Sierra Monitor Corporation Carbon Monoxide Alarm 5100 03 IT User Manual

MODEL 5100-XX-IT  
IT Series  
TOXIC GAS SENSOR MODULE  
Version 2.0  
APPLICABILITY & EFFECTIVITY  
Effective for all Model 5100-XX-IT and 5100-XX-IT-SS Modules manufactured after March 1, 2008  
including.  
5100-03-IT  
5100-04-IT  
5100-05-IT  
5100-06-IT  
Instruction Manual Part Number T12020  
Rev A  
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TABLE OF CONTENTS  
1.  
PRODUCT DESCRIPTION .............................................................................................................................1  
1.1  
1.2  
1.3  
1.4  
GENERAL........................................................................................................................................................1  
PRODUCT CONFIGURATION........................................................................................................................1  
THEORY OF OPERATION..............................................................................................................................1  
MODES OF OPERATION................................................................................................................................1  
1.4.1  
1.4.2  
1.4.3  
1.4.4  
1.4.5  
1.4.6  
SENTRY INTERFACE..............................................................................................................................1  
MODBUS OPERATION............................................................................................................................2  
ANALOG OPERATION ............................................................................................................................2  
REMOTE SENSOR AND DISPLAY (APPENDIX D)................................................................................2  
REMOTE ALARM RESET (DIGITAL INPUT) (Figure 3-7) ......................................................................2  
OPTIONAL INTEGRAL RELAYS.............................................................................................................2  
MECHANICAL ............................................................................................................................................................2  
1.4.7  
1.4.8  
1.4.9  
ENCLOSURE ...........................................................................................................................................2  
TRANSMITTER ELECTRONICS .............................................................................................................4  
SENSOR ASSEMBLY..............................................................................................................................4  
1.5  
1.6  
INTERCONNECT WIRING..............................................................................................................................4  
POWER REQUIREMENTS .............................................................................................................................4  
2.  
CAUTIONS & WARNINGS .............................................................................................................................5  
2.1  
2.2  
2.3  
INTRODUCTION .............................................................................................................................................5  
IT MODULES - GENERAL...............................................................................................................................5  
WIRING............................................................................................................................................................5  
3.  
INSTALLATION ..............................................................................................................................................7  
3.1  
3.2  
SENSOR MODULE LOCATIONS....................................................................................................................7  
WIRING............................................................................................................................................................7  
3.2.1  
3.2.2  
3.2.3  
3.2.4  
ANALOG 4-20 mA OPERATION..............................................................................................................7  
MODBUS OPERATION USING RS-485 CONNECTION ........................................................................7  
SENTRY OPERATION USING SMC SENTRY CONNECTION..............................................................7  
GENERAL ................................................................................................................................................7  
3.3  
3.4  
3.5  
ENCLOSURE INSTALLATION........................................................................................................................8  
TRANSMITTER AND SENSOR INSTALLATION............................................................................................8  
MODULE ADDRESS SWITCH......................................................................................................................10  
4.  
OPERATION .................................................................................................................................................17  
4.1  
4.2  
4.3  
4.4  
4.5  
INTRODUCTION – HUMAN-MACHINE INTERFACE SYSTEM ...................................................................17  
HUMAN-MACHINE INTERFACE ..................................................................................................................17  
MAIN MENU...................................................................................................................................................18  
CONFIGURE SET-POINTS...........................................................................................................................19  
MAINTENANCE FUNCTIONS.......................................................................................................................22  
5.  
CALIBRATION..............................................................................................................................................24  
5.1  
5.2  
CALIBRATION FREQUENCY .......................................................................................................................24  
CALIBRATION PREPARATION....................................................................................................................24  
5.2.1  
CALIBRATION GAS DELIVERY METHODS.........................................................................................24  
5.3  
CALIBRATION PROCEDURE.......................................................................................................................24  
5.3.1  
SENSOR EXPOSURE TO GAS.............................................................................................................25  
6.  
SERVICE .......................................................................................................................................................26  
6.1  
6.2  
6.3  
6.4  
SENSOR MODULE CONFIGURATION ........................................................................................................26  
ENCLOSURE REPLACEMENT ....................................................................................................................26  
TRANSMITTER REPLACEMENT .................................................................................................................27  
SENSOR REPLACEMENT............................................................................................................................27  
Contents  
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6.5  
6.5.2  
6.5.3  
6.5.4  
INSTALLATION INSPECTION ......................................................................................................................27  
INSPECTION AND TROUBLESHOOTING GUIDE...............................................................................28  
IF MODULE DOES NOT RESPOND TO GAS ......................................................................................28  
IF THE MODULE DISPLAYS “STARTING” FOR MORE THAN 1 HOUR .............................................28  
7.  
APPENDICES ...............................................................................................................................................29  
APPENDIX A - SPECIFICATIONS ...........................................................................................................................29  
APPENDIX B: - MODEL NUMBERS & PARTS LIST ................................................................................................31  
APPENDIX C: LIMITED WARRANTY ......................................................................................................................32  
APPENDIX D: REMOTE SENSOR/DISPLAY DRAWING 5394-52..........................................................................33  
APPENDIX E: MODBUS MEMORY MAP.................................................................................................................34  
Contents  
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1. PRODUCT DESCRIPTION  
1.1 GENERAL  
The Model 5100-XX-IT Toxics Gas Sensor Module is a member of the Information Technology ”IT” family of  
gas sensor transmitter modules. Members of the IT Toxics family include:  
5100-03-IT Oxygen Deficiency Gas Sensor Module  
5100-04-IT Carbon Monoxide Gas Sensor Module  
5100-05-IT Hydrogen Sulfide Gas Sensor Module  
5100-06-IT Chlorine Gas Sensor Module  
IT modules offer a broad array of features, including:  
Integral alphanumeric LED display  
180 day calibration frequency  
4-20 mA output  
Modbus® RTU interface  
SMC Sentry interface  
316 Stainless steel enclosure option  
Auxiliary integral relay option  
Remote display option  
Low maintenance and operation costs  
IT modules are designed, and approved for installation and operation in hazardous locations.  
1.2 PRODUCT CONFIGURATION  
Various module configuration options are available. Where applicable, these options are factory configured  
prior to shipment. Options which can be re-configured by the installer or field technician are fully described in  
this manual.  
1.3 THEORY OF OPERATION  
Electrochemical sensors are fuel cell-like devices consisting of an anode, cathode and electrolyte. The  
components of the cell are selected so a subject gas, allowed to diffuse into the cell, will cause a chemical  
reaction and generate a current. The cells are diffusion limited so the rate the gas enters the cell is solely  
dependent on the gas concentration. The current generated is proportional to the rate of consumption of the  
subject gas in the cell.  
1.4 MODES OF OPERATION  
1.4.1 SENTRY INTERFACE  
IT gas sensor modules can be installed on Sierra Monitor Sentry Model 5000 controllers. The gas sensor  
module communicates as a toxic gas sensor module (Type 4 – communication) and are automatically  
detected by the Sentry controller. When it is installed in a Sentry system the IT module must have a unique  
address which can be established by setting an address between 1 and 8 on the Module Address Switch  
® Registered trademark of Schneider Electric  
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accessible from the cover plate as illustrated in Figure 3-1. Figure 3-6 in this manual provides the wiring  
terminations for connections to the Sentry controller.  
When the module is operated in conjunction with a Sentry controller, the alarms outputs in the module can  
both be set to “Sentry”, allowing the Sentry controller to manage alarm acknowledge and reset rather than  
the sensor module. The alarm relay outputs are triggered by the alarm values established in the module,  
and can be independent of the settings in the Sentry controller.  
The Sentry configuration allows daisy chain installation using the Sentry multiplex capability, thus reducing  
costs by avoiding the requirement for wiring junction boxes. The connector card has two sets of  
connections, allowing for a continuous run to the next module.  
1.4.2 MODBUS OPERATION  
An RS-485 Modbus RTU serial interface allows direct connection to standard PLCs and DCSs. The  
Module Address Switch (section 3.5) allows the user to select up to 16 different Modbus addresses. Also,  
an additional 238 Modbus addresses (for a total of 254 different Modbus Addresses) are available via  
menu selection. Figure 3-6 in this manual provides the wiring terminations for Modbus connections. The  
5100-XX-IT provides the additional terminal connectors to enable the user to connect In/Out terminations of  
a RS-485 connection.  
1.4.3 ANALOG OPERATION  
The 4-20 mA interface allows direct connection to standard analog controllers or PLCs. The 5100-XX-IT 4-  
20 mA connection can be wired as a Type 3 (3-wire) or Type 4 (4-wire) circuit as described by ANSI/ISA-  
50.00.01-1975 Standard (see figure 3-5).  
1.4.4 REMOTE SENSOR AND DISPLAY (APPENDIX D)  
The Remote Sensor and Display option (5394-52) can be used to remotely mount the sensor up to 100’  
from the transmitter.  
1.4.5 REMOTE ALARM RESET (DIGITAL INPUT) (Figure 3-7)  
An input is available for connection of remote alarm reset/acknowledge. Figure 3-4 provides the wiring  
termination for connecting the remote alarm reset. This only resets local alarms, not Sentry alarms. This  
input can be wired as supervised or non-supervised.  
Note that when the Remote Alarm Reset is operated in a supervised mode that both the switch and resistor  
must be present as outlined in Figure 3-7.  
1.4.6 OPTIONAL INTEGRAL RELAYS  
The optional relays are integral to the gas sensor module and are rated as SPDT, 250VAC, 8 Amps for the  
High Alarm and Low Alarm relays and SPDT, 250 VAC, 2 Amp for the Trouble relay.  
If the gas sensor module is provided with the optional relays, it will include Terminal P4 on the interface  
board (Figure 3-2). Relay output connections are on P4.  
MECHANICAL  
The sensor module of comprised of the following three primary components:  
1.4.7 ENCLOSURE  
Standard on the 5100-XX-IT is an explosion-proof, rain-tight cast aluminum electrical housing (Figure 1-1)  
with three ¾” FNPT conduit hubs. The 5100-XX-IT-SS (Figure 1-2) has a 316 Stainless Steel enclosure.  
Both enclosure covers have a viewing window. The design of the enclosure allows 3-way mounting choices  
as shown in figure 1-3.  
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Figure 1-1  
Model 5100-05-IT Toxic Gas Sensor Module – Aluminum Enclosures, Dimensions  
Figure 1-2  
Model 5100-05-IT Toxic Gas Sensor Module – 316 Stainless Steel Enclosures, Dimensions  
.
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Figure 1-3  
Model 5100-XX-IT Toxic Gas Sensor Module – Mounting Options  
1.4.8 TRANSMITTER ELECTRONICS  
Electronic Assembly consist of one top transmitter board (connected to the cover plate) and on lower  
interface board. Connectors for wiring for power, signal interface and alarm relays are located on the  
interface board assembly  
1.4.9 SENSOR ASSEMBLY  
The sensor assembly includes an explosion proof housing containing the gas sensor and a wiring harness  
for connection to the transmitter. The sensor assembly threads into one hub of the enclosure. The  
exposed end of the sensor assembly is threaded to allow connection of a rain-shield or calibration gas  
delivery fitting.  
1.5 INTERCONNECT WIRING  
Not supplied with the sensor module, but necessary to the installation and operation is the multi conductor  
wiring which connects the module to its power source and controller. Before this wiring is installed it is  
important to read and understand the control system installation instructions to determine wiring requirements  
and alternatives.  
1.6 POWER REQUIREMENTS  
IT modules operate on DC power between 10 VDC and 30 VDC. Regulated DC power must be supplied from  
a separate source, or from an approved Sentry or IT controller.  
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2. CAUTIONS & WARNINGS  
2.1 INTRODUCTION  
Although IT Transmitter Modules are designed and constructed for installation and operation in industrial  
applications including "hostile" environments, caution should be taken to insure that the installation is made in  
compliance with this instruction manual and that certain procedures and conditions are avoided. This chapter  
discusses the necessary cautions. Read the entire chapter prior to installation of the equipment.  
2.2 IT MODULES - GENERAL  
Avoid installing sensor modules where they will be unnecessarily exposed to wind, dust, water (esp. direct  
hose down), shock, or vibration. Observe temperature range limitations.  
Sensors may be adversely affected by prolonged exposure to certain materials. Loss of sensitivity, or  
corrosion, may be gradual if such materials are present in low concentrations. These materials include:  
Halides (compounds containing chlorine, fluorine, bromine, iodine), acid vapors, caustic liquids or mists.  
Care has been taken by the manufacturer to ship your modules in protective packaging to avoid contamination  
prior to installation. It is recommended that the modules remain protected during installation and that the  
covering be removed immediately prior to system start-up.  
During normal use the sensor is protected from dirt and oil contamination by a sintered metal cover. If this  
cover becomes clogged, the response of the sensor will be reduced. Protect the sensor from contamination  
by careful placement, or by use of rain and dust shields.  
Sensor modules must not be painted. Paint may contain compounds which will contaminate the sensor. Paint  
will cause clogging of the sintered metal cover and will cause difficulties during attachment of the calibration  
head or other maintenance activity. It is recommended that the module be tagged "DO NOT PAINT".  
2.3 WIRING  
The manufacturer recommends that extra caution be taken where the installation is near any sources of  
electromagnetic or radio frequency interference. Precautions include:  
Avoid running sensor module cable close to high power cables, radio transmission lines, or cables  
subject to pulses of high current.  
Avoid running cables near large electric motors or generators.  
When the sensor module is to be operated in analog (4-20mA output) mode shielded cable is required.  
When the risk of interference is present use shielded cables. In conduit installations the shield should  
be connected to the conduit. In cable applications the shield should be connected to the cable  
connector.  
All splices must be via either a termination hardware system or soldered. Improperly spliced cable can  
result in corrosion, resistance changes and system errors.  
NOTE  
Installation and wiring must be in accordance with the National Electrical Code.  
AC Voltage conductors are not to be run in the same conduit as DC voltage  
conductors.  
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3. INSTALLATION  
NOTE  
All IT modules are factory are pre-configured and calibrated.  
All modules are tagged to indicate the configuration including the sensor module number.  
Identify all components during unpacking and install using the factory configuration.  
3.1 SENSOR MODULE LOCATIONS  
Select locations for each sensor modules based on the following:  
Modules should be placed close to the potential source of gas.  
Modules should be placed in areas accessible for calibration.  
Sensors should be pointed down and the conduit should include an inverse trap to reduce moisture  
(condensation) from accumulating in the electronics enclosure.  
Remote calibration fitting (5360-00) should be used to facilitate calibration gas delivery. Run  
polyurethane tubing (1/4” O.D. x 1/8” I.D.) from fitting to an accessible location.  
3.2 WIRING  
3.2.1 ANALOG 4-20 mA OPERATION  
The 4-20 mA output for the 5100-XX-IT can be either 3-wire or 4-wire operation. If using 3-wire operation,  
use a minimum of 18 AWG, shielded, 3-conductor cable up to 2000’. For 4-wire operation, use a minimum  
of 2 each, 18 AWG, twisted, shielded, pair up to 2000’.  
3.2.2 MODBUS OPERATION USING RS-485 CONNECTION  
Use a minimum of 18 AWG, 2 conductor for DC power connection. No shield required. In addition use a  
minimum of 24 AWG, low capacitance, shielded data cable for RS-485 half duplex communication. The  
installation may be planned in a manner which provides up to 32 sensor modules on a single home run.  
Refer to Figure 3-3 units ship with BIAS jumpers connected. For all installations, except very long cable  
runs, these jumpers connected. The TERM jumpers should be installed in the last (furthest) module of  
every loop.  
3.2.3 SENTRY OPERATION USING SMC SENTRY CONNECTION  
Wire shall be rated as 600 volt tray cable, such as Belden (or equivalent) 27331 or 27331 AS (shielded). If  
high RFI or EMI levels exist wiring should be protected by conduit or shield. The installation may be  
planned in a manner which provides up to 4 sensor modules on a single home run to a Sentry controller.  
NOTE:  
Be sure to follow all local electric code and safety requirements when installing the 5100-XX-IT Gas Sensor Module  
3.2.4 GENERAL  
Install conduit as required by local code or construction specifications. When sensor modules are to be  
multiplexed for Sentry or RS-485 communication two alternatives may be planned:  
Install splice boxes above each sensor module. Use multi-position positive contact terminals to  
connect daisy chain wiring and provide a pigtail to connect to the sensor module transmitter board.  
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NOTES  
The drain wire of shielded cable must NOT be used as one of the conductors.  
Installation and wiring must be in accordance with the National Electrical Code. Temperature  
rating of cable wire must be at least 75oC. If cable runs through higher temperature  
environments, it must be specified for that environment.  
3.3 ENCLOSURE INSTALLATION  
To protect the transmitter and sensor assembly they should be removed from the enclosure and preserved  
until final installation and wiring termination.  
Prior to installation and wiring.  
1. Remove the transmitter from the module housing by:  
Unscrew the two captive panel screws in the face plate.  
Lift the transmitter out of the housing.  
Unplug the sensor cable from transmitter connector P2.  
Remove the sensor assembly from the enclosure hub.  
2. Install the module housing onto the end of the supply conduit and/or bolt into position as required.  
NOTES  
When housing earth grounding is required for the installation a grounding lug is located in the  
base of the enclosure. Install the earth ground wire under the green lug.  
When installing the enclosure be sure to mount the FM Approved plate near the sensor  
enclosure. This plate states “Caution: this area must be known to be free of flammable  
concentrations prior to opening the enclosure.”  
3.4 TRANSMITTER AND SENSOR INSTALLATION  
When all pre-wire is complete:  
1. Install sensor assembly in the open hub on the module enclosure. The sensor assembly thread  
must be fully seated into the hub and tightened to maintain explosion proof assembly.  
2. Connect the wires which return to the controller to interface board connectors P1, P2, P3 and P4  
according to Figure 3-2.  
3. Connect the sensor assembly cable to top transmitter board connector P2.  
4. Align the headers between the top transmitter board and the lower interface board and push  
together.  
5. Turn rotary switch to correct sensor address.  
NOTE  
The interface board should be wired to remote controllers first before installing the front  
transmitter board.  
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6. Carefully return the transmitter to the enclosure installing it over the two stand-off’s. Tighten the  
retaining screws into the stand-offs.  
P1  
1
2
3
4
5
6
7
PCB Label  
Switch  
Function  
IN +  
IN -  
IN +  
IN -  
Digital Input SW +  
Digital Input SW -  
4-20 mA Input +  
4-20 mA Input -  
Ground  
4-20  
GND  
4-20  
OUT +  
OUT -  
4-20 mA Output +  
4-20 mA Output -  
P2  
1
2
PCB Label  
Function  
RS 485 (+) (A)  
RS 485 (-) (B)  
+
-
RS 485  
3
4
5
S
+
-
RS 485 shield (Isolated GND)  
RS 485 (+) (A)  
RS 485 (-) (B)  
RS 485  
6
S
RS 485 shield (Isolated GND)  
P3B  
1
2
3
PCB Label  
Function  
Power  
Signal  
P
S
G
Ground  
P3A  
4
5
P
S
G
Power  
Signal  
Ground  
6
P4 Connections are only available when the optional Relays are included  
P4  
1
2
3
4
5
6
7
8
PCB Label  
Function  
N/C  
Low Alarm Relay NC  
Low Alarm Relay COM  
Low Alarm Relay NO  
High Alarm Relay NC  
High Alarm Relay COM  
High Alarm Relay NO  
Trouble Alarm Relay NC *  
Trouble Alarm Relay COM*  
Trouble Alarm Relay NO*  
LO ALM  
COM  
N/O  
N/C  
COM  
N/O  
N/C  
HI ALM  
TRBL  
ALM  
COM  
N/O  
9
* Trouble relay is fail safe so it is energized for normal operation,  
functions are labeled for normal operation.  
Table 3-1  
Sensor Module External Interfaces (See Figure 3-2)  
7. Establish the module address according to section 3.5.  
NOTE  
The starting delay period normally takes approximately 3 minutes but under some  
circumstances can take longer.  
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3.5 MODULE ADDRESS SWITCH  
For digital interface applications the module address switch (or Modbus node) must be set per Table 3-2:  
POSITION  
ADDRESS  
POSITION  
ADDRESS  
1
2
3
4
5
6
7
8
Sensor 1  
Sensor 2  
Sensor 3  
Sensor 4  
Sensor 5  
Sensor 6  
Sensor 7  
Sensor 8  
9
A
B
C
D
E
F
0
Sensor 09  
Sensor 10  
Sensor 11  
Sensor 12  
Sensor 13  
Sensor 14  
Sensor 15  
Software  
Menu  
Table 3-2  
Sensor Module Address Switch Positions  
NOTE  
For Sentry applications only sensor addresses 1-8 are allowed. If using Modbus output sensor  
addresses 1-15 are available. Position 0 allows the Modbus Address to be set by software  
menu, in the range 16-254.  
Figure 3-1  
Transmitter Face Plate  
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Figure 3-2  
Interface Board Connectors  
Figure 3-3  
RS-485: 120 ohm termination not selected, BIAS shunted for 100K ohm bias  
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Figure 3-4  
4-20mA Circuit Types  
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Figure 3-5  
4-20mA Circuit Type Connections for 5100-XX-IT  
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For end of line,  
refer to Figure 3-3  
Figure 3-6  
Wiring Connections for Modbus and Sentry Interface  
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P1  
+
+
+
4.7K OHM (CUSTOMER SUPPLIED)  
+
-
SWITCH IN  
SWITCH IN  
5100-05-IT REMOTE ALARM RESET (SUPERVISED)  
Figure 3-7  
Wiring Connections for Remote Alarm Reset  
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4. OPERATION  
4.1 INTRODUCTION – HUMAN-MACHINE INTERFACE SYSTEM  
The Gas Sensor Module utilizes a visual menu system operated by means of a magnet. A magnetic tool  
(5358-50) is supplied for this purpose. The menu system is used to configure alarm set-points, calibrate the  
sensor module, and for maintenance procedures and alarms acknowledge.  
4.2 HUMAN-MACHINE INTERFACE  
The module menu system is operated by means of directing the magnet stick toward each of four independent  
hall-effect magnetic switches. Each switch functions as if it is a manually activated panel key. The keys are  
located above and below the faceplate display and are labeled M , E , and as shown in Figure 4-1. The  
key functions are as follows:  
Key M : MODE  
Key E : ENTER  
Key : UP (+)  
Key : DOWN (-)  
Key M  
Key /\  
Key E  
Key \/  
Figure 4-1:  
IT Module – Menu Switch Locations  
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4.3 MAIN MENU  
Table 4-1 describes the primary man-machine interface operation.  
Key Function Display  
Description  
Reference  
M
E
Mode  
Enter  
Up  
Switch [M]  
S T  
M
E
Switch [E]  
S T  
M
E
Switch [] Previous Menu  
Switch [] Next Menu  
First screen at power up: Model No.  
S T  
M
E
Down  
S T  
5100-XX  
VXX-XX-- Second screen at power up: Version No.  
STARTING Third screen at start up: Starting Delay  
XXXPPM  
Normal condition - default display  
M
E
Mode ALMRSET: Mode Function - Alarm Reset  
S T  
Banner: "Press [E] to reset alarm"  
M
E
RESET  
Alarm Reset  
S T  
XXXPPM  
Default Display  
M
E
Mode ALMRSET: Mode Function - Alarm Reset  
S T  
M
E
Mode  
Mode  
Mode  
Mode  
Enter  
CALIB:--  
SETUP:--  
MAINT:--  
EXIT-?--  
XXXPPM  
XXXPPM  
Mode Function - Calibrate  
Mode Function - Set Point Adjustments  
Mode Function - Maintenance  
Exit Menu  
Table 5-1  
Table 4-3  
Table 4-4  
S T  
M
S T  
M
S T  
M
S T  
M
S T  
E
E
E
E
Apply Selected Mode (Exit)  
Default Display (Once a minute the sensor displays module address)  
Table 4-1 Master Menu  
Table 4-2 describes the operational display values of the human-machine interface system.  
DISPLAY  
STARTING  
XXX PPM  
LXXXPPM  
HXXXPPM  
DESCRIPTION  
Delay from loss of power at start-up  
Concentration  
Low Alarm  
High Alarm  
Measures gas, concentration exceeds  
100% to Full Scale  
CXXXPPM  
Calibration Mode  
Acknowledged Function  
Table 4-2 Operation Display Values  
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Model 5100-XX-IT Toxic Gas Sensor Module  
4.4 CONFIGURE SET-POINTS  
The sensor module set-points menu is used to initially set-up the alarm set points, relay actions, gas type and  
range, 4-20 mA action and RS-485/Sentry address and baud rates.  
Alarm Set-points: Once the Set-up menu is selected, press [E] to activate the Alarm Set-point  
screen. Use the [] or [] keys to select Low Alarm or High Alarm menu. Key [] will adjust the  
setpoint upwards and Key [] will adjust the value downwards. Once it reaches the desired  
setpoint, Key [E] will accept it and ACK will appear.  
Set-points can be configured using this menu up to the following values:  
5100-03-IT  
5100-04-IT  
5100-05-IT  
5100-06-IT  
O2  
19.5%  
C0  
500 PPM  
H2S 20 PPM  
Cl2 5 PPM  
Alarm Relay Set-up: Once the Set-up menu is selected, press key [] once and press [E] to  
activate the Relay Set-up menu. Use the [] or [] keys to select High Alarm or Low Alarm relay  
menu and press [E]. Use the [] or [] keys to select the correct alarm relay action for the  
application, Latch, Sentry or Non-Latch. Selecting “Sentry” enables the Sentry controller to make all  
alarm action decisions. * indicates the current selection.  
Range: Once the Set-up menu is selected, press key [] twice and press [E] to activate the Range  
Set-up menu. Use the [] or [] keys to select Range menu and press [E]. When “Range” is  
selected menu provides any choices of ranges available for the gas type selected. Use the [] or  
[] keys to select the desired range. If the “User” range is selected, use the [] or [] keys to  
adjust the high end of the range desired.  
4-20mA: Once the Set-up menu is selected, press key [] three times and press [E] to activate the  
4-20mA Set-up menu. Use the [] or [] keys to select Calib or CalibOut menu and press [E].  
The “Calib” section of the menu allows the user to calibrate the 4 mA and 20 mA outputs. To  
calibrate the 4 mA and 20 mA outputs it is necessary to have an amp meter connected to the 5100-  
XX-IT and upon selecting the 4 mA output calibration then the [] or [] keys can be used to adjust  
the 4 mA reading on the amp meter until it reads 4 mA. Similar steps can then be performed for the  
20 mA output. The CalibOut section allows the user to select the 4-20 mA output action desired  
during calibration. * indicates the current selected value. Available selections include:  
ƒ
ƒ
ƒ
ƒ
Track – the 4-20mA value tracks the calibration gas exposed to the gas sensor module  
Zero – the 4-20mA value is held at 0mA during calibration  
C1.50mA – the 4-20mA value is held at 1.50mA during calibration  
C4.00mA – the 4-20mA value is held at 4.0mA during calibration.  
RS-485 - Once the Set-up menu is selected, press key [] four times and press [E] to activate the  
RS-485/Sentry Set-up menu. Use the [] or [] keys to select Address or Baud rate menu and  
press [E]. Note that the 5100-XX-IT has a rotary switch on the faceplate and it is used to select  
addresses 1-15. When connected to Sentry the user can select 1-8 and using Modbus RS-485 the  
user can select addresses 1-15. For Modbus addresses above 15, set the rotary switch to 0 and  
then use the “Address” menu to select any address between 16 and 254. The Baud rate menu  
allows the user to select a baud rate of 38400, 19200, 9600, 4800 or 2400. * indicates current  
selection.  
Page: 19  
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Model 5100-XX-IT Toxic Gas Sensor Module  
Key Function Display  
Description  
Reference  
--0%LEL-  
Default Display  
M
E
Mode ALMRSET: Mode Function - Alarm Reset  
S T  
M
E
Mode  
Mode  
Enter  
Down  
Down  
Down  
Down  
CALIB:--  
Mode Function - Calibrate  
S T  
M
S T  
M
S T  
M
S T  
M
S T  
M
S T  
M
S T  
E
SETUP:--- Mode Function - Set Point Adjustments  
E
Alarms  
Relays  
Gas  
S.P. Function - Alarm Adjust  
* A Below  
* B Below  
* Page 21  
* Page 21  
* Page 21  
E
S.P. Function - Relays Adjust  
E
S.P. Function - Range Adjust  
E
4-20mA  
RS-485  
S.P. Function - 4-20 mA Adjust  
S.P. Function - RS-485/Sentry Output Adjust  
E
High Alarm Set Point Adjustment Example  
M
E
Enter  
Enter  
H.Alarm  
S.P. Function - High Alarm Adjust  
*A  
S T  
M
S T  
E
HASP:60- High Alarm Set Point: current = 60  
Use S or T keys to adjust to new set point  
M
E
Down (x5) HASP:55- High Alarm Set Point: new = 55  
S T  
M
E
Enter  
ACK  
Momentary Acknowledge of new Set Point  
S.P. Function - High Alarm Adjust  
S T  
H.Alarm  
Relays Set Point Adjustment Example  
S.P. Function - High Alarm Relay Adjust  
S.P. Function - Low Alarm Relay Adjust  
M
E
Enter  
Down  
H. Relay  
L.Relay  
*B  
S T  
M
S T  
E
M
E
Use S or T keys to adjust to new relay action  
(Latch, Sentry, NonLatc) * indicates current  
NOTE: Sentry indicates that Sentry controls relay  
action and not the IT Sensor Module  
Enter  
Latch  
S T  
M
S T  
M
S T  
E
Down  
Down  
Sentry  
E
*Sentry  
High Alarm Relay set to Sentry  
Table 4-3A Set-Up Configuration  
Page: 20  
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Gas Range Adjustment Example  
M
E
Enter  
Enter  
Range  
S.P. Function - Range Adjust  
*C  
S T  
M
S T  
E
Select [E] to select or S or T to select another and  
press [E]  
*100 PPM  
M
E
Down  
Down  
10 PPM  
USER  
Press [E] if selecting 0-10 PPM range  
S T  
M
S T  
E
Press [E] if selecting User adjustable range  
M
S T  
E
Select [E] to select or S or T to select another and  
press [E]  
Enter  
100 PPM  
4-20 mA Adjustment Example  
M
E
Enter  
Enter  
Enter  
Enter  
Mode  
Down  
Enter  
Calib  
S.P. Function - Calib Adjust  
*D  
S T  
M
S T  
M
S T  
M
S T  
M
S T  
M
S T  
M
S T  
E
Out: 4mA Use S or T keys to select 4 mA or 20mA  
E
4mA  
ACK  
Selects 4 mA  
E
Momentary Acknowledge of new Set Point  
S.P. Function - Calib Adjust  
E
Calib  
E
CalibOut  
Track  
S.P. Function - Output during Calibration Adjust  
E
Use S or T keys to select Track, Zero, C1.50mA, C4.00mA  
Track = Output during calibration tracks the calibration gas,  
Zero = Output is Zero during calibration,  
C1.50mA = Output during calibration is 1.50 mA, C4.00mA =  
Output during calibration is 4.0 mA  
M
E
Enter  
*Track  
* = Current selection  
S T  
RS-485 Adjustment Example  
M
E
Enter  
Enter  
Address  
S.P. Function - RS-485 Address Adjust  
*E  
S T  
M
E
Addr:016  
Use S or T keys to enter new address  
S T  
M
E
Enter  
Enter  
Down  
ACK  
Address  
Baud  
New address selected  
S T  
M
S T  
M
S T  
E
S.P. Function - RS-485 Address Adjust  
S.P. Function - RS-485 Baud Rate Adjust  
E
M
E
Enter  
*38400  
Press [E] to select or [S] or [T] to select another  
S T  
Table 4-3B Set-Up Configuration  
Page: 21  
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Model 5100-XX-IT Toxic Gas Sensor Module  
4.5 MAINTENANCE FUNCTIONS  
The maintenance menu enables the operator to view sensor and software versions. Sierra Monitor technical  
support has access to other values as needed.. The maintenance menu operation is described in Table 4-4.  
Key Function Display  
Description  
Reference  
XXXPPM  
Default Display  
M
E
Mode ALMRSET: Mode Function - Alarm Reset  
S T  
M
E
Mode  
Mode  
Mode  
Enter  
Enter  
CALIB:--  
SETUP:-  
MAINT:--  
Mode Function - Calibrate  
S T  
M
S T  
M
S T  
M
S T  
M
S T  
E
Mode Function - Set Point Adjustments  
Mode Function - Maintenance  
E
E
Ver1.00aA Module Software Version Number  
CCC001 Module Custom Configuration Control number  
E
Table 4-4  
Maintenance Menu  
Page: 22  
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Model 5100-XX-IT Toxic Gas Sensor Module  
5. CALIBRATION  
5.1 CALIBRATION FREQUENCY  
The 5100-XX-IT has been calibrated in the factory prior to shipment. It is recommended that the user check  
calibration before placing in service. The toxic sensor module must be calibrated every six months. Periodic  
functional tests are advisable for critical applications and hostile environments.  
The sensor module microprocessor software includes high level self checking algorithms which provide  
continuous sensor diagnostic and self adjustment. Users may elect to increase calibration periods based on  
low drift experience during the first two calibration periods.  
5.2 CALIBRATION PREPARATION  
Calibration of the Toxic Gas Sensor Module is accomplished by simple menu based steps and application of  
span gas.  
NOTE  
If an error is made during any stage of the calibration process, hold the magnet stick at the  
Switch [M] for 10 seconds. A scrolling display will indicate “Calibration aborted” and the  
sensor module will exit the calibration activity and return to normal operating mode. The  
calibration procedure can then be restarted  
Calibration must be performed only when the area is known to be clear of the applicable toxic gas. If  
necessary, use a portable instrument to confirm that there is no background toxic gas.  
For compliance with Factory Mutual (FM) Apparatus, the Sierra Monitor Model 1250-01, 1256-01, 1260-XX are  
the only FM Approved calibration gas delivery device. Use Model 5358-00 or 5358-01 Calibration Adapter or  
Model 5360-00 Gas Delivery Fitting.  
5.2.1 CALIBRATION GAS DELIVERY METHODS  
Calibration gas is can be delivered to the sensors via the following delivery devices:  
Model 5358-00: Calibration Adapter - used with portable calibrators. See 5-1.  
Model 5360-00: Calibration Gas Delivery fitting - permanently installed fitting which  
allows tubing to be run to a convenient delivery location  
5.3 CALIBRATION PROCEDURE  
Table 5-1 shows the step by step process of the calibration procedure.  
The procedures requires that the menu “keys” be activated using the magnet stick.  
Each key press steps through the process of setting the zero value for clean air and  
then setting the span value.  
Sample Gas In  
At each of these steps, apply calibration gas of the value corresponding to the  
setting accepted on the sensor module display.  
Figure 5-1  
Model 5358-01 Calibration  
Adapter  
Page: 24  
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Model 5100-XX-IT Toxic Gas Sensor Module  
5.3.1 SENSOR EXPOSURE TO GAS  
Calibration gas must be delivered to the sensor using the flow rate and duration listed in below:  
Model  
Gas  
Flow  
Period  
5100-03-IT Oxygen  
300 cc/min  
300 cc/min  
300 cc/min  
300 cc/min  
Until Stable  
Until Stable  
Until Stable  
Until Stable  
5100-04-IT Carbon Monoxide  
5100-05-IT Hydrogen Sulfide  
5100-06-IT Chlorine  
Key Function Display  
Description  
Reference  
XXXPPM  
Default Display  
M
E
Mode ALMRSET: Mode Function - Alarm Reset  
S T  
M
E
Mode  
CALIB:--  
Mode Function - Calibrate  
S T  
M
E
Banner: Apply zero gas, enter <E> when done  
Enter CAL-0PPM--  
S T  
Operation: Confirm area clear of gas, or apply zero air to  
sensor.  
M
E
Enter  
Enter  
ACK  
Zero gas setting acknowledged  
S T  
Banner: Select span, enter <E> to calibrate sensor  
Banner: Apply span gas, then enter <E> to calibrate gas sensor  
Operation: Apply calbration gas.  
10PPM-SP  
C 4 PPM  
C 4 PPM  
CXXXPPM  
CAL-OK  
Sub A  
Sub B  
M
S T  
E
Operation: As gas is applied the reading will increase - wait 3  
minutes  
M
S T  
E
Enter  
Calibration Passed - now remove gas  
Operation: Five minute time out before sensor is returned to  
service.  
WAIT-300  
Sub-Routines  
Banner: Select span, enter <E> when done  
Operation: Change Span Gas Value to 25PPM  
Operation: User adjustable value  
10PPM-SP  
25PPM-SP  
Adj-SPAN  
25PPM-SP  
Sub A  
Sub B  
Sub C  
M
E
Up  
Up  
S T  
M
S T  
M
S T  
M
S T  
E
E
Operation: Ready for user adjustment  
Enter  
Enter  
E
Banner: Apply 25PPM gas, then enter <E> to calibrate gas  
sensor  
C 25PPM  
C 25PPM  
CAL-FAIL  
WAIT-300  
(Any)  
Operation: Apply calbration gas.  
Operation: No calibration gas applied, or sensor did not respond  
correctly.  
Operation: Five minute time out before sensor is returned to  
service.  
Operation: Hold magnet over Mode Switch for ten senconds to  
abort calibration  
M
S T  
E
Enter  
Mode  
M
S T  
E
Banner: Calibration Aborted  
XXXPPM  
Default Display  
Table 5-1  
Calibration  
Page: 25  
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Model 5100-XX-IT Toxic Gas Sensor Module  
6. SERVICE  
6.1 SENSOR MODULE CONFIGURATION  
The gas sensor module is comprised of the following sub-assemblies (Figure 6-1):  
5100-XX-IT  
SPL21810  
SPL21825  
XXXXXXX  
5200-XX-IT  
Gas Sensor Module  
Aluminum Enclosure (SPL32178 316SS Enclosure)  
Transmitter Assembly  
Sensor Assembly (See Appendix B)  
Sensor (See Appendix B)  
6.2 ENCLOSURE REPLACEMENT  
Figure 6-1  
Module Components  
Page: 26  
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Model 5100-XX-IT Toxic Gas Sensor Module  
The enclosure should be replaced if the cover threads or conduit threads have been damaged, or if the  
enclosure has been damaged sufficiently that it no longer meets the required NEMA classification.  
To replace the enclosure follow the transmitter and sensor assembly removal instructions, remove the  
damaged enclosure from its conduit, install a new enclosure and replace the transmitter and sensor assembly.  
6.3 TRANSMITTER REPLACEMENT  
The transmitter assembly should be replaced when it is determined that it is unreliable, noisy or cannot be  
adjusted for calibration. This may occur due to age, corrosion or failed components.  
To replace the transmitter assembly:  
a. Remove the cover of the main enclosure  
b. Unscrew the two thumb screws in the top of the cover plate, lift the assembly and rotate 90o to relieve the  
wiring service loop  
c. Unplug the sensor connector from the transmitter  
d. Plug connector into new transmitter (be sure to match numbers between connector and socket).  
e. Restore power and allow a minimum of 3 hours for stabilization before re-calibration  
6.4 SENSOR REPLACEMENT  
The gas sensor which is located inside the sensor assembly housing can be replaced without replacement of  
the housing. The gas sensor needs replacement when:  


The “CAL-FAIL” message appears after calibration  
The sensor output signal is noisy, causing erroneous gas level readings  
To replace the sensor:  
a. Confirm that system power has been removed  
b. Remove the gas sensor module enclosure cover,  
c. Unscrew the two thumb screws in the top of the faceplate, lift the transmitter assembly and rotate 90o to  
relieve the wiring service loop.  
d. Unplug the sensor connector from the transmitter  
e. Unscrew the old sensor assembly from the enclosure conduit hub. Remove the sensor assembly with its  
harness  
f. Unscrew sensor housing cover from the sensor (be sure to loosen the set screw first)  
g. Carefully pull the old sensor straight up from the socket  
h. Press the new sensor into the socket.  
i. Reverse the preceding steps to install the sensor assembly.  
j. Allow the new sensor to stabilize for a minimum of 3 hours and then calibrate using the procedure in  
Section 6.  
6.5 INSTALLATION INSPECTION  
Prior to system start-up or trouble shooting the entire system should be visually inspected. The following are  
guidelines for that inspection:  
6.5.1.1 CONTROLLER INSTALLATION  
Controller installed in conformance to instruction manual recommendations.  
AC power is correctly grounded.  
Hot AC and relay connections have safety covers installed.  
Page: 27  
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Model 5100-XX-IT Toxic Gas Sensor Module  
6.5.1.2 SENSOR MODULE INSTALLATION  
Module installation in conformance with this manual.  
Modules accessible for calibration.  
Wiring terminations clean and correct.  
6.5.1.3 MOISTURE TRAPS AND RAINSHIELDS  
Conduit seals and drains installed to avoid moisture build up in electronics enclosure. Water  
accumulation in sensor module enclosures is a major cause of damage and system failures - take  
precautions to seal electrical conduits and provide moisture traps and drains to avoid water damage  
Rain-shields installed where applicable.  
6.5.1.4 STANDARD VOLTAGES  
DC Voltage to be applied to the sensor module must be between 10 VDC and 30 VDC.  
6.5.2 INSPECTION AND TROUBLESHOOTING GUIDE  
The inspection and troubleshooting guide can be used to step through the system start-up and to determine  
the corrective action if a fault occurs.  
6.5.3 IF MODULE DOES NOT RESPOND TO GAS  
1. Repeat calibration procedure.  
2. Remove the gas and wait for the timer to completely count down.  
3. Apply 50 PPM and verify that the sensor sees 50 PPM gas after calibration.  
4. If the sensor still does not see gas, power cycle the unit and repeat calibration.  
6.5.4 IF THE MODULE DISPLAYS “STARTING” FOR MORE THAN 1 HOUR  
1. Make sure the sensor is placed in an ambient room temperature environment.  
2. Power cycle the sensor.  
3. Ensure that the sensor is not exposed to the gas of interest during warm-up.  
6.5.4.1 IF THE MODULE DOES NOT DISPLAY THE CORRECT PPM  
1. Power cycle the unit  
2. Recalibrate the sensor.  
6.5.4.2 IF THE DISPLAY SHOWS ‘F’  
1. Power down the unit  
2. Open the enclosure and unplug the sensor assembly from the transmitter board.  
3. Plug the sensor back into the transmitter board carefully and ensure a secure fit.  
4. Power up the unit.  
6.5.4.3 IF THE DISPLAY SHOWS ‘C’  
1. Complete calibration and exit to operating mode.  
6.5.4.4 IF THE DISPLAY SHOWS ‘S’  
1. Check connections with Sentry Connections.  
Page: 28  
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Model 5100-XX-IT Toxic Gas Sensor Module  
7. APPENDICES  
APPENDIX A - SPECIFICATIONS  
Sensor type:  
Electrochemical  
5100-04-IT CO  
0-1000 PPM  
0-100, 0-500, variable  
+/- 1 PPM  
+/- 1 PPM  
+/- 1 PPM  
0.5 PPM  
<25 sec.  
5100-03-IT O2  
5100-05-IT H2S  
0-100 PPM  
0-10, variable  
+/- 0.5 PPM  
+/- 1 PPM  
+/- 1 PPM  
0.1 PPM  
5100-06-IT Cl2  
0-10 PPM  
0-5, variable  
+/- 0.5 PPM  
+/- 0.5 PPM  
+/- 0.5 PPM  
0.1 PPM  
Max. Range  
User Settings Range  
Zero Drift  
Repeatability  
Linearity  
Resolution  
Response Time (1)  
Accuracy  
0-25 %Vol  
+/- 0.1%  
+/- 0.2%  
+/- 0.2%  
+/- 0.1%  
<10 sec  
+/- 0.2%  
2 years  
<30 sec.  
<60 sec  
+/- 1 PPM  
2 years  
+/- 0.5 PPM  
2 years  
+/- 0.5 PPM  
2 years  
Sensor Life  
(1) Response time to 90% full signal value for applied concentration  
(2) Sensor life typical for use at standard temperature and pressure with occasional exposure to gas of interest  
Output:  
Display:  
Fixed and Scrolling LED  
Relays (Optional):  
Analog Output (Optional)  
Signal Output:  
8 Amp, High Alarm, Low Alarm, 2 Amp Trouble all SPDT  
Analog 4-20 mA (Trouble 0 mA, Calibration 1.5 mA)  
Sentry bus  
Serial RS-485 Modbus RTU  
Input:  
Remote Alarm Reset:  
Normally open digital input (supervised or non-supervised)  
Electrical Data:  
Power consumption:  
Connection type:  
Input voltage:  
2 watts  
3 wire  
24 VDC nominal: 10-30VDC  
Operating Range:  
5100-03-IT O2  
5100-04-IT CO  
-4 to 122 oF  
-20 to 50 oC  
5 – 99%  
5100-05-IT H2S  
-40 to 122 oF  
-40 to 50 oC  
5 – 99%  
5100-06-IT Cl2  
-4 to 122 oF  
-20 to 50 oC  
5 – 99%  
Ambient Temp (oF)  
Ambient Temp (oC)  
Relative Humidity  
5 to 122 oF  
-15 to 50 oC  
5 – 99%  
Enclosure:  
Material - Standard:  
Material - Stainless Steel Option  
Dimensions:  
Polyester powder-coated, sand-cast, copper-free aluminum  
316 Stainless Steel (FM approval pending)  
7.5 x 5.0 x 4.8 inches Al, 7.5 x 5.0 x 4.4 inches SS  
(21.6 x 12.7 x 12.2 cm)  
(H x W x D)  
Weight:  
2.7 lb. (1.3 Kg) (standard Aluminum enclosure)  
5.4 lb. (2.6 Kg) 316 Stainless Steel  
NEMA 4X  
Housing:  
Electrical Classification  
Performance:  
Explosion proof, Class 1, Div. I, Groups B, C, D  
Class I, Zone 1, groups IIB+H2 IP66  
Approvals:  
FM Approved  
Performance and Safety Approval Pending  
Page: 29  
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Model 5100-XX-IT Toxic Gas Sensor Module  
Modbus:  
Baud:  
38400 (Adjustable 2400 to 38400 Baud)  
Parity:  
None  
Stop bit:  
Data bits:  
1
8
Flow Control:  
Memory map:  
None  
Appendix E  
Warranty:  
Limited Warranty 2 years  
Specifications subject to change without notice  
Ordering Information:  
5100  
|- 5100 Series |  
|- 03 = O2  
-
XX  
-
IT  
|
|
-
YY  
|
|
-
ZZ  
|
|
|
|- 04 = CO |- IT Series |  
|- 05 = H2S  
|- 06 = Cl2  
|- Al (Aluminum Enclosure) |- 01= Sentry, RS-485, 4-20mA, & Digital Input  
|- SS (Stainless Steel) |- 02= Sentry, RS-485, 4-20mA, Digital Input & Relays  
Page: 30  
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Model 5100-XX-IT Toxic Gas Sensor Module  
APPENDIX B: - MODEL NUMBERS & PARTS LIST  
Sensor Module  
5100-03-IT  
5100-03-IT-SS  
5100-04-IT  
Gas Sensor Module, Oxygen  
Gas Sensor Module, Oxygen, Stainless Steel Enclosure  
Gas Sensor Module, Carbon Monoxide  
5100-04-IT-SS  
5100-05-IT  
Gas Sensor Module, Carbon Monoxide, Stainless Steel Enclosure  
Gas Sensor Module, Hydrogen Sulfide  
5100-05-IT-SS  
5100-06-IT  
Gas Sensor Module, Hydrogen Sulfide, Stainless Steel Enclosure  
Gas Sensor Module, Chlorine  
5100-06-IT-SS  
Gas Sensor Module, Chlorine, Stainless Steel Enclosure  
Options  
5394-52  
5311-00  
Remote Sensor/Display Option  
Rainshield  
Calibration Items  
1250-01  
Gas Sensor Calibration Kit, Type A (O2, CO, H2S)  
Gas Sensor Calibration Kit, Type C (Cl2)  
Gas Cylinder, Air, (Type A) , 105 litres  
Gas Cylinder, CO 100 PPM, (Type A) 57 litres  
Gas Cylinder, H2S in N2, 25 PPM, (Type A) 57 litres  
Gas Cylinder, Cl2, 5 PPM, (Type C) 104 litres  
Gas Cylinder, CO, 1000 PPM, (Type A), 105 liters  
Calibrator Head Standard  
Regulator Type A Calibrator  
Regulator Type C Calibrator  
Calibration Adapter - Direct, Standard  
Calibration/Configuration Magnetic Tool  
1250-03  
1260-00  
1260-04  
1260-05  
1260-06  
1260-13  
5360-00  
1256-01  
1265-03  
5358-01  
5358-50  
Spare Parts  
5200-03-IT  
5200-04-IT  
5200-05-IT  
5200-06-IT  
SPL21834  
SPL21832  
SPL21830  
SPL21833  
SPM27082  
SPM27083  
SPM27079  
SPM27084  
SPL21824  
SPL21810  
SPL21825  
SPL21825  
SPL27826  
Sensor, for 5100-03-IT  
Sensor, for 5100-04-IT  
Sensor, for 5100-05-IT  
Sensor, for 5100-06-IT  
Sensor Assembly, Aluminum, for 5100-03-IT  
Sensor Assembly, Aluminum, for 5100-04-IT  
Sensor Assembly, Aluminum, for 5100-05-IT  
Sensor Assembly, Aluminum, for 5100-06-IT  
Sensor Assembly, 316SS, for 5100-03-IT  
Sensor Assembly, 316SS, for 5100-04-IT  
Sensor Assembly, 316SS, for 5100-05-IT  
Sensor Assembly, 316SS, for 5100-06-IT  
Transmitter  
Enclosure, Transmitter, Aluminum  
Enclosure Transmitter, 316SS  
Interface Board with Relay  
Interface Board without Relay  
Page: 31  
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Model 5100-XX-IT Toxic Gas Sensor Module  
APPENDIX C: LIMITED WARRANTY  
SIERRA MONITOR CORPORATION warrants its products to be free from defects in workmanship or material  
under normal use and service for two years after date of shipment. SMC will repair or replace without charge  
any equipment found to be defective during the warranty period. Final determination of the nature and  
responsibility for defective or damaged equipment will be made by SMC personnel.  
All warranties hereunder are contingent upon proper use in the application for which the product was intended  
and do not cover products which have been modified or repaired without SMC approval or which have been  
subjected to accident, improper maintenance, installation or application, or on which original identification  
marks have been removed or altered. This Limited Warranty also will not apply to interconnecting cables or  
wires, consumables (ie. calibration gases, batteries, sensors), nor to any damage resulting from battery  
leakage.  
In all cases SMC’s responsibility and liability under this warranty shall be limited to the cost of the equipment.  
The purchaser must obtain shipping instructions for the prepaid return of any item under this warranty  
provision and compliance with such instruction shall be a condition of this warranty.  
Except for the express warranty stated above, SMC disclaims all warranties with regard to the products sold  
hereunder including all implied warranties of merchantability and fitness and the express warranties stated  
herein are in lieu of all obligations or liabilities on the part of SMC for damages including, but not limited to,  
consequential damages arising out of/or in connection with the use or performance of the product.  
Page: 32  
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Model 5100-XX-IT Toxic Gas Sensor Module  
APPENDIX D: REMOTE SENSOR/DISPLAY DRAWING 5394-52  
Page: 33  
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Model 5100-XX-IT Toxic Gas Sensor Module  
APPENDIX E: MODBUS MEMORY MAP  
Read Register Table  
Register  
40001  
40002  
40003  
40004  
40005  
40006  
40007  
40008  
40009  
40010  
40011  
40012  
40013  
40014  
40015  
40016  
40017  
40018  
40019  
40020  
40021  
40022  
40023  
40024  
40025  
Description  
Concentration  
Temperature  
High Alarm Relay  
Low Alarm Relay  
Low Alarm Value  
High Alarm Value  
Reserved  
Reserved  
Reserved  
Reserved  
Trouble Bits  
Trouble  
High Alarm Immediate Like 40003. but never latched  
Low Alarm Immediate  
Random ID  
Restart Count  
Run time – high  
Run time – low  
Max. gas value  
Model  
Range  
Units  
Temperature Units  
Gas Scale  
Temperature Scale  
Comments  
Gas Concentration multiplied by 100  
Temperature in degrees Celsius scalled by a factor of 100  
Boolean indicating the High Alarm Status, 0 No Alarm, 1 High Alarm  
Boolean indicating the Low Alarm Status, 0 No Alarm, 1 Low Alarm  
Low alarm set point, used for activating Alarms  
High alarm set point, used for activating High Alarms  
0 for no trouble  
1 for any trouble, 0 for no trouble  
Like 40004, but never latched  
Randomly generated permanent ID of sensor  
In minutes  
In minutes  
*scale ((see 40024)  
51005, 51003, 51004, 51006, etc  
*scale (see 40024)  
3 is PPM  
0 is C, 1 is F  
Value like 1 or 100  
Value like 1 or 100  
Page: 34  
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