Riva Open Log Burning
Convector Fireboxes
16", 22", 24", 26" & 28" Standard and Low models
Instructions for Use,
Installation and Servicing
For use in Great Britain and Republic of Ireland.
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated
instructions and in some cases the appliance will require modification. Contact Stovax for further information.
IMPORTANT
This appliance will become hot whilst in operation, it is therefore recommended that a suitable guard should be used for the
protection of young children, the elderly or infirm. Do not attempt to burn rubbish in this appliance.
Please read these Instructions carefully before installation or use.
Keep them in a safe place for future reference and when servicing the fire.
The commissioning sheet found on page 3 of these instructions should be completed by the Installer.
PM219 - Issue 1 (June 2008)
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APPLIANCE COMMISSIONING CHECKLIST
To assist us in any guarantee claim please complete the following information:-
Dealer appliance was purchased from
Name:.....................................................................................................................................................................................
Address: ..................................................................................................................................................................................
................................................................................................................................................................................................
Telephone number: ................................................................................................................................................
Essential information - MUST be completed
Date installed: .........................................................................................................................................................................
Model description: ..................................................................................................................................................................
Serial number: .......................................................................................................................................................
Installation Engineer
Company name:.....................................................................................................................................................................
Address: .................................................................................................................................................................................
...............................................................................................................................................................................................
Telephone number:................................................................................................................................................................
Commissioning Checks (to be completed and signed)
Is flue system correct for the appliance
Flue swept and soundness test complete
Appliance sealed to opening
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
Smoke test completed on installed appliance
Spillage test completed
Use of appliance and operation of controls explained
Instruction book handed to customer
Signature: .......................................................................................
Print name:...............................................................
3
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USER INSTRUCTIONS
1.12 To access the data plate:
1. GENERAL POINTS
If a Contemporary Steel Frame is fitted, lift the frame off,
see Installation Instructions Section 3 Fitting Of Frames.
1.1 Before use of this appliance please read these
instructions fully.
If fitted remove multi-fuel kit or log tray before lifting out
the base plate, see Installation Instructions Section 2 Fitting
Of Fuel Kits.
1.2 All local regulations, including those referring to national
and European Standards need to be complied with when
installing the appliance.
• Lift out the base plate, diagram 1
1.3 Only use for domestic heating in accordance with these
operating instructions.
AIR CONTROLS
1.4 You must burn only approved fuels. Do not use with liquid
fuels or as an incinerator.
Convection principle
Convector boxes convert more of the potential heat in fuel
than an open hearth.
1.5 Appliance surfaces become very hot when in use. Use a
suitable fireguard if young children, elderly or infirm persons
are present.
1) Air is drawn in below the firebox
Stovax offer firescreens, sparkguards and hearthgate systems
for protection*. Your Stovax dealer can advise you about
these products.
2) It is heated in the convection chambers on both sides
and below the firebox.
1.6 Do not place photographs, TV’s, paintings, porcelain or
other combustible items on the wall or near the appliance.
Exposure to hot temperatures will cause damage.
3) Warm air passes out into the room giving additional
radiated heat.
1.7 Extractor fans or cooker hoods must not be placed in the
same room or space as this can cause appliance to emit
fumes into the room.
1.8 Do not obstruct inside or outside ventilation required for
the safe use of this appliance.
1.9 Do not make unauthorised changes to the appliance.
1.10 The chimney must be swept at least once a year.
See Section 12
1.11 Do not connect, or share, the same flue or chimney
system with another appliance.
SERIAL NUMBER
For Damper Controls, See Diagram 3
This number will be required when ordering spare parts or
making any warranty claims. It is found on the Data plate.
To operate: Move the Damper Control using the tool provided
DO NOT OPERATE WITH BARE HANDS
PRODUCT:
MODEL No.
SERIAL No.
Base Plate
PR8001
Open
*In the U.K: These products must conform to BS 6539,
Fireguards for use with solid fuel appliances.
If appliance is operating unattended they must conform to
BS 3248
Close
PR8068
4
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USER INSTRUCTIONS
Poor quality timber:
— Causes low combustion efficiency
WARNING
— Produces harmful condensation
— Reduces effectiveness of the airwash and life of the
appliance
Properly installed operated and maintained this
appliance will not emit fumes into the room.
Do not burn construction timber, painted, impregnated
/ treated wood, manufactured board products or pallet
wood.
Occasional fumes from de-ashing and refuelling may occur.
Persistent fume emission is potentially dangerous and
must not be tolerated.
3.2 Solid fuel:
If fume emission does persist:
• Open doors and windows to ventilate the room
• Burn only anthracite or manufactured briquette smokeless
fuels listed as suitable for use with open heating appliances
•Allow fire to burn out or safely dispose of fuel from the
Do not burn bituminous coal, ‘petro-coke’ or other
petroleum based fuels as this will invalidate the product
guarantee.
appliance
• Check for chimney blockage and clean if required
3.3 Fuel consumption.
• Do not attempt to relight until the cause of the emission
has been identified and corrected
If necessary seek expert advice.
As tested at nominal heat output to the requirements of
EN13229: 2001 for intermittent operation:
2. USING THE APPLIANCE FOR THE FIRST
TIME
Fuel Consumption
Kg/hour
Kg/hour
Wood
Description
Briquette
Smokeless fuel
2.1 To allow the appliance to settle and fixing glues and paint
to fully cure:
• Operate the appliance at a low output for first few days
Riva Open 16"
Riva Open 22"
Riva Open 24"
Riva Open 26"
Riva Open 28"
3.8
4.0
4.2
4.7
5.2
1.3
1.7
2.1
2.1
2.1
2.2 Do not touch the paint during the first period of use.
2.3 During this time the appliance may give off some
unpleasant odours:
• Keep the room well ventilated to avoid a build-up of
fumes.
3.4 For advice on suitable solid fuels:*
• Contact your local approved coal merchant
3. RECOMMENDED FUELS
3.1 Wood Logs:
A number of factors can affect the performance of the appliance.
See Section 6 for details.
• Burn only seasoned timber with a moisture content of less
than 20%
Wood Length
Appliance
Wood Length
290mm
Riva Open 16"
Riva Open 22"
Riva Open 24"
Riva Open 26"
Riva Open 28"
440mm
490mm
*In the U.K:
• Ring the Solid Fuel Association advice line on
0845 601 4406 for details
540mm
590mm
• Dry cut wood for 12 to 18 months before use
5
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USER INSTRUCTIONS
4. LIGHTING THE APPLIANCE
5. RUNNING THE APPLIANCE
4.1 For best results:
5.1 Burning Wood:
To burn wood it is required to fit a log box as listed:
• Set damper controls, See Diagram 6
Riva Open
Cassette
16"
22"
24"
26"
28"
Product Code Std
Product Code Low
8610/ 8604/ 8606/ 8608/ 8673
8611
8627
8605
8628
8607
8629
8609
8630
Holyrood Black
Holyrood Polished 8627P 8628P 8629P 8630P
Open
Castle
8623
8666
8711
8624
8667
8625
8668
8721
Portcullis
8678
8706
8669
Close
PR8068
Contemporary
log box
• Place firelighters or paper and dry kindling wood on the
base of the firebox
• Wood burns best on a bed of ash
• Light the paper or firelighters, See Diagram 7
• Rake the embers evenly over the fire bed and open the
Damper control (Diagram 6) fully for a few minutes before
re-fuelling
5.2 Burn new logs at high output for a few minutes before
adjusting the Air Damper control if required. Refuel little
and often for clean, efficient burning.
5.3 Experience establishes settings to suit personal preferences.
5.4 Do not burn large amounts of fuel with the Air Damper
control closed for long periods of time. This reduces the
build up of tar and creosote in the appliance and flue
system.
5.5 When in use, burning the appliance at high output for a
short period also reduces tars and creosote.
• Add larger pieces of wood
Too many logs may smother the fire.
5.6 Burning Solid fuel:
To burn smokeless fuels it is required to fit a multi-fuel kit/
cast basket as listed:
Do not load fuel above the log guard and the secondary
combustion inlets at the back of the firebox.
See Diagram 8
Phoenix
Cassette
Product Code
Multi-fuel
kit code
Cast Basket
Code
16"
22"
24"
26"
28"
8610/8611
8604/8605
8606/8607
8608/8609
8673
8705
8710
-
8686
8687
8687
8688
8688
Secondary
Combustion
inlets
8720
-
Log Guard
PR8069
6
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USER INSTRUCTIONS
The multi-fuel kit is fitted as shown:
5.7 De-ash the fire bed before re-fuelling, See Section 7 Ash
Removal
Note that this kit must only be used with the appropriate
Steel frame, Diagram 10.
• Burn new fuel at high output for a few minutes before
adjusting the Air Damper control* to the desired setting
• Refuel little and often for clean, efficient burning.
5.8 Experience establishes control settings to suit personal
preferences
5.9 Do not burn large amounts of fuel with the Air Damper
Control* on low settings for long periods of time. This
reduces the build up of tar and creosote in the appliance
and flue system.
5.10 When in use, burning the appliance at high output for a
short period also reduces tars and creosote.
5.11 You must burn only anthracite or smokeless fuels
PR8070
suitable for use in open appliances.
5.12 Do not burn bituminous coal, ‘petro-coke’ or other
petroleum based fuels as this invalidates the product
guarantee.
• Set Primary Air Control, see Diagram 11
*Note: Frame not shown for clarity
Do not load fuel above the log guard or front of cast
baskets and the bend at the back of the firebox.
See Diagram 8
* and Primary Air Control in the case of Multi-fuel kits
6. BURNING TIPS
6.1 Fuel Quality (Wood)
Use wood with a moisture content of less than 20%.
Seasoned logs have the bark beginning to lift and peel away
and cracks radiating from the centre. They feel lighter than
fresh cut wood of a similar size and sound hollow when
struck against each other. Logs should not feel damp or
have moss and fungal growths.
PR8071 - Open
PR8071 - Closed
(-) CLOSED
OPEN (+)
The Primary Air Control must be either fully open or fully
closed.
Symptoms related to wet wood:
The Cast basket is fitted as shown:
— Difficulty starting and keeping a fire burning well
— Smoke and small flames
— Rapid creosote build-up in the chimney
— Low heat output
— Short burn times, excessive fuel consumption and
blue/grey smoke from the chimney
• Burn at high output for a short period to avoid large
build-ups of tars and creosote within the appliance and the
flue system
• Use Stovax Protector chimney cleaner to reduce this
problem
6.2 Fuel Quality (Solid Fuel)
PR8072
• Use recommended solid fuels approved for use with open
appliances.
Symptoms related to unsuitable fuels include:
• Set air damper controls, See Diagram 6
— Difficulty starting and keeping a fire burning well
7
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USER INSTRUCTIONS
— Smoke and small flames
• Fit a rain cowl to the chimney
— Short life span for grate
Your installer should advise you on possible solutions.
If the appliance emits smoke into the room continuously:
• Allow the appliance to go out
• Ventilate the room to clear the fumes
6.3 Flue Draught
The chimney has two main functions:
1) To safely remove the smoke, gases and fumes from the
house.
Do not re-light the appliance until the problem is solved.
2) To provide a sufficient amount of draught (suction) in the
appliance ensuring the fire keeps burning.
7. ASH REMOVAL
Draught is caused by the rising hot air in the chimney when
the appliance is lit.
Do not allow ash to build up in the appliance as it will
not burn properly and may cause damage.
Symptoms of poor performance related to flue draught
include:
7.1 Wood:
Regular cleaning:
— Excessive fuel consumption (high flue draught)
— Poor burning control, overheating (high flue draught)
— Wind noise from air controls (high flue draught)
• De-ash at least once a week by removing ash from the log
box whilst located in the appliance
— Difficulty getting a fire going and keeping it burning well
(low flue draught)
— Low heat output (low flue draught)
— Smoke entering room when doors opened (low flue
draught)
• Leave a thin layer of ash to start the new fire on
Thorough cleaning:
The construction, position, size and height of the chimney
all affect the performance of the flue draught.
• Remove the Log bar/front by lifting vertically
Where a Steel frame is fitted the removable bottom frame
plate must be removed prior to lifting out the log box,
Installation Instructions 3A.
Other factors effecting the flue draught include:
— Trees or other buildings nearby causing turbulence
— High and gusty winds
— Outside temperature
— Outside weather conditions
• Lift the Log box above the bottom lip of the frame
opening
— Incorrect additional ventilation to building
— Blocked flue / chimney
• Clean the log box and any ash on the appliance base
plate
For advice on the correction of persistent flue problems
consult a qualified solid fuel heating engineer before
continuing to use the appliance.
Log Bar
6.54 Weather conditions
The weather conditions outside the building can effect the
burning performance of the appliance. These could include:
Log Box
Weather Conditions Problem
Effect
Windy days
Buildings/Obstacles
cause turbulent air
around chimney.
Smoky Appliance
PR8073
7.2 Multi-fuel:
Calm days
Oversized Chimney. Smoky Appliance
Damp / Rainy days
Flue temperature
not hot enough.
Rain water inside
chimney.
Lighting and
burning problems
De-ash the appliance before filling with new fuel. Do not
allow ash to build up on the underside of the grate as this
can cause premature failure.
• Riddle, with a poker, See Diagram 15
To reduce these problems:
• Use good quality kindling wood to start the fire
• Burn initially at a high temperature for a short period
8
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USER INSTRUCTIONS
• Use smokeless fuel or small, thick logs depending on fuel
desired
Poker
9. OVER-FIRING
9.1 Do not over-fill with fuel or use at maximum output for
long periods or over-firing can occur. If the flue pipe, flue
collar or top plate glow red the appliance is over-firing:
• Close the Air Damper (Primary if multi-fuel kit fitted)
control to reduce the output
9.2 Over-firing can cause permanent damage to the appliance.
PR8074
10. CHIMNEY FIRE
10.1 If a chimney fire occurs:
7.3
Remove components carefully. Heat can remain long after
use, See Diagram 16
Multi-fuel Kit
Cast Basket
• Shut all Air Damper and Multi-fuel controls immediately
• Evacuate the building
Damper/
Multi-fuel
tool
• Call the fire brigade
• Do not re-enter the building until it is confirmed safe
Grate
10.2 Do not use the appliance after a chimney fire until:
a) It has been inspected by a registered installer,
confirming the appliance is safe to use*
b) The chimney system inspected and swept by a chimney
sweep, confirming the system is structurally sound and free
from obstruction before re-use.**
Ashpan
Ashpan
PR8075
PR8076
Where a steel frame is fitted on the multi-fuel kit version:
c) It is repaired as required before re-use. Use only
genuine Stovax replacement parts to keep your appliance in
safe and efficient working order.
• Remove the logbar and bottom frame plate before
removing the grates (Using the tool supplied) and Multi-fuel
box ashpan, see Installation Section 2 & 3
Once the bottom frame plate is removed access can be
gained to ash build up on the base plate with a vacuum
cleaner
11. GENERAL CLEANING
11.1 Allow appliance to cool thoroughly to avoid risk of burns:
7.4
7.5
Use gloves, or place the ash into a Stovax Ash Caddy
(Stovax Part No. 4227)
• Clean regularly, according to the level of use
• Give attention to the damper system, flue ways and
removing ash
Regular cleaning and maintenance will help give many years
of safe use.
Do not place hot ash in a bin made from plastic or any
other combustible material.
• Clean matt black appliances using Stovax Collodial black
or Stovax Grate Polish
8. EXTENDED BURNING
8.1 It is possible to lengthen the re-fuelling period.
In order to do this:
To refresh painted finishes use Stovax Thermolac paint.
• Clean finishes using warm soapy water and a soft clean
†
cloth
• De-ash prior to refuelling
• Do not use aerosol sprays near an operating appliance
• Set Air Damper control (Primary if multi-fuel kit fitted) to
low combustion setting
†
Wipe dry with a soft clean cloth before re-lighting. Do not
leave unit without drying, as this may cause rust.
In the U.K:
Do not use abrasive cleaner or cleaning pads.
* registered with HETAS (GB only)/INFO (Republic of
Ireland only)
** This should be done by a NACS registered (UK only)/
INFO registered (Eire only) chimney sweep, who will issue
you with a certificate.
† Note: It is recommended to use a lint free cloth when cleaning
this appliance
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9
USER INSTRUCTIONS
Your retailer can provide genuine spare parts when required. An
annual service by a competent engineer is recommended to keep
your appliance in best possible condition.
13. CHIMNEY SWEEPING
13.1 To maintain safe and efficient use of the appliance the
chimney/flue must be inspected and swept at least once a
year by a qualified chimney sweep.*
If the appliance is used continuously throughout the year
or it is used to burn wood or smokeless fuel, more frequent
sweeping is recommended.
The best time to have the chimney swept is at the start of
the heating season.
The above applies even if burning smokeless fuels.
15. SEASONAL USE
13.2 The chimney, any connecting flue pipe and the appliance
flue ways if incorporated, must be regularly cleaned.
15.1 Clean and service the appliance if it is not used during the
warmer periods of the year as detailed in the Maintenance
and Servicing section
13.3 Ensure adequate access to cleaning doors where it is not
possible to sweep through the chimney.
15.2 Set the Air Damper control 50% open to keep the
appliance ventilated and stop the build-up of any moisture
inside.
13.4 If the appliance is believe to have previously served an
open fire the chimney must be swept a second time within
a month of regular use after installation.
15.3 Before re-lighting the appliance:
• Clear any debris that may have accumulated
• Check the flue is clear of any blockages
14. CARE OF STOVE
Stovax has a range of cleaning and maintenance products and
accessories to keep your appliance in good working condition.
Your Stovax retailer can provide full details but here is a brief list of
useful items:
16. TROUBLESHOOTING TIPS
16.1 Appliance is producing tar:
This is identified by:
• A very strong pungent smell shortly after the appliance is
lit and heats up
Product Code Description
3047
5039
4052
3048
3016
4027
5038
5044
4227
4228
4229
4230
4231
2091
4232
Extra long matches
• Thick, brown and sticky tar oozes from the pipe joints
Gas lighter
This is caused by burning damp wood and burning your
appliance at too low a temperature;
• Use well seasoned wood and operate the appliance in the
ideal temperature range
Tar is a major cause of chimney fires - if you experience
problems with tar build up consult a chimney sweep before
continued use of your appliance.
Log basket
Wood sling - for easy carrying of logs
Log tongs
Extra long protective gloves
Hearthgate - 5 section (for areas 1780x610mm
Hearthgate - 7 section (for areas 1780x405mm)
Ash caddy - 382x102x306mm
Ash caddy - 446x102x306mm
Ash caddy - 382x102x459mm
Ash caddy - 637x127x408mm
Ash caddy - 306x178x459mm
Ashclean vacuum cleaner attachment
Steel brush
In the U.K:
* This should be done by a NACS registered (UK only)/
INFO registered (Eire only) chimney sweep, who will issue
you with a certificate.
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10
TECHNICAL SPECIFICATION
RIVA OPEN
Model
4
6.5
4
8
9
10
5
Wood
kW
kW
Nominal Heat Output
3
5
5
Solid Fuel
1.25
0.05
39.1
27.8
200
110
1.25
0.05
45.0
30.0
155
125
1.25
0.05
52.8
75.1
165
120
1.25
0.05
53.0
45.0
180
150
1.25
0.05
54.1
49.5
220
150
mm
inch Wg
g/s
Flue Draught at Nominal Heat
Flue Gas Mass Flow
All Fuels
Wood
Solid Fuel
Wood
g/s
°C
Flue Gas Temperature at Spigot/Socket
Flue Outlet Size
Solid Fuel
°C
2x(120x102) 3x(105x105) 3x(122x105) 3x(138x105) 3x(138x105)
mm
inch
2x(43/ x4)
3x(41/ x41/ ) 3x(413/ x41/ ) 3x(57/ x41/ ) 3x(57/ x41/ )
4
8
8
16
8
16
8
16
8
Weight
Std
kg
kg
62
59
83
76
86
81
89
86
97
-
Low
Wood
Seasoned wood (less than 20% moisture content)
Recommended Fuel
Briquette smokeless fuel suitable for open appliances
(Homefire - Supertherm)
Solid Fuel
As tested to the requirements of EN 13229:2001 for intermittent operation
1. STANDARD FEATURES
2. PACKING LIST
• Damper Control
• Instructions
• Primary air (under grate air for full multi-fuel use)*
• Guarantee card
• Pair of gloves
* Multi-fuel kits 8705, 8710, 8720 only
• Damper/Multi-fuel grate Tool
• Poker
11
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TECHNICAL SPECIFICATION
RIVA OPEN DIMENSIONS
A
C
E
B
D
PR8100
16"
Low
22"
Low
24"
Low
26"
Low
28"
A
474
592
348
550
400
489
595
16
474
624
652
348
610
550
639
655
16
624
674
674
724
652
348
610
650
739
655
16
724
774
B
542
592
652
592
592
652
C
348
348
348
348
348
348
D
500
550
610
550
550
610
E
400
550
600
600
650
700
F
489
639
689
689
739
789
G
545
595
655
595
595
655
H
16
-
16
-
16
-
16
-
16
-
16
-
J
481
595
32
-
-
K
L
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
M Square
M Rectangular
N Square
N Rectangular
P
-
-
765
1280
700
700
33
-
-
-
865
1380
800
720
33
-
-
850
-
-
-
-
-
-
-
-
-
-
-
-
-
637
33
-
-
-
-
-
-
-
-
-
-
-
-
12
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TECHNICAL SPECIFICATION
RIVA OPEN DIMENSIONS
STEEL SQUARE/RECTANGULAR
PROFIL
ARTS
P
M SQUARE/RECTANGULAR
H
L
F
J
G
K
PR8100
PROFIL
ARTS
16"
22"
24"
26"
28"
8626
-
16"
22"
24"
-
26"
-
28"
-
Profil Brass -
standard height
8633
8674
8635
8636
8637
8638
8639
8640
Arts Frame
8700
-
Profil Brass -
low lintel
STEEL
16"
8730
-
22"
24"
26"
28"
Profil Brushed
Stainless -
8633BS 8635BS 8637BS 8639 8626BS
standard height
Steel Frame -
Rectangular
8732
8733
-
-
8736
8737
-
-
Profil Brushed
Stainless -
low lintel
8674BS 8636BS 8638BS 8640BS
-
Steel Frame -
Frame
13
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SITE REQUIREMENTS
1.5 You must sweep and inspect the flue when the appliance is
1. FLUE OR CHIMNEY
installed.
1.6 You must check the flue draught with all windows and
doors closed and any extraction fans in this or adjoining
rooms running at maximum speed. (See next section for
additional ventilation requirements)
1.1 The flue or chimney system must be in good condition.
It must be inspected by a competent person and passed for
use with the appliance before installation
Products of combustion entering the room can cause
serious health risks.
Max. Draught = 2.0mm Wg
Min. Draught = 1.0mm Wg
1.2 You must check the following:
— The construction of the masonry chimneys, flue block
chimneys and connecting flue pipe system must meet the
requirements of the Building Regulations†
— A flexible flue liner system can be used if certified for
use with solid fuel systems and installation complies with
manufacturer’s instructions and Building Regulations.
The flue liner must be replaced when an appliance is
replaced unless proven to be recently installed and in good
condition.
— If it is necessary to fit a register plate it must conform to
the Building Regulations†
In the U.K:
*BS 6461: Part 1, and the requirements of Building
Regulations
— The minimum height of the flue or chimney must
be 4.5m from the hearth to the top of the flue, with no
horizontal sections, a maximum of 4 bends with angles of
less than 45 degrees
**This should be done by a NACS registered (UK only)/
INFO registered (Eire only) chimney sweep, who will issue
you with a certificate.
— Enure the connecting flue pipe is kept a suitable
distance from any combustible material and does not form
part of the supporting structure of the building
† Building Regulations Document J
Flue Plate:
— Make provision to remove the appliance without the
Where a hearth, fireplace, flue or chimney is provided
or extended (including cases where a flue is provided
as part of refurbishment work), information essential
to the correct appliance and use of these should be
permanently posted in the building, to meet Requirement
J4 of the Building Regulations (England and Wales), F3.12
(Scotland).
need to dismantle the chimney
— Any existing flue must be confirmed as suitable for the
new intended use as defined in the Building Regulations
— The flue or chimney systems must be inspected and
swept to confirm the system is structurally sound and free
from obstructions**
† Building Regulations Document J
— If the appliance is believe to have previously served an
open fire the chimney must be swept a second time within
a month of regular use after installation to clear any soots
falls that may occurred due to difference in combustion
levels.
Additional:
A new factory made system that complies to EN 1856; Part 1
can be used providing installation is to the requirements of:
i) BS 7566 Parts 1 -4
ii) the manufacturer's instructions
iii) Building Regulations.
— The flue exit from the building must comply with local
building control rules.†
For a guide containing information on Chimneys and Flues
contact:
— Do not connect or share the flue or chimney system
with another heating appliance
The British Flue & Chimney Manufacturers’ Association,
FETA
2 Waltham Court
Milley Lane
Hare Hatch
Reading
1.3 Do not connect to systems containing large voids or over
230mm square.
1.4 You must provide suitable access to enable the collection
and removal of debris.
Berkshire RG10 9TH
Tel: 0118 9403416
e-mail: [email protected]
14
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SITE REQUIREMENTS
2. FLUE OUTLET POSITIONS
IMPORTANT: Seek specialist
advice if installing in a dwelling
with a thatched roof
Horizontal
Measurement
Terminal
Flue
150mm
max
Vertical
Measurement
Adjacent
Building
Insulation
The vertical measurement is the lowest from either the
point of discharge or 150mm above insulation.
Position On Roof
On ridge or within 600mm
Elsewhere on roof
Minimum Clearances
600mm above ridge
A
B
2300mm horizontally from roof surface and:
a) 1000mm above highest point of flue exit from roof or b) as high as the ridge
On pitched, within 2300mm horizontally to
openable window, dormer
1000mm above top of opening
600mm above top of building
C
Within 2300mm of another building
D
3. MINIMUM DIMENSIONS - HEARTH
3.1 The appliance must stand on a non-combustible
constructional hearth which is at least 125mm thick with
the minimum dimensions as shown in diagram. If it is to be
fitted in a raised setting consideration may need to be given
to extending the depth of the hearth to safely containing
any falling logs or embers.
1
Superimposed Hearth
(or area to be free of
combustible material)
150
Constructional
Hearth
150
3.2 The building must have a suitable load-bearing capacity for
the hearth and appliance.
• Consult a structural engineer for advice before
proceeding
225
3.3 When fitting into an existing hearth check:
• That the appliance complies with current construction
regulations and is at least the minimum sizes shown
500
A
3.4 If there is no existing fireplace or chimney it is possible to
construct a suitable non-combustible housing and hearth
setting. The flue must be installed in accordance with all
local and national regulations and current rules in force.
Dimension
16"
A
720
870
920
970
22"
• Check if adding a new chimney to your property requires
planning permission
24"
26"
3.5
Some houses are built using a timber frame construction
with high levels of thermal insulation. Isolate the appliance
from combustible materials, and provide sufficient
ventilation to maintain the heating efficiency.
28"
1020
15
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SITE REQUIREMENTS
4.2 The structure of the builders opening will reach high
4. BUILDERS OPENING
temperatures. Use insulating blockwork to reduce the heat
transfer to the external walls, in particular the area of the
chimney breast above the opening.
To make installation easier make the opening larger than
the minimum requirements where possible.
4.3 Take care when finishing the chimney breast and
surrounding area. The conducted and convected heat
emitted by the appliance could be high enough to crack
normal plaster. Use a high temperature plaster, or face
the area with a suitable high temperature plasterboard.
New plaster should be fully dried before the appliance is
used, or cracking could occur.
B
If you are in any doubt about your ability to produce a
safe opening contact your Stovax dealer for professional
advice.
5. FIRE SURROUND CLEARANCES
If the appliance is to be fitted with a fire surround, use
the minimum clearances, see Diagram below, between
any point of the appliance and any combustible material.
Stovax produce a selection of surrounds and details can be
obtained from your local supplier.
A
C
FRONT
Standard Height
Appliance
16"
Dim A
420
Dim B
560
Dim C
360
300mm
22"
570
620
360
24"
620
620
360
26"
670
620
360
150mm
150mm
28"
720
620
360
Low Lintel
PR8105
Appliance
16"
Dim A
420
Dim B
510
Dim C
360
5.1 We recommend you obtain expert advice before
proceeding with work of this nature.
22"
570
560
360
5.2 Some finishes may discolour with heat and some lower
quality products may distort, or crack, when in use.
24"
620
560
360
26"
670
560
360
If stone / granite / marble or any other natural material
is used to construct the fire surround, or any part of it,
provision should be made for expansion and movement
of the parts due to heating and cooling.
Many fireplace openings have a supporting lintel. Remove
the covering plaster to identify it's position before starting any
constructive work. Do not remove constructional lintels without
making provision to support the remaining structure of the
building.
If you are in any doubt about the installation
requirements, or suitablity of fire surrounds contact your
Stovax dealer.
The appliance must not form any part of the supporting
structure.
5.3 All fire surrounds should be suitable for use with solid fuel
heating products.
4.1 The chimney/flue must have a sealed connection to the
appliance flue spigot.
16
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PRE-INSTALLATION CHECKS
1. VENTILATION
Model
mm
inch
mm
inch
mm
inch
200
8
200
8
200
8
200
8
200
8
Without liner system (round)
minimum dimension (diameter.)
185
7 1/4
200
8
185
7 1/4
200
8
185
7 1/4
200
8
185
7 1/4
200
8
185
7 1/4
200
8
Without liner system (square)
minimum dimension
Flue/Chimney Size
Liner or factory made system
(diameter.)
installed in accordance with manufacturers instructions
Do not connect to systems containing large voids or over 9" (230mm) square/round
m
4.5
15
4.5
15
4.5
15
4.5
15
4.5
15
Flue/Chimney
minimum height*
All Products
feet
* When measured from the top of the appliance to the top of the flue, with no horizontal sections
and a maximum of 4 bends with angles of less than 45°
1.1 This appliance requires ventilation to supply combustion air.
Any room containing the appliance must have a permanent
air vent opening with a total free area of at least 550mm2
per kW of appliance rated output above 5kW.
1.2 Increase air supply provisions where a room contains
multiple appliances.
1.3 If vents open into adjoining rooms or spaces there must be
an air vent of at least the same size direct to the outside.
1.4 Permanent air vents should be non-adjustable and
positioned where they are unlikely to become blocked.
1.5 Site the vents where cold draught is unlikely to cause
discomfort. This can be avoided by placing vents near
ceilings or close to the appliance, see Diagram opposite.
17
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PRE-INSTALLATION CHECKS
2. ADDITIONAL VENTILATION
2.2 Extractor fans or cooker hoods should not be placed in the
2.1 Open appliances require additional ventilation to comply
same room or space as the appliance.
with the requirements of the Building Regulations. This
should be provided using a permanently open air vent, of
the size listed, which is positioned so that it is not liable to
be blocked both inside and outside the building.
2.3 If any of these checks reveal problems do not proceed
with the fitting of the appliance until they have been
rectified.
Model
2
mm
14400
144
16538
165
19215
192
21735
217
21735
217
2
Additional Ventilation
cm
in2
22.32
25.63
29.78
33.69
33.69
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18
INSTALLATION INSTRUCTIONS
1
LEGAL REQUIREMENTS
Before installation of this product please read these
instructions fully.
It is very important to understand the requirements of the national
Building Regulations* and standards**, along with any local
regulations and working practices that may apply. Should any
conflict occur between these instructions and these regulations
then the regulations must apply.
Your local Building Control Office can advise regarding the
requirements of the regulations.
The appliance must be fitted by a registered installer†, or approved
by your local building control officer.
Additional insulation may be required if the recess sizes are
larger than shown.
Works must be carried out with care to meet the requirements of
Health and Safety and comply with the Health and Safety rules,
and any new regulations introduced during the lifetime of these
instructions. Particular attention should be drawn to:
• Handling: The appliance is heavy. Adequate facilities
must be available for loading, unloading and site handling.
• Fire Cement: Some fire cement is caustic and must not
come into contact with the skin. Protective gloves must be
worn. Wash hands thoroughly with plenty of water after
contact with skin.
1.2 Any non-combustible insulation will be acceptable such
as vermiculite or Perlite. Poor insulators, such as lime or
rubble, should only be used after a good insulator has been
installed around the firebox.
1.3 Decide whether the insulation is to be positioned before
or after the installation of the firebox (vermiculite can be
poured through the flue-ways into the recess after the
appliance has been installed).
• Asbestos: This appliance contains no asbestos. If there
is the possibility of disturbing any asbestos in the course of
installation seek specialist guidance and use appropriate
equipment.
• Metal Parts: Take care when installing or servicing the
appliance to avoid personal injury.
• Lift the appliance into position, Diagram 2
• Push back until the firebox flanges sit flat against the
fireplace opening
2
A faulty installation can cause danger to the inhabitants and
structure of the building.
Insulation
Infill
For users of this appliance:
Your building insurance company may require you to inform them
that you have installed a new heating appliance. Check that your
cover is still valid after installing the appliance.
Plan
1. INSTALLING THE APPLIANCE
Fireplace
Opening
Firebox Flange
To make the fitting of the appliance easier, gain better access to
the flue connection and protect paintwork from damage. The base
plate may be removed on the appliance, Diagram 3.
1.4 No fixing is required but if the front face of the opening is
rough, such as natural stone, it will be necessary to seal the
flanges using fire cement
1.1 To get the best output from the appliance the rear and side
must be well insulated, Diagram 1.
1.5 Ensure the box sits squarely and does not rock in any
direction.
1.6 Install the base plate by sliding it over the side and rear
ledges, Diagram 3
In the U.K:
* • England and Wales – Document J / Scotland - Part F,
Building Regulations, 1997 Technical Guidance Document
J Heat Producing Appliances (Republic of Ireland only)
**• Registered body: HETAS (GB only)/INFO (Eire)
19
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INSTALLATION INSTRUCTIONS
• Lift over frame
3
6
PR8079
2A. FITTING OF FUEL KITS - LOG
PR8073
2.1 Install the relevant fuel box.
2.4 Fit the Contemporary Log Bar, Diagram 7
4
• Slide into channels in front of the logbox
The removable frame plate is not shown for clarity but must
be in place before the Log Bar is fitted, See Section 3A.
7
PR8080
2.2 Fit the Log Retainer (Holyrood, Castle, Portcullis),
Diagram 5.
Note: the Holyrood retainer has a specially curved log-
burning tray.
PR8082
5
2B. FITTING OF FUEL KITS -
MULTI-FUEL
2.5 Slide the Cast Basket and Ashpan on to the base plate,
diagram 8
Back of Log
Retainer
8
Retaining clips
PR8081
• Fit retaining clips over the front lip of Log Box
2.3 Fit the Contemporary Log Box, Diagram 6
PR8083
20
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INSTALLATION INSTRUCTIONS
2.6 Or
• Fit a Multi-fuel box, Diagram 9
• Locate the frame around the flange
This must be done with the frame removed, see Section 3
• Fold the tabs around the back edge of the flange - shown
in detail (2 on sides and 2 on top)
9
3.2 Arts Frames
• Drill 4 Ø7.5 holes in the positions shown, Diagram 12
A 1:1 scale drilling template is provided with the frame to
assist in correctly locating the holes.
16" Frame Drilling Template
12
18
338
Ø7,5THRO - 4 POS
PR8084
2.7 Fit a Contemporary Multi-fuel Log bar, Diagram 10
Slide into channels in the front of the Multi-fuel Box and
cutout in grates.
The removable frame base is not shown for clarity but must
be in place before the Log Bar is fitted, See Section 3A.
10
30
434
+
All dims to be 0.5mm
-
• Attach Upper ('U' shaped) and Lower (L shaped) brackets
on the front of the firebox flange using M6 Countersunk
Screws and Nuts, Diagram 13
M6
Countersunk
Screw
13
PR8082
3. FITTING OF FRAMES
3.1 Brass or Brushed Steel Profil Frames
M6 Nut
• Fit the brass or brushed steel Profil Frame, Diagram 11
PR8086
11
• Line the frame up with the flange
• Lower the frame over the brackets and slide into bracket
slots
• Check it is located securely, Diagram 14
Tab
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21
INSTALLATION INSTRUCTIONS
• Attach upper and lower brackets on the front of the
firebox flange using M6 Countersunk Screw and Nuts,
Diagram 17
14
Upper Bracket
17
Return
PR8087
Top Flange
PR80088
3.3 Steel Square/Rectangular Frames
• Drill 4 Ø7.5 holes in required positions, 16" Diagram 12,
22" Diagram 15, 26" Diagram 16
A 1:1 scale drilling template is provided with the frame to
assist in correctly locating the holes.
The top brackets have a return that sits on the top flange,
see detail views. The bottom brackets must line up
horizontally with the upper.
• Slide the air deflector in a right direction, behind the
Upper Frame brackets, See Diagram 18
22" Frame Drilling Template
15
464
30
Ø7,5THRO - 4 POS
Frame not shown for clarity
18
PR8092 - 1
PR8092 - 2
30
584
• Line the frame up above the brackets and lower into
+
All dims to be 0.5mm
-
bracket slots locating the top first
26" Frame Drilling Template
16
30
564
Front
Back
19
Ø7,5THRO - 4 POS
PR8089
30
• Check the frame is located securely with all 4 frame
brackets in the bracket slots
684
+
All dims to be 0.5mm
-
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22
INSTALLATION INSTRUCTIONS
Air deflector not shown for clarity
20
23
Bent
Tag
PR8090
PR8091 - 3
The front face of the removable section should touch the rear
face of the frame, See Diagram 24
3A. REMOVABLE BOTTOM FRAME
PLATE
24
3A.1 The steel frames have a removable bottom plate to allow
easy access to the space below for Ash Removal with a
vacuum cleaner nozzle.
• Fit the removable bottom frame section by tilting at an
angle, Diagram 21
21
Frame
Removable Section
PR8091 - 4
The Log Box/Multi-fuel box log bar can then be fitted after
the bottom removable section is in place, See Diagram 25
25
Removable Plate
PR8091 - 1
• Locate underneath the front side bent tags, Diagram 22
22
PR8091 - 5
Bent
Tag
Side
Ledge
PR8091 - 2
• Rotate horizontally onto the side ledges, See Diagram 23
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23
INSTALLATION INSTRUCTIONS
5.1 After installing the firebox, Diagram 28
4. FITTING AN OPTIONAL FLUE
• Ensure the flange of the firebox is appropriately sealed to
the wall
GATHER
4.1 Fitting Of Optional Flue Gather
• Slide the 2 ceramic tile sets into the ladders on either side
of the cast iron fireplace (B)
16"
22"
24"
26"
28"
• Secure in place with screws and flat bars provided
Caution: Do not overtighten the bars as this may crack the
tiles.
Flue gather -
standard (central)
-
8658
8659
8660
8661
Flue gather -
-
8663
8664
8665
8662
staggered (offset)
• Attach the fireplace hood (C) using the threaded studs
and nuts fixed to it
• Place the appropriate flue gather on top of the convector
box, See Diagram 27
• Apply a continuous band of sealant to the hatched area
on the front of the firebox, see Diagram 28
27
28
C
A
B
Return
Flange
H
F
D
G
Back of
convector
box
I
E
• Lift the cast iron fireplace into position against the front of
the firebox
• Secure it loosely with the nuts and bolts provided through
the two holes (D) below the hood
PR8093
• Line the inside of the return flange up with the back of
the convector box
• Secure the bottom of the fireplace to the firebox using the
2 bolts and brackets supplied, See Diagram 29
• Mark the hole positions on the top of the Convector box
29
• Drill appropriate holes for a self tapping screw/tapping a
hole
• Secure the gather to the top using chosen fixings (not
supplied)
• Ensure a good seal is achieved with the top of the box by
using either ladder tape or fire cement
5. INSTALLING SOLID FUEL CAST IRON
CONVECTOR
• Tighten all 4 bolts securely and wipe off surplus sealant
• Slide the base plate (E) into the bottom of the firebox,
Installation of the fireplace must comply with Building
Regulations relating to heat producing appliances
(Approved Document number J1/2/3). If there is any
conflict between these instructions and the Regulations,
the Regulations shall apply.
slotting it over the lugs on the cast iron fireplace
• Stand the grate (F) on the base plate so it fits tightly
against the back and sides of the firebox
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24
INSTALLATION INSTRUCTIONS
• Position the back and side cast firebricks on the grate
behind the raised ribs, See Diagram 30
32
30
PR8094
6.5 The replacement of the system is the reverse of the previous
operations.
• Slide the ashpan (G) under the grate
6.6 It is important to remove and clean the Flue Damper
system to ensure the flue ways are clear of soot and debris
to ensure the safe and efficient operation of the appliance.
The frequency of cleaning will depend on the appliance
operating conditions.
•Hook the front bars (H) onto the fireplace and slide the
ashpan cover (F) into position below them
6. FITTING AND REMOVAL OF
FLUE DAMPER
6.7 The Flue Damper system is designed to give safe and
efficient operation of the appliance. Replace any damaged
baffles immediately.
6.1 To maintain efficient combustion, the appliance is fitted
with a Flue Damper System. See Diagram 31
6.8 Do not modify the Flue Damper.
31
7. DAMPER ARM ADJUSTMENT
7.1 Set the Damper Arm, Diagram 26
If the damper arm is either too loose or too tight in
operation adjust by the following method:
• Ensure both pivot bolts are tight
• Slacken the two tension bolts
• Adjust the adjusting bolt
• Re-tighten the two tension bolts
6.2 Allow the appliance to cool fully before removing Flue
Damper.
26
6.3 To remove the damper system, first remove the fuel kit
and Frame if fitted from the appliance to give access to the
firebox, See section 2-3
6.4 Remove the Pivot Bolts (both sides of the firebox) while
holding the Damper in position. This will allow the Damper
to drop down for removal. Note the position of washers on
the Pivot Bolts
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25
INSTALLATION INSTRUCTIONS
35
Sparkguard Feet
8. FITTING AND REMOVAL OF
TRADITIONAL SPARKGUARD
16"
22"
24"
26"
28"
Traditional clip-in spark
guard -std
8690
8691
8692
8693
8694
Traditional clip-in spark
guard -low lintel
8695
8696
8697
8698
-
33
PR8097
• Locate Sparkguard feet behind frame ledge
36
Convector
box
channels
Feet
PR8095
• Fit the sparkguard feet to the frame using fixings supplied
The longer side faces the convector box.
Spring Clips
PR8098
• Slide the spark guard feet under the convector box
channels
• Line up Spring clips with the internal edges of the frame
sides
34
• Secure in position by pushing on sparkguard handles
Closed
37
PR8096
• Rotate top clips to locate in behind Convector box flange
PR8099
• Releasing the sparkguard is the reverse of the above
• Adjust the top spring clips with pilers if required
Tighten enough to hold the sparkguard in position and pull
open easily.
9. FITTING AND REMOVAL OF
CONTEMPORARY STEEL FRAME
SPARKGUARD
Removal is the opposite of fitting:
• Pull lightly on the sparkguard handle to release spring
clips
16"
22"
24"
26"
28"
Contemporary clip-in
spark guard
8740
8741
-
8743
-
• Angle towards you
• Lift the feet clear of the frame ledge
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26
COMMISSIONING
COMMISSIONING
• Record serial number in page 3 of Instructions
This number is required when ordering spare parts and
making warranty claims
1.1 To commission:
• Give the copy of the Instructions to the customer
• Check the soundness of seals, castings and joints
(Convector box flange and flue gather)
• Check the operation of the air controls
1.2 Now carry out a final smoke draw test:
• First warming the flue with a blowlamp, or similar, for
about 10 minutes
• Place a smoke pellet on the centre of the firebox, with
the air controls open
Smoke should now be drawn up the flue and be seen to
exit from the flue terminal.
• Complete test with all doors and windows closed in the
room where the appliance is fitted
• If there are any extractor fans in adjacent rooms, the test
must be repeated with the fans running on maximum and
interconnecting doors open
• Check the effect of ceiling fans during the test
If the test fails, re-check the suitability of the flue system
and ventilation. An inadequate air supply to the room is
potentially dangerous.
• Light the appliance and slowly increase the temperature
to operating levels
• Ensure no combustion products enter the room
• When the appliance reaches operating condition carry
out a spillage test with a smoke match or pellet around the
opening
1.3 If excessive spillage occurs:
• Allow the appliance to cool and re-check the flue system
and ventilation
1.7 Finally:
• Explain the safe operation of the appliance and the use
of the controls to the user and the importance of only
using suitable fuels
• Explain the cleaning and routine maintenance
requirements
• Explain the requirement to use a suitable fireguard
when children, elderly or infirm persons are near the
appliance
• Record dealer/supplier details and installer details in
Instructions
27
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MAINTENANCE and SERVICING
For a complete list of spare parts and accessories contact your Stovax dealer for the
Stovax Fireplace, Stove & Hearth Accessories brochure or call 01392 474011
This is a list of the maintenance products you may need to use
1. ANNUAL SERVICE
Stovax Code
Number
Task
Product name
1.1 Before the start of the heating season strip, inspect and
clean the appliance as detailed:
Preventing build- Protector (15 sachets)
7002
7025
2020
2021
up of creosote in
• Allow appliance to cool
flue
Protector (1kg tub)
• Remove all of the following internal parts; damper system,
complete log box/multi-fuel box/cast basket
Fire Cement (500g tub)
Fire Cement (600g cartridge)
Sealing flue pipe
joints
• Remove any frames, Installation Section 3
Thermolac Black
(400ml aerosol)
2019
Re-painting
• Sweep the appliance at this point if it is required
Thermolac Black
(200ml brush-on)
2057
7000
• Vacuum clean any remaining ash and debris from the
inside of the appliance
Cleaning matt
black Appliances
Colloidal black (85ml)
Protecting your
hands
Stovax offer a filter/collection attachment for your vacuum
cleaner to protect it from fire ash. Ash Clean (Stovax Part
No. 2091).
Heat resistant leather gloves
Vacuum Cleaner Attachment
4008
2091
Ash Clean
These products, available from your local Stovax dealer,
along with regular maintenance and use of correct fuels, will
keep your appliance in the best possible condition.
• Clean the internal surfaces of the appliance using a wire
brush and scraper as required
Vacuum and brush the resulting debris from the appliance.
1.3 If you require more information about Stovax group
products visit our web site www.stovax.com
• Clean the grate parts with a wire brush, and check the
parts for any damage
1.4 Using the appliance for the first time:
• Burn at a low output for the first day of use
This allows the seals and paint to fully cure.
• Replace any damaged parts
• Re-fit cleaned internal parts
• Lightly oil any operating mechanisms
1.5 During this time the appliance may give off some
unpleasant odours:
• Keep the room well ventilated to avoid a build-up of
fumes.
To refresh painted finishes use Stovax Thermolac paint.
1.2 Use genuine Stovax replacement parts to keep your
appliance in safe and efficient working order. Your local
Stovax dealer can provide you with the parts you require.
1.6 Your Stovax dealer can carry out service and maintenance.
2. FITTING AND REMOVAL OF
FLUE DAMPER
2.1 See Section 6 Fitting & Removal of Flue Damper in
Installation section.
28
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NOTES
29
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SERVICE RECORDS
2ND SERVICE
1ST SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
4TH SERVICE
3RD SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
6TH SERVICE
5TH SERVICE
Date of Service:............................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
8TH SERVICE
7TH SERVICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
10TH SERVICE
9TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/HETAS Registration Number
30
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31
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Stovax Ltd, Falcon Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7LF
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