Conveying System
Mechanical Components
Part Number: 882.00379.00
Bulletin Number: SM2-605A.1
Effective: 7/25/06
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Shipping Info
Unpacking and Inspection
You should inspect the mechanical components of your conveying system for possible
shipping damage.
Thoroughly check the equipment for any damage that might have occurred in transit, such as
broken or loose wiring and components, loose hardware and mounting screws, etc.
In the Event of Shipping Damage
According to the contract terms and conditions of the Carrier, the responsibility of the
Shipper ends at the time and place of shipment.
Notify the transportation company’s local agent if you discover damage.
Hold the damaged goods and packing material for the examining agent’s inspection. Do not
return any goods before the transportation company’s inspection and authorization.
File a claim with the transportation company. Substantiate the claim by referring to the
agent’s report. A certified copy of our invoice is available upon request. The original Bill of
Lading is attached to our original invoice. If the shipment was prepaid, write us for a
receipted transportation bill.
Advise customer service regarding your wish for assistance and to obtain an RMA (return
material authorization) number.
If the Shipment is Not Complete
Check the packing list as back-ordered items are noted on the packing list. You should have:
þ Mechanical Components of Conveying System
þ Bill of lading
þ Packing list
þ Operating and Installation packet
þ Electrical schematic and panel layout drawings
þ Component instruction manuals
Re-inspect the container and packing material to see if you missed any smaller items during
unpacking.
If the Shipment is Not Correct
If the shipment is not what you ordered, contact the shipping department immediately. For
shipments in the United States and Canada, call 1 (800) 423-3183; for all other countries, call
our international desk at (262) 641-8600. Have the order number and item number available.
Hold the items until you receive shipping instructions.
Returned Material Policy
Do not return any damaged or incorrect items until you receive shipping instructions from the
shipping department.
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Credit Returns
Prior to the return of any material authorization must be given by the manufacturer. A RMA
number will be assigned for the equipment to be returned.
Reason for requesting the return must be given.
ALL returned material purchased from the manufacturer returned is subject to 15% ($75.00
minimum) restocking charge.
ALL returns are to be shipped prepaid.
The invoice number and date or purchase order number and date must be supplied.
No credit will be issued for material that is not within the manufacturer’s warranty period
and/or in new and unused condition, suitable for resale.
Warranty Returns
Prior to the return of any material, authorization must be given by the manufacturer. A RMA
number will be assigned for the equipment to be returned.
Reason for requesting the return must be given.
All returns are to be shipped prepaid.
The invoice number and date or purchase order number and date must be supplied.
After inspecting the material, a replacement or credit will be given, at the manufacturer’s
discretion. If the item is found to be defective in materials or workmanship, and it was
manufactured by our company, purchased components are covered under their specific
warranty terms.
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Table of Contents
CHARTS AND FIGURES...........................................................VIII
CHAPTER 1: SAFETY..............................................................10
1-1 How to Use This Manual..........................................................................................10
Safety Symbols Used in this Manual..................................................................10
1-2 Warnings and Precautions.......................................................................................11
1-3 Responsibility ..........................................................................................................12
General Responsibility.......................................................................................12
Operator Responsibility .....................................................................................13
Maintenance Responsibility ...............................................................................14
Reporting a Safety Defect..................................................................................14
CHAPTER 2: FUNCTIONAL DESCRIPTION...........................15
2-1 Models Covered in This Manual ..............................................................................15
2-2 General Description.................................................................................................15
Basic System Components................................................................................15
Basic System Types ..........................................................................................16
Conveying Distance...........................................................................................16
Equipment Cycle ...............................................................................................16
2-3 Standard Features & Options ..................................................................................17
SSI Series Inventory Vacuum Receivers ...........................................................17
Pumps ...............................................................................................................19
Pumps ...............................................................................................................21
Blowback Pumps...............................................................................................23
Blowback Pumps...............................................................................................25
SPC Centrifugal Pumps.....................................................................................27
Atmospheric Valves...........................................................................................33
Sequence T-Valves ...........................................................................................34
Cartridge-Style Vortex Filter Chamber ...............................................................35
FC Series Bag-Style Filters................................................................................37
ACA Series Filter Chambers..............................................................................37
SFC-S Series Filters..........................................................................................39
Take-Off Compartments and Pickup Tubes.......................................................40
2-4 Safety Devices and Interlocks .................................................................................43
CHAPTER 3: INSTALLATION..................................................45
3-1 Uncrating the Equipment.........................................................................................45
3-2 Rigging and Placing Mechanical Components.........................................................45
Installing the Pump Package .............................................................................45
Installing the Control Panel................................................................................48
Installing Material/Vacuum Tubing.....................................................................48
Installing SFC or FC Filter Chambers ................................................................53
Installing ACA Series Filter Chambers...............................................................54
Installing Vacuum Receivers and Inventory/Vacuum Receivers.........................55
Installing the Safety Filter...................................................................................55
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3-3 Compressed Air Blowback Connection....................................................................57
3-4 Implosion Blowback Connection..............................................................................57
Installing the Pickup Probe ................................................................................59
Installing the Grinder Take-off Attachment.........................................................60
Installing and Adjusting the Take-off Compartment............................................60
Adjusting Fast Take-off (FCO) Compartments...................................................61
Installing the Powder Check Adapter (Box Style; EVTO; FEVTO only) ..............61
3-5 Compressed Air Connections..................................................................................63
Making ACA Series Filter Chamber Compressed Air Connections ....................63
Making Pump Compressed Air Connections......................................................63
Connecting Vacuum Receivers with Atmospheric Valve Compressed Air Lines 63
Connecting Vacuum Receivers with Sequence-T Valve Compressed Air Lines.64
Running Remote Proportioning Valve or Proportioning Vacuum Receiver
Compressed Air Lines .......................................................................................65
3-6 Electrical Connections.............................................................................................66
Making ACA Series Filter Chamber Electrical Connections ...............................66
Making Pump Power Drop Wiring Connections .................................................66
Making Control Panel Power Drop Wiring Connections .....................................66
Connecting the Control Panel to Vacuum Receivers..........................................67
Installing Station Bypass Switches.....................................................................69
Connecting the Control Panel to the Pump Package .........................................70
3-7 Initial Start-up..........................................................................................................76
Making Startup Checks......................................................................................76
Adjusting Sight Glass Proximity Sensor Sensitivity ............................................76
Adjusting Air Pulse Duration: All Models............................................................77
ACA Series Filter Chamber Pre-Operation Checklist .........................................77
Adjusting Time Between Air Pulses on ACA Filters............................................77
Adjusting the Number of Air Pulses ...................................................................77
Starting ACA Series Filter Chamber Units .........................................................78
Adjusting Proximity Sensor Sensitivity...............................................................78
CHAPTER 4: OPERATION.......................................................79
4-1 Start-up ...................................................................................................................79
Starting ACA Series Filter Chamber Units .........................................................79
4-2 Operation Procedures .............................................................................................79
Vacuum Switch (VS) Operation .........................................................................79
High Vacuum Relief Regulator Operation ..........................................................80
4-3 Shut-down...............................................................................................................80
CHAPTER 5: MAINTENANCE .................................................81
5-1 Preventative Maintenance Schedule .......................................................................81
5-2 Preventative Maintenance .......................................................................................82
Maintaining Pump Packages .............................................................................82
Maintaining Filter Chambers..............................................................................84
Inspecting ACA Series Filter Chamber Filter Bags.............................................84
Maintaining SPDB Series Vacuum Power Unit Non-Reversing Valves ..............85
Servicing and Reassembling Lower Valves .......................................................90
Maintaining Vacuum Receivers and Filter/ Receiver Combinations ...................90
5-3 Cleaning the Collection Bin (All Models Except SFC 225 and SFC 1000)................91
5-4 Cleaning the Filter Shroud (SFC 225 and SFC 1000 Only)......................................91
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5-5 Cleaning/Replacing the Filter Cartridge...................................................................92
5-6 Corrective Maintenance...........................................................................................93
Dealing with Shortened ACA Series Filter Bag Life............................................93
CHAPTER 6: TROUBLESHOOTING .......................................94
6-1 Introduction .............................................................................................................94
CHAPTER 7: APPENDIX........................................................102
7-1 Warranty................................................................................................................102
Warranty Specifications...................................................................................102
Warranty Restrictions ......................................................................................102
Warranty Liabilities ..........................................................................................103
Customer Responsibilities ...............................................................................103
7-2 Technical Specifications........................................................................................104
7-3 Drawings and Diagrams ........................................................................................105
7-4 Spare Parts List.....................................................................................................108
7-5 Technical Assistance.............................................................................................138
Parts Department.............................................................................................138
Service Department.........................................................................................138
Sales Department............................................................................................138
Contract Department .......................................................................................138
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Charts and Figures
1
2
3
4
5
6
7
8
9
SSI Stainless Steel Inventory Vacuum Receiver Dimensions
Positive Displacement Pump Dimensions
18
20
22
24
26
27
28
30
31
32
33
34
36
38
39
40
41
41
42
43
47
49
50
51
51
52
53
56
57
62
SPD (20,30) Series Pump Dimensions
SPDB (5-15) Series Blowback Pump Dimensions
SPDB (25,30) Series Blowback Pump Dimensions
Centrifugal Pump Dimensions
Pump Specifications (Positive Displacement and Centrifugal models)
SSR Series Stainless Steel Vacuum Receiver Dimensions
SSR (6-45) Stainless Steel Vacuum Receiver Dimensions
10 SSR (85-170) Stainless Steel Vacuum Receiver Dimensions
11 Typical Atmospheric Valve
12 Typical Sequence T-Valve
13 SFC Vortex Filter Chamber Specifications and Dimensions
14 Typical ACA Series Filter Chamber
15 Compressed Air Blowback
16 ACA Series Model 51 and 53 Low Boy Filter Assembly
17 Typical Grinder Take-Off Attachment
18 Typical Take-Off Compartment
19 Typical Fast Take-Off Compartments
20 Typical Pickup Probe
21 Filter Chamber Installation, Optional Blowback Controller shown
22 Typical Multiple Line System Installation
23 Recommended Single-Line Y-Tube Installation
24 Modified Single-Line Y-Tube Installation
25 Manifold Y-Tube Installation
26 Typical Single-Line Y-Tube System Installation
27 Typical Material Check Valve
28 SFC-S Filter Installation
29 Clearing Valve Compressed Air Connections
30 Typical Powder Check Adapter
Solenoid Valve Location on Atmospheric Valve & Compressed Air
31
32
33
34
Connections
64
65
68
Solenoid Valve Location on Sequence – T Valve & Compressed Air
Connections
Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections (115 VAC Control
Unit)
Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections (24 VDC Control
Unit)
69
70
71
72
73
74
35 Recommended Field-Installed Optional Station Bypass Switch
36 Typical SPD Series Junction Box Wiring Diagram
37 Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram
38 Typical SPDB (5-15) Series Junction Box Wiring Diagram
39 Typical SPDB (25,30) Series Junction Box Wiring Diagram
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Typical SPDB (25,30) Series Junction Box with Fused Disconnect Wiring
Diagram
40
75
77
41 ACA Series Model 50 Blowback DIP Switch Settings
42 Non-Reversing Valve Cycle of Operation (SPDB Pumps)
43 Equipment Cycles
105
106
108
109
110
111
112
113
114
115
116
117
118
118
119
120
121
122
123
124
125
126-28
129
130
131
132-35
136
136
44 Typical SSR Series Vacuum Receiver Exploded View
45 SSR Series Vacuum Receiver Parts List
46 Typical SSR Series Vacuum Receiver Exploded View
47 SSR Series Vacuum Receiver Parts List (Pre-May 2003)
48 Typical SSR06-45 Series Vacuum Receiver Exploded View (Post-May 2003)
49 SSR06-45 Series Vacuum Receiver Parts List (Post-May 2003)
50 Typical SSR Series Vacuum Receiver Exploded View
51 SSR 85/170 Series Vacuum Receiver Parts List
52 Typical SSI Series Inventory Vacuum Receiver Exploded View
53 SSI Series Inventory Vacuum Receiver Parts List
54 SFC Filter Chamber Spare Parts List, Models SFC 225 & SFC 1000
55 FC Filter Chamber Spare Parts List, Models FC15, FC30, & FC35
56 Vacuum Power Units; 5 to 15hp (3.73-11.19kW) Models Exploded View
57 Vacuum Power Units; 5 to 15hp (3.73-11.19kW) Models Spare Parts List
58 Vacuum Power Units 25 to 30hp (18.65-22.38kW) Models Exploded View
59 Vacuum Power Units 25 to 30hp (18.65-22.38kW) Models Spare Parts List
60 SFC-S Filter
61 SFC-S Spare Parts List
62 SPD Spare Parts Drawing
63 SPD Spare Parts List
64 SPD Reversing Valve Option Spare Parts Drawing
65 SPD Reversing Valve Option Spare Parts List
66 SPDB Spare Parts Drawing
67 SPDB Spare Parts List
68 SPC Spare Parts Drawing
69 Centrifugal Vacuum Pump Spare Parts List
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Chapter 1: Safety
1-1 How to Use This Manual
Use this manual as a guide and reference for installing, operating, and maintaining the
mechanical components of your conveying system. The purpose is to assist you in applying
efficient, proven techniques that enhance equipment productivity.
This manual covers only light corrective maintenance. No other maintenance should be
undertaken without first contacting a service engineer.
The Functional Description section outlines models covered, standard features, and safety
features. Additional sections within the manual provide instructions for installation, pre-
operational procedures, operation, preventive maintenance, and corrective maintenance.
The Installation chapter includes required data for receiving, unpacking, inspecting, and setup
of the mechanical components of your conveying system. We can also provide the assistance
of a factory-trained technician to help train your operator(s) for a nominal charge. This
section includes instructions, checks, and adjustments that should be followed before
commencing with operation of the conveying system. These instructions are intended to
supplement standard shop procedures performed at shift, daily, and weekly intervals.
The Operation chapter includes a description of electrical and mechanical controls, in
addition to information for operating the conveying system safely and efficiently.
The Maintenance chapter is intended to serve as a source of detailed assembly and
disassembly instructions for those areas of the equipment requiring service. Preventive
maintenance sections are included to ensure that the mechanical components of your
conveying system provide excellent, long service.
The Troubleshooting chapter serves as a guide for identification of most common problems.
Potential problems are listed, along with possible causes and related solutions.
The Appendix contains technical specifications, drawings, schematics, parts lists, and
available options. A spare parts list with part numbers specific to your machine is provided
with your shipping paperwork package. Refer to this section for a listing of spare parts for
purchase. Have your serial number and model number ready when ordering.
Safety Symbols Used in this Manual
The following safety alert symbols are used to alert you to potential personal injury hazards.
Obey all safety messages that follow these symbols to avoid possible injury or death.
DANGER! DANGER indicates an imminently hazardous situation that, if not avoided,
will result in death or serious injury.
WARNING! WARNING indicates a potentially hazardous situation or practice that, if
not avoided, could result in death or serious injury.
Caution!
CAUTION indicates a potentially hazardous situation or practice that, if
not avoided, may result in minor or moderate injury or in property damage.
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Conveying System Safety Tags
Tag
Description
Tag
Description
Read Operation &
Installation Manual
High Voltage Inside
Enclosure
Protected Earth
Ground
Earth Ground
PE
Lifting Point
Spraying Hazard
1-2 Warnings and Precautions
Our equipment is designed to provide safe and reliable operation when installed and operated
within design specifications, following national and local safety codes. This may include, but
is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international
regulations.
To avoid possible personal injury or equipment damage when installing, operating, or
maintaining this equipment, use good judgment and follow these safe practices:
þ Read and follow these operation and installation instructions when installing,
operating, and maintaining this equipment. If these instructions become damaged or
unreadable, additional copies are available from the manufacturer.
þ Follow all SAFETY CODES.
þ Wear SAFETY GLASSES and WORK GLOVES.
þ Work only with approved tools and devices.
þ Disconnect and/or lock out power before servicing or maintaining the equipment.
þ Use care when LOADING, UNLOADING, RIGGING, or MOVING this
equipment.
þ Operate this equipment within design specifications.
þ OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment.
You should remove the fuses and carry them with you.
þ Make sure the equipment and components are properly GROUNDED before you
switch on power.
þ Use extreme caution when working with your conveying system. HIGH VACUUM
can be dangerous. Keep body parts, tools, clothing, and debris away from vacuum
inlets.
þ When welding or brazing in or around this equipment, make sure VENTILATION is
ADEQUATE. PROTECT adjacent materials from flame or sparks by shielding with
sheet metal. An approved FIRE EXTINGUISHER should be nearby and ready for
use if needed.
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þ Do not restore power until you remove all tools, test equipment, etc., and the
equipment and related components are fully reassembled.
þ Only PROPERLY TRAINED personnel familiar with the information in this
manual should work on this equipment.
We have long recognized the importance of safety and have designed and manufactured our
equipment with operator safety as a prime consideration. We expect you, as a user, to abide
by the foregoing recommendations in order to make operator safety a reality.
1-3 Responsibility
These machines are constructed for maximum operator safety when used under standard
operating conditions and when recommended instructions are followed in the maintenance
and operation of the machine.
All personnel engaged in the use of the machines should become familiar with their operation
as described in this manual.
Proper operation of the machine promotes safety for the operator and all workers in its
vicinity.
Each individual must take responsibility for observing the prescribed safety rules as outlined.
All warning and danger signs must be observed and obeyed. All actual or potential danger
areas must be reported to your immediate supervisor.
General Responsibility
No matter who you are, safety is important. Owners, operators and maintenance personnel
must realize that every day, safety is a vital part of their jobs.
If your main concern is loss of productivity, remember that production is always affected in a
negative way following an accident. The following are some of the ways that accidents can
affect your production:
· Loss of a skilled operator (temporarily or permanently)
· Breakdown of shop morale
· Costly damage to equipment
· Downtime
An effective safety program is responsible and economically sound.
Organize a safety committee or group, and hold regular meetings. Promote this group from
the management level. Through this group, the safety program can be continually reviewed,
maintained, and improved. Keep minutes or a record of the meetings.
Hold daily equipment inspections in addition to regular maintenance checks. You will keep
your equipment safe for production and exhibit your commitment to safety.
Please read and use this manual as a guide to equipment safety. This manual contains safety
warnings throughout, specific to each function and point of operation.
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Operator Responsibility
The operator’s responsibility does not end with efficient production. The operator usually has
the most daily contact with the equipment and intimately knows its capabilities and
limitations.
Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or
through a casual attitude toward machinery formed over a period of months or years. Your
employer probably has established a set of safety rules in your workplace. Those rules, this
manual, or any other safety information will not keep you from being injured while operating
your equipment.
Learn and always use safe operation. Cooperate with co-workers to promote safe practices.
Immediately report any potentially dangerous situation to your supervisor or appropriate
person.
REMEMBER:
· NEVER place your hands or any part of your body in any dangerous location.
· NEVER operate, service, or adjust the conveying system without appropriate training
and first reading and understanding this manual.
· NEVER try to pull material out of the conveying system with your hands while it is
running!
· Before you start the conveying system, check the following:
· Remove all tools from the conveying system.
· Be sure no objects (tools, nuts, bolts, clamps, bars) are lying in the
area.
· If your conveying system has been inoperative or unattended, check all settings before
starting the unit.
· At the beginning of your shift and after breaks, verify that the controls and other
auxiliary equipment are functioning properly.
· Keep all safety guards in place and in good repair. NEVER attempt to bypass, modify,
or remove safety guards. Such alteration is not only unsafe, but will void the warranty
on your equipment.
· When changing control settings to perform a different mode of operation, be sure
selector switches are correctly positioned. Locking selector switches should only be
adjusted by authorized personnel and the keys removed after setting.
· Report the following occurrences IMMEDIATELY:
· unsafe operation or condition
· unusual conveying system action
· leakage
· improper maintenance
· NEVER stand or sit where you could slip or stumble into the
conveying system while working on it.
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· DO NOT wear loose clothing or jewelry, which can be caught while working on the
conveying system. In addition, cover or tie back long hair.
· Clean the conveying system and surrounding area DAILY, and inspect the machine for
loose, missing or broken parts.
· Shut off power to the conveying system when it is not in use. Turn the switch to the
OFF position, or unplug it from the power source.
Maintenance Responsibility
Proper maintenance is essential to safety. If you are a maintenance worker, you must make
safety a priority to effectively repair and maintain equipment.
Before removing, adjusting, or replacing parts on a machine, remember to turn off all electric
supplies and all accessory equipment at the machine, and disconnect and lockout electrical
and pneumatic power. Attach warning tags to the disconnect switch and air shutoff valve.
When you need to perform maintenance or repair work on a conveying system above floor
level, use a solid platform or a hydraulic elevator. If there is a permanently installed catwalk
on your conveying system, use it. The work platform should have secure footing and a place
for tools and parts. DO NOT climb on the conveying system, machines, or work from
ladders.
If you need to repair a large component, use appropriate handling equipment. Before you use
handling equipment (portable “A” frames, electric boom trucks, fork trucks, overhead cranes)
be sure the load does not exceed the capacity of the handling equipment or cause it to become
unstable.
Carefully test the condition of lifting cables, chains, ropes, slings, and hooks before using
them to lift a load.
Be sure that all non-current carrying parts are correctly connected to earth ground with an
electrical conductor that complies with current codes. Install in accordance with national and
local codes.
When you have completed the repair or maintenance procedure, check your work and remove
your tools, rigging, and handling equipment.
Do not restore power to the conveying system until all persons are clear of the area. DO
NOT start and run the conveying system until you are sure all parts are functioning correctly.
BEFORE you turn the conveying system over to the operator for production, verify all
enclosure panels, guards and safety devices are in place and functioning properly.
Reporting a Safety Defect
If you believe that your equipment has a defect that could cause injury, you should
immediately discontinue its use and inform the manufacturer.
The principle factors that can result in injury are failure to follow proper operating procedures
(i.e. lockout/tagout), or failure to maintain a clean and safe working environment.
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Chapter 2: Functional Description
2-1 Models Covered in This Manual
This manual provides operation, installation, and maintenance instructions for the mechanical
components of the conveying system. Model numbers are listed on the serial tag. Make sure
you know the model and serial number of your equipment before contacting the manufacturer
for parts or service.
Our mechanical components are designed to create vacuum for conveying pelletized,
granular, or powder material in a central material handling system. A typical use is as an in-
plant distribution system for plastic processing plants. Conveying system mechanical
components are sized to meet the specific requirements stated by the Customer at the time of
purchase.
2-2 General Description
Our central vacuum systems are as varied as the applications that they service. Tubing and
equipment furnished in a specially designed system is intended to convey the material(s)
specified at the time of purchase at specific rates and distances.
We can advise you on your system capabilities based on system makeup, distance, material,
and desired conveying rates.
Pressure drops in the overall system directly affect system capacity, such as number of
material line bends, footage of pipe, Y-tubes, T-tubes, etc.
The less distance, flexible hose, and bends you use on material lines, the better. Keep material
lines as straight as possible.
Note: Vacuum leaks occurring anywhere in your system reduce capacity.
Basic System Components
A typical conveying system contains the following components:
· Vacuum receiver(s)
· Vacuum pump
· Filter chamber
· Sequence or atmospheric valves
· Controller
· Take-off compartments
· Pickup tubes/wands
· Vacuum and material tubing
Combinations of these components will help you build your system for the application you
need.
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Basic System Types
Time-Fill Systems
A time-fill system conveys material to an on-line vacuum receiver for a pre-set time period.
When this interval elapses, the controller conveys material to the next on-line vacuum
receiver.
Volume-Fill Systems
A volume-fill system conveys material to an on-line vacuum receiver until the material level
activates the proximity switch in the vacuum receiver, or a preset time elapses. When either
of these conditions occur, the controller conveys material to the next on-line vacuum receiver.
Conveying Distance
Vacuum hoppers and Low Head Separators are installed over the material delivery point.
The Vacuum Power Unit and material pick-up device, however, can be installed some
distance from the delivery point. This distance is dependent upon the power unit chosen and
the total equivalent feet required to convey the material.
The manufacturer’s Engineering Department can advise you on your system’s capabilities
given the system make-up, distance, material and desired conveying rates.
Equipment Cycle
Our bulk material conveying systems are used for automatic pneumatic handling of most
free-flowing, dry, pelletized, powder granular materials. Add a Low Head Separator, and
fine powders can be conveyed. Most systems are custom designed using standard
components.
A positive displacement blower draws air through the non-reversing valves on the Vacuum
Power Unit. (See Figure 42 on page 105).
The vacuum is drawn through a filter chamber to prevent material from reaching the blower.
Signals from the programmable controller shift Sequence-“T” Valves to direct the vacuum
through the station being filled to a material pick-up device.
Material is sucked into a pick-up device and through the material tubing to the vacuum
hopper or Low Head Separator, mounted or suspended over a storage bin or processing
equipment.
When the vacuum hopper is filled or the convey cycle times out, the convey cycle ends. The
Vacuum Power Unit immediately shifts into blowback, dumping the material in the vacuum
hopper.
The blowback cycle backflushes air through the vacuum tubing to clean the filter chamber.
The blowback feature cleans the filter chamber after each loading cycle and speeds emptying
of the vacuum hopper. This operation is continuous and automatic. (See Figure 43 on page
106).
The programmable controller automatically shifts the appropriate sequence “T”-valves and
starts the loading cycle at the next station in the cycle.
The cycle continues until the programmable controller senses, through level sensors at each
station, that all stations are filled.
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Material characteristics determine the type of equipment needed to properly convey the
material.
See Figures 22 and 26 on pages 49 and 52 for typical system configurations.
2-3 Standard Features & Options
SSI Series Inventory Vacuum Receivers
Models: SSI03, SSI06, SSI11
· Brushed stainless steel construction, with stainless steel product
contact surfaces.
· Pyrex™ sight glass.
· Receiver capacities of 0.1, 0.2, and 0.4 cu. ft. (2.8, 5.6, and 11.3 liters).
· Ten (10) -mesh stainless steel pellet deflector screen.
· Designed for minimum inventory on molding machine.
· Four-inch (101.6 mm) -sq. flange on 0.1 cu. ft. (2.8 liter) model.
· Seven-inch (177.8 mm) -sq. flange on 0.2 and 0.4 cu. ft. (5.6 and 11.3
liter) models.
· Side inlet/outlet design.
· Removable inlets and outlets, up to 2” O.D. on 0.2 and 0.4 cu. ft (5.6
and 11.3 liter) models; material inlet is check valve-ready.
· Check valve for single-line Y applications.
· Adjustable proximity-type material level sensor (mounted on sight
glass): 24 VDC or 115 VAC.
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Figure 1: SSI Series Stainless Steel Inventory Vacuum Receiver Dimensions
SSI03 Vacuum Receiver
D
A
B
E
C
SRI01.DWG
J
F
I
H
G
F
HOPSRI.DWG
Unit size
cu. ft.
0.1
Dimensions in inches
Model
SSI03
SSI06
SSI11
A
B
C
D
E
13/4
3”
F -sq.
4”
7”
G -sq.
H -sq.
I -sq. •
J
211/4
255/8
311/2
”
”
”
20”
233/4
295/8
165/8
191/2
251/2
”
”
”
63/8
91/8
91/8
”
”
”
”
2”
11/4
23/4
23/4
”
”
”
21/2
51/2
51/2
”
”
”
2”
3”
3”
0.2
0.4
”
”
31/2
”
”
3”
7”
31/2
Unit size
liters
2.8
5.6
11.3
Dimensions in cm
Model
SSI03
SSI06
SSI11
A
B
C
D
E
F -sq.
G -sq.
5.1 cm
8.9 cm
8.9 cm
H -sq.
3.2 cm
6.9 cm
6.9 cm
I -sq. •
6.4 cm
13.9 cm
13.9 cm
J
54.0 cm
65.1 cm
80.0 cm
50.8 cm
60.3 cm
75.2 cm
42.2 cm
49.5 cm
64.8 cm
16.2 cm
23.2 cm
23.2 cm
4.4 cm
7.6 cm
7.6 cm
10.2 cm
17.8 cm
17.8 cm
5.1 cm
7.6 cm
7.6 cm
• 99/32”/0.28125” (7.14 mm) -diameter holes in four (4) places, equally spaced.
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Pumps
SPD Series Models: SPD5, SPD7.5, SPD10, SPD15
· Support base.
· Positive displacement blower.
· 3-phase high efficiency TEFC electric motor.
· 5, 7.5, 10, or 15 horsepower (3.75, 5.63, 7.5, or 11.25 kW).
· Standard voltage is 230-460/3/60. 380-415/3/50 and 575/3/60 are
optional.
· Adjustable motor base.
· Compressed air-operated mechanical high-vacuum relief valve.
· Vacuum gauge.
· Vacuum switch for high vacuum protection.
· Junction box with motor starter, including overload protection.
· Discharge silencer.
Options
· Fused disconnect in the junction box.
· Distributed I/O capability.
· Sound enclosure.
· Premium-efficiency motors.
· Re-sheave for elevation.
· 24VDC or 120 AC controls.
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Figure 2: Positive Displacement Pump Dimensions
Model
SPD 5
SPD 7.5
SPD 10
SPD 15
Unit size
hp
Dimensions (inches)
D
A
B
C
E
F
G
5
7.5
10
15
33
27.5
85.82
29
22
21.75
31.75
Model
Unit size
kW
Dimensions (cm)
D
A
B
C
E
F
G
SPD 5
3.75
5.6
7.5
SPD 7.5
SPD 10
SPD 15
84
70
218
74
56
55
81
11.25
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Pumps
SPD Series Models: SPD20, SPD30
· Support base.
· Positive displacement blower.
· 3-phase high efficiency TEFC electric motor.
· 20 or 30 horsepower (15 or 22.5 kW).
· Standard voltage is 230-460/3/60. 380-415/3/50 and 575/3/60 are
optional.
· Adjustable motor base.
· Compressed air-operated mechanical high-vacuum relief valve.
· Vacuum gauge.
· Vacuum switch for high vacuum protection.
· Junction box with motor starter, including overload protection.
· Discharge silencer.
Options
· Fused disconnect in the junction box.
· Distributed I/O capability.
· Sound enclosure.
· Premium-efficiency motors.
· Re-sheave for elevation.
· 24VDC or 120 AC controls.
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Figure 3: SPD 20, 30 Series Pump Dimensions
C
A
E
B
F
D
G
Model
Unit size
Dimensions (inches)
hp
20
30
A
32
38
B
56
50
C
65
85
D
32.5
37.25
E
53
48.25
F
31
35.75
G
60
69.3
SPD 20
SPD 30
Model
Unit size
KW
Dimensions (cm)
A
B
C
D
E
F
G
SPD 20
SPD 30
15.00
22.38
81
97
142
127
178
216
82
95
134
123
79
91
167
176
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Blowback Pumps
SPDB Series Models: SPDB5, SPDB7.5, SPDB10, SPDB15
· Compressed air-operated blowback and vacuum valves with high-
vacuum relief.
· Mechanical high-vacuum relief valve.
· Support base.
· Positive displacement blower.
· Three (3) -phase high efficiency TEFC electric motor.
· 5, 7.5, 10, or 15 horsepower (3.75, 5.63, 7.5, or 11.25 kW)
· Standard 230-460/3/60. 380-415/3/50. 575/3/60 is optional.
· Adjustable motor base.
· Vacuum gauge.
· Vacuum switch for high vacuum protection.
· Junction box with motor starter, including overload protection.
· Discharge silencer.
Options
· Fused disconnect in the junction box.
· Distributed I/O capability.
· Sound enclosure.
· Efficiency motors available.
· Re-sheave for elevation.
· 24VDC or 120VAC controls.
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Figure 4: SPDB 5-15 Series Blowback Pump Dimensions
Model
Unit size
hp
Dimensions (inches)
A
B
C
D
SPDB 5
5
7.5
10
15
64.71
28.22
31.10
27.84
64.84
29.34
31.10
30.93
64.84
29.34
31.10
30.93
64.84
29.34
31.75
30.93
SPDB 7.5
SPDB 10
SPDB 15
Model
Unit size
kW
Dimensions (cm)
A
B
C
D
SPDB 5
3.75
5.6
7.5
164.36
71.68
78.99
70.71
164.69
74.52
78.99
78.56
164.69
74.52
78.99
78.56
164.69
74.52
80.65
78.56
SPDB 7.5
SPDB 10
SPDB 15
11.25
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Blowback Pumps
SPDB Series Models: SPDB 25, SPDB 30
· Compressed air-operated blowback and vacuum valves with high-
vacuum relief.
· Mechanical high-vacuum relief valve.
· Support base.
· Positive displacement blower.
· Three (3) -phase high efficiency TEFC electric motor.
· 25 or 30 horsepower (18.75 or 22.5 kW)
· Standard 230-460/3/60. 380-415/3/50. 575/3/60 is optional.
· Adjustable motor base.
· Vacuum gauge.
· Vacuum switch for high vacuum protection.
· Junction box with motor starter, including overload protection.
· Discharge silencer.
Options
· Fused disconnect in the junction box.
· Distributed I/O capability.
· Sound enclosure.
· Efficiency motors available.
· Re-sheave for elevation.
· 24VDC or 120VAC controls.
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Figure 5: SPDB 25, 30 Series Blowback Pump Dimensions
D
A
B
C
H
E
F
I
J
G
K
Model
Unit size
Dimensions (inches)
hp
25
30
A
80
80
B
60
60
C
39
39
D
74
74
E
42.5
42.5
F
46
46
G
65
65
H
9
9
I
J
35
35
K
32
32
SPDB 25
SPDB 30
31.5
31.5
Model
Unit size
kW
Dimensions (cm)
A
B
C
D
E
F
G
H
23
23
I
80
80
J
89
89
K
81
81
SPDB 25
SPDB 30
18.75
22.50
203
203
152
152
101
101
188
188
108
108
117
117
166
166
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SPC Centrifugal Pumps
Models: 3.5, 6.5 & 11 Hp
· Centrifugal blower.
· Cartridge filter.
· Vent valve
· Junction box with starter mounted on unit.
Figure 6: Centrifugal Pump Dimensions
Model
Unit size
Hp*
Dimensions (inches)
A
B
C
D
13
13
E
F
G
H
I
SPC 3.5
SPC 6.5
SPC 11.5
3.5
5
11.5
26.25
24.5
31.5
8.75
7.5
8.6
35
18
15
17.4
12
17.75
31
35.5
17.75
19
14.8
Model
Unit size
kW
Dimensions (cm)
A
B
C
D
E
F
G
H
89
79
90
I
SPC 3.5
SPC 6.5
SPC 11.0
2.63
4.84
8.58
67
62
80
33
33
37
22
19
21
46
45
48
38
44
30
45
*At 460/3/60
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Figure 7: SPD, SPDB, and SPC Pump Specifications (Positive Displacement and Centrifugal pumps)
Model
hp
Amp draw, full-load amps
Air flow •
Line size
inches
Ship weight
lbs.
230 V
Pumps — Positive Displacement Models
SPD 5
460 V
575 V
cfm
Vacuum
Material
2.0”
5
7.5
10
10
15
15
20
30
13.4
20.6
28.4
29.2
38.4
39.2
49.6
76.3
6.7
10.3
14.2
14.6
19.2
19.6
24.8
38.1
5.4
8.2
120
155
200
300
300
360
475
665
2.0”
2.5”
2.5”
3.0”
3.0”
3.5”
4.0”
5.0”
385
400
400
400
420
420
1,600
1,700
SPD 7.5
SPD 10
SPD 10
SPD 15
SPD 15
SPD 20
SPD 30
2.5”
2.5”
3.0”
3.0”
3.5”
4.0”
5.0”
11.4
11.7
15.3
15.7
19.8
30.4
SPDB 5
5
7.5
13.4
20.6
28.4
29.2
38.4
39.2
49.6
76.3
6.7
10.3
14.2
14.6
19.2
19.6
24.8
38.1
5.4
8.2
120
155
200
300
300
360
570
711
2.0”
2.5”
2.5”
3.0”
3.0”
3.5”
2.0”
2.5”
2.5”
3.0”
3.0”
3.5”
385
400
400
400
420
420
1,600
1,700
SPDB 7.5
SPDB 10
SPDB 10
SPDB 15
SPDB 15
SPDB 25
SPDB 30
10
10
15
15
25
30
11.4
11.7
15.3
15.7
19.8
30.4
4.5” Sch. 10 pipe 4.5” Sch. 10 pipe
5” Sch. 10 pipe
Vacuum
2.0”
5” Sch. 10 pipe
Material
1.5”
Pumps — Centrifugal Models
SPC 3.5
SPC 6.5
SPC 11.5
3.5
5
11.5
9.1
12.9
32.5
4.6
6.5
16.2
3.0
4.3
10.6
106
152
225
175
300
350
2.0”
2.5”
2.0”
2.5”
Model
kW
Amp draw, full-load amps
Air flow •
Line size
mm
Ship weight
Kg
230 V
Pumps — Positive Displacement Models
460 V
575 V
cmh
SPD 5
3.75
5.6
7.5
13.4
20.6
28.4
29.2
38.4
39.2
49.6
76.3
6.7
10.3
14.2
14.6
19.2
19.6
24.8
38.1
5.4
8.2
204
155
339
381
508
610
805
1,127
50 mm
63 mm
63.5 mm
76 mm
76 mm
89 mm
175
181
181
181
190
190
727
789
SPD 7.5
SPD 10
SPD 10
SPD 15
SPD 15
SPD 20
SPD 30
11.4
11.7
15.3
15.7
19.8
30.4
7.5
11.2
11.2
15.00
22.4
101.6 mm
127 mm
SPDB 5
3.75
5.6
7.5
13.4
20.6
28.4
29.2
38.4
39.2
49.6
76.2
6.7
10.3
14.2
14.6
19.2
19.6
24.8
38.1
5.4
8.2
204
155
339
381
508
610
968
1,208
50 mm
63 mm
63.5 mm
76 mm
76 mm
175
181
181
181
190
190
727
789
SPDB 7.5
SPDB 10
SPDB 10
SPDB 15
SPDB 15
SPDB 25
SPDB 30
11.4
11.7
15.3
15.7
19.8
30.4
7.5
11.2
11.2
18.7
22.4
89 mm
4” Sch. 10 pipe
5” Sch. 10 pipe
Pumps — Centrifugal Models
SPC 3.5
SPC 6.5
SPC 11.5
2.63
4.84
8.58
9.1
12.9
32.5
4.6
6.5
16.2
3.0
4.3
10.6
180
258
302
38 mm
50 mm
63 mm
80
136
159
•
Air flow measured in cubic feet per minute (cfm) and cubic meters per hour (cmh).
Note: Rated performance is at standard atmosphere and sea level conditions. High
elevation affects system performance.
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SSR Vacuum Receivers
Models: SSR03, SSR06, SSR11, SSR23, SSR45, SSR85, SSR170
· Receiver capacities of 0.1, 0.2, 0.4. 0.8, 1.6, 3.0, and 6.0 cu. ft. (2.8,
5.6, 11.3, 22.6, 45.3, 84.9, and 169.9 liters).
· Brushed stainless steel construction, with stainless steel product
contact surfaces.
· Material demand/level sensor with Normally Open (std.) or Normally
Closed (version available) contacts.
· Perforated stainless steel pellet deflectors (SSR85/170 Models).
· Ten (10)-mesh stainless steel pellet deflector screen (SSR06–45
models only).
· Removable side inlets and outlets – up to 3” O.D. (except on 0.1 cu. ft.
[2.8 liter] models).
· Internal check valve on material inlets (up to 3” line size) – Not on
SSR06 models.
Options
· Volume fill sensor.
· Optiview sensor.
· Spun aluminum riser.
· Filters (polyester and nylon).
· Throat gaskets – high temp & food grade.
· Consult assembly drawings for optional materials.
Note: SSR85/170 models can be vented or non-vented or equipped with a silo mount
riser with an access door.
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Figure 8: SSR Series Stainless Steel Vacuum Receiver Dimensions
H
SSR03 Vacuum Receiver
SRH01.DWG
Dimensions (inches)
Model Cu. ft.
SSR03 0.1
A
B
C
D
E
12”
F
1.75”
G
6.38”
H •
5.50”
J ‚
11”
K
6.75”
14.88” 10.63”
9.38” 6.38”
Dimensions (cm)
Model Liters
SSR03 2.8
A
38
B
27
C
24
D
16
E
31
F
4.4
G
16.2
H •
14
J ‚
28
K
17
•
‚
5/16”/0.3125” (8.00 mm) -diameter holes, two (2) places equally spaced.
1/4”/0.2500” (6.35 mm) -diameter holes, six (6) places equally spaced; H is standard mounting hole location.
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Figure 9: SSR (6-45) Stainless Steel Vacuum Receiver Dimensions
Note: SSR45 Vacuum Receiver (shown)
(14.14)
(23.63)
K
J
SEE NOTE 5
(5.75)
(Mounting Flange -10” Diameter Cut-Out)
Dimensions (inches)
Model #
SSR06
SSR11
SSR23
SSR45
Cu. ft.
0.2
0.4
0.8
1.6
A
B
C
9.75”
D
E
F
G
H •
I ‚
J
K
16.75” 11.5”
5.5”
11.5”
11.6”
18.1”
9.13”
22.38” 17.5” 15.38”
26” 20.13” 17.38”
32.25” 26.38” 23.63”
12”
4”
11”
10”
4.5”
N / A
14.13”
Metric Standards · Dimensions in cm
Model #
Liters
A
B
C
D
E
F
G
H
I ‚
J
K
SSR06
SSR11
SSR23
SSR45
5
5.6
11.3
22.6
45.3
42.5
56.8
66.1
81.9
29.2
44.4
51.1
67.0
24.8
39.7
44.1
60.0
14.0
29.2
29.5
46.1
30.5
10.2
35.9
N/A
27.9
25.4
11.4
•
‚
/16”/0.3125” (8.00 mm) -diameter holes, two (2) places equally spaced.
1
/4”/0.2500” (6.35 mm) -diameter holes, six (6) places equally spaced; I is standard mounting hole location.
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Figure 10: SSR (85/170) Stainless Steel Vacuum Receiver Dimensions
Note: SSR170 Vacuum Receiver (shown)
K
J
16” OD
(Mounting Flange -14” Diameter Cut-Out)
Dimensions (inches)
Model #
SSR85
SSR170
Cu. ft.
3.0
6.0
A
47
63
B
39
55
C
D
26
42
E
F
G
H •
J
K
NA
16
6
20
NA
15
7
Metric Standards · Dimensions in cm
Model #
SSR85
SSR170
5
Liters
85
170
A
119
159
B
100
140
C
D
66
106
E
F
G
H
J
K
N/A
41
15
51
N/A
38
19
•
/16”/0.3125” (8.00 mm) -diameter holes, two (2) places equally spaced.
1
‚ /4”/0.2500” (6.35 mm) -diameter holes, six (6) places equally spaced; I is standard mounting hole
location.
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Atmospheric Valves
Models: AV1.5, AV2, AV2.25, AV2.5, AV3
· Mount on cover of vacuum hopper to direct vacuum into hoppers.
· Relieves vacuum by allowing an in-rush of atmospheric air into the
system.
· Compressed air-operated.
· Selection of black or white neoprene plungers or available high
temperature plungers.
· 24 VDC or 115 VAC control voltage solenoid.
· Adds only six inches (15 cm) to the height of vacuum hoppers and
filter chambers.
Figure 11: Typical Atmospheric Valve
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Sequence T-Valves
Models: SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5
· Mount in vacuum header piping above vacuum hoppers to direct
vacuum into hoppers.
· Used with pumps that have blowback feature and critical dried resins
because no atmospheric air is introduced when vacuum is relieved.
· Compressed air operation.
· Selection of black or white neoprene plungers, or high temperature
silicone plungers.
· 24 VDC or 115 VAC control voltage solenoid.
· Distributed I/O capability.
Figure 12: Typical Sequence T-Valve
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Cartridge-Style Vortex Filter Chamber
Models: SFC225, SFC1000
· For use with standard pumps.
· Two stage cyclone/cartridge filter design.
· Twenty-nine inch (29”/74 cm) -high floor stand for drum discharge.
· Reverse pulse filter element.
· Flapper dump valve and filter shroud.
· Available in mild (51) or stainless steel (52) construction.
· Compressed air filter cleaning 24VDC or 120VAC.
Options
· 45” (114 cm) floor stand with 38” (97 cm) clearance for 55-gallon
(208-liter) drum.
· Removable dust can on 29” (74 cm) floor stand.
· Compressed air blowback with 115VAC/24VDC solenoid; controller
available separately.
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Figure 13: SFC Vortex Filter Chamber Specifications and Dimensions
Optional
Blowback
solenoid
B
B
C
C
E
E
Optional
integral
dust can
D
A
D
A
Floor
stand
29” (74 cm) stand
Optional 45” (114
cm) stand with drum
A
A
B
B
C
C
D
E
E
inches
20.50”
cm
52
inches
67.50”
cm
171
inches
45.38”
cm
115
inches
16.50”
cm
42
inches
29”
cm
SFC-225
74
28.50”
72
83.50”
212
61.38”
156
24.50”
62
45”
114
Floor
D
stand
Inches
26.50”
cm
67
inches
82.38”
cm
209
inches
50.38”
cm
128
inches
22.50”
cm
57
inches
29”
cm
74
SFC-1000
29” (74 cm) stand
Optional 45” (114
cm) stand with drum
34.50”
88
98.38”
250
66.38”
169
30.50”
77
45”
114
Note: Dimensions are approximate and subject to change without notice.
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FC Series Bag-Style Filters
Models: FC15, FC30, FC55
· For use with power units equipped with blowback feature.
· Polyester felt bags are standard.
· Forty-five inch (45”/114 cm) floor stand with 38” (97 cm) clearance
for 55-gallon (208-liter) drum.
· Available in floor-mount, floor stand with manual dump, or floor stand
with flapper dump configurations.
· Spare filter bag rack with bags available.
Options
· Filter media available.
· Enclosed floor stand.
ACA Series Filter Chambers
Models: ACA51 Low Boy, ACA53 Low Boy, ACA91, ACA93, ACA131, ACA 133,
ACA251, ACA253
· Self-cleaning design.
· Available construction in mild steel (-1 models) or mild steel with
epoxy-coated interior (-3 models).
· Filter chamber section shipped completely assembled separate from
the hopper section; mounting on hopper section required.
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Figure 14: Typical ACA Series Filter Chamber
2.50" OD
Cover
9.00"
(22.9 cm)
2.00" (5.1 cm)
Exhaust
valve
Upper
tank
10.00" (25.4 cm)
0.38" 9.5 mm)
typical gasket
Electrical
enclosure
B
Filter
tank
Bag rack
Filter sock
A
15.50" ID
(39.4 cm)
Accumulator
A0534516
Typical air piping
Note: The 2.5” OD upper air inlet can be sized to vacuum system requirements using
available transitions.
Filter Tank, Overall Dimensions
ACA91, 93
ACA131, 133
ACA251, 253
A
B
A
B
A
B
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
in.
cm
19.5”
49.5
39.0”
99.1
26.5”
67.3
46.0”
116.8
49.5”
125.7
69.0”
175.3
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SFC-S Series Filters
Figure 15: SFC-S Filter Compressed Air Blowback
WALL MOUNT
FLOOR MOUNT
SPC PUMP MOUNT
Model: SFC-S Filter
· Voltage: 24V DC (also available in 115V AC)
· Compressed air supply, 60-80 PSI (4.1-5.5 Bar)
· SPC pump mount, Wall mount or Floor mount
· See-through plexiglass collection bin with quick disconnects
Specifications and Dimensions:
Filter surface, sq. ft. (m²)
50 (4.64)
Filter cleaning method
Approx. weight, lbs. (kg)
Line sizes available
Note:
Compressed air or implosion blowback
70 (26)
1.5, 2.0, 2.5, 3.0, 3.5 (2 Sch. 5), 4.0
1. Implosion style filter cleaning option may be available but requires a
special control system. Consult factory.
2. The SFC-SC cyclonic pre-filter is also available. Consult factory for
more information.
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Figure 16: ACA Series Model 51 and 53 Low Boy Filter Assembly
17.62" approx.
Ø 2.00" OD
22.58"
10.95"
7.84"
15.50" ID
Note: The air inlet can be sized to vacuum system requirements using available
transitions.
Take-Off Compartments and Pickup Tubes
Take-Off Compartment Models:
· Grinder Takeoff Attachment style,
· Filtered Expandable Vacuum Takeoff (FEVTO) style,
· Expandable Vacuum Takeoff (EVTO) style,
· Cleanout style
· Box style
· Fast Cleanout Vacuum style
· MTO
· MDT
· FCO
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Figure 17: Typical Grinder Take-Off Attachment
5"
13 cm
6 7/8"
17 cm
2"
5 cm
1/4"
6 mm
1/4" dia. holes
(6 mm) (4 places)
45°
2"
51 mm
2"
5 cm
6"
7"
15 cm 18 cm
2" OD
51 mm
2 1/2"
6 cm
B-3934
1/2"
13 mm
1/2"
1/4"
6 mm
4 3/8"
11 cm
4"
10 cm
9"
23 cm
13 mm
Figure 18: Typical Take-Off Compartment
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Figure 19: Typical Fast Take-Off Compartments (not to scale)
FCO-1.5M
10" sq.
25 cm sq.
3 3/4"
9 cm
5 1/4"
13 cm
A0546365
6 1/2"
16 cm
FCO-1.5MD
10" sq.
25 cm sq.
TOP VIEW
2 7/8"
7 cm
5 7/8"
15 cm
A0546368
3 3/4"
9 cm
3.5" Sch. 10 pipe
(89 mm)
SIDE VIEW
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Pickup Tube Models: Single and dual tube pickup tubes available.
Figure 20: Typical Pickup Probe
A0536903
45º
Vent
holes
2-4 Safety Devices and Interlocks
This section includes information on safety devices and procedures that are inherent to the
mechanical components of the conveying system. This manual is not intended to supersede or
alter safety standards established by the user of this equipment. Instead, the material
contained in this section is recommended to supplement these procedures in order to provide
a safer working environment.
At the completion of this section, the operator and maintenance personnel will be able to do
the following:
·
·
·
Identify and locate specific safety devices.
Understand the proper use of the safety devices provided.
Describe the function of the safety device.
Safety Circuit Standards
Safety circuits used in industrial systems protect the operator and maintenance personnel
from dangerous energy. They also provide a means of locking out or isolating the energy for
servicing equipment.
Various agencies have contributed to the establishment of safety standards that apply to the
design and manufacture of automated equipment. The Occupational Safety and Health
Administration (OSHA) and the Joint Industrial council (JIC) are just a few of the
organizations that have joined with the plastics industry to develop safety standards.
Every effort has been made to incorporate these standards into the design of the mechanical
components of the conveying system; however, it is the responsibility of the personnel
operating and maintaining the equipment to familiarize themselves with the safety procedures
and the proper use of any safety devices.
Fail Safe Operation
If a safety device or circuit should fail, the design must be such that the failure causes a
“Safe” condition. As an example, a safety switch must be a normally open switch. The switch
must be held closed with the device it is to protect. If the switch fails, it will go to the open
condition, tripping out the safety circuit.
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At no time should the safety device fail and allow the operation to continue. For example, if
a safety switch is guarding a motor, and the safety switch fails, the motor should not be able
to run.
Safety Device Lock-Outs
Some safety devices disconnect electrical energy from a circuit. The safety devices that are
used on the mechanical components of the conveying system are primarily concerned with
electrical power disconnection and the disabling of moving parts that may need to be
accessed during the normal operation of the machines.
Some of the safety devices utilize a manual activator. This is the method of initiating the
safety lock out. This may be in the form of a plug, lever or a handle. Within this lockable
handle, there may be a location for a padlock. Personnel servicing the equipment should
place a padlock in the lockout handle.
In addition to the safety devices listed above, these mechanical components are equipped
with a line cord plug. This allows the operator or maintenance personnel to unplug the
system from its power source and tag it out. The plug can then be tagged with any number of
approved electrical lockout tags available at most electrical supply stores.
WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air)
sources prior to servicing or cleaning the conveying system. Failure to do so may result
in serious injury. No one but the person who installed the lockout may remove it.
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Chapter 3: Installation
3-1 Uncrating the Equipment
The mechanical components of the conveying system are shipped mounted on a skid,
enclosed in a plastic wrapper, and contained in a cardboard box.
1. Pry the crating away from the skid.
Note: Remove the nails holding the box to the skid and lift the box off carefully;
avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.
2. Use a pry bar to remove the blocks securing the unit to the skid.
3. Lift unit from sides, inserting forklift under the base. The forks must be
equidistant from the centerline of the unit and the unit must be balanced
on the forks. Lift slowly and only high enough to clear the skid. Use a
pry bar if necessary to carefully remove the skid from the unit.
4. Lower slowly.
5. Temporary hardware has been installed to prevent side panels from
shifting in transit. Remove hardware.
6. Retain the crating material for reshipping the components in case hidden
shipping damage is found.
3-2 Rigging and Placing Mechanical Components
Conveying system installations vary depending on the application: in-plant distribution or rail
car unloading, single or multiple material line systems, pellets, or powders. The sections on
the following pages are general installation guidelines.
Installing the Pump Package
Place the vacuum pump where you can have easy access to the mechanical components.
Choose a clean, dry place where debris won’t be drawn into the vent valve on top of the
blower. If you install the unit outside, you must provide a weather shed to shelter the unit.
1. Level the vacuum pump package. Use shims as needed.
2. Secure the vacuum pump package with appropriately-sized bolts to the floor or
mounting platform.
3. Do not twist or warp the pump package base. This can misalign the blower housing
and damage the blower.
Vacuum Pump Vent Piping Considerations
Most vacuum pumps are installed with no exhaust venting of the vacuum pump discharge. If
your installation requires vacuum pump exhaust venting, follow these guidelines:
· Venting exhaust air from vacuum pumps requires the installation of metal pipe or
ducting. Make sure that no more than two inches water column (2” WC or about 0.5
kPa) backpressure is present at the discharge of the vacuum pump silencer.
Note: Improper sizing or ducting of exhaust air voids your warranty!
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· Use piping or ducting at least two (2) diameter sizes larger than the vacuum
connection. Overall vent pipe length—horizontal plus vertical—should not exceed 100
feet (about 30 m) and should not include more than three (3) elbows. If you use pipe
for venting, make sure that you use Sch. 5 or Sch. 10 pipe with long radius elbows to
provide minimum airflow resistance. If you use ducting, make sure you use high-
pressure ducting with mitered bends—with a minimum of three (3) breaks—for
minimum airflow resistance. Make sure all piping connections are properly supported.
· If you are venting pump discharge outdoors, make sure you properly terminate vent
piping to prevent pump damage. You can either:
a. Install a rain cap, or
b. Install the piping so the exhaust faces down and terminates with a screened
opening.
Note: If the pump becomes contaminated from rain or airborne particulates, or is
damaged by birds, insects, or small animals, your warranty becomes void!
Any variance from these guidelines can cause excessive pump backpressure.
Such a condition can drastically affect equipment performance, possibly
leading to equipment damage.
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Figure 21: Filter Chamber Installation, Optional Blowback Controller Shown
Blowback
solenoid
To
vacuum
line
Note: Make sure you have all tubing supported at ten (10) foot
(3 meter) intervals.
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Installing the Control Panel
Select a flat, vertical area for mounting the panel. It should be in an area that gives your
operator access to the control. Consider how you are running wiring to the vacuum hoppers,
the filter chamber, and pump motor starter(s), vacuum switch(s), and vent valve(s). The panel
requires a low voltage grounded power drop as listed on the serial tag.
Note: Avoid mounting control panel near material lines.
Installing Material/Vacuum Tubing
Well-designed material/vacuum piping systems provide the best conveying rates.
Vacuum/material piping may be a single material line Y system or a multiple material line or
a combination of the two systems, depending on the processing floor layout. All systems
utilize a common vacuum header line for all stations connected to a pump package; material
flow is controlled by sequence T or atmospheric valves operated by the control panel. When
installing material/vacuum tubing, take the following into consideration:
· Vacuum leaks anywhere in the system reduce system capacity.
· Keep the number of material tube bends, elbows, Y-tubes, and vacuum T-tubes to a
minimum for maximum system capacity.
· Use long radius tube bends on material lines.
· Keep the total length of material conveying flex hose to a minimum. Long flex hose
material runs reduce system capacity.
· Vertical material tubing runs should be straight up. Inclined runs can reduce capacity.
· Support tubing about every ten feet with straps, pipe hangers, or brackets.
· Tube joints must be rigid to prevent vacuum or material leaks.
· Cut tube ends square and chamfer edges smooth. Use a fixed band saw or power miter
saw when making cuts. You can use a tubing cutter on aluminum tubing, but you need
to use a saw with a carbide or diamond-impregnated saw blade when cutting stainless
steel. Chamfer outer and inner edge cuts with a die grinder or a hardened rasp file.
· Clean all tubing after cutting and before assembly. Dampen a rag in a non-volatile
cleaning solvent, and run it through all tubing and couplers to remove sediment from
shipping or cutting. Run a quantity of low-grade material through new lines to remove
any remaining sediment, and then discard the material immediately.
· Tube ends must butt together inside couplers.
· Tighten tube coupler nuts from the center outward to ensure a tight seal and allow
proper contact of the internal grounding strip.
· Each material tubing run must maintain an electrical continuity through the tubing and
couplers, from pickup point to vacuum hopper. Grounded flexible hose is
recommended.
· If you must cut bends, cut the straight section, leaving enough straight length for
complete insertion into a coupler.
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· You can attach a quick-change or standard tube coupler to vinyl flex hose by inserting
a stub of hard tube into the hose and securing it with a hose clamp. Be sure enough
tube extends from the hose to properly install the quick-change or coupler. Make sure
that you put clear silicone caulk around adjoining tube seams for exterior bolted
couplers.
· If you use stainless flexible material hose, the material flow must be in the direction as
indicated by the arrows on the hose. Material direction is not critical with vinyl flex
hose.
· Bring all truck fill lines to a central location, such as a silo, unless otherwise specified.
· All rail car manifold Y-tubes must be installed with a ten-degree (10º) downward slant
from horizontal on the leg section. Make sure that space between rail car manifold
Y-tubes are fifteen feet (15’/4.5 meters) on center to allow proper alignment between
rail car discharge ports and the manifold Y-tubes.
· A plug must be put in the last sequence T valve on the vacuum header to prevent
vacuum loss. If atmospheric valves are used, you must terminate the vacuum line at the
last atmospheric valve.
Multiple Line System Piping Considerations
· Multiple line systems have separate material lines for each material to allow different
types of materials to be conveyed.
· Multiple line systems have separate pickup devices for each vacuum hopper.
· Materials are often loaded from beside the processing machine from gaylords, grinder
takeoffs, and storage bin takeoffs.
Figure 22: Typical Multiple Line System Installation
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Single Line Y-Tube System Considerations
· Single line Y piping systems use a common material line for all vacuum receivers
connected to a pump and are typically used to convey material from a central supply to
several stations.
· If you are installing a single line Y system, use Y tubes on the material lines. A Y tube
is installed with the branch arm leading to the next station on top and the straight
portion that supplies material to the station underneath.
· Connect a short-radius bend to the straight portion as close to the Y as possible.
· You must connect a minimum 2-foot (61 cm) straight length of tube to this short radius
bend on the horizontal before the material tubing drops to the receiving point. If
possible, incline this tube approximately 1/8” per foot (1 cm per meter).
· On single line Y systems, you must install check valves on material inlet tubes inside
vacuum receivers.
Note: Do not use SSR03 or SSR06 vacuum receivers on single line Y systems.
· You can install a long- or short-radius bend on the last station, where a Y-tube is not
needed.
Figure 23: Recommended Single-Line Y-Tube Installation
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Figure 24: Modified Single-Line Y-Tube Installation
Figure 25: Manifold Y-Tube Installation
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Figure 26: Typical Single Line Y-Tube System Installation
Material Check Valves in Single Line Y-Tube Systems
· Check valves are a critical feature on single line Y systems. You must have a check
valve installed on the material inlet inside the receiver on all vacuum hoppers in single
line Y installations.
· Check valves must open when the receiver is being loaded and seal to prevent a
vacuum leak when other hoppers are being loaded.
· Vacuum receivers for these systems have a special factory-installed extended material
inlet tube to hold the check valve.
· The check valve must not be pressed too far onto the inlet stub to prevent proper
sealing.
· The hinge of the check valve should be up to prevent material from being deflected up
into the vacuum hopper filter.
· Do not allow vacuum receivers with check valves to be over-filled to a point above the
bottom of the check valve. Over-filling prevents the check valve from sealing and
creates a vacuum loss. Adjust the conveying time on Time-Fill systems to prevent this
from happening.
· Inspect periodically for erosion or wear. Replace as required.
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Figure 27: Typical Material Check Valve
Installing SFC or FC Filter Chambers
The filter chamber protects the vacuum pump from damage caused by material carry-over.
Primary system filtration occurs in the filter chamber, not in the vacuum receivers. This
reduces maintenance of vacuum receiver filters atop processing machines.
A vortex created in the filter chamber separates carry-over from the air stream and a
cartridge-type filter catches any dust and fines drawn into the upper chamber.
At the end of the conveying cycle to all on-line vacuum receivers, the dump delay cycle
occurs. Atmospheric air from the vacuum line is introduced to the filter chamber, equalizing
the pressure inside the filter chamber. The material discharge flapper valve falls open and
dumps the fines and dust collected during the conveying cycle.
A compressed air filter cleaning blow back option is available for systems conveying very
dusty materials (See Figure 32 on page 65 for example). Consult the Sales Department for
more information. To install the unit, perform the steps listed below:
1. Level and secure the filter chamber near the pump package. Use 3/8” (9 mm) bolts to
anchor the filter chamber.
2. Connect the piping between the vacuum inlet valve on the pump package and the
tube stub on the filter chamber lid. For easy filter maintenance, install at least three
feet (3’ / 1 m) of vinyl flex hose at the end of the run to the filter chamber. The rest
may be hard piping as long as it is properly supported.
3. Run vacuum tubing from the tangential inlet tube to the vacuum header line servicing
the vacuum hoppers. Turn the inlet tube toward the header. Support the tubing
properly and make it vacuum-tight.
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Note: Use of a system without an approved filter system
installed on the vacuum air inlet voids the blower warranty!
Installing the Filter Chamber Shroud
The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand. It
reduces housekeeping duties around the filter chamber by preventing dust from becoming
airborne when the dust and fines are discharged from the SFC filter chamber. The dust
container below the shroud is customer-supplied—the standard 24” (61 cm) clearance stand
is designed for use with a 5-gallon (19-liter) pail, and the optional 38” (96 cm) clearance
stand is designed for use with a 55-gallon (208-liter) drum.
1. Insert the filter shroud support wire into the slotted hole in the middle of the cloth
filter shroud. Use supplied hardware to secure.
2. Slip the filter shroud over the retaining ring located on the bottom side of the filter
stand mounting plate. Secure it with the worm clamp provided.
3. Place the dust container you’ve supplied below the filter chamber stand and insert the
filter shroud.
4. On standard 5-gallon (19-liter) pails, the filter shroud should be trimmed and fastened
to the top lip of the can with a band clamp. Don’t trim the filter shroud on 55-gallon
(208-liter) drums. Secure the drawstring on the shroud around the drum, making sure
the open end of the shroud hangs freely inside the drum.
5. Make sure the operation of the counterweighted flapper dump valve is not obstructed
in any way by the filter shroud. See Figure 21 on page 47 for a typical example of a
filter chamber shroud.
Caution!
Do not obstruct the filter shroud in any way. Empty the dust container
before the dust level obstructs the end of the filter shroud.
Failure to observe these directives may result in reduced filtering efficiency
and contaminants entering the conveying system.
Installing ACA Series Filter Chambers
Powders or granular materials with fines can cling to filters and contaminate operating
components. The ACA Series filter chamber is a self-cleaning filtration unit that enables such
materials to be conveyed.
During material conveying, fines accumulate on the outside of the filter media as the air
passes through a filter bag. These fines must be periodically removed to prevent performance
losses in the conveying system. The ACA Series filter utilizes a plant-based compressed air
supply to clean filter bags with intermittent air pulses.
At preset time intervals, a solenoid valve activates, interrupting continuous compressed air
flow to the unit. This interruption causes an exhaust valve to open, allowing stored
compressed air from an accumulator to be released down inside the filter bag. This
momentary burst of air stops the flow of dust-laden air through the filter bag and flexes the
filter fabric. This, along with the reverse flow of air, causes the accumulated dust to fall off
the bag and back into the hopper for discharge.
This instantaneous cleaning action of air pulses are directed to each individual filter bag in
sequence and at a specified duration. You can adjust the time between air pulses; different
conveying rates and materials require different air pulse times. Air pulses must occur more
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frequently with increased dusting conditions. Since filter cleaning action is directed to an
individual filter bag, remaining filter bags are on-stream, continually filtering conveying air.
ACA Series filter chambers are shipped completely assembled to reduce customer installation
time. Several mounting arrangements are available, depending on the mounting adapter
supplied with the unit.
ACA filter chambers are used with several different sizes of vacuum hoppers, depending on
the mounting adapter supplied with the unit. Typical hopper sizes range from 0.8 cu. ft. to 6.0
cu. ft. (22.7 liters to 169.9 liters); smaller hopper installations are also possible. You must
install a bottom flange adapter when mounting the filter chamber to the vacuum hopper. The
adapter increases overall height of the filter chamber unit; this may affect where you install
the unit.
Installing Vacuum Receivers and Inventory/Vacuum Receivers
Vacuum uses one of three mounting systems: flange, suspension, or silo mounting. Vacuum
receivers and inventory vacuum receivers use flange mountings only.
· Remove all rubber banding and any other packaging materials from around the flapper
dump valve before installation for proper operation.
Complete the vacuum and material tubing to the vacuum receivers. Final connections are
usually made with flexible hose.
Note: On single line Y systems, you must install a check valve on the material inlet of
each hopper.
Installing the Safety Filter
Use the following procedure to install the safety filter:
1. Place the safety filter in the conveying system directly before the vacuum pump.
2. Using 7/16”, Grade 5 or better hardware, secure the filter in place:
Wall Mount. Use the mounting flange to secure the filter to the wall.
Floor Mount. Bolt the floor stand to the ground.
Pump Mount. Bolt the pump and stand to the ground. Pump-mount is only available with
SPC pumps.
WARNING! Make sure all screws are strong enough to hold the weight of the filter.
·
Connect the vacuum line to the filter chamber’s inlet tube (A). Use a hose clamp to
secure the flexible hose.
·
Connect the vacuum pump line to the outlet tube (B). Use a hose clamp to secure the
flexible hose.
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Figure 28: SFC-S Filter Installation
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3-3 Compressed Air Blowback Connection
To provide proper filter element cleaning, the compressed air supply must be regulated to 80
PSI (5.5 bars). Low air pressure will cause poor filter element cleaning. Air consumption
depends on the frequency and length of cleaning air pulses into the filter element.
Connect a minimum of 3/8” (9 mm) air line to the top of the solenoid valve air block.
Compressed air must be clean, dry, and free of oil. A filter regulator and shut-off are
recommended components of your in-plant air supply. In-line filters can handle small
amounts of moisture; in-line desiccant filters or packed beds of granular absorbing polymer
can remove oil mist and condensed oil.
You may need to install an accumulator in your air supply system to enhance blowback
effectiveness if your system cannot consistently meet these requirements. Make sure you
use full-sized 3/8” or larger diameter pipe or tubing when making the connection.
3-4 Implosion Blowback Connection
The clearing valve (implosion blowback valve) is located on the outlet of the vacuum
filter. Connect the clearing valve to a 60-80 PSI (4.1-5.5 Bar) compressed air supply.
Compressed air must be clean, dry and free of oil.
Run a 3/8” (9 mm) branch line to supply the vacuum hoppers in your system. Install a 3/8”
(9 mm) x 1/8” (3 mm) tee valve in the up position near the filter chamber.
Connect shop compressed air to port number 3 on the clearing valve solenoid with 1/4”
(approx. 6 mm) poly tubing. Connect port number 2 to the clearing valve. Port 1 is to be
exhausted to the atmosphere. (See Figure 29 below).
The 3/8” (9 mm) branch supply line should include a shut-off valve for on/off control, an air
filter/pressure regulator with a gauge for pressure control, and mini-lubricators located at
each vacuum receiver. Install a quick-disconnect fitting or a shut-off valve in the
compressed air piping leading to the vacuum receiver’s clearing valve to speed receiver
cover removal for cleanout or service.
Port 3: Shop Air In
Port 2: (common)
Port 1: Exhaust
Attach to Clearing
Valve
Figure 29: Clearing Valve Compressed Air Connections
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Flange Mount Vacuum Receiver Mounting
These units are designed to fit in existing equipment with standard 10” mounting holes that
will accept our vacuum receivers.
þ
For new installations, the recommended cut-out is a 10” (25.4 mm) –diameter round
hole with six (6) mounting holes equally spaced on an 11.0” (279.4 mm) OD bolt
circle. The factory provides 5/16” holes on the mounting flange to allow proper bolt
clearance.
Orienting the Unit
The factory provides (12) mounting holes locations on the 11.0” (279.4 mm) OD mounting
bolt circle. Under most conditions, using six (6) of the mounting holes with the proper
hardware is sufficient to secure the unit to other equipment.
þ Make sure that mounting hardware is equally spaced along the bolt circle.
The twelve holes on the mounting bolt circle let you rotate the unit in 30 degree increments to
match the orientation of piping and wiring of the equipment.
Note: If you need a finer orientation or if you need to adjust the mounting position,
locate the six holes on the inside of the mounting flange ring.
To allow for better orientation of equipment installations, the junction box bracket (located
on the mounting flange) has been designed to mount during installation by utilizing two of
the mounting locations along the bolt circle.
To mount the junction box assembly:
1. Mount the vacuum receiver using four (4) of the six (6) bolts.
2. Cut the temporary straps securing the junction box assembly to the mounting flange.
3. Orient the junction box assembly along the mounting bolt circle location.
Stop when the location most closely matches the preferred installation orientation.
The mounting holes for the junction box bracket must line up with two of the holes
on the mounting bolt circle flange.
Be careful of wiring on or around the unit.
4. Secure the junction box assembly with hardware through the remaining two (2)
mounting flange holes. Properly tighten to secure the assembly to the flange.
Positioning and Spacing on the Demand Switch
The factory has pre-set the demand switch position for proper operation and, under most
operating conditions, does not require adjustment.
The demand switch has two wires to provide for a normally open signal to the central
controller (close to the load):
· A common (black) contact, and
· A closed (white) contact
The demand switch sends a signal to the central controller when the material discharge
flapper is closed and the unit calls for material.
Most controllers utilize a closed contact to signal the conveying system controller that a
material demand condition exists (using the black and white wires).
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Note: The Demand/Level sensor is not designed to be connected to a load. Do not
connect external devices to the sensor wires.
This switch is designed for signal load only.
Connecting the sensor to a load VOIDS YOUR WARRANTY!
If the switch is not providing a signal to the controller, check the following:
1. Check that the proper wire connections are made.
· Secure the connections.
2. Make sure that the switch is not connected to any external load device.
· Disconnect the load device, connect wiring to the system controller
only.
3. Consult with ACS Service Engineers for proper switch/magnet spacing.
Once the vacuum receiver and Demand Switch have been properly oriented, complete the
installation by performing the following:
1. Run a bead of silicone sealant around the mounting flange before seating the vacuum
receiver. This makes a better seal.
2. Use nuts and screws to mount the hopper. Nuts and bolts can loosen, fall off, and
damage process equipment.
3. Check across the mounting flange with a bubble level. A level installation is
important for proper operation.
4. Properly ground all vacuum receivers.
Installing the Pickup Probe
Pickup probes (See Figure 20 on page 43 for an example) are used to empty gaylords or bulk
material containers located beside the processing machine. A conveying system can use
horizontal take-offs or vertical pickup probes (or a combination of the two) to supply material
to the vacuum receivers. To ensure maximum conveying rates by your system, take the
following into consideration:
· Locate the supply container near the vacuum receiver.
· Connect the pickup probe to a vacuum hopper material inlet tube with a minimum
amount of tubing, bends, and flex hose.
· Secure the flex hose at the probe and the material inlet with hose clamps. Be sure to
avoid loops and kinks, and install grounding wire around the outside of flex hose to
prevent static built-up. Make sure you ground both ends of the grounding wire.
· Put the pickup probe in the material supply. The burrowing action of the probe
provides a steady flow of material.
· To vary the convey rate, cover or open the vent holes on the pickup probe as needed
with the inlet tube.
· If your material bridges frequently and triggers No-Convey alarm conditions, you
should consider using a gaylord tilter or tilter/jogger to supply a steady stream of
material to your conveying system.
· Container tilters are recommended for complete cleanout of gaylords.
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Installing the Grinder Take-off Attachment
A grinder take-off attachment (See Figure 17 on page 41 for an example) is typically
mounted horizontally through the side of a grinder or granulator bin or any other straight
sided supply bin.
1. The take-off attachment is mounted through a hole cut close to the bottom of the bin
to allow emptying as much material as possible.
2. Cut a hole smaller than the mounting plate.
3. Mount the take-off attachment with the mitered air inlet tube on top, and the straight
material outlet on the bottom.
4. Mark and drill holes to match the mounting plate holes. Fasten tightly with sheet
metal screws, bolts, or rivets.
5. Secure the mounting hardware with a removable thread locking adhesive, cotter pins,
aircraft fasteners, etc. to prevent the hardware from vibrating loose and being
conveyed into the processing machine.
6. You should attach grounded flex hose to the material outlet and the vacuum receiver
with hose clamps. The other tube is the air inlet to supply make-up air to the bin.
Avoid loops or kinks in the flex hose.
Installing and Adjusting the Take-off Compartment
Take-off compartments (TOCs) are installed under surge bins, silos, or other storage devices.
TOCs are available in a single position complete cleanout style with a V-shaped bottom or a
box type with one or more material takeoff positions (See Figure 18 on page 41 for an
example.).
You can have several different size tubes for several different sized pump packages
conveying a material from a central supply to several destinations.
Take-off compartments are typically pre-drilled for mounting and their outlets are sized to fit
the pump package, material, and distance specified at the time of purchase. To optimize the
use of your take-off compartment, provide for the following:
· Make sure that a three-foot (1 m) horizontal run is present prior to installing elbows.
· Install the TOC so the outlet tubes can head out unobstructed in the direction of the
material destination.
· Use long radius bends on TOC outlets.
· Provide access for removing and cleaning TOC inlet air filters.
· Provide access for cleanout doors on TOCs.
Most TOCs have adjustable material inlet tubes to fine-tune the material to air ratio for
optimal conveying rates. To adjust:
1. Loosen the set screw on the adjusting dial and turn the tube clockwise one third of
the way from the 0 (zero) mark.
2. Turn ON the conveying system and start loading from the takeoff.
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3. Rotate the dial until the material flows at a steady rate, then throttle it back a bit when
surging or flooding occurs. System vacuum should be between 8” Hg (271 millibars)
to 12” Hg (339 millibars) for best rates.
4. Lock the dial in place with the set screw when you have determined the best setting
for a particular material. Make note of the setting and vacuum level for future
reference.
Adjusting Fast Take-off (FCO) Compartments
When adjusting fast clean-out take-off compartments, make adjustments in small increments
(especially in systems with long runs) to allow air flow to equalize throughout the system.
FCO-1.5M
In some applications, material flow characteristics may require a more defined air-to-material
ratio. You can do this easily by covering one or more of the aeration holes located at the top
of the inlet tube in FCO-1.5M fast clean-out take-off compartment models.
FCO-1.5MD
The FCO-1.5MD model fast take-off compartment has adjustable inner tubes fitted to the
fixed outer tube. These adjustable inner tubes are locked down by a hold-down screw on the
outer tube. Loosen this screw to adjust the inner tube.
When the adjustable inner tube is completely inside the material compartment and the
indicator knob is in a vertical position, no material can be conveyed in the system. Adjust the
tube by pulling it away and keeping the indicator knob vertical.
The maximum amount of material can convey when the reference hole on the adjustable
inner tube is outside the edge of the outer tube. Vary the amount of material conveyed by
rotating the inner adjustable tube.
To clean out material in the FCO-1.5MD model fast take-off compartment, unscrew the plug
at the bottom.
Installing the Powder Check Adapter (Box Style; EVTO; FEVTO only)
The powder check adapter is usually factory-installed. When installing the powder check
adapter, make sure you install it on the tube stub as shown below. Remove the filter on the
take-off compartment and install the adapter using the four screws provided, then replace the
filter. No other adjustments are required.
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Figure 30: Typical Powder Check Adapter
Customer horizontal
take-off compartment
1/2" X 3/16"
(13 mm x 4 mm) gasket
Internal check
valve
Filter
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3-5 Compressed Air Connections
Making ACA Series Filter Chamber Compressed Air Connections
To provide proper filter bag cleaning, make sure that you regulate the compressed air supply
to 80 psig (551.6 kPa/ 5.52 bars). Air consumption depends on frequency and length of
cleaning air pulses into the filter bags. Higher pressures can shorten the life of filter bags;
lower pressures cause poor filter bag cleaning.
Connect a ¼” (approx. 6.3 mm) air line to the bottom of the solenoid valve air block. Make
sure that the compressed air you use is clean, dry, and free of oil. In-line filters can handle
small amounts of moisture; in-line desiccant filters or packed beds of granular absorbing
polymer can remove oil mist and condensed oil.
Making Pump Compressed Air Connections
Connect the vacuum pump to a minimum of 60 psi to 80 psi (414 kPa to 552 kPa) source of
clean, dry, lightly lubricated compressed air. Make the 1/8” NPT (3 mm) connection at the
solenoid valve on the pump package.
Your compressed air supply piping should include:
1. A shutoff valve for ON/OFF control.
2. A pressure regulator with gauge.
3. An air filter/lubricator.
Connecting Vacuum Receivers with Atmospheric Valve Compressed Air Lines
See Figure 31 on the following page for an illustration of a typical atmospheric valve. Most
conveying systems use atmospheric valves to direct system vacuum into the vacuum hoppers.
You should be able to locate the atmospheric valve in one of three places:
· Installed on top of TF or VF Series vacuum receivers
· Installed in the vacuum header on SR Series vacuum receivers
Connect the atmospheric valve to 60 psi to 80 psi (414 kPa to 552 kPa) source of clean, dry,
lightly lubricated compressed air.
Run a 3/8” (9 mm) branch line off the plant air main to supply the vacuum hoppers in your
system. Install a 3/8” (9 mm) x 1/8” (3 mm) tee in the UP position near each hopper.
Connect compressed air to the normally closed port on the atmospheric valve solenoid valve
with a 1/8” (approx. 3 mm) pipe nipple. Connect the common port to the atmospheric valve
using 1/4” (6 mm) poly tube and connectors.
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Figure 31: Solenoid Valve Location on Atmospheric Valve & Compressed Air Connections
Solenoid Valve
(1) Normally Closed Port = Connect to Air Supply
(2) Common = Connect to Valve
(3) Normally Open = Exhaust Port
Your 3/8” (9 mm) branch supply line should include:
1. A shutoff valve for ON/OFF control.
2. An air filter/pressure regulator with a gauge for pressure control.
3. Mini-lubricators located at each vacuum receiver.
Install a quick-disconnect fitting or a shutoff valve in the compressed air piping leading to the
vacuum receiver atmospheric valve to speed receiver cover removal for cleanout or service.
Connecting Vacuum Receivers with Sequence-T Valve Compressed Air Lines
See Figure 32 on the following page for an illustration of a typical sequence-T valve. Critical
dried resin systems sometimes require sequence-T valves to prevent drawing humid atmo-
spheric air into the material supply. Sequence-T valves are usually installed in the vacuum
header above the vacuum hoppers.
Note: The sequencing valve is located in the cover on SR Series vacuum receivers if
you selected the internal sequencing valve option.
If mounted in the vacuum line, connect the sequence-T valve to a 60 psi to 80 psi (414 kPa to
552 kPa) source of clean, dry, lubricated compressed air.
Run a 3/8” (9 mm) branch line off the plant air main to the sequence T valves in your system.
Install a 3/8” (9 mm) x 1/8” (3 mm) tee in the up position near each receiver.
Connect compressed air to the normally open port on top of the sequence-T valve solenoid
valve with a 1/8” (approx. 3 mm) pipe nipple. Connect the common port to the sequence-T
valve using 1/4” (6 mm) poly tube and connectors. See the following for more information.
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Figure 32: Solenoid Valve Location on Sequence-T Valve & Compressed Air Connections
Solenoid Valve
(1) Normally Closed Port = Exhaust Port
(2) Common = Connect to Valve
(3) Normally Open = Connect to Air Supply
Your 3/8” (9 mm) branch supply line should include:
1. A shutoff valve for ON/OFF control.
2. An air filter/pressure regulator with a gauge for pressure control.
3. Mini-lubricators located at each vacuum receiver.
Running Remote Proportioning Valve or Proportioning Vacuum Receiver
Compressed Air Lines
You must run compressed air to any proportioning valves in the system. Refer to the
Proportioning Valve operating manual for detailed installation and operation information.
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3-6 Electrical Connections
Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit
and the serial tag for wiring considerations. Run all wiring in conduit if codes require it.
Label all wiring to make any future troubleshooting easier. Make all electrical connections
tight.
Making ACA Series Filter Chamber Electrical Connections
WARNING! Be safety conscious!
High or low voltage can cause serious or fatal injury.
Installation must be performed by qualified personnel only!!
Always disconnect power source before attempting installation or repair.
Mount the control box in any convenient location free from excessive vibration where the
temperature does not exceed 120ºF (49ºC). Power supply and solenoids are 115/1/60 for
Models 91/93, 131/133, and 251/253 ACA filter chambers; choice of 115 VAC, 230 VAC or
24 VDC on 51/53 models. Locate the power supply terminal inside the control enclosure.
Provide a hole as needed for the power supply cord and connect to L1, L2, and ground. See
the electrical schematic wiring diagram supplied in your Customer Information Packet for
more information.
Provide another hole in the control enclosure for wiring the solenoid valves on the filter
chamber. Locate the terminal strip inside the control enclosure and connect the solenoid valve
wiring in the order shown in the electrical schematic wiring diagram supplied in your
Customer Information Packet. The order of wiring determines the sequence of the filter bag
cleaning air pulses.
Making Pump Power Drop Wiring Connections
Pump packages are connected to a three-phase power supply. Bring properly sized power
leads in conduit to the contacts in the junction box of each pump package in the system.
Complete the pump wiring connections by performing the following:
· Install a properly-sized fused disconnect switch with lockout on the main lines to each
vacuum pump package. This is recommended even for pumps with optional fused
disconnects.
· Check the serial tag for voltage and amperage requirements. On 60 Hz units, voltage
supplied to the unit must be within plus or minus ten percent (±10%) of the serial tag
value; on 50 Hz units, within plus or minus five percent (±5%) of the serial tag value.
Phase imbalance must be less than 2% in accordance with NEMA MG1-14.32.
· Ground the unit for operator safety and equipment protection.
Making Control Panel Power Drop Wiring Connections
Plug the controllers’ power cord into a properly grounded, 3-slot, 115/1/60 VAC or 230/1/60
VAC receptacle as specified on the control panel serial tag and the enclosed controller
Operation and Instruction manual. The control enclosure draws less than 5 amps during
normal operation at 115/1/60 VAC.
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Caution!
The manufacturer recommends that you protect PLC memory by providing
the control panel with a dedicated circuit, a true earth ground, and a
spike/surge protector.
Connecting the Control Panel to Vacuum Receivers
Refer to the wiring connection drawings shown on the next page and to your conveying
control panel’s diagrams for general connections.
Note: Each control panel is supplied with specific control schematics and a separate
Operation and Instruction manual. To ensure proper conveying system
operation, install the equipment according to the enclosed instructions.
· Wire the Atmospheric/Sequence-T solenoid (SOL) valve to the terminal provided in
the conveying system control panel enclosure.
· Wire the Bin Full/Hopper Full switch (LS/PRS) to the terminal provided in the
conveying system control panel enclosure.
· On 115 VAC control voltage systems, run a common hot (115 VAC) wire and a
common neutral wire from the controller to each vacuum receiver in the conveying
system.
· On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0
(zero) VDC wire from the controller to each vacuum receiver in the conveying system.
· On all systems, run two wires to each vacuum hopper: one each from the controller to
the Bin-Full switch (LS) and to the Atmospheric/Sequence-T solenoid (SOL) valve.
Note:
The conveying system control panel is supplied with a terminal strip
at the upper right corner for + positive and – negative wire
connections.
· Be sure the solenoid and proximity switch(s) (if supplied) on vacuum
receivers are the same voltage (24 VDC or 115 VAC) as the
conveying system control panel control voltage. Consult the control
panel serial tag and the solenoid valve nameplates.
· Wire size depends on control voltage, distance, number of vacuum
receivers, and the number of wires in each raceway. Consult a
qualified electrician.
· Properly ground each receiver to reduce static build-up generated by
material conveying.
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Figure 33: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections
115 VAC Control Circuit
(SOL)
Neutral
(SOL)
Vacuum
Seq. valve
Vacuum
Neutral
seq. valve
From controller output for
vacuum sequence valve solenoid
From controller output for
vacuum sequence valve solenoid
Brown
Blue
115 VAC
Hopper-Full
switch (PRS)
115 VAC
Bin-Full
switch
(LS)
Bin-Full
switch
(LS)
To controller input for
Bin-Full switch
To controller input for
Hopper-Full/Bin-Full switches
Vacuum Receiver - Volume fill
Vacuum Receiver - Time Fill
Neutral
(SOL)
Vacuum
seq. valve
From controller output for
vacuum sequence valve solenoid
Brown
115 VAC
Bin-Full
switch
(LS)
Blue
To controller input for
Bin-Full switch
Vacuum Receiver - Time Fill
(when using a proximity switch as a Bin-Full (Demand) switch)
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Figure 34: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections
24 VDC Control Circuit
(SOL)
Vacuum
seq. valve
+24 VDC
+24 VDC
(SOL)
Vacuum
seq. valve
From controller output for
vacuum sequence valve solenoid
From controller output for
vacuum sequence valve solenoid
Brown
+24 VDC
Blue
Hopper-Full
switch (PRS)
Black
0 VDC
0 VDC
Bin-Full
switch
(LS)
Bin-Full
switch
(LS)
To controller input for
Bin-Full switch
To controller input for
Hopper-Full/Bin-Full switches
Vacuum Receiver - Time Fill
Vacuum Receiver - Volume Fill
+24 VDC
(SOL)
Vacuum
seq. valve
+24 VDC
(SOL)
Vacuum
seq. valve
From controller output for
From controller output for
vacuum sequence valve solenoid
vacuum sequence valve solenoid
Brown
Blue
+24 VDC
0 VDC
Hopper-Full
switch (PRS)
Black
Brown
+24 VDC
O VDC
Blue
Blue
Brown
+24 VDC
Bin-Full
switch
(LS)
Black
To controller input for
Bin-Full switch
Bin-Full
switch
(LS)
Black
To controller input for
Hopper-Full/Bin-Full switches
Vacuum Receiver - Time Fill
(when using proximity switch as a Bin-Full switch)
Vacuum Receiver - Volume Fill
(when using proximity switch as a Bin-Full switch)
Installing Station Bypass Switches
The manufacturer recommends field-installing a station bypass switch (shown below) in a
convenient location at each vacuum hopper in series with the flapper dump Bin Full (LS)
switch. Check local codes.
Turning off this bypass switch simulates a full machine bin, cancels a No-Convey alarm, and
takes the receiver out of the loading sequence until the switch is closed. This allows on-the-
fly processing changes and cancels No-Convey alarms.
If the bypass switch is turned off while a hopper is filling, the switch simulates a full vacuum
hopper and stops the conveying of material to that hopper immediately.
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Figure 35: Recommended Field-Installed Optional Station Bypass Switch
Wiring without Station Bypass Switch
Bin-Full switch (LS)
A
B
Wiring with Station Bypass Switch
Station Bypass switch
(TS)
Bin-Full switch
(LS)
B
A
A1
Off
On
N. O.
(normally open, held closed)
Connecting the Control Panel to the Pump Package
Note: Consult the specific schematics and Operation & Instruction manual supplied
with your controller for your specific application.
· Wire the pump package motor starter coil (M) to the terminal provided in the
conveying system control panel enclosure.
· Wire the pump package vacuum relief valve solenoid (SOL A) to the terminal provided
in the conveying system control panel enclosure.
· Wire the pump package high vacuum switch (VS) to the terminal located in the
conveying system control panel enclosure.
· On SPDB pumps, wire the pump package blowback solenoid (SOL B) to the terminal
located in the conveying system control panel enclosure.
· On 115 VAC control voltage systems, run a common hot 115 VAC wire and a
common neutral wire from the controller to the pump package in the conveying
system.
· On 24 VDC control voltage systems, run a common +24 VDC wire and a common 0
(zero) VDC wire from the controller to the pump package in the conveying system.
Note: Make sure that the pump motor starter, the vacuum relief valve solenoid, and
the blowback solenoid (if supplied) are the same voltage (24 VDC or 115 VAC)
as the conveying system control panel control voltage. Consult the control
panel serial tag and the pump package serial tag.
Wire size depends on control voltage, distance, number of vacuum hoppers,
and the number of wires in each raceway. Consult a qualified electrician.
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Figure 36: Typical SPD Series Junction Box Wiring Diagram
3 PHASE / 4 WIRE SERVICE AND
FUSED DISCONNECT SWITCH TO
BE PROVIDED BY CUSTOMER
DISC
M
OL
FU
FU
FU
L1
L2
L3
GRD
L1
L2
L3
T1
T2
T3
MTR
5 H.P. PUMP
L2 L3
L1
POWER WIRING
GRD
TO CONTROLLER INPU
FOR PUMP HIGH VACU
VS
115VAC
N.O.
NEUTRAL
0L
J1
VACUUM PUMP
MOTOR STARTER
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
M
96
95
A2
A1
SOL A
VACUUM/VENT
SOLENOID ON PUMP
RESET
98
TEST
FROM CONTROLLER OUTPUT
FOR PUMP VACUUM/VENT
SOLENOID
J1
TRIPPED
OL
96
97
95
VS
SOL B
BLOWBACK SOLENOI
ON FILTER CHAMBER
FROM CONTROLLER OUTPUT
FOR FILTER CHAMBER
BLOWBACK SOLENOID
115V AC CONTROL VOLTAGE
T1
T2
T3
TO MOTOR
(MTR)
TO CONTROLLER INPUT
FOR PUMP HIGH VACUUM
VS
0 VDC
N.O.
95
+24 VDC
0L
J1
LEGEND
VACUUM PUMP
MOTOR STARTER
M
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
96
A2
A1
SOL A
FIELD WIRING
VACUUM/VENT
SOLENOID ON PUMP
FROM CONTROLLER OUTPUT
FOR PUMP VACUUM/VENT
SOLENOID
INTERNAL
WIRING
SOL B
BLOWBACK SOLENOID
ON FILTER CHAMBER
WIRE LUG
FROM CONTROLLER OUTPUT
FOR FILTER CHAMBER
BLOWBACK SOLENOID
24 VDC CONTROL VOLTAGE
Note: This information is shown for reference only. Refer to the electrical
Schematics that were supplied with your equipment and controls for specific
wiring information.
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Figure 37: Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram
3 PHASE / 4 WIRE SERVICE
TO BE PROVIDED BY CUSTOMER
DISC
M
OL
FU
FU
FU
L1
L2
L3
L1
L2
L3
T1
T2
T3
TO TERMINAL A1 (NEUTRAL)
ON MOTOR STARTER (M)
MTR
5 H.P. PUMP
GRD
(FROM DISC-3)
FROM CONTROLLER OUTPUT
FOR BLOWBACK
(NEUTRAL)
SOLENOID
FROM CONTROLLER OUTPUT
FOR MOTOR STARTER
FROM L1, L2 AND L3
AT BOTTOM OF
DISCONNECT SWITCH
(DISC)
FROM CONTROLLER
OUTPUT FOR VACUUM/
VENT SOLENOID
(115VAC)
POWER WIRING WITH DISCONNECT SWITCH
L1
L2 L3
L1
L2
L3
A1
3
L2
5
L3
1
L1
13
M
DISC
T1
2
T2
4
T3 14
6
TO SOL A
TO SOL B
DISC-1
A2
TO CONTROLLER INPUT FOR
PUMP HIGH VACUUM
VS
A2
(115V AC)
RESET
TEST
96
J1
TO TERMINAL #96
ON OVERLOAD (OL)
TRIPPED
97
N.O.
95
2
98
OL
(NEUTRAL)
FROM DISC-2
DISC
TO
T
1
T
2
T
3
4
6
VACUUM
SWITCH
DISC-2
DISC-3
0L
J1
L1
L2
L3
(VS)
VACUUM PUMP
MOTOR STARTER
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
M
TO L1, L2 AND L3
T1
T2 T3
ON MOTOR STARTER (M)
96
95
A2
A1
TO MOTOR
(MTR)
SOL A
VACUUM/VENT
FROM CONTROLLER OUTPUT
FOR PUMP VACUUM/VENT
SOLENOID
SOLENOID ON PUMP
FROM DISC-1
VS
TO CONTROLLER INPUT
FOR HIGH VACUUM
SOL
C
OPTIONAL ATMOSPHERIC
VALVE ON FILTER CHAMBER
DISC-4
SOL B
BLOWBACK SOLENOID
ON FILTER CHAMBER
FROM CONTROLLER OUTPUT
FOR FILTER CHAMBER
BLOWBACK SOLENOID
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
(115V AC)
JUNCTION BOX ON VACUUM PUMP
115V AC CONTROL VOLTAGE
CONTROL WIRING
TO TERMINAL A1 (+24VDC)
ON MOTOR STARTER (M)
GRD
FROM CONTROLLER OUTPUT FOR
VACUUM/VENT SOLENOID
(FROM DISC-1)
FROM L1, L2 AND L3
AT BOTTOM OF
DISCONNECT SWITCH
(DISC)
(+24VDC)
L1 L2 L3
L1
L2
L3
TO CONTROLLER INPUT FOR
PUMP HIGH VACUUM
VS
A1
(0V DC)
3
L2
5
L3
1
L1
13
DISC-1
N.O.
95
M
(+24V DC)
T1
2
T2
4
T3 14
6
0L
J1
TO TERMINAL A1
(+24VDC) ON
MOTOR STARTER (M)
VACUUM PUMP
A2
M
A2
MOTOR STARTER
96
A2
A1
RESET
TEST
96
J1
TRIPPED
97
95
2
98
OL
SOL A
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
VACUUM/VENT
SOLENOID ON PUMP
DISC
T
1
T
2
T
3
4
6
L2
L1
L3
TO L1, L2 AND L3
ON MOTOR STARTER (M)
SOL
C
T1
T2 T3
OPTIONAL ATMOSPHERIC
TO MOTOR
(MTR)
VALVE ON FILTER CHAMBER
SOL B
(0VDC)
BLOWBACK SOLENOID
ON FILTER CHAMBER
VS
TO CONTROLLER INPUT FOR
HIGH VACUUM
CONTROL WIRING
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
(24V DC)
JUNCTION BOX ON VACUUM PUMP
24V DC CONTROL VOLTAGE
Note: This information is shown for reference only. Refer to the electrical
Schematics that were supplied with your equipment and controls for specific
wiring information.
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Figure 38: Typical SPDB 5-15 Series Junction Box Wiring Diagram
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
(24V DC)
JUNCTION BOX ON VACUUM PUMP
24V DC CONTROL VOLTAGE
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
(115V AC)
JUNCTION BOX ON VACUUM PUMP
24V DC CONTROL VOLTAGE
Note: This information is shown for reference only. Refer to the electrical Schematics that
were supplied with your equipment and controls for specific wiring information.
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Figure 39: Typical SPDB 25, 30 Series Junction Box Wiring Diagram
KAY VALVE
LOCATED ON
PUMP
GRD
FROM CONTROLLER OUTPUT
FOR VACUUM SOLENOID
VACUUM
(NEUTRAL)/(+24VDC)
TO TERMINAL A1 (NEUTRAL)/(+24VDC)
ON MOTOR STARTER (M)
COMMON
L1
L2
A1
L3
TO
JUNCTION
BOX
FROM CONTROLLER OUTPUT
FOR BLOWBACK SOLENOID
BLOWBACK
3
L2
5
L3
1
L1
13
M
DISC
3 PHASE / 4 WIRE SERVICE AND
FUSED DISCONNECT SWITCH TO
BE PROVIDED BY CUSTOMER
A09
T1
2
T2
4
T3 14
6
TO UPPER VALVE
PROCESS AIR
CONNECTION
M
OL
FU
FU
FU
L1
L2
L3
L1
L2
L3
T1
A2
A2
T2
MTR
5 H.P. PUMP
J1
TEST
96
RESET
T3
TRIPPED
97
95
98
OL
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
T
1
T
T
3
2
4
2
6
T1
T2
T3
TO MOTOR
(MTR)
(115VAC)/(0VDC)
VS
TO CONTROLLER INPUT FOR
PUMP HIGH VACUUM
(115V AC)
VS
N.O.
TO CONTROLLER INPUT FOR
PUMP HIGH-VACUUM
(NEUTRAL)
0L
J1
VACUUM PUMP
MOTOR STARTER
FROM CONTROLLER OUTPUT
FOR MOTOR STARTER
M
96
95
A2
A1
SOL A
VACUUM
FROM CONTROLLER OUTPUT
FOR VACUUM PUMP SOLENOID
SOLENOID ON PUMP
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
SOL B
BLOWBACK SOLENOID
ON PUMP
FROM CONTROLLER OUTPUT
FOR PUMP BLOWBACK SOLENOID
(115V AC AND 24V DC)
CONTROL WIRING
LEGEND
JUNCTION BOX ON VACUUM PUMP
115V AC CONTROL VOLTAGE
FIELD WIRING
INTERNAL
WIRING
(0V DC)
VS
TO CONTROLLER INPUT FOR
PUMP HIGH VACUUM
N.O.
95
WIRE LUG
(+24V DC)
0L
J1
VACUUM PUMP
MOTOR STARTER
FROM CONTROLLER OUTPUT
FOR MOTOR STARTER
1M
96
A2
A1
SOL A
VACUUM
FROM CONTROLLER OUTPUT
FOR VACUUM PUMP SOLENOID
SOLENOID ON PUMP
SOL B
BLOWBACK SOLENOID
ON PUMP
FROM CONTROLLER OUTPUT
FOR PUMP BLOWBACK SOLENOID
CONTROL WIRING
JUNCTION BOX ON VACUUM PUMP
24V DC CONTROL VOLTAGE
Note: This information is shown for reference only. Refer to the electrical
Schematics that were supplied with your equipment and controls for specific
wiring information.
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Figure 40: Typical SPDB 25, 30 Series Junction Box with Fused Disconnect Wiring Diagram
SOL A/B
KAY VALVE
LOCATED ON
PUMP
(FROM DISC-3)
VACUUM
TO TERMINAL A1 (NEUTRAL)
ON MOTOR STARTER (M)
GRD
COMMON
(FROM DISC-4)
FROM CONTROLLER
TO
JUNCTION
BOX
OUTPUT FOR
BLOWBACK
(NEUTRAL)
BLOWBACK SOLENOID
FROM LI, L2 AND L3
AT BOTTOM OF
DISCONNECT SWITCH
(DISC)
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
FROM CONTROLLER
OUTPUT FOR VACUUM
SOLENOID
(115VAC)
3 PHASE / 4 WIRE SERVICE
TO BE PROVIDED BY CUSTOMER
L1
DISC
L2 L3
A1
L1
L2
L3
M
OL
FU
FU
3
L2
5
L3
L1
1C
L1
L2
L3
T1
T2
T3
1
L1
13
M
L2
L3
MTR
5 H.P. PUMP
T1
2
T2
4
T3
6
14
FU
TO SOL
TO SOL
A
A2
B
A2
RESET
TEST
96
J1
POWER WIRING WITH DISCONNECT SWITCH
TO TERMINAL #96
TRIPPED
97
95
2
98
ON OVERLOAD (OL)
OL
FROM DISC-2
DISC
TO
VACUUM
T
1
T
2
T
3
4
6
SWITCH
(VS)
DISC
L1
L2
L3
DISC-1
T1
T2 T3
TO L1, L2 AND L3
ON MOTOR STARTER (M)
TO CONTROLLER INPUT
FOR PUMP HIGH VACUUM
VS
TO MOTOR
(MTR)
(115V AC)
N.O.
95
(NEUTRAL)
FROM DISC-1
VS
DISC-2
DISC-3
TO CONTROLLER INPUT
FOR HIGH VACUUM
0L
J1
VACUUM PUMP
MOTOR STARTER
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
M
96
A2
A1
SOL A
VACUUM
SOLENOID ON PUMP
FROM CONTROLLER OUTPUT
FOR PUMP VACUUM
SOLENOID
DISC-4
SOL B
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
BLOWBACK SOLENOID
ON PUMP
FROM CONTROLLER OUTPUT
FOR PUMP BLOWBACK
SOLENOID
(115V AC)
CONTROL WIRING
JUNCTION BOX ON VACUUM PUMP
115V AC CONTROL VOLTAGE
SOL A/B
KAY VALVE
LOCATED ON
PUMP
TO CONTROLLER INPUT
FOR PUMP HIGH VACUUM
VACUUM
FROM CONTROLLER OUTPUT
FOR VACUUM SOLENOID
VS
GRD
(0V DC)
TO TERMINAL A1 (+24VDC)
ON MOTOR STARTER (M)
FROM CONTROLLER OUTPUT
FOR BLOWBACK SOLENOID
COMMON
DISC-1
N.O.
TO
BLOWBACK
JUNCTION
(FROM DISC-1)
BOX
(+24V DC)
FROM L1, L2 AND L3
AT BOTTOM OF
DISCONNECT SWITCH
(+24VDC)
0L
J1
(DISC)
L1 L2 L3
VACUUM PUMP
MOTOR STARTER
L1
L2
L3
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
M
96
95
A2
A1
A1
3
5
SOL A
1
L2
L3
L1
13
VACUUM
SOLENOID ON PUMP
FROM CONTROLLER OUTPUT
FOR PUMP VACUUM
SOLENOID
M
SOL B
T1
2
T2
4
T3
6
14
BLOWBACK SOLENOID
ON PUMP
TO TERMINAL A1
(+24VDC) ON
MOTOR STARTER (M)
FROM CONTROLLER OUTPUT
FOR PUMP BLOWBACK
SOLENOID
A2
A2
RESET
TEST
CONTROL WIRING
J1
TRIPPED
96 97
95
2
98
OL
FROM CONTROLLER OUTPUT
FOR PUMP MOTOR STARTER
DISC
T
1
T
T
3
4
2
6
JUNCTION BOX ON VACUUM PUMP
24V DC CONTROL VOLTAGE
L1
L2
L3
TO L1, L2 AND L3
T1
T2 T3
ON MOTOR STARTER (M)
TO MOTOR
(MTR)
(0VDC)
VS
TO CONTROLLER INPUT
FOR HIGH VACUUM
SUB PANEL LAYOUT AND CONNECTION DIAGRAM
(24V DC)
Note: This information is shown for reference only. Refer to the electrical
Schematics that were supplied with your equipment and controls for specific
wiring information.
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3-7 Initial Start-up
Making Startup Checks
Before operating the conveying system, check these details:
1. All components in the system must be installed securely and prepared for operation.
Refer to the instructions supplied with auxiliary equipment for specific checks.
2. Couplers, fittings, attachments, and flexible lines must be attached securely and be
vacuum-tight.
3. Electrical and compressed air connections to the pump package, vacuum hoppers,
and filter chambers must be complete, safe, and conform to code.
4. The pump package blower gearbox must be filled with oil as specified in the
manufacturer’s instructions included in the customer information package.
Caution!
Do not overfill the blower gearbox with oil; too much oil damages the
blower.
5. If not done already, remove the plastic plug from the silencer air outlet.
WARNING! Keep hands away from the open air inlet to avoid injury!
6. Do not allow any loose parts, tools, or foreign materials in or near the unit and other
system components.
7. Check for proper motor rotation, as indicated by an arrow on the pump package
motor. Bump-start the pump package with the compressed air disconnected just long
enough to verify proper rotation direction.
Note: To change motor rotation:
a. Disconnect power at the external disconnect.
b. Switch any two incoming power leads on the main power supply.
8. Make sure that filter chamber housings have no leaks; check stretcher clamps for
tightness.
Adjusting Sight Glass Proximity Sensor Sensitivity
You can adjust the sensitivity of the material level proximity sensor in the sight glass. The
factory setting usually is correct for most applications. The sensor is factory-installed to the
frame; however, you should install the sensor at the material level height you want.
When adjusting, fill the glass and verify that the sensor detects your material. The LED on
the switch goes out when it detects material.
· For increased sensitivity, turn the potentiometer clockwise.
· For decreased sensitivity, turn the potentiometer counterclockwise.
· Consult proximity switch instructions if necessary or call Service Department.
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Adjusting Air Pulse Duration: All Models
Locate the on-time potentiometer inside the control enclosure on the circuit board. With the
unit operating, turn the potentiometer counterclockwise to shorten the air pulse duration; turn
clockwise to lengthen the air pulse.
ACA Series Filter Chamber Pre-Operation Checklist
Check the following before you operate ACA Series filter chambers:
1. Make sure all mechanical installations are complete.
2. Make sure all electrical and compressed air connections are complete and correct.
3. Make sure that no leaks are present in the filter chamber housing. Check stretcher
clamps for tightness.
Adjusting Time Between Air Pulses on ACA Filters
Models 91/93, 151/153, and 251/253
The time between cleaning air pulses requires adjusting to match up with dusting
characteristics of the material being conveyed. If more dusting occurs, then more frequent
compressed air pulses are required to clean filter bags.
Locate the off-time control potentiometer inside the control enclosure and adjust from 0- to
30-second intervals between air pulses to match material conveying characteristics.
Adjusting the Number of Air Pulses
Model 51/53 Low Boy
Locate the DIP switch inside the blowback control box. Set the DIP switch to the number of
pulses you want from 1 to 16, using the DIP switch settings shown in the following figure.
The diagram is also shown on the blowback control box electrical schematic located in your
Customer Service Packet.
Figure 41: ACA Series Model 50 Blowback DIP Switch Settings
16 PULSES
15 PULSES
13 PULSES
14 PULSES
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
ON
ON
ON ON
OFFOFFOFFOFF
OFFOFFOFF
OFF
OFFOFF
OFFOFF
OPEN
OPEN
OPEN
OPEN
12 PULSES
11 PULSES
10 PULSES
9 PULSES
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
ON
ON
ON ON
ON ON ON
ON
OFFOFF
OFF
OFF
OFF
OFF
OFF
OFF
OPEN
OPEN
OPEN
OPEN
8 PULSES
7 PULSES
6 PULSES
5 PULSES
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
ON
ON
ON
ON
ON
ON ON
ON
OFFOFFOFF
OFFOFF
OFF
OFF
OFF
OPEN
OPEN
OPEN
OPEN
4 PULSES
3 PULSES
2 PULSES
1 PULSE
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
ON ON
ON
ON ON
ON ON ON
ON ON ON ON
OFFOFF
OFF
OFF
OPEN
OPEN
OPEN
OPEN
A0542161
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Starting ACA Series Filter Chamber Units
With all adjustments complete, turn on clean, dry, oil-free compressed air and regulate to 60
psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then
automatically self-cleans the filter bags. An indicator light on the control box for Model
91/93, 151/153, and 251/253 ACA filter chambers illuminates each time a compressed air
pulse is directed into a filter bag.
Note: If for any reason the power is turned off, wait at least three (3) seconds to reset.
During initial startup, you’ll note some dusting occurring at the clean air
exhaust. This condition is normal with new filter bags until the exterior
surfaces of the bags become evenly coated with dust particles, which prevents
fine material from passing through the filter bag pores. This dusting condition
should stop after the first several hours of operation.
Adjusting Proximity Sensor Sensitivity
Models Equipped with Volume-Fill Switch Only
A proximity switch mounted in VF, SSR and SSR vacuum receivers detects when the
vacuum receiver has been filled during a conveying sequence, telling the conveying system
control to move on to the next on-line vacuum receiver in the sequence. This speeds the
conveying cycle and shuts the pump down promptly to conserve electricity if all the bins
being loaded are full.
The sensitivity of the vacuum receiver material level sensor can be adjusted. The factory
setting is correct for most applications. The sensor is mounted through the wall of the vacuum
receiver.
Note: The adjusting potentiometer is located beneath a plastic cover screw near the
sensor LED indicator. Remove the protective cover screw before making
adjustments and replace it when finished.
Note: Before adjusting the Receiver-Full sensor, make sure that the Bin Full sensor
is in the closed position.
When adjusting, fill a vacuum hopper to see if the switch detects your material. The LED on
the switch goes out when it detects material.
· For increased sensitivity, turn the potentiometer clockwise.
· For decreased sensitivity, turn the potentiometer counterclockwise.
· Consult proximity switch instructions if necessary or call Service Department.
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Chapter 4: Operation
4-1 Start-up
Starting ACA Series Filter Chamber Units
Turn on clean, dry, oil-free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552
kPa). Turn the power on/off switch to ON; the unit then automatically self-cleans the filter
bags. An indicator light on the control box for Model 91/93, 151/153, and 251/253 ACA filter
chambers illuminates each time a compressed air pulse is directed into a filter bag.
Note: If for any reason the power is turned off, wait at least three (3) seconds to reset.
4-2 Operation Procedures
When you activate the controller, the system energizes and initiates the conveying cycle. The
following components energize:
· The vacuum pump motor starter.
· The vacuum pump vent valve.
· The sequencing valve above the first on-line vacuum receiver that
requires material.
The vacuum pump draws vacuum to that receiver. When the receiver is full or the time
interval elapses, the controller then signals the atmospheric valve above the next on-line
receiver requiring material to energize, allowing material to convey to that receiver. The
conveying sequence continues to the last on-line vacuum receiver requiring material.
When the time interval for the last receiver elapses or the receiver is full, a new conveying
cycle begins at the first on-line vacuum receiver requiring material.
Note: The sequence of events listed above is a generalized description of what occurs
when a controller is activated. Consult your specific controller manual for an
accurate depiction of these events.
Vacuum Switch (VS) Operation
A high vacuum switch is mounted inside a pump package junction box. It is preset to close at
14” Hg (475 millibars) and is not adjustable. The vacuum switch protects the pump package
from motor damage caused by high amperage draw and strain on the blower.
Pumps typically draw a vacuum of less than 5” Hg (170 millibars) only when air is pulled
into the system and 8” to 12” Hg (271 to 339 millibars) while conveying.
If system vacuum should reach 14” Hg (475 millibars), the high vacuum switch closes. The
pump package tries to clear the line for three seconds, then moves to the next on-line vacuum
receiver. The normal conveying cycle continues. If high vacuum keeps occurring, the pump
continues with attempts to clear the line.
See your specific controller manual for additional operation information.
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High Vacuum Relief Regulator Operation
A factory-set pressure regulator is installed on the pump package vent valve as a mechanical
back-up safety feature. It protects the pump motor from damage during high vacuum
conditions if an undetected failure of the vacuum switch should occur. The regulator is set to
limit system vacuum to 15” Hg (475 millibars) by allowing the vent valve plunger to shift
and vent the pump. SPC vacuum relief is set at lower levels based on vacuum pump
performance curves.
Note: Do not adjust the pressure regulator. Adjusting the pressure regulator voids
your warranty.
See Figure 36 on page 71 for additional operation information.
4-3 Shut-down
To deactivate the conveying system:
1. Turn the disconnect switch at each pump or component to OFF. This will take each
pump or component offline.
2. Turn off the compressed air supply to the system.
Note: Consult your specific controller operation and instruction manual for specific
shut-down information for your conveying system.
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Chapter 5: Maintenance
5-1 Preventative Maintenance Schedule
The checklist below contains a list of items which should be inspected and/or replaced to
keep the mechanical components of your conveying system operating at peak efficiency.
Perform each inspection at the regular intervals listed below.
System model #
Every week
Serial #
Date/ Date/ Date/ Date/ Date/ Date/ Date/ Date/ Date/ Date/ Date/ Date/ Date/
By
By
By
By
By
By
By
By
By
By
By
By
By
Inspect all filters for
wear, replace/
clean if dirty or
worn.
Check to make
sure that all hose
connections are
air tight.
Every month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Lock out electrical
power and inspect
electrical wiring for
integrity.
Check demand
sensor.
Inspect gaskets at
hoppers.
Inspect belt(s).
Oil & grease
(lubricate)
components
- Photocopy this page for your maintenance records -
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5-2 Preventative Maintenance
Maintaining Pump Packages
Pump packages need periodic maintenance to provide long dependable service. Check these
elements regularly:
· Maintain a proper oil level in the blower gearbox. The manufacturer’s brochure
(packed with the pump package) recommends oils, and lists instructions for checking
the oil level. See Oil Capacities chart on following page.
· Pack blower bearings with high temperature ball bearing grease and change the oil to
the manufacturer’s recommendations.
· V-belts are sized for maximum life with the pump package blower/motor combination.
Inspect periodically for proper tension, and replace when worn.
Note: V-belts stretch when new. Check belt tension after you have run them in. At
proper belt tension, the belt should deflect downward 1/64” for every one inch
span (1 mm every 6.4 cm) from sheave to sheave.
· Keep the pump package area clear of any debris that could be drawn through the vent
valve and into the blower while the pump package is idling.
· Torque the motor and blower sheave bolts to 72 ft.-lbs. (98 NŸm).
· Check the moisture traps in the compressed air lines. Drain as needed.
· Check the compressed air lubricator(s) for flow rate and level. Use only 1 or 2 drops
of oil per day when lubricating. Adjust and fill as necessary.
· Inspect the silencer periodically for contamination. Silencer fouling indicates poor
filter maintenance at the vacuum hopper or filter chamber. Fines may also be drawn
into the silencer through the pump package vent valve during the dump cycle from
poor housekeeping near the pump package.
Caution!
Make sure you replace a contaminated silencer immediately to avoid
blower damage and possible fire hazard.
· Standard pump package TEFC motors do not require lubrication or oiling. Optional
motors may have different requirements. Refer to the motor manufacturer’s
specification sheet in your Customer Information Packet.
· Keep the control panel and pump package junction boxes securely closed to prevent
component contamination.
· Inspect air cylinders and plugers for proper operation.
· Verify that all safety components/circuits are in full operational conditions.
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Oil Capacities-SPD Only*
Vertical¹
Horizontal¹
Model
Part No.
Frame
GE (OZ)
DE (OZ)
GE (OZ)
DE (OZ)
6.5
URAI-J 33
URAI-J 45
A0571182
A0571183
3” DSL
4” DSL
8.5
4
16
12.7
5.5
22.8
10.8
¹GE= GEAR END, DE = DRIVE END
Suggested Lubricants:
Synthetic Oil
Size of container
Part #
Quart
Gallon
Case
214.00002.00
A0573982
214.00004.00
*SPD style vacuum blowers require a synthetic blend of lubricant for proper operation.
Using other types of lubricant may void all warranties.
Note: For more information, refer to the blower manufacturers instruction manual.
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Maintaining Filter Chambers
SFC Filter Chambers
SFC filter chamber maintenance is much easier if you use vinyl flex hose for making the final
connection to the cover. See Figure 55 on page 118 for a complete parts list.
To check the filter element:
1. Unlatch the clamp that secures the cover assembly.
2. Lift off the cover and look for element fouling or wear:
· If the filter is worn, replace with P/N A0571262 (SFC-S), P/N
A0547008 (SFC225), or P/N A0547007 (SFC1000).
· If the filter is lightly soiled, remove the filter and clean with
compressed air. Blow it out from the inside.
3. To remove the filter:
a. Note the orientation of the components.
b. Unscrew the retaining cover.
4. Wipe down the gasket and filter retainer/SFC cover mating surfaces to ensure a good
seal.
5. Blow out the cartridge filter with compressed air. Blow from the inside out.
6. Re-install the filter and filter retainer. Do not over tighten the retainer. A snug fit is
required for a proper seal.
7. Secure the cover assembly with the clamp.
· Periodically inspect the flapper assembly gasket and disk for signs of
wear. A good vacuum seal is important for proper operation.
· Periodically inspect the flapper dump assembly for proper operation.
The flapper should swing freely.
Note: The counterbalance should be adjusted so the flapper remains open from 3/16”
(4 mm) to 1/4” (6 mm) when not under vacuum.
Inspecting ACA Series Filter Chamber Filter Bags
Schedule regular filter bag inspections to maintain the operational efficiency of the filter
chamber. Make sure that schedules coincide with materials that are being conveyed. Dusty
materials require more frequent filter bag examinations.
1. Turn off compressed air and disconnect the electrical power supply.
2. Remove the stretcher clamp just below the externally mounted solenoid valves.
Be careful to avoid damaging the gasket between tank sections.
3. Lift off the upper tank section with accumulator, blowpipes, and filter bag rack.
4. Inspect the filter bags for dust caking, dampness, or oil deposits.
Any or all of these symptoms are indications of moisture or condensed oil in the
compressed air supply.
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5. Check compressed air supply in-line filters and clean or replace as needed.
If moisture is condensing inside the filter chamber, you may need to insulate the
chamber and the piping leading to the filter. This action should keep the surface
moisture above the dew point and prevent condensation on filter bags.
6. Do not attempt to wash or reuse soiled ACA filter bags. If they are clogged, replace
them with new filter bags. Contact the Parts Department for more information on
replacement filter bags.
7. Inspect the filter bags for wear. Thinning bags may not stop fine dust when flexed
with compressed air, or dust can escape into the clean air tank section and
contaminate conveying air. Replace with new filter bags as needed.
Note: When re-installing ACA Series filter bags, make sure that the bag is turned
inside out, with the glazed surface facing outward.
8. Carefully slip the bag over the bag cage. Position the filter bag all the way onto the
bag cage, and place a clamp around the bag near the top of the bag rack plate.
Tighten the clamp.
Note: Improperly installed clamps cause a poor dust seal.
Dusting in the clean air exhaust is a normal condition after installing new
filter bags, and should stop after the first several hours of operation.
9. Replace the upper tank section, with the gasket properly seated between upper and
lower sections. Make sure the filter bags are hanging straight down and that the bags
do not touch each other or the inside walls of the filter chamber. This action prevents
excessive bag wear when compressed air pulses enter the bags.
10. Replace and tighten the stretch clamp.
Maintaining SPDB Series Vacuum Power Unit Non-Reversing Valves
Upper and lower non-reversing valves require periodic service to keep SPDB Series vacuum
power units operating at peak efficiency. Contact the Parts Department for information on
valve service kits and customer-recommended parts.
Maintaining Upper Valves -5 to 15 HP (3.73-11.19 kW) SPDB Units
(See Valve Assembly Drawings and Spare Parts Lists in Figures 47-48)
Removing Upper Valves
1. Turn off and lock out the power switch for the vacuum power unit. Disconnect and
lock out the power main to the unit; make sure to follow applicable safety
regulations.
2. Turn off compressed air. Disconnect the compressed air line running to the pressure
relief regulator.
3. Loosen the hose clamps that connect the upper valve to the incoming vacuum line
and lower valve, and slide the hose back.
4. Loosen the set screws that secure the valve to the blower inlet.
5. Remove the valve from the power unit.
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Disassembling Upper Valves
1. Remove the two (2) socket cap screws from the upper cap, and remove the upper cap.
2. Remove the six (6) socket cap screws from the end plate. Separate the end plate and
air cylinder from the machined body.
3. Remove the cotter pin from the plunger. Unscrew the plunger from the air cylinder
shaft.
4. Remove the four (4) socket cap screws holding the air cylinder to the end plate.
Separate the cylinder and the end plate.
Servicing and Reassembling Upper Valves
1. Clamp the air cylinder in a vise and unscrew the end cap. Using parts from the valve
service kit, replace the seals in the air cylinder. Screw the end cap back on.
2. Secure the air cylinder to the end plate using the four (4) socket cap screws.
3. Screw a new plunger on the air cylinder shaft; secure it with the cotter pin.
4. Place a new gasket on the end plate; secure the end plate.
5. Reattach the upper cap to the air cylinder using two (2) socket cap screws.
Reinstalling Upper Valves
1. Replace the O-rings in the machined body.
2. Position the valve on the blower inlet, making sure the valve seats properly. Tighten
the set screws that secure the valve to the blower inlet.
3. Reconnect the valve inlet to the incoming vacuum line and the lower valve with the
hose. Tighten the clamps.
4. Reconnect the compressed air line to the vacuum relief regulator.
Maintaining Lower Valves - 5 to 15 HP (3.73-11.19 kW) SPDB Units
Removing Lower Valves
1. Turn off and lock out the power switch for the vacuum power unit. Disconnect and
lock out the power main to the unit; make sure to follow applicable safety
regulations.
2. Turn off compressed air. Disconnect the copper compressed air line to the lower
valve at the lower valve body.
3. Loosen the hose clamps that connect the valve to the T-Y tube, and slide the hose
back. On units with optional sound enclosures, loosen the hose clamps between the
discharge silencer and the U-bend.
4. Remove the screws holding the discharge silencer to the base of the vacuum power
unit, and take off the discharge silencer. On units with optional sound enclosures,
remove the screws securing the U-bend to the base, and pull the silencer out of the
body of the lower valve.
5. Loosen the set screws holding the lower valve to the blower outlet, and remove the
valve from the power unit.
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Disassembling Lower Valves
1. Remove the pipe nipple and pipe coupler from the lower cap.
2. Remove the two (2) socket cap screws from the lower cap.
3. Remove the lower cap from the machined body.
4. Remove the six (6) socket cap screws from the end plate. Separate the end plate from
the machined body.
5. Remove the cotter pin from the plunger. Unscrew the plunger from the air cylinder
shaft.
6. Remove the four (4) socket cap screws holding the air cylinder to the end plate.
Servicing and Reassembling Lower Valves
1. Clamp the air cylinder in a vise and unscrew the end cap. Using parts from the valve
service kit, replace the seals in the air cylinder. Screw the end cap back on.
2. Secure the air cylinder to the end plate using the four (4) socket cap screws.
3. Screw a new plunger on the air cylinder shaft; secure it with the cotter pin.
4. Place a new gasket on the end plate; secure the end plate to the machined body using
six (6) socket cap screws.
5. Fasten the lower cap to the air cylinder using two (2) socket cap screws, a new
gasket, and a new O-ring.
6. Screw the pipe nipple and coupler back into place.
Reinstalling Lower Valves
1. Replace the O-rings in the machined body.
2. Position the valve on the vacuum power unit. Tighten the set screws that secure the
valve to the blower outlet.
3. Reconnect the valve to the T-Y tube by sliding the radiator hose back into place.
Tighten the hose clamps.
4. Reconnect the copper compressed air tube to the fitting on the lower valve.
5. Push the discharge silencer into the valve body, and secure it with the screws. On
units with optional sound enclosures, push the short silencer into the valve body,
reinstall the U-bend, and secure both ends with the radiator hose and hose clamps.
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Maintaining Upper Valves - 25 and 30 HP (18.65-22.38 kW) SPDB Units
(See Valve Assembly Drawings and Spare Parts Lists in Figures 50-51 on Pages 112-113)
Removing Upper Valves
1. Turn off and lock out the power switch for the vacuum power unit. Disconnect and
lock out the power main to the unit; make sure to follow applicable safety
regulations.
2. Turn off compressed air. Disconnect the compressed air line running to the pressure
relief regulator on the upper valve.
3. Loosen the set screws securing the inlet filter, and remove the filter.
4. Loosen the hose clamps that connect the upper valve to the T-Y tube, and slide the
hose back.
5. Loosen the set screws that secure the valve to the blower inlet.
6. Remove the valve from the power unit.
Disassembling Upper Valves
1. Remove the pipe coupler and the pipe nipple from the valve.
2. Remove the two (2) socket cap screws from the upper cap, and remove the upper cap
from the valve body.
3. Remove the six (6) socket cap screws from the end plate. Separate the end plate from
the valve body.
4. Remove the locknut from the air cylinder shaft.
5. Remove the two (2) plunger support discs and the plunger from the air cylinder shaft.
6. Remove the four (4) socket cap screws holding the air cylinder to the end plate.
Separate the cylinder and the end plate.
Servicing and Reassembling Upper Valves
1. Clamp the air cylinder in a vise and unscrew the end cap. Using parts from the valve
service kit, replace the seals in the air cylinder, and screw the end cap back on.
2. Fasten the air cylinder to the end plate using the four (4) socket cap screws.
3. Place the plunger support discs and a new plunger on the air cylinder shaft.
4. Thread the locknut back on the air cylinder shaft.
5. Reconnect the end plate to the valve body using six (6) socket cap screws and a new
gasket.
6. Reconnect the upper cap to the air cylinder using two (2) socket cap screws.
7. Reconnect the pipe coupler and pipe nipple to the valve.
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Reinstalling Upper Valves
1. Replace the O-ring in the valve body.
2. Position the valve on the power unit, making sure the valve seats properly. Tighten
the set screws that secure the valve to the blower inlet.
3. Reconnect the valve inlet to the incoming vacuum line using the radiator hose.
Tighten the clamps.
4. Reconnect the compressed air line to the vacuum relief regulator.
5. Secure the inlet filter to the valve, and tighten the set screws.
Maintaining Lower Valves-25 and 30 HP (18.65-22.38 kW) SPDB Units
Removing Lower Valves
1. Turn off and lock out the power switch for the vacuum power unit. Disconnect and
lock out the power main to the unit; make sure to follow applicable safety
regulations.
2. Turn off compressed air. Disconnect the copper compressed air line to the lower
valve at the lower valve body.
3. Loosen the hose clamps that connect the valve to the T-Y tube, and slide the hose
back.
4. Remove discharge silencers. Unscrew the vertical silencer and unbolt the bracket
holding the silencer under the unit. Pull the silencer out of the valve body.
5. Loosen the set screws holding the lower valve to the blower outlet, and remove the
valve from the power unit.
Disassembling Lower Valves
1. Remove the pipe nipple and pipe coupler from the lower cap.
2. Remove the two (2) socket cap screws from the lower cap.
3. Remove the lower cap from the machined body.
4. Remove the six (6) socket cap screws from the end plate. Separate the end plate from
the machined body.
5. Remove the cotter pin from the plunger. Unscrew the plunger from the air cylinder
shaft.
6. Remove the four (4) socket cap screws holding the air cylinder to the end plate.
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Servicing and Reassembling Lower Valves
1. Clamp the air cylinder in a vise and unscrew the end cap. Using parts from the valve
service kit, replace the seals in the air cylinder. Screw the end cap back on.
2. Secure the air cylinder to the end plate using the four (4) socket cap screws.
3. Screw the two (2) plunger support disks and a new plunger on the air cylinder shaft.
4. Thread the locknut back on the air cylinder shaft.
5. Place a new gasket on the end plate; secure the end plate and valve body using six (6)
socket cap screws.
6. Reconnect the lower cap to the air cylinder using two (2) socket cap screws and a
new O-ring.
Reinstalling Lower Valves
1. Replace the O-ring in the valve body.
2. Position the valve back on the vacuum power unit. Tighten the set screws that secure
the valve to the blower outlet.
3. Insert the silencer into the valve body, and bolt it to the base at the bracket. Screw the
vertical silencer back on.
4. Reconnect the compressed air line to the valve.
5. Reconnect the valve to the T-Y tube using the radiator hose and hose clamps. Tighten
the hose clamps.
Maintaining Vacuum Receivers and Filter/ Receiver Combinations
· Clean the vacuum receiver filter cartridges as needed. Blow clean with compressed air.
Blow out from the inside for best results. If the screen becomes bent or warped, or the
gasket becomes worn, replace it to prevent material carry-over to the SFC filter
chamber.
· Clean and inspect the gasket. Replace it if it is worn.
· Invert SSR Series vacuum hoppers onto their flat covers for easier maintenance.
· If the optional SSR Series vented internal sequencing valve is installed, make sure you
remove compressed air prior to servicing.
· If optional supplemental cloth filter bags are being used, periodically inspect for wear
and fouling. Clean or replace as necessary.
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5-3 Cleaning the Collection Bin (All Models Except SFC 225 and
SFC 1000)
Use the following procedure to clean the collection bin:
1. Open the toggle fasteners on the bottom of the filter
2. Remove the collection bin.
3. Empty contents of the collection bin and completely clean it.
4. SFC-A/SFC-K Only: Adjust the counterbalance so that the dump valve remains
open from 3/16” to 1/4” (4 mm to 6 mm) when not under vacuum.
5. Wipe down the gasket and collection bin mating surfaces to ensure a good seal. A
good vacuum seal is important for proper operation. Replace gasket if necessary.
6. Check the filter element for excessive wear or damage. If the filter element is
damaged, replace it immediately. (See Section 5-5 Cleaning/replacing the filter
cartridge).
7. Return the collection bin to the bottom of the filter.
8. Close the toggle fasteners.
5-4 Cleaning the Filter Shroud (SFC 225 and SFC 1000 Only)
Use the following procedure to clean the filter shroud:
1. Remove the dust container from the filter shroud by unclamping the band clamp or
loosening the drawstring. (Filters that have been trimmed for 5-gallon pails do not
have a drawstring.)
2. Empty the contents of the collection bin and completely clean it.
3. Remove the worm clamp from the bottom of the filter stand mounting plate, and
remove the filter shroud.
4. Clean the filter shroud by blowing compressed air through it.
5. Slip the filter shroud over the retaining ring located on the bottom side of the filter
stand mounting plate. Secure it with the worm clamp provided.
6. Place the dust container below the filter chamber stand and insert the filter shroud.
7. Fasten the filter shroud to the dust container using either a band clamp or the
drawstring. (Filters that have been trimmed for 5-gallon pails do not have a
drawstring.)
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5-5 Cleaning/Replacing the Filter Cartridge
SFC-S
Use the following procedure to clean or replace the filter cartridge:
1. Unlatch the four (4) clamps that hold the collection bin to the filter assembly.
2. Discard contents of the collection bin if needed.
3. Loosen and remove the wing bolt that holds the filter cartridge in place.
4. Remove the filter cartridge from the assembly.
5. Use compressed air to clean the filter cartridge. Blow from the inside to the outside of
the filter cartridge. Make sure that the compressed air pressure is less than 100 PSI
(6.9 Bar) to keep from damaging the filter. Replace the filter cartridge if it shows
signs of wear.
6. Wipe down the gaskets on the filter cartridge and on the filter assembly where the
collection bin will meet.
7. Re-install the filter cartridge. Make sure the filter cartridge is properly seated in the
housing, and bolt it into the assembly.
8. Replace the collection bin and re-latch the clamps that hold it into place.
Spare Parts
Filter Cartridge:
A0571262
SFC 225 and SFC 1000
Use the following procedure to clean or replace the filter cartridge:
1. Unlatch the clamp that secures the cover assembly.
2. Lift off the cover.
3. Unscrew the retaining cover, and remove the filter cartridge.
4. Use compressed air to clean the filter cartridge. Blow from the inside to the outside of
the filter cartridge. Make sure that the compressed air pressure is less than 100 PSI
(6.9 Bar) to keep from damaging the filter. Replace the filter cartridge if it shows signs
of wear.
5. Wipe down the gasket and filter retainer cover mating surfaces to ensure a good seal.
6. Re-install the filter cartridge. Make sure the filter cartridge is properly seated in the
housing.
7. Re-install the retaining cover. A snug fit is required for a proper fit. Do not over
tighten the retaining cover.
8. Place the cover on top of the filter assembly
9. Latch the clamp that secures the cover assembly.
Spare Parts
XFC 225 Filter Cartridge:
XFC 1000 Filter Cartridge:
A0547008
A0547007
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5-6 Corrective Maintenance
Dealing with Shortened ACA Series Filter Bag Life
If ACA filter bags wear our rapidly, refer to the following list to diagnose certain difficulties:
Chemical Attack
Filter bag material may degrade from certain chemicals in the dust of the air stream.
Moisture
Filter bag material may shrink or degrade from excessive moisture in the filter chamber.
Abrasion
If filter bags are improperly installed, bags can rub together or against filter chamber walls,
resulting in excessive wear. Abrasion on the filter bags near the air inlet area indicates that a
dust-impingement baffle may be required.
High Temperature
If operating temperatures are above the recommended limit for filter bag material, damage
may result.
Consult the Service Department for assistance if difficulties occur.
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Chapter 6: Troubleshooting
6-1 Introduction
The utmost in safety precautions should be observed at all times when working on or around
the machine and the electrical components. All normal trouble-shooting must be
accomplished with the power off, line fuses removed, and with the machine tagged as out of
service.
The use of good quality test equipment cannot be over-emphasized when troubleshooting is
indicated. Use a good ammeter that can measure at least twice the AC and DC current that
can be encountered for the machine. Be sure that the voltmeter has at least minimum
impedance of 5,000 OHMS-per-volt on AC and 20,000 OHMS-per-volt on DC scales.
Popular combination meters, VOM and VTVM can be selected to provide the necessary
functions.
Before making haphazard substitutions and repairs when defective electrical components are
malfunctioning, we recommend that you check the associated circuitry and assemblies for
other defective devices. It is common to replace the obviously damaged component without
actually locating the real cause of the trouble. Such hasty substitutions will only destroy the
new component. Refer to wiring diagrams and schematics.
Locating mechanical problems, should they occur, is relatively straightforward. When
necessary, refer to the parts catalog section.
Note: Refer to specific control panel operation and instruction manual for additional
details and Troubleshooting information.
Problem
Possible Cause
Possible Remedy
Reset the overload and check
the motor for the proper amp
draw as listed on the serial
tag.
The motor overload tripped.
No demand signal/stations
offline.
Check control panel.
The pump doesn’t run even
though it is on line.
Verify wire connections.
Inspect output cards.
Control panel problem.
(Refer to enclosed Control
Panel Manual)
Main fuse in power drop or
optional fused disconnect
has blown.
Replace the fuse.
Check for 3-phase voltage.
Repair or replace as
required.
Motor contactor is faulty.
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Problem
Possible Cause
Possible Remedy
The bin below the vacuum
receiver is full if the amber
Normal operation. When
hopper level drops, material
receiver indicator light is off. begins conveying to it.
The receiver is off line. Put it on line via menus.
Static convey time was set to Put in a reasonable convey
zero.
time via menus.
Normal operation. Throw
field-installed switch to put
hopper back in the loading
sequence.
Field installed station by-
pass switch is simulating a
bin-full condition.
The field-installed station
bypass switch is bad or
miswired.
Repair, replace, or rewire.
A vacuum receiver bypasses
in the Loading cycle.
Supply 80 psi (552 kPa)
compressed air to all
compressed air- operated
valves.
Insufficient compressed air
to shift valves.
(Refer to enclosed Control
Panel Manual)
Standard switch is normally
open, held closed by the
magnet. Check for the
presence of the magnet and
for proper switch operation.
The Bin-Full switch sensor
fails to close.
The Receiver-Full proximity
sensor is fouled, creating a
false reading (Volume Fill
systems only).
Wipe off the proximity
sensor. Re-adjust if needed;
see Page 76.
The Receiver-Full proximity
sensor has failed closed
(Volume Fill systems only).
Replace.
Switch any two wires at the
incoming power.
Check filter chamber or
pump.
Improper pump rotation.
Pressure is present at the
vacuum inlet.
Blowback solenoid failed
open.
Material supply empty.
Material supply bridging.
Refill the supply.
Agitate material supply.
Pick up device not in supply. Re-insert the probe.
Flapper stuck in open
position.
Clear flapper of obstructions.
No-Convey alarm.
Power to vacuum pump off.
Inspect power.
(Part of vacuum control
panel. Refer to enclosed
Control Panel Manual)
Bad level sensor.
Replace level sensor.
Plugged material line.
Vacuum line leak.
Find and remove obstruction.
Find and repair leak.
Check for signal, sufficient
compressed air, proper
wiring and operation.
Sequence-T valve problem
(where used).
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Problem
Possible Cause
Possible Remedy
Find and remove the
obstruction, such as a
coupling gasket and gaylord
bags.
Material or vacuum line
plugged.
Filter chamber filter dirty.
Vacuum hopper filter dirty.
Clean filter.
Clean filter.
Check for signal, sufficient
compressed air, proper
wiring and operation.
Check for signal, sufficient
compressed air, proper
wiring and operation.
Bad atmospheric/sequence-T
valve.
High-Vacuum alarm.
Vent valve on pump package
not operating correctly.
Improper piping.
Locate and correct.
Reduce convey time.
Inspect hoses.
Convey time set too long.
Collapsing hoses.
Faulty vacuum switch.
Test – ON – replace switch.
Take off compartment
closed.
Adjust take-off box.
Observe and time the
Conveying times are too
long (Time Fill only).
hopper(s) when loading.
Note the time needed to fill a
hopper. Set the conveying
time to a few seconds less.
Check proximity sensors for
proper operation and proper
wiring to PLC. Repair. Re-
Vacuum receivers are being
overfilled.
Special convey enabled.
Maximum conveying times
are too long (Volume Fill
only) and the Receiver Full
(Refer to enclosed Control
Panel Manual)
proximity switch(es) are not set the conveying times to
being recognized by the
PLC.
reasonable times. Re-adjust
if needed; see Page 76.
Observe and time the
Poor take-off adjustment.
hopper(s) when loading.
Note the time needed to fill a
hopper. Set the conveying
time to a few seconds more.
Find and repair leak.
Conveying times are too
short (Time Fill only). (See
control panel’s O & I.)
Vacuum receivers are being
under-filled.
Vacuum line leak.
Make sure pickup probe is
buried in material source.
Clean and/or replace filter.
No material to convey.
Vacuum filter is plugged.
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Problem
Possible Cause
Possible Remedy
Set dump delay time to the
time it takes the largest
vacuum hopper in the system
to dump.
Dump Delay time set to zero,
or insufficient dump delay
time.
Dusty material. Optional
cyclone separator or low-
head separator may be
needed – Consult sales rep.
Dusty material — Optional
compressed air filter
Filter chamber filter cartridge
is becoming obstructed too
frequently by fines and dust.
Consult sales representative.
Consult sales representative.
cleaning may be needed on
filter chamber.
Normal operation. Pump
packages shut off thirty (30)
seconds after no demand is
detected for the time
Pumps and receivers are on-
line, but the pumps are not
conveying material.
No material demand at
receivers if none of the
amber lights on the optional
light board are lit.
programmed.
(Refer to enclosed Control
Panel Manual for specific
instructions.)
The on-line receivers are not Reconfigure the control
assigned to the pumps that
are on-line.
panel, assigning the pumps
to the desired hopper.
In cases where numerous
alarm conditions occur,
alarm messages build up in
the display buffer. Each time
one is released from the
buffer, the alarm sounds.
The operator may:
Optional audible/visual alarm
continues to signal after the
Press-To-Silence button is
pressed.
· Press the silence button
after each message
· Disable the alarm using
the control panel keypad
· Cancel No-Convey
alarm(s) •.
The alarm is triggered every
time an alarm message
displays.
(Refer to enclosed Control
Panel Manual for specific
instructions.)
Correct the problem causing
the alarm. Alarm will not
trigger again until another
high vacuum condition
occurs. If multiple alarm
messages are in the buffer,
the button may need to be
pressed a few times.
• To cancel No Convey alarm(s):
·
·
·
Take the problem receiver(s) off line with field-installed station bypass switches.
Take the problem receiver(s) off line with the control panel.
Remove the material demand by filling the bin below the vacuum receiver.
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Problem
Possible Cause
Possible Remedy
Optional audible alarm is not The alarm package is wired
Correct wiring. Consult
wiring diagram.
functioning.
incorrectly.
Alarm package component
failure.
Troubleshoot and
repair/replace problem.
(Refer to enclosed Control
Panel Manual for specific
instructions.)
· Blower is dead-headed.
Check for obstruction.
· Vent valve is not
operating. Check for
proper signal, voltage, and
80 to 90 psi (552 to 621
kPa) compressed air.
· Worn seals in blower.
Rebuild/replace blower.
Pump package blower
problem. Use a cfm/cfh
monitoring device to ensure
that blower cfm/cfh is to the
manufacturer’s
· Worn bearings in blower.
Rebuild or replace.
Vacuum conveying rate is
declining due to a vacuum
loss in the system.
· Loose drive belt(s).
Tighten or replace if worn.
specifications.
Consult Service Engineer if
problem persists.
Follow the vacuum path
from the blower through the
filter, piping, valves and
material receivers to isolate
where the loss occurs.
Filter chamber problem. The
vacuum at the filter chamber
should be the same as the
blower generates. If the
vacuum at the filter chamber
is adequate, the problem is
down line.
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Problem
Possible Cause
Possible Remedy
Dirty filter. Clean or replace
filter.
·
·
Loose clamps, gaskets or
couplers. Tighten or
replace.
Filter chamber discharge
flapper not sealing under
vacuum. Check for proper
operation; clean or repair
as needed.
·
Check for faulty
compressed air blowback
solenoid. Check for
voltage signal during
cleaning cycle, proper
solenoid operation,
incorrect wiring, proper
compressed air
connection, and for worn
plunger in valve.
Pump package blower
problem. Use a cfm/cfh
monitoring device to ensure
that blower cfm/cfh is to the
manufacturer’s
Vacuum conveying rate is
declining due to a vacuum
loss in the system.
(Cont’d.)
Vacuum line problem.
Disconnect the vacuum line
at the first vacuum hopper
and block it off. The vacuum
here should equal the
vacuum at the blower. Allow
a few seconds for vacuum to
build. If the vacuum here is
low, disconnect the piping
halfway to the first vacuum
hopper and check the
vacuum there. If proper
vacuum exists, the problem
is upstream. If not, work
backward to isolate the
vacuum loss.
specifications. (Cont’d.)
Consult Service Engineer if
problem persists.
·
Tighten loose pipe
couplers; replace worn
gaskets as needed.
·
Replace any damaged
piping found.
Leaks in vacuum lines
between valves.
Check for leaks as described
in previous steps.
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Problem
Possible Cause
Possible Remedy
· Replace or re-install worn
or misaligned gaskets.
· Hopper discharge flapper
not sealing under vacuum.
1) Replace worn or
missing gasket.
2) Clean fouled flapper.
3) Check counterweight
for proper operation.
Repair or adjust as
needed.
· Internal check valves
missing or damaged. On
single line Y systems,
internal check valves must
be installed in the vacuum
hoppers to seal all hoppers
not being conveyed to. If
the check valves are
Vacuum leak(s) in vacuum
hoppers.
Vacuum conveying rate is
declining due to a vacuum
loss in the system.
present and undamaged,
they may be pushed too
far onto the tube stub to
permit a proper seal. Also,
if the hopper is over-filled,
the check valve may not
seal properly.
(Cont’d.)
Vacuum leaks in material
lines.
Check for leaks as described
in previous steps.
Too much air and not
enough material or too much
material and not enough air.
Close takeoff compartment
material inlet, slowly open
until you hear material
surging and slugging. Close
material inlet until surging
disappears. On most
Material take-offs not
properly adjusted.
systems, a proper adjustment
generates a 6” to 10” Hg
(203 to 339 millibars)
vacuum.
Check the blower inlet for
obstruction.
The blower is dead-headed.
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Problem
Possible Cause
Possible Remedy
Replace or repair
immediately.
If the exhaust silencer has
material in it, replace it to
prevent fire hazard.
Filters in the filter chamber
are dislodged, worn, or not
seated properly on the
gasket.
Material is sucked from the
filter chamber and through
the blower.
The material conveyed is not
what the system was
designed to convey. Very
dusty materials have
Consult manufacturer for
advice on hardware
requirements.
different conveying needs.
Other service problems or questions can be answered by contacting the Service Department.
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Chapter 7: Appendix
7-1 Warranty
Unless otherwise specified, this product includes a Standard ONE YEAR PARTS AND
LABOR WARRANTY.
Warranty Specifications
The manufacturer hereby expressly warrants all equipment manufactured by it to be free from
defects in workmanship and material when used under recommended conditions, as set forth
in the operating manuals for such equipment. THE FOREGOING EXPRESS WARRANTY
IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, GUARANTIEES,
AGREEMENTS, AND SIMILAR OBLIGATIONS OF THE COMPANY AND/OR
MANUFACTURER (UNLESS OTHERWISE SPECIFIED IN THE SPECIFIC PRICE
PAGE OR LIMITED BY THE MANUFACTURERS’ WARRANTY FOR PARTS). The
Company’s obligation is limited to repair or replace FOB the factory any parts that are
returned, prepaid, within one year of equipment shipment to the original purchaser, and
which in the Company’s opinion, are defective. Any replacement part assumes the unused
portion of this warranty.
Warranty Restrictions
This parts warranty does not cover any labor charges for replacement of parts, adjustment
repairs, or any other work. This warranty does not apply to any equipment which, in the
Company’s opinion, has been subjected to misuse, negligence, or operation in excess of
recommended limits, including freezing or which has been repaired or altered without the
Company’s express authorization. If the serial number has been defaced or removed from the
component, the warranty on that component is void. Defective parts become the property of
the warrantor and are to be returned immediately, without any further use or handling.
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Warranty Liabilities
THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY
SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT
RESULT FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or
limitation of special, consequential or incidental damages, so the above limitation may not
apply to you. The Company’s obligation for parts not furnished as components of its
manufactured equipment is limited to the warranty of the manufacturers of said parts. The
company neither assumes nor authorizes any other persons to assume for it any liability in
connection with the sale of its equipment not expressed in this warranty. No person, agent,
manufacturer, distributor, dealer, installer or company is authorized to change, modify or
extend the terms of this warranty in any manner whatsoever.
The time within which an action must be commenced to enforce any obligation of the
Company’s arising under this warranty, or under any statute or law of the United States or
any state thereof, is hereby limited to the duration of this warranty. Some states do not permit
this limitation, so the above may not apply to you. This warranty gives you specific legal
rights and you may also have other rights which vary from state to state. For transactions
involving the potential applicability of international law or that of a foreign country,
this warranty policy and the procedures hereunder shall be governed by
applicable federal and state law, but not by the United Nations Convention on Contracts for
the Sale of Goods.
Customer Responsibilities
Any sales, use, or other tax incident to the replacement of parts under this warranty is the
responsibility of the purchaser.
Conveying System Mechanical Components Chapter 7: Appendix
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7-2 Technical Specifications
The following design information is provided for your reference:
1. No modifications are allowed to this equipment that could alter the CE compliance
2. Ambient temperature:
3. Humidity range:
4. Altitude:
40 degrees Celsius – Maximum (104 degrees Fahrenheit)
50% relative humidity
Sea level
5. Environment:
6. Radiation:
Clean, dust-free and non-explosive
None
7. Vibration:
Minimal, i.e. machine mounting
8. Allowable voltage fluctuation:
+/- 10%
9. Allowable frequency fluctuation: Continuous
Intermittent
+/- 1%
+/- 2%
10. Nominal supply voltage:
460/3/60 (Verify on serial number tag)
11. Earth ground type:
protective conductor)
TN (system has one point directly earthed through a
12. Power supply should include a ground connection.
13. Over-current protection is supplied in the conveying system, but additional protection
should be supplied by the user.
14. The door-mounted disconnect serves as the electrical disconnect device.
15. Conveying system is not equipped with local lighting.
16. Functional identification
17. Conveying system is equipped with a CE mark
18. Conveying system is supplied with an operating manual in the language of the
destination country.
19. Cable support may be required for power cord, depending on final installation.
20. No one is required to be in the interior of the electrical enclosure during the normal operation
of the unit. Only skilled electricians should be inside the enclosure for maintenance.
21. Doors can be opened with a screwdriver, but no keys are required.
22. Two-hand control is not required or provided.
23. All components should be moved around and set in a place with a lift truck or equivalent.
24. There are no frequent repetitive cycles that require manual control¾repetitive
functions are automatic while the conveying system is operating.
25. An inspection report detailing the functional test is included with the conveying system.
26. The machine is not equipped with cableless controls.
27. Color-coded (harmonized) power cord is sufficient for proper installation.
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7-3 Drawings and Diagrams
Figure 42: Non-Reversing Valve Cycle of Operation (SPDB Pumps)
SPD
XPD
A0535302
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Figure 43: Equipment Cycles
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-Notes-
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7-4 Spare Parts List
Figure 44: Typical SSR Series Vacuum Receiver Exploded View
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Figure 45: Series Vacuum Receiver Parts List
See Figure 44 for parts location.
Item
Model no.
Quantity
Part no.
Description
SSR06
SSR11
SSR23
SSR45
1
1
1
1
1
1
2
2
2
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
A0563504
A0563505
A0563506
A0563507
A0556507
A0556508
A0556504
A0556505
A0556518
A0556519
A0556520
A0559438
A0563513
A0567621
A0556546
A0563516
A0559419
A0559420
A0559421
A0559422
A0559422
A0541037
A0565925
A0565926
A0556821
A0555790
A0541039
A0541038
A0003254
A0003217
A0548359
A0567620
A0533925
A0567628
W00000890
A0533924
A0567627
A0563533
A0548190
A0548191
W00017692
W00012559
W00018021
CONE, WELD, 9” DIA., SSR06
CONE, WELD, 9” DIA., SSR11
CONE, WELD, 14” DIA., SSR23
1
CONE, WELD, 14” DIA., SSR45
SSR06-11
SSR23-45
SSR06-11
SSR06-11
SSR23-45
SSR23-45
SSR23-45
SSR23-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-11
SSR06-45
SSR23-45
SSR23-45
SSR06-45
SSR06-45
SSR06-11
SSR23-45
SSR06-11
SSR23-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR06-45
COVER, WELD, 9” DIA., SSR06-11
COVER, WELD, 14” DIA., SSR23-45
TUBE, INLET/OUTLET, 1-½,” SSR06-11
TUBE, INLET/OUTLET, 2.0,” SSR06-11
TUBE, INLET/OUTLET, 2.0,” SSR23-45
TUBE, INLET/OUTLET, 2.5,” SSR23-45
TUBE, INLET/OUTLET, 3.0,” SSR23-45
TUBE, INLET/OUTLET, 3.5,” SSR23-45
GASKET, THROAT, SEAL, SSR
2
3
4
5
6
7
FLANGE, MTG., 12” DIA., SSR06-45
ORING, SILICONE, 3.234 IDx0.139 THK
BRACKET, J BOX, SSR06-45
CHECK VALVE, 1.5”, URETHANE
CHECK VALVE, 2.0”, URETHANE
CHECK VALVE, 2.5”, URETHANE
CHECK VALVE, 3.0”, URETHANE
CHECK VALVE, 3.0”, URETHANE
COVER, BOX, SINGLE GANG, 4x2
FLTR, FLAT, 10.00OD, WIRE, 10 MESH
FLTR, FLAT, 15.19OD,WIRE, 10 MESH
GASKET, U CHANNEL, 10” DIA, SSR06-11
GASKET, U CHANNEL, 13” DIA, SSR23-45
GASKET, U CHANNEL, 13” DIA, SSR23-45
PLUG, BOX, GANG, ½” NPT
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
WASHER, REDUCER, .75”x.5”
NIPPLE, CONDUIT, ½” NPT
PLUG, NYLON, 5/8”
ASSEMBLY, 4” ANGLED THROAT S.S, SSR06-45
SWITCH, PROX
SCREW, BTNHD PHILLIPS, #6-32 x 1/2 LG. S.S.
HOSE, RUBBER, BLK, ¼” x 1/16”
MAGNET CERAMIC
SCREW, FLTHD, PHILLIPS, #6-32 x 1/2” LG. S.S.
VENT, LOUVER, 1” DIA, SSR
2
2 FT
1
1
1
OPT
OPT
3
3
3
SWITCH, PROX, DC, NC, NPN
SWITCH, PROX, AC, NC
SCR, SCH, 1/4-20 x 5/8, W/PATCH
GSKT, THRT, EPT, BLACK, 4”, STD TEMP
GSKT, THRT, SILICONE, ORANGE, 4”, HI-TEMP
GSKT, THRT, NEOPRENE, WHITE, 4”, STD TEMP,
(FDA)
SSR06-45
3
W00016136
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Figure 46: Typical SSR Series Vacuum Receiver Exploded View
(SSR06-45 shown, Pre-May 2003)
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Figure 47: SSR Series Vacuum Receiver Parts List (Pre-May 2003)
Model no.
SSR06
SSR06
SSR23
SSR23
Quantity
Part no.
A0563504
A0563505
A0563507
A0563508
A0556507
A0556508
A0556504
A0556520
A0563510
A0553728
A0556546
A0563516
A0559419
A0559422
A0541036
A0541037
A0556532
A0556533
A0541039
A0541038
A0003254
W00002373
W00016426
A0003217
A0548359
A0567620
A0563543
A0563536
A0563517
A0563512
A0567628
A0567627
W00000890
A0533924
A0563514
A0563515
A0563533
A0559420
A0559421
A0548190
A0548191
A0533925
W00017692
A0556505
A0556518
A0556519
A0559438
W00012559
W00018024
W00016136
A0556821
A0555790
A0563513
A0563520
Description
1
1
1
1
1
1
2
2
1
2
2
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
2
1
CONE, WELD, 9” DIA.
CONE, WELD, 9” DIA.
CONE, WELD, 14” DIA.
CONE, WELD, 14” DIA.
COVER, WELD, 9” DIA.
COVER, WELD, 14” DIA.
SSR06-11
SSR23
SSR06-11
SSR23-45
SSR06-45
SSR06-11
SSR23
SSR06-45
SSR06-11
SSR23
ALL
ALL
SSR06-11
SSR23
SSR06-45
ALL
TUBE, INLET/OUTLET, 1-1/2”
TUBE, INLET/OUTLET, 3”
FLANGE, MTG., MLD THRT, 12” DIA.
ORING, SILICONE, AS568-228
ORING, SILICONE, 3.234 ID X 0.139 THK
BRACKET, J BOX
CHECK VALVE, 1.5” URETHANE
CHECK VALVE, 3.0” URETHANE
BOX, SINGLE GANG, 4 X 2 X 2
COVER, BOX, SINGLE GANG, 4 X2
SCREEN, SSTL, 10 MESH
SCREEN, SSTL, 10 MESH
CORD GRIP, ½”, 0.270 – 0.480
PLUG, BOX, GANG, ½” NPT
WASHER, REDUCER, 0.75” X 0.5”
WSHR, FLAT, PS, #10
SSR06-45
ALL
ALL
NUT, STOP, PS, ¼-20
SSR06-45
SSR06-45
SSR06-45
SSR/SSL06-45
SSR/SSL06-45
SSR06-45
SSR/SLC02-16
ALL
NIPPLE, CONDUIT, ½” NPT
PLUG, NYLON, 5/8”
ASSEMBLY, 4” ANGLED THROAT S.S
INSR, THRT, 4” SS
ASSY, FLAP/SPRT
THRT, SILC, 4.0 DIA***
CTWT, FLAP
SCREW, BTNHD PHILLIPS, #6-32 X ½ LG. SS
SCREW, FLTHD, PHILLIPS, #6-32 X ½” LG. SS
HOSE, RUBBER, BLK, ¼” X 1/16”
MAGNET CERAMIC
ALL
ALL
ALL
ALL
2 FT.
1
1
1
1
SW, REED, MAG, SPDT
SSR/SSL
SSR
OPT.
OPT.
OPT.
OPT.
ALL
SSR
SSR06-11
SSR23-45
SSR23-45
SSR23-45
SSR06-45
SSR06-45
SSR06-45
SSR06-11
SSR23-45
ALL
MAG, ACTUATOR, REED SW
VENT, LOUVER, 1” DIA. ALUM. NATURAL
CHECK VALVE, 2.0”, URETHANE
CHECK VALVE, 2.5”, URETHANE
SWITCH, PROX, DC, NC, NPN
SWITCH, PROX, AC, NC
1
2
OPT.
OPT.
1
3
2
2
2
2
1
1
1
1
1
2
1
SWITCH, PROX
SSR, SHC, ¼ - 20 X 5/8, W/PATCH
TUBE, INLET/OUTLET, 2” OPT.
TUBE, INLET/OUTLET, 2” OPT.
TUBE, INLET/OUTLET, 2.5” OPT.
TUBE, INLET/OUTLET, 3.5” OPT.
GSKT, THRT, EPT, BLACK, 4” STD TEMP
GSKT, THRT, SILICONE, ORANGE, 4” HI-TEMP
GSKT, THRT, NEOPRENE, WHITE, 4”, STD TEMP. (FDA)
GASKET, U CHANNEL, 10” DIA.
GASKET, U CHANNEL, 13” DIA.
GASKET, THROAT, SEAL
SSR06-11
RING, THROAT, 4” SS
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Figure 48: Typical SSR06-45 Series Vacuum Receiver Exploded View (Post May 2003)
1
1
2
1
1
6
3
1
1
8
1
9
1
6
3
4
5
4
2
2
2
2
1
2
2
1
7
1
3
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Figure 49: SSR06-16 Series Vacuum Receiver Parts List (Post-May 2003)
See Figure 48 on the previous page for parts location.
Item
1.
2.
3.
4.
5.
6.
7.
8.
Model no.
SSR06
SSR06-11
SSR06-11
ALL
SSR06-45
SSR06-11
SSR06-45
SSR06-11
ALL
Quantity
Part no.
A0563504
A0556507
A0556504
A0563513
A0567621
A0553728
A0563516
A0559419
A0541036
A0541037
A0556532
A0556821
A0541039
A0541038
A0003254
A0003217
A0548359
A0567620
A0533925
A0567628
W00000890
A0533924
A0567627
Description
CONE, WELD, 9” DIA.
COVER, WELD, 9” DIA.
TUBE, INLET/OUTLET, 1-1/2”
GASKET, THROAT, SEAL
FLANGE, MTG., 12” DIA.
ORING, SILICONE, AS568-228
BRACKET, J BOX
CHECK VALVE, 1.5” URETHANE
BOX, SINGLE GANG, 4 X 2 X 2
COVER, BOX, SINGLE GANG, 4 X2
SCREEN, SSTL, 10 MESH
GASKET, U CHANNEL, 10” DIA.
CORD GRIP, ½”, 0.270 – 0.480
PLUG, BOX, GANG, ½” NPT
WASHER, REDUCER, 0.75” X 0.5”
NIPPLE, CONDUIT, ½” NPT
PLUG, NYLON, 5/8”
1
1
2
2
1
2
1
1
1
1
1
1
1
3
1
1
1
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30A.
30B.
30C.
ALL
SSR06-11
SSR06-11
SSR06-45
ALL
SSR06-45
SSR06-45
SSR06-45
SSR06-45
SSR85
1
1
2
ASSEMBLY, 4” ANGLED THROAT S.S
SWITCH, REED, SPST, NO
SCREW, BTNHD PHILLIPS, #6-32 X ½ LG. SS
HOSE, RUBBER, BLK, ¼” X 1/16”
MAGNET CERAMIC
ALL
ALL
ALL
ALL
2 FT.
1
1
SCREW, FLTHD, PHILLIPS, #6-32 X ½” LG. SS
SSR
OPT.
SSR06-04
OPT.
OPT.
SSR
SSR06-45
SSR06-45
SSR06-45
1
1
2
A0563533
A0559420
A0556505
A0548190
A0548191
W00017692
W00012559
W00018024
W00016136
VENT, LOUVER, 1” DIA.
CHECK VALVE, 2.0”, URETHANE
TUBE, INLET/OUTLET, 2” OPT.
SWITCH, PROX, DC, NC, NPN
SWITCH, PROX, AC, NC
SSR, SHC, ¼ - 20 X 5/8, W/PATCH
GSKT, THRT, EPT, BLACK, 4” STD TEMP
GSKT, THRT, SILICONE, ORANGE, 4” HI-TEMP
GSKT, THRT, NEOPRENE, WHITE, 4”, STD TEMP. (FDA)
OPT.
OPT.
3
1
1
1
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Figure 50: Typical SSR Series Vacuum Receiver Exploded View
SSR85 (Left) & SSR170 (Right) shown, Post-May 2003)
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Figure 51: SSR85/170 Series Vacuum Receiver Parts List
See Figure 50 on the previous page for parts location.
Item
10.
20.
30.
40.
50.
60.
70.
80.
90.
100.
Model no.
SSR85/170
SSR85/170
SSR85
Quantity
Part no.
A0567619
A0566923
A0069227
A00069203
A0566910
A0566925
A0540240
A0566912
A0566971
A0566906
A0566927
A0566928
A0566929
A0566930
A0566931
A0566932
A0566933
A0566934
A0566935
A0566936
A0566926
A0566927
A0566928
A0566929
A0566930
A0566931
A0566932
A0566933
A0566934
A0566935
A0566936
A0541036
A0563516
A0541038
A0566915
A0541037
W00016928
A0540363
W00018281
A0567627
A0567628
A0533924
A0533925
W00000890
A0548190
A0548191
Description
ASSEMBLY, 6” SLANTED THROAT, SS
GASKET, SEAL, 6” THROAT
BOLT, HEX, 3/8 – 16, SS, W/PATCH
WASHER, 3/8” LOCK, SS
WELDMENT, CONE, 20” DIAMETER, SS
CLAMP, BAND, T-BOLT, 20” SS
GASKET, U-CHANNEL, NPRN, 0.56 X 0.19 X 0.6 W
WELDMENT, CYLINDER, 20” DIAMETER, SS
FILTER, DISC, 20” POLYGLAZED
COVER, 20” DIAMETER, SS
TUBE, STRAIGHT OUTLET 2” OD
TUBE, STRAIGHT OUTLET 2.50” OD
TUBE, STRAIGHT OUTLET 3” OD
TUBE, STRAIGHT OUTLET 3.50” OD
TUBE, STRAIGHT OUTLET 4” OD
TUBE, ELBOW OUTLET 2” OD
TUBE, ELBOW OUTLET 2.50” OD
TUBE, ELBOW OUTLET 3” OD
TUBE, ELBOW OUTLET 3.50” OD
TUBE, ELBOW OUTLET 4” OD
ORING, INLET / OUTLET SEAL
TUBE, STRAIGHT INLET 2” OD
TUBE, STRAIGHT INLET 2.50” OD
TUBE, STRAIGHT INLET 3” OD
TUBE, STRAIGHT INLET 3.50” OD
TUBE, STRAIGHT INLET 4” OD
TUBE, ELBOW INLET 2” OD
1
2
3
3
1
1
SSR85
SSR85/170
SSR85/170
SSR85
6 FT.
SSR85
1
1
1
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85/170
SSR85
110.
120.
130.
2
TUBE, ELBOW INLET 2.50” OD
TUBE, ELBOW INLET 3” OD
TUBE, ELBOW INLET 3.50” OD
TUBE, ELBOW INLET 4” OD
BOX, SINGLE GANG, 4 X 2 X 2
BRACKET, J BOX
PLUG, BOX, GANG, ½” NPT
140.
150.
160.
170.
180.
1
1
3
1
1
1
1
1
1
FLANGE, MOUNTING, 16” SS
COVER, BOX, SINGLE GANG, 4 X2
GSKT, THRT, EPT, BLACK, 6” STD TEMP
GSKT, THRT, SILICONE, ORANGE 6” HI-TEMP
GSKT, THRT, NEOPRENE, WHITE, 6” STD TEMP (FDA)
SCREW, FLTHD, PHILLIPS, #6-32 X ½” LG. SS
SCREW, BTNHD PHILLIPS, #6-32 X ½ LG. SS
MAGNET CERAMIC
SWITCH, REED, SPST, NO
HOSE, RUBBER, BLK, ¼” X 1/16”
SWITCH, PROX, DC, NC, NPN
190.
200.
210.
220.
230.
240.
250.
260.
2
1
1
SSR85/170
OPT.
2 FT.
OPT.
OPT.
OPT.
SWITCH, PROX, AC, NC
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Figure 52: Typical SSI Series Inventory Vacuum Receiver Exploded View
8
11
27
7
12
28
13
5
25
10
4
1
20
15
17
22
21
3
2
16
18
1
9
19
14
A0559206
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Figure 53: SSI Series Inventory Vacuum Receiver Parts List
See Figure 52 on the previous page for parts location.
Item
Model no.
Quantity
Part no.
Description
GSKT, BODY, SIL, SSI/IL-01
GSKT, BODY, SIL, SSI/IL02-04
GLASS, SIGHT, PYREX, SSI/IL01
GLASS, SIGHT, PYREX, SSI/IL02-04
ROD, SUPT, BODY, ALU, SSI/IL01
ROD, SUPT, BODY, ALU, SSI/IL02-04
PL, MACH, TOP, ALU, SSI/IL01
SSI03
SSI06, 11
SSI03
SSI06, 11
SSI03
SSI06, 11
SSI03
SSI06, 11
All
SSI03
SSI03
SSI06
SSI11
SSI03
SSI06, 11
SSI03
SSI06, 11
SSI03
SSI03
SSI03
SSI06, 11
SSI03
SSI06, 11
SSI06, 11
SSI06, 11
SSI06, 11
SSI06, 11
All
SSI03
SSI06, 11
All
All
All
All
SSI03
SSI03
SSI06
SSI06
SSI11
All
All
All
2
2
1
1
4
4
1
1
8
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
2
2
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
8
1
1
1
1
1
2
2
A0553714
A0553722
A0553727
A0553726
A0553715
A0553723
A0553717
A0553725
A0553718
A0556529
A0553741
A0553742
A0553743
A0556531
A0556532
A0556506
A0556507
A0553712
A0553728
A0553710
A0553720
A0556503
A0553731
A0553728
A0556504
A0556505
A0555796
A0556822
A0553713
A0553721
A0541036
A0541037
A0541039
A0541038
A0542138
A0556548
A0548191
A0548190
A0556537
A0003217
A0003254
A0548359
W00002373
A0556529
A0556820
A0556821
W00000990
A0559420
A0536966
W00532685
1.
2.
3.
4.
5.
PL, MACH, TOP, ALU, SSI/IL02-04
SCR, SHC, SS, 1/4-20 X 3/4
SCR, RTRCT, 1/4-20, SCO #471162210
CONE, WELD, 6” ID, SSTL, SRX01
CONE, WELD, 9” ID, SSTL, SRX02
CONE, WELD, 9” ID, SSTL, SRX04
FLTR, FLAT, WIRE, 6” OD, SSR/I01
FLTR, FLAT, WIRE, 9” OD, SSR/I02-04
CVR, WELD, 6” ID, SSTL, SSI/H01
CVR, WELD, 9” ID, SSTL, SSI/H02-04
BASE, MACH, BODY, ALU, SSI/IL01
ORNG, SIL, 2.234 ID X 0.139 THK
BASE, MACH MOUNT, THRT, SSI/IL01
BASE, MACH, BODY, ALU, SSI/IL02-04
FLAP, DISCHARGE, SS, SRX01
6.
7.
8.
9.
10.
11.
FLAP, DISCHARGE, SS, SRXX02-04
ORNG, SIL, 2.234 ID X 0.139 THK
TUBE, IN/OUT, 1.5”, SRX02-04
TUBE, IN/OUT, 2.0”, SRX02-04
TUBE, IN/OUT, 2.5”, SRX02-04
12.
13.
14.
SCR, CAP, HEX, SOC, HD, 10-32X 1/2
BRKT, JBOX/PROX, ALU, SSI/IL01
BRKT, JBOX/PROX, ALU, SSI/IL02-04
BOX, GANG, SNGLE, 4X2X2, UL WETLOC
BOX, GANG, SNGLE, COVER, BLNK, GSKT
CORD, GRIP, 1/2”, .270-.480 #3231
BOX, GANG, PLUG, 1/2” NPT, UL
SW, PROX, CAP, 110 VAC, 30 MM, N. C.
SW, PROX, 30 MM, 24 V, NO/NC, #KI5208
SW, PROX, AC/DC, 18 MM, NC, 2 WIRE
SW, PROX, DC, 18 MM, NC, NPN, 3 WIRE
SW, PROX, E0 MM, DC, #EC3025NPAPL
CDUT, NIPPLE, 1/2”, #CN 50
15.
16.
17.
18.
19.
20.
21.
22.
25.
26.
RDUC, WSHR, .75”X.50” STEEL
PLUG, HEYCO, BLK, 5/8”, #2663
WASH, FLAT, WI, 3/16”, 100 PCS/#
SCR, RTRCT, 1/4-20, SCO #471162210
GSKT, U-CHNL, NPRN, .38X.20X.06W
GSKT, U-CHNL, NPRN, .50X.20X.06W
VLV, CHECK, INT, 1.5” TUBE, POLY
VLV, CHECK, URETHANE, 2.0”
SSI06, 11
SSI06, 11
SSI03
SSI06, 11
SSI06, 11
SSI06, 11
All
27.
28.
29.
30.
CONN, WIRE NUT, IDEAL #A0/A1
GSKT, O-RING, PARKER #2-017
SSI06, 11
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Figure 54: SFC Filter Chamber Spare Parts List, Models SFC225, SFC1000
Model no.
SFC-225
SFC-1000
SFC-225
SFC-1000
All
SFC-225
SFC-225
SFC-1000
SFC-225
SFC-225
SFC-225
SFC-1000
All
Quantity
Part no.
A0547008
A0547007
A0539933
A0561801
A0555790
A0540241
A0540242
A0540240
W00012559
W00016136
W00018024
W00016928
W00001868
W00533542
Part description
Filter, cart, wire mesh, polyester media
Filter, cart, wire mesh, polyester media
Gasket, fltr, element, MVH/SFC
Gasket, fltr, element, MVH/SFC
Gasket, U-channel, neoprene
Gasket, U-channel, FDA
Gasket, U-channel, high-temperature
Gasket, U-channel, neoprene
Gasket, throat, neoprene, 4”
Gasket, throat, FDA, 4”
Gasket, throat, high-temperature, 4”
Gasket, throat, neoprene, 6”
Shroud, filter, 50#, hopper
1
1
1
1
2 ea.
8 ft.
8 ft.
8 ft.
1
1
1
1
1
All
1
Shroud, drawstring, 16” ID x 13” long
Figure 55: FC Filter Chamber Spare Parts List, Models FC15, FC30, FC35
Part number
W00012878
W00533541
W00015675
W00015140
W00053602
A0534113
Part description
Gasket, channel, rubber; FC15/30
Clamp, Vee, 17”; FC15/30
Filter sock, poly, 25”; FC15
Filter sock, poly, 48”; FC30/55
Gasket, channel, neoprene; FC55
Clamp, Vee; FC55
Note: Refer to the Bill of Materials report included in the Customer Information
Packet for a complete listing of parts.
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Figure 56: Vacuum Power Units; 5 to 15 hp (3.73-11.19 kW) Models Exploded View
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Figure 57: Vacuum Power Units; 5 to 15 hp (3.73-11.19 kW) Models Spare Parts List
Part number
Part description
Air cylinder assembly, upper valve, includes: (1) #17688 air cylinder, (1) #1958 plunger, (1) #17812
gasket, (1) #3237 cotter pin, (1) #17957 end plate with seat, (4) #2337 socket head screws,
(1) #13749 pipe nipple
W00018087
Air cylinder assembly, lower valve, includes: (1) #17529 air cylinder, (1) #1958 plunger, (1) #17812
gasket, (1) #3237 cotter pin, (1) #17639 end plate with seat, (4) #2337 socket head screws,
(1) #13749 pipe nipple, and (1) 17650 O-ring
W00018088
W00017529 Air cylinder, lower valve
W00017688 Air cylinder, upper valve
W00017552 Air cylinder seal replacement kit
W00052175 Belt, drive, 3VX400, 5 hp unit
W00011770 Belt, drive, 3VX475, 7½ hp unit
W00052546 Belt, drive, BX42, 10 hp unit
W00052181 Belt, drive, BX44, 15 hp unit
W00052178 Bushing, blower sheave, 7½ hp and 10 hp units
W00011490 Bushing, blower sheave, 15 hp unit
W00011494 Bushing, motor sheave, 5 hp unit
W00011491 Bushing, motor sheave, 7½ hp and 10 hp units
W00011495 Bushing, motor sheave, 15 hp unit
W00001596 Cap, end, for non-sound enclosure units
W00000334 Clamp, hose, for P/N 3816, 2½” (approx. 63.5 mm) ID hose
W00001142 Connector, 90 deg., for ¼” OD poly tube
W00013971 Connector, 90 deg., for ¼” OD copper tube
W00001135 Connector, straight, for ¼” OD poly tube
W00001781
1
Gasket, /32”
W00001043 Gauge, vacuum
W00003816 Hose, rubber, 2½” ID x 3½” long
W00052089 Silencer, discharge, horizontal
W00052014 Silencer, discharge, vertical
W00017733 Silencer, discharge, used with W00052089 on S/E units
Part number
Part description
Part number
Part description
W00011484 Sheave, blower, less bushing, 7½ hp unit W00011483 Sheave, motor, less bushing, 7½ hp unit
W00052545 Sheave, blower, less bushing, 10 hp unit W00052544 Sheave, motor, less bushing, 7½ hp unit
W00052183 Sheave, blower, less bushing, 15 hp unit W00052184 Sheave, motor, less bushing, 15 hp unit
Part number
Part description
Part number
Part description
W00001045 O-ring, 2½” ID
W00001738 O-ring, 3” ID
W00017650 O-ring, 4¾” ID
W00003237 Pin, cotter, 1/16”
W00014659 Solenoid valve, 115 VAC, kay valve
W00014658 Solenoid valve, 24 VDC, kay valve
W00018089 Spring, air cylinder
W00001174 Tubing, polyethylene, ¼” OD
W00005592 Tubing, copper, ¼” OD
W00001958 Plunger, 3”
W00013961 Regulator, air pressure
W00016288 Seal, air entrance fitting
W00014988 Solenoid valve, 115 VAC, vacuum-vent
W00014987 Solenoid valve, 24 VDC, vacuum-vent
A0547953
W00052055 Valve assembly, lower
W00017802 Valve assembly, upper
Vacuum switch, 14” Hg
Note: Refer to the Bill of Materials report included in the Customer Information
Packet for a complete listing of parts.
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Figure 58: Vacuum Power Units; 25 to 30 hp (18.65-22.38 kW) Models Exploded View
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Figure 59: Vacuum Power Units; 25 to 30 hp (18.65-22.38 kW) Spare Parts List
Part number
W00018616
W00018617
W00017919
W00017918
W00018625
W00018626
W00016022
W00533012
W00054462
W00052238
W00016019
W00001466
W00001142
W00001135
W00013971
W00012767
W00012218
W00001043
W00018017
W00018018
W00003246
W00051283
W00002353
W00003231
W00018016
W00018112
W00013961
W00016288
W00002929
W00014988
W00014987
W00014659
W00014658
W00054463
W00533127
W00054461
W00533128
W00001174
W00005592
A0547953
Part description
Air cylinder assembly and valve repair kit; for W00018080 upper valve
Air cylinder assembly and valve repair kit; for W00018081 upper valve
Air cylinder, lower valve
Air cylinder, upper valve
Air cylinder seal replacement kit; for W00017919 lower valve air cylinder
Air cylinder seal replacement kit; for W00017918 upper valve air cylinder
Belt, drive, 25 hp; 2 required
Belt, drive, 30 hp; 2 required
Bushing, blower; 25 hp units
Bushing, blower; 30 hp units
Bushing, motor; 25 hp and 30 hp units
Clamp, hose; for 4½” ID hose
Connector, 90 deg. elbow; for ¼” OD poly tube
Connector, straight; for ¼” OD copper tube
Connector, 90 deg.; for ¼” OD copper tube
Connector, straight; for ¼” OD copper tube
Elements, filter, inlet silencer
Gauge, vacuum
Gasket, valve; end cap mounting
Gasket, air cylinder mounting
Hose, rubber, 4½” ID x 4” long
Silencer, horizontal
Silencer, UH-4, vertical
O-ring, 4½” ID x 4¾” OD x 1/8” thick
O-ring, 8¼” ID x 8½” OD x 1/8” thick
Plunger, upper and lower valves
Regulator, air pressure
Seal, valve air entrance fitting; Stat-O-Seal
Screen, exhaust muffler
Solenoid valve, 115 VAC, vacuum/vent
Solenoid valve, 24 VDC, vacuum/vent
Solenoid valve, 115 VAC, kay valve
Solenoid valve, 24 VDC, kay valve
Sheave, blower, less bushing; 25 hp
Sheave, blower, less bushing; 30 hp
Sheave, motor, less bushing; 25 hp
Sheave, motor, less bushing; 30 hp
Tubing, polyethylene, ¼” OD; per foot
Tubing, copper, ¼” OD; per foot
Vacuum switch, 14” Hg
W00018080
W00018081
Valve assembly, lower
Valve assembly, upper
Note: Refer to the Bill of Materials report included in the Customer Information
Packet for a complete listing of parts.
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Figure 60: SFC-S Filter
Note: Replacement filter element part number: A0571252.
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Figure 61: SFC-S Filter Spare Parts List
Note: Implosion blowback and compressed air blowback assemblies shown together.
Actual configuration depends on blowback method.
List No.
Qty.
Part No.
Description
1
2
3
4
5
6
7
8
1
1
4
4
2
4
8
4
4
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
A0570026
A0570051
A0069232
A0069236
A0570013
A0069230
A0069243
A0069203
W00001491
A0535382
W00050865
W00018378
W00050866
W00050867
A0571249
A0559449
A0556518
A0556519
A0556520
A0571316
A0571316
A0570022
A0570021
A0571261
A0555505
A0555504
A0571250
A0571252
732.00012.02
A0566361
A0571341
A0571342
A0541039
A0571348
A0563817
A0555194
A0155502
A0565399
A0556546
A0069229
A0559438
A0559447
A0541038
EXTENSION CYLINDER
BRKT, FLTR, MTG, SFC-S
WASHER FLAT 1/2”
SCR, HHC, PS, 1/2 - 13 X 1.00 LG
STND, FLTR, BASE, WELDMNT
SCR, HHC, PLD, 3/8 – 16X2 – 1/2, FT
WASH, FLAT, WROUGHT, PLD, 3/8
WASH, SPLIT, LOCK, 3/8
NUT, HEX, PLD, 3/8-16
NIP, BR, 0.50 NPT X 2.00 LG
SUBASSY, AV 1.50
SUBASSY, AV 2.00
SUBASSY, AV 2.50
9
10
11
12
13
14
SUBASSY, AV 3.00
FLTR, ASSY, 50 SQ. FT. AREA
IN/OUT, SR008/16 AL, 1.50
IN/OUT, SR008/16 AL, 2.00
IN/OUT, SR008/16 AL, 2.50
IN/OUT, SR008/16 AL, 3.00
GSKT, NAT, RBR, 5/16 THICK X 1/4 WIDE
TUBE, 1.5” OD 4” LONG, ALUM
TUBE, 2.0” OD 4” LONG, ALUM
TUBE, 2.5” OD 4” LONG, ALUM
TUBE, 3” OD 4” LONG, ALUM
TBG, TRSN, AL, 3.00 OD – 3.50 OD
TBG, TRSN, AL, 3.00 OD – 4.00 OD
SOLV, 3 WAY, 110v AC, 1/8 NPT
SOLV, 3 WAY, 24 V DC, 1/8 NPT
VLV, SOL, 1/2", 5/8, GP, 300, 120V
VLV, SOL, 1/2", 5/8, GP, 300, 24VDC
CNTL, BLOWBACK, SFC-S, 115V AC
CNTL, BLOWBACK, SFC-S, 24V DC
STRF, STR, BLK, 1/2 NPT, .170 - .470
CBL, 18-3C, 300V, SJEOW, BLK
PATCHCD, DC, 4 CNDCT, 10M/32.2 FT
PATCHCD, DC, RCPT, M, 12 IN LEAD
NIP, CS, 0.13 NPT X 4.00 LG
SOLV, DIN, CONN, 1/2” CONDUIT
ORNG, SILC, 3.234 ID X 0.139 CS
SPARE, BOLT, 3/8 – 16X2 LONG
IN/OUT, SRX08-16, AL, 3.50
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
IN/OUT, SRX08-16, AL, 4.00
BOX, GANG, PLUG, 1/2” NPT
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Figure 62: SPD Spare Parts Drawing
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Figure 63: SPD Spare Parts List
(See previous pages for spare parts drawings)
List No.
1
2
3
4
5
6
7
8
9
10
11
7
8
9
10
11
Model No.
SPD 5
Qty.
Part No.
A0571182
Description
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
BLOWER
O-RING
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
SPD 5
W00000145
W00013524
W00017811
W00052176
W00052800
A0538247
A0547083
A0538259
A0573828
W00011500
A0573834
A0547083
A0538252
W00052174
A0573868
VALVE PLUNGER
VALVE GASKET
MOTOR 5 HP 208/230/460 V
MOTOR 5 HP 575 V
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR SHEAVE (50 HZ)
MOTOR BUSHING (50 HZ)
BLOWER SHEAVE (50 HZ)
BLOWER BUSHING (50 HZ)
PUMP BELT (50 HZ)
1
2
3
4
5
6
7
8
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
SPD 7.5
1
1
1
2
1
2
1
1
1
1
2
1
1
1
1
2
A0571183
BLOWER
VALVE GASKET
VALVE PLUNGER
O-RING
W00017812
W00001958
W00001045
W00052179
W00052801
A0573829
W00011491
A0534549
W00052178
W00011500
A0538247
MOTOR 7.5 HP 208/230/460 V
MOTOR 7.5 HP 575 V
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR SHEAVE (50 HZ)
MOTOR BUSHING (50 HZ)
BLOWER SHEAVE (50 HZ)
BLOWER BUSHING (50 HZ)
PUMP BELT (50 HZ)
9
10
11
7
8
9
W00054462
A0573945
A0538249
10
11
W00011770
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Figure 63: SPD Spare Parts List (Cont’d)
List No.
1
Model No.
SPD 10
Qty.
Part No.
A0571183
Description
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
BLOWER
2
3
4
5
6
7
8
9
10
11
7
8
9
10
11
7
8
9
SPD 10
SPD 10
SPD 10
SPD 10
W00017812
W00001958
W00001045
W00016464
W00052802
A0534550
W00011491
A0538248
A0538249
W00011500
A0573834
W00054462
A0538247
A0547933
A0547043
A0538247
W00054462
A0538248
A0538249
W00011500
A0538258
W00054462
A0538259
W00052178
A0547043
VALVE GASKET
VALVE PLUNGER
O-RING
MOTOR 10 HP 208/230/460 V
MOTOR 10 HP 575 V
SPD 10
SPD 10-2.5 LINES
SPD 10-2-5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-2.5 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
SPD 10-3.0 LINES
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR SHEAVE (50 HZ)
MOTOR BUSHING (50 HZ)
BLOWER SHEAVE (50 HZ)
BLOWER BUSHING (50 HZ)
PUMP BELT (50 HZ)
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR SHEAVE (50 HZ)
MOTOR BUSHING (50 HZ)
BLOWER SHEAVE (50 HZ)
BLOWER BUSHING (50 HZ)
PUMP BELT (50 HZ)
10
11
7
8
9
10
11
1
2
3
4
5
6
7
8
SPD 15
SPD 15
SPD 15
SPD 15
SPD 15
SPD 15
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
A0571183
W00001738
W00001958
W00017812
W00016466
W00052803
A0573834
W00016479
A0534550
W00052178
A0547043
A0573829
W00011495
A0534549
W00052178
A0547043
A0555870
A0555875
A0573834
W00016479
A0573829
W00052178
A0547043
A0534550
W00011495
A0534549
W00052178
A0547043
A0555870
A0555875
BLOWER
O-RING
VALVE GASKET
VALVE PLUNGER
MOTOR 15 HP 208/230/460 V
MOTOR 15 HP 575 V
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.0 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
SPD 15-3.5 LINES
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR 15 HP 208/230/460 V (50 HZ ONLY)
MOTOR 15 HP 575 V (50 HZ ONLY)
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
MOTOR SHEAVE (60 HZ)
MOTOR BUSHING (60 HZ)
BLOWER SHEAVE (60 HZ)
BLOWER BUSHING (60 HZ)
PUMP BELT (60 HZ)
9
10
11
7
8
9
10
11
5
6
7
8
9
10
11
7
8
9
10
11
5
MOTOR 15 HP 208/230/460 V (50 HZ ONLY)
MOTOR 15 HP 575 V (50 HZ ONLY)
6
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Figure 63: SPD Spare Parts List (Cont’d)
List No.
12
Model No.
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
SPD 5/7.5/10/15
Qty.
Part No.
A0069307
A0547079
35085K
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
POLY TUBING
13
14
15
16
17
18
19
20
20
21
21
22
22
22
23
24
25
26
VACUUM GAUGE
STRAIGHT FITTING
ELBOW FITTING
FTG, BR, BU, 0.25 NPT X 1/8 NPT
FTG, BR, TE, 0.25 NPT
35086K
A0543268
A0543269
A0532231
W00013961
W00017552
W00017688
A0571250
A0571252
A0573982
214.00002.00
214.00004.00
A0015492
A0562421
A0562419
A0562430
NIP, BR, 0.25 NPT X 0.88 LG, CL
AIR REGULATOR
CYLINDER GASKET SEAL KIT
AIR CYLINDER
SOLENOID VALVE 3 WAY 115 VAC 1/8 NPT
SOLENOID VALVE 3 WAY 24VDC 1/8 NPT
SYNTHETIC OIL GALLON ISO-V-320
SYNTHETIC OIL QUART ISO-VG-320
SYNTHETIC OIL CASE ISO-VG-320
NIPPLE FITTING
CONDUIT FITTING STRAIGHT
CONDUIT FITTING ELBOW
CONDUIT FLEXIBLE
3 FT.
Conveying System Mechanical Components Chapter 7: Appendix
128 of 138
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Figure 64: Reversing Valve Assembly Spare Parts Drawing
Conveying System Mechanical Components Chapter 7: Appendix
129 of 138
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Figure 65: SPD Reversing Valve Option Spare Parts List
Item No.
Model No.
SPD 5
SPD 7.5-10
SPD 15
Qty.
Part No.
A0573974
A0573975
A0573976
A0573980
A0573981
A0573987
W00013527
A0069206
A0101190
A0573983
35086K
A0553322
W00017812
892.00305.00
892.00373.00
A0573977
A0573987
A0573979
Description
ADPTR, CS, 2.00 OD, XPD 5 W/BB
ADPTR, CS, 2.50 OD, XPD 7.5-10 W/BB
ADPTR, CS, 3.00 OD, XPD 15 W/BB
PIPE, DSCH, UPR, XPD 5-15 W/BB
EL, AL, 3”OD X 2.5NPT, XPD 5-15 W/BB
BRKT, SUPT, DSCH, XPD 5-15 HP W/BB
SCR, HHC, PS, 1/4 -20 X 0.63LG
NUT, HEX, PS, 1/4-20
1
1
2
3
4
5
6
7
8
9
10
11
SPDB 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5-15
SPD 5
1
1
1
10
6
10
1
3
4
2
WSHR, LOCK, ¼
VLV, ASSY, REV, XPD 5-15, 3” CONN
FTG, TBG, 90, 1/8NPT X 1/4TBG
NUT, RVT, PS, 1/4-20
GASKET
PIPE, DSCH, LWR, XPD 5 W/BB
PIPE, DSCH, LWR, XPD 7.5-15 W/BB
INL, VAC, 2.0 OD, XPD 5 W/BB
INL, VAC, 2.0 OD, XPD 5 W/BB
INC, VAC, 3.00 OD, XPD 10-3”/15 W/BB
12
1
SPD 7.5-15
SPD 5
SPD 7.5-10
SPD 15
13
1
Conveying System Mechanical Components Chapter 7: Appendix
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Figure 66: SPDB Spare Parts Drawing
Conveying System Mechanical Components Chapter 7: Appendix
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Figure 67: SPDB Spare Parts List
(See previous page for spare parts drawing)
Item No. Model No.
Qty.
1
1
Part No.
228.00019.00
A0571182
51119
W00052176
W00052800
A0573874
A0573944
W00000239
A0573316
W00018378
W00013961
Description
KIT, WELD, FRM, XPD 5HP, W/ HDWR
BLO, PD, 33URAIJ, HORT, 2.0NPT, LHD
MOTOR 5HP, 208-460 V (50 HZ)
MOTOR 5HP, 208-460 V (60HZ)
MOTOR 5HP, 575V
NIP, TOE, 2.0 NPT X 2.5
HOSE, FLEX, 2.5” ID X 3”LG
#44 HOSE CLAMP
ADPTR, CS, 2.0 NPT X 2.0 OD W/ 1/8 TAP
SUBASSY, AV 2.00
REG. AIR MINT 127111000 HPR LDR
J BOX 5HP, 115 VAC, 208/3/60 V
J BOX 5HP, 115 VAC, 220/3/50 V
J BOX 5HP, 115 VAC, 230/3/60 V
J BOX 5HP, 115 VAC, 400/3/50 V
J BOX 5HP, 115 VAC, 460/3/60 V
J BOX 5HP, 115 VAC, 575/3/60 V
J BOX 5HP, 24 VDC or DIST I/O, 208/3/60 V
J BOX 5HP, 24 VDC or DIST I/O, 220/3/50 V
J BOX 5HP, 24 VDC or DIST I/O, 230/3/60 V
J BOX 5HP, 24 VDC or DIST I/O, 400/3/50 V
J BOX 5HP, 24 VDC or DIST I/O, 460/3/60 V
J BOX 5HP, 24 VDC or DIST I/O, 575/3/60 V
PLUG, HOLE, DOME, BLK, 0.875 DIA
NIP, BR, 0.13 NPT X 0.75 LG, CLOSE
FTG, BR, BU, 1/4M X 1/8F
1
2
SPDB 5
SPDB 5
3
SPDB 5
1
4
5
6
7
8
9
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
1
1
2
1
1
1
A0573824
A0573825
A0571619
A0571662
10
SPDB 5
1
11
12
13
14
15
16
17
18
19
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
2
1
2
1
1
4
1
1
1
A0544752
A0538306
A0543268
A0543269
A0547079
35086K
A0015081
A0573984
35157
FTG, BR,TE, 1/4 x 1/4 x 1/4
GAUG, VAC, 2.5D, 0-30”, ¼ LM, GF, LWR, MNT SS
FTG, TBG, 90, 1/8 NPT X 1/4 TBG
NIP, CS, 2.50 NPT X 5.0 OAL
GRP, XPD 5, BB VLV MECH PTS
MUFFLER, 1/8” NPT
SOLENOID VALVE – 24 VDC
SOLENOID VALVE – 120 VAC
A0571252
A0571250
20
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
SPDB 5
1
1
1
1
1
2
5HP, BLOWER BUSHING (50HZ)
5HP, BLOWER BUSHING (60HZ)
5HP, BLOWER SHEAVE (50HZ)
5HP, BLOWER SHEAVE (60HZ)
5HP, MOTOR BUSHING (50HZ)
5HP, MOTOR BUSHING (60HZ)
5HP, MOTOR SHEAVE (50HZ)
5HP, MOTOR SHEAVE (60HZ)
5HP, PUMP BELT (50 HZ) – NOT SHOWN
5HP, PUMP BELT (60HZ) – NOT SHOWN
21
22
A0573828
A0534550
A0538259
W00011494
A0547083
A0538252
A0538247
23
24
25
W00011500
1
2
SPDB 7.5
SPDB 7.5
1
1
228.00018.00
A0571183
KIT, WELD, FRM, XPD, 7.5 – 15 HP
BLO, PD, 45URAIJ, HORT, 2.5 NPT, LHD
MOTOR 7.5HP, 208-460 V (50 HZ)
MOTOR 7.5HP, 208-460 V (60HZ)
MOTOR 7.5HP, 575V
NIP, TOE, 2.5 NPT X 3.0
HOSE, FLEX, 3.0” ID X 3 LG
#44 HOSE CLAMP
W00052179
3
SPDB 7.5
1
W00052801
A0573315
A0573944
W00000239
A0573316
W00050866
W00013961
4
5
6
7
8
9
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
1
1
2
1
1
1
ADPTR, CS, 2.5 NPT X 2.5 OD. W/ 1/8 TAP
SUBASSY, AV 2.50
SPDB 7.5
REG, AIR MINT 127111000 HPR LD
Conveying System Mechanical Components Chapter 7: Appendix
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Figure 67: SPDB Spare Parts List (Cont’d.)
J BOX 7.5HP, 115 VAC, 208/3/60 V
J BOX 7.5HP, 115 VAC, 220/3/50 V
J BOX 7.5HP, 115 VAC, 230/3/60 V
J BOX 7.5HP, 115 VAC, 400/3/50 V
J BOX 7.5HP, 115 VAC, 460/3/60 V
J BOX 7.5HP, 115 VAC, 575/3/60 V
J BOX 7.5HP, 24 VDC or DIST I/O, 208/3/60 V
J BOX 7.5HP, 24 VDC or DIST I/O, 220/3/50 V
J BOX 7.5HP, 24 VDC or DIST I/O, 230/3/60 V
J BOX 7.5HP, 24 VDC or DIST I/O, 400/3/50 V
J BOX 7.5HP, 24 VDC or DIST I/O, 460/3/60 V
J BOX 7.5HP, 24 VDC or DIST I/O, 575/3/60 V
PLUG, HOLE, DOME, BLK, 0.875 DIA
NIP, BR, 0.13 NPT X 0.75 LG, CLOSE
FIG, BR, BU, 1/4M X 1/8F
A0573826
A0573824
10
SPDB 7.5
1
A0571620
A0571619
11
12
13
14
15
16
17
18
19
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
2
1
2
1
1
4
1
1
1
A0544752
A0538306
A0543268
A0543269
A0547079
35086K
A0015081
A0573985
35157
FTG, BR,TE, 1/4 x 1/4 x 1/4
GAUG, VAC, 2.5D, 0-30”, ¼ LM, GF, LWR, MNT SS
FTG, TBG, 90, 1/8 NPT X 1/4 TBG
NIP, CS, 2.50 NPT X 5.0 OAL
GRP, XPD 7.5-10, BB VLV MECH PTS
MUFFLER, 1/8” NPT
SOLENOID VALVE – 24 VDC
SOLENOID VALVE – 120 VAC
A0571252
A0571250
20
21
22
23
24
25
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
SPDB 7.5
1
1
1
1
1
2
7.5HP, BLOWER BUSHING (50HZ)
7.5HP, BLOWER BUSHING (60HZ)
7.5HP, BLOWER SHEAVE (50HZ)
7.5HP, BLOWER SHEAVE (60HZ)
7.5HP, MOTOR BUSHING (50HZ)
7.5HP, MOTOR BUSHING (60HZ)
7.5HP, MOTOR SHEAVE (50HZ)
7.5HP, MOTOR SHEAVE (60HZ)
7.5HP, PUMP BELT (50 HZ) – NOT SHOWN
7.5HP, PUMP BELT (60HZ) – NOT SHOWN
W00052178
A0573829
A0534549
W00054462
W00011491
A0538247
A0573829
W00011770
W00011500
1
2
SPDB 10
SPDB 10
1
1
228.00018.00
A0571183
A0504633
W00016464
W00052802
KIT, WELD, FRM, XPD, 7.5 – 15 HP
BLO, PD, 45URAIJ, HORT, 2.5 NPT, LHD
MOTOR 10HP – 2.5”, 208-460 V (50 HZ)
MOTOR 10HP – 2.5”, 208-460 V (60 HZ)
MOTOR 10HP – 2.5”, 575 V
MOTOR 10HP – 3.0”, 208-460
MOTOR 10HP – 3.0”, 208-460 V (60 HZ)
MOTOR 10HP – 3.0”, 575 V
NIP, TOE, 2.5 NPT X 3.0
HOSE, FLEX, 3.0” ID X 3 LG
#44 HOSE CLAMP
ADPTR, CS, 2.5 NPT X 2.5 OD. W/ 1/8 TAP
SUBASSY, AV 2.50
3
SPDB 10
1
W00016464
W00052802
A0573315
A0573944
W00000239
A0573316
W00050866
W00013961
4
5
6
7
8
9
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
1
1
2
1
1
1
REG, AIR MINT 127111000 HPR LDR
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Figure 67: SPDB Spare Parts List (Cont’d.)
J BOX 10HP, 115 VAC, 208/3/60 V
A0573826
A0573824
J BOX 10HP, 115 VAC, 220/3/50 V
J BOX 10HP, 115 VAC, 230/3/60 V
J BOX 10HP, 115 VAC, 400/3/50 V
J BOX 10HP, 115 VAC, 460/3/60 V
J BOX 10HP, 115 VAC, 575/3/60 V
10
SPDB 10
1
J BOX 10HP, 24 VDC or DIST I/O, 208/3/60 V
J BOX 10HP, 24 VDC or DIST I/O, 220/3/50 V
J BOX 10HP, 24 VDC or DIST I/O, 230/3/60 V
J BOX 10HP, 24 VDC or DIST I/O, 400/3/50 V
J BOX 10HP, 24 VDC or DIST I/O, 460/3/60 V
J BOX 10HP, 24 VDC or DIST I/O, 575/3/60 V
PLUG, HOLE, DOME, BLK, 0.875 DIA
NIP, BR, 0.13 NPT X 0.75 LG, CLOSE
FIG, BR, BU, 1/4M X 1/8F
FTG, BR,TE, 1/4 x 1/4 x 1/4
GAUG, VAC, 2.5D, 0-30”, ¼ LM, GF, LWR, MNT SS
FTG, TBG, 90, 1/8 NPT X 1/4 TBG
NIP, CS, 2.50 NPT X 5.0 OAL
GRP, XPD 7.5-10, BB VLV MECH PTS
MUFFLER, 1/8” NPT
A0571620
A0571619
11
12
13
14
15
16
17
18
19
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
SPDB 10
2
1
2
1
1
4
1
1
1
A0544752
A0538306
A0543268
A0543269
A0547079
35086K
A0015081
A0573985
35157
SOLENOID VALVE – 24 VDC
SOLENOID VALVE – 120 VAC
A0571252
A0571250
A0547933
A0538249
W00052178
A0538294
A0538247
A0538248
A0538259
A0538248
20
SPDB 10
1
10HP – 2.5” LINE, BLOWER BUSHING (50HZ)
10HP – 2.5” LINE, BLOWER BUSHING (60HZ)
10HP – 3.0” LINE, BLOWER BUSHING (50HZ)
10HP – 3.0” LINE, BLOWER BUSHING (60HZ)
10HP – 2.5” LINE, BLOWER SHEAVE (50HZ)
10HP – 2.5” LINE, BLOWER SHEAVE (60HZ)
10HP – 3.0” LINE, BLOWER SHEAVE (50HZ)
10HP – 3.0” LINE, BLOWER SHEAVE (60HZ)
10HP – 2.5”, MOTOR BUSHING (50HZ)
10HP – 2.5”, MOTOR BUSHING (60HZ)
10HP – 3.0”, MOTOR BUSHING (50HZ)
10HP – 3.0”, MOTOR BUSHING (60HZ)
10HP – 2.5”, MOTOR SHEAVE (50HZ)
10HP – 2.5”, MOTOR SHEAVE (60HZ)
10HP – 3.0”, MOTOR SHEAVE (50HZ)
10HP – 3.0”, MOTOR SHEAVE (60HZ)
10HP – 2.5” LINE, PUMP BELT (50 HZ) – NOT SHOWN
10HP – 2.5” LINE, PUMP BELT (60HZ) – NOT SHOWN
10HP – 3.0” LINE, PUMP BELT (50 HZ) – NOT SHOWN
10HP – 3.0” LINE, PUMP BELT (60HZ) – NOT SHOWN
21
SPDB 10
1
22
23
24
25
SPDB 10
SPDB 10
SPDB 10
SPDB 10
1
1
1
1
W00011491
W00054462
A0573829
A0534550
A0538258
A0538247
W00011770
W00011500
A0547043
W00011500
1
2
SPDB 15
SPDB 15
1
1
228.00018.00
A0571183
A0555870
W00016466
W00052803
A0555870
W00016466
W00052803
A0573315
A0573944
W00000239
A0573317
W00050867
W00013961
KIT, WELD, FRM, XPD, 7.5 – 15 HP
BLO, PD, 45URAIJ, HORT, 2.5 NPT, LHD
MOTOR 15HP – 3.0”, 208-460 V (50 HZ)
MOTOR 15HP – 3.0”, 208-460 v (60 HZ)
MOTOR 15HP – 3.0”, 575 V
MOTOR 15HP – 3.5”, 208-460 V (50 HZ)
MOTOR 15HP – 3.5”, 208-460 V (60 HZ)
MOTOR 15HP – 3.5”, 575 V
NIP, TOE, 2.5 NPT X 3.0
HOSE, FLEX, 3.0” ID X 3 LG
#44 HOSE CLAMP
ADPTR, CS, 2.5 NPT X 3.0 OD, W/ 1/8 TAP
SUBASSY, AV 3.00
3
SPDB 15
1
4
5
6
7
8
9
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
1
1
2
1
1
1
REG, AIR MINT 127111000 HPR LDR
Conveying System Mechanical Components Chapter 7: Appendix
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Figure 67: SPDB Spare Parts List (Cont’d.)
J BOX 15HP, 115 VAC, 208/3/60 V
A0573827
A0573826
J BOX 15HP, 115 VAC, 220/3/50 V
J BOX 15HP, 115 VAC, 230/3/60 V
J BOX 15HP, 115 VAC, 400/3/50 V
J BOX 15HP, 115 VAC, 460/3/60 V
J BOX 15HP, 115 VAC, 575/3/60 V
10
SPDB 15
1
J BOX 15HP, 24 VDC or DIST I/O, 208/3/60 V
J BOX 15HP, 24 VDC or DIST I/O, 220/3/50 V
J BOX 15HP, 24 VDC or DIST I/O, 230/3/60 V
J BOX 15HP, 24 VDC or DIST I/O, 400/3/50 V
J BOX 15HP, 24 VDC or DIST I/O, 460/3/60 V
J BOX 15HP, 24 VDC or DIST I/O, 575/3/60 V
PLUG, HOLE, DOME, BLK, 0.875 DIA
NIP, BR, 0.13 NPT X 0.75 LG, CLOSE
FIG, BR, BU, 1/4M X 1/8F
FTG, BR,TE, 1/4 x 1/4 x 1/4
GAUG, VAC, 2.5D, 0-30”, ¼ LM, GF, LWR, MNT SS
FTG, TBG, 90, 1/8 NPT X 1/4 TBG
NIP, CS, 2.50 NPT X 5.0 OAL
GRP, XPD 15, BB VLV MECH PITS
A0571621
A0571620
11
12
13
14
15
16
17
18
19
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
SPDB 15
2
1
2
1
1
4
1
1
1
A0544752
A0538306
A0543268
A0543269
A0547079
35086K
A0015081
A0573986
35157
MUFFLER, 1/8” NPT
SOLENOID VALVE – 24 VDC
SOLENOID VALVE – 120 VAC
A0571252
A0571250
20
SPDB 15
1
15HP – 3.0” LINE, BLOWER BUSHING (50HZ)
15HP – 3.0” LINE, BLOWER BUSHING (60HZ)
15HP – 3.5” LINE, BLOWER BUSHING (50HZ)
15HP – 3.5” LINE, BLOWER BUSHING (60HZ)
15HP – 3.0” LINE, BLOWER SHEAVE (50HZ)
15HP – 3.0” LINE, BLOWER SHEAVE (60HZ)
15HP – 3.5” LINE, BLOWER SHEAVE (50HZ)
15HP – 3.5” LINE, BLOWER SHEAVE (60HZ)
15HP – 3.0”, MOTOR BUSHING (50HZ)
15HP – 3.0”, MOTOR BUSHING (60HZ)
15HP – 3.5”, MOTOR BUSHING (50HZ)
15HP – 3.5”, MOTOR BUSHING (60HZ)
15HP – 3.0”, MOTOR SHEAVE (50HZ)
15HP – 3.0”, MOTOR SHEAVE (60HZ)
15HP – 3.5”, MOTOR SHEAVE (50HZ)
15HP – 3.5”, MOTOR SHEAVE (60HZ)
15HP – 3.0” LINE, PUMP BELT (50 HZ) – NOT SHOWN
15HP – 3.0” LINE, PUMP BELT (60HZ) – NOT SHOWN
15HP – 3.5” LINE, PUMP BELT (50 HZ) – NOT SHOWN
15HP – 3.5” LINE, PUMP BELT (60HZ) – NOT SHOWN
21
SPDB 15
1
W00052178
A0534549
A0534550
22
23
24
25
SPDB 15
SPDB 15
SPDB 15
SPDB 15
1
1
1
2
A0573829
W0011495
22012M
W011495
22012M
A0573829
23012M
A0534549
23012M
A0547043
Conveying System Mechanical Components Chapter 7: Appendix
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Figure 68: SPC Spare Parts Drawing
Figure 69: Centrifugal Vacuum Pump Spare Parts List
List #
Model #
Qty.
Part #
Description
1
2
3
SPC 3.5/6.5
SPC 3.5/6.5
SPC 3.5/6.5
1
1
1
W00000145
W00013524
W00017811
O-RING
VALVE PLUNGER
VALVE GASKET
4
5
6
7
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
1
1
1
1
A0069307
A0547079
35086K
AIR TUBING
VACUUM GAUGE
TUBING ELBOW
AIR REGULATOR
W00013961
8
9
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
SPC 3.5/6.5/11
1
1
W00017552
W00017688
A0535380
A0571250
A0571252
W00000334
A0015492
A0562421
A0562419
A0562430
35193
CYLINDER SEAL KIT
AIR CYLINDER
10
11
11
12
13
14
15
16
17
18
1
1
1
1
BRASS NIPPLE .25NPT X 1.5 LG
SOLENOID VALVE 3WAY 115 VAC 1/8NPT
SOLENOID VALVE 3WAY 24 VDC 1/8NPT
HOSE CLAMP
1
1
NIPPLE FITTING
CONDUIT FITTING STRAIGHT
CONDUIT FITTING ELBOW
CONDUIT FLEXIBLE
BRASS ELBOW ¼ NPT
FILTER MOUNTING ADAPTER
1
3 FT.
1
1
A0570035
19
19
19
19
19
19
1
SPC 3.5
SPC 3.5
SPC 6.5
SPC 6.5
SPC 11
SPC 11
SPC 11
SPC 11
SPC 11
1
1
1
1
1
1
1
1
1
A0570037
A0570030
A0570038
A0570033
A0570039
A0570040
W00001045
W00001958
W00017812
BLOWER 3.5 HP 208-460 V
BLOWER 3.5 HP 575 V
BLOWER 5 HP 208-460 V
BLOWER 5 HP 575 V
BLOWER 11.5 HP 208-460 V
BLOWER 11.5 HP 575 V
O-RING
2
3
VALVE PLUNGER
VALVE GASKET
Conveying System Mechanical Components Chapter 7: Appendix
136 of 138
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-Notes-
Conveying System Mechanical Components Chapter 7: Appendix
137 of 138
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7-5 Technical Assistance
Parts Department
[
]
[
]
Call toll-free 7am–5pm CST 800 423-3183 or call 262 641-8600, Fax [262] 641-8653
The ACS Customer Service Group will provide your company with genuine OEM quality parts
manufactured to engineering design specifications, which will maximize your equipment’s
performance and efficiency. To assist in expediting your phone or fax order, please have the
model and serial number of your unit when you contact us. A customer replacement parts list
is included in this manual for your convenience. ACS welcomes inquiries on all your parts
needs and is dedicated to providing excellent customer service.
Service Department
[
]
[
]
Call toll-free 8am–5pm CST 800 423-3183 or call 262 641-8600
[
]
Emergencies after 5pm CST, call 800 423-3183
We have a qualified service department ready to help. Service contracts are available for
most products.
Sales Department
[
]
Call 262 641-8600 Monday–Friday, 8am–5pm CST
Our products are sold by a world-wide network of independent sales representatives. Contact
our Sales Department for the name of the sales representative nearest you.
Contract Department
[
]
Call 262 641-8600 Monday–Friday, 8am–5pm CST
Let us install your system. The Contract Department offers any or all of these services:
project planning; system packages including drawings; equipment, labor, and construction
materials; and union or non-union installations.
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