Sterling Kitchen Utensil 1200 User Manual
SMS Medium Duty Single Shaft Shredder  
SMS 850, 1200, 1500, 2000  
Part Number: ESS-0039-S  
Bulletin Number: BJ5-615  
Effective: 9.30.2008  
Write Down Your Serial Numbers Here For Future Reference:  
_________________________  
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_________________________  
_________________________  
_________________________  
_________________________  
We are committed to a continuing program of product improvement.  
Specifications, appearance, and dimensions described in this manual are subject to change without notice.  
DCN No. ____________  
© Copyright 2008  
All rights reserved.  
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Storage, Disposal, Transportation  
Storage  
Clean the machine (see “Cleaning the Machine”). Preserve all polished metal surfaces using  
a suitable rust preventing agent. Store the machine in a dry, enclosed space. Cover the  
machine completely with a plastic sheet.  
Disposal  
The disposal of machines, machine components, and process materials is partially subject to  
legal controls. More detailed information is given at the relevant administrative authority  
(i.e. regional and national Water Conservation Bureau and Environmental Protection  
Agencies). Only deposit the material to be disposed of at authorized drop-off points.  
Transportation  
WARNING! Suspended load!  
•
Falling loads can cause serious injury or death. Only use a crane or  
forklift that can withstand the weight and dimension of the load!  
•
Use suitable stopping means and pay attention to gravity center  
location!  
•
•
Do NOT step under the suspended load!  
Wear protective helmet in addition to basic protective gear!  
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Table of Contents  
CHAPTER 1: SAFETY................................................................5  
1-1  
How to Use This Manual .............................................................................................5  
Safety Symbols Used in this Manual.....................................................................5  
General Safety Regulations ........................................................................................6  
Responsibility ..............................................................................................................6  
Warnings and Precautions ..........................................................................................7  
1-2  
1-3  
1-4  
CHAPTER 2: FUNCTIONAL DESCRIPTION...........................11  
2-1  
2-2  
2-3  
2-4  
Models Covered in This Manual................................................................................11  
General Description...................................................................................................11  
Typical Features and Components ...........................................................................12  
Safety Features.........................................................................................................20  
CHAPTER 3: INSTALLATION..................................................23  
3-1  
3-2  
3-3  
Uncrating the Equipment...........................................................................................23  
Electrical Connections...............................................................................................24  
Initial Start-up ............................................................................................................26  
CHAPTER 4: OPERATION.......................................................28  
4-1  
4-2  
4-3  
Start-up......................................................................................................................28  
Operation Procedures ...............................................................................................28  
Shut-down .................................................................................................................31  
CHAPTER 5: MAINTENANCE .................................................32  
5-1  
5-2  
Preventative Maintenance Schedule.........................................................................32  
Preventative and Corrective Maintenance ................................................................33  
CHAPTER 6: TROUBLESHOOTING .......................................53  
6-1  
Introduction................................................................................................................53  
APPENDIX  
............................................................................57  
A-1 Returned Material Policy ...........................................................................................57  
A-2 Technical Specifications............................................................................................58  
A-3 Drawings and Diagrams............................................................................................59  
A-4 Spare Parts List.........................................................................................................63  
A-5 Technical Assistance.................................................................................................84  
Parts Department ................................................................................................84  
Service Department.............................................................................................84  
Sales Department................................................................................................84  
Contract Department...........................................................................................84  
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Chapter 1: Safety  
1-1 How to Use This Manual  
Use this manual as a guide and reference for installing, operating, and maintaining your  
equipment. The purpose is to assist you in applying efficient, proven techniques that enhance  
equipment productivity.  
This manual covers only light corrective maintenance. No other maintenance should be  
undertaken without first contacting a service engineer.  
The Functional Description section outlines models covered, standard features, and safety  
features. Additional sections within the manual provide instructions for installation, pre-  
operational procedures, operation, preventive maintenance, and corrective maintenance.  
The Installation chapter includes required data for receiving, unpacking, inspecting, and setup  
of the equipment. We can also provide the assistance of a factory-trained technician to help  
train your operator(s) for a nominal charge. This section includes instructions, checks, and  
adjustments that should be followed before commencing with operation of the equipment.  
These instructions are intended to supplement standard shop procedures performed at shift,  
daily, and weekly intervals.  
The Operation chapter includes a description of electrical and mechanical controls, in  
addition to information for operating the equipment safely and efficiently.  
The Maintenance chapter is intended to serve as a source of detailed assembly and  
disassembly instructions for those areas of the equipment requiring service. Preventive  
maintenance sections are included to ensure that your equipment provides excellent, long  
service.  
The Troubleshooting chapter serves as a guide for identification of most common problems.  
Potential problems are listed, along with possible causes and related solutions.  
The Appendix contains technical specifications, drawings, schematics, parts lists, and  
available options. A spare parts list with part numbers specific to your machine is provided  
with your shipping paperwork package. Refer to this section for a listing of spare parts for  
purchase. Have your serial number and model number ready when ordering.  
Safety Symbols Used in this Manual  
The following safety alert symbols are used to alert you to potential personal injury hazards.  
Obey all safety messages that follow these symbols to avoid possible injury or death.  
DANGER! DANGER indicates an imminently hazardous situation that, if not avoided,  
will result in death or serious injury.  
WARNING! WARNING indicates a potentially hazardous situation or practice that, if  
not avoided, could result in death or serious injury.  
Caution!  
CAUTION indicates a potentially hazardous situation or practice that, if  
not avoided, may result in minor or moderate injury or in property damage.  
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1-2 General Safety Regulations  
This machine uses cutters for the performance of its intended use. Consequently, it can be a  
dangerous machine to operate and maintain unless these safety regulations are followed.  
These regulations should be read, understood and periodically reviewed by all personnel  
involved in any way with this machine.  
Never operate or remove any machine components that are secured by wrench-type fasteners  
unless the motor is electrically locked out and the rotor is motionless.  
Never operate the machine or jog the rotor unless the cutting chamber covers, discharge  
chute, or any guards or covers are in place and secure. Do not circumvent the safety  
interlocks.  
Prior to clearing a jam or performing any maintenance, the motor should be turned off and  
electrically locked out. Be sure that the rotor has come to a stop. Hands must not be inserted  
into the machine to clear the jam.  
Do not extend any part of the body into feed roll openings or discharge area unless the motors  
are electrically locked out and the rotor and feed rolls are motionless.  
Never extend fingers through holes in screen.  
Be sure that the v-belts are properly aligned and that tension is at its maximum.  
Extreme care should be taken to see that all screws are properly tightened at all times. During  
the operation of the machine, rotor cutter screws may come loose. Although fine threads are  
used on the rotor cutter screws because vibration does not easily loosen them, you should  
inspect the tightness of the screws frequently.  
This machine is designed for the granulation of plastic materials. Do not feed any other  
materials into the machine.  
1-3 Responsibility  
These machines are constructed for maximum operator safety when used under standard  
operating conditions and when recommended instructions are followed in the maintenance  
and operation of the machine.  
All personnel engaged in the use of the machine should become familiar with its operation as  
described in this manual.  
Proper operation of the machine promotes safety for the operator and all workers in its  
vicinity.  
Becoming familiar with materials, inspection, speed limitations, screens, and guard  
maintenance and total user responsibility will assist you in learning potential areas in need of  
observation for danger.  
Each individual must take responsibility for observing the prescribed safety rules as outlined.  
All caution, warning and danger signs must be observed and obeyed. All actual or potential  
danger areas must be reported to your immediate supervisor.  
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1-4 Warnings and Precautions  
Our granulators are designed to provide safe and reliable operation when installed and  
operated within design specifications, following national and local safety codes.  
To avoid possible personal injury or equipment damage when installing, operating, or  
maintaining this granulator, use good judgment and follow these safe practices:  
; LEARN AND OBEY your company’s safety policy regarding granulating  
equipment.  
; MOVING OR LIFTING THE GRANULATOR: Although our equipment is built  
and engineered for great ruggedness in operation, care must be taken when moving  
the machine along the floor or lifting it. Damage may occur to sheet metal covers,  
electrical cabinets, or small brackets if pressure is applied to them when moving the  
granulator. When lifting the granulator, be certain of total machine weight and the  
capability of the lifting equipment. (See the Granulator Specification Sheets for  
machine weights and dimensions.)  
; SHREDDER LOCATION: Adequate area for routine maintenance should be  
provided in order to open the machine for cutter, screen, or cleanout service. Proper  
service area clearances also should allow people who are working on the machine to  
be clearly visible to others, thereby reducing the potential safety hazards.  
; SAFE HOUSEKEEPING: The work area must be kept clean and uncluttered during  
periods of operation or maintenance. No hand tools or other metal objects should be  
left on or around the machine. Any tools or other metal objects that mistakenly fall  
into the hopper feed opening can cause severe damage to internal cutting chamber,  
rotor and screen components.  
; SAFETY GLASSES OR A FACE SHIELD MUST ALWAYS BE WORN when  
servicing or operating the machine. Although our machines are designed for the  
maximum in flyback control, caution must be used when operating near the hopper  
feed opening in order to guard against unexpected material flyback.  
; EAR PROTECTION may be required when operating the machine during  
granulation of very hard or noisy materials. The Occupational Safety and Health Act  
of 1970 has established guidelines for Permissible Noise Exposures (OSHA 1910.95)  
that should be followed.  
; NEVER attempt to operate the machine unless it is fully assembled with all guards  
and interlocks in place and functional.  
; OBSERVE all danger, warning, caution and safety labels on the equipment.  
; Upon completion of any machine maintenance, be certain ALL SAFETY GUARDS  
AND COVERS are securely and properly fastened prior to resuming machine  
operation. All fasteners must be in place and properly tightened. ANY  
SHORTCUTS MAY RESULT IN INJURY TO PERSONNEL OR DAMAGE  
TO EQUIPMENT.  
; NEVER wear any loose fitting clothes, neckties, or dangling items such as earrings,  
belts, or shoestrings. Jewelry, such as wristwatches, bracelets, or rings should  
NEVER be worn. Long hair must be tied back or placed in a tight fitting hairnet.  
NEVER lean against or rest hands or feet on the granulator when it is in operation or  
open for maintenance. NEVER stand on the granulator when it is in operation.  
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; ROTATION OF MOTORS: The correct rotating direction for the machine motor is  
clearly marked on the machine. Always check for proper rotation of motors. Incorrect  
rotation direction can cause severe damage.  
; ELECTRICAL GROUNDING: All electrical equipment on the granulator must be  
grounded in accordance to all local codes and Article 250 of the National Electric  
Code.  
; ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the  
granulator before performing any service.  
; SAFETY INTERLOCKS MUST NOT BE BYPASSED. The mechanical and  
electrical safety interlocks ensure the safety of personnel. They should never be  
tampered with or removed for ANY reason. They should be checked frequently by a  
qualified mechanic for proper operation.  
; NEVER modify the machine configuration or any individual component without  
written notice from the factory.  
Remaining Risks  
The machine is constructed so that you are able to operate it safely. Structurally non-  
avoidable dangers are prevented as well as possible by the protective devices. Certain risks  
still remain. It is imperative to be aware of these risks in order to avoid accidents. To avoid  
danger, please observe all safety advice provided.  
Type of Danger  
Activity  
Possible  
Preventative Measures  
Consequences  
Danger of crushing by Unloading and  
Serious injury  
•
•
Wear personal protective gear  
heavy parts falling  
down/over  
transporting the  
machine and/or  
components  
Follow safety instructions in  
manual  
Cutting caused by  
sharp cutters—even  
when rotor is  
Cutter replacement,  
cutter setting, cutter  
sharpening and other  
maintenance work  
Serious injury  
particularly to hands  
and fingers  
•
•
Wear personal protective gear  
Follow safety instructions in  
manual  
stationary  
Crushing when  
opening/closing  
Maintenance work  
Serious injury  
•
Make sure no persons are in the  
danger area while closing the door  
maintenance doors on  
front side of machine  
Tripping over cables  
and other objects  
All activities  
Serious injury  
•
Lay cables in accordance with  
regulations.  
•
•
Keep work station clean and tidy.  
Crushing, cutting,  
amputation caused by  
run down of the rotor  
Maintenance work  
Serious injury or death  
Maintenance doors must always  
be tightly locked during operation.  
•
DO NOT make the run down  
safety devices ineffective by using  
technical aids or other  
manipulations.  
•
NEVER use hands to check if the  
rotor has stopped.  
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Type of Danger  
Activity  
Possible  
Preventative Measures  
Consequences  
Pulling in caused by  
running V-belts  
All activities  
Serious injury can result  
from hair, jewelry, etc.  
being pulled into the  
machine.  
•
Never dismount V-belt protection  
and window.  
Direct/indirect contact  
with live parts in  
terminal box.  
Maintenance work,  
start up  
Serious injury or death  
•
Only trained electricians may carry  
out all work on the electrical  
equipment. If work is necessary  
on parts that conduct dangerous  
voltage, a second person should  
be present to break the power  
supply in case of emergency.  
•
The yellow-marked lines conduct  
voltage at all times—even when  
the machine is switched off.  
•
•
•
Only use original safety fuses with  
stipulated intensity of current.  
Faulty electrical components must  
be replaced immediately.  
If faults occur in the electrical  
energy supply, switch machine off  
immediately.  
•
•
•
The terminal box must be locked  
during operation. Before opening  
the terminal box switch too off  
(“O”).  
Failure of Emergency  
Stop function  
All activities  
Grinding  
Serious injury or death  
Serious injury or death  
It must be guaranteed that failure  
of an Emergency Stop button is  
displayed and leads to an  
immediate stop.  
Fire/explosion caused  
by throwing  
dangerous objects  
(i.e. spray cans) into  
the shredder  
Only grind material which  
corresponds to the agreed  
customer-specific specifications in  
all points.  
Damage to hearing  
All activities  
Diminished hearing,  
headaches, impaired  
balance, deterioration of  
concentration  
•
Reduce noise emissions by taking  
suitable measures.  
•
•
Wear ear protection.  
Instability of machine  
caused by vibration  
All activities  
All activities  
Serious injury  
Install the machine according to  
the instructions in the manual.  
Loosening of the  
cutting cutter  
Serious injury  
•
Check the cutting cutter mountings  
regularly according to the  
mountings caused by  
vibration  
instructions in the manual.  
Inhalation of grinding  
dust  
All activities  
Diseases of the  
respiratory tract, etc.  
•
•
Mount a suitable air suction device  
and wear breathing equipment if  
necessary.  
When cleaning the machine, use  
suction; do not blow out grinding  
dust.  
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Type of Danger  
Activity  
Possible  
Preventative Measures  
Consequences  
Crushing, cutting,  
amputation caused by  
manipulation of  
All activities  
Serious injury or death  
•
•
Never make the protective devices  
ineffective.  
Check the protective devices  
regularly for proper function  
according to the manual’s  
specifications.  
protective devices  
For further information on granulator safety, installation, and operation, see the American  
National Standard for Plastics Machinery⎯Granulators, Pelletizers, and Dicers Used for  
Size Reduction of Plastics⎯Construction, Care, and Use. ANSI B151.11-1982.  
We have long recognized the importance of safety and have designed and manufactured our  
equipment with operator safety as a prime consideration. We expect you, as a user, to abide  
by the foregoing recommendations in order to make operator safety a reality.  
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Chapter 2: Functional Description  
2-1 Models Covered in This Manual  
The models included in this manual are the Sterling SMS 850, 1200, 1500 and 2000  
Medium Duty Single Shaft Shredders. The SMS Series is designed for processing scrap  
from wood industries—miscellaneous trim and panel scraps, furniture, injection and  
extrusion mold start-up purge, heavy wall parts, paper and cardboard, and film (baled and  
loose).  
2-2 General Description  
Mechanical Section  
After the machine has been switched ON, a hydraulically controlled “swing-style” ram  
pushes a quantity of material onto the slow-running profiled rotor. The in-feed is  
controlled according to load.  
The material can be placed (unsorted) in the hopper mounted on top of the machine. Pay  
attention to this material; it cannot contain any other metal parts except for staples and  
nails. (The guarantee does not cover any damage to the machine as a result of metal parts  
being fed into the machine.) The material in the hopper is shredded by the cutters on the  
rotor. This shredding process is repeated as often as required until the whole diameter of  
the screen below the rotor has been reached.  
The shredder can also be switched off with material still in the hopper.  
Control  
The machine is fitted with an automatic shut-down; i.e. when set to automatic, the  
machine switches off after a pre-set period in the time relay.  
The ram feeds the shredding unit (rotor) with as much material as it is able to process.  
Upon reaching 70 to 90 % of rated current, the feeding of the ram will be stopped and  
automatically started again after the power consumption has fallen by 20% in comparison  
with rated current. If the high current is applied longer than 0.7 - 1.5 seconds, the main  
drive motor switches off and runs back after about 3 seconds standstill time. The ram  
plate also runs back while the rotor runs back. The drive motor then stops for another 3  
seconds before starting again.  
Duration of pauses and return and current settings can be adjusted.  
NOTE:  
Any alterations should only be carried out after consulting the manufacturer.  
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Machine (Standard Execution)  
(1) Base Frame  
(2) Machine door  
(3) Hopper door  
(4) Gear Box  
3
(5) Drive motor  
(6) V-belt guards  
(7) Ram hydraulic guards  
(8) Discharge area  
7
4
2
6
5
8
1
The machine housing, drive motor, gear box, hydraulic system and terminal box are  
mounted on the base frame for electrical connections.  
2-3 Typical Features and Components  
Material In-feed  
The material can be fed into the shredder in the following ways:  
• Manual in-feed of the material directly into the in-feed hopper.  
• Manual in-feed of the material with the help of an additional in-feed device  
(e.g. hydraulic feeding unit).  
• Automatic in-feed of the grinding material via an additional in-feed device  
(i.e. conveyor belt).  
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In-feed Hopper  
The material in-feed flows through an in-feed hopper to ensure the grinding material is  
delivered safely and correctly.  
NOTE: An optional top-hinged cover to prevent in-feed material fly-back during size  
reduction is available.  
Special hopper  
with hydraulic  
cover  
Additional In-feed Device  
If the machine has an optional in-feed device such as a conveyor belt, please refer to the  
additional information about the accessory in the manufacturer’s manual that  
accompanied the accessory. A special hopper for an in-feed with conveyor arrangement  
can be supplied as an option to the standard hopper.  
Hopper for conveyor  
belt in-feed  
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Drive  
The drive of the rotor runs using an electric motor via V-belts. The motor (mounted on  
sliding rails or a motor plate) can be adjusted for regulating the tension of the V-belts  
using tensioning screws. The V-belt pulley is attached to the motor shaft with a special  
tensioning element.  
Drive motor  
NOTE: Please observe the operation manual from the manufacturer!  
Rotor, Cutters, Bed Cutters  
Rotor, cutters, bed cutters  
•
The material is shredded between the cutters assembled on the rotor and the bed  
cutters; they are mounted in a fixed position in the machine lower section.  
•
All rotors are equipped with square cutters. These cutters make light work of the  
heaviest pieces.  
NOTE: The cutters have four corners so they can be easily turned once a corner has  
worn out.  
•
The design of the rotor has a significant influence on the quality of the shredding  
process and the results. The rotor construction, the type of cutter mounting and  
the number of cutters have been matched to the application.  
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1
3
(1) Rotor cutter  
(2) Screen support  
(hydraulic)  
(3) Bed cutter  
2
(1) Rotor cutter  
(2) Screen support  
1
2
The rotor is accessible after opening the machine door and removing the screen.  
The rotor is arranged on roller bearings that situated outside the housing. The V-belt  
pulley is attached to the rotor axis with a taper brush. The rotor is dynamically counter-  
balanced and has vibration-free concentricity.  
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An optional feature is a water cooling system for the rotor used for special applications.  
Bearing with water plug  
for rotor cooling  
Screen and screen support  
The screen and the screen support are welded together and fixed to the housing by screws  
in the standard execution.  
The screen is slightly larger in radius than the cutting circle of the rotor cutters. The  
screen perforation is selected according to the desired grain size of the grinding material.  
All shredding material parts which are smaller than the screen perforation fall through the  
screen. The screen is replaceable and can be taken out after opening the machine door.  
Standard screen  
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Another optional feature is a screen support that can be lowered by a hydraulic system.  
(1) Hydraulic cylinder  
(2) Screen support  
(3) Screen  
3
1
2
Discharge of Shredding Material  
Normally the shredded material will be discharged onto a conveyor belt. (Options  
include a discharge with blower or with a screw conveyor.)  
Discharge with  
conveyor  
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Hydraulic Ram  
The hydraulic ram is fixed on two arms arranged on flange bearings. Two heavy duty  
hydraulic cylinders move the ram back and forth. The ram moves automatically after  
switching ON the hydraulic system and the shredder when the machine is operated in  
automatic mode.  
NOTE: The ram can be moved by hand on the control panel when run in manual  
mode.  
3
(1) Hydraulic cylinder  
(2) Flange bearing  
(3) Ram arm  
2
(4) Ram  
(5) Hydraulic unit  
4
1
5
(1) Serrated ram front  
plate  
(2) Rotor  
1
2
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Pulse Push Function  
In normal process mode, the ram pushes forward continuously until the ram arm reaches  
the proximity switch, reverses the function, and the ram moves backwards.  
The ram moves forward in steps when the switch (1) is changed to “Pulse Push”. This  
means that after each step, the ram remains in position for a couple of seconds before it  
moves forward again.  
This function should be used for very heavy applications and when overloading the  
system is a concern.  
(1) Pulse push switch  
1
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2-4 Safety Features  
Protective Devices  
CAUTION:  
The Machine may under no circumstances be operated without these  
protective devices. The use of faulty or manipulated protective devices  
is strongly prohibited.  
Safety Device for Housing Flap  
Safety device:  
machine door  
Safety device:  
hopper door  
The shredder can only be operated if the doors are closed—deactivating the safety switch.  
The safety contact is broken when the machine or hopper door is open, thus switching off  
the machine.  
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V-Belts and Ram Guards  
V-belt and ram guards are screwed to the machine. They can be dismounted for  
installation and maintenance work only when all rotating parts have come to a complete  
standstill and the machine is electronically locked out.  
1
(1) Ram guarding  
(2) V-belt guarding  
2
NOTE: The operator must fit and mount the protective devices delivered with the  
machine according to current legal safety regulations if a machine is delivered  
without drive motors per request of the customer.  
Safety Markings  
Safety markings are attached to the machine. Should one of these markings  
becomes detached or is no longer recognizable, it must be replaced. New safety  
markings can be ordered through safety signage provides or from the  
manufacturer.  
Personal Protective Gear  
Wear close-fitting clothing. Hair must be pulled back, and loose jewerly is  
prohibited.  
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The following protective gear must be worn when carrying out the following tasks:  
Safety Safety Safety  
Safety  
Ear  
helmet boots  
gloves  
goggles  
muffs  
Unloading machine.  
Connecting machine.  
Operation.  
x
x
x
x
x
x
x
x
x
x
Cleaning.  
x
x
x
x
x
Maintenance of bearings.  
Screen replacement.  
Maintenance of V-belts.  
x
Maintenance of cutting  
cutters.  
Cutter sharpening.  
x
x
x
x
x
Emergency Stop Button  
The machine may only be operated with the installed Emergency Stop buttons.  
An Emergency Stop Button must be mounted to the control cabinet and another  
on the grinding material in-feed.  
Immediately press one of the Emergency Stop buttons in case of an emergency.  
CAUTION! The Emergency Stop must be activated in all situations where injury or  
damage could result!  
Re-operation:  
1. Eliminate cause of Emergency Stop.  
2. Unlock Emergency Stop button  
3. Acknowledge fault.  
4. The machine is now ready for operation.  
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Chapter 3: Installation  
3-1 Uncrating the Equipment  
Requirements at Application Site  
Check the application site to make sure it conforms to the qualifications listed below.  
• The site is an enclosed space.  
• The ground has sufficient load-bearing capacity (Refer to “Technical  
Specifications” in the Appendix for machine weight). The unevenness of the  
ground surface may not exceed 5 mm.  
• The machine must be freely accessible from all sides.  
• There must be sufficient room available for operating and service personnel.  
• Spatial requirements: Refer to “Drawing and Diagrams” in the Appendix for  
machine dimensions . All hinged parts must be able to be opened  
completely.  
• Vibration-free environment.  
• The site has sufficient lighting.  
• The machine may not be exposed to direct radiation caused by radiators or  
the sun.  
• Room temperature: +41 to 104 °F (+5° to +40°C)  
• Relative atmospheric humidity according to DIN 40040:  
15 to 70 % (indoor)  
NOTE: By humidity levels higher than 70 %, apply anticorrosive agent  
to the metallic-finished machine parts. Insulation for the  
tropics is also necessary.  
• The machine may not be operated within range of static discharges or strong  
magnetic fields as this could lead to faults in the machine control system.  
Unloading and Installing the Machine  
The machine and components are packed so they arrive safely. Use a suitable crane or  
forklift for unloading the packaged machine and/or components.  
1. Remove the packaging material and all transportation safety devices after  
unloading the machine.  
2. In the case that the shredder and its accessory components have been  
delivered as individual items, mount them at the site of application in  
accordance with the Assembly Drawing. This is the only way to  
guarantee there are sufficient piping parts, tubing, and cable connections,  
and that the linking places match.  
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WARNING! SUSPENDED LOAD!  
• Falling loads can cause serious injury or death.  
• Only use a crane or forklift suitable for the weight and the  
dimensions of the load.  
• Use suitable stopping equipment and pay attention to the gravity  
center location.  
• DO NOT step under the suspended load.  
• Wear a safety helmet in addition to basic protective gear.  
WARNING! OVERTURNING OR FALLING MACHINE!  
• Serious injury or death can result.  
• If erecting the granulator over a pit, on a frame, or on a platform,  
you MUST secure the machine by putting mounting screws through  
the holes on the mounting pads (see Assembly Drawing). If  
assembling the machine on solid ground, this safety device is not  
always necessary.  
3. Align the machine horizontally with the help of a suitable spirit level.  
4. Do not use blocks to place underneath the machine; use metal strips to  
prevent buckling of the base frame. Make sure that an even distribution  
of weight is achieved on all the points of support.  
3-2 Electrical Connections  
CAUTION! Electrical connections should only be made by a qualified electrician.  
WARNING! DANGEROUS VOLTAGE! Touching live parts can lead to serious  
injury or death. All work relating to the electricity of the machine may only be  
carried out by trained electricians. Observe the currently effective EMC regulations.  
Voltage, current, frequency, and protection are marked on the type plate. The voltage  
tolerance is +/- 10%.  
The electrical connection is to be carried out in accordance with the wiring diagram in the  
terminal box for machines not pre-wired by the manufacturer.  
NOTE: When making electrical connections, the regulations of the local electricity  
authority must be followed. The required cable cross section required is  
determined according to the rated capacity of the units.  
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WARNING! Use caution when operating specific equipment to prevent electrical  
shock. Installation, service, alterations, and/or modifications must only be done by  
qualified personnel and with high regard for safety. Not conforming to the  
requirements could result in bodily harm, death, or costly damage.  
NOTE: Alterations to the wiring diagrams require approval. Failure to do this will  
exclude all guarantee claims.  
The wiring schematics are located in the control panel.  
Connection of Emergency Stop Button  
The machine may only be operated with installed Emergency Stop buttons. An  
Emergency Stop button must be installed at the control cabinet and at the grinding  
material in-feed if no Emergency Stop buttons have been installed at the factory.  
NOTE: The control panel with the switches and Emergency Stop button must be installed  
near the machine. The distance should not exceed 5 m.  
The distance between the floor and the lower edge of the control panel should be  
at least 1 m.  
The connecting cables between the control panel and the machine must be protected  
against damage (cable tray, protective sleeve).  
An additional Emergency Stop button has to be installed on the machine if the control  
box cannot be installed according to these rules.  
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Checking the Rotational Direction  
Rotational direction of the motors must be checked before initial start-up. The following  
steps must be completed.  
1. Switch the machine ON and then immediately OFF again.  
2. Observe whether the discharge air fan in the drive motor is rotating in the  
direction of the direction arrow.  
NOTE: If running in the wrong direction, reconnect the motor connection  
immediately. Damage to the machine will result from operation in the wrong direction.  
3-3 Initial Start-up  
General Advice  
•
•
•
All work related to start-up may only be carried out by trained and specialized  
personnel.  
Check the machine for possible transportation damage or other damage. If any  
damage exists, confirm it with the freight company and report it to the manufacturer.  
After setting up for service and before starting up for the first time, necessary checks  
must be completed.  
•
•
•
Check the oil level of the gear box before operating the machine.  
Fill oil into the hydraulic tank.  
Please observe the operation manual from the manufacturer!  
Machine Check Prior to Start-up  
9 Use a torque wrench to check the cutter mounting screws when lower housing flap is  
open.  
9 Search the grinding chamber for foreign matter.  
9 Open the lower housing flap and make sure the screen has been inserted in  
accordance with the regulations.  
9 Close upper housing flap and fasten screws tightly.  
9 Check oil level of the gear box.  
9 Fill oil into the hydraulic unit.  
9 Examine in-feed device (accessories) for foreign matter.  
9 Check that the Emergency Stop buttons are unlocked.  
9 Check all safety devices for proper functioning.  
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9 Switch ON machine for a short period of time and check rotational direction. The  
rotational direction can be seen at the discharge air fan of the drive motor (observe  
running direction arrow).  
9 Switch ON hydraulic unit for a short time and check rotational direction.  
9 Allow machine to run for approximately 10 minutes without shredding material.  
9 Connect material discharge device and in-feed device; check rotational direction  
drives.  
9 Feed grinding material uniformly. Too much grinding material can lead to overload  
of the machine.  
9 Check the temperature of the shredded material if necessary.  
9 Monitor the ammeter. This displays the present current consumption and gives  
information on the load of the machine.  
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Chapter 4: Operation  
4-1 Start-up  
WARNING! No persons should operate the machine until they have read and  
understand all parts of the operation manual.  
Machine Check—Before Switching Machine ON  
9 Cutters and bed knives are properly set and the screws are tightened with the  
specified torque.  
9 Screen is inserted into the screen support according to the instructions, and the screen  
support is fixed at the end position with tightened mounting screws.  
9 The cutting chamber is free of foreign matter.  
9 The machine and hopper doors are closed.  
9 All safety devices, including those of the installed grinding material in-feed and  
discharge devices, are checked and operative.  
Switch ON Machine  
1. Switch ON the material discharge device.  
2. Switch ON the shredder (main switch to 1). Wait until the rotor has reached  
its full speed and switched from star to delta.  
3. Switch ON the hydraulic system.  
4. Switch ON the material in-feed device (accessories).  
4-2 Operation Procedures  
Manual In-feed of Material  
DANGER!  
Rotating Cutters!  
Can cause serious cutting and crushing injuries that could result in  
death.  
Do NOT reach into the in-feed hopper or lean in while the rotor is  
running. (Pay attention to the run down time). Only use approved  
grinding material.  
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•
•
•
Throw the grinding material into the in-feed hopper.  
The machine should be fed from the front.  
If your machine has an additional in-feed device installed, please observe the  
additional information for working with the in-feed device.  
DANGER! Do not climb into the in-feed hopper while operating the  
machine. Death will result.  
Emptying the Screen (standard screen)  
1. Switch OFF the shredder at the main switch  
2. Safeguard main switch using a padlock.  
3. Open the machine door.  
4. Safeguard the machine door.  
5. Hold the screen with a forklift.  
(1) Screen  
3
(2) Screen mounting screws  
(3) Cutter adjusting screws  
(4) Forklift  
2
1
4
6. Remove the screen.  
7. Empty the screen.  
8. Put the screen back using a forklift.  
9. Fasten the mounting screws.  
10. Close the machine door.  
11. Shredder can be started again.  
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Emptying the Screen (hydraulic screen)  
1. Switch OFF the shredder at the main switch.  
2. Safeguard main switch using a padlock.  
3. Open the lower machine door.  
4. Safeguard the machine door.  
5. Pivot the screen support downwards by pushing the button screen open on the control  
box.  
6. Remove the screen.  
7. Empty the screen.  
8. Put the screen back into the screen support.  
9. Pivot the screen support into the working position and fasten using the mounting  
screws.  
10. Close the machine door.  
11. Shredder can be started again.  
(1) Hydraulic cylinder  
(2) Screen support  
(3) Screen  
(4) Rotor  
4
3
1
2
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4-3 Shut-down  
Switch OFF Machine  
1. Switch OFF the material in-feed device (accessories).  
2. Wait until the remaining grinding material has been shredded, and then switch OFF  
the shredder (main switch to 0).  
3. Switch OFF the material discharge device.  
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Chapter 5: Maintenance  
5-1 Preventative Maintenance Schedule  
Only trained and specialized personnel should carry out maintenance work.  
Maintenance Plan  
WARNING!  
• Danger caused by electrical voltage and  
starting the machine during maintenance  
work. Death can result!  
• ALWAYS turn main switch to 0, safeguard using a padlock, and attach  
a warning sign while carrying out maintenance work.  
The tasks for maintenance work are described below.  
Perform the following after every 8 operation hours:  
•
•
•
Check protective devices.  
Check cutting cutter mountings.  
Check condition of cutting cutters.  
Perform the following after every 40 operation hours:  
•
•
•
•
Check V-belt tension force and V-belt condition.  
Check all screws of the machine for a tight fit.  
Check wearing parts.  
Check hydraulic oil level and consistence.  
Per form the following after every 2000 operation hours:  
•
•
Change hydraulic oil  
Check gearbox oil level  
Yearly maintenance:  
•
The purpose of yearly maintenance is primarily to check the general condition of  
the machine and to arrange for the supply of any necessary replacement parts. A  
service engineer can carry out this request.  
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5-2 Preventative and Corrective Maintenance  
Checking the Protective Devices  
Check the safety devices for:  
•
•
•
•
Stipulated condition  
Stipulated location  
Safe mounting  
Stipulated function  
WARNING! Danger due to non-functioning protective devices can cause serious injury  
or death!  
•
•
Eliminate all defects before operating the machine!  
If defects occur during operation, stop the machine  
immediately and eliminate the defects!  
•
Do NOT change or remove any protective devices. Do NOT put any  
protective devices out of action by modifying them.  
Cleaning the Machine  
WARNING! Danger of cutting caused by sharp cutting cutters—even when the rotor is not  
operating! Serious injury, especially to the hands and fingers, can result.  
Wear protective gloves!  
Proceed as follows:  
1. Switch OFF the shredder at the main switch.  
2. Safeguard main switch using a padlock.  
3. Open the machine and hopper doors.  
4. Safeguard the machine and hopper doors.  
5. Remove the screen.  
6. Empty the screen.  
WARNING! Inhalation of process dust is hazardous to your health! Never blow out the  
shredded material residue—always use suction instead! Wear breathing  
protection if necessary!  
7. Pre-clean the cutting chamber using a hand brush.  
8. Vacuum the remaining shredded material residue using a suitable device.  
9. Remove clinging grinding material residue using a suitable wooden scraper.  
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10. Place the screen back into its working position and fasten with the mounting  
screws.  
11. Close the machine and hopper doors.  
12. Machine can be started again.  
Replacing the Gear Box  
The gearbox is made so a replacement is only necessary in exceptional cases.  
Dismounting and mounting the gear box requires specialist knowledge and a careful  
working method. Please observe the instructions given in the installation manual of the  
gear box manufacturer or ask the service department for help.  
Replacing the Rotor  
The rotor’s design is heavy duty, so a replacement is only necessary after a crash, (i.e. a  
hammer fall inside). Dismounting and mounting of the rotor requires specialist  
knowledge and a careful working method. Call the Service Department for assistance.  
Dismounting the Rotor  
1. Dismount the V-belt cover.  
2. Dismount the V-belts.  
3. Dismount the gearbox.  
4. Remove the screen.  
5. Remove the rotor mounting slot cover plates from the housing.  
6. Screw in hooks on both shaft ends.  
7. Remove the bearing housing mounting screw.  
8. Carefully lift out the complete rotor using suitable lifting and stopping equipment.  
9. Lay the rotor down in a safe location using appropriately sized timber beams.  
Mounting the Rotor  
1. Before starting, clean the bearing seat surfaces and check the key.  
2. Lift the rotor using suitable lifting and stopping equipment and place carefully into  
the bearing seats.  
3. Attach the bearing housing (Pos.) to the bearing seats using screws.  
4. Put the gear onto the rotor axis.  
5. Put back the rotor mounting slot cover plates.  
6. Put in the screen.  
7. Pull on V-belts and adjust the V-belt tension force.  
8. Attach the V-belt.  
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9. Carry out a test run.  
NOTE: If the spare rotor is delivered without bearings, the bearings MUST be  
mounted first.  
Replacing the Main Bearings  
The main bearings of the machine are made so a bearing replacement is only necessary in  
exceptional cases. Dismounting and mounting of the bearings requires specialist knowledge  
and a careful working method. In addition to the following advice, please observe the  
instructions given in the installation manual of the bearing manufacturer or ask the service  
department for help.  
The bearings mounted in this machine are indicated in the spare parts list. A suitable pulling-  
off device is a required for dismounting and mounting the bearings.  
Dismounting the Main Bearings  
1. Dismount the V-belt cover.  
2. Dismount the V-belts.  
3. Dismount the gearbox.  
4. Pull the distance sleeve off the rotor axis.  
5. Remove the screen  
6. Remove the rotor cover plates from the machine housing.  
7. Screw in hooks on both shaft ends.  
8. Hang on rotor on both shaft ends.  
9. Remove the bearing housing mounting screw.  
10. Carefully lift out the complete rotor using suitable lifting and stopping equipment.  
11. Lay the rotor down in a safe location using timber beams of appropriate size.  
12. Loosen the mounting screws on the bearings cover.  
13. Pull the bearing housing off with a pulling-off device.  
14. Pull the bearing off the rotor axis using a pulling-off device.  
Mounting the Main Bearings  
1. Before mounting, clean the bearing surfaces and the shaft surfaces thoroughly and  
grease lightly.  
2. Mount bearing in bearing housing.  
3. Attach the bearing with the bearing housing to the rotor axis.  
4. Lift the rotor using suitable lifting and stopping equipment and place carefully into  
the bearing seats  
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5. Attach the bearing housing to the bearing seats using screws.  
6. Push the distance sleeve onto the rotor axis.  
7. Put the gear onto the rotor axis  
8. Put back the rotor cover plates  
9. Put in the screen  
10. Pull on V-belts and adjust the V-belt tension force.  
11. Attach the V-belt cover.  
12. Carry out a test run.  
NOTE:  
•
The roller bodies will be damaged unless the mounting forces engaged into inner  
ring.  
•
•
The hardened bearing rings are sensitive to impact stress; never hit the rings with  
the hammer. Use a brass arbor or a striking bushing (piping piece) made from a  
soft material. The inner diameter of the striking bushing should be only slightly  
larger than the diameter of the bearing base.  
The bearing is then pushed onto the shaft using light blows. The force of pressure  
must be evenly distributed on the circumference of the bearing ring.  
Lubricating the Main Bearings  
An important requirement for high operational safety and long service life of the arrangement  
of bearings is the correct lubricant supply. Every machine is greased and checked in test runs  
before delivery.  
NOTE: Unsuitable lubricant, lubricant deficiency, excessive lubricant, or impurities in the  
lubricant lead to overheating and extreme wear of the bearings.  
Lubrication Intervals  
Shift Operation  
One shift operation  
Two shift operation  
Three shift operation  
Replace Lubricant  
Every 18 months  
Every 9 months  
Every 6 months  
Check  
Monthly  
Monthly  
Monthly  
Check lubricant quality  
You can judge whether the lubricant needs to be replaced by checking for the  
following features:  
•
•
•
Change in consistency  
Discoloration  
Degree of soiling  
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Replacing or Refilling Lubricant  
•
•
Fill the bearings uniformly with grease until all operating surfaces are well-greased.  
For the rotor bearings, a lubricant quantity of one third to a maximum of half of the  
bearing volume per bearing is required. If too much grease is used, the lubricant will  
become unusable due to excessive temperature.  
•
•
Only one type of grease may be used, mixing different types of grease is prohibited.  
The bearings have been filled at the factory with lithium base saponification roller  
bearing grease F3.  
Refer to the “List of Lubricants” in this section for recommended bearing grease.  
Refilling lubricant  
The grease reaches through the circulating grooves and bores via lubrication nipples into the  
interior of the bearing.  
The greasing quantity is .13 to .22 lbs (60 to 100 g) roller bearing grease F3 per bearing.  
Grease Nipple  
Replacing Lubricant  
Renewing the lubricant between intervals is only necessary when there unusual noises or  
overheating. Mounting and dismounting of the bearings must be carried out in  
accordance with the instructions in this operation manual (see replacing the bearings).  
1. Open the bearing.  
2. Remove the bearing housing and the bearing cover.  
3. Clean the bearing carefully using petroleum ether.  
NOTE: Petroleum ether, petroleum, spirit, aqueous neutral or alkaline  
cleaning agents may be used to clean the bearings. After washing  
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out, the bearing must immediately be preserved using lubricant, in  
order to avoid corrosion.  
4. Fill bearing with approved lubricant (refer to “List of Lubricants”).  
List of Recommended Lubricants  
Country of Manufacturer/Manufacturer  
Roller Bearing Grease  
ARL Grease HL 3  
BP ENERGREASE LS 3  
CASTROL SPHEEROL AP 3  
Beacon 3  
ARAL  
BP  
CASTROL  
ESSO  
FUCHS  
FUCHS Grease 1200  
FUCHS Grease FWA 220  
SHELL Alvania Grease 3  
MOBILUX 3  
SHELL  
MOBIL-OIL  
WISURA  
WISURA Liba L 3  
Zeller $ Gmelin  
FAG  
ZET GE Grease M 50  
FAG L 71  
ANTAR  
ROLEXA  
Holland, Beverol  
Italy, Agip  
Swede, NYNAS  
Beverol Multi Purpose Grease  
AGIP Grease 33 FD  
Nynas FI 3-42  
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Mounting and Dismounting TAPER-LOCK Tensioning Element  
The motor and the gear V-belt pulleys are attached to the shaft using a TAPER-LOCK  
tensioning element. The disks must be dismounted for certain maintenance processes.  
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Tightening Torque of the Screws  
Refer to the table below.  
Tensioning  
Screws-  
Screw details  
element (Type) Tightening torque in Nm  
Number  
Size (BSW)  
1008  
1108  
1310  
1315  
1210  
1215  
1610  
1615  
2012  
2017  
2517  
2525  
3020  
3030  
3535  
4040  
4545  
5050  
5,6  
5,6  
20  
20  
20  
20  
20  
20  
31  
31  
48  
48  
90  
90  
60  
102  
155  
185  
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
1/4"  
1/4"  
3/8"  
3/8"  
3/8"  
3/8"  
3/8"  
3/8"  
7/16"  
7/16"  
1/16"  
1/16"  
5/8"  
5/8"  
1/2"  
5/8"  
3/4"  
7/8"  
Replacing the Screen  
The condition of the screen must be checked regularly in order to keep the throughput of  
the shredder and the quality of the shredded material constant.  
The screen may be damaged, dirty or not suitable for shredding material when:  
• Screen holes are too fine—overheating of the shredded material can occur.  
• Screen holes are too course—shredded material can have larger pieces that  
are unacceptable.  
Standard Screen and Hydraulic Screen  
Please refer to the section “Emptying the Screen” in Chapter 4.  
V-Belts  
V-belts are wearing parts that stretch and must be re-tensioned. Regular checks on the  
tension force of the V-belts and the condition of the V-belts are necessary in order to  
guarantee a long service life.  
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Checking the tension force of the V-belt  
1. Remove the V-belt cover.  
2. Measure the distance between the roller centers.  
3. Determine the belt sag force F for each belt at 16 mm sag if sag "b" is  
equal to 1 m distance between roller centers. Do this by measuring the  
distance between roller centers at a right angle to the V-belt.  
Force required for 1m distance between  
roller centres and 16mm sag  
Profile section  
Efficiency of x in P in Newton  
mm  
P in lbs  
SPA  
SPA  
SPB  
SPB  
SPC  
SPC  
XPB  
100 - 132  
140 - 200  
160 - 224  
236 - 315  
224 - 355  
375 - 560  
224 - 250  
20 - 27  
27 - 35  
35 - 50  
50 -65  
60 - 90  
90 - 120  
25 - 35  
4,4 - 5,9  
5,9 - 7,7  
7,7 - 11  
11 - 14,3  
13,2 - 19,8  
19,8 - 26,4  
5,5 - 7,7  
4. Compare determined value with the value in the above table. If the value  
lies below the lowest tolerance limit, the V-belt must be re-tensioned. If  
the value lies above the highest tolerance limit, the V-belt must be relaxed.  
a: Distance between  
roller centers.  
b: Sag  
F: Force (direction)  
Re-tensioning and relaxing the V-belt  
Enlarging or decreasing the centre distance “A” tensions or relaxes the V-belt.  
1. Loosen the tensioning screw.  
2. Shift the drive motor as required onto the sliding rails.  
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3. Lock the drive motor into new position using tensioning screws so the motor  
shaft is parallel to the rotor axis and aligned.  
4. Check the tension force of the V-belt (refer to previous section).  
5. Mount the V-belt cover.  
Checking V-belt condition, replacing V-belt  
CAUTION! Running V-belts can pull objects into the machine! Hair, jewelry  
etc. can be pulled into machine without proper precaution  
resulting in serious injury. NEVER dismount the V-belt cover  
and window during operation.  
If a V belt is porous or ripped, it must be replaced as follows:  
1. Remove the V-belt cover.  
2. Loosen the front and rear tensioning screw.  
3. Relax the V-belt by shifting the drive motor.  
4. Put new V-belt in.  
5. Tension the V-belt (refer to previous section).  
6. Mount the V-belt cover.  
Working on the Cutting Cutters  
Correctly setting and mounting the cutting cutters is important when working with  
shredders to ensure efficient and economic function.  
Replacing and Checking the Cutting Cutter Mountings  
Certain machine parts are subject to stress during operation as a result of vibrations that  
can lead to loosening of the screw connections. Therefore, it is absolutely necessary to  
check the cutter and bed knife mounting screws in accordance with the Maintenance  
Plan.  
1. Tighten the mounting screws on the cutters and bed knives using a torque wrench.  
(Check required torque for the screw size.) The required torque for the cutter  
mounting screws is 120 Nm.  
NOTE: You can find out the required torque from the following table. Tightening  
capacity decreases for screw when loosened and tightened again several times.  
New screws of the same material quality must replace the cutting cutter  
mounting screws after they have been loosened and tightened several times.  
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Torque  
Grade 10.9  
Screw type  
Grade 8.8  
Nm  
25  
49  
Grade 12.9  
lbf ft  
Nm  
35  
69  
120  
295  
580  
1000  
lbf ft  
25.8  
50.9  
88.5  
217  
Nm  
lbf ft  
M8  
18.4  
36.1  
63.4  
154  
302  
523  
41  
83  
145  
355  
690  
1200  
30.2  
61.2  
106  
261  
508  
885  
M10  
M12  
M16  
M20  
M24  
86  
210  
410  
710  
428  
737  
Checking the Condition of the Cutters  
WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor  
is at standstill. Serious Injury especially to the hands and fingers can occur. Wear  
protective gloves!  
The cutting cutters become blunt after a certain number of operation hours; they should be  
checked regularly. Using blunt cutters can affect the efficiency and performance of the  
machine in the following ways:  
•
•
•
•
Decreased shredding capacity.  
Increased current consumption of the drive motor.  
Inexact cut.  
Overheating of the shredded material.  
Dismounting the Cutters (see drawing below)  
1. Switch OFF the shredder at the main switch.  
2. Safeguard main switch using a padlock.  
3. Open the machine door.  
4. Safeguard the machine door.  
5. Remove screen.  
NOTE: Although it is possible to reach the cutting shaft by climbing into the  
feeding chamber, it is recommended to access the cutters through the  
machine door located at the front of the machine. The shaft can be  
rotated manually by turning the motor v-belt pulley.  
6. Clean the hexagon head socket of the cutter mounting screw (2).  
7. Loosen the screw using a high quality Allen key (10 mm). Knock the Allen key  
lightly with a hammer to loosen it if necessary.  
8. Take out the cutter mounting screw, the washer, and the cutter.  
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1
(1) Cutter  
4
(2) Cutter mounting screw  
(3) Cutter holder  
(4) Cutter holder mounting  
screws  
3
2
Dismounting the Cutter Holders  
1. Switch OFF the shredder at the main switch  
2. Safeguard main switch using a padlock.  
3. Open the lower machine door.  
4. Safeguard the machine door.  
5. Remove screen  
NOTE: Although it is possible to reach the cutting shaft by climbing into the  
feeding chamber, it is recommended to access the cutters through the  
machine door located at the front of the machine. The shaft can be rotated  
manually by turning the motor v-belt pulley.  
6. Clean the hexagon head socket of the cutter mounting screw (2).  
7. Loose the screw using a high quality Allen key (10 mm). If necessary knock the  
Allen key lightly with a hammer to loose it.  
8. Take out the cutter mounting screw, the washer and the cutter.  
9. Clean the hexagon head socket of the cutter holder mounting screws (4).  
10. Loose the screw using a high quality Allen key (6 mm). Knock the Allen key  
lightly with a hammer to loose it if necessary.  
11. Take out the cutter holder mounting screws.  
12. Remove the cutter holder with the delivered Extractor.  
NOTE: See previous drawing.  
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WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is  
at standstill. Serious Injury especially to the hands and fingers can occur. Wear  
protective gloves!  
Dismounting the Bed Cutters  
1. Switch OFF the shredder at the main switch.  
2. Safeguard main switch using a padlock.  
3. Open the upper hopper door.  
4. Safeguard the hopper door.  
NOTE: Although it is possible to reach the cutters by climbing into the feeding  
chamber, it is recommended to access the cutters through the front side door.  
5. Clean the hexagon head socket of the cutter mounting screws (2) and the cover plates  
mounting screws.  
6. Loosen the cover plate mounting screws using a high quality Allen key (10 mm). Knock  
the Allen key lightly with a hammer to loosen if necessary.  
7. Take out the screws and cover plates.  
8. Loosen the cutter adjusting screws for pulling and take them out.  
9. Loosen the cutter mounting screws with Allen key (10 mm). Use a hammer to lightly  
knock key if necessary.  
10. Take out the cutter mounting screw and cutter.  
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WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at  
standstill. Serious Injury especially to the hands and fingers can occur. Wear protective  
gloves!  
6
5
(1) Bed knife  
(2) Knife mounting screws  
(3) Knife holder  
(4) Cover plates  
(5) Knife adjusting screw for  
pushing  
2
3
4
(6) Cutter adjusting screw for  
pulling  
(7) Cover plate mounting  
screws  
1
7
Mounting the Cutter Holders  
1. Clean the cutter pocket and the cutter holder.  
2. Insert cutter holder into the pocket.  
NOTE: Cutter holder must slide in easily. Do not damage the cutter holder  
surfaces with a hammer.  
3. Put in the cutter holder mounting screws (DIN912 – M8x25 – 12.9) and put some  
Loctite on them.  
4. Make sure that the cutter holder fits properly.  
5. Tighten the cutter mounting screws using a torque wrench.  
NOTE: The required torque for the cutter holder mounting screws is 39 Nm  
(also see the table under “Working on Cutting Cutters”).  
WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at  
standstill. Serious Injury especially to the hands and fingers can occur. Wear protective  
gloves!  
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Mounting the Cutters  
1. Clean the cutter supporting surface and the hole on the cutter holder.  
2. Insert sharp cutter or turn old cutter, and push against the cutter holder surface.  
3. Put in the cutter mounting screw (DIN912 – M12x40 – 12.9) and the washer  
(DIN433 – 13 – 300HV).  
4. Screw in the mounting screws and tighten lightly first.  
5. Make sure the cutter fits planar in the seat.  
6. Tighten the cutter mounting screws using a torque wrench.  
NOTE: The required torque for all cutter mounting screws is 120 Nm (also see  
the table under “Working on Cutting Cutters”).  
7. Check if the cutting gap is correct and make sure the cutters do not collide  
as the rotor turns.  
8. Remove tools and other objects from the cutting chamber.  
9. Put back screen and fix it.  
10. Switch on the shredder for a short time without material, and listen for noises. If  
there are unusual noises, determine the cause and eliminate it.  
NOTE: The cutting knives, in particular the cutters, should only be sharpened  
or replaced in sets. There is a danger of balance error if a combination  
of rotor cutters from different cutter sets is used.  
Cutters are reversible and have four symmetrical cutting edges. This  
makes it possible to turn the cutters and only to sharpen after every  
fourth cutter change.  
Mounting the Bed Cutters  
1. Clean the cutter supporting surface and the holes on the cutter holder  
2. Insert sharp cutter or turn old cutter.  
3. Put in the cutter adjusting screws and adjust them roughly  
4. Put in the cutter mounting screws (DIN912 – M12x55 – 12.9) and tighten lightly  
first  
5. Adjust the gap between cutter and bed knife to 0.8-1.0 mm  
6. Tighten the cutter mounting screws using a torque wrench.  
NOTE: The required torque for all cutter mounting screws is 120 Nm (also see the  
table under “Working on Cutting Cutters”).  
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7. Turn the rotor by hand  
8. Check whether the cutting gap is correct and make sure the cutting cutters  
do not collide as the rotor turns.  
9. Put back the cover plates and mount them with the screws.  
10. Remove tools and other objects from the cutting chamber.  
11. Put screen back and mount it.  
12. Switch ON the shredder for a short time without grinding material and listen for  
noises. If there are unusual noises, determine the cause and eliminate it.  
NOTE: Cutters are reversible and have four symmetrical cutting edges. This makes  
it possible to turn the cutters and only to sharpen after every fourth cutter  
change.  
WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at  
standstill. Serious Injury especially to the hands and fingers can occur. Wear protective  
gloves!  
Sharpening Cutters and Bed Knives  
Shredder cutters have 4 cutting edges. This means they can be turned 3 times. The  
cutters should be replaced after the third use. Bed knives can be turned 2 times and can  
be re-sharpened as long as you can mount them with the long hole.  
1. Dismount the cutting cutters (see “dismounting the rotor cutters”).  
2. Sharpen the cutters and bed knives.  
NOTE: A specialist in accordance with the sharpening plan using particular care  
should uniformly sharpen the cutting cutters mechanically. It is important to  
make sure that sharpening takes place with small grinding allowance and  
sufficient coolant supply. The sharpening process is finished when the cutting  
edge is sharply cut. Not all indentations must be ground out; otherwise the  
number of possibilities for sharpening is unnecessarily reduced. For the  
sharpening process, use soft grinding wheels (Quality 40 H or 46 K). Cutters,  
which have grinding cracks, are not to be reused due to danger of breakage  
during operation.  
3. Whet the cutting edges of the cutting cutters using a whetstone.  
NOTE: the service life of the cutting cutters can be increased by taking these  
measures.  
4. Set the cutters and bed knives (refer to “Setting the cutters”).  
5. Mount the cutters and bed knives (see “Mounting the cutters and bed knives”).  
NOTE: The cutting cutters, in particular the cutters, should only be sharpened or  
replaced in sets. There is a danger of balance error if a combination of cutters from  
different cutter sets is used.  
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WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at  
standstill. Serious Injury especially to the hands and fingers can occur. Wear protective gloves!  
Setting the Cutting Knives  
Cutters for the SMS series shredder do not have to be adjusted. All adjustments have to  
be done with the bed cutters. To simplify cutter setting and shorten standstill periods  
when replacing cutters, bed cutters have 4 adjusting screws, 2 each for pushing and  
pulling the cutter. Having several cutter sets helps to avoid standstill periods. Correct  
and careful setting of the gap between the cutters and bed knives (cutting gap) is  
important for productive capacity of the shredder. Factors for the size of the cutter gap  
are the size of the rotor, the design of the rotor, and the material to be ground.  
(1) Bed knife  
(2) Knife mounting screws  
(3) Knife holder  
6
(4) Cover plates  
(5) Knife adjusting screw for  
pushing  
(6) Knife adjusting screw for  
pulling  
5
2
3
(7) Cover plate mounting  
screws  
4
1
7
1. Remove old knives (see “dismounting the bed knives”).  
2. Insert sharp cutter or turn old cutter.  
3. Put in the cutter adjusting screws and adjust them roughly  
4. Put in the cutter mounting screws (DIN912 – M12x55 – 12.9) and tighten  
lightly first  
5. Adjust the gap between cutters and bed knife to 0.8-1.0 mm using a  
calibre gauge.  
6. Tighten the cutter mounting screws using a torque wrench.  
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NOTE: The required torque for all cutter mounting screws is 120 Nm  
(see the table under “Working on the Cutters”).  
7. Turn the rotor by hand  
8. Check whether the cutting gap is correct and make sure the cutters  
and bed knives do not collide as the rotor turns.  
NOTE: Recommended cutter gap: 0.8 mm – 1 mm  
9. Mount the cutter cover plates.  
Transporting and Storing the Cutting Cutters  
WARNING!  
• Danger of cutting caused by sharp cutting cutters.  
• Serious injury, in particular to hands and fingers, can result.  
• Wear protective gloves.  
• Only transport and store the cutting cutters packaged.  
• Grease the cutting cutters well, so that they do not rust. Protect the  
cutting edges with doubled cardboard and use adhesive tape to  
safeguard the cutters against slipping out of the sides of the sheath.  
• After unpacking, you must degrease the cutting cutters so that they  
can be gripped safely.  
Hydraulic Maintenance  
Hydraulic oil has to be filled into the tank before start-up of the machine. The type of oil  
that should be used depends on location. Recommend oils include type DIN 51524 HLP 32  
for areas with temperatures below 32°F (0°C) in the winter and HLP 46 for temperatures of  
around 86°F (30°C) in the summer. For extremely hot tropical areas (i.e. Thailand,  
Malaysia, Nigeria etc.) it is recommended to use HLP 68. The first oil replacement should  
be done after 1,000 operating hours and then after every 2,000 operating hours. The oil filter  
must be replaced too.  
NOTE: Overheating of the oil and dirt in the oil will cause damage to the hydraulic  
system if the oil is not replaced in the specified amount of time. This can lead to  
complete standstill of the machine.  
The same type of oil must be used when adding hydraulic oil. If the same type of oil is  
unavailable or if it is unknown, then the oil in the tank and the entire hydraulic system has to  
be removed and carefully and completely flushed. The system may only be filled with new  
oil after this procedure has been done because it is necessary in preventing the valves from  
gumming.  
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Checking and Adjusting of the Hydraulic System (see figure below)  
1. Start the machine in automatic running mode and wait for approximately 20  
minutes.  
2. When the ram moves forward the pressure gauge (1) should indicate 0 – 30 bars  
depends on the adjustment of the throttle check valves (2). (Also adjust the  
speed of the ram with this valve.)  
3. When the ram moves backwards the pressure gauge (1) should indicate 0 – 30  
bars depends on the adjustment of the throttle check valves (2).  
4. The pressure gauge (1) should indicate 50 – 70 bar at the change over point of the  
hydraulic cylinders other wise the spill over hand wheel (3) should be adjusted.  
5. The pressure gauge (4) should indicate a maximum of 2.5 MPa other wise the  
screw of the sequence valve (5) has to be adjusted.  
6. The ram should run upwards in less than 10 seconds, otherwise the throttle check  
valve (2) has to be adjusted.  
7. When pressure gauge at the oil filter (6) indicates >5 bar, the filter should be  
replaced.  
Figure: Checking and adjusting the hydraulic system  
1
5
3
6
4
2
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Hydraulic liquid recommendation  
Designation to DIN 51 524  
HLP 32  
Ambient temperature:  
-7 to +70°C  
Name of the oil  
Supplier  
ARAL  
BP  
Aral Vitam GF 32  
Aral Vitam HF 32  
BP Energol HLP-D 32  
BP Energol HLP 32  
BP Energol SHF 32  
Elfolna 32  
ELF  
Hydrelf 32  
ESSO  
Nuto H 32  
HLPD-Oel 32  
FINA  
FUCHS  
Fina Hydran 32  
Renolin MR 10  
Renolin B 10  
MOBIL  
Mobil DTE 24  
Mobil DTE 17  
Drucköl HLP 32 - C  
Hydrauliköl HLPD 32  
Rando Oil HD A - 32  
Rando Oil HD AZ - 32  
Alcor Oil DD 32  
TEXACO  
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Chapter 6: Troubleshooting  
6-1 Introduction  
The utmost in safety precautions should be observed at all times when working on or around  
the machine and the electrical components. All normal troubleshooting must be accomplished  
with the power off, line fuses removed, and with the machine tagged as out of service.  
The use of good quality test equipment cannot be over-emphasized when troubleshooting is  
indicated. Use a good ammeter that can measure at least twice the AC and DC current that  
can be encountered for the machine. Be sure that the voltmeter has at least minimum  
impedance of 5,000 OHMS-per-volt on AC and 20,000 OHMS-per-volt on DC scales.  
Popular combination meters, VOM and VTVM can be selected to provide the necessary  
functions.  
Before making haphazard substitutions and repairs when defective electrical components are  
malfunctioning, we recommend that you check the associated circuitry and assemblies for  
other defective devices. It is common to replace the obviously damaged component without  
actually locating the real cause of the trouble. Such hasty substitutions will only destroy the  
new component. Refer to wiring diagrams and schematics.  
Locating mechanical problems, should they occur, is relatively straightforward. When  
necessary, refer to the parts catalog section.  
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Problem  
Possible Cause  
Possible Remedy  
Reduce grinding material in-  
feed.  
Too much feed material.  
Clean screen, check  
condition, select larger  
screen perforation if  
necessary.  
Screen blocked.  
Check V-belt tension and  
condition. Re-tighten or  
replace if necessary.  
V-belts slip.  
Check cutters and re-  
sharpen or replace if  
necessary.  
Cutter condition.  
Check cutting gap and set  
following the instructions in  
this manual.  
Cutting gap.  
Machine blocks or switches  
itself off  
Check if discharge conveyor  
belt is running.  
Discharge blocked.  
•
•
•
Check limit switch for  
defective contact.  
Check electrical  
connection.  
Current failure.  
Tighten limit switch if  
necessary.  
Fit larger fuse only after  
consulting the service  
department.  
Fuse too small.  
Check motor and reverse  
polarity if necessary.  
Rotational direction of rotor.  
Rotor speed.  
Change rotor speed only  
after consulting the  
service department.  
Check and sharpen if  
needed following the  
instructions provided in this  
manual.  
Cutter condition.  
Consult the service  
department.  
Protruding bed cutter.  
Rotor does not grip bulky  
material.  
Fit underlay plates below  
cutter holders.  
Cutters not aggressive  
enough.  
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Problem  
Possible Cause  
Possible Remedy  
View first 5 possible causes  
for “Machine blocks or  
switches itself off”  
View first 5 possible  
remedies of “Machine blocks  
or switches itself off”  
Insert a screen with larger  
perforation.  
Screen perforation too small.  
Cutters wrongly sharpened.  
Overheating of the shredded  
material.  
Modify cutter finish only  
after consulting the  
service department.  
Material rubs against the  
housing wall.  
Fit anti-winding device.  
Fit rotor cooling.  
Insufficient cooling.  
Rotor out of balance.  
Weight cutters, balance  
rotor.  
Check bearings and replace  
if necessary.  
Unusual vibrations.  
Bearing damage.  
Check mounting pads and  
replace if necessary.  
Anti-vibration pads defective.  
Bearing damage.  
Check bearings and replace  
if necessary.  
Check cutter and sharpen or  
replace if necessary.  
Cutter finish.  
Extreme cutter wear.  
Check cutting gap and set  
following the instructions in  
this manual.  
Wrong cutting gap.  
Foreign matter.  
Fit feed device with metal  
detector.  
Too much grease in bearing. Reduce amount of grease.  
V-belts too tight.  
Reduce tension.  
Rubbing on housing sealing  
ring.  
Check sealing ring and oil or  
replace.  
Bearings too hot.  
Check bearings and replace  
if necessary.  
Bearing damage.  
No grease in bearing.  
Screen worn.  
Lubricate bearing.  
Renew screen (possibly  
using manganese steel).  
Replace screen after  
consulting the service  
department.  
Too many fines in shredded  
material.  
Unsuitable screen  
perforation.  
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Problem  
Possible Cause  
Possible Remedy  
Re-tighten using torque  
wrench following the  
instructions in this manual.  
Cutter mounting screws not  
tight.  
Screw fatigue.  
Fit new screws.  
Washers deformed.  
Insert new washers.  
Cutting gap alters during  
operation.  
Cutter holder surface  
deformed.  
Insert new cutter holders.  
Supporting surfaces not  
clean.  
Clean and re-dust supporting  
surfaces.  
Fit new bushinges in  
housing.  
Threads in housing worn.  
Screen wrongly inserted.  
Screen support buckled.  
Wrong screen radius.  
Fit screen correctly.  
Replace screen support.  
Correct it.  
Screen damage.  
Check position of limit switch  
and correct.  
Limit switches not activated.  
Main and control fuses.  
Replace fuse.  
Feed device not connected.  
Switch on in sequence.  
Empty shredder before  
switching ON.  
Material jam.  
Shredder does not start.  
Star delta connection.  
Correct wiring on motor.  
Check motor relay for correct  
setting and increase if  
necessary.  
Motor protection switches  
off.  
Star delta time relay.  
Feed starts too early.  
Correct time.  
Start feed only after switch  
over from star to delta.  
Limit switch loose or wrongly Re-position and tighten limit  
set.  
switch.  
•
•
Replace fuse.  
Shredder blocks when under  
load.  
Fit larger fuse only after  
consulting the service  
department.  
Fuse defective.  
•
Reduce feed quantity of  
the grinding material.  
Motor fuse switches off – red  
indicator.  
•
•
Correct setting.  
Replace fuse.  
Frequent switching off of  
material in-feed device.  
Current relay switches off  
Correct setting.  
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Appendix  
A-1 Returned Material Policy  
Credit Returns  
Prior to the return of any material, authorization must be given by the manufacturer. A  
RMA number will be assigned for the equipment to be returned.  
Reason for requesting the return must be given.  
All returned material purchased from the manufacturer is subject to 15% (75.00 minimum)  
restocking charge.  
All returns are to be shipped prepaid.  
The invoice number and date or purchase order number and date must supplied.  
No credit will be issued for material that is not within the manufacture’s warranty period  
and/or in new and unused condition, suitable for resale.  
Warranty Returns  
Prior to the return of any material, authorization must be given by the manufacturer. A  
RMA number will be assigned for the equipment to be returned.  
Reason for requesting the return must be given.  
All returns are to be shipped prepaid.  
The invoice number and date or purchase order number and date must supplied.  
After inspecting the material, a replacement or credit will be given, at the manufacturer’s  
discretion, if the item is found to be defective in materials or workmanship. Purchased  
components are covered under their specified warranty terms.  
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A-2  
Technical Specifications  
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A-3 Drawings and Diagrams  
NOTE:  
Please refer to the corresponding Spare Parts lists in the following section.  
Cutter Mounting  
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Bed Knife Mounting  
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Rotor Assembly  
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Drive  
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Ram  
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Ram scraper  
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SMS 850 Hydraulic Diagram  
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SMS 850 Hydraulic Unit  
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SMS 850 Hydraulic Screen Diagram  
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SMS 850 Hydraulic Unit—Screen  
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SMS 1200-2000 Standard Hydraulic Diagram  
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SMS 1200-2000 Hydraulic Unit  
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SMS 1200-2000 Hydraulic Screen Diagram  
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SMS 1200-2000 Hydraulic Unit  
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A-4 Spare Parts List  
SMS 850  
Pos.  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
Pc  
Description/Standard  
Machine complete  
Standard hopper  
PP-scraper side  
PP-scraper top  
Upper door  
1
2
1
1
1
2
1
1
1
Lower door  
Safety grid side  
Safety grid back  
Safety grid back  
Ram residual chute  
200  
201  
202  
203  
204  
205  
206  
207  
208  
Screen complete (Standard)  
Screen  
Screen support screws DIN912-M12x35-8.8  
Washer DIN125-B-13-140HV  
Spring washer DIN127-A -13  
Clamp  
Clamp mounting screws DIN933-M20x40-8.8  
Washer DIN125-A 20-140HV  
Spring washer DIN127-A20  
1
5
5
5
2
2
2
2
200  
201  
202  
203  
204  
205  
206  
Screen complete (Hydraulic)  
Screen  
Screen support screws DIN912-M12x35-8.8  
Washer DIN125-B-13-140HV  
Spring washer DIN127-A-13  
Screen support  
1
5
5
5
1
2
Cylinder for screen support opening  
Ø50xØ25x145  
300  
301  
302  
303  
304  
305  
306  
307  
308  
309  
2
2
2
2
1
1
3
2
1
24  
8
1
2
2
Bearing  
Bearing housing SN320/16Mn  
Bearing GB/T288-94/22320  
Bearing Cover A  
Bearing Cover B  
Bearing housing cover plate  
Sealing GB9877.1-86 J115x140x12  
Grease nipple GB1152-89/M8x1  
Sleeve Ø150x16  
Mounting screw cover plate DIN912-M10x40-8.8  
Mounting screw cover plate DIN912-M10x45-8.8  
Bearing mounting plate  
310  
311  
312  
Mounting plate screw DIN912 – M24x50 – 8.8  
Washer DIN 125 – A 24  
400  
401  
Drive  
1
1
1
Motor 37 kW/460V/60Hz  
Motor 55 kW/460V/60HZ  
Gear pulley SPB280-4  
Gear pulley SPC300-4  
Gear pulley taper bushing TB 3020-48  
402  
403  
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Gear pulley taper bushing TB 3535-50  
Key C 28x250  
V-Belt SPB 2150  
404  
405  
1
4
V-Belt SPC 2430  
406  
407  
1
1
Motor pulley SPB 224-4  
Motor pulley SPC 250-4  
Motor pulley taper bushing TB 3020-60  
Motor pulley taper bushing TB 3535-65  
Key Motor shaft  
Pulley cover  
Motor plate  
Gear box SEW MC2PLHT02 i=20  
Torque arm plate  
Rubber bushing plate  
Rubber bushing  
408  
409  
410  
411  
412  
413  
414  
415  
416  
417  
1
1
1
1
1
1
1
1
1
1
Copper bushing  
Torque arm screw  
Cover plate  
500  
501  
502  
1
60  
60  
E-knife rotor ø387x850  
Rotor knife 34x34x20  
Rotor knife mounting Screw  
DIN912 – M12x40 – 12.9  
Washer GB/T1230-13  
Rotor knife holder  
503  
504  
505  
60  
60  
120  
Knife holder mounting screw DIN912 – M8x25–  
12.9  
600  
601  
602  
603  
2
6
12  
6
Bed knife complete  
Bed knife 279x80x30  
Mounting Screw DIN912 – M12x55 – 12.9  
Lower bed knife adjusting screw for pushing  
DIN912 – M16x35 – 12.9  
604  
605  
606  
6
Upper bed knife adjusting screw for pushing  
DIN912 – M16x45 – 12.9  
Bed knife adjusting screw for pulling  
DIN912 – M16x50 – 12.9  
12  
1
Bed knife cover plate  
1
Bed knife cover plate left  
1
Bed knife cover plate right  
607  
12  
Cover plate mounting screw DIN912–M12x35–  
12.9  
700  
701  
702  
703  
1
2
2
8
Ram complete  
Arm for ram  
Bearing for arm UCFC212  
Mounting screw for bearing DIN912-M16x50-  
12.9  
704  
705  
706  
707  
708  
709  
710  
711  
712  
2
1
Screw for arm  
Ram  
12  
12  
12  
12  
12  
1
Mounting screws ram arm DIN912-M16x80-12.9  
Nut DIN982 – M16 – 10  
Washer DIN 433-16-300HV  
Spring washer DIN127-A-16  
Mounting pin DIN94-2.5x32  
Scraper  
4
Spring for scraper YI GB1356-78  
n=12/d=2/D=12/H=60  
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713  
714  
715  
716  
1
2
2
8
Cover plate for scraper  
Upper cylinder screw  
Lower screw for cylinder mounting  
Mounting screw for cylinder screw  
DIN912 – M16x25 – 12.9  
717  
4
Grease nipple GB1152/M10x1  
800  
801  
802  
803  
804  
805  
806  
Hydraulic  
Cylinder for ram ø35xø70x420  
Piping  
2
Connectors  
1
1
1
Hydraulic unit 3.75kW  
Set of sealing for cylinders  
Oil filter 12AT-10-CR  
900  
901  
902  
903  
904  
905  
Electrical parts  
Safety switch AZ15ZVRK-1476-1  
Small control box  
Control panel  
Proximity switch II0297  
Cable for proximity switch EI0200  
2
1
1
2
2
SMS 1200  
Pos.  
101  
102  
103  
104  
105  
106  
107  
108  
109  
Pc  
1
2
1
1
1
2
1
1
Description/Standard  
Standard hopper  
PP-scraper side  
PP-scraper top  
Upper door  
Lower door  
Safety grid side  
Safety grid back  
Safety grid back  
Ram residual chute  
1
200  
201  
202  
Screen complete (Standard)  
Screen  
Screen support screw DIN912–M12x35–  
8.8  
1
5
203  
204  
205  
206  
5
5
2
2
Washer DIN125-B-13-140HV  
Spring washer DIN127-A-13  
Clamp  
Clamp mounting screws DIN933 – M20 –  
8.8  
207  
208  
2
2
Washer DIN125-A – 20 – 140HV  
Spring washer DIN127-A-20  
200  
201  
202  
1
1
5
Screen complete (Hydraulic)  
Screen  
Screen support screws DIN912-M12x35-  
8.8  
203  
204  
205  
206  
5
5
1
2
Washer DIN125-B-13-140HV  
Spring washer DIN127-A-13  
Screen support  
Cylinder for screen support opening  
Ø50xØ25x145  
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300  
2
Bearing  
301  
302  
303  
304  
305  
306  
307  
308  
309  
2
2
2
1
1
3
2
2
Bearing housing SN324  
Bearing GB/T288-94-22324  
Bearing Cover A  
Bearing Cover B  
Bearing housing cover plate  
Sealing GB9877.1-86 J150x180x15  
Grease nipple GB1152-89/M8x1  
Sleeve Ø150x16  
Mounting screw cover plate  
DIN912-M10x40-8.8  
24  
8
Mounting screw cover plate  
DIN912-M10x45-8.8  
310  
311  
1
1
Bearing mounting plate  
Mounting plate screw DIN912 – M24x50 –  
8.8  
312  
1
Washer DIN125 - A - 24  
400  
401  
Drive  
1
1
1
Motor 55 kW 460V/60Hz  
Motor 75KW 460V/60Hz  
Gear pulley SPC300-4  
Gear pulley SPC375-4  
Gear pulley taper bushing TB 3535-50  
Gear pulley taper bushing TB 3535-55  
Key C28x250  
402  
403  
404  
405  
1
5
V-Belt SPC 2430  
V-Belt SPC 2550  
406  
407  
1
1
Motor pulley SPC 250-4  
Motor pulley SPC 300-4  
Motor pulley taper bushing TB 3535-65  
Motor pulley taper bushing TB 3535-75  
Key Motor shaft  
408  
409  
410  
411  
412  
413  
414  
415  
416  
417  
1
1
1
1
1
1
1
1
1
1
Pulley cover  
Motor plate  
Gear box SEW MC2PLHT03 i=20  
Torque arm plate 55KW  
Rubber bushing plate  
Rubber bushing 116x68x100  
Copper bushing 68x63x100  
Torque arm screw  
Cover plate  
500  
501  
502  
1
81  
81  
E-knife rotor ø457x1130  
Rotor knife 34x34x20  
Rotor knife mounting Screw  
DIN912 – M12x40 – 12.9  
Washer GB/T1230-13  
Rotor knife holder  
503  
504  
505  
81  
81  
162  
Knife holder mounting screw  
DIN912 – M8x25 – 12.9  
600  
601  
602  
603  
2
8
16  
8
Bed knife complete  
Bed knife 279x80x30  
Mounting Screw DIN912 – M12x55 – 12.9  
Lower bed knife adjusting screw for  
pushing DIN912 – M16x35 – 12.9  
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604  
605  
606  
8
Upper bed knife adjusting screw for  
pushing DIN912 – M16x45 – 12.9  
Bed knife adjusting screw for pulling  
DIN912 – M16x60 – 12.9  
16  
2
Bed knife cover plate  
1
Bed knife cover plate left  
1
16  
Bed knife cover plate right  
Cover plate mounting screw  
DIN912 – M12x35 – 12.9  
607  
700  
701  
702  
703  
1
2
2
8
Ram complete  
Arm for ram  
Bearing for arm UCFC212  
Mounting screw for bearing DIN912-  
M16x70-12.9  
704  
705  
706  
2
1
12  
Screw for arm  
Ram  
Mounting screws ram arm DIN912-  
M16x90-12.9  
707  
708  
709  
710  
711  
712  
12  
12  
12  
12  
1
Nut DIN934-M16-10  
Washer DIN 433-16-300HV  
Spring washer DIN127-A-16  
Mounting pin DIN94-2.5x32  
Scraper  
Spring for scraper YI GB1356-78  
n=14/d=2/D=12/H=50  
Cover plate for scraper  
Upper cylinder screw  
Lower screw for cylinder mounting  
Mounting screw for cylinder screw  
DIN912 – M16x25 – 12.9  
Grease nipple GB1152-M10x1  
4
713  
714  
715  
716  
1
2
2
8
717  
4
800  
801  
802  
803  
804  
805  
806  
Hydraulic  
Cylinder for ram ø40xø80x470  
Piping  
2
Connectors  
1
1
1
Hydraulic unit 5.6kW  
Set of sealing for cylinders  
Oil filter 12AT-10-CR  
900  
901  
902  
903  
904  
905  
Electrical parts  
Safety switch AZ15ZVRK-1476-1  
Small control box  
Control panel  
Proximity switch II0297  
Cable for proximity switch EI0200  
2
1
1
2
2
SMS 1500  
Pos.  
Pc  
Description/Standard  
Machine complete  
Standard hopper  
PP-scraper side  
PP-scraper top  
Upper door  
100  
101  
102  
103  
104  
105  
106  
1
2
1
1
1
2
Lower door  
Safety grid side  
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107  
108  
109  
1
1
1
Safety grid back  
Safety grid back  
Ram residual chute  
200  
201  
202  
203  
204  
205  
206  
Screen complete (Standard)  
Screen 12/16/20/25  
Screen support screw DIN912–M12x35–8.8  
Washer DIN125-B-13-140HV  
Spring washer DIN127-A-13  
Clamp  
1
6
6
6
2
2
Clamp mounting screws DIN933 – M20 –  
8.8  
207  
208  
2
2
Washer DIN125-A – 20 – 140HV  
Spring washer DIN127-A-20  
200  
201  
202  
203  
203  
204  
205  
Screen complete (Hydraulic)  
Screen  
Screen support screws DIN912-M12x35-8.8  
Washer DIN125-B-13-140HV  
Spring washer DIN127-A-13  
Screen support  
1
6
6
6
1
2
Cylinder for screen support opening  
Ø50xØ25x145  
300  
301  
302  
303  
304  
305  
306  
307  
308  
309  
Bearing  
2
2
2
1
1
3
2
2
Bearing housing SN324/16Mn  
Bearing GB/T288-94/22324  
Bearing Cover A  
Bearing Cover B  
Bearing housing cover plate  
Sealing GB9877.1-86 J150x180x15  
Grease nipple GB1152-89/M8x1  
Sleeve Ø150x16  
Mounting screw cover plate  
DIN912-M10x40-8.8  
24  
8
Mounting screw cover plate  
DIN912-M10x45-8.8  
310  
311  
1
1
Bearing mounting plate  
Mounting plate screw DIN912 – M24x50 –  
8.8  
312  
1
Washer DIN125 - A – 24  
400  
401  
402  
403  
404  
405  
406  
407  
408  
409  
410  
411  
412  
413  
414  
415  
Drive  
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
Motor 75 kW 460V 60HZ  
Gear pulley SPC375-4  
Gear pulley taper bushing TB 3535-55  
Key C28x250  
V-Belt SPC2550  
Motor pulley SPC 300-4  
Motor pulley taper bushing TB 3535-75  
Key Motor shaft  
Pulley cover  
Motor plate  
Gear box SEW MC2PLHT04 i=20  
Torque arm plate 75 KW  
Rubber bushing plate  
Rubber bushing 116x68x100  
Copper bushing 68x63x100  
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416  
417  
418  
419  
1
1
1
6
Torque arm screw  
Cover plate  
Cover 75KW  
Rubber bushing plate screws  
DIN933-M16x50-12.9  
Washer DIN433-16  
Spring washer DIN127-A-16  
Nut DIN934-M16-10  
Torque arm complete 75KW  
420  
421  
422  
423  
6
6
6
1
500  
501  
502  
1
102  
102  
E-knife rotor ø457x1410  
Rotor knife 34x34x20  
Rotor knife mounting Screw  
DIN912 – M12x40 – 12.9  
Washer GB/T1230-13  
Rotor knife holder  
503  
504  
505  
102  
102  
204  
Knife holder mounting screw  
DIN912 – M8x25 – 12.9  
600  
601  
602  
603  
2
Bed knife complete  
10  
20  
10  
Bed knife 279x80x30/Cr12Mo1V1  
Mounting Screw DIN912 – M12x55 – 12.9  
Lower bed knife adjusting screw for pushing  
DIN912 – M16x35 – 12.9  
604  
605  
606  
10  
20  
Upper bed knife adjusting screw for pushing  
DIN912 – M16x45 – 12.9  
Bed knife adjusting screw for pulling  
DIN912 – M16x60 – 12.9  
Bed knife cover plate (right)  
Bed knife cover plate(left)  
1
1
3
Bed knife cover plate  
607  
20  
Cover plate mounting screw  
DIN912 – M12x35 – 12.9  
700  
701  
702  
703  
1
2
2
8
Ram complete  
Arm for ram  
Bearing for arm UCF212-1  
Mounting screw for bearing DIN912-  
M16x70-12.9  
704  
705  
706  
2
1
12  
Screw for arm  
Ram  
Mounting screws ram arm DIN912-M16x90-  
12.9  
707  
708  
709  
710  
711  
712  
12  
12  
12  
12  
1
Nut DIN934-M16-10  
Washer DIN 433-16-300HV  
Spring washer DIN127-A-16  
Mounting pin DIN94-2.5x32  
Scraper  
Spring for scraper YI GB1356-78  
n=14/d=2/D=12/H=50  
Cover plate for scraper  
Upper cylinder screw  
Lower screw for cylinder mounting  
Mounting screw for cylinder screw  
DIN912 – M16x25 – 12.9  
Grease nipple GB1152-M10x1  
4
713  
714  
715  
716  
1
2
2
8
717  
4
800  
801  
Hydraulic  
Cylinder for ram ø50xø100x470  
2
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802  
803  
804  
805  
806  
Piping  
Connectors  
Hydraulic unit 5.6kW  
Set of sealing for cylinder  
Oil filter 12AT-10-CR  
1
1
1
900  
901  
902  
903  
904  
905  
Electrical parts  
Safety switch AZ15ZVRK-1476-1  
Small control box  
Control panel  
Proximity switch II0297  
Cable for proximity switch EI0200  
2
1
1
2
2
SMS 2000  
Pos.  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
Pc  
Description/Standard  
Machine complete  
Standard hopper  
PP-scraper side  
PP-scraper top  
Upper door  
1
2
1
1
1
2
1
1
1
Lower door  
Safety grid side  
Safety grid back  
Safety grid back  
Ram residual chute  
200  
201  
202  
203  
204  
205  
206  
Screen complete (Hydraulic)  
Screen 12/16/20/25  
Screen support screws DIN912-M12x35-8.8  
Washer DIN125-B-13-140HV  
Spring washer DIN127-A-13  
Screen support  
1
8
8
8
1
2
Cylinder for screen support opening  
Ø50xØ25x145  
300  
301  
302  
303  
304  
305  
306  
307  
308  
309  
Bearing  
2
2
1
3
0
4
2
2
Bearing housing SN324/16Mn  
Bearing GB/T288-94/22324  
Bearing Cover A  
Bearing Cover B  
Sealing GB9877.1-86 J150x180x15  
Grease nipple GB1152-89/M8x1  
Sleeve Ø150x16  
Mounting screw cover plate  
DIN912-M10x40-8.8  
32  
310  
311  
2
4
Bearing mounting plate  
Mounting plate screw DIN912 – M12x70 –  
12.9  
400  
401  
Drive  
1
1
1
1
2
Motor 55 kW 460V/60HZ (right)  
Motor 55 kW 460V/60HZ (left)  
Motor 75 kW 460V/60HZ (right)  
Motor 75 kW 460V/60HZ (left)  
Gear pulley SPC300-4  
402  
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403  
2
Gear pulley taper bushing TB 3535-50  
Gear pulley taper bushing TB 3535-55  
Key C25x210  
404  
405  
2
8
V-Belt SPC 2430  
V-Belt SPC 2550  
406  
407  
2
2
Motor pulley SPC 250-4  
Motor pulley SPC 300-4  
Motor pulley taper bushing 3535-65  
Motor pulley taper bushing 3535-75  
Key Motor shaft  
408  
409  
410  
411  
412  
413  
414  
415  
416  
417  
418  
419  
2
2
2
2
2
2
2
2
2
2
2
12  
Pulley cover  
Motor plate  
Gear box MC2PLHT03 i=20  
Torque arm plate 55KW  
Rubber bushing plate  
Rubber bushing 116x68x100  
Copper bushing 68x63x100  
Torque arm screw  
Cover plate  
Cover 55KW  
Rubber bushing plate screws  
DIN933-M16x50-12.9  
Washer DIN433-16  
Spring washer DIN127-A-16  
Nut DIN934-M16-10  
420  
421  
422  
423  
12  
12  
12  
2
Torque arm complete SEW  
500  
501  
502  
1
144  
144  
E-knife rotor ø457x1950  
Rotor knife 34x34x20  
Rotor knife mounting Screw  
DIN912 – M12x40 – 12.9  
Washer GB/T1230-13  
Rotor knife holder  
503  
504  
144  
144  
505  
288  
Knife holder mounting screw  
DIN912 – M8x25 – 12.9  
600  
601  
602  
603  
2
Bed knife complete  
14  
28  
14  
Bed knife 279x80x30 /Cr12Mo1V1  
Mounting Screw DIN912 – M12x55 – 12.9  
Lower bed knife adjusting screw for pushing  
DIN912 – M16x35 – 12.9  
604  
605  
606  
14  
28  
Upper bed knife adjusting screw for pushing  
DIN912 – M16x45 – 12.9  
Bed knife adjusting screw for pulling  
DIN912 – M16x60 – 12.9  
Bed knife cover plate (right)  
Bed knife cover plate(left)  
1
1
5
Bed knife cover plate  
607  
28  
Cover plate mounting screw  
DIN912 – M12x35 – 12.9  
700  
701  
702  
703  
1
2
2
8
Ram complete  
Arm for ram  
Bearing for arm UCFC212  
Mounting screw for bearing DIN912-M16x70-  
12.9  
704  
705  
2
1
Screw for arm  
Ram  
BJ5-615  
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706  
12  
Mounting screws ram arm DIN912-M16x90-  
12.9  
707  
708  
709  
710  
711  
712  
12  
12  
12  
12  
1
Nut DIN934-M16-10  
Washer DIN 433-16-300HV  
Spring washer DIN127-A-16  
Mounting pin DIN94-2.5x32  
Scraper  
Spring for scraper YI GB1356-78  
n=14/d=2/D=12/H=50  
4
713  
714  
715  
716  
1
2
2
8
Cover plate for scraper  
Upper cylinder screw  
Lower screw for cylinder mounting  
Mounting screw for cylinder screw  
DIN912 – M16x25 – 12.9  
Grease nipple GB1152-M10x1  
717  
4
800  
801  
802  
803  
804  
805  
806  
Hydraulic  
Cylinder for ram ø50xø100x470  
Piping  
2
Connectors  
1
1
1
Hydraulic unit 5.6kW  
Set of sealing for cylinder  
Oil filter 12AT-10-CR  
900  
901  
902  
903  
904  
905  
Electrical parts  
Safety switch AZ15ZVRK-1476-1  
Small control box  
Control panel  
Proximity switch II0297  
Cable for proximity switch EI0200  
2
1
1
2
2
SMS 850 Hydraulic Unit Spare Parts  
Pos  
1
2
3
4
5
6
7
8
Description  
Oil filter net  
Oil filter net  
Electric motor  
Wheel pump  
Vane pump  
Check valve  
Check valve  
Spillover valve  
Sequence valve  
Pressure Gauge  
Solenoid valve  
Pilot operated check valve  
Throttle check valve  
Pressure relay  
Oil gauge  
Standard  
MF-06  
MF-08  
5HPX4P(straight system)380V  
HGP-2A-F6R  
50T-19  
CIT-03, CIT-04  
CRG-03  
Pc  
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
Supplier  
CLC  
CLC  
Qunce  
Xinhong  
CLC  
7Ocean  
7Ocean  
7Ocean  
FTB  
7Ocean  
7Ocean  
7Ocean  
7Ocean  
CLC  
BG-03  
HG-03  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
LA-150(including connector)  
DSD-G03-0C-DC24  
MPD-03-W-5  
PT-04  
PS-02-2-10  
LS-3  
AB-1162  
70134-10C-R  
100L  
Oil lubricator  
Scavenge oil filter  
Oil box  
CLC  
7Ocean  
BJ5-615  
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SMS 850 Hydraulic Screen Spare Parts  
Pos  
1
2
3
4
5
6
7
8
Description  
Oil filter net  
Oil filter net  
Electric motor  
Wheel pump  
Vane pump  
Check valve  
Check valve  
Spillover valve  
Sequence valve  
Pressure Gauge  
Solenoid valve  
Pilot operated check valve  
Throttle check valve  
Pressure relay  
Oil gauge  
Oil lubricator  
Scavenge oil filter  
Oil box  
Solenoid valve  
Throttle check valve  
Standard  
MF-06  
MF-08  
Pc  
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
Supplier  
CLC  
CLC  
Qunce  
Xinhong  
5HPX4P(straight system) 380V  
HGP-2A-F6R  
50T-19  
CIT-03, CIT-04  
CRG-03  
BSG-03-INP-2  
HG-03-B  
LA-250(including connector)  
DSD-GO3-6C-DC24  
MPD-03-W-2  
PT-04  
PS-02-2-10  
LS-3  
AB-1162  
70134-10C-R  
100L  
DSD-G02-2C-DC24  
PT-03  
CLC  
7Ocean  
7Ocean  
7Ocean  
FTB  
7Ocean  
7Ocean  
7Ocean  
7Ocean  
CLC  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
CLC  
7Ocean  
7Ocean  
7Ocean  
SMS 1200-2000 Hydraulic Unit Spare Parts  
Pos  
1
2
3
4
5
6
7
Description  
Oil filter net  
Oil filter net  
Electric motor  
Wheel pump  
Vane pump  
Check valve  
Check valve  
Spillover valve  
Sequence valve  
Pressure Gauge  
Solenoid valve  
Pilot operated check valve  
Throttle check valve  
Pressure relay  
Oil gauge  
Standard  
MF-06  
MF-08  
Pc  
Supplier  
CLC  
CLC  
Qunce  
Xinhong  
Kaijia  
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
7.5HPX4P(straight system)  
HGP-2A-F9R  
50T-26  
CIT-03, CIT-04  
CRG-03-1-10  
BG-03-3-10  
HG-03-1-10(70kgf)  
LA-250kgf(including connector)  
DSD-G03-8C-DC24-31  
MPC-03-W-1-10  
PT-04  
PS-02-3-10  
LS-3  
AB-1162  
12AT-10-CR  
75L  
CLC  
7Ocean  
7Ocean  
7Ocean  
FTB  
7Ocean  
7Ocean  
7Ocean  
7Ocean  
CLC  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
Oil lubricator  
Scavenge oil filter  
Oil box  
CLC  
7Ocean  
SMS 1200-2000 Hydraulic Screen Spare Parts  
Pos  
1
Description  
Oil filter net  
Standard  
MF-06  
Pc  
1
Supplier  
CLC  
2
Oil filter net  
MF-08  
1
CLC  
3
4
5
Electric motor  
Wheel pump  
Vane pump  
7.5HPX4P(straight system)  
HGP-2A-F9R  
50T-26  
1
1
1
Qunce  
Xinhong  
Kaijia  
6
7
8
9
Check valve  
Check valve  
Magnetic Spillover valve  
Sequence valve  
CIT-03  
1
1
1
1
Huatian  
7Ocean  
7Ocean  
7Ocean  
CRG-03-1-10  
BSG-03-INP-3-30  
HG-03-B-4(70kg)  
BJ5-615  
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10  
11  
11-1  
12  
12-1  
13  
14  
15  
16  
17  
Pressure Gauge  
Solenoid valve  
Solenoid valve  
Pilot operated check valve MPD-03-W-1-10  
Pilot operated check valve MPD-02-W-1-10  
Throttle check valve  
Pressure relay  
Oil gauge  
LA-250(including connector)  
DSD-G03-6C-***-31  
DSD-G02-6C-***-31  
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
FTB  
7Ocean  
7Ocean  
7Ocean  
7Ocean  
7Ocean  
7Ocean  
Huatian  
Huatian  
7Ocean  
7Ocean  
CLC  
PT-04  
PS-02-3-10  
LS-3  
AB-1162  
70134-10C-R  
90L  
CIT-04  
PT-03  
Oil lubricator  
Scavenge oil filter  
Oil box  
18  
19  
20  
21  
Check valve  
Throttle check valve  
Pressure gauge switch  
Pressure Gauge  
7Ocean  
Huatian  
FTB  
GCT-02  
LA-100(including connector)  
22  
A-5 Technical Assistance  
Parts Department  
[
]
[
]
Call toll-free 7am–5pm CST 800 423-3183 or call 262 641-8610, Fax [262] 641-8653  
The ACS Customer Service Group will provide your company with genuine OEM quality parts  
manufactured to engineering design specifications, which will maximize your equipment’s  
performance and efficiency. To assist in expediting your phone or fax order, please have the  
model and serial number of your unit when you contact us. A customer replacement parts list  
is included in this manual for your convenience. ACS welcomes inquiries on all your parts  
needs and is dedicated to providing excellent customer service.  
Service Department  
[
]
[
]
Call toll-free 8am–5pm CST 800 423-3183 or call 262 641-8610  
[
]
Emergencies after 5pm CST, call 847 439-5655  
We have a qualified service department ready to help. Service contracts are available for most  
of our products.  
Sales Department  
[
]
Call 262 641-8610 Monday–Friday, 8am–5pm CST  
Our products are sold by a worldwide network of independent sales representatives. Contact  
our Sales Department for the name of the sales representative nearest you.  
Contract Department  
[
]
Call 262 641-8610 Monday–Friday, 8am–5pm CST  
Let us install your system. The Contract Department offers any or all of these services: project  
planning; system packages including drawings; equipment, labor, and construction materials;  
and union or non-union installations.  
BJ5-615  
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Sterling, Inc.  
2900 S. 160th Street  
New Berlin, WI 53151  
www.sterlco.com  
BJ5-615  
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