OPERATION AND PARTS MANUAL
MODEL MS120H13
MECHANICAL DUMP
MODEL MS120HD13
HYDRAULIC DUMP
HYDRAULIC PLASTER/MORTAR MIXERS
(HONDA GX390 GASOLINE ENGINE)
Revision #0 (07/10/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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SILICOSIS/RESPIRATORY WARNINGS
WARNING WARNING
SILICOSIS WARNING
RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.
Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials being used.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 3
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TABLE OF CONTENTS
MS120 Hydraulic Mixer
Honda GX390K1QA2/
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table of Contents .................................................... 4
Parts Ordering Procedures ..................................... 5
Safety ................................................................... 6-7
Rules and Regulations ....................................... 8-10
Towing Guidelines ................................................. 11
Safety Chain Connection ...................................... 12
Specifications ........................................................ 13
Dimensions ........................................................... 14
General Information .............................................. 15
Mixer Components........................................... 16-17
Hydraulic Components.......................................... 17
Engine Components ............................................. 18
Paddle Blade Adjustment ...................................... 19
Inspection......................................................... 20-21
Initial Start-Up .................................................. 22-23
Operation ......................................................... 23-24
Shut-Down ............................................................ 25
Maintenance (Engine)...................................... 26-27
Maintenance (Mixer) ........................................ 28-31
Storage ................................................................. 31
Troubleshooting (Engine)................................. 32-33
Troubleshooting (Mixer) ........................................ 34
Hydraulic System Diagram ................................... 35
Explanation of Code In Remarks Column............. 36
Suggested Spare Parts ......................................... 37
Component Drawings
GX390U1QA2 Engine
Honda Engine Assembly .................................. 54-55
Air Cleaner Assembly....................................... 56-57
Camshaft Assembly ......................................... 58-59
Piston Assembly............................................... 60-61
Crankcase Cover Assembly............................. 62-63
Crankshaft Assembly ....................................... 64-65
Cylinder Barrel Assembly................................. 66-67
Cylinder Head Assembly .................................. 68-69
Fan Cover Assembly ........................................ 70-71
Flywheel Assembly .......................................... 72-73
Ignition Coil Assembly ...................................... 74-75
Carburetor Assembly ....................................... 76-77
Muffler Assembly ............................................. 78-79
Recoil Starter Assembly................................... 80-81
Control Assembly ............................................. 82-83
Fuel Tank Assembly ......................................... 84-85
Gasket Kit Assembly ........................................ 86-87
Labels Assembly .............................................. 88-89
Terms and Conditions of Sale — Parts ................. 90
Nameplate and Decals..................................... 38-39
Paddle Blades Assembly .................................. 40-41
Steel Drum Assembly (Manual) ....................... 42-43
Steel Drum Assembly (Hydraulic) .................... 44-45
Paddle Shaft Assembly .................................... 46-47
Hydraulic Assembly.......................................... 48-49
Frame Assembly .............................................. 50-51
Steel Engine Cover Assembly.......................... 52-53
In accordance with our established policy of
constant improvement, we reserve the right to
amend these specifications at any time without
notice.
Specifications and part numbers are
subject to change without notice.
PAGE 4 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
✓ DHL
❒
❒
❒
❒
❒
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Applicable Model Number
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
AllordersaretreatedasStandard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 5
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SAFETY
FORYOUR SAFETY AND SAFETY OF OTHERS!
HAZARD SYMBOLS
Safety precautions should be followed at all
times when operating this equipment. Failure
to read and understand the Safety Messages
and Operating Instructions could result in injury
to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
WARNING — Lethal Exhaust Gas Hazards
Engine fuel exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
This manual has been developed to
provide complete instructions for the
safe and efficient operation of this
equipment. Refer to the engine
manufacturer's instructions for data
relative to its safe operation.
Before using this equipment ensure that the operating
individual has read and understood all instructions in this
manual.
WARNING — Explosive Fuel Hazards
Fuel is extremely flammable and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
The three Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER,WARNING, or CAUTION.
DO NOT fill the fuel tank while the engine
is running or hot. DO NOT overfill tank, since spilled
fuel could ignite if it comes into contact with hot engine
parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away
from sparks and flames.
DANGER
You WILL be KILLED or SERIOUSLY INJURED if you
DO NOT follow these directions.
WARNING — Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operation. Never operate
the engine with heat shields or heat guards
removed.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you
DO NOT follow these directions.
WARNING — Respiratory Hazards
CAUTION
ALWAYS wear approved respiratory
protection when required.
You CAN be INJURED if you DO NOT follow these
directions.
PAGE 6 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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SAFETY
CAUTION — Rotating Parts Hazards
CAUTION — Overspeed Conditions
NEVER operate equipment with covers or
guards removed. Keep fingers, hands, hair
and clothing away from all moving parts
to prevent injury.
NEVER tamper with the factory setting of
the engine governor. Personal injury and
equipment damage can result if operating
in speed ranges above the maximum
allowable.
CAUTION — Equipment Damage Hazards
CAUTION — Accidental Starting Hazards
Other important messages are provided throughout this
manual to help prevent damage to your equipment, other
property, or the surrounding environment.
ALWAYS place the equipment ON/OFF
switch in the OFF position when the
equipment is not in use.
CAUTION — Start/Stop Switch
CAUTION — Eye and Hearing Hazards
ALWAYS test the start/stop switch for the gasoline
engine every time the engine is started.
ALWAYS wear approved eye and hearing
protection.
WARNING — Stand Clear of Mixer
Always stand clear of the dump handle when the mixer
is in operation. Any binding of material between the mixer
blades and the drum will cause the drum handle to
quickly move and could cause bodily harm.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 7
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RULES AND REGULATIONS
„
„
NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to cool
before servicing engine or pump.
WARNING — Read This Manual
Failure to follow instructions in this manual may lead to
serious injury or even DEATH! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
ALWAYS allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot components can cause
serious burns.
GENERAL SAFETY
„
NEVER operate this equipment in any enclosed or narrow
area where free flow of the air is restricted. The engine
of this equipment requires an adequate free flow of
cooling air. If the air flow is
restricted it will cause serious
damage to the equipment or
engine and may cause injury
to people and property.
Remember the engine gives
„
„
„
DO NOT operate or service this equipment
before reading this entire manual.
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
off DEADLY gases.
„
„
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
„
„
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
ALWAYS use extreme caution when working with
flammable liquids.When refueling, stop the engine and
allow it to cool.
NEVER operate this equipment under the
influence of drugs or alcohol.
„
„
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
NEVER operate the equipment in an
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe bodily harm or even
death.
„
NEVER disconnect any "emergency or safety
devices".These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death! Disconnection of any of these
devices will void all warranties.
„
„
„
„
„
DO NOT top-off fuel tank.Topping-off is dangerous as it
causes fuel to spill.
„
„
NEVER use accessories or attachments that are not
recommended by Stow for this equipment. Damage to
the equipment and/or injury to user may result.
ALWAYS store the equipment in a clean, dry location
out of the reach of children.
NEVER run engine without air cleaner or air filter.Severe
engine damage may occur.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER leave the equipment unattended with the engine
running.Turn off engine when unattended.
„
„
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
CAUTION must always be observed while servicing this
equipment.Rotating parts can cause injury if contacted.
ALWAYS check the equipment for loosened threads or
bolts before starting.
PAGE 8 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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RULES AND REGULATIONS
„
When towing, an adequate safety chain must be
fastened to the frame. See Towing Guidelines section in
this manual.
WARNING — Manual Dump Drum Handle
Always stand clear of dump handle when equipment is in
operation.
„
„
„
„
Keep all inexperienced and unauthorized people away
from the equipment at all times.
TRANSPORTING
Unauthorized equipment modifications will void all
warranties.
„
„
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Check all fasteners periodically for tightness. Also check
towing tongue bolt, lock nut and wheel lug nuts for wear.
„
Drain fuel when transporting equipment over long
distances or bad roads.
Stop the engine and disconnect the spark plug before
allowing anybody’s hands in the mixing drum.
MAINTENANCE SAFETY
„
„
NEVER pour or spray water over the engine.
„
NEVER lubricate components or attempt service on a
running machine.
When towing, an adequate safety chain must be
fastened to the frame. See Towing Guidelines section in
this manual.
„
ALWAYS allow the machine a proper amount of time to
cool before servicing.
„
„
„
„
Keep all inexperienced and unauthorized people away
from the equipment at all times.
„
„
Keep the equipment in proper running condition.
Unauthorized equipment modifications will void all
warranties.
Fix damage to the equipment immediately and always
replace broken parts.
Check all fasteners periodically for tightness. Also check
towing tongue bolt, lock nut and wheel lug nuts for wear.
„
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
Stop the engine and disconnect the spark plug before
allowing anybody’s hands in the mixing drum.
„
„
DO NOT use food or plastic containers to dispose of
hazardous waste.
„
„
NEVER pour or spray water over the engine.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Depending on type of mixer, test the ON/OFF switch for
the gasoline enginebefore operating.The purpose of these
switches is to shut down the engine or motor of the mixer
„
ALWAYS stand clear of the release drum lock. Move
handle downward to empty the drum. Move handle upward
to return to vertical position. Inspect for proper
functionality before starting engine or engaging blades.
Any binding of material between the mixing blades &
drum will cause the handle to quickly rotate if not in the
"up & locked" position.
„
„
DO NOT operate this equipment unless all guards and
safety devices are attached and in place.
Refer to the HONDA Engine Owner's Manual for engine
technical questions or information recommended by Stow
for this equipment. Damage to the equipment and/or injury
to user may result.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 9
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RULES AND REGULATIONS
EMERGENCIES
„
„
„
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
In emergencies, always know the location
of the nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in case of emergency.
PAGE 10 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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TOWING GUIDELINES
„
„
ALWAYS make sure that the fuel valve lever is in the
TOWING SAFETY PRECAUTIONS
OFF position (gasoline models only).
CAUTION — InspectTowing Components
Check wheel mounting lug nuts with a torque wrench.
Torque wheel lug nuts as described in the maintenance
section of this manual.
To reduce the possibility of an accident while transporting
the machine on public roads, always make sure that the
equipment’s towing components and the towing vehicle
are in good operating condition and both units are
mechanically sound. Remember before towing, check with
local and state laws for proper compliance.
„
„
„
Check tightness of U-clamp nuts, torque suspension
hardware as referenced in the maintenance section of this
manual.
Avoid sudden stops and starts.This can cause skidding,
or jackknifing. Smooth, gradual starts and stops will
improve gas milage.
The following list of suggestions should be used when towing
the mixer:
„
Check with your county or state safety towing regulations
Avoid sharp turns to prevent rolling.
department before towing your mixer.
Tow bar to vehichle connection (Coupler only)
„
Make sure that the hitch and coupling of the towing
vehicle are rated equal to, or greater than the trailer "gross
vehicle weight rating" (GVWR).
1. Check the vehicle hitch ball, and mixer's coupler for
signs of wear or damage. Replace any parts that are
worn or damaged before towing.
„
„
ALWAYS inspect the hitch and coupling for wear.NEVER
tow the mixer with defective hitches, couplings, chains
etc.
2. Use only a 2-inch ball diameter (towing vehicle), this will
CAUTION — Replacing Towing Components
CHECK the tire air pressure on both the towing vehicle
and the trailer. Also check the tire tread wear on both
vehicles.
If the mixer tow bar is deformed or damaged, replace
the entire tow bar.NEVER tow the mixer with a defective
tow bar. There exists the possibility of the mixer
separating from the towing vehicle.
„
„
„
„
ALWAYS make sure the mixer is equipped with a “Safety
Chain.”
ALWAYS attach trailer's safety chain to the frame of
towing vehicle.
match the mixer's 2-inch coupler. Use of any other ball
diameterwillcreateanextremelydangerousconditionwhich
can result in separation of the coupler and ball or ball
failure.
ALWAYS make sure that the towing vehicle's directional,
backup, and brake lights are working properly.
3. After tow bar has been connected to mixer (see next page),
attach mixer's coupler to the hitch ball on the towing vehicle
securely and make sure the lock lever is in the down
position (locked).
Remember in most cases the maximum speed unless
otherwise posted for highway towing is 55 MPH, however
before towing your mixer, check your local state, and
county vehicle towing requirements. Recommended off-
road towing is not to exceed 10 or 15 MPH or less
depending on type of terrain.
MixerTow BarVehicle Connection (Pentle and Loop)
1. Make sure the bumper on the towing vehicle is equipped
to handle either a pintle or loop type tow bar configuration.
„
Place chocked blocks underneath wheels to prevent
rolling, while parked, if disconnected from towing
vehicle.
2. After tow bar has been connected to mixer (see next page),
secure either type of tow bar to the towing vehicle, following
state and county towing regulations.
„
„
Inflate tires to correct pressure, inspect tires for cuts, and
excessive wear.SeeTable 9 (Tire Wear Troubleshooting).
3. As a minimum, use a 1/2-inch bolt and nylock nut grade 5
when securing the tow bar to the towing vehicle and to
the unit being towed.
When towing of the mixer is required, place the drum in the
up position (mouth facing upwards) and lock the drum latch.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 11
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SAFETY CHAIN CONNECTION
2. Route the safety chain through the holes just above
the tow bar, located on each side of the mixer stand.
CAUTION —Tow With Safety Chain
NEVER! tow the mixer with the safety chain removed.
The safety chain is intended to prevent complete
separation of the mixer from the towing vehicle in the
event of a tow bar failure.
Loop the chain together and place under the tow bar.
Secure the loop with the connector link.
3. Extend the safety chain along the length of the tow
bar, looping it through the tow bar's connector link.
Remove any excess chain slack.
Reference Figure 1 for the installation of the safety chain.
4. Connect the free end of (clevis safety hook) the safety
chain to the towing vehicle. Remember it is critical that
the length of the chain be properly adjusted, to prevent
the draw bar and the front of the mixer stand from
dropping to the the ground (contact) in the event the
draw bar becomes disconnected from the towing
vehicle.
TOW BARTO MIXER CONNECTION
1. Insert the tow bar through the round opening at the
bottom of the mixer stand.
Align the hole on the tow bar with the hole on the mixer
frame, and insert 1/2-inch bolt through tow bar and
frame. Secure tow bar to frame with 1/2-inch nylock
nut. Tighten to 40 ft.-lbs.
If a new safety chain is required use P/N 13363.
For a new connector link use P/N 01004.
CAUTION — Drum Safety When Towing
DO NOT tow the mixer unless the mixing drum is
completely empty. ALWAYS make sure the drum lock
lever (Figure 24) is in the verticle position (manual dump
mixers only).
Figure 1. Tow Bar and Safety Chain Installation
PAGE 12 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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SPECIFICATIONS
Table 1 Specifications Mixer
Drum Capacity
Discharge
Height
in. (cm.)
Mixer Model
Drum Capacity
cu. ft (liters)
94 lbs. (42 kg.)
Bag Portland
Cement
Weight
lbs. (kg.)
L x W x H in. (cm.)
Drive
Dump Action
From Stop
84 x 56 x 62
(213 x 142 x 157)
MS120H13
1,085 (492)
1,400 (435)
Manual
STEEL
12 (340)
3.5 to 4
18 (46)
Hydraulic
84 x 56 x 62
(213 x 142 x 157)
MS120HD13
Hydraulic
Stationary mixer no wheels. Height is adjustable from 54-67 in. (1.4-1.7 m)
TABLE 2. SPECIFICATIONS (ENGINE)
HONDA GX390K1QA2/
Model
GX390U1QA2
Air-cooled 4 stroke,
Type
Horizontal
Shaft Gasoline Engine
3.46 in. X 2.51 in.
(88 mm x 64 mm)
Bore X Stroke
Displacement
Max Output
389 cc. (23.7 cu-in)
11.0 HP/3600 R.P.M
9.0 HP/3600 R.P.M
Continuous Output
Fuel Tank
Capacity
1.7 US gals.
(6.5 liters)
Fuel
Unleaded Gasoline
1.16 qts (1.1 liters)
Lube Oil Capacity
Speed Control
Method
Centrifugal Fly-weight
Type
Starting Method
Recoil Start
Dimensions (L x W
x H)
14.0 x 16.9 X 16.1 in.
(405 X 450 X 443 mm)
Dry Net Weight
68.3 lbs. (31.0 Kg.)
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 13
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DIMENSIONS
Table 3. Dimensions
Description
Dimensions in. (cm)
Length
(w/Tow Bar)
67 in. (170 cm)
Width
50 in. (127 cm)
56 in. (142 cm)
Height
Figure 2. Dimensions
PAGE 14 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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GENERAL INFORMATION
Application
The Stow MS120 series hydraulic mixers (drum capacity
12.0 cu. ft./340 liters) are shipped completely assembled
and have been factory tested and are ready for use.
This mixer is only intended for the mixing of plaster and
mortar. The mixer must be used for its intended purpose
and is not suitable for the mixing of flammable or explosive
substances. The mixer must not be used in an explosive
atmosphere.This mixer has a batch capacity between 3-1/
2 and 4-1/2 bags.
Power Plants
These hydraulic mixers are powered by an 11 HP Honda
GX390 air-cooled, 4-stroke gasoline engine.
Table 4. Hardware Torque
Recommendations
Hardware
Hardware
Torque (ft-lbs)
Diameter
Check all hardware on the mixer before starting.Periodically
inspect all hardware. Loose hardware can contribute to early
component failure and poor performance. Use Table 4 as
general guideline when torqueing of mixer hardware is
required. Remember to keep all mixer hardware components
tight.
5/16-inch x 18
3/8-inch x 16
3/8-inch x 24
1/2-inch x 13
14
24
37
39
90
Engine Maintenance
1/2-inch x 13
(Grade 8)
For basic engine maintenance, refer to the engine
maintenance section in this manual. For a more detailed
engine maintenance, refer to the Honda Engine Owner's
manual furnished with the engine.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 15
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MIXER COMPONENTS
9. Manual Dump Handle — Pull this handle downward
to dump the contents of the drum. Push the handle
upward to return the drum to its vertical position. This
feature is not available on hydraulic dump models.
10. Safety Grill Lock Handle —To prevent injury to hands
and arms, the safety grill should ALWAYS be locked
when the mixing of plaster or mortar is required. Also
when transporting the mixer the safety grill should be
locked.The safety grill should only be un-locked when
cleaning of the blades and drum is required.
11. Pivot Point/Zerk Fitting — There is a zerk grease
fitting on each end of the mixing drum. These fittings
lubricate the dumping mechanism. Lubricate both
fittings at least twice a week.
12. Drum Lock Lever — Rotate this lever horizontally to
lock the drum for mixing. Rotate vertically to release
the drum for dumping. This feature is not available on
hydraulic dump models.
Figure 3. Mixer Components (Wheels)
Figures 3 and 4 illustrate the basic components and controls
of the MS120 series hydraulic mixer
1. Tires — Replace with manufacturer recommeded tires
13. Mixing Drum — Mixing drums are available in two
types of materials plastic and steel. Drum capacity is
12 cu. ft (340 liters). Mixing materials such as mortar,
plaster are to be placed into this drum for mixing.
Always clean drum after each use.
only. This mixer requires 13-inch 4-ply tires.
2. Engine Cover — Lift this cover to gain access to the
engine.
3. ON/OFF Switch (gasoline) — This switch is provided
on mixers with gasoline engines only and is located
on the side of the engine cover. When activated it will
shut down the engine.
14. Tow Bar/Coupler — This mixer uses a 2-inch coupler
or pintle towbar.
15. Safety Chain — This mixer uses a 3/16-inch thick,
72-inches long zinc-plated saftey chain. ALWAYS
connect the safety chain when towing.
4. Latch — Use this latch to secure the engine
compartment enclosure.
16. Chock Blocks — Place these blocks (not included as
part of the mixer package) under each mixer wheel to
prevent rolling.
5. Drum Bearing — There is a sealed bearing on each
end of the mixing drum. Bearings are packed and sealed
at the factory and require no further maintenance.
6. Mixing Paddles —This mixer uses plastic and rubber
mixing paddles for the mixing of plaster and mortar.
Always clean paddles after each use.
7. Bag Cutter — This feature allows mixing bags to be
opened easily, therefore allowing the contents of the
bag to fall directly into the mixing drum.
8. Safety Grill — Provided for operator safety.This safety
grill is designed to keep hands and solid objects out of
the mixing drum when in use.This grill should be closed
at all times when mixer is in use. DO NOT remove the
grill or grill opening bar.Keep the grill clean by washing
it down daily.
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MIXER COMPONENTS/HYDRAULIC COMPONENTS
17
18
Figure 4. Mixer Components (Stationary)
17. Adjustable Stabilizer Jack Stands — Use these jack
stands (3) to adjust the mixer to the desired height.
18. Forklift Pockets —When lifting of the mixer is required,
use these fork lift pockets to lift the mixer. Remember
to insert the forks of the forklift a minimum of 24 inches
into the lift pockets.This feature is only available on
the stationary mixer model.
Figure 5. Hydraulic Components
5. Hydraulic Dump Lever — This lever is provided on
mixers with hydraulic dump capability only. Pull lever
outward to activate dump cylinder.
HYDRAULIC COMPONENTS
Figure 5 illustrates the hydraulic components used on the
mixer.
6. Hydraulic Paddle Blade Lever — 3-position lever.
Push inward for clockwise mixing rotation of blades.
Place in center position for no rotation (neutral/off).
1. Hydraulic Motor — Bi-directional hydraulic motor that
is used in conjunction with the directional control valve
to operate the hydraulic dump cylinder and paddle shaft.
7. Pump — Supplies hydraulic fluid to the hydraulic
control valve.
2. Hydraulic Dump Cylinder — When activated, this
cylinder will cause the mixing drum to rotate to the
dump position.This cylinder is provided only on mixers
with hydraulic dump capability only.
8. Hydraulic Oil Filter — 10 micron hydraulic filter. Filters
out small particles that are harmful to the hydraulic
system.
9. Strainer — Filters out large particles and debris that
3. Hydraulic Oil Sight Gauge — This gauge indicates
the level and temperature of the hydraulic oil. For normal
operation oil level should be visible at the midpoint on
the sightglass.
are harmful to the hydraulic system.
4. HydraulicValve — Directional hydraulic control valve.
Controls the direction of hydraulic fluid supplied to the
dump cylinder and paddle shaft.
Figure 5 shows configuration for electric motor.
Gasoline engine is configured in the same
manner.
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ENGINE COMPONENTS
4. Recoil Starter (pull rope) – Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to
stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
Operating the engine without an air filter, with
a damaged air filter, or a filter in need of
replacement will allow dirt to enter the
engine, causing rapid engine wear.
Figure 6. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 6) must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the
manufacturers engine manual for instructions & details of
operation and servicing.
WARNING — Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operation. Never operate
the engine with the muffler removed.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
DANGER — Explosive Fuel Hazards
8. Spark Plug – Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)
Clean spark plug once a week.
Fuel is extremely flammable and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids. In the event of a
fuel spill, wait until the fuel residue has
been completely wiped up and the area surrounding the
engine is dry before starting the engine.
9. Muffler – Used to reduce noise and emissions.
10. Fuel Tank – Holds unleaded gasoline. Fuel tank
capacity is 1.7 gallons (6.5 liters) For additional
information refer to engine owner's manual.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite
if it comes into contact with hot engine parts or sparks
from the ignition system. Store fuel in approved
containers, in well-ventilated areas and away from
sparks and flames.
2. Throttle Lever – Used to adjust engine RPM speed
(lever advanced forward SLOW, lever back toward
operator FAST).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
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PADDLE BLADE ADJUSTMENT
Adjust paddles as shown in Figure 7.
Figure 7. Paddle Blade Adjustment (Steel Drum)
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INSPECTION
This section is intended to assist the operator with the
inspection of the hydraulic mixer. It is extremely important
that this section be read carefully before attempting to use
the mixer in the field.
Reference manufacturer engine manual for
specific servicing instructions.
DO NOT use your mixer until this section is thoroughly
understood.
BEFORE STARTING
1. Read all safety instructions at the beginning of
manual.
2. Clean the mixer, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air cleaner.
Figure 9. Engine Oil Dipstick (Removal)
3. Check the air filter for dirt and dust. If air filter is
dirty, replace air filter with a new one as required.
TABLE 5. OIL TYPE
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
0°C or Lower
1. To check the engine oil level, place the mixer on secure
level ground with the engine stopped.
FUEL CHECK
2. Remove the filler dipstick from the engine oil filler hole
(Figure 8) and wipe it clean.
DANGER — Explosive Fuel Hazards
If your mixer has a gasoline engine,
determine if the engine fuel is low. If fuel
is low, remove the fuel filler cap and fill it
with unleaded gasoline. Motor fuels are
highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT
attempt to refuel the mixer if the engine is hot! or
running.
CAUTION — Start/Stop Switch
Figure 8. Engine Oil Dipstick (Removal)
NEVER! disable or disconnect the start/stop switch. It
is provided for operator safety. Injury may result if it is
disabled, disconnected or improperly maintained.
3. Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 9), fill to the edge of the oil
filler hole with the recommended oil type (Table 6).
Maximum oil capacity is 1.16 quarts (1.1 liters).
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
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INSPECTION
HYDRAULIC OIL
Check hydraulic oil sight gauge (Figure 10) to ensure that
hydraulic oil is at the midway level.
Figure 10. Hydraulic Oil Sight Gauge
HYDRAULIC HOSES
Figure 12. Grease Fittings (Dump Cylinder)
Check hydraulic hoses to make sure they are not worn,
frayed or defective.
BLADE CHECK
Check for worn or paddle blades. Make sure that all blades
are adjusted properly. See blade adjustment procedure in
this manual. Replace all defective or damaged blades
immediately.
GREASE FITTINGS (BEARINGS)
Check the zerk grease fittings (Figure 11) on the bearing
housings and dump support brackets at each end of the
mixing drum. These grease fittings lubricate the dumping
mechanism. If the dumping handle is stiff or hard to move
lubricate these fittings.
DUMP HANDLE (MANUAL DUMP MACHINES ONLY)
Before operating a manual dump mixer, ensure that the
dump handle has been placed in the operating position.
See Figure 13.
1. Remove and retain nuts (2) and bolts (2) that secure
dump handle to the drum in towing position.
2. Place dump handle in operating position and re-install
nuts and bolts to secure dump handle to drum.
Figure 11. Grease Fittings (Bearings)
GREASE FITTING (DUMP CYLINDER)
1. If your unit has hydraulic dump capability, check the
zerk grease fitting at the top of the dump cylinder
(Figure 12).This grease fitting lubricates the hydraulic
dumping mechanism.
Figure 13. Dump Handle
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INITIAL START-UP
4. Place the engine ON/OFF switch (Figure 17) in the ON
position position.
STARTINGTHE ENGINE
The following steps outline the procedure for starting the
engine. Depending on the type of engine employed in the
mixer the steps may vary slightly.
1. Place the fuel valve lever (Figure 14) in the ON position.
2. To start a cold engine, move the choke lever (Figure
Figure 17. Engine ON/OFF Switch
5. Located on the engine cover is the engine start/stop
switch (Figure 18). Pull this switch outward to start the
engine.
START STOP
SWITCH
Figure 14. Fuel Shut-OFF Lever
15) to the CLOSED position.
PULL OUT
TO START
OP
PUSH
S
T
TO
Figure 18. Main ON/OFF Switch
6. Pull the starter grip (Figure 19) lightly until you feel
resistance, then pull briskly. Return the starter grip
gently. Push the clutch lever forward, toward the tow
tongue end of the mixer. When engine starts, adjust
throttle lever so that paddle shaft inside mixer rotates
between 30-40 RPMs. The number of RPMs will vary
depending on engine type and load.
Figure 15. Choke Lever
3. Move the throttle lever (Figure 16) away from the slow
position, about 1/3 of the way toward the fast position.
Figure 16.Throttle lever Lever
Figure 19. Starter Grip
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INITIAL START-UP /OPERATION
MIXING
1. On the hydraulic valve, push lever inward (Figure 20)
for clockwise mixing rotation of blades.
2. The paddle shaft inside the drum should be rotating at
this time.
3. Add a small amount water to the mixing drum.
4. Lift the mixing bag compound onto the steel safety
grate over the bag cutter and let the contents fall into
the drum. Add more water if desired and mix compound
to desired consistency.
Figure 21. Drum Lock Lever
When the drum lock lever is placed
horizontally, the drum will be maintained in
the vertical position as the paddles rotate.
This condition does not apply to models that
have hydraulic dump capability.
WARNING — Dump Handle Safety
ALWAYS stand clear of the dump
handle when the mixer is operational.
Any binding of material between the
mixer blades and the drum will cause
the drum handle to quickly move and
could cause severe bodily harm.
Figure 20. Hydraulic Paddle Lever
5. Manual dump machines only: When mixing plaster or
mortar, the drum lock lever (Figure 21) should be in
the horizontal (down) position. (Does not apply to
hydraulic dump mixers.)
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 23
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OPERATION
DUMPING (MANUAL)
DUMPING (HYDRAULIC)
1. Release drum lock lever by pushing lever into vertical
1. If operating a mixer with hydraulic dump capability, pull
hydraulic dump lever (Figure 24) outward to place drum
in dump position (Figure 25).
position (Figure 22).
Figure 22. Drum Lock Lever
2. Pull dump handle downward to discharge (empty) the
drum.Move dump handle upward to return it to vertical
position. (Figure 23).
Figure 24. Hydraulic Dump Lever
Figure 23. Manual Dump Handle
Figure 25. Hydraulic Dump
3. Drum lock lever automatically moves back to horizontal
position, locking the drum back into vertical position.
2. Push hydraulic dump lever inward to place drum back
in vertical position.
4. Inspect for proper functionality before starting the engine
or engaging blades. Any binding of material between the
mixing blades and drum will cause the handle to quickly
rotate if not in the “up and locked” position.
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SHUT-DOWN
STOPPINGTHE MIXER
1. Push the start/stop switch (Figure 26) inward to stop
the engine.
Figure 26. Start/Stop Switch (Stop)
2. Place the fuel valve (Figure 27) lever to the OFF
position.
Figure 27. FuelValve Lever (Off)
3. Clean mixer as referenced in the maintenance section
of this manual.
CAUTION —Start/Stop Switch
NEVER disable or disconnect the start/stop switch. It
is provided for operator safety. Serious Injury may
result if it is disabled, disconnected or improperly
maintained.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 25
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MAINTENANCE (ENGINE)
UseTable 6 as a general maintenance guideline when servicing your engine.For more detail engine maintenance information,
refer to the engine owner's manual supplied with your engine.
TABLE 6. ENGINE MAINTENANCE SCHEDULE
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
All Nuts & Bolts
Spark Plug
CHANGE
X (1)
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA Shop Manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
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MAINTENANCE (ENGINE)
3. Replace engine oil with recommended type oil as listed
in Table 6. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.
MAINTENANCE
Perform the scheduled maintenance procedures as defined
by Table 8 and below:
4. Install drain bolt with sealing washer and tighten
securely.
Daily
■
Thoroughly remove dirt and oil from the engine and
control area. Clean or replace the air cleaner elements
as necessary. Check and retighten all fasteners as
necessary. Check the gearbox for oil leaks. Repair or
replace as needed.
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element
as shown in Figure 34.
2. Tap the paper filter element (Figure 30) several times
on a hard surface to remove dirt, or blow compressed
air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through
the filter element from the air cleaner case side. NEVER
brush off dirt. Brushing will force dirt into the fibers.
Replace the paper filter element if it is excessively
dirty.
Weekly
■
Remove the fuel filter cap and clean the inside of the
fuel tank.
■
■
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 28), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no
adjustments.
3. Clean foam element in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
DANGER — Explosive Hazard
DO NOT use gasoline as a cleaning solvent to avoid
creating the risk of fire or an explosion.
Figure 28. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in
Figure 29.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
Figure 29. Engine Oil (Draining)
Figure 30. Engine Air Cleaner
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 27
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MAINTENANCE (MIXER)
BALL SOCKET AND CLAMP FACE MAINTENANCE
DRUM HEAD SEALS
There is 1 set of drum head seals (Figure 31) that will require
lubrication. Lubricate the grease fitting for each drum seal
after each use using any grade lithium base grease. Apply
grease until visible inside of mixing drum (over grease).
This will purge seal system of contamination.
1. If the towing vechicle is equipped with a ball socket,
smear socket periodically with multi-purpose grease.
This will keep the ball socket well lubricated.
2. Periodically oil pivot points and clamp face surfaces
of coupler with SAE 30 WT. motor oil.
3. When parking or storing your mixer. Keep the coupler
off the ground so dirt will not build up in the ball socket.
GREASE FITTING
AND CAP
GREASE FITTING DRUM HEAD
AND CAP
SEALS
HYDRAULIC OIL FILTER
Replace hydraulic oil filter (Figure 33) every 500 hours.
Hydraulic tank capacity is 12 gallons (45 liters). Refill with
any of the following hydraulic oil types. Shell Tellius 68,
Mobil DFE26 or Texaco Rand HDC.
Figure 31. Grease Fittings (Drum Head Seals)
DRUM BEARING BRACKET LUBRICATION
There is 1 set of drum bearing brackets (Figure 32) that will
require lubrication. These brackets are intended to make
the drum rotate freely. Lubricate the grease fitting for each
drum bearing bracket every month or when the drum
becomes difficult to position using multi-purpose grade
grease.
Figure 33. Hydraulic Oil Filter
WHEEL BEARINGS
1. After every 3 months of operation, remove the hub
dust cap and inspect the wheel bearings (Figure 34).
Once a year, or when required, disassemble the wheel
hubs remove the old grease and repack the bearings
forcing grease between rollers, cone and cage with a
good grade of high speed wheel bearing grease (never
use grease heavier than 265 A.S.T.M. penetration (“No.
2.”)
Figure 32. Grease Fittings (Dumping Mechanism)
CAUTION — Lubricate Grease Fittings
Failure to lubricate the drum bearing grease fittings
eriodically will cause the dumping mechanism to stiffen,
making the mixing drum hard to dump.
Figure 34. Wheel Hub and Bearings
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MAINTENANCE (MIXER)
TIRES/WHEELS/LUG NUTS
LUG NUTTORQUE REQUIREMENTS
Tires and wheels are a very important and critical
components of the trailer. When specifying or replacing
the trailer wheels it is important the wheels, tires, and axle
are properly matched.
It is extremely important to apply and maintain proper wheel
mounting torque. Be sure to use only the fasteners matched
to the cone angle of the wheel. Proper procedure for
attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
WARNING — Damaged Wheels
2. Torque all lug nuts in sequence. See Figure 35. DO
NOT torque the wheel lug nuts all the way down.Tighten
each lug nut in 3 separate passes as defined by Table
10.
DO NOT attempt to repair or modify a
wheel. DO NOT install an inter-tube
to correct a leak through the rim. If
the rim is cracked, the air pressure in
the inter-tube may cause pieces of the
rim to explode (break-off) with great force and can cause
serious eye or bodily injury.
TABLE 8. TIRE TORQUE REQUIREMENTS
First Pass
FT-LBS
Second Pass
FT-LBS
Third Pass
FT-LBS
Wheel Size
TIRESWEAR/INFLATION
12"
13"
14"
15"
16"
20-25
20-25
20-25
20-25
20-25
35-40
35-40
50-60
50-60
50-60
50-65
50-65
Tire inflation pressure is the most important factor in tire
life. Pressure should be checked cold before operation.
DO NOT bleed air from tires when they are hot. Check
inflation pressure weekly during use to insure the maximum
tire life and tread wear.
90-120
90-120
90-120
WARNING — Eyesight Hazard
ALWAYS wear safety glasses when
removing or installing force fitted
parts. Failure to comply may result in
serious injury.
NEVER! use an pneumatic air gun to tighten
wheel lug nuts.
Table 9 (Tire Wear Troubleshooting) will help pinpoint the
causes and solutions of tire wear problems.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 29
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MAINTENANCE (MIXER)
3. After first road use, retorque all lug nuts in sequence.
Check all wheel lug nuts periodically.
SUSPENSION
The suspension type axle and associated hardware (Figure
36) should be periodically inspected for signs of excessive
wear, elongation of bolt holes, and loosening of fasteners.
Replace all damaged parts immediately.
Figure 36. Axle Support Components
MIXER CLEANING
It is important that the drum interior is free of dried material.
Obstructions can cause the paddle blades to lock against
the drum resulting in sudden dump handle movement.
1. Stop the engine. Push the engine “Kill” button to the
“OFF” position.
2. Place the hydraulic paddle lever (Figure 5) in "neutral"
position do disengage.
3. ALWAYS disconnect the spark plug wire before
cleaning the inside of the drum. In addition make sure
the clutch engagement lever is disengaged.
4. Place “Do Not Operate” tag on mixer.
5. Make sure the rear section of safety grate is connected
to the mixing drum.
6. At the end of each day’s operation, place mixer drum
in an upright position and spray inside of tub
immediately with water to prevent lumps of dried mortar
or plaster from forming and contamination of future
batches, DO NOT allow a buildup of materials to form
on the blades or anywhere inside the drum.
Figure 35. Wheel Lug NutsTightening Sequence
7. Rotate mixer to dump position and remove debris.
8. Thoroughly clean the entire mixer, wheels, cabinet
and frame.
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MAINTENANCE (MIXER)/STORAGE
9. NEVER! pour or spray water over the engine (Figure
37).
MIXER STORAGE
For storage of the mixer for over 30 days, the following is
recommended:
z
z
z
Drain the fuel tank completely, or add STA-BIL to the
fuel.
Run the engine until the fuel is completely
consumed.
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
Figure 37. No Spraying of Water
10. When cleaning of the entire mixer is done, return
mixing drum to an upright position.
z
z
Clean the entire mixer and engine compartment.
Place the mixing drum in the down position (mouth facing
downward).
WARNING — Keep Hands Clear of Drum
When rotating the mixing drum from the dump position
to the upright position, keep hands clear of safety
grate. The possibility exists of hands or fingers being
crushed (Figure 42).
z
Cover the mixer and place it a clean dry area, that is
protected from harsh elements.
Figure 38. Safety Grate (Crush Hazard)
WARNING — Disengaged Drum Lock
DO NOT start engine or engage paddle arms when drum
lock lever is not engaged.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 31
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TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the diagnosis based on the Engine and Mixer Troubleshooting (Tables
9 and 10) information shown below and on the proceeding pages. If the problem cannot be remedied, please leave the unit
just as it is and consult or company's service department.
TABLE 9. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Inspect carburetor to see if fuel
is reaching it?
Check fuel line
No Fuel?
Add Fuel
Water in fuel tank?
Fuel filter clogged?
Stuck carburetor?
Spark plug is red?
Flush or replace fuel tank.
Replace fuel filter
Check float mechanism.
Poor starting
Spark plug is fouled. Check tranistor ignition unit.
Insufficient compression, injected air leaking. Carburetor jets are
clogged (overflow).
Spark plug is blue-white?
No spark present at tip of spark
plug?
Tranistor ignition unit broken, high voltage cord cracked or broken.
Start/Stop switch broken. Replace spark plug if fouled.
No oil?
Add oil as required.
Oil pressure alarm lamp blinks
upon starting?
Check Automatic shutdown circuit "oil sensor".
Replace cylinder and piston and if necessary axel joint.
Tighten cylinder head connecting bolts.
Engine will not turn over?
Cylinder head connecting bolts
loose?
Cylinder head gasket damaged? Replace cylinder head gasket.
Insufficient power output "no
compression"
Malfunction of valve seat?
Spark plug is loose?
Worn piston rings?
Re-seat valves.
Replace spark plug.
Replace piston rings.
Malfunction in air-cleaner
system, air filter clogged?
Clean or replace air filter.
Air leaking in from interface
between carburetor and cylinder
head?
Tighten bolts between carburetor and cylinder head. Replace
cylinder head gasket.
Insufficient power output
"compression"
Clean or replace fuel filter.
Clean or replace carburetor.
Check carburetor float.
Malfunction in fuel system?
PAGE 32 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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TROUBLESHOOTING (ENGINE)
TABLE 9. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Malfunction in cooling fan?
Air in-take filter clogged?
SOLUTION
Check or replace cooling fan.
Insufficient power output
"compression" and overheats
Clean or replace air in-take filter.
Over accumulation of exhaust
products?
Clean and check valves.
Check muffler, replace if necessary.
Burns to much fuel
Wrong spark plug?
Replace spark plug with manufactures suggested type spark plug.
Replace lubricating oil with correct viscosity.
Lubricating oil is wrong
viscosity?
Exhaust color is continiously
"WHITE"
Worn rings?
Replace rings
Air cleanner clogged?
Clean or replace air cleaner.
Adjust choke valve to the correct position.
Choke valve has not been set
to the correct position?
Exhaust color is continiously
"BLACK"
Carburetor defective, seal on
carburetor broken?
Replace carburetor or seal.
Adjust carburetor.
Poor carburetor adjustment
"engine runs too rich?
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 33
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TROUBLESHOOTING (MIXER)
TABLE 10. MIXER TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Material load too heavy,
exceeding mixer capability?
Reduce amount of material being mixed.
Object stuck inside mixing
drum, jamming paddle
rotation?
Stop engine. Empty out drum contents. Remove
obstruction.
Incorrect relief valve
pressure?
Inspect for proper 1750 PSI relief pressure.
Proper RPM 3600.
Blades will not rotate.
Check engine speed.
Defective hydraulic motor or
pump?
Contact MQ Technical Services.
Slow hydraulic cylinder
dumping?
Defective cylinder seal.
Replace seals.
Material leaking from drum Worn or defective paddle
ends.
shaft seals?
Defective or worn drum
support brackets?
Apply grease to bracket or replace.
Drum difficult to discharge
(tilt)
Adjust blades until they almost touch side walls of
drum.
Blades adjusted too tight.
PAGE 34 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HYDRAULIC SYSTEM DIAGRAM
Figure 39. Hydraulic System Diagram
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 35
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 36 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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SUGGESTED SPARE PARTS
MS120 1TO 3 UNITS
MS120 5TO 10 UNITS
Qty.
P/N
Description
Qty.
P/N
Description
6 ............ 491010 ............ RUBBER LATCH ASSY.
10 .......... 491010 ............ RUBBER LATCH ASSY.
1 ............ EM200293A .... PADDLE ARM TOW SIDE
1 ............ EM200294A .... PADDLE ARM CENTER TOW SIDE
1 ............ EM200295A .... PADDLE ARM CENTER ENGINE SIDE
1 ............ EM200296A .... PADDLE ARM ENGINE SIDE
3 ............ EM200863 ...... RUBBER BLADE KIT (STEEL DRUM)
3 ............ EM204625 ...... RUBBER BLADE KIT (PLASTIC DRUM)
4 ............ EM200297 ...... U-BOLT
2 ............ EM200293A .... PADDLE ARM TOW SIDE
2 ............ EM200294A .... PADDLE ARM CENTER TOW SIDE
2 ............ EM200295A .... PADDLE ARM CENTER ENGINE SIDE
2 ............ EM200296A .... PADDLE ARM ENGINE SIDE
6 ............ EM200863 ...... RUBBER BLADE KIT (STEEL DRUM)
3 ............ EM204625 ...... RUBBER BLADE KIT (PLASTIC DRUM)
16 .......... EM200297 ...... U-BOLT
2 ............ 3530................ PADDLE SHAFT, SEAL KIT
2 ............ EM902153 ...... BEARING, PADDLE SHAFT
4 ............ 3530................ PADDLE SHAFT, SEAL KIT
4 ............ EM902153 ...... BEARING, PADDLE SHAFT
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 37
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NAMEPLATE AND DECALS
PAGE 38 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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NAMEPLATE AND DECALS
NO.
1
2
3
4
5
6
7
8
PART NO.
DCL151
EM948630
DCL160A
512527
504713
35137
512527
513479
DCL335
DCL280
13238
PART NAME
DECAL, TOWING INSTRUCTIONS
DECAL, PUSH TO STOP
DECAL, CRUSHWARNING
DECAL, STOW
DECAL, SAFETY INSTRUCTIONS
DECAL, WARNING READ
DECAL, STOW
DECAL, WARNING SAFETY GRATE
DECAL, CRUSH WARNING SAFETY GRATE
DECAL, WARNING DUMP HANDLE
DECAL, CONTROLS, MOLD-IN
DECAL, POWDER COATED
QTY.
REMARKS
2
1
2
3
1
1
3
1
1
1
1
1
9
10
11
12
13
13118
NAMEPLATE........................................................ 1 ......... CONTACT PARTS DEPT.
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 39
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PADDLE BLADES ASSY.
ENGINE END
6
5
2
CENTER
ENGINE END
7
9
CENTER
TOW END
7
8
2
8
5
3
18
16
10
19
7
17
WIPER
AND
SCRAPPER
HARDWARE
KIT
2
10
S
I
D
E
S
C
R
R
P
A
P
E
R
O
L
Y
13
O
R
U
B
R
E
TOW
END
15
12
11
14
PAGE 40 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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PADDLE BLADES ASSY.
NO.
2
3
5
6
PART NO.
492584
EM200295A
EM200292
EM200293A
6109170
PART NAME
QTY.
8
1
8
1
REMARKS
NUT, LOCK 1/2"
PADDLE ARM, CENTER TOW END
INSERT, PADDLE ARM
PADDLE ARM, TOW END
WASHER, FLAT 1/2"
7
8
8
9
10
EM200297
EM200294A
492366
EM923023
EM200212
EM203432
2105164
EM923343
EM200296A
EM203433
EM200213
EM200863
U-BOLT, END PADDLES
PADDLE ARM, CENTER ENGINE END
SCREW, HHC 5/16-18 X 1-1/2 G5
WASHER, FLAT 5/16" STEEL
WIPER, SIDE (RUBBER)
SCRAPPER, SIDE
4
1
14
28
4
*
11
*
12
*
13
4
*
14
NUT, HEX 5/16"
14
14
1
2
2
*
15
*
WASHER, LOCK 5/16"
PADDLE ARM, ENGINE END
SCRAPPER, END
BLADE, RUBBER (END)
KIT, RUBBER BLADES, SCRAPERS & HARDWARE .... 1............ INCLUDES ITEMS W/
16
17
*
18
*
19
*
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 41
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STEEL DRUM ASSY. (MANUAL)
PAGE 42 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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STEEL DRUM ASSY. (MANUAL)
NO
1#
2#
3#
4#
5#
6#
7#
8#
PART NO
EM203449
7170
6109170
13276Y
EM969013
EM621
491008
PART NAME
GRATE, MOVABLE
5/32" 3-5/16"
WASHER, FLAT 1/2"
BAR, GRATE LATCH
NUT, NYLOC 3/8"
WASHER, FLAT 1/2" SPECIAL
CAP, GREASE FITTING
GREASE FITTING
SCREW, HHCS 1/2" NC X 2" G5 ............... 4........... REPLACES EM492396
FRONT DUMP SUPPORT BRACKET
CAP, DUST
HHCS 3/8" NC X 1-1/4" G8
PIN, COTTER 3/16" X 1
BEARING HOUSING FRONT
BEARING HOUSING, REAR
REAR DUMP SUPPORT BRACKET
HHCS 1/2"-13 X 1-1/2"
QTY.
REMARKS
1
2
3
1
8
4
4
4
EM916019
EM963105
13260Y
9#
10#
11#
12#
13#
14#
15#
16#
17#
18#
19#
20
1
1
8
2
1
1
1
1
7
1
1
3249Y
EM963610
EM924015
3291
516457
13259Y
EM963692
492584
512245Y
EM201537Y
512180
NUT, LOCK 1/2"
STEEL DRUM, MANUAL
MANUAL DUMP HANDLE
21
DRUM AND SHAFT ASSY. MANUAL ......... 1........... INCLUDES ITEMS W/#
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 43
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STEEL DRUM ASSY. (HYDRAULIC)
2
1
3
2
7
3
9
8
4
16
17
6
18
23
25
25
26
REAR
25
12
19
15
20
23
FRONT
7
21
5
24
DUMP
7
22
8
8
HYDRAULIC
9
11
14
10
27
6
25
3
24
NOTES:
COMPLETE DRUM ASSEMBLY, ITEM 27 INCLUDES
ITEMS WITHIN DASHED LINE. ALSO INCLUDED ARE
PADDLE SHAFT AND PADDLE ARMS. SEE PADDLE
PART OF FRAME
1
SHAFT AND PADDLE ARM ASSEMBLIES IN THIS MANUAL.
PAGE 44 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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STEEL DRUM ASSY. (HYDRAULIC)
NO
1#
2#
3#
4#
5#
6#
7#
8#
PART NO
EM203449
7170
6109170
13276Y
EM969013
EM621
491008
EM916019
EM963105
13260Y
3249Y
EM963610
EM924015
3291
PART NAME
QTY. REMARKS
MOVEABLE GRATE
1
PIN, HITCH CLIP 5/32" 3-5/16"
WASHER, FLAT 1/2"
BAR, GRATE
2
3
1
4
4
4
4
NUT, NYLOC 3/8"
WASHER, FLAT 1/2" SPECIAL
CAP, GREASE FITTING
GREASE FITTING
SCREW, HHCS 1/2" NC X 2" G5 ................... 4....... REPLACES EM492396
FRONT DUMP SUPPORT BRACKET
CAP, DUST
HHCS 3/8" NC X 1-1/4" G8
PIN, COTTER 3/16" X 1
BEARING HOUSING FRONT
BEARING HOUSING, REAR
REAR DUMP SUPPORT BRACKET
COTTER PIN 3/16" X 2"
PIN, DUMP CYLINDER
CYLINDER, DUMP
LOCK NUT 1" NC
SPACER, LOWER HYDRAULIC CYLINDER 1
SCREW HHCS 1" NC X 8
SPACER, 2" X 1-1/8 X 1/4" L
HHCS 1/2"-13 X 1-1/2"
NUT, LOCK 1/2"
9#
10#
11#
12#
13#
14#
15#
16#
17
18
19
20
21
22
23
24#
25#
26#
27
1
1
4
2
1
1
1
1
1
1
1
516457
13259Y
509000
13228
3327
511495
13286Y
511526
3047
EM963692
492584
516535Y
511173
1
2
7
11
1
STEEL DRUM, HYDRAULIC
DRUM AND SHAFT ASSY. HYDRAULIC ....... 1....... INCLUDES ITEMS W/#
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 45
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PADDLE SHAFT ASSY.
PAGE 46 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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PADDLE SHAFT ASSY.
NO
1
2#
3#
4
PART NO
3061
3494
3019
3024
PART NAME
QTY.
14
2
REMARKS
SPACER, THIN SEAL
OUTER SEAL, URETHANE 1-1/4 OD
INNER SEAL 1-1/8"
SPRING
4
2
5
7
8
9
12
13
14
15A
15A
16A
13002
EM902153
3347
13108
3047
SEAL, BEARING 1-1/2"
BEARING
2
2
1
1
1
1
1
1
1
1
1
1
NUT, SPECIAL 1-1/2"-12
WASHER, FLAT USS 1-1/8"
SPACER, 2 X 1-1/8" X1/4" L
NUT, SLOTTED HEX JAM 1-20
PIN, COTTER 1/8 X 3/4"
PADDLE SHAFT (STEEL)
PADDLE SHAFT (PLASTIC)
COUPLER, KEY STYLE
KEY, SQUARE 5/16 X 1-3/8"
SCREW, SHS 5/16-24 X 1/2"
8164
EM924006
514233Y
514234Y
514235
EM502727
0857
*
*
17
*
18
*
19
3530
514233K
KIT, SEAL, PADDLE SHAFT ........................ 1 ........... INCLUDES ITEMS W/#
KIT, PADDLE SHAFT .................................... 1 ........... INCLUDES ITEMS W/
20
*
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 47
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HYDRAULIC ASSY.
PAGE 48 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HYDRAULIC ASSY.
NO.
2
4
PART NO.
492356
2101402
EM969013
3019092
492584
13147Y
13153
13196
13210
13213
EM25459
511847
511509
13219
PART NAME
QTY.
REMARKS
BOLT 1/4" X 3/4"
2
WASHER, SPRING 1/4"..........................................2................ REPLACES 492622
NUT, NYLOCK ......................................................... 1................ REPLACES 492583
WASHER 3/8" FLAT ................................................2................ REPLACES 492598
8
10
12
14
16
18
20
22
24
25
26
28
30
32
33
34
36
40
42
44
46
48
50
52
54
56
58
61
62
64
66
74
78
80
82
84
86
86
88
90
92
96
NUT, LOCK 1/2"
4
1
2
1
1
2
1
1
1
1
1
1
1
2
1
2
ARM, MOTORTORQUE
CAP, SPRING MOUNT
HOSE, PUMP OUTPUT 21"
STRAINER, IN LINE
SPRING, DIE
ELBOW 3/4"-90
FITTING
BOLT, 3/8" NC X 6" G5
FITTING 90 3/4 MP X 3/4 MP
FITTING, STR 12BARB X 3/4MP
FITTING, STR
FITTING, 90DEG STRAIGHT ELBOW
HANDLE, DRIVE VALVE CONTROL
HOSE W/ 90 DEG FITTING
HOSE, 3/4 ID X 18-1/2
13220
511691
510263
13225
13243
13380
EM963105
16587
3322
34570
506207
18052
3353
3365
3367
511847
3462
8051
506094
3369
515219
503117
0166 A
515251
34585
HEX BOLT 1/2"-13 X 2" ..........................................4................ REPLACES 492396
FITTING, STR 10MJ-8MO
FITTING, 90 10MJ-10MO
MOTOR, HYDRAULIC
CLAMP HOSE HS-16
SIGHT GAUGE AA4724
CAP, FILLER/BREATHER
FITTING, STR 10MJ-10MO
FITTING, 90 12BARB-3/4MP
FITTING
2
1
1
6
1
1
3
2
1
1
1
1
HOSE
FILTER, HYDRAULIC OIL
PLUG 1/2" NPT GALVANIZED
FITTING, 90 4MJ-3/8MP .........................................2................ HYDRAULIC DUMP ONLY
FITTING, 90 DEG
BOLT 3/8" NC X 3" G5
WASHER, LOCK 3/8" MED
SPACER
VALVE, FOUR WAY ASSY. .....................................1................ HYDRAULIC DUMP ONLY
VALVE, TWO WAY ..................................................1................ MANUAL DUMP ONLY
FITTING, STR. ........................................................2................ HYDRAULIC DUMP ONLY
1
3
3
3
3385
511845
3407
13243
TBD
KNOB
2
1
HOSE W/ 90 DEG FITTING
HOSE ......................................................................2................ HYDRAULIC DUMP ONLY
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 49
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FRAME ASSY.
PAGE 50 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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FRAME ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
13212
EM941280
13365Y
10133
0447
10176
PART NAME
GROMMET ............................................. 1 ............. WITH DUMP (HYDRAULIC DUMP CYL.)
LUG NUT
MAIN FRAME ......................................... 1 ............. S/N II27770
QTY.
REMARK
8
LOCK NUT 3/8-16
FLAT WASHER 1/2"
LOCK NUT 1/2-13
GRATE LATCH
1
1
12
1
511493Y
1023
HHCS 3/8-16 X 1.1/4"
1
9
13280Y
3102
EM941278
13363KIT
3028
3215
HLC-1
HPC-1
HBC-1
511699Y
5218
3043
3076
3018
19045
EM968302
0183
EM923161
EM903168
EM903169
EM914324
EM941277
EM903113
EM903012
516180
DRUM LOCK LEVER .............................. 1 ............. W/O DUMP (MANUAL ONLY)
HANDLE GRIP ........................................ 1 ............. W/O DUMP (MANUAL ONLY)
DUST CAP .............................................. 2 ............. REPLACEMENT ONLY
SAFETY CHAIN ASM............................. 1 ............. REPLACES 3148
10
11
12
13
14
15
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
U-BOLT
HHCS 1/2-13 X 3-1/2"
2
1
TOW BAR (LOOP) .................................. 1 ............. CONTACT UNIT SALES
TOW BAR (1 " PIN) ................................. 1 ............. CONTACT UNIT SALES
TWO BAR (BALL HITCH 2 -INCH) .......... 1 ............. CONTACT UNIT SALES
AXLE, NEW STYLE
HHCS 1/2-13 X 1-1/2"
HHCS 1/2-13 X 6"
AXLE SPRING
LEAF SPRING
WHEEL & TIRE
CASTLE NUT, 3/4-16
COTTER PIN, 1/8X1-1/4
FLAT WASHER 3/4"
BEARING CONE INNER
BEARING CUP INNER
SEAL
1
4
2
2
2
2
2
2
2
4
4
2
*
*
*
*
*
HUBW/BEARING CUPS (5-LUG) ........... 2 ............. INCLUDES ITEMS W/
*
BEARING CONE OUTER
BEARING CUPS OUTER
SAFETY HOOK
2
2
1
*
*
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 51
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STEEL ENGINE COVER ASSY.
PAGE 52 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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STEEL ENGINE COVER ASSY.
NO.
1
2
3
4
5
6
7
PART NO.
511580Y
509726Y
491010
1284
4001
10133
PART NAME
ENGINE COVER-STEEL
HINGE
RUBBER LATCH ASSY.
SCREW, HHCS 3/8-16 X 1-1/2"
FLAT WASHER 3/8"
LOCK NUT 3/8-16
RHMS 8-32 X 1/2"
QTY.
REMARKS
1
2
2
4
8
4
6
1307
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 53
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HONDA ENGINE ASSY.
PAGE 54 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA ENGINE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
3364
203148
203123F
491797
29174-001
29173-001
0310
PART NAME
ENGINE, HONDA 11HP GX390U1QA2
TUBE, EXHAUST
PLATE
RIVET, ID PLATE
KNOB-MUSHROOM
SWITCH, PUSH-PULL W/O KNOB
KEY 1/4 SQUARE 1-1/2
SCREW CAP 3/8"
QTY.
REMARKS
1
1
1
4
1
1
1
4
492379
9
3019092
EM969013
203040
516282
0166 A
EM963610
13374
WASHER 3/8" FLAT ................................................ 6................ REPLACES 492598
NUT NYLOCK ......................................................... 4................ REPLACES 492583
10
11
12
13
14
15
SLEEVE, ENGINE SHAFT, HONDA
COUPLING ASSY
1
1
WASHER LOCK 3/8" ............................................... 6................ REPLACES 492624
CAPSCREW 3/8" NC X 1-1/4" G8........................... 6................ REPLACES 492376
PUMP, EATON 26003-RAG
1
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 55
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HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY.
PAGE 56 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
16271ZE2000
17210ZE3010
17218ZE3000
17231ZE3W01
17232891000
17235ZH9N00
17235ZH9N00
17235ZH9N01
17238ZE2310
17239ZE1000
17410ZH9N00
90203ZA0800
90325044000
90009ZE2003
9405006000
GASKET, ELBOW
1
2
ELEMENT, AIR CLEANER ................ 1 ........ INCLUDES ITEMS W/#
FILTER, OUTER
3
4
5
6
6
6
7
8
9
#
1
1
1
1
COVER, AIR CLEANER
GROMMET, AIR CLEANER
NOSE, SILENCER
NOSE, SILENCER............................. 1 ........ S/N 1040439 AND BELOW
NOSE, SILENCER............................. 1 ........ S/N 1040440 AND ABOVE
COLLAR, AIR CLEANER
COLLAR B, AIR CLEANER
ELBOW, AIR CLEANER .................... 1 ........ INCLUDES ITEMS W/
WINGNUT, 6MM
#
ꢀ
◊
◊
2
1
*
*
*
11
12
13
14
1
1
1
2
WINGNUT, TOOL BOX SETTING
BOLT- WASHER 6X22
NUT, FLANGE 6MM
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 57
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HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY.
PAGE 58 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY.
NO.
PART NO.
14100ZF6W0
PART NAME
QTY.
REMARKS
1
ꢀ
ꢀ
◊
CAMSHAFT ASSEMBLY ...............................1................ INCLUDES ITEMS W/
.......................................................................................... SN 2391939 AND BELOW
CAMSHAFT ASSEMBLY ...............................1................ INCLUDES ITEMS W/
.......................................................................................... SN 2391940 AND ABOVE
CAMSHAFT ASSEMBLY
ROD, PUSH
ARM, VALVE ROCKER.................................. 2................ REPLACES 14431ZE2000
*
1
14100ZF6W01
*
1
2
3
4
5
6
7
8
9
14100ZF6W01
14410ZE3013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
12209ZE8003
12209ZE8003
1
2
LIFTER, VALVE
2
2
1
1
1
2
1
1
1
1
1
2
2
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, INTAKE
VALVE, EXHAUST
SPRING, VALVE
RETAINER, INTAKE VALVE SPRING
RETAINER, EXHAUST VALVE SPRING
SEAT, VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT 8MM
*
10
11
12
13
14
15
16
17
17
NUT, PIVOT ADJ.
ꢀ
SEAL, VALVE STEM .....................................1................ USE FROM ENGINE SN 3065844
SEAL, VALVE STEM
◊
1
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 59
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HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY.
PAGE 60 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY.
NO. PART NO.
PART NAME
QTY. REMARKS
1
1
1
1
1
1
1
1
1
2
2
2
2
3
4
13010ZF6003
13010ZF6005
13011ZF6003
13011ZF6005
13012ZF6003
13012ZF6005
13012ZF6005
13013ZF6003
13013ZF6005
13101ZF6W00
13102ZF6W00
13103ZF6W00
13104ZF6W00
13111ZF6W00
13200ZE3010
RING SET, PISTON (STD.)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RING SET, PISTON (STD.)
RING SET, PISTON (OS 0.25), OPT.
RING SET, PISTON (OS 0.25), OPT.
RING SET, PISTON (OS 0.50), OPT.
RING SET, PISTON (OS 0.50), OPT.
RING SET, PISTON (OS 0.50), OPT.
RING SET, PISTON (0.75) NIP.,OPT.
RING SET, PISTON (0.75) NIP.,OPT.
PISTON (STANDARD)
PISTON (OS 0.25), OPTIONAL
PISTON (OS 0.50), OPTIONAL
PISTON (0.75), OPTIONAL
PIN, PISTON
ꢀ
ꢀ
ROD ASSY., CONNECTING (STD.) ......... 1 .......INCLUDES ITEMS W/
............................................................................SN 3177434 AND BELOW
ROD ASSY., CONNECTING (STD.) ......... 1 .......INCLUDES ITEMS W/
............................................................................SN 3177435 AND ABOVE
*
4
13200ZE3020
*
4
4
4
5
6
ꢀ
◊
◊
13200ZE3315
13200ZE3020
13200ZE3315
90001ZE8000
90601ZE3000
ROD ASSY., CONNECTING (US 0.25)..... 1 .......INCLUDES ITEMS W/
ROD ASSY., CONNECTING (STD.) ......... 1 .......INCLUDES ITEMS W/
ROD ASSY., CONNECTING (US 0.25)..... 1 .......INCLUDES ITEMS W/
*
*
*
BOLT, CONNECTING ROD
CLIP, PISTON PIN 20MM
2
2
*
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 61
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HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY.
PAGE 62 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY.
NO.
PART NO.
06165ZE3000
11300ZE3602
PART NAME
QTY.
REMARKS
1
GOVERNOR KIT (OPIONAL)........................... 1 ......... INCLUDES ITEMS W/
#
*
2
ꢀ
ꢀ
COVER ASSY., CRANKCASE (Q TYPE) ........ 1 ......... INCLUDES ITEMS W/
...................................................................................... S/N 3287256 AND BELOW
COVER ASSY., CRANKCASE (Q TYPE) ........ 1 ......... INCLUDES ITEMS W/
...................................................................................... S/N 3287257 AND ABOVE
*
2
11300ZE3604
*
2
3
3
3
4
5
◊
ꢀ
ꢀ
◊
11300ZE3604
11381ZE3800
11381ZE3801
11381ZE3801
15600ZG4003
15600735003
COVER ASSY., CRANKCASE (Q TYPE)
GASKET, CASE COVER ................................. 1 ......... S/N 2949254 AND BELOW
GASKET, CASE COVER ................................. 1 ......... S/N 2949255 AND ABOVE
GASKET, CASE COVER
CAP ASSEMBLY, OIL FILLER ......................... 1 ......... INCLUDES ITEMS W/
CAP ASSEMBLY, OIL FILLER ......................... 1 ......... INCLUDES ITEMS W/
GASKET, OIL FILLER CAP
GOVERNOR ASSEMBLY ................................ 1 ......... INCLUDES ITEMS W/+
WEIGHT, GOVERNOR
HOLDER, GOVERNOR WEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR...................................... 1 ......... S/N 3287256 AND BELOW
SLIDER, GOVERNOR...................................... 1 ......... S/N 3287257 AND ABOVE
SLIDER, GOVERNOR
CLIP, GOVERNOR HOLDER
PIN, DOWEL 8X12
OIL SEAL 36X52X8
WASHER, PLAIN 6MM
BOLT, FLANGE 8X40
1
1
%
%
8%
15625ZE1003
16510ZE3000
+ 16511ZE8000
+ 16512ZE3000
+ 16513ZE2000
2
9
#
*
10
11
12
13
13
13
15
16
17
#
#
#
3
1
3
*
*
*
ꢀ
ꢀ
◊
#
#
#
16531ZE2000
16531Z0A000
16531Z0A000
90602ZE1000
90701HC4000
91201ZE3004
9410106800
957010804000
961006202000
961006207000
*
*
1
1
2
1
1
7
1
1
*
#
*
*
*
18
19
20
21
#
BEARING, RADIAL BALL 6202
BEARING, RADIAL BALL 6207
*
*
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 63
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HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY.
PAGE 64 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
2
2
2
6
9
ꢀ
◊
◊
13310ZF6W10
13310ZF6W11
13310ZF6W12
13351ZE3010
90745ZE2600
91001ZF6003
91001ZF6003
91001ZF6013
CRANKSHAFT, Q-TYPE .................................. 1 ......... INCLUDES ITEMS W/
CRANKSHAFT COMP. .................................... 1 ......... S/N 1113739 AND BELOW
CRANKSHAFT COMP. .................................... 1 ......... S/N 1113740 AND ABOVE
WEIGHT, BALANCER
KEY 6.3X6.3X43
BEARING, RADIAL BALL 6207S
BEARING, RADIAL BALL 6207S..................... 1 ......... S/N 1113739 AND BELOW
BEARING, RADIAL BALL 6207SH .................. 1 ......... S/N 1113740 AND ABOVE
*
1
1
1
10
10
10
ꢀ
◊
◊
*
*
*
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 65
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY.
PAGE 66 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY.
NO.
PART NO.
12000ZF6W12
PART NAME
QTY. REMARKS
1
ꢀ
BARREL ASSY., CYL. ALERT OIL .......... 1.......INCLUDES ITEMS W/
*
...........................................................................SN 3020570 AND BELOW
1
ꢀ
12000ZF6W13
BARREL ASSY., CYL. ALERT OIL .......... 1.......INCLUDES ITEMS W/
*
...........................................................................SN 3020571 AND ABOVE
1
2
2
2
◊
ꢀ
ꢀ
ꢀ
12000ZF6417
15510ZE2023
15510ZE2033
15510ZE2043
BARREL ASSY., CYL. ALERT OIL .......... 1.......INCLUDES ITEMS W/
SWITCH ASSY., OIL LEVEL ................... 1.......S/N 2334667 AND BELOW
*
SWITCH ASSY., OIL LEVEL ................... 1.......2334668 ~ 2456575
SWITCH ASSY., OIL LEVEL ................... 1.......REPLACES 15510ZE2033
...........................................................................S/N 2456576 AND ABOVE
SWITCH ASSY., OIL LEVEL ................... 1.......REPLACES 15510ZE2033
...........................................................................S/N 1412956 AND BELOW
SWITCH ASSY., OIL LEVEL ................... 1.......S/N 1412957 AND ABOVE
2
◊
◊
ꢀ
ꢀ
15510ZE2043
2
3
4
15510ZE2053
16541ZE3010
32197ZE2003
SHAFT, GOVERNOR ARM
1
SUB-HARNESS ....................................... 1.......USE UP TO ENGINE SN 2334667
5
6
7
9
10
11
12
13
14
15
16
90013883000
90131883000
90446KE1000
91201ZE3004
91203952771
91353671004
9405010000
BOLT, FLANGE 6X12 (CT200) ................. 1.......USE UP TO ENGINE SN 2334667
BOLT, DRAIN PLUG 12 X 15
WASHER 8.2X17X0.8
OIL SEAL 35X52X8
2
1
1
1
1
1
2
1
2
1
*
OIL SEAL 8X14X5
*
O- RING 13.5X1.5 (ARAI)
NUT, FLANGE 10mm.
WASHER, DRAIN PLUG 12mm.
PIN,LOCK 10mm.
BOLT, FLANGE 6X12
BEARING, RADIAL BALL 6202
9410912000
9425110000
957010601200
961006202000
90013883000
90013883000
34150ZH7003
34150ZH7003
34150ZH7013
*
17
17
18
18
18
ꢀ
◊
ꢀ
◊
◊
BOLT, FLANGE 6X12 (CT200) ................. 1.......USE FROM ENGINE SN 2468555
BOLT, FLANGE 6X12 (CT200)
1
ALERT UNIT, OIL..................................... 1.......USE FROM ENGINE SN 2468555
ALERT UNIT, OIL..................................... 1.......S/N 1419413 AND BELOW
ALERT UNIT, OIL..................................... 1.......S/N 1419414 AND ABOVE
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 67
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY.
PAGE 68 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
1
2
3
4
5
6
6
6
7
7
ꢀ
12200ZF6W01
12200ZF6406
12204ZE2306
12205ZE2305
12216ZE2300
12251ZF6W00
12310ZE3791
12310ZE2020
12310ZE2020
950051110530
950051110530
CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/
CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/
GUIDE, VALVE OS (OPTIONAL)
GUIDE, EX. VALVE OS (OPTIONAL)
CLIP, VALVE GUIDE
*
*
◊
1
1
1
1
*
*
*
ꢀ
ꢀ
◊
◊
ꢀ
GASKET, CYLINDER HEAD
COVER, HEAD ................................................ 1 ......... SN 2378736 AND BELOW
COVER, HEAD ................................................ 1 ......... SN 2378737 AND ABOVE
COVER, HEAD ................................................ 1
TUBE, 11X105 ................................................. 1 ......... REPL. 950051100130M
TUBE, 11X105 ................................................. 1 ......... SN 2368041 AND BELOW
...................................................................................... REPL. 950051100130M
TUBE, BREATHER .......................................... 1 ......... SN 2368042 AND ABOVE
GASKET, CYLINDER HEAD COVER
BOLT, HEAD COVER
BOLT, STUD 8X131.5
BOLT 2, STUD 8X47
7
8
ꢀ
12315ZE3840
12391ZE2020
90014ZE2000
90042ZE8000
90047ZE2000
92900080320E
1
1
2
2
11
12
13
13
ꢀ
ꢀ
S/N 2638033 AND BELOW
BOLT 2, STUD 8X32 ........................................ 2 ......... REPLACES 90047ZE2000
...................................................................................... S/N 2638034 AND ABOVE
13
14
15
16
16
16
17
17
17
17
◊
92900080320E
90441ZE2010
9430112200
957251008000
957251008000
957011008000
9807955846
9807955855
9807956846
9807956855
BOLT 2, STUD 8X32
2
1
2
4
WASHER, HEAD COVER
PIN A, DOWEL 12X20
BOLT, FLANGE 10X80
BOLT, FLANGE 10X80 ..................................... 4 ......... S/N 1411816 AND BELOW
BOLT, FLANGE 10X80 ..................................... 4 ......... S/N 1411817 AND ABOVE
SPARK PLUG BPR5ES (NGK), OPT.
SPARK PLUG W16EPR-U (DENSO), OPT.
SPARK PLUG BPR6ES (NGK)
ꢀ
◊
◊
1
1
1
1
SPARK PLUGW20EPR-U (DENSO)
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 69
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HONDA GX390K1QA2/GX390U1QA2 — FAN COVER ASSY.
PAGE 70 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — FAN COVER ASSY.
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
16731ZE2003
19610ZE3010ZA
19631ZE3W00
32197ZH8003
36100ZE1015
36100ZH7003
36100ZF6P81
36100ZF6P82
90013883000
90684ZA0601
CLIP, TUBE
1
1
1
COVER, FAN *R280*, RED
SHROUD
3
4
5
5
5
5
7
9
ꢀ
ꢀ
ꢀ
◊
◊
SUB-HARNESS ........................................... 1 ......... SN 2334667 AND BELOW
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 2334667 AND BELOW
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 2334668 AND ABOVE
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 1412956 AND BELOW
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 1412957 AND ABOVE
BOLT, FLANGE 6X12 (CT200)
CLIP, WIRE HARNESS
6
1
ꢀ
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 71
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HONDA GX390K1QA2/GX390U1QA2 — FLYWHEEL ASSY.
PAGE 72 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — FLYWHEEL ASSY.
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
19511ZE3000
28450ZE3W11
31100ZE3701
90201ZE3790
90201ZE3V00
90201ZE3V00
90201ZE3790
90741ZE2000
FAN, COOLING
1
1
1
PULLEY, STARTER (SCREEN GRID)
FLYWHEEL
NUT, SPECIAL 16MM .................................. 1 ......... S/N 2263434 AND BELOW
NUT, SPECIAL 16MM (1)............................. 1 ......... S/N 2263435 AND ABOVE
NUT, SPECIAL 16MM (1)............................. 1 ......... S/N 1317976 AND BELOW
NUT, SPECIAL 16MM .................................. 1 ......... S/N 1317977 AND ABOVE
4
6
6
6
6
7
ꢀ
ꢀ
◊
◊
KEY, SPECIAL WOODRUFF 25X18
1
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 73
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HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY.
PAGE 74 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
1
1
2
5
8
ꢀ
◊
◊
30500ZF6W02
30500ZF6W02
30500ZF6W03
30700ZE1013
31512ZE2000
36101ZE2701
90015883000
90684ZA0601
COIL ASSEMBLY, IGNITION ....................... 1 ......... REPLACES 305007E2023
COIL ASSEMBLY, IGNITION ....................... 1 ......... S/N 1411816 AND BELOW
COIL ASSEMBLY, IGNITION ....................... 1 ......... S/N 1411817 AND ABOVE
CAP ASSEMBLY, NOISE SUPPRESSOR
GROMMET, WIRE
WIRE, STOP SWITCH 430MM
BOLT, FLANGE 6X28
CLIP, HARNESS
1
1
1
2
1
12
13
◊
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 75
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HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY.
PAGE 76 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
2
3
4
#%
16010ZE2812
16011ZA0931
16013ZA0931
16015ZE2005
GASKET SET .............................................. 1 ......... INCLUDES ITEM W/&
VALVE SET, FLOAT
FLOAT SET
1
1
*
*
ꢀ
*
CHAMBER SET, FLOAT .............................. 1 ......... INCLUDES ITEMS W/
.................................................................................. S/N BE85B A AND BELOW
CHAMBER SET, FLOAT .............................. 1 ......... INCLUDES ITEMS W/
.................................................................................. S/N BE85B B AND ABOVE
%
4
ꢀ
16015ZE8005
16015ZE8005
%
*
4
◊
CHAMBER SET, FLOAT
1
*
5
6
7
8
9
16016ZH7W01
16024ZE1811
16028ZE0005
16044ZE3W20
16100ZF6V00
SCREW SET
1
*
%
*
SCREW SET, DRAIN ................................... 1 ......... INCLUDES ITEMS W/
SCREW SET B ............................................ 1 ......... INCLUDES ITEMS W/
CHOKE SET
CARBURETOR ASSY., BE85BA ................. 1 ......... INCLUDES ITEMS W/
.................................................................................. S/N 2255423 AND BELOW
CARBURETOR ASSY., BE85B B ................ 1 ......... INCLUDES ITEMS W/
.................................................................................. S/N 2255424 AND ABOVE
#
#
*
1
*
ꢀ
*
9
ꢀ
16100ZF6V01
*
9
◊
16100ZF6V01
16124ZE0005
16166ZF6V00
16172ZE3W10
CARBURETOR ASSY., BE85B B ................ 1 ......... INCLUDES ITEMS W/
*
10
11
12
SCREW, THROTTLE STOP
NOZZLE, MAIN
COLLAR, SET
GASKET, FUEL STRAINER CUP
INSULATOR, CARBURETOR
SPACER, CARBURETOR
GASKET, CARBURETOR
GASKET, INSULATOR
1
1
1
1
1
1
1
1
*
*
*
13 & 16173001004
*
14
15
16
17
18
16211ZF6000
16220ZA0702
16221ZF6800
16223ZE3W00
16610ZE1000
LEVER, CHOKE (STANDARD) ....................1.......... INCLUDES ITEMS W/+
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 77
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HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY.
PAGE 78 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
18310ZE2W61
18320ZE2W61
18323ZE3W40
18330ZE2W00
18331ZE3810
18331ZE3810
18331ZE3811
18333ZE3800
18333ZK6Y00
18333ZF6W01
18333ZE6W01
18355ZE2W00
18381ZE2W10
90013883000
90050ZE1000
90055ZE1000
90055ZE1000
90006ZE2000
9405008000
MUFFLER 100DB
1
1
1
1
1
PROTECTOR, MUFFLER
PROTECTOR, EXHAUST PIPE
PIPE, EXHAUST
5
5
5
6
6
6
6
7
8
ꢀ
◊
◊
ꢀ
ꢀ
ꢀ
◊
CAP, MUFFLER
CAP, MUFFLER ........................................... 1 ......... S/N 1166160 AND BELOW
CAP, MUFFLER ........................................... 1 ......... S/N 1166161 AND ABOVE
GASKET, EXHAUST PIPE .......................... 1 ......... S/N 2275744 AND BELOW
GASKET, EXHAUST PIPE .......................... 1 ......... 2275745 ~ 2638033
GASKET, EXHAUST PIPE .......................... 1 ......... S/N 2638034 AND ABOVE
GASKET, EXHAUST PIPE
ARRESTER, SPARK
1
1
1
1
4
3
1
1
5
GASKET, MUFFLER (ARRESTER)
BOLT, FLANGE 6X12 (CT200)
SCREW, TAPPING 5X8
SCREW, TAPPING 4X6
SCREW, TAPPING 4X6
SCREW, TAPPING 6X10
NUT, FLANGE 8MM
10
11
12
13
14
15
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 79
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HONDA GX390K1QA2/GX390U1QA2 — RECOIL STARTER ASSY.
PAGE 80 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — RECOIL STARTER ASSY.
NO.
PART NO.
PART NAME
QTY. REMARKS
1
1
2
2
3
4
5
6
7
8
9
ꢀ
◊
ꢀ
◊
28400ZE3W01ZA
28400ZE3W01ZP
28410ZE3W01ZA
28410ZE3W01ZP
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W02
28462ZE3W01
28469ZE2W01
90004ZE2W01
90008ZE2003
STARTER ASSY., RECOIL *R8*, RED..............1 ....... INCLUDES ITEMS W/
STARTER ASSY., RECOIL *R280*, RED. .........1 ....... INCLUDES ITEMS W/
CASE, RECOIL STARTER *R8*, RED
CASE, RECOIL STARTER *R280*, RED
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING, RATCHET
RETAINER, SPRING
HOLDER, SPRING
*
*
1
1
1
2
1
1
2
1
1
1
1
*
*
*
*
*
*
*
*
*
10
11
12
13
GRIP, STARTER
ROPE, RECOIL STARTER
GRIP, REINFORCEMENT .................................1 ....... UP TO ENG. S/N 584635
SCREW, CENTER
*
*
◊
*
1
3
*
14
BOLT, FLANGE 6X10
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 81
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HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY.
PAGE 82 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY.
NO.
2
3
4
5
PART NO.
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING, THROTTLE RETURN
CONTROL ASSEMBLY, REMOTE ............... 1 ......... INCLUDES ITEMS W/
LEVER, CONTROL
SPRING, LEVER
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
BASE, CONTROL (###)
SPRING, CONTROL ADJUSTING
SPRING, CABLE RETURN
BOLT, FLANGE (6X12) (CT200)
BOLT, GOVERNOR ARM
NUT, SELF-LOCK (6MM)
SCREW, PAN (5X32)
QTY.
REMARKS
16551ZE3000
16555ZE3000
16561ZE3000
16562ZE3000
16570ZE3W20
16571ZE3W00
16574ZE1000
1675ZE2W00
16576891000
16578ZE1000
16581ZE3W00
16584883300
16592883310
90013883000
90015ZE5010
90114SA0000
93500050320A
93500050160A
9405006000
1
1
1
1
6
*
10
1
1
1
1
1
1
1
1
2
1
1
1
1
1
*
11
*
12
*
13
*
14
*
15
*
17
*
18
21
*
22
24
*
27
*
28
*
SCREW, PAN (5X16)
NUT, FLANGE (6MM)
29
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 83
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HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY.
PAGE 84 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY.
NO.
1
3
PART NO.
PART NAME
QTY.
REMARKS
16854ZH8000
RUBBER, SUPPORTER (107MM)
JOINT, FUEL TANK
TANK, FUEL *NH31*
TANK, FUEL *NH1*
TANK, FUEL *T34*
1
1
1
1
1
16955ZE1000
6
6
6
6
6
6
6
6
6
6
6
6
7
7
7
ꢀ
ꢀ
ꢀ
◊
◊
◊
◊
◊
◊
◊
◊
◊
ꢀ
ꢀ
◊
17510ZE3010ZA
17510ZE3010ZB
17510ZE3010ZA
17510ZE3020ZA
17510ZE3020ZB
17510ZE3020ZD
17510ZE3800ZA
17510ZE3800ZC
17510ZE3800ZE
17510ZE3801ZA
17510ZE3801ZC
17510ZE3801ZE
17620ZH013
TANK, FUEL *NH31* .................................... 1 ......... S/N 1213085 AND BELOW
TANK, FUEL *NH1* ...................................... 1 ......... S/N 1213085 AND BELOW
TANK, FUEL *T34*....................................... 1 ......... S/N 1213085 AND BELOW
TANK, FUEL *NH1* ...................................... 1 ......... 1213086 ~ 1383799
TANK, FUEL *NH31* .................................... 1 ......... 1213086 ~ 1383799
TANK, FUEL *T34*....................................... 1 ......... 1213086 ~ 1383799
TANK, FUEL *NH1* ...................................... 1 ......... S/N 1383800 AND ABOVE
TANK, FUEL *NH31* .................................... 1 ......... S/N 1383800 AND ABOVE
TANK, FUEL *T34*....................................... 1 ......... S/N 1383800 AND ABOVE
CAP COMP., FUEL FILLER ......................... 1 ......... S/N 1383800 AND ABOVE
CAP COMP., FUEL FILLER (BLACK) .......... 1 ......... S/N 1383800 AND ABOVE
CAP COMP., FUEL FILLER ......................... 1 ......... S/N 1530148 AND BELOW
.................................................................................. ( CHROME PLATED)
17620ZH023
17620Z0T305
8
8
8
8
9
9
14
16
18
18
ꢀ
◊
◊
◊
ꢀ
◊
17631ZH7003
17631Z0T812
17631Z4H800
17631Z0T801
17672ZE2W01
17672ZE2W01
91353671004
9405008000
FUEL, FILLER CAP (39X58X3)
1
FUEL, FILLER CAP (39X62X3) ................... 1 ......... S/N 1530148 AND BELOW
FUEL, FILLER CAP (39X62X3) ................... 1 ......... S/N 1530149 ~ 1552033
FUEL, FILLER CAP (39X62X3) ................... 1 ......... S/N 1552034 AND ABOVE
FILTER, FUEL
1
FILTER, FUEL ............................................. 1 ......... S/N 1530148 AND BELOW
O-RING 14MM (NOK)
NUT, FLANGE 8MM
TUBE, FUEL 4.5 X 235................................ 1 ......... REPL. 950014500160M
TUBE, FUEL 4.5 X 235................................ 1 ......... S/N 1105013 AND BELOW
.................................................................................. REPL. 950014500160M
TUBE, FUEL 4.5 X 235 (FKM)..................... 1 ......... S/N 1105014 AND ABOVE
1
2
ꢀ
950014523540
950014523540
◊
18
19
19
19
21
28
28
29
◊
ꢀ
◊
◊
91424Z5L801
9500202080
9500202080
950024080008
957010802500
17620Z4H010
17620Z4H020
17672Z4H000
CLIP, TUBE (B8)
2
CLIP, TUBE (B8) .......................................... 2 ......... S/N 1105013 AND BELOW
CLAMP, TUBE (D8) ...................................... 2 ......... S/N 1105014 AND ABOVE
BOLT, FLANGE 8 X 25
CAP COMP., FUEL FILLER ......................... 1 ......... 1530149 ~ 1552033
CAP COMP., FUEL FILLER ......................... 1 ......... 1552034 AND ABOVE
FILTER, FUEL ........................................... 1 ......... 1530149 AND ABOVE
2
◊
◊
◊
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 85
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HONDA GX390K1QA2 — GASKET KIT ASSY.
PAGE 86 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2 — GASKET KIT ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
*
3
*
4
*
5
*
6
*
7
*
8
*
9
11381ZE3800
12251ZF6W00
12391ZE2020
16221ZF6800
16223ZE3W00
18333ZF6W01
18381ZE2W10
061A1Z6700
GASKET, CASE COVER
GASKET, CYLINDER HEAD
GASKET, CYLINDER HEAD COVER
GASKET, CARBURETOR
GASKET, INSULATOR
1
1
1
1
1
1
1
GASKET, EXHAUST PIPE
GASKET, MUFFLER (ARRESTER)
GASKET KIT ............................................... 1 ......... INCLUDES ITEMS W/
*
.................................................................................. REPLACES 06111ZF6407
.................................................................................. S/N 2949254
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 87
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HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY.
GX-390K1QA2
GX-39
PAGE 88 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY.
NO.
PART NO.
PART NAME
MARK, OPERATOR
MARK,, THROTTLE INDICATION
EMBLEM ..................................................1............. S/N 3249629 AND BELOW
EMBLEM ..................................................1............. S/N 3249630 AND ABOVE
EMBLEM ..................................................1............. S/N 1398206 AND BELOW
EMBLEM ..................................................1............. S/N 1398207 AND ABOVE
LABEL, CAUTION
MARK, CHOKE (ORANGE)
QTY.
1
1
REMARKS
1
3
4
4
4
4
6
8
9
◊
◊
ꢀ
ꢀ
◊
◊
ꢀ
ꢀ
ꢀ
87516ZH7000
87532ZH7000
87521ZF6W01
87521ZF6W02
87521ZF6W03
87521ZF6W04
87522ZH9010
87528ZE2810
87530ZF6W10
87532ZH8810
87586ZH7W00
1
1
LABEL, SPECIFICATION .........................1............. TO ENGINE S/N 2172909
MARK, OIL ALERT (E)
LABEL, FUEL CAUTION........................... 1............. TO ENGINE S/N 2166102
10
22
ꢀ
1
ꢀ
ꢀ
GX390K1QA2: Model MS120 December 2006 And Below
GX340U1QA2: Model MS120 January 2007 And Above
◊
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 89
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TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
Terms of payment for parts are net 30 days.
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 90 — MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08)
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NOTES
MS120 HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #0 (07/10/08) — PAGE 91
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
PARTSDEPARTMENT
800-427-1244
310-537-3700
FAX: 800-672-7877
FAX: 310-637-3284
SERVICEDEPARTMENT
800-478-1244
310-537-3700
FAX: 310-537-4259
TECHNICALASSISTANCE
800-478-1244
FAX: 310-631-5032
WARRANTYDEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
310-537-3700, EXT. 279
SALESDEPARTMENT
310-661-4242
FAX: 310-604-9237
877-289-7869 (877-BUY-STOW)
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc, and the STOW logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical
data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications,
design or the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
MQSTOWCONSTRUCTIONEQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 888-252-MQ STOW [888-
252-7869]
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
FAX: 310-537-1986 • FAX: 800-556-1986
E-MAIL: MQ STOW@multiquip.com • WWW:
stowmfg.com
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