Thermador Gas Grill CGBD30RX User Manual

Installation Instructions  
for  
Thermador Char Glo® Outdoor Barbecues  
Models:  
CGBD30RX CGBD36RX  
CGBD48RSBX CGBD48RX  
CGBD30RX  
CGBD36RX  
CGBD48RSBX  
Installer: Please leave these instructions with the unit for the owner.  
Owner: Please retain these instructions for future reference.  
WARNING:If the information in this manual is not followed exactly,a fire or  
L explosion may result causing property damage, personal injury or death.  
!
AVERTISSEMENT: Si l’information dans ce manuel n’est pas suivie exactement,  
une incendie ou une explosion peut résulter, entrainant des dégats matériels, des  
blessures ou la mort.  
!
L
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Contents  
SECTION 1: Safety Information ................................................................. 2  
SECTION 2: Gas Requirements................................................................... 3  
Natural Gas Requirements .......................................................................... 3  
Propane Gas Requirements ......................................................................... 3  
Gas Consumption .......................................................................................... 3  
Propane Hook-up .......................................................................................... 3  
SECTION 3: Site Preparation...................................................................... 5  
Built-In Installations ....................................................................................... 5  
Cabinet Preparation ...................................................................................... 5  
SECTION 4: Electrical Cautions .................................................................. 7  
Electrical Requirements................................................................................ 7  
Grounding Instructions................................................................................. 7  
SECTION 5: Unpacking, Moving and Placing the Unit ....................8 - 10  
Locating your Char Glo® Barbecue ........................................................... 8  
Liquid Propane to Natural Gas Conversion .......................................... 10  
Gas and Electrical Hook-up....................................................................... 11  
Side Panel Installation.................................................................................. 11  
SECTION 6:Test andAdjustment.............................................................. 12  
Checking for Leaks ...................................................................................... 12  
Burner Air Adjustment................................................................................ 12  
Installer Checklist......................................................................................... 12  
Installation...................................................................................................... 12  
Gas Supply ..................................................................................................... 12  
Electrical......................................................................................................... 12  
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SECTION 1: SAFETY INFORMATION  
FOR YOUR SAFETY  
AVERTISSEMENT  
S’il y a une odeur de gaz:  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, immediately call your gas  
supplier or your fire department.  
1. Coupez l’admission de gaz de l’appariel.  
2. Ènteindre toute flamme nue.  
3. Ouvrir le couvercle.  
4. Si l’odeur peraiste, appeler immediatement  
votre compagnie de gaz ou votre departement  
des incendies.  
AVERTISSEMENT  
FOR YOUR SAFETY  
1. Ne pas entreposer ni utiliser de l‘essence ni  
d’autres vapeurs ou liquides inflammables dans  
le voisinage de l’appareil, ni de tout autre  
appareil.  
1. Do not store or use gasoline or other flam-  
mable vapors and liquids in the vicinity of  
this or any other appliance.  
2. An LP cylinder not connected for use shall  
not be stored in the vicinity of this or any  
other appliance.  
2. Une bouteille de propane qui n’est pas  
raccordée en vue de son utilisation, ne doit  
pas etre entreposée dans le voisinage de cet  
appareil ou de tout autre appareil.  
Installation and service must be performed by a qualified installer,  
service agency or the gas supplier.  
TESTED IN ACCORDANCE WITH ANSI Z21.58 – 1995, ANSI Z21.58a – 1998 STANDARD FOR  
OUTDOOR COOKING GAS APPLIANCES, AND CAN/CGA 1.6 – M95, CGA 1.6a – M98,  
STANDARD FOR OUTDOOR COOKING GAS APPLIANCES.  
This unit is for outdoor use only in a well-ventilated area. Not to be  
used in a building, garage or any other enclosed area.  
Check your local building codes for the proper method of installation. In the absence of local codes this  
unit should be installed in accordance with the National Fuel Gas Code No. Z223.1 Current Issue and  
National Electrical Code ANSI/NFPA No. 70 Current Issue or the CAN/CGA – B149.1 Natural Gas  
Installation Code or CAN/CGA - B149.2 Propane Installation Code and C22.1 Canadian Electrical Code  
Part1.  
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SECTION 2: GAS REQUIREMENTS  
NATURAL GAS REQUIREMENTS -  
Inlet Connection: 1/2" NP with 3/8" NPT reducer adapter.  
Supply Pressure: 6" to 14" W.C.  
Manifold Pressure: 5" W.C.  
PROPANE GAS REQUIREMENTS -  
Inlet Connection: 1/2" NP with 3/8" NPT reducer adapter.  
Supply Pressure: 11" to 14" W.C.  
Manifold Pressure: 10" W.C.  
IMPORTANT: A manual gas shut off valve must be installed external to the appliance, in  
a location accessible with the unit installed in the enclosure. Make sure the valve is turned  
off prior to connecting the appliance.  
!
L
IMPORTANT: Un robinet manuel d'isolement doit étre installé à l’extérieur de l’appareil, dans  
!
un emplacement accessible avec l’unité installée dans la module. Assurez-vous que le robinet est  
fermé avant de brancher l’appareil.  
L
FIGURE 1 PROPANE HOOK-UP  
FIGURE 2 NATURAL GAS HOOK-UP  
©
Bottom of  
unit  
Coupling 1/2" NPT fitting  
threading compound on  
these threads must be  
L.P. Regulator hose  
resistant to LP gas  
assembly 10" W.C.  
Page 3  
SECTION 2: GAS REQUIREMENTS  
For Massachusetts Installations:  
1. Shut-off valve must be a “T” handle gas cock.  
2. Flexible gas connector must not be longer than 36 inches.  
3. Not approved for installation in a bedroom or a bathroom unless unit is direct vent.  
CAUTION: The appliance must be isolated from the gas supply system by closing its  
individual manual shut-off valve during any pressure testing of the gas supply  
piping system at test pressures equal to or less than 1/2" psig (3.5kPa).  
Whencheckingthemanifoldgaspressure, theinletpressuretotheappliance  
regulator should be at least 7.0" W.C. for natural gas, and 11.0" W.C. for  
propane.  
Do not attempt any adjustment of the pressure regulator.  
ATTENTION: L’appareil doit étre isolé du circuit d’alimentation de gaz en fermant son  
rob1net manuel d’isolement individuel pendant toutes essais sous pression  
du circuit de tuyauterie d’alimentation de gaz aux pressions d’essai égales à  
ou moins de 3.5kPa (1/2 psig).  
En controlant la pression de gaz du tubulure, la pression de prise au  
régulateur de l’appareil devrait étre au moins 11.2mm HG pour gaz naturel,  
et 20.5mm HG pour gaz de propane.  
N’essayez aucun réglage du régulateur de pression.  
CAUTION: When connecting to propane gas supply, make certain that the propane gas  
tank is equipped with its own high pressure regulator in addition to the  
pressureregulatorsuppliedwiththeappliance.Thepressureofthegasatthe  
appliance regulator must not exceed 14" water column.  
ATTENTION:  
En se reliant a l approvisionnement de gaz de propane, assurez-vous que le  
réservoir de gaz de propane est équipé de son Propre régulateur à haute  
pression en peus du régulateur de Pression fourni avec l’appareil. La pression  
du gaz au régulateur de l’appareil ne doit pas exéceder 26.1 mm HG.  
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SECTION 3: SITE PREPARATION  
BUILT-IN INSTALLATIONS  
Determine a suitable location for the barbecue by taking into account exposure to wind and availability of gas and  
electrical supplies. Exposure to wind should be minimized, as wind can adversely affect cooking performance. Insure  
that the gas supply line and electrical supply are located in close proximity to the unit to keep connections to the  
unit as short as possible and allow for installation and removal of the unit from the enclosure. Allow adequate area  
around the unit for dissipation of smoke produced during cooking.  
CABINET PREPARATION  
The models CGBD30, CGBD36 and CGBD48 are designed for easy installation into masonry enclosures. For  
noncombustible applications, the barbecue drops into the opening shown in Figures 3 and Fig. 4, (below). A ledge  
is required to support the barbecue from the bottom. Models CGBD36 and CGBD48 also require a ledge in the  
center of the opening to support the middle of the unit. The supporting ledges must be level and flat. The counter  
top should also be level.  
It is recommended that ventilation holes are provided in the enclosure in the event of a gas leak. The installer-  
supplied gas shut-off valve must be installed in an easily accessible location.  
Properly Grounded  
3-Prong Receptacle  
NON-COMBUSTIBLE  
ENCLOSURE  
3" minimum for  
hood clearance  
to back wall  
3" MINIMUM FOR  
LID CLEARANCE  
E
F
E
GAS  
INLET  
F
36  
"
12"  
A
C
B
36  
D
12"  
OPENING FOR  
ACCESS DOOR  
Center Support  
Ledge for  
CGBD36 and CGBD48  
Cutout Dimensions for  
30", 36" and 48" Built-in Units  
Figure 4  
12"  
CLEARANCES (Refer to Figures 3 and 4)  
CharGlo® Outdoor Barbecues  
Model No.  
Overall Dimensions  
Cutout Dimensions  
A
B
C
D
E
F
CGBD30RX  
CGBD36RX  
CGBD48RSBX  
CGBD48RX  
24-3/4 30-7/16 26-5/8  
11-15/16 29-3/4 22-3/4  
11-15/16 35-5/16 22-3/4  
11-15/16 47-5/16 22-3/4  
11-15/16 47-5/16 22-3/4  
24-3/4 36  
24-3/4 48  
24-3/4 48  
26-5/8  
26-5/8  
26-5/8  
All Char-Glo® Outdoor Barbecues  
are CGA and AGA approved.  
Note: All height width and depth dimensions are shown in inches.  
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SECTION 3: SITE PREPARATION  
Below the cooking surface, non-combustible construc-  
tion can be placed directly adjacent to the unit. Clear-  
ance of 8" at the lower left rear of the unit must be  
maintained to allow adequate routing of the gas and  
electrical supply lines.  
To combustible construction -  
Below the cooking surface, combustible construction  
can be placed directly adjacent to the unit. Allow 8"  
clearance at the lower left rear of the unit for adequate  
routing of the gas and electrical supply line.  
Minimum horizontal clearance from sides and back of  
unit to adjacent vertical combustible construction ex-  
tending above top of unit, 12" from sides and 20" from  
back.  
Degagement horizontal minimal a respecter entre les  
cotes et l’arriere de l’appareil et une construction  
combustible verticale adjacent depassant la partie  
superieure de l’appareil, soit 12" (305mm) pounces des  
cotes et 20" (508mm) ponces de l’arriere.  
To non-combustible construction -  
Above the cooking surface, a minimum 8" clearance  
from the sides is required to allow use of the rotisserie  
motorandskewer.Aminimumof3"clearancefromthe  
rear is required to allow proper opening of the hood.  
Page 6  
SECTION 4: ELECTRICAL REQUIREMENTS  
AND GROUNDING INSTRUCTIONS  
CAUTION  
CAUTION  
Installation of electrical supply circuit should be done by a qualified electrician in accordance with local  
codes and ordinances. In the absence of local codes or ordinances, the supply should be installed in  
accordancewiththeNationalElectricCodeANSI/NFPANo.70,currentissue,orCanadianElectricCode  
C22.1 Part 1.  
The Thermador® Char Glo® barbecues use an electronic ignition system that requires a 120 VAC, 15A,  
60 Hz power supply. A properly grounded duplex outlet must be provided adjacent to the lower left rear  
corner of the unit. See Figure 5A (below).  
Aproperlygroundedduplexoutletmadeforoutdoorapplicationsshouldalsobeprovidedabovethelevel  
of the cooking surface on the left side of the unit. This outlet is required for connection of the rotisserie  
motor. See Figure 3 (Page 5).  
Figure 5A  
WARNING  
Electrical Grounding Instructions  
This outdoor cooking gas appliance is  
equipped with a three-prong (grounding)  
plug for your protection against shock haz-  
ard and should be plugged directly into a  
properly grounded three-prong receptacle.  
Do not cut or remove the grounding prong  
from this plug.  
AVERTISSEMENT  
Instruction pour la mise  
a la terre electrique  
Cet appareil est muni d’une fiche a trots  
broches(misealaterre)afindevousproteger  
des chocs et doit etre branche dire~ement  
dans une prise de courant a trots broches  
adequatement mise a la tem. II ne faut pas  
couperouenleverlabrochedemisealatem  
de cette fiche.  
BARBECUE  
Three-Prong Plug and Receptacle  
Page 7  
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SECTION 5: UNPACKING, MOVING AND PLACINGTHE UNIT  
LOCATINGYOUR CHAR GLO® BARBECUE  
Leaving the unit on the pallet, move the unit close to the final installation site. Unpack and remove all accessory items, packing  
materials and product literature from inside the unit. Verify the gas supply type. If the unit is not compatible with the gas supply,  
it will be necessary to convert it for use with the supply. See conversion instructions below.  
CONVERSION KIT BY MODEL  
Model No.  
Orifice Description  
Part Number Quantity  
Remarks  
To Convert LP to NG  
CGBD30RX  
#54 Orifice Hood, Grill Burner  
08-04-082-05  
2
1
1
#59 Orifice Hood, Infrared Burner 08-04-082-02  
Conversion Sticker  
20-09-337  
CGBD36RX  
#54 Orifice Hood, Grill Burner  
#59 Orifice Hood, Infrared Burner 08-04-082-02  
#73 Orifice, Smoker Burner  
Conversion Sticker  
08-04-082-05  
3
1
1
1
To Convert NG to LP  
To Convert NG to LP  
08-04-066-04  
20-09-337  
CGBD48RSBX  
#54 Orifice Hood, Grill Burner  
#59 Orifice Hood, Infrared Burner 08-04-082-02  
#73 Orifice, Smoker Burner  
#56 Orifice ,Side Burner  
Conversion Sticker  
08-04-082-05  
3
1
1
2
1
08-04-066-04  
15-10-186  
20-09-337  
CGBD48RX  
#54 Orifice Hood, Grill Burner  
#59 Orifice Hood, Infrared Burner 08-04-082-02  
#73 Orifice, Smoker Burner  
Conversion Sticker  
08-04-082-05  
4
2
1
1
To Convert NG to LP  
08-04-066-04  
20-09-337  
Tools/Parts Required  
Socket Driver-1/4" Drive, 3" minimum extension  
3/16" Or 7 mm Socket or Wrench  
1/2" Deep Well Socket  
Phillip Screwdriver  
Slotted Screwdriver  
Masking Tape  
1/2" Open Wrench  
Natural Gas to Liquid Propane Conversion  
5. From behind the unit, remove the louvered cover on  
the infrared rotis burner housing.  
All Models are manufactured at the factory for use with  
natural gas, and as such require conversion for use with an  
LP gas supply. The conversion should be done by a qualified  
technician or your gas supplier. All orifices required for  
conversion are provided with the units. The following steps  
are necessary to convert for LP operation -  
6. Locate the infrared burner orifice and remove. Replace  
with the LP orifice supplied (marked 59).  
7. Locate the smoker burner. Slide the orifice out of the  
burnerandremove. ReplacewiththeLPorificesupplied  
(marked 73). Reinstall the orifice into the burner.  
1. Make sure that the unit is disconnected from the gas and  
electrical supplies.  
8. On Model CGBD48RSBX, convert the side burners for  
LP operation as follows:  
2. Remove the grill grates and radiants. Unbolt the main  
burners from their attachment at the rear of the burner  
box and remove.  
A. Removethegrate,burnercaps,venturisandburner  
bases. See Fig. 6.  
B. Remove the burner orifices. Use a 7mm hex socket  
on a 3" ratchet extension and apply a piece of tape  
to the socket to hold the orifice in the socket while  
removing. See Fig. 7A.  
3. Remove the knobs and control panel from the unit.  
4. Locate the main burner orifices. From inside control  
panel area, locate the brass elbows that the orifices are  
attached to. Use a wrench on the flats of these elbows  
to keep them from turning during orifice removal and  
installation.Removethemainburnerorificesandreplace  
with the LP orifices supplied (marked 54). Do not over-  
tighten orifices. Orifice must extend a minimum of 1/8"  
into main burner air shutter with burner installed. Make  
sure burner will not disengage from orifice.  
C. Replace with the LP orifices supplied (number 115).  
Tighten until snug. See Fig 7B.  
D. Reassembletheburnerbasesandventuris.Reinstall  
burner caps and grate.  
NOTE: Install the conversion sticker (supplied)  
beside the rating label.  
Page 8  
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SECTION 5: UNPACKING, MOVING AND PLACINGTHE UNIT  
FIGURE 7B  
FIGURE 7A  
FIGURE 6  
TAPE  
9. On all models, the bypass jet must be turned  
clockwise with a small flat-bladed screwdriver  
until fully seated to set proper low flow rate.  
See Figures 8 and 9.  
FIGURE 9  
FIGURE 8  
screwdriver, removethecaponthetopofthe  
regulator and turn the cap over so that the  
letters LP are exposed. Make sure the spring  
intheregulatorremainsinposition. Re-attach  
the cap to the regulator. See Figures 10 and  
11, below.  
10. All barbecue models are supplied with a  
pressureregulatorthatispackedwiththeunit.  
The regulator is set for natural gas. For use  
with propane, it must be converted. The  
regulator will be located on the left rear  
bottom of the unit. Using a flat blade  
Page 9  
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SECTION 5: UNPACKING, MOVING AND PLACINGTHE UNIT  
©
Bottom of  
unit  
Type 1 Regulator  
Coupling 1/2" NPT fitting  
Regulator Adapter  
threading compound on  
these threads must be  
resistant to LP gas  
Main  
Valve  
L.P. Regulator hose  
assembly 10" W.C.  
L.P. Tank  
(Type 1)  
©
F
FIGURE 11  
11. If the barbecue will be used with an LP cylinder,  
follow these steps:  
C. Attach gas hose/regulator assembly to the  
coupling as shown in Fig. 1.  
C. The proper LP hose and regulator assembly  
must be used. The Model LPHOSE is available  
at your Thermador dealer. This assembly can  
alsobepurchasedlocallyprovidingitmeetsthe  
following specifications:  
D. Connect the gas regulator assembly to the LP  
tank valve.  
E. Attach gas regulator label (included with LP  
orifices) to the gas regulator.  
12. Turn on the gas supply but do not attempt to light  
any burner. Check the unit for leaks per the  
instructions in Section 6 (Page 12).  
Hose length to be 24".  
Regulatormustbeahighpressure, highvolume  
unit capable of supplying adequate gas flow  
based on the input rating of the unit (refer to  
Gas Consumption in Section 2).  
13. Reinstallcontrolpanelandknobs.Reinstalltherear  
cover on the infrared burner housing. Reinstall  
main burners, making sure to install and tighten the  
nuts that retain the burners at the rear of the  
burner box. Connect the unit to the electrical  
supply. Light all burners one by one and verify  
proper operation on high and low control settings.  
See Section 6 (Page 12).  
The inlet connector on the LP regulator must  
be compatible with the LP cylinder valve.  
ThehoseandregulatorassemblymustbeAGA  
certified for use with LP gas in an outdoor  
application.  
B. Installsupplied1/2"NPTcouplingontheendof  
the manifold located at the left rear bottom of  
the cooktop. See Fig. 1. Use a pipe sealant  
approved for use with LP gases on all threads.  
14. Reinstall radiants and grill grates.  
Page 10  
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GAS AND ELECTRICAL HOOK-UP  
With the unit inside of the enclosure, connect the  
gas supply hose to the manual shut-off valve and  
openvalve. Checktheconnectionpointsattheshut-  
off valve for any leaks and repair prior to installation  
of the unit. Connect the power supply cord to the  
electrical supply outlet.  
Bottom of Unit  
Leak Test Points  
Check hose  
for signs of  
abrasions, cracks  
or leaks  
Test Leak Points  
LP Tank  
Figure 13  
Figure 12  
Page 11  
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SECTION 6:TEST AND ADJUSTMENT  
CHECKING FOR LEAKS  
All points of connection to the gas supply should be  
checked for leaks at time of installation or anytime  
you smell gas. It is also advisable to recheck them  
periodically. Follow the steps outlined below:  
manifold. Bubbles will form where a leak exists.  
C. If a leak is present, shut off the gas at the supply.  
Tighten any leaking fittings, turn on the gas and  
recheck.  
A. Makeasoapsolutionofonepartliquiddetergent  
and one part water.  
D. If the unit has been converted for use with an  
alternate gas, make sure the technician checks  
forleaksatallpointsofconnectioninthecontrol  
panel area and at the infrared burner prior to  
reassemblyofthecontrolpanelandcover(Refer  
to NG to LP Conversion, instructions in Section  
5).  
B. Make sure all controls are in the "OFF" position.  
Turn on the gas supply to the unit. Use a spray  
bottle, brush or rag to apply the solution to all  
fittings and points of connection from the supply  
stub out up to and including the inlet to the  
BURNER AIR ADJUSTMENT  
All burners are adjusted for proper flame  
characteristics at time of assembly. If the unit has  
been converted for use with alternate gas supply,  
some adjustment of the air shutter on the main  
burner may be necessary. Refer to Figure 14. If  
adjustment is required, loosen the screw on the air  
shutter and close or open shutter as required to  
achieve proper flame characteristics. Tighten the  
screw after adjustment.  
All burners should exhibit flames which are blue and  
stable, with no yellow-tipping, lifting or excessive  
noise when operating on either natural or LP gases.  
See Figure 8 for pictorial representation of proper  
flame characteristics.  
Figure 14  
If any of the flame characteristics noted above are  
observed, check the burner for dirt or residue in  
the ports, spider webs, etc., and clean or repair as  
Theinfraredrotisburner,smokerburnerandsurface  
burnersonmodelCGBD48RSBXarenotadjustable. necessary.  
INSTALLER CHECKLIST ꢀ  
INSTALLATION  
Placement of unit.  
ELECTRICAL  
Properly grounded receptacle is present for unit  
and rotisserie motor as necessary.  
Specified clearances maintained to combustible or  
noncombustible surfaces as applicable.  
The burner box area is free of any packing materials  
and that the burners, radiants and grates are  
properly located and installed.  
Burner caps properly positioned and seated on  
burner bases (Model CGBD48RSBX only).  
If the unit is to be used with propane gas, verify that  
the LP gas supply has its own high pressure  
regulator in addition to the pressure regulator  
supplied with the appliance.  
GAS SUPPLY  
Appliance is connected to the proper type of gas  
supply.  
Manual gas shut off valve is installed in an accessible  
location (with unit installed in enclosure for built-  
in installations).  
Unit tested and free from gas leaks.  
Gas supply pressure does not exceed 14" W.C.  
Page 12  
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Inside Back Cover – Blank  
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Specifications are for planning purposes only. Refer to installation instructions and consult your countertop supplier prior to  
making counter opening. Consult with a heating and ventilating engineer for your specific ventilation requirements. For the  
most detailed information, refer to installation instructions accompanying product or write Thermador indicating the model  
number.  
Thermador reserves the right to change specifications or design without notice. Some models are certified for use in Canada.  
Thermador is not responsible for products which are transported from the United States for use in Canada. Check with your  
local Canadian distributor or dealer. Thermador, 5551 McFadden Avenue, Huntington Beach, CA 92649.  
For the most up to date critical installation dimensions by fax, use your fax handset  
and call 702/833-3600. Use code #8030.  
5551 McFadden Avenue, Huntington Beach, CA 92649 800/735-4328  
ECO 14028 08-04-439D © BSH Home Appliances Corp. Litho U. S. A. 4/01  
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