Tanaka Edger TPE 2501 User Manual

Illustrated Parts Manual  
Model Number:  
P/N 30209  
Rev 000  
Date 5-7-07  
TPE-2501  
24cc Portable Edger  
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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PARTS INFORMATION  
TPE-2501  
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2  
ITEM PART NUMBER  
2-22 7980706090  
2-26 3800706080  
2-31 0720706090  
2-32 99961600100  
2-33 99966122272  
2-34 0900706020  
2-36 99414050251  
2-51 1550706080  
2-52 1820706020  
2-54 99421060161  
DESCRIPTION  
PULLEY,STARTER  
BOLT,M6  
QTY  
1
1
1
2
2
1
3
1
COMMENTS  
CRANKCASE,ASS'Y  
BEARING,BALL,#6001  
SEAL,OIL 122245  
GASKET,CRANKCASE  
SCREW,5X25  
ROTOR,MAGNETO  
WASHER,SPECIAL,M6  
BOLT,6X16S  
Crankcase ass'y includes bearings,  
oil seals and gasket  
1
1
Page 2  
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PARTS INFORMATION  
TPE-2501  
FUEL SYSTEM • FIGURE 3  
ITEM PART NUMBER  
3-2 2030706020  
DESCRIPTION  
QTY  
1
COMMENTS  
GROMMET  
3-41 4030706020  
3-42 4040706090  
3-45 99416050251  
3-46 4020706020  
3-50 4550706090  
3-55 1320706020  
3-71 5950300290  
3-74 99011050651  
3-75 99210050012  
3-76 99201050011  
3-78 7000300507  
3-79 53432710200  
3-86 2230162V900  
3-87 68000731201  
3-89 6750404280  
3-91 5910706080  
3-96 65500940201  
3-97 6010706020  
GASKET,INTAKE MANIFOLD  
SET,INSULATOR  
SCREW,5X25/S  
GASKET,CARBURETOR  
SET,CARBURETOR  
SHIELD  
CAP,TANK (BLACK/RED)  
SCREW,5X65  
WASHER,S,5  
2
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
WASHER,5  
PIPE,FUEL,3X5X75  
GROMMET,FUEL PIPE  
PIPE,FUEL,ASS'Y  
CLIP 6.3  
FILTER,FUEL  
TANK,FUEL  
CUSHION,FUEL TANK  
CUSHION,TANK  
2
2
Page 3  
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PARTS INFORMATION  
TPE-2501  
CLUTCH, CLUTCH CASE, MUFFLER • FIGURE 4  
Page 4  
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PARTS INFORMATION  
TPE-2501  
CLUTCH, CLUTCH CASE, MUFFLER • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
COVER,MUFFLER  
SCREW,TAPPING,4.5X10  
SCREW,5X45W  
SET,MUFFLER  
QTY  
1
3
2
1
1
1
2
2
1
2
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
COMMENTS  
4-6  
4-8  
7380706020  
99073045104  
4-16 99460050454  
4-19 7040706090  
4-21 7320706020  
4-26 1330706020  
4-31 35902103200  
4-32 29001620800  
4-33 3420630B200  
4-34 3480602R200  
4-35 3570075T200  
4-36 99416050162  
4-38 99205080030  
4-40 17900025800  
4-43 1120706081  
4-47 5990098021  
4-52 3600099620  
4-55 3610099020  
4-56 99051050163  
4-57 99201050061  
4-58 2890706380  
4-59 99461050254  
4-60 19805015800  
4-63 9410706020  
4-64 3243735020  
4-98 99461050204  
4-99 99200050061  
ARRESTOR,SPARK  
SHIELD,HEAT  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
WASHER,CLUTCH A  
BOLT,STEP  
SCREW,5X16/WS  
WASHER,8  
CORD,STOP  
CASE,FAN  
CUSHION,RUBBER  
PIPE HOLDER,TPE  
FITTING,METAL  
BOLT,HEX,5X16  
WASHER,5  
SHAFT,CLUTCH  
BOLT,HEX HOLE,5X25S  
CLAMP,CORD  
STAND  
WASHER,GEAR CASE  
BOLT,HEX,HOLE,5X20,S  
WASHER,SMALL,5  
Page 5  
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PARTS INFORMATION  
TPE-2501  
RECOIL STARTER • FIGURE 5  
748733  
Consider ordering the  
748733, S-Start Kit if you  
are replacing the starter  
assy. It decreases the pull-  
effort by 60%. They are  
dependable and easy to  
install.  
ITEM PART NUMBER  
DESCRIPTION  
STARTER,RECOIL ASS'Y  
SPRING,RECOIL  
PULLEY,STARTER  
BOLT,SET  
QTY  
1
1
1
1
1
1
1
2
COMMENTS  
5-0  
5-2  
5-3  
5-5  
5-6  
5-7  
5-8  
5-9  
7620706090  
7790706020  
7740706020  
8390706020  
7800706020  
7830706020  
7850706020  
99200050061  
GUIDE,ROPE  
ROPE,STARTER  
HANDLE,STARTER  
WASHER,SMALL,5  
BOLT,HEX,HOLE,5X20,S  
5-10 99461050204  
2
Page 6  
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PARTS INFORMATION  
TPE-2501  
AIR CLEANER • FIGURE 6  
ITEM PART NUMBER  
DESCRIPTION  
AIR CLEANER ASSY  
CAP,CLEANER  
ELEMENT,CLEANER  
COLLAR  
COLLAR  
PLATE,CHOKE  
BODY,CLEANER  
QTY  
COMMENTS  
6-0  
6-1  
6-2  
6-3  
6-4  
6-5  
6-6  
4100650D90  
4240602K201  
4460602K200  
4530602K200  
47000025200  
5280635A200  
4230072Z81  
1
1
1
1
2
1
1
Page 7  
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PARTS INFORMATION  
TPE-2501  
CARBURETOR • FIGURE 7  
22  
ITEM PART NUMBER  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
COMMENTS  
7-2  
7-3  
7-4  
7-5  
7-6  
7-7  
7-8  
7-9  
5752515380  
4422515180  
4762515120  
44725108200  
~~~  
~~~  
~~~  
~~~  
BODY,PUMP  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
DIAPHRAGM  
GASKET,DIAPHRAGM  
DIAPHRAGM,PUMP  
GASKET,PUMP  
JET,MAIN,#43  
~ Contained in Carb Repair Kit  
P/N 650-25124-900  
(Not available individually)  
7-10 5992000W430  
7-11 55025100200  
7-12 48925100200  
7-13 53925120200  
7-15 51425100200  
7-16 54425164200  
7-17 99101060013  
7-18 61425137200  
7-19 4310634C200  
7-20 5482515120  
7-21 5492516520  
7-22 57825007200  
O-RING  
RING,STOP  
SWIVEL  
SCREW,THROTTLE SET  
STAY,ADJUST,CABLE  
NUT,6  
ADJUSTER,CABLE  
GASKET,CLEANER  
SCREW,SET  
1
4
1
1
WASHER,THRUST  
SCREEN,INLET  
Page 8  
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PARTS INFORMATION  
TPE-2501  
HANDLE, THROTTLE LEVER, SHAFT • FIGURE 8  
Page 9  
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PARTS INFORMATION  
TPE-2501  
HANDLE, THROTTLE LEVER, SHAFT • FIGURE 8  
ITEM PART NUMBER  
DESCRIPTION  
SET,DRIVE SHAFT PIPE  
PIPE,DRIVE SHAFT  
SHAFT,FLEXIBLE  
LINER,FLEXIBLE  
SPACER  
WIRE,THROTTLE  
HANDLE  
BRACKET,HANDLE A  
BOLT,P,6X40  
QTY  
1
1
1
1
1
1
1
1
2
2
2
1
1
3
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
COMMENTS  
8-1  
8-2  
8-3  
8-4  
8-5  
8-9  
3533729090  
3413729020  
3443729020  
3503729020  
3203729020  
8853739480  
8-20 5003331620  
8-21 50633316200  
8-22 99023060401  
8-23 99101060011  
8-24 99201060011  
8-25 8703728690  
8-26 1623710120  
8-27 99342030081  
8-28 25937101200  
8-29 26237101200  
8-30 17737101200  
8-31 17637101200  
8-32 3153334020  
8-33 99355060001  
8-34 83237101200  
8-35 88037101200  
8-36 99431050201  
8-37 85337101200  
8-38 95837101200  
8-39 95637101200  
8-40 2603331720  
8-41 1783739480  
8-47 1641001900  
8-49 50437300200  
NUT,6  
WASHER,6  
LEVER,THROTTLE ASS'Y  
SWITCH,STOP  
SCREW, TAPPING, 3X8  
BASE,STOP SWITCH  
SPRING,STOP SWITCH  
TERMINAL,EARTH B  
TERMINAL,EARTH A  
NUT,SPECIAL 5MM  
RING,STOP,6  
SPRING,RETURN  
LEVER,THROTTLE  
SCREW,5X20  
SHAFT,LOCK BUTTON  
SPRING,LOCK,BUTTON  
BUTTON,LOCK  
BODY,STOP BUTTON,B  
CORD,STOP 430mm  
TUBE,PROTECTION  
GRIP,SHAFT  
Page 10  
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PARTS INFORMATION  
TPE-2501  
GEAR CASE, WHEEL, BLADE, GUARD • FIGURE 9  
Page 11  
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PARTS INFORMATION  
TPE-2501  
GEAR CASE, WHEEL, BLADE, GUARD • FIGURE 9  
ITEM PART NUMBER  
9-30 99106080001  
9-31 99201080011  
9-32 3113729020  
9-33 4353729020  
9-34 3103729022  
9-40 3003729090  
9-41 99351032002  
9-42 99961620103  
9-43 3043729020  
9-44 99961628000  
9-45 3013729000  
9-46 99423080100  
9-47 32433410201  
9-48 3003729021  
9-49 99051050103  
9-50 99461050254  
9-53 99961609000  
9-54 99961609002  
9-55 99350009002  
9-56 99351024002  
9-60 2103729080  
9-71 99210080012  
9-72 99201080011  
9-73 1203729480  
9-74 0493729420  
9-75 4413729022  
9-76 3143729420  
9-77 4813729420  
9-78 99210060062  
9-79 99053060153  
9-80 4423729021  
9-81 4453729420  
9-82 99210060062  
9-83 99053060353  
9-88 4963729020  
9-89 5003729020  
9-90 99461050124  
DESCRIPTION  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
3
COMMENTS  
NUT,8/L.H.  
WASHER,8  
CAP,CUTTER HOLDER  
BLADE,TPE-250  
HOLDER,CUTTER  
CASE,GEAR,ASSY  
RING,STOP,C-32 IN  
BEARING,BALL #6201D  
SHAFT,GEAR  
BEARING,BALL,#628  
SET,GEAR/PINION  
BOLT,8X10  
WASHER,GEAR CASE  
CASE,GEAR  
BOLT,HEX.HOLE,5X10  
BOLT,HEX HOLE,5X25S  
BEARING,BALL,#609  
BEARING,BALL,#609Z  
RING,STOP,C9  
RING,STOP,C-24,IN  
HANDLE,LOCK  
WASHER,S,8  
WASHER,8  
WHEEL,TPE,6"  
COLLAR  
GUARD,BLADE  
BOLT,SPECIAL  
STAY,WHEEL  
WASHER,S,6  
BOLT,HEX,6X15  
BRACKET,COVER  
HOLDER,BLADE GUARD  
WASHER,S,6  
HEX, HOLE BOLT 6X35  
HOLDER,MUD FLAP  
FLAP,MUD  
BOLT,HEX,5X12S  
Page 12  
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PARTS INFORMATION  
TPE-2501  
DECALS, TOOLS • FIGURE 10  
ITEM PART NUMBER  
10-2 9060706320  
10-3 91505015200  
10-4 9233370020  
10-6 91933111201  
10-16 9193728620  
10-17 9203246620  
10-30 81320000200  
10-31 8262000080  
DESCRIPTION  
DECAL,MODEL TPE-2501  
DECAL,SYMBOL  
DECAL,LEVEL  
DECAL,CAUTION  
DECAL,CAUTION  
DECAL,CAUTION  
WRENCH,HEX,4  
SPANNER,COMBI,17X19  
QTY  
COMMENTS  
1
1
1
1
1
1
1
1
Page 13  
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SSTART KIT  
Order Number  
748733  
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501  
B --- TBC230/230B/230D  
748744  
C --- TBC290/290D/340/340D  
748732  
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S-Start Parts Information  
Q'TY  
B
REF.  
PART  
DESCRIPTION  
NUMBER  
NUMBER  
C
A
756-07075-00  
756-07120-00  
SSTART KIT (TBC2501)  
SSTART KIT (TBC230)  
SSTART KIT (TBC290)  
RECOIL STARTER BODY ASS'Y  
RECOIL STARTER BODY ASS'Y  
RECOIL STARTER BODY ASS'Y  
STARTER HANDLE  
1
1
1
756-07027-00  
762-07075-90  
762-07085-90  
762-07027-90  
785-07085-20  
772-07085-80  
783-07085-20  
780-07085-20  
786-07085-20  
778-07027-90  
778-07085-90  
778-07075-90  
778-07085-91  
328-07085-20  
774-07075-20  
774-07085-20  
774-07027-20  
774-07085-21  
182-07085-20  
990-72050-144  
991-01080-011  
994-64040-185  
806-07027-20  
806-07070-20  
806-07120-20  
990-73045-144  
994-64040-125  
798-07085-90  
991-91050-001  
915-07078-20  
314-07070-20  
1
000  
000  
000  
001  
002  
003  
004  
005  
006,1  
006,1  
006,1  
006  
007  
008,1  
008,1  
008,1  
008  
009  
010  
011  
012  
013  
014  
015  
016  
017  
020  
021  
022  
060  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RECOIL STARTER BODY COMP,  
RECOIL ROPE  
RECOIL SPRING  
SPRING PLATE  
RECOIL SPRING CASE ASS'Y  
RECOIL SPRING CASE ASS'Y  
RECOIL SPRING CASE ASS'Y  
SORING CASE ASS'Y  
STARTER BUSH  
STARTER PULLEY  
STARTER PULLEY  
STARTER PULLEY  
STARTER PULLEY  
SPECIAL WASHER 5.2X15  
TAPPING SCREW 5X14  
HEX. NUT 8  
HEX. HOLE BOLT 4X18WS  
STARTER BASE  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
STARTER BASE  
STARTER BASE  
1
3
1
1
3
4
1
1
1
TAPPING SCREW 4.5X14  
HEX. HOLE BOLT 4X12WS  
STARTER PULLEY ASS'Y  
SQUARE NUT 5  
STARTER MARK (SSTART)  
SPECIAL BOLT  
3
1
1
1
1
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TECHNICAL SERVICE  
BULLETIN NUMBER PI 3113  
Date:  
September 2000  
Model & Serial:  
TPE-250  
All Units  
Reason:  
The newer style of guard assembly is now available as an assembly. This  
assembly can be used to update the older style edgers, thus improving ease of  
height adjustment.  
All components depicted below are included. Individual part numbers can be  
found in the parts catalog for the TPE-2510, TPE-270PF or TPE-270PN.  
Gear cases are common between all models, so it is not necessary to replace  
the gear case when updating an older model to the newer style guard.  
Part Number Changes:  
Old Part # New Part #  
Description  
Safety Guard Assembly  
Remarks  
441-37294-00  
th  
Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4 Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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