Spalding Fitness Equipment 21166904 User Manual

Customer Service Center  
N53 W24700 South Corporate Circle  
Sussex, WI 53089  
U.S.A.  
A Huffy Sports Company  
WRITE IN YOUR MODEL NUMBER:  
In-Ground Basketball System  
Owners Manual  
SAFETY INSTRUCTIONS  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN  
SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY.  
Owner must ensure that all players know and  
follow these rules for safe operation of the system.  
To ensure safety, do not attempt to assemble this system without following the  
instructions carefully. Proper and complete assembly, use and supervision is  
essential for proper operation and to reduce the risk of accident or injury. A  
high probability of serious injury exists if this system is not installed,  
maintained, and operated properly. Check entire box and inside all packing  
material for parts and/or additional instructional material. Before beginning  
assembly, read the instructions and identify parts using the hardware identifier  
and parts list in this document.  
• If using a ladder during assembly, use extreme caution.  
• Two (2) people are reccomended for this operation.  
• Seat the pole sections properly. Failure to do so could allow the pole sections to  
separate during play.  
• Before digging, contact utility company to locate underground power cables, gas,  
and water lines. Ensure there are no overhead power lines within 20 ft. (7 m) radius  
of pole location.  
• Climate, corrosion, excessive use, or misuse could result in system failure.  
• If technical assistance is required, contact Huffy Sports.  
• Minimum operational height is 6'6" (1.98 m) to the bottom of backboard.  
• This equipment is intended for home recreational use only and NOT excessive  
competitive play.  
• Read and understand the warning label affixed to pole. Label is shown on page 2.  
• The life of your basketball pole depends on many conditions. The climate,  
placement of the pole, the location of the pole, exposure to corrosives such as  
pesticides, herbicides or salts are all important.  
• Adult supervision is recommended when adjusting height.  
• Serious injury could occur if teeth/face come in contact with backboard, net, or rim.  
REQUIRED TOOLS AND  
MATERIALS:  
Three People  
Tape Measure  
Shovel and Post Hole Digger  
Concrete, 1260 lb. (572 kg) and Container to Mix  
Carpenter’s Level  
Most injuries are caused by misuse and/or not following instructions.  
Use caution when using this system.  
(Two) Step Ladder 8 ft. (2.4 m)  
Wrenches: (Two) 1/2, 9/16, 3/4 (One) 3/8 (One) 1/4  
Flat Screwdriver  
For more information on assembly, placement, proper use and maintenance,  
Pliers  
IMPORTANT! Have any questions?...Don’t go back to the store!  
We appreciate your purchasing one of our many fine products. We are sure that you will be very satisfied with your selection. Although  
great care and effort have been taken, occasionally problems may occur. To ensure prompt and correct handling of any problems, or to  
answer any questions, please contact our Toll-Free Customer Service Number listed below. Service will be quicker if you have your  
Model Number (found on carton) and assembly instructions ready when calling. PLEASE WRITE YOUR MODEL NUMBER IN THE  
SPACE PROVIDED ABOVE.  
Toll-Free Customer Service Number for U.S: 1-800-558-5234  
© COPYRIGHT 2002 by HUFFY SPORTS  
10/04 P/N 21166904  
1
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1.  
Ensure ground is level with playing  
surface, then dig pole hole.  
PLAYING  
SURFACE  
WARNING  
CONTACT UTILITIES  
BEFORE DIGGING.  
24" (61 cm)  
36" (91.4 cm)  
GROUND  
SURFACE  
2”  
2
2
Install nut (2) to J-bolt (1)  
as shown. Repeat  
procedure for other three  
J-bolts (1).  
2.  
(5.08 cm)  
3
IMPORTANT!  
Make sure nuts are 2”  
(5.08 cm) from top of J-Bolts.  
1
2
3.  
Install threaded ends of J-bolts (1) through holes in  
mounting plate (3) and secure as shown.  
1
NOTE: Make sure J-bolts (1) are in the illustrated  
position.  
NOTE: Nuts on the top of plate are used for leveling  
the pole after system is fully assembled.  
10/04 P/N 21166904  
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4.  
Fill hole with concrete. Tamp down concrete  
to release air pockets and build drainage hill.  
5.  
Insert J-bolts (1) from mounting plate (3) into  
cement as shown. Move assembly around to  
release any air pockets in cement, then rest  
mounting plate on cement drainage hill. Apply  
some pressure to level mounting plate on top of  
drainage hill. Level mounting plate and square  
with playing surface. Clean off any excess  
cement on mounting plate at this time.  
PLAYING SURFACE  
NOTE: Check leveling of mounting plate (3)  
several times while concrete is curing.  
3
IMPORTANT!  
Front of mounting plate (3)  
must be parallel with playing  
surface.  
WARNING  
DO NOT PROCEED TO STEP 6 UNTIL  
CONCRETE HAS CURED FOR A  
MINIMUM OF 72 HOURS. ALLOW  
ADDITIONAL TIME FOR COLD, WET  
OR HUMID WEATHER.  
P/N 21166904 10/04  
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WARNING  
6
TWO PERSON MINIMUM REQUIRED  
FOR THIS PROCEDURE. NOT  
FOLLOWING RECOMMENDATION  
MAY RESULT IN SERIOUS BODILY  
INJURY  
AND/OR  
PROPERTY  
DAMAGE.  
5
Upright pole (5). Assemble lower pole flange  
onto protruding J-bolts (1) as shown. The  
flange will then rest on the nuts (2) from Step 2.  
6.  
NOTE: Orientation bracket  
must face playing surface.  
IMPORTANT!  
Holes in pole must be parallel  
with playing surface.  
PLAYING SURFACE  
Secure pole (5) flange to mounting plate  
(3) as shown. Tighten completely.  
7.  
38  
14  
7
14  
5
PLAYING  
SURFACE  
1
3
10/04 P/N 21166904  
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Insert caps (8) into end of each support arm (9)  
as shown. Tap firmly in position.  
8.  
WARNING  
TWO PERSON MINIMUM REQUIRED  
FOR THIS PROCEDURE. NOT  
FOLLOWING RECOMMENDATION  
MAY RESULT IN SERIOUS BODILY  
INJURY AND/OR PROPERTY  
DAMAGE.  
Apply logo label (11) to lower support arms (9) as  
shown. Repeat for opposite side.  
9.  
Beginning with upper support arms (9) secure  
support arms to pole. Continue by securing lower  
support arms (9) as shown.  
10.  
8
8
9
7
4
8
8
12  
8
4
4
9
7
11  
14  
12  
4
8
P/N 21166904 10/04  
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Secure H-frame (13) to support arms (9).  
11.  
WARNING  
TWO PERSON MINIMUM REQUIRED  
FOR THIS PROCEDURE. NOT  
FOLLOWING RECOMMENDATION  
MAY RESULT IN SERIOUS BODILY  
INJURY  
AND/OR  
PROPERTY  
DAMAGE.  
9
9
13  
4
4
4
4
16  
16  
7
7
IMPORTANT!  
Do not over tighten.  
9
9
4
4
16  
16  
4
4
7
7
10/04 P/N 21166904  
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Install cross brace (17) with nuts (59) and bolts  
(22) as shown. Repeat for opposite side.  
12.  
22  
17  
59  
P/N 21166904 10/04  
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Install vertical supports (18), nuts (2), washers (4)  
and bolts (53) as shown.  
13.  
53  
4
4
2
53  
2
4
4
18  
IMPORTANT!  
The end with the double holes need  
to be toward the playing surface  
10/04 P/N 21166904  
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Attach handle plates (21) to vertical supports (18)  
as shown. Attach cable bracket (20) to handle  
plates (21) as shown.  
14.  
18  
18  
23  
54  
23  
54  
55  
23  
55  
54  
54  
21  
23  
20  
21  
SIDE VIEW  
P/N 21166904 10/04  
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Remove tie strap that secures cable to strut  
assembly. Slide shroud (36, 46) over strut  
assembly (35) as shown.  
15.  
36  
CAUTION!  
Do not depress valve stems.  
Pressing strut valve stems will  
cause a rapid extension of the  
strut and possible injury.  
35  
46  
Mount activator bracket (47) to strut assembly  
(35) with hardware as shown.  
NOTE:  
16.  
DO NOT OVERTIGHTEN  
NUT (52) ONTO BOLT (56).  
BRACKET (47) SHOULD  
MOVE FREELY.  
56  
46  
35  
35  
47  
CAUTION!  
Do not depress valve stems.  
Pressing strut valve stems will  
cause a rapid extension of the  
strut and possible injury.  
63  
10/04 P/N 21166904  
11  
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Attach strut/shroud assembly to crossbrace (17)  
and pole as shown.  
17.  
17  
59  
7
65  
61  
P/N 21166904 10/04  
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Run the cable from strut assembly around the pole,  
through the hole in the vertical support (18) and down  
through the hole in the cable bracket as shown (20).  
Place one nut on top of the cable bracket and one  
below as illustrated. Tighten the bottom nut until 1/8”  
of thread is exposed as illustrated.  
18.  
20  
18  
Opposite Side View  
10/04 P/N 21166904  
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Carefully attach cable end to actuator plate (47).  
19 A.  
47  
Begin trigger assembly by pulling wire through slot on trigger(48) as shown.  
Complete this assembly by installing trigger to plates with bolt (53) and bolt (58).  
19 B.  
NOTE:  
DO NOT OVERTIGHTEN  
NUT (42) ONTO BOLT (58).  
TRIGGER (48) SHOULD  
MOVE FREELY.  
48  
66  
7
42  
52  
58  
P/N 21166904 10/04  
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Slide shroud over strut assembly and attach shroud  
with screw (60) as shown.  
20.  
60  
10/04 P/N 21166904  
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RIM ASSEMBLY & INSTALLATION  
Install carriage bolt (41) through rim (25),  
21.  
washers (4) and (27) as shown. Tighten  
nut (43) completely. Place nut (42) about  
half-way up carriage bolt (41) as shown.  
41  
25  
42  
41  
WARNING  
27  
TWO PERSON MINIMUM REQUIRED FOR THIS  
PROCEDURE. NOT FOLLOWING RECOMMENDATION  
MAY RESULT IN SERIOUS BODILY INJURY AND/OR  
PROPERTY DAMAGE.  
4
43  
27  
Attach foam pad (19) to Backboard. Attach bracket  
(39) to backboard and support structure by inserting  
bolts (26) and washers (24) through top holes in  
bracket (39), Tighten nuts (23) completely.  
39  
24  
22.  
26  
24  
19  
23  
39  
40  
Insert inner bracket (40) into bracket (39) as shown.  
Insert bolts (26) and washers (24) through top holes  
of inner bracket (40) as shown.  
23.  
Now tighten backboard/frame nuts (23) completely.  
24  
24  
26  
23  
40  
39  
P/N 21166904 10/04  
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Insert spacer (45) through rim assembly (25). Place rim assembly on bracket (39) so that carriage bolt (41) is  
inserted through hole on top of inner bracket (40). Install hex bolt (44), washers (27) and nut (42) through top  
holes on bracket (39) through spacer (45) as shown.Tighten completely.  
24.  
BOTTOM VIEW  
25  
27  
25  
45  
39  
40  
41  
27  
27  
42  
45  
44  
Install spring (28), concave washer (29) and  
center lock nut (30) to carriage bolt (41) as  
shown.  
25.  
41  
NOTE  
Do not over tighten as rim will not flex  
properly. See leveling instructions to  
determine how much to tighten nuts  
(42) and (30).  
28  
30  
29  
10/04 P/N 21166904  
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LEVELING INSTRUCTIONS:  
Place level on rim (25) and adjust nut (42) until  
level. Tighten nut (30) to set rim tension for  
playing.  
26.  
25  
42  
30  
Apply logo label (33) to cover plate (31). Install  
cover plate (31) on rim (25) using self tapping  
screws (32) as shown.  
27.  
33  
31  
NOTE ORIENTATION OF COVER PLATE  
32  
Secure net (34) to  
rim (25).  
NOTE: Official rim height is  
10’ (3.05 m) from top of rim  
to playing surface.  
28.  
25  
34  
1
2
10 feet  
(3.05 m)  
OUTSIDE VIEW  
4
3
P/N 21166904 10/04  
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Check leveling at this time. Pole should  
be level in all directions. NOTE: If  
adjustment is necessary, adjust system by  
rotating the nuts (2) between mounting  
plate (3) and pole flange. (Referred to in  
Step 6.) After system is leveled,  
completely tighten nuts (7) above pole  
flange.  
29.  
Apply height adjustment  
label (37) to front of pole  
as shown.  
30.  
37  
REGULATION  
RIM HEIGHT IS  
10 FEET (3.05 m).  
10 feet  
(3.05 m)  
10/04 P/N 21166904  
19  
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31. Attach hook (49) to height strip (50) as shown.  
Attach this assembly to unit with bolt (12) and nut (7)  
as shown.  
63  
49  
62  
50  
15  
12  
P/N 21166904 10/04  
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32. Attach height window (51) to pole using four  
pieces of double-sided tape (57) as shown.  
51  
57  
111/2”  
50  
51  
Secure pole pad (35) as  
shown.  
33.  
64  
10/04 P/N 21166904  
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10  
To install height marking labels (10), raise backboard so  
that the rim is 10’ off the playing surface (two people  
required for this procedure). Remove 10’ mark label from  
sheet and insert label on (50) through window of (51).  
Repeat for all other height markings.  
P/N 21166904 10/04  
22  
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Jam Hex Nuts  
If the elevator is still difficult  
to operate, verify that the  
valves located on the strut  
are fully depressed when the  
trigger is activated.  
NOTE: two people are  
required for this procedure.  
Adjust exposed cable length,  
located next to the trigger  
(See Step 19) by using the  
jam hex nuts on the cable  
end. Slide outer shroud to  
exposed valves. The valves  
must be fully depressed so  
elevator can be adjusted  
smoothly and fully extended  
to lock the elevator.  
Valve  
Trigger released,  
locking elevator  
Valve  
Trigger squeezed,  
unlocking elevator  
10/04 P/N 21166904  
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PARTS LIST  
Item Qty.  
Part No.  
Description  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
4
2
1
4
1
5
1
1
2
3
1
1
1
204282  
900429  
201982  
201512  
200655  
920262  
920038  
220065  
203063  
203017  
203439  
220064  
201983  
908064  
901493  
201501  
201503  
201502  
201511  
201981  
203217  
201531  
203078  
207388  
201515  
203220  
201519  
203664  
240019  
240027  
206555  
206251  
201506  
Net  
Strut Assembly  
Outer Shroud  
Label, Height Adjustment  
Bolt Covers  
Bracket, Orange  
Inner Bracket, Black  
Bolt, Carriage 3/8 x 5 1/2  
Nut, Hex Nylon Locking 3/8  
Nut, Hex 3/8  
Bolt, Hex 3/8 x 6  
Spacer, 5 x 1/2” O.D.  
Inner Shroud  
1
2
3
4
12  
1
200573  
265575  
920880  
203474  
980835  
200544  
206340  
220589  
908066  
201504  
220586  
200574  
906835  
200704  
202459  
202856  
908061  
908062  
203274  
901492  
901490  
203113  
203100  
203218  
920263  
201611  
203232  
200484  
200323  
201124  
960043  
220140  
220569  
J-Bolt, 1/2”-13 x 24”  
Nut, Hex 1/2”-13  
Mounting Plate  
Washer, Flat 1/2” x 1” O.D.  
Pole  
Pole Cap, Square  
Nylon Insert Lock Nut, Hex 1/2”-13  
Cap, Arm Support Insert  
Support Arm  
Label, Height Marker  
Logo Label, 15” x 1 3/4”  
Bolt, Hex Flange 1/2”-13 x 9”  
H-Frame  
Washer, 5/8”  
Nut, Hex, 1/2”  
Bolt, Hex Head,1/2”-13 x 4”  
Crossmember  
Vertical Tube  
5 x 5 Foam Pad  
Cable Support Bracket  
Plate Handle  
Bolt, Hex Flange 5/16”-18 x 2 1/2”  
Nut, Hex Flange 5/16”-18  
Washer, Flat 5/16” x 7/8” O.D.  
Rim, Orange  
Bolt, Hex Flange, 5/16”-18 x 3”  
Washer, 3/4 O.D.  
4
5
23*  
1
6
7
8
1
12  
8
9
4
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
2
4
1
8
2
4
1
2
1
1
2
4
12*  
12  
1
4
12*  
1
Actuator Plate  
Trigger Assembly  
Shepherd’s Hook  
Height Strip  
Height Window  
Handle Spacer  
Bolt 1/2-13 x 12”  
Bolt 5/16 x 1 1/2  
Bolt 5/16 x 3/4  
Bolt 1/4-20 x 4”  
Double Sided Tape  
Bolt 3/8 16 x 11  
Locknut, 5/16-18, Nylon  
Screw 6 x 1 Slotted Hex Head  
Bolt Hex Head 5/16-18 x 5-1/2” Long  
Bolt Hex Head 1/4-20 x 3/4 Long  
Nut Hex Nylock 1/4-20  
Pole Pad  
Spring  
1
1
1
2
Washer, Large Flat  
Nut, Hex Locking, 3/8-16  
Cover Plate, Orange  
Screw, Self Tapping, 1/4 - 20 x 1/2  
Label Logo Circle  
Bolt, Hex, 1/2” x 5” Long  
Bolt, Hex, 1/2” x 11” Long  
1
* You May Have Extra Parts With This Model.  
HARDWARE IDENTIFIER  
Item #2 (12)  
Item #7 (12)  
Item #4 (23)*  
Item #22 (8)  
Item #16 (4)  
Item #26 (4)  
Item #23 (14)  
Item #24 (12)  
P/N 21166904 10/04  
24  
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HARDWARE IDENTIFIER  
Item #32 (2)  
Item #30 (1)  
Item #27 (12)*  
Item #29 (1)  
Item #42 (2)  
Item #38 (4)  
Item #43 (1)  
Item #54 (4)  
Item #41 (1)  
Item #55 (2)  
Item #44 (1)  
Item #60 (1)  
Item #62 (2)  
Item #45 (1)  
Item #56 (1)  
Item #59 (5)  
Item #61 (1)  
Item #63 (3)  
WARRANTY CARD:  
Please remember to complete your product  
registration form on-line at:  
10/04 P/N 21166904  
25  
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