
A
B
A
B
A
B
A
B
1-phase 230V
Leak interception
Main switch
Is the terminal resistance (SW30-2) on the interface P.C. board of the header unit turned on?
(Set up at shipment from the factory)
(After address setup, turn off SW30-2 of the header unit except the smallest unit after
check of trial operation.)
Remote controller
ꢀ
No.
Main check items
Check
Are indoor and outdoor communication lines of the header unit connected to U1/U2
terminals?
Is the end terminal of the shield cable grounded?
Is the relay connector between U1/U2 terminal and U3/U4 terminal removed?
(Set up at shipment from the factory)
When the refrigerant line and the central control system of the custom air conditioner are
connected:
ꢀ
Is the communication line between each outdoor units connected to U5/U6 terminal?
→ Are TCC-LINK adaptors correctly connected?
→ When the digital inverter air conditioner operates with group operation, twin, or triple
Is the terminal resistance (SW30-2) on the interface P.C. board of the header unit
turned on? (Set up at shipment from the factory)
operation, are the adopters connected to the header unit of the indoor unit?
Is the end terminal of the shield cable grounded?
Note) The above figure does not show all the electric cables.
For details, refer to the installation manuals for outdoor unit, indoor unit, remote controller, or optional
devices.
Note) The above figure does not show all the electric cables.
For details, refer to the installation manuals for outdoor unit, indoor unit, remote controller, or optional devices.
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3. Connection check between Flow Selector Unit (FS Unit) and indoor unit
Check list 2
Calculate the additional amount of refrigerant from the following:
1
Additional amount Actual liquid
Additional amount of
refrigerant per liquid pipe 1m
Corrective amount of
refrigerant by system capacity
Remote
Remote
Remote
=
×
×
+
Indoor unit
Indoor unit
Indoor unit
1.3
controller
controller
controller
of refrigerant (B)
pipe length
A
B
A
B
A
B
A
B
A
B
A
B
U1/U2
Earth terminal
U1/U2
Earth terminal
U1/U2
Earth terminal
(A)
(B)
Control
wiring
Control
wiring
Control
wiring
FS unit
FS unit
FS unit
Firstly enter the total length for each liquid pipe in the following table and then calculate the additional amount of
refrigerant by pipe length.
CN81
CN81
CN81
CN02
CN01
CN02
CN01
CN02
CN01
L
N
L
N
L
N
Power
line
Power
line
Power
line
Additional amount of refrigerant by pipe length
Earth
terminal
Earth
terminal
Earth
terminal
Earth terminal
Earth terminal
Earth terminal
3
Pipe dia at Standard amount of refrigerant
Additional amount of refrigerant pipe
dia at each liquid side kg
Total pipe length at each liquid side
liquid side
kg/m
Power supply
Single phase
Ø6.4
0.025 ×
=
=
=
=
=
=
kg
kg
kg
kg
kg
kg
220-240V, 50Hz
Earth leakage Pull
Pull
Box
breaker
Box
Ø9.5
0.055 ×
0.105 ×
0.160 ×
0.250 ×
0.350 ×
2
4
Power switch
Ø12.7
Ø15.9
Ø19.0
Ø22.2
No.
Main check items
Check
Are indoor/outdoor communication lines connected to U1/U2 terminals?
Is the signal line of the FS unit connected to connector CN81?
Is the power supply cable of the FS unit connected to R (L) and S (N) terminals?
Is the power supply cable of the FS unit connected to the closed end connector?
When the indoor unit is a Wall type (1 Series) or Concealed Duct High Static Pressure type?
Additional amount of refrigerant by pipe
length (A)
kg
Note) The above figure does not cover all the electric wirings.
For details, refer to the Installation Manual of Flow selector unit.
Next, refer to the following table for the corrective amount of refrigerant (B) by system capacity.
Corrective amount of refrigerant by system capacity
Check list 1
• Using the “Check list 1”, check there is no trouble in the installation work.
Normal type
System horse power HP
Is capacity of the leak
breaker appropriate?
Outdoor total capacity XXXX
A
Header unit (A)
Follower unit (B) XXXX
Follower unit (C) XXXX
XXXX
A
A
A
Indoor unit XXXX
A
Unit 1
8
Unit 2
Unit 3
Corrective amount of refrigerant (B) kg
8
10
12
16
18
20
24
26
28
30
2.0
2.5
3.0
–1.5
0
Is the diameter of the power cable correctly wired?
Is the control communication line correctly wired?
Header unit (A)
Follower unit (B) XXXX mm²
Follower unit (C) XXXX mm²
XXXX mm²
Indoor unit XXXX mm²
10
12
8
Indoor –outdoor connection terminals (U1, U2)
Outdoor–outdoor connection terminals (U5, U6)
Central control system connection terminals (U3, U4) XXXX
XXXX
XXXX
8
8
10
10
8
Is the power of the indoor units supplied collectively?
Is the earth grounded
10
8
2.0
–4.5
–3.0
–1.5
0
8
8
Is the insulation good? (10MΩ or more)
Is the main power voltage correct? (Within 200V ± 10%)
Is the diameter of the connecting pipe correct?
Is the branch kit correct?
XXXX MΩ or more
10
10
10
8
XXXX
V
10
10
8
10
Finally add the additional amount of refrigerant by pipe length (A) to the corrective amount of refrigerant by
system capacity (B). This is the final additional amount of refrigerant.
Does the indoor unit condensate drain adequately?
Is the thermal insulation of pipes good? (Connecting pipes, Branch kit)
If the result is indicated as a negative, do not add any refrigerant. Do not add the refrigerant (= 0kg).
For both indoor and outdoor units, ensure air is not short-circuited from discharge to inlet ports.
After pressure test, check that the pipework and indoor units have been vacuumed and the correct amount of additional gas has been charged.
Additional amount of refrigerant
Are valves of all the outdoor units fully opened?
Header unit (A)
Suction gas side
XXXX
Discharge gas side
XXXX
Liquid side
XXXX
XXXX
Balance side
XXXX
XXXX
Additional amount of refrigerant by pipe length (A)
Corrective amount of refrigerant by system HP (B)
Additional amount of refrigerant
kg
kg
kg
Follower unit (B)
Follower unit (C)
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
• Check the additional amount of refrigerant.
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8-3. Check at Main Power-ON
8-4. Address Setup
After turning on the main power of the indoor units and outdoor unit in the refrigerant line to be executed with a
test operation, check the following items in outdoor and each indoor unit.
After power-ON, set up the indoor address from the interface P.C. board of the outdoor unit.
(The address setup operation cannot be performed by power-ON only.)
(After turning on the main power, be sure to check in order of indoor unit → outdoor unit.)
If the power supply of the outdoor unit has been firstly turned on, [E19] appears on the 7-segment display on
the interface P.C. board until the power supply of the indoor unit is turned on. However it is not an error.
8-4-1. Cautions
1. It requires approx. 5 minutes usually for 1 line to automatically set up address.
However in some cases, it may require maximum 10 minutes.
Check on outdoor unit
1. Check that all the rotary switches, SW01, SW02, and SW03 on the interface P.C. board of the outdoor unit
are set up to “1”.
2. It is unnecessary to operate the air conditioner for address setup.
3. Manual address setup is also available besides automatic setup.
Automatic address: Setup from SW15 on the interface P.C. board of the outdoor unit
2. If other error code is displayed on 7-segment [B], remove the cause of trouble referring to
“9.Troubleshooting”.
Manual address: Setup from the weird remote controller.
(For details, refer to section “8-4-3. Address setup procedure”)
3. Check that [L08] is displayed on 7-segment display [B] on the interface P.C. board of the outdoor unit.
(L08: Indoor address unset up)
(If the address setup operation has already finished in service time, etc, the above check code is not dis-
played, and only [U1] is displayed on 7-segment display [A].)
8-4-2. Address Setup and Check Procedure
7-segment display [A]
7-segment display [B]
Procedure
Item
Operation and check contents
Interface P.C. board
1
2
Indoor unit power-ON
Turn on power of indoor unit in refrigerant line to which address is set up.
Outdoor unit power-ON Turn on power of all the outdoor units in refrigerant line to which address is set up.
7-segment display
check
Check that [L08] is displayed on 7-segment display [B] on the interface P.C. board of the
outdoor unit in the system to which address is set up.
3
Confirm the corresponding items in “8-4-3 Address setup procedure”, and then set up address
according to the operation procedure.
(Be sure that the setup operation may differ in group control or central control.)
Note) Address cannot be set up if switches are not operated.
4
Address setup start
• After address setup, [U1] [ ] are displayed in 7-segment display section.
Display check after
setup
5
6
• If an error code is displayed in 7-segment display [B], remove the cause of trouble referring to
“9. Troubleshooting”.
Using 7-segment display function, check the system information of the scheduled system.
(This check is executed on the interface P.C. board of the outdoor unit.)
SW01 SW02
SW03
Rotary switch setup
SW01 SW02 SW03
7-segment display
Check on indoor unit
1. Display check on remote controller (In case of wired remote controller)
[A]
[B]
System information
check after setup
System capacity
1
1
1
2
3
4
3
3
3
[No. of HP]
[HP]
Check that a frame as shown in the following left figure is displayed on LC display section of the remote
controller.
No. of connected outdoor unit
No. of connected indoor units
[Connected No. of units]
[Connected No. of units]
[
P]
After the above checks, return rotary switches SW01, SW02, SW03 to 1/1/1.
NO
GOOD
GOOD
TEMP.
ON / OFF
TEMP.
ON / OFF
7-segment
display [A]
Push-switch
SW04
Push-switch
SW05
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
Interface P.C. board
Push-switch
SW15
FILTER
RESET TEST
FILTER
RESET TEST
SET CL
SET CL
7-segment
display [B]
Normal status
(Power and operation stop)
Abnormal status
(Power is not normally turned on.)
If a frame is not displayed as shown in the above right figure, the power of the remote controller is not normally
turned on.Therefore check the following items.
• Check power supply of indoor unit.
• Check wiring between indoor unit and remote controller.
• Check whether there is cutoff of cable around the indoor control P.C. board or not, and check connection
failure of connectors.
• Check failure of transformer for the indoor microcomputer.
• Check indoor control P.C. board failure.
SW01
SW02
SW03
Rotary switches
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8-4-3. Address Setup Procedure
In this air conditioner, it is required to set up address to the indoor unit before starting opera-
tion. Set up the address according to the following setup procedure.
REQUIREMENT
Group control over
multiple refrigerant lines
(Example)
• When a group control is performed over the
multiple refrigerant lines, be sure to turn on the
power supplies of all the indoor units connected
in a group at the time of address setup.
Cabling
systematic
diagram
Outdoor
Outdoor
CAUTION
• If turning on the power for each refrigerant line
to set up address, a header indoor unit is set for
each line.Therefore, an alarm code “L03”
(Duplicated header indoor units) is output in
operation after address setup. In this case,
change the group address from the wired
remote controller for only one header unit is set
up.
1. Set up address after wiring work.
2. It requires maximum 10 minutes (Usually, approx. 5 minutes) to set up automatically an address to 1 line.
Indoor
Indoor
Indoor
Indoor
3. To set up an address automatically, the setup at outdoor side is necessary.
(Address setup cannot be performed by power-ON only.)
4. To set up an address, it is unnecessary to operate the air conditioner.
5. Manual address setup is also available besides automatic setup.
Remote
controller
Automatic address : Setup from SW15 on the interface P.C. board of the header unit
Manual address
: Setup from the wired remote controller
∗ It is temporarily necessary to set the indoor unit and wired to 1 : 1.
(In group operation and in time without remote controller)
Header unit interface P.C. board
Address setup procedure 2
ON
1
ON
1
ON
1
ON
1
2
3
4
2
3
4
2
3
4
2
3
4
1. Using SW13 and 14 on the interface P.C. board of the
outdoor unit in each system, set up the address for each
system. (At shipment from factory: Set to Address 1)
SW11
SW12
SW13
ON ON
SW14
ON
ON
1
ON
2
3
4
1
2
3
4
1
1
2
3
4
1
2
3
4
Note) Be careful not to duplicate addresses with the other
Automatic Address Setup
refrigerant line.
SW06
SW07 SW08 SW09
SW10
Without central control :To the address setup procedure 1
With central control
:To the address setup procedure 2
(However, go to the procedure 1 when the central control is performed in a single refrigerant line.)
Line address switch on outdoor interface P.C. board
(¡: Switch ON, × : Switch OFF)
SW13
SW14
SW13
SW14
Line
Line
address
address
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
(Example)
In case of central control in a single refrigerant line
To procedure 1
In case of central control over refrigerant lines
To procedure 2
1
2
×
×
×
×
×
×
×
×
×
×
×
×
×
×
×
¡
×
×
×
×
15
16
17
18
19
20
21
22
23
24
25
26
27
28
×
×
¡
¡
¡
×
¡
¡
×
¡
¡
×
×
×
×
Address setup procedure
Cable systematic diagram
3
×
¡
×
×
×
¡
¡
¡
¡
×
×
×
×
¡
×
×
¡
×
¡
¡
×
¡
¡
¡
¡
¡
¡
¡
¡
¡
¡
¡
¡
4
×
×
×
×
5
×
×
×
×
¡
¡
×
Outdoor
Indoor
Outdoor
Indoor
Outdoor
Indoor
Outdoor
Indoor
Central
Central
Central
remote controller
remote controller
remote controller
6
×
×
×
¡
¡
7
×
¡
×
×
×
¡
×
×
¡
¡
×
¡
¡
¡
¡
×
8
×
×
×
Indoor
Indoor
Indoor
Indoor
9
×
¡
¡
¡
¡
¡
¡
¡
¡
×
×
¡
10
11
12
13
14
×
×
¡
¡
×
¡
×
×
¡
×
¡
¡
×
¡
¡
¡
¡
Remote
controller
Remote
controller
Remote
controller
Remote
controller
Remote
controller
Remote
controller
×
×
×
×
¡
¡
¡
¡
Header unit interface P.C. board
Address setup procedure 1
: Is not used for setup of system address. (Do not change setup.)
1. Turn on power of indoor/outdoor units.
(In order of indoor → Outdoor)
2. After approx. 1 minute, check that U. 1. L08 (U. 1. flash)
is displayed in 7-segment display section on the interface
P.C. board of the outdoor unit.
3
SW04 SW05 SW15
2. Check that the relay connectors between [U1, U2] and
[U3, U4] terminals are not connected in all the outdoor
units to which the central control is connected.
2, 4
D600 D601 D602 D603 D604
(At shipment from factory: Connector not connected)
SW01 SW02 SW03
1
1
1
3. Turn on power of indoor/outdoor.
(In order of indoor → outdoor)
4. After approx. 1 minute, check that 7-segment display is
3. Push SW15 to start the setup of the automatic addressing.
(Max. 10 minutes for 1 line (Usually, approx. 5 minutes))
4. When the count Auto 1 → Auto 2 → Auto 3 is displayed
in 7-segment display section, and it changes from
U.1.L08 (U.1. flash) on the interface P.C. board of the
outdoor unit.
U. 1. - - - (U. 1. flash) to U. 1. - - - (U. 1. light) , the setup
finished.
5. Push SW15 to start the setup of automatic addressing.
(Max. 10 minutes for 1 line (Usually, approx. 5 minutes))
5. When performing an automatic address setup on a
single refrigerant line with central control, connect
relay connected between [U1, U2] and [U3, U4]
terminals in the header unit.
2
U1 U2
U3 U4
U5 U6
5
6. When the count Auto 1 → Auto 2 → Auto 3 is displayed
in 7-segment display section, and it changes from
For internal
wiring between
indoor and
outdoor
For internal
For wiring of
central control
system
wiring between
outdoor units
U1 U2
U3 U4
U5 U6
U. 1. - - - (U. 1. flash) to U. 1. - - - (U. 1. light) , the
setup finished.
For internal
For internal
For wiring of
central control
system
wiring between
indoor and
outdoor
wiring between
outdoor units
7. Procedure 4. to 6. are repeated in other refrigerant lines.
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8. How to set up the terminal resistance
Manual address setup from remote controller
Header unit interface P.C. board
When all the address setups have finished in the same refriger-
ant circuit system, put the terminal resistance in the same
central control line into one.
In case to decide an address of the indoor unit prior to finish of indoor wiring work and unpracticed outdoor
wiring work (Manual setup from remote controller)
ON
1
2
SW30
• Remain only SW30-2 of the header outdoor unit with address
1 as ON. (With end terminal resistance)
SET
CL
TEST
SW30
Arrange one indoor unit and one remote
controller set to 1 by 1.
1
Push simultaneously
+
+
buttons
for 4 seconds or more.
ON
1
ON
1
ON
1
ON
1
• Set up SW30-2 of the other header outdoor units to OFF.
(Without terminal resistance)
2
3
4
2
3
4
2
3
4
2
3
4
LCD changes to flashing.
Turn on the power.
(Line address)
SW11
SW12
SW13
ON ON
SW14
ON
9. Connect the relay connector between [U1, U2] and [U3, U4] of
the header unit for each refrigerant line.
ON
1
ON
2
3
4
1
2
3
4
1
1
2
3
4
1
2
3
4
2
3
Using the setup temp.
set 12 to the item code.
/
buttons,
10. Then set up the central control address.
(For the central control address setup, refer to the Installation
manual of the central control devices.)
(Wiring example in 2 lines)
SW06
SW07 SW08 SW09
SW10
#1
#2
Using the timer time
the line address.
/
buttons, set up
Outdoor
Outdoor
1
2
3
(Match it with the line address on the interface
P.C. board of the outdoor unit in the identical
refrigerant line.)
Header
unit
U3 U4
Follower unit
U3 U4
Header unit Follower unit
Header unit
U3 U4
U3 U4
U3 U4
Indoor Indoor Indoor Indoor Indoor
SET
4
Push
button.
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
Line address
Indoor address
Group address
1
1
1
1
2
2
1
3
2
2
1
2
2
2
2
(OK when display goes on.)
Before address setup
During setup of address
Relay
Relay
connector
connector
(Indoor address)
U1 U2
U1 U2
U1 U2
U1 U2
U1 U2
Remote
Follower
controller
Header
5
6
7
Using the setup temp.
set 13 to the item code.
/
buttons,
A
B
A
B
A
B
A
B
A
B
Remote
controller
Remote
controller
Remote
controller
Remote
controller
Using the timer time
the indoor address.
/
buttons, set up
Individual
Group
In the above example, under condition of
no inter-unit wire of the remote controller,
set the address after individual connect-
ing of the wired remote controller.
Header
unit
Follower unit
U3 U4
Header unit Follower unit
Header unit
SET
Push
button.
U3 U4
U3 U4
U3 U4
U3 U4
1
2
1
2
1
2
1
2
1
2
ON
ON
ON
ON
ON
SW30
SW30
SW30
SW30
SW30
(OK when display goes on.)
OFF
OFF
OFF
OFF
OFF
Group address
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
(Group address)
Individual
: 0000
Relay
connector
Relay
connector
Relay
connector
After address setup
Header unit : 0001
Follower unit : 0002
8
9
Using the setup temp.
set 14 to the item code.
/
buttons,
} In case of group control
U1 U2
U1 U2
U1 U2
U1 U2
U1 U2
A
B
A
B
A
B
A
B
A
B
Using the timer time
Individual = 0000 , Header unit = 0001 ,
Follower unit = 0002 .
/
buttons, set
Remote
controller
Remote
controller
Remote
controller
Remote
controller
Individual
Group
SET
Outdoor interface
P.C. board
Setup at shipment
from factory
10
11
Push
button.
Header unit
Follower unit
Header unit
Follower unit
Header unit
3
(OK when display goes on.)
(Setup is
unnecessary.)
(Setup is
unnecessary.)
SW13, 14
(Refrigerant line address)
1
2
1
Operation procedure
TEST
Push
button.
SW30-2
1 2 3 4 5 6
7 8 9 10 11 End
Terminal-end resistance
of indoor/outdoor communi
cation line/central control
communication line
Setup operation finished.
(Status returns to normal stop status.)
(Setup is
OFF after
(Setup is
OFF after
ON
ON
unnecessary.) address setup unnecessary.) address setup
Connect short
after
address setup
Connect short
after
address setup
Connect short
after
address setup
Relay connector
Open
Open
Open
CODE No.
SET DATA SETTING
UNIT No.
Indoor side (Automatic setup)
R.C.
No.
Data
Item code
Refrigerant line address
Indoor unit address
Group address
1
1
0
1
2
0
2
1
1
2
2
2
3
1
0
TEMP.
ON / OFF
2, 5, 8
3, 6, 9
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
4, 7, 10
11
TIME
Note
FILTER
RESET TEST
SET CL
Never connect a relay connector until address setup for all the refrigerant lines has been completed ;
otherwise address cannot be correctly set up.
1
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• To confirm all the unit numbers from an arbitrary wired remote controller;
Note 1)
<Procedure> (Operation while the air conditioner stops)
When setting the line address from the remote controller, do not use address 29 and 30.
The indoor unit No. and position in the same refrigerant line can be confirmed.
An outdoor unit is selected, the indoor unit numbers in the same refrigerant line are successively displayed,
and then its indoor unit fan is turned on.
The address 29 and 30 cannot be set up in the outdoor unit. Therefore if they are incorrectly set up, a check
code [E04] (Indoor/outdoor communication circuit error) is output.
TEST
1
2
3
Push the timer time
+
buttons simultaneously for 4 seconds or more.
Firstly, the line 1, item code AC (Address Change) is displayed. (Select outdoor unit.)
Confirmation of indoor unit address and position by using the remote controller
[Confirmation of indoor unit address and the position]
UNIT
SWING/FIX
Using
+
buttons, select the line
address.
CODE No.
SET
1. When you want to know the indoor address though position of the indoor unit itself can be
recognized;
SET DATA SETTING
Using
button, determine the selected line
UNIT No.
R.C.
No.
address.
<Procedure> (Operation while the air conditioner operates)
• The indoor unit address, which is connected to the
refrigerant pipe of the selected outdoor unit is dis-
played and the fan is turned on.
TEMP.
ON / OFF
ON / OFF
1
2
If it stops, push
button.
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
CODE No.
UNIT
UNIT
Push
button.
4
Every pushing
button, the indoor unit
TIME
UNIT No.
1
FILTER
RESET TEST
numbers in the identical pipe are successively
displayed.
The unit No. 1-1 is displayed on the LCD.
(Disappears after several seconds) The displayed
unit No indicates the line address and indoor
address. (If there is other indoor unit connected
to the same remote controller (Group control
unit), other unit No. is displayed every pushing
SET CL
2
4
5
TEMP.
ON / OFF
• Only fan of the selected indoor unit operates.
6
3
1
TIMER SET
TIME
FAN
MODE
VENT
[To select another line address]
Operate
SWING/FIX
UNIT
CL
5
Push
button to return to procedure
2
).
FILTER
RESET TEST
Operation procedure
1 2 3
4 5 6 End
SET CL
UNIT
button.)
• The indoor address of another line can be succes-
sively confirmed.
TEST
2
6
Push
button to finish the procedure.
Operation procedure
Change of indoor address from remote controller
Change of indoor address from wired remote controller
1 2
• To change the indoor address in individual operation (Wired remote controller : Indoor unit = 1 : 1) or
group control (When the setup operation with automatic address has finished, this change is available.)
2. When you want to know position of the indoor unit using the address
• To confirm the unit numbers in a group control;
<Procedure> (Operation while air conditioner stops)
SET
CL
TEST
1
2
3
4
Push simultaneously
+
+
buttons for 4 seconds or more.
<Procedure> (Operation while the air conditioner stops)
(The firstly displayed unit No. indicates the header unit in group control.)
The indoor unit numbers in a group control are successively displayed, and the corresponding indoor fan is
turned on. (Operation while the air conditioner stops)
UNIT
In group control, select an indoor unit No. to be changed by
button.
VENT
TEST
(The fan of the selected indoor unit is turned on.)
1
Push
4 seconds or more.
+
buttons simultaneously for
CODE No.
Using the setup temp.
to the item code.
/
buttons, set 13
SET DATA SETTING
UNIT No.
CODE No.
SET DATA SETTING
R.C.
No.
• Unit No.
is displayed.
UNIT No.
R.C.
No.
• The fans of all the indoor units in a group
control are turned on.
Using the timer time
/
buttons, change the
TEMP.
ON / OFF
displayed setup data to a data which you want
to change.
TEMP.
ON / OFF
1
UNIT
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
2
Every pushing
button, the indoor unit
3
5
8
1
4
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
SET
TIME
numbers in the group control are succes-
sively displayed.
5
6
Push
button.
3
FILTER
RESET TEST
SET CL
UNIT
End
FILTER
RESET TEST
Using the
button, select the unit No. to be
SET CL
• The firstly displayed unit No. indicates the
address of the header unit.
changed at the next time. Repeat the procedure
to and change the indoor address so that it
2,
6,
7
4
6
2
• Only fan of the selected indoor unit is turned
on.
is not duplicated.
Operation procedure
UNIT
7
8
After the above change, push
confirm the changed contents.
TEST
If it is acceptable, push
confirmation.
button to
TEST
3
Push
button to finish the procedure.
1 2 3 End
Operation procedure
All the indoor units in group control stop.
button to finish
1 2 3 4
5 6 7 8 End
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• To change all the indoor addresses from an arbitrary wired remote controller;
(When the setup operation with automatic address has finished, this change is available.)
Clearance of address (Return to status (Address undecided) at shipment from factory)
Contents : Using an arbitrary wired remote controller, the indoor unit address can be changed for each same
Method 1
refrigerant line
An address is individually cleared from a wired remote controller.
“0099” is set up to line address, indoor address, and group address data from the remote controller.
(For the setup procedure, refer to the abovementioned address setup from the remote controller.)
∗ Change the address in the address check/change mode.
<Procedure> (Operation while air conditioner stops)
TEST
1
Push the timer time
+
buttons simultaneously for 4 seconds or more.
Method 2
Firstly, the line 1, item code AC (Address Change) is displayed.
Clear the indoor addresses in the same refrigerant line from the outdoor unit.
UNIT
SWING/FIX
1. Turn off the power of the refrigerant line to be returned to the status at shipment, and change the header unit
to the following status.
2
3
Using
Push
+
buttons, select the line address.
SET
button.
1) Remove the relay connector between [U1U2] and [U3U4].
(If it has been already removed, leave it as it is.)
• The indoor unit address, which is connected to the refrigerant pipe of the selected outdoor unit is dis-
played and the fan is turned on.
2) Turn on SW30-2 on the interface P.C. board of the header unit if it is OFF.
(If it has been already ON, leave it as it is.)
First the current indoor address is displayed on the setup data. (Line address is not displayed.)
4
The indoor address of the setup data moves up/down by the timer time
/
buttons.
Change the setup data to a new address.
Central control
device
SET
5
6
Push
button to determine the setup data.
U1 U2
U3 U4
UNIT
Every pushing
displayed. Only fan of the selected indoor unit operates.
button, the indoor unit numbers in the identical pipe are successively
Header unit
U3 U4
Follower unit
HCeeandteerr uunniitt
U3 U4
Follower unit
HCeeandteerr uunniitt
U3 U4
U3 U4
U3 U4
Repeat the procedure
4
to
6
and change all the indoor addresses so that they are not duplicated.
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
SET
7
8
Push
button.
(All the displays on LCD go on.)
TEST
Push
button to finish the procedure.
U1 U2
U1 U2
U1 U2
U1 U2
U1 U2
A
B
A
B
A
B
A
B
A
B
Remote
controller
Remote
controller
Remote
controller
Remote
controller
Unit of which address is to be returned to the initial status
CODE No.
CODE No.
SET DATA SETTING
SET DATA SETTING
UNIT No.
UNIT No.
R.C.
No.
R.C.
No.
2. Turn on the indoor/outdoor power of which address is to be cleared. After approx. 1 minute, check that
“U.1. - - -” is displayed, and then execute the following operation on the interface P.C. board of the header unit
of which address is to be cleared in the refrigerant line.
TEMP.
ON / OFF
TEMP.
ON / OFF
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
TIMER SET
FAN
SWING/FIX
UNIT
MODE
VENT
TIME
TIME
SW01 SW02 SW03
SW04
Address which can be cleared
4
8
FILTER
RESET TEST
FILTER
RESET TEST
1
SET CL
SET CL
2
After checking that “A.d.buS” is displayed on 7-degment
display, and then push SW04 for 5 seconds or more.
6
2
2
1
2
2
2
Line + Indoor + Group address
3
Cancel of line selection
After checking that “A.d.nEt” is displayed on 7-degment
display, and then push SW04 for 5 seconds or more.
Central address
5, 7
To finish the set
3. After “A.d. c.L.” has been displayed on 7-degment display, return SW01/SW02/SW03 to 1/1/1.
Operation procedure
Here, if the unit No is not called up, the outdoor unit in
this line does not exist.
4. When the address clearing has correctly finished, “U.1.L08” is displayed on 7-degment display after a while.
If “A.d. n.G.” is displayed on 7-degment display, there is a possibility which is connected with the other
refrigerant line. Check again the relay connector between [U1U2] and [U3U4] terminals.
1 2 3 4
5 6 7 8 End
CL
Push
button, and then select a line according to
procedure 2.
NOTE) Be careful that the other refrigerant line address may be also cleared if clearing operation is not
correctly executed.
5. After clearing of the address, set up an address again.
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8-4-4. Check after Address SetupWhen Central Control System is Connected
In case of increase the address-undefined indoor units (Extension, etc.)
When the central control system is connected, check the following setup has finished after address setup.
If set up the indoor address of which address is undefined accompanied with extension of indoor units, replace-
ment of P.C. board, etc, follow to the methods below.
Method 1
Set up an address individually from a wired remote controller.
(Line address, Indoor address, Group address, Central address)
For the setup method, refer to the above “Manual address setup from remote controller”.
Central control units
U1 U2
U3 U4
3
Other refrigerant line
2
Method 2
5
Line address = 2
Line address = 1
Set up an address from the outdoor unit.
Other refrigerant line
CHenattdeerruunnitit((AA))
Header unit (A)
Follower unit (B)
Follower unit (C)
∗ Leave the address of the unit of which address has been already set up as it is.
Set up an address only to the unit of which address is undefined.
4
U3 U4
U3 U4
U3 U4
U3 U4
1
The addresses are allocated from the low number.
Outdoor unit
U1 U2
U5 U6
U1 U2
U5 U6
U1 U2
U5 U6
U1 U2
U5 U6
Setup procedure
Earth
Arrange the outdoor header units in the refrigerant line to which indoor units are added. (Figure below)
1. Remove the relay connector between [U1U2] and [U3U4].
2. Turn on SW30-2 on the interface P.C. board at outdoor header unit side if it is OFF.
∗ Turn off the power, and then execute the operation.
3-phase 380–415V, 50Hz
Leak interception
5
Main switch
Central control
device
U1 U2
U3 U4
U1 U2
U1 U2
U1 U2
U1 U2
Header unit
U3 U4
Follower unit
HCeeandteerr uunniitt
U3 U4
Follower unit
HCeeandteerr uunniitt
U3 U4
Indoor unit
U3 U4
U3 U4
A
B
A
B
A
B
A
B
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
U1 U2 U5 U6
1-phase 220–240V, 50Hz
Leak interception
Main switch
Remote
controller
Remote
controller
Remote
controller
U1 U2
U1 U2
U1 U2
U1 U2
U1 U2
A
B
A
B
A
B
A
B
A
B
Main check items
Check
Remote
controller
Remote
controller
Remote
controller
Remote
controller
1) Is relay connector of the header unit connected after address setup?
2) Is relay connector of the follower unit removed?
Relay connector
Added indoor unit
3) Is the end resistance (SW30-2) of the header unit with the least refriger-
ant line address number (in the central control line) turned on?
(Setup is unnecessary for follower unit.)
3. Turn on the indoor/outdoor power of which address is to be set up. After approx. 1 minute, check that
“U.1. - - -” is displayed on 7-segment display.
Terminal
resistance
4. Execute the following operation on the interface P.C. board of the header unit.
4) Are the terminal resistance (SW30-2) of the header units except for the
line of which central control refrigerant line address is the smallest,
turned off? (Setup is unnecessary for follower unit.)
SW01 SW02 SW03
14
SW04
After checking that “
” is displayed on 7-segment
display, and then push SW04 for 5 seconds or more.
5) Are not addresses in the line address (SW13, SW14) duplicated in each
refrigerant line?
2
2
Line address
…
“AUTO1” → “AUTO2” → “AUTO3” →
→ “AUTO9” … is counted and displayed on 7-degment display.
Note) The above table does not describe all the electric cablings. For details, refer to each installation manual
for outdoor unit, indoor unit, remote controller, and optional devices.
• Return the SW01, 02, 03 setup as before.
5. When “U.1. - - -” is displayed on 7-segment display, the setup operation finished.
Turn off the indoor/outdoor power.
6. Return the following setup as before.
• Relay connector
• SW30-2
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8-5. Troubleshooting inTest Operation
If the phenomena appear, such as a check code is output or the remote controller is not accepted in power-ON
after cabling work or in address setup operation, the following causes are considered.
8-5-1. A check Code is Displayed on the Remote Controller
Check code
displayed on
remote controller
Outdoorunit
7-segment
display
Cause
Countermeasures
E04
E19-00
Outdoor power is formerly turned on.
Turn on the power again.
(In order of Indoor → Outdoor)
There is none of outdoor terminator resistor, or there Check SW30 bit 2 of the outdoor unit.
are two or more resistances.
(After address setup)
No connection between multiple refrigerant lines:
SW30 bit 20N
Connection between multiple refrigerant lines:
SW30 bit 2 of the connected outdoor unit is turned
on only in one line.
ON
1
2
After address was decided, all the
indoor units do not correctly response
after power-ON in outdoor unit.
Check and modifies disconnection of indoor/outdoor
communication line.(Communication line between
outdoor unit and the leading indoor unit)
Check influence of communication noise.
SW30
L08
Address setup error
Set up address again.
• Only line addresses of the connected indoor units
are undefined.
• The outdoor line address and the line addresses in
all indoor units do not match.
• The indoor addresses are duplicated.
(Units except those displaying E04 are duplicated.)
• A header unit is not set up in a group.
(Except group displaying E04)
E08-XX
E07
Duplication of indoor addresses.
(Address No in which sub-code of the check code
are duplicated)
Set up address again.
There is none of outdoor terminal
Check SW30 bit 2 of the outdoor unit.
ON
1
resistance, or there are two or more
No connection between multiple refrigerant lines:
SW30 bit 20N
2
resistances.
(After address setup, when terminal
resistance setup is changed after
power-ON.)
Connection between multiple refrigerant lines:
SW30 bit 2 of the connected outdoor unit is turned
on only in one line.
SW30
Transmission circuit error at interface side
(P.C. board failure)
Replace the interface P.C. board.
E06
After address setup, communication from all the
indoor units interrupted under condition that a
normal operation can be performed.
Check and correct disconnection of indoor/outdoor
communication line.(Communication line between
outdoor unit and the leading indoor unit)
Check influence of communication noise.
E16
E25
L04
E16-XX
E25
Exceeded No of connected indoor units or
exceeded capacity.
Adjust No of connected indoor units or capacity.
Duplication of outdoor addresses.
(Only when outdoor address was manually set up)
Do not use a manual setup for outdoor address.
L04
Duplication of outdoor line addresses
Modify line address setup of the outdoor unit
between lines. (Set up SW 13 and 14 on the
interface P.C. board.)
• Line address setup error, occurred after connec-
tion between U1, U2 and U3, U4 connectors
L05 (∗)
L06
L08
Duplicated of indoor units with priority
The Heat Recovery Multi is not set up on priority.
L06 (∗)
There are two or more indoor units set up with
priority.
L08
Address setup error
Set up address again.
• Only indoor addresses of all the connected indoor
units are undefined.
(∗) [L05]: Displayed on the indoor unit set up with priority
[L06]: Displayed on the indoor unit except one set up with priority
94
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8-5-2. Operation from remote controller is not accepted and a check code is dis-
played on 7-segment display of the interface P.C. board of the outdoor unit.
7-segment
Remote
controller status
display of
Cause
Countermeasures
Set up addresses.
outdoor unit
No response
L08
Line addresses and indoor addresses of all the connected
indoor units are unset.
There is no outdoor unit of group control.
Indoor unit power is not turned on.
Set up group address.
E19-00
Turn on the power again.
(In order of indoor → outdoor)
Indoor/outdoor communication line is not correctly connected Correct wiring.
to the outdoor unit. (Fig. 1)
(Indoor/outdoor cannot communicate before address setup.)
There is none of outdoor terminator resistor,
or there are two or more resistances.
(Before address setup)
Check SW30 bit 2 of the outdoor unit.
No connection between multiple refrigerant lines:
SW30 bit 2 0N
ON
1
2
Connection between multiple refrigerant lines:
SW30 bit 2 of the connected outdoor unit is
turned on only in one line.
SW30
E20-01
Address setup is performed with connecting indoor/outdoor
communication line between outdoor units. (Fig. 3)
Correct wiring.
Address setup is performed under condition of connecting
between multiple refrigerant lines. (Fig. 3)
Correct wiring.
8-5-3. There is no display of a check code on 7-segment display on the interface
P.C. board of the outdoor unit though there is indoor unit which does not
accept the operation from the remote controller.
7-segment
Remote
controller status
display of
Cause
Countermeasures
outdoor unit
No response
None
Communication line is not connected between indoor and
outdoor.
Modify wiring.
Line and indoor addresses are unset.
(Unit which does not response to remote controller)
Set up address.
The power of the header unit of the group is not turned on in
indoor group control.
(Unit which does not response to remote controller)
Turn on the power.
Group address is set up to follower unit in the individual
control. (Unit which does not response to remote controller)
Set [0] to group address in case of individual
control.
No display on
remote controller
(No line is output.)
None
The power is not turned on.
Turn on the power.
Correct wiring.
Correct wiring.
(Unit which is not displayed on remote controller)
Remote controller is not connected with cable.
(Unit which is not displayed on remote controller)
Miscabling of remote controller
(Unit which is not displayed on remote controller)
Remote controller communication circuit error
Remove FASTON terminal connected to remote
controller terminals (A/B), and check the voltage.
If voltage is not applied, replace P.C. board.
(15 to 18V usually)
(Unit which is not displayed on remote controller)
If 230V is incorrectly applied to the remote controller terminal,
the remote controller communication circuit fails.
8-5-4. In check for No. of connected outdoor units and connected Indoor units
after address setup, diminished No. of connected units displayed.
(There are outdoor/indoor units which do not operate in a test operation.)
Status
Number of
Cause
Countermeasures
Miswiring of communication line between
After modification of wiring, set up address again and check No. of the
connected outdoor units.
connected outdoor outdoor units or unconnected cable (Fig. 4)
units is short.
(Address setup operation has finished
without recognition of miswired follower unit.)
Number of
connected indoor
units is short.
Miswiring of communication line between
indoor units or unconnected cable (Fig. 5)
(Address setup operation has finished
without recognition of miswired indoor unit.)
After modification of wiring, set up address again and check No. of the
connected indoor units.
Number of outdoor Remote controller is not connected with wire. Using the main remote controller connected to a group, start a test operation,
units connected to Miscabling of remote controller
group is short in
specify the unit which does not operate (Unit unconnected to group), and then
check wiring.
group operation
Remote controller communication circuit
from remote
Using the main remote controller connected to a group, start a test operation,
specify the unit which does not operate (Unit unconnected to group).
Remove Fasten receptacle connected to remote controller terminals (A/B),
and check the voltage. If voltage is not applied, replace P.C. board.
(15 to18V in normal time)
error
controller.
If 230V is incorrectly applied to the remote
controller terminal, the remote controller
communication circuit fails.
95
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Incorrect wiring example
(Fig. 1)
Remote
controller status
Header unit
7-segment display
Incorrect example
No response
E19-00
Header
unit
Header
unit
U3/U4
U5/U6
Indoorunit
Indoorunit
Indoorunit
Indoorunit
(Fig. 2)
Remote
controller status
Header unit
7-segment display
Incorrect example
No response
E19-02
U5/U6
Header
unit
Follower
unit
U1/U2
Indoorunit
(Fig. 3)
Remote
controller status
Header unit
7-segment display
Incorrect example
No response
E20-01
Header
unit
Follower
unit
Header
unit
Follower
unit
Header
unit
Follower
unit
U1/U2
U1/U2
U1/U2
U5/U6
Line 1
Line 2
U1/U2
Indoorunit
Indoorunit
Indoorunit
(Fig. 4)
Status
Incorrect example
Number of connected outdoor units is short.
Header
unit
Follower
unit
Header
unit
Follower
unit
Header
unit
Follower
unit
U1/U2
U3/U4
U3/U4
U5/U6
U1/U2
U1/U2
U1/U2
U3/U4
U5/U6
U1/U2
U3/U4
Indoorunit
Indoorunit
Indoorunit
(Fig. 5)
Status
Incorrect example
Number of connected outdoor units is short.
Header
unit
Header
unit
U1/U2
U1/U2
A/B
Indoorunit
Indoorunit
Indoorunit
Indoorunit
96
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8-6. Test Operation Check
8-6-1. Fan Operation Check
START
Push [START/STOP] button.
When an error code has been displayed on the remote
controller, refer to Section 8-5-1.
Select the operation mode [FAN].
NO
Is air discharged from the
Check indoor fan, fan motor and fan circuit.
discharge port of the indoor unit?
(Ensure power has been isolated before removing any covers.)
YES
NO
Check for items in contact with fan.
(Ensure power has been isolated before removing any covers.)
Is there any abnormal noise?
YES
Normal
Check all indoor units in turn.
8-6-2. Cooling/Heating Test Operation Check
The cooling/heating test operation check can be performed on both remote controller and outdoor interface P.C.
board.
1. Test operation start/stop operation
Test operation from remote controller
Wired remote controller
TEST
1
When pushing
button for 4 seconds or more,
2,
4
[TEST] is displayed in the display section and the
mode enters the test operation mode.
TEMP.
ON / OFF
1,
5
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
TEST
FILTER
RESET TEST
SET CL
ON / OFF
2
3
Push
button.
3
MODE
Using
button, select an operation mode either [COOL] or [HEAT].
• Do not use any other operation modes, only [COOL] or [HEAT].
• Temperature adjustment is unavailable during test operation.
• Errors are detected as usual.
TEST
ON / OFF
4
5
When the test operation has finished, push
button to stop the operation.
The same display as that in procedure 1 appears.
TEST
Push
button to clear the test operation mode.
[TEST] display disappears and the status returns to the normal stop status.
97
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Wireless remote controller
(Except 4-way Air Discharge Cassette type, Under Ceiling type and 1-way Air Discharge Cassette type (2 Series))
1
Remove the screw which fixes the name plate to the receiver part on the wireless remote controller.
Remove the nameplate of the receiver section by inserting a minus screwdriver, into the notch at the bottom
of the plate, and set the Dip switch to [TEST RUN ON].
ON / OFF
2
Execute a test operation with
button on the wireless remote controller.
•
,
, and LED flash during test operation.
• Under status of [TEST RUN ON], the temperature adjustment from the wireless remote controller is not
available.
Ensure that this is not used for normal operation as equipment damage may occur.
3
4
Use either COOL or HEAT operation mode for a test operation.
Receiver unit
Note) The outdoor unit does not operate for approx. 3 minutes.
Spacer
After power-ON and after operation has stopped.
M4 × 25 screw
(2 pieces)
After the test operation finished, stop the
air conditioner using the wireless remote
controller, and return the Dip switch to its
original setting.
(A 60-minute timing function is designed into
the sensor section in order to prevent a
continuous test operation.)
Nameplate
Notch
Small screw
Wireless remote controller (4-way Air Discharge Cassette type)
1
Turn OFF the power to the air conditioner.
Remove the adjust corner cap and the attached with sensor section from the ceiling panel. For removal
method, follow to the installation instructions attached to the ceiling panel.
(Be careful to handling the sensor section because cables are connected to the sensor.)
Remove the sensor cover from the adjust corner cap. (1 screw)
2
3
Change Bit [1:TEST] of the switch [S003] on the sensor P.C. board from OFF to ON.
Mount the sensor cover and attach the adjust corner cap with sensors to the ceiling panel.
Turn on power of the air conditioner.
ON / OFF
Push
button of the wireless remote controller, and select an operation mode [COOL]
MODE
or [HEAT] with
button. (All the display lamps of the wireless remote controller sensor
section flash during the test operation.)
• Do not use operation mode other than [COOL] or [HEAT].
• Errors are detected as usual.
Bit 1 : OFF
ON
S003
ON / OFF
4
3
2
1
4
5
When the test operation has finished, push
button to stop the operation.
ON
Turn off the power to the air conditioner.
Sensor cover
Change Bit [1] of the switch [S003] on the
sensor P.C. board from ON to OFF.
Sensor P.C. board
Adjust corner cap
Attach the adjust corner cap with
sensors to the ceiling panel.
Test operation from outdoor unit
Refer to “8-7-2. Function of Start/Stop the Indoor Unit from Outdoor Unit” in “8-7. Service Support Function”.
NOTE) The test operation returns to normal operation after 60 minutes have passed.
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In case of wireless remote controller
(for Under Ceiling type and 1-way Air Discharge Cassette type (2 Series))
Procedure
Description
Turn on power of the air conditioner.
1
The operation is not accepted for 5 minutes when power has been turned on at first time after installa-
tion, and 1 minute when power has been turned on at the next time and after. After the specified time
has passed, perform a test operation.
Push [Start/Stop] button and change the operation mode to [COOL] or [HEAT] with [Mode] button.
Then change the fan speed to [High] using [Fan] button.
2
3
Test cooling operation
Test heating operation
Set temperature to [18°C] using [Temperature set]
button.
Set temperature to [30°C] using [Temperature set]
button.
After checking the receiving sound “Pi”, immediately After checking the receiving sound “Pi”, immediately
push [Temperature set] button to set to [19°C] push [Temperature set] button to set to [29°C].
4
5
After checking the receiving sound “Pi”, immediately After checking the receiving sound “Pi”, immediately
push [Temperature set] button to set to [18°C]. push [Temperature set] button to set to [30°C].
Then repeat the procedure
4
→
5
→
4
→
5
.
After approx. 10 seconds, all the display lamps on the sensor part of wireless remote controller, [Opera-
6
7
tion] (Green), [Timer] (Green), and [Ready] (Yellow) flash and the air conditioner starts operation.
If the lamps do not flash, repeat the procedure
2
and after.
After the test operation, push [Start/Stop] button to stop the operation.
Outline of test operation from the wireless remote controller
Test cooling operation:
Start → 18°C → 19°C → 18°C → 19°C → 18°C → 19°C → 18°C → (Test operation) → Stop
Test heating operation:
Start → 30°C → 29°C → 30°C → 29°C → 30°C → 29°C → 30°C → (Test operation) → Stop
Be sure to set the
air speed to [High]
2
3, 4, 5, 6
2, 7
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2. Test operation
START
Refer to “Test operation procedure” of
indoor remote controller.
Test operation for one indoor unit
YES
NO
The operation does not start approx. 3 minutes
after power-ON or after operation stopped.
Operation start
YES
(NOTE)
After power-ON, it may require Max. 10 minutes
to start the operation due to the initial
communication of the system.
Is cold air or hot air discharged?
YES
Check operation status of the compressor.
Check direction of the louver.
Is air circulation good?
YES
Test operation for
all units in turn
Execute a test operation using
“Function of start/stop the indoor unit from
outdoor unit” in “Service support function”.
Operate all the indoor units at once.
(NOTE 1)
NO
NO
Is the temperature difference
between suction and discharge good?
YES
• Check power voltage of the
main power supply.
• Check cable size of the
power supply.
Is the operating voltage correct?
(Rated voltage ±10%)
YES
(NOTE 2)
NO
NO
• Check temperature load of the indoor room/
outdoor ambient.
• Check pipe length and refrigerant charge amount.
• Check operating Hz of compressor.
• Check abnormal sound in the outdoor unit.
(Abnormal sound, etc of compressor and others)
Is the operating current normal?
YES
(NOTE 3)
Is the operating pressure normal?
YES
Normal
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(NOTE 1) Criteria for judging difference between suction and discharge temperature
1. Cooling
After operation for a minimum of 30 minutes in [COOL] mode, check the dry bulb temperature difference.
Temperature difference: 8°C or more between suction and discharge air of the indoor unit.
(In Max-Hz operation)
2. Heating
After operation for a minimum of 30 minutes in [HEAT] mode, check the dry bulb temperature difference.
Temperature difference: 15°C or more between suction and discharge air of the indoor unit.
(In Max-Hz operation)
∗ The temperature difference may diminish in cases of systems in which the connected indoor capacity
exceeds 100%, or with long pipe length, etc.
(NOTE 2) Criteria for operating current
For a test operation (with all the indoor units operating), normal operating current is shown in the
following table.
Outdoor unit
Current value
8HP
18
10HP
21
12HP
22
(Unit: A)
(NOTE 3) Criteria for cycle status
1. Refrigerating cycle under standard condition
The refrigerating cycle under standard cooling and heating condition is as follows:
10HP
MMY-MAP1002FT8
Cool standard
3.1
Heat standard
High
(Pd)
(Ps)
(TD)
(TS1)
(TC)
(TE1)
(TL)
1
2.9
0.7
90
3
Pressure
(MPa)
(°C)
Low
0.8
86
Discharge
Suction
6
Pipe surface temp
Indoor heat exchanger
Outdoor heat exchanger
Liquid temp
Compressor
Compressor
Indoor
8
46
1
43
36
36
75
75
20/–
7/6
79
Number of compressor
rotations
(rps)
2
79
27/19
35/–
Air temp condition
(DB/WB) (°C)
Outdoor
∗ This compressor is driven with 4-pole motor. The value of the compressor frequency (Hz) measured by a clamp meter is
two times the rotation count (rps) of the compressor.
∗ This data is the cycle data under condition of standard pipe length and two 4-way Air Discharge Cassette type air
conditioners connected.
Data changes according to installed pipe length, combination of indoor units or connected indoor capacity.
∗ For a compressor, the left side is 1 and the right side is 2 viewed front the front of the unit.
Even if two compressors operate, the frequency difference may set as a measures against resonance.
∗ The temperature of indoor heat exchanger (TC) indicates TCJ sensor temperature in cooling time, and TC2 sensor
temperature in heating time respectively.
2. Criteria for operating pressure
General criteria is as follows:
High pressure : 2.0 to 3.2MPa
Low pressure : 0.5 to 0.9MPa
High pressure : 2.5 to 3.3MPa
Low pressure : 0.5 to 0.7MPa
Indoor :18 to 32°C
Outdoor :25 to 35°C
Indoor :15 to 25°C
Outdoor : 5 to 10°C
All cooling operaton
All heating operation
When all the units operate in cooling mode
When all the units operate in heating mode
Using the rotary switch on the outdoor unit I/F, the operating pressure, cycle temperature, and compressor rotation
count can be checked on the 7-segment display.
Refer to “Outdoor refrigerant circuit system data display” and “Indoor cycle data display” in Section 9.Troubleshooting.
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8-7. Service Support Function
8-7-1. Function to Start/Stop (ON/OFF) Indoor Unit from Outdoor Unit
The following functions enables the start and stop of the indoor units using the switches on the interface P.C.
board of the header unit.
No.
Function
Outline
Setup/Release
7-segment display
1
All cooling
Changes the mode of all the connected indoor [Setup]
Section A
[C
Section B
–C]
test operation units collectively to cooling test operation.
Push SW04 for 2 seconds or more
with SW01”2”, SW02”5”, SW03”1”.
]
[
Note) Control operation same as test
operation for remote controller.
[Release]
Return SW01, SW02, SW03 to “1”.
2
3
All heating
Changes the mode of all the connected indoor [Setup]
Section A
[H
Section B
–H]
test operation units collectively to heating test operation.
Push SW04 for 2 seconds or more
with SW01”2”, SW02”6”, SW03”1”.
]
[
Note) Control operation same as test
operation for remote controller.
[Release]
Return SW01, SW02, SW03 to “1”.
Batch start
Batch stop
Starts all the connected indoor units collec-
tively.
[Setup]
Section A
[CH]
Section B
11]
Push SW04 for 2 seconds or more
with SW01”2”, SW02”7”, SW03”1”.
[
Note) The contents follow the setup of remote
controller.
[
11] is displayed on
Section B for 5 seconds.
[Release]
Return SW01, SW02, SW03 to “1”.
Stops all the connected indoor units collec-
tively.
[Setup]
Section A
[CH]
Section B
00]
Push SW05 for 2 seconds or more
with SW01”2”, SW02”7”, SW03”1”.
[
[
00] is displayed on
Section B for 5 seconds.
[Release]
Return SW01, SW02, SW03 to “1”.
4
Individual
start
Starts the specified indoor unit.
Notes)
[Setup]
Section A
Section B
Push SW04 for 2 seconds or more set
SW01 “16” and set SW02 and SW03
to address No. (1 to 64) to be started.
[
]
[
]
Section A:
Displays the corresponding
indoor address.
• Control operation same as test.
• The other indoor units keep existing status.
[Release]
Return SW01, SW02, SW03 to “1”.
Section B:
Displays [ 11] for 5 seconds
from operation-ON.
Individual
stop
Stops the specified indoor unit.
[Setup]
Section A
Section B
Push SW05 for 2 seconds or more set
SW01 “16” and set SW02 and SW03
to address No. (1 to 64) to be stopped.
[
]
[
]
Note) The other indoor units keep existing
status.
Section A:
Displays the corresponding
indoor address.
[Release]
Return SW01, SW02, SW03 to “1”.
Section B:
Displays [ 00] for 5 seconds
from operation-OFF.
Individual test Operates the specified indoor unit.
[Setup]
Section A
Section B
operation
Push SW04 for 10 seconds or more
set SW01 “16” and set SW02 and
SW03 to address No. (1 to 64) to be
operated.
[
]
[
]
Note) The other indoor units keep existing
status.
Section A:
Displays the corresponding
indoor address.
[Release]
Return SW01, SW02, SW03 to “1”.
Section B:
Displays [ FF] for 5 seconds
from test operation-ON.
NOTE 1) This start/stop function only sends
the command signals from the
Interface P.C. board
7-segment display [A]
SW04
7-segment display [B]
SW05
outdoor unit to the indoor unit, such
as start, stop, operation mode, etc.
Once it does not resend the signals
even if the indoor unit does not follow
the sent signals.
NOTE 2) The above controls are not available
when an error has caused the system
to stop.
SW01 SW02 SW03
Rotary switch
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1. All cooling test operation function
This function is provided to change collectively the mode of all the indoor units connected to the same
system for cooling test operation mode, using switches on the interface P.C. board of the header unit.
Operation procedure
Be sure to turn on power at the indoor side before power-ON of outdoor unit.
Power ON
Set SW01 on the interface P.C. board of the header unit to [2],
Sw02 to [5], and SW03 to [1] respectively. ([C ] is displayed on the 7-segment display [A].)
Start
Push SW04 on the interface P.C. board of the header unit for 2 seconds or more.
[TEST] is displayed on the remote controller of the indoor unit to be operated.
Check that “ – C ” is displayed on the 7-segment display
Operation check
[A]
[B]
–C]
[B] on the interface P.C. board of the outdoor unit.
[C
]
[
Return SW01, SW02, SW03 on the interface P.C. board of the outdoor unit to [1], [1], [1]
respectively or push the push-switch SW05 for 2 seconds or more.
Stop/End
2. All heating test operation function
This function is provided to change collectively the mode of all the indoor units connected to the same
system for heating test operation mode, using switches on the interface P.C. board of the outdoor unit.
Operation procedure
Be sure to turn on power at the indoor side before power-ON of outdoor unit.
Power ON
Set SW01 on the interface P.C. board of the header unit to [2],
Sw02 to [6], and SW03 to [1] respectively. ([H ] is displayed on the 7-segment display [A].)
Start
Push SW04 on the interface P.C. board of the header unit for 2 seconds or more.
[TEST] is displayed on the remote controller of the indoor unit to be operated.
Check that “ – H ” is displayed on the 7-segment display
Operation check
[A]
[ H
[B]
–H]
[B] on the interface P.C. board of the outdoor unit.
]
[
Return SW01, SW02, SW03 on the interface P.C. board of the outdoor unit to [1], [1], [1]
respectively or push the push-switch SW05 for 2 seconds or more.
Stop/End
Interface P.C. board
7-segment display [A]
SW04
7-segment display [B]
SW05
SW01 SW02 SW03
Rotary switch
NOTE) The test operation returns to normal operation after 60 minutes.
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3. Batch start/stop (ON/OFF) function
This function is provided to start/stop collectively all the indoor units connected to the same system by using
switches on the interface P.C. board of the outdoor unit.
Operation procedure
Power ON
Be sure to turn on power at the indoor side before power-ON of outdoor unit.
If an error is already displayed under condition of
SW01 [1], SW02 [1], SW03 [1], resolve the problem
using the troubleshooting guide and then execute the
test operation.
If the operation is set “heat”, indoor unit which is set to
Set up the operation mode of the remote controller.
(If it is not set up, the operation continues in the current mode.)
(FAN/COOL/HEAT)
“cool priority” will not operate
If the operation is set to “cool”, indoor unit which is set to
“heat priority” will not operate or will be displayed.
or will be displayed.
Set on the interface P.C. board of the header unit SW01 to [2],
Sw02 to [7], and SW03 to [1] respectively. ([CH ] is displayed
on 7-segment display [A].)
Push SW04 on the interface P.C. board of the header unit for
2 seconds or more.
Start
The indoor unit to be started operates.
Push the push-switch SW05 on the interface P.C. board of the
header unit for 2 seconds or more.
Stop
End
After test operation, return the rotary switches SW01, SW02,
and SW03 on the interface P.C. board of the header unit to
[1], [1], [1] respectively.
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4. Individual start/stop (ON/OFF) individual test operation function
This function is provided to start/stop (ON/OFF) individually each indoor unit connected to the same system
by using switches on the interface P.C. board of the header unit.
Set SW01 [16] and set SW02, SW03 to indoor address No. (1 to 64) to be started (Refer to the following
table ) - only the setup indoor unit starts operation.
∗
(In the rotary switches of the indoor unit which operates in a group by the remote controller, the follower unit
cannot be individually started or stopped. In this case, [ – – ] is displayed on 7-segment display [B] on the
interface P.C. board of the header unit.)
Operation procedure
Power ON
Be sure to turn on power at the indoor side before power-ON of outdoor unit.
If an error is already displayed under condition of SW01 [1],
SW02 [1], SW03 [1], return the status to normal one according
to troubleshooting and then execute a test operation.
The unit which is not given with priority by heating priority control,
cooling priority control, and selection of cooling or heating mode
Set up the operation mode of the remote controller.
(If it is not set up, the operation starts with the current mode.)
is not operated. In this case,
remote controller.
or
is displayed on the
Match the rotary switch on the interface P.C. board of the
header unit
*
with in the following table.
(7-segment display)
[A]
[B]
[
]
[
]
Address display of
[
00] is displayed for
corresponding indoor unit 5 seconds after operation-ON.
(7-segment display)
Push the push-switch SW04 on the interface
P.C. board of the header unit for 2 seconds or more.
(If pushing this switch continuously for 10 seconds
or more, the operation changes to the individual
[A]
[B]
[
]
[
]
Start
Address display of
[
11] is displayed for
test operation.)
corresponding indoor unit 5 seconds after operation-ON.
(For individual test operation,[ FF] is displayed.)
The indoor unit to be started operates.
SW01
SW02
SW03
Units to be operated
*
Push the push-switch SW05 on the interface
P.C. board of the header unit for 2 seconds or more.
Address 1
16
1 to 16
1
to
individually
individually
individually
individually
(7-segment display)
}
}
}
}
Address 16
[A]
[B]
[
]
[
]
Address 17
to
Address 32
In individual
start/stop
Address display of
[
00] is displayed for
16
16
16
1 to 16
1 to 16
1 to 16
2
3
4
corresponding indoor unit 5 seconds after operation-ON.
Address 33
to
Address 48
After test operation, return the display select
switches SW01, SW02, and SW03 on the interface
P.C. board of the header unit to [1], [1], [1] respectively.
Address 49
to
Address 64
End
NOTE) The individual test operation returns to the normal operation after 60 minutes.
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8-7-2. Error Clearing Function
1. Clearing from the main remote controller
[Error clearing in outdoor unit]
Error of the outdoor unit is cleared by the unit of one refrigerant circuit system to which the indoor units oper-
ated by the remote controller. (Error of the indoor unit is not cleared.)
For clearing errors, the service monitor function of the remote controller is used.
<Method>
CL
TEST
1
2
Change the mode to service monitor mode by pushing
seconds or more.
+
buttons simultaneously for 4
Using
/
buttons, set “FF” to item code.
The display in Section A in the following figure is counted with interval of 5 seconds as
“0005 ” → “0004 ” → “0003 ” → “0002 ” → “0001 ” → “0000 ”.
When the count arrives “0000 ”, the error is cleared.
∗ However, counting from “0005 ” is repeated on the display.
TEST
3
When
button is pushed, the status returns to the normal status.
Operation procedure
1 2 3
The status returns to the normal status.
CODE No.
UNIT No.
Section A
R.C.
No.
TEMP.
ON / OFF
2
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
3
1
FILTER
RESET TEST
SET CL
[Error clearing in indoor unit]
ON / OFF
Error in the indoor unit is cleared by
button on the remote controller.
(Only error of the indoor unit connected with operating remote controller is cleared.)
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2. Clearing from the interface P.C. board
Using the switches on the interface P.C. board, this function is to clear the currently detected error for each
refrigerant circuit system without resetting the power supply.
(→ Restart of error detection)
Errors in both outdoor and indoor units are once cleared.
(7-segment display)
Set the rotary switches on the interface P.C. board of the
header unit to the following setting.
[A]
E
[B]
[
]
[
]
SW01=[2] SW02=[16] SW03=[1]
Push the push-switch SW04 on the interface P.C. board of
the header unit for 5 seconds or more.
(7-segment display)
[
C L] is displayed in 7-segment display [B] on the P.C. board
(for 5 seconds), and the error is completely cleared.
[A]
[B]
[
E
]
[
C L ]
7-segment display [A]
Interface P.C. board
7-segment display [B]
Push
switch
SW04
Push
switch
SW05
SW01 SW02 SW03
<Rotary switch>
3. Clearing of error check code by power reset
This function is provided to clear error in a refrigerant circuit system by resetting the power of all the outdoor
and the indoor units.
(→ Restart of error detection)
As same as the clearing method on the interface P.C. board, errors of both the outdoor and the indoor units
are once cleared.
Method
1. Be sure to reset power of both the outdoor and the indoor units.
NOTE) After power reset, it requires usually 3 minutes to power-on due to the initial communication of the
system. In same cases, it requires Max. 10 minutes.
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8-7-3. Remote Controller Distinction Function
This function is provided to distinguish the remote controller connected from the outdoor unit to the indoor unit
for a refrigerant circuit system using switches on the interface P.C. board of the header unit.
Distinction procedure
Be sure turn on the power of the indoor unit prior
to the power of the outdoor unit.
Power ON
Set the display select switches on the interface P.C. board of
the header unit as follows:
(7-segment display)
[A]
[B]
SW01
SW02
SW03
[2]
[4]
[1]
[
A 1
]
[
]
Operation
Push the push-switch SW04 on the interface P.C. board of the
header unit for 2 seconds or more.
(7-segment display)
[A]
[A]
FF ]
[
A 1
]
[
TEST
display of the connected remote controller flashes.
Check the connected remote controller.
Push the push-switch SW05 on the interface P.C. board of the
header unit for 2 seconds or more.
End
Other end conditions:
1. 10 minutes passed for sending operation
2. SW01, SW02, or SW03 changed to other position.
Interface P.C. board
7-segment display [A]
SW04
7-segment display [B]
SW05
SW01 SW02 SW03
Rotary switch
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8-7-4. Pulse Motor Valve (PMV) Forced Open/Close Function in Indoor Unit
This function is provided to fully open or close forcibly the PMV for 2 minutes in all indoor units, using the switch
operation on the interface P.C. board of the header unit.
This function is also used to open the PMV fully when turning off the power and executing an operation, for
example, vacuuming.
Operation
[Open fully]
Set the switch SW01 on the interface P.C. board of the header unit to [2], SW02 to [3], SW03 to [1] and push
SW04 for 2 seconds or more.
(Display shown on 7-segment display for 2 minutes as follows.) [P ] [ FF]
[Close fully]
Set the switch on the interface P.C. board of the header unit SW01 to [2], SW02 to [3], SW03 to [1] and push
SW05 for 2 seconds or more.
(Display shown on 7-segment display for one minute as follows.) [P ] [ 00]
[Clear]
After 2 minutes (1 minutes for “Close fully”) have passed when setup has finished, the PMV automatically
returns to the normal operation.
8-7-5. Pulse Motor Valve (PMV) Forced Open Fully/Close fully Function in
Outdoor Unit
This function is provided to fully open or close fully the P.M.V. (PMV1/PMV2/PMV3) used in the outdoor unit for 2
minutes.
[Open fully]
[Operating method]
Short-circuit CN30 on the interface P.C. board
of the header unit.
Select one of PMV1 or PMV2 to open.Turn SW12
bit 1 to OFF when handling (PMV1/PMV2), and turn
it to ON when selecting PMV3.
[Close fully]
Enlarged diagram of switch position
Short-circuit CN31 on the interface P.C. board
of the header unit.
[Clear]
After 2 minutes, the opening returns to the
normal operation.
Be sure to remove the short circuit after confir-
mation.
SW12
OFF PMV1, PMV2
Bit 1
I/F P.C. board
ON PMV3
Check connector
CN30
Check connector
CN31
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8-7-6. Solenoid Valve Forced Open/Close Function in Outdoor Unit
This function is provided to forcibly open/close each solenoid valve mounted in the outdoor unit by use of the
switches provided on the outdoor unit interface P.C. board.This function confirms the operation of each solenoid
valve.
[Operation]
1. On the interface P.C. board set SW01 to [2], SW02 to [1] and SW03 to [3].
2. Confirm [H, ] is displayed on the 7-segment display [B]. Push switch SW04 for 2 seconds or more.
3. Confirm [2] is displayed on the 7-segment display - this indicates that solenoid SV2 has been switched on.
4. Each solenoid can be operated by selecting the appropriate SW02 position as shown in the table below.
(ON/OFF output pattern of each solenoid valve is as below.)
NOTE 1) Be aware that there is a 5 second delay in the operation of the selected solenoid valve after SW02
has been set.
NOTE 2) The mark [ ] in the table indicates the selected solenoid valve is forced on.
¡
NOTE 3) The mark [—] in the table indicates the selected solenoid mode will depend on the specifications
of the air conditioner.
NOTE 4) The mark [ ] in the table indicates the selected solenoid valve has been turned off.
×
NOTE 5) The case heater relay output operates both compressor and accumulator heaters.
Operation pattern of solenoid valve
7-segment display
[B]
Case
heater
SW02
SV2 SV5 SV6 SV11 SV12 SV41 SV42 SV3A SV3B SV3C SV3D SV3E
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
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2
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¡
—
—
—
—
—
—
—
—
—
—
—
—
—
3
—
¡
—
—
—
—
—
—
—
—
—
—
—
—
4
1 1 ]
1 2 ]
4 1 ]
4 2 ]
¡
—
—
—
—
—
—
—
—
—
—
—
5
¡
—
—
—
—
—
—
—
—
—
—
6
¡
7
—
¡
¡
—
—
—
—
—
—
—
8
4
—
]
¡
—
—
—
—
—
—
—
9
3 A ]
3 b ]
3 C ]
3 d ]
3 E ]
¡
—
—
—
—
10
11
12
13
14
15
16
¡
—
—
—
¡
—
—
¡
—
—
—
3
—
]
]
¡
¡
¡
¡
¡
¡
... ... ...
—
—
—
[ A L L ]
¡
¡
¡
¡
¡
¡
¡
¡
¡
¡
¡
[Clear]
Return settings on SW01, SW02, and SW03 to (1/1/1) on the Interface P.C. board.
NOTE) Ensure this function is cleared to return the air conditioner to normal operation.
110
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8-7-7. Fan Operation Check in Outdoor Unit
This function is provided to check the fan operation on the interface P.C. board in the outdoor unit.The frequency
of the fan speed can be controlled.
Therefore utilize this function to check the operation or abnormal sound in the fan system.
NOTE) Do not use this function during operation of the compressor. It may damage the compressor.
[Operation]
1. Set the switch on the interface P.C. board of the outdoor unit SW01 to [2], SW02 to [1], SW03 to [4].
2. When [F. d] is displayed in 7-segment display [A], keep pushing the switch SW04 for 2 seconds or more.
3. From when fan step [ 31] is displayed in 7-segment display [B], the fan starts operation. (Max. step operation)
4. After then, 7-segment display [B] and the fan step are changed by changing the setup number of the
switches SW02 and SW03.
(Output pattern of the fan is as follows.)
SW01 SW02 SW03
7-segment display [B]
Fan step
31
SW01 SW02 SW03 7-segment display [B]
Fan step
1
2
3
4
5
6
7
8
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
1
2
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
15
14
13
12
11
10
9
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
15
14
13
12
11
10
9
30
29
3
28
4
27
5
26
6
25
7
24
8
8
8
2
4
2
5
9
10
11
12
13
14
15
16
23
9
7
7
22
10
11
12
13
14
15
16
6
6
21
5
5
20
4
4
19
3
3
18
2
2
17
1
1
16
0
0
[Clear]
This function is cleared by one of the following operations.
1. When SW01 setting number was changed to other number.
2. Push-switch SW05 was pushed for 2 seconds or more.
111
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8-7-8. Abnormal Outdoor Unit Discrimination Method
<By Fan Operating Function>
This function is provided to forcedly operate the fan of the outdoor unit in which an error occurred or the fan of
the normal outdoor unit by the switch operation on the interface P.C. board in the header unit.
To specify which one of the follower units connected to the system was faulty, use this function for the system
stop due to a follower unit fault (Check code [E28]).
[Operation]
In case to operate the fan in the erroneous outdoor unit only
1. Check all the switches, SW01, SW02, and SW03 on the interface P.C. board in the header unit are set to [1].
7-segment display
[A]
[B]
Outdoor unit No.
Error code display
2. Push the push-switch SW04 for 2 seconds or more.
3. “E 1” is displayed on 7-segment display [A].
4. The fan of the outdoor unit in which error occurred starts operation within approx. 10 seconds when “E 1”
was displayed.
In case to operate the fans in all the normal outdoor units
1. Check all the switches, SW01, SW02, and SW03 on the interface P.C. board are set to [1/1/1].
2. Push the push-switches SW04 and SW05 at the same time for 2 seconds or more.
3. “E 0” is displayed on 7-segment display [A].
4. The fans of all the normal outdoor units start operation with the Max. fan speed within approx. 10 seconds
when “E 0” was displayed.
[Release]
Push the push-switch SW05 on the interface P.C. board in the header unit for 2 seconds or more.
The outdoor fan which was operated stops.
* Check [U. 1] is displayed on 7-segment display [A], and then finish the work.
112
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8-7-9. Manual Adjustment Function of Outside Temp (TO) Sensor
This function is provided to fix TO sensor value manually by the switch operation on the interface P.C. board in
the outdoor unit. When the unit stops abnormally due to TO sensor failure, etc, an emergent operation is avail-
able by set up the value manually to position near the current outside temperature.
[Operation]
1. Set the rotary switches on the interface P.C. board to numbers as follows.
• SW01 [2] / SW02 [1] / SW03 [15]
• 7-segment display: [t o]
2. Keep pushing the push-switch SW04 on the interface P.C. board for 1 second or more.
The mode changes to the TO sensor value fix manual mode.
3. As shown in the following table, TO sensor value can be fixed by setting the rotary switch SW02 on the
interface P.C. board.
SW01 SW02 SW03 7-segment display [B] TO sensor value SW01 SW02 SW03 7-segment display [B] TO sensor value
1
2
3
4
5
6
7
8
[
[
[
[
[
[
[
[
10
15
20
25
30
35
40
43
]
]
]
]
]
]
]
]
10°C
15°C
20°C
25°C
30°C
35°C
40°C
43°C
9
[
[
[
[
[
[
[
[
45
– 15
– 10
]
]
]
]
]
]
]
]
45°C
–15°C
–10°C
–5°C
0°C
10
11
12
13
14
15
16
–
5
0
2
5
7
2
15
2
15
2°C
5°C
7°C
NOTE) Emergent operation should be restricted to one day or so on. If operating TO sensor fixed with this
function, the system control operation of the air conditioner may not become one based upon the
specification of the product.Therefore an emergent operation should be restricted to a day or so on.
[Clear]
Return numbers of SW01, SW02, and SW03 on the interface P.C. board in the header unit to [1/1/1] each.
Service support function list
SW01 SW02 SW03 7-segment display [A]
Function contents
Refrigerant circuit and control communication line check function (Cooling operation)
Refrigerant circuit and control communication line check function (Heating operation)
Indoor PMV forced full open function
1
2
[
[
[
[
[
[
[
[
J
J
C
H
]
]
]
]
]
]
]
]
3
P
A
C
H
C
E
4
1
Indoor remote controller discriminating function
Cooling test operation function
2
1
5
6
Heating test operation function
7
H
r
Indoor collective start/stop (ON/OFF) function
Error clear function
16
3
[
[
[
H
F
t
r
]
]
]
Solenoid valve forced open/close function
Fan forced operation function
2
1 to 16 4 to 5
15
d
o
Outside temp sensor manual adjustment function
1
2
[ 0 1 ] to [ 1 6 ]
[ 1 7 ] to [ 3 2 ]
[ 3 3 ] to [ 4 8 ]
[ 4 9 ] to [ 6 4 ]
Indoor No. 1 to 16 unit
Indoor No.17 to 32 unit
Indoor individual start/stop (ON/OFF) function
Indoor No.33 to 48 unit
16 1 to 16
3
4
Indoor No.49 to 64 unit
113
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8-7-10. Indoor Fan Operation Check Function
This function is provided to check operation of single indoor unit without using communication with the remote
controller or outdoor unit.This function can be used regardless operating or stopping of the system.
However, if this function is used for a long time, a trouble of the air conditioner may be caused.Therefore using
of this function should be restricted to several minutes.
[Operation]
1. Short-circuit CHK pin (CN71 on the indoor P.C. board).
If short-circuiting DISP pin (CN72 on the indoor P.C. board) while short-circuiting CHK pin (CN71 on the
indoor P.C. board), the indoor PMV only becomes the minimum opening (30 pulse). When opening DISP pin,
it becomes the maximum opening again.
[Clear]
Open CHK pin. If the system is operating, it stops once but automatically restart after several minutes.
∗ For the details of CHK pin (CN71 on indoor P.C. board) and DISP pin (CN72 on indoor P.C. board), refer to
11. Control circuit configuration, Indoor unit 2, Indoor P.C. board MCC-1402 and MCC-1403.
8-7-11. Indoor Fan Only Operating Mode
When operating an air conditioner with indoor units and remote controller only in fan operation etc., this function
can be used. A group operation is also available.
[Operation]
1) Short circuit DISP pin (CN72 on the indoor P.C. board). However, if CHK pin (CN71 on the indoor P.C. board)
has been previously short circuited, this function is unavailable.
2) In a group operation, set up a group as usual.
3) While DISP pin is short circuited, all the sensor error judgment operation and communication with the
outdoor unit are not performed. PMV is fixed to the Max. opening.
[Clear]
Open DISP pin.
114
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8-7-12. Monitor Function of Remote Controller Switch
When using a remote controller with the model name RBC-ATM21E, the following monitor
functions can be used.
Calling of display screen
[Contents]
The temperature or the operation status of the remote controller, indoor unit, or each sensor of the outdoor unit
can be known by calling up the service monitor mode from the remote controller.
[Procedure]
CL
TEST
1
Push
+
buttons simultaneously for 4 seconds
CODE No.
or more to call up the service monitor mode.The
service monitor goes on, and temperature of the
item code 00 is firstly displayed.
UNIT No.
TEMP.
ON / OFF
2
3
Push the temperature setup
select the item number (Item code) to be monitored.
/
buttons to
2
3
TIMER SET
TIME
FAN
MODE
VENT
SWING/FIX
UNIT
4
1
For displayed codes, refer to the table below.
FILTER
RESET TEST
SET CL
UNIT
Push
button to change the item to one to be
monitored.Then monitor the indoor unit and sensor
temperature or operation status in the correspond-
ing refrigerant line.
Operation procedure
1 2 3 4
TEST
4
Pushing
display.
button returns the display to the normal
Returns to the normal display
Item
code
Display
format
Item
code
Display
format
Data name
Unit
Data name
Unit
10
Compressor 1 discharge temp (Td1)
Compressor 2 discharge temp (Td2)
°C
°C
× 1
00
01
02
03
04
05
06
08
0A
0b
0C
0d
Room temp (During control)
Room temp (Remote controller)
Indoor suction temp (TA)
°C
°C
11
× 1
High-pressure sensor detention
pressure (Pd)
12
13
MPa
MPa
× 100
× 100
°C
× 1
× 1
Low-pressure sensor detention
pressure (Ps)
Indoor coil temp (TCJ)
°C
14
15
16
17
18
19
1A
1b
1d
1E
1F
Suction temp (TS)
°C
°C
°C
°C
°C
A
× 1
× 1
Indoor coil temp (TC2)
°C
× 1
Outdoor heat exchanger temp (TE)
Temp at liquid side (TL)
Outside ambient temp (TO)
Low-pressure saturation temp (TU)
Compressor 1 current (I1)
Compressor 2 current (I2)
PMV1 + 2 opening
Indoor coil temp (TC1)
°C
× 1
× 1
× 1
Indoor discharge temp (Tf) (NOTE 1)
Indoor PMV opening
°C
× 1
× 1
pulse
unit
HP
unit
HP
× 1/10
× 10
× 10
× 1/10
(NOTE 3)
0 to 31
× 1
No. of connected indoor units
Total HP of connected indoor units
No. of connected indoor units
Total HP of outdoor units
A
pulse
—
× 10
× 10
Compressor 1, 2 ON/OFF
Outdoor fan mode
—
Outdoor unit HP
HP
(NOTE 1) Only a part of indoor unit types is installed with the discharge temperature sensor. This temperature is not
displayed for other types.
(NOTE 2) When the units are connected to a group, data of the header indoor unit only can be displayed.
(NOTE 3) 01 : Compressor 1 only is ON.
10 : Compressor 2 only is ON.
11 : Both compressor 1 and 2 are ON.
(NOTE 4) The item codes are described as the example of the header unit.
(NOTE 5) The upper digit of an item code represents the outdoor unit number.
1 : Header unit (A)
2 : Follower unit (B)
3 : Follower unit (C)
115
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9. TROUBLESHOOTING
9-1. Troubleshooting Summary
1. Before troubleshooting
1) Applied models
Super Heat Recovery Multi type models
(Indoor unit: MMX-APXXX, Outdoor unit: MMY-MAPXXXFT8)
2) Required tools / measuring devices
• Screwdrivers (Philips, Flat), spanner, longnose pliers, nipper, push pin for reset switch, etc.
• Digital multimeter, thermometer, pressure gauge, etc.
3) Confirmation before check (The following items are not troubles.)
No.
Operation
Check items
1
Compressor does not operate.
• Is it delayed for 3 minutes? (3 minutes after compressor-OFF)
• Is thermostat OFF?
• Is the fan operating or timer?
• Is the system initially communicating?
Heating operation cannot be performed under the condition that the outside
temperature is 21°C or higher.
Cooling operation cannot be performed under the condition that the outside
temperature is –5°C or lower.
2
3
Indoor fan does not work.
• Is cold draft prevention control operating at heating mode?
Outdoor fan does not rotate, or • Is it in low ambient cooling control?
fan speed changes.
• Is a defrost operation being performed?
4
5
Indoor fan does not stop.
• Is the fan operating to remove residual heat after heating operation?
Start/stop operation on remote
controller is unavailable.
• Is an auxiliary unit or remote controller being operated?
6
None
• Are the wire connections on the indoor units and remote controllers correct?
2. Troubleshooting procedure
When a fault has occurred, follow the procedure detailed below.
Check the check display
on the interface P.C. board
of the header unit.
Check position or part in
which trouble occurred.
Trouble
NOTE) A malfunction of the microprocessor may be caused by power supply inconsistencies and external
noise. If there are any noise sources, move remote controller and signal wires away from the noise
sources or shield them.
116
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9-2. Check Method
If an trouble occurs, the error code can be retrieved from the main remote controller/central remote controller (LCD
display) or the header unit interface P.C. board (7-segment display). Using this self diagnostic function, the trouble
can be identified using the table below.
Check code list
The following list shows all fault codes.
• If check code is from indoor remote controller: See “Main remote controller display” in the list.
• If check code is from outdoor unit: See “Outdoor 7-segment display” in the list.
• If check code is from AI-NET central control remote controller: See “AI-NET central control display” in the list.
• If check code is from indoor unit with wireless remote controller: See “Sensor display of receiving unit” in the list.
IPDU: Intelligent Power Drive Unit
¡ : Lighting, : Flashing, : Goes off
l
¤
ALT.: Flashing is alternately when there are two flashing LED.
SIM: Simultaneous flashing when there are two flashing LED
Check code
Wireless remote controller
Sensor block display
of receiving unit
Outdoor 7-segment display
Main
remote
controller
display
Check code name
Detecting device
AI-NET central
control display
Operation Timer Ready
Flash
Auxiliary code
Communication error between indoor and remote
controller (Detected at remote controller side)
E01
E02
E03
—
—
—
—
—
—
97
Remote controller
Remote controller
Indoor
l
l
l
l
l
l
¤
¤
¤
l
—
—
Remote controller transmission error
Communication error between indoor and remote
controller (Detected at indoor side)
Communication circuit error between indoor/outdoor
(Detected at indoor side)
E04
E06
—
—
—
04
04
—
Indoor
I/F
l
l
l
¤
¤
¤
l
l
l
No. of indoor units in which
E06 sensor has been normally
received
Decrease of No. of indoor units
l
l
Communication circuit error between indoor/outdoor
(Detected at outdoor side)
E07
—
I/F
E08
E09
E10
E08 Duplicated indoor addresses
96
99
CF
Duplicated indoor addresses
Indoor / I/F
Remote controller
Indoor
l
l
l
¤
¤
¤
—
—
—
—
Duplicated main remote controllers
Communication error between indoor MCU
01: Indoor/Outdoor
communication
E12
E12
42
Automatic address start error
I/F
l
l
¤
l
02: Communication between
outdoor units
E15
E16
E18
E19
E15
E16
—
—
42
89
Indoor is nothing during automatic addressing
Capacity over / No. of connected indoor units
Communication error between indoor units
Outdoor header units quantity error
I/F
I/F
l
l
l
l
¤
00: Capacity over
l
¤
01 ~: No. of connected units
—
97, 99
96
Indoor
I/F
l
¤
00: Header is nothing
E19
l
¤
¤
02: Two or more header units
01: Outdoor of other line
connected
E20
E20
42
Other line connected during automatic address
I/F
l
l
02: Indoor of other line
connected
E23
E25
E23
E25
—
—
15
15
Sending error in communication between outdoor units
Duplicated follower outdoor addresses
I/F
I/F
l
l
l
l
¤
¤
No. of outdoor units which
received signal normally
E26
E28
E26
15
d2
Decrease of No. of connected outdoor units
Follower outdoor unit error
I/F
I/F
l
l
l
l
¤
¤
E28 Detected outdoor unit number
01: IPDU1 error
02: IPDU2 error
03: IPDU1, 2 error
E31
E31 04: Fan IPDU error
05: IPDU + Fan IPDU error
06: IPDU2 + Fan IPDU error
07: All IPDU error
CF
IPDU communication error
I/F
l
l
¤
117
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Check code
Wireless remote controller
Sensor block display
of receiving unit
Main
remote
controller
display
Outdoor 7-segment display
Check code name
Detecting device
AI-NET central
control display
Operation Timer Ready
Flash
Auxiliary code
F01
F02
F03
F04
F05
F06
F07
F08
F10
F12
—
—
—
—
—
—
0F
0d
93
19
A1
18
18
1b
OC
A2
ALT Indoor TCJ sensor error
ALT Indoor TC2 sensor error
Indoor
Indoor
Indoor
I/F
l
l
l
¡
¡
¡
¡
¡
l
¡
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
ALT Indoor TC1 sensor error
ALT TD1 sensor error
ALT TD2 sensor error
ALT TE1 sensor error
ALT TL sensor error
F04
F05
F06
F07
F08
—
—
—
—
—
—
—
—
I/F
I/F
I/F
ALT TO sensor error
I/F
ALT Indoor TA sensor error
ALT TS1 sensor error
Indoor
I/F
F12
01: Comp. 1 side
02: Comp. 2 side
F13
F13
43
ALT TH sensor error
IPDU
¡
¤ ¤
F15
F16
F23
F24
F29
F31
F15
F16
F23
F24
—
—
—
—
—
—
—
18
43
43
43
12
1C
ALT Outdoor temp. sensor miscabling (TE, TL)
ALT Outdoor pressure sensor miscabling (Pd, Ps)
ALT Ps sensor error
I/F
I/F
¡
¡
¡
¡
l
¡
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
¤ ¤
I/F
ALT Pd sensor error
I/F
SIM Indoor other error
Indoor
I/F
F31
SIM Indoor EEPROM error
01: Comp. 1 side
02: Comp. 2 side
H01
H02
H03
H01
H02
H03
IF
1d
17
Compressor break down
IPDU
l
l
l
l
¤
Magnet switch error
Overcurrent relay operation
Compressor trouble (lock)
MG-SW
Overcurrent relay
IPDU
01: Comp. 1 side
02: Comp. 2 side
l
¤
01: Comp. 1 side
02: Comp. 2 side
Current detect circuit system error
IPDU
l
¤
H04
H06
H07
H04
H06
H07
—
—
—
44
20
d7
Comp 1 case thermo operation
Low pressure protective operation
Oil level down detective protection
I/F
I/F
I/F
l
l
l
l
¤
l
¤
l
¤
01: TK1 sensor error
02: TK2 sensor error
03: TK3 sensor error
04: TK4 sensor error
H08
H14
H16
H08
H14
H16
d4
44
d7
Oil level detective temp sensor error
Comp 2 case thermo operation
I/F
I/F
l
l
l
l
¤
—
l
¤
01: TK1 oil circuit system error
02: TK2 oil circuit system error
03: TK3 oil circuit system error
04: TK4 oil circuit system error
Oil level detective circuit error
Magnet switch error
Overcurrent relay operation
I/F
MG-SW
Overcurrent relay
l
¤
l
L03
L04
—
—
—
96
96
SIM Indoor center unit duplicated
SIM Outdoor line address duplicated
Indoor
I/F
¤
¤
¤
L04
¡
¤
Duplicated indoor units with priority
SIM
L05
L06
—
—
96
96
I/F
I/F
l
(Displayed in indoor unit with priority)
¤
¤
¤
Duplicated indoor units with priority
SIM
L06 No. of indoor units with priority
l
(Displayed in unit other than indoor unit with priority)
¤
L07
L08
L09
L10
L17
L18
L20
L28
—
—
—
—
—
—
—
—
—
99
99
46
88
46
8A
98
46
SIM Group line in individual indoor unit
SIM Indoor group/Address unset
SIM Indoor capacity unset
Indoor
Indoor, I/F
Indoor
l
¤
¤
¤
¤
¤
¤
L08
—
l
¤
l
¤
L10
L17
L18
L20
L28
SIM Outdoor capacity unset
I/F
¡
¤
SIM Inconsistency error of outdoor units
SIM FS unit error
I/F
¡
¤
FS unit
AI-NET, Indoor
I/F
¤ ¤ ¤
SIM Duplicated central control addresses
SIM Over No. of connected outdoor units
¡
¤
¤
¤
¤
¡
01: IPDU1 error
02: IPDU2 error
03: IPDU3 error
L29
L29 04: Fan IPDU error
05: IPDU1 + Fan IPDU error
06: IPDU2 + Fan IPDU error
07: All IPDU error
CF
SIM No. of IPDU error
I/F
¡
¤
¤
¤
¤
L30
—
L30 Detected indoor address
b6
—
SIM Indoor outside interlock
Extended I/C error
Indoor
I/F
¡
L31
—
—
118
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Check code
Wireless remote controller
Sensor block display
of receiving unit
Main
remote
controller
display
Outdoor 7-segment display
Check code name
Detecting device
AI-NET central
control display
Operation Timer Ready
Flash
Auxiliary code
P01
P03
—
—
11
ALT Indoor fan motor error
Indoor
I/F
l
¤ ¤
P03
P04
—
1E
ALT Discharge temp. TD1 error
l
¤
¤
01: Comp. 1 side
02: Comp. 2 side
P04
P05
P07
21
AF
IC
ALT High-pressure SW system operation
ALT Phase-missing detection /Phase error
ALT Heat sink overheat error
IPDU
I/F
l
¤
¤
¤
¤
01: Phase-missing detection
02: Phase error
P05
P07
l
¤
01: Comp. 1 side
02: Comp. 2 side
IPDU, I/F
l
¤
P10
P12
P13
P10 Detected indoor address
Ob
11
ALT Indoor overflow error
Indoor
Indoor
I/F
l
l
l
¤ ¤
¤ ¤
¤ ¤
—
—
—
ALT Indoor fan motor error
P13
47
ALT Outdoor liquid back detection error
01: TS condition
02: TD condition
P15
P15
AE
ALT Gas leak detection
I/F
l
¤
¤
¤
¤
¤
P17
P19
P20
P17
—
bb
O8
22
ALT Discharge temp. TD2 error
ALT 4-way valve inverse error
I/F
I/F
I/F
l
¤
P19 Detected outdoor unit number
l
¤
P20
—
ALT High-pressure protective operation
l
¤
0
1
3
C
: IGBT short
: Fan motor position
detective circuit error
: Fan motor trouble
P22
P22
1A
ALT Outdoor fan IPDU error
IPDU
l
¤
¤
: TH sensor temp. error
(Heat sink overheat)
D
E
: TH sensor error
: Vdc output error
01: Comp. 1 side
02: Comp. 2 side
P26
P29
P26
P29
14
16
ALT G-TR short protection error
IPDU
IPDU
l
¤
¤
¤
¤
¤
¤
01: Comp. 1 side
02: Comp. 2 side
ALT Comp position detective circuit system error
l
P31
—
P31
—
—
—
—
—
47
b7
97
99
ALT Other indoor unit error (Group terminal unit error)
ALT Error in indoor group
Indoor
AI-NET
AI-NET
AI-NET
l
By alarm device
—
—
—
—
AI-NET communication system error
Duplicated network adapters
—
—
Error detected by TCC-LINK central control device
Check code
Wireless remote controller
Sensor block display
Central
control
Outdoor 7-segment display
of receiving unit
Check code name
Detecting device
AI-NET central
control display
device
Operation Timer Ready
indication
Flash
Auxiliary code
Sending error in TCC-LINK central control
device
C05
C06
C12
—
—
—
—
—
—
—
—
—
—
—
—
TCC-LINK
TCC-LINK
Receiving error in TCC-LINK central control
device
Batch alarm of general-purpose equipment General-purpose equipment
control interface
I/F
Differs according to error contents of unit with occurrence of alarm
(L20 is displayed.)
Group control branching unit error
Duplicated central control addresses
P30
TCC-LINK
—
—
119
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New check code
1. Difference between the TCC LINK and AI-NET check code
The displaying method of the check code changes in this model and onwards.
AI-NET check code
TCC Link
Used characters
Hexadecimal notation, 2 digits
Alphabet + Decimal notation, 2 digits
|
|
Characteristics of code Few classification of communication/
classification
Many classification of communication/incorrect setup system
|
|
incorrect setup system
|
Block display
Indoor P.C. board, Outdoor P.C.
board, Cycle, Communication
Communication/Incorrect setup (4 ways), Indoor protection,
Outdoor protection, Sensor, Compressor protection, etc.
|
|
|
|
Display
Classification
→
Display in wired remote controller
A
C
E
F
H
J
Unused
• [ ] is displayed.
Central control system error
Communication system error
Each sensor error (Failure)
Compressor protective system error
Unused
• [UNIT No.] + Check code + Operation lamp (Green) flash
Display on sensor part in wireless remote controller
• Block display of combination of [ ] [ ] [
]
Display on 7-segment in outdoor unit
• Unit No. and check code are displayed.
L
Setup error, Other errors
Protective device operation
• In a case of error with auxiliary code, the check code and the
auxiliary code are displayed alternately.
P
2. Special mention
1) If this model is connected to AI-NET by network adaptor, the different check codes are displayed on the
main remote controller and AI-NET central control remote controller.
Example) Indoor TA sensor error
AI-NETWORK BUS
Network adaptor
Indoorunit
OC
F10
AI-NET
central control
remote controller
Wired remote controller
2) The check code of the remote controller is displayed only while the air conditioner is operating (remote
controller start button ON).
When the air conditioner has stopped and the error has been cleared, the check code display on the
remote controller also disappears.
However, if the error continues after the unit has stopped, the check code is immediately displayed when
the unit is restarted.
120
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9-3. Troubleshooting by Check Display on Remote Controller
In case of wired remote controller (RBC-AMT31E)
1. Confirmation and check
CODE No.
When a trouble occurs in the air conditioner, the
check code and the indoor unit No. are displayed
UNIT No.
on the of the remote controller.
R.C.
No.
The check code is displayed while the air condi-
tioner operates.
If the display has disappeared, operate the air
conditioner and check the error based upon the
following “Confirmation of error history”.
Check code
Indoor unit No. in which
an error occurred
2. Confirmation of error history
If a trouble occurs in the air conditioner, the error
history can be found with the following procedure.
(Up to 4 error histories are stored in the
memory.)
TEMP.
ON / OFF
2
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
This history can be confirmed from either operat-
ing status or stop status.
FILTER
RESET TEST
SET CL
1
3
Procedure
Description
SET
TEST
When pushing
and
buttons simultaneously for 4 seconds or more, the below display appears.
If [Service Check] is displayed, the mode enters the error history mode.
• [01: Error history order] is displayed in code number window.
• [Check Code] is displayed in code number window.
CODE No.
1
UNIT No.
• [Indoor unit address with error] is displayed in UNIT No.
R.C.
No.
Each successive push of the temp. set
displayed in order.
/
buttons, the error histories stored in the memory are
The numbers in item code indicates item code [01] (most recent) to [04] (Oldest).
2
3
CAUTION
If [CL] button is pushed all of the error histories of the indoor unit will be deleted.
TEST
After confirmation, push
button to return to the usual display.
121
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In case of central remote controller (TCB-SC642TLE)
ZONE
ALL
ZONE
GROUP
CODE
No.
1234
TEST
UNIT No.
SET DATA
SETTING
R.C.
No.
GROUP
SELECT
ZONE
CL SET
1. Confirmation and check
When a trouble occurred on the air conditioner, the check code and the indoor unit No. are displayed on the
display section of the remote controller.
The check code is displayed while the air conditioner operates.
If the display disappeared, operate the air conditioner and check the error based upon the following “Confir-
mation of error history”.
Unit No display
UNIT No.
Alarm display
Alternate flashing display
R.C
No.
2. Confirmation of error history
When a trouble occurred on the air conditioner, the error history can be confirmed with the following proce-
dure. (Up to 4 error histories are stored in memory.)
This history can be confirmed from either operating or stop.
1) Push
and
buttons in succession for 4 seconds or more.
goes on and Item code 01 goes on.
SET
2) SERVICE CHECK
3) When selecting (flash) the group number if there is the alarm history, the UNIT number and the latest
alarm history are displayed alternately.
* In this time, the temperature cannot be set up.
4) To confirm the alarm history other than the latest one, push temp. set
code (01 to 04).
/
to select Item
GROUP
ZONE
5) To confirm the alarm in the other group, push
and
to select the group number
Do not push CL button because all the alarm histories of the currently selected group are deleted.
6) To finish the service check, push
button.
Unit No display
UNIT No.
Alarm display
Alternate flashing display
R.C
No.
122
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In case of AI-NET central remote controller
1. Operation for CHECK display
When pushing the CHECK switch, the indoor unit No. (Network address No.) including the check data is
displayed in the UNIT No. display section, and the check code is displayed in the set up temp. display section.
CHECK switch
ON
MONITOR ZONE
SET ALL
ON
CENTER AUX.TYPE
STANDBY
FILTER
Push for 0.5 seconds to display CHECK code.
UNIT
10 11 12 13 14 15 16
OFF LOCKED TIMER No.
MODE FAN TEMP. CHECK
FAN ONLY AUTO
1
2
3
4
5
6
7
8
9
Push for 3 seconds to reset indoor microprocessor.
(While indoor microprocessor is locked by ALL STOP alarm)
1
2
˚C
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
COOL HIGH
DRY MED.
HEAT LOW
AUTO FIX
LOUVER
MANUAL
Push for 10 seconds to clear check data.
MONITOR/SET ALL/ZONE
ZONE SET/ENTER SELECT
ZONE
UNIT
ON
CENTER/LOCKED
FILTER RESET CHECK
LOUVER
MODE TEMP.
OFF
TIMER ON FAN
RESET switch
Push the switch in the hole with pin.
The remote controller resets initialized.
(All data is cleared.)
2. Reading of CHECK monitor display
7 segment display
Hexadecimal
notation
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15
Decimal notation
Display on CHECK monitor
Unit line No. (Network address No.)
MONITOR ZONE
SET ALL
ON
CENTER AUX.TYPE
STANDBY
FILTER
UNIT
OFF LOCKED TIMER No.
MODE FAN TEMP. CHECK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
FAN ONLY AUTO
COOL HIGH
DRY MED.
HEAT LOW
AUTO FIX
1
2
˚C
LOUVER
MANUAL
(Example)
There is no check data.
Check code detected at first
Check code detected at last
UNIT
TEMP. CHECK
CHECK data
(Example)
In No.1 unit, first the interconnection wire (bus communication line) of indoor/outdoor has failed.
Next, the room temp. sensor is defective.
For No.16 unit, the high pressure switch at the inverter unit side operates.
UNIT
UNIT
UNIT
TEMP. CHECK
1
TEMP. CHECK
2
TEMP. CHECK
1
123
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9-4. Check Code and Check Position Displayed on the Remote Controller and Outdoor Unit
(7-Segment Display of Interface)
Check code
Detected
position
Outdoor 7-segment display
Check code name
Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
E01
—
—
—
Remote Communication error between
controller indoor and remote controller
(Detected at remote controller side)
Corresponding Communication interrupted
unit only stops. between indoor P.C. board
and remote controller.
• Check remote controller inter-unit cable (A/B).
• Check disconnection, connector contact error.
• Check indoor power supply.
• Check indoor P.C. board error.
• Check remote controller address setup.
(When two remote controllers operate)
• Check remote controller P.C. board.
E02
E03
—
—
—
—
—
97
Remote Remote controller sending error
controller
Corresponding Signal could not be sent from • Check the communication wire of remote controller: Exchange remote
unit only stops. remote controller to indoor
unit.
controller.
Indoor unit Communication error between
indoor and remote controller
Corresponding No communication from
unit only stops. remote controller (including
wireless) and communication
adapter.
• Check remote controller and communication adapter wiring.
(Detected at indoor side)
E04
E06
—
—
4
4
Indoor unit Indoor/outdoor communication
circuit error
Corresponding Indoor unit does not receive • Check power-ON order of indoor/outdoor.
unit only stops. communication from outdoor
unit.
• Check indoor address setup.
• Check inter-unit cabling between indoor and outdoor.
• Check outdoor end terminal resistance setup (SW30-2).
(Detected at indoor side)
E06
No. of indoor
units which
received signal
normally
I/F
Decreased number of indoor units
All stop
When signal is not sent for a • Check the power supply of indoor unit. (Power-ON)
certain period from the indoor
unit which has been used to
send signals, [E06] is
• Check connection of communication line between indoor and outdoor.
• Check connector connection for communication in indoor P.C. board.
• Check connector connection for communication in outdoor P.C. board.
• Check indoor P.C. board failure.
normally displayed.
• Check outdoor P.C. board (I/F) failure.
—
E07
E08
—
—
96
I/F
Indoor/outdoor communication
circuit error
(Detected at outdoor side)
All stop
All stop
Transmission from outdoor to • Check outdoor terminator resistor setup (SW30-2).
indoor cannot continue for 30
seconds.
• Check the communication connection between indoor and outdoor.
E08
Duplicated
indoor
addresses
Indoor Duplicated indoor addresses
I/F
Multiple indoor unit address
setup are duplicated.
• Check indoor address.
• Check the change of remote controller connection (Group / individual)
after setup of indoor address.
E09
E10
—
—
—
99
Remote Duplicated master remote
controller controllers
Corresponding In 2-remote controller control • Check remote controller setup.
unit only stops. (including wireless), both are
setup as master
• Check remote controller P.C. board.
(Header indoor unit stops and
other indoor unit is operating.)
—
CF
Indoor unit Communication error between
indoor P.C. board assembly
Corresponding There is any trouble in power • Indoor P.C. board failure
unit only stops. line.
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Check code
Detected
position
Main
AI-NET
central control
remote controller
Outdoor 7-segment display
Check code name
Status
Error detection condition
Check item (position)
remote
controller Check code
Sub-code
E12
E12
01: Indoor/outdoor
communication
02: Between outdoors
communication
42
I/F
Automatic address start
error
All stop
• When indoor automatic address started, other
refrigerant circuit system was setting automatic
address.
• When outdoor automatic address started, indoor
automatic address was executed.
• Setup the address again after disconnecting communication
connection with other refrigerant circuit system.
E15
E15
—
42
I/F
No corresponding indoor
unit during automatic
address
All stop
All stop
Indoor unit is not found when indoor automatic address • Check the communication line connection between indoor and
start was set up.
outdoor.
• Check the electric power line error in indoor.
• Check the noise of surrounding devices.
• Power failure
• Check indoor P.C. board error.
E16
E16
00: Capacity over
01 to: No. of connected
units
89
I/F
No. of connected indoor
units / Capacity over
• Total capacity of indoor units exceeded 135% of total • Check the connection capacity of indoor unit.
outdoor capacity.
• No. of connected indoor units are more than 48 units.
• Check the HP capacity of indoor unit.
• Check the indoor/outdoor capacity setup
• Check the No. of connected indoor units.
• Check the outdoor I/F P.C. board error
[Note]
If this code appears after backup setup of outdoor unit
trouble, set up “No. capacity-over detection”.
Setup method of “No. capacity-over detection”
Turn on SW09/Bit 2 on I/F P.C. board of outdoor header
unit.
E18
E19
—
—
97, 99
96
Indoor Communication error
Corresponding Regular communication between indoor header and
• Check cable of the remote controller.
• Check power cabling of indoor.
• Check P.C. board of indoor.
unit
between indoor header unit only stops. follower units
and follower units
E19
00: No header unit
02: Two or more header
units
I/F
Outdoor unit quantity
error
All stop
• There are multiple outdoor units in 1 line.
• There is none of outdoor unit in 1 line.
The outdoor unit connected with communication cable between
indoor and outdoor (U1.U2) is the outdoor unit.
• Check connection of communication line between indoor and
outdoor.
• Check outdoor P.C. board(I/F) error.
E20
E23
E20
E23
01: Connection of
outdoor of other line
02: Connection of indoor
of other line
42
15
I/F
I/F
Other line unit
connected during
automatic address
All stop
All stop
Unit of other line was connected when indoor automatic Separate the cable between lines according to automatic
address started. address setup method in “Address setup”.
—
Communication sending
error between outdoor
units
Transmission of other outdoor unit was unavailable for In this model, only one outdoor unit is provided to one refrigerant
30 seconds or more.
line. Be sure to check there is no communication connection
with outdoor unit in the other refrigerant line.
E25
E26
E25
E26
—
15
15
I/F
I/F
Duplicated outdoor
follower address setup
All stop
All stop
Outdoor addresses manually set up are duplicated.
Note)
Do not set up the outdoor address manually.
No. of normally received
outdoor units
Decreased number of
connected outdoor units
The signal was not returned for constant from the
outdoor unit which was receiving signal.
In this model, only one outdoor unit is provided to one refrigerant
line. Be sure to check there is no communication connection
with outdoor unit in the other refrigerant line.
E28
E28
No. of detected outdoor
units
d2
I/F
Outdoor follower unit
error
All stop
Outdoor header unit received error code from outdoor • Check the check code of outdoor follower unit.
follower unit.
Convenient functions
When pushing SW04 for 1 second or more under condition that [E28] is displayed on 7-segment display of
outdoor header unit, the fan of outdoor unit which stopped abnormally starts rotating.
If pushing SW04 and SW05 simultaneously, the fan of normal outdoor unit operates.
When pushing SW05 singly, the operation of fan is cleared.
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Check code
Outdoor 7-segment display
Sub-code
Detected Check code
Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
position
name
remote
controller
Check code
E31
E31
01: IPDU1 error
02: IPDU2 error
03: IPDU1, 2 errors
04: Fan IPDU error
CF
I/F
IPDU
communication
error
All stop
Communication of each IPDU • Check connection of communication connector and
(P.C. board) in inverter box
interrupted.
disconnection between IPDU and I/F P.C. board.
• Check outdoor P.C. board (I/F, IPDU, Fan IPDU) error.
• Check external noise.
• Check power supply P.C. board for fan error.
05: IPDU1 + Fan IPDU error
06: IPDU2 + Fan IPDU error
07: All IPDU error or communication error
between IPDU and I/F P.C. board or
outdoor I/F P.C. board error
F01
F02
F03
F04
F05
F06
F07
F08
F10
F12
—
—
—
—
—
—
—
—
—
—
—
OF
Od
93
Indoor unit Indoor TCJ
sensor error
Corresponding • Resistance value of sensor is • Check connection/cabling of TCJ sensor connector.
unit only stops infinite or zero. (Open/Short)
• Check characteristics of TCJ sensor resistance value.
• Check indoor P.C. board error.
Indoor unit Indoor TC2
sensor error
Corresponding • Resistance value of sensor is • Check connection/cabling of TC2 sensor connector.
unit only stops. infinite or zero (Open/Short).
• Check characteristics of TC2 sensor resistance value.
• Check indoor P.C. board error.
—
Indoor unit Indoor TC1
sensor error
Corresponding • Resistance value of sensor is • Check connection/cabling of TC1 sensor connector.
unit only stops. infinite or zero (Open/Short).
• Check characteristics of TC1 sensor resistance value.
• Check indoor P.C. board error.
F04
F05
F06
F07
F08
—
19
I/F
I/F
I/F
I/F
I/F
TD1 sensor
error
All stop
All stop
All stop
All stop
All stop
• Resistance value of sensor is • Check connection of TD1 sensor connector.
infinite or zero (Open/Short)
• Check characteristics of TD1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
A1
18
TD2 sensor
error
• Resistance value of sensor is • Check connection of TD2 sensor connector.
infinite or zero (Open/Short)
• Check characteristics of TD2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
TE1 sensor
error
• Resistance value of sensor is • Check connection of TE1 sensor connector.
infinite or zero (Open/Short).
• Check characteristics of TE1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
18
TL sensor error
• Resistance value of sensor is • Check connection of TL sensor connector.
infinite or zero (Open/Short).
• Check characteristics of TL sensor resistance value.
• Check outdoor P.C. board (I/F) error.
1b
TO sensor
error
• Resistance value of sensor is • Check connection of TO sensor connector.
infinite or zero (Open/Short).
• Check characteristics of TO sensor resistance value.
• Check outdoor P.C. board (I/F) error.
OC
A2
Indoor Indoor TA
sensor error
Corresponding • Resistance value of sensor is • Check connection/cabling of TA sensor connector.
unit only stops. infinite or zero (Open/Short).
• Check characteristics of TA sensor resistance value.
• Check indoor P.C. board error.
F12
01: TS1
02: TS2
I/F
TS1, TS2
sensor error
All stop
• Resistance value of sensor is • Check connection of TS1 or TS2 sensor connector.
infinite or zero (Open/Short).
• Check characteristics of TS1, TS2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
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Check code
Detected
position
Outdoor 7-segment display
Check code name
Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
F13
F15
F13
01: Compressor 1 side
02: Compressor 2 side
43
18
IPDU
I/F
TH sensor error
All stop
All stop
• Resistance value of sensor is • IGBT built-in temp sensor error
infinite or zero (Open/Short).
→ Exchange IPDU P.C. board.
F15
—
Outdoor temp sensor
miscabling (TE1, TL)
During operation of
• Check installation of TE1 sensor and TL sensor.
• Check characteristics of TE1 and TL sensor resistance value.
• Check outdoor P.C. board (I/F) error.
compressor in HEAT mode, the
TE1 detection temp was higher
than that of TL by the specified
value continued for 3 minutes
or more.
F16
F23
F16
F23
—
—
43
43
I/F
I/F
Outdoor pressure
sensor miscabling
(Pd, Ps)
All stop
All stop
High-pressure Pd sensor and • Check connection of high-pressure Pd sensor connector.
low-pressure Ps sensor were
exchanged, or output voltages
of both sensors are zero.
• Check connection of low-pressure Ps sensor connector.
• Check pressure sensors Pd and Ps error.
• Check outdoor P.C. board (I/F) error.
• Check compression error of compressor.
Ps sensor error
Output voltage of Ps sensor
was zero.
• Misconnection of Ps sensor and Pd sensor connectors
• Check connection of Ps sensor connector.
• Check Ps sensor error.
• Check compression error of compressor.
• Check 4-way valve error.
• Check outdoor P.C. board (I/F) error.
• Check SV4 circuit error.
F24
F24
—
43
I/F
Pd sensor error
All stop
Output voltage of Pd sensor • Check connection of Pd sensor connector.
was zero. (Sensor Open)
• Check Pd sensor error.
Pd > 4.15MPa during stop of
compressor
• Check outdoor P.C. board (I/F) error.
F29
F31
—
—
—
12
Indoor Indoor other error
Corresponding Indoor P.C. board did not
unit only stops. operate normally.
• Check indoor P.C. board error (EEPROM error).
F31
1C
I/F
Outdoor EEPROM error All stop (*1) Outdoor P.C. board (I/F) did not • Check power voltage.
operate normally.
• Check power noise.
• Check outdoor P.C. board (I/F) error.
H01
H02
H01
H02
01: Compressor 1 side
02: Compressor 2 side
1F
1d
IPDU
Compressor breakdown
All stop
All stop
Inverter current detection circuit • Check power voltage. (AC220–240V ± 10%).
detected over-current and
stopped.
• Check compressor error.
• Check cause of abnormal overload operation.
• Check outdoor P.C. board (IPDU) error.
01: Compressor 1 side
02: Compressor 2 side
IPDU
Compressor error (lock)
MG-SW error
OCR operation
Over-current was detected
several seconds after header
compressor had started.
• Check compressor error.
• Check power voltage. (AC380–10%, 415V +10%).
• Check cable of compressor and phase-missing.
• Check connector/terminal connection on IPDU P.C. board.
• Check conduction of case heater.
(Check activation error due to liquid stagnation in compressor.)
• Check outdoor P.C. board (IPDU) error.
• Check outdoor MG-SW or OCR.
(*1) All stop only in case of the header unit The follower unit continues operation.
MG-SW : Magnet Switch, OCR : Over-current Relay
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Check code
Detected
position
Outdoor 7-segment display
Check code name Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
H03
H04
H03
01: Compressor 1 side
02: Compressor 2 side
17
IPDU
I/F
Current detection
circuit system error
All stop While header compressor
stopped, current flowed more
than the specified amount.
• Check cabling of current detection circuit system.
• Check outdoor P.C. board (IPDU) error.
H04
—
44
Compressor 1 case All stop Compressor 1 case thermostat • Check compressor 1 case thermo circuit. (Connector, cable, P.C. board)
thermo operation
performed protective operation.
• Check full opening of service valve. (Gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2, 3)
• Check SV41 circuit leakage.
• Check miscabling/misinstallation of SV41 and SV42.
• Check valve open status of indoor PMV.
• Check 4-way valve error.
• Check refrigerant shortage.
• Check SV5 leak.
• Check SV11 circuit. (Wiring, OFF at one side only)
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
Check leakage of SVD valve and SVS valve.
(Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas),
wiring between FS unit and indoor unit, and connection of connectors.
Check miswiring of SVS/SVD valves.
H06
H06
—
20
I/F
Low-pressure
protective operation
All stop Low-pressure Ps detected
operation lower than 0.02MPa.
• Check full opening of service valve.
(Discharge gas, suction gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV2 circuit and SV4 circuit error.
• Check low-pressure Ps sensor error.
• Check indoor air filter clogging.
• Check valve open of indoor PMV.
• Check refrigerant pipe clogging.
• Check outdoor fan operation.
(All heating, mainly heating, part cooling operation)
• Check refrigerant shortage.
• Check clogging of circuit at auxiliary heat exchanger side.
(PMV3, SV12, check valve)
• Check 4-way valve error. (Reversal error)
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
Check miswiring of discharge gas/suction gas pipe to FS unit.
Check wiring between FS unit and indoor unit.
Check miswiring of SVD/SVS valves, misinstallation of coil.
Check opened status of SVS valve.
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Check code
Detected
position
Outdoor 7-segment display
Check code name Status Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
H07
H07
—
d7
I/F
Protection for oil
level drop detection
All stop The operating compressor Check all the outdoor units in the corresponding line.
detected oil shortage
• Check full opening of service valve of balance pipe.
• Check connection and installation of TK1, TK2, TK3, and TK4 sensors.
• Check characteristics of TK1, TK2, TK3, and TK4 resistance values.
• Check gas leak and oil leak in the same line.
continuously for 2 hours.
• Check refrigerant stagnation in compressor.
• Check error of SV3A, SV3B, SV3C, SV3D, and SV3E valves.
• Check clogging of oil separator oil return circuit.
• Check clogging of oil-equation circuit.
<Check clogging of oil equation pipe between compressors.>
• Check TS1, TS2 sensors (Miswiring and misinstallation of TS1 and TS2)
• Check leakage of SV6 circuit.
• Check FS unit.
Leakage of check valve of bypass between liquid pipe and discharge gas pipe
Mispiping of discharge/suction gas connection
Miswiring of SVD/SVS valve/Misinstallation of coil
• Check whether there is no setup missing of indoor unit in all cooling operation mode
01: TK1 sensor error
02: TK2 sensor error
03: TK3 sensor error
04: TK4 sensor error
H08
H08
d4
I/F
Oil level detective
temp sensor error
All stop • Resistance value of
sensor is infinite or zero.
(Open/Short)
• Check connection of TK1 sensor connector.
• Check characteristics of TK1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
All stop • Resistance value of
sensor is infinite or zero.
(Open/Short)
• Check connection of TK2 sensor connector.
• Check characteristics of TK2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
All stop • Resistance value of
sensor is infinite or zero.
(Open/Short)
• Check connection of TK3 sensor connector.
• Check characteristics of TK3 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
All stop • Resistance value of
sensor is infinite or zero.
(Open/Short)
• Check connection of TK4 sensor connector.
• Check characteristics of TK4 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
H14
H14
—
44
I/F
Compressor 2
case thermo
operation
All stop Compressor 2 case
thermostat operated.
• Check compressor 2 case thermo circuit. (Connector, cable, P.C. board)
• Check full opening of service valve. (Gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV42 valve leak.
• Check miscabling/misinstallation of SV41 and SV42.
• Check valve opening of indoor PMV.
• Check 4-way valve error.
• Check refrigerant shortage.
• Check SV11 circuit. (Wiring, OFF at one side only)
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
Check leakage of SVD valve and SVS valve. (Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas), wiring between
FS unit and indoor unit, and connection of connectors.
Check miswiring of SVS/SVD valves.
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Check code
Detected
position
Outdoor 7-segment display
Check code name
Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
H16
H16
01:TK1 oil circuit system error
02:TK2 oil circuit system error
03:TK3 oil circuit system error
04:TK4 oil circuit system error
d7
I/F
Oil level detective circuit system error
MG-SW error
OCR operation
All stop
Temperature change of TK1 • Check TK1 sensor coming-off.
could not be detected after
compressor 1 started
operation.
• Check characteristics of TK1 sensor resistance value.
• Check TK1, TK2, TK3, and TK4 misconnection.
• Check operation error of SV3E valve.
• Check capillary clogging of oil-equation circuit and
operation error of stop valve.
• Check refrigerant stagnation in compressor.
• Check MG-SW or OCR.
Temperature change of TK2 • Check TK2 sensor coming-off.
could not be detected after
compressor 2 started
operation.
• Check characteristics of TK2 sensor resistance value.
• Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil equalization circuit and
check stop valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Temperature change of TK3 • Check TK3 sensor coming-off.
could not be detected after
compressor started
operation.
• Check characteristics of TK3 sensor resistance value.
• Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil-equalization circuit and
check valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Temperature change of TK4 • Check TK4 sensor coming-off.
could not be detected after
compressor started
operation, or the difference
from other TK sensor
changed for a constant time
only within the specified
range.
• Check characteristics of TK4 sensor resistance value.
• Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil-equalization circuit and
check valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
L03
L04
—
—
—
96
96
Indoor Duplicated indoor center units
Corresponding There are multiple header
unit only stops. units in a group.
• Check indoor address.
• Check the change of remote controller connection
(Group/individual) after indoor address setup.
L04
I/F
I/F
Duplicated outdoor line address
All stop
All stop
Line address setup is
duplicated against the
outdoor unit in different
refrigerant pipe system.
• Check line address.
L05
—
—
96
Duplicated indoor units with priority
(Displayed on indoor unit with priority)
Indoor units with priority were • Check display of indoor unit with priority.
duplicated.
MG-SW : Magnet Switch, OCR : Over-current Relay
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Check code
Outdoor 7-segment display
Sub-code
Detected
position
Main
AI-NET
central control
remote controller
Check code name
Status
Error detection condition
Check item (position)
remote
controller
Check code
L06
L06
No. of indoor units with priority
96
I/F
Duplicated indoor units with
priority
All stop
Indoor units with priority were
duplicated.
• Check display of indoor unit with priority and outdoor unit.
(Displayed on the unit other
than indoor unit with priority)
L07
L08
—
—
—
99
99
Indoor Group line in individual
indoor unit.
Corresponding At least one indoor unit connected • Check indoor address.
unit only stops. to a group existed in the individual
indoor units.
L08
Indoor Indoor group / address
unset
Corresponding Address was not yet set up.
unit only stops.
• Check indoor address.
Note)
After installation, this code is displayed when the power is first
turned on.
L09
L10
—
—
—
46
88
Indoor Indoor capacity unset
Corresponding Indoor unit capacity was unset.
unit only stops.
Set up indoor capacity. (DN=11)
L10
I/F
Outdoor capacity unset
All stop
On the I/F P.C. board for service,
jumper line was not cut according to
the model.
Check model setup on outdoor I/F P.C. board A’ssy for service.
L17
L18
L17
L18
—
I/F
I/F
Inconsistent models of
outdoor units
1 and 2 series outdoor units have
been mixed.
• Check outdoor units.
Corresponding indoor address
8A
FS unit system error
Corresponding An indoor unit which is not
unit only stops. connected with a FS unit is
operating without setup of cooling
only mode.
• Check setup of remote controller (DN=[OFF]).
• Check FS unit.
Check pipe connection to FS unit.
(Mispiping between discharge gas and suction gas)
Check miswiring/misinstallation of SVS/SVD valves.
L20
L28
—
—
—
98
46
AI-NET, Duplicated central control
Indoor addresses
All stop
All stop
Duplicated central control
addresses
• Check central control address.
• Check network adaptor P.C. board. (In case of AI-NET)
L28
I/F
Quantity over of connected
outdoor units
There were more than four outdoor • Check No. of connected outdoor units.
units.
(Max. 4 units per 1 system)
• Check communication line between outdoor units.
• Check outdoor P.C. board (I/F) error.
L29
L29
01: IPDU1 error
02: IPDU2 error
CF
I/F
IPDU quantity error
All stop
No. of IPDU units detected when
power was turned on were less.
• Check model setup for outdoor I/F service P.C. board.
• Check connection of UART communication connector.
03: IPDU1, 2 errors
04: Fan IPDU error
05: IPDU1 + Fan IPDU error
06: IPDU2 + Fan IPDU error
• Check IPDU, fan IPDU, and I/F P.C. board error.
Note)
UART: Universal Asynchronous Receiver Transmitter
07: All IPDU error or communication error
between IPDU and I/F P.C. board, or
outdoor I/F P.C. board error
L30
—
L30
L31
Detected indoor address
b6
—
Indoor Interlock in indoor unit from Corresponding • Outside error input terminal
n Outside device is connected to connector (CN80):
1) Check outside device error.
2) Check indoor P.C. board error.
outside
unit only stops.
Detected signal to (CN80) for
more than 1 minute
n Outside device is not connected to connector (CN80):
1) Check indoor P.C. board error.
—
I/F
Extended IC (Integrated
Circuit) error
Operation
continues.
P.C. board (I/F) parts error
Check indoor (I/F) P.C. board.
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Check code
Detected Check code
position name
Outdoor 7-segment display
Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
P01
P03
—
—
11
Indoor Indoor fan
motor error
Corresponding
unit only stops.
• Check the lock of fan motor (AC fan).
• Check cabling.
P03
—
1E
I/F
Discharge
temp TD1
error
All stop
Discharge temp (TD1)
exceeded 115°C.
• Check full opening of outdoor service valves (Gas side, Liquid side).
• Check clogging of outdoor PMV. (PMV1,2)
• Check characteristics of TD1 sensor resistance value.
• Check refrigerant shortage.
• Check 4-way valve error.
• Check leakage of SV41 circuit.
• Check SV4 circuit. (Miswiring and misinstallation of SV41 and SV42)
• Check leakage of SV5 circuit.
• Check leakage of SV6 circuit. (Capillary clogging, valve operation error)
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
Check leakage of SVD valve and SVS valve.
(Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas), wiring
between FS unit and indoor unit, and connection of connectors.
Check miswiring of SVS/SVD valves.
P04
P04
01: Compressor 1 side
02: Compressor 2 side
21
I/F
Actuation of
high-pressure
SW
All stop
High-pressure SW actuated. • Check Pd pressure sensor error.
• Check full opening of outdoor service valves (Gas side, Liquid side).
• Check outdoor fan error.
• Check outdoor fan motor error.
• Check clogging of outdoor PMV. (PMV1,2)
• Check clogging of indoor/outdoor heat exchangers.
• Check short-circuiting of outdoor suction/discharge air.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error. (Cause of air volume decrease)
• Check opening of indoor PMV.
• Check miscabling of communication line between indoor and outdoor.
• Check operation error of check valve of discharge pipe.
• Check SV4 valve circuit.
• Check SV5 valve circuit.
• Check refrigerant overcharge.
• Check mispiping of discharge gas/suction gas main pipe.
• Check circuit clogging at auxiliary heat exchanger side. (PMV3, SV12, check valve)
• Check FS unit.
Check clogging of SVD valve and operation error.
Check wiring inside of FS unit. (SVD/SVS coil miswiring, etc.)
Check wiring between FS unit and indoor unit.
(Miswiring, Disconnection, Wiring missing)
P05
P05
01: Power supply
missing phase
AF
I/F
Phase missing
or reversed
phase order
All stop
• Missing phase was detected • Check outdoor power line.
when the power turned on.
• Check outdoor P.C. board (I/F) error.
02: Power supply
phase order
• Reversed phase was
detected when the power
turned on.
(reversed phase)
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Check code
Detected Check code
position name
Main
AI-NET
central control
remote controller
Outdoor 7-segment display
Status
Error detection condition
Check item (position)
remote
controller Check code
Sub-code
P07
P10
P12
P07
P10
—
01: Compressor
1 side
02: Compressor
2 side
1C
Ob
11
IPDU Heat sink
All stop
IGBT built-in temp sensor (TH) • Check power voltage.
I/F
overheat error
was overheated.
• Check outdoor fan system error.
• Check clogging of heat sink cooling duct.
• Check fixation between IGBT and heat sink. (Check screwing and contact.)
• Check IPDU error.(IGBT built-in temp sensor (TH) error).
Indoor address
with trouble
Indoor Indoor
All stop
• Float switch operated.
• Check the float switch connector.
• Check operation of drain pump unit.
• Check the drain pump circuit.
• Check clogging of drain pipe.
• Check indoor P.C. board error.
overflow error
• Float switch circuit
disconnected or the
connector came off.
—
Indoor Indoor fan
motor error
Corresponding • The value of motor speed
unit only stops. deviated from target value
was detected for certain time.
• Check connection of fan connector and wiring.
• Check fan motor error.
• Check indoor P.C. board error.
• Check influence of outside air control.
• Check indoor type code (DN=10) and the capacity code (DN=11).
The standard ducted unit air conditioner utilizes a direct current (DC) indoor fan motor that features current
limiting protection. In the event power is not isolated prior to service, the protective control circuit will activate
and stop the unit operating.The check code “P12”will be displayed on the remote controller-once service work
has been completed, this code can be cleared by switching off then on the electrical isolation device of the
indoor unit and pressing the operation stop button on the remote controller to reset the system
• Over-current protection
operated.
P13
P13
—
47
I/F
I/F
Outdoor liquid
back
All stop
In heating
• Check full close operation of outdoor PMV (1, 2).
While the system is operating • Check Pd and Ps sensor error.
detection
error
in HEAT mode, outdoor PMV of
which opening degree was 100
pulse or less for a certain time.
• Check clogging of SV2 circuit.
• Check clogging of 4-way valve error circuit.
• Check outdoor P.C. board (I/F) error.
• Check capillary clogging of oil return circuit from oil separator.
• Check TS1, TS2 sensor error.
P15
P15
01: TS condition
AE
Gas leak
detection
(TS1
All stop
Suction temp exceeded the
judgment standard temp for 10
minutes or more.
• Check refrigerant shortage.
• Check full open of outdoor service valves (gas side, liquid side).
• Check outdoor PMV clogging (PMV1, 2).
• Check characteristics of TS1 sensor resistance value.
• Check 4-way valve error.
condition)
TS error judgment standard
temperature
• Check leakage of SV4 circuit.
• Check leakage of SV5 circuit.
In cooling operation: 60°C or
higher
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
In heating operation: 40°C or
higher
Check leakage of SVD valve and SVS valve. (Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas), wiring between
FS unit and indoor unit, and connection of connectors.
Check miswiring of SVS/SVD valves.
02: TD condition
AE
I/F
Gas leak
All stop
Discharge temperature TD1 or • Check refrigerant shortage.
detection
TD2 was continuously 108°C
or higher for 10 minutes.
• Check outdoor PMV clogging (PMV1, 2).
• Check characteristics of TD1, TD2 sensor resistance value.
• Check indoor air filter clogging.
(TD condition)
• Check pipe clogging.
• Check SV4 circuit (Valve leakage, misinstallation)
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
Check leakage of SVD valve and SVS valve. (Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas), wiring between
FS unit and indoor unit, and connection of connectors.
Check miswiring of SVS/SVD valves.
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Check code
Detected Check code
Error detection
condition
Outdoor 7-segment display
Status
Check item (position)
Main
AI-NET
central control
remote controller
position
name
remote
controller
Check code
Sub-code
P17
P17
—
bb
I/F
Discharge
temp TD2 error
All stop Discharge temperature • Check full opening of outdoor service valves (gas side, liquid side).
(TD2) exceeded 115°C.
• Check clogging of outdoor PMV (PMV1, 2).
• Check characteristics of TD2 sensor resistance value.
• Check 4-way valve error.
• Check leakage of SV42 circuit.
• Check SV4 circuit. (Miscabling and misinstallation of SV41 and SV42)
• Check leakage of SV5 valve circuit.
• Check SV6 circuit. (Clogging, Valve operation error)
• Check mispiping of discharge gas/suction gas main pipe.
• Check Flow selector unit.
Check leakage of SVD valve and SVS valve. (Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas), wiring between FS unit
and indoor unit, and connection of connectors.
Check miswiring of SVS/SVD valves.
P19
P19
Detected outdoor
unit No.
8
I/F
4-way valve
operation error
All stop When abnormal
• Error of 4-way valve error
refrigerating cycle data
was detected in heating
• Check coil error and connector connection of 4-way valve.
• Check characteristics of TS1/TE1 sensor resistance value.
• Check characteristics of Pd, Ps pressure sensor output voltage.
• Check misconnection of TE1 and TL sensors.
• Check Flow selector unit.
Check leakage of SVD valve and SVS valve. (Check leakage of SVDD valve and SVSS.)
Check mispiping of FS unit connecting pipe (Suction gas/Discharge gas).
P20
P20
—
22
I/F
High-pressure All stop Pd sensor detected
protective
operation
• Check Pd pressure sensor error.
• Check full opening of service valves (Gas side, Liquid side).
• Check outdoor fan error.
3.6MPa or more.
• Check outdoor fan motor error.
• Check clogging of outdoor PMV. (PMV1,2)
• Check clogging of indoor/outdoor heat exchangers.
• Check air short-circuiting in outdoor unit.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error. (Cause of air volume decrease)
• Check valve opening of indoor PMV.
• Check miscabling of communication line between indoor and outdoor.
• Check operation error of check valve of discharge pipe.
• Check circuit of gas balance SV4 valve.
• Check mispiping of discharge gas/suction gas main pipe.
• Check operation error of check valve of discharge gas pipe.
• Check circuit of SV11 valve. (Clogging, OFF at one side only)
• Check clogging of circuit at auxiliary heat exchanger side. (Miswiring, Disconnection, Wiring missing)
• Check Flow selector unit.
Check leakage of SVD valve and operation error.
Check wiring inside of FS unit. (SVD/SVS coil miswiring, etc.)
Check wiring between FS unit and indoor unit. (Miswiring, Disconnection, Wiring missing)
• Check circuit of SV5 valve.
• Check refrigerant overcharge.
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Check code
Detected
position
Outdoor 7-segment display
Check code name
Status
Error detection condition
Check item (position)
Main
AI-NET
central control
remote controller
remote
controller
Check code
Sub-code
P22
P22
0: IGBT shortage
1: Position detection
circuit error
1A
FAN-IPDU Outdoor fan IPDU
error
All stop
(Sub-code: 0)
• Short-circuit current was detected at start
time.
• Check fan motor. (Interphase short-circuit)
• Check fan IPDU error.
3: Motor lock error
4: Motor current error
detection
C: TH sensor temp.
error
D: TH sensor error
E: Vdc error
• Short-circuit current was detected when
checking IGBT short-circuit before start time.
All stop
All stop
(Sub-code: 1)
• The standard value of detection circuit of fan
IPDU current fluctuated at start time.
• Check fan IPDU error.
(Sub-code: 3)
• Check fan motor. (Lock, phase missing)
• Abnormal current was detected within 30
seconds after start time.
• Check cause of abnormal overload at start time.
• Check connection of connector to fan motor.
All stop
All stop
(Sub-code: 4)
• Short-circuit current was detected when 2
seconds or more passed after start time.
• Over-current was detected when 30 seconds
or more passed after start time.
• Check power supply voltage.
• Check fan IPDU error.
(Sub-code: C)
• Check outdoor fan system.
• Heat sink sensor (TH) of fan IPDU detected • Check fan IPDU error.
95°C error.
• Check fixation between fan IPDU and heat sink.
All stop
All stop
(Sub-code: D)
• Heat sink sensor (TH) of fan IPDU detected
short-circuiting or open.
• Check fan IPDU error.
(Sub-code: E)
• Input power supply voltage of the fan IPDU
over the setup value was detected.
• Check input power supply voltage of the fan IPDU.
• Check power supply P.C. board error of the fan IPDU.
• Check error of external electrolytic condenser.
• Input power supply terminal of the fan IPDU
was unconnected.
• Power supply P.C. board error of the fan IPDU
P26
P29
P31
P26
P29
—
01: Compressor 1 side
02: Compressor 2 side
14
16
47
IPDU
IPDU
G-Tr short-circuit
protection error
All stop
All stop
Instantaneous over-current was detected when • Check connector connection and wiring on IPDU P.C. board.
compressor started.
• Check compressor error and defect of compressor coil.
• Check outdoor P.C. board (IPDU) error.
01: Compressor 1 side
02: Compressor 2 side
Compressor
position detection
circuit error
Position detected was not normal.
• Check connector connection and wiring.
• Check compressor error and defect of compressor coil.
• Check P.C. board (IPDU) error.
—
Indoor Other indoor error
Corresponding E07/L07/L03/L08 was detected when other
• Check indoor P.C. board.
(Group follower unit unit only stops. indoor unit in the group was defective.
error)
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Error detected byTCC-LINK central control device
Check code
Error detection
condition
Outdoor 7-segment display
Detected position
Check code name
Status
Check item (position)
Display on
central control
device
AI-NET
central control
remote controller
Check code
Sub-code
C05
—
—
—
TCC-LINK
TCC-LINK central control Operation Signal is not transmit from • Check central control device error.
device transmission error continued. central control device.
• Check communication line error of central control device.
• Check setup of terminator resistor.
C06
—
TCC-LINK central control Operation Signal is not received from • Check central control device error.
device receiving error
continued. central control device.
• Check communication line error of central control device.
• Check setup of terminator resistor.
• Check the power of connecting destination connected device.
• Check P.C. board error of the connected device.
C12
P30
—
—
HA control interface Interface batch alarm of
HA control interface
Operation Error was input in HA
continued. control interface
• Check error input.
TCC-LINK
Follower unit error of
group control
Operation An error occurred in
continued. follower unit of the group
control.
• Check the error code of the unit with alarm.
Differs according to error contents of the with alarm
([P30] is displayed only on
the central remote
controller.)
(L20 is displayed.)
Duplicated central control Operation Central control addresses • Check the address setup.
address continued. were duplicated.
Error detected by AI-NET central control device
Check code
Error detection
condition
Outdoor 7-segment display
Detected position
Check code name
Status
Check item (position)
AI-NET
central control
remote controller
Main remote
controller
Check code
Sub-code
—
—
—
97
99
AI-NET
AI-NET communication
system error
Operation E07/L07/L03/L08 was
continued. detected when other
indoor unit in the group
• Check multiple network adapters.
• Check wire and miscabling of remote controller: Only one network
adapter can be connected to communication line of remote controller.
was defective.
—
—
—
AI-NET
Duplicated network
adapters
Operation Multiple network adapters • Check communication line, miscabling, and power of indoor unit.
continued. were connected to
communication line of
remote controller.
• Check communication. (X,Y terminals)
• Check network adapter P.C. board.
• Check the central controller (Central control remote controller, etc.)
(Detected at central
controller side)
—
—
—
b7
AI-NET
Error in indoor group
Operation Error of follower unit in the • Check follower unit in the group.
continued. group
* These errors are concerned to communication of remote controllers (A, B) and central system [AI-NET X, Y], and the main remote controller displays [E01], [E02], [E03], [E09],
or [E18] in some cases and displays none in other cases according to the error.
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Cautions when servicing for compressor
1. Removing wires of both compressors check output of the inverter as described below.
How to check inverter output
1. Turn off the power supply.
2. Remove the compressor lead cables from the compressors.
(Be sure to remove lead cables of both compressors.)
3. Turn on the power supply and start cooling or heating operation.
In this time, pay attention to touch the fasten receptacle terminal lug of the compressor leads so that they do
not contact with other fasten receptacle terminal lug or other position (unit cabinet, etc.).
4. Check output voltage of compressor lead cable at inverter side.
When the output voltage does not satisfy the criteria in the following table, replace IPDU P.C. board.
No.
1
Measured position
Between Red and White
Between White and Black
Between Black and Red
Criteria
400 V to 650 V
400 V to 650 V
400 V to 650 V
2
3
∗ After checking the output, when connecting the compressor lead again to the compressor terminal, check
surely there is no distortion on the fasten terminal lug. If it is loosened, caulk it with pinchers, etc and then
connect lead to the terminal.
How to check resistance of compressor winding
1. Turn off the power supply.
2. Remove the compressor lead cables from the compressors.
In each compressor, check the winding resistance between phases and resistance of the outdoor cabinet
using a tester.
• Is not it earthed?
→ Normal if 10MΩ or more are measured
• Is not shorted between windings?
→ Normal if 0.7Ω to 0.9Ω are measured (Use a precise digital tester.)
How to check the outdoor fan motor
1. Turn off the power supply.
2. Take off three connectors (U.V.W) from the fan IPDU P.C. board.
3. Turn the fan with hands. If the fan does not turn, it is a fan motor error (Lock). Replace the fan motor.
If the fan turns, measure the winding resistance between the phases of the connector (Motor winding) with a
tester. If 13 to 33Ω are measured, it is normal. (Use a digital tester.)
137
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9-5. Diagnosis Procedure for Each Check Code
Check code
Check code name
Cause of operation
[E03] / [97]
(TCC-L / AI-NET)
Communication error between
indoor and remote controller
(Detected at indoor side)
No communication from remote controller and
communication adaptor
Check code
Check code name
Cause of operation
[E01] / [–]
(TCC-L / AI-NET)
Communication error between
indoor and remote controller
1. Remote controller interconnecting cable
error
(Detected at remote controller side)
2. Indoor power supply error
This error is detected when the indoor unit cannot receive a signal from the remote controller.
Check communication wiring of the remote controllers A and B.
As communication is impossible, this fault code [E03] is not displayed on the main remote controller.
It is displayed on TCC-LINK central controller.
3. Indoor P.C. board error
4. Remote controller address setup error
5. Remote controller P.C. board error
NO
Is the interconnection cable of
remote controllers (A/B) normal?
Correct interconnection cable of
remote controller.
YES
Check code
Check code name
Cause of operation
Is there no disconnection or
connector contact error on harness out
of terminal block of indoor unit?
YES
Correct connection
and check circuit cabling.
[E04] / [04]
(TCC-L / AI-NET)
Indoor/Outdoor
communication circuit error
(Detected at indoor side)
1. Power of outdoor unit was firstly turned on.
2. Connection error of communication line
between indoor and outdoor
NO
3. Terminal resistance setup error on outdoor
header unit.
NO
Is a group control operation?
YES
4. Address setup error
NO
Check power connection status of
indoor unit. (Turn on power again.)
NO
Is power of each indoor unit turned on?
YES
Was power turned on in order
Turn on power again in order of
of indoor unit
outdoor unit?
indoor unit
outdoor unit.
YES
NO
Is power applied to remote controller?
AB terminals: Approx. DC18V
Check indoor P.C. board.
NO
Is connection (U1/U2 terminals) of
indoor/outdoor interconnection cable normal?
Defect
Replace
Correct interconnection cable.
YES
YES
YES
Are two remote controllers used
without the correct identification?
Change one to main/other to sub.
(Remote controller address connector)
NO
NO
Is the end terminal resistance
setup of outdoor unit normal?
Correct the end terminal resistance setup.
Set up address again.
NO
YES
Check remote controller P.C. board.
Defect
Replace
Is address setup correct?
YES
Check connection of interconnection cable
between indoor and outdoor is correct, and
then connect communication line connector
on indoor P.C. board (CN40) to CN44 (EMG).
NO
Is power applied to fuse (F03)
on indoor P.C. board?
Check code
[E02] / [–]
Check code name
Cause of operation
YES
Remote controller sending error Signal could not be sent to indoor unit.
(TCC-L / AI-NET)
Check the communication wire of the remote
controller.
YES
Is there no noise, etc?
NO
Check noise etc. and eliminate it if any.
* It is not displayed on 7-segment display of the central control controller.
NO
Is communication wiring between
remote controller and indoor unit correct?
Correct the communication wiring.
Check indoor P.C. board.
Defect
Replace
For details, refer to “Troubleshooting in test operation”.
YES
Sending circuit error of the remote controller
Replace remote controller.
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[E06] / [04]
(TCC-L / AI-NET)
Decreased number of indoor units 1. Communication lines (U1, U2) connection
[E07] / [–]
(TCC-L / AI-NET)
Indoor/Outdoor
communication circuit error
(Detected at outdoor side)
1. Outdoor communication terminal resistance
setup error
error between indoor and outdoor
2. Connector connection error of communica-
tion for indoor P.C. board
2. Indoor/outdoor communication connection
error
3. Connector connection error of communica-
tion for outdoor I/F P.C. board
NO
4. Power supply of indoor unit
(Is power turned on?)
Is setup of terminal resistance
of outdoor unit normal?
YES
Sub-code: No. of indoor units which received signals normally
Correct setup of
terminal resistance.
Is interconnection cable
(U1, U2) between indoor and
outdoor short-circuited?
YES
Is there no mis-wiring/
disconnection on communication line
betweenindoor and outdoor?
YES
Correct communication line.
NO
NO
NO
Is connection of interconnection cable
between indoor and outdoor correct?
Correct short-circuit.
NO
Is connection of CN40 connector
on indoor P.C. board normal?
YES
YES
Correct
communication line.
NO
NO
Is connection of CN01 connector
on outdoor I/F P.C. board normal?
Correct wiring of the connector.
YES
YES
NO
Is there an error on
power cable to an outdoor unit?
Is F400 (fuse) on
I/F P.C. board failed?
Is power of indoor turned on?
YES
Turn on power of indoor unit.
Clear the fault code.
NO
YES
* Check conduction
with tester.
Correct power cable.
YES
NO
Did a power failure occur?
YES
Turn on power to
start operation.
Is there noise source?
NO
YES
Is there no noise, etc?
NO
Check noise etc. and eliminate it if any.
Eliminate noise.
Check indoor P.C. board.
(NOTE)
Defect
Replace
1. When signal is not sent for a certain period from the indoor unit
which has been sending signals normally, [E06] is displayed.
I/F P.C. board failure
However an emergent operation
is available by inserting connector
from CN01 to CN33.
Outdoor I/F P.C. board failure
Replace
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[E08] / [96]
(TCC-L / AI-NET)
Duplicated indoor addresses
Indoor addresses are duplicated.
[E12] / [42]
(TCC-L / AI-NET)
Automatic address start error
1. When indoor automatic address started,
other refrigerant circuit system was setting
automatic address. (Sub code : 01)
2. When outdoor automatic address started,
the indoor automatic address was being
set. (Sub-code: 02)
Sub-code: Duplicated indoor address
Using a main remote controller (RBC-AMT21E), check the setup item codes (DN code) 12, 13, and 14.
When there is no address duplication, check to the following flowchart.
Sub-code: 01: Communication between indoor and outdoor 02: Communication between outdoor units
NO
Are U1, U2, U3, and U4
connectors connected?
NO
Is cable connection to
communication line normal?
Correct cable connection.
YES
YES
Turn on power of
Disconnect relay connector
of U1, U2, U3, and U4.
Set up address again.
YES
NO
Is communication line connected
to the different outdoor unit?
outdoor unit again.
(Refer to “Address setup procedure”.)
NO
Is indoor unit quantity connected
to outdoor unit correct?
Correct communication line.
Check code
Check code name
Cause of operation
[E15] / [42]
(TCC-L / AI-NET)
No corresponding indoor unit
during automatic address
1. Communication line connection error
between indoor and outdoor.
YES
2. Indoor power system error
3. Noise from surrounding devices
4. Power failure
Set up indoor address again.
5. Indoor P.C. board error
NO
NO
Is communication line between
indoor and outdoor normal?
Check code
Check code name
Cause of operation
Correct communication line.
Correct connection.
[E09] / [99]
(TCC-L / AI-NET)
Duplicated master
remote controller
Setup of master remote controller is dupli-
cated.
YES
Is connection of CN40 connector
on indoor P.C. board correct?
YES
Are two remote controllers set up
as two master remote controllers?
Correct setup of remote controllers one as a master, and
the other as sub (remote controller address connector).
YES
NO
Is connection of CN01
connector on I/F P.C. board of
header outdoor unit correct?
NO
Check remote controller P.C. board.
Correct connection.
Correct power cable.
Failure
Replace
YES
YES
Is there any connection
error of power cable?
NO
Check code
[E10] / [CF]
Check code name
Cause of operation
YES
YES
Set up address again after
resetting power supply.
Communication error
in indoor P.C. board assembly
Indoor P.C. board error failure
Did a power failure occur?
NO
(TCC-L / AI-NET)
YES
Check power voltage on line.
Eliminate noise, etc.
Eliminate noise.
Is there a noise source?
NO
Is there any fault on power line?
NO
Set up address again
after resetting power supply.
Check indoor control P.C. board.
Failure
Replace
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[E16] / [89]
(TCC-L / AI-NET)
Connected indoor units
capacity over
1. There are 48 or more connected indoor units.
2. Capacity over of total connected indoor units.
3. Incorrect setup of indoor/outdoor capacity
[E18] / [97/99]
(TCC-L / AI-NET)
Communication error between
indoor header and follower
Regular communication between indoor header
and follower is unavailable.
NO
Are remote controller
interconnection wires (A/B) normal?
Correct remote controller
interconnection wires.
Sub-code: 00 : Capacity over 01 : ~ : Number of connected indoor units
YES
YES
Perform setup of no detection
for over capacity.
Is backup operation of outdoor unit being set up?
Is there any disconnection of
connector or wiring from terminal block
of indoor unit?
YES
Correct connection.
Check circuit wire.
NO
NO
NO
Excessive indoor units are connected.
Correct miswiring.
NO
Is No. of connected indoor units correct?
Is a group control operation?
YES
YES
NO
NO
Check power connection status
of indoor unit.
Is the power of
all indoor units turned on?
Is setup of indoor unit HP correct?
Correct HP setup.
YES
YES
Check indoor P.C. board.
NO
Check indoor address.
Is total capacity of connected
indoor units within 135%? ( 1)
Ensure capacity of connected
indoor units within 135% of outdoor units.
Failure
Replace
YES
Correct indoor address.
OK
For a service P.C. board, check outdoor HP setup.
Set up outdoor HP.
(Refer “How to exchange interface P.C. board”.)
(Set up jumper 9, 10, 11, and 12.)
NG
Check code
Check code name
Cause of operation
Check outdoor interface P.C. board.
(∗1) When capacity of the outdoor unit is 12HP,
up to a maximum capacity 120% of indoor
units can be connected.
[E19] / [96]
(TCC-L / AI-NET)
Header outdoor units quantity error 1. Misconnection of interconnection cable
between indoor and outdoor
2. Outdoor I/F P.C. board error
Sub-code: 00: No header unit 02: Two or more header units
Are communication lines (U1, U2)
between indoor and outdoor connected
to multiple outdoor units?
YES
NO
Connect communication line between indoor
and outdoor to one unit per 1 system.
NO
Connect communication line between indoor
and outdoor.
Is communication line between indoor and
outdoor connected to one unit per 1 system?
YES
Check I/F P.C. board.
Reference)
When the power supply of the outdoor unit is first turned
on, the check code [E19 00] is displayed until the power
supply of the indoor units are turned on. However is not
an error. When the power supply of the indoor units are
this turned on, the check code is automatically reset.
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[E20] / [42]
(TCC-L / AI-NET)
Unit connected to other line
during automatic address
When starting automatic indoor address, a
device in another refrigerant system is
connected.
[E25] / [15]
(TCC-L / AI-NET)
Duplicated address setup of termi- Addresses are duplicated by manual setting of
outdoor address
nal outdoor units
Never set up the outdoor address manually.
Sub-code: 01: Connection of outdoor of another system 02: Connection of indoor unit of another system
Separate the wire between systems according to address setup method.
Check code
Check code name
Cause of operation
[E26] / [15]
(TCC-L / AI-NET)
Decrease of connected
outdoor units
1. Outdoor unit backup setup
2. Outdoor power error
Check code
Check code name
Cause of operation
3. Communication line connection error between
outdoor units
[E23] / [15]
(TCC-L / AI-NET)
Communication sending error
between outdoor units
1. Interconnection cable error between outdoor
unit
4. Connector error for communication
5. Outdoor I/F P.C. board error
2. Communication error between outdoor units,
I/F P.C. board error
3. Terminal resistance setup error between
outdoor units
Sub-code: No. of outdoor units which received signals normally
YES
Is there miscabling or
YES
Is outdoor unit setting backup?
Clear the error and then start operation. ( 1)
Turn on the main power supply.
disconnection on communication line
between outdoor units?
Correct communication line.
NO
NO
NO
Is main power of follower unit turned on?
YES
NO
Is connection of CN03 connector
on outdoor I/F P.C. board normal?
Correct wiring of cable connector.
Turn on main power of outdoor unit.
NO
Is communication line between
outdoor units connected normally?
Correct connection of communication line.
YES
YES
NO
YES
Is communication connector (CN03)
between follower outdoor units connected?
Correct connection.
(Communication connector: CN03)
Is main power of
outdoor unit turned off?
YES
NO
Check I/F P.C. board.
(∗1) How to clear the error
Set SW01/SW02/SW03 on I/F P.C. board of header unit to 2/16/1, and
push SW04 for 5 seconds or more. (7-segment display: [Er.] [CL])
Is the terminal resistance
between outdoor units turned on?
(SW30 Bit 1)
NO
Turn the terminal resistance to ON.
YES
YES
YES
Did power failure occur?
NO
Clear fault code.
Check code
Check code name
Terminal outdoor unit error
Cause of operation
Terminal unit error
[E28] / [d2]
(TCC-L / AI-NET)
Is there no noise source, etc?
NO
Check and eliminate noise, etc
Sub-code: Detected outdoor unit number
An error occurred on the terminal unit. Confirm the check code of the terminal unit using 7-segment display on the
I/F P.C. board of the terminal unit and check it according to the diagnostic procedure for each fault code.
How to identify the terminal outdoor unit on which error occurred
Check outdoor I/F P.C. board.
Defect
Replace
Under condition that [E28] is displayed on the 7-segment display on the header unit, when pushing SW04 for 1
second or more, the fan on the faulty outdoor unit will rotate. Pushing SW05 alone, stops the fan rotation.
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
TCJ sensor Open/Short
[E31] / [CF]
(TCC-L / AI-NET)
IPDU communication error
1. Connection error of communication line
between IPDU and I/F P.C. board
[F01] / [0F]
(TCC-L / AI-NET)
IndoorTCJ sensor error
2. I/F P.C. board error
3. IPDU P.C. board error
4. External noise
NO
Is TCJ sensor connector (CN102: Red)
on indoor P.C. board normally connected?
Correct connection.
YES
Sub-code:
01: IPDU1 error
03: IPDU1, 2 error
05: IPDU1, fan IPDU error
02: IPDU2 error
04: Fan IPDU error
06: IPDU2, fan IPDU error
NO
Are characteristics of TCJ sensor
resistance value normal? ∗
Replace TCJ sensor.
07: All IPDU error or communication line error between IPDU-I/F P.C. boards, or outdoor I/F P.C. board error
YES
Indoor unit temperature sensor characteristics
See Characteristics-2.
∗ If the fan IPDU is abnormal, be sure to check the voltage output on the fan power P.C. board.
Check indoor main P.C. board.
Defect
Replace
NO
Is jumper lead setup on the outdoor I/F P.C. board correct?
Connect the jumper lead.
(Jumper 7, 8, 9 ON)
YES
Check code
Check code name
Cause of operation
TC2 sensor Open/Short
Are communication connectors
between I/F fan power P.C. board,
and IPDU connected?
YES
YES
NO
[F02] / [0d]
IndoorTC2 sensor error
Correct connection.
Connect the communication line.
I/F P.C. board error
(TCC-L / AI-NET)
NO
NO
Is TC2 sensor connector (CN101: Black)
on indoor P.C. board normally connected?
Correct connection.
Is there disconnection on communication line
between IPDU and I/F P.C. board?
YES
NO
NO
Are characteristics of TC2 sensor
resistance value normal?
Is there voltage between pin 4 and
pin 5 of CN600 on I/F P.C. board?
(Measure with tester: DC0 to 5 V)
Replace TC2 sensor.
YES
Indoor unit temperature sensor characteristics
See Characteristics-2.
YES
Check indoor main P.C. board.
Is there voltage deflection between
pin 3 and pin 5 of CN600 on I/F P.C. board?
(Measure with tester: DC 0 to 5V, 5 pin GND)
NO
NO
Defect
Replace
IPDU P.C. board error
YES
Check code
Check code name
Cause of operation
TC1 sensor Open/Short
On the fan power supply P.C. board,
1) CN503: Between pins 1 and 5
2) CN503: Between pins 2 and 5
12V
7V
Replace fan power P.C. board.
[F03] / [93]
IndoorTC1 sensor error
3) Between +5V and GND of CN505: 5V
(TCC-L / AI-NET)
YES
NO
Is TC1 sensor connector (CN100: Brown)
on indoor P.C. board normally connected?
P.C. board to be replaced
IPDU1
Auxiliary code
Correct connection.
Replace P.C. board according to auxiliary code.
01
02
03
04
05
06
07
YES
IPDU2
IPDU1, 2
NO
Are characteristics of TC1 sensor
resistance value normal?
Fan IPDU
Replace TC1 sensor.
IPDU1, fan IPDU
IPDU2, fan IPDU
IPDU1, 2, fan IPDU, I/F
YES
Indoor unit temperature sensor characteristics
See Characteristics-2.
Check indoor main P.C. board.
Defect
Replace
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Check code
Check code name
TD1 sensor error
Cause of operation
TD1 sensor Open/Short
Check code
Check code name
Cause of operation
TA sensor Open/Short
[F04] / [19]
[F10] / [0C]
IndoorTA sensor error
(TCC-L / AI-NET)
(TCC-L / AI-NET)
This check code means detection of Open/Short of TA sensor.
This check code means detection of Open/Short of TD1 sensor.
Check disconnection of connector (TA sensor: CN104, Yellow) and characteristics of sensor resistance value. (Refer
to Outdoor unit temperature sensor characteristics.)
Check disconnection of connector (TD1 sensor: CN502, White) and characteristics of sensor resistance value.
(Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace indoor P.C. board.
If sensor is normal, replace outdoor I/F P.C. board.
Check code
Check code name
TD2 sensor error
Cause of operation
TD2 sensor Open/Short
Check code
Check code name
TS sensor error
Cause of operation
TS1, TS2 sensor Open/Short
[F05] / [A1]
[F12] / [A2]
(TCC-L / AI-NET)
(TCC-L / AI-NET)
Sub-code: 01: TS1 sensor 02 : TS2 sensor
This check code means detection of Open/Short of TD2 sensor.
Check disconnection of connector (TD2 sensor: CN503, Pink) and characteristics of sensor resistance value.
(Refer to Outdoor unit temperature sensor characteristics.)
This check code means detection of Open/Short of TS sensor.
If sensor is normal, replace outdoor I/F P.C. board.
Check disconnection of connector (TS1 sensor: CN504, White TS2 sensor: CN522, Black) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.
Check code
Check code name
TE1 sensor error
Cause of operation
TE1 sensor Open/Short
[F06] / [18]
(TCC-L / AI-NET)
Check code
Check code name
TH sensor error
Cause of operation
[F13] / [43]
IGBT built-in sensor error in A3-IPDU
(TCC-L / AI-NET)
This check code means detection of Open/Short of TE1 sensor.
Check disconnection of connector (TE1 sensor: CN505, Green) and characteristics of sensor resistance value.
(Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
This check code means IGBT built-in temperature sensor error.
Check connection of connectors CN06 on IPDU P.C. board and CN600 on I/F P.C. board.
If sensor is normal, replace IPDU P.C. board.
Check code
Check code name
TL sensor error
Cause of operation
TL sensor Open/Short
[F07] / [18]
(TCC-L / AI-NET)
This check code means detection of Open/Short of TL sensor.
Check disconnection of connector (TL sensor: CN521, White) and characteristics of sensor resistance value.
(Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.
Check code
Check code name
TO sensor error
Cause of operation
TO sensor Open/Short
[F08] / [1b]
(TCC-L / AI-NET)
This check code means detection of Open/Short of TO sensor.
Check disconnection of connector (TO sensor: CN507, Yellow) and characteristics of sensor resistance value.
(Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.
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Check code
Check code name
Cause of operation
Check code
Check code name
Ps sensor error
Cause of operation
[F15] / [18]
(TCC-L / AI-NET)
Outdoor temp sensor miscabling 1. Misinstallation and misconnection of TE1
[F23] / [43]
(TCC-L / AI-NET)
Output voltage error of Ps sensor
sensor and TL sensor
(TE1,TL)
2. Resistance characteristics error of TE1
sensor and TL sensor
NO
3. Outdoor P.C. board (I/F) error
Is connection of Ps sensor
connector correct?
Correct connection.
Connector: CN500, White
NO
NO
YES
Are installed positions of
Correct installed positions of
TE1 sensor and TL sensor.
TE1 sensor and TL sensor correct?
Outdoor I/F P.C. board
TE1 sensor : CN505, Green
TL sensor : CN521, White
Are output voltage characteristics
of Ps sensor normal?
Sensor error
YES
YES
NO
1 Pressure (Check joint) by pressure gauge
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
Are connection of TE1 sensor connector
and TL sensor connector normal?
Correct connection.
If 1 and 2, 3 are different, an error of pressure sensor itself is considered.
If 2 and 3 are different, check interface P.C. board.
YES
NO
Are resistance characteristics of
Is not refrigerant by
passed from discharge to
suction of 4-way valve?
NO
NO
Correct connection.
Is there no leakage
from SV4 valve?
TL sensor and TE1 sensor normal?
Check compressor.
YES
Outdoor unit temperature sensor characteristics
YES
YES
See TE1 sensor : Characteristics-5.
See TL sensor : Characteristics-3.
Replace SV4 valve.
Check 4-way valve.
Check outdoor I/F P.C. board.
Defect
Replace
TE1 sensor : Outdoor heat exchanger temp sensor
TL sensor : Temp sensor between liquid tanks of outdoor P.M.V. 1/2
Check code
Check code name
Pd sensor error
Cause of operation
Output voltage error of Pd sensor
[F24] / [43]
(TCC-L / AI-NET)
Check code
Check code name
Cause of operation
[F16] / [43]
(TCC-L / AI-NET)
Outdoor pressure sensor miscabling 1. High-pressure Pd sensor and low-
It is output voltage error of Pd sensor. Check disconnection of connection of connector (Pd sensor: CN501) circuit
and output voltage of sensor.
pressure sensor Ps are exchanged.
(Pd, Ps)
2. Output voltage of each sensor is zero.
If the sensor is normal, replace outdoor I/F P.C. board.
NO
NO
Correct connection of connectors.
Pd sensor: CN501, Red
Are connection of Pd sensor and
Ps sensor connectors correct?
Ps sensor: CN500, White
Check code
Check code name
Indoor other error
Cause of operation
YES
[F29] / [12]
(TCC-L / AI-NET)
Indoor P.C. board error
EEROM error
Are output voltage characteristics of
Pd sensor and Ps sensor normal?
Sensor error
Replace
YES
1 Pressure (Check joint) by pressure gauge
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
This error is detected during operation of air conditioner of IC10 non-volatile memory (EEPROM) on indoor unit P.C.
board. Replace service P.C. board.
If 1 and 2, 3 are different, an error of pressure sensor itself is considered.
If 2 and 3 are different, check interface P.C. board.
∗ If EEPROM was not inserted when power was turned on or it is absolutely impossible to read/write EEPROM data,
the automatic address mode is repeated. In this case, [97 error] is displayed on AI-NET central controller.
NO
Are Pd/Ps output values Pd > Ps
during compressor operation?
Check compressor.
(Approx. 3 minutes)
(Approx. 1 minute)
(Power ON) [SET DATA] is displayed
[SET DATA]
disappears.
LED (D02) 1Hz flashes
for approx. 10 seconds
on indoor unit P.C. board.
Reboot
(Reset)
YES
* Value can be confirmed by 7-segment display function on outdoor I/F P.C. board.
on main remote controller.
Pd SW01/02/03=1/1/2
Ps SW01/02/03=1/2/2
(Repetition)
Check outdoor I/F P.C. board.
Defect
Replace
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[F31] / [1C]
(TCC-L / AI-NET)
Outdoor EEPROM error
1. Outdoor unit power error (Voltage, noise, etc.)
2. Outdoor I/F P.C. board error
[H02] / [1d]
(TCC-L / AI-NET)
Compressor error (Lock)
1. Outdoor unit power line error
2. Compressor circuit system error
3. Compressor error
4. Refrigerant stagnation in compressor shell
5. IPDU P.C. board error
Check power voltage and line.
Correct power line.
Check external noise, etc.
YES
Is there any trouble of
outdoor unit power supply?
NO
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
Check I/F P.C. board.
NO
Is power voltage of
outdoor unit normal?
1
1 380 – 415V ± 10%
YES
Check code
Check code name
Cause of operation
YES
Does voltage drop occur
Correct power line.
when other compressor starts?
[H01] / [1F]
(TCC-L / AI-NET)
Compressor breakdown
1. Outdoor unit power line error
2. Compressor circuit system error
3. Compressor error
NO
Does OCR of MG-SW operate?
NO
YES
NO
Reset OCR manually.
3
4. Cause of abnormal overload operation
5. IPDU P.C. board error
Is wiring or connector connection
on IPDU P.C. board normal?
Correct connector connection
or wiring.
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
YES
Is not it an abnormal overload?
NO
YES
YES
NO
Correct cause of overload.
Is power voltage of outdoor unit normal?
380 – 415V ± 10%
YES
YES
Is there no refrigerant stagnation
in compressor shell?
Correct refrigerant stagnation
in compressor shell.
YES
NO
Is case heater output normal?
NO
Does voltage drop occur
when other compressor starts?
Correct power line.
NO
NO
Operation starts.
Check case heater.
Is connection of wiring or connection of
connector on IPDU P.C. board normal?
Correct connector connection or wiring.
NO
Is compressor normal?
YES
2
Compressor error
YES
2 Check the following items mainly.
1. Existence of abnormal sound and abnormal vibration during operation or starting
2. Abnormal overheat of case during operation or stop time (Never touch with hands.)
3. Current of compressor lead during operation or starting time
(No varied change of current) change
Is winding resistance
between phases of corresponding
compressor normal? (Note 1)
NO
Compressor error
(Motor burning, etc.)
Check IPDU P.C. board.
3 If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (T02) of Comp-IPDU is correct or not.
YES
YES
Is not it an abnormal overload?
NO
Correct cause of overload.
Check code
Check code name
Cause of operation
Take off lead cable of compressor.
1. Check resistance between windings:
[H03] / [17]
(TCC-L / AI-NET)
Current detective
circuit system error
1. Cabling or connector connection error on IPDU P.C. board
2. IPDU P.C. board error
It is normal if there are 0.7 to 0.9
.
C
S
2. Check insulation between outdoor
cabinet and terminal:
It is normal if there are 10M or more.
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
Check IPDU P.C. board.
NO
Note 1
Wiring or connector connection
R
Correct connector connection or cabling.
Check IPDU P.C. board.
on IPDU P.C. board normal?
* After checking the output, when connecting the compressor
lead again to the compressor terminal, check surely there is
no distortion on the Fasten receptacle terminal.
If it is loosened, caulk it with pinchers, etc and then connect
lead to the terminal firmly.
YES
Details of compressor
power connecting section
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
1. Service valve close
[H04] / [44]
(TCC-L / AI-NET)
Compressor 1 case thermo operation 1. Case thermo circuit error
2. I/F P.C. board error
[H06] / [20]
(TCC-L / AI-NET)
Low-pressure protective operation
2. Ps sensor error
3. Service valve closed
3. SV2, SV4 circuit error
[H14] / [44]
(TCC-L / AI-NET)
Compressor 2 case thermo operation
4. Outdoor PMV clogging
4. Miscabling of communication between
indoor and outdoor
5. SV4 valve leak, Coil misinstallation
5. Indoor/outdoor fan and condenser error
6. Indoor/outdoor PMV clogging
7. Indoor/outdoor heat exchanger clogging
8. Refrigerant shortage
6. 4-way valve error
7. Compressor error
8. Refrigerant shortage
Is case thermo circuit normal?
1. Connector connection
2. Wiring
NO
NO
NO
Are service valves of gas and
Open service valves fully.
Repair case thermo circuit.
Open service valves fully.
Repair outdoor PMV.
liquid pipe of outdoor unit fully opened?
(Note 1)
3. I/F P.C. board (Note 1)
YES
1. Case thermo is usually closed.
2. Operation temperature of case thermo is 120˚C.
Exchange low-pressure sensor.
YES
Are characteristics of low-pressure sensor normal?
YES
1 Pressure by pressure gauge (Check joint)
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor error is considered.
If 2 and 3 are different, check I/F P.C. board.
NO
Are service valves of
gas pipe and liquid pipe of
outdoor unit fully opened?
NO
Correct SV2 and SV4 circuits.
Are SV2 and SV4 circuits normal?
YES
Check wiring, installation and
connection.
YES
YES
Are outdoor PMV1/2/3 normal?
1. Connector connection
Is there mispiping of discharge gas
and suction gas main pipes?
Correct piping.
NO
2. Wiring
3. Coil
Connector CN300, 301, White
NO
4. Valve body 5. I/F P.C. board
YES
Is indoor unit connected to different refrigerant systems?
Correct cabling.
(Check with miswiring check
YES
function of outdoor unit.)
NO
Is flow selector normal?
YES
NO
Start operation.
Check flow selector.
In cooling season, go to (A), In heating season, go to (B)
Are SV41 and SV42
Valve circuits normal?
1. Incorrect installation and
connection of SV41 and SV42
2. Leakage from SV41, 42 circuit
(A) Cooling
NO
Correct SV4, SV5, SV11
valve circuits.
Are following items normal?
SV4 valve: Connector CN311, Blue
NO
1. Connection
2. Condenser
3. Motor
NO
NO
Does indoor fan operate
normally in cooling season?
Repair faulty parts.
4. Fan
YES
YES
YES
YES
Is there clogging of indoor
air filter or heat exchanger?
Check indoor P.C. board.
Cleaning
Does not refrigerant
bypass from discharge to
suction through 4-way valve?
YES
Failure
Replace
Check 4-way valve.
NO
Is indoor PMV normal?
YES
NO
Is connection
or coil normal?
Repair faulty parts.
Replace PMV body.
NO
YES
Is there clogging of the valve?
NO
YES
NO
Is not refrigerant bypassed
from discharge to suction?
YES
Check piping.
Refrigerant shortage or,
clogging or pipe deformed
NO
(B) Heating
Is compressor normal? (Note 2)
Compressor error
NO
Check outdoor
I/F P.C. board.
Is indoor fan system normal?
• Fan cracked
YES
NO
NO
Is outdoor fan operating
(Note 2) Check the following items mainly.
normally in heating season?
1. Existence of abnormal sound and abnormal vibration during operation or when starting
2. Abnormal overheat of case during operation or stop (Do not touch.)
Failure
Replace
• Fan loose
YES
YES
3. Current of compressor during operation or starting (No rapid current change)
YES
Is there clogging of
outdoor heat exchanger?
Cleaning
YES
Repair faulty parts.
Is flow selector unit normal?
NO
Check flow selector unit.
NO
Is outdoor PMV normal?
YES
Refrigerant shortage,
clogging, pipe breakage
(After checking there is no slogging or pipe breakage, charge refrigerant again.)
Refrigerant shortage,
clogging, pipe deformed
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Check code
Check code name
Cause of operation
In some cases, it may be difficult to check for leakage or clogging of refrigerant in low ambient temperature condition.
[H07] / [d7]
(TCC-L / AI-NET)
Low oil level protection
1. Valves of balance pipes closed.
In this case, it may take longer for the system to warm up before commencing checks.
(Criteria: Discharge temperature of TD1 and TD2 are 60°C or higher)
2. Miscabling or misinstallation of TK1 to TK4 sensors
3. TK1 to TK4 sensor error
(*1)
4. Gas leak or oil leak of all outdoor units
5. Refrigerant stagnation of compressor case
6. SV3A, 3B, 3D, 3C, 3E valve error
a) Leakage check for SV3A valve (for multiple outdoor unit system)
• Turn off the power supply, take off connector of SV3A valve, and then start a test operation after power-ON.
7. Clogging of oil return circuit from oil separator
8. Clogging of oil-equation circuit system
• Check the temperature change at secondary side of SV3A valve during operation
(1 in the figure on the next page).
• If temperature is increased, it is a leakage of SV3A valve.
Replace SV3A valve.
Are TK1, TK2, TK3, and
NO
NO
Correct miswiring.
TK4 sensors connected correctly?
TK1: CN514, TK2: CN515
b) Leakage check for SV3C valve
(
)
Is sensor fitted correctly or mis-installed.
TK3: CN516, TK4: CN523
• Turn off the power supply, take off connector of SV3C valve, and then start a test operation after power-ON.
YES
• After operation for several minutes, check temperature at secondary side of SV3C valve
(2 in the figure on the next page).
Are TK1 and TK2 sensors connected correctly?
Is sensor fitted correctly or mis-installed.
Are sensor characteristics normal?
Correct miswiring.
• If temperature is high (equivalent to discharge temperature TD), it is a leakage of SV3C valve.
(TS1: CN504, TS2: CN522)
Sensor error
Replace
Characteristics-2
Replace SV3C valve.
(Even if there is leakage from SV3C valve does not occur, temperature of SV3C valve at secondary side
rises during operation. When the checked temperature is equivalent to TD temperature, it is a leakage of
SV3C valve. Replace SV3C valve.)
YES
Abnormal
Abnormal
Check leakage of SV6 circuit.
Normal
Replace defective parts.
c) Clogging check for SV3B valve (for multiple outdoor unit system)
Set up cooling only operation mode.
Item code (DN) OF
Cooling only operation mode: 0001
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr], and push SW04
for 2 seconds or more, [Hr] [2] is displayed.
Check setup of cooling only
indoor units is correct.
• Set up SW02 = [9], and turn on SV3A, SV3B, SV3C valves (7-segment display [Hr] [ 3-]).
Normal
• While outdoor unit is operating, check temperature change at secondary side of SV3B valve
(3 in the figure on the next page).
NO
Are characteristics of TK1 to TK4 normal?
YES
Sensor error
Replace
Characteristics-4
• If temperature does not rise (equivalent to suction temperature), it is a clogging of SV3B valve.
Replace SV3B valve.
Abnormal
NO
Determine position where
gas leaked and repair.
(Recharge, refill oil.)
Check gas leak of outdoor unit.
(Check oil leak at the outdoor unit.)
d) Clogging check for SV3E valve
• While the outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] the 7-segment display A displays [Hr],
and push SW04 for 2 seconds or more, [Hr] [ 2] is displayed.
Normal
Repair the flow selector unit.
Replace defective parts
Is the flow selector unit normal?
YES
• Set up SW02 = [10], and turn on SV3E valve (7-segment displays [Hr] [ ]).
• After operating for several minutes, check the pipe temperature at the secondary side of the SV3E valve.
If it is the equivalent to the outside temperature, SV3E valve may be clogged.
Replace SV3E valve.
( 1) Check leakage of
NO
YES
Check accumulation of
solenoid valve. (SV3C)
Check clogging.
(SV3E)
refrigerant in compressor case.
• Note: If SV3E valve is clogged, the temperature of all TK1 to TK4 sensors do not change.
Refrigerant accumulation
No leakage or clogging
(*2) Clogging check for SV3D valve of oil return circuit from oil separator
a) Oil return circuit
Correct accumulation of
refrigerant in compressor case,
reset power supply and
start operation.
( 2) Check clogging in oil
YES
• While outdoor unit is operating, check temperature (secondary side of capillary) on oil return circuit
(5 in the figure on the next page).
recovery circuit of the oil separator.
(Capillary, Strainer)
Replace defective parts
Check clogging of SV3D valve.
If temperature is equivalent to suction temperature, a clogging of strainer of oil return circuit or capillary is
considered.
Check oil level judgment
of each compressor.
No clogging
Repair the clogged part.
SW01/02/03=1/16/1 are
displayed on 7-segment display.
b) Clogging check for SV3D valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr], and push SW04
for 2 seconds or more, [Hr] [2] is displayed.
Are all the oil levels appropriate?
YES
NO
• Set up SW02 = [7], and turn on SV3D valve (7-segment display [Hr] [ 3d]).
Clogging
• If temperature is low at secondary side of the valve or it does not change, clogging of valve, capillary, or
strainer is considered ( 6 in the figure on the next page).
Check clogging of
oil-equalization circuit.
( 3)
Replace defective parts
Eliminate cause of stagnation.
Indoor/outdoor PMV error
(Cause of refrigerant stagnation)
Discharge check valve error, etc.
(Note) When refrigerant stagnates in compressor shell, there may appear to be a low oil level.
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Check code
Check code name
Cause of operation
(*3) Check for solenoid valve of outdoor unit (for multiple outdoor unit system)
a) Clogging check for SV3A valve
[H08] / [d4]
(TCC-L / AI-NET)
Oil level detective
temperature sensor error
TK1 to TK4 sensor Open/Short
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr], and push SW04
for 2 seconds or more, [Hr] [2] is displayed.
• Set up SW02 = [4], and turn on SV3A valve (7-segment display [Hr] [ 3A]).
Sub-code: 01: TK1 sensor error 02: TK2 sensor error 03: TK3 sensor error 04: TK4 sensor error
• If temperature is low at secondary side of the valve or it does not change, clogging of valve or check valve
is considered (1 in the figure).
This error is an oil level temperature sensor error.
Check for disconnection of the wiring and resistance value of the sensor.
If the sensors are normal, replace the outdoor I/F P.C. board.
Circuit
Connector
b) Clogging check for SV3C valve
TK1
TK2
TK3
TK4
CN514 (Black)
CN515 (Green)
CN516 (Red)
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr], and push SW04
for 2 seconds or more, [Hr] [2] is displayed.
• Set up SW02 = [6], and turn on SV3C valve (7-segment display [Hr] [ 3C]).
• If temperature does not increase, clogging of valve or strainer is considered (2 in the figure).
CN523 (Yellow)
(*4)
a) Clogging check for oil-equalization circuit
• Operate the outdoor unit (drive both compressors in the unit).
Check code
Check code name
Cause of operation
• After operating for 10 minutes, check temperature of TK1 and TK2 sensors and temperature of oil equal-
ization circuit capillary (7 in the figure) have increased.
[H16] / [d7]
(TCC-L / AI-NET)
TK1 temperature detective circuit error 1. Connection of TK1 sensor. Error in
resistance value of TK1 sensor
(Sub-code: 01)
(Criteria)
2. Oil-equalization circuit error
(Check valve, capillary clogging,
strainer clogging)
TK1, TK2=Td1, Td2 temperature - Approx. 10 to 30°C
Oil-equalization capillary tubes should be significantly higher than outside air temperature and suction
temperature.
3. Refrigerant stagnation in case of
compressor shell
• If temperature is low, a malfunction of capillary, strainer, or check valve is to be considered.
Repair the defective parts.
High-pressure
sensor
YES
YES
Has TK1 sensor become detached?
NO
Correct installation of sensor.
5
Check joint
(SV2)
Oil
separator
Correct wiring/installation.
TK1: CN514
Is there incorrect wiring or installation
on TK1/TK2/TK3/TK4 sensors?
TK2: CN515
TK3: CN516
TK4: CN523
(
)
* Characteristics-4
(SV3D)
NO
Solenoid valve
Solenoid valve
(SV41)
(SV42)
NO
Are characteristics of TK1 sensor
resistance value normal?
Sensor error
6
* Outdoor unit temp sensor characteristics-4
High-pressure
SW
High-pressure
SW
YES
Error
Sensor
(TD2)
(TD1)
Start a test operation in COOL or HEAT mode.
Replace clogged part.
2
TK1 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [11] [2].
Sensor
(TK3)
Check TK1 sensor temp. approx. 10 minutes after compressor 1 has operated.
If low temperature continues (approximately outside ambient temp.) or
temperature does not change, a clogging of strainer of oil-equalization circuit,
clogging of capillary tube, or malfunction of check valve is to be considered.
Strainer
Strainer
Compressor 1
Strainer
No error
(TK1)
(TK2)
Oil tank
Capillary tube
TK1
(TK4)
(SV3E)
7
4
Oil tank
Error
Check the clogging of SV3E valve.
7
(Note 1)
(SV3A)
(Note 1) Refer to item [H07] error.
1
No error
Solenoid
valve
Strainer
(SV3B)
Check I/F P.C. board
Replace SV3E valve.
Balance pipe
Packed valve
Check
valve
3
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[H16] / [d7]
(TCC-L / AI-NET)
TK2 detective circuit system error
(Sub-code: 02)
1. Connection of TK2 sensor.
[H16] / [d7]
(TCC-L / AI-NET)
TK3 temperature detective circuit error 1. Connection of TK3 sensor.
(Sub-code: 03)
2. Error in resistance value of TK2 sensor
(see 9-7 Sensor characteristics).
2. Error in resistance value of TK3 sensor
(see 9-7 Sensor characteristics).
3. Oil-equalization circuit error
(check valve, capillary clogging,
strainer clogging).
3. Error of SV3C valve circuit periphery
(check capillary clogging, strainer
clogging).
4. Refrigerant stagnation in case of
compressor shell.
4. Refrigerant stagnation in case of
compressor shell.
YES
YES
YES
YES
Has TK2 sensor become detached?
NO
Correct installation of sensor.
Has TK3 sensor become detached?
NO
Correct installation of sensor.
Correct wiring/installation.
TK1: CN514
Correct wiring/installation.
TK1: CN514
Is there incorrect wiring or installation
on TK1/TK2/TK3/TK4 sensors?
Is there incorrect wiring or installation
on TK1/TK2/TK3/TK4 sensors?
TK2: CN515
TK3: CN516
TK4: CN523
TK2: CN515
TK3: CN516
TK4: CN523
(
)
(
)
NO
NO
NO
Outdoor unit temp sensor characteristics-4
NO
Are characteristics of TK2 sensor
resistance value normal?
Are characteristics of TK3 sensor
resistance value normal?
Sensor error
Sensor error
Replace
* Outdoor unit temp sensor characteristics-4
YES
YES
After power reset,
check capillary choke of SV3C valve bypass.
YES
Does OCR of MG-SW operate?
Reset OCR manually.( 2)
Replace clogging part.
Error
Start a test operation in COOL or HEAT mode.
Replace clogged part (Capillary).
NO
TK3 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [13] [2].
After power reset
Check TK3 sensor temp. approx. 10 minutes after compressor 2 has operated.
If low temperature continues (approximately outside ambient temp.) or
temperature does not change, a clogging of parallel capillary is considered.
Error
Strainer
Start a test operation in COOL or HEAT mode.
TK2 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [12] [2].
No error
Check TK2 sensor temp approx. 10 minutes after compressor 2 has operated.
If low temperature continues (approximately outside temp) or temperature
does not change, a clogging of strainer of oil-equalization circuit,
clogging of capillary or malfunction of check valve is considered.
SV3E valve
Compressor 2
Strainer
TK3
No error
Error
Check the clogging of SV3E valve.
Replace SV3E valve.
(Note 1)
Capillary tube
(Note 1) Refer to item [H07] error.
No error
TK2
Error
Oil tank
Check the clogging of SV3E valve.
Check I/F P.C. board
(*1)
1
Refer to item [H07] error.
No error
Check I/F P.C. board
Replace SV3E valve.
2
If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (T02) of Comp-IPDU is correct or not.
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[H16] / [d7]
(TCC-L / AI-NET)
TK4 temperature detective circuit error 1. Connection of TK4 sensor.
[L04] / [96]
(TCC-L / AI-NET)
Duplicated setup of outdoor line address Outdoor line addresses are duplicated.
(Sub-code: 04)
2. Error in resistance value of TK4 sensor
(see 9-7 Sensor characteristics).
3. Check clogging and malfunction of
SV3E valve circuit.
YES
Are there duplicate line address setups?
NO
Correct the line address setup.
Correct the wire connection.
4. Oil-equalization circuit error (check
capillary clogging, strainer clogging).
5. Refrigerant stagnation in case of
compressor shell.
NO
Are communication wire connections of
[U1.U2], [U3.U4], and [U5, U6] normal?
YES
YES
Has TK4 sensor become detached?
NO
Correct installation of sensor.
YES
Check outdoor I/F P.C. board.
Repeat the address setup.
(Refer to “Address setup”.)
Correct wiring/installation.
TK1: CN514
Failure
Replace
Is there incorrect wiring or installation
on TK1/TK2/TK3/TK4 sensors?
TK2: CN515
TK3: CN516
TK4: CN523
(
)
NO
NO
Are characteristics of TK4 sensor
resistance value normal?
Sensor error
Replace
Check code
Check code name
Cause of operation
YES
[L05] / [96]
(TCC-L / AI-NET)
Duplicated indoor units with priority
(Displayed on indoor unit with priority)
1. Two or more prior indoor units exist.
YES
Does OCR of MG-SW operate?
NO
Reset OCR manually.( 2)
This check code is displayed on the set indoor unit when setup of indoor unit with priority is duplicated.
• Priority setup with two or more units is not available. Choose one prior unit in one refrigerant circuit system.
No error
Check the clogging of SV3E valve.
( 1)
Check I/F P.C. board
1
2
Refer to item [H07] error.
Error
If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (T02) of Comp-IPDU is correct or not.
Replace SV3E valve.
Check code
Check code name
Cause of operation
Check the clogging of SV3E valve.
[L06] / [96]
(TCC-L / AI-NET)
Duplicated indoor units with priority
(Displayed on the indoor unit other than
one with priority and on the outdoor unit)
Two or more indoor units with priority
are duplicated.
Sub-code: No. of indoor units with priority
Check code
Check code name
Duplicated indoor header units
Cause of operation
[L03] / [96]
(TCC-L / AI-NET)
There were two or more indoor header
units within the same remote controller
group.
When indoor unit with priority is duplicated, this fault code is displayed on the unit other than the setup indoor unit
and outdoor unit.
• As only one indoor unit with priority is valid, change the setup.
1) Check the connection of the remote controller after the connection has been changed.
2) If the group configuration and address are normal when power has been turned on, the mode automatically shifts
to address setup mode. (Re-setup of address) → Refer to “Address setup”.
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[L07] / [99]
(TCC-L / AI-NET)
Group line in individual indoor unit
The group line is connected in the
individual indoor unit.
[L10] / [88]
(TCC-L / AI-NET)
Outdoor capacity unset
The model selection jumper of the outdoor I/F
P.C. board does not match the model.
Item code (D1) 12: Line address
Item code (D2) 13: Indoor address
Item code (D3) 14: Group address
YES
Check setup item code
DN 12, 13, and 14 addresses.
Is there group wiring?
NO
Service I/F P.C. board for the outdoor unit is common to all outdoor units.
The service I/F P.C. board will need to be set up for the correct model based upon the faulty I/F P.C. board, which it is
replacing. Set up the model based upon the I/F P.C. board assembly change procedure.
YES
Is there an individual indoor unit.
NO
Correct indoor group address.
Check indoor P.C. board.
Check code
Check code name
Cause of operation
Failure
Replace
[L17] / [46]
(TCC-L / AI-NET)
Inconsistent models of
outdoor units
There are outdoor units on the communication
line other than Super Module Multi Flex type
such as Super Module Multi or Super Module
Multi ice regenerative type
Check code
Check code name
Cause of operation
[L08] / [99]*
Indoor group / address unset
Indoor address unset
(TCC-L / AI-NET)
Are the connected outdoor
units those for flex on 1 system?
(Check model name.)
NO
NO
Replace outdoor units of other models
with specified models
NO
Is the power on all the
indoor units turned on?
Turn on the power of indoor units.
YES
YES
Is the check code [L17]
displayed even if turning power on
again of all the connected outdoor
units on 1 system alone?
Disconnect connectors between
[U1, U2] and [U3, U4].
Correct communication line between
outdoor units.
Turn on the power of outdoor unit again.
YES
Clear addresses.
(Refer to “Address clear”.)
Are all the connected
NO
Change the incorrectly built-in outdoor
I/F P.C. board's with I/F P.C. board's for
Super Module Multi Flex.
outdoor I/F P.C. board's on 1 system
P.C. board's of outdoor units for
Super Module Multi Flex?
Re-execute address setup.
(Refer to “Address setup”.)
YES
Check again whether there is any
other outdoor unit or not on the
communication line in 1 system.
If any, turn off power of the
corresponding outdoor unit and
then check once more.
Note) This code is displayed when the power is turned on at the first time after installation.
(Because the address is not yet set up)
∗ Using 7-segment on I/F P.C. board, check the model name on each outdoor unit.
For check, when putting the rotary switch on SW01/02/03=16/16/16, it is an
outdoor I/F P.C. board, for Super Module Multi Flex if “F” is displayed at the left
side of 7-segment [A] part.
Check code
Check code name
Cause of operation
Indoor capacity unset
[L09] / [46]
Indoor capacity unset
(TCC-L / AI-NET)
YES
Are capacity setups
of indoor units unset?
Set up capacity data of indoor unit.
(Setup item code (DN) = 11)
NO
Check indoor P.C. board.
Defect
Replace
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[L18] / [8A]
(TCC-L / AI-NET)
Flow selector unit system error
An indoor unit which has been operated in
cooling only mode is operated in heating mode
without setup for cooling only mode.
[L29] / [CF]
(TCC-L / AI-NET)
IPDU quantity error
1. Incorrect model setup in service for I/F P.C.
board
2. Communication error between IPDU, fan
IPDU and I/F
3. IPDU, fan IPDU, I/F P.C. board error
NO
Set up All cooling mode.
Item code (DN)=OF
Cooling only operation mode=0001
Is every indoor unit been
set up for cooling only mode?
Sub-code:
YES
01: IPDU1 error
02: IPDU2 error
03: IPDU1, 2 error
05: IPDU1, fan IPDU error
04: Fan IPDU error
06: IPDU2, fan IPDU error
Check flow selector unit.
07: All IPDU error or disconnection of communication line between IPDU-I/F P.C. board or outdoor I/F P.C. board error
NO
Is jumper setup of outdoor I/F P.C. board correct?
Correct connection.
(Jumpers 7, 8, 9 ON)
YES
Check code
Check code name
Cause of operation
YES
Is communication connector between
Correct connection.
[L20] / [98]
(TCC-L / AI-NET)
Duplicated central
control addresses
Central control addresses are duplicated.
IPDU and I/F P.C. board connected?
NO
Are two or more
central control system with identical
network addresses connected?
YES
YES
Is the communication line between
IPDU and I/F P.C. board disconnected?
Correct the network address
of the central control system.
Reconnect communication line.
NO
NO
Is there voltage fluctuation between
pin 4 and pin 5 of CN600 on I/F P.C. board
(measure by tester: DC 0 to 5 V).
NO
NO
Check the network adaptor
on the indoor P.C. board.
I/F P.C. board error
YES
Is there voltage fluctuation between
pin 3 and pin 5 of CN600 on I/F P.C. board
(measure by tester: DC 0 to 5 V).
IPDU P.C. board error
Check code
[L28] / [46]
Check code name
Quantity over of
Cause of operation
1. Quantity over of connected outdoor units
YES
Both IPDU (No.1, No.2) and fan IPDU
did not return the communication.
connected outdoor units
(TCC-L / AI-NET)
2. Connection error of communication line
between outdoor units
3. Outdoor I/F P.C. board error
On the fan power supply P.C. board,
NO
1) CN503: Between 1 and 5 pins
2) CN503: Between 2 and 5 pins
12V
7V
Replace fan power supply on P.C. board.
NO
NO
Is No. of connected
3) Between +5V and GND at the side of CN505: 5V
Max. 3 units are allowed for flex system.
outdoor units below 3 units?
YES
YES
P.C. board to be replaced
IPDU1
Auxiliary code
Replace IPDU P.C. board with trouble.
Is the communication line
between outdoor units correct?
Correct connection of the communication line.
01
02
03
04
05
06
07
IPDU2
YES
IPDU1, 2
Fan IPDU
Check outdoor I/F P.C. board.
IPDU1, fan IPDU
IPDU2, fan IPDU
IPDU1, 2, fan IPDU, I/F
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Check code
Check code name
Cause of operation
Outside error was input.
Check code
Check code name
Cause of operation
[L30] / [b6]
(TCC-L / AI-NET)
Interlock in indoor unit
from outside
[P03] / [1E]
(TCC-L / AI-NET)
Discharge tempTD1 error
1. Service valve of outdoor unit closed.
2. Outdoor PMV1, 2 error
3. TD sensor error
4. Refrigerant short, clogging in pipe
5. 4-way valve error
NO
NO
Is outside device connected
Check indoor P.C. board.
Failure Replace
to connector CN80?
6. SV4 circuit leakage, misinstallation
7. SV5 circuit leakage
YES
8. SV6 circuit clogging
9. Discharge gas/Suction gas pipes mispiping
10. Flow selector unit error
Check outside device.
Does outside device correctly operate?
YES
Failure
Replace
Are service valves of
NO
Check cause of the operation.
outdoor discharge gas, suction gas,
and liquid pipe fully opened?
Open service valves fully.
Repair outdoor PMV.
YES
Are outdoor PMV1 and PMV2 normal?
1. Connector connection
2. Wiring
NO
* Connector CN300, 301 White
Check code
Check code name
Cause of operation
3. Coil
4. Valve itself
[L31] / [–]
(TCC-L / AI-NET)
Extended IC error
1. Outdoor unit power error
2. Outdoor I/F P.C. board error
5. Outdoor P.C. board
YES
NO
Is resistance characteristic
of TD1 sensor normal?
Replace TD1.
YES
Are there any faults with the
outdoor unit power supply?
Check power voltage and line.
Check auxiliaty noise, etc.
Refer to Outdoor unit temperature
sensor characteristics-4.
YES
NO
NO
NO
Is there any refrigerant leakage on
Check 4-way valve.
discharge gas to suction side on the 4-way valve?
Check outdoor I/F P.C. board.
YES
SV4 circuit
1. Are not coils of SV41 and
SV42 valves mounted reversely?
2. Is no leakage from SV41?
Correct mounting of valve coils
or replace SV41 valve.
YES
Check code
Check code name
Cause of operation
Abnormal
Abnormal
Replace defective parts.
Replace defective parts.
Check leakage of SV5 circuit.
Normal
[P01] / [11]
(TCC-L / AI-NET)
Indoor fan motor error
1. Cabling error
2. Check fan motor.
Check clogging of SV6 circuit.
Normal
∗ For the models installed with AC fan motor only
YES
YES
Is there a connection error or
Correct cabling circuit for
the connector connection.
Abnormal
NO
disconnection of CN076 connector?
Check mispiping of discharge gas /
suction gas main pipes.
Correct piping.
Repair flow selector unit.
Correct wiring.
NO
Normal
Is not there mechanical lock of fan motor?
NO
Replace fan motor.
Is the flow selector unit normal?
YES
NO
Is not indoor unit in other
refrigerant line connected?
Check indoor P.C. board.
Failure
Replace
YES
(Check there is no pipe breakage, and then recharge refrigerant.)
Refrigerant short, clogging, pipe breakage
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Check code
Check code name
Cause of operation
1. High-pressure SW error
A
C All heating operation
All heating operation
[P04] / [21]
(TCC-L / AI-NET)
Actuation of
high-pressure SW
Repair SV4 circuit.
Coil error, clogging,
2. Service valve closed
NO
Is SV4 circuit normal?
YES
3. Pd sensor error
(
)
disconnection of wiring, etc.
4. Indoor/outdoor fan error
5. Indoor/outdoor PMV choke
6. Indoor/outdoor heat exchanger clogging, air short circuit
7. SV2 circuit error
Refrigerant overcharge,
clogging,pipe breakage,
abnormal overload condition
YES
NO
8. SV4 circuit error
Does heating indoor fan
normally operate?
9. SV5 circuit error
10. Discharge line check valve malfunction
11. Refrigerant overcharge
NO
Is connector
connection,
coil normal?
NO
Is indoor
PMV normal?
YES
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
Note) High-pressure SW is normally closed.
YES
(B contact)
Repair
faulty parts.
Are there any
NO
NO
obstructions in the operation
of the indoor heat exchanger?
1 Air filter clogging
Does high-pressure SW operate?
Is circuit cabling normal?
YES
Check and correct cabling.
Check I/F P.C. board.
YES
YES
2 Heat exchanger clogging
3 Air short circuit
Are connector connection, NO
heat exchanger, fan, and
fan motor normal?
Failure
Replace
NO
NO
Check parts.
YES
Are parts of high-pressure SW normal?
Eliminate the
interfered causes.
Failure
Replace
Repair
YES
faulty parts.
NO
Is service valve fully opened?
Open service valve fully.
Correct piping.
NO
Is 4-way valve normal?
YES
YES
Are characteristics of TC2
and TCJ sensor resistance
value normal?
NO
Abnormal
Check for mispiping of
discharge/suction gas main pipes.
Replace 4-way valve.
NO
Normal
Abnormal
YES
Check operation of PMV3 SV12 valve.
Replace defective parts.
Replace TC2
or TCJ sensor.
Is SV11 circuit normal?
YES
Normal
Abnormal
Is the flow selector normal?
Repair the flow selector unit.
Repair faulty position.
NO
Is there clogging
of the valve?
Check indoor P.C. board.
Failure
Normal
Replace
All cooling operation To
All heating operation To
B
C
Reset power supply, and start a test
operation corresponding to the season.
YES
NO
Replace PMV body.
Are indoor units of different
refrigerant circuit connected?
Are characteristics of
high-pressure sensor normal?
Replace the high-pressure sensor.
Check with miscabling check
function of outdoor unit.
YES
(
)
Check and
correct the cabling.
Refrigerant overcharge, clogging,
pipe breakage, abnormal overload condition
B
All cooling operation
NO
NO
Is there no crack or
coming-off of fan?
Does cooling outdoor fan normally operate?
YES
Repair faulty parts.
Connector connection,
fan IPDU, fan motor, wiring
YES
Check code
Check code name
Cause of operation
Are there any obstructions in the operation of the indoor heat exchanger?
YES
1. Air filter clogging
Eliminate the interfered causes.
2. Heat exchanger clogging
3. Air short circuit
[P05] / [AF]
(TCC-L / AI-NET)
Open phase, negative phase
1. Power supply open phase
2. Power supply negative phase
NO
NO
Is SV2 circuit normal?
Repair SV2 circuit.
Coil error, clogging,
• Check the phase power line of outdoor unit.
• Check error of outdoor I/F P.C. board.
• Check there is no looseness, etc of terminal.
YES
A
(
)
disconnection of wiring, etc.
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Check code
Check code name
Cause of operation
1. Power voltage error
Check code
Check code name
Cause of operation
[P07] / [1C]
(TCC-L / AI-NET)
Heat sink overheat error
[P12] / [11]
(TCC-L / AI-NET)
Indoor fan motor error
1. Cabling error of fan motor connector
2. Fan motor error
2. Outdoor fan system error
3. Heat sink installation error
3. Indoor P.C. board error
4. Clogging of hear sink cooling duct
5. IPDU P.C. board error (TH sensor error)
Detectable only in models with DC fan motor
Turn off power supply.
4-way Air Discharge Cassette, or Concealed Duct Standard type
Under Ceiling, or High Wall type
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
(
)
NO
Is power voltage normal?*
Correct power line.
Correct wiring such as cable to compressor.
Check fan and fan motor.
Tighten screws.
Is there connection error or
disconnection on connector CN333, CN334
of indoor P.C. board (MCC-1402)?
YES
* 380–415V ± 10%
Correct connector connection.
YES
NO
NO
Is wiring of IPDU normal?
YES
Remove connectors CN333 and CN334
on indoor P.C. board (MCC-1402).
NO
Is indoor fan normal?
YES
NO
NO
YES
Does fan turn without trouble
when turning it with hands?
Is fixing between IPDU and heat sink loose?
Replace indoor fan motor.
Replace indoor fan motor.
NO
YES
YES
Is there blocking of heat sink cooling duct?
Clear blocking.
Is resistance value between each phase
NO
at motor side of fan motor connector CN333 on
indoor P.C. board (MCC-1402) correct?
1
Check IPDU P.C. board.
YES
1
• Is not winding 1 (Red lead) to 3 (White lead), 3 (White lead) to 5 (Black lead),
5 (Black lead) to 1 (Red lead) opened/shorted?
Resistance value should satisfy the follows.
[4-way Air Discharge Cassette type]
MMU-AP0091H, AP0301
MMU-AP0361H, AP0561
Approx. 70 to 100
Approx. 35 to 50
Check code
Check code name
Cause of operation
[Concealed Duct Standard, Under Ceiling, High Wall type]
15 to 35
[P10] / [0b]
(TCC-L / AI-NET)
Indoor overflow error
1. Float SW operation error
2. Drain pump operation error
3. Clogging of drain pipe
4. Indoor P.C. board error
•
Check insulation resistance between the cabinet and 1, 3, 5? Should be 10 or more
Is resistance value at motor side of
NO
fan motor connector CN334 on indoor P.C. board
Replace indoor fan motor.
(MCC-1402) correct?
2
YES
2
Sub-code: Indoor address with trouble
Check insulation resistance value of fan motor position detective circuit.
• Is winding 1 (Yellow lead) to 4 (Pink lead) opened/shorted?
Resistance should be 5 to 20k
Is float SW connector
(Indoor control P.C. board CN34)
connected normally?
NO
NO
NO
Correct
Is output of indoor fan motor position
detective signal correct?
connector connection.
Replace indoor fan motor.
3
YES
YES
3
NO
Check fan motor position detective signal.
Check and correct wiring.
Does float SW operate?
YES
Is wiring normal?
YES
• Measure voltage with tester between CN334 1 and 5 on indoor P.C. board (MCC-1402)
under condition of CN333 and CN334 installed and power-ON.
Turn fan slowly with hands so that pin voltage fluctuates between 0 and 5V.
Check indoor P.C. board.
Failure Replace
CN333
• Between 4 and 5: 5V
NO
NO
Check indoor P.C. board (MCC-1402).
Failure Replace
Is power supply to
Check indoor P.C. board.
Does drain pump operate?
YES
drain pump normal?
Failure
Replace
YES
Replace drain pump,
and check cabling.
•
Check there is 220–240 V voltage of
1-3 pin of CN68 on indoor P.C. board.
Check drain pipe, etc.
CN334
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[P13] / [47]
(TCC-L / AI-NET)
Outdoor liquid back detection error 1. PMV1/PMV2 error
2. Pd sensor, Ps sensor error
[P15] / [AE]
(TCC-L / AI-NET)
Gas leak detection
1. Outdoor unit service valve closed
2. Outdoor PMV error
TS condition (Sub-code: 01)
3. Clogging of SV2 circuit
3. TS1 sensor error
4. Clogging of SV3B circuit, balance pipe
5. Leakage on main discharge pipe
6. Outdoor I/F P.C. board error
4. Refrigerant shortage, clogging refrigerant
circuit
5. 4-way valve error
6. SV4 circuit error
NO
NO
Are connections of outdoor
Correct connector connection.
(CN300, CN301)
NO
NO
Are service valves at gas and
liquid side fully opened?
PMV1/PMV2 connectors correct?
Open service valves fully.
Repair outdoor PMV.
Replace TS2 sensor.
YES
YES
Are operations of outdoor
PMV1/PMV2 normal?
PMV error
Is outdoor PMV1, 2 normal?
1. Connector connection
2. Wiring
YES
3. Coil
Connectors CN300, 301 White
4. Valve body
5. Outdoor I/F P.C. board
NO
NO
Are characteristics of Pd sensor/Ps sensor
output voltage normal?
Pd sensor/Ps sensor error
YES
YES
NO
Refer to outdoor unit temperature
Are characteristics of
TS2 sensor resistance normal?
Correct connector connection.
(CV2: CN302)
Is SV2 valve coil correctly connected?
YES
sensor characteristics-3.
YES
Does not discharge
refrigerant gas bypass to suction side
through 4-way valve?
YES
YES
Is there any miswiring or
misinstallation on TS1 and TS2 sensors?
Check and replace 4-way valve and coil.
Correct miswiring/installation
NO
NO
Check I/F P.C. board.
NO
Is there no leakage of
Repair SV41 and SV42 circuits.
Coil, valve body,
SV41 and 42 valve circuits?
YES
(
)
disconnection of cable, etc
Abnormal
Abnormal
Check mispiping of discharge gas/
suction gas main pipes.
Correct piping.
Normal
Is the flow selector unit normal?
Normal
Repair the flow selector unit.
Refrigerant shortage,
clogging, pipe breakage.
(Check there is no clogging and pipe breakage, and then recharge refrigerant.)
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
[P15] / [AE]
(TCC-L / AI-NET)
Gas leak detection
1. Outdoor unit service valve closed
2. Outdoor PMV error
3. TD sensor error
[P17] / [bb]
(TCC-L / AI-NET)
Discharge tempTD2 error
1. Outdoor unit service valve closed
2. Outdoor PMV error
TD condition (Sub-code: 02)
3. TD sensor error
4. SV4 circuit error
4. Refrigerant shortage, clogging of refrigerant circuit
5. 4-way valve error
5. Refrigerant shortage, clogging refrigerant
circuit
6. SV4 circuit leakage, misinstallation
7. SV5 circuit leakage
8. SV6 circuit clogging
NO
Are service valves on gas
and the liquid sides fully opened?
Open the service valves fully.
9. Mispiping of discharge gas/suction gas pipes
10. Flow selector unit error
YES
NO
Are service valves of gas and
liquid sides fully opened?
Open service valves fully.
Repair outdoor PMV.
Is outdoor PMV1, 2 normal?
1. Connector connection
2. Cabling
NO
Connectors CN300, 301 White
Repair outdoor PMV.
YES
3. Coil
4. Valve body
5. Outdoor I/F P.C. board
Is outdoor PMV normal?
1. Connector connection
2. Cabling
NO
* Connectors CN300, 301 White
YES
3. Coil
4. Valve body
5. Outdoor I/F P.C. board
NO
Refer to outdoor unit temperature
Are characteristics of
TD1, TD2 sensor resistance normal?
Replace TD1 or TD2 sensor.
YES
sensor characteristics-4.
YES
NO
Are characteristics of
TD2 sensor resistance normal?
Replace TD2 sensor.
Check 4-way valve.
* Refer to outdoor unit
temperature sensor
characteristics-4.
NO
Is SV4 valve circuit normal?
(Coil misinstallation, valve leakage)
YES
Repair SV41 and SV42 circuits.
NO
Does not discharge refrigerant gas by
pass to suction sidethrough 4-way valve?
Coil, valve body, coil installation,
disconnection of cable, etc.
YES
(
)
YES
NO
Are there indoor units connected
in different refrigerant circuit?
SV4 circuit
Correct cabling.
1. Are not SV41 and SV42 valve
coils installed reversely?
2. Is there no leakage through
SV42 circuit?
NO
Correct installation of valve coil.
Replace SV42 valve.
YES
Abnormal
YES
Check leakage of SV5 circuit.
YES
Check leakage of
Replace defective parts.
SV5 and SV11 circuits.
NO
NO
Replace defective parts.
Replace defective parts.
Normal
Abnormal
Abnormal
Check for mispiping of discharge
gas/suction gas main pipes.
Check clogging of SV6 circuit.
YES
Correct piping.
Normal
NO
NO
Check mispiping of discharge gas/
suction gas main pipes.
Correct piping.
Repair the flow selector unit.
Correct cabling.
Is the flow selector unit normal?
Normal
Repair the flow selector unit.
YES
Is the flow selector unit normal?
YES
Refrigerant shortage,
clogging, pipe breakage.
(Check there is no clogging and pipe breakage and then recharge refrigerant.)
NO
Are there indoor units connected
in different refrigerant circuit?
Use the mis-wiring check
(
(
)
function of outdoor unit.
YES
Check there is no clogging and pipe leakage,
and then recharge with refrigerant.
Refrigerant shortage, clogging, pipe breakage.
)
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Check code
Check code name
Cause of operation
1. 4-way valve error
Check code
Check code name
Cause of operation
[P19] / [08]
(TCC-L / AI-NET)
4-way valve operation error
[P20] / [22]
(TCC-L / AI-NET)
High-pressure protective operation 1. Pd sensor error
2. Service valve closed.
2. TS1 sensor/TE1 sensor error
3. Pd sensor/Ps sensor error
3. Indoor/outdoor fan error
4. TE sensor/TL sensor misconnection
4. Indoor/outdoor PMV clogging
5. Indoor/outdoor heat exchanger clogging
6. SV2 circuit error
Sub-code: Detected outdoor unit No.
7. SV4 circuit error
8. SV5 circuit error
9. Outdoor I/F P.C. board error
NO
Is 4-way valve coil
connector connected?
Correct connector connection.
(4-way valve coil: CN317)
10. Operation error of check valve of main
discharge pipe
YES
11. Refrigerant overcharge
Correct connector connection.
TS1 sensor: CN504
TE1 sensor: CN505
Pd sensor: CN501
NO
NO
NO
NO
NO
Are TS1, TE1, Pd, Ps sensor
connectors connected?
Are service valves fully opened?
YES
Open service valves fully.
Check parts.
Ps sensor: CN500
YES
NO
Are characteristics of
high-pressure sensor normal?
Failure
Replace
Are characteristics of resistance value
of TS1 and TE1 sensors normal?
YES
Replace sensor.
Replace sensor.
Abnormal
Check mispiping of discharge gas/
suction gas main pipes.
Correct piping.
YES
Normal
Check operation of PMV3 SV12.
Normal
Abnormal
Abnormal
Replace defective parts.
Are output voltage characteristics
of Pd and Ps sensors normal?
Is the flow selector unit normal?
Normal
Repair the flow selector unit.
YES
All cooling operation To
All heating operation To
B
C
Reset power supply, and start a test
operation corresponded to the season.
Are connection and installation
of TE1 and TL sensors correct?
Correct connection
and installation.
1. Pressure by pressure gauge (Check joint)
2. Pressure display on 7-segment display
3. Output voltage of I/F P.C. board
YES
B
All cooling operation
If 1 and 2, 3 are different, an error of pressure sensor is considered.
If 2 and 3 are different, check I/F P.C. board.
Reset the power supply and
start heating test operation.
NO
Does cooling outdoor fan normally operate?
Correct faulty parts.
YES
Is there no fan crack or coming-off?
NO
YES
Correct faulty parts.
NO
Is the flow selector unit normal?
YES
Replace the FS unit.
(Connector connection, fan IPDU, fan motor, wiring)
NO
Is outdoor PMV1, 2 normal?
YES
Correct faulty position.
(Connector connection wiring, coil mounting, valve clogging, etc)
Does refrigerant gas
discharge to suction side
If an error did not occur
in test operation,
restart the operation.
YES
NO
Are there any obstructions to the
operation of the heat exchanger?
1. Blocked heat exchanger
2. Air short circuit
Does 4-way valve operate?
NO
YES
through 4-way valve?
1
Eliminate the interfered causes.
YES
NO
Is SV2 circuit normal?
YES
NO
NO
Repair SV2 circuit.
4-way valve error
Check 4-way valve.
(Coil error, clogging, disconnection of cable, etc.)
Is SV4 circuit normal?
YES
Repair SV4 circuit.
1 Check TS and TE temperature of the outdoor unit which compressors is operated.
(Coil error, clogging, disconnection of cable, etc.)
(I/F) SW01=[1], SW02=[6], SW03=[2]
SW01=[1], SW02=[7], SW03=[2]
TS sensor temperature
TE sensor temperature
NO
Does the check valve of the main
discharge pipe operate normally?
Repair check valve. Replace
Judgment criteria
YES
TE sensor: Normal if TE ≤ 20˚C except summer season (Outside temp 20˚C or lower)
TS sensor: Normal if TS ≤ 40˚C except summer season (Outside temp 20˚C or lower)
Refrigerant overcharge, clogging,
pipe breakage, abnormal overload condition
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Check code
Check code name
Cause of operation
C
[P22] / [1A]
Outdoor fan IPDU error
1. Fan lock
(TCC-L / AI-NET)
2. Fan IPDU P.C. board error
3. Overload
All heating operation
4. External cause such as power surge
5. Fan IPDU power P.C. board error
Is connector
NO
NO
NO
connection of indoor
heat exchanger fan or
fan motor normal?
Does heating indoor fan
normally operate?
Sub-code:
0 ∗ : IGBT short circuit
1 ∗ : Position detect circuit error
4 ∗ : Motor current error detected
D∗ : TH sensor error
3 ∗ : Motor lock error
YES
YES
C∗ : TH sensor error (Heat sink overheat)
E∗ : Vdc error
Is indoor PMV normal?
YES
Repair faulty parts.
NO
NO
Are wire connections on the fan IPDU
and the power P.C. board assembly normal?
Correct cable connector connection.
Are characteristics
of sensor TC2 and TCJ
resistance normal?
NO
Is connector connection
coil normal?
YES
YES
YES
YES
NO
Is the outdoor fan motor locked?
NO
Repair faulty parts.
NO
Replace TC2 or TCJ sensor.
Check indoor P.C. board.
Is there a clogging?
YES
Faulty
Replace
Is winding resistance of the motor correct?
13 to 33 (Between R and S, R and T, S and T)
Replace motor.
YES
Replace PMV body
.
Repair check valve. Replace
Repair check valve. Replace
YES
YES
Is the fan IPDU firmly attached to the heat sink.
YES
Retightening of screws, etc.
Replace fan IPDU.
NO
Is check valve of main
discharge pipe normal?
YES
Is sub-code of outdoor I/F P.C. board [0d]?
NO
Are there
any obstructions to the
YES
operation of the heat exchanger?
1. Air filter clogging
Eliminate the interfered causes.
YES
Is there no problem such as stuffing or
blast blowing to discharge port of outdoor fan?
2. Blocked heat exchanger
3. Air short circuit
Correct cause of overload.
NO
NO
NO
Is SV5 circuit normal?
Repair SV5 circuit.
Coil error, choke,
Check fan IPDU.
(
)
disconnection of cable, etc.
YES
Abnormal
Abnormal
Check operation of 4-way valve.
Normal
Replace 4-way valve.
Check clogging of SV11 circuit.
Normal
Replace defective parts.
NO
Are there indoor units connected
to different refrigerant circuits?
Check and correct cabling.
Use the mis-wiring check function
of outdoor unit.
(
)
YES
Refrigerant overcharge,
clogging, pipe breakage,
abnormal overload condition
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Check code
Check code name
Cause of operation
Check code
Check code name
Cause of operation
1. Wire connection error.
[P26] / [14]
(TCC-L / AI-NET)
G-Tr short-circuit protection error 1. Outdoor unit power error
2. IPDU error/Cable connection error
[P29] / [16]
(TCC-L / AI-NET)
Compressor position
detective circuit error
2. Compressor error
3. Compressor error
3. IPDU P.C. board error
4. IPDU P.C. board error
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
Sub-code: 01: Compressor 1 side 02: Compressor 2 side
NO
Are the connectors and wiring
to the compressor normal?
Check and correct circuit and
wires, i.e. to the compressor, etc.
NO
Is the power supply voltage
to the outdoor unit normal?
Correct power line.
YES
YES
YES
Is it grounded?
Compressor error
Compressor error
Compressor error
Replace
Replace
Replace
NO
Is wire connector connection
Correct the wire connections.
Replace compressor.
on the IPDU P.C. board normal?
NO
YES
YES
Is there a winding short?
(Is winding resistance 0.1 to 0.3 ?)
NO
Is compressor operation normal?
NO
YES
YES
Is the winding open circuit?
NO
Is smoothing condenser normal?
Check capacity valve
external appearance.
(1500µF, 350V)
NO
YES
Check IPDU P.C. board.
Failure
Replace
Replace IPDU P.C. board.
Check code
[P31] / [47]
Check code name
Cause of operation
Other indoor error
(Group follower unit error)
Other indoor unit in the group has a error.
(TCC-L / AI-NET)
When the header unit of the group detects [E03, L03, L07, L08 error], the follower unit(s) in the group display [P31]
error and stop. There are no check code displays or alarm record on the main remote controller.
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Check code
Check code name
Cause of operation
[–] / [97]
AI-NET communication line error AI-NET communication line error
(TCC-L / AI-NET)
NO
Are AI-NET X and Y
communication lines normal?
Correct communication line.
YES
Are connections of CN01,
CN02, and CN03 connectors
on network adaptor P.C. board
(MCC-1401) and CN309
and CN41 connectors on
indoor P.C. board normal?
NO
Correct connection of connectors.
YES
Are remote controller
communication lines
(A, B) normal?
NO
Check connection of A, B terminal.
Correct communication line of remote controller.
YES
YES
Is there no connection error
on the power line?
Correct power line.
NO
YES
Is not main power supply
turned on?
Turn on the main power supply.
NO
YES
Did a block-out occur?
NO
Clear check code.
Is the network
address changed by the main
remote controller?
YES
NO
YES
Is there any noise etc.?
NO
Eliminate noise, etc.
Can other indoor units
be controlled from AI-NET
central remote controller,
or is the operation status
of indoor unit the same?
Unavailable (Others are same.)
Check central controller.
Failure
Replace
YES
Can the
NO
NO
Does the network adaptor
P.C. board LED (D01) turn on?
indoor unit be
Check indoor P.C. board.
Failure Replace
controlled from the main
remote controller?
YES
YES
Check power transformer of the
network adaptor P.C. board (MCC-1401).
Failure
Replace
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9-6. 7-Segment Display Function
n 7-segment display on the outdoor unit (Interface P.C. board)
On the interface control P.C. board, a 7-segment LED is provided to check the operating status.
The displayed contents are changed by combining the setup numbers of the rotary switches (SW01, SW02
and SW03) on the I/F P.C. board.
Interface P.C. board
SW06
SW07
SW08
SW09
7-segment
display A
7-segment
display B
CN30 CN31
SW05
SW15
SW06
SW07
SW08
SW09
CN32 SW04
D600 D601 D602 D603 D604
CN30 CN31
SW05
SW15
CN32 SW04
D600 D601 D602 D603 D604
Display
A
Display A
Display
B
SW01 SW02 SW03
2nd.
place
1st.
place
3rd.
place
2nd.
place
1st.
place
Display B
SW01 SW02 SW03
u Check procedure when the system has stopped due to an trouble
When the system has stopped due to an trouble in the outdoor unit, execute the follow-
ing check procedure.
1. Open the panels of the outdoor unit, and then check the 7-segment display.
The check code is shown on the right side of 7-segment display B.
[U1] [¡¡¡] ([¡¡¡]: Check code)
∗ Rotary switch setup for confirming the check code: SW01 [1], SW02 [1], SW03 [1].
However the check code [OOO] is displayed for 3 seconds and the sub-code [OOO] for 1 second
are alternately displayed if a sub-code is provided.
2. Confirm the check code, and then follow the check procedure detailed for the diagnosis of the fault.
3. [U1] [E28] on the 7-segment display means an error on the follower unit. change.
Push and hold switch SW04 on the header unit for 2 seconds or more.
Only the fan of the outdoor unit with a fault will operate. Open the panel of the corresponding unit, and
then confirm the ceck code shown on the 7-segment display.
4. Perform the check procedure based on each check code diagnosis.
How to read the check display
7-segment display
0
a
1
c
2
e
3
4
h
5
i
6
n
7
o
8
r
9
A
t
b
C
y
d
–
E
u
F
H
J
L
P
G
S
V
163
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1. Data display of system information (Displayed on the header outdoor unit only)
SW01 SW02 SW03
Display contents
Displays refrigerant name.
Model with refrigerant R410A
Model with refrigerant R407C
1
1
3
Refrigerant name
A
B
r4
r4
10A
07C
2
3
4
5
6
7
8
9
System capacity
A
B
A
B
A
B
A
B
A
B
A
B
A
B
A
B
[ 5] to [48]
[HP]
: 5 to 48HP
No. of outdoor units
[ 1] to [ 4]
[ P]
: 1 to 4 units
No. of connected indoor units/
No. of units with cooling thermo ON
[ 0] to [48]
: 0 to 48 units (No. of connected units)
[C0] to [C48] : 0 to 48 units (No. of units with cooling thermo ON)
[ 0] to [48] : 0 to 48 units (No. of connected units)
No. of connected indoor units/
No. of units with heating thermo ON
[H0] to [H48] : 0 to 48 units (No. of units with heating thermo ON)
Data is displayed with hexadecimal notation
Compressor command
correction amount
Release control
Normal time : [ r], During release control: [r1]
—
Oil-equalization control
Oil-equalization request
Normal time : [oiL-0]
During oil equation : [oiL-1]
Displays with segment LED lighting pattern
Display A
A
Display B
F in the left figure goes on:
F
E
B
C
G
Header requests oil equalization.
C in the left figure goes on:
Follower requests oil-equalization.
(Outdoor unit number)
D Dp
U2
U3
U4
10
Refrigerant/oil recovery operation
A
B
During sending of cooling refrigerant oil recovery signal : [C1].
Normal time : [C ]
During sending of heating refrigerant oil recovery signal : [H1].
Normal time : [H ]
11
12
Automatic address
Demand operation
A
B
A
B
[Ad]
Automatic addressing : [FF], Normal time : [ ]
[dU]
Normal time : [ ]. In 50% to 90% : [ 50 to 90]
When controlling by communication line input : [E50 to E90]
13
Optional control (P.C. board input) Displays optioned control status
Operation mode selection : In heating with priority (Normal)
A
B
h.∗
c.∗
∗.∗.∗.
∗.∗.∗.
Priority on cooling
Heating only
H.∗ ∗.∗.∗.
Cooling only
C.∗ ∗.∗.∗.
Priority on No. of operating indoor units
Priority on specific indoor unit
Batch start/stop : Normal
Start input
n.∗
∗.∗.∗.
∗.∗.∗.
∗.∗.∗.
U.∗
…
∗.
.
∗.1. ∗.∗.∗.
Stop input
∗.0. ∗.∗.∗.
…
Night low-noise operation : Normal
Operation input
∗.∗.
.∗.∗.
∗.∗. 1.∗.∗.
…
Snow fan operation : Normal
Operation input
∗.∗. ∗. .∗.
∗.∗. ∗.1.∗.
14
15
16
Option control (BUS line input)
Same as above
Unused
—
A
B
—
—
∗ mark: Indicates none on display
164
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2. Data display of outdoor unit information (Displayed on each outdoor unit)
SW01 SW02 SW03
Display contents
1
1
1
Error data
A
B
Displays outdoor unit number: [U1] to [U4]
Displays check code (Latest code only is displayed.)
There is no check code: [– – –]
There is sub-code: Check code [∗ ∗ ∗] for 3 seconds,
sub-code [– ∗ ∗] for 1 second alternately
<SW04> push function
: Fan of unit with error only drives. 7-segment A: [E1]
<SW04 + SW05> push function : Fan of normal unit only drives. 7-segment A: [E0]
<SW05> push function
: Interruption of fan operation function
2
3
—
A
B
—
—
Operation mode
Outdoor unit HP
A
Stop: [ ]
Normal cooling: [ C], Normal heating: [ H], Normal defrost: [ J]
B
A
B
A
—
5HP: [ 5], 6HP: [ 6], 8HP: [ 8], 10HP: [10], 12HP: [12]
[HP]
4
5
Compressor operation command
No.1 compressor operation command is displayed.
Data display with Hexadecimal notation: [00 to FF]
B
No.2 compressor operation command is displayed.
Data display with Hexadecimal notation: [00 to FF]
<SW04> push function
7-segment display (A/B)
: Inverter frequency is exchanged to decimal notation.
: [∗ ∗ ] [∗ ∗ H] (Normal display by pushing <SW05>)
6
7
Outdoor fan step
A
B
A
[FP]
Step 0 to 31: [ 0 to 31]
Compressor backup
Displays No.1 compressor setup status
Normal: [ ], Backup setup: [C1]
B
Displays No.2 compressor setup status
Normal: [ ], Backup setup: [C2]
8
9
—
A
B
—
—
Control valve output data
Displays control output status of solenoid valve
A
B
… … …
4-way valve: ON
H. 1
H. 0
2. 1
2. 0
3. 1
3. 0
3. 0
3. 0
… … …
4-way valve: OFF
…
10
11
SV2: ON / SV5: OFF
5. 0
…
SV2: OFF / SV5: ON
5. 1
SV3A: ON / SV3B: OFF / SV3C: OFF /SV3D: OFF
0 0 0
1 0 0
0 1 0
0 0 1
SV3A: OFF / SV3B: ON / SV3C: OFF /SV3D: OFF
SV3A: OFF / SV3B: OFF / SV3C: ON /SV3D: OFF
SV3A: OFF / SV3B: OFF / SV3C: OFF /SV3D: ON
…
…
12
13
SV41: ON / SV42: OFF
4.
1 0
…
…
SV41: OFF / SV42: ON
4.
0 1
… … … … …
… … … … …
—
—
14
15
16
PMV1 /PMV2 opening
—
Displays opening data (Decimal) (Total opening)
∗ ∗
∗ ∗. P
…
—
∗
∗ ∗. P
Oil level judgment status
A
B
[oL]
[SW05] push SW function: The following data is displayed for 2 seconds.
* During oil shortage in compressor 1: [L ],
during oil shortage in compressor 2: [ L]
…
…
… … …
Initial display: [
Judgment result of compressor 1 in [#], compressor 2 in [∗]
(0: Normal, 1, 2: Shortage) is displayed.
], Oil level judgment result: [A. #. ∗]
165
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3. Data display of outdoor cycle (Displayed on each outdoor unit)
SW01 SW02 SW03
Display contents
1
1
2
Pd pressure data
Ps pressure data
Pd pressure (MPaG) is displayed with decimal data.
(MPaG: Approx. 1/10 value of kg/cm2G data)
A
B
P d. ∗. ∗ ∗
P S. ∗. ∗ ∗
P L. ∗. ∗ ∗
t d
∗
2
3
4
Ps pressure (MPaG) is displayed with decimal data.
PL pressure conversion data Estimated pressure of liquid line (MPaG) is displayed with decimal data.
TD1 sensor data
TD2 sensor data
TS1 sensor data
TS2 sensor data
TE sensor data
TL sensor data
TO sensor data
TK1 sensor data
TK2 sensor data
TK3 sensor data
TK4 sensor data
—
Temperature sensor data (°C) is displayed
with decimal notation.
Symbol
Data
1 1 1
∗ ∗. ∗
2 1 1
∗ ∗. ∗
1 1 1
∗ ∗. ∗
2 1 1
∗ ∗. ∗
—
• Symbol display for 1 sec. and data display for 3 sec. are
alternately displayed.
5
6
Symbol
Data
t d
∗
• Data is displayed in [∗].
Symbol
Data
t S
∗
tS
∗
• Negative data is displayed as [– ∗ ∗ ∗ ∗].
7
Symbol
Data
8
Symbol
Data
tE
—
t L
∗
t o
∗
—
9
Symbol
Data
∗ ∗. ∗
∗ ∗. ∗
∗ ∗. ∗
∗ ∗. ∗
∗ ∗. ∗
∗ ∗. ∗
10
11
12
13
14
15
16
Symbol
Data
Symbol F 1
Data
Symbol F 2
Data
Symbol F 3
Data
Symbol F 4
∗
∗
∗
Data
∗
A
B
A
B
—
—
—
—
4. Data display of indoor unit information (Displayed on the header unit only)
SW01 SW02 SW03
Display contents
… …
… … …
4
1 to 16 1 to 3 Receiving status of
B
Receiving time: [
1], Not received: [
]
indoor BUS communication
5
6
Indoor check code
B
B
No check code: [– – –]
…
…
…
…
…
Indoor capacity
(HP) horse power
0. 2, 0. 5, 0. 8,
1, 1. 2, 1. 7,
2, 2. 5,
3, 3. 2,
4,
5,
…
…
6,
8, 1 0, 1 6, 2 0
… … … …
7
Indoor request command
(S code)
B
Data is displayed with Hexadecimal notation [
0 to
F] : Heating
8
Indoor PMV opening data
Indoor TA sensor data
Indoor TF sensor data
Indoor TCJ sensor data
Indoor TC1 sensor data
Indoor TC2 sensor data
B
B
B
B
B
B
Data is displayed with Hexadecimal notation
Data is displayed with Hexadecimal notation
Data is displayed with Hexadecimal notation
Data is displayed with Hexadecimal notation
Data is displayed with Hexadecimal notation
Data is displayed with Hexadecimal notation
9
10
11
12
13
NOTE) Indoor address No. is chosen by changing SW02 and SW03.
SW03 SW02
Indoor address
7-segment display A
[01] to [16]
1
2
3
1 to 16 SW02 setup number
1 to 16 SW02 setup number + 16
1 to 16 SW02 setup number + 32
[17] to [32]
[33] to [48]
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5. Outdoor EEPROM check code display (Displayed on the header unit only)
∗ The latest check code written in EEPROM on each outdoor unit is displayed.
(It is used when confirming the check code after power supply has been reset.)
Set SW01 to 03 as shown in the following table and the push SW04 for 5 seconds or more to display an check code.
7-segment display
W01 SW02 SW03
Display contents
A
B
1
1
2
3
16
The latest check code of the header unit 1 (U1)
The latest check code of the follower unit 1 (U2)
The latest check code of the follower unit 2 (U3)
E. r
E. r
E. r
1. – –
2. – –
3. – –
Display A
Display B
n 7-segment display A, B
D600
D601
D602
D603
D604
9-7. Sensor Characteristics
9-7-1. Outdoor Unit
Characteristic-3
40
Outdoor TS1, TS2, TO, TL sensors
n Temperature sensor
30
characteristics
20
10
0
-10
0
10 20 30 40 50 60 70
Temperature [˚C]
Characteristic-4
200
150
100
50
10
Outdoor TD1, TD2, TK1, TK2,
TK3, TK4 sensors
5
0
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Temperature [˚C]
Characteristic-5
200
20
Outdoor TE1 sensor
150
100
50
15
10
5
0
0
-30 -20 -10
0
10 20 30 40 50 60 70 80 90 100
Temperature [˚C]
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n Pressure sensor characteristics
• I/O cable connection table
High pressure side (Pd)
Low pressure side (Ps)
Input/Output name Lead wire color
Pin No.
Input/Output name
Lead wire color
1
2
3
4
OUTPUT
—
White
—
—
—
OUTPUT
GND
White
Black
Red
GND
+5V
Black
Red
+5V
• Output voltage — Pressure
High pressure side (Pd)
0.5 to 3.9 V DC
Low pressure side (Ps)
0.5 to 3.5 V DC
0 to 3.33 MPa
0 to 0.98 MPa
5
5
3.9
3.5
0.5
0.5
0
0
3.33
4.41 5.1
0.98 1.47
5.1
Pressure (MPa)
Pressure (MPa)
9-7-2. Indoor Unit
n Temperature sensor characteristics
Characteristic-1
200
150
100
50
20
40
30
20
10
Indoor TA sensor
Indoor TC1, TC2, TCJ sensors
Characteristic-2
15
10
5
0
0
0
10 20 30 40 50
-30 -20 -10
0
10 20 30 40 50 60 70 80 90 100
Temperature [˚C]
Temperature [˚C]
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9-8. Pressure Sensor Output Check
9-8-1. Outdoor Unit
n Pd sensor characteristics
0 to 4.41MPa (0.5 to 5V output with 0 to 4.41MPa)
Voltage check between CN501
and
pins on the outdoor unit I/F P.C. board (Tester rod at
pin side)
Pd
Pd
Pd
Pd
Pd
Pd
Pd
Pd
Pd
Pd
VOLT
VOLT
VOLT
VOLT
VOLT
(MPa) (kg/cm²)
(MPa) (kg/cm²)
(MPa) (kg/cm²)
(MPa) (kg/cm²)
(MPa) (kg/cm²)
0.00 0.00
0.02 0.00
0.04 0.00
0.06 0.00
0.08 0.00
0.10 0.00
0.12 0.00
0.14 0.00
0.16 0.00
0.18 0.00
0.20 0.00
0.22 0.00
0.23 0.00
0.25 0.00
0.27 0.00
0.29 0.00
0.31 0.00
0.33 0.00
0.35 0.00
0.37 0.00
0.39 0.00
0.41 0.00
0.43 0.00
0.45 0.00
0.47 0.00
0.49 0.00
0.51 0.01
0.53 0.03
0.55 0.05
0.57 0.07
0.59 0.08
0.61 0.10
0.63 0.12
0.65 0.14
0.66 0.16
0.68 0.18
0.70 0.20
0.72 0.22
0.74 0.24
0.76 0.26
0.78 0.28
0.80 0.30
0.82 0.31
0.84 0.33
0.86 0.35
0.88 0.37
0.90 0.39
0.92 0.41
0.94 0.43
0.96 0.45
0.98 0.47
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.3
0.5
0.7
0.9
1.1
1.3
1.4
1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
1.00 0.49
1.02 0.51
1.04 0.53
1.06 0.54
1.07 0.56
1.09 0.58
1.11 0.60
1.13 0.62
1.15 0.64
1.17 0.66
1.19 0.68
1.21 0.70
1.23 0.72
1.25 0.74
1.27 0.76
1.29 0.77
1.31 0.79
1.33 0.81
1.35 0.83
1.37 0.85
1.39 0.87
1.41 0.89
1.43 0.91
1.45 0.93
1.47 0.95
1.48 0.97
1.50 0.99
1.52 1.00
1.54 1.02
1.56 1.04
1.58 1.06
1.60 1.08
1.62 1.10
1.64 1.12
1.66 1.14
1.68 1.16
1.70 1.18
1.72 1.20
1.74 1.21
1.76 1.23
1.78 1.25
1.80 1.27
1.82 1.29
1.84 1.31
1.86 1.33
1.88 1.35
1.90 1.37
1.91 1.39
1.93 1.41
1.95 1.43
1.97 1.44
5.0
5.2
5.4
5.5
5.7
5.9
6.1
6.3
6.5
6.7
6.9
7.1
7.3
7.5
7.7
7.9
8.1
8.3
8.5
8.7
8.9
9.1
9.3
9.5
9.6
1.99 1.46
2.01 1.48
2.03 1.50
2.05 1.52
2.07 1.54
2.09 1.56
2.11 1.58
2.13 1.60
2.15 1.62
2.17 1.64
2.19 1.66
2.21 1.67
2.23 1.69
2.25 1.71
2.27 1.73
2.29 1.75
2.31 1.77
2.32 1.79
2.34 1.81
2.36 1.83
2.38 1.85
2.40 1.87
2.42 1.89
2.44 1.90
2.46 1.92
2.48 1.94
2.50 1.96
2.52 1.98
2.54 2.00
2.56 2.02
2.58 2.04
2.60 2.06
2.62 2.08
2.64 1.10
2.66 2.12
2.68 2.13
2.70 2.15
2.72 2.17
2.73 2.19
2.75 2.21
2.77 2.23
2.79 2.25
2.81 2.27
2.83 2.29
2.85 2.31
2.87 2.33
2.89 2.35
2.91 2.36
2.93 2.38
2.95 2.40
2.97 2.42
14.9
15.1
15.3
15.5
15.7
15.9
16.1
16.3
16.5
16.7
16.9
17.1
17.3
17.5
17.7
17.9
18.0
18.2
18.4
18.6
18.8
19.0
19.2
19.4
19.6
19.8
20.0
20.2
20.4
20.6
20.8
21.0
21.2
21.4
21.6
21.8
22.0
22.2
22.3
22.5
22.7
22.9
23.1
23.3
23.5
23.7
23.9
24.1
24.3
24.5
24.7
2.99 2.44
3.01 2.46
3.03 2.48
3.05 2.50
3.07 2.52
3.09 2.54
3.11 2.56
3.13 2.57
3.15 2.59
3.16 2.61
3.18 2.63
3.20 2.65
3.22 2.67
3.24 2.69
3.26 2.71
3.28 2.73
3.30 2.75
3.32 2.77
3.34 2.79
3.36 2.80
3.38 2.82
3.40 2.84
3.42 2.86
3.44 2.88
3.46 2.90
3.48 2.92
3.50 2.94
3.52 2.96
3.54 2.98
3.56 3.00
3.57 3.02
3.59 3.03
3.61 3.05
3.63 3.07
3.65 3.09
3.67 3.11
3.69 3.13
3.71 3.15
3.73 3.17
3.75 3.19
3.77 3.21
3.79 3.23
3.81 3.25
3.83 3.26
3.85 3.28
3.87 3.30
3.89 3.32
3.91 3.34
3.93 3.36
3.95 3.38
3.97 3.40
24.9
25.1
25.3
25.5
25.7
25.9
26.1
26.3
26.4
26.6
26.8
27.0
27.2
27.4
27.6
27.8
28.0
28.2
28.4
28.6
28.8
29.0
29.2
29.4
29.6
29.8
30.0
30.2
3.04
30.5
30.7
30.9
31.1
31.3
31.5
31.7
31.9
32.1
32.3
32.5
32.7
32.9
33.1
33.3
33.5
33.7
33.9
34.1
34.3
34.5
34.7
3.98 3.42
4.00 3.44
4.02 3.45
4.04 5.48
4.06 3.49
4.08 3.51
4.10 3.53
4.12 3.55
4.14 3.57
4.16 3.59
4.18 3.61
4.20 3.63
4.22 3.65
4.24 3.67
4.26 3.69
4.28 3.70
4.30 3.72
4.32 3.74
4.24 3.76
4.36 3.78
4.38 3.80
4.40 3.82
4.41 3.84
4.43 3.86
4.45 3.88
4.47 3.90
4.49 3.92
4.51 3.93
4.53 3.95
4.55 3.97
4.57 3.99
4.59 4.01
4.61 4.03
4.63 4.05
4.65 4.07
4.67 4.09
4.69 4.11
4.71 4.13
4.73 4.15
4.75 4.16
4.77 4.18
4.79 4.20
4.81 4.22
4.82 4.24
4.84 4.26
4.86 4.28
4.88 4.30
4.90 4.32
4.92 4.34
4.94 4.36
4.96 4.38
4.98 4.39
34.8
35.0
35.2
35.4
35.6
35.8
36.0
36.2
36.4
36.6
36.8
37.0
37.2
37.4
37.6
37.8
38.0
38.2
38.4
38.6
38.8
38.9
39.1
39.3
39.5
39.7
39.9
40.1
40.3
40.5
40.7
40.9
41.1
41.3
41.5
41.7
41.9
42.1
42.3
42.5
42.7
42.9
43.0
43.2
43.4
43.6
43.8
44.0
44.2
44.4
44.6
44.8
9.8
10.0
10.2
10.4
10.6
10.8
11.0
11.2
11.4
11.6
11.8
12.0
12.2
12.4
12.6
12.8
13.0
13.2
13.4
13.6
13.8
13.9
14.1
14.3
14.5
14.7
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n Ps sensor characteristics
0 to 1.48MPa (0.5 to 5V output with 0 to 1.48MPa)
Voltage check between CN500
and
pins on the outdoor unit I/F P.C. board (Tester rod at
pin side)
Ps
Ps
Ps
Ps
Ps
Ps
Ps
Ps
Ps
Ps
VOLT
VOLT
VOLT
VOLT
VOLT
(MPa) (kg/cm²)
(MPa) (kg/cm²)
(MPa) (kg/cm²)
(MPa) (kg/cm²)
(MPa) (kg/cm²)
0.00 0.00
0.02 0.00
0.04 0.00
0.06 0.00
0.08 0.00
0.10 0.00
0.12 0.00
0.14 0.00
0.16 0.00
0.18 0.00
0.20 0.00
0.22 0.00
0.23 0.00
0.25 0.00
0.27 0.00
0.29 0.00
0.31 0.00
0.33 0.00
0.35 0.00
0.37 0.00
0.39 0.00
0.41 0.00
0.43 0.00
0.45 0.00
0.47 0.00
0.49 0.00
0.51 0.00
0.53 0.01
0.55 0.02
0.57 0.02
0.59 0.03
0.61 0.03
0.63 0.04
0.65 0.05
0.66 0.05
0.68 0.06
0.70 0.07
0.72 0.07
0.74 0.08
0.76 0.09
0.78 0.09
0.80 0.10
0.82 0.11
0.84 0.11
0.86 0.12
0.88 0.12
0.90 0.13
0.92 0.14
0.94 0.14
0.96 0.15
0.98 0.16
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.1
0.3
0.2
0.3
0.4
0.4
0.5
0.5
0.6
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.3
1.3
1.4
1.5
1.5
1.6
1.00 0.16
1.02 0.17
1.04 0.18
1.06 0.18
1.07 0.19
1.09 0.19
1.11 0.20
1.13 0.21
1.15 0.21
1.17 0.22
1.19 0.23
1.21 0.23
1.23 0.24
1.25 0.25
1.27 0.25
1.29 0.26
1.31 0.26
1.33 0.27
1.35 0.28
1.37 0.28
1.39 0.29
1.41 0.30
1.43 0.30
1.45 0.31
1.47 0.32
1.48 0.32
1.50 0.33
1.52 0.34
1.54 0.34
1.56 0.35
1.58 0.35
1.60 0.36
1.62 0.37
1.64 0.37
1.66 0.38
1.68 0.39
1.70 0.39
1.72 0.40
1.74 0.41
1.76 0.41
1.78 0.42
1.80 0.42
1.82 0.43
1.84 0.44
1.86 0.44
1.88 0.45
1.90 0.46
1.91 0.46
1.93 0.47
1.95 0.48
1.97 0.48
1.7
1.7
1.8
1.8
1.9
2.0
2.0
2.1
2.2
2.2
2.3
2.4
2.4
2.5
2.6
2.6
2.7
2.8
2.8
2.9
3.0
3.0
3.1
3.2
3.2
3.3
3.3
3.4
3.5
3.5
3.6
3.7
3.7
3.8
3.9
3.9
4.0
4.1
4.1
4.2
4.3
4.3
4.4
4.5
4.5
4.6
4.6
4.7
4.8
4.8
4.9
1.99 0.49
2.01 0.49
2.03 0.50
2.05 0.51
2.07 0.51
2.09 0.52
2.11 0.53
2.13 0.53
2.15 0.54
2.17 0.55
2.19 0.55
2.21 0.56
2.23 0.56
2.25 0.57
2.27 0.58
2.29 0.58
2.31 0.59
2.32 0.60
2.34 0.60
2.36 0.61
2.38 0.62
2.40 0.62
2.42 0.63
2.44 0.64
2.46 0.64
2.48 0.65
2.50 0.65
2.52 0.66
2.54 0.67
2.56 0.67
2.58 0.68
2.60 0.69
2.62 0.69
2.64 0.70
2.66 0.71
2.68 0.71
2.70 0.72
2.72 0.72
2.73 0.73
2.75 0.74
2.77 0.74
2.79 0.75
2.81 0.76
2.83 0.76
2.85 0.77
2.87 0.78
2.89 0.78
2.91 0.79
2.93 0.79
2.95 0.80
2.97 0.81
5.0
5.0
5.1
5.2
5.2
5.3
5.4
5.4
5.5
5.6
5.6
5.7
5.8
5.8
5.9
6.0
6.0
6.1
6.1
6.2
6.3
6.3
6.4
6.5
6.5
6.6
6.7
6.7
6.8
6.9
6.9
7.0
7.1
7.1
7.2
7.3
7.3
7.4
7.4
7.5
7.6
7.6
7.7
7.8
7.8
7.9
8.0
8.0
8.1
8.2
8.2
2.99 0.81
3.01 0.82
3.03 0.83
3.05 0.83
3.07 0.84
3.09 0.85
3.11 0.85
3.13 0.86
3.15 0.86
3.16 0.87
3.18 0.88
3.20 0.88
3.22 0.89
3.24 0.90
3.26 0.90
3.28 0.91
3.30 0.92
3.32 0.92
3.34 0.93
3.36 0.94
3.38 0.94
3.40 0.95
3.42 0.95
3.44 0.96
3.46 0.97
3.48 0.97
3.50 0.98
3.52 0.99
3.54 0.99
3.56 1.00
3.57 1.01
3.59 1.01
3.61 1.02
3.63 1.02
3.65 1.03
3.67 1.04
3.69 1.04
3.71 1.05
3.73 1.06
3.75 1.06
3.77 1.07
3.79 1.08
3.81 1.08
3.83 1.09
3.85 1.09
3.89 1.10
3.89 1.11
3.91 1.11
3.93 1.12
3.95 1.13
3.97 1.13
8.3
8.4
8.4
8.5
8.6
8.6
8.7
8.8
8.8
8.9
8.9
9.0
9.1
9.1
9.2
9.3
9.3
9.4
9.5
9.5
9.6
9.7
9.7
9.8
9.9
3.98 1.14
4.00 1.15
4.02 1.15
4.04 1.16
4.06 1.17
4.08 1.17
4.10 1.18
4.12 1.18
4.14 1.19
4.16 1.20
4.18 1.20
4.20 1.21
4.22 1.22
4.24 1.22
4.26 1.23
4.28 1.24
4.30 1.24
4.32 1.25
4.34 1.25
4.36 1.26
4.38 1.27
4.40 1.27
4.41 1.28
4.43 1.29
4.45 1.29
4.47 1.30
4.49 1.31
4.51 1.31
4.53 1.32
4.55 1.32
4.57 1.33
4.59 1.34
4.61 1.34
4.63 1.35
4.65 1.36
4.67 1.36
4.69 1.37
4.71 1.38
4.73 1.38
4.75 1.39
4.77 1.39
4.79 1.40
4.81 1.41
4.82 1.41
4.84 1.42
4.86 1.43
4.88 1.43
4.90 1.44
4.92 1.45
4.94 1.45
4.96 1.46
4.98 1.47
11.6
11.7
11.7
11.8
11.9
11.9
12.0
12.1
12.1
12.2
12.3
12.3
12.4
12.5
12.5
12.6
12.7
12.7
12.8
12.9
12.9
13.0
13.0
13.1
13.2
13.2
13.3
13.4
13.4
13.5
13.6
13.6
13.7
13.8
13.8
13.9
14.0
14.0
14.1
14.2
14.2
14.3
14.3
14.4
14.5
14.5
14.6
14.7
14.7
14.8
14.9
14.9
9.9
10.0
10.1
10.1
10.2
10.2
10.3
10.4
10.4
10.5
10.6
10.6
10.7
10.8
10.8
10.9
11.0
11.0
11.1
11.2
11.2
11.3
11.4
11.4
11.5
11.5
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9-8-2. Flow Selector Unit (FS Unit)
Leakage of SVD valve or SVS valve, etc; Positions to be checked and check code when a trouble such as miswiring occurred.
Phenomenon which appears as result
(Corresponding indoor unit or flow selector unit)
Correspon
Example of
refrigerant
flow
Trouble
mode
l Abnormal
Part name
Operation mode
ding indoor
unit
Judgment and position to be checked
May become
almost normal
capacity
cooling sound
¡ Circulating
Not
Not
Detection of
check code
cooled heated
sound
All heating operation
All
• TC1 is lower than normal indoor unit.
Clogging
Mainly cooling, part heating operation Heating unit
Mainly heating, part cooling operation Heating unit
¡
• Temperature of suction gas pipe at indoor side of the flow selector
unit is lower than that of normal FS unit.
• Compared with normal indoor unit, TCJ is higher.
• Suction gas pipe at outdoor side of the flow selector unit is hot.
• Refrigerant circulating sound is heard in bypass from SVD valve
to SVS valve.
All cooling operation (SV11 ON)
Mainly cooling, part heating operation Cooling unit
Mainly cooling, part heating operation Cooling unit
All
¡ SVD circuit –
SVS circuit
Leakage
¡
A
• Refrigerant circulating sound is heard from SVD valve circuit.
• TCJ is high and SH is little. (Liquid pack)
All cooling operation (SV11 OFF)
All
¡
¡ SVD circuit
SVD valve
• Temperature of TCJ and TC1 become high similar to heating. (All
heating circuit)
• Discharge gas pipe at outdoor unit side of the flow selector unit is
rather hot.
• Refrigerant circulating sound is not heard from SVS valve, but it is
heard from SVD valve.
All
All cooling operation (SV11 ON)
Mainly cooling, part heating operation
Mainly cooling, part heating operation
Miswiring/
Misinstallation
of coil
SVD ↔ SVS
Cooling unit
Cooling unit
¡
¡ SVD circuit
B
C
• Gas pipe at indoor side of the flow selector unit is cold. (Cooling
circuit, Liquid pack)
• Refrigerant circulating sound is not heard from SVD valve, but it is
heard from SVS valve.
All
All heating operation
Mainly cooling, part heating operation
Mainly heating, part cooling operation
L18 “Flow
selector unit
error”
Heating unit
Heating unit
¡
¡ SVS circuit
All cooling operation
All
• TCJ is higher than normal indoor unit.
Clogging
Leakage
Clogging
Mainly cooling, part heating operation Cooling unit
Mainly heating, part cooling operation Cooling unit
¡
¡ SVSS circuit
• Gas pipe at indoor side of the flow selector unit is not cold.
• Refrigerant circulating sound is heard from SVSS valve.
P19 “4-way
valve reversal
error”
SVS valve
• Compared with normal indoor unit, TCJ is low.
• Temperature of suction gas pipe at outdoor side of the flow
selector unit is higher than that of normal flow selector unit.
All heating operation
All
¡
¡ SVS circuit
Mainly cooling, part heating operation Heating unit
Mainly heating, part cooling operation Heating unit
• Refrigerant circulating sound is heard from SVS valve circuit.
All heating operation
All
l Indoor unit,
flow selector unit
• In start time, when exchanging mode from cooling to heating after
defrost operation, refrigerant shock sound may be heard.
Mainly cooling, part heating operation Heating unit
Mainly heating, part cooling operation Heating unit
¡
¡
¡
¡
• Refrigerant circulating sound may be heard from SVDD valve
circuit.
• Suction gas pipe at outdoor unit side of the flow selector unit may
be hot.
All
All cooling operation (SV11 ON)
Cooling unit
Cooling unit
¡ SVDD circuit
¡ SVDD circuit
¡ SVDD circuit
Mainly cooling, part heating operation
Mainly heating, part cooling operation
Leakage
All heating operation
All
• Refrigerant circulating sound may be heard from SVDD valve
circuit.
SVDD
valve
Mainly cooling, part heating operation Heating unit
Mainly heating, part cooling operation Heating unit
Miswiring/
Misinstallation
of coil
SVD ↔ SVS
• Refrigerant circulating sound may be heard from SVDD valve
circuit.
• Suction gas pipe at outdoor unit side of the flow selector unit may
be hot.
All
All cooling operation (SV11 ON)
Cooling unit
Cooling unit
Mainly cooling, part heating operation
Mainly heating, part cooling operation
All heating operation
Mainly cooling, part heating operation
Mainly heating, part cooling operation
All
l Indoor unit,
flow selector unit
• In start time, when exchanging mode from cooling to heating after
defrost operation, refrigerant shock sound may be heard.
Heating unit
Heating unit
¡
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Phenomenon which appears as result
(Corresponding indoor unit or flow selector unit)
Correspon
ding indoor
unit
Example of
refrigerant
flow
l Abnormal
cooling sound
¡ Circulating
sound
Part name
Trouble mode
Operation mode
Judgment and position to be checked
May become
almost normal
capacity
Not
Not
Detection of
check code
cooled heated
Single cooling
Simultaneous cooling (Indoor cooling)
Simultaneous heating (Indoor cooling)
l Indoor unit,
Selector unit
• Operation is changed from heating to cooling.
• Refrigerant impact sound is heard at defrost time.
¡
¡
Clogging
Leakage
Single heating
Simultaneous cooling (Indoor heating)
Simultaneous heating (Indoor heating)
l Indoor unit,
Selector unit
SVSS valve
• Refrigerant sound may be heard from SVSS valve
circuit.
• Temperature of suction gas pipe at outdoor side of the
selector unit is higher than that of normal selector unit.
Single heating
Simultaneous cooling (Indoor heating)
Simultaneous heating (Indoor heating)
¡
¡ SVSS circuit
Single cooling (SV11 ON)
Simultaneous cooling (Indoor cooling)
Simultaneous heating (Indoor cooling)
¡
• Gas short is observed and PD and PS may be lower
than those in normal time.
P15
[Gas leak
detection]
Check valve
Capillary clogging
Discharge–Liquid
bypass capillary,
Check valve
Single heating
Simultaneous cooling (Indoor heating)
Simultaneous heating (Indoor heating)
• TD and TS may be higher than those in normal time.
¡
• Refrigerant sound may be heard from check valve.
• Discharge gas pipe is cold or it may be frozen.
¡ Check valve
Check valve
leakage
Single cooling (SV11 OFF)
¡
¡
circuit
Piping
• TCJ and TC1 are heated same as heating.
(Heating circuit)
• Discharge gas pipe at outdoor side of selector unit is
fairly heated.
Incorrect piping
Discharge pipe ↔
Suction gas pipe
Single cooling
Simultaneous cooling (Indoor cooling)
Simultaneous heating (Indoor cooling)
Discharge pipe
Liquid pipe
Gas pipe
Disconnection
Contact error
Miswiring
Signal line
Power supply line
In some cases, phenomena such as above occur.
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Suction gas pipe
Suction gas pipe
Suction gas pipe
Discharge gas pipe
Discharge gas pipe
Discharge gas pipe
Liquid pipe
Liquid pipe
Liquid pipe
PMV
TC2
PMV
TC2
PMV
TC2
TC1
TC1
TC1
TCJ
TCJ
TCJ
A
B
C
• SV11 ON
• SVD leakage
• SVS ON
• SVD ON
• SV11 ON
• SVS ON
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Wired remote controller
(Up to 2 units)
Weekly timer
Display
LCD
Display
LCD
LCD
driver
Function setup
Display
LED
CPU
Function setup
Key switch
Key switch
CPU
CN2 CN1
DC5V
3
*
Remote
controller
DC5V
Power
circuit
Power Secondary
circuit battery
communication
circuit
Indoor unit
#1
A
B
#2
A
B
#3
A
B
Network adaptor (Option)
Max. 8 units are connectable. *1
Network
Indoor control P.C. board (MCC-1402)
Remote
controller
adaptor
Remote
EEPROM
*1 However in a case that the
network adaptor is installed
when 2 remote controllers
are connected, maximum
7 units are connectable.
P.C. board
(MCC-1401)
controller
communication
circuit
communication
circuit
DC20V
DC12V
Central control
remote controller
(Option)
X
Y
AI-NET
communication
circuit
DC5V
Power
circuit
CPU
H8/3687
TA sensor
TCI sensor
DC5V
*2 The network adaptor is
installed to only one unit.
(In case of AI-NETWORK)
CPU
H8/3039
Switch
setup
Same
as left
*2
Same
as left
*2
TC2 sensor
Driver
TCJ sensor
*4
Transformer
*3 The weekly timer cannot be
connected to the simple wired
remote controller.
PMV
Float input
HA
*4 Nome for high wall spearate
sold parts for under ceiling.
Louver
motor
Outside
output
CPU
TMP88CH
47FG
None for Concealed
Duct type
Start
Alarm
Ready
Thermostat ON
COOL
HEAT
FAN
AC
BUS
communication
circuit
(TMP88PH
47FG)
synchronous
signal input
circuit
*4
Drain
pump
U1 U2
U1 U2
Power
circuit
Fan motor
control circuit
Indoor
L
N
L
N
fan motor
DC280V
Power
supply
Power
supply
L
N
U1
U1
U2
U2
Outdoor
unit
Outdoor
unit
Indoor/Outdoor
communication
Outdoor unit
Power supply
1Ø220-240V, 50Hz
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Wired remote controller
(Up to 2 units)
Weekly timer
Display
LCD
Display
LCD
LCD
driver
Function setup
Display
LED
CPU
Function setup
Key switch
Key switch
CPU
CN2 CN1
DC5V
3
*
Remote
controller
DC5V
Power
circuit
Power Secondary
circuit battery
communication
circuit
Indoor unit
#1
A
B
#2
A
B
#3
A
B
Network adaptor (Option)
Max. 8 units are connectable. *1
Network
Indoor control P.C. board (MCC-1403)
Remote
controller
adaptor
Remote
EEPROM
*1 However in a case that the network
adaptor is installed when 2 remote
controllers are connected,
P.C. board
(MCC-1401)
controller
communication
circuit
communication
circuit
DC20V
DC12V
DC5V
Central control
remote controller
(Option)
X
Y
maximum 7 units are connectable.
AI-NET
communication
circuit
DC5V
Power
circuit
CPU
H8/3687
TA sensor
TCI sensor
*2 The network adaptor is installed to only
one unit.
(In case of AI-NETWORK)
CPU
H8/3039
Switch
setup
6
*
Same
as left
*2
Same
as left
*2
Power
circuit
TC2 sensor
Driver
*3 The weekly timer cannot be connected
to the simple wired remote controller.
TCJ sensor
Transformer
5
*
*4 Nome for concealed duct,
Floor standing cabinet
PMV
Float input
None for
Concealed Duct
Floor standing concealed
Louver
motor
Outside
output
HA
*5 Nome for concealed duct,
Floor standing cabinet
Floor standing concealed
Floor standing
4
*
Start
Alarm
Ready
Thermostat ON
COOL
HEAT
FAN
AC
BUS
communication
circuit
synchronous
signal input
circuit
Drain
pump
Fan motor
control circuit
5
*
U1 U2
U1 U2
L
N
L
N
*6 Nome for 1-way discharge
cassette YH type.
Indoor
fan motor
Power
supply
Power
supply
Transformer
L
N
U1
U1
U2
U2
Outdoor
unit
Outdoor
unit
Indoor/Outdoor
communication
Outdoor unit
Power supply
1Ø220-240V, 50Hz
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Indoor unit
#1
A
B
#2
A
B
#3
A
B
Wireless remote
controller kit
Network adaptor (Option)
Network
Sensor P.C. board
Indoor control P.C. board (MCC-1402)
DC20V
Remote
controller
adaptor
Remote
Remote
EEPROM
P.C. board
(MCC-1401)
controller
communication
circuit
controller
communication
circuit
Emergent
operation
SW
communication
circuit
Power
circuit
DC12V
DC5V
Central control
remote controller
(Option)
X
Y
AI-NET
communication
circuit
DC5V
Power
circuit
CPU
H8/3687
TA sensor
TCI sensor
CPU
Function
setup SW
Buzzer
(In case of AI-NETWORK)
CPU
H8/3039
Switch
setup
Same
as left
*2
Same
as left
*2
TC2 sensor
TCJ sensor
Driver
Display
LED
Sensor
circuit
Transformer
*3
Float input
None for
Concealed Duct
PMV
HA
Louver
motor
Outside
output
CPU
TMP88CH
47FG
None for Concealed
Duct type
Start
AC
BUS
communication
circuit
(TMP88PH
47FG)
Alarm
Ready
Thermostat ON
COOL
HEAT
synchronous
*3
Drain
signal input
circuit
pump
U1 U2
U1 U2
Power
circuit
Fan motor
control circuit
Indoor
L
N
L
N
FAN
fan motor
DC280V
Power
supply
Power
supply
L
N
U1
U1
U2
U2
Outdoor
unit
Outdoor
unit
Indoor/Outdoor
communication
Outdoor unit
Max. 8 units are connectable. *1
Power supply
1Ø220-240V, 50Hz
*1 However in a case that the network
adaptor is installed when 2 wireless
remote controller kits are connected,
maximum 7 units are connectable.
*2 The network adaptor is installed to only
*3 Nome for high wall spearate
sold parts for under ceiling.
one unit.
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Indoor unit
#1
A
B
#2
A
B
#3
A
B
Network adaptor (Option)
Network
Indoor control P.C. board (MCC-1403)
Remote
controller
adaptor
Remote
EEPROM
TA sensor
P.C. board
(MCC-1401)
controller
communication
circuit
Wireless remote
controller kit
communication
circuit
DC20V
DC12V
DC5V
Central control
remote controller
(Option)
X
Y
AI-NET
communication
circuit
DC5V
Power
circuit
CPU
Remote
controller
H8/3687
communication
circuit
TCI sensor
*5
TC2 sensor
(In case of AI-NETWORK)
CPU
H8/3039
Switch
setup
Same
as left
*2
Same
as left
*2
Power
circuit
Driver
Display
section
Sensors
TCJ sensor
*4
Transformer
Float input
PMV
None for
Concealed Duct
Louver
motor
Outside
output
HA
*3
Start
AC
BUS
communication
circuit
Alarm
Ready
Thermostat ON
COOL
HEAT
synchronous
Drain
pump
signal input
circuit
Fan motor
control circuit
*4
U1 U2
U1 U2
L
N
L
N
FAN
Indoor
fan motor
Power
supply
Power
supply
Transformer
L
N
U1
U1
U2
U2
Outdoor
unit
Outdoor
unit
Indoor/Outdoor
communication
Outdoor unit
Power supply
1Ø220-240V, 50Hz
Max. 8 units are connectable. *1
*3 Nome for concealed duct,
Floor standing cabinet
*1 However in a case that the network
adaptor is installed when 2 wireless
remote controller kits are connected,
maximum 7 units are connectable.
Floor standing concealed
*4 Nome for concealed duct,
Floor standing cabinet
Floor standing concealed
Floor standing
*2 The network adaptor is installed to only
one unit.
*5 Nome for 1-way discharge
cassette YH type.
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Wired remote controller
Weekly timer
Display
LCD
Display
LCD
LCD
driver
Function setup
Display
LED
CPU
Function setup
Key switch
Key switch
CPU
CN2 CN1
DC5V
3
*
Remote
controller
DC5V
Power
circuit
Power Secondary
circuit battery
communication
circuit
Indoor unit
#1
A
B
#2
A
B
#3
A
B
Wireless remote
controller kit
Network adaptor (Option)
Network
Sensor P.C. board
Indoor control P.C. board (MCC-1402)
Remote
controller
adaptor
Remote
Remote
EEPROM
P.C. board
(MCC-1401)
controller
controller
communication
circuit
communication
circuit
Emergent
operation
SW
communication
circuit
Power
circuit
DC20V
DC12V
DC5V
Central control
remote controller
(Option)
X
Y
AI-NET
communication
circuit
DC5V
Power
circuit
CPU
H8/3687
DC5V
TA sensor
TCI sensor
CPU
Function
setup SW
Buzzer
(In case of AI-NETWORK)
CPU
H8/3039
Switch
setup
Same
as left
*2
Same
as left
*2
TC2 sensor
Driver
Display
LED
Sensor
circuit
TCJ sensor
*4
Transformer
Float input
None for
Concealed Duct
PMV
HA
Louver
motor
Outside
output
CPU
TMP88CH
47FG
None for Concealed
Duct type
Start
Alarm
Ready
Thermostat ON
COOL
HEAT
AC
BUS
communication
circuit
(TMP88PH
47FG)
synchronous
*4
Drain
signal input
circuit
pump
U1 U2
U1 U2
Power
circuit
Fan motor
control circuit
Indoor
L
N
L
N
FAN
fan motor
DC280V
Power
supply
Power
supply
L
N
U1
U1
U2
U2
Outdoor
unit
Outdoor
unit
Indoor/Outdoor
communication
Max. 8 units are connectable. *1
Outdoor unit
*1 However in a case that the network adaptor is installed,
maximum 7 units are connectable.
*2 The network adaptor is installed to only one unit.
Power supply
1Ø220-240V, 50Hz
*3 The weekly timer cannot be connected to the simple wired remote controller.
*4 Nome for high wall spearate sold parts for under ceiling.
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Wired remote controller
Weekly timer
Display
LCD
Display
LCD
LCD
driver
Function setup
Display
LED
CPU
Function setup
Key switch
Key switch
CPU
CN2 CN1
DC5V
3
*
Remote
controller
DC5V
Power
circuit
Power Secondary
communication
circuit
circuit
battery
Indoor unit
#1
A
B
#2
A
B
#3
A
B
Network adaptor (Option)
Network
Indoor control P.C. board (MCC-1403)
Remote
controller
adaptor
Remote
EEPROM
TA sensor
P.C. board
(MCC-1401)
controller
communication
circuit
Wireless remote
controller kit
communication
circuit
DC20V
DC12V
DC5V
Central control
remote controller
(Option)
X
Y
AI-NET
communication
circuit
DC5V
Power
circuit
CPU
Remote
controller
H8/3687
communication
circuit
TCI sensor
*6
TC2 sensor
(In case of AI-NETWORK)
CPU
H8/3039
Switch
setup
Same
as left
*2
Same
as left
*2
Power
circuit
Driver
Display
section
Sensors
TCJ sensor
*5
Transformer
Float input
None for
Concealed Duct
PMV
Louver
motor
HA
Outside
output
4
*
Start
Alarm
Ready
Thermostat ON
COOL
HEAT
FAN
AC
BUS
communication
circuit
synchronous
Drain
pump
signal input
circuit
Fan motor
control circuit
5
*
U1 U2
U1 U2
L
N
L
N
Indoor
fan motor
Power
supply
Power
supply
Transformer
L
N
U1
U1
U2
U2
Outdoor
unit
Outdoor
unit
Indoor/Outdoor
communication
Max. 8 units are connectable. *1
*4 Nome for concealed duct,
Floor standing cabinet
Outdoor unit
*1 However in a case that the network adaptor is installed,
maximum 7 units are connectable.
Floor standing concealed
Power supply
1Ø220-240V, 50Hz
*5 Nome for concealed duct,
Floor standing cabinet
Floor standing concealed
Floor standing
*2 The network adaptor is installed to only one unit.
*6 Nome for 1-way discharge
cassette YH type.
*3 The weekly timer cannot be connected to the simple wired remote controller.
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Filter/Option error input
Microcomputer operation LED
EEPROM
DC fan output
Power supply
Optional
power supply
PMV output
Remote controller
power supply LED
DC fan return
*1
Drain pump output
*1
Float SW
Fan output
HA (T10)
TCJ sensor
EXCT
Remote controller inter-unit cable
TC1 sensor
TA sensor
Used for
servicing
DISP
CHK
Indoor/Outdoor communication
(Also used for communication of the
central control system)
Optional output
Flap
*1
TC2 sensor
(Used only for 4-way Air
Indoor/Outdoor communication (Spare)
Discharge Cassette Type,Under ceiling type)
*1 Nome for under ceiling, high wall
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Power transformer (Secondary side)
(AC11V, 14V, 20V)
Indoor/Outdoor communication (Spare)
Power supply
PMV output
EEPROM
Indoor/Outdoor communication
(Also used for communication of
the central control system)
Microcomputer
operation LED
Power transformer
(Primary side)
(AC200V)
*1
Flap
Remote controller
power supply LED
HA (T10)
Optional output
Remote controller
inter-unit wire
Drain pump output
Optional
power supply
TCI sensor
TC2 sensor
TCJ sensor
EXCT
Outside
error input
TA sensor
AC fan output
DISP
CHK
Used for
servicing
Filter/Option error input
Float SW
* Short plug is inserted in Concealed Duct
High Static Pressure type, Floor standing cabinet type,
Floor standing type, Floor stabding conceded type.
*1 2-way Air discharge cassette,
1-way Air discharge cassette,
Floor standing only.
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MCC-1520
2-way Air Discharge CassetteType, 1-way Air Discharge CassetteType (1 Series),
Concealed Duct High Static PressureType, Floor Standing CabinetType,
Floor Standing ConcealedType, Floor StandingType
C90
C03
+
CN02
I G O
GND
+15V
MCC-1520-01
COMPONENT SIDE
Power supply trans side (Input)
Control P.C. board side (Output)
10-1-3. Flow Selector Unit P.C. Board
MCC-1431-01
182
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10-1-4. Optional Connector Specifications of Indoor P.C. Board
Connector Pin
Function
Specifications
DC12V
Remarks
No.
No.
Humidifier output
CN66
In heating, thermo ON, Fan ON, Humidifier output ON
* Humidifier provided, Drain pump ON is set up by CN70
short-circuit or from remote controller. (DN=40)
Output
DC12V
Fan output
CN32
CN61
Shipment setup: ON with indoor unit operation and OFF
with stop are linked.
* Single operation by FAN button on remote controller is set
up from remote controller (DN=31)
Output
—
ON/OFF input
HA ON/OFF input
(J01:YES/NO=Pulse (At shipment) / Static input select)
0V (COM)
Main prohibition input Operation stop of main remote controller is permitted /
prohibited by input.
Operation output
DC12V (COM)
Alarm output
ON during operation (Answerback of HA)
ꢀ
ON during alarm output
Option output
CN60
DC12V (COM)
Defrost output
Thermo ON output
COOL output
ON when outdoor unit is defrosted
ON during Real thermostat ON (Compressor ON)
ON when operation mode is cooling system
(COOL, DRY, Cool/Heat Auto cooling)
HEAT output
Fan output
ON when operation mode is heating system
(HEAT, Cool/Heat Auto cooling)
ꢀ
ON when indoor fan is ON
(During use of air cleaner/Interlock cabling)
Outside error input
CN80
DC12V (COM)
DC12V (COM)
Outside error input
—
Generate check code “L30” (for 1 minute continuously) to
stop forcedly the operation.
—
—
CN20
CN70
CN71
—
—
—
—
—
CHK operation check
Check mode input
Used for indoor operation check.
(Outdoor does not communicate with remote controller, and
outputs specified operation such as indoor fan “H”, drain
pump ON, etc.)
0V
DISP exhibition mode
EXCT demand
CN72
CN73
Display mode input
Exhibition mode enables to communicate by indoor unit and
remote controller only.
(When power has been turned on.) Timer short (Usual)
0V
Demand input
0V
Indoor unit forced thermostat OFF operation
183
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10-2. Outdoor unit
Positions to be checked on the interface P.C. board (MCC-1429)
For outdoor unit cable
between outdoor units
CN03
CN03 backup
CN01
For inter-unit cable between
indoor and outdoor units
Pressure sensor (Ps)
Pressure sensor (Pd)
CN01 backup
Option input/output
CN508,509,510,
515,501,512
UART
communication
CN600
RMV
CN300,301
BUS terminal
Terminator resistor
select SW30
Jumper select
SV61
CN309
Sensor input
TD1 ,CN502
TD2 ,CN503
TK1 ,CN514
TK2 ,CN515
TK3 ,CN516
TK4 ,CN523
TE1 ,CN505
TL ,CN521
TS1 ,CN504
TO ,CN507
TS2 ,CN522
SW41/42
CN311
SV51
CN310
SV2
CN312
5V
GND
SV3A
CN324
12V
SV3B
CN313
3.3V
Connection of power
supply transformer
CN100
SV3C
CN314
Option input/output
CN511
SV11
CN322
High pressure swith1
High pressure swith2
Dina-doctor
connecting terminal
CN800
SV12
CN319
For transformer
power supply
CN401,402
Case heater 1
Case heater 2
Accumulator
heater
For expansion BUS
power supply
CN325
SV3D SV3E
CN323
L1, L2, L3, N-phase
input CN400
4-way valve
CN317
Comp. case
thermo 2 input
CN307
SW06 to 14
Comp. case thermo
1 input
CN305
SW01,02,03
SW04,05,15
7-segment LED
184
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Inverter P.C. board (MCC-1502) [IPDU1, IPDU2]
Compressor output
Power supply
input
(AC400V)
+12V
GND
+5V
Input current
sensor
(T02)
Communication
between I/F
and Comp.
IPDU
Reactor 2
(IPDU2 only is
connected.)
AC230V
input
DC330V output
(IPDU1 only is
connected.)
Connection between
IPDU1 and 2
Electrolytic
condenser (+, -)
DC330V input
Reactor 1
(IPDU1 only is connected.)
185
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Power supply P.C. board for fan (MCC-1439)
Communication between
I/F and fan IPDU
+12V
Judgement
AC230V input
+12V terminal 1 – 5
+7V terminal 2 – 5
(
)
Communication
between fan IPDU
GND
+7V output
DC330V output
(For Comp. IPDU)
Electrolytic condenser
CN500
DC330V output for fan IPDU
(Judgemant : DC 180–370V)
186
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10-2-1. Outdoor Interface P.C. Board
Dip switch function exchange setup list
Initial setup
at shipment
Part type
Exchange contents
SW01 Rotary SW 4bit 16 step Display / Operation switch (1)
SW02 Rotary SW 4bit 16 step Display / Operation switch (2)
SW03 Rotary SW 4bit 16 step Display / Operation switch (3)
For 7-segment display / service operation
For 7-segment display / service operation
For 7-segment display / service operation
[Operation/Start] by pushing
[1]
[1]
[1]
SW04 Push SW
SW05 Push SW
For service [Operation/Start]
For service [Stop/End]
—
[Stop/End] by pushing
—
Bit 1
Bit 2
Bit 3
Bit 4
Backup setup
(Based on the following setup)
OFF
OFF
OFF
OFF
Bit 4
OFF
—
Bit 3
OFF
—
Bit 2
Bit 1
SW06 SW 4bit
OFF
OFF
ON
OFF Normal
ON
No.1 COMP backup
—
—
OFF No.2 COMP backup
Bit 1 Power peak-cut control exchange
Bit 2 Power peak-cut control exchange (Expansion) (For 4-steps exchange)
OFF: 0 – 100%, ON: Middle – 100%
OFF
OFF
OFF
OFF
SW07 SW 4bit
Bit 3
—
—
—
—
Bit 4
n Header unit
Bit 1 Outdoor address setup exchange
Bit 2 Judge indoor capacity over
OFF: Auto setup (Normal), ON: Manual setup
OFF: YES (Normal), ON: NO
OFF
OFF
SW09 SW 4bit
OFF: Normal, ON: Size UP
(For outdoor expansion)
Bit 3 Correction of installed pipe size
OFF
Bit 4 Judge abnormal No. of connected indoor units OFF: No error judgment, ON: Error
OFF
OFF
OFF
Bit 1
—
—
Bit 2 Outdoor fan high-static pressure shift
OFF: Normal, ON: High-static pressure shift
SW10 SW 4bit
SW11 SW 4bit
SW12 SW 4bit
OFF: Normal,
ON : INV frequency upper limit restriction
Bit 3
OFF
Sound reduction control
Bit 4
OFF: Normal, ON: Fan rpm upper limit restriction
OFF
OFF
OFF
Bit 2
Bit 3
—
—
—
—
OFF: System stop,
ON : System operation continues
Bit 4 Operation when indoor overflow detected
Bit 1 PMV manual operation selected
OFF
OFF
OFF: PMV1, PMV2
ON : PMV3
Bit 2
—
—
—
—
—
—
—
—
—
—
—
—
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Bit 3
Bit 4
Bit 1
Bit 2
SW13 SW 4bit
Bit 3
Bit 4 Line address setup
Bit 1, 2, 3, 4
SW14 SW 4bit
SW30 SW 2bit
Line address setup
Refer to item “Address setup procedure”
OFF: No Terminator resistor
ON : Exists
Bit 2 Terminator resistor between outdoor units
ON
CN30 Check connector
CN31 Check connector
CN32 Check connector
Manual full opening setup of PMV
Manual full closing setup of PMV
Check for assembly line in factory.
Opened: Normal, Short: Opened fully
Opened: Normal, Short: Opened fully
Opened: Normal, Short: Check mode
Open
Open
Open
* The outdoor unit connected with indoor/outdoor communication line becomes automatically the master unit.
No manual setting is necessary.
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11. BACKUP OPERATIONS (EMERGENCY OPERATION)
When a trouble occurs in an outdoor unit or in one of the compressors in an outdoor unit, the malfunctioning
unit or compressor stops and a backup operation (emergency operation) is available through the other function-
ing outdoor units and compressors. A backup operation can be set up following the procedure below.
11-1. Before Backup Operation
The method of the backup operation will differ depending on the type of trouble. Refer to the following table.
Trouble contents
Backup operation method
Compressor backup
Setup procedure
When a trouble occurs on one of the compressors
in the same unit (Note 1)
To item 2
When a trouble occurs on the both compressors
in the same unit
Trouble of the compressor coil
(Such as defect of compressor coil)
Outdoor unit backup or outdoor unit
backup during cooling season (Note 2)
To item 3 or item 4
When a trouble occurs on the refrigerating system
parts, fan system parts, or electric system parts
When a trouble occurs on the temperature sensor
or pressure sensor
(Note 1) When a trouble of the compressor coil etc has occurred, deterioration of the oil will be high.
Therefore do not perform a backup operation, as other units within the system may be damaged.
(Note 2) Only one outdoor unit within a given system can be subjected to the backup procedure.
11-2. Compressor Backup Setup
Outline
When a trouble occurs on one of the two compressors, follow the procedure below. If it is necessary perform a
backup operation on the other normal compressor.
Procedure
1. Turn off the main power supplies to all the units connected to the system.
2. As shown below set up the switch SW06 on the interface P.C. board on the outdoor unit on which the com-
pressor has failed.
SW06
Bit 1 Bit 2 Bit 3 Bit 4
Initial setup at shipment from factory
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
No.1 compressor (Left side) is defective.
No.2 compressor (Right front side) is defective.
OFF
3. Turn on the main power supplies of all of the units connected to the system.
After the backup set up for the outdoor unit in cooling season is complete, check the system operates.
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11-3. Backup Setup for Outdoor Unit
Outline
In this model, setup of the backup operation is available in either the header unit or the follower unit in a situa-
tion where the outdoor units are defective. In a system in which two or more outdoor units are connected, carry
out the backup operation on the outdoor unit if the error modes described below occur.
• Compressor error (Rare short error or when one compressor cannot operate, etc.)
• Pressure sensor (Pd, Ps) / Temperature sensor (TD1, TD2, TS1, TE1, TK1, TK2, TK3, TK4, TL) error
Note only one outdoor unit within a given system can be subjected to the backup procedure.
Procedure
1. Turn off the main power supplies to all the units connected to the system.
[Set up procedure for the malfunctioning outdoor unit]
(The following work is common to the header unit and follower units in the system.)
2. Turn on both bit 1 and 2 of the SW06 on the interface P.C. board.
3. Fully close the liquid service valve when the outdoor PMV is suspected to be leaking
(i.e. when the PMV will not close fully).
4. Turn on the main power supplies of all of the units connected to the system.
If the fault is a compressor insulation error, remove the wiring to the compressor before turning the power
supply on.
After the backup set up for the outdoor unit in cooling season is complete, check the system operates.
Turn on bit 1 and bit 2 of dip SW06.
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12. OIL LEVEL JUDGMENT DISPLAY
The judgment result of the current oil level of the compressor can be confirmed by the switch setup on the
interface P.C. board on the outdoor unit.
Confirm the result using the following procedure.
1. Operation procedure
Interface P.C. board on the outdoor unit
which displays oil level judgment
1)
Operation starts.
3)
Result of oil level
judgment is displayed.
2)
4)
Set SW01/SW02/SW03
to 1/16/1.
After confirmation, return
SW01/SW02/SW03 to 1/1/1.
1) Start the operation.
2) Set the rotary switches SW01/02/03 on the interface P.C. board to 1/16/1.
3) The result of the oil level judgement is displayed on the 7-segment display.
7-segment display [oL] [A00]
The right 3 digits indicate the judgment result.The judgment results of the oil level in compressor 1 and
compressor 2 are displayed.
(Example: A ¡ o = ¡ : Oil level result of compressor 1, o : Oil level result of compressor 2
Display example
7-segment display
[oL] [A00] : Oil level is good in compressor 1 and 2.
[oL] [A01] : Oil level is good in compressor 1 and short in compressor 2
[oL] [A20] : Oil shortage in compressor 1 and good in compressor 2
Judgment result in compressor 2
Judgment result in compressor 1
For the contents of judgment result, refer to the following table.)
7-segment display oil level results
7-segment display
Judgment result
Contents
0
Appropriate
Oil level inside of the compressor is appropriate.
1
2
Shortage of oil level in the compressor (Both A1 and A2 indicate shortage.)
If this judgment continues, the system stops for protection.
Shortage
TK1 circuit error is found.
If this judgment continues, the system stops for protection.
A
B
C
D
TK1 circuit error
TK2 circuit error
TK3 circuit error
TK4 circuit error
TK2 circuit error is found.
If this judgment continues, the system stops for protection.
TK3 circuit error is found.
If this judgment continues, the system stops for protection.
TK4 circuit error is found.
If this judgment continues, the system stops for protection.
4) After confirmation, return SW01/SW02/SW03 to (1/1/1).
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13. REFRIGERANT RECOVERY
WHEN REPLACINGTHE COMPRESSOR
13-1. Refrigerant Recovery in the Malfunctioning Outdoor Unit
A pump-down function is available in this system. For multiple outdoor unit systems, execute pump-down by using
the normal outdoor units and the refrigerant can be recovered from the outdoor unit, which is to be repaired.
13-1-1. Before Refrigerant Recovery Operation
Pay attention to the following items during pump-down operation.
1. The refrigerant recovery rate changes with the outside temperature in the pump-down operation.
When the pump-down operation has finished, recover the remaining gas using a recovery device and measure
the amount of recovered refrigerant.
2. Executing the pump-down operation when heating the accumulator of the malfunctioning outdoor unit improves
refrigerant recovery rate.
3. While both outdoor PMVs are closed the refrigerant in the heat exchanger cannot be recovered.
If executing brazing after pump-down operation, recover the refrigerant in the heat exchanger before starting.
13-1-2. Refrigerant Recovery Procedure
(If no backup operation for the outdoor unit has been implemented)
Procedure
Turn on the power supply to the system, and ensure system operation is stopped. If the fault is an insulation error in
the compressor, remove the wiring to the compressor before turning on the power supply.
[Set up the malfunctioning outdoor unit as follows]
1. Using a charge hose, connect the check joint of the liquid pipe and the check joint at the low pressure side, then
purge the air in the hose (to recover refrigerant in the heat exchanger and the liquid tank).
2. Fully close the service valve of the liquid pipe of the malfunctioning outdoor unit.
Keep service valves of the gas pipe and the balance pipe open.
3. If it is thought that the oil has deteriorated due to a faulty compressor, take off the SV3A valve connector of the
malfunctioning outdoor unit, so that the oil does not flow in the other outdoor units.
4. Set the rotary switches SW01/02/03 to 2/11/1 on the interface P.C. board of the malfunctioning outdoor unit, [rd] [
] is displayed on the 7-segment display.
5. Press SW04 for 5 seconds or more, [rd][ FF] is displayed on 7-segment display and then pump down starts.
∗ When interrupting the operation, turn off the power supplies to all of the outdoor units or push SW05 on the
interface P.C. board.
1
Malfunctioning
outdoor unit
Connected with check joint of
the liquid pipe and check joint at
low pressure side by a charge
hose and purge.
3
If oil deteriorates due to
a faulty compressor,
remove SV3A connector.
2
Close fully service valve at liquid side.
(Keep gas and balance side opened.)
4 Set rotary SW01/02/03 to 2/11/1.
[rd] [ ] are displayed.
P.C. board of the malfunctioning outdoor unit
¯
Push the push SW04 for 5 seconds or more.
5 [rd] [ FF] are displayed.
Operation during pump down operation
Outdoor unit
Operation contents
Compressor stops.
Outdoor fan ON
Outdoor unit with trouble
Other outdoor units
PMV1 and PMV2 open.
SV3A/3B/3C/3D/3E ON
Operates in test COOL operation
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6. Fully close the service valve in the gas pipe of the malfunctioning outdoor unit approximately 10 minutes after
the system has started.
7. Push SW04 of the malfunctioning outdoor unit, to display the pressure data (MPa).
For each successive push of SW04, the data display changes as shown in the example below.
Display Example
[rd] [ 11]
Initial display
[Pd] [1.20]
High pressure
[Ps] [1.20]
Low pressure
[Select an outdoor unit for pressure adjustment as follows]
8. When operating the pump down mode, the outdoor unit which has the lowest unit number is selected as the
outdoor unit for the pressure adjustment.
Unit No.
When SW01/02/03 are set to 1/1/1, the number displayed on the 7-segment display indicates the
unit number ([U#][---]: # indicates the unit number)
[Set up all other outdoor units as follows]
9. Fully close the service valves of all the other outdoor unit balance pipes. Only keep the service valves of the
balance pipes of the unit in which the pressure adjustment will be made and the malfunctioning unit fully open.
[Setup for outdoor unit for adjustment of pressure]
10. Set up the rotary SW01/02/03 to 1/2/2 on the interface P.C. board of the outdoor unit in which the pressure
adjustment will be made.
11. The low pressure (Ps) data is displayed on the 7-segment display.
Slowly close the service valve of the gas pipe and adjust so that a pressure of 0.12 MPa is displayed.
12. When the low pressure (Ps) of the malfunctioning outdoor unit is almost the same as that of the unit in which
the pressure adjustment has been made, fully close the service valve of the gas pipe in the unit which the
pressure adjustment was made.
[Set up the malfunctioning outdoor unit as follows]
13. When the pressure of the malfunctioning outdoor unit is below 0.1 MPa, fully close the service valve of the
balance pipe and push SW05 on the interface P.C. board to finish the pump down operation.
14. Turn off the power supplies to all of the outdoor units and use a refrigerant recovery device to recover the remaining
refrigerant in the outdoor unit, in which the pump down operation has been completed. Be sure to measure the
recovered refrigerant, as the same amount of refrigerant will be required to be recharged after the repair.
9
6
Fully close the balance pipes of
the outdoor units except the
unit for pressure adjustment
and unit with the malfunction.
Fully close the service valve of
the gas pipe approx. 10 minutes
after the system has started.
8
The lowest number
outdoor unit is
selected as the
outdoor unit for
pressure adjustment.
Malfunctioning outdoor unit
7
The low pressure
is displayed by
pushing SW04.
[Ps] [###]
10
The low pressure is
displayed by setting
SW01/02/03 to 1/2/2.
[Ps] [###]
13
11
When low pressure of the malfunctioning outdoor
unit is below 0.10 MPa, fully close the service valve
of the balance pipe.
Close service valve of the gas pipe gradually
while checking the low pressure, and then
adjust the pressure to 0.12 MPa.
12
When low pressure of the malfunctioning
outdoor unit and low pressure of the outdoor
unit for pressure adjustment becomes almost
same, fully close the service valve of gas pipe
on the outdoor unit for pressure adjustment
14
Turn off the power of all the outdoor units.
Using a recovery device, reclaim the remaining
refrigerant in the outdoor unit in which pump-down
operation has finished and measure the amount.
Return all rotary switches SW01/02/03 to 1/1/1.
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(Refrigerant recovery procedure (backup))
If the power of the malfunctioning unit cannot be turned on, the PMV cannot be opened, therefore the amount of
recovered refrigerant decreases compared with the usual pump down operation.
Using a refrigerant recovery device, recover the remaining gas in the unit and measure the recovered refrigerant, as
the same amount of refrigerant will be required to be recharged after the repair.
Procedure
[Set up the malfunctioning outdoor unit as follows]
1. Using a gauge manifold, connect the check joint of the liquid pipe and the low pressure side, and then purge air
in the hose (to recover refrigerant in the heat exchanger and the liquid tank).
2. Fully close the service valve of the liquid pipe in the malfunctioning outdoor unit (keep the service valves of the
gas pipe and the balance pipe open).
[Set up the unit selected as the header unit as follows]
3. Set up the rotary SW01/02/03 to 2/5/1 on the interface P.C. board of the selected header outdoor unit, [C.] [ ] is
displayed on 7-segment display.
4. Push SW04 for 5 seconds or more, the system operates in the test cooling operation when [C.] [ C] is displayed
on the 7-segment display.
Set up the rotary SW01/02/03 to 1/2/2 on the interface P.C. board of the selected header outdoor unit to display
the low pressure data (MPa) on the 7-segment display.
5. Push the SW04 for 2 seconds, the low pressure (MPa) is displayed on 7-segment.
Unit selected as
the header unit
Header unit
with trouble
1
Connect check joint of the liquid pipe and
low pressure side by the gauge manifold,
and then purge air inside of the hose.
2
Close fully service valve of the liquid pipe.
(Keep gas valve of pipe and balance pipe
opened.)
Interface P.C. board
4 Set rotary SW01/02/03 to 2/5/1.
[C. ] [ ] are displayed.
Push SW04 for 5 seconds or more.
5 [C. ] [ –C] are displayed (Test cooling operation starts.)
6 Low pressure (MPa) is displayed by pushing the push SW04.
Pd Ps Td1 Td2 TS TE C — C
6. Fully close the service valve of the gas pipe on the malfunctioning outdoor unit approximately 10 minutes after
the system has started.
[Select an outdoor unit for pressure adjustment as follows]
7. Select the header unit as the unit for pressure adjustment.
[Set up all other outdoor units as follows]
8. Fully close the service valves of the other outdoor unit balance pipes.
Only keep the service valves of the balance pipes of the header unit and the malfunctioning unit fully open.
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[Setup for header unit]
9. The low pressure (Ps) data is displayed on the 7-segment display.
Slowly close the service valve of the gas pipe and adjust so that a pressure of 0.12 MPa is displayed.
10. When the manifold gauge pressure of the malfunctioning outdoor unit is almost the same as that of the header
unit in which the pressure adjustment has been made, fully close the service valve of the gas pipe in the header
unit.
[Set up the malfunctioning outdoor unit as follows]
11. When the manifold gauge pressure of the malfunctioning outdoor unit becomes below 0.1 MPa, fully close the
packed valve of the balance pipe and then push SW05 on the interface P.C. board to finish the pump down
operation.
12. Turn off the power supplies of all of the outdoor units, and use a refrigerant recovery device to recover the
remaining refrigerant in the outdoor unit, in which the pump down operation has been completed.
Be sure to measure the recovered refrigerant, as the same amount of refrigerant will be required to be re-
charged after the repair.
8
6
Fully close the balance
pipes of the outdoor units
other than the master unit
and the malfunctioning unit.
Fully close the service valve
of the gas pipe approx. 10
minutes after the system has
started.
7
The header unit is
selected as the
outdoor unit for
pressure adjustment.
Outdoor unit with trouble
11
9
When the low pressure of the malfunctioning outdoor unit is below
0.10 MPa, fully close the service valve of the balance pipe.
Push the switch SW05 to finish the pump-down operation.
Close service valve of the gas pipe while
checking the low pressure, and then adjust
the pressure to 0.12 MPa.
12
10
When the pressure of the malfunctioning
outdoor unit (manifold gauge) and
pressure of the header unit become almost
same, close valve of the gas pipe fully.
Turn off the main power supplies of all the outdoor units.
Using a recovery device, recover the remaining refrigerant in the outdoor
unit in which pump-down operation has finished and measure the amount.
Return all SW01/02/03 of the header unit to (1/1/1) to complete the work.
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13-2. How to Operate the System During Repair of the
Malfunctioning Outdoor Unit
Procedure
1. Follow the aforementioned “13-1. Refrigerant Recovery in the Malfunctioning Outdoor Unit”.
2. Recover the refrigerant in the system by using a recovery device.
The refrigerant amount to be recovered is determined based upon the capacity of the malfunctioning outdoor
unit (see the following table).
Example) In a case of backup for 10 hp-outdoor unit in 30 hp system:
in the original system hp (30 hp system) = 37.5 kg
Refrigerant amount in system hp (20 hp system) after backup = 28.0 kg
Refrigerant amount to be recovered = 37.5 – 28.0 = 9.5 kg
3. For the unit which the refrigerant has been recovered, execute “Outdoor Unit Backup Setup” of another
section.
System
HP
Refrigerant amount
(kg)
Combination of outdoor units
8
10
12
16
18
20
24
26
28
30
8
10
12
8
13.5
14.0
14.5
21.5
23.0
25.0
30.0
31.5
33.0
34.5
8
8
10
10
8
10
8
8
8
8
10
10
10
10
10
8
10
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13-3. Process after Repair
After completion of the repair work, perform vacuuming of the outdoor unit using the following procedure.
Procedure
1. Short CN30 on the interface P.C. board on the outdoor unit for which the repair work has been completed, to
open the PMV fully. (Confirm that Bit 1 of SW12 is OFF.)
Note) The PMV opening by using short CN30 returns the PMV to fully closed after 2 minutes.
To continue to fully open status, turn off the power supply of the outdoor unit within 2 minutes after
using short CN30.
2. Be sure to perform vacuuming from the following three check joints.
(Liquid pipe, discharge pipe, and suction pipe)
Propeller fan
FM
Fan motor
Sensor
(TE1)
(Right side)
Sensor
(TO)
Strainer
Main heat exchanger
Pulse motor valve
(Left side)
Solenoid valve
(SV12)
Main heat exchanger
(PMV1) (PMV2)
Sub heat exchanger (Right side)
Sub heat exchanger (Left side)
Strainer
Check
valve
(PMV3)
4-Way valve
Strainer
Check
valve
Solenoid
valve
(SV11)
Solenoid
Capillary
tube
Low-
pressure
sensor
valve
Sensor
(TS1)
(SV5)
Check
valve
Sensor
(TS2)
High-pressure
sensor
Check
joint
Solenoid valve
(SV2)
Capillary
Solenoid
valve
(SV6)
Check joint
Sensor
(TL)
tube
Strainer
Capillary tube
Oil
separator
Capillary tube
Solenoid valve
(SV3D)
Strainer
Capillary tube
Liquid
tank
Solenoid valve
(SV42)
Check
valve
Check
valve
Solenoid valve
(SV41)
High-
pressure
switch
High-
pressure
switch
Accumulator
Check
joint
Solenoid
valve
(SV3C)
Capillary
tube
Sensor
(TD2)
Sensor
(TD1)
Sensor
(TK3)
Strainer Strainer
Check
valve
Check
valve
Capillary
tube
Capillary
tube
Sensor
(TK1)
Sensor
(TK2)
Oil tank
Solenoid
valve
(SV3E)
Sensor
(TK4)
Capillary tube
Capillary tube
Strainer
Strainer
Solenoid
valve
(SV3A)
Solenoid
valve
(SV3B)
Check
valve
Strainer
Check
valve
Service Service Service
Service
valve of valve at valve at valve at
balance liquid
pipe side
discharge suction
gas side gas side
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14. LEAKAGE/CLOGGING OF OIL-EQUALIZATION CIRCUIT
Check code list for leakage, clogging of outdoor refrigerant circuit and oil circuit parts
Trouble by clogging
Position with trouble
(See next page.)
Unit issuing
check code
Phenomena
(Corresponding unit)
Part name
Check code to be detected
Outdoor PMV
A
Corresponding unit High-pressure protective operation
Low-pressure protective operation
Discharge temp. error
P20
H06
P03
P17
High-pressure up
Low-pressure down
Discharge temp. up
Check valve of main discharge pipe
collective section
B
Corresponding unit High-pressure protective operation
High-pressure SW system error
P20
P04-XX
Abnormal high-pressure up
Check valve of discharge pipe
C
D
Corresponding unit High-pressure SW system error
P04-XX Abnormal high-pressure up
Check valve of oil-equalization circuit
Corresponding unit Oil level detective circuit error
Oil level down error
H16-XX Oil-equalization circuit error or
Capillary
Strainer
H07
oil-shortage judgment
SV3A valve
SV3B valve
SV3C valve
E
F
Other connected unit Oil level down error
Corresponding unit Oil level down error
Other connected unit Oil level down error
Corresponding unit Oil level down error
H07
H07
H07
H07
Excessive oil amount
Shortage of oil amount
Excessive oil amount
Shortage of oil amount
G
H
SV3D valve
SV3D valve circuit capillary
Strainer
SV3E valve
I
Corresponding unit Oil level detective circuit error
Oil level down error
H16-04 Oil-equalization circuit error
H07
Judgment of shortage
Shortage of oil amount
Oil return capillary
J
Corresponding unit Oil level down error
H07
Shortage of oil amount
SV3C bypass capillary
K
Corresponding unit Oil level detective circuit error
H16-03 Oil-equalization circuit error
Trouble by leakage
Position with trouble
(See next page.)
Unit issuing
Phenomena
(Corresponding unit)
Part name
Check code to be detected
check code
Outdoor PMV
A
B
Corresponding unit Outdoor liquid back error
Oil level down error
P13
H07
Refrigerant stagnation
Refrigerant stagnation
Check valve of main discharge pipe
collective section
Corresponding unit Oil level down error
Compressor breakdown
H07
H01-XX
H02-XX
Compressor error (Lock)
Check valve of discharge pipe
C
D
Corresponding unit Oil level down error
Compressor breakdown
H07
H01-XX
H02-XX
Refrigerant stagnation
Compressor error (Lock)
Check valve of oil-equalization circuit
Corresponding unit Oil level down error
H07
Excessive oil amount
(Leaked side)
Shortage of oil amount
(Normal side)
SV3A valve
SV3C valve
E
Corresponding unit Oil level down error
Corresponding unit Oil level down error
H07
H07
Shortage of oil amount
Judgment of oil shortage
G
NOTE) XX: Error on sub-code
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Propeller fan
FM
Fan motor
Sensor
(TE1)
(Right side)
Sensor
(TO)
Strainer
Main heat exchanger
Pulse motor valve
(Left side)
Solenoid valve
Main heat exchanger
(SV12)
(PMV1) (PMV2)
Check
Auxiliary heat exchanger (Right side)
Auxiliary heat exchanger (Left side)
Strainer
A
H
(PMV3)
4-Way valve
valve
Strainer
Check
valve
B
Solenoid
valve
(SV11)
Solenoid
Capillary
tube
Low-
pressure
sensor
valve
(SV5)
Sensor
(TS1)
Check
valve
Sensor
(TS2)
High-pressure
sensor
Check
joint
Solenoid valve
(SV2)
Capillary
tube
Solenoid
valve
Check joint
C
G
Sensor
(TL)
(SV6)
Strainer
Capillary tube
Oil
separator
Capillary tube
Solenoid valve
(SV3D)
Strainer
Capillary tube
Liquid
tank
Check
valve
Check
valve
Solenoid valve
(SV42)
Solenoid valve
(SV41)
K
I
High-
pressure
switch
High-
pressure
switch
Accumulator
Capillary
tube
Check
joint
Solenoid
valve
Sensor
(TD2)
Sensor
D
J
(TD1)
(SV3C)
Sensor
(TK3)
Strainer Strainer
Check
valve
Check
valve
Capillary
tube
Capillary
tube
Sensor
(TK1)
Sensor
(TK2)
Oil tank
Solenoid
valve
(SV3E)
Sensor
(TK4)
E
F
Capillary tube
Capillary tube
Strainer
Strainer
Solenoid
valve
(SV3A)
Solenoid
valve
(SV3B)
Check
valve
Strainer
Check
valve
Service Service Service
Service
valve of valve at valve at valve at
balance liquid
pipe side
discharge suction
gas side gas side
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15. REPLACING COMPRESSOR
15-1. Compressor Replacing Procedure (Outline)
WARNING
Never recover the refrigerant into outdoor unit.
Be sure to use a refrigerant recovery device for refrigerant recovery for reinstallation or repair work.
Recovery into the outdoor unit is unavailable; otherwise a serious accident such as rupture or ingury could
occur.
START
NOTE) Full opening operation of PMV by CN30
Recover refrigerant from outdoor unit,
short-circuiting rwill return to fully closed
after 2 minutes have passed.
using a suitable device.
To continue full-opening status, turn off
power to the outdoor unit within 2 minutes.
Turn off power to the troubled outdoor unit.
Remove the troubled compressor.
Measure oil amount in the troubled compressor.
Check oil color of the troubled compressor.
ASTM: Is 4 or more?
Judge the oil status based on the oil color,
and then decide to exchange the troubled
compressor only or both compressors.
NO
Exchange the malfunctioning compressor only.
(
)
YES
Replace both the malfunctioning compressor
and the normal compressor.
Measure the oil amount in the normal compressor.
Adjust oil amount based upon the measured oil amount.
Install two compressors.
* This flowchart is the standard for replacing compressors.
Each case must be considered on individual circumstances.
Replace the compressors based on the following conditions
of judgement.
1. Oil of 1900 cc is charged in a compressor for service.
2. The amount of oil is 3800 cc in an outdoor unit at shipment.
Check for leakage in the malfunctioning outdoor unit.
Vacuum the malfunctioning outdoor unit.
Charge the refrigerant.
3. When a compressor is removed, it usually contains
800 to 1400 cc of oil.
Oil separator usually holds 0 to 1000 cc of oil.
END
199
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15-2. Replacing Compressor
Exchanging a compressor
When changing the compressor, extract oil from the defective compressor and based on the quality of the oil,
make the decision of whether to change one or both compressors.
If oil colour ASTM is 4.0 or more, both compressors should be replaced.
CAUTION
The compressor can weigh in excess of 20kg.
One person should not attempt to lift it alone.
M5 screws
(2 positions)
Removal of defective compressor
• Turn off the power supply to the defective unit.
• Remove the front panel. (M5 × 7)
Claw for
temporary hooking
• Remove the cover on the electric parts box. (M4 × 2)
• Remove the screws (M5 × 2) that fix the electric parts box to
the outdoor unit.
• Remove the tabs for temporary hooking the lower part of the
electric parts box.
Note) Due to the center of gravity of the electrical box, pay
careful attention as the box may fall out.
Hooks
• Remove the tabs from the upper part of the electric parts box
and move it to the valve side.
Note) The electrical parts box may become unstable.
If it does, disconnect all cables and completely remove
the electrical parts box.
• Remove the lower duct. (M4 × 4)
• Remove the sound-insulation mat.
• Remove the crank case heater.
• Remove the terminal cover of the compressor, the wiring to the
compressor and the case thermostat unit.
WARNING
Be aware that if oil is present when
brazing a fire could occur.
Note) Remove the cables from the compressor side only.
Ensure the cable ends are insulated with electrical tape.
• Remove the discharge pipe, suction pipe, and oil-equation pipe.
• Remove the hexagonal bolts fixing the compressor. (One side of hexagon: 13mm × 2 pcs. a compressor)
Note) Only two hexagonal bolts are provided per compressor.
• Remove the compressor.
Measurement of the quantity of oil in the defective compressor
• Place the defective compressor on a scale, and use the
weight to calculate the oil quantity.
Oil amount in the defective compressor:
A [cc] = (Removed compressor mass (kg) –23.5) × 1042
(Specific gravity of oil: 1042 cc/kg)
Note)
Positions to be removed
(3 positions)
(In case of right side)
*Left side is same
as right side
• When compressor holds no oil, mass is 23.5 kg.
Lower duct
M4 screws
(4 positions)
Compressor/
Sound-insulation mat
200
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Color check of oil in the defective compressor
• Lay the defective compressor down, extract a little oil from the
oil-equalization pipe and then check the oil colour based on the
oil colour sample.
• Determine the number of compressors to replace based on
the oil colour:
• ASTM below 4: Replace the defective compressor
• ASTM above 4: Replace both compressors
Compressor
Oil-equation pipe
When replacing only the defective compressor
Adjustment of oil amount in the service compressor (Oil amount 1900cc at shipment)
• Adjust the oil amount in the service compressor based on the amount of oil found in the defective compressor
by following instructions below.
1. If the amount of oil in the defective compressor is 0 < A < 1000
1) Adjust the amount of oil in the service compressor to 1000 cc.
Lay the service compressor down, and extract 900 cc of oil from the oil-equalization pipe.
Note) Do not extract more than 900 cc as a compressor fault may be caused.
• If the amount of oil in the defective compressor is below 500 cc, a fault in the oil-equalization circuit is
possible.
Check the compressor using “15-3. Procedure to Identify the Cause of Compressor Oil Shortage”.
2. If the amount of oil in the defective compressor is 1000 < A < 1900
1) Adjust the amount of oil in the service compressor to A cc.
Lay the service compressor down and extract (1900 - A) cc of oil from the oil-equalization pipe.
3. If the amount of oil in the defective compressor is 1900 < A
1) Adjust the amount of oil in the service compressor to A cc.
Insert a hose into the discharge pipe or oil equation pipe of the service compressor and then add (A -
1900) cc of oil using a funnel.
Compressor
201
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When replacing both the defective and normal compressors
Removal of normal compressor
• Remove the normal compressor in the same way as the defective compressor.
Note)
• Be sure to apply insulation to the removed cable terminals with insulating tape, etc.
WARNING
Be aware that if oil is present when brazing, a fire eruption could occur.
Measurement of oil amount in the normal compressor
• As with measurement of oil amount in the defective compressor, place the defective compressor on a scale,
and use the weight to calculate the oil quantity.
Oil amount of the normal compressor: B [cc] = (Removed compressor mass (kg) –23.5) × 1042
(Specific gravity of oil: 1042 [cc/kg])
Note)
• When the compressor holds no oil, the compressor mass is 23.5kg.
Adjustment of oil amount in the service compressor
• Adjust the oil amount in the service compressors based on the amount of oil found in the defective compres-
sor (A cc) and normal compressor (B cc) by following instructions below.
1. If the total amount oil in both the compressors is 0 < (A + B) < 2000
1) Adjust the amount of oil in the two service compressors to 1000 cc each.
Lay the two service compressors down, and extract 900 cc of oil from each of the oil-equalization pipes.
• If the amount of oil in the defective compressor is below 500 cc, a fault in the oil-equalization circuit is
possible.
Check the compressor using “15-3. Procedure to Identify the Cause of Compressor Oil Shortage”.
2. If the total amount of oil in both the compressors is 2000 < (A + B) < 3800
1) Adjust oil amount in the two service compressors to A + B [cc] each.
2
• Lay the two service compressors down and extract
3800 – (A + B)
[cc] of oil from each oil-equalization pipe.
2
3. If the total amount of oil in both the compressors is: 3800 < A
1) Adjust the amount of oil in both the service compressors to A + B [cc] each.
2
(Insert a hose into the discharge pipe or oil equation pipe of the service
compressor and then add
A + B
2
– 1900 [cc] of oil using a funnel.)
Compressor
202
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Installation of compressor
• Install the compressor in the reverse procedure of removal.
• When removing the compressor, the terminals may become loose.
If this happens crimp them with pliers and then check there are no looseness.
Note)
• Only two hexagonal bolts are provided to fix the compressor.
• The tightening torque of the hexagonal bolt to fix the compressor is 200kg/cm.
• If oil has been extracted from the accumulator, braze the cutoff pipe after pinching.
Vacuuming
In case of single outdoor system
• Connect vacuum pump to the valve charge ports on the liquid, gas pipes and the check joint on the high-
pressure side and then vacuum.
• Vacuum until the vacuum low-pressure gauge indicates 1 (mmHg).
Note)
• Before vacuuming, open PMV1, 2 fully.Vacuuming of the outdoor heat exchanger will not occur if PMV 1
and 2 are closed.
In case of multiple outdoor unit systems
• In the case of conducting the refrigerant recovery at replacing the compressor, perform vacuuming as “13-3.
Process after Repair ”.
Full opening of PMV1, PMV2
• Turn on the power to the outdoor unit.
• Confirm that Bit 1 on SW12 is OFF.
• Short CN30 on I/F P.C. board on the outdoor unit.
• Turn off the power to the outdoor unit within 2 minutes of short-circuiting.
Refrigerant charging
• Add the same amount of refrigerant as the remaining refrigerant from charge port of the liquid service valve.
203
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15-3. Procedure to Identify the Cause of Compressor Oil Shortage
Correct miscabling or incorrect
Is there any disconnection, mis-cabling,
or incorrect installation of sensors on the unit
of which the compressor has been replaced?
installation of the sensors:
TK1: CN514/TK2: CN515
TK3: CN516/TK4: CN523
NO
YES
NO
Are the sensor characteristics of
TK1, TK2, TK3 and TK4 sensors correct?
Sensor error
Exchange
YES
Check oil-equalization circuit in the following procedure
once the compressor is removed.
Check items and procedure for the oil-equalization circuit under when the compressor has
been removed
Check items
Position
Procedure
Outdoor PMV1, 2, 3
leakage
A
B
1) Pressurize with nitrogen through check joint of liquid pipe and check for
pressure at check joint of discharge pipe.
Check valve leakage
on main discharge pipe
If pressure of check joint of discharge pipe is high, leakage from outdoor
PMV 1,2, 3 and check valve of main discharge pipe are possible.
Exchange the parts.
2) If the pressure cannot be found, open outdoor PMV 1,2,3 fully and recheck
pressure.
If the pressure from the discharge check joint is high, leakage from check
valve of main discharge pipe is possible. Exchange the parts.
Check for
refrigerant
stagnation in
compressor
Check valve leakage of
discharge pipe
C
D
3) If gas leaks from the brazed discharge pipe where compressor has been
removed, when pressurized with nitrogen from the check joint of the main
discharge pipes, the discharge pipe check valves is possibly leaking.
Exchange the parts.
Check valve leakage of
oil-equalization circuit
4) If gas leaks from the brazed oil-equalization pipe where compressor has
been removed, when pressurized with nitrogen from the check joint of the
discharge pipe, the check valve of oil-equalization circuit is a possibly
leaking. Exchange the parts.
SV3A valve leakage
SV3B valve clogging
E
F
5) Pressurize with nitrogen with the check joint on the discharge pipe then open
SV3B valve manually.
If gas leaks from the brazed suction pipe where the compressor should be,
there may be a leak in SV3A valve. Exchange the parts.
SV3E valve clogging.
Clogging of oil-return
capillary
G
H
6) Open SV3E valve manually while pressurizing with nitrogen using the check
joint on the discharge pipe.
If there is no leakage at the brazed suction pipe where the compressor was
removed, the SV3E valve or oil return capillary may be clogged.
Exchange the parts.
Check for oil
shortage in
compressor
SV3D valve capillary
clogging.
I
H
7) Open SV3E valve manually while pressurizing with nitrogen from the check
joint of the discharge pipe.
Clogging of oil-return
capillary
If there is no leakage at the brazed suction pipe where the compressor was
removed, the SV3D valve/capillary or oil return capillary may be clogged.
Exchange the parts.
204
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Propeller fan
FM
Fan motor
Sensor
(TE1)
(Right side)
Sensor
(TO)
Strainer
Main heat exchanger
Pulse motor valve
(Left side)
Solenoid valve
B
Main heat exchanger
(SV12)
(PMV1) (PMV2)
Check
Auxiliary heat exchanger (Right side)
Auxiliary heat exchanger (Left side)
Strainer
A
(PMV3)
4-Way valve
valve
Strainer
Check
valve
Solenoid
valve
(SV11)
Solenoid
Low-
pressure
sensor
Capillary
tube
valve
Sensor
(TS1)
(SV5)
Check
valve
Sensor
(TS2)
High-pressure
sensor
Check
joint
Solenoid valve
(SV2)
Capillary
Solenoid
valve
(SV6)
Check joint
Sensor
(TL)
tube
Strainer
Capillary tube
Oil
separator
Capillary tube
Solenoid valve
(SV3D)
Nitrogen
pressure
Strainer
Capillary tube
Liquid
tank
Check
valve
Check
valve
Solenoid valve
(SV42)
Solenoid valve
(SV41)
High-
pressure
switch
High-
pressure
switch
I
Accumulator
Capillary
tube
Check
joint
Solenoid
valve
(SV3C)
Sensor
(TD2)
Sensor
(TD1)
C
D
Sensor
(TK3)
Strainer Strainer
Nitrogen
pressure
Check
valve
Check
valve
Capillary
tube
Capillary
tube
Sensor
(TK1)
Sensor
(TK2)
Oil tank
Solenoid
valve
(SV3E)
Sensor
(TK4)
Capillary tube
Capillary tube
Strainer
Strainer
Solenoid
valve
(SV3A)
Solenoid
valve
(SV3B)
Check
valve
Strainer
H
Check
valve
Service Service Service
Service
valve of valve at valve at valve at
balance liquid
pipe side
discharge suction
gas side gas side
H
G
E
F
205
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16. REPLACING PROCEDURE OF PARTS
Part to be
exchanged
No.
Work procedure
Remarks
1
Cabinet
Discharge cabinet
REQUIREMENT
Wear protective clothing on your hands as
other components may cause and injury etc.
2)
Disassembling
1) Stop the unit operation and turn off the
power supply to the unit.
Screws (4 corners)
2) Remove the screws on the discharge
cabinet. (M5 × 16, 4 pcs.)
5) Suction cabinet
(Front and rear)
3) Remove the screws (Front/rear at lower
side) on the cabinet. (M5 × 10, 7 pcs. each)
4) Remove the screws on the service panel.
(M5 × 10, 3 pcs.)
5) Remove the screws (Front/rear sides) on
the suction cabinet.
(M5 × 10, 4 pcs. each)
(M4 × 10, 2 pcs. each)
6) Remove the screws (Right/left sides) on the
side panel. (M5 × 10, 4 pcs. each)
3) Lower cabinet tab
(Front and rear)
6) Side board
(Right and left)
4) Service panel
Reassembly
Reassemble the cabinet in the reverse proce-
dure ( 6) → 1) ) on the above “Disassembling
Procedure”.
However be sure to follow the following points
when assembling the discharge cabinet.
w Cautions when assembling the discharge
cabinet
The hooking tabs ∗ (6 positions) located on
the inside edge of the discharge cabinet, are
to be correctly fitted into the relevant slots on
the right/left side panels.
* Hooking tab
2 × 3 positions each at
(
)
longitudinal direction
Failure to do so may result in unit vibration.
2
Propeller fan
motor
REQUIREMENT
Discharge cabinet
Wear protective clothing on your hands as
other components may cause and injury etc.
2)
Disassembling
1) Stop the unit operation and turn off the
power supply to the unit.
2) Remove the screws on the discharge
cabinet. (M5 × 16, 4 pcs.)
Screws (4 corners)
206
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Part to be
exchanged
No.
Work procedure
Remarks
2
Propeller fan
motor
3) Remove the flange nut fixing on the fan
motor and propeller fan.
3) Flange nut
(To tighten the nut, turn it clockwise.)
4) Remove the square washer.
5) Remove the propeller fan.
NOTE Gently pull the straight upwards.
4) Squarre washer
6) Remove the connectors (3 positions) from
IPDU P.C. board on the inverter fan and then
pull out the fan motor lead upwards.
7) Remove the fixing screws (4 pcs.) on the fan
motor.
6)
7) Screws
(4 positions)
Route of tthhee
fan motor lead
Remove the connector
and pull it out upwards.
Detailed photo
of connector
Signal line
Power line
w Cautions when exchange/reassembling the
D-cut face of motor shaft
fan motor
1)
1) Match the D-cut surface of the motor with the
mark on the fan, insert the propeller fan.
(If tightening the D-cut surface when out of
position, the propeller fan will melt due to
friction heat, which will cause the unit to
malfunction.)
2) Be sure to attach the square washer.
(Failure to do so will result in abnormal sound
and vibration being generated.)
3) Tighten the flange nut with 15N•m
(153kg•cm).
4) Insert the hooking tabs on the discharge
cabinet securely into the tab holes on the
cabinet.
(Refer to the photo in the previous page;
3 positions each at front and rear sides, total
6 positions)
Fan
mark
Positioning to D-cut face of shaft
207
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
3
Heat
exchanger
2) Motor base
Wear protective clothing on your hands as
other components may cause and injury etc.
Heat exchanger
(Left)
Before beginning the procedure, ensure the
refrigerant has been reclaimed from the
outdoor unit, using a suitable refrigerant
recovery device.
Heat exchanger
(Right)
3) Motor base bracket
w Disassembling (Example):
Heat exchanger (Right)
5) Support
1) Remove the cabinet.
2) Remove the motor base. (M5 × 10, 4 pcs.)
3) Remove the motor base bracket.
(M5 × 10, 5 pcs.)
4) Heat eexchanger
fixing board
4) Remove the screws on the heat exchanger
fixing board. (M5 × 10, 6 pcs.)
6) Waterproof board
5) Remove the screws on the support.
(M5 × 10, 3 pcs.)
6) Remove the screws on waterproof board.
(M4 × 10, 3 pcs.)
7) Remove the brazing section on the con-
nected pipe (8 positions).
8) Remove the screws on the support at the
rear side, and then pull out the heat ex-
changer. (M5 × 10, 2 pcs.)
7) Brazing section
(4 positions at header side)
7) Brazing section
(4 positions at distributor side)
8) Rearr side
8) Support
Draw it out it backwards.
(Draw it out forwards in case of a left
side heat exchanger.)
208
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
4
HeInverter
assembly
Wear protective clothing on your hands
as other components may cause and
injury etc.
w Removal of box
3) Screw
3) Screw
1) Stop the unit operation and turn off the
power supply to the unit.
2) Remove the inverter cover.
(M4 × 10, 2 pcs.)
4) Fixinng claw
3) Remove the fixing screws on the box.
(1 pc. each at upper and lower sides.)
4) Lightly push down the fixing tab at the
lower side to enable the box to be re-
moved.
5) Remove the hooking tab at the upper side
while holding the ceiling board with both
hands.
5)
Pull out toowardd you.
Reassembly and cautions
2)
1) Hook the upper tab.
2) Push in the lower part.
Be sure to check there is no pinching of
the cables at the corners on the rear side.
3) Tighten the fixing screws on the upper
and lower sides.
(1 pc. each at upper/lower part)
2) When pushing in the lower part,
be sure to check that the cable
is not be stretched.
209
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
5
Inverter assembly
w Removal of P.C.
board and
electric parts
Wear protective clothing on your hands
as other components may cause and
injury etc.
4. IPDU P.C. board for fan
1. Noise filter
P.C. boards
2. Interface P.C. board
(Control P.C. board)
1. Noise filter P.C.
board
1) Stop the unit operation and turn off the
power supply to the unit.
2. Interface P.C.
board
2) Remove the cables and then the P.C.
board from the board edge spacer at the
corner.
Exchange of service P.C. board
For the interface P.C. board, it is necessary
to set up the jumper links, etc for each
model.
3. IPDU P.C. board
(For driving of compressor 1)
Refer to “Exchange procedure of interface
P.C. board”.
3. PDU P.C. board
(For driving of compressor 2)
3. IPDU P.C.
board
1) Stop the unit operation and turn off the
power supply to the unit.
2) Remove the heat sink (Radiator plate)
fixing screws.
∗ (M4 × 16, 2 pcs.)
3) Remove the cables.
2) Screw
4) Remove the P.C. board from the card
edge spacer at the corners.
∗ Heat sink fixing screw, compressor
lead cables (U, V, W), etc, M4 screw
tightening torque (1.47±0.1N•m)
Exchange of service P.C. board
For the IPDU P.C. board, it is necessary to
set up the jumper links, etc for each model.
Refer to “Exchange procedure of IPDU P.C.
board”.
4. IPDU P.C.
board for fan
1) Stop the unit operation and turn off the
power supply to the unit.
2) Remove the wires.
3) Screw
3) Remove the heat sink (Radiator plate)
fixing screws.
* (M4 × 8, 4 pcs.)
∗ Tightening torque of screw for heat
sink fixing board (1.47 ± 0.1N•m)
210
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
5
Inverter assembly
w Removal of P.C.
board and
electric parts
Wear protective clothing on your hands
as other components may cause and
injury etc.
5. Reactor
1) Stop operation, and then turn the power
supply to the unit.
6. Transformer
7. Electrolytic
capacitor
2) Take off the screws (3 positions) on the
terminal block installation board.
3) Take off the fixing screws on each part
Reactor, transformer and electrolytic
condenseer are stoorred at the rrear side
of thee termmiinal bllock.
and then remove the cables. ∗
∗ Caution when removing the electrolytic
2) Screw
2) Screw
capacitor (No.7)
1) Electrolytic capacitors will discharge
over time.
As the natural discharge by the electlytic
capacitor may be unavailable and
voltage may remain in some cases due
to trouble conditions, be sure to confirm
discharge of the capacitor.
2) Screw
Terminaal block
installation board
2) Use a suitable resistive load (100Ω/40W
or equivalent) to discharge the capacitor
or plug of the soldering iron, make
continuity and discharge between
and
poles.
Recommendation will check the voltage
with a DC volt meter.
NOTE
Do not discharge using a tool (e.g. screw-
driver) as the capacitor charge can cause
an injury.
3) Screw
5. Reactor
(2 pieces)
6. Transformer
3) Screw
7. Electrolytic condenser
Plug of soldering iron
211
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Part to be
exchanged
No.
Work procedure
Remarks
6
Pressure
sensor posi-
tions of 2-way
valve coil
SV3B
SV3A
SV3C
Rear side
Oil tank
Liquid tank
SV3D
SV2
SV6
Accumulator
Oil separator
PS sensor
Compressor(2)
SV11
Compressor(1)
SV41
SV42
PD sensor
SV5
Front side
SV12
7
Temperature
sensor posi-
tions and
Front side of air conditioner
identification
Front side
TS2 sensor
TS1 sensor(Grasy)
TD2 sensor(Red)
TD1 sensor(Yellow)
Accumulator
Compressor(1)
Compressor(2)
212
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Part to be
exchanged
No.
Work procedure
Rear side of air conditioner
Remarks
7
Temperature
sensor positions
and identification
Accumulator
Rear side
TK3 sensor(White)
TK1 sensor(Black)
Accumulator side
(Front side)
Oil separator
TK2 sensor(Blue)
Rear side
TK4 sensor(Green)
Liquid tank
Oil tank
8
Attachment/
detachment of
This air conditioner has been designed so that vibration has
been reduced to a minium by incorporating in the lower
pipe fixing rubber section of the unit, the use of eyeglass rubber fixing brackets
and SUS bands. Both of which greatly help to reduce
vibration and improve unit reliability.
Used positions of SUS fixing band:Total 5 positions
Ø6.35
Ø15.88 between
SV3E valve and suction
Ø8.0
Ø25.4 between
SV2 valve and discharge
Ø6.35
Ø15.88 between
SV3C valve and discharge pipe
Ø8.0
Ø19.05 between
SV42 valve and suction pipe
Ø8.0
Ø19.05 between
SV41 valve and suction pipe
213
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
8
Attachment/
detachment of
pipe fixing
rubber
1)
Wear protective clothing on your hands as
other components may cause and injury
etc.
Disassembling
Compress the rubber to release the cup.
1) Squeeze the band either side of the clip to
release.
1)
2) Pushing in the tab side of SUS band the tab
comes off from square hole.
Push in the band towards the arrow mark.
Assembly
Align the direction of the slits
and then attach to each pipe.
1) Individually fit each rubber bracket to the
relevant pipe.
1)
2) For assembly align the tab side of the SUS
band to the slit side of the rubber bracket.
1)
3) Attach the rubber band so that there is no
gap between the SUS band and the the
fixing rubber bracket. Pay special attention
no to create a gap at the hair pin of the
rubber band.
Matching the tabs, the slide them.
Align the tabs to the slit side of the rubber.
2)
4) Squeeze the rubber bracket and band so
that the hook part of the band clips into the
square hole.
Slide it.
Push the band against the
rubber to eliminate any gaps.
3)
Slide the square hole side
towards the arrow mark.
4)
Push the tab side up against the rubber.
214
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
9
Exchange of
accumulator
Wear protective clothing on your hands as
other components may cause and injury etc.
Before beginning the procedure, ensure the
refrigerant has been reclaimed from the
outdoor unit, using a suitable refrigerant
recovery device.
1) Remove the lower cabinet (rear side).
2) Remove the fixing screws (M6 × 3 pcs.)
from the accumulator leg ⇔ base board.
3) Remove the accumulator fixing board ∗ ⇔
fixing screws on accumulator (M6 × 2 pcs.)
∗ The accumulator fixing board is fixed to
the middle partition board.
(Take off only the screws, which fix the
accumulator unit.)
4) Remove the pipe (brazing part) connected
to the SV2 valve.
5) Remove the discharge cabinet fan and
motor base.
6) Remove the accumulator cover ⇔ fixing
screws (M5 × 4 pcs.) of the middle partition
board and then pull it upwards.
7) Using a pipe cutter, cut off the entrance/exit
pipe of accumulator at the specified posi-
tion. (For the cut-off position, refer to the
Manual attached to the repair parts.)
6) Accumulator cover
8) Pull the accumulator upwards.
7) Cut pipe at
entrance/exit ports.
6)
6) Two screws each
at front and rear
8)
3) Accumulator
fixing board
Middlee partiition bboard
4) SV2 valve
3) Two screws
Accumulator
2) Three screws
4) Brazing part with SV2 assembly
215
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Part to be
exchanged
No.
Work procedure
REQUIREMENT
Remarks
10 Exchange of
4-way valve
Wear protective clothing on your hands as
other components may cause and injury etc.
Before beginning the procedure, ensure the
refrigerant has been reclaimed from the
outdoor unit, using a suitable refrigerant
recovery device.
1) Remove the lower cabinet (Front side).
2) Remove the inverter box according to the
item “How to remove the inverter box”.
3) Remove the brazed sections on PMV
assembly at 3 positions. (Refer to the figure
below.)
4) Remove the brazed sections on the 4-way
valve at 4 positions.
∗ When brazing, prepare a shield plate, etc.
so that the brazing flames do not burn the
wires.
Remove brazed sections at
2 positions on the strainer.
Remove brazed sections at
3 positions on the 4-way valve.
PMV assembly
4-way valve
body
Remove brazed sections at
2 positions under PMV.
Remove brazed sections at
1 position under 4-way valve.
After removal of
PMV assembly
Before removal of
PMV assembly
216
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17. P.C. BOARD
17-1. Indoor Unit
17-1-1. Exchange of P.C. Board for Indoor Service
Part code
Model type
P.C. board model
Label display on P.C. board
03RD M01
MMU-AP✻✻1WH series
MMU-AP✻✻1YH series
MMU-AP ✻✻1SH series
MMD-AP✻✻1H series
MML-AP✻✻1H series
MMU-AP✻✻1BH series
MMF-AP✻✻1H series
431-6V-207
MCC-1403
431-6V-210
431-6V-269
MMD-AP✻✻1BH series
MCC-1402
MCC-1402
03DD M02
03DD M03
MMU-AP✻✻1H series
MMC-AP✻✻1H series
MMK-AP✻✻1H series
MMD-AP✻✻1SPH/SH series
MMU-AP✻✻2SH series
Requirement when exchanging the P.C. board assembly for indoor service
The fixed memory (herein EEPROM, IC10) stores the model type and capacity code, which are set upon
shipment from the factory.
Data set upon installation (i.e. line/indoor/group addresses) are also stored in the EEPROM.
Proceed with the exchange of the P.C. board as shown in the procedure below.
After exchange, confirm the settings for master/sub, etc. are correct and carry out a test operation.
Exchange procedure
Method 1
Before exchange, it is possible to turn on the power of the indoor unit and read out the setup
contents from the wired remote controller.
Readout of EEPROM data: Procedure 1
ò
Exchange of P.C. board for service & power ON: Procedure 2
ò
Programming the EEPROM data: Procedure 3
ò
Power supply reset
(All the indoor units connected to the remote controller are reset in case of group operation control)
217
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Method 2
Before exchange, it is impossible to read out the setup contents due to EEPROM error.
Exchange of P.C. board for service & power ON: Procedure 2
ò
Writing-in of the setup data such as the model name, capacity code, indoor unit address high ceiling setup,
connection setup of option,
etc to EEPROM based upon customer’s information: Procedure 3
ò
Power supply reset (All the indoor units connected to the remote controller in case of group operation control)
Procedure 1 : Readout setup contents from EEPROM
(Contents of EEPROM with setup changed at local site include setup at shipment from the factory are read out.)
SET
CL
TEST
1. Push
+
+
buttons simultaneously for 4 seconds or more.
1
(Corresponds to number of the operation diagram of the remote controller in page 218.)
∗ In a group operation control, the firstly displayed unit No. indicates the header indoor unit No.
In this case, 10 is displayed in the item code (DN).The fan of the selected indoor unit operates, and also
starts swinging in a model with flap.
UNIT
2. Every pushing
, the indoor unit Nos. in the group control are displayed successively.
2
(Corresponds to number of the operation diagram of the remote controller in page 218.)
Specify the indoor unit No. to be exchanged.
∗ The fan of the selected indoor unit operates, and also starts swinging in a model with flap.
3. Using temperature setup buttons, the item code (DN) can be moved up/down one by one.
(Corresponds to number of the operation diagram of the remote controller in page 218.)
4. First change the item code (DN) from 10 → 01 . (Setup of filter sign lighting time)
In this time, make a note of contents of the displayed setup data.
/
3
5. In the next time, change the item code (DN) using
/
buttons.
Make a note of contents of the setup data as same as the above.
6. Then repeat item 5., and make a note of contents of the important setup data as indicated in the attached
table (Example).
Item code necessary at minimum
∗ The item code (DN) is consisted with 01 to AA .
DN No. may jump on the way.
7. When noting has finished, push TEST button to
DN
10
11
12
13
14
Contents
Type
Type and capacity of
the indoor unit are
necessary to set up
the revolution
Indoor unit capacity
Line address
return to the normal stop status.
(Corresponds to number of the operation diagram
of the remote controller in page 218.)
6
Indoor address
Group address
frequency of the fan.
(It requires approx. 1 minute to operate the remote
controller.)
<Remote controller operation diagram>
SET DATA
UNIT No.
R.C.
No.
TEMP.
ON / OFF
3
5
6
1
TIMER SET
TIME
FAN
SWING/FIX
UNIT
MODE
VENT
4
2
FILTER
RESET TEST
SET CL
218
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Procedure 2 : Exchange of P.C. board for service
1. Exchange P.C. board with a P.C. board for service.
In this time, the jumper line (cut) setup or the (short-circuit) connecting connector setup on the previous P.C.
board should be reflected on P.C. board for service. (See the blow figures.)
(MCC-1402)
JP1
CN41
(MCC-1403)
JP001
CN041
CN34
CN030
From the left
CN112,111,110
When short-circuited plug is mounted to P.C. board before
change, re-mount the short-circuited plug as previons.
2. It is necessary to set Indoor unit to be exchanged : Remote controller = 1 : 1
Based upon the system configuration, turn on power of the indoor unit with one of the following items.
1) Single (Individual) operation
Turn on power of the indoor units and proceed to Procedure 3.
2) Group operation
A) In case that power of the exchanged indoor unit only can be turned on
Turn on power of the exchanged indoor unit only and proceed to Procedure 3.
B) In case that power of the indoor units cannot be turned on individually (Case 1)
a) Remove temporarily the group wire connected to the terminal blocks A and B of the exchanged
indoor unit.
b) After connecting the remote controller wire only to the removed terminal block, turn on power of the
indoor units and proceed to Procedure 3.
∗ When the above methods cannot be used, follow to the two cases below.
C) In case that power of the indoor units cannot be turned on individually (Case 2)
a) Remove all CN41 connectors of the indoor units in the same group except those of the exchanged
indoor unit.
b) Turn on power of the indoor units and proceed to Procedure 3.
∗ After Procedure 3 operation has finished, be sure to return the temporarily removed group wire or
CN41 connector to the original connection.
Service P.C. board of
the unit to be changed
Indoorunit
P.C. board
Indoorunit
P.C. board
Indoorunit
(Case 1)
A B
A B
A B
Remove the group wire of the
terminal blocks A and B of the
changed indoor unit, and then
install the remote controller only.
Group wire
Remote
controller
Service P.C. board of
the unit to be changed
Indoorunit
P.C. board
Indoorunit
P.C. board
Indoorunit
CN
41
(Case 2)
A B
A B
A B
Remove CN41 connectors
of the indoor units other
than the units to be changed
in the same group.
Group wire
Remote
controller
219
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Procedure 3 :Writing-in of setup contents to EEPROM
(The EEPROM contents which are installed on the service P.C. board hav1e been set up at shipment from the factory.)
SET
CL
TEST
1. Push
(Corresponds to number of the operation diagram of the remote controller in page 218.)
is displayed in the UNIT No box.)
+
+
buttons simultaneously for 4 seconds or more.
(
In this time, 10 is displayed in the item code (DN).The fan of the indoor unit operates, and also starts
swinging in a model with flap.
2. Using temperature setup
/
buttons, the item code (DN) can be moved one step up 1 or down one
by one. (Corresponds to number of the operation diagram of the remote controller in page 218.)
3
3. First set up the type and capacity code of the indoor unit.
(The data at shipment from the factory is written in EEPROM by changing the type and capacity code.)
1) Set 10 to the item code (DN). (As before)
2) Using the timer time
/
buttons, set up the type.
4
(Corresponds to number of the operation diagram of the remote controller in page 218.)
(For example, 0001 indicates 4-way Air Discharge Cassette type.): Refer to the attached table.
SET
3) Push
button. (OK if display goes on.)
5
(Corresponds to number of the operation diagram of the remote controller in page 218.)
4) Using temperature setup buttons, set 11 to the item code (DN).
5) Using the timer time buttons, set up the capacity code.
/
/
(For example, 0012 indicates 027 type.): Refer to the attached table.
SET
6) Push
button. (OK if display goes on.)
TEST
7) Push
button to return to the normal stop status.
4. In the next, the contents such as address setup, which were set up at the local site after installation are
written in EEPROM. Execute again the operation in the above item 1.).
5. Using temperature setup
/
buttons, set 01 to the item code (DN).
(Lighting time setup for filter sign)
6. Compare the contents of the setup data which is displayed in this time with contents noted in a memo in
Procedure 1 and customer’s information.
1) If data is incorrect, change it using the timer time
/
buttons so that it matches with contents noted in
SET
a memo, and then push
button. (OK if display goes on.)
2) Do nothing if data is same as those in the memo.
7. Using temperature setup buttons, change the item code (DN).
/
Check also the contents of the setup data and then change them it to those in the memo.
8. Then repeat operations in items 6. and 7.
TEST
9. After setup operation, push
button to return to the normal stop status.
6
(Corresponds to number of the operation diagram of the remote controller in page 218.)
In a group operation, turn off the power supply once, return the group wires between indoor units and CN41
connectors as before, and then turn on power of all the indoor units.
(It requires approx. 1 minute to operate the remote controller.)
∗ The item code (DN) is consisted with 01 to AA . DN No. may jump on the way.
SET
Even if pushing
button after changing the data incorrectly, the data can be returned to one before
CL
change by pushing
button before changing the item code (DN).
P.C. board (MCC-1402)
P.C. board (MCC-1403)
EPROM (IC10)
EEPROM layout
EEPROM (IC10) is attached to IC socket.
To remove it, use a pair of tweezers, etc.
To attach EEPROM, arrange the direction
as shown in the following figures.
EPROM (IC10)
Align notch directions of IC socket
and EEPROM for installation.
∗ In exchanging time, pay attention not to
bend the lead wire of IC.
Notch
EPROM
IC socket Notch
220
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Record the contents of the following before exchanging P.C. boards. (Item code list)
DN
Item
Memo
Setup at shipment from factory
According to type
01 Filter sign lighting time
02 Dirty condition of filter
03 Central control address
06 Heating inlet temp. shift
0d Cooling Auto mode existence
0F Cooling only/Heat pump select
10 Type
0000: Standard
0099: Undefined
0002: +2°C (Floor standing: 0)
0001: No auto mode cooling/heating
0000: Heat pump
* Automatic selection
by connected
outdoor unit
(
)
According to model type
According to capacity code
0099: Undefined
11 Indoor unit capacity
12 Line address
13 Indoor unit address
14 Group address
0099: Undefined
0099: Undefined
19 Louver type (Air direction adjustment)
According to type
Temp. width between cooling and heating
automatic selective control points
1E
0003: 3 deg (Ts ± 1.5)
0000: None
28 Automatic restart from power failure
2A
2E HA terminal (T10) selection
0000: Normal
30
31
32 Sensor select
0000: Body sensor
40
5d High ceiling selection
60 Timer setup (Wired remote controller)
0000: Standard
0000: Possible
Type
Item code [10]
Indoor unit capacity
Item code [11]
Model
Invalid
007 type
—
Setup data
0016
0017
0018
0019
0020
0021
0022
0023
0024
0025
0026
0027
0028
~
Model
Setup
data
Model
abb. name
Setup data
0000∗
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
Type
—
0000
1-way Air Discharge Cassette
MMU-AP✻✻✻SH
MMU-AP✻✻✻H
MMU-AP✻✻✻WH
048 type
0001∗ 4-way Air Discharge Cassette
056 type
0002
0003
0004
0005
2-way Air Discharge Cassette
009 type
—
—
1-way Air Discharge Cassette
(Compact type)
MMU-AP✻✻✻YH
—
012 type
—
072 type
Concealed Duct Standard
Slim Duct
MMD-AP✻✻✻BH
—
MMD-AP✻✻✻SPH
MMD-AP✻✻✻SH
015 type
—
096 type
0006
0007
0008
0009
0010
0011
0012
0013
Concealed Duct High Static Pressure MMD-AP✻✻✻H
—
—
—
—
—
—
—
Under Ceiling
High Wall
MMC-AP✻✻✻H
018 type
—
MMK-AP✻✻✻H
024 type
027 type
030 type
—
Floor Standing Cabinet
MML-AP✻✻✻H
Floor Standing Concealed
(Floor Standing 8, 10HP)
Floor Standing (Below 6HP)
MML-AP✻✻✻BH
0034
036 type
MMF-AP✻✻✻H
* The initial setup value of EEPROM installed on the service P.C. board
221
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17-2. Outdoor Unit
17-2-1. Cautions in Service for Compressor
1. When checking the inverter output, remove the both wires of the compressor as follows.
17-2-2. How to Check Inverter Output
1. Turn off the power supply.
2. Remove the compressor lead from the compressor. (Be sure to remove lead wires of both compressors.)
3. Turn on the power supply and drive the air conditioner in cool or heat mode. In this case, be careful so that a
fasten terminal of the compressor lead does not come to contact with other fasten terminal or you don’t
touch other parts (Set cabinet).
4. Check the output voltage of the compressor lead at the inverter side.
If the result is not accepted by the following criteria, replace IPDU P.C. board.
No.
1
Measuring position
Between Red and White
Between White and Black
Between Black and Red
Criteria
360V to 520V
360V to 520V
360V to 520V
2
3
∗ After check of output, sufficiently check there is no distortion on the fasten terminals when reconnecting the
compressor lead to the compressor terminals. If any distortion is found, caulk the fasten terminal with pliers,
etc. and then connect it.
<How to check resistance or compressor winding>
1. Turn off the power supply.
2. Remove the compressor lead from the compressor.
3. Using a tester, check the winding resistance between each phases of each compressor and resistance of
the outdoor cabinet.
• Is not grounded?
→ It is normal if there are 10MΩ or more.
• Is not short-circuited between windings?
→ It is normal if there are 0.1Ω to 0.3Ω. (Use a precise digital tester.)
17-2-3. How to Check Outdoor Fan Motor
1. Turn off the power supply.
2. Remove three fasten terminals (U, V, W) of the fan motor from IPDU P.C. board for the outdoor fan.
3. Turn the fan with hands. If it is not turned, a fan motor error (Lock) is considered. Replace the fan motor with
a new one. When it is turned, measure the winding resistance between each phases of the fasten terminal
(motor winding) with a tester. It is normal if the winding resistance between phases are 13 to 33Ω.
(Use a precise digital tester.)
Part name
Procedure
Outdoor fan motor
Measure resistance of each winding with a tester.
Red
U
Position
Red-White
Black-Red
White-Black
Resistance
13~33Ω
13~33Ω
13~33Ω
White
V
Black
W
(Normal temp.)
222
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17-2-4. How to Check Fan Power Supply P.C. Board and Fan IPDU
The fan power supply P.C. board supplies DC power. It supplies DC280V for the fan IPDU, and DC12V and
DC7V for the control power supply respectively. If the control power is not supplied, a communication error
(Error code [E31]) is out.
1. How to check fan power supply P.C. board (MCC-1439)
As shown in the following table, measure the voltage of the check positions with a digital tester.
No.
1
Check item
DC280V output
Check position
Criteria
DC260 to DC340V
DC12V
Between CN500
and
and ꢀ
and ꢀ
2
Between CN500
Between CN500
Control power voltage
3
DC7V
2. How to check fan IPDU
1. Check that the lead wires are correctly inserted into 250 fasten terminal of DC280V input and into the
communication connector (CN01).
2. After then replace the fan IPDU if an abnormality is recognized.
MCC-1439 Front View
CN503
CN505 RED CN504 BLU UART
2
F500
10A 250V~
5
UNIT 3
1
5
1
GND +5V
+12V
J500
C501
C520
C520
R513
+7V
G O
C509
11
IC503
1
+
+
+
IC500
6
C508
5
T500
RY500
R503
L501
R519
D505
+
F501
T6.3A 250V~
R505
–
~
~
+
DB500
BLK
CN506
3
CAPA
1
MCC-1439-05S COMPONENT SIDE
CN500
223
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17-2-5. Interface Board Replacement Procedure
This service board is commonly installed in different models. If the board assembly is to be replaced, check the
displayed inspection contents and replace the board with the correct version for the model and follow this
procedure.
Replacement steps
1. Turn off the power supply of the outdoor unit.
2. Remove the connectors, fasteners and screw terminals connected to the interface P.C. board.
3. Remove the interface P.C. board from the six card edge spacers.
4. Disconnect the jumper wires of the service board, as instructed in the table below.
The jumper setting differs from the one to be replaced.
If the model is not specified, inspection code “L10” is displayed and the equipment will not operate.
No.
Model name
Service P.C. board
J09
J10
J11
At shipment
Ye s
Ye s
Ye s
1
2
3
MMY-MAP0802FT8-INV
MMY-MAP1002FT8-INV
MMY-MAP1202FT8-INV
Disconnect
Leave intact
Disconnect
Disconnect
Disconnect
Leave intact
Leave intact
Leave intact
Leave intact
5. Set dip switch settings of the service board to the switch settings detailed below before replacement.
Dip Switch
SW07
Setting contents
Demand setting
SW10
Outdoor fan high static pressure setting, etc.
SW13
System address setting
SW14
SW30
Terminating resistance setting
6. After setting the jumper wires of the service board, install the service board in the outdoor control unit
(Confirm that it is securely fixed to the card edge spacers.)
7. Connect the connector and fasten terminals (confirm that they are correctly and securely inserted).
8. If a component part on the board is bent during board replacement, adjust it manually so that it is not in
contact with other parts/components.
9. Install the cover then turn on the power supply.
Check the operation.
IC02
IC01
Jumper wire replacement place
(J09, 10, 11)
IC300 IC301
CN314
CN311
224
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17-2-6. Comp-IPDU Board Replacement Procedure Manual
This service board is commonly installed in different models.
If the board assembly is to be replaced, replace it properly in with the correct version for the model and follow
this procedure.
Replacement steps
1. Turn off the power supply to the outdoor unit.
2. Confirm that the capacitor has been fully discharged (confirm that the voltage between CN13 and CN15 is 0 V).
3. Remove the connectors, fasteners and screw terminals connected to the A3-IPDU board.
4. Remove 2 screws that fix the IGBT (Q200) of the Comp-IPDU board to the heat sink.
5. Remove the Comp-IPDU board from the four card edge spacers.
6. Set the dip Switch (SW801) of the Comp-IPDU board, as instructed in the table below.
If the model is not specified, inspection “L29” is displayed and the equipment will not operate.
SW801
Comp-IPDU No.
Bit 1
ON
Bit 2
ON
JAt shipment
No.1
ON
ON
No.2
ON
OFF
7. After setting the dip Switch of the service board, apply silicone grease evenly onto the IGBT and install it in
the outdoor control unit (Confirm that it is securely fixed to the card edge spacers).
8. Fix the IGBT of the Comp-IPDU board to the heat sink with two screws.
9. Connect connectors/fasteners and confirm they are correctly and securely inserted.
10. If a component part on the board is bent during board replacement, adjust it manually so that it does not
touch other parts or components.
11. Install the cover then turn on the power supply. Check the operation.
Board layout of the inverter
Switch layout on the P.C. board
IC101
T03
Noise
filter
board
T01
SW801
Fan IPDU
Interface board
Power
supply
P.C. board
assembly
IC222
CN26
Magnetic
switch
Terminal
CN15
CN13
Q200
Comp-IPDU
No.1
Comp-IPDU
No.2
T02
T04
T05
CN17
225
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17-2-7. Notice for Wiring
Wiring for service shall be done according to the wiring diagram.
Special caution is needed for the reactor, which has different connecting points on the COMP-IPDU1 and
COMP-IPDU2.
COMP-IPDU No.1
COMP-IPDU No.2
TO REACTOR 1
TO REACTOR 2
CN20 (REACTOR 1)
CN21 (REACTOR 1)
CN08 (REACTOR 2)
CN07 (REACTOR 2)
P. C.
board
noise
filter
P.C. board
interface
P. C.
board
power
P.C. board
P.C. board
Comp-IPDU Comp-IPDU
No.1
No.2
Inverter front view
DANGER
The electrolytic capacitors in this panel are charged to 660 volts D.C.
Before servicing, turn off the power supply and allow the capacitor to discharge for at least 10 minutes.
(Purpose: Discharge the capacitor)
Discharge to a safe level of 10 volts D.C. or LESS.Test with a D.C. Voltmeter as shown.
CN13
(CAPA–)
CN15
(CAPA+)
10V, DC
Comp-IPDU No.1 & No.2
COMP-IPDU No. 1 and COMP-IPDU No.2 have the same electric potential, measure both.
Never discharge the capacitor terminals with any metal implement.
Personal injury or equipment damage may result.
226
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Inverter Assembly Configuration
Fan IPDU
BUS terminal block
Power supply P.C. board for fan
Relay connector
Magnet swith
IPDU1
IPDU2
Noise filter
Interface P.C. board
Power supply terminal block
Over-current relay
227
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TOSHIBA CARRIER CORPORATION
2 CHOME 12-32, KONAN, MINATOKU, TOKYO, 108-0075, JAPAN
Copyright © 2005 TOSHIBA CARRIER CORPORATION, ALL Rights Reserved.
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