Toro Lawn Mower 20199 User Manual

Form No. 3369-191 Rev A  
TimeMaster™ 30in Lawn Mower  
Model No. 20199—Serial No. 31200001 and Up  
Model No. 20200—Serial No. 31200001 and Up  
Operator's Manual  
Introduction  
This manual identifies potential hazards and has safety  
messages identified by the safety alert symbol (Figure 2),  
which signals a hazard that may cause serious injury  
or death if you do not follow the recommended  
precautions.  
This rotary-blade, walk-behind lawn mower is  
intended to be used by residential homeowners.  
It is designed primarily for cutting grass on  
well-maintained lawns on residential properties. It  
is not designed for cutting brush or for agricultural  
uses.  
Figure 2  
Read this information carefully to learn how to operate  
and maintain your machine properly and to avoid  
injury and equipment damage. You are responsible for  
operating the machine properly and safely.  
1. Safety alert symbol  
This manual uses 2 words to highlight information.  
Important calls attention to special mechanical  
information and Note emphasizes general information  
worthy of special attention.  
You may contact Toro directly at www.Toro.com for  
product and accessory information, help finding a dealer,  
or to register your product.  
Whenever you need service, genuine Toro parts,  
or additional information, contact an Authorized  
Service Dealer or Toro Customer Service and have  
the model and serial numbers of your machine ready.  
Figure 1 identifies the location of the model and serial  
numbers on the product. Write the numbers in the  
space provided.  
WARNING  
CALIFORNIA  
Proposition 65 Warning  
The engine exhaust from this product  
contains chemicals known to the State of  
California to cause cancer, birth defects,  
or other reproductive harm.  
Important: This engine is not equipped with a  
spark arrester muffler. It is a violation of California  
Public Resource Code Section 4442 to use or operate  
the engine on any forest-covered, brush-covered, or  
grass-covered land. Other states or federal areas  
may have similar laws.  
This spark ignition system complies with Canadian  
ICES-002.  
Figure 1  
1. Model and serial number plate  
The enclosed Engine Owner's Manual is supplied  
for information regarding the US Environmental  
Protection Agency (EPA) and the California  
Emission Control Regulation of emission systems,  
maintenance, and warranty. Replacements may be  
ordered through the engine manufacturer.  
Model No.  
Serial No.  
For models with stated engine horsepower, the gross  
horsepower of the engine was laboratory rated by the  
© 2011—The Toro® Company  
8111 Lyndale Avenue South  
Bloomington, MN 55420  
Original Instructions (EN)  
Printed in the USA  
All Rights Reserved  
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• Do not mow on wet grass or excessively steep slopes.  
Poor footing could cause a slip-and-fall accident.  
• Keep the nozzle in contact with the rim of the fuel  
tank or container opening at all times until fueling is  
complete. Do not use a nozzle lock-open device.  
• Do not mow near drop-offs, ditches, or  
embankments. You could lose your footing or  
balance.  
• If fuel is spilled on clothing, change clothing  
immediately.  
• Never overfill the fuel tank. Replace the fuel tank  
cap and tighten it securely.  
Children  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted to  
the machine and the mowing activity. Never assume  
that children will remain where you last saw them.  
WARNING  
Exhaust contains carbon monoxide, an odorless,  
deadly poison that can kill you.  
Do not run the engine indoors or in an enclosed  
area.  
• Keep children out of the mowing area and under the  
watchful care of a responsible adult other than the  
operator.  
General Service  
• Be alert and turn machine off if a child enters the  
area.  
• Never operate the machine in an enclosed area.  
• Never allow children to operate the machine.  
• Keep all nuts and bolts tight to ensure that the  
equipment is in safe working condition.  
• Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may block your  
view of a child.  
• Never tamper with safety devices. Check their  
proper operation regularly.  
• Keep the machine free of grass, leaves, or other  
debris. Clean up oil or fuel spills and remove any  
fuel-soaked debris. Allow the machine to cool before  
storing.  
Service  
Safe Handling of Gasoline  
• If you strike a foreign object, stop and inspect the  
machine. Repair the machine, if necessary, before  
starting.  
To avoid personal injury or property damage, use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
• Never make any adjustments or repairs with the  
engine running. Disconnect the spark-plug wire and  
ground against the engine to prevent unintended  
starting.  
• Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
• Use only an approved gasoline container.  
• Never remove the fuel tank cap or add fuel with the  
engine running. Allow the engine to cool before  
refueling.  
• Check the grass catcher components and the  
discharge guard frequently and replace them with  
manufacturer's recommended parts when necessary.  
• Never refuel the machine indoors.  
• Mower blades are sharp. Wrap the blades or wear  
gloves, and use extra caution when servicing them.  
• Never store the machine or fuel container where  
there is an open flame, spark, or pilot light, such as  
on a water heater or on other appliances.  
• Do not change the engine governor setting or  
overspeed the engine.  
• Never fill containers inside a vehicle or on a truck  
or trailer bed with a plastic liner. Always place  
containers on the ground away from your vehicle  
before filling.  
• Maintain or replace safety and instruction labels as  
necessary.  
• Remove gas-powered equipment from the truck  
or trailer and refuel it on the ground. If this is not  
possible, then refuel such equipment with a portable  
container rather than from a gasoline dispenser  
nozzle.  
3
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Safety and Instructional Decals  
Important: Safety and instruction decals are located near areas of potential danger. Replace damaged  
decals.  
Manufacturer's Mark  
1. Indicates that the blade is identified as a part from the  
original machine manufacturer.  
114-7982  
1. Warning—read the Operator's Manual.  
2. Thrown object hazard—keep bystanders a safe distance  
from the machine.  
3. Cutting/dismemberment hazard of hand or foot, mower  
blade—disconnect the spark-plug wire and read the  
instructions before servicing or performing maintenance.  
4. Cutting/dismemberment hazard of hand or foot, mower  
blade—stay away from moving parts.  
5. Cutting/dismemberment hazard of hand or foot, mower  
blade—do not operate up and down slopes; operate side to  
side on slopes; stop the engine before leaving the operating  
position; and look behind you when backing up.  
94-8072  
117–2718  
108-8117  
120-9570  
1. Warning—stay away from moving parts, keep all guards  
and shields in place.  
108-9751  
Electric-start model only  
1. Engine—stop  
2. Engine—run  
3. Engine—start  
4
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104-7953  
Electric-start model only  
1. Warning—read the Operator's Manual for information on charging the battery; contains lead; do not discard.  
2. Read the Operator's Manual.  
Setup  
Important: Remove and discard the protective  
plastic sheet that covers the engine.  
1
Figure 3  
Assembling the Handle  
1. Upper handle  
2. Knob (2)  
No Parts Required  
Procedure  
WARNING  
Assembling and unfolding the handle improperly  
can damage the cables, causing an unsafe operating  
condition.  
• Do not damage the cables when unfolding the  
handle.  
• If a cable is damaged, contact an Authorized  
Service Dealer.  
1. Rotate the upper handle so that it nests together  
with the lower handle (Figure 3), and tighten both  
knobs on the handle to lock the upper handle in  
place (Figure 4).  
Figure 4  
1. Handle-lock lever  
2. Release the handle-lock lever (Figure 4).  
3. Pull the handle rearward and lock it into position  
(Figure 4).  
5
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Note: Max. fill: 20 oz. (0.59 l), type: SAE 30  
detergent oil with an API service classification of SF,  
SG, SH, SJ, SL, or higher.  
2
Installing the Blade-control  
Bar  
No Parts Required  
Procedure  
Install the blade-control bar into the upper handle  
(Figure 5).  
Figure 6  
3. Wipe off the dipstick end with a clean cloth.  
4. Insert the dipstick into the oil-fill tube, and screw it  
in until it stops.  
5. Remove the dipstick and read the oil level on the  
dipstick; refer to Figure 7.  
Figure 5  
Figure 7  
1. The oil level is too low;  
add oil to the crankcase.  
3. The oil level is correct.  
2. The oil level is too high;  
remove oil from the  
crankcase.  
3
Filling the Engine with Oil  
• If the oil level is too low, add a small amount of  
oil slowly to the oil-fill tube, and then repeat  
steps 3 through 5 until the oil level is correct as  
shown in Figure 7.  
Parts needed for this procedure:  
20 fl.  
Engine oil  
oz.  
• If the oil level is too high, drain the excess  
oil until you obtain the correct oil level on  
the dipstick. To drain the excess oil, refer to  
Changing the Engine Oil (page 17).  
Procedure  
Important: This machine does not come with oil  
in the engine. Before starting the engine, fill the  
engine with oil.  
Important: If the oil level in the crankcase is  
too low or too high and you run the engine,  
you may damage the engine.  
1. Move the machine to a level surface.  
6. Install the dipstick securely by hand.  
2. Remove the dipstick (Figure 6) and pour about 3/4  
of the crankcase capacity of oil into the oil-fill tube.  
6
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4
Charging the Battery  
No Parts Required  
Procedure  
Electric-start model only  
Refer to Charging the Battery (page 18).  
Figure 9  
Product Overview  
Upper handle  
1. Traction-assist handle  
2. Blade-control bar lock  
3. Blade-control bar  
4. Ignition switch  
Figure 8  
Figure 10  
1. Side-discharge deflector  
2. Spark plug  
9. Ignition switch  
1. Grass bag  
3. Side-discharge chute  
10. Battery (not shown;  
electric-start model only)  
2. Rear-discharge plug  
(installed)  
4. Battery charger  
(electric-start model only)  
3. Dipstick/oil-fill tube (not  
shown)  
11. Rear cutting-height lever  
4. Recoil-start handle  
5. Fuel-tank cap  
12. Rear-discharge deflector  
13. Fuse  
6. Handle-lock lever  
7. Handle knob (2)  
14. Air filter  
15. Washout port  
8. Upper handle  
16. Front cutting-height lever  
7
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Using Fuel  
Stabilizer/Conditioner  
Use a fuel stabilizer/conditioner in the machine to  
provide the following benefits:  
Operation  
Before Starting  
Recommended Fuel  
• It keeps gasoline fresh during storage up to 90 days.  
When storing the machine for more than 90 days,  
drain the fuel tank.  
DANGER  
Gasoline is extremely flammable and explosive. A  
fire or explosion from gasoline can burn you and  
others.  
• It cleans the engine while it is running.  
• It eliminates gum-like varnish buildup in the fuel  
systems, which causes hard starting.  
To prevent a static charge from igniting the  
gasoline, place the container and/or mower  
directly on the ground before filling, not in a  
vehicle or on an object.  
Add the correct amount of fuel stabilizer/conditioner to  
the gasoline as recommended on the product label.  
Note: A fuel stabilizer/conditioner is most effective  
when it is mixed with fresh gasoline. To prevent  
varnish deposits in the fuel system, use a fuel  
stabilizer/conditioner at all times.  
• Fill the tank outdoors when the engine is cold.  
Wipe up spills.  
• Do not handle gasoline when smoking or around  
an open flame or sparks.  
Filling the Fuel Tank  
1. Clean around the fuel tank cap, and remove the cap  
from the tank (Figure 11).  
• Store gasoline in an approved fuel container, out  
of the reach of children.  
• For best results, use only clean, fresh, unleaded  
gasoline with an octane rating of 87 or higher  
((R+M)/2 rating method).  
• Oxygenated fuel with up to 10% ethanol or 15%  
MTBE by volume is acceptable.  
Do not use ethanol blends of gasoline, such as E15  
or E85, with more than 10% ethanol by volume.  
Performance problems and/or engine damage may  
result, which may not be covered under warranty.  
Do not use gasoline containing methanol.  
Do not store fuel either in the fuel tank or in fuel  
containers over the winter unless fuel stabilizer has  
been added to the fuel.  
Do not add oil to gasoline.  
Figure 11  
2. Fill the fuel tank, leaving at least 1/4 inch (6 mm)  
from the bottom of the neck empty to allow the  
gasoline room to expand (Figure 11).  
3. Install the fuel tank cap and tighten it securely by  
hand.  
8
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Important: If the oil level in the crankcase is  
too low or too high and you run the engine,  
you may damage the engine.  
Checking the Engine Oil Level  
Service Interval: Before each use or daily  
Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil  
with an API service classification of SF, SG, SH, SJ, SL,  
or higher.  
6. Install the dipstick securely by hand.  
Adjusting the Cutting Height  
1. Move the machine to a level surface.  
2. Remove the dipstick (Figure 12).  
WARNING  
Adjusting the cutting height may bring you into  
contact with the moving blades, causing serious  
injury.  
• Stop the engine and wait for all moving parts  
to stop.  
• Do not put your fingers under the housing when  
adjusting the cutting height.  
Adjust the cutting height as desired; refer to  
Figure 14 and Figure 15.  
Note: To raise the machine, move the front and rear  
cutting height levers forward; to lower the machine,  
move the cutting height levers rearward. Set the front  
and rear wheels to the same height unless special  
circumstances require otherwise; refer to Cutting Grass  
and Cutting Leaves in Operating Tips (page 15).  
Figure 12  
3. Wipe off the dipstick end with a clean cloth.  
4. Insert the dipstick into the oil-fill tube and screw it  
in until it stops. (Figure 12).  
5. Remove the dipstick and read the oil level; refer to  
Figure 13.  
Figure 13  
1. The oil level is too low;  
add oil to the crankcase.  
3. The oil level is correct.  
2. The oil level is too high;  
remove oil from the  
crankcase.  
Figure 14  
Front cutting-height lever  
• If the oil level is too low, add a small amount of  
oil slowly to the oil-fill tube, and then repeat  
steps 3 through 5 until the oil level is correct as  
shown in Figure 7.  
1. 1 inch (2.5 cm)  
5. 3 inches (7.6 cm))  
6. 3-1/2 inches (8.9 cm))  
7. 4 inches (10.2 cm)  
2. 1-1/2 inches (3.8 cm)  
3. 2 inches (5.1 cm)  
4. 2-1/2 inches (6.4 cm)  
• If the oil level is too high, drain the excess  
oil until you obtain the correct oil level on  
the dipstick; to drain the excess oil, refer to  
Changing the Engine Oil (page 17).  
9
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Adjusting the Handle Height  
You can raise or lower the handle to a position more  
comfortable for you.  
1. Pull the handle-lock lever rearward to disengage the  
handle-lock pins (Figure 16).  
Figure 15  
Rear cutting-height lever  
Figure 16  
1. Handle-lock lever  
2. Handle-lock pin (2)  
3. Notches  
1. 1 inch (2.5 cm)  
5. 3 inches (7.6 cm))  
6. 3-1/2 inches (8.9 cm))  
7. 4 inches (10.2 cm)  
2. 1-1/2 inches (3.8 cm)  
3. 2 inches (5.1 cm)  
4. 2-1/2 inches (6.4 cm)  
2. Rotate the handle and align the desired notch in  
the handle bracket to the handle-lock pins; refer to  
Figure 16.  
3. Release the handle-lock lever to secure the handle  
in place.  
Starting the Engine  
Standard Model  
Pull the recoil handle slowly until you feel resistance,  
then pull it sharply. Allow the rope to return to the  
engine slowly.  
Note: If the machine does not start after several  
attempts, contact an Authorized Service Dealer.  
Electric-start Model  
You can start the engine on an electric-start model by  
using either the ignition key or the recoil-start handle.  
Ignition Key: Turn and hold the ignition key to the  
Start position (Figure 17); when the engine starts,  
release the key.  
Important: Do not attempt to start the engine  
with the blade-control bar engaged; otherwise,  
you may blow the fuse.  
10  
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Note: Do not hold the ignition key in the Start  
position for longer than 5 seconds to prevent  
burning out the starter motor.  
Stopping the Engine  
Standard Model  
Press the toggle switch (Figure 19) to the Stop position,  
and wait for the engine to stop.  
Figure 19  
Figure 17  
Recoil-start Handle:  
Electric-start Model  
1. Turn the ignition key to the Run position  
(Figure 17).  
1. Turn the key to the Off position (Figure 20).  
2. Pull the recoil handle slowly to the rear until you  
feel resistance, then pull sharply. Allow the rope  
to return to the engine slowly.  
Using the Self-propel Drive  
To operate the self-propel drive, simply walk with your  
hands gripping the upper handle and your elbows at  
your sides, and the machine will automatically keep pace  
with you (Figure 18).  
Note: You can self-propel the machine with the blades  
engaged or disengaged.  
Figure 20  
2. When the engine stops, remove the ignition key and  
take it with you when you leave the machine.  
Engaging the Blade  
When you start your engine, the blades do not turn. You  
must engage the blades to mow.  
Figure 18  
1. Pull the blade-control-bar lock back to the  
blade-control bar, and the blade-control bar back to  
the handle (Figure 21).  
Note: Use the traction-assist handle in situations  
when you need more control than you have with the  
self-propel drive alone.  
11  
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Using the Grass Bag  
Service Interval: Before each use or daily  
You can use the grass bag to check the blade-stop  
system.  
1. Remove the rear-discharge plug.  
2. Install the empty grass bag on the machine.  
3. Start the engine.  
Figure 21  
1. Blade-control bar lock 2. Blade-control bar  
4. Engage the blades.  
Note: The bag should begin to inflate, indicating  
that the blades are rotating.  
2. Hold the blade-control bar against the handle  
(Figure 22).  
5. While watching the bag, release the blade-control bar.  
Note: If the bag does not deflate within 3 seconds  
of releasing the blade-control bar, the blade-stop  
system may be deteriorating and, if ignored, could  
result in an unsafe operating condition. Have the  
machine inspected and serviced by an Authorized  
Service Dealer.  
6. Stop the engine and wait for all moving parts to stop.  
Figure 22  
Not Using the Grass Bag  
1. Move the machine onto a paved surface in a  
non-windy area.  
Disengaging the Blade  
Release the blade-control bar (Figure 23).  
2. Set all 4 wheels to the 3-1/2 inch (89 mm) cutting  
height setting.  
3. Take a half sheet of newspaper and crumple it into a  
ball small enough to go under the machine (about 3  
inches or 75 mm in diameter).  
4. Place the newspaper ball about 5 inches (13 cm) in  
front of the machine.  
5. Start the engine.  
6. Engage the blades.  
Figure 23  
7. Release the blade-control bar and begin counting out  
3 seconds.  
8. On the count of 3, push the machine quickly forward  
over the newspaper.  
Important: When you release the blade-control  
bar, the blades should stop within 3 seconds. If  
they do not stop properly, stop using your machine  
immediately and contact an Authorized Service  
Dealer.  
9. Stop the engine and wait for all moving parts to stop.  
10. Go to the front of the machine and check the  
newspaper ball.  
Note: If the newspaper ball did not go under the  
machine, repeat steps 4 through 10.  
Checking the Blade-stop  
System Operation  
Before each use, check that the blades stop within 3  
seconds of releasing the blade-control bar.  
11. If the newspaper is unravelled or shredded, the  
blades did not stop properly, which could result in an  
12  
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unsafe operating condition. Contact an Authorized  
Service Dealer.  
WARNING  
A worn grass bag could allow small stones and other  
similar debris to be thrown toward the operator or  
bystanders and result in serious personal injury or  
death.  
Recycling the Clippings  
This machine comes from the factory ready to recycle  
grass and leaf clippings back into the lawn. To prepare  
the machine to recycle:  
Check the grass bag frequently. If it is damaged,  
install a new Toro replacement bag.  
• If the side-discharge chute is on the mower, remove  
it and lower the side-discharge deflector ; refer  
to Removing the Side-discharge Chute (page 14).  
If the side-discharge chute is on the mower,  
remove it before bagging the clippings; refer to  
• If the grass bag is on the machine, remove it; refer  
to (page 9).  
WARNING  
• If the rear-discharge plug is not installed, grip it by  
the handle, raise the rear deflector, and insert it into  
the rear-discharge chute until the latch locks into  
place; refer to Figure 24.  
The blades are sharp; contacting the blades can  
result in serious personal injury.  
Stop the engine and wait for all moving parts to stop  
before leaving the operating position.  
Installing the Grass Bag  
1. Raise and hold up the rear deflector (Figure 25).  
Figure 24  
1. Rear deflector  
3. The rear-discharge plug  
installed  
2. Insert the rear-discharge  
plug  
Figure 25  
1. Rear deflector  
3. Latch  
2. Rear-discharge plug  
WARNING  
Ensure that the rear-discharge plug is in place  
before you recycle the clippings. Never engage the  
blades without either the rear-discharge plug or the  
grass bag installed.  
2. Remove the rear-discharge plug by pulling down on  
the latch with your thumb and pulling the plug out  
from the machine (Figure 25).  
3. Install the bag rod into the notches at the base of the  
handle and rock the bag back and forth to ensure  
that the rod is seated at the bottom of both notches;  
refer to Figure 26.  
Bagging the Clippings  
Use the grass bag when you want to collect grass and  
leaf clippings from the lawn.  
13  
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Figure 26  
2. Notch (2)  
1. Bag rod  
4. Lower the rear deflector until it rests on the grass bag.  
Figure 27  
1. Side-discharge deflector 2. Side-discharge chute  
Removing the Grass Bag  
To remove the bag, reverse the steps in Installing the  
Grass Bag above.  
2. Install the side-discharge chute as shown in  
Figure 27 and Figure 28, and close the deflector onto  
the chute.  
Side-discharging the Clippings  
Use the side discharge for cutting very tall grass.  
If the bag is on the machine, remove it and insert  
the rear-discharge plug; refer to (page 9) before  
side-discharging the clippings.  
Important: Ensure that the rear-discharge plug is  
in place before you recycle the clippings (Figure 24).  
WARNING  
The blade is sharp; contacting the blade can result  
in serious personal injury.  
Figure 28  
Stop the engine and wait for all moving parts to stop  
before leaving the operating position.  
Removing the Side-discharge Chute  
Installing the Side-discharge Chute  
To remove the side-discharge chute, reverse the steps in  
Installing the Side-discharge Chute above.  
With the chute in your right hand:  
1. Lift open the side-discharge deflector (Figure 27).  
14  
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Cutting Leaves  
Operating Tips  
• After cutting a leaf-covered lawn, ensure that at least  
half of the lawn shows through the cut leaves. You  
may need to mow the leaves again.  
General Mowing Tips  
• Clear the area of loose sticks, branches, stones, wire,  
twine, and other debris that the blades could hit.  
• If there are more than 5 inches (13 cm) of leaves on  
the lawn, set the front cutting height 1 or 2 notches  
higher than the rear cutting height.  
• Avoid striking solid objects with the blades. Never  
deliberately mow over any object.  
• If the machine strikes an object or starts to vibrate,  
immediately stop the engine, disconnect the wire  
from the spark plug, and examine the machine for  
damage.  
• Slow down your mowing speed if the mower does  
not cut the leaves finely enough.  
• For best performance, install new Toro replacement  
blades for your model before the cutting season  
begins.  
• Replace the blades when necessary with Toro  
replacement blades.  
Cutting Grass  
• Cut only about a third of the grass blade at a  
time. Do not cut below the 2 inch (51 mm)  
setting unless the grass is sparse or it is late fall  
when grass growth begins to slow down; refer to  
Adjusting the Cutting Height (page 9).  
• When cutting grass over 6 inches (15 cm) tall, mow  
at the highest cutting height setting and walk slower;  
then mow again at a lower setting for the best lawn  
appearance. If the grass is too long, the machine may  
plug and cause the engine to stall.  
• Alternate the mowing direction. This helps disperse  
the clippings over the lawn for even fertilization.  
• If the finished lawn appearance is unsatisfactory, try  
one or more of the following:  
– Replace the blades or have them sharpened.  
– Walk at a slower pace while mowing.  
– Raise the cutting height on your machine.  
– Overlap cutting swaths instead of cutting a full  
swath with each pass.  
– Set the cutting height on the front wheels a notch  
lower than the rear wheels.  
– Cut the grass more frequently.  
• Cut only dry grass or leaves. Wet grass and leaves  
tend to clump on the yard and can cause the machine  
to plug or the engine to stall.  
WARNING  
Mowing wet grass or leaves can lead to serious  
injury if you slip and contact the blade. Mow  
only in dry conditions.  
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Maintenance  
Note: Determine the left and right sides of the machine from the normal operating position.  
Recommended Maintenance Schedule(s)  
Maintenance Service  
Maintenance Procedure  
Interval  
• Change the engine oil.  
After the first 5 hours  
• Check the engine oil level.  
• Check the blade-stop system operation.  
• Check the air cleaner and clean or replace it, if necessary.  
• Check the cutting blades.  
Before each use or daily  
• Wash underneath the machine.  
• Charge the battery (electric-start model only).  
Every 25 hours  
Every 50 hours  
• Change the engine oil.  
• Service the blade-drive system.  
• Charge the battery (electric-start model only).  
• Empty the fuel tank before repairs as directed and before annual storage.  
Before storage  
• Service the air filter; replace it more frequently in dusty operating conditions.  
• Change the engine oil.  
• Replace the blades or have them sharpened (more frequently if the blade edges  
dull quickly).  
Yearly  
• Check the spark plug; refer to the Engine Operator’s Manual.  
• Refer to your Engine Operator’s Manual for additional maintenance procedures.  
Important: Refer to the Engine Operator’s Manual for additional maintenance procedures.  
Preparing for Maintenance  
1. Stop the engine and wait for all moving parts to stop.  
the mower onto its side so that the air filter is  
up in the air.  
2. Disconnect the spark-plug wire from the spark plug  
(Figure 29).  
WARNING  
Tipping the machine may cause the fuel to leak.  
Gasoline is flammable, explosive, and can cause  
personal injury.  
Figure 29  
1. Spark-plug wire  
Important: Before tipping the mower to change  
the oil or replace the blades, allow the fuel tank  
to run dry through normal usage. If you must  
tip the mower prior to running out of fuel, use a  
hand fuel pump to remove the fuel. Always tip  
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Servicing the Air Filter  
Changing the Engine Oil  
Service Interval: Yearly  
Service Interval: After the first 5 hours  
Before each use or daily  
Every 50 hours  
Yearly  
1. Loosen the fastener and remove the air filter cover  
(Figure 30).  
Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil  
with an API service classification of SF, SG, SH, SJ, SL,  
or higher.  
1. Ensure that the fuel tank contains little or no fuel so  
that fuel does not leak out when you tip the mower  
onto its side.  
2. Run the engine a few minutes before changing the  
oil to warm it.  
Note: Warm oil flows better and carries more  
contaminants.  
3. Disconnect the wire from the spark plug. Refer to  
Preparing for Maintenance (page 16).  
4. Tip the mower onto its side, with the dipstick down,  
until the upper handle rests on the ground.  
Figure 30  
5. Set an oil-drain pan under the dipstick.  
1. Cover  
2. Fastener  
3. Filter  
4. Base  
6. Remove the dipstick and drain the used oil into an  
oil-drain pan (Figure 31).  
2. Remove and inspect the filter.  
• If the filter is damaged or is wet with oil or fuel,  
replace it.  
• If the filter is dirty, tap it on a hard surface  
several times or blow the debris outward from  
the interior of the filter using compressed air at  
less than 30 psi (207 kPa).  
Note: Do not brush or blow dirt from the  
outside of the filter; either forces dirt into the  
fibers.  
Figure 31  
7. After draining the used oil, return the mower to the  
operating position.  
3. Clean the air filter body and cover using a damp rag.  
Keep dirt away from the air opening.  
8. Remove the dipstick (Figure 32) and pour about 3/4  
of the crankcase capacity of oil into the oil-fill tube.  
4. Install the filter onto the base.  
5. Install the cover and screw the fastener down  
securely.  
Note: Max. fill: 20 oz. (0.59 l), type: SAE 30  
detergent oil with an API service classification of SF,  
SG, SH, SJ, SL, or higher.  
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Charging the Battery  
Service Interval: Every 25 hours  
Before storage  
Electric-start model only  
WARNING  
Battery posts, terminals, and related accessories  
contain lead and lead compounds, chemicals  
known to the State of California to cause cancer  
and reproductive harm. Wash hands after handling  
battery.  
Figure 32  
Charge the battery for 24 hours initially, then monthly  
(every 25 starts) or as needed. Always use the charger  
in a sheltered area, and charge the battery at room  
temperature (about 70° F, or 22° C) whenever possible.  
9. Wipe off the dipstick end with a clean cloth.  
10. Insert the dipstick into the oil-fill tube, and screw it  
in until it stops.  
Note: The machine is equipped with an alternator  
charging system.  
11. Remove the dipstick and read the oil level on the  
dipstick; refer to Figure 33.  
1. Connect the charger to the wire harness, which is  
located below the ignition key (Figure 34).  
Figure 33  
1. The oil level is too low;  
add oil to the crankcase.  
3. The oil level is correct.  
2. The oil level is too high;  
remove oil from the  
crankcase.  
Figure 34  
• If the oil level is too low, add a small amount of  
oil slowly to the oil-fill tube, and then repeat  
steps 9 through 11 until the oil level is correct  
as shown in Figure 33.  
2. Plug the charger into a wall outlet.  
Note: When the battery no longer holds a charge,  
recycle the lead-acid battery according to local codes.  
• If the oil level is too high, drain the excess  
oil until you obtain the correct oil level on  
the dipstick. To drain the excess oil, refer to  
Changing the Engine Oil (page 17).  
Important: If the oil level in the crankcase is  
too low or too high and you run the engine,  
you may damage the engine.  
12. Install the dipstick securely by hand.  
13. Recycle the used oil.  
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Replacing the Fuse  
Electric-start model only  
If the battery does not charge or the engine does not  
turn with the electric starter, the fuse may be blown;  
replace it with a 40-amp plug-in type fuse.  
Important: You cannot start the machine with  
the electric starter or charge the battery unless a  
working fuse is installed.  
1. Open the sealed fuse holder and replace the fuse  
(Figure 35).  
Figure 36  
1. Rear-deflector and handle-lock lever assembly  
8. Remove the cover from the battery.  
9. Disconnect the leads from the battery.  
10. Remove and battery and recycle it.  
Note: Recycle the battery according to your state  
and local regulations.  
Figure 35  
1. Fuse holder  
Installing the New Battery  
1. Clean the battery-holding area on the mower  
housing.  
2. Close the cover to the fuse holder, and ensure that it  
is sealed tightly.  
2. Set the new battery in place on the mower housing.  
3. Connect the leads to the new battery.  
Replacing the Battery  
Electric-start model only  
Note: Ensure that you connect the black (negative)  
wire to the negative (-) terminal and the red (positive)  
wire to the positive (+) terminal.  
Removing the Old Battery  
4. Install the cover onto the battery.  
1. Contact an Authorized Parts Dealer to obtain a  
replacement battery.  
Note: Ensure that the cover fits properly over the  
wiring harness.  
2. Remove the belt cover; refer to step 1 of  
Servicing the Blade-drive System (page 20).  
5. Install the rear-deflector and handle-lock lever  
assembly onto the machine.  
3. Remove the rear-discharge plug.  
6. Raise the handle to the vertical position.  
4. Move the handle to the vertical position.  
7. Secure the shroud with the 4 small bolts that you  
removed in step 5 of Removing the Old Battery.  
5. Remove the 4 small bolts that hold the rear-deflector  
and handle-lock lever assembly in place.  
8. Install the rear-discharge plug.  
6. Fold the handle all the way forward.  
9. Return the handle to the operating position.  
7. Remove the rear-deflector and handle-lock lever  
assembly (Figure 36).  
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Adjusting the Self-propel Drive Servicing the Blade-drive  
Cable  
System  
Whenever you install a new self-propel cable, or if  
the self-propel drive is out of adjustment, adjust the  
self-propel-drive cable.  
Service Interval: Every 50 hours  
1. Remove the blade-drive system cover (Figure 39).  
1. Loosen the cable support nut (Figure 37).  
Figure 37  
Figure 39  
1. Bolts  
2. Cover  
2. Pull down the cable jacket (toward the mower) until  
there is no slack in the cable (Figure 38).  
2. Brush or blow out debris from the inside of the  
shield and around all the parts.  
3. Hold a 0.010-inch feeler gauge, a piece of paper, or a  
note card against the wall and slide it down behind  
the belt tension spring.  
Note: If there is a visible gap between the gauge  
and the spring, tighten the adjusting bolt and the nut  
until the paper barely slides freely in and out of the  
gap (Figure 40).  
Figure 38  
3. Tighten the nut on the cable support.  
Figure 40  
1. Belt-tension spring  
2. Adjusting bolt  
3. Gap  
4. Adjusting nut  
5. Blade-drive belt  
6. Wall  
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Important: Do not overtighten the adjusting  
bolt. This could damage the blade-drive belt.  
4. Install the blade-drive system cover that you  
previously removed.  
Servicing the Cutting Blades  
Service Interval: Yearly  
Important: You will need a torque wrench to install  
the blades properly. If you do not have a torque  
wrench or are uncomfortable performing this  
procedure, contact an Authorized Service Dealer.  
Examine the blades for sharpness and any wear or  
damage whenever you run out of gasoline; refer  
to Inspecting the Blades (page 21). If the blade edge  
is dull or nicked, have it sharpened or replace it. If the  
blade is worn, bent, damaged or cracked, replace it  
immediately with a genuine Toro replacement blade.  
Figure 41  
1. Handle locked in the vertical position  
2. Tip the machine onto its side, with the air filter up in  
the air, until the upper handle rests on the ground.  
DANGER  
A worn or damaged blade can break, and a piece  
of the blade could be thrown toward the operator  
or a bystander, resulting in serious personal injury  
or death.  
WARNING  
The blades are sharp; contacting a blade could  
result in serious personal injury.  
• Inspect the blades periodically for wear or  
damage.  
• Disconnect the wire from the spark plug.  
• Wear gloves when servicing the blade.  
• Replace a worn or damaged blade.  
Note: Maintain sharp blades throughout the cutting  
season, because sharp blades cut cleanly without tearing  
or shredding the grass blades. Tearing and shredding  
turns grass brown at the edges, which slows growth and  
increases the chance of disease.  
Inspecting the Blades  
Service Interval: Before each use or daily  
1. Inspect the cutting edges (Figure 42). If the edges  
are not sharp or have nicks, remove the blades and  
have them sharpened or replace them.  
Preparing to Service the Cutting Blades  
2. Inspect the blades themselves, especially the curved  
area (Figure 42). If you notice any damage, wear, or  
a slot forming in this area (Figure 42), immediately  
replace it with a new blade.  
1. Lock the handle in the vertical position (Figure 41);  
refer to Adjusting the Handle Height (page 10).  
Figure 42  
1. Cutting edge  
2. Curved area  
3. Wear/slot forming  
4. Crack  
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refer to Removing the Blades (page 22) and  
Installing the Blades (page 23).  
DANGER  
If you allow a blade to wear, a slot will form  
between the sail and flat part of the blade.  
Eventually a piece of the blade may break off  
and be thrown from under the housing, possibly  
resulting in serious injury to you or bystanders.  
WARNING  
A blade that is bent or damaged could break  
apart and could seriously injure or kill you or  
bystanders.  
• Inspect the blade periodically for wear or  
damage.  
• Always replace a bent or damaged blade with  
a new blade.  
• Never try to straighten a blade that is bent or  
weld a broken or cracked blade.  
• Never file or create sharp notches in the  
edges or surfaces of a blade.  
• Replace a worn or damaged blade.  
Removing the Blades  
3. Check for bent blades; refer to  
Checking for Bent Blades (page 22).  
Replace the blades when the machine hits a solid object  
or when a blade is out of balance or bent. Use only  
genuine Toro replacement blades.  
Checking for Bent Blades  
1. Use a block of wood to hold each blade steady and  
turn the blade bolt counterclockwise as shown in  
Figure 44.  
1. Rotate the blades until they are positioned as shown  
in Figure 43.  
Figure 44  
Figure 43  
1. Front of cutting deck  
3. Measure from the cutting  
edge to a smooth, level  
surface  
2. Remove each blade as shown in Figure 45.  
2. Measure at locations A  
and B  
2. Measure from a level surface to the cutting edges  
at locations A and B, (Figure 43), and record both  
dimensions.  
3. Rotate the blades so that their opposite ends are at  
locations A and B.  
4. Repeat the measurements in step 2 and record them.  
Note: If the difference between the dimensions A  
and B obtained in steps 2 and 4 exceeds 1/8 inch  
(3 mm), the blade is bent and must be replaced;  
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Figure 45  
3. Blade (2)  
4. Blade bolt (2)  
1. Spindle (2)  
2. Blade driver (2)  
Figure 46  
3. Inspect the pins on the blade drivers for wear and  
damage.  
3. Rotate the installed blade 1/4 turn until it is vertical,  
and install the other blade in the same manner as  
the first (refer to step 1).  
Installing the Blades  
Note: The blades should be perpendicular, forming  
an inverted “T” as shown in Figure 47.  
1. Install the first blade so that it is horizontal, along  
with all mounting hardware as shown in Figure 45.  
Note: Tighten the bolt with your fingers.  
Important: Position the curved ends of the  
blades to point toward the machine housing.  
Be sure to nest the raised areas on each blade  
driver with the recesses in the head of its  
corresponding spindle, and the pins on the other  
side of each blade driver with the holes in its  
corresponding blade.  
2. Steady each blade with a board and turn the blade  
bolt clockwise with a torque wrench as shown in  
Figure 46; torque the blade bolt to 60 ft-lb (82 N-m).  
Figure 47  
Important: A bolt torqued to 60 ft-lb (82 N-m)  
is very tight. Put your weight behind the wrench  
and tighten the bolt securely. This bolt is very  
difficult to overtighten.  
1. Blade (2)  
4. Tighten the second blade; refer to step 2.  
5. Rotate the blades by hand a full 360° turn to ensure  
that they do not touch.  
Note: If the blades touch each other, they are not  
mounted correctly. Repeat steps 1 through 3, until  
the blades no longer touch each other.  
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WARNING  
WARNING  
Incorrectly installing the blades could damage  
the machine or cause an injury to the operator  
or to bystanders.  
A broken or missing washout fitting could  
expose you and others to thrown objects or blade  
contact. Contact with a blade or thrown debris  
can cause injury or death.  
Washing Underneath the  
Machine  
• Replace a broken or missing washout fitting  
immediately, before using the machine  
again.  
Service Interval: Before each use or daily—Wash  
• Never put your hands or feet under the  
machine or through openings in the mower.  
underneath the machine.  
1. Move the machine to a level surface.  
2. Stop the engine and wait for all moving parts to stop  
before leaving the operating position.  
3. Lower the machine to the lowest height-of-cut.  
4. Attach a hose to the washout fitting, and turn the  
water on high (Figure 48).  
Note: Spread petroleum jelly on the washout fitting  
O-ring to make the coupling slide on easier and  
protect the O-ring.  
Figure 48  
1. Washout fitting  
2. Hose  
3. O-ring  
4. Coupling  
5. Start the engine, engage the blade-control lever, and  
let the machine run for 1 to 3 minutes.  
6. Disengage the blade-control lever, stop the engine,  
and wait for all moving parts to stop.  
7. Shut off the water and remove the coupling from  
the washout fitting.  
Note: If the machine is not clean after a single  
washing, soak it and let it stand for 30 minutes. Then  
repeat the process.  
8. Run the machine again and engage the blades for 1  
to 3 minutes to remove the excess water.  
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1. Run the machine until the engine stops from running  
out of fuel.  
Storage  
Store the machine in a cool, clean, dry place.  
2. Start the engine again.  
3. Allow the engine to run until it stops. When you can  
no longer start the engine, it is sufficiently dry.  
General Information  
1. Perform the recommended annual maintenance  
procedures; refer to the Recommended Maintenance  
Schedule under Maintenance (page 16).  
Preparing the Engine  
1. While the engine is still warm, change the engine oil;  
refer to Changing the Engine Oil (page 17).  
2. Clean under the machine; refer to  
Washing Underneath the Machine (page 24).  
2. Remove the spark plug.  
3. Remove chaff, dirt, and grime from the external  
parts of the engine, the shrouding, and the top of  
the machine.  
3. Using an oil can, add about 1 oz. (30 ml), of motor  
oil to the engine through the spark-plug hole.  
4. Slowly pull the starter rope several times to distribute  
oil throughout the cylinder.  
4. Check the condition of the blades; refer to  
Inspecting the Blades (page 21).  
5. Install the spark plug but do not connect the wire to  
the spark plug. Secure the wire so that it does not  
come into contact with the spark plug.  
5. Service the air filter; refer to  
Servicing the Air Filter (page 17).  
6. Tighten all nuts, bolts, and screws.  
7. Touch up all rusted or chipped paint surfaces with  
paint available from an Authorized Service Dealer.  
Removing the Machine from  
Storage  
8. Charge the battery for 24 hours, then unplug the  
battery charger and store the machine in an unheated  
area. If you must store the machine in a heated  
area, you must charge the battery every 90 days  
(electric-start model only).  
1. Unfold the handle; refer to  
Adjusting the Handle Height (page 10).  
2. Check and tighten all fasteners.  
3. Remove the spark plug and spin the engine rapidly  
using the starter to blow excess oil from the cylinder.  
9. Fold the handle for storage; refer to  
Adjusting the Handle Height (page 10).  
4. Inspect the spark plug and replace it if it is dirty,  
worn, or cracked; refer to the Engine Operator’s Manual.  
Preparing the Fuel System  
5. Install the spark plug and tighten it to the  
recommended torque of 180 in-lb (20 N-m).  
WARNING  
6. Perform any needed maintenance procedures; refer  
to Maintenance (page 16).  
Gasoline can vaporize if you store it over long  
periods of time and explode if it comes into contact  
with an open flame.  
7. Check the engine oil level; refer to  
• Do not store gasoline over long periods of time.  
8. Fill the fuel in the fuel tank with fresh gasoline; refer  
to Recommended Fuel (page 8).  
• Do not store the machine with gasoline in the  
fuel tank or the carburetor in an enclosure with  
an open flame. (For example, a furnace or a  
water heater pilot light.)  
9. Charge the battery; refer to  
Charging the Battery (page 18) (electric-start  
model only).  
• Allow the engine to cool before storing it in any  
enclosure.  
10. Connect the wire to the spark plug.  
On the last refueling of the year, add fuel stabilizer to  
the fuel as directed by the engine manufacturer. Empty  
the fuel tank when mowing the last time before storing  
the machine.  
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Notes:  
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TimeMaster  
The Toro Total Coverage Guarantee  
A 3-Year Full Warranty (45 Day Limited Warranty for Commercial Use)  
Walk Power Mowers  
The Toro GTS Starting Guarantee  
A 3-Year Full Warranty (Not Applicable for Commercial Use)  
Conditions and Products Covered  
Cost of regular maintenance service or parts, such as filters, fuel,  
lubricants, oil changes, spark plugs, air filters blade sharpening  
The Toro Company and its affiliate, Toro Warranty Company, pursuant to  
an agreement between them, jointly promise to repair the Toro Product  
listed below if used for residential purposes*; if it is defective in materials  
or workmanship or if it stops functioning due to the failure of a component;  
or if the Toro GTS (Guaranteed to Start) engine will not start on the first or  
second pull, provided the routine maintenance required in the Operator's  
Manual have been performed.  
or worn blades, cable/linkage adjustments, or brake and clutch  
adjustments  
Any product or part which has been altered or misused and requires  
replacement or repair due to accidents or lack of proper maintenance  
Repairs necessary due to failure to use fresh fuel (less than one  
month old), or failure to properly prepare the unit prior to any period  
of non-use over one month  
This warranty covers the cost of parts and labor, but you must pay  
transportation costs.  
Pickup and delivery charges  
The following time periods apply from the date of purchase:  
Operational misuse, neglect, or accidents  
Products  
Warranty Period  
Repairs or attempted repairs by anyone other than an Authorized  
Toro Service Dealer  
TimeMaster Mower and Attachments 3 - year full warranty  
GTS (Guaranteed to Start)  
Battery  
3 - year full warranty  
1 - year  
Repairs or adjustments to correct starting difficulties due to the  
following:  
failure to follow proper maintenance procedures  
rotary mower blade striking an object  
Limited Warranty for Commercial Use*  
These Toro Products used for commercial, institutional, or rental use,  
are warranted for 45 days against defects in materials or workmanship.  
Components failing due to normal wear are not covered by this warranty.  
contaminants in the fuel system  
improper fuel (consult your Operator's Manual if in doubt)  
The Toro GTS (Guaranteed to Start) Starting Guarantee does not apply  
when the product is used commercially*.  
failure to drain the fuel system prior to any period of non-use  
over one month  
Special operational conditions where starting may require more than  
two pulls:  
Instructions for Obtaining Warranty Service  
If you think that your Toro Product contains a defect in materials or  
workmanship, or if a normal, able-bodied adult can no longer start your  
product's engine in one or two pulls, follow this procedure:  
first time starts after extended period of non-use over three  
months or seasonal storage  
cool temperature starts such as those found in early spring and  
late autumn  
1. Contact any Authorized Toro Service Dealer to arrange service at their  
dealership. To locate a dealer convenient to you, refer to the Yellow  
Pages of your telephone directory (look under “Lawn Mowers”) or  
access our web site at www.Toro.com. You may also call the numbers  
listed in item #3 to use the 24-hour Toro Dealer locator system.  
improper starting procedures - if you are having difficulty starting  
your unit, please check the Operator's Manual to ensure that  
you are using the correct starting procedures. This can save an  
unnecessary visit to an Authorized Toro Service Dealer.  
2. Bring the product and your proof of purchase (sales receipt) to the  
Service Dealer. The dealer will diagnose the problem and determine  
if it is covered under warranty.  
General Conditions  
3. If for any reason you are dissatisfied with the Service Dealer’s  
analysis or with the assistance provided, contact us at:  
All repairs covered by these warranties must be performed by an  
Authorized Toro Service Dealer using Toro-approved replacement parts.  
Repair by an Authorized Toro Service Dealer is your sole remedy under  
this warranty.  
Customer Care Department, RLC Division  
The Toro Company  
8111 Lyndale Avenue South  
Bloomington, MN 55420-1196  
Toll free at 866-214-9807 (U.S. customers)  
Toll free at 866-214-9808 (Canadian customers)  
Neither The Toro Company nor Toro Warranty Company is liable for  
indirect, incidental, or consequential damages in connection with the  
use of the Toro Products covered by these warranties, including any  
cost or expense of providing substitute equipment or service during  
reasonable periods of malfunction or non-use pending completion of  
repairs under these warranties.  
Owner Responsibilities  
Some states do not allow exclusions of incidental or consequential  
damages, so the above exclusions may not apply to you.  
You must maintain your Toro Product by following the maintenance  
procedures described in the Operator's Manual. Such routine  
maintenance, whether performed by a dealer or by you, is at your expense.  
This warranty gives you specific legal rights, and you may also have other  
rights which vary from state to state.  
Items and Conditions Not Covered  
There is no other express warranty except for special emission system  
coverage and engine warranty coverage on some products. This express  
warranty does not cover the following:  
Countries Other than the United States or Canada  
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain  
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining  
guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.  
*Residential purposes means use of the product on the same lot as your home. Use at more than one location, or institutional or rental use, is considered  
commercial use, and the commercial use warranty applies.  
374-0283 Rev A  
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