Studio 22
Balanced Flue
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in
position. The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable
guard should be used for the protection of young children, the elderly or infirm.
These instructions must be left at the property for future reference and when servicing the fire.
The Commissioning Sheet found on page 3 must be completed by the Corgi Installer.
PR1014 Issue 4 (December 2008)
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APPLIANCE COMMISSIONING CHECkLIST
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE CHECk
PASS
FAIL
1.
2.
3.
Flue is correct for appliance
Flue flow test N/A
Spillage test N/A
GAS CHECk
1.
2.
3.
Gas soundness & let by test
Standing pressure test
mb
mb
Appliance working pressure (on High Setting)
NB All other gas appliances must be operating on full
3
4.
5.
Gas rate
m /h
Does ventilation meet appliance requirements
N/A
DEALER AND INSTALLER INFORMATION
Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corgi Reg No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist is not
fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the second year,
to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi registered
engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
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3
USER INSTRUCTIONS
Turning the Studio On
1. GENERAL
Your remote can control the gas fire from pilot ignition
through to shut down.
1.1 A competent person must carry out installation and
servicing.
1.2 In all correspondence, please quote the appliance type and
serial number, which can be found on the data badge
located on a plate under the access panel, see Diagram 2,
Installation.
To turn the fire on:
• Press the OFF button and the UP button simultaneously.
You hear several short signals.
The pilot and main burner ignite and the remote is now
in Manual Mode. In 'MANUAL MODE' you can:
• turn on the main burner
1.3 Do not place curtains above the fire:
• regulate the flame from high to low and back
• turn off the burner leaving just the pilot burning
In ‘TEMP MODE’ you can:
• set the room temperature so the thermostat in the
remote automatically maintains that temperature
In ‘TIMER MODE’ the fire:
• turns on and off according to the set time periods
• automatically regulates the room temperature during the
set periods
You must have 300mm (1’) clearance between the fire and
any curtains at either side.
1.4 If any cracks appear in the glass panel do not use the
appliance until the panel has been replaced.
1.5 In the unlikely event the appliance is receiving interference
from other electronic devices, the handset/Control box can
be reprogrammed. Please consult your dealer if you think
this may be the case.
1.6 If, for any reason, the flue has to be removed from the
appliance, the seals must be replaced in the inner spigot.
1.7 Do not obstruct the flue terminal in any way, i.e. by
planting flowers, trees shrubs etc in the near vicinity, or by
leaning objects up against the terminal guard.
NOTE: WHEN OPERATING THE FIRE IN TEMP OR
TIMER MODE, THE PILOT REMAINS LIT AND THE FIRE
THEN AUTOMATICALLy SWITCHES ON AT
PROGRAMMED TIMES TO BRING THE ROOM TO THE
SET TEMPERATURE WHETHER OR NOT yOU ARE IN
THE ROOM.
1.8 Do not use a garden sprinkler or hose near the terminal.
1.9 This product is guaranteed for 2 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco dealer. Please consult
with your local Gazco dealer if you have any questions. In
all correspondence always quote the Model Number and
Serial Number.
NEVER LEAVE ANy COMBUSTIBLE MATERIALS WITHIN 1
METRE OF THE FRONT OF THE APPLIANCE.
2.1 SWITCHING BETWEEN MODES
• Press the SET button to change to Manual Operation
• Press again to change to Temperature Mode
2. LIGHTING THE STUDIO
• Keep pressing to run through all operating modes. These
are:
There are two ways of lighting the Studio:
• by thermostatic remote control, see 2A
• using the fire’s touch pad, see 2B
•
•
•
•
MAN
DAY TEMP
NIGHT TEMP
TIMER
2A - THERMOSTATIC and TIMER REMOTE CONTROL
1
and back to MAN
NOTE: MAN mode can also be reached by pressing
either the UP or DOWN button
2.2 MAN MODE
• Press both the UP arrow and immediately press the OFF
button to light the appliance. You hear a click as the fire
begins the ignition process, (up to 30 seconds)
• Press the OFF button to turn the appliance off
INCREASING TEMPERATURE
• Press the UP arrow once to increase flame height one
stage
• Press and hold the UP arrow to increase to maximum
DECREASING TEMPERATURE
AR1883
• Press the DOWN arrow once to decrease flame height
one stage
4
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USER INSTRUCTIONS
• Press and hold the DOWN arrow to decrease to
minimum
If you have already set P1 and want to alter the setting for
P2 only:
At the lowest point the fire goes to 'standby mode' (only
pilot lit)
Note: While pressing a button, a symbol indicating
transmission appears on the display. The receiver
confirms transmission with an acoustic signal.
• Press the SET button until TIMER mode is displayed
• Hold the SET button until the display flashes the
current time for P1
• Press the SET button once again to scroll past the settings
for P1 and P1
With the time still flashing:
Turning the Studio Off
• Press the OFF button to extinguish the pilot
• Press the UP arrow to alter the hour
• Press the DOWN arrow to alter the minutes
Once all four times are set press the OFF button or simply
wait to complete programming.
2.3 TEMP MODE
The display shows the current room temperature.
To increase or decrease the fire’s output:
2.5 LOW BATTERy
• Press the SET button to select either the DAY TEMP
or the NIGHT TEMP mode by briefly pressing the
SET button
“BATT” is displayed on the remote when its batteries need
replacement.
• Hold the SET button until the TEMP display flashes and
2.6 SETTING THE TIME
then let go
• Simultaneously press the UP and DOWN arrow buttons
• Set the desired temperature with the UP and DOWN
arrows. (Minimum temperature 5C, maximum 30C or
41F to 86F when fahrenheit is the preferred option)
• Press the up button to set the hour and the down button
to set the minutes
• Press OFF to return to the manual mode or simply wait
• Press the OFF button to stop the display flashing or wait
to return to TEMP mode.
2.7 SETTING THE °C/24 HOUR OR °F/12 HOUR CLOCk
NOTE: If you set a temperature that is beneath the
current room temperature, the fire automatically
switches to OFF.
NOTE: If you would like the Night temperature control to
turn off then decrease the temperature until [---] is
displayed.
• Press OFF and the down arrow until the display changes
from °C/24 hour clock to °F/12 hour clock and vice
versa.
If the remote is removed, lost or damaged, signals
transmitted to the receiver cease. your fire will go to
standby (pilot) mode after 6 hours.
2.4 TIMER MODE
There are two programmable settings you can make over a
24 hour period, P1 and P2.
2B - TOUCH PAD CONTROL
2
P1 +
P1 +
P2 +
P2 +
= Start Timed Setting 1
= End of Timed Setting 1
= Start Timed Setting 2
= End of Timed Setting 2
2.4.1 P1 - Program 1 for a Timed Setting
• Press the SET button until the TIMER mode is displayed
• Hold the SET button. The displays flashes the current
time for P1. While the time displayed is flashing you can
alter the hours and minutes set.
To set the time your fire first lights, change P1
AR1887
• Press the UP arrow to alter the hour
• Press the DOWN arrow to alter the minutes
• Press the ON-OFF button to light the appliance, (up to
in 10 minute increments
30 seconds)
• Press the UP button to increase the flame height
• Press the DOWN button to decrease the flame height. At
• Press SET again to move to the end setting for
P1 This is the time your Studio first shuts down:
the lowest point it goes to ‘standby mode’, (only pilot
lit)
• Press the ON-OFF button to turn the appliance off
• Press the UP arrow to alter the hour
• Press the DOWN arrow to alter the minutes
2.4.2 P2 - Program 2 for a Timed Setting
Use the same steps outlined in 2.4.1 to change the setting
for P2.
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5
USER INSTRUCTIONS
5
EMERGENCy SHUT OFF
If the batteries fail during use of the fire, move the switch to
the OFF (O) position, Diagram 3
(This switch is set to be ON during normal operation and
must remain ON)
3
AR2119
AR2119
• Open the door outwards
When closing the door ensure the door catches are fully
engaged.
AR1933
4. CHANGING THE STUDIO BATTERIES
3. CLEANING THE STUDIO
The appliance batteries are located behind the wall switch
plate.
3.1 Make sure the fire and surrounds are cool before cleaning.
Use:
• Undo the two screws securing the wall switch and plate
• A damp cloth for the painted frame
• Use soap and water to clean the glass
and remove, Diagram 6
6
3.2 Opening the Glass Door
3.2.1 Steel Frame only
[If fitted with a Steel Frame, this needs to be removed
first:
• Lift the frame upwards off its four support brackets,
Diagram 4
4
AR1887
• Correctly position the four new AA size batteries
• Re-assemble the battery holder as shown in Diagram 7
• Ensure the touch pad cable is tucked to the left on fitting
the wall plate back onto the wall, Diagram 7
PLEASE ENSURE NO WIRES ARE TRAPPED BEFORE
REPLACING THE WALL PLATE. THE TOUCH PAD LEAD
IS EASILy DAMAGED.
AR2136
3.3 All models
Using the allen key provided to release the upper and lower
catches on the right side of the door:
• Slide the allen key into the gap between the door and
frame and locate the catch of the upper lock
• Push the allen key DOWN
• Slide the allen key into the gap and locate the lower lock
• Push the allen key UP
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6
USER INSTRUCTIONS
7
9
A
AR1932
AR2121
5.3
Place Log B on the ledge at the rear of the fire, Diagram
10.
5. ARRANGEMENT OF FUEL BED
10
ADVICE ON HANDLING AND DISPOSAL OF FIRE
CERAMICS
B
The fuel effect and side panels in this appliance are made
from Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Protective clothing is not required when handling these
articles, but we recommend you follow normal hygiene
rules of not smoking, eating or drinking in the work area
and always wash your hands before eating or drinking.
A
To ensure that the release of RCF fibres are kept to a
minimum, during installation and servicing a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the appliance before and after working on it.
AR2122
When servicing the appliance it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
5.4
Place Log C so that the back end sits in the groove in the
rear of Log B and the front left rests in the cut-out groove
in Log A, Diagram 11.
RCF waste is classed as stable, non-reactive hazardous waste
and may be disposed of at a licensed landfill site.
11
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
B
After cleaning the fire or replacing parts, carefully
re-assemble the ceramic components. WHEN THE EMBERS
ARE PLACED ON THE BURNER IT IS IMPORTANT THEy
DO NOT COVER ANy PORTS!
C
The fuel bed is made up of embers and 6 logs, identifiable
by moulded letters on their base:
A
AR2123
5.1 Place the embers around the burner holes as shown in
Diagram 8. Do not cover any of the holes.
5.5 Position Log D so that the underneath rests in the groove of
Log A, and the triangular groove in the base of Log D fits
into the corner of the burner, Diagram 12.
8
AR2120
5.2
Place Log A onto the two studs on the burner skin,
Diagram 9, with charred effect of the log facing forward.
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7
USER INSTRUCTIONS
12
6. FLAME FAILURE DEVICE
6.1 This is a safety feature incorporated on this appliance which
automatically switches off the gas supply if the pilot goes
out and fails to heat the thermocouple.
D
7. RUNNING IN
A
7.1 The surface coating on the metal used in your GAZCO fire
will "burn off" during the first few hours of use producing a
harmless and temporary odour. This will disappear after a
short period of use. If the odour persists, ask your installer
for advice.
AR2124
5.6 Put the groove in the base of Log E into the indent on the
right of Log A. The left branch rests on the upper end of Log
C, Diagram 13.
8. SERVICING
13
8.1 The fire must be serviced every 12 months by a qualified
Gas Engineer. In all correspondence always quote the
Model number and the Serial number which may be found
on the data badge.
E
9. VENTILATION
9.1 Any purpose provided ventilation should be checked
periodically to ensure that it is free from obstruction.
A
AR2125
10. INSTALLATION DETAILS
5.7
Log F rests against Log B at its far right end, between Log
B and the side panel. The front end of Log F sits on the
front panel, see Diagram 14
10.1 Your installer should have completed the commissioning
sheet at the front of this book. This records the essential
installation details of the appliance. In all correspondence
always quote the Model number and Serial number.
14
B
11. HOT SURFACES
11.1 Parts of this appliance become hot during normal use.
F
• Regard all parts of the appliance as a ‘working surface’
• Provide a suitable fire guard to protect young children
and the infirm
AR2126
12. FIRE WILL NOT LIGHT
You must ensure the door catches are fully engaged:
• Slide the allen key into the gap between the door and
frame and locate the catch of the lower lock
12.1 If you cannot light the Studio:
• Check that the emergency shut off switch is in the ON
(1) position, see Section 2, Emergency Shut Off
• Push the allen key DOWN
• Check and change the batteries in the remote handset
• Check and change the appliance batteries, Section 4.
Consult your Gazco dealer if the Studio still does not light.
• Slide the allen key into the gap and locate the upper lock
• Push the allen key UP
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8
INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
COVERING THE FOLLOWING MODELS:
STUDIO 22 BF: 8704BFLEC P8704BFLEC
Model
Gas
CAT.
Gas Type
Working Nox
Pressure Class
Aeration
Injector
Gas Rate
m /h
Input kW (Gross) Country
3
High
Low
I 2H
8704BFLEC
Natural Gas (G20) 20 mbar
Propane (G31) 37 mbar
4
5 x 16 mm
530
200
0.715
0.254
7.5
3.75
GB, IE
GB, IE
16 x 24 (1)
6 x 15 (1)
I 3P
P8704BFLEC
7
3.6
REAR EXIT WALL THICkNESS
Min 200 mm - Max 550 mm
Efficiency Class II
Flue Outlet Size Ø 150mm
Flue Inlet Size Ø 100mm
Gas Inlet Connection Size Ø 8mm
RESTRICTOR REQUIREMENT
VERTICAL & HORIZONTAL FLUE SPECIFICATIONS
Horizontal Length
Vertical Flue Height from Top of Appliance
200 mm
Restrictor Size
No restrictor
No restrictor
Ø 70 mm
500 mm
500 mm
1000 mm
1000 mm to 1500 mm
1510 mm to 3000
250 mm to 5000 mm
250 mm to 5000 mm
Ø 60 mm
TOP EXIT - VERTICAL INCLUDING OFFSET
Vertical Flue Height from Top of Appliance
3000 mm up to 4990 mm
Restrictor Size
Ø 52 mm
Ø 47 mm
5000 mm up to 10,000 mm
9
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INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
This appliance has been certified for use in countries other than
those stated. To install this appliance in these countries, it is
essential to obtain the translated instructions and in some cases
the appliance will require modification. Contact Gazco for further
information.
PACkING CHECkLIST
Qty Description
Fixing kit containing:-
1 Log Set
1 x Instruction Manual
4 x Wood Screws
4 x Rawl Plugs
1 x Handset
4 x AA cell batteries
1 x 9V cell batteries
1 x Wall box
1 x Touch pad/wall plate
1 x Battery holder
1 x Foam seal
AR2114
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10
INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
2
Steel Frame Dimensions
Steel
E
D
Dimension:
Size (mm)
1350
675
A
B
C
D
E
F
846
320
A
C
177
F
237
G
25
B
G
Profil Frame Dimensions
E
Profil
Dimension:
Size (mm)
1036
510
F
D
A
B
C
D
E
940
414
A
C
48
F
48
G
12.5
B
Bauhaus Frame Dimensions
E
Bauhaus
Dimension:
Size (mm)
1050
524
D
F
A
B
C
D
E
940
414
A
C
55
F
55
G
28
B
AR1550
G
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11
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
1.5 Three types of flue termination are possible, rear, top exit
1. FLUE AND CHIMNEy REQUIREMENTS
horizontal and top exit vertical. To measure for a top exit
horizontal terminal:
• Decide on the terminal position
• Measure the height from the top of the appliance to the
centre of the required outlet.
For minimum and maximum flue dimensions see Section 2,
Flue Options.
• Allow enough room either above or to the side of the
appliance to assemble the flue on top
Note: This appliance must only be installed with the flue
supplied.
You must adhere to the following:
1.1 The flue must be sited in accordance with BS5440: Part 1
(latest edition). See Diagram 1.
1.2 Fit a guard to protect people from any terminal less than 2
metres above any access such as level ground, a balcony or
above a flat roof.
• Assemble a horizontal flue in the following order:
- Vertical section
- 90° elbow
- Horizontal plus terminal
1.3 All vertical and horizontal flues must be securely fixed and
fire precautions followed in accordance with local and
national codes of practice.
• Support the opening of a masonry installation with a
1.4 A restrictor may be required. Refer to Technical
Specifications on page 9.
lintel.
1.7 Only the horizontal terminal section can be reduced in size.
1
Uk Dimensions
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12
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
2.2 TOP FLUE UP & OUT WITH ADDITIONAL
BEND
2. FLUE OPTIONS
REAR EXIT (8708)
3
•
Cut to length as required on site
1
200 mm min
500 mm max
AR0630
Guard Supplied.
TOP EXITS
2.1 TOP FLUE UP & OUT kIT (8534)
This flue is vertical from the top of the appliance then
horizontally out. (See Diagram 2). The basic kit comprises:
1 x 200mm vertical length
1 x 500mm terminal length (cut to length on site)
1 x 90° elbow
When A = 1.0 to 1.499 metes B & C = 1.0 metres
maximum
1 x wall plate
When A = 1.499 metres to 3.0 metres B & C = 4.0
metres maximum
1 x 70mm restrictor
1 x 60mm restrictor
AR1672
2
Any additional bend may be used on the horizontal section
(either 45° or 90°), but the overall horizontal flue run will
be reduced. Refer to Diagram 3.
AR1671
NOTE:
The start of the bend to the centre line of horizontal flue
is 170mm.
The centre line of vertical flue to end of bend is 220mm.
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13
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
2.3 TOP FLUE VERTICAL kIT (8524/8524AN)
NOMINAL
LENGTH
200mm
500mm
1000mm
40° Bend
90° Bend
ACTUAL
LENGTH
140mm
440mm
940mm
N/A
STAINLESS
FINISH
ANTHRACITE
FINISH
Vertical from the top of the appliance (See Diagram 4).
8527
8528
8529
8507
8508
8527AN
8528AN
8529AN
8507AN
8508AN
4
N/A
NOTE: Carefully consider:
a)
b)
c)
d)
Terminal positions
Flue supports
Weatherproofing
Fire precautions
For all the above options, you must conform to local and
national codes of practice .
3. GAS SUPPLy
THIS APPLIANCE IS INTENDED FOR USE ON A GAS
INSTALLATION WITH A GOVERNED METER.
3.1 Before installation, ensure that the local distribution
conditions (identification of the type of gas and pressure)
and the adjustment of the appliance are compatible.
3.2 Ensure the gas supply delivers the required amount of gas
and is in accordance with the rules in force.
3.3 You can use soft copper tubing on the installation and soft
soldered joints outside the appliance and below the fire.
AR1673
3.4 A factory fitted isolation device is part of the inlet
connection; no further isolation device is required.
3.5 All supply gas pipes must be purged of any debris that may
have entered prior to connection to the appliance.
3.6 The gas supply enters through the silicone panel located on
the bottom or rear of the outer box:
• Slit with a sharp knife prior to passing the supply pipe
through.
3.7 The gas supply must be installed in a way that does not
restrict the removal of the appliance for servicing and
inspection.
A minimum vertical rise 3m (9’10") to a maximum 10m
(32’10"). The basic kit comprises:
2 x 1m lengths
1 x 1m terminal length
1 x 52mm restrictor
1 x 47mm restrictor
1 x 60mm restrictor
Extra lengths may be added from the list below.
2.4 TOP FLUE VERTICAL OFFSET kIT
(8530/8530AN)
4. VENTILATION
Used with kit 8524. A minimum rise of 500mm (191/ ) is
required to the first bend. See Diagram 1C.
2
4.1 This appliance requires no additional ventilation.
2.5 EXTRA FLUE LENGTHS
All flue components are 150mm diameter (6")
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14
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
5. APPLIANCE LOCATION
5.1 Please note this appliance has been specifically designed for
studwork applications although installation into other
constructions, including masonry, is entirely feasible. There
are two methods of installation, see Installation
Instructions 3.2 Frame, 3.3 Edge
5.2 This appliance must stand on a non-combustible hearth/
platform that is at least 12mm thick.
NOTE: It is recommended you construct the back panel
of the fireplace from natural materials cut into three or
more sections to prevent cracking. Resin-based materials
may not be suitable. This appliance is an effective heat
producer and attention must be paid to the construction
and finish of the fireplace.
5.3 A combustible shelf must be:
• maximum 150mm in depth
• minimum, 400mm high above the fire
A combustible side wall must be a minimum of 150mm
from the appliance.
5
AR2077
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15
INSTALLATION INSTRUCTIONS
INSTALLATION
IMPORTANT: REFER TO DATA BADGE AND TECHNICAL
1
SPECIFICATION AT THE FRONT OF THE MANUAL TO
ENSURE THE APPLIANCE IS CORRECTLY ADJUSTED FOR
THE GAS TYPE AND CATEGORY APPLICABLE IN THE
COUNTRY OF USE.
FOR DETAILS OF CHANGING BETWEEN GAS TYPES
REFER TO SECTION 10, SERVICING, ‘REPLACING PARTS’.
1. SAFETy PRECAUTIONS
AR2119
AR2119
1.1 For your own and other’s safety, you must install this fire
according to local and national codes of practice. Failure to
install the fire correctly could lead to prosecution:
• Open the door outwards
2.3 The gas supply enters the fire through a silicon panel on the
floor or in the back panel of the fire, underneath the control
unit, Diagram 2
• Read these instructions before installing and using this
fire.
1.2 These instructions must be left intact with the user.
1.3 Do not attempt to burn rubbish on this appliance.
1.4 Keep all plastic bags away from young children.
2
1.5 Do not place any object on or near to the appliance and
allow adequate clearance above the appliance.
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN
USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO
RELIGHT THE APPLIANCE.
AR2130
AR2130
2. INSTALLATION OF THE APPLIANCE
2.4 To access the gas pipe:
REFER TO THE SITE REQUIREMENTS SECTION FOR ALL
• Undo the clips on the upper inside holding the
vermiculite side panels in place, Diagram 3
FLUE OPTIONS.
This stove is suitable for top or rear flue exit.
3
•
•
For top exit, read Section 8.2
For rear flue exit, read Section 8.1
THERE IS AN OPTIONAL DUCT KIT, CODE No. 8572
WHICH CAN BE FITTED AT THE SAME TIME AS THE
APPLIANCE INSTALLATION.
2.1 • Remove the appliance from the carton and discard all
unnecessary packaging
• Ensure no components are thrown away when unpacking
Vermiculite side panel
2.2 To open the glass door, use the allen key provided:
• Slide the allen key into the gap between the door and
frame and locate the catch of the upper lock
• Push the allen key DOWN
AR2127
• Slide the allen key into the gap and locate the lower lock
• Push the allen key UP
• Remove the two side panels and back panel and put to
one side
• Ensure the back panel is supported when removing the
side panels
TAkE CARE WHEN HANDLING THE VERMICULITE
PANELS, THEy ARE FRAGILE.
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16
INSTALLATION INSTRUCTIONS
INSTALLATION
2.5 You can now remove the burner:
With all screws removed:
• Slide the control unit to the left to clear the injector and
pilot pipework at the right side
• Lift the right-hand side up and out
• Undo the four screws holding the burner tray in place
• Remove the burner
• Lift the left-hand side up and out
7
4
AR2128
AR2117
2.6 • Undo the two screws in the rear air baffle to remove it,
Diagram 5, arrow A
A
5
A
B
AR2116
• Remove the two screws holding the access panel in
place, Diagram 5, arrow B
2.7 • Undo the 13 screws fixing the control unit in place
6
AR2135
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17
INSTALLATION INSTRUCTIONS
INSTALLATION
3.4 AN ACCESS HATCH MUST BE LEFT IN THE SIDE OF THE
3. STUD WORk INSTALLATION
CHIMNEy BREAST FOR FUTURE SERVICING AND
INSPECTION OF THE FLUE AND APPLIANCE.
THERE ARE THREE TyPES OF INSTALLATION INTO
STUDWORk DESCRIBED IN THE FOLLOWING PAGES:
4. STUDWORk INSTALLATION FOR
STUDIO WITH FRAMES
1)
FOR STUDIO 22 WITH EITHER THE STEEL, PROFIL
OR BAUHAUS FRAME, SEE SECTION 4
• Build the studwork chimney breast and enclosures to
the desired size to include the protected platform at the
required height.
2)
FOR AN INSTALLATION WHERE THE STUDIO 22 SITS
FLUSH TO THE FINISHED 'EDGE' OF THE WALL, SEE
SECTION 5
• Line the aperture for the appliance with 12mm thick non-
combustible material as shown, Diagram 9
3)
FOR A FURTHER 'EDGE' INSTALLATION PROVIDING
A COOL WALL ABOVE THE APPLIANCE TO ALLOW
CUSTOMERS TO HANG PICTURES ETC., SEE SECTION
6
9
3.1 DISTANCE TO COMBUSTIBLE MATERIAL
COMBUSTIBLE PARTS OF THE STUDWORk MUST BE
kEPT BEyOND THE MINIMUM DIMENSIONS SHOWN
IN DIAGRAM 8. EVEN IF THE FRAMEWORk IS
PROTECTED By NON-COMBUSTIBLE MATERIAL, yOU
MUST MAINTAIN THESE DIMENSIONS.
8
AR1902
• Ensure the clearances are maintained, see Diagram 8
• Site the appliance and decide on flue requirements
• Cut a hole for the flue exit - see Installation
Instructions, Flue Assembly
• Provide gas services into the appliance void on the left-
hand side
Because no combustible material can be used above the
fire, we provide a support bar:
• Mark out the position to fit the supplied top support bar
into the studwork at the correct height. This bar needs to be
recessed into the studwork, Diagram 10
10
AR2077
3.2 DO NOT PACk THE VOID AROUND OR ABOVE THE
APPLIANCE WITH INSULATION MATERIALS SUCH AS
MINERAL WOOL.
Detail A
3.3 THE VOID BUILT FOR THE APPLIANCE MUST BE
VENTILATED TO PREVENT A BUILD-UP OF HEAT. IF THE
VOID IS SEALED, THEN yOU MUST FIT VENTS AT BOTH
LOW AND HIGH LEVELS OF APPROXIMATELy 50CM2
EACH. THESE VENTS MUST TAkE COLD AIR FROM THE
ROOM AND RETURN WARM AIR BACk INTO THE
ROOM
AR1903
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18
INSTALLATION INSTRUCTIONS
INSTALLATION
• Fit the support bar into the studwork at the correct
height, Diagram 11.
• Secure the fire back to the studwork using four screws
through flange, bracket, support bar
• Apply a plaster finish to the front of the chimney breast
11
Slips
Because of the high temperatures this fire achieves, it is advisable
to use marble slips or similar material between the appliance and
the plasterboard.
Never use a one-piece slip because expansion (even cracking)
can occur.
Note: If a slip is used, longer screws are needed to secure the
appliance.
AR1904
To finish the installation:
• Attach the 4 frame fixing brackets to the fire by placing
• Connect the wall box and batteries following instruction
in Section 7 below
• Connect:
the top part of the bracket through the slots
• Push the bracket flat against the panel, then slide down
to the stop, see Diagram 12
-
-
the flue system (see Installation, Flue Assembly)
and gas services (see Installation Section 9) using the
12
opening in the side of the chimney breast for access.
After commissioning:
• Finish the sides of the chimney breast, Diagram 14
14
AR1913
• Fix foam seal to the outer flange of the fire, Diagram 13
AR1905
13
5. STUDWORk FOR STUDIO EDGE
INSTALLATION kIT
There is an optional Studio 22 Edge Installation Kit available for
installing the fire without a frame: Studio 22 BF Code No.
8727BFEK22. This consists of four metal brackets so that you can
create a flush finish to the "edge" of the appliance.
AR1913b
Using the installation kit:
• Fit the four metal brackets of the kit to the fire:
• Fit the sides to the appliance and secure using nuts and
• Position the fire
washers provided
• Fit non-combustible board to the studwork around the
fire. This should extend a minimum of 400mm above the
appliance and at least 50mm to the sides of the appliance
(from the outer box, not the flanges).
• Attach the top and bottom metal brackets to the top
and bottom flanges of the appliance using nuts
and washers provided, see Diagram 15
• Apply plasterboard to the remainder of the studwork
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19
INSTALLATION INSTRUCTIONS
INSTALLATION
15
Build the studwork chimney breast to the desired size:
• Ensure all clearances to combustible material are
maintained, Section 3, 3.1 above
• Decide on flue requirements
• Cut a hole for the flue exit - see Installation
Instructions, Flue Assembly
18
AR2134
• Put vertical studwork at minimum clearance to the side of
the fire (50mm)
• Secure to the vertical studwork through the holes in the
metal brackets fitted to the fire, Diagram 16
AR1902
The kit has been designed so that non-combustible board
can be taken right up to the edge of the four brackets,
Diagram 17
• Fit non-combustible board to the studwork above and to
the sides of the fire. This should extend a minimum of
400mm above the appliance and a minimum of 50 mm to
each side
16
• Fit plasterboard to the remaining chimney breast front
• Connect the flue system and gas services using the
opening in the side of the chimney breast for access
After commissioning, finish the sides of the chimney breast,
Diagram 19
19
A
Detail A
AR2133
17
AR1911
•Apply a plaster finish to the chimney breast
AR2085
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20
INSTALLATION INSTRUCTIONS
INSTALLATION
21
6. STUDWORk FOR COOL WALL
INSTALLATION kIT
There is an optional Studio 22 Cool Wall Installation Kit available
for installing the fire without a frame: Studio 22 BF Code No.
8727BFCW22. This consists of four metal brackets so that you can
create a flush finish to the "edge" of the appliance.
For this cool-wall installation, the convected heat of the fire is
channelled into the studwork enclosure and vented at the top.
The cool wall installation kit is provided unfinished. This allows the
kit to be finished to match the fireplace decor.
AR2131
Using the fixing kit:
• Fit the four metal brackets of the kit to the fire
• Line up the side brackets with the holes in the front
flange of the appliance
22
• Secure to the flange using the nuts, washers and bolts
provided, Diagram 20
20
AR2082
• Ensure all clearances to combustible materials are
maintained, Section 3, 3.1
• Decide on flue requirements
• Cut a hole for the flue exit - see Installation
Instructions, Flue Assembly, Diagram 21
23
AR2132
Note: Make sure the long side of the bracket is nearest
the inside.
AR1902
This now determines the width of your two vertical
studwork supports. The kit has been designed so that non-
combustible board can be taken right up to the edge of the
four brackets, Diagram 21 & 22
• Secure the top bracket at each side into the studwork
using the screws provided
• Secure the bottom bracket to the flange using the nuts,
washers and bolts provided
Finally:
• Secure the outer part of the metal brackets into the
studwork, see Diagram 20 inset
There is a deliberate gap at the top for convected heat.
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21
INSTALLATION INSTRUCTIONS
INSTALLATION
• Fit non-combustible board to the studwork above the
fire. This should extend a minimum of 400mm above the
appliance and a minimum of 50mm to each side
26
• Fit plasterboard to the remaining chimney breast front
• Connect the flue system and gas services using the
opening in the side of the chimney breast for access.
After commissioning, finish the sides of the chimney breast,
Diagram 24
AR1919
24
• Correctly position the four new AA size batteries
• Re-assemble the battery holder as shown in Diagram 27
• Ensure the touch pad cable is tucked to the left on fitting
the wall plate back onto the wall
27
A
Detail A
AR1932
AR1911
The top of the chimney breast must have a minimum
200cm2 vent.
• Secure the wall plate with the touch pad attached to the
wall box, Diagram 28
• Apply a plaster finish to the chimney breast
28
7. ALL TyPES OF INSTALLATION INTO
STUD WORk - WALL BOX & BATTERIES
•
Decide on the position for the wall box containing the
batteries and wall switch
• Connect the wire from the fire to the battery pack,
Diagram 25
wall plate
AR1887
PLEASE ENSURE NO WIRES ARE TRAPPED BEFORE
REPLACING THE WALL PLATE. THE TOUCH PAD LEAD
IS EASILy DAMAGED.
25
8. FLUE ASSEMBLy
Three types of flue terminal are available: rear flue,
horizontal and vertical.
AR1920
NOTE: When switching from top to rear exit it is
important that you use the spigot supplied with the Rear
Flue kit.
• Connect the wire from the fire to the touch pad/
connector, Diagram 26
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22
INSTALLATION INSTRUCTIONS
INSTALLATION
Any terminal which is less than 2 meters above any access
(level ground, balcony or above a flat roof to which people
have access), is to be fitted with the guard supplied.
8.1 REAR EXIT FLUE
8.2 TOP EXIT FLUE
WALL THICkNESS MIN
200mm MAX
600mm
8.1.3 Remove the flue assembly and terminal guard from the box.
Take care not to lose the fixings.
8.2.1 There are two types of top exit flues available, one with a
vertical terminal, the other with a horizontal terminal.
Minimum and maximum flue lengths are shown in the Site
Requirements, 2.5.
8.1.4 Having decided on the final appliance position and ensuring
that all external flue terminal clearances are complied with,
(See Section 1, Site Requirements):
IMPORTANT: WHEN INSTALLING A TOP EXIT FLUE
REFER TO THE TECHNICAL SPECIFICATIONS ON THIS
PAGE FOR THE APPROPRIATE SIZE RESTRICTOR. IF A
RESTRICTOR IS REQUIRED, FIT THIS BETWEEN THE
SMALL OUTLET SPIGOT AND THE AIRDUCT, SEE
Diagram 30.
•
Mark the centre of the final flue position on the wall
TAkE CARE WHEN MARkING OUT FOR THE FLUE. IT IS
DIFFICULT TO MOVE AFTER INSTALLATION.
A 152mm (6") diameter hole is required to install the flue.
This can be achieved by either:
30
a) Core Drill.
b) Hammer & Chisel.
It is advisable to drill small holes around the circumference
when using method b). Make good at both ends of the hole.
8.1.5 The appliance is factory set for top exit, but can be changed
to a rear exit.
For a rear exit flue:
•
Discard the outer spigot from the top exit set up and
use the replacement spigot supplied in the rear terminal
kit
AR0627
8.1.6 To set the flue length, measure the total wall thickness, then
add 65mm. This total flue length will give the minimum
clearance of 50mm between the rear of the appliance and
the wall. To cut the flue to length using a hacksaw, first
insert the square cardboard fitment into the flue. This will
support the inner flue. Cut through the flue and fitment. See
Diagram 29. ENSURE THE REMAINING FITMENT IS
REMOVED FROM THE FLUE. File the cut edges of the flue
smooth.
TOP EXIT - VERTICAL & HORIZONTAL FLUE
Vertical Flue Height from Top Horizontal Length
Restrictor Size
of Appliance
200 mm
500 mm
No restrictor
No restrictor
Ø 70 mm
500 mm
1000 mm
1000 mm to 1500 mm
250 mm to 5000
mm
29
1510 mm to 3000
250 mm to 5000
mm
Ø 60 mm
TOP EXIT - VERTICAL INCLUDING OFFSET
Vertical Flue Height from Top of
Appliance
Restrictor Size
200 mm min
500 mm max
3000 mm up to 4990 mm
5000 mm up to 10,000 mm
Ø 52 mm
Ø 47 mm
AR0630
•
Fit the flue to the appliance and secure with the
aluminium tape supplied
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23
INSTALLATION INSTRUCTIONS
INSTALLATION
8.2.2 The appliance is factory set for top exit.
8.3 A 152mm (6") diameter hole in the wall or ceiling is
required to install the flue. This can be achieved by either:
32
a) Core drill
b) Hammer and chisel
• Drill small holes around the circumference when using
method b. Make good both ends of the hole.
8.4 • Allow enough room either above or to the side of the
appliance to assemble the flue on top
• Assemble a horizontal flue in the following order:
AR0630
- Vertical section
- 90° elbow
- Horizontal plus terminal
• Support the opening of a masonry installation with a
lintel
9. ASSEMBLING THE APPLIANCE
8.5 Only the horizontal terminal section can be reduced in size.
To find the length:
There are two possible points of entry for your gas pipe
depending on the location of your appliance, one located
on the underside and the other located on the left-hand
side:
• Measure from the outside of the wall to the stop on the
90°
• Add 10 mm to the outlet end
• Choose the most suitable for your installation
•
Measure from the edge of the slots closest to
the wall
• Slit with a sharp knife before bringing through the supply
pipe, Diagram 33
•
Mark around the flue, Diagram 31
9.1 • Remove the compression elbow from the appliance and
connect it to the gas supply pipe
As the appliance is fitted into the enclosure:
31
• Pass the elbow and supply pipe through the silicone
panel
• PURGE THE SUPPLy PIPE. This is essential to expel any
debris that may block the gas controls.
10mm
• Connect the elbow to the appliance inlet pipe, Diagram
33
33
AR0629
A wall plate is supplied to fix the flue to the wall:
• Bend the tab to 90°
• Assemble the plate onto the flue but wait to secure to
wall and flue after the flue is fully assembled, Diagram 31
AR1888
8.6 The cardboard fitment in the terminal is used to support the
flue whilst it is cut to length. ONCE CUT TO SIZE,
9.2 To reassemble the control unit:
REMOVE THE CARDBOARD REMNANT, Diagram 32.
• Put the left-hand side of the control unit into the left
corner of the interior, before lowering down and sliding to
the right
• Refix with the 13 screws
• Connect the elbow to the appliance inlet pipe, Diagram
33
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24
INSTALLATION INSTRUCTIONS
INSTALLATION
9.3 Remove the screw from the pressure test point
10. ARRANGEMENT OF FUEL BED
• Connect a suitable pressure gauge to the test point
located on the inlet fitting
ADVICE ON HANDLING AND DISPOSAL OF FIRE
• Refit the burner
CERAMICS
• Turn on the gas
The fuel effect and side panels in this appliance are made
from Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Protective clothing is not required when handling these
articles, but we recommend you follow normal hygiene
rules of not smoking, eating or drinking in the work area
and always wash your hands before eating or drinking.
• Light the appliance to check for leaks
• Turn off the gas
• Remove the burner
• Disconnect the pressure test point
• Replace the test point screw
To ensure that the release of RCF fibres are kept to a
minimum, during installation and servicing a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the appliance before and after working on it.
When servicing the appliance it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
9.4 • Replace the access panel in the base of the appliance
with the two screws, Diagram 34, Arrow B
• Replace the rear air baffle, securing each side with the
two screws, Diagram 34 Arrow A
A
34
RCF waste is classed as stable, non-reactive hazardous waste
and may be disposed of at a licensed landfill site.
A
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
After cleaning the fire or replacing parts, carefully
re-assemble the ceramic components. WHEN THE EMBERS
ARE PLACED ON THE BURNER IT IS IMPORTANT THEy
DO NOT COVER ANy PORTS!
B
AR2116
The fuel bed is made up of embers and 6 logs, identifiable
by moulded letters:
• Put the burner tray in place and tighten the four screws
• Replace the vermiculite back panel
• Refit the two side panels
• Refit the clips to the upper inside to hold the side panels
in place, Diagram 35
10.1 Place the embers around the burner holes as shown in
Diagram 36. Do not cover any of the holes.
36
• Refit the front vermiculite panel in front of the burner
35
AR2120
10.2
Place Log A onto the two studs on the burner skin,
Diagram 37, with charred effect of the log facing
forward.
Vermiculite side panel
AR2127
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25
INSTALLATION INSTRUCTIONS
INSTALLATION
37
40
A
D
A
AR2121
AR2124
10.3
Place Log B on the ledge at the rear of the fire, Diagram
38.
10.6 Put the groove in the base of Log E into the indent on the
right of Log A. The left branch rests on the upper end of Log
C, Diagram 41.
38
B
41
E
A
AR2122
A
AR2125
10.4
Put Log C so that the back end sits in the groove in the
rear of Log B and the front left rests in the cut-out groove
in Log A, Diagram 39.
10.7
Log F rests against Log B at its far right end, between Log
B and the side panel. The front end of Log F sits on the
front panel, see Diagram 42
39
42
B
B
C
F
A
AR02123
AR2126
10.5 Position Log D so that the underneath rests in the groove of
Log A, and the triangular groove in the base of Log D fits
into the corner of the burner, Diagram 40.
When closing the door ensure the door catches are fully
engaged:
• Slide the allen key into the gap between the door and
frame and locate the catch of the lower lock
• Push the allen key DOWN
• Slide the allen key into the gap and locate the upper lock
• Push the allen key UP
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26
INSTALLATION INSTRUCTIONS
INSTALLATION
11. LIGHTING THE STUDIO
Note: The Emergency Shut Off switch must be in the ON
position, refer to Section 2, User Instructions.
There are two ways of lighting the Studio:
• by thermostatic remote control
• using the fire’s touch pad
THERMOSTATIC REMOTE CONTROL
43
AR1883
To light the appliance using the handset:
• Press OFF and UP buttons simultaneously
You hear a beep as the ignition process begins.
TOUCH PAD CONTROL
44
• Press the ON-OFF button to light the appliance, (up to
30 seconds)
• Press the UP button to increase the flame height.
• Press the DOWN button to decrease the flame height. At
the lowest point it goes to ‘standby mode’, (only pilot
lit)
• Press the ON-OFF button to turn the appliance off.
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27
INSTALLATION INSTRUCTIONS
COMMISSIONING
2
1. COMMISSIONING
1.1 Complete the Commissioning Checklist at the front of this
manual covering:
• Flue checks
• Gas checks
For working pressure test, use the access panel at the gas
connection ensuring the burner is in position, see
Installation, Section 9, 9.1
AR1936
1.2 In the unlikely event that the appliance is receiving
interference from other electronic devices, re-programme
the handset/Control box
Once the handset has a new code, the control box needs to
be reprogrammed:
To access the control box, see Servicing Instructions,
Section 7 - Main Control Assembly.
Reprogramming handset/Control box
• Press and hold the reset button on the control box until
• Remove the battery cover from the handset to see the
four DIP switches. See Diagram 1
you hear two signals. After the second longer signal:
• Release the reset button and within 20 seconds:
- Press the DOWN button on the handset until your
hear an additional long signal confirming the new code
1
AR1935
Each of the four switches can be set to either one of two
positions, in any combination.
To re-code the handset:
• Change the combination of how the DIP switches are set.
For example see Diagram 2:
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28
SERVICING INSTRUCTIONS
SERVICING / FAULT FINDING CHARTS
REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFy ANy
FAULTS.
1. SERVICING REQUIREMENTS
IF THE FIRE DOES NOT WORk, BUT HAS WORkED IN THE
PAST:
This appliance must be serviced at least once a year by a
competent person.
All tests must be carried out in accordance with the current
CORGI recommendations.
•
CHECK THE EMERGENCY SHUT OFF SWITCH
IN THE BOTTOM RIGHT CORNER By THE DOOR IS
SWITCHED ON, SEE USER SECTION, PAGE 6
1.1 Before any tests are undertaken on the appliance:
Electronic Control Valve Fault Analysis
• Conduct a gas soundness test for the property to ensure
Symptom
Cause
Remedy
there are no gas leaks prior to starting work
1.2
• Fully check the operation of the appliance
Special checks
3 Short beeps from
control
Batteries low in
appliance
Replace appliance
batteries
1.2.1 Clean any lint or fluff from the pilot - pay particular
1. On/Off switch is in 1. Move switch to
No ignition, 5 second
continuous tone (there
may be several short
beeps before)
attention to the aeration holes of the pilot
OFF position
2. Loose/damaged
wire
ON position
2 Check interrupter
block and wires
1.2.2 Clean away any fluff or lint from under the burner
1.2.3 Check the spark gap on the pilot is correct
• Correct any faults found during the initial tests
• Recommission the appliance conducting the usual safety
checks
No ignition, no tone,
motor turns slightly when damaged
operated
Receiver board
Replace receiver
No pilot flame and
control continues to
spark
Thermocouple circuit Correct wiring
wired incorrectly
1.3 Advise the customer of any remedial action taken.
Pilot lights, control
continues to spark, value burner
1. No spark at pilot
1. Rectify spark at
pilot burner
shuts down after 10 - 30
seconds
2. Loose/damaged
wire
2. Check interrupter
and wires
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29
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
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30
SERVICING INSTRUCTIONS
REPLACING PARTS
2
1. GENERAL
1.1 All main components can be replaced without removing the
appliance from its installation. It is essential that the gas
supply to the appliance is turned off at the isolation device
before proceeding further.
1.2 • DISCONNECT BATTERIES BEFORE SERVICING THE
APPLIANCE
AR2119
1.3 Removal of Flue
3.2 To completely remove the glass front:
If, for any reason, the flue has to be removed from the
appliance, the seal must be replaced in the inner spigot.
• Open the door at a right angle to the fire
• Lift the door vertically off its hinges and place to one
side, Diagram 3
1.4 Access to the controls is restricted and the whole of the
control assembly is to be removed as one unit. Refer to
Section 7 below
3
2. DECORATIVE FRAME
2.1 The same method is used to remove each frame.
• Lift the frame upwards off the four support brackets,
Diagram 1
1
AR2137
• Refit in reverse order
• Refit in reverse order
4. GLASS WINDOW
AR2136
4.1 Remove the two clips and brackets from either side of the
frame, Diagram 4
NOTE: THE STEEL FRAME IS HEAVy. TAkE CARE WHEN
LIFTING
4
3. WINDOW FRAME ASSEMBLy
3.1 Using the allen key provided to release the upper and lower
catches on the right side of the door:
• Slide the allen key into the gap between the door and
frame and locate the catch of the upper lock
• Push the allen key DOWN
• Slide the allen key into the gap and locate the lower lock
• Push the allen key UP
• Open the door outwards
When closing the door ensure the door catches are fully
engaged.
AR1864
• Lift the glass clear from the lock bracket at the top of the
frame and slide out
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31
SERVICING INSTRUCTIONS
REPLACING PARTS
7
5. VERMICULITE PANELS
5.1 TAkE CARE WHEN HANDLING THE VERMICULITE
PANELS, THEy ARE FRAGILE.
Note: Make sure you support the back panel before removing
the second side panel in case the back falls forward
• Undo the clips at the top of the side panels
While supporting the rear panel:
AR2117
• Remove each side panel and place to one side
• Remove the back panel
6.2 To replace the burner:
• Lower the right-hand side over the injector
• Lower the left side down
5
• Insert the four fixing screws and tighten
NOTE: Before replacing the burner, make sure the silicone seal
around the injector is intact.
7. MAIN CONTROL ASSEMBLy
7.1 To access the main control assembly, first remove:
•
•
•
•
•
the decorative frame if applicable
the door
vermiculite panels
main burner
air baffle
AR2138
7.2 To remove the access panel:
• Remove the front lower panels
• Undo the two screws, Diagram 8
5.2 • Reassemble in reverse order, ensuring the bottom edge
of the back panel is behind the Air Baffle, Diagram 6
6
8
AR2129
AR2139
7.3 Isolate the gas supply at the isolation device and disconnect
the gas inlet, Diagram 9.
6. MAIN BURNER
• Undo the 13 screws fixing the control unit in place
6.1 To replace the main burner:
• Remove the logs and embers from the burner
• Undo the four screws holding the burner tray in place
• Lift the left side of the burner up and out first, Diagram 7
32
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SERVICING INSTRUCTIONS
REPLACING PARTS
12
9
A
A
C
AR1888
B
AR1873
10
• Disconnect the battery extension lead, Diagram 12, B
• Disconnect the touch pad extension lead, Diagram 12, C
The control assembly can now be lifted up and removed.
• Reassemble in reverse order
8. PILOT UNIT ASSEMBLy
8.1 The pilot assembly consists of four components which can
be individually changed:
1. Pilot burner bracket
2. Pilot injector
3. Electrode
AR2135
4. Thermocouple
Before commencing work on the pilot the Main Control
With all screws removed:
• Slide the control unit to the left
• Lift the right-hand side up and out
Assembly must be removed, see Section 7 above.
8.2 Pilot Burner Bracket
• Remove the electrode, see paragraph 8.3
• Remove the thermocouple, see paragraph 8.5
• Remove the pilot pipe
11
• Remove the two screws securing the bracket
The pilot burner bracket can now be removed.
• Replace in reverse order
• Check the pilot gasket and if damaged, replace with a
new one
8.3 Electrode
AR2128
• Pull the ignition lead off the electrode and undo the
retaining nut, Diagram 13
7.4 • Disconnect the two cables marked 'A' in Diagram 12
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33
SERVICING INSTRUCTIONS
REPLACING PARTS
13
9. IGNITION LEAD
15
A
B
AR1349
AR1872
• Replace with a new electrode. Do not over-tighten the
9.1 To replace the ignition lead:
nut; this could break the component
• Release the Main Control Assembly and tilt backwards,
• Replace the ignition lead by pushing the spade connector
onto the terminal (electrode)
see Section 7 above
• Remove the ignition lead from the control box, Diagram
15, Arrow A
• Remove the ignition lead from the electrode,
14
A
Diagram 15, Arrow B
Note the direction of the lead. The new lead must follow
exactly the same route.
NOTE: THE IGNITION LEAD MUST NOT PASS IN
FRONT OF THE CONTROL BOX AS THIS CAN DAMAGE
THE SENSITIVE ELECTRONICS.
B
10. GAS VALVE
AR1874
10.1 To change the gas valve:
• Remove the control assembly, Section 7
• Release the gas inlet pipe, Diagram 16, Arrow A
• Remove the thermocouple from the interrupter block
8.4 Pilot Injector
• Undo the pilot pipe from the gas valve and from the
underside of the pilot burner, Diagram 14, arrow A
• Remove the pipe and the injector drops out from the
burner
and release the second thermo current cables
• Release the pilot pipe, Diagram 16, B
• Release the injector feed pipe, Diagram 16, C
• Remove the wire cable, Diagram16, D
• Remove the two screws
•
8.5 Thermocouple
• Disconnect the thermocouple from the gas
The valve can now be freed.
valve/interrupter, Diagram 14, Arrow B
• Undo the thermocouple nut in the back of the pilot
16
B
bracket half a turn. This releases the thermocouple.
When replacing with a new thermocouple, take care to
bend the new component to the same shape as the
thermocouple just removed.
A
To refit the thermocouple into the pilot bracket, ensure it is
pushed fully into the hole. There is a stop on the
thermocouple to set the height.
C
• Lock the retaining nut just enough to grip the
D
AR1873
thermocouple
• Connect the thermocouple to the valve/interrupter and
take care not to over-tighten
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34
SERVICING INSTRUCTIONS
REPLACING PARTS
•
Press the DOWN button on the handset until
you hear an additional long signal
confirming the new code
11. MAGNETIC SAFETy VALVE
11.1 To replace the magnetic safety valve:
13. MAIN INjECTOR
• Undo the thermocouple from the interrupter block and
remove the two thermo current cables
• Unscrew the interrupter block from the back of the valve
• Undo the silver magnetic valve retaining but on the back
of the valve.
13.1 To change the main injector:
• Undo the injector feed pipe
• Undo the lock nut from the injector
• Replace with the correct size injector
• Gently tap out the mag valve
• Replace with a new unit
• Reassemble in reverse order
14. PRIMARy AERATION PLATE
12. CONTROL BOX
NOT ALL MODELS HAVE AERATION PLATES. REFER TO
NOTE AT BEGINNING OF INSTALLATION
INSTRUCTIONS.
• Remove the two thermo current cables by removing the
two screws, Diagram 17
• Remove the ignition lead, Diagram 17
• Remove the eight loom wire from the control box,
Diagram 17
14.1 Remove the burner module as described in Servicing
Section 2.
14.2 Remove the fixing screw and slide the plate off the venturi.
14.3 Replace with the correct size plate and secure with the
screw. Ensure the lower edge of the plate is located over
the venturi flange. See Diagram 18.
17
Eight wire
cable
Thermo current
cables
18
Ignition lead
AR0766
Touch pad
extension
cable
15. CHANGING BETWEEN GAS TyPES
Battery
extension
cable
In order to change between gas types, it will be necessary
to change the following items:
Burner Unit
Pilot Injector
Control Valve
Injector
Aeration Plate (if required)
Data badge
A kit of parts is available for this, always quote the Model
number and Serial number when ordering any spare parts.
NOTE: THE CONTROL VALVE IS FACTORy PRESET FOR
THE CORRECT GAS TyPE AND MODEL, A NEW UNIT
WILL NEED TO BE ORDERED WHEN CHANGING
BETWEEN GAS TyPES.
AR1915
• Remove the battery extension cable, Diagram 17
• Remove the touch pad extension cable
The control box can now be replaced.
After replacing the control box you may need to reprogram
the handset:
• Press and hold the reset button on the control box until
you hear two signals. After the second longer signal:
•
Release the reset button and within 20
seconds
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35
SERVICING INSTRUCTIONS
REPLACING PARTS
16. PRESSURE AND LEAk TESTING THE
APPLIANCE
16.1 Follow Section 7, Main Control Assembly:
• Access to the pressure test point can now be reached,
Diagram 19
19
AR2130
16.2 To leak test any gas joints on the appliance, the control
assembly must first be undone and tilted backwards, see
Section 7, 7.3 Diagram 11
16.3 Because there is now no burner fitted to perform a leak test,
place a manometer tube over the injector tip.
• Light the appliance and spray any joints with leak
detector fluid
• Tighten joints or replace as required
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36
SERVICING INSTRUCTIONS
REPLACING PARTS
15. SHORT SPARES LIST
STUDIO 22
COMPONENT
NG
LPG
PI0070
PILOT INJECTOR
MAIN INJECTOR
BURNER ASSEMBLY
AERATION PLATE
PI0069
IN0050
IN0051
GZ5501
GZ5510
G20 - GZ3269
G25 - GZ3869
G30 - N/A
G31 - GZ2016
ELECTRODE
PI0075
PI0074
THERMOCOUPLE
MAG UNIT
GC0092
GC0125
GC0123
GC0150
GC0149
GC0124
GC0128
GC0143
GC0144
EL0410
GC0127
CE0694
CE0693
CE0695
CE0720
IGNITION LEAD
GAS VALVE
CONTROL BOX
REMOTE CONTROL
INTERRUPTER BLOCK
THERMOCURRENT CABLE
TOUCH PAD
TOUCH PAD LEAD
BATTERY HOLDER
BATTERY HOLDER CABLE
REAR VERMICULITE PANE
SIDE VERMICULITE PANEL
BASE VERMICULITE PANEL
LOG SET
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37
SERVICE RECORDS
2ND SERVICE
1ST SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
4TH SERVICE
3RD SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
.
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
6TH SERVICE
5TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
8TH SERVICE
7TH SERVICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
10TH SERVICE
9TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
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38
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7jG
Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com
A member of the Stovax Group
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