Suzuki Motorcycle SV650Y User Manual

Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 1 of 88  
SV650Y (SV650Y E2)  
FIG1  
GASKET SET  
Ref No Part No  
Description  
1
11401-20861  
Gasket Set  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
11141-20F00  
11173-19F00  
11241-19F00  
11242-19F00  
11482-19F00  
11483-19F00  
11484-19F01  
12837-24A10  
14181-22D01  
09161-11008  
09280-22008  
09280-46006  
• . Gasket, Cylinder Head  
• . Gasket, Cylinder Head Cover  
• . Gasket, Cylinder Front  
• . Gasket, Cylinder Rear  
• . Gasket, Clutch Cover Inner  
• . Gasket, Magneto Cover  
• . O Ring,clutch Cover Outer  
• . Gasket, Tnsn Adjuster  
• . Gasket, Exhaust Pipe  
• . Washer  
• . O Ring (d:3.1 Id:22.7)  
• . O Ring  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 3 of 88  
SV650Y (SV650Y E2)  
FIG2  
REAR CYLINDER HEAD  
Ref No Part No  
Description  
1
1
2
3
4
5
6
7
11103-20F00  
11103-20F10  
11115-18D72  
09206-08001  
09103-06026  
11141-20F00  
04211-13189  
11161-33E00  
11191-13E00  
09160-10082  
09103-10272  
09103-06103  
07120-06403  
01550-10557  
07120-06123  
09168-06023  
09482-00456  
09482-00457  
09482-00458  
09482-00459  
09482-00460  
09482-00461  
13102-20F00  
09280-46006  
02122-06163  
09402-56208  
11172-19F00  
11172-19F20  
11173-19F00  
09106-07009  
09106-07010  
09161-11008  
11192-13E00  
01550-10807  
Head Assy, Cylinder Rear  
Head Assy, Cylinder Rear  
• . Guide, Valve  
• . Pin (6.2x8x11)  
• . Bolt (6x39)  
Gasket, Cylinder Head  
Pin  
Bolt, Cylinder Head Side Face  
Washer, Head Cover  
Washer (10.5x19x2.0)  
Bolt (10x160)  
Bolt (6x70)  
Bolt  
Bolt  
Bolt  
Gasket (5.8x13x1.2)  
Spark Plug (ngk,cr8e)  
Spark Plug (denso,u24esr-n)  
Spark Plug (ngk,cr9e)  
Spark Plug (denso,u27esr-n)  
Spark Plug (ngk,cr10e)  
Spark Plug (denso,u31esr-n)  
Pipe Assy, Intake Rear  
• . O Ring  
8
9
10  
11  
12  
13  
14  
15  
16  
16  
16  
16  
16  
16  
17  
18  
19  
20  
21  
21  
22  
23  
24  
25  
26  
27  
Screw  
Clamp  
Cover, Cylinder Head Rear  
Cover, Cylinder Head Rear  
Gasket, Cylinder Head Cover  
Bolt (7x17.5)  
Bolt (7x31)  
Washer  
Cushion, Head Cover Bolt  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 4 of 88  
SV650Y (SV650Y E2)  
FIG3  
CYLINDER  
Ref No Part No  
Description  
1
1
2
2
3
4
5
6
7
11210-20F00-0F0  
Cylinder, Front  
Cylinder, Front  
Cylinder, Rear  
Cylinder, Rear  
Gasket, Cylinder Front  
Gasket, Cylinder Rear  
Pin  
Nut  
Stud Bolt  
11210-20F10-0F0  
11220-20F00-0F0  
11220-20F10-0F0  
11241-19F00  
11242-19F00  
04211-13189  
08316-10063  
01421-06253  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 5 of 88  
SV650Y (SV650Y E2)  
FIG4  
CRANKCASE (MODEL X/Y)  
Ref No Part No  
Description  
1
1
1
1
2
3
3a  
4
5
6
7
7
7
7a  
7b  
7c  
7d  
8
11301-20830  
11301-20831  
11301-20835  
11301-20840  
09206-11017  
11315-19F00  
09168-06023  
01547-06503  
01547-06507  
07120-08553  
07120-08803  
07120-08803  
07120-08803  
01500-08903  
09103-08066  
11322-20F00  
09103-08066  
09493-28010  
09280-04004  
09493-28010  
09280-04004  
16591-06B00  
11391-20F00  
11391-20F10  
11391-20F20  
09247-12106  
09168-12002  
09280-12009  
16438-19F00  
09106-06075  
09280-04004  
09493-26007  
01550-08123  
09168-08029  
09248-16012  
09168-16002  
11323-19F00  
01547-06123  
01550-06123  
09168-06023  
09103-10226  
09103-10041  
09103-12054  
08319-31107  
09159-10058  
08319-31128  
37820-33D00  
09160-10060  
Crankcase Set  
Crankcase Set  
Crankcase Set  
Crankcase Set  
• . Pin (11x20)  
• . O Ring, Crankcase  
• . Gasket (5.8x13x1.2)  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt (8x95)  
• . Bolt (8x90)  
• . Bolt (8x95)  
• . Jet, Oil Gallery Cylinder  
• . O Ring (d:1.2,id:4.0)  
• . Jet, Oil Gallery Mission  
• . O Ring (d:1.2,id:4.0)  
• . Union, Oil Filter Stand  
• . Plate, Oil  
9
10  
11  
11a  
11b  
11c  
11d  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
30  
31  
32  
33  
• . Plate, Oil  
• . Plate, Oil  
Plug (12x20)  
Gasket (12.1x16.2x3.7)  
O Ring (d:1.9,id:12.6)  
Plate, Piston Cooling Jet  
Bolt (6x12)  
O Ring (d:1.2,id:4.0)  
Jet (130)  
Bolt  
Gasket  
Plug  
Gasket (16x22x2)  
Plate, Oil Separator  
Bolt  
Bolt  
Gasket (5.8x13x1.2)  
Bolt (10x260)  
Bolt (10x215)  
Bolt (12x310)  
Nut  
Nut  
Nut  
Switch Assy, Oil Pressure  
Washer (10.5x22x2.3)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 6 of 88  
SV650Y (SV650Y E2)  
FIG4A  
CRANKCASE (MODEL K1/K2)  
Ref No Part No  
Description  
1
2
3
3a  
4
5
6
7
11301-20850  
09206-11017  
11315-19F00  
09168-06023  
01547-06503  
01547-06507  
07120-08553  
07120-08803  
11322-20F00  
09103-08066  
09493-28010  
09280-04004  
09493-28010  
09280-04004  
16591-06B00  
11391-20F20  
09247-12106  
09168-12002  
09280-12009  
16438-19F00  
09106-06075  
09280-04004  
09493-26007  
01550-08123  
09168-08029  
09248-16012  
09168-16002  
11323-19F00  
01547-06123  
01550-06123  
09168-06023  
09103-10226  
09103-10041  
09103-12054  
09159-10058  
08319-31128  
37820-33D10  
09160-10060  
Crankcase Set  
• . Pin (11x20)  
• . O Ring, Crankcase  
• . Gasket (5.8x13x1.2)  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt  
• . Bolt (8x90)  
• . Bolt (8x95)  
• . Jet, Oil Gallery Cylinder  
• . O Ring (d:1.2,id:4.0)  
• . Jet, Oil Gallery Mission  
• . O Ring (d:1.2,id:4.0)  
• . Union, Oil Filter Stand  
• . Plate, Oil  
7a  
7b  
8
9
10  
11  
11a  
11b  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Plug (12x20)  
Gasket (12.1x16.2x3.7)  
O Ring (d:1.9,id:12.6)  
Plate, Piston Cooling Jet  
Bolt (6x12)  
O Ring (d:1.2,id:4.0)  
Jet (130)  
Bolt  
Gasket  
Plug  
Gasket (16x22x2)  
Plate, Oil Separator  
Bolt  
Bolt  
Gasket (5.8x13x1.2)  
Bolt (10x260)  
Bolt (10x215)  
Bolt (12x310)  
Nut  
Nut  
Switch Assy, Oil Pressure  
Washer (10.5x22x2.3)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 7 of 88  
SV650Y (SV650Y E2)  
FIG5  
CRANKCASE COVER  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
11340-19F00  
11971-33210  
11482-19F00  
04211-09149  
09103-06204  
09103-06205  
11370-19F00  
11484-19F00  
11484-19F01  
09103-06180  
09103-06207  
09259-20008  
09280-17003  
11361-19F00  
01547-06457  
11351-19F00  
11483-19F00  
04211-09149  
01547-06357  
01547-06657  
09168-06023  
09168-06023  
09259-26012  
09280-22008  
09248-16012  
09168-16002  
Cover, Clutch Inner  
• . Lens, Oil Level Check  
Gasket, Clutch Cover Inner  
Pin  
Bolt  
Bolt  
Cover, Clutch Outer  
O Ring, Clutch Cover Outer  
O Ring, Clutch Cover Outer  
Bolt  
Bolt  
Plug  
O Ring (d:3.1,id:16.8)  
Cover, Engine Sprocket  
Bolt  
Cover, Magneto  
Gasket, Magneto Cover  
Pin  
8
9
10  
11  
12  
13  
13a  
14  
15  
16  
17  
18  
19  
19  
20  
21  
22  
23  
Bolt  
Bolt  
Gasket (5.8x13x1.2)  
Gasket (5.8x13x1.2)  
Plug  
O Ring (d:3.1,id:22.7)  
Plug  
Gasket (13.8x18.8x0.4)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 8 of 88  
SV650Y (SV650Y E2)  
FIG6  
CRANKSHAFT  
Ref No Part No  
Description  
1
12000-20840  
Crankshaft Set  
2
2
2
2
2
2
2
2
2
2
3
3
3
4
5
6
12228-19F00-0A0  
12228-19F00-0B0  
12228-19F00-0C0  
12228-19F00-0D0  
12228-19F00-0E0  
12228-19F00-0F0  
12228-19F00-0G0  
12228-19F00-0H0  
12228-19F00-0I0  
12228-19F00-0J0  
12229-19F10-0A0  
12229-19F10-0B0  
12229-19F10-0C0  
12160-20F00  
• . Washer, Thrust (t:1.925)  
• . Washer, Thrust (t:1.95)  
• . Washer, Thrust (t:1.975)  
• . Washer, Thrust (t:2.0)  
• . Washer, Thrust (t:2.025)  
• . Washer, Thrust (t:2.05)  
• . Washer, Thrust (t:2.075)  
• . Washer, Thrust (t:2.1)  
• . Washer, Thrust (t:2.125)  
• . Washer, Thrust (t:2.15)  
Bearing, Crankshaft (green)  
Bearing, Crankshaft (black)  
Bearing, Crankshaft (brown)  
Connecting Rod Assy  
• . Bolt, Connecting Rod  
• . Pin, Connecting Rod  
Bearing, Crank Pin (green)  
Bearing, Crank Pin (black)  
Bearing, Crank Pin (brown)  
Bearing, Crank Pin (yellow)  
Gear, Primary Drive  
12163-17C50  
12165-27A50  
7
7
7
7
12164-46E01-0A0  
12164-46E01-0B0  
12164-46E01-0C0  
12164-46E01-0D0  
21111-20F00  
8
9
21112-19F00  
12731-19F00  
17451-19F00  
12541-20F00  
09126-06011  
12111-20F00-0F0  
12140-20F00  
12151-05A00  
09381-20004  
Bolt, Primary Drive Gear  
Sprocket, Cam Chain Drive  
Gear, Water Pump Drive  
Retainer, Crankshaft Brg Lh  
Screw  
Piston  
Ring Set, Piston  
Pin, Piston  
Circlip  
10  
11  
12  
13  
14  
15  
16  
17  
18  
18  
12100-20F00-050  
12100-20F00-100  
Piston Set (os:0.5)  
Piston Set (os:1.0)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 9 of 88  
SV650Y (SV650Y E2)  
FIG7  
STARTER CLUTCH  
Ref No Part No  
Description  
1
2
3
4
12611-20F01  
09206-12001  
12600-20840  
07130-08163  
Gear, Starter Idle  
Pin  
Clutch Set, Starter  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 10 of 88  
SV650Y (SV650Y E2)  
FIG8  
CAM SHAFT / VALVE  
Ref No Part No  
Description  
1
2
3
4
12710-20F00  
12720-20F00  
12730-20F00  
12740-20F00  
Cam Shaft, Intake Front  
Cam Shaft, Exhaust Front  
Cam Shaft, Intake Rear  
Cam Shaft, Exhaust Rear  
Shim Set, Tappet  
5
12800-05820  
6
7
99000-69491  
12911-46E00  
• . Case, Tappet Shim  
Valve, Intake  
8
12912-20F00  
Valve, Exhaust  
9
12920-33E10  
Spring Set, Valve  
10  
11  
12  
13  
14  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
15  
12931-33E10  
12933-39E00  
09289-04002  
12932-17E50  
Retainer, Valve Spring  
Seat, Valve Spring  
Oil Seal (4.5x10x8)  
Cotter, Valve  
12891-17E00  
Tappet  
12892-05C00-120  
12892-05C00-125  
12892-05C00-130  
12892-05C00-135  
12892-05C00-140  
12892-05C00-145  
12892-05C00-150  
12892-05C00-155  
12892-05C00-160  
12892-05C00-165  
12892-05C00-170  
12892-05C00-175  
12892-05C00-180  
12892-05C00-185  
12892-05C00-190  
12892-05C00-195  
12892-05C00-200  
12892-05C00-205  
12892-05C00-210  
12892-05C00-215  
12892-05C00-220  
Shim, Tappet (t:1.20)  
Shim, Tappet (t:1.25)  
Shim, Tappet (t:1.30)  
Shim, Tappet (t:1.35)  
Shim, Tappet (t:1.40)  
Shim, Tappet (t:1.45)  
Shim, Tappet (t:1.50)  
Shim, Tappet (t:1.55)  
Shim, Tappet (t:1.60)  
Shim, Tappet (t:1.65)  
Shim, Tappet (t:1.70)  
Shim, Tappet (t:1.75)  
Shim, Tappet (t:1.80)  
Shim, Tappet (t:1.85)  
Shim, Tappet (t:1.90)  
Shim, Tappet (t:1.95)  
Shim, Tappet (t:2.00)  
Shim, Tappet (t:2.05)  
Shim, Tappet (t:2.10)  
Shim, Tappet (t:2.15)  
Shim, Tappet (t:2.20)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 11 of 88  
SV650Y (SV650Y E2)  
FIG9  
CAM CHAIN  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
12760-19F00  
Chain, Cam Shaft Drive  
Guide, Cam Chain No.1  
Guide, Cam Chain No.2  
Bolt  
Tensioner, Cam Chain  
Bolt, Cam Chain Tensioner  
Washer  
Adjuster Assy, Tensioner  
• . Gasket, Tensioner Adjuster  
• . Plug, Tensioner Adjuster  
Gasket, Tensioner Adjuster  
Bolt  
12771-19F00  
12782-19F00  
07130-06123  
12811-19F00  
12812-35C00  
08211-06181  
12830-19F11  
12837-33E00  
12834-33E00  
12837-24A10  
07130-06253  
9
10  
11  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 12 of 88  
SV650Y (SV650Y E2)  
FIG10  
CARBURETOR  
Ref No Part No  
Description  
1
1
2
2
3
4
5
6
13201-20F00  
Carburetor Assy, Front  
Carburetor Assy, Front  
Carburetor Assy, Rear  
Carburetor Assy, Rear  
• . Cover Assy, Diaphragm  
• . Spring  
• . Diaphragm  
• . Valve, Piston  
• . Holder  
• . O Ring (d:1.9,id:4.8)  
• . Spring  
• . Washer  
• . E Ring, Multiple Jet Knzzel  
• . Ring  
• . Needle, Jet (6e38-54-2)  
• . O Ring  
13201-20F30  
13202-20F00  
13202-20F30  
13502-07F00  
13481-19F00  
13507-33E00  
13501-33E00  
13418-33E00  
09280-05004  
13481-33E00  
13382-44030  
13394-17E60  
13387-44030  
13383-33E00  
13258-33E00  
13667-20F00  
02112-04123  
09493-34003  
09493-32007  
09492-30013  
13291-29900  
13268-48700  
13279-19F10  
13279-19F10  
13279-33E00  
13295-29900  
13281-05A00  
13508-17C00  
09492-17016  
09492-15017  
13385-33E00  
09491-27014  
13376-19F00  
13254-92910  
13370-20F00  
13250-33E00  
13602-05A10  
02112-05127  
13247-02340  
13247-33E00  
13502-10F00  
13417-19F00  
13480-10F00  
13601-04148  
13411-01400  
13417-07F00  
13278-18E20  
13418-19F00  
13681-04010  
13421-19F00  
13601-05148  
13267-44B00  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
17  
17  
18  
19  
20  
20  
20  
21  
21a  
22  
23  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
• . Funnel  
• . Screw  
• . Jet, Pilot Air (170)  
• . Jet, Pilot Air (160)  
• . Jet, Pilot Air (150)  
• . Washer  
• . Spring  
• . Adjuster (2,1/2)  
• . Adjuster (2,3/4)  
• . Adjuster (3,1/2)  
• . O Ring  
• . Plug  
• . Cap  
• . Jet, Pilot (17.5)  
• . Jet, Pilot (15)  
• . Holder, Jet  
• . Jet, Main (137.5)  
• . Filter  
• . Float Pin  
• . Valve Assy, Needle  
• . Float Assy  
• . Screw  
• . Screw  
• . Screw, Drain  
• . Screw  
• . Cover Assy  
• . Spring  
• . Diaphragm Assy  
• . Screw  
• . Plunger, Starter  
• . Spring  
• . O Ring  
• . Holder, Guide  
• . Cap, Carburetor  
• . Plate  
• . Screw  
• . Screw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 13 of 88  
SV650Y (SV650Y E2)  
FIG10  
CARBURETOR  
Ref No Part No  
Description  
• . Spring  
46  
13271-44B00  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 14 of 88  
SV650Y (SV650Y E2)  
FIG11  
CARBURETOR FITTINGS  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
13684-48B10  
13684-19F00  
13684-19F10  
13684-19F20  
13685-48B00  
13671-19F00  
13686-19F00  
13671-19F10  
09352-50903-600  
13482-20F00  
13447-20F00  
13602-05109  
13612-19F00  
13324-19F00  
13267-19F00  
13271-33C00  
13580-19F00  
13602-19B50  
13553-19F00  
13563-19F00  
13615-45010  
13279-19F00  
13650-25E01  
13655-25E00  
09407-18402  
13683-10D20  
13684-20F30  
09352-50901-600  
13685-48B00  
Hose  
Hose (5.3x10.5x125)  
Hose (11x15x90)  
Hose (5.3x10.5)  
Nipple  
Clip  
Hose (7x11x250)  
Clip  
Hose (5x9x600)  
Plate  
Plate  
Screw  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
26  
27  
28  
Bolt  
Nut  
Adjust Screw Assy  
Spring  
Sensor Assy  
Screw  
Lever Assy  
Pin  
Washer  
Plate, Idle Adjust  
Heater Assy, Carburetor  
Thermo Switch, Heater  
Clamp, Thermo Switch  
Hose (5x9x60)  
Hose (5x9x40)  
Hose (5x9x600)  
Nipple  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 15 of 88  
SV650Y (SV650Y E2)  
FIG12  
AIR CLEANER  
Ref No Part No  
Description  
1
1
1
1
2
3
3a  
3a  
4
5
6
6
6
7
8
9
10  
10  
11  
12  
13  
13  
14  
15  
13700-20F00  
Cleaner Assy, Air  
Cleaner Assy, Air  
Cleaner Assy, Air  
Cleaner Assy, Air  
• . Tube, Outlet  
• . Clamp, Outlet Tube Front  
• . Clamp, Outlet Tube Rear  
• . Clamp, Outlet Tube Rear  
• . Filter, Air Cleaner  
• . Screw  
• . Tube, Drain  
• . Tube, Drain  
• . Tube, Drain  
•• .. Clip  
• . Plug  
• . Clip  
• . Tank, Oil Return  
• . Tank, Oil Return  
•• .. Grommet  
13700-20F10  
13700-20F01  
13700-20F11  
13881-20F00  
13170-20F10  
13170-20F00  
09402-72203  
13780-20F00  
02142-05203  
13870-19F00  
13870-20F10  
13870-20F11  
09401-14301  
13859-41B10  
09401-14301  
13840-20F00  
13840-20F01  
09308-13001  
03142-05163  
13851-20F00  
13851-20F10  
09401-15101  
09355-11165-600  
• . Screw  
Tube, Breather Crankcase  
Tube, Breather Crankcase  
Clip  
Tube, Breather Cylinder  
(11x16x600)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 16 of 88  
SV650Y (SV650Y E2)  
FIG13  
MUFFLER  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
14150-19F00  
Pipe, Exhaust Rear  
Pipe, Exhaust Front  
Gasket, Exhaust Pipe  
Connector, Muffler  
Bolt  
Bolt  
Bolt (8x40)  
Bolt  
Spacer (8.6x12x24.2)  
Cushion  
Washer (8.5x30x2.3)  
Nut  
Bolt, Stud (8x25)  
Nut  
Muffler  
Washer (8.5x33x2.6)  
Bolt  
Spacer (8.6x12x25.5)  
Cushion  
14160-19F10  
14181-22D01  
14771-32E00  
07120-08403  
07120-08403  
09118-08068  
01550-08457  
09180-08152  
09320-12048  
09160-08138  
08361-25088  
01421-08253  
08319-31087  
14305-19F11-H01  
09160-08140  
01550-08457  
09180-08156  
09320-12049  
08361-25088  
9
10  
11  
12  
13  
13a  
14  
15  
16  
17  
18  
19  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 17 of 88  
SV650Y (SV650Y E2)  
FIG14  
OIL PUMP / FUEL PUMP  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
16400-20F00  
02112-06253  
16331-48E00  
09181-10158  
09261-04009  
08331-31106  
16440-17C20  
16520-32E00  
16523-48E00  
01547-06123  
16510-34E00  
15100-19F00  
09116-06115  
09320-09036  
09180-06257  
16321-19F00  
09261-06002  
08331-31383  
09355-50105-600  
Pump Assy, Engine Oil  
Screw  
Gear, Oil Pump Driven (nt:34)  
Shim  
Pin (4x15.8)  
Circlip  
Valve Assy, Oil Relief  
Strainer, Engine Oil  
Cap, Oil Strainer  
Bolt  
Filter Assy, Engine Oil  
Pump Assy, Fuel  
Bolt, Fuel Pump  
Cushion, Fuel Pump  
Spacer, Fuel Pump  
Gear, Engine Oil Pump Drive  
Roller (od:6,l:6)  
Circlip  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
Hose, Vacuum  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 18 of 88  
SV650Y (SV650Y E2)  
FIG15  
WATER PUMP (MODEL X/Y)  
Ref No Part No  
Description  
1
2
3
3a  
4
5
6
7
8
17400-19F02  
17411-19F00  
17491-19F01  
17533-02F00  
17511-19F00  
09100-06162  
09164-06006  
09168-06025  
17470-02F10  
09283-10004  
09262-10014  
08332-11086  
17418-19F00  
17435-33400  
02112-06163  
17415-14300  
09168-08008  
09103-06206  
09280-22001  
08331-31106  
17461-19F00  
09181-10158  
09261-04002  
Pump Assy, Water  
• . Case, Water Pump  
• . Impeller, Water Pump  
• . Washer, Impeller  
• . Shaft, Water Pump  
• . Bolt (6x13)  
• . Lock Washer  
• . Gasket (6x15x2.2)  
• . Seal, Mechanical  
• . Oil Seal (10x21x5)  
• . Bearing (10x26x8)  
• . E Ring  
• . O Ring  
• . O Ring  
• . Screw  
• . Bolt, Drain  
• . Gasket (8.2x14x1)  
Bolt  
O Ring (d:2.4,id:21.8)  
Circlip  
Gear, Water Pump Driven  
Shim  
Roller  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 19 of 88  
SV650Y (SV650Y E2)  
FIG15A  
WATER PUMP (MODEL K1/K2)  
Ref No Part No  
Description  
3
17491-19F10  
• . Impeller/shaft  
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
17470-02F10  
09283-10004  
08110-69000  
08332-11086  
17418-19F00  
17435-33400  
02112-06163  
17415-14300  
09168-08008  
09103-06206  
09280-22001  
08331-31106  
17461-19F00  
09181-10158  
09261-04002  
• . Seal, Mechanical  
• . Oil Seal (10x21x5)  
• . Bearing  
• . E Ring  
• . O Ring  
• . O Ring  
• . Screw  
• . Bolt, Drain  
• . Gasket (8.2x14x1)  
Bolt  
O Ring (d:2.4,id:21.8)  
Circlip  
Gear, Water Pump Driven  
Shim  
Roller  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 20 of 88  
SV650Y (SV650Y E2)  
FIG16  
RADIATOR  
Ref No Part No  
Description  
1
4
5
6
7
8
9
17710-19F00  
Radiator Assy, Water  
Fan Assy, Radiator  
Bolt  
Nut  
Cushion  
17800-19F10  
01550-06103  
09148-06015  
09320-10042  
09180-06290  
09118-06097  
Spacer (6.5x10x12)  
Bolt (6x25)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 21 of 88  
SV650Y (SV650Y E2)  
FIG17  
RADIATOR HOSE  
Ref No Part No  
Description  
1
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
17730-12C20  
17851-19F00  
17852-19F00  
09402-38511  
17853-19F00  
17890-02F00  
09280-18009  
07130-06123  
17910-19F00  
17932-12C00  
01550-06163  
17981-19F00  
09401-08411  
09359-50901-980  
17920-19F00  
01550-06123  
17680-24A20  
17662-19F02  
17663-02FA0  
17670-50F00  
01550-06163  
17856-19F00  
09401-12409  
09407-14403  
34850-44D20  
09402-28511  
Cap, Radiator  
Hose, Radiator Inlet  
Hose, Radiator Outlet  
Clamp  
Hose, Connector Inlet  
Union, Connector Hose  
O Ring  
Bolt  
Tank Assy, Reservoir  
• . Cap, Reservoir Tank  
Bolt  
Hose, Reservoir Tank Inlet  
Clip  
Hose, Reservoir Tank Overflow  
Bracket, Reservoir Tank  
Bolt  
Switch, Radiator Fan  
Connector, Thermostat Inlet  
Cap, Thermostat Connector  
Thermostat, Water (82žc)  
Bolt  
(l:980)  
Hose, Connector To Water Pump  
Clamp  
Clamp (l:140)  
Sensor, Water Temperature  
Clamp  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 22 of 88  
SV650Y (SV650Y E2)  
FIG17A  
2ND AIR (E18)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
18450-20F01  
Valve Assy, 2nd Air  
Bolt, 2nd Air Valve  
Bracket, 2nd Air Valve  
Bolt, 2nd Air Bracket  
Hose, 2nd Air Vacuum  
Clip  
Hose, 2nd Air Cleaner  
Hose, 2nd Air Cleaner Joint  
Joint, 2nd Air Cleaner Hose  
Clip  
Hose, 2nd Air Valve Front  
Hose, 2nd Air Valve Rear  
Pipe, 2nd Air Front  
Pipe, 2nd Air Rear  
Clip  
07130-06163  
18610-20F00  
02162-06163  
09359-40701-600  
09401-06101  
18711-20F00  
18712-21F00  
13888-19B00  
09401-15101  
18461-20F00  
18471-20F00  
18410-20F00  
18420-20F00  
09401-13409  
18441-45C00  
01421-06163  
08316-10063  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
Gasket, 2nd Air Pipe  
Bolt, Stud  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 23 of 88  
SV650Y (SV650Y E2)  
FIG18  
CLUTCH  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
21200-20810  
Gear Assy, Primary Driven  
Washer (20x36x3)  
Hub, Clutch Sleeve  
Spring, Clutch  
Spacer, Clutch Sleeve Hub  
Plate, Clutch Drive  
Plate, Clutch Drive  
Plate, Clutch Driven (t:1.6)  
Disc, Clutch Pressure  
Bolt (6x40)  
09160-20067  
21411-44101  
21413-20F00  
21414-01D00  
21440-19F00  
21441-37440  
21451-28C31  
21462-14301  
09100-06145  
09140-20001  
09160-20067  
09167-20006  
23110-44111  
23111-24A01  
23121-44100  
23200-11D00  
09134-06010  
08310-00067  
23226-19F00  
09160-15045  
09263-15003  
09285-06015  
09443-08001  
01500-06163  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
Nut  
Washer (20x36x3)  
Lock Washer  
Rod, Push Rh  
Rod, Clutch Push Lh  
Piece, Clutch Push  
Screw Assy, Clutch Release  
• . Screw  
• . Nut  
Support, Clutch Release  
Washer (15.5x28x1)  
Bearing (15x28x2)  
Oil Seal (6x34x5.5)  
Spring  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 24 of 88  
SV650Y (SV650Y E2)  
FIG19  
TRANSMISSION  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
24120-19F00  
24127-19F00  
24127-19F00  
24221-20F00  
24231-20F01  
24251-20F01  
24252-19F00  
24252-38A10  
24261-20F00  
09167-25021  
09181-25167  
09262-17046  
09262-20116  
09380-25012  
24127-19F00  
24127-19F00  
24127-19F00  
24130-19F01  
24311-20F00  
24321-20F00  
24322-19F00  
24331-20F00  
24332-24510  
24332-24510  
24341-20F00  
24351-20F01  
24361-20F00  
09167-25013  
09167-25021  
09167-25021  
09169-25001  
09181-17195  
09181-20195  
09262-25125  
09283-36003  
09300-20032  
09262-17023  
24751-19F00  
24881-12C20  
24885-12C10  
01500-06123  
02112-06123  
27510-20F00  
09159-20004  
09167-25019  
27531-19F00  
27600-32C10-110  
27600-32C10-108  
09280-24010  
Shaft, Counter (nt:13)  
Circlip, 5th Drive  
Circlip, 6th Drive  
Gear, 2nd Drive (nt:18)  
Gear, 3rd & 4th Drive  
Gear, 5th Drive (nt:26)  
Bush, 5th Drive  
Bush, 6th Drive  
Gear, 6th Drive (nt:27)  
Washer, 6th Drive  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
47  
48  
Washer, 5th Drive  
Bearing, Cntr Shaft Lh  
Bearing, Cntr Shaft Rh  
Ring, 2nd Drive  
Circlip, 2nd Driven  
Circlip, 3rd Driven  
Circlip, 4th Driven  
Shaft, Drive  
Gear, 1st Driven (nt:32)  
Gear, 2nd Driven (nt:32)  
Bush, 2nd Driven  
Gear, 3rd Driven (nt:29)  
Bush, 3rd, Driven  
Bush, 4th Driven  
Gear, 4th Driven (nt:27)  
Gear, 5th Driven (nt:25)  
Gear, 6th Driven (nt:23)  
Lock Washer, 3rd Driven  
Washer, 3rd Driven  
Washer, 4th Driven  
Washer, 3rd Driven Lock  
Washer, 1st Driven  
Washer, 1st Driven  
Bearing, Drive Shaft Lh  
Seal, Drive Shaft  
Bush, 1st Driven  
Bearing, Drive Shaft Rh  
Retainer, Drive Shaft Oil Seal  
Guide, T/m Oil  
Retainer, Transmission Oil  
Bolt  
Screw  
Sprocket, Engine (nt:15)  
Nut, Engine Sprocket  
Washer, Engine Sprocket  
Spacer, Engine Sprocket  
Chain Assy (did525v9,110le)  
Chain Assy (did525v9,108le)  
O Ring (d:2.4,id:23.7)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 25 of 88  
SV650Y (SV650Y E2)  
FIG20  
GEAR SHIFTING  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
25211-42E10  
25221-42E10  
25231-42E10  
25411-26D01  
25411-44B00  
24741-21A00  
25310-19F00  
04221-04089  
25312-12C00  
25381-19F00  
09262-25006  
09263-25018  
02112-06123  
25350-24B00  
25355-20F00  
09111-06041  
08211-06141  
25510-19F00  
25512-13E11  
25671-01000  
09160-14016  
09181-14167  
09283-14006  
09440-17009  
09444-20001  
08331-31146  
25520-29B00  
25526-47000  
25525-05A10  
25600-33E00  
25526-47000  
25652-20C00  
09140-06011  
01500-06203  
08310-00067  
37720-20F00  
09209-05011  
09280-26007  
09404-08206  
09440-04010  
02112-05163  
Fork, Gear Shift No.1  
Fork, Gear Shift No.2  
Fork, Gear Shift No.3  
Shaft, Gear Shift Fork No.1  
Shaft, Gear Shift Fork No.2  
Retainer, Shift Cam Bearing  
Cam, Gear Shift  
• . Knock Pin  
Pin, Shift Cam Driven Gear  
Plate, Gear Shift Cam  
Bearing (25x47x8)  
Bearing (25x32x12)  
Screw  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
Stopper, Gear Shift Cam  
Spring, Stopper Arm  
Bolt (6x14.3)  
Washer  
Shaft, Gear Shift  
Plate, Gear Shift Cam Drive  
Stopper, Return Spring  
Washer (14x29x0.8)  
Shim  
Oil Seal (14x22x6)  
Spring  
Spring  
Circlip  
Arm, Gear Shift Link  
• . Cover, Dust  
Rod, Gear Shift (l:175)  
Lever Assy, Gear Shift  
• . Cover, Dust  
• . Rubber, Gear Shift Pedal  
Nut  
Bolt  
Nut  
Base Assy, Gear Shift Terminal  
Contact  
O Ring (od:2.4,id:25.7)  
Clamp (l:82)  
Spring  
Screw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 26 of 88  
SV650Y (SV650Y E2)  
FIG21  
STARTING MOTOR  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
31100-19F00  
31130-13E00  
31132-33E00  
31135-31300  
31143-49040  
31280-19F00  
31156-13E00  
31170-19B10  
31264-13E00  
09280-25002  
01547-06253  
08361-35068  
Motor Assy, Starting  
• . Brush Terminal Set  
• . Brush Holder Set  
• . Spring, Brush  
• . O Ring  
• . Set Bolt Assy  
•• .. O Ring  
• . Washer Set  
• . O Ring  
9
10  
11  
12  
• . O Ring (d:3.1,id:24.4)  
Bolt  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 27 of 88  
SV650Y (SV650Y E2)  
FIG22  
MAGNETO  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
32101-19F00  
Stator Assy  
Rotor Assy  
Clamp, Magneto Lead  
Bolt (12x40)  
Washer (12x30x3)  
Bolt  
Bolt  
Key  
32102-20F00  
32371-19F00  
09103-12004  
09160-12036  
07130-05123  
07130-06303  
09420-04008  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 28 of 88  
SV650Y (SV650Y E2)  
FIG23  
BATTERY  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
9
33610-02F01  
Battery Assy  
Protector (170x95x3.0)  
(yt12a-bs,12v,10ah)  
33651-37000  
33652-28000  
33652-19F00  
33810-19F00  
31861-48B10  
33820-19F00  
33624-16E00  
33860-19F00  
Protector, Battery (20x45x6)  
Protector (85x40x5)  
Wire, Starter Motor Lead  
• . Cap, Starter Motor Lead  
Wire, Battery (+) Lead  
• . Cap, Battery (+)  
Wire, Battery (-) Lead  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 29 of 88  
SV650Y (SV650Y E2)  
FIG24  
ELECTRICAL  
Ref No Part No  
Description  
1
2
3
4
5
6
7
7
31800-21E20  
Relay Assy, Starting Motor  
• . Cover, Relay Assy  
• . Fuse (30a)  
Screw (6x8)  
Rectifier Assy  
Bolt  
Igniter Assy  
Igniter Assy  
Screw  
Coil Assy, Ignition  
Coil Assy, Ignition  
Bolt  
Cap, Spark Plug  
Seal, Spark Plug Cap  
Seal, High Tension Cord  
Cover, Spark Plug Cap  
31861-21E20  
09481-30101  
09128-06013  
32800-24B01  
02162-06163  
32900-20F00  
32900-20F20  
03542-06163  
33410-19F00  
33420-19F00  
01500-06203  
33510-11D00  
33541-23E01  
33542-38B00  
33543-19F00  
8
9
10  
11  
12  
13  
14  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 30 of 88  
SPEEDOMETER (SV650X/UX/Y/UY/K1/UK1/K2/UK2)  
SV650Y (SV650Y E2)  
FIG25  
Ref No Part No  
Description  
1
1
2
3
4
5
6
7
34110-20F10  
Speedometer (mile)  
Speedometer (kilo)  
Lower Case  
Tachometer  
Attachment, Switch  
Switch, Gum  
Screw, Pan Head (3x18)  
Screw, Pan Head (3x20)  
Upper Case  
Ornament, Speedometer  
Cord Assy  
34110-20F00  
34111-19F20  
34210-20F00  
34123-33E00  
34124-33E00  
34147-19F20  
34149-19F20  
34150-19F20  
34152-19F20  
34173-19F20  
34176-19F20  
34183-09F00  
34183-19F20  
34188-19F20  
34198-19F20  
34211-19F20  
34950-19F20  
36383-19F20  
09132-03005  
09471-12077  
09471-12108  
03541-04163  
09160-06056  
08310-00067  
01550-08163  
34938-14F00  
34990-21E00  
09286-44001  
34983-21E00  
09407-03401  
09407-14407  
01550-08163  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
28a  
29  
30  
31  
Clamp  
Screw (3x12)  
Screw, Head Tapping (4x16)  
Damper  
Grommet  
Ornament, Tachometer  
Bracket  
Cover  
Screw (3x10)  
Bulb (12v,1.7w,t10)  
Bulb (12v,1.7w,t6.5)  
Screw  
Washer (6.5x18x1)  
Nut  
Bolt  
Guide, Sensor Lead  
Sensor, Speed  
• . Seal, Sensor Oil  
• . Rotor, Speed  
Clamp  
Clamp (l:145)  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 31 of 88  
SPEEDOMETER (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)  
SV650Y (SV650Y E2)  
FIG25A  
Ref No Part No  
Description  
1
1
2
3
4
5
6
7
34119-20F21  
Speedometer  
Speedometer  
Lever  
Switch, Gum  
Case Assy  
Visor  
Gasket  
Socket  
Socket  
Socket  
Screw, Speedometer (4x14)  
Blind, Cap  
Blind  
Bulb (14v,3w,t7)  
Bulb (12v,1.7w,t7)  
Bulb (14v,0.84w,t5)  
Screw  
Cushion  
Cushion  
Washer (5.5x16x1.20)  
Nut  
34119-20F31  
34123-02F00  
34124-02F00  
34130-02F00  
34150-19F00  
34153-02F00  
34172-71E70  
34173-19D00  
34173-19D70  
34183-33DC0  
34198-02F00  
34198-02F10  
09471-12085  
09471-12100  
09471-12189  
03211-04207  
34188-02F00  
34996-43410  
09160-05037  
08310-00053  
34938-14F00  
34990-21E00  
09286-44001  
34983-21E00  
09407-03401  
09407-14407  
01550-06123  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
23a  
24  
25  
26  
Guide, Sensor Lead  
Sensor, Speed  
• . Seal, Sensor  
• . Rotor, Speed  
Clamp  
Clamp (l:145)  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 32 of 88  
HEADLAMP (SV650X/UX/Y/UY/K1/UK1/K2/UK2)  
SV650Y (SV650Y E2)  
FIG26  
Ref No Part No  
Description  
1
1
1
2
3
3
3
4
5
6
7
8
35100-19F20-999  
Headlamp Assy  
Headlamp Assy  
Headlamp Assy  
• . Rim  
• . Lamp Unit  
• . Lamp Unit  
• . Lamp Unit  
• . Screw (5x16)  
• . Nut  
• . Screw, Adjusting  
• . Spring  
• . Nut  
• . Cover, Socket  
• . Cord, Position  
Bulb (12v,60/55w)  
Bulb (12v,5w)  
Screw  
35100-19F50-999  
35100-19F00-999  
35111-19F00  
35121-19F20  
35121-19F50  
35121-19F00  
35181-19F00  
35135-45900  
35151-19F00  
35154-13F00  
35152-45600  
35174-19F00  
36118-19F50  
09471-12185  
09471-12081  
09139-05038  
9
10  
11  
12  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 33 of 88  
HEADLAMP (SV650SX/SY/SK1/SK2 E2,E24)  
SV650Y (SV650Y E2)  
FIG26A  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
35100-20F30-999  
Headlamp Assy  
• . Cover, Socket  
Bulb (12v,445/45w)  
Washer (6.5x20x1.6)  
Spacer (6.5x9x12.5)  
Cushion  
35125-02F00  
09471-12102  
09160-06088  
09180-06267  
09320-09010  
08316-10063  
36110-20F00  
36112-08F00  
36113-20F00  
35128-37B00  
09471-12081  
03211-04123  
09160-05045  
09320-08001  
03511-05103  
Nut  
Lamp Assy, Front Position  
• . Lens  
• . Gasket  
• . Washer  
• . Bulb (12v,5w)  
• . Screw  
Washer (5.5x18x1.0)  
Cushion  
Screw  
9
10  
11  
12  
13  
14  
15  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 34 of 88  
HEADLAMP (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2,SEE NOTE)  
SV650Y (SV650Y E2)  
FIG26B  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
35100-20F50-999  
Headlamp Assy  
• . Cover, Socket  
• . Adaptor Assy  
• . Cord Assy  
Bulb (12v,5.5w/h1/p14.5s/osra,  
Washer (6.5x20x1.6)  
Spacer (6.5x9x12.5)  
Cushion  
35125-02F00  
35175-18E50  
36118-02F00  
09471-12122  
09160-06088  
09180-06267  
09320-09010  
08316-10063  
36110-20F00  
36112-08F00  
36113-20F00  
35128-37B00  
09471-12081  
03211-04123  
09160-05045  
09320-08001  
03511-05103  
Phil)  
9
Nut  
10  
11  
12  
13  
14  
15  
16  
17  
18  
Lamp Assy, Front Position  
• . Lens  
• . Gasket  
• . Washer  
• . Bulb (12v,5w)  
• . Screw  
Washer (5.5x18x1.0)  
Cushion  
Screw  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 35 of 88  
TURNSIGNAL LAMP (SV650X/UX/Y/UY/K1/UK1/K2/UK2)  
SV650Y (SV650Y E2)  
FIG27  
Ref No Part No  
Description  
1
1
1
1
2
3
4
5
6
6
7
8
35604-33E30  
Lamp Assy, Front Turnsignal Rh  
Lamp Assy, Front Turnsignal Rh  
Lamp Assy, Front Turnsignal Lh  
Lamp Assy, Front Turnsignal Lh  
• . Lamp Unit  
• . Bulb (12v,21w)  
• . Screw  
Nut  
Lamp Assy, Rear Turnsignal Rh  
Lamp Assy. Rear Turnsignal Lh  
• . Lamp Unit  
• . Bulb (12v,21w)  
• . Screw  
Spacer, Rear Turnsignal  
Washer (10.5x30x2.3)  
Nut  
35601-20F30  
35603-33E30  
35602-20F30  
35610-33E00  
09471-12045  
03242-04123  
08316-10103  
35603-33E10  
35604-33E10  
35610-33E00  
09471-12045  
03242-04123  
35695-17C00  
09160-10501  
08310-00103  
38610-03F00  
9
10  
11  
12  
13  
Relay Assy, Turnsignal Lamp  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 36 of 88  
TURNSIGNAL LAMP (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)  
SV650Y (SV650Y E2)  
FIG27A  
Ref No Part No  
Description  
1
1
2
3
4
5
6
7
7
8
9
10  
11  
12  
13  
14  
35601-33E30  
Lamp Assy, Front Turnsignal Rh  
Lamp Assy, Front Turnsignal Lh  
• . Lamp Unit  
• . Bulb (12v,21w)  
• . Screw  
Plate, Front Turnsignal Lamp  
Screw  
Lamp Assy, Rear Turnsignal Rh  
Lamp Assy, Rear Turnsignal Lh  
• . Lamp Unit  
• . Bulb (12v,21w)  
• . Screw  
Spacer, Rear Turnsignal  
Washer (10.5x30x2.3)  
Nut  
35602-33E30  
35610-33E00  
09471-12045  
03242-04123  
35629-33E00  
03511-05103  
35603-33E10  
35604-33E10  
35610-33E00  
09471-12045  
03242-04123  
35695-17C00  
09160-10501  
08310-00103  
38610-03F00  
Relay Assy, Turnsignal Lamp  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 37 of 88  
SV650Y (SV650Y E2)  
FIG28  
TAIL LAMP  
Ref No Part No  
Description  
1
2
35710-02F00  
Lamp Assy, Rear Combination  
• . Gasket  
35627-43010  
35712-02F00  
35713-02F00  
09471-12083  
03211-04207  
09148-05020  
09160-06088  
09180-06285  
09320-09009  
03541-05203  
08316-10063  
35726-19F00  
01550-06123  
35910-02F00  
35912-02F00  
35913-02F00  
09471-12081  
03211-04163  
09160-06088  
09180-05054  
08316-10053  
35927-00A10  
09160-06088  
02142-06123  
08316-10063  
35970-07F00  
08316-10053  
3
4
5
6
7
8
9
• . Lens  
• . Gasket  
• . Bulb (12v,21/5w)  
• . Screw  
Nut  
Washer (6.5x20x1.6)  
Spacer (6.5x10x9)  
Cushion  
Screw  
Nut  
Bracket, Rear Combination  
Bolt  
Lamp Assy, License  
• . Lens  
• . Gasket  
• . Bulb (12v,5w)  
• . Screw  
Washer (6.5x20x1.6)  
Spacer (5.5x9.5x11.5)  
Nut  
Bracket, License Plate  
Washer (6.5x20x1.6)  
Screw  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
Nut  
Reflector Assy, Rear  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 38 of 88  
WIRING HARNESS (SV650X/UX/Y/UY/K1/UK1/K2/UK2)  
SV650Y (SV650Y E2)  
FIG29  
Ref No Part No  
Description  
1
2
3
4
5
5
5
5
36610-20F10  
Harness, Wiring No.1  
• . Fuse (10a)  
• . Fuse (15a)  
Guide, Wiring Harness  
Clamp (l:80)  
Clamp (l:95)  
Clamp (l:135)  
Clamp (l:97)  
Clamp (l:125)  
Clamp (l:165)  
Clamp (l:90)  
Clamp (l:120)  
Clamp (l:150)  
Clamp (l:140)  
Bolt, Wiring Harness  
Bolt, Wiring Harness  
Nut, Wiring Harness  
Lock Set  
09481-10501  
09481-15501  
36619-20F00  
09404-06432  
09404-06434  
09404-06435  
09404-08207  
09407-14403  
09407-18402  
09407-11402  
09407-14408  
09407-17401  
09407-14407  
01550-06123  
01550-08253  
08316-10083  
37101-19830  
37101-19820  
37100-19F00  
37100-19F10  
09139-08016  
37740-31D00  
09443-06005  
43251-19F10  
01550-06123  
37840-19F00  
37849-19F00  
09103-06248  
08316-10063  
38500-02F60  
38500-19F00  
38590-19F00  
01550-06123  
01550-08123  
37146-33E00  
36855-19F00  
36854-19F00  
6
6
6a  
6b  
6c  
6d  
7
8
9
10  
10  
11  
11  
12  
13  
14  
15  
16  
17  
18  
18  
19  
20  
20  
21  
22  
23  
24  
25  
26  
Lock Set  
• . Lock Assy, Steering  
• . Lock Assy, Steering  
Bolt (8x20)  
Switch Assy, Stop Lamp  
Spring  
Bracket, Stop Lamp Switch  
Bolt  
Switch Assy, Side Stand  
Bolt, Side Stand  
Bolt, Side Stand  
Nut  
Horn Assy  
Horn Assy  
Bracket, Horn  
Bolt  
Bolt  
Key, Blank  
Wire, Carb Heater  
Wire, Starter Control  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 39 of 88  
WIRING HARNESS (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)  
SV650Y (SV650Y E2)  
FIG29A  
Ref No Part No  
Description  
1
2
36610-19F00  
Harness, Wiring No.1  
• . Fuse (10a)  
09481-10501  
09481-15501  
36619-33E00  
36620-19F10  
36620-19F20  
36618-33E00  
36687-19F00  
09404-06432  
09404-06434  
09404-06435  
09407-11402  
09407-14408  
09407-17401  
09407-14407  
09407-14403  
09407-18402  
01550-06123  
37101-19830  
37101-19820  
37100-19F00  
37100-19F10  
09139-08016  
37740-31D00  
09443-06005  
43251-19F00  
01550-06123  
37840-19F00  
37849-19F00  
09103-06248  
08316-10063  
38500-02F60  
38500-19F00  
38590-19F00  
01550-06123  
01550-08123  
37146-33E00  
36855-19F00  
36854-19F00  
2
3
4
4
5
5a  
6
6
6
7
7
7
7a  
8
8
8a  
9
• . Fuse (15a)  
Guide, Wiring Harness  
Harness, Wiring No.2  
Harness, Wiring No.2  
• . Cover, Speedometer Coupler  
Holder, Coupler  
Clamp (l:80)  
Clamp (l:95)  
Clamp (l:135)  
Clamp (l:90)  
Clamp (l:120)  
Clamp (l:150)  
Clamp (l:145)  
Clamp (l:125)  
Clamp (l:165)  
Bolt, Wiring Harness  
Lock Set  
Lock Set  
• . Lock Assy, Steering  
• . Lock Assy, Steering  
Bolt (8x20)  
Switch Assy, Stop Lamp  
Spring  
Bracket, Stop Lamp Switch  
Bolt  
Switch Assy, Side Stand  
Bolt, Side Stand  
Bolt,side Stand  
Nut  
Horn Assy  
Horn Assy  
Bracket, Horn  
Bolt  
Bolt  
9
10  
10  
11  
12  
13  
14  
15  
16  
17  
17  
18  
19  
19  
20  
21  
22  
23  
24  
25  
Key,.blank  
Wire, Carb Heater  
Wire, Starter Control  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 40 of 88  
HANDLE SWITCH (SV650X/UX/Y/UY/K1/UK1/K2/UK2)  
SV650Y (SV650Y E2)  
FIG30  
Ref No Part No  
Description  
1
1
2
3
4
5
6
7
8
9
37200-27E11  
Switch Assy, Handle Rh  
Switch Assy, Handle Rh  
• . Screw  
• . Screw  
Screw  
Switch Assy, Handle Lh  
• . Screw  
• . Screw (5x25)  
Switch Assy, Clutch  
Screw  
37200-27E31  
02112-05505  
02112-05305  
02112-05103  
37400-23E10  
02112-05455  
09125-05066  
37560-38A00  
37564-26E00  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 41 of 88  
HANDLE SWITCH (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)  
SV650Y (SV650Y E2)  
FIG30A  
Ref No Part No  
Description  
1
1
2
3
4
5
6
7
8
9
37200-33E11  
Switch Assy, Handle Rh  
Switch Assy, Handle Rh  
• . Screw  
• . Screw  
Screw  
Switch Assy, Handle Lh  
• . Screw  
• . Screw (5x25)  
Switch Assy, Clutch  
Screw  
37200-33E31  
02112-05505  
02112-05305  
02112-05103  
37400-26E11  
02112-05455  
09125-05066  
37560-38A00  
37564-26E00  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 42 of 88  
SV650Y (SV650Y E2)  
FIG31  
FRAME  
Ref No Part No  
Description  
1
41100-19F02-13L  
Frame (silver)  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
41200-19F01  
07130-10303  
41991-19F00  
01550-08203  
41198-19F00  
07130-08307  
41921-19F00  
41922-19F00  
41941-19F00  
41921-33E11  
41922-33E00  
47411-19F01  
47413-19F00  
01550-06123  
Rail, Seat  
Bolt  
Plate, Mount Front Rh  
Bolt  
Spacer, Head Mount  
Bolt  
Bolt, Crankcase Adjust  
Nut, Crankcase Adjust  
Spacer, Crankcase Rear Upper  
Bolt, Crankcase Adjust  
Nut, Crankcase Adjust  
Holder, Electric Part  
Plate, Relay  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 43 of 88  
SV650Y (SV650Y E2)  
FIG32  
STAND  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
42310-19F00  
Stand, Prop  
Bolt  
Nut  
Spring, Inner  
Spring, Outer  
Bracket, Prop Stand  
Bolt  
Pedal, Brake  
Washer (18x24x1)  
Hook, Return Spring  
Screw  
Spring  
Tube, Spring Guide  
09111-10027  
08319-21103  
09443-14066  
09443-19012  
42330-19F01  
07120-10303  
43111-33E00  
09160-18022  
43561-33E00  
02112-05163  
09443-13029  
43261-17C00  
9
10  
11  
12  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 44 of 88  
SV650Y (SV650Y E2)  
FIG33  
FOOTREST  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
43511-33E10  
Bracket, Front Footrest Rh  
Bracket, Front Footrest Lh  
Bolt  
Holder, Footrest Rh  
Holder, Footrest Lh  
Bolt  
Bar, Footrest Rh  
Bar, Footrest Lh  
Pin  
Spacer (8.1x12x22)  
Spring  
43521-33E00  
07130-08203  
43530-17E01  
43540-17E00  
09106-10064  
43510-02F11  
43520-02F11  
09200-08057  
09180-08149  
09448-18022  
04111-25158  
43576-07D01  
43571-33E01  
43576-19F00  
09139-05054  
09161-08018  
43600-19F00  
43700-19F00  
43611-33E10  
43621-33E10  
09208-06007  
09440-05005  
06111-07004  
43816-33E21  
43826-33E21  
08332-11043  
01550-08163  
9
10  
11  
12  
13  
14  
15  
16  
16a  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Cotter Pin  
Bolt, Bank Sensor  
Guard, Front Footrest Rh  
Guard, Front Footrest Lh  
Screw (5x16)  
Washer  
Footrest Assy, Pillion Rh  
Footrest Assy, Pillion Lh  
• . Bar, Pillion Footrest Rh  
• . Bar, Pillion Footrest Lh  
• . Pin  
• . Spring  
• . Ball  
• . Plate, Pillion Rh  
• . Plate, Pillion Lh  
• . E Ring  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 45 of 88  
SV650Y (SV650Y E2)  
FIG34  
FUEL TANK (MODEL X/Y)  
Ref No Part No  
Description  
1
1
1
1
2
2
7
8
44100-19F00-Y7E  
44100-19F00-Y7L  
44100-19F00-Y7M  
44100-19F00-Y9F  
68111-42E00-20G  
68111-42E00-1ZY  
44200-33870  
Tank Assy, Fuel (blue)  
Tank Assy, Fuel (black)  
Tank Assy, Fuel (red)  
Tank Assy, Fuel (yellow)  
• . Emblem, Fuel Tank (gray)  
• . Emblem, Fuel Tank (gray)  
Cap Set, Fuel Tank  
Bolt (l:20)  
09106-05017  
9
09139-06029  
Screw (6x25)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
09160-06054  
44511-19F00  
44512-19F00  
44559-19F00  
44574-33E01  
09403-05310  
44550-19F10  
01550-08163  
44541-02F00  
44561-19F00  
01550-08853  
09352-70103-600  
09367-08004  
09352-70103-600  
09351-14152-600  
44339-19F00  
Washer (6.5x22x1.6)  
Cushion, Front  
Spacer, Front  
Cushion, Fuel Tank Side  
Stay, Fuel Tank  
Clamp  
Bracket, Fuel Tank Rear  
Bolt  
Cushion, Fuel Tank Rear  
Spaceer, Fuel Tank Rear  
Bolt  
Hose, No.2 (l:600->80)  
Joint, 3 Way  
Hose, No.1 (l:600->60)  
Protector (l:600->40)  
Clamp, Drain Hose  
Shield, Tank Front  
44194-19F00  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 46 of 88  
SV650Y (SV650Y E2)  
FIG34A  
FUEL TANK (MODEL K1)  
Ref No Part No  
Description  
1
1
1
1
2
2
2
3
44100-19F40-19A  
44100-19F40-Y7L  
44100-19F40-Y9H  
44100-19F40-YC2  
68111-12C00-YD8  
68111-12C00-1ZY  
68111-12C00-20G  
44200-33870  
Tank Assy, Fuel (red)  
Tank Assy, Fuel (black)  
Tank Assy, Fuel (yellow)  
Tank Assy, Fuel (blue)  
• . Emblem (silver)  
• . Emblem (gray)  
• . Emblem (gray)  
Cap Set, Fuel Tank  
Bolt (l:20)  
4
09106-05017  
5
09139-06029  
Screw (6x25)  
6
7
09160-06054  
44511-19F00  
Washer (6.5x22x1.6)  
Cushion, Front  
8
44512-19F00  
Spacer, Front  
9
44559-19F00  
44574-33E01  
09403-05310  
44550-19F10  
01550-08163  
44541-02F00  
44561-19F00  
01550-08853  
09352-70103-600  
09367-08004  
44423-19F00  
09351-14152-600  
44339-19F00  
44194-19F00  
Cushion, Fuel Tank Side  
Stay, Fuel Tank  
Clamp  
Bracket, Fuel Tank Rear  
Bolt  
Cushion, Fuel Tank Rear  
Spaceer, Fuel Tank Rear  
Bolt  
Hose, No.2 (l:600->80)  
Joint, 3 Way  
Hose, No.1  
Protector (l:600->40)  
Clamp, Drain Hose  
Shield, Tank Front  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 47 of 88  
SV650Y (SV650Y E2)  
FIG34B  
FUEL TANK (MODEL K2)  
Ref No Part No  
Description  
1
1
1
1
2
2
3
4
44100-20F00-Y7L  
44100-20F00-Y9H  
44100-20F00-YC2  
44100-20F00-YD8  
68111-42E20-1ZY  
68111-42E20-20G  
44200-33870  
Tank Assy, Fuel (black)  
Tank Assy, Fuel (yellow)  
Tank Assy, Fuel (blue)  
Tank Assy, Fuel (silver)  
• . Emblem (gray)  
• . Emblem (gray)  
Cap Set, Fuel Tank  
Bolt (l:20)  
09106-05017  
5
09139-06029  
Screw (6x25)  
6
7
09160-06054  
44511-19F00  
Washer (6.5x22x1.6)  
Cushion, Front  
8
44512-19F00  
Spacer, Front  
9
44559-19F00  
44574-33E01  
09403-05310  
44550-19F10  
01550-08163  
44541-02F00  
44561-19F00  
01550-08853  
09352-70103-600  
09367-08004  
Cushion, Fuel Tank Side  
Stay, Fuel Tank  
Clamp  
Bracket, Fuel Tank Rear  
Bolt  
Cushion, Fuel Tank Rear  
Spaceer, Fuel Tank Rear  
Bolt  
Hose, No.2 (l:600->80)  
Joint, 3 Way  
Hose, No.1  
Protector (l:600->40)  
Clamp, Drain Hose  
Shield, Tank Front  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
44423-19F00  
09351-14152-600  
44339-19F00  
44194-19F00  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 48 of 88  
SV650Y (SV650Y E2)  
FIG35  
FUEL COCK  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
44300-19F00  
44351-33E00  
09128-06057  
Cock Assy, Fuel  
• . O Ring, Joint  
Bolt  
Gasket (6.4x11.5x0.8)  
Hose, Fuel (l:600->40)  
Protector (l:600->80)  
Clip  
09168-06026  
09355-50105-600  
09351-14152-600  
09401-09403  
34810-19F11  
Gauge Assy, Fuel Level  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 49 of 88  
SV650Y (SV650Y E2)  
FIG36  
FRAME COVER  
Ref No Part No  
Description  
1
2
3
4
47111-19F00  
47211-19F00  
09139-05054  
Cover, Frame Rh  
Cover, Frame Lh  
Screw (m5x16)  
09409-06314-5PK Clip (black)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 50 of 88  
HEADLAMP HOUSING (SV650X/Y/K1/K2)  
SV650Y (SV650Y E2)  
FIG37  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
9
10  
51800-19F00  
Housing Assy, Headlamp  
• . Bolt, Headlamp Adjuster  
• . Spring, Headlamp Adjuster  
• . Washer  
• . Nut, Headlamp Adjuster  
Bolt  
Bolt  
Cushion  
51858-25D00  
51837-25D00  
08322-01053  
51825-25D00  
01550-05123  
01244-08357  
09320-12065  
09180-08168  
08316-10083  
Spacer (8.6x12x20)  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 51 of 88  
SV650Y (SV650Y E2)  
FIG38  
FRONT FENDER  
Ref No Part No  
Description  
1
1
1
1
2
3
53109-19F00-Y7E  
Fender, Front (blue)  
Fender, Front (black)  
Fender, Front (red)  
Fender, Front (yellow)  
Plate, Front Fender  
Bolt  
53109-19F00-Y7L  
53109-19F00-Y7M  
53109-19F00-Y9F  
53120-33D00  
01547-06307  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 52 of 88  
SV650Y (SV650Y E2)  
FIG39  
HANDLE BAR (SV650X/Y/K1/K2)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
56111-19F20  
56170-19F00  
02142-04123  
56200-32821  
02122-06803  
08316-10083  
56272-44500  
09159-06024  
56500-09020  
58200-20F00  
58300-20F20  
58300-20F30  
58410-20F00  
58621-19F00  
01550-06123  
09407-14407  
09408-00033  
Handle Bar  
Cover, Ignition Switch  
Screw  
Balancer Set, Handle Bar  
• . Screw  
• . Nut  
• . Expander, Handle Balancer  
• . Nut  
9
Mirror Assy, Rear View  
Cable Assy, Clutch  
Cable Assy, Throttle No.1  
Cable Assy, Throttle No.2  
Cable, Starter  
Guide, Cable  
Bolt  
Clamp  
Clip  
10  
11  
12  
13  
14  
15  
16  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 53 of 88  
SV650Y (SV650Y E2)  
FIG39A  
HANDLE BAR (SV650SX/SY/SK1/SK2)  
Ref No Part No  
Description  
1
56111-19F00  
Handle Bar, Rh  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
56151-19F00  
01550-06203  
09103-08269  
56200-04821  
02122-06603  
56500-19F00  
56600-19F00  
94576-19F00  
56619-17C00  
58200-19F00  
58300-20F00  
58300-20F10  
58410-19F00  
58621-19F00  
01550-06123  
09407-14407  
Handle Bar, Lh  
Bolt  
Bolt (8x30)  
Balancer Set, Handle Bar  
• . Screw  
Mirror Assy, Rear View Rh  
Mirror Assy, Rear View Lh  
Cushion, Rear View Mirror  
Nut, Rear View Mirror  
Cable Assy, Clutch  
Cable Assy, Throttle No.1  
Cable Assy, Throttle No.2  
Cable, Starter  
Guide, Cable  
Bolt  
Clamp  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 54 of 88  
SV650Y (SV650Y E2)  
FIG40  
HANDLE LEVER  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
57110-46E01  
57300-33E01  
57431-17C00  
08316-10063  
57460-17C00  
57465-17C00  
57211-22D01  
57500-10D80  
57620-27A31  
57531-14A00  
08319-21063  
08322-01063  
57441-11010  
57442-11010  
01500-06203  
57661-45C00  
Grip, Throttle  
Lever Assy, Brake  
• . Bolt, Knocker  
• . Nut  
Switch Assy, Stop  
• . Screw  
Grip, Lh  
Lever Assy, Clutch  
• . Lever  
• . Screw, Brake Lever Pivot  
• . Nut  
• . Washer  
• . Adjuster, Cable  
• . Nut, Cable Adjuster  
• . Bolt  
9
10  
11  
12  
13  
14  
15  
16  
Cover, Clutch Lever  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 55 of 88  
SV650Y (SV650Y E2)  
FIG41  
REAR FENDER (MODEL X/Y/K1)  
Ref No Part No  
Description  
1
1
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
63111-19F00  
63111-19F20  
63111-19F21  
09116-06168  
09111-06066  
63421-19F00  
01550-06163  
09169-06071  
63311-19F00  
02142-06103  
09146-06003  
09800-21008  
09822-00005  
47435-02F00  
47161-08F00  
94980-42A00  
Fender, Rear  
Fender, Rear  
Fender, Rear  
Bolt  
Bolt  
Mud Guard, Rear Fender Front  
Bolt  
Washer  
Extension, Rear Fender  
Screw  
Nut  
Tool Assy  
Clamp, Wrench  
Band, Tool  
Cushion  
Bag, Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 56 of 88  
SV650Y (SV650Y E2)  
FIG41A  
REAR FENDER (MODEL K2)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
63111-19F21  
09116-06168  
09113-06001  
63421-19F00  
02162-06163  
09169-06071  
63311-19F00  
02142-06103  
09146-06003  
09800-21008  
09822-00005  
47435-02F01  
47161-08F00  
94980-42A00  
Fender, Rear  
Bolt  
Bolt  
Mud Guard, Rear Fender Front  
Bolt  
Washer  
Extension, Rear Fender  
Screw  
9
Nut  
10  
11  
12  
13  
14  
Tool Assy  
Clamp, Wrench  
Band, Tool  
Cushion  
Bag, Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 57 of 88  
SV650Y (SV650Y E2)  
FIG41B  
REAR FENDER (E18)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
63111-19F10  
09116-06168  
09111-06066  
63421-19F00  
01550-06163  
09169-06071  
63311-19F00  
02142-06103  
09146-06003  
09800-21008  
09822-00005  
47435-02F00  
47161-08F00  
94980-42A00  
Fender, Rear  
Bolt  
Bolt  
Mud Guard, Rear Fender Front  
Bolt  
Washer  
Extension, Rear Fender  
Screw  
9
Nut  
10  
11  
12  
13  
14  
Tool Assy  
Clamp, Wrench  
Band, Tool  
Cushion  
Bag, Manual  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 58 of 88  
SV650Y (SV650Y E2)  
FIG42  
COWLING BODY (SV650SX)  
Ref No Part No  
Description  
1
1
1
1
2
2
2
2
3
3
3
3
94401-20F00-Y7E  
94401-20F00-Y7L  
94401-20F00-Y7M  
94401-20F00-Y9F  
94402-20F00-Y7E  
94402-20F00-Y7L  
94402-20F00-Y7M  
94402-20F00-Y9F  
68181-20F00-N0J  
68181-20F00-N0G  
68181-20F00-N0H  
68181-20F00-N0K  
94413-19F00  
Cowl Assy, Side Rh (blue)  
Cowl Assy, Side Rh (black)  
Cowl Assy, Side Rh (red)  
Cowl Assy, Side Rh (yellow)  
Cowl Assy, Side Lh (blue)  
Cowl Assy, Side Lh (black)  
Cowl Assy, Side Lh (red)  
Cowl Assy, Side Lh (yellow)  
• . Emblem  
• . Emblem  
• . Emblem  
• . Emblem  
Panel, Upper Rh  
4
5
94423-19F00  
Panel, Upper Lh  
6
94611-19F00  
Window Screen  
7
09139-05025  
Screw (5x14)  
8
08322-01053  
Washer  
9
09159-05019  
Nut  
10  
11  
11  
11  
11  
12  
12  
94630-19F00  
Panel, Meter  
94403-19F00-Y7E  
94403-19F00-Y7L  
94403-19F00-Y7M  
94403-19F00-Y9F  
68641-19F00-20G  
68641-19F00-1ZY  
Cowling Assy, Center (blue)  
Cowling Assy, Center (black)  
Cowling Assy, Center (red)  
Cowling Assy, Center (yellow)  
• . Emblem, "suzuki" (gray)  
• . Emblem, "suzuki" (gray)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 59 of 88  
SV650Y (SV650Y E2)  
FIG42A  
COWLING BODY (SV650SY)  
Ref No Part No  
Description  
1
1
1
1
2
2
2
2
3
3
3
3
94401-20F00-Y9X  
94401-20F00-Z7X  
94401-20F00-Z8X  
94401-20F00-YC2  
94402-20F00-Y9X  
94402-20F00-Z7X  
94402-20F00-Z8X  
94402-20F00-YC2  
68181-20F00-N9Y  
68181-20F00-N9V  
68181-20F00-N9Z  
68181-20F00-N9W  
94413-19F00  
Cowl Assy, Side Rh (black)  
Cowl Assy, Side Rh (red)  
Cowl Assy, Side Rh (yellow)  
Cowl Assy, Side Rh (blue)  
Cowl Assy, Side Lh (black)  
Cowl Assy, Side Lh (red)  
Cowl Assy, Side Lh (yellow)  
Cowl Assy, Side Lh (blue)  
• . Emblem  
• . Emblem  
• . Emblem  
• . Emblem  
Panel, Upper Rh  
4
5
94423-19F00  
Panel, Upper Lh  
6
94611-19F00  
Window Screen  
7
09139-05025  
Screw (5x14)  
8
08322-01053  
Washer  
9
09159-05019  
Nut  
10  
11  
11  
11  
11  
12  
12  
94630-19F00  
Panel, Meter  
94403-19F00-Y7L  
94403-19F00-Y7M  
94403-19F00-Y9F  
94403-19F00-YC2  
68641-19F00-1ZY  
68641-19F00-20G  
Cowling Assy, Center (black)  
Cowling Assy, Center (red)  
Cowling Assy, Center (yellow)  
Cowling Assy, Center (blue)  
• . Emblem, "suzuki" (gray)  
• . Emblem, "suzuki" (gray)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 60 of 88  
SV650Y (SV650Y E2)  
FIG42B  
COWLING BODY (SV650SK1)  
Ref No Part No  
Description  
1
1
1
1
2
2
2
2
3
3
3
3
94401-20F01-19A  
94401-20F01-YFX  
94401-20F01-Y9H  
94401-20F01-YEX  
94402-20F01-19A  
94402-20F01-YFX  
94402-20F01-Y9H  
94402-20F01-YEX  
68181-20F00-ED6  
68181-20F00-ED7  
68181-20F00-ED8  
68181-20F00-ED9  
94413-19F00  
Cowl Assy, Side Rh (red)  
Cowl Assy, Side Rh (black)  
Cowl Assy, Side Rh (yellow)  
Cowl Assy, Side Rh (blue)  
Cowl Assy, Side Lh (red)  
Cowl Assy, Side Lh (black)  
Cowl Assy, Side Lh (yellow)  
Cowl Assy, Side Lh (blue)  
• . Emblem  
• . Emblem  
• . Emblem  
• . Emblem  
Panel, Upper Rh  
4
5
94423-19F00  
Panel, Upper Lh  
6
94611-19F00  
Window Screen  
7
09139-05025  
Screw (5x14)  
8
08322-01053  
Washer  
9
09159-05019  
Nut  
10  
11  
11  
11  
11  
12  
12  
12  
94630-19F00  
Panel, Meter  
94403-19F01-19A  
94403-19F01-Y7L  
94403-19F01-Y9H  
94403-19F00-YC2  
68641-19F00-YD8  
68641-19F00-1ZY  
68641-19F00-20G  
Cowling Assy, Center (red)  
Cowling Assy, Center (black)  
Cowling Assy, Center (yellow)  
Cowling Assy, Center (blue)  
• . Emblem, "suzuki" (silver)  
• . Emblem, "suzuki" (gray)  
• . Emblem, "suzuki" (gray)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 61 of 88  
SV650Y (SV650Y E2)  
FIG42C  
COWLING BODY (SV650SK2)  
Ref No Part No  
Description  
1
1
1
1
2
2
2
2
3
3
3
3
94401-20F10-Y7L  
94401-20F10-Y9H  
94401-20F10-YC2  
94401-20F10-YD8  
94402-20F10-Y7L  
94402-20F10-Y9H  
94402-20F10-YC2  
94402-20F10-YD8  
68181-20F10-GY1  
68181-20F10-GY2  
68181-20F10-GY3  
68181-20F10-GY4  
94413-19F00  
Cowl Assy, Side Rh (black)  
Cowl Assy, Side Rh (yellow)  
Cowl Assy, Side Rh (blue)  
Cowl Assy, Side Rh (silver)  
Cowl Assy, Side Lh (black)  
Cowl Assy, Side Lh (yellow)  
Cowl Assy, Side Lh (blue)  
Cowl Assy, Side Lh (solver)  
• . Emblem  
• . Emblem  
• . Emblem  
• . Emblem  
Panel, Upper Rh  
4
5
94423-19F00  
Panel, Upper Lh  
6
94611-19F00  
Window Screen  
7
09139-05025  
Screw (5x14)  
8
08322-01053  
Washer  
9
09159-05019  
Nut  
10  
11  
11  
11  
11  
12  
12  
94630-19F00  
Panel, Meter  
94403-19F02-Y7L  
94403-19F02-Y9H  
94403-19F02-YC2  
94403-19F02-YD8  
68641-19F00-1ZY  
68641-19F00-20G  
Cowling Assy, Center (black)  
Cowling Assy, Center (yellow)  
Cowling Assy, Center (blue)  
Cowling Assy, Center (silver)  
• . Emblem, "suzuki" (gray)  
• . Emblem, "suzuki" (gray)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 62 of 88  
COWLING INSTALATION PARTS (SV650SX/SY/SK1/SK2)  
SV650Y (SV650Y E2)  
FIG43  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
94510-19F00  
Brace, Cowling  
Bolt  
Screw  
Screw  
Nut  
Nut, Cowling  
Clip (black)  
Screw  
01550-08303  
02142-05123  
02142-05203  
09159-05019  
94484-24F00  
09409-06314-5PK  
03241-15163  
09148-05038  
94521-19F00  
94531-19F00  
94541-19F00  
01500-06123  
01500-06163  
09320-08018  
09320-09016  
09139-06087  
09139-05054  
9
Nut  
10  
11  
12  
13  
13a  
14  
15  
16  
17  
Bracket, Side Upper Rh  
Bracket, Side Upper Lh  
Bracket, Side Rear Rh  
Bolt, Upper Bracket  
Bolt, Side Rear Bracket  
Cushion (8x26x7)  
Cushion  
Screw (m6x20)  
Screw (m5x16)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 63 of 88  
SV650Y (SV650Y E2)  
FIG44  
LABEL (MODEL X/Y)  
Ref No Part No  
Description  
1
1
1
1
1
1
1
1
1
1
2
2
2
3
3
4
5
5
6
68319-33E01  
68319-33E21  
68319-33E31  
68319-33E41  
68319-33E51  
68319-33E71  
68319-33E91  
68319-33EA1  
68319-33EB1  
68319-33EC1  
68922-14F00  
68922-14F30  
68922-14F20  
68623-17D00  
86932-73060  
68332-20F00  
68613-21E10  
68613-21E00  
99011-20F50-042  
Label, General Warning (english)  
Label, General Warning (german)  
Label, General Warning (franch)  
Label, General Warning (italian)  
Label, General Warning (spanish)  
Label, General Warning (dutch)  
Label, General Warning (swedish)  
Label, General Warning (finnish)  
Label, General Warning (norwegian)  
Label, General Warning (danish)  
Label, Screen  
Label, Screen  
Label, Screen  
Label, Fuel  
Label, Fuel  
Label, Tire Information  
Label, Steering  
Label, Steering  
Manual, Owner's  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 64 of 88  
SV650Y (SV650Y E2)  
FIG44A  
LABEL (MODEL K1)  
Ref No Part No  
Description  
1
1
1
1
1
1
1
1
1
1
1
1
3
3
4
6
68319-29F00  
68319-30F00  
68319-30F20  
68319-30F30  
68319-30F40  
68319-30F50  
68319-30F70  
68319-30F80  
68319-30F90  
68319-30FA0  
68319-30FB0  
68319-30FC0  
68623-17D00  
86932-73060  
68332-20F00  
99011-20F52-042  
Label, General Warning (english)  
Label, General Warning (english)  
Label, General Warning (german)  
Label, General Warning (franch)  
Label, General Warning (italian)  
Label, General Warning (spanish)  
Label, General Warning (dutch)  
Label, General Warning (potuguese)  
Label, General Warning (swedish)  
Label, General Warning (finnish)  
Label, General Warning (norwegian)  
Label, General Warning (danish)  
Label, Fuel  
Label, Fuel  
Label, Tire Information  
Manual, Owner's  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 65 of 88  
SV650Y (SV650Y E2)  
FIG44B  
LABEL (MODEL K2)  
Ref No Part No  
Description  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
4
6
68319-29F00  
68319-29F20  
68319-29F30  
68319-29F40  
68319-29F50  
68319-29F70  
68319-29F80  
68319-29F90  
68319-29FA0  
68319-29FB0  
68319-30FC0  
68319-30F20  
68319-30F40  
68319-30F90  
68623-17D00  
86932-73060  
68332-20F00  
99011-20F53-042  
Label, Warning (english)  
Label, Warning (german)  
Label, Warning (franch)  
Label, Warning (italian)  
Label, Warning (spanish)  
Label, Warning (dutch)  
Label, Warning (potuguese)  
Label, Warning (swedish)  
Label, Warning (finnish)  
Label, Warning (norwegian)  
Label, Warning (danish)  
Label, Warning (german)  
Label, Warning (italian)  
Label, Warning (swedish)  
Label, Fuel  
Label, Fuel  
Label, Tire Information  
Manual, Owner's  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
SEAT  
Suzuki Worldwide Motorcycle-ATV Page: 66 of 88  
SV650Y (SV650Y E2)  
FIG45  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
45100-19F50-W05  
Seat Assy (black)  
• . Cushion  
• . Cushion  
Bolt (6x18)  
Bracket, Seat Support Rear  
Screw  
Seat Assy,pillion (black)  
• . Cushion  
Lock Set, Seat  
Plate, Seat Lock  
Cable, Seat Lock  
Guide, Seat Lock Cable  
45149-31300  
09321-10002  
09106-06064  
45220-20A01  
02122-06303  
45300-19F50-W05  
09321-10011  
95700-14810  
45289-11F00  
45280-38400  
45288-14F00  
9
10  
11  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 67 of 88  
SV650Y (SV650Y E2)  
FIG46  
SEAT TAIL COVER (MODEL X)  
Ref No Part No  
Description  
2
2
2
2
4
4
4
4
5
5
5
5
6
6
6
6
68165-20F00-N0J  
68165-20F00-N0G  
68165-20F00-N0H  
68165-20F00-N0K  
68165-20F00-N0J  
68165-20F00-N0G  
68165-20F00-N0H  
68165-20F00-N0K  
45501-20F10-Y7E  
45501-20F10-Y7L  
45501-20F10-Y7M  
45501-20F10-Y9F  
45502-20F10-Y7E  
45502-20F10-Y7L  
45502-20F10-Y7M  
45502-20F10-Y9F  
45503-19F50-35W  
45503-19F50-Y7L  
09136-06083  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
Cover, Seat Tail Rh (silver)  
Cover, Seat Tail Rh (black)  
Cover, Seat Tail Rh (red)  
Cover, Seat Tail Rh (yellow)  
Cover, Seat Tail Lh (silver)  
Cover, Seat Tail Lh (black)  
Cover, Seat Tail Lh (red)  
Cover, Seat Tail Lh (yellow)  
Cover, Seat Tail Center (gray)  
Cover, Seat Tail Center  
Screw, Front (6x30)  
7
7
8
(black)  
9
47116-19F00  
47115-19F00  
09180-06294  
09136-06105  
09320-10045  
09180-06286  
47115-05F00  
03241-15123  
09148-05038  
03241-15123  
09148-05038  
03242-04103  
09320-08018  
46210-19F50-291  
01551-08253  
Cushion, Fr Upper (10x28x13)  
Cushion, Fr Lower (10x22x15)  
Spacer (6.5x10x15.70)  
Screw, Center (6x20)  
Cushion (10x28x19)  
Spacer (6.5x10x9.4)  
Cushion, Rear (15x28x12)  
Screw  
Nut  
Screw  
Nut  
Screw  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Cushion (8x26x7)  
Handle, Pillion Rider (black)  
Bolt  
09160-08126  
Washer  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 68 of 88  
SV650Y (SV650Y E2)  
FIG47  
SEAT TAIL COVER (MODEL Y)  
Ref No Part No  
Description  
2
2
2
2
4
4
4
4
7
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
68165-20F00-N9W  
68165-20F00-N9Y  
68165-20F00-N9V  
68165-20F00-N9Z  
68165-20F00-N9W  
68165-20F00-N9Y  
68165-20F00-N9V  
68165-20F00-N9Z  
45503-19F50-35W  
45503-19F50-Y7L  
09136-06083  
47116-19F00  
47115-19F00  
09180-06294  
09136-06105  
09320-10045  
09180-06286  
47115-05F00  
03241-15123  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
Cover, Seat Tail Center (gray)  
Cover, Seat Tail Center  
Screw, Front (6x30)  
Cushion, Fr Upper (10x28x13)  
Cushion, Fr Lower (10x22x15)  
Spacer (6.5x10x15.70)  
Screw, Center (6x20)  
Cushion (10x28x19)  
Spacer (6.5x10x9.4)  
Cushion, Rear (15x28x12)  
Screw  
(black)  
09148-05038  
03241-15123  
09148-05038  
03242-04103  
09320-08018  
46210-19F50-291  
01551-08253  
Nut  
Screw  
Nut  
Screw  
Cushion (8x26x7)  
Handle, Pillion Rider (black)  
Bolt  
09160-08126  
Washer  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 69 of 88  
SV650Y (SV650Y E2)  
FIG47A  
SEAT TAIL COVER (MODEL K1)  
Ref No Part No  
Description  
2
2
2
2
4
4
4
4
7
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
68165-20F00-ED9  
68165-20F00-ED7  
68165-20F00-ED6  
68165-20F00-ED8  
68165-20F00-ED9  
68165-20F00-ED7  
68165-20F00-ED6  
68165-20F00-ED8  
45503-19F50-35W  
45503-19F50-Y7L  
45514-19F00  
09136-06083  
47116-19F00  
47115-19F00  
09180-06294  
09136-06105  
09320-10045  
09180-06286  
47115-05F00  
03241-15123  
09148-05038  
03241-15123  
09148-05038  
03242-04103  
09320-08018  
46210-19F50-291  
01551-08253  
09160-08126  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
Cover, Seat Tail Center (gray)  
Cover, Seat Tail Center  
Tape, Seat Tail Cover Center  
Screw, Front (6x30)  
Cushion, Fr Upper (10x28x13)  
Cushion, Fr Lower (10x22x15)  
Spacer (6.5x10x15.70)  
Screw, Center (6x20)  
Cushion (10x28x19)  
Spacer (6.5x10x9.4)  
Cushion, Rear (15x28x12)  
Screw  
(black)  
Nut  
Screw  
Nut  
Screw  
Cushion (8x26x7)  
Handle, Pillion Rider (black)  
Bolt  
Washer  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 70 of 88  
SV650Y (SV650Y E2)  
FIG47B  
SEAT TAIL COVER (MODEL K2)  
Ref No Part No  
Description  
2
2
2
2
4
4
4
4
68161-20F00-GY3  
68161-20F00-GY1  
68161-20F00-GY4  
68161-20F00-GY2  
68161-20F00-GY3  
68161-20F00-GY1  
68161-20F00-GY4  
68161-20F00-GY2  
45503-19F50-Y7L  
45514-19F00  
09136-06083  
47116-19F00  
47115-19F00  
09180-06294  
09136-06105  
09320-10045  
09180-06286  
47115-05F00  
03241-15123  
09148-05038  
03241-15123  
09148-05038  
03242-04103  
09320-08018  
46210-19F50-291  
01551-08253  
09160-08126  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
• . Emblem, Tail Cover,sv650  
Cover, Seat Tail Center  
Tape, Seat Tail Cover Center  
Screw, Front (6x30)  
Cushion, Fr Upper (10x28x13)  
Cushion, Fr Lower (10x22x15)  
Spacer (6.5x10x15.70)  
Screw, Center (6x20)  
Cushion (10x28x19)  
Spacer (6.5x10x9.4)  
Cushion, Rear (15x28x12)  
Screw  
7
8
9
(black)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
Nut  
Screw  
Nut  
Screw  
Cushion (8x26x7)  
Handle, Pillion Rider (black)  
Bolt  
Washer  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 71 of 88  
SV650Y (SV650Y E2)  
FIG48  
FRONT FORK DAMPER (MODEL X/Y)  
Ref No Part No  
Description  
51103-20F00  
Damper Assy, Front Fork Rh  
Damper Assy, Front Fork Lh  
• . Tube, Outer Rh  
• . Tube, Outer Lh  
• . Metal, Slide  
• . Washer  
• . Seal, Oil  
• . Circlip  
• . Seal, Dust  
• . Piece, Oil Lock  
• . Bolt  
• . Washer  
• . Tube, Inner  
• . Piston  
• . Cylinder  
• . Spring  
• . Ring, Piston  
• . Spring, Front  
• . Washer  
• . Spacer, Spring  
• . Cap  
51104-20F00  
51130-20F00  
51140-20F00  
51167-26E10  
51158-05A00  
51153-14F00  
51156-49440  
51173-14F00  
51195-33D10  
51147-16510  
51148-41310  
51110-20F00  
51121-33D10  
51146-20F00  
51177-06C00  
51196-33D10  
51171-19F00  
51356-10D03  
51176-20F00  
51351-33D00  
09280-32001  
01550-08457  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
• . O Ring  
• . Bolt, Rh  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 72 of 88  
SV650Y (SV650Y E2)  
FIG48A  
FRONT FORK DAMPER (MODEL K1)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
9
10  
11  
12  
14  
15  
17  
19  
20  
21  
51130-20F30  
• . Tube, Outer Rh  
• . Tube, Outer Lh  
• . Metal, Slide  
• . Washer  
• . Seal, Oil  
• . Circlip  
• . Seal, Dust  
• . Bolt  
• . Washer  
• . Tube, Inner  
• . Piston  
51140-20F00  
51167-26E10  
51158-05A00  
51153-14F00  
51156-49440  
51173-14F00  
51147-16510  
51148-41310  
51110-20F00  
51121-33D10  
51177-06C00  
51196-33D10  
51356-10D03  
51351-10D00  
09280-32001  
01550-08457  
• . Spring  
• . Ring, Piston  
• . Washer  
• . Cap  
• . O Ring  
• . Bolt, Rh  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 73 of 88  
SV650Y (SV650Y E2)  
FIG48B  
FRONT FORK DAMPER (MODEL K2)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
51130-20FA0  
• . Tube, Outer Rh  
• . Tube, Outer Lh  
• . Metal, Slide  
• . Washer  
• . Seal, Oil  
• . Circlip  
• . Seal, Dust  
• . Piece, Oil Lock  
• . Bolt  
• . Washer  
• . Tube, Inner  
• . Piston  
• . Cylinder  
• . Spring  
51140-20FA0  
51167-26E10  
51158-05A00  
51153-14F00  
51156-49440  
51173-14F00  
51195-33D10  
51147-16510  
51148-41310  
51110-20F00  
51121-33D10  
51146-20F30  
51177-06C00  
51196-31F00  
51171-20FA0  
51356-10D03  
51351-10D80  
09280-32001  
01550-08457  
51192-06C00  
9
10  
11  
12  
13  
14  
15  
16  
17  
19  
20  
21  
22  
• . Ring, Piston  
• . Spring, Front  
• . Washer  
• . Cap  
• . O Ring  
• . Bolt, Rh  
• . Washer, Upper  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 74 of 88  
SV650Y (SV650Y E2)  
FIG49  
STEERING STEM (SV650X/UX/Y/UY)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
51410-19F10  
51644-12C00  
09267-30010  
01550-08407  
51311-19F10  
51328-03FA0  
09250-06011  
56211-45C50  
07130-08307  
09164-08015  
56221-03FA0  
51321-03FA0  
08319-31107  
09267-25009  
09285-34009  
51631-28000  
51530-19F00  
51540-19F00  
51553-38C00  
51851-19F00  
51861-19F00  
09139-06027  
51356-10D03  
51353-28A10  
Stem, Steering  
• . Seal, Steering Lower  
• . Bearing (30x55x17)  
Bolt  
Head, Steering Stem  
Bolt  
Cap  
Holder, Handle Upper  
Bolt  
Washer  
Holder, Handle Lower  
Bolt  
Nut  
Bearing (25x47x15)  
Oil Seal (34x69x11.9)  
Nut, Steering Stem  
Bracket, Headlamp Housing Rh  
Bracket, Headlamp Housing Lh  
Damper, Headlamp Housing Brkt  
Stay, Headlamp Housing Rh  
Stay, Headlamp Housing Lh  
Screw (6x12)  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Washer  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 75 of 88  
STEERING STEM (SV650SX/SUX/SY/SUY)  
SV650Y (SV650Y E2)  
FIG49A  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
51410-19F00  
Stem, Steering  
• . Seal, Steering Lower  
• . Bearing (30x55x17)  
Bolt  
Head, Steering Stem  
Bolt  
Bearing (25x47x15)  
Oil Seal (34x69x11.9)  
Nut, Steering Stem  
Washer  
51644-12C00  
09267-30010  
01550-08407  
51311-19F00  
51328-03FA0  
09267-25009  
09285-34009  
51631-28000  
51356-10D03  
51353-28A10  
9
10  
11  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 76 of 88  
SV650Y (SV650Y E2)  
FIG49B  
STEERING STEM (SV650K1/K2)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
51410-20F40  
51644-12C00  
09267-30010  
01550-08407  
51311-19F10  
51328-03FA0  
09250-06011  
56211-42F00  
07130-08307  
56221-03FA0  
51321-03FA0  
08319-31107  
09267-25009  
09285-34009  
51631-31F00  
51530-19F10  
51540-19F10  
51553-38C00  
51851-19F00  
51861-19F00  
09139-06027  
51356-10D03  
51353-28A10  
Stem, Steering  
• . Seal, Steering Lower  
• . Bearing (30x55x17)  
Bolt  
Head, Steering Stem  
Bolt  
Cap  
Holder, Handle Upper  
Bolt  
Holder, Handle Lower  
Bolt  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Nut  
Bearing (25x47x15)  
Seal, Steering Dust,upper  
Nut, Steering Stem  
Bracket, Headlamp Housing Rh  
Bracket, Headlamp Housing Lh  
Damper, Headlamp Housing Brkt  
Stay, Headlamp Housing Rh  
Stay, Headlamp Housing Lh  
Screw (6x12)  
Washer  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 77 of 88  
SV650Y (SV650Y E2)  
FIG49C  
STEERING STEM (SV650SK1/SK2)  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
51410-20F30  
Stem, Steering  
• . Seal, Steering Lower  
• . Bearing (30x55x17)  
Bolt  
Head, Steering Stem  
Bolt  
Bearing (25x47x15)  
Oil Seal (34x69x11.9)  
Nut, Steering Stem  
Washer  
51644-12C00  
09267-30010  
01550-08407  
51311-19F00  
51328-03FA0  
09267-25009  
09285-34009  
51631-28000  
51356-10D03  
51353-28A10  
9
10  
11  
Nut  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 78 of 88  
SV650Y (SV650Y E2)  
FIG50  
FRONT WHEEL  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
54111-03FA0-Y6G  
Wheel, Front (17xmt3.50)  
Spacer (17.5x22.5x73)  
Bearing, Rh  
(silver)  
09180-17094  
08133-62037  
54711-07F00  
54740-32C00  
54741-03FA0  
59210-08F00  
09106-08125  
55110-20F00  
43130-24A00  
55411-00A00  
55412-00A01  
Axle, Front  
Spacer, Front Axle Rh  
Spacer, Front Axle Rh  
Disc, Front Brake  
Bolt (8x33)  
9
Tire, Front,120/60 Zr17(55w)  
Valve Assy, Wheel Rim (tr412)  
Balancer, Wheel (10g)  
Balancer, Wheel (20g)  
(metzeler)  
10  
11  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 79 of 88  
SV650Y (SV650Y E2)  
FIG51  
FRONT CALIPER  
Ref No Part No  
Description  
59100-33D80  
59300-33D80  
Caliper Assy, Front Rh  
Caliper Assy, Front Lh  
• . Piston Set  
•• .. Seal Set, Piston  
• . Pad Set, Rh  
• . Pad Set, Lh  
• . Spring Rh  
• . Spring Lh  
• . Boot  
• . Insulator  
• . Guide  
• . Bleeder  
• . Cap  
• . Pin  
1
2
3
3
4
4
5
6
7
8
9
10  
11  
12  
13  
59300-33830  
59300-33840  
59101-33850  
59301-33850  
59115-33D00  
59315-33D00  
59112-44B00  
59313-36500  
59116-33D00  
59121-18410  
55156-66310  
59141-44B01  
69142-45000  
59171-33D00  
01550-10253  
• . Clip  
• . Shim  
Bolt  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 80 of 88  
SV650Y (SV650Y E2)  
FIG52  
FRONT BRAKE HOSE  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
09360-10041  
09360-10041  
09360-10043  
09360-10042  
09161-10009  
59491-17E00  
01550-06163  
59480-20F00  
59240-20F00  
59440-20F00  
59268-45D00  
59269-20F00  
01550-06123  
Bolt, Upper (10x1.00x22)  
Bolt, Joint (10x1.00x22)  
Bolt (10x1.00x36)  
Bolt, Lower (10x1.25x22)  
Washer (10x15x1.5)  
Joint, Brake Hose  
Bolt  
Hose, Front Brake No.1  
Hose, Front Brake No.2 Rh  
Hose, Front Brake No.2 Lh  
Clamp, Brake Hose No.2 Rh  
Clamp, Brake Hose No.2 Lh  
Bolt  
9
10  
11  
12  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 81 of 88  
FRONT MASTER CYLINDER (SV650X/UX/Y/UY/K1/K2/UK2)  
SV650Y (SV650Y E2)  
FIG53  
Ref No Part No  
Description  
59600-20C20  
Cylinder Assy, Front Master  
• . Piston/cup Set  
• . Diaphragm  
• . Plate, Diaphragm  
• . Cap  
• . Screw  
• . Holder  
• . Bolt, Holder (6x25)  
• . Bolt, Holder (6x38)  
• . Protector  
1
2
3
4
5
6
7
8
9
59600-45860  
59667-49460  
59668-41C00  
59669-41C00  
69689-49300  
59671-44300  
59675-19C00  
59675-19C10  
59664-48B00  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 82 of 88  
FRONT MASTER CYLINDER (SV650SX/SUX/SY/SUY/SK1/SK2/SUK2)  
SV650Y (SV650Y E2)  
FIG53A  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
59600-32C01  
Cylinder Assy, Front Master  
• . Piston/cup Set  
•• .. Boot  
• . O Ring  
• . Connector  
59600-45860  
59666-44300  
69686-34200  
59672-17C00  
69674-00B20  
59673-17C00  
59671-36500  
59675-19C00  
59740-07D00  
59667-18441  
59668-18441  
59669-07D00  
59743-17C00  
02142-04103  
01550-06123  
59750-33E01  
01550-06123  
59731-32C00  
59735-17C00  
• . Circlip  
• . Cover, Dust  
• . Holder (black)  
• . Bolt, Holder (6x25)  
Tank Assy, Reservoir  
• . Diaphragm  
• . Plate, Diaphragm  
• . Cap  
Plate, Reservoir Tank Cap  
Screw  
Bolt  
Bracket, Reservoir Tank Front  
Bolt  
Hose, Front Reservoir Tank  
Clamp, Reservoir Tank  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 83 of 88  
SV650Y (SV650Y E2)  
FIG54  
REAR SWINGING ARM  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
61000-19F01  
61281-19F00  
09263-25024  
09263-20071  
61251-21E00  
08211-20381  
61262-17C00  
61211-19F00  
61214-19F00  
08319-31188  
61273-19F00  
09116-06152  
09180-06283  
61310-19F00  
09139-06083  
64310-19F00  
09111-10051  
09100-10187  
08319-31107  
61410-33D00  
61421-33D01  
61422-33D01  
09106-08119  
09164-08015  
Swinging Arm Assy, Rear  
• . Spacer, Pivot Center  
• . Bearing, Pivot (25x33x30)  
• . Bearing, Rod (20x27x23.5)  
Spacer, Pivot  
Thrust Washer  
Dust Seal, Pivot  
Shaft, Pivot  
Nut, Pivot Bolt  
Nut  
Buffer, Chain Touch Defense  
Bolt (6x20)  
Spacer (6.5x10x7)  
Case, Chain  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Screw (6x16)  
Torque Link, Rear  
Bolt, Front (10x39)  
Bolt, Rear (10x34)  
Nut  
Adjuster, Chain  
Plate, Adjuster Guide Rh  
Plate, Adjuster Guide Lh  
Bolt (8x50)  
Washer  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 84 of 88  
SV650Y (SV650Y E2)  
FIG55  
REAR CUSHION LEVER  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
62600-19880  
09263-20073  
09263-20071  
09263-17034  
62658-19F00  
62684-12C00  
09160-12037  
08319-31128  
09103-12034  
62626-19F00  
08319-31128  
62684-40A10  
62641-20F00  
09103-12034  
62626-19F00  
08319-31128  
62100-20F00-163  
09103-10033  
09103-10126  
08319-31107  
Lever Set, Rear Cushion  
• . Bearing, Front (20x27x30)  
• . Bearing, Center (20x27x23.5)  
• . Bearing, Rear (17x24x26)  
Bolt, Front (12x78)  
Spacer, Front (12x20x32)  
Washer  
Nut  
9
Bolt, Center (12x96)  
Spacer, Center (12x20x68)  
Nut  
Spacer, Rear (10x17x30)  
Rod, Rear Cushion  
Bolt, Rod (12x96)  
Spacer, Rod (12x20x68)  
Nut  
Absorber Assy, Rear Shock  
Bolt, Upper (10x70)  
Bolt, Lower (10x48)  
Nut  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
(yellow)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 85 of 88  
SV650Y (SV650Y E2)  
FIG56  
REAR WHEEL  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
64111-08F00-Y6G  
Wheel, Rear (17xmt4.50)  
Disc, Rear Brake  
Bolt (8x33)  
Bracket, Rear Caliper  
Spaceer, Rear Axle Rh  
Drum, Sprocket Mounting  
Absorber, Shock Rear Hub  
Axle, Rear  
(silver)  
69211-21E00  
09106-08125  
69721-33D00  
64740-19C00  
64611-19F00  
64651-27A01  
64711-19F00  
64733-34C00  
64741-45D00  
09160-17050  
08319-21168  
09180-17067  
08143-63037  
09262-25073  
09285-35001  
64511-33C01  
09119-10043  
08319-31107  
64712-33D00  
65110-20F00  
43130-24A00  
55411-00A00  
55412-00A01  
09160-10506  
9
Retainer, Rear Sprocket Drum  
Spacer, Rear Axle Lh  
Washer  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
23  
24  
Nut  
Spacer (17.5x25x88)  
Bearing  
Bearing (25x62x17)  
Oil Seal (35x62x8)  
Sprocket, Rear (nt:44-525)  
Bolt (10x47)  
Nut  
Washer, Chain Adjuster  
Tire, Rear,160/60 Zr17(69w)  
Valve Assy, Wheel Rim (tr412)  
Balancer, Wheel (10g)  
Balancer, Wheel (20g)  
Washer  
(metzeler)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 86 of 88  
SV650Y (SV650Y E2)  
FIG57  
REAR CALIPER  
Ref No Part No  
Description  
69100-05CD0  
Caliper Assy, Rear  
• . Piston Set  
•• .. Seal Set, Piston  
• . Pad Set  
• . Bolt  
• . Spring  
• . Pin  
• . Clip  
• . Cover  
• . Bleeder  
• . Cap  
• . Shim, Inner  
• . Shim, Outer  
Bolt  
1
2
3
4
5
6
7
8
69100-05850  
69100-32820  
69100-21820  
59145-05C50  
59143-16700  
69141-45000  
69142-45000  
59151-16701  
59121-18410  
55156-66310  
59371-20C00  
59381-20C00  
01550-08303  
9
10  
11  
12  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 87 of 88  
SV650Y (SV650Y E2)  
FIG58  
REAR MASTER CYLINDER  
Ref No Part No  
Description  
1
2
3
4
5
6
7
8
69600-33C00  
69600-04820  
69691-00A00  
69692-27A30  
69670-48B00  
69693-05A00  
69672-05A00  
69686-34200  
02112-74123  
09139-06028  
69740-19F00  
59667-04700  
59669-05D00  
69689-04A00  
01550-06123  
69730-19F00  
09401-13417  
69480-19F00  
09360-10041  
09161-10009  
09200-06037  
08322-01063  
04111-20158  
09403-16307  
69268-19F00  
01547-06163  
09407-18402  
Cylinder Assy, Rear Master  
• . Piston/cup Set  
•• .. Boot  
• . Yoke  
• . Rod, Push  
• . Nut  
• . Connector  
• . O Ring  
• . Screw  
Screw (6x20)  
Tank Assy, Reservoir  
• . Diaphragm  
• . Cap  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
• . Screw  
Bolt  
Hose, Reservoir Tank  
Clip  
Hose, Rear Brake  
Union Bolt (10x1.00x22)  
Washer (10x15x1.5)  
Pin  
Washer  
Cotter Pin  
Clamp  
Clamp, Rear Brake Hose  
Bolt  
Clamp  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  
Catalogue Title:  
Block No.  
Block Title.  
Suzuki Worldwide Motorcycle-ATV Page: 88 of 88  
SV650Y (SV650Y E2)  
FIG59  
OPTIONAL  
Ref No Part No  
Description  
1
2
2
2
2
2
3
4
4
5
6
7
7
7
7
7
7
7
7
7
7
7
7
99000-25110  
99000-32020  
99000-32030  
99000-32050  
99000-32100  
99000-32130  
99000-32040  
99000-31140  
Suzuki Pbc Grease  
Thread Lock Super (1333b)  
Thread Lock Super (1303b)  
Thread Lock Super (1342)  
Thread Lock Super (1305)  
Thread Lock Super (1360)  
Thread Lock Cement  
Suzuki Bond (1207b) Black  
Suzuki Bond (1215)  
Suzuki Super Grease  
99000-31110  
99000-25030  
99000-25140  
Suzuki Moly Paste  
Paint (candy Jay Blue)  
99000-10209-Y7E  
99000-10209-Y7L  
99000-10209-Y7M  
99000-10209-Y9F  
99000-10209-35W  
99000-10209-13L  
99000-10209-YC2  
99000-10209-YEX  
99000-10209-YFX  
99000-10209-19A  
99000-10209-Y9H  
99000-10209-YD8  
Paint (saturn Black Metallic)  
Paint (pearl Helios Red)  
Paint (pearl Canyon Yellow)  
Paint (charcoal Gray Metallic)  
Paint (bright Silver Metallic)  
Paint (candy Grand Blue)  
Paint (candy Grand Blue)  
Paint (saturn Black Metallic)  
Paint (candy Antares Red)  
Paint (pearl Lively Yellow)  
Paint (sonic Silver Metallic)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.  

Sennheiser Microphone MZW 415 User Manual
Sharp Computer Hardware PNZB01 User Manual
Sony Computer Monitor HMD A200L User Manual
Sony DVD VCR Combo SLV D261P User Manual
Sony Headphones MDR IF3000 User Manual
Sony MiniDisc Player MDX C5960R User Manual
Sony Printer UP D75 User Manual
Star Micronics Printer TSP400 Series User Manual
StarTechcom Switch SV231QDVIUA User Manual
Stiga Lawn Mower 13 6113 56 User Manual