Telex Stereo System NEO 10 User Manual

Model NEO-10  
Version 1.0  
Technical Manual  
November 26, 2003  
PN: 803968  
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3
1 Introduction  
The NEO-10 device is a network based Input Output device. Within its enclosure are 10 DPDT relays with all 6  
contacts of the relays brought out to ports (Normally Open, Normally Close, Common for each half of relay). There  
are also 10 diode blocked inputs which can be used to monitor external events. The NEO sends out multicast packet  
bursts anytime a relay or input changes allowing for all users of the device to see status updates in real time. Actual  
control of the NEO is accomplished by a TCP/IP socket connection from the controlling console. Version 2.52 of  
C-Soft supports control and monitoring functions to support multiple NEO devices on the network. Later releases of  
software for the desktop VoIP capable consoles will support NEO as well.  
In addition to the I/O functions of the device, NEO supports 10 channels of echo packet functionality. Echo Packet  
is a method of copying voice/data content on the network from and to multicast addresses. This features allows the  
Vega multicast scheme to operate on a network without having multicast enabled. Until the release of NEO, only  
the Vega C-Soft product has this capability which relied on the stability of the Windows operating system. With the  
release of NEO this capability is now embedded in dedicated hardware and software in a more robust package.  
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4
2 Connecting NEO to the World  
NEO has a total of three different ports that are used to connect it to the world. Likely, the first port that will need to  
be connected is the RS-232 port.  
2.1 RS-232 Port  
The RS-232 port is used for initial setup purposes only. It is a standard DCE pinout allowing a straight through DB9  
cable to connect it to a computer or other terminal device for setup. Default baud rate is 19200,N81.  
2.2 Ethernet Port  
The Ethernet Port is used for setup of the NEO as well as for its operation from the consoles. Control of its relays is  
handled through this port. The NEO sends multicast packets whenever status of one of its relays or inputs changes  
allow for all users of the device to see real time changes in parallel. The port supports both 10 and 100 Mbps  
operation of standard Cat 5 cable.  
2.3 Relay/Input Ports  
There are 10 RJ45 ports that are used to sense inputs and control external events. Each connector is connected to a  
DPDT relay. Both sets of poles are brought out  
1
2
3
4
5
6
7
8
1) Relay1 N/O  
2) Relay1 Common  
3) Relay1 N/C  
4) GND  
to the connector allowing for two separate  
circuits to be controlled by a single relay. Figure  
1 shows the pin out of the rear RJ45s. “Relay1”  
designates the pins on one half of the DPDT  
relay and “Relay2” the other half. The relays are  
rated for 1 Amp at 125VAC. The GND signal is  
the signal ground of the device. The INPUT pin  
is a diode blocked input that allows sensing of a  
logic signal. The input range is 0-18 volts.  
Exceeding the limits of either the Input or the  
Relays is a violation of the warranty. The  
5) INPUT  
6) Relay2 N/C  
7) Relay2 Common  
8) Relay2 N/O  
Connector View  
Figure 1-NEO RJ-45 Connector Pinout  
manuals of the various Vega VoIP consoles should be consulted for programming the user interface buttons to  
control the relays and sense the inputs of the NEO-10.  
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5
3 Software Configuration of NEO  
Setup of the NEO is almost entirely done using a web browser. The first step required during setup is to assign the  
IP and Mask addresses to the NEO, using either a WEB Browser or Hyper Terminal program if the assigned IP  
address is not accessible on your network.  
3.1 Setting the basic IP information with Hyperterminal  
As was mentioned before, all other parameters are setup by using a browser such as Netscape or Internet Explorer.  
Before connecting to the adaptor with the browser, an IP address and Mask that is compatible with the users existing  
network must be set. See your network administrator to determine the proper values. Once these values have been  
set, the unit must be reset for them to take affect.  
To change the IP and Mask addresses using a Hyper Terminal program follow these simple steps;  
Connect the NEO serial port to your computer using a DB9 Serial cable.  
Load Hyper Terminal in your PC setting the name to COM.  
Set Connect using COM1 or Serial port with cable attached.  
Set Baud to 19200 and Flow control to None.  
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6
At the main Hyper Terminal screen type uppercase S then <enter>.  
Enter “technobabble” for the factory password.  
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7
A
B
C
D
E
F
A = The board serial number and case serial number should match.  
B = Do you want to reset the PIN number programmed into NEO.  
C = Current IP address, do you want to change?  
D = Current Subnet Mask, do you want to change?  
E = Current Gateway address, do you want to change?  
F = Do you want to reset any of the above?  
Once all parameters have been entered and saved, allow the unit to reset by answering Yes to the final question. The  
unit will reset in 10-20 seconds. Startup text will be sent to the serial port allowing verification of the setup  
parameters having been recorded correctly.  
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8
3.2 General Setup via Web Pages  
The majority of the setup of the NEO is completed through the Ethernet port. Once the steps of 3.1 have been  
completed, a PC on the network can be used to gain access to the web page based setup of the NEO. In the URL  
window of Internet Explorer, type http://X.X.X.X where X.X.X.X is the IP address set in the previous section. An  
opening page will appear as shown in Figure 2. Clicking on the [Click to Enter] hyperlink will open the Basic Setup  
Figure 2-Opening Screen for web page setup  
page shown in Figure 3.  
3.3 Basic Ethernet Setup Screen  
The parameters that can be set on the Basic Ethernet Setup Screen are as follows:  
3.3.1 Use DHCP Server  
This option, when checked will force the NEO to request a dynamic IP address when it is first turned on. Since it is  
important that the NEO always be located in a known location for all consoles utilizing it on the network, this should  
not be used as the normal operating mode. It is useful sometimes to determine the settings that might be used for a  
particular network or testing.  
3.3.2 Unit IP Address  
In addition to the method outlined in section 3.1, the base IP address can be changed from this screen.  
3.3.3 Subnet Mask  
Enter the subnet mask into this field. Obtain this information from your network administrator.  
3.3.4 Gateway Address  
The Gateway Address is the address to which packets are sent when the destination address of the packet is not on  
the same subnet as the NEO itself. Obtain this information from your network administrator.  
3.3.5 DNS Addresses 1-3  
Enter the DNS addresses provided by your network administrator. These are optional and not currently used.  
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9
Once all parameters are set, press the Submit button to send them back to the NEO from the web browser. The  
parameters are not updated until they are actually saved to EPROM, (Section 3.9)  
Figure 3 – Basic Ethernet Setup Screen  
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10  
3.4 Multicast Setup  
A single multicast address is employed by NEO for the purpose of updating consoles of changes in the Relays and  
Inputs.  
Figure 4 - Multicast Port Number Setup  
NEO sends out a single packet each time either a Relay is changed by any console or when an input changes due to  
external event. The Multicast Address is any address in the range of 224.0.0.0 to 239.255.255.254. A specific  
unicast address can also be used if only a single console is to be utilized. The Port number is a unique port to which  
the multicast packet will be sent. Channel Hops is the number of routers that the packet will penetrate before being  
stopped and allowed to propagate no further.  
The Multicast Address and Port Number must match those set within the console. It is Okay to use the same  
Multicast Address and Port number in multiple NEO devices. The base IP address is used to differentiate the source  
of the I/O update. See the console documentation for more information on setting up NEO relays.  
As in the case of all other web pages, the Submit button must be pressed to send the changes to the NEO under  
configuration.  
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11  
3.5 Debounce Input Settings  
The Debounce hyperlink will open the screen below.  
Figure 5 - Input Debounce Settings  
Each of the 10 inputs can have its own input debounce time. This is the amount of time, in milliseconds, that the  
input is allowed to stabilize from first change detection to final sampling. The timer resolution is only 20ms, so  
multiples of 20ms must be used. Other values will work, but give no finer resolution. Once all values have been  
set, press the Submit button to send the values to the NEO. Save to EEPROM to make them permanent, (Section  
3.9).  
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12  
3.6 Echo Packet  
The Echo Packet function allows the system to operate on networks that do not support multicast. A typical  
application might be a number of radios spread throughout a network. Since multicast is not supported, the radio  
adaptors (IP-223s or C-6200s) are programmed to send packets to a specific static IP address; the IP address of the  
NEO-10 with Echo Packet enabled.  
Radio tower 2  
Base:10.7.100.101  
Router  
RX: 10.6.100.202 - 1055  
TX: 10.6.100.202 - 1073  
NEO-10  
Base IP: 10.6.100.202  
Echo Packet Settings:  
1) 10.7.100.101-225.8.11.83-1055--10.7.100.101-225.8.11.83-1073  
2) 10.8.100.102-225.8.11.83-1056--10.8.100.102-225.8.11.83-1074  
3-10 are disabled.  
Private WAN  
Router  
Router  
Radio tower 1  
10.6.100.100  
225.8.11.83  
RX:1054  
Radio tower 3  
Base:10.8.100.102  
RX:10.6.100.202 - 1056  
TX:10.6.100.202 - 1074  
Ethernet  
TX:1072  
C-Soft  
C-Soft  
10.6.100.200  
10.6.100.201  
225.8.11.83  
Chan1: RX 225.8.11.83:1054 TX 225.8.11.83:1072  
Chan2: RX 10.8.100.201:1055 TX 10.8.100.201:1073  
Chan3: RX 10.8.100.200:1056 TX 10.8.100.200:1074  
Chan1: RX 225.8.11.83:1054 TX 225.8.11.83:1072  
Chan2: RX 225.8.11.83:1055 TX 225.8.11.83:1073  
Chan3: RX 225.8.11.83:1056 TX 225.8.11.83:1074  
Figure 6-Echo Packet Setup Example  
The Example shown in Figure 6 shows a typical usage of the NEO in an echo packet configuration. It shows three  
radios, two of which are on other subnets. Since multicast is assumed to be blocked, only unicast UDP is available  
to get audio two and from Radio Towers 2 & 3. The two C-Softs on the 10.6 subnet are able to monitor and control  
Radio Tower 1 using multicast. However to reach Radios 2&3 the C-Softs send their traffic to the multicast address,  
which the NEO then translates and sends as unicast to Radio 2 or 3. Receive traffic from Radios 2&3 are sent  
directly to the NEO which then translates the packets back to multicast so each of the C-Soft consoles can monitor  
the RX audio. This enables NEO to function as a gateway for other consoles on the same local network segment.  
The local consoles transmit and receive the multicast address only and NEO translates and sends the packets to the  
radio directly.  
The setup parameters shown for each device on the network are an example only. The parameters of the NEO are  
delineated by a dash between each value. The values correspond to the entry fields, per line, of the NEO setup  
screen shown in Figure 7. Note that RX traffic is a single direction copy. Packets received are copied only to the  
RX MCast address. Note that traffic received to the RX multicast address will be recopied back out. Since there  
should only be one receive source on the network for a given channel, this should not present a problem. This is  
depicted by the arrow at the top of the Rx columns. TX traffic is bi-directional. Traffic received as multicast is sent  
to the unicast address and traffic received as unicast is copied to the multicast address. The ports are still used to  
delineate channels. Unused ports should not be enabled.  
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13  
Figure 7 - Echo Packet Setup  
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14  
3.7 Clone From Other NEO  
The Clone function allows for the parameters of one NEO to be copied to another over the network. Simply enter  
the IP address of the unit to copy the parameters from and press the submit button . The parameters will be copied.  
The only parameters that are not copied are the PIN number, IP address, and Mask.  
Figure 8 - Clone from Other NEO  
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15  
3.8 PIN Change  
The PIN number is the password required to enter the setup mode of the NEO. The default is no PIN number. The  
PIN number is a 4 digit number that must be entered twice and then submitted.  
Figure 9 - Set PIN Number  
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16  
3.9 Save Changes to EEPROM  
As each group of settings are changed and submitted, they still must be saved to EEPROM to be stored permanently.  
Some settings require reboot of the device to take effect. These are primarily IP parameters.  
Figure 10 - Save to EEPROM  
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17  
4 BILL OF MATERIAL AND SCHEMATICS  
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This drawing, written description or specification Is  
a proprietary product of TELEX, Lincoln, NE, and  
shall not be released, disclosed, nor duplicated  
without the written permission of TELEX.  
PART NO:  
Telex Communications INC.  
879796  
Lincoln, Nebraska USA  
APPROVALS:  
DR BY: SBC  
CHK:  
APPD:  
PROD:  
REV LEVEL:  
1
DATE: 09/16/2003  
TITLE:  
PCB ASSY, NEO-10  
REVISIONS  
DESCRIPTION  
REV  
ECO NO  
DATE  
APPD  
1
PROTOTYPE  
09/16/03  
LN,BE  
PAGE 1 OF 5  
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This drawing, written description or specification Is  
a proprietary product of TELEX, Lincoln, NE, and  
shall not be released, disclosed, nor duplicated  
without the written permission of TELEX.  
PART NO:  
Telex Communications INC.  
879796  
Lincoln, Nebraska USA  
APPROVALS:  
DR BY: SBC  
CHK:  
APPD:  
PROD:  
REV LEVEL:  
1
DATE: 09/16/2003  
TITLE:  
PCB ASSY, NEO-10  
TYPE  
DESCRIPTION  
PART NO. DESIGNATOR  
C1 C3 C11 C18 C19 C68 C71 C73 C74  
C123 C124 C131 C162 C329  
C6 C7 C8 C9 C10 C12 C13 C29 C30 C56  
1
2
14 CAP  
10uf 16vTANT 3528 B  
102877065T  
C69 C72 C75 C330 C59  
C15  
C150  
C151 C152  
C2 C5 C14 C60  
C369  
15 CAP  
1 CAP  
1 CAP  
2 CAP  
4 CAP  
1 CAP  
2 CAP  
0805 0.1UF 25V +/-10%  
1000U,ELECTROLYTIC,LEADED  
.001UF 0603 50V +/-10%  
22PF 0603  
1uF 25V 3216 TANT  
1000U,ELECTROLYTIC,LEADED  
4.7UF TANT A SIZE  
102881186T  
DO NOT PLACE  
102881717T  
723482121T  
102877053T  
51821526  
3
4
5
6
7
8
9
C38 C39  
102877067T  
C4 C16 C17 C20 C21 C22 C23 C24 C25  
C26 C27 C28 C31 C32 C33 C34 C35 C36  
C37 C44 C45 C48 C49 C50 C51 C52 C53  
C58 C63 C64 C65 C66 C67 C70 C87 C89  
C127 C128 C136 C167  
40 CAP  
2 CAP  
2 CAP  
.1UF 0603  
0805 330PF 50V +/-5%  
0805 47PF 50V +/-5%  
723489101T  
72341131T  
72341121T  
C47 C57  
C54 C55  
10  
11  
12  
C40 C41 C42 C43 C46 C61 C91 C125 C129  
C62 C137  
C88  
D1  
D2 D3  
D4  
9 CAP  
2 CAP  
1 CAP  
1 LED  
2 DIODE  
1 LED  
0.01UF 0603 25V +80/-20%  
6PF 0603 50V +/- 5%  
1000PF 500V 1206  
RED SMT 0805  
SMT 4004 1A DIODE  
GREEN SMT 0805  
723489100T  
102879805T  
723538T  
760532T  
16016481SMT  
7605321T  
13  
14  
15  
16  
17  
18  
D5 D6 D7 D8 D10 D11 D13 D14 D16 D17  
D19 D20 D22 D23 D25 D26 D28 D30 D32  
D33  
20 DIODE  
1N914 DIODE SOT-23  
58711000T  
D9 D12 D15 D18 D21 D24 D27 D29 D31  
19  
D34  
F44  
10 LED  
1 FUSE  
RT ANG. DUAL VERT. LED RED  
SMT FUSE WITH HOLDER 5A SLO BLO  
760506  
7101052T  
20  
21  
FB1 FB2 FB3 FB4 FB5 FB6 FB7 FB8 FB9  
FB10 FB11 FB12 FB13 FB14 FB22 FB23  
FB44  
J1  
16 FERRITE 0805 FERRITE BEAD  
1 FERRITE COMMON MODE FB  
723511T  
724039T  
640125  
22  
23  
24  
1 CONN  
EMULATION HEADER  
J12  
J2  
1 CONN  
1 CONN  
10 CONN  
1 CONN  
1 CONN  
10 RELAY  
20 PIN SURFACE MOUNT HEADER  
CN-3PIN WEILAND  
RJ-45 8 PIN RECEPT  
SHIELDED RJ-45 ETHERNET w/ LEDs  
RTDB9  
DO NOT PLACE  
2862050  
25  
26  
27  
28  
29  
30  
J3 J5 J6 J7 J8 J10 J11 J13 J14 J15  
J4  
J9  
K1 K2 K3 K4 K5 K6 K7 K8 K9 K17  
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11  
2862013  
640157  
640149  
1800329  
DPDT THU HOLE  
Q12 Q13 Q14 Q15 Q16 Q17 Q18 Q19 Q20  
R1 R2 R133 R143 R144 R145 R146  
R102 R104 R114 R115  
R11  
R12  
R140  
R141  
20 TRANSISTORMMBT3904 SOT-23  
54671200T  
102506000T  
723481084T  
102515264T  
102515370T  
102515246T  
723481146T  
7 RES  
4 RES  
1 RES  
1 RES  
1 RES  
1 RES  
0 OHM 0805 5%  
75 OHM 0603 1%  
4.64K 0805 1%  
53.6K 0805  
3.01K 0805 1%  
301 1% 0603  
31  
32  
33  
34  
35  
36  
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LN,BE  
Page 2 of 5  
This drawing, written description or specification Is  
a proprietary product of TELEX, Lincoln, NE, and  
shall not be released, disclosed, nor duplicated  
without the written permission of TELEX.  
PART NO:  
Telex Communications INC.  
879796  
Lincoln, Nebraska USA  
APPROVALS:  
DR BY: SBC  
CHK:  
APPD:  
PROD:  
REV LEVEL:  
1
DATE: 09/16/2003  
TITLE:  
PCB ASSY, NEO-10  
TYPE  
DESCRIPTION  
PART NO. DESIGNATOR  
R23 R24 R25 R26 R150 R181 R196 R371  
37  
R372 R373  
R16 R43 R53 R54  
R162 R27  
R17 R18 R32 R77 R78 R79 R15 R138 R6  
R180 R195  
R197  
R29 R131  
R3 R4 R5 R139 R166  
10 RES  
4 RES  
2 RES  
9 RES  
2 RES  
1 RES  
2 RES  
5 RES  
2.4K 0603  
723488242T  
DO NOT PLACE  
723488150T  
723488103T  
DO NOT PLACE  
723488152T  
0 OHM 0603  
15 OHMS 0603  
10K 0603  
0603 OPTIONAL  
1.5K 0603 5%  
0805 6.98k 1%  
0 OHM 0603  
38  
39  
40  
41  
42  
43  
44  
45  
102515281T  
723488000T  
R30 R31 R33 R60 R61 R70 R71 R72 R80  
R81 R83 R86 R88 R89 R93 R94 R98 R101  
R103 R105 R108 R109 R110 R113 R118  
R119 R124 R125 R126 R130 R388 R389  
32 RES  
0805 10K 100V 1%  
0603 1k 5%  
102515300T  
46  
R7 R8 R9 R10 R14 R28 R34 R36 R62 R69  
R73 R74 R84 R85 R90 R91 R99 R100 R106  
R107 R111 R112 R122 R123 R127 R128  
R129 R134 R136 R137  
30 RES  
723488102T  
47  
R35 R37 R38 R40 R41 R42 R44 R45 R46  
R47 R48 R50 R51 R52 R57  
R39 R132 R135 R142  
R49  
R55 R56  
R59 R58  
R63  
R75 R13  
R76  
15 RES  
4 RES  
1 RES  
2 RES  
2 RES  
1 RES  
2 RES  
1 RES  
1 RES  
8 RES  
47 OHMS 0805 5%  
0805 1k 1%  
22.1K 0603 1%  
220 OHMS 0805 5%  
470 OHMS 0603  
4.7K 0603  
30.1K 1% 0603  
33.2K 1% 0603  
2.2M 0805 5%  
0805 OPTIONAL  
102506470T  
102515200T  
723481333T  
102506221T  
723488471T  
723488472T  
723481346T  
723481350T  
102506225T  
DO NOT PLACE  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
R82  
R87 R96 R97 R116 R117 R120 R121 R147  
R92 R95 R157 R158 R159 R160 R161 R182  
R183 R186 R188 R189 R190 R191 R192  
R193 R194  
S1  
T3  
U1  
U12  
26 RES  
56 OHMS 0603 1%  
723481072T  
700182T  
1 SWITCH SMT TACT SWITCH  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
1 XFMR  
1 IC  
1 IC  
1 IC  
2 IC  
2 IC  
1 IC  
2 IC  
1 IC  
2 IC  
PE-68515L 10/100 ETHERNET XFMR  
NET+50  
TC7S86FU  
512Kx16 FLASH ATMEL/AMD  
SN74LVC541ADWR SMT  
MT48LC4M16A2-75 4Mx16 SDRAM  
74HC00 QUAD NAND  
LT1086CM-33 3.3V REGULATOR  
MAX3232CSE S016  
730154S  
760342  
760343S  
U13  
7603444PS  
760256T  
U14 U18  
U16 U17  
U19  
U2 U28  
U20  
U22 U23  
FOR U24  
U24  
760501S  
17-03-051986T  
511155000S  
760349S  
SN74LVC574ADW SMT  
760257T  
1 IC SOCKET PLCC SOCKET 44  
539030044  
76026718PS  
DO NOT PLACE  
X
1 IC  
1 IC  
2 IC  
4 IC  
7032 NEO  
SN74LVC541ADWR SMT  
74LCX245 Bi-Directional 8bit Bus Chip DO NOT PLACE  
LM317 ADJ REGULATOR, SMT  
70  
71  
72  
73  
U25  
U26  
U3 U4 U27 U29  
760250T  
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LN,BE  
Page 3 of 5  
This drawing, written description or specification Is  
a proprietary product of TELEX, Lincoln, NE, and  
shall not be released, disclosed, nor duplicated  
without the written permission of TELEX.  
PART NO:  
Telex Communications INC.  
879796  
Lincoln, Nebraska USA  
APPROVALS:  
DR BY: SBC  
CHK:  
APPD:  
PROD:  
REV LEVEL:  
1
DATE: 09/16/2003  
TITLE:  
PCB ASSY, NEO-10  
TYPE  
DESCRIPTION  
PART NO. DESIGNATOR  
U49  
1 IC  
5 IC  
1 IC  
2 IC  
Intel LXT791ALC  
74LCX245 Bi-Directional 8bit Bus Chip  
TC7S32FU  
TC7S08FU  
TPS70102PWP  
44.2368MHz 3.3V OSC  
25.000MHZ SMT  
PRINTED CIRCUIT BOARD  
SOLDERPASTE  
760533  
760255  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
U5 U9 U10 U11 U15  
U6  
U7 U21  
U8  
Y1  
760503S  
760504S  
760505S  
780191S  
780189S  
750679  
1 IC  
1 XTAL  
1 XTAL  
1 PCB  
1 PASTE  
1 REF  
Y5  
X
X
BE738  
770865  
SCHEMATIC  
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LN,BE  
Page 4 of 5  
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18  
5 Warranty, Service, Repair, and Comments  
Important! Be sure the exact return address and a description of the problem or work to be  
done are enclosed with your equipment.  
Warranty (Limited)  
All Telex Manufactured Vega signaling products are guaranteed against malfunction due to defects in  
materials and workmanship for three years, beginning at the date of original purchase. If such a malfunction  
occurs, the product will be repaired or replaced (at our option) without charge during the three-year period,  
if delivered to the Telex factory. Warranty does not extend to damage due to improper repairs, finish or  
appearance items, or malfunction due to abuse or operation under other than the specified conditions, nor  
does it extend to incidental or consequential damages. Some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation may not apply to you. This warranty gives the  
customer specific legal rights, and there may be other rights which vary from state to state.  
Factory Service Center  
TELEX Communications, Inc.  
Vega Signaling Products  
8601 East Cornhusker Highway, Lincoln, Nebraska, 68507  
Phone: (402) 465-7026 / (800) 752-7560 Fax: (402) 467-3279  
Claims  
No liability will be accepted for damages directly or indirectly arising from the use of our materials or from any  
other causes. Our liability shall be expressly limited to replacement or repair of defective materials.  
Suggestions or Comments  
We’d appreciate your input. Please send us your suggestions or comments concerning this manual, by fax (402-467-  
3279) or e-mail them to: [email protected]  
Visit our web site at www.vega-signaling.com  
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