OPERATOR’S
MANUAL
Model 150, 152, 162, & 168
Soft Serve Freezers
Original Operating Instructions
028749- M
8/13/08 (Original Publication)
Updated 8/6/14
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Table of Contents
Section 1
To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
2
Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Hook- Up Installation For
60 Cycle, 1 Phase, Supplied With Cord and Plug . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Electrical Connections For
Models Without Cord and Plug Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
3
Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
7
Section 3
Section 4
Model 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
9
Model 168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Models 150 & 152 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Models 162 & 168 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Models 150 and 152 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Models 162 and 168 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Section 5
Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Feed Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Taylor Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Indicator Light - “Mix Low” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mix Refrigeration Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Separate Hopper Refrigeration (SHR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder Temperature Retention (CTR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 6
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Models 150, 152, 162, 168
Table of Contents
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Table of Contents - Page 2
Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Section 7
Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Section 8
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Limited Warranty on Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Limited Warranty on Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Section 9
Section 10
Section 11
Section 12
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Note: Continuing research results in steady improvements; therefore, information
in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation
representative(s) are considered to be the original set of instructions.
E 2008 Carrier Commercial Refrigeration, Inc. (Original Publication)
Updated August, 2014
028749- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work
may be a violation of Copyright Law of the United States of America and other countries, could result in the
awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further
civil and criminal penalties.
All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Models 150, 152, 162, 168
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Section 1
To the Installer
The following information has been included in the
manual as safety and regulatory guidelines. For
complete installation instructions, please see the
Installation Checklist.
This unit has many sharp edges that can
cause severe injuries.
Installer Safety
Site Preparation
In all areas of the world, equipment should be
installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.
Review the area the unit is to be installed in before
uncrating the unit, making sure that all possible
hazards the user or equipment may come into have
been addressed.
Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and
service of Taylor equipment.
For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F (21_-24_C). The unit has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.
S
Only authorized Taylor service personnel
should perform installation and repairs on the
equipment.
S
Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
This unit must NOT be installed in an area
where a water jet or hose can be used. NEVER use a
water jet or hose to rinse or clean the unit. Failure to
follow this instruction may result in electrocution.
industry
standards
on lockout/tagout
procedures before beginning any installation
or repairs.
Authorized service personnel must ensure
that the proper PPE is available and worn
when required during installation and service.
Authorized service personnel must remove all
metal jewelry, rings, and watches before
working on electrical equipment.
S
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This unit must be installed on a level surface
to avoid the hazard of tipping. Extreme care should be
taken in moving this equipment for any reason. Two or
more persons are required to safely move this unit.
Failure to comply may result in personal injury or
equipment damage.
The main power supply(s) to the freezer must
be disconnected prior to performing any repairs.
Failure to follow this instruction may result in personal
injury or death from electrical shock or hazardous
moving parts as well as poor performance or damage
to the equipment.
Uncrate the unit and inspect it for damage. Report any
damage to your Taylor Distributor.
This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.
Note: All repairs must be performed by an
authorized Taylor Service Technician.
131122
1
Models 150, 152, 162, 168
To the Installer
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4. Route incoming permanent wiring through 7/8”
(22 mm) hole in base pan.
Air Cooled Units
5. Connect two power supply leads. Attach ground
(earth) wire to the grounding lug inside the
electrical box.
The models 150 and 152 require a minimum of 6” (152
mm) of clearance around both sides. Install the skirt
provided on the right side of the unit and place the back
of the unit against a wall to prevent recirculation of
warm air. The model 162 requires 6” (152 mm) on all
sides and the skirt installed on the rear of the unit. The
model 168 requires 3” (76 mm) on all sides and the
skirt installed on the rear of the unit. Minimum air
clearances must be met to assure adequate air flow for
optimum performance.
6. Be sure the unit is properly grounded before
applying power.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
These units are designed for indoor use only.
Electrical Connections For
Models Without Cord and Plug Supplied
DO NOT install the units in an area where a
water jet could be used. Failure to follow this
instruction may result in serious electrical shock.
Each freezer requires one power supply for each data
label. Check the data label(s) on the freezer for branch
circuit overcurrent protection or fuse, circuit ampacity,
and electrical specifications. Refer to the wiring
diagram provided inside of the control box, for proper
power connections.
In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70- 1987. The purpose of
the NEC code is the practical safeguarding of persons
and property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. Compliance therewith and
proper maintenance will result in an installation
essentially free from hazard! In all other areas of the
world, equipment should be installed in accordance
with the existing local codes. Please contact your local
authorities.
Electrical Hook- Up Installation For
60 Cycle, 1 Phase, Supplied With Cord and Plug
This equipment is supplied with a 3- wire cord and
grounding type plug for connection to a single phase,
60 cycle, branch circuit supply. This unit must be
plugged into a properly grounded receptacle. The cord
and plug provided for 115/60/1, is 20 amp; therefore
the wall outlet must also be 20 amp. Check the data
label, located on the side panel, for electrical
specifications.
CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!
Permanent wiring may be employed if required by local
codes. Instructions for conversion to permanent wiring
are as follows:
1. Be sure the freezer is electrically disconnected.
This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipment’s frame.
2. Remove the appropriate panel and locate the
small electrical box at the base of the freezer.
3. Remove the factory- installed cord and strain
relief bushing.
101122
2
To the Installer
Models 150, 152, 162, 168
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Electrical connections are made directly to the
terminal block provided in the splice box, mounted on
the base pan on each side of the model 168, and
located in the splice boxes mounted mid- level on the
frame channel on the sides of the model 162.
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Stationary appliances which are not equipped
with a power cord and a plug or another device
to disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3 mm
installed in the external installation.
Refrigerant
Appliances that are permanently connected to
fixed wiring and for which leakage currents
may exceed 10 mA, particularly when
disconnected, not used for long periods, or
during initial installation, shall have protective
devices such as a GFI to protect against the
leakage of current, installed by authorized
personnel to the local codes.
In consideration of our environment, Taylor
uses only earth friendly HFC refrigerants. The HFC
refrigerant used in this unit is R404A. This refrigerant
is generally considered non-toxic and non-flammable,
with an Ozone Depleting Potential (ODP) of zero (0).
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Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not
lighter than ordinary polychloroprene or other
equivalent synthetic elastomer-sheathed cord
(Code designation 60245 IEC 57) installed
with the proper cord anchorage to relieve
conductors from strain, including twisting, at
the terminals and protect the insulation of the
conductors from abrasion.
However, any gas under pressure is potentially
hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with
liquid. Filling the cylinder to approximately 80% will
allow for normal expansion.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent, or similarly qualified person, in order to
avoid a hazard.
Use only R404A refrigerant that conforms to
the AHRI standard 700 specification. The use of any
other refrigerant may expose users and operators to
unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe, apply
ice packs and contact a physician immediately.
Beater Rotation
Taylor reminds technicians to be cautious of
government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be
performed by an authorized service technician.
WARNING: R404A refrigerant used in
conjunction with polyolester oils is extremely moisture
absorbent. When opening a refrigeration system, the
maximum time the system is open must not exceed 15
minutes. Cap all open tubing to prevent humid air or
water from being absorbed by the oil.
To correct rotation on a three- phase unit, interchange
any two incoming power supply lines at freezer main
terminal block only. To correct rotation on a
single- phase unit, change the leads inside the beater
motor. (Follow diagram printed on motor.)
130809
3
Models 150, 152, 162, 168
To the Installer
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Section 2
To the Operator
The freezer you have purchased has been carefully
engineered and manufactured to give you dependable
operation. The Taylor Company models covered in this
manual consist of the following: 150, 152, 162 and168.
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,
it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.
These units, when properly operated and cared for, will
The user is responsible for returning the product to the
appropriate collection facility, as specified by your local
code.
produce
a
consistent quality product. Like all
mechanical products, they will require cleaning and
maintenance. A minimum amount of care and
attention is necessary if the operating procedures
outlined in this manual are followed closely.
For additional information regarding applicable local
laws, please contact the municipal facility and/or local
distributor.
This Operator’s Manual should be read before
operating or performing any maintenance on your
equipment.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are
warranted for the term stated in the Limited Warranty
section in this manual. However, due to the Montreal
Protocol and the U.S. Clean Air Act Amendments of
1990, many new refrigerants are being tested and
developed, thus seeking their way into the service
industry. Some of these new refrigerants are being
advertised as drop- in replacements for numerous
applications. It should be noted that in the event of
ordinary service to this unit’s refrigeration system,
only the refrigerant specified on the affixed data
label should be used. The unauthorized use of
alternate refrigerants will void your Taylor compressor
warranty. It is the unit owner’s responsibility to make
this fact known to any technician he employs.
These units will NOT eventually compensate and
correct for any errors during the set- up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that personnel responsible for the
equipment’s operation, both assembly and
disassembly, go through these procedures together in
order to be properly trained and to make sure that no
misunderstandings exist.
In the event you should require technical assistance,
please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are
authorized Taylor parts, purchased from the local
authorized Taylor Distributor, and only if all required
service work is provided by an authorized Taylor
service technician. Taylor reserves the right to deny
warranty claims on units or parts if non- Taylor
approved parts or incorrect refrigerant were installed
in the unit, system modifications were performed
beyond factory recommendations, or it is determined
that the failure was caused by abuse, misuse, neglect,
or failure to follow all operating instructions. For full
details of your Taylor Warranty, please see the Limited
Warranty section in this manual.
It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this unit, Taylor has no obligation to either supply or
provide its replacement either at billable or unbillable
terms. Taylor does have the obligation to recommend
a suitable replacement if the original refrigerant is
banned, obsoleted, or no longer available during the
five year warranty of the compressor.
The Taylor Company will continue to monitor the
industry and test new alternates as they are being
developed. Should a new alternate prove, through our
testing, that it would be accepted as a drop- in
replacement, then the above disclaimer would
become null and void. To find out the current status of
an alternate refrigerant as it relates to your
compressor warranty, call the local Taylor Distributor
or the Taylor Factory. Be prepared to provide the
Model/Serial Number of the unit in question.
Note: Constant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.
If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
131122
4
To the Operator
Models 150, 152, 162, 168
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Section 3
Safety
We, at Taylor Company, are concerned about the
safety of the operator when he or she comes in contact
with the freezer and its parts. Taylor has gone to
extreme efforts to design and manufacture built- in
safety features to protect both you and the service
technician. As an example, warning labels have been
attached to the freezer to further point out safety
precautions to the operator.
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DO NOT operate the freezer unless it is
properly grounded.
DO NOT operate the freezer with larger fuses
than specified on the freezer data label.
All repairs must be performed by an
authorized Taylor service technician.
The main power supplies to the unit must be
disconnected prior to performing any repairs.
IMPORTANT - Failure to adhere to the
following safety precautions may result in severe
personal injury or death. Failure to comply with
these warnings may damage the unit and its
components. Component damage will result in
part replacement expense and service repair
expense.
For Cord Connected Units: Only Taylor
authorized service technicians or licensed
electricians may install a plug or replacement
cord on these units.
S
S
Stationary appliances which are not equipped
with a power cord and a plug or another device
to disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3 mm
installed in the external installation.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction
may result in equipment damage, poor freezer
performance, health hazards, or personal injury.
Appliances that are permanently connected to
fixed wiring and for which leakage currents
may exceed 10 mA, particularly when
disconnected, not used for long periods, or
during initial installation, shall have protective
devices such as a GFI to protect against the
leakage of current, installed by authorized
personnel to the local codes.
This appliance is to be used only by trained
personnel. It is not intended for use by children or
people with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge,
unless given supervision or instruction concerning the
use of the appliance by a person responsible for their
safety. Children should be supervised to ensure that
they do not play with the appliance.
S
Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not
lighter than ordinary polychloroprene or other
equivalent synthetic elastomer-sheathed cord
(Code designation 60245 IEC 57) installed
with the proper cord anchorage to relieve
conductors from strain, including twisting, at
the terminals and protect the insulation of the
conductors from abrasion.
This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipment’s frame.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent, or similarly qualified person, in order to
avoid a hazard.
DO NOT use a water jet to clean or rinse the
freezer. Failure to follow these instructions may result
in serious electrical shock.
Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.
130304
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Models 150, 152, 162, 168
Safety
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Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to the
cleaning section of this manual for the proper
procedure to clean this unit.
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DO NOT allow untrained personnel to operate
this unit.
DO NOT put objects or fingers in door spout.
DO NOT operate the freezer unless all service
panels and access doors are restrained with
screws.
S
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This unit is designed to maintain product
temperature under 41_F (5_C). Any product being
added to this unit must be below 41_F (5_C). Failure
to follow this instruction may result in health hazards
and poor freezer performance.
S
DO NOT remove the freezer door or beater
assembly unless the control switches are in
the “OFF” position.
Failure to follow these instructions may result in severe
personal injury from hazardous moving parts.
DO NOT obstruct air intake and discharge openings:
S
150 and 152: Minimum of 6” (152 mm) of
clearance around both sides. Install the skirt
provided on the right side of the unit and place
the back of the unit against a wall to prevent
recirculation of warm air.
162: Minimum of 6” (152 mm) on all sides.
Install the skirt provided on the rear of the unit.
This unit has many sharp edges that can
cause severe injuries.
S
DO NOT put objects or fingers in the door
spout. This may contaminate the product and
cause severe personal injury from blade
contact.
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USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades are
very sharp.
168: Minimum of 3” (76 mm) on all sides.
Install the skirt provided on the rear of the unit.
For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F (21_-24_C). The unit has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.
This freezer must be placed on a level
surface. Failure to comply may result in personal injury
or equipment damage.
DO NOT run the unit without product. Failure to follow
this instruction can result in damage to the unit.
Access to the service area of the unit is
restricted to persons having knowledge and practical
experience with the appliance, in particular as far as
safety and hygiene are concerned.
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the unit and at a height of 1.6
meters from the floor.
130722
6
Safety
Models 150, 152, 162, 168
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Section 4
Operator Parts Identification
Model 150
Figure 1
Item
Description
Part No.
Item
Description
Part No.
047667
1
2
Cover A.- Hopper
X48690
13
14
15
16
17
18
19
20
21
22
23
Decal- Decorative- Taylor
Panel- Upper Side Right
Light- Amber- Round Mix Low
Caster- 3” Swivel
Tube- Feed- .166 Hole
Float A.- Mix Level
Panel- Back Top
035819
030784- SS
039707
3
X39690
4
050429
012227
5
Panel- Upper Side Left
Pan- Drip 11- 5/8 Long
Panel- Back Bottom
Panel- Lower Side
Panel- Insert
030783- SS
027503
Panel A.- Front
X25036
025536
6
Trim- Top Back Panel
Trim- Middle Back Panel
Trim- Side & Front
7
050430
025537
8
030792- SS
025533- SS
X25518
025528
9
Plate- Decorative
041034- SS
035866
10
11
12
Panel A.- Lower Front
Tray- Drip 10- 7/8 x 4- 7/16
Holder- Drip Tray
025062
Caster- 3” Rigid
012226
Shield- Splash 11- 1/4 x 4- 13/16 025063
7
Models 150, 152, 162, 168
Operator Parts Identification
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Model 152
Figure 2
Item
Description
Part No.
Item
Description
Part No.
1
2
3
4
5
6
7
8
9
Cover A.- Hopper
X48690
035819
X39690
051556
051557
027503
024755
039707
051558
10
11
12
13
14
15
16
17
Shield- Splash 11- 1/4 x 4- 13/16 025063
Tube- Feed- .166 Hole
Float A.- Mix Level
Panel- Rear
Tray- Drip 10- 7/8 x 4- 7/16
Decal- Decorative- Taylor
Panel A.- Front
025062
047667
X25036
Panel- Side Left
Trim- Front
025862- SS
025866
Pan- Drip 11- 5/8 Long
Leg- Plastic
Trim- Top Back
Plate- Decorative
Holder- Drip Tray
041034- SS
035866
Light- Amber- Round Mix Low
Panel- Side Right
8
Operator Parts Identification
Models 150, 152, 162, 168
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Model 162
Figure 3
Item
Description
Part No.
Item
Description
Part No.
030565
1
2
Cover A.- Hopper
X37963- SER
030797
11
12
13
14
15
16
17
18
19
Tray- Drip- 16- 7/8 x 4- 3/8
Panel- Front Right
Trim- Front
Tube- Feed- .166 Hole
Float A.- Mix Level
Panel- Rear
035933- SS
050212- SS
035932- SS
013458
3
X39690
4
047276- SS
050213- SS
035034
Panel- Front Left
5
Panel- Side- Left
Leg- 4.250” (With O- Ring)
Panel- Side Right
Trim- Panel- Rear
Plate- Decorative
Holder- Drip Tray
6
Pan- Drip 19- 1/2 Long
Panel A.- Front
050214- SS
035923
7
X30711
8
Light- Amber- Round Mix Low
Decal- Decorative- Taylor
Shield- Splash
039707
039723- SS
035866
9
047666
10
030789
9
Models 150, 152, 162, 168
Operator Parts Identification
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Model 168
Figure 4
Item
Description
Part No.
Item
Description
Part No.
1
2
Cover A.- Hopper
X37963- SER
030797
12
13
14
15
16
17
18
19
20
21
22
Panel- Upper Side Right
Insert- Front Panel
030784- SS
030773- SS
X30747
Tube- Feed- .166 Hole SS
Float A.- Mix Level
3
X39690
Panel A.- Lower Front
Panel- Bottom Back
4
Panel- Top Back
030790- SS
030783- SS
027504
055833
5
Panel- Upper Side Left
Pan- Drip 17- 1/4” Long
Panel A.- Front
Caster- 3” Rigid (Rear)
Caster- 3” Swivel (Front)
Panel- Lower Side- Right/Left
Trim- Top Back Panel
Trim- Middle Back Panel
Plate- Decorative
012226
6
012227
7
X30711
030792- SS
030775
8
Light- Amber- Round Mix Low
Decal- Decorative- Taylor
Shield- Splash 17- 5/8 Long
Tray- Drip 16- 7/8 Long
039707
9
047666
030795
10
11
030789
039723- SS
035866
030565
Holder- Drip Tray
10
Operator Parts Identification
Models 150, 152, 162, 168
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Models 150 & 152 Door Assembly
Figure 5
Item
Description
Valve- Draw
Part No.
024763
Item
Description
Door A.- 1 Spout
Part No.
1
2
3
4
5
6
7
8
9
X38959- SER
014496
O- Ring- 7/8 OD x .103 W
O- Ring- 3/4 OD x .103 W
Handle- Draw
014402
015835
024762
024761
034829
014218
Bearing- Guide
O- Ring- 2- 3/4 OD x .139 W
Bearing- Front
10
11
12
13
019998
023262
Arm- Valve Lifter
Beater A.
X24689
Nut- Stud
Seal- U- Cup
080534
Cap- Design 1.010” ID - 6 Point
120501
11
Models 150, 152, 162, 168
Operator Parts Identification
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Models 162 & 168 Door Assembly
Figure 6
Item
Description
Valve- Draw
Part No.
024763
Item
Description
Part No.
014218
1
2
3
4
8
9
Cap- Design 1.010” ID - 6 Point
Pin A.- Pivot Long
Valve- Draw- Center
Bearing- Guide
O- Ring- 7/8 OD x .103 W
Seal- Draw Valve (H- Ring)
Kit A.- Door 3 Spt 1.5 Qt. Valox
014402
X38538
031164
014496
019998
023262
X24689
080534
030930
10
11
12
13
14
15
X56906- SER
056802
4a Nut- Stud
O- Ring- 2- 3/4 OD x .139 W
Bearing- Front
5
6
7
Pin A.- Pivot Short
X38539
016272
O- Ring- 5/16 OD x .070 W
Handle- Draw Valve
Beater A.
030564
Seal- U- Cup
120501
12
Operator Parts Identification
Models 150, 152, 162, 168
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Models 150 and 152 Accessories
Figure 7
Item
Description
Kit A.- Tune Up
Part No.
Item
Description
Part No.
1
2
3
4
X25802
013071
013072
013073
5
6
Brush- Mix Pump Body- 3 x 7 White 023316
Brush- Rear Bearing 1” x 2”
Brush- Double- Ended
Pail- 6 Qt.
023348
See Note
047518
*7
8
Sanitizer- Stera Sheen
Lubricant- Taylor 4 Oz.
Brush- Draw Valve 1 OD x 2 x 17
*Note: A sample container of sanitizer is sent with the
unit. For reorders, order Stera Sheen part no. 055492
(100 2 oz. packs) or Kay-5 part no. 041082 (200 packs).
140806
13
Models 150, 152, 162, 168
Operator Parts Identification
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Models 162 and 168 Accessories
Figure 8
Item
Description
Kit A.- Tune Up
Part No.
X31167
Item
Description
Part No.
023316
1
2
3
4
5
6
Brush- Mix Pump Body- 3” x 7”
Pail- 6 Qt.
Brush- Rear Bearing 1” x 2”
Brush- Double Ended
013071
013072
013073
023348
See Note
047518
*7
8
Sanitizer
Brush- Draw Valve 1” x 2” x 17”
Lubricant- Taylor 4 Oz.
*Note: A sample container of sanitizer is sent with the
unit. For reorders, order Stera Sheen part no. 055492
(100 2 oz. packs) or Kay-5 part no. 041082 (200 packs).
110804
14
Operator Parts Identification
Models 150, 152, 162, 168
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Section 5
Important: To the Operator
Figure 9
The following chart identifies the symbol definitions
used on the operator switches.
Item
Description
1
2
3
4
5
Reset Button
Power Switch
Temperature Control
Mix Refrigeration Switch
Indicator Lights - “Mix Low”
= ON/AUTO key
= ON key
= OFF key
Symbol Definitions
= WASH key
To better communicate in the International arena, the
words on many of our operator switches and buttons
have symbols to indicate their functions. Your Taylor
equipment is designed with these International
symbols.
= STANDBY key
15
Models 150, 152, 162, 168
Important: To the Operator
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Reset Button
Taylor Quality Control
If an overload condition occurs, the freezer will
automatically stop operating. To properly reset the
freezer, place the toggle switch in the “OFF” position.
Wait two or three minutes; then press the reset button.
Place the power switch in the “WASH” position and
observe the freezer’s performance; place the power
switch in the “AUTO” position.
These units use a solid state control called the T.Q.C.
The purpose of this solid state control is to sense the
viscosity (thickness) of the product in the freezing
cylinder. With the power switch in the “AUTO” position,
the T.Q.C. will automatically keep the mix in the
freezing cylinder at the proper viscosity and ready for
serving.
Note: If the freezer is unplugged from the wall
receptacle, it will be necessary to press the reset
button for the freezer to operate once power is
re- established.
Indicator Light - “Mix Low”
A mix level indicating light is located at the front of the
unit. When the light is on, it indicates that the mix
hopper has a low supply of mix and should be refilled
as soon as possible. Always maintain at least 2” (5.1
cm) of mix in the hopper. If you neglect to add mix, a
freeze- up may occur. This will cause eventual
damage to the beater assembly and to the freezer
door.
Power Switch
The center position is “OFF”. The left position is
“WASH” which activates the beater motor only. The
right position is “AUTO”, which activates the beater
motor and the refrigeration system.
Mix Refrigeration Switch
Feed Tube
The mix refrigeration switch is located under the
control channel and is used for several purposes:
The models 150, 152, 162 and 168 are called upon to
handle a large variety of products (i.e., soft serve,
yogurts, Italian ices, sherbets, etc.). Thus, the
consistency of the mix you use will vary. The feed tube
meters a combination of mix and air into the freezing
cylinder. If not enough mix enters the freezing cylinder,
a freeze- up may occur, which will cause eventual
damage to the beater. Depending upon the product
being run, you may wish to contact your local
authorized Taylor Distributor to make a slight
adjustment in the feed tube.
1. For the unit to operate in the “AUTO” mode, the
mix refrigeration switch must be “ON”.
2. For the separate hopper refrigeration system to
operate, the mix refrigeration switch must be in
the “ON” or the “STANDBY” position.
3. For the cylinder temperature retention system to
operate, the power switch must be in the “AUTO”
position and the mix refrigeration switch must be
in the “STANDBY” position.
Separate Hopper Refrigeration
(SHR)
This feature incorporates the use of a separate small
refrigeration system to chill (on a limited basis) and to
maintain the mix in the hopper to under 40_F (4.4_C)
and assures bacterial control. To activate this system,
place the power switch in the “AUTO” position and the
mix refrigeration switch in the “ON” position. To oper-
ate this system in the “STANDBY” mode, place the
power switch in the “AUTO” position and the mix refri-
geration switch in the “STANDBY” position.
Figure 10
Note: During “AUTO” operation, the orifice end of the
tube should be inserted in the hole in the hopper.
090526
16
Important: To the Operator
Models 150, 152, 162, 168
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To operate the “STANDBY” mode of operation:
Cylinder Temperature Retention
(CTR)
Place the power switch in the “AUTO” position and the
mix refrigeration switch in the “STANDBY” position.
With sanitized hands, remove the feed tube. Turn it
over and place the end without the hole into the mix
inlet hole.
To maintain a good quality product during long “No
Sale” periods, it will be necessary to warm the product
in the freezing cylinder to approximately 35_ to 40_F
(1.7_ to 4.4_C). This will prevent overbeating and
product breakdown. The CTR is used in conjunction
with the SHR to insure that the mix in the freezing
cylinder is refrigerated during the “STANDBY” mode of
operation.
To resume normal operation:
Leave the power switch in the “AUTO” position and
place the mix refrigeration switch in the “AUTO”
position. When the unit cycles off, the product in the
freezing cylinder will be the correct viscosity. With
sanitized hands, remove the feed tube. Turn it over
and place the end with the hole into the mix inlet hole.
17
Models 150, 152, 162, 168
Important: To the Operator
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Section 6
Operating Procedures
The Model 150 has been selected to illustrate the
pictured step- by- step operating procedures. All
models in this manual are similar. They each have a
1.5 quart (1.4 liter) capacity freezing cylinder. The mix
flows by gravity from the hopper to the freezing
cylinder through an feed tube.
The Model 150 is a console model with a single spout
door.
The Model 152 is a counter model with a single spout
door.
The Model 162 is a counter model and the Model 168
is a console model. Both have three spout doors. Two
individual flavors are available from the end spouts,
and an equal combination of both is dispensed through
the center spout to create a twist effect.
Figure 12
For the Models 162 and 168, duplicate the procedures
where they apply for the second freezing cylinder.
We begin our instructions at the point where we enter
the store in the morning and find the parts
disassembled and laid out to air dry from the previous
night’s cleaning.
These opening procedures will show you how to
assemble these parts into the freezer, sanitize them,
and prime the freezer with fresh mix in preparation to
serve your first portion.
Figure 13
Figure 14
If you are disassembling the machine for the first time
or need information to get to the starting point in our
instructions, turn to page 26, “Disassembly”, and start
there.
Figure 11
120501
18
Operating Procedures
Models 150, 152, 162, 168
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Step 3
Assembly
Place the large o- ring(s) into the groove(s) on the back
of the freezer door and lubricate with Taylor Lube.
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube).
Step 1
Lubricate the groove on the beater drive shaft. Withthe
opening of the cup seal facing away from the hex end,
slide the seal into the groove. Apply an even coat of
lubricant to the seal and the shaft. Do not
lubricate the hex end of the beater drive shaft.
Figure 17
Step 4
Slide the front bearing(s) over the baffle rod(s) so the
flanged edge is against the door. Place the white
plastic guide bearing(s) on the end of the baffle rod(s).
Do not lubricate the front bearing(s) or the guide
bearing(s).
Figure 15
Step 2
Insert the beater assembly through the rear shell
bearing at the back of the freezing cylinder and engage
the hex end firmly into the female socket. When
properly seated, the beater will not protrude beyond
the front of the freezing cylinder.
Figure 18
Step 5
Slide the slotted portion of the handscrews into the
slots in the freezer door.
Step 6
Figure 16
With both hands, hold the sides of the freezer door and
insert the baffle rod(s) into the center of the beater
assembly(ies). The white guide bearing(s) must fit
securely in the hole(s) of the drive shaft(s).
Repeat this step for the second freezing cylinder on
Models 162/168.
120501
19
Models 150, 152, 162, 168
Operating Procedures
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Step 7
Step 9
Finger- tighten the handscrews, making sure they are
tightened equally and that the door is snug. Do not
over- tighten the handscrews.
Lubricate the inside of the freezer door spout(s) from
the bottom. Insert the draw valve(s) into the freezer
door from the bottom.
IMPORTANT! Handscrew and door damage can
result if the handscrews are over- tightened or if
one handscrew is tightened more than the other.
Step 8
Slide the two o- rings into the grooves on the draw
valve(s) and lubricate with Taylor Lube.
Figure 21
Note: The draw valve is installed correctly when the
slotted opening in the draw valve is visible through the
“window” of the freezer door.
Figure 19
Note: For the Models 162/168, install the valve seal
in the grooves on the center draw valve and lubricate
with Taylor Lube. This special seal will prevent mix
from one freezing cylinder from traveling into the
second cylinder.
Figure 20
Figure 22
120501
20
Operating Procedures
Models 150, 152, 162, 168
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Step 10
Step 12
Insert the valve lifter arm through the slotted opening
in the draw valve and align the other end with the cross
holes of the freezer door.
Insert the draw valve handle through the opposite
cross hole and into the opening of the valve lifter arm.
Hint: The draw valve handle can be assembled at
varied vertical positions. Choose an angle which is
comfortable for you. The draw valve must be raised
completely when the draw valve handle is down.
Hint: The valve lifter arm may be aligned with the left
or right cross hole. The draw valve handle will be
placed through the opposite cross hole of the valve
lifter arm.
Figure 23
Figure 25
Step 11
Note: For Models 162/168, slide the o- ring onto each
pivot pin and lubricate with Taylor Lube.
Slide the o- ring into the groove on the draw valve
handle and lubricate with Taylor Lube.
Figure 24
Figure 26
21
Models 150, 152, 162, 168
Operating Procedures
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Note: Models 162/168 have three draw handles.
Slide the tip of the draw handle into the slot of the draw
valve, starting from the right. Slide the short pivot pin
through the far right draw handle. Slide the long pivot
pin through the far left and middle draw handles.
Sanitizing
Step 1
Prepare an approved 100 PPM sanitizing solution (ex-
amples: Kay- 5R or Stera- SheenR). USE WARM
WATER AND FOLLOW THE MANUFACTURER’S
SPECIFICATIONS.
Step 2
Pour one gallon (3.8 liters) of the sanitizing solution
into the hopper and allow it to flow into the freezing
cylinder.
Step 3
While the solution is flowing into the freezing cylinder,
brush- clean the mix hopper, mix level float stem, mix
level float, mix inlet hole, and feed tube.
Figure 27
Step 13
Snap the design cap(s) over the bottom of the freezer
door spout(s).
Figure 29
Figure 28
Step 14
Lay the feed tube(s) in the bottom of the mix hopper(s).
Figure 30
22
Operating Procedures
Models 150, 152, 162, 168
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Step 6
Place an empty pail beneath the door spout and raise
the draw valve. Draw off all of the sanitizing solution.
When the sanitizer stops flowing from the door spout,
lower the draw valve and place the power switch in the
“OFF” position.
Figure 31
Step 4
Press the reset button.
Figure 34
Note: On Models 162/168, momentarily pull down the
center draw handle to sanitize the center door spout.
Step 7
With sanitized hands, stand the feed tube in the corner
of the mix hopper. Place the mix level float on the mix
level float stem.
Figure 32
Step 5
Place the power switch in the “WASH” position. This
will cause the sanitizing solution in the freezing
cylinder to be agitated. Allow it to agitate for five
minutes.
Figure 35
Repeat Steps 1 through 7 for the second freezing
cylinder on Models 162/168.
Figure 33
23
Models 150, 152, 162, 168
Operating Procedures
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Step 3
Priming
Momentarily raise the draw switch paddle to activate
the refrigeration cycle. Place the power switch in the
“AUTO” position. When the unit cycles off, the product
will be ready to serve.
Prime the machine as close as possible to the time of
first product draw.
Step 1
With a pail beneath the door spout, raise the draw
valve. Fill the mix hopper with fresh mix. (Maximum
hopper capacity is 8 quarts [7.6 liters].) Allow the mix
to flow into the freezing cylinder. This will force out any
remaining sanitizing solution. When full strength mix is
flowing from the door spout, lower the draw valve.
Note: Use only FRESH mix when priming the
freezer.
Figure 38
Step 4
Place the mix hopper cover in position.
Repeat Steps 1 through 4 for the second freezing
cylinder on Models 162/168.
Figure 36
Step 5
Step 2
Install the front drip tray and splash shield under the
freezer door.
When the mix has stopped bubbling down into the
freezing cylinder, install the feed tube in the mix inlet
hole. Make sure the small hole in the feed tube is down.
Figure 37
Figure 39
24
Operating Procedures
Models 150, 152, 162, 168
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Step 6
Note: If local health codes DO NOT permit the use
of rerun, the product must be discarded. Follow the
instructions in the previous step, except drain the
product into a pail and properly discard the mix.
Slide the rear drip pan into the hole in the side panel.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Repeat Steps 1 through 3 for the second freezing
cylinder on Models 162/168.
Rinsing
Step 1
Figure 40
Pour one gallon (3.8 liters) of cool, clean water into the
mix hopper. With the brushes provided, scrub the mix
hopper, the mix level float stem and the mix inlet hole.
Closing Procedure
Step 2
With a pail beneath the door spout, place the power
switch in the “WASH” position and raise the draw
valve. Drain all the rinse water from the freezing
cylinder. When the rinse water stops flowing from the
door spout, lower the draw valve and place the power
switch in the “OFF” position.
To disassemble the Models 150/152/162/168, the
following items will be needed:
S
S
S
S
S
Two cleaning pails
Sanitized stainless steel rerun can with lid
Necessary brushes (provided with freezer)
Cleaner
Repeat this procedure until the rinse water being
drawn from the freezing cylinder is clear.
Single service towels
Repeat Steps 1 and 2 for the second freezing cylinder
on Models 162/168.
Draining Product From the
Freezing Cylinder
Cleaning
Step 1
Step 1
Place the power switch in the “OFF” position as far
ahead of cleaning time as possible. This will allow
frozen product to soften for easier cleaning.
Prepare an approved cleaning solution (examples:
Kay- 5R or Stera- SheenR). USE WARM WATER
AND FOLLOW THE MANUFACTURER’S SPECIFIC-
ATIONS.
Step 2
Lift the hopper cover. Remove the feed tube and mix
level float. Take them to the sink for cleaning.
Step 2
Pour one gallon (3.8 liters) of the cleaning solution into
the mix hopper and allow it to flow into the freezing
cylinder.
Step 3
If local health codes permit the use of rerun, place
a sanitized, NSF approved stainless steel rerun
container beneath the door spout. Place the power
switch in the “WASH” position and raise the draw
valve. When all the product stops flowing from the door
spout, lower the draw valve and place the power switch
in the “OFF” position. Place a sanitized lid on the rerun
container and place it in the walk- in cooler.
(Note: For additional information regarding the proper
use of rerun, see item 5 on page 27.)
Step 3
While the solution is flowing into the freezing cylinder,
brush- clean the mix hopper, mix level float stem and
mix inlet hole.
Step 4
Place the power switch in the “WASH” position. This
will cause the cleaning solution in the freezing cylinder
to agitate.
140721
25
Models 150, 152, 162, 168
Operating Procedures
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Step 5
Note: To remove the o- rings, use a single service
towel to grasp the o- ring. Apply pressure in an upward
direction until the o- ring pops out of its groove. With
the other hand, push the top of the o- ring forward, and
it will roll out of the groove and can be easily removed.
If there is more than one o- ring to be removed, always
remove the rear o- ring first. This will allow the o- ring
to slide over the forward rings without falling into the
open grooves.
Place an empty pail beneath the door spout and raise
the draw valve. Draw off all the cleaning solution.
When the solution stops flowing from the door spout,
lower the draw valve and place the power switch in the
“OFF” position.
Repeat Steps 1 through 5 for the other side of the
freezer on Models 162/168.
Models 162/168: From the freezer door, remove
design caps, pivot pins, draw handles, draw valves,
and the center draw valve. Remove all o- rings.
Disassembly
Step 4
Remove the front bearing(s), and guide bearing(s)
from the back of the freezer door.
Step 1
Step 5
Make sure the power switch is in the OFF
position. Failure to follow this instruction may result
in severe personal injury from hazardous moving
parts.
Return to the freezer with a small amount of cleaning
solution. With the black bristle brush, brush clean the
rear shell bearing(s) at the back of the freezing
cylinder(s).
Step 2
Remove the handscrews and the freezer door.
Remove the beater assembly(ies) from the freezing
cylinder(s) and take these parts to the sink for
cleaning.
Step 3
Remove the front drip tray and the splash shield from
the freezer. Take them to the sink for cleaning.
Brush Cleaning
Figure 41
Step 1
Step 6
Prepare a sink with an approved cleaning solution.
USE WARM WATER AND FOLLOW THE MANUFAC-
TURER’S SPECIFICATIONS.
Remove the rear drip pan from the side panel and take
it to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount
of mix, this is an indication that the drive shaft cup seal
of the beater assembly should be replaced or properly
lubricated.
IMPORTANT:
Follow label directions, as too
STRONG of a solution can cause parts damage, while
too MILD of a solution will not provide adequate
cleaning.) Make sure all brushes provided with the
freezer are available for brush cleaning.
Step 7
Thoroughly brush clean all disassembled parts in the
cleaning solution. Make sure all lubricant and mix film
is removed. Take particular care to brush clean the
draw valve core(s) in the freezer door. Place all the
cleaned parts on a clean, dry surface to air dry
overnight.
Step 2
Remove the cup seal(s) from the drive shaft(s) of the
beater assembly(ies).
Step 3
From the freezer door, remove the design cap, draw
valve handle, valve lifter arm, and draw valve. Remove
all o- rings.
Step 8
Wipe clean all exterior surfaces of the freezer.
120529
26
Operating Procedures
Models 150, 152, 162, 168
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Section 7
Important: Operator Checklist
j 5. IF LOCAL HEALTH CODES PERMIT THE
During Cleaning and Sanitizing
USE OF RERUN, make sure the mix rerun is
stored in a sanitized, covered stainless steel
container and is used the following day. DO
NOT prime the machine with rerun. When using
rerun, skim off the foam and discard. Mix the
rerun with fresh mix in a ratio of 50/50 during the
day’s operation.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed
by federal, state, or local regulatory agencies, and
must be followed accordingly. If the unit has a
“Standby mode”, it must not be used in lieu of
proper cleaning and sanitizing procedures and
frequencies set forth by the ruling health
authority. The following check points should be
stressed during the cleaning and sanitizing
operations.
j 6. On a designated day of the week, run the mix as
low as feasible and discard after closing. This
will break the rerun cycle and reduce the
possibility of high bacteria and coliform counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions
carefully. Too strong of a solution may damage
the parts and too weak of a solution will not do
an adequate job of cleaning or sanitizing.
j 8. The temperature of the mix in the mix hopper
and walk- in cooler should be below 40_F.
(4.4_C.).
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
Troubleshooting Bacterial Count
Regular Maintenance Checks
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and
brush cleaning.
j 1. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be
certain it is properly cleaned.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all
mix passageways.
j 2. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive
socket clean and free of lubricant and mix
deposits.
j 3. Use the smaller, white bristle brush to clean the
mix inlet hole which extends from the mix
hopper down to the rear of the freezing cylinder.
j 3. Dispose of o- rings or seals if they are worn,
torn, or fit too loosely, and replace with new
ones.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the
freezing cylinder. Be sure to have a generous
amount of cleaning solution on the brush.
j 4. Follow all lubricating procedures as outlined in
“Assembly”.
27
Models 150, 152, 162, 168
Important: Operator Checklist
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j 5. If your machine is air cooled, check the
condenser for an accumulation of dirt and lint.
A dirty condenser will reduce the efficiency and
capacity of the machine. Condensers should be
cleaned monthly with a soft brush. Never use
screwdrivers or other metal probes to clean
between the fins. Failure to comply may result
in electrocution.
Winter Storage
If the place of business is to be closed during the winter
months, it is important to protect the freezer by
following certain precautions, particularly if the
building is subject to freezing conditions.
Disconnect the freezer from the main power source to
prevent possible electrical damage.
Note: For machines equipped with an air filter,
it will be necessary to vacuum clean the filters
on a monthly schedule.
Your local Taylor distributor can perform this servicefor
you.
j 6. On the auxiliary refrigeration system, check the
condenser for accumulation of dirt and lint. A
dirty condenser will reduce the refrigeration
capacity of the mix hopper. Condensers must
be cleaned monthly with a soft brush. Never
use screwdrivers or other metal probes to clean
between the fins. Failure to comply may result
in electrocution.
Wrap detachable parts of the freezer such as the
beater assembly and freezer door, and place them in
a protected dry place. Rubber trim parts and gaskets
can be protected by wrapping them with
moisture- proof paper. All parts should be thoroughly
cleaned of dried mix or lubrication accumulations
which attract mice and other vermin.
28
Important: Operator Checklist
Models 150, 152, 162, 168
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Section 8
Troubleshooting Guide
PROBLEM
PROBABLE CAUSE
REMEDY
PAGE
REF.
24
1. No product being
dispensed.
a. The power switch is in the
“OFF” position.
a. Place the power switch in
the “AUTO” position.
24
b. The mix level is
inadequate in the mix
hopper.
b. Fill the mix hopper with
mix.
16
16
16
c. The beater motor
overloaded.
c. Reset the freezer.
d. The unit is unplugged at
the wall receptacle.
d. Plug in the power cord.
Press the reset button.
e. The circuit breaker is
tripped or the fuse is
blown.
e. Place the circuit breaker in
the “ON” position, or
replace the fuse. Press
the reset button.
19
- - -
16
f. The freezer door is
incorrectly assembled.
f. See “Operating
Procedures” for proper
installation.
g. Product is being drawn off
in excess of the freezer’s
capacity.
g. Stop drawing product and
allow the unit to recover.
2. The machine will not
operate in the “AUTO”
mode.
a. The unit is unplugged.
a. Plug in the power cord;
press the reset button.
24
b. The refrigeration system is b. On T.Q.C. units,
momentarily raise the
draw switch to activate the
refrigeration system.
not activated.
16
16
c. The circuit breaker is
tripped, or the fuse is
blown.
c. Place the circuit breaker in
the “ON” position, or
replace the fuse. Press
the reset button.
d. The beater motor
overloaded, causing a loss
of power to the power
switch.
d. Reset the freezer.
16
3. The product is too stiff.
a. The temperature control
or the T.Q.C. is set too
cold.
a. Adjust the temperature
control. Do not set the
temperature colder than
18_F (- 8_C). If T.Q.C.,
contact service technician.
29
Models 150, 152, 162, 168
Troubleshooting Guide
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PROBLEM
PROBABLE CAUSE
REMEDY
PAGE
REF.
16
4. The product is too soft.
a. The temperature control
or the T.Q.C. is set too
warm.
a. Adjust the temperature
control. If T.Q.C., contact
service technician.
24
b. The feed tube is not
installed.
b. Install the feed tube in the
mix inlet hole at the
bottom of the mix hopper.
- - -
19
c. Out- drawing the freezer’s
capacity.
c. Two 4 oz. (113.4 gram)
servings in one minute.
5. The freezing cylinder walls a. Operating freezer without
a. Install the front bearing on
the freezer door.
are scored.
the front bearing on the
freezer door.
- - -
32
b. The gear unit or the direct
drive is out of alignment.
b. Contact service
technician.
6. Excessive leakage in rear
drip pan.
a. A worn or defective o- ring
is on the beater drive
shaft.
a. Replace o- rings every 3
months.
- - -
19
b. The rear shell bearing is
worn.
b. Contact service
technician.
c. Incorrect lubricant was
used.
c. Use food grade lubricant
(example: Taylor Lube).
19
d. Inadequate lubrication of
beater drive shaft.
d. Lubricate the beater drive
shaft properly.
20
7. The draw valve is leaking.
a. Incorrect lubricant was
used.
a. Use food grade lubricant
(example: Taylor Lube).
32
b. Worn or defective o- rings
are on the draw valve.
b. Replace o- rings every 3
months.
20
c. Inadequate lubrication of
draw valve.
c. Lubricate the draw valve
properly.
24
8. Product is not feeding into
the freezing cylinder.
a. The mix level is
inadequate in the mix
hopper.
a. Fill the mix hopper with
mix.
16
b. The mix inlet hole is
frozen.
b. Contact service
technician.
30
Troubleshooting Guide
Models 150, 152, 162, 168
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PROBLEM
PROBABLE CAUSE
REMEDY
PAGE
REF.
- - -
9. The unit goes out on
overload excessively.
a. There are too many
appliances plugged into
the circuit.
a. A separate 20 amp.
circuit is needed for the
freezer to operate
properly.
- - -
b. An extension cord has
been placed between the
power cord and the wall
receptacle.
b. If the extension cord is
used, it must match the
power cord in size of
circuit ampacity.
20 / 32
10. Models 162 and 168:
Mix from one freezing
cylinder bleeds over to the
second cylinder.
a. The center draw valve
seal is worn, or is
a. Lubricate properly and
replace seal every 3
months.
improperly lubricated.
31
Models 150, 152, 162, 168
Troubleshooting Guide
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Section 9
Parts Replacement Schedule
PART DESCRIPTION
EVERY 3
MONTHS
EVERY 6
MONTHS
ANNUALLY
QTY.
150/152 162/168
Beater Drive Shaft Cup Seal
Freezer Door O- Ring
X
X
X
X
X
X
X
X
1
1
1
1
2
1
-
2
2
2
2
4
-
Freezer Door Front Bearing
Freezer Door Guide Bearing
Draw Valve O- Ring
Draw Valve Handle O- Ring
Center Draw Valve Seal
Pivot Pin O- Ring
1
2
1
-
Black Bristle Brush, 1” x 2”
Inspect & Replace
if Necessary
Minimum
Minimum
Minimum
Minimum
1
Double Ended Brush
Inspect & Replace
if Necessary
1
1
1
1
1
1
White Bristle Brush, 1” x 2”
White Bristle Brush, 3” x 7”
Inspect & Replace
if Necessary
Inspect & Replace
if Necessary
120501
32
Parts Replacement Schedule
Models 150, 152, 162, 168
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Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited
warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”)
to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and
service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to
defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency,
will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for
the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for
a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed
below and on the reverse (if any) of this document.
Product
Soft Serve
Part
Limited Warranty Period
Five (5) years
Insulated shell assembly
Frozen Yogurt
Shakes
Refrigeration compressor
(except service valve)
Five (5) years
Beater motors
Two (2) years
Two (2) years
Two (2) years
Smoothies
Frozen Beverage
Batch Desserts
Beater drive gear
Printed circuit boards and
Softech controls beginning
with serial number H8024200
Parts not otherwise listed in
this table or excluded below
One (1) year
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins
ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of
purchase may be required at time of service.
2. This limited warranty is valid only if the Product is installed and all required service work on the Product is
performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are
used.
3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in
the Taylor Operator’s Manual.
4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not cover:
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of
defective parts, replacement parts, or new Products.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning
of condensers.
131122
33
Models 150, 152, 162, 168
Limited Warranty on Equipment
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3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4. External hoses, electrical power supplies, and machine grounding.
5. Parts not supplied or designated by Taylor, or damages resulting from their use.
6. Return trips or waiting time required because a service technician is prevented from beginning warranty
service work promptly upon arrival.
7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,
unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including
but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning
supplies.
8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake
or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,
accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or
water supply specification of the Product; or components repaired or altered in any way so as, in the
judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9. Any Product purchased over the Internet.
10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the
inadequacy or interruption of electrical service.
11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will
void this limited warranty.
13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY
NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential
damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS
AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE
REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE
COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL
OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,
PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS
WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED
BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or
complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other
correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or
remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
34
Limited Warranty on Equipment
Models 150, 152, 162, 168
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Section 11
Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited
warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally
(the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service
as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails
due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service
agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no
charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited
warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions
listed below and on the reverse (if any) of this document.
Part’s Warranty Class Code or Part
Class 103 Parts¹
Limited Warranty Period
Three (3) months
Class 212 Parts²
Twelve (12) months
Twelve (12) months
No warranty
Class 512 Parts
Class 000 Parts
Taylor Part #072454 (Motor- 24VDC *C832/C842*)
Four (4) years
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required
at time of service.
2. This limited warranty is valid only if the Part is installed and all required service work in connection with the
Part is performed by an authorized Taylor distributor or service agency.
3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation
location in the unit of original installation.
4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in
the Taylor Operator’s Manual.
5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate
Taylor Limited Warranty on freezer or grill equipment.
7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this
limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1
(Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor
freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131122
35
Models 150, 152, 162, 168
Limited Warranty on Parts
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LIMITED WARRANTY EXCEPTIONS
This limited warranty does not cover:
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of
defective Parts, replacement Parts, or new Parts.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning
of condensers or carbon and grease buildup.
3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including
the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper
assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but
not limited to the platen and plate, sides of the shroud or top of the shroud.
4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or
in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or
other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials
or cleaning processes not approved for use by Taylor.
5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any
release sheets and clips for the Product’s upper platen assembly.
6. External hoses, electrical power supplies, and machine grounding.
7. Parts not supplied or designated by Taylor, or damages resulting from their use.
8. Return trips or waiting time required because a service technician is prevented from beginning warranty
service work promptly upon arrival.
9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing,
unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including
but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning
supplies.
10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake
or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty,
accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or
water supply specification of the unit in which a part is installed; or Parts or the units in which they are
installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or
normal wear or deterioration.
11. Any Part purchased over the Internet.
12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the
inadequacy or interruption of electrical service.
13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is
installed will void this limited warranty.
15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY
NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential
damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
36
Limited Warranty on Parts
Models 150, 152, 162, 168
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LIMITATION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS
AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE
REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE
PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR
INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS,
PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS
WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED
BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or
complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other
correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
37
Models 150, 152, 162, 168
Limited Warranty on Parts
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Section 12
Parts List
+ Available Separately
120501
38
Parts List
Models 150, 152, 162, 168
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+ Available Separately
Models 150, 152, 162, 168
Parts List
39
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+ Available Separately
110517
40
Parts List
Models 150, 152, 162, 168
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+ Available Separately
120501
Models 150, 152, 162, 168
Parts List
41
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+ Available Separately
42
Parts List
Models 150, 152, 162, 168
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+ Available Separately
110804
Models 150, 152, 162, 168
Parts List
43
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+ Available Separately
44
Parts List
Models 150, 152, 162, 168
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+ Available Separately
Models 150, 152, 162, 168
Parts List
45
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+ Available Separately
46
Parts List
Models 150, 152, 162, 168
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BLK
BLK
BLK
BLK
BLK
BRN
RED/WHT
BLACK
BRN/WHT
BRN
WHT
WHT
WHT
150/152
050416-12
11/12/13
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BLK
BLK
WHT/BLK
BLK
BLK
BLK
BRN
RED/WHT
BLK
BLK
BLK
BRN
BLU
WHT
WHT
WHT
150/152
050416-27
11/12/13
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BRN
BLK
BLK
WHT/BLK
BLK
BLK
BLK
BLK
BRN
RED/WHT
BLACK
WHT
WHT
WHT
GRN/YEL
GRN/YEL
GRN/YEL
150/152
050416-40
11/12/13
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L1
N
LEFT
POWER SUPPLY
WHT
WHT
WHT
BLK
WHT
WHT
L1
T1
BLK
T2
L2
M
LEFT MAIN
COMPRESSOR
CONTACTOR
LEFT MAIN
COMPRESSOR
(FIG. 3)
LEFT MAIN
COMPRESSOR
CONTACTOR
WHT
BLK CORD
BLK CORD
M
MAIN CONDENSER FAN
(ONE (1) FAN MOTOR ONLY FOR MODEL 168. RUN CAPACITOR APPLIES TO MODEL 168 ONLY.)
BLK
WHT/ORN
WHT/ORN
13
14
LEFT MAIN
COMPRESSOR
CONTACTOR
BRN
WHT
WHT
WHT/GRA
13
14
BLK/WHT (M168)
BLACK CORD (M162)
WHT (M168)
BLK CORD (M162)
M
RIGHT MAIN
COMPRESSOR
CONTACTOR
MAIN CONDENSER FAN
BLK
YEL
WHT
WHT
YEL
MIX LOW TRANSFORMER
(FIG. 1, FIG. 2)
LEFT COMPRESSOR
CYCLE TIMER
DOM - 14 MIN.
BLK
RED
BLK
PUR/WHT
RED
INPUT
LOAD
3
BLU
10K
5
LEFT MIX LOW
SWITCH
LEFT MIX
LOW LIGHT
GRA/WHT
1
A
B
LEFT
VARISTOR
NC
NO
GRA/WHT
PUR
COMPRESSOR
ENABLE
RELAY
4
5
6
1
2
3
BLK
RED
BLK
VISCOSITY CONTROL
(FIG. 5)
BLK/WHT
C
YEL
4
6
RIGHT MIX LOW
SWITCH
NC RIGHT MIX
LOW LIGHT
2
1
LEFT DRAW SWITCH
L3 T3
C
C
AUTO
OFF
COMPRESSOR
5
6
1
ENABLE
RELAY
NO
NC
GRA/WHT
GRA/WHT
YEL
3
2
2
5
WASH
LEFT MAIN COMPRESSOR CONTACTOR
3
4
AUTO
1
AUTO
OFF
OFF
RED
2
NO BLU
BLU
STANDBY
ORN/WHT
BLK
CORD
BLK
4
3
4
CORD
WASH
BLK/WHT
6
AUTO
LEFT LATCHING RELAY
WHT/GRA
LEFT CONTROL SWITCH
LEFT HPCO SWITCH
OFF
LEFT STIR CYCLE TIMER
5 SEC. ON-120 SEC. OFF
WHT/GRA
YEL
WHT/GRA
5
8
STANDBY
LEFT STANDBY
TEMPERATURE CONTROL SWITCH
6
7
1
2
3
7
AUTO
AUTO
OFF
8
OFF
LEFT COMPRESSOR
START TIME DELAY
DOM - 2 SEC.
INPUT
1
WHT
STANDBY
9
BRN/WHT
9
WASH
ORN
WHT
LEFT STIR CYCLE RELAY
STANDBY/SHR
SWITCH
A
B
LOAD
3
NC
1
AUTO
OFF
12 STBY
C
7
10
BLK/WHT
WHT
BLK/WHT
NO
4
11
M
SHR
COMPRESSOR
(FIG. 4)
NC
2
C
8
WHT/BLK
SHR TEMPERATURE
CONTROL SWITCH
NO
5
BRN
BLK/WHT
WHT
M
NC
SHR
GRA/WHT
3
C
9
CONDENSER FAN
NO
6
WHITE
LEFT LIQUID LINE SOLENOID
WHT
WHT
BRN/WHT
LEFT STIR
CYCLE RELAY
GRN/YEL
RED/BLK
WHT/RED
A1
A2
LEFT MAIN COMPRESSOR CONTACTOR
WHITE/RED
WHT/BLK
A
B
LEFT LATCHING RELAY
PUSH BUTTON SWITCH
LEFT LATCHING RELAY
LEFT BEATER MOTOR
(FIG. 6)
LEFT COMPRESSOR "ON" LIGHT
(OPTION)
L1
N
RIGHT
POWER SUPPLY
WHT
WHT
WHT
WHT
BLK
BLK
L1
T1
WHT
T2
L2
M
GRN/YEL
RIGHT MAIN
COMPRESSOR
CONTACTOR
RIGHT MAIN
COMPRESSOR
(FIG. 3)
RIGHT MAIN
COMPRESSOR
CONTACTOR
WHITE
WHT
BLUE
RIGHT
VISCOSITY CONTROL
(FIG. 5)
4
5
6
1
2
3
PUR/WHT
3
RIGHT COMPRESSOR
5
CYCLE TIMER
DOM - 14 MIN.
1
INPUT
LOAD
4
6
2
10K
NC
GRA/WHT
1
A
B
C
C
AUTO
OFF
VARISTOR
5
6
1
NC
NO
GRA/WHT
PUR
COMPRESSOR
ENABLE
RELAY
NO
NC
COMPRESSOR
ENABLE
RELAY
3
2
2
5
C
YEL
WASH
3
4
AUTO
OFF
RIGHT DRAW SWITCH
L3 T3
NO
BLU
BLUE
BLK
CORD
BLK
CORD
4
GRA/WHT
WASH
6
RIGHT LATCHING RELAY
RIGHT MAIN COMPRESSOR CONTACTOR
ORN/WHT
RIGHT HPCO SWITCH
BRN/WHT
RIGHT CONTROL SWITCH
RIGHT COMPRESSOR
START TIME DELAY
DOM - 2 SEC.
INPUT
1
RIGHT STIR CYCLE TIMER
5 SEC. ON-120 SEC. OFF
NC
LOAD
3
1
C
7
RIGHT STANDBY
1
2
3
NO
4
TEMPERATURE CONTROL SWITCH
NC
2
ORN/WHT
WHT
C
8
WHT/BLK
BRN
NO
5
ORN
WHT
A
B
NC
RIGHT STIR
CYCLE RELAY
3
C
9
NO
6
WHT
WHT
BRN/WHT
GRN/YEL
RIGHT STIR
CYCLE RELAY
RIGHT LIQUID LINE SOLENOID
WHT/RED
RED/BLK
A1
A2
RIGHT BEATER MOTOR
(FIG. 6)
RIGHT MAIN COMPRESSOR CONTACTOR
WHT/RED
WHT/BLK
WHT
A
B
RIGHT LATCHING RELAY
RIGHT LATCHING RELAY
PUSH BUTTON SWITCH
BLACK
BLACK
YELLOW
RIGHT COMPRESSOR "ON" LIGHT (OPTION)
NOTES:
WHT
1
1. L1 SUPPLY VOLTAGE
2. NC CONTACT
YELLOW
WHITE
1
WHT
L1
3. NC CONTACT
4. L2 SUPPLY VOLTAGE
5. LINE - BEATER MOTOR CURRENT
6. LOAD - BEATER MOTOR CURRENT
MIX LOW TRANSFORMER
1) FOR CCW ROTATION OF A.O. SMITH
GRN/YEL
BEATER MOTOR CONNECT INTERNAL
RED TO TERMINAL 4 & INTERNAL
BLACK TO TERMINAL 2.
BLACK
BLACK
WHT/RED
WHITE/RED
5
MIX LOW PCB A.
W/CHIME/SNOOZE
2
T8
WHT/RED
VISCOSITY CONTROL TERMINALS
4
RED
FIG. 5
(INTERNAL)
2) FOR "CCW" ROTATION OF GE/RBC
BEATER MOTOR CONNECT
INTERNAL BLUE TO TERMINAL 5 &
INTERNAL YELLOW TO TERMINAL 2.
T5
BLACK
(INTERNAL)
BROWN
2
L2
PURPLE
RED
4
BRN
2
BRN
SILENCE PUSH
BUTTON SWITCH
LEESON BEATER MOTOR
"CCW" ROTATION
BLACK
BLACK
GE/RBC
A. O. SMITH
.5 HP BEATER MOTOR
(024839-27
BEATER MOTOR
"CCW" ROTATION
(SEE NOTE #2)
RED
YELLOW
YELLOW
FIG. 6
BLACK
BLACK
YEL
(SEE NOTE #1)
MIX LOW TRANSFORMER
LEFT MIX
OUT SWITCH
LEFT MIX
OUT LIGHT
PTC
MAIN WINDING
START
WINDING
BLACK
GREEN
BLACK
BLACK
BLACK
BLACK
YEL
MIX LOW PCB A.
W/CHIME
LINE
WHITE
C
RED
LEFT MIX
LOW SWITCH
LEFT MIX
LOW LIGHT
INTERNAL
OVERLOAD
BROWN
BLACK
RED
2
S
YEL
5
BLACK
L
N
RIGHT MIX
OUT SWITCH
BLACK
BLACK
RELAY
4
RED
LEFT MIX
RIGHT MIX
OUT LIGHT
C
RUN
CAPACITOR
1
LEFT MIX
LOW LIGHT
INTERNAL
BLACK
BLACK
YEL
LOW SWITCH
R
BLUE
162/168
050205-12
11/12/13
BLACK
BLACK
RED
RIGHT MIX
LOW SWITCH
RIGHT MIX
LOW LIGHT
BLACK
L1
COMPRESSOR WIRING
N
RIGHT MIX
LOW SWITCH
WINDING
PROTECTOR
(INTERNAL)
RIGHT MIX
LOW LIGHT
START
CAPACITOR
MODELS WITH MIX OUT LIGHT,
MIX LOW LIGHT, W/AUDIBLE MIX
BLEED RESISTOR
OUT CHIME AND PUSH BUTTON SILENCE
MODELS WITH CHIME OPTION
TECUMSEH COMPRESSOR WIRING
(MODEL TL2A <OR> TL2.5F W/LST)
FIG. 1
FIG. 2
FIG. 3
FIG. 4
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NOTES:
1. ONE (1) FAN ONLY ON MODEL
168. RUN CAPACITOR APPLIES
TO MODEL 168 ONLY.
FIG. 1
START RELAY
(047702-27)
START CAPACITOR
(047703)
11
L1
10
13
12
14
L2
STANDBY
TEMP
START WINDING
CONTROL
(L)
MAIN WINDING
3PDT
SHR SW.
WINDING PROTECTOR
(INTERNAL)
BLACK/WHITE STRIPE
WHITE/BLK STR
STANDBY
9
7
6
4
3
1
COMPRESSOR WIRING
(MODEL TL3G W/HST)
8
5
2
BROWN/WHT STR
AUTO
COMP.
(SEE FIG. 1)
STANDBY
WHITE/GRAY STR
TEMP.
M
CONTROL
AUTO
BLACK/WHT STR
WHITE
STANDBY
STANDBY
TEMP
M
AUTO
CONTROL
(R)
FAN
PURPLE/WHT STR
WHITE
1
BLACK
BLACK
T8
T5
WHT./RED STR.
SEE DETAIL "A"
FOR MODELS W/"CHIME"
OPTION
2
TOGGLE SW.
WASH
BROWN
BLACK
YELLOW
BLACK
4
YELLOW
BROWN
AUTO
WASH
LEESON BEATER MOTOR
CONNECTIONS
YEL.
YEL.
DRAW SWITCH
REF
VISCOSITY
CONTROL
MIX LOW
MIX LOW
LIGHT (L)
NC
C
SW (L)
AUTO
BLUE
NO
WHITE
4
5
6
1
2
MIX LOW
SW (R)
MIX LOW
LIGHT (R)
BLACK/WHT
NC
C
BLACK
BLK/WHT
BLACK
RED
NO
PURPLE/WHITE STR
TIMER
BLUE
CONTACTOR
BROWN/WHT STR
MIX
LOW
SW
MIX
LOW
SW
ORANGE
GREEN
13
14
BLACK
PURPLE
GREEN/YELLOW STR
L3
T3
WHITE/ORANGE STR
BLACK
WHITE
MIX
LOW
LIGHT
MIX
LOW
LIGHT
M
L2
L1
T2
T1
FAN
BLACK
BLACK
BLACK
GREEN/YELLOW STR
M
DETAIL "A"
BLACK
FAN
MODELS W/"CHIME"
OPTION
(NOTE 1)
H.P.
SWITCH
C
INTERNAL
OVERLOAD
COMPRESSOR
R
S
BLACK
4
2
3
1
PUSH
BUTTON
BLACK
BLACK
BLACK
6
BLACK
BLACK
COMP. "ON"
LIGHT LEFT
OPTIONAL
RELAY
YELLOW
RED
BROWN
5
6
4
2
1
5
BLUE
MIX
OUT
SW
MIX
LOW
SW
MIX
OUT
SW
MIX
LOW
SW
EQUIPMENT
GROUND
ORANGE
PURPLE
BROWN
A
B
M
BLACK
RUN
CAP.
START
CAP.
WHITE/BLACK STR
BEATER
MIX
OUT
LIGHT
MIX
LOW
LIGHT
MIX
OUT
LIGHT
MIX
LOW
LIGHT
BLACK
RELAY
DPDT
WHITE
SOL.
WHITE
BLACK
BLACK
MIX LOW AND MIX OUT LIGHT OPTION
W/AUDIBLE MIX OUT ALARM AND PUSH
BUTTON SILENCE
BLACK
TOGGLE SW.
WASH
WHT/ORANGE STR
DRAW SWITCH
BROWN
AUTO
WASH
BROWN/WHT STR
BLUE/WHT STR
PURPLE/WHT STR
NC
C
L2
L1
REF
AUTO
BLUE
VISCOSITY
CONTROL
NO
EQUIPMENT
GROUND
LEFT SIDE
POWER
WHITE
4
5
6
1
2
3
BLACK/WHT
VISCOSITY CONTROL
NC
C
BLACK/WHT
1. L1
NO
2. N.C. CONTACT
3. N.C. CONTACT
4. L2
5. LINE
6. LOAD
PURPLE/WHITE STR
CONTACTOR
BROWN/WHT STR
13
14
PURPLE
L3
T3
TIMER
L2
L1
T2
T1
BLACK
BLACK
BLACK
GREEN/YELLOW STR
BLACK
BLACK
H.P.
SWITCH
C
INTERNAL
OVERLOAD
COMPRESSOR
R
S
BLACK
4
2
3
1
BLK
BLACK
BLACK
PUSH
6
BUTTON
COMP. "ON"
LIGHT RIGHT
OPTIONAL
RELAY
BROWN
5
6
4
2
5
1
BROWN
A
B
M
RUN
CAP.
START
CAP.
WHITE/BLACK STR
BEATER
BLACK
RELAY
DPDT
WHITE
WHITE
SOL.
162/168
050205-27
11/12/13
EQUIPMENT
GROUND
RIGHT SIDE
POWER
L2
L1
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L1
N
POWER SUPPLY
GRN/YEL
GRN/YEL
WHT
GRN/YEL
WHT
WHT
BLK
BLK
BLK
L1
T1
BLK
T2
L2
M
GRN/YEL
WHT
LEFT MAIN
COMPRESSOR
CONTACTOR
LEFT MAIN
COMPRESSOR
(FIG. 3)
LEFT MAIN
COMPRESSOR
CONTACTOR
BLK CORD
BLK CORD
M
GRN/YEL
MAIN CONDENSER FAN
(ONE (1) FAN MOTOR ONLY FOR MODEL 168. RUN CAPACITOR APPLIES TO MODEL 168 ONLY.)
BRN
WHT
LEFT COMPRESSOR "ON" LIGHT
(OPTION)
BLK/WHT (M168)
BLK CORD (M162)
WHT (M168)
BLK CORD (M162)
WHT
WHT/ORN
13
14
M
GRN/YEL
LEFT MAIN
COMPRESSOR
CONTACTOR
MAIN CONDENSER FAN
WHT
WHT
PRP/WHT
BRN
WHT/GRA
13
14
LEFT COMPRESSOR
CYCLE TIMER
DOM - 14 MIN.
RIGHT MAIN
COMPRESSOR
CONTACTOR
NC
INPUT
LOAD
YEL
YEL
YEL
C
C
BLU
RED/BLK
LEFT
NO
NC
PRP/WHT
VARISTOR
PRP/WHT
PRP
4
5
6
1
2
3
BLK/WHT
NO
NC
1
LEFT DRAW SWITCH
L3 T3
C
C
AUTO
OFF
5
6
1
NO
NC
PRP/WHT
3
2
2
5
VISCOSITY CONTROL
(FIG. 5)
WASH
LEFT MAIN COMPRESSOR CONTACTOR
3
4
AUTO
1
OFF
2
AUTO
OFF
RED
BLU
ORN/WHT
NO
STANDBY
BLK
CORD
BLK
CORD
4
3
WASH
6
AUTO
LEFT LATCHING RELAY
WHT/GRA
4
LEFT CONTROL SWITCH
LEFT HPCO SWITCH
OFF
LEFT STIR CYCLE TIMER
5 SEC. ON-120 SEC. OFF
WHT/GRA
WHT/GRA
5
8
STANDBY
LEFT STANDBY
TEMPERATURE CONTROL SWITCH
6
7
1
2
3
AUTO
OFF
WHT
STANDBY
9
ORN
WHT
LEFT STIR CYCLE RELAY
BRN/WHT
STANDBY/SHR
SWITCH}
A
B
NC
1
WHT
BLK/WHT
C
7
M
GRN/YEL
NO
4
SHR
COMPRESSOR
(FIG. 4)
NC
2
SHR TEMPERATURE
CONTROL SWITCH
C
8
WHT/BLK
BLK/WHT
WHT
M
NO
5
BRN
GRN/YEL
SHR
NC
CONDENSER FAN
3
C
9
NO
6
WHT
GRN/YEL
BRN/WHT
WHT
LEFT STIR
CYCLE RELAY
LEFT LIQUID LINE SOLENOID
WHT/RED
GRN/YEL
WHT
RED/BLK
A1
A2
LEFT MAIN COMPRESSOR CONTACTOR
WHT/RED
WHT/BLK
A
B
LEFT LATCHING RELAY
PUSH BUTTON SWITCH
LEFT LATCHING RELAY
LEFT BEATER MOTOR
(FIG. 6)
BLK
BLK
BLK
L1
T1
BLK
T2
L2
M
GRN/YEL
RIGHT MAIN
COMPRESSOR
CONTACTOR
RIGHT MAIN
COMPRESSOR
(FIG. 3)
RIGHT MAIN
COMPRESSOR
CONTACTOR
RIGHT COMPRESSOR "ON" LIGHT (OPTION)
BLU
BLK
WHT
WHT
YEL
BLK
FUSE 1A
RED
YEL
MIX LOW TRANSFORMER
(FIG. 1, FIG. 2)
4
5
6
1
2
3
BLK
RED/BLK
RIGHT
RED
BLK
BLK/WHT
PRP/WHT
LEFT MIX LOW
SWITCH
LEFT MIX LOW LIGHT
BRN
RIGHT COMPRESSOR
CYCLE TIMER
DOM - 14 MIN.
VISCOSITY CONTROL
(FIG. 5)
BLK
RED
BLK
NC
INPUT
LOAD
C
YEL
YEL
YEL
RIGHT MIX LOW
SWITCH
RIGHT MIX LOW LIGHT
NC
NO
NC
PRP/WHT
VARISTOR
PRP/WHT
PRP
1
C
C
AUTO
OFF
C
5
6
1
NO
NC
NO
3
2
2
5
WASH
3
4
RIGHT DRAW SWITCH
L3 T3
AUTO
OFF
PRP/WHT
NO
BLU
BLU
BLK
CORD
BLK
CORD
4
RIGHT MAIN COMPRESSOR CONTACTOR
ORN/WHT
WASH
6
RIGHT LATCHING RELAY
RIGHT HPCO SWITCH
BRN/WHT
RIGHT CONTROL SWITCH
RIGHT STIR CYCLE TIMER
5 SEC. ON-120 SEC. OFF
RIGHT STANDBY
TEMPERATURE CONTROL SWITCH
1
2
3
NC
1
C
7
NO
4
ORN/WHT
WHT
NC
ORN
2
WHT
A
B
C
8
WHT/BLK
NO
5
BRN
RIGHT STIR
CYCLE RELAY
NC
3
C
9
NO
6
WHT
BRN/WHT
WHT
GRN/YEL
RIGHT STIR
CYCLE RELAY
RIGHT LIQUID LINE SOLENOID
WHT/RED
RED/BLK
RIGHT BEATER MOTOR
(FIG. 6)
A1
A2
RIGHT MAIN COMPRESSOR CONTACTOR
WHT/RED
WHT/BLK
WHT
A
B
RIGHT LATCHING RELAY
PUSH BUTTON SWITCH
RIGHT LATCHING RELAY
GRN/YEL
CONTROL
ENCLOSURE(S)
GRN/YEL
NOTE:
1) FOR CCW ROTATION OF A.O. SMITH
BEATER MOTOR CONNECT INTERNAL
RED TO TERMINAL 4 & INTERNAL
BLACK TO TERMINAL 2.
BLK
YEL
BLK
WHT
1
1. L1 SUPPLY VOLTAGE
2. NC CONTACT
3. NC CONTACT
4. L2 SUPPLY VOLTAGE
5. LINE - BEATER MOTOR CURRENT
6. LOAD - BEATER MOTOR CURRENT
YEL BLK
RED
WHT
WHT
L1
1
FUSE 1A
GRN/YEL
MIX LOW TRANSFORMER
BLK
BLK
PRP
WHT/RED
WHT/RED
5
2
WHT/RED
MIX LOW PCB A.
W/CHIME/SNOOZE
4
4
2) FOR "CCW" ROTATION OF GE/RBC
BEATER MOTOR CONNECT
INTERNAL BLUE TO TERMINAL 5 &
INTERNAL YELLOW TO TERMINAL 2.
T8
VISCOSITY CONTROL TERMINALS
RED
(INTERNAL)
BLK
(INTERNAL)
FIG. 5
2
T5
BRN
4
RED
BRN
2
BRN
L2
LEESON BEATER MOTOR
"CCW" ROTATION
SILENCE PUSH
BUTTON SWITCH
BLK
BLK
GE/RBC
A. O. SMITH
.5 HP BEATER MOTOR
(SEE NOTE #1)
BEATER MOTOR
"CCW" ROTATION
(SEE NOTE #2)
YEL BLK
RED
RED
YEL
FIG. 6
BLK
BLK
YEL
FUSE 1A
MIX LOW TRANSFORMER
START
RELAY
(047702-27)
LEFT MIX
OUT SWITCH
LEFT MIX
OUT LIGHT
BLK
BLK
LINE
MIX LOW PCB A.
W/CHIME
BLK
BLK
BLK
BLK
WHT
INTERNAL
YEL
L1
C
11
START
CAPACITOR
(047703)
GRN
RED
10
LEFT MIX
LOW SWITCH
LEFT MIX
LOW LIGHT
OVERLOAD
BRN
5
2
S
BLK
RED
YEL
13
12
BLK
14
RELAY
4
BLK
BLK
BLK
RED
RIGHT MIX
OUT SWITCH
RIGHT MIX
OUT LIGHT
RUN
CAPACITOR
1
LEFT MIX
LOW SWITCH
LEFT MIX
LOW LIGHT
L2
BLK
YEL
R
BLU
BLK
BLK
RED
162/168
050205-40s
11/12/13
RIGHT MIX
LOW SWITCH
RIGHT MIX
LOW LIGHT
WINDING
PROTECTOR
(INTERNAL)
START
WINDING
MAIN
WINDING
START
CAPACITOR
RIGHT MIX
LOW SWITCH
RIGHT MIX
LOW LIGHT
BLEED RESISTOR
MODELS WITH MIX OUT LIGHT,
MIX LOW LIGHT, W/AUDIBLE MIX
OUT CHIME AND PUSH BUTTON SILENCE
COMPRESSOR WIRING
(MODEL TL3G W/HST)
TECUMSEH COMPRESSOR WIRING
MODELS WITH CHIME OPTION
FIG. 3
FIG. 1
FIG. 2
FIG. 4
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