Sharp Microwave Oven R 930AW User Manual

R-930AK  
R-930AW  
SERVICE MANUAL  
S6710R930APW/  
CONVECTION  
MICROWAVE OVEN  
MIX CONV  
DEFROST  
SENSOR  
COOK  
L
B
S
O
Z
K
G
H
E
L
P
Interactive  
CUSTOM  
HELP  
SENSOR  
REHEAT  
MINUTE  
PLUS  
POPCORN  
ELEVATE PKG  
COMPU  
DEFROST  
1
2
3
4
5
6
7
8
Baked potatoes  
Frozen  
vegetables  
Fresh  
veg-soft  
Fresh veg-hard  
Frozen entrees  
Hot dogs  
SENSOR  
COOKT  
Bacon  
Fish, seafood  
Convection  
Hamburgers  
pieces  
1
2
3
4
Chicken  
Steaks  
Fish steaks  
COMPU  
BROIL  
1
2
3
4
Chicken  
Turkey  
COMPU  
ROAST  
Turkey  
breast  
Bundt  
cake  
Cookies  
Pork  
1
2
3
4
COMPU  
BAKE  
Muffins  
French fries  
MODELS  
PREHEAT  
CONVEC  
BROIL  
SLOW  
COOK  
LOW MIX  
BAKE  
HIGH MIX  
ROAST  
R-930AK  
R-930AW  
1
2
3
4
5
100˚F  
150˚F  
275˚F  
300˚F  
325˚F  
6
7
8
9
350˚F  
375˚F  
0
ST OP  
TCLEAR  
400˚F  
425˚F  
150˚F  
KITCHEN  
TIMER  
CLOCK  
POWER  
LEVEL  
START  
TOUCH ON  
R-930AW  
In the interest of user-safety the oven should be restored to its original  
condition and only parts identical to those specified should be used.  
TABLE OF CONTENTS  
Page  
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICE TO  
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER  
BEFORE SERVICING ........................................................................................................................................... 1  
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2  
FOREWORD.......................................................................................................................................................... 3  
PRODUCT SPECIFICATIONS .............................................................................................................................. 4  
GENERAL INFORMATION................................................................................................................................... 4  
OPERATION .......................................................................................................................................................... 6  
TROUBLESHOOTING GUIDE ............................................................................................................................13  
TEST PROCEDURE ............................................................................................................................................14  
TOUCH CONTROL PANEL .................................................................................................................................21  
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 27  
PICTORIAL DIAGRAM ........................................................................................................................................33  
CONTROL PANEL CIRCUIT ...............................................................................................................................34  
PRINTED WIRING BOARD .................................................................................................................................35  
PARTS LIST ........................................................................................................................................................36  
PACKING AND ACCESSORIES ......................................................................................................................... 39  
SHARP ELECTRONICS CORPORATION  
Service Headquarters:  
Sharp Plaza,  
Mahwah,  
New Jersey  
07430-2135  
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R-930AW  
BEFORE SERVICING  
Before servicing an operative unit, perform a microwave emission check as per the Microwave  
Measurement Procedure outlined in this service manual.  
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS  
CORPORATION immediately 1- (800) 237-4277.  
If the unit operates with the door open, service person should 1) tell the user not to operate the oven  
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's  
Center for Devices and Radiological Health immediately.  
ServicepersonnelshouldinformSHARPELECTRONICSCORPORATIONofanycertifiedunitfound  
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit  
until the oven has been brought into compliance.  
1
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MICROWAVE MEASUREMENT PROCEDURE  
A. Requirements:  
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven  
shouldnotexceed1mW/cm2 atanypoint5cmormorefromtheexternalsurfaceoftheoven, measuredpriortoacquisition  
by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more from the external  
surface of the oven.  
2) Safety interlock switches  
Primary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of the requirement  
as above mentioned, secondary interlock switch shall prevent microwave radiation emission in excess of 5 mW/cm2 at  
any point 5cm or more from the external surface of the oven.  
B. Preparation for testing:  
Before beginning the actual measurement of leakage, proceed as follows:  
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.  
Important:  
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard  
for microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.  
2) Place the oven tray in the oven cavity.  
3) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5˚C (68˚F) in the center of the oven cavity.  
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)  
and made of an electrically nonconductive material such as glass or plastic.  
Theplacingofthisstandardloadintheovenisimportantnotonlytoprotecttheoven,butalsotoinsurethatanyleakage  
is measured accurately.  
4) Set the cooking control on Full Power Cooking Mode  
5) Close the door and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,  
replace it with 275 ml of cool water.  
C. Leakage test:  
Closed-door leakage test (microwave measurement)  
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the door and the body of the oven.  
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on  
the meter.  
3) Check for leakage at the door screen, sheet metal seams and other accessible positions where the continuity of the metal  
has been breached (eg., around the switches, indicator, and vents).  
While testing for leakage around the door pull the door away from the front of the oven as far as is permitted by the closed  
latch assembly.  
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,  
and that the secondary interlock switch does turn the oven OFF before any door movement.  
NOTE: After servicing, record data on service invoice and microwave leakage report.  
2
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SERVICE MANUAL  
PRODUCT DESCRIPTION  
CONVECTION  
MICROWAVE OVEN  
GENERAL INFORMATION  
OPERATION  
R-930AK / R-930AW  
FOREWORD  
This Manual has been prepared to provide Sharp Electronics  
Corp. Service Personnel with Operation and Service Informa-  
tion for the SHARP CONVECTION MICROWAVE OVENS R-  
930AK / R-930AW.  
TROUBLESHOOTING GUIDE  
AND TEST PROCEDURE  
It is recommended that service personnel carefully study the  
entire text of this manual so that they will be qualified to render  
satisfactory customer service.  
Check the interlock switches and the door seal carefully.  
Special attention should be given to avoid electrical shock and  
microwave radiation hazard.  
TOUCH CONTROL PANEL  
COMPONENT REPLACEMENT AND  
ADJUSTMENT PROCEDURE  
WIRING DIAGRAM  
PARTS LIST  
SHARP ELECTRONICS CORPORATION  
SHARP PLAZA, MAHWAH,  
NEW JERSEY 07430-2135  
3
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SPECIFICATION  
ITEM  
DESCRIPTION  
Power Requirements  
120 Volts  
13.0 Amperes (Microwave) / 13.0 Amperes (Convection)  
60 Hertz / Single phase, 3 wire grounded  
Power Output  
900 watts (IEC 705 Test Procedure)  
Operating frequency of 2450MHz  
Convection Power Output  
Case Dimensions  
1450 Watts  
Width 24-5/8"  
Height 14-7/8"  
Height 9-5/8"  
Depth 19-1/8"  
Depth 16-1/8"  
Cooking Cavity Dimensions  
(1.5 Cubic Feet )  
Width 16-1/8"  
Control Complement  
Touch Control System  
Timer (0 - 99 min. 99 seconds)  
Microwave Power for Variable Cooking  
Repetition Rate;  
P-HI...........................................Full power throughout the cooking time  
P-90 .............................................................approx. 90% of Full Power  
P-80 .............................................................approx. 80% of Full Power  
P-70 .............................................................approx. 70% of Full Power  
P-60 .............................................................approx. 60% of Full Power  
P-50 .............................................................approx. 50% of Full Power  
P-40 ..............................................................approx. 40% of Full Power  
P-30 ..............................................................approx. 30% of Full Power  
P-20 .............................................................approx. 20% of Full Power  
P-10 ..............................................................approx. 10% of Full Power  
P-0 ............................................. No power throughout the cooking time  
Convection Temperature for Variable Cooking  
CONVECTION.............................................. 100 - 450˚F Temp. control  
LOW MIX. BAKE............................... 350˚F with 10% microwave power  
HIGH MIX. ROAST ........................... 300˚F with 30% microwave power  
SLOW COOK..........................................300˚F for 4 hours (no preheat)  
BROIL ............................................................................ 450˚F (preheat)  
CUSTOM HELP pad, SENSOR REHEAT pad, MINUTE PLUS pad, POPCORN pad  
COMPU DEFROST pad, SENSOR COOK pad, COMPU BROIL pad  
COMPU ROAST pad, COMPU BAKE pad, REHEAT pad, CONVEC pad  
BROIL pad, SLOW COOK pad, HIGH MIX / ROAST pad, LOW MIX / BAKE pad  
Number and temperature selection pads, KITCHEN TIMER pad, CLOCK pad  
STOP/CLEAR pad, POWER LEVEL pad, START / TOUCH ON pad  
Oven Cavity Light  
Safety Standard  
Yes  
UL Listed  
FCC Authorized  
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J  
GENERAL INFORMATION  
GROUNDING INSTRUCTIONS  
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed  
and grounded in accordance with the National Electrical Code and local codes and ordinances.  
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the  
electric current.  
WARNING: Improper use of the grounding plug can result in a risk of electric shock.  
4
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Electrical Requirements  
Grounded  
Receptacle Box  
The electrical requirements are a 115 -120 volt 60 Hz, AC only,  
15 or 20 amp. fused electrical supply. It is recommended that a separate  
circuit serving only this appliance be provided. When installing this  
appliance, observe all applicable codes and ordinances.  
3-Pronged Plug  
A short power-supply cord is provided to reduce risks of becoming  
entangled in or tripping over a longer cord.  
Where a two-pronged wall-receptacle is encountered, it is the personal  
responsibility and obligation of the customer to contact a qualified  
electrician and have it replaced with a properly grounded three-pronged  
wall receptacle or have a grounding adapter properly grounded and  
polarized. If an extension cord must be used, it should be a 3-wire, 15  
amp. or more cord. Do not drape over a countertop or table where it can  
be pulled on by children or tripped over accidentally.  
Grounding Pin  
3-Pronged Receptacle  
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM  
THIS PLUG.  
OVEN DIAGRAM  
TOUCH CONTROL PANEL  
7
1
3
5
MIX CONV  
DEFROST  
SENSOR  
10  
9
12  
COOK LBS OZ  
KG HELP  
CUSTOM  
HELP  
13  
Interactive  
4
8
14  
15  
MINUTE  
PLUS  
SENSOR  
REHEAT  
11  
6
2
6
POPCORN  
COMPU  
7. Wave guide cover.  
8. Door open button.  
ELEVATE PKG  
DEFROST  
1. Ventilation openings. (Rear side)  
2. Oven door with see-through window.  
3. Oven lamp.  
1 Baked potatoes  
2 Frozen vegetables  
3 Fresh veg-soft  
4 Fresh veg-hard  
5 Frozen entrees  
6 Hot dogs  
9. Auto-Touch control panel.  
10. Lighted digital display.  
11. Convection air openings.  
4. Turntable support.  
SENSOR  
COOKT  
5. Removable turntable.  
The turntable will rotate clockwise or  
counterclockwise.  
7 Bacon  
8 Fish, seafood  
12. Removable low rack. (Broiling trivet)  
13. Removable low rack. (Baking rack)  
14. Turntable motor shaft.  
Convection  
6. Safety door latches.  
15. Power supply cord.  
The oven will not operate unless the door is  
securely closed.  
1 Hamburgers  
COMPU  
BROIL  
2 Chicken pieces  
3 Steaks  
4 Fish steaks  
1 Chicken  
2 Turkey  
3 Turkey breast  
4 Pork  
COMPU  
ROAST  
1 Bundt cake  
2 Cookies  
COMPU  
BAKE  
3 Muffins  
4 French fries  
PREHEAT CONVEC  
BROIL  
LOW MIX HIGH MIX  
BAKE ROAST  
SLOW  
COOK  
1 2 3 4 5  
100˚F  
150˚F  
275˚F  
300˚F 325˚F  
6 7 8 9 0  
350˚F  
375˚F  
400˚F  
425˚F 150˚F  
ST OP  
TCLEAR  
KITCHEN  
TIMER  
CLOCK  
START  
TOUCH ON  
POWER  
LEVEL  
5
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OPERATION  
DESCRIPTION OF OPERATING SEQUENCE  
Thefollowingisadescriptionofcomponentfunctionsduring  
oven operation.  
following results. The circuits to the turntable motor, the  
cooling fan motor, and the high voltage components are  
de-energized, the oven lamp remains on, and the digital  
read-out displays the time still remaining in the cook  
cycle when the door was opened.  
OFF CONDITION  
Closing the door activates the door sensing switch and  
secondary interlock switch. (In this condition, the monitor  
switch contacts are opened.)  
When oven is plugged in, 120 volts A.C. is supplied to the  
control unit. (Figure O-1).  
7. Themonitorswitchiselectricallymonitoringtheoperation  
of theprimaryinterlockrelayandthesecondaryinterlock  
switch and is mechanically associated with the door so  
that it will function in the following sequence.  
(1) When the door opens from a closed position, the primary  
interlock relay and the secondary interlock switch open  
their contacts, and then the monitor switch contacts  
close.  
(2) When the door is closed from the open position, the  
monitor switchcontacts first open, and then the contacts  
oftheprimaryinterlockrelayandthesecondaryinterlock  
switch close.  
If the primary interlock relay and the secondary interlock  
switch fail with their contacts closed when the door is  
opened, the closing of the monitor switch contacts will form  
a short circuit through the monitor fuse, primary interlock  
relay and the secondary interlock switch, causing the moni-  
tor fuse to blow.  
1. The display will show "SHARP SIMPLY THE BEST  
PRESS CLEAR AND PRESS CLOCK".  
To set any program or set the clock, you must first touch  
the STOP/CLEAR pad. The display will clear, and " : "  
will appear.  
NOTE: When the door is opened, the oven lamp comes on.  
2. A signal is input to the control unit, energizing the coil of  
shut-off relay (RY-4). RY4 contacts close, completing a  
circuit to the damper motor. The damper motor now  
operatesmovingthedampertotheopenposition,thereby  
closingthecontactsofthe damperswitchinputsasignal  
tothecontrolunit. ThecoilofrelayRY-4isde-energized,  
opening its contacts, thereby turning off the damper  
motor.  
POWER LEVEL P-0 TO P-90 COOKING  
COOKING CONDITION  
When Variable Cooking Power is programmed, the 120  
volts A.C. is supplied to the power transformer intermittently  
through the contacts of relay (RY-2). RY-2 is operated by  
the control unit within an varying time base. Microwave  
power operation is as follows:  
Program desired cooking time Variable Cooking Control by  
touchingtheNUMBERpadsandthepowerlevelpad. When  
the START pad is touched, the following operations occur:  
1. The contacts of relays are closed and components  
connected to the relays are turned on as follows.  
(For details, refer to Figure O-2)  
VARI-MODE  
ON TIME  
32 sec.  
OFF TIME  
0 sec.  
Power 10(P-HI)  
(100% power)  
RELAY  
RY-1  
RY-2  
RY-3  
RY-4  
RY-5  
RY-6  
CONNECTED COMPONENTS  
Oven lamp/Turntable motor  
Power transformer  
Heating element  
Power 9(P-90)  
30 sec.  
2 sec.  
(approx. 90% power)  
Power 8(P-80)  
(approx. 80% power)  
Power 7(P-70)  
26 sec.  
24 sec.  
6 sec.  
8 sec.  
Damper motor  
(approx. 70% power)  
Convevtion motor  
Fan motor  
Power 6(P-60)  
(approx. 60% power)  
22 sec.  
18 sec.  
16 sec.  
12 sec.  
8 sec.  
10 sec.  
14 sec.  
16 sec.  
20 sec.  
24 sec.  
26 sec.  
32 sec.  
Power 5(P-50)  
(approx. 50% power)  
2. 120 volts A.C. is supplied to the primary winding of the  
power transformer and is converted to about 3 volts A.C.  
output on the filament winding, and approximately 2360  
volts A.C. on the high voltage winding.  
3. The filament winding voltage heats the magnetron  
filament and the H.V. winding voltage is sent to a voltage  
doubler circuit.  
4. The microwave energy produced by the magnetron is  
channelled through the waveguide into the cavity feed-  
box, and then into the cavity where the food is placed to  
be cooked.  
5. Upon completion of the cooking time, the power  
transformer, oven lamp, etc. are turned off, and the  
generation of microwave energy is stopped. The oven  
will revert to the OFF condition.  
Power 4(P-40)  
(approx. 40% power)  
Power 3(P-30)  
(approx. 30% power)  
Power 2(P-20)  
(approx. 20% power)  
Power 1(P-10)  
(approx. 10% power)  
6 sec.  
Power 0(P-0)  
(0% power)  
0 sec.  
Note: The ON/OFF time ratio does not correspond with  
the percentage of microwave power, because  
approx. 2 seconds are needed for heating of the  
magnetron filament.  
6. When the door is opened during a cook cycle, monitor  
switch, door sensing switch, the primary interlock relay  
andthesecondaryinterlockswitchareactivatedwiththe  
6
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first.Andthenprogramdesiredcookingtimebytouchingthe  
Number pads. The LOW MIX/BAKE pad is preprogrammed  
for 350˚F with 10% microwave power, while the HIGH MIX/  
ROAST pad is preprogrammed for 300˚F with 30% micro-  
wavepower. WhentheSTARTpadistouched, thefollowing  
operations occur:  
1. The numbers on the digital read-out start to count down  
to zero.  
2. The shut-off relays (RY1,RY2,RY3,RY5 and RY6) are  
energized, turning on the oven lamp, turntable motor,  
cooling fan motor and convection fan motor.  
3. The shut-off relay (RY4) is energized.  
The damper door is closed from the open position.  
4. The heater relay (RY3) is energized, applying the main  
supply voltage to the heating element.  
5. Now, the oven is in the convection cooking condition.  
6. When the oven temperature reaches the selected  
temperature, the following operations occur:  
6-1. Thepowersupplyvoltageisalternatedtotheheating  
element and power transformer.  
CONVECTION COOKING CONDITION  
PREHEATING CONDITION  
Program desired convection temperature by touching the  
CONVECTION pad and the Temperature pad.  
When the START pad is touched, the following operations  
occur:  
1. The coil of shut-off relays (RY1, RY3,RY5 and RY6) are  
energized, the oven lamp, cooling fan motor, turntable  
motor and convection motor are turned on.  
2. The coil of relay (RY4) is energized by the control unit.  
Thedamperismovedtotheclosedposition, openingthe  
damper switch contacts. The opening of the damper  
switch contacts sends a signal to the LSI on the control  
unit de-energizing the relay (RY4) and opening the  
circuit to the damper motor.  
3. The coil of heater relay (RY3) is energized by the control  
unit and the main supply voltage is applied to the heating  
element.  
4. Whentheoventemperaturereachestheselectedpreheat  
temperature, the following operations occur:  
4-1 The heater relay is de-energized by the control unit  
temperature circuit and thermistor, opening the  
circuit to the heating element.  
6-2. The heating element operates through the heater  
relay (RY3) contacts and the power transformer  
operates through the primary interlock relay (RY2)  
contacts.  
6-3. These are operated by the control unit to supply  
alternatelywithina32secondtimebase,convection  
heat and microwave energy.  
4-2. The oven will continue to function for 30 minutes,  
turning the heater on and off, as needed to maintain  
the selected preheat temperature. The oven will  
shut-down completely after 30 minutes  
The relationship between the convection and microwave  
power operations are as follows.  
CONVECTION COOKING CONDITION  
Whenthepreheattemperatureisreached,abeepsignalwill  
sound indicating that the holding temperature has been  
reached in the oven cavity. Open the door and place the  
food to be cooked in the oven.  
Touch the CONVEC pad first and then touch the Tempera-  
ture pad. And program desired cooking time by touching the  
Number pads.  
Note: The ON and OFF time ratio does not correspond  
with the percentage of microwave power, because  
approx. 2 seconds are needed for heating of the  
magnetron filament.  
6 SEC.  
26 SEC.  
ON  
When the START pad is touched, the following operations  
occur:  
MICROWAVE POWER  
= APPROX. 10%  
(MICRO.)  
OFF  
1. The numbers on the digital read-out start to count down  
to zero.  
2. The oven lamp, turntable motor, cooling fan motor and  
convection motor are energized.  
3. Heaterrelay(RY3)isenergized(ifthecavitytemperature  
is lower than the selected temperature) and the main  
supply voltage is applied to the heating element to return  
to the selected cooking temperature.  
4. Upon completion of the cooking time, the audible signal  
will sound, and oven lamp, turntable motor, cooling fan  
motor and convection motor are de-energized. At the  
end of the convection cycle, if the cavity air temperature  
is above 275˚F, the circuit to RY6 will be maintained (by  
thethermistorcircuit)tocontinueoperationofthecooling  
fan motor until the temperature drops below 245˚F, at  
which time the relay will be de-energized, turning off the  
fan motor. Relay RY5 will however, open as soon as the  
convection cycle has ended, turning off the convection  
fan motor.  
CONVECTION  
TEMPERATUE  
= 350˚F (180˚C)  
(CONVEC.)  
LOW MIX  
BAKE  
12 SEC.  
20 SEC.  
ON  
MICROWAVE POWER  
= APPROX. 30%  
(MICRO.)  
OFF  
ON  
(CONVEC.)  
CONVECTION  
TEMPERATUE  
= 300˚F  
OFF  
32 SEC.  
HIGH MIX  
ROAST  
Note: During alternate Microwave/Convection operation,  
the convection heater is energized only if the cavity  
temperature drops below the set temperature.  
5. At the end of the convection cook cycle, shut-off relay  
(RY4) is energized turning on the damper motor. The  
damper is returned to the open position, closing the  
damper switch contacts which send a signal to the  
control unit, de-energizing shut-off relay (RY4).  
SENSOR COOKING CONDITION  
Using the SENSOR COOK function, the foods are cooked  
withoutfiguringtime,powerlevelorquantity.Whentheoven  
senses enough steam from the food, it relays the informa-  
tion to its microprocessor which will calculate the remaining  
cooking time and power level needed for best results.  
When the food is cooked, water vapor is developed.  
AUTOMATIC MIX COOKING CONDITION  
Touch the HIGH MIX/ROAST or the LOW MIX/BAKE pad  
7
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The sensor “senses” the vapor and its resistance increases  
gradually. When the resistance reaches the value set ac-  
cording to the menu, supplementary cooking is started.  
Thetimeofsupplementarycookingisdeterminedbyexperi-  
ment with each food category and inputted into the LSI.  
An example of how sensor works:  
4. Now, the oven is in the convection cooking mode.  
5. Whentheoventemperaturehasreachedtheprogrammed  
convection temperature, the oven goes into the  
programmed cooking mode.  
6. At the end of the COMPU BROIL/ ROAST/ BAKE cycle,  
the damper is returned to the open position and the oven  
will go to the off condition. The cooling fan will remain on  
until the oven has cooled.  
1. Potatoesatroomtemperature.  
Vapor is emitted very slowly.  
COMPU DEFROST COOKING  
The COMPU DEFROST key is a special function key to  
defrost meats and poultry faster and better. COMPU DE-  
FROST automatically defrosts roast beef, etc.. When the  
COMPU DEFROST is selected and the food weight is  
entered by using the COMPU DEFROST pad, the oven will  
cook according to the special cooking sequence.  
2. Heat potatoes. Moisture and  
humidity is emitted rapidly.  
You can smell the aroma as it  
cooks.  
3. Sensor detects moisture and  
AH SENSOR  
humidity and calculates  
cooking time and variable  
power.  
FIRE SENSING FEATURE (MICROWAVE MODE)  
This model incorporates a sensing feature which will stop  
the oven's operation if there is a fire in the oven cavity during  
microwave cooking.  
Cooking Sequence.  
This is accomplished by the LSI repeatedly measuring the  
voltage across the temperature measurement circuit (ther-  
mistor) during it's 32-seconds time base comparing the  
obtained voltage measurements. If the most recent voltage  
measured is 300mV greater than the previous voltage  
measured, the LSI judges it as a fire in the oven cavity and  
switches off the relays to the power transformer, fan motor  
and convection motor. The LSI also stops counting down  
and closes the damper door so that no fresh air will enter the  
oven cavity. Please refer to the following section for a more  
detailed description.  
1. Touch SENSOR COOK pad.  
NOTE: The oven should not be operated on SENSOR  
COOK immediately after plugging in the unit. Wait  
two minutes before cooking on SENSOR COOK.  
2. Select desired Sensor setting.  
3. Touch START pad.  
The coil of shut-off relay (RY1, RY6) is energized, the  
oven lamp and cooling fan motor are turned on, but the  
power transformer is not turned on.  
4. After about 16 seconds, the cook relay (RY-2) is  
energized. The power transformer is turned on,  
microwave energy is produced and first stage is started.  
The 16 seconds is the cooling time required to remove  
any vapor from the oven cavity and sensor.  
NOTE: During this first stage, do not open the door or touch  
STOP/CLEAR pad.  
5. When the sensor detects the vapor emitted from the  
food, the display switches over to the remaining cooking  
time and the timer counts down to zero. At this time, the  
door may be opened to stir food, turn it or season, etc.  
6. When the timer reaches zero, an audible signal sounds.  
The shut-off relay and cook relay are de-energized and  
the power transformer, oven lamp, etc. are turned off.  
7. OpeningthedoorortouchingtheSTOP/CLEARpad,the  
time of day will reappear on the display and the oven will  
revert to an OFF condition.  
Operation  
Please refer to the timing diagrams below.  
1. The thermistor operates within a 32-seconds time base  
and it is energized for three (3) seconds and off for 29  
seconds. Two (2) seconds after the thermistor is  
energized, the voltage across the temperature  
measurement circuit is sampled by the LSI and twenty  
one (21) seconds after the thermistor is cut off the LSI  
turns on the cooling fan for six (6) seconds.  
2. The above procedure is repeated. If the difference  
between the first voltage measured (in step 1) and the  
voltage measured when the procedure is repeated (step  
2) is greater than 300mV the LSI makes the judgment  
that there is a fire in the oven cavity and will switch off the  
relaystothepowertransformer,fanmotorandconvection  
motor. The LSI also stops counting down and closes the  
damper door so that no fresh air will enter the oven  
cavity.  
COMPU BROIL/ COMPU ROAST/ COMPU BAKE  
COMPU BROIL/ ROAST/ BAKE will automatically compute  
the oven temperature, microwave power and cooking time  
forbaking, roastingandbroiling. Setthedesiredprogramby  
touching the COMPU BROIL/ ROAST/ BAKE pad, and  
numberpad.EntertheweightbytouchingtheNumberpads.  
When the START pad is touched, the following operations  
occur:  
3. Once the fire sensor feature has shut the unit down, the  
programmedcookingcyclemayberesumedby pressing  
the"START"padortheunitmayberesetbypressingthe  
"CLEAR" pad.  
0
2 3  
24  
30 32 (sec.)  
64 (sec.)  
6 sec.  
CONVECTION  
MOTOR  
1. The COOK indicator will light and the Convection Fan  
Symbol will rotate.  
ON  
OFF  
3 sec.  
2. The cooking time will appear on the display and start  
counting down to zero. The cooking time is adjusted  
automatically according to the weight of the food.  
3. The shut-off relays (RY1, RY5 and RY6) are energized,  
turning on the oven lamp, turntable motor, cooling fan  
motor and convection motor. The power supply voltage  
is applied to the heating element.  
THERMISTOR  
ON  
OFF  
ON  
Sensing  
Voltage  
OFF  
Sensing the voltage across the temperature measurement circuit.  
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IMPORTANT:  
detected vapors and initiated a sensor cooking cycle.  
This is because the operation of the convection fan  
would interfere with the AH sensor's vapor detection.  
During sensor cooking operation, the fire sensing op-  
eration sequence will not begin until the AH sensor has  
SCHEMATIC DIAGRAM  
SCHEMATIC  
NOTE: CONDITION OF OVEN  
1. DOOR CLOSED.  
2. CLOCK APPEARS ON DISPLAY.  
MAGNETRON  
TEMPERATURE  
FUSE  
CONV.  
THERMAL  
CUT-OUT  
FUSE  
COM.  
(RY1)  
POWER  
TRANSFORMER  
A-3  
A-5  
A-1  
TTM  
FM CM DM  
OL  
N.O.  
(RY1)  
OUTER  
CASE  
SWITCH  
CAPACITOR  
0.94µ  
COM.  
(RY3)  
A-7  
A-9  
RY2  
COM.  
(RY2)  
RY2  
PRIMARY  
INTERLOCK  
RERAY  
RY3  
N.O.  
(RY2)  
CONTROL UNIT  
120V  
60Hz  
N.O.  
(RY3)  
OUTER  
CASE  
SWITCH  
F-1  
F-2  
F-3  
E-1 E-2 E-3 E-4 E-5 E-6  
SECONDARY  
INTERLOCK  
SWITCH  
DOOR  
SENSING  
SWITCH  
THER-  
MISTOR  
DAMPER  
SWITCH  
AH SENSOR  
Figure O-1. Oven Schematic-OFF Condition  
SCHEMATIC  
1. DOOR CLOSED.  
2. COOKING TIME PROGRAMMED.  
3. “START” PAD TOUCHED.  
MAGNETRON  
TEMPERATURE  
FUSE  
CONV.  
THERMAL  
CUT-OUT  
FUSE  
COM.  
(RY1)  
POWER  
TRANSFORMER  
A-3  
A-5  
A-1  
TTM  
FM CM DM  
OL  
N.O.  
(RY1)  
OUTER  
CASE  
SWITCH  
CAPACITOR  
0.94µ  
COM.  
(RY3)  
A-7  
A-9  
RY2  
COM.  
(RY2)  
RY2  
PRIMARY  
INTERLOCK  
RERAY  
RY3  
N.O.  
(RY2)  
CONTROL UNIT  
120V  
60Hz  
N.O.  
(RY3)  
OUTER  
CASE  
SWITCH  
F-1  
F-2  
F-3  
E-1 E-2 E-3 E-4 E-5 E-6  
SECONDARY  
INTERLOCK  
SWITCH  
DOOR  
SENSING  
SWITCH  
THER-  
MISTOR  
DAMPER  
SWITCH  
AH SENSOR  
Figure O-2. Oven Schematic-Microwave Cooking Condition  
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SCHEMATIC  
1. DOOR CLOSED.  
2. MIX COOKING PAD TOUCHED.  
3. COOKING TIME PROGRAMMED.  
4. “START” PAD TOUCHED.  
5. RY2 AND RY3 WILL ALTERNATELY CLOSE.  
DURING COOK CYCLE.  
MAGNETRON  
TEMPERATURE  
FUSE  
CONV.  
THERMAL  
CUT-OUT  
FUSE  
COM.  
(RY1)  
POWER  
TRANSFORMER  
A-3  
A-5  
A-1  
TTM  
FM CM DM  
OL  
N.O.  
(RY1)  
OUTER  
CASE  
SWITCH  
CAPACITOR  
0.94µ  
COM.  
(RY3)  
A-7  
A-9  
RY2  
COM.  
(RY2)  
RY2  
PRIMARY  
INTERLOCK  
RERAY  
RY3  
N.O.  
(RY2)  
CONTROL UNIT  
120V  
60Hz  
N.O.  
(RY3)  
OUTER  
CASE  
SWITCH  
F-1  
F-2  
F-3  
E-1 E-2 E-3 E-4 E-5 E-6  
SECONDARY  
INTERLOCK  
SWITCH  
DOOR  
SENSING  
SWITCH  
THER-  
MISTOR  
DAMPER  
SWITCH  
AH SENSOR  
Figure O-3. Oven Schematic-Automatic Mix Cooking Condition  
SCHEMATIC  
1. DOOR CLOSED.  
2. CONVECTION PAD TOUCHED.  
3. DESIRED TEMP. TOUCHED.  
4. COOKINGTIMEPROGRAMMED.  
5. “START” PAD TOUCHED.  
MAGNETRON  
TEMPERATURE  
FUSE  
CONV.  
THERMAL  
CUT-OUT  
FUSE  
COM.  
(RY1)  
POWER  
TRANSFORMER  
A-3  
A-5  
A-1  
TTM  
FM CM DM  
OL  
N.O.  
(RY1)  
OUTER  
CASE  
SWITCH  
CAPACITOR  
0.94µ  
COM.  
(RY3)  
A-7  
A-9  
RY2  
COM.  
(RY2)  
RY2  
PRIMARY  
INTERLOCK  
RERAY  
RY3  
N.O.  
(RY2)  
CONTROL UNIT  
120V  
60Hz  
N.O.  
(RY3)  
OUTER  
CASE  
SWITCH  
F-1  
F-2  
F-3  
E-1 E-2 E-3 E-4 E-5 E-6  
SECONDARY  
INTERLOCK  
SWITCH  
DOOR  
SENSING  
SWITCH  
THER-  
MISTOR  
DAMPER  
SWITCH  
AH SENSOR  
Figure O-4. Oven Schematic-Convection Cooking Condition  
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DESCRIPTION AND FUNCTION OF COMPONENTS  
DOOR SENSING AND SECONDARY INTERLOCK  
OUTER CASE SWITCHES  
SWITCHES  
The two outer case switches are mounted near the power  
supply cord at the oven cavity rear plate. When the outer  
case cabinet is installed with the screws, one of the screws  
pushes the actuator and then the actuator pushes each  
plungers of the two outer case switches and their contacts  
are closed. When a cabinet mounting screw which is push-  
ing the actuator is removed, the two outer case switches  
interrupt the circuit to the all components.  
The door sensing switch in the primary interlock system is  
mounted in the upper position on the latch hook, the  
secondary interlock switch is mounted in the lower position  
on the latch hook. They are activated by the latch heads on  
the door. When the door is opened, the switches interrupt  
thecircuittoallcomponents. Acookcyclecannottakeplace  
until the door is firmly closed thereby activating both inter-  
lock switches. The primary interlock system consists of the  
door sensing switch and primary interlock relay located on  
the control circuit board.  
WARNING  
The circuit to all components can be connected to the  
power supply without the outer case cabinet by reinstall-  
ing the cabinet mounting screw. BUT AT THAT TIME,  
NEVER TOUCH ANY PARTS OF THE HIGH VOLTAGE  
CIRCUIT TO AVOID ELECTROCUTION.  
DOOR SENSING  
SWITCH  
MONITOR FUSE  
This outer case mounting screw is  
pushing the actuator.  
MONITOR SWITCH  
SECONDARY  
INTERLOCK  
SWITCH  
OUTER CASE  
CABINET  
ACTUATOR  
Figure D-1. Door sensing switch, monitor switch and  
secondary interlock switches  
MONITOR SWITCH  
OUTER CASE  
SWITCHES  
The monitor switch is mounted on the middle position of  
latch hook. It is activated (the contacts opened) by the lower  
latch head while the door is closed. The switch is intended  
to render the oven inoperative by means of blowing the  
monitorfusewhenthecontactsoftheprimaryinterlockrelay  
and secondary interlock switch fail to open when the door is  
opened.  
THERMISTOR  
The thermistor is a negative temperature coefficient type.  
The temperature in the oven cavity is detected through the  
resistance of the thermistor, and then the control unit  
causes the heater relay to operate, thus the current to the  
heating element is turned ON/OFF.  
Functions:  
1. When the door is opened, the monitor switch contact  
close (to the ON condition) due to their being normally  
closed. At this time the door sensing and secondary  
interlock switches are in the OFF condition (contacts  
open)duetotheirbeingnormallyopencontactswitches.  
2. As the door goes to a closed position, the monitor switch  
contacts are first opened and then the door sensing  
switchandthesecondaryinterlockswitchcontactsclose.  
(On opening the door, each of these switches operate  
inversely.)  
MAGNETRON TEMPERATURE FUSE.  
Thetemperaturefuselocatedonthewaveguideisdesigned  
to prevent damage to the magnetron if an over heated  
condition develops in the megnetron due to cooling fan  
failure, obstructed air guide, dirty or blocked air intake, etc.  
Under normal operation, the temperature fuse remains  
closed. However, when abnormally high temperatures are  
reached within the magnetron, the temperature fuse will  
open at 302˚F(150˚C) causing the oven to shut down.  
3. If the door is opened, and the primary interlock relay and  
secondary interlock switch contacts fail to open, the  
monitor fuse blows simultaneously with closing of the  
monitor switch contacts.  
CONV. THERMAL CUT-OUT  
The thermal cut-out located on the left side of the thermal  
protection plate (left) is designed to prevent damage to the  
heater unit if an over heated condition develops in the  
heating unit due to convection fan failure, thermistor failure,  
obstructed air ducts, dirty or blocked air intake, etc.  
Undernormaloperation,thethermalcut-outremainsclosed.  
However, when abnormally high temperatures are reached  
within the heater unit, the thermal cut-out will open at  
302˚F(150˚C) causing the oven to shut down.  
CAUTION: BEFORE REPLACING A BLOWN MONITOR  
FUSE TEST THE DOOR SENSING SWITCH,  
PRIMARYINTERLOCKRELAY,SECONDARY  
INTERLOCK SWITCH AND MONITOR  
SWITCH FOR PROPER OPERATION. (RE-  
FER TO CHAPTER “TEST PROCEDURE”).  
When the thermal cut-out has cooled, the thermal cut-out  
closes at 266˚F(130˚C).  
NOTE: MONITOR FUSE AND MONITOR SWITCH ARE  
REPLACED AS AN ASSEMBLY.  
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Damper is in the closed position, so that no hot air will be  
allowed to leak out the oven cavity.  
HEATING ELEMENT  
The heating element is located at the left side of the oven  
cavity. It is intended to heat air driven by the convection fan.  
The heated air is kept in the oven and force-circulated and  
reheated by the heating element.  
Damper Operation  
1. When power supply cord is plugged in:  
1-1. When power supply cord is plugged in, a signal is  
sensed in the control unit, and operates shut-off  
relay (RY4).  
CONVECTION COOKING SYSTEM  
This oven is designed with a hot air heating system where  
food is not directly heated by the heating element, but is  
heated by forced circulation of the hot air produced by the  
heating element.  
The air heated by the heating element is circulated through  
the convection passage provided on the outer casing of the  
oven cavity by means of the convection fan which is driven  
bytheconvectionmotor. Itthenenterstheinsideoftheoven  
through the vent holes provided on the left side of the oven.  
Next, the hot air heats the food on the turntable and leaves  
the oven cavity through the vent in the center of the oven  
cavity left side wall.  
1-2. Contacts of shut-off relay (RY4) close, the damper  
motor is energized, opening the damper door.  
1-3. When the damper is moved to the open position by  
the damper cam the damper switch is closed (ON  
position).  
1-4. The signal from damper switch is re-sensed in the  
control unit and shut-off relay (RY4) is turned off.  
1-5. The 120 volts A.C. to the damper motor is removed  
and the motor turns off.  
2. When oven is microwave cooking:  
Damper is in the open position.  
3. When oven is convection cooking:  
Without leaving the oven, this hot air is reheated by the  
heating element, passes through the convection passage  
and enters the inside of the oven cavity again, in a continu-  
ing cycle.  
In this way, the hot air circulates inside the oven cavity to  
raise its temperature and, at the same time, comes into  
contact with the food being cooked.  
3-1. Damper motor is energized by touching the  
convection, temperature and START pads.  
3-2. When damper is in the closed position (damper  
switch is OFF), its signal is sensed by the control  
unit, and shut-off relay (RY4) is de-energized.  
3-3. The damper is held in the closed position during the  
convection cooking operation.  
When the temperature inside the oven cavity reaches the  
selected temperature, the heating element is de-energized.  
When the temperature inside the oven cavity drops below  
the selected temperature, the heating element is energized  
again. Inthisway, theinsideoftheovencavityismaintained  
at approximately the selected temperature.  
When the convection time reaches 0, the heating element is  
de-energized and the convection fan stops operating and  
the oven shuts off.  
3-4. At the end of the convection cooking, shut-off relay  
(RY4) is energized, and the damper is returned to  
the open position.  
NOTE: If the damper door is not in the proper position,  
closedduringconvectionoropenduringmicrowave,  
the control unit will stop oven operation after 1  
minute.  
DAMPER OPEN-CLOSE MECHANISM  
DAMPER SHAFT  
Usually, the damper is in the open position except during  
convectioncooking. Damperpositionissetautomaticallyby  
damper motor, damper switch, motor cam and damper  
shaft. These components are operated by a signal that  
judges if microwave cooking or convection cooking opera-  
tion is selected by the control unit.  
DAMPER DUCT  
DAMPER  
Microwave Cooking:  
DAMPER CAM  
Damper is in the open position, because a portion of cooling  
air is channelled through the cavity to remove steam and  
vapors given off from the heating foods.  
It is then exhausted at the top of the oven cavity into a  
condensation compartment.  
DAMPER SWITCH  
DAMPER MOTOR  
Convection Cooking:  
Figure D-2. Damper Mechanism  
TROUBLESHOOTING GUIDE  
When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many  
of the possible causes of trouble will require that a specific test be performed. These tests are given a procedure letter which  
will be found in the “Test Procedure”section.  
IMPORTANT: Iftheovenbecomesinoperativebecauseofablownmonitorfuse, checkthemonitorswitch, primaryinterlock  
relay, door sensing switch and secondary interlock switch before replacing the monitor fuse. If monitor fuse  
is replaced, the mintor switch must olso be replaced at the same time. Use part FFS-BA012WRK0 as an  
assembly.  
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(SENSOR  
COOKING)  
CONDITION  
COOKING CONDITION  
OFF CONDITION  
(MICROWAVE)  
(CONVECTION)  
POSSIBLE CAUSE  
AND  
DEFECTIVE PARTS  
A
B
C
D
E
F
G
H
I
MAGNETRON  
POWER TRANSFORMER  
H.V. RECTIFIER ASSEMBLY  
HIGH VOLTAGE CAPACITOR  
SECONDARY INTERLOCK SWITCH  
PRIMARY INTERLOCK SYSTEM  
MONITOR SWITCH  
MONITOR FUSE  
MAGNETRON TEMPERATURE FUSE  
CONV. THERMAL CUT-OUT  
CONVECTION HEATER  
THERMISTOR  
J
K
L
M
N
P
Q
R
S
S
S
S
S
S
U
V
DAMPER MOTOR  
DAMPER SWITCH  
OUTER CASE SWITCH  
TOUCH CONTROL PANEL  
KEY UNIT  
RELAY RY-1  
RELAY RY-2  
RELAY RY-3  
RELAY RY-4  
RELAY RY-5  
RELAY RY-6  
FOIL PATERN ON PWB.  
AH SENSOR  
Replace OVEN LAMP OR SOCKET  
Replace FAN MOTOR  
Replace TURNTABLE MOTOR  
Replace CONVECTION MOTOR  
Check  
Check  
Check  
Check  
LOOSE WIRING  
SHORTED IN POWER CORD  
NO POWER AT OUTLET  
LOW VOLTAGE  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
A
MAGNETRON ASSEMBLY TEST  
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD  
BE OBSERVED.  
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS  
OR WIRING.  
Totestforanopenfilament,isolatethemagnetronfromthehighvoltagecircuit.Acontinuitycheckacross  
the magnetron filament leads should indicate less than 1 ohm.  
Totestforashortedmagnetron, connecttheohmmeterleadsbetweenthemagnetronfilamentleadsand  
chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the  
magnetron is grounded and must be replaced.  
Power output of the magnetron can be measured by performing a water temperature rise test. This test  
shouldonlybeusedifabovetestsdonotindicateafaultymagnetronandthereisnodefectinthefollowing  
componentsorwiring:siliconrectifier,highvoltagecapacitorandpowertransformer.Thistestwillrequire  
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type  
temperature tester. For accurate results, the following procedure must be followed carefully:  
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with  
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through  
the water until the temperature stabilizes. Record the temperature of the water.  
2. Place the cup of water in the oven. Operate oven at POWER HI(HIGH) selecting more than 60  
secondscooktime. Allowthewatertoheatfor60seconds, measuringwithastopwatch, secondhand  
of a watch or the digital read-out countdown.  
3. Remove the cup from the oven and again measure the temperature, making sure to stir the  
thermometer or thermocouple through the water until the maximum temperature is recorded.  
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 22  
to 43˚F(12.2 to 23.8˚C) rise in temperature. If the water temperatures are accurately measured and  
tested for the required time period the test results will indicate if the magnetron tube has low power  
output (low rise in water temperature) which would extend cooking time or high power output (high  
rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted  
to compensate for power output, the magnetron tube assembly should be replaced only if the water  
temperature rise test indicates a power output well beyond the normal limits. The test is only accurate  
if the power supply line voltage is 120 volts and the oven cavity is clean.  
B
POWER TRANSFORMER TEST  
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS  
OR WIRING.  
Disconnecttheprimaryinputterminalsandmeasuretheresistanceofthetransformerwithanohmmeter.  
Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil  
shouldbelessthan1ohmandtheresistanceofthehighvoltagecoilshouldbeapproximately84.4ohms;  
the resistance of the filament coil should be less than 1 ohm.  
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO  
MEASURE THE FILAMENT AND HIGH VOLTAGE.)  
C
HIGH VOLTAGE RECTIFIER TEST  
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS  
OR WIRING.  
Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across  
the terminals and observe, reverse the leads to the rectifier terminals and observe meter reading. If a  
short is indicated in both directions, or if an infinite resistance is read in both directions, the rectifier is  
probably defective and should be replaced.  
D
HIGH VOLTAGE CAPACITOR TEST  
DISCHARGE THE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS  
OR WIRING.  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
If the capacitor is open, no high voltage will be available to the magnetron. Disconnect input leads and  
check for short or open between the terminals using an ohmmeter.  
Checking with a high ohm scale, if the high voltage capacitor is normal, the meter will indicate continuity  
for a short time and should indicate approximately 10 Monce the capacitor is charged. If the above is  
not the case, check the capacitor with an ohmmeter to see if it is shorted between either of the terminals  
and case. If it is shorted, replace the capacitor.  
E
F
SECONDARY INTERLOCK SWITCH TEST  
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal  
of the switch. The meter should indicated an open circuit with the door open and a closed circuit with the  
door closed. If improper operation is indicated, replace the secondary interlock switch.  
PRIMARY INTERLOCK SYSTEM TEST  
DOOR SENSING SWITCH  
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal  
of the switch, the meter should indicated an open circuit with the door open and a closed circuit with the  
door closed. If improper operation is indicated, replace the door sensing switch.  
PRIMARY INTERLOCK RELAY  
Disconnect two (2) wire leads from the common (COM.) and normally open (NO) terminal of the primary  
Interlock relay (RY2). Check the state of the relay contacts using a ohmmeter. The relay contacts should  
be open. If the relay contacts are closed, replace the relay itself.  
G
MONITOR SWITCH  
Disconnect the oven from power supply.  
Before performing this test, make sure that the secondary interlock switch and the primary interlock relay  
are operating properly, according to the above Test Procedures. Disconnect the wire lead from the  
monitor switch (NC) terminal. Check the monitor switch operation by using the ohmmeter as follows.  
When the door is open, the meter should indicate a closed circuit. When the monitor switch actuator is  
pushed by a screw driver through the lower latch hole on the front plate of the oven cavity with the door  
opened(inthisconditiontheplungerof  
the monitor switch is pushed in), the  
meter should indicate an open circuit.  
N.C.  
MONITOR SWITCH  
If improper operation is indicated, the  
switch may be defective. After testing  
COM.  
themonitorswitch, re-connectthewire  
SCREW DRIVER  
lead to the monitor switch (NC) termi-  
nal and check for continuity of monitor  
circuit.  
SECONDARY  
INTERLOCK  
SWITCH  
OHMMETER  
H
BLOWN MONITOR FUSE  
If the monitor fuse is blown when the door is opened, check the primary interlock relay, secondary  
interlock switch, door sensing switch and monitor switch according to the "TEST PROCEDURE" for  
those switches before replacing the blown monitor fuse.  
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST THE PRIMARY INTERLOCK  
RELAY, SECONDARYINTERLOCKSWITCH, DOORSENSINGSWITCHANDMONITOR  
SWITCH FOR PROPER OPERATION.  
If the monitor fuse is blown by improper switch operation, the monitor fuse and switch must be replaced  
with "monitor fuse and switch assembly" part number FFS-BA012WRK0, even if the monitor switch  
operates normally. The monitor fuse and switch assembly is packed with 20 ampere fuse and switch.  
I
TEMPERATURE FUSE TEST  
A continuity check across the temperature fuse terminals should indicate a closed circuit unless the  
temperature of the magnetron reaches approximately 302˚F (150˚C). If the temperature fuse has  
opened, replace the temperature fuse.  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
Anopentemperaturefuseindicatesoverheatingofthemagnetronassembly, checkforrestrictedairflow  
to the magnetron through the opening in the chassis, especially the cooling duct and cooling fan.  
J
THERMAL CUT-OUT TEST  
A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the  
temperature of thermal cut-out reaches 302˚F(150˚C). The thermal cut-out resets automatically at  
approximately 266˚F(130˚C). If the thermal cut-out has opened under the normal condition,  
replace the same item as in the parts list. An open thermal cut-out indicates overheating of heater  
unit.  
Check for restricted air flow to the heater unit through the vent hole of the oven cavity, especially the  
heater duct and convection fan.  
K
HEATING ELEMENT TEST  
Make sure the heating element is fully cooled and test as follows;  
a. Disconnect wire leads and measure the resistance with an ohmmeter. On the R x 1 scale, the  
resistance between the heating element terminals should be approximately 10.2.  
b. Disconnect wire leads and measure the insulation resistance with 500V - 100Minsulation  
resistance meter. The insulation resistance between heating element terminal and cavity should be  
more than 0.5M.  
L
THERMISTOR TEST  
Disconnect connector-E from the control unit. Measure the resistance of the thermistor with an  
ohmmeter. Connect the ohmmeter leads to Pin No’s E-3 and E-4.  
Room Temperature  
Resistance  
68˚F(20˚C) - 86˚F(30˚C)  
Approx. 350k- 155KΩ  
If the meter does not indicate above resistance, replace the thermistor  
M
DAMPER MOTOR TEST  
When the power cord is plugged into the wall receptacle and 120 volts A.C. is supplied to the damper  
motor, the motor operates until the damper is opened and the damper switch closes. Then the damper  
motor stops operation.  
If the damper motor does not operate, check for A.C. voltage with a voltmeter at the motor.  
1. Disconnect the power cord from the wall receptacle.  
2. Disconnectthewireleadsofmotorandconnectthemeterleadstothewireleadsofmainwireharness.  
3. Re-connect the power cord into the wall receptacle.  
If 120 volts A.C. is indicated at the wire leads, replace the motor and if 120 volts A.C. is not indicated,  
check the wire harness and control unit.  
N
DAMPER SWITCH TEST  
Disconnectthewireleadsfromtheswitchterminalsandconnectohmmeterleadstothecommon(COM.)  
and normally open (N.O.) terminals of the switch.  
1. When switch actuator is pushed by the damper motor cam, the meter should be indicated a closed  
circuit.  
2. When power cord is plugged into the wall receptacle, the damper motor operates and damper cam  
willstarttorotate. Whentheswitchactuatorisreleased, themetershouldbeindicatedanopencircuit.  
If improper operation is indicated, replace the damper switch.  
O
CHECKING TEMPERATURE IN THE CONVECTION MODE  
It is difficult to measure the exact temperature in the convection oven. An accurate thermocouple type  
temperature tester must be used. A low priced bi-metal type thermometer is not reliable or accurate.  
The temperature should be checked with outer case cabinet installed, approx. 5 minutes after preheat  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
temperature is reached (audible signal sounds four times). The temperature experienced may be  
approx. 30˚F more or less than indicated on the display, however, in most cases the food cooking results  
will be satisfactory.  
Difference in power supply voltage will also affect the oven temperature. The Household power supply  
voltage may sometimes become lower than the rated voltage (120 V) and cause under-cooking. If the  
powersupplyvoltageis10%lowerthantheratedvoltage, longercookingtimeisrequiredby10%to20%.  
P
OUTER CASE SWITCH TEST  
Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO) terminal  
of the switch. The meter should indicated an open circuit when its plunger is release, and a closed circuit  
when its plunger is pushed. If improper operation is indicated, replace the outer case switch.  
Q
TOUCH CONTROL PANEL ASSEMBLY TEST  
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,  
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter  
and ohmmeter.  
In this service manual, the touch control panel assembly is divided into two units, Control Unit and Key  
Unit and troubleshooting by unit replacement is described according to the symptoms indicated.  
1. Key Unit. Note : Check key unit ribbon connection before replacement.  
The following symptoms indicate a defective key unit. Replace the key unit.  
a) When touching the pads, a certain pad produces no signal at all.  
b) When touching a number pad, two figures or more are displayed.  
c) When touching the pads, sometimes a pad produces no signal.  
2. Control Unit  
The following symptoms indicate a defective control unit. Replace the control unit.  
2-1 In connection with pads.  
a) When touching the pads, a certain group of pads do not produce a signal.  
b) When touching the pads, no pads produce a signal.  
2-2 In connection with indicators  
a) At a certain digit, all or some segments do not light up.  
b) At a certain digit, brightness is low.  
c) Only one indicator does not light.  
d) The corresponding segments of all digits do not light up; or they continue to light up.  
e) Wrong figure appears.  
f) A certain group of indicators do not light up.  
g) All digits in the figure flicker.  
2-3 Other possible troubles caused by defective control unit.  
a) Buzzer does not sound or continues to sound.  
b) Clock does not operate properly.  
c) Cooking is not possible.  
d) Proper temperature measurement is not obtained.  
Note: When defective components, the Control Unit or Key Unit are replaced, the defective part or parts  
must be properly packed for return in the shipping carton, with its cushion material, in which the  
new replacement part was shipped to you.  
R
KEY UNIT TEST  
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is  
making good contact, verify that the door sensing switch (stop switch) operates properly; that is the  
contacts are closed when the door is closed and open when the door is open. If the door sensing switch  
(stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and  
make sure the door sensing switch is closed (either close the door or short the door sensing switch  
connecter). Use the key unit matrix indicated on the control panel schematic and place a jumper wire  
between the pins that correspond to the STOP/CLEAR pad making momentary contact.  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
Ifthecontrolunitrespondsbyclearingwithabeepthekeyunitisfaultyandmustbereplaced.Ifthecontrol  
unit does not respond, it is a faulty and must be replaced. If a specific pad does not respond, the above  
method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.  
G 5  
G 6  
G 7  
G 8  
G 9  
G10  
G11  
G12  
HIGH MIX  
ROAST  
MINUTE  
PLUS  
SENSOR COMPU COMPU COMPU  
COMPU  
DEFROST  
BROIL  
G 4  
G 3  
G 2  
G 1  
COOK  
BROIL  
ROAST  
BAKE  
1
100˚F  
2
150˚F  
3
275˚F  
4
300˚F  
5
325˚F  
POPCORN  
PREHEAT CONVEC  
SENSOR SLOW LOW MIX  
REHEAT  
6
350˚F  
7
375˚C  
8
400˚F  
9
425˚F  
0
450˚F  
COOK  
BAKE  
START  
TOUCH ON  
CUSTOM  
HELP  
KITCHEN POWER  
TIMER LEVEL  
STOP  
CLEAR  
CLOCK  
S
RELAY TEST  
Remove the outer case and check voltage between Pin Nos. 7 and 9 of the 9- pin connector (A) on the  
control unit an A.C. voltmeter. The meter should indicate 120 volts, if not check the oven circuitry.  
Shut-off, Cook and Heater Relay Test  
These relays are operated by D.C. voltage  
CheckvoltageattherelaycoilwithaD.C. voltmeterduringthemicrowavecookingoperationorconvection  
cooking operation.  
DC. voltage indicated ............. Defective relay.  
DC. voltage not indicated ........ Check diode which is connected to the relay coil. If diode is good, control  
unit is defective.  
RELAY SYMBOL  
RY1  
OPERATIONAL VOLTAGE  
Approx. 19.0V D.C.  
Approx. 18.0V D.C.  
Approx. 18.0V D.C.  
Approx. 19.0V D.C.  
Approx. 19.0V D.C.  
CONNECTED COMPONENTS  
Oven lamp / Turntable motor  
RY2(COOK)  
RY3(HEATER)  
RY4  
Power transformer  
Heating element  
Damper motor  
RY5  
Convection motor  
RY6  
Approx. 19.0V D.C.  
Cooling fan motor  
T
COMPU DEFROST TEST  
(1) Place one cup of water in the center of the turntable tray in the oven cavity.  
(2) Close the door, touch the "COMPU DEFROST" pad twice and touch the Number pad "5". And then touch  
the "START" pad.  
(3) After 2 sec. Now the oven is in COMPU DEFROST cooking condition.  
(4) The oven will operate as follows.  
WEIGHT  
1ST STAGE  
2ND STAGE  
LEVEL TIME LEVEL TIME  
0% 52sec. 50% 32sec.  
3RD STAGE  
4TH STAGE  
LEVEL TIME  
30% 40sec.  
LEVEL TIME  
0.5lbs  
70%  
47sec.  
(5) If improper operation is indicated, the control unit is probably defective and should be checked.  
U
PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD  
(PWB) IS OPEN.  
o protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on  
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide  
given below for repair.  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
Problem: POWER ON, indicator does not light up.  
STEPS  
OCCURRENCE  
CAUSE OR CORRECTION  
1
The rated voltage is not applied to POWER  
terminal of CPU connector (CN-A).  
The rated voltage is applied to primary side  
of power transformer.  
Check supply voltage and oven power cord.  
2
3
4
Power transformer or secondary circuit defective.  
Check and repair.  
Only pattern at "a" is broken.  
*Insert jumper wire J1 and solder.  
Pattern at "a" and "b" are broken.  
*Insert the coil RCILF2003YAZZ between "c" and "d".  
NOTE: *At the time of making these repairs, make a  
visual inspection of the varistor. Check for  
burneddamageandexaminethetransformer  
with an ohmmeter for the presence of layer  
short-circuit (check the primary coil resist-  
ance which is approximately 175Ω ± 10%). If  
any abnormal condition is detected, replace  
the defective parts.  
d
b
a
c
V
AH SENSOR TEST  
Checking the initial sensor cooking condition  
(1) The oven should be plugged in at least two minutes before sensor cooking.  
(2) Room temperature should not exceed 95˚F (35˚C).  
(3) The unit should not be installed in any area where heat and steam are generated. The unit should  
not be installed, for example, next to a conventional surface unit. Refer to the "INSTALLATION  
Instructions".  
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To  
permit adequate ventilation, be sure to install so as not to block these vents. There should be some  
space for air circulation.  
(5)Besuretheexteriorofthecookingcontainerandtheinterioroftheovenaredry. Wipeoffanymoisture  
with a dry cloth or paper towel.  
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be  
at refrigerator temperature and canned soup at room temperature.  
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The  
sensor will detect the vapour given of by the spray and turn off before food is properly cooked.  
(8) After 30 minutes if the sensor has not detected the vapour of the food, ERROR will appear and the  
oven will shut off.  
Water load cooking test  
Make sure the oven has been plugged in at least five minutes before checking sensor cook operation.  
The cabinet should be installed and screws tightened.  
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.  
(2) Place the container on the center of tray in the oven cavity.  
(3) Close the door.  
(4) Touch SENSOR COOK pad and number pad 1. Now, the oven is in the sensor cooking condition and  
"BAKED POTATO" will appear in the display.  
(5)TouchStartpad. Theovenwilloperateforthefirst16seconds, withoutgeneratingmicrowaveenergy.  
WhentheAHsensorisdefective(openorshort),Errorwillappearinthedisplayafter16secondscleaning  
time.  
If ERROR appears check sensor wire connections and/or AH sensor.  
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TEST PROCEDURES  
COMPONENT TEST  
PROCEDURE  
LETTER  
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of  
sensor cooking.  
(6) After approximately 16 seconds, microwave energy is produced, and the display should start to count  
down the remaining cooking time and oven should turn off after water is boiling (bubbling).  
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.  
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT  
To determine if the sensor is defective, the simplest method is to replace it with a new replacement  
sensor.  
(1) Disconnect oven from power supply and remove outer case.  
(2) Discharge the high voltage capacitor.  
(3) Remove the AH sensor.  
(4) Install the new AH sensor.  
(5) Re-install the outer case.  
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as follows:  
6-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.  
6-2. Place the container on the center of tray in the oven cavity.  
6-3. Close the door.  
6-4. Touch SENSOR COOK pad and number 1 pad.  
6-5. Touch Start pad. The control panel is in automatic Sensor operation.  
6-6. The display will start to count down the remaining cooking time, and the oven will turn off  
automatically after the water is boiling (bubbling).  
If new sensor dose not operate properly, the problem is with the control unit.  
CHECKING CONTROL UNIT  
(1) Disconnect oven from power supply and remove outer case.  
(2) Discharge the high voltage capacitor.  
(3) Disconnect the wire leads from the cook relay.  
(4) Disconnect the sensor connector that is mounted to lower portion of control panel.  
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.  
(6) Reconnect the oven to the power supply and check the sensor cook operation proceed as follows:  
6-1. Touch SENSOR COOK pad and number 1 pad.  
6-2. Touch Start pad. The control panel is in the sensor cooking operation.  
6-3. After approximately 20 seconds, push plunger of select switch for more than 3 seconds. This  
condition is same as judgement by AH sensor.  
6-4. After approximately 3 seconds, the display shows " X X . X X " which is the remaining cooking  
time, and the display count down.  
If the above is not the case, the control unit is probably defective.  
If the above is proper, the AH sensor is probably defective.  
Plunger  
NC  
R1,R2 : 22Ω ± 1% 1/2W  
NO  
R3 : 4.3kΩ ± 5% 1/4W  
To connector (F)  
on Control Unit.  
R4 : 1MΩ ± 5% 1/4W  
COM  
1
NO  
NC  
F-1  
F-2  
COM  
2
3
R1  
R2  
F-3  
R3  
R4  
CONNECTOR  
Sensor Dummy Resistor Circuit  
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TOUCH CONTROL PANEL ASSEMBLY  
OUTLINE OF TOUCH CONTROL PANEL  
The touch control section consists of the following units  
as shown in the touch control panel circuit.  
4) ACL Circuit  
A circuit to generate a signals which resetting the LSI to  
the initial state when power is applied.  
(1) Key Unit  
(2) Control Unit  
5) Buzzer Circuit  
The buzzer is responds to signals from the LSI to emit  
noticingsounds(keytouchsoundandcompletionsound).  
The principal functions of these units and the signals  
communicated among them are explained below.  
6) Temperature Measurement Circuit : (OVEN  
THERMISTOR)  
Key Unit  
The key unit is composed of a matrix, signals P10 - P17  
generated in the LSI are sent to the key unit.  
When a key pad is touched, a signal is completed through  
the key unit and passed back to the LSI through R24 - R27  
to perform the function that was requested.  
The temperature in the oven cavity is sensed by the  
thermistor.Thevariationofresistanceaccordingtosensed  
temperatureisdetectedbythetemperaturemeasurement  
circuit and the result applied to LSI. The LSI uses this  
information to control the relay and display units.  
Control Unit  
7) Absolute Humidity Sensor Circuit  
Control unit consists of LSI, power source circuit, synchro-  
nizingsignalcircuit,ACLcircuit,buzzercircuit,temperature  
measurement circuit, absolute humidity sensor circuit and  
indicator circuit.  
This circuit detects the humidity of a food which is being  
cooked, to control its automatic cooking.  
8) Door Sensing Switch  
A switch to inform the LSI if the door is open or closed.  
1) LSI  
This LSI controls the temperature measurement signal,  
AH sensor signal, key strobe signal, relay driving signal  
for oven function and indicator signal.  
9) Relay Circuit  
To drive the magnetron, heating element, fan motor,  
convection motor, damper motor, turntable motor and  
light the oven lamp.  
2) Power Source Circuit  
This circuit generates the voltages necessary for the  
control unit from the AC line voltage.  
10) Indicator Circuit  
Indicator element is a Fluorescent Display.  
Basically,aFluorescentDisplayistriodehavingacathode,  
agridandananode.Usually,thecathodeofaFluorescent  
Display is directly heated and the filament serves as  
cathode.  
The Fluorescent Display has 8-digits, 16-segments are  
used for displaying figures.  
3) Synchronizing Signal Circuit  
The power source synchronizing signal is available in  
order to compose a basic standard time in the clock  
circuit. It incorporates a very small error because it  
works on commercial frequency.  
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DESCRIPTION OF LSI  
LSI(IZA797DR):  
The I/O signals of the LSI(IZA797DR) are detailed in the following table.  
Pin No.  
Signal  
VCC  
I/O  
IN  
Description  
1
2
Connected to GND.  
VEE  
IN  
Anode (segment) of Fluorescent Display light-up voltage: -30V.  
Vp voltage of power source circuit input.  
3
AVSS  
IN  
Power source voltage: -5V.  
VC voltage of power source circuit input.  
4
5
VREF  
AN7  
IN  
IN  
Reference voltage input terminal.  
A reference voltage applied to the A/D converter in the LSI. Connected to GND.(0V)  
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is  
an analog input terminal from the AH sensor circuit, and connected to the A/D  
converter built into the LSI.  
6
AN6  
IN  
AH sensor input.  
This input is an analog input terminal from the AH sensor circuit, and connected to the  
A/D converter built into the LSI.  
7-9  
10  
AN5-AN3  
AN2  
IN  
IN  
Heating constant compensation terminal.  
Input signal which communicates the door open/close information to LSI.  
Door closed; "H" level signal(0V).  
Door opened; "L" level signal(-5V).  
11  
AN1  
IN  
Input signal which communicates the damper open/close information to LSI.  
Damper opened; "H" level signal(0V:GND).  
Damper closed; "L" level signal(-5V).  
12  
13  
AN0  
P55  
IN  
Temperature measurement input: OVEN THERMISTOR.  
By inputting DC voltage corresponding to the temperature detected by the thermistor,  
this input is converted into temperature by the A/D converter built into the LSI.  
OUT  
Digit selection signal.  
The relationship between digit signal and digit are as follows;  
H
Digit signal  
Digit  
ß(60Hz)  
L
P03........................... 1st.  
P02.......................... 2nd.  
P01........................... 3rd.  
P00........................... 4th.  
P37........................... 5th.  
P36.......................... 6th.  
P35.......................... 7th.  
GND  
VP  
P03  
P02  
P01  
P00  
P37  
P36  
P55.......................... 8th.  
Normally, one pulse is output in every ß  
period, and input to the grid of the Fluores-  
cent Display.  
P35  
P55  
14  
P54  
OUT  
Oven lamp and turntable motor driving signal. (Square Waveform : 60Hz)  
16.7 msec.  
To turn on and off the shut-off relay(RY1).  
H
The square waveform voltage is delivered to  
L
the relay(RY1) driving circuit.  
During cooking  
15  
16  
P53  
P52  
OUT  
OUT  
Convection motor driving signal.  
H.  
L
GND  
During  
cooking  
OFF  
To turn on and off shut-off relay(RY5). "L"  
level during CONVECTION; "H" level other-  
wise.  
(Convection)  
ON  
ON  
Cooling fan motor driving signal.  
To turn on and off shut-off relay(RY6). "L"  
level during both microwave and convection  
cooking; "H" level otherwise.  
H. GND  
L
OFF  
During  
cooking  
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Pin No.  
Signal  
I/O  
Description  
17  
P51  
OUT  
Magnetron high-voltage circuit driving VARI MODE  
ON TIME  
OFF TIME  
P-HI (100% power)  
32 sec.  
30 sec.  
26 sec.  
24 sec.  
22 sec.  
18 sec.  
16 sec.  
12 sec.  
8 sec.  
0 sec.  
2 sec.  
signal.  
P-90 (approx. 90% power)  
To turn on and off the cook relay(RY2). In  
P-HI operation, the signals holds "L" level  
during microwave cooking and "H" level  
while not cooking. In other cooking modes  
(P-90, P-80, P-70, P-60, P-60, P-50, P-40,  
P-30, P-20, P-10, P-0) the signal turns to  
"H" level and "L" level in repetition accord-  
ing to the power level.  
P-80 (approx. 80% power)  
P-70 (approx. 70% power)  
P-60 (approx. 60% power)  
P-50 (approx. 50% power)  
P-40 (approx. 40% power)  
P-30 (approx. 30% power)  
P-20 (approx. 20% power)  
P-10 (approx. 10% power)  
P-0 (0% power)  
6 sec.  
8 sec.  
10 sec.  
14 sec.  
16 sec.  
20 sec.  
24 sec.  
26 sec.  
32 sec.  
6 sec.  
0 sec.  
18  
19  
P50  
P47  
OUT  
OUT  
Damper motor relay driving signal.  
H : GND  
L
OFF  
To turn on and off shut-off relay(RY4).  
ON  
Heating element driving signal.  
Toturnonandoffshut-offrelay(RY3)."L"levelduring  
convection cooking; "H" level otherwise. During con-  
vection cooking, the signal becomes "H" level when  
the temperature of the oven cavity exceeds the  
predetermined temperature.  
H.  
L
GND  
During  
OFF  
cooking  
(Convection)  
ON  
20-21  
22  
P46-P45  
P44  
OUT  
OUT  
Terminal not used.  
Timing signal output terminal for temperature measurement(OVEN THERMIS-  
TOR).  
"H" level (GND) : Thermistor OPEN timing.  
"L" level (-5V) : Temperature measuring timing.(Convection cooking)  
0.1 sec  
23  
P43  
OUT  
Signal to sound buzzer.  
A
A: key touch sound.  
2.0 sec  
B: Completion sound.  
C:Whenthetemperatureoftheovencavity  
B
reaches the preset temperature in the  
preheatingmode,orwhenthepreheating  
hold time (30 minutes) is elapsed.  
1.0 sec  
1.0 sec  
H: GND  
L
C
24  
25  
P42  
OUT  
IN  
Timing signal output terminal for temperature measurement(OVEN).  
"H" level (GND) : Ttermistor OPEN timing.  
"L" level (-5V) : Temperature measuring timing.(Convection cooking)  
Signal to synchronize LSI with commercial power source freqency.  
INT1  
H : GND  
L (-5V)  
This is the basic timing for all real time  
processing of LSI.  
16.7 msec.  
26  
27  
P40  
IN  
IN  
Connected to GND.  
RST  
Auto clear terminal.  
Signal is input to reset the LSI to the initial state when power is applied. Temporarily  
set to "L" level the moment power is applied, at this time the LSI is reset. Thereafter  
set at "H" level.  
28/29  
30  
XCIN/XCOUT  
OUT  
IN  
Terminal not used.  
XIN  
Internal clock oscillation frequency setting input.  
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with  
respect to XOUT terminal.  
31  
32  
33  
XOUT  
VSS  
P27  
OUT  
IN  
Internal clock oscillation frequency control output.  
Output to control oscillation input of XIN.  
Power source voltage: -5V.  
VC voltage of power source circuit input.  
IN  
Signal coming from touch key.  
When any one of G-1 line keys on key matrix is touched, a corresponding signal from  
P17 - P17 will be input into P27. When no key is touched, the signal is held at "L" level.  
23  
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Pin No.  
Signal  
I/O  
Description  
34  
35  
36  
P26  
IN  
Signal similar to P27.  
When any one of G-2 line key on key matrix is touched, a corresponding signal will be  
input into P26.  
P25  
P24  
IN  
IN  
Signal similar to P27.  
When any one of G-3 line key on key matrix is touched, a corresponding signal will be  
input into P25.  
Signal similar to P27.  
When any one of G-4 line key on key matrix is touched, a corresponding signal will be  
input into P24.  
37  
P23  
OUT  
Segment data signals.  
The relation between signals and indicators are as follows:  
Signal Segment Signal Segment Signal Segment Signal Segment  
P23............. P1 P17 ............. P5 P13 .............P9 P07 ........... P13  
P22............. P2 P16 ............. P6 P12 ...........P10 P06 ........... P14  
P21............. P3 P15 ............. P7 P11 ...........P11 P05 ........... P15  
P20............. P4 P14 ............. P8 P10 ...........P12 P04 ........... P16  
38-40  
41  
P22-P20  
P17  
OUT  
OUT  
Segment data signal.  
Signal similar to P23.  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse  
signal is input to P24-P27 terminal while one  
of G-12 line keys on key matrix is touched.  
42  
43  
44  
45  
46  
47  
P16  
P15  
P14  
P13  
P12  
P11  
OUT  
OUT  
OUT  
OUT  
OUT  
OUT  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-11 line keys on key matrix is touched.  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-10 line keys on key matrix is touched.  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-9 line keys on key matrix is touched.  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-8 line keys on key matrix is touched.  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-7 line keys on key matrix is touched.  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-6 line keys on key matrix is touched.  
24  
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Pin No.  
Signal  
I/O  
Description  
48  
P10  
OUT  
Segment data signal.  
Signal similar to P23.  
Key strobe signal.  
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while  
one of G-5 line keys on key matrix is touched.  
49-53  
54-56  
57-59  
P07-P03  
P02-P00  
P37-P35  
OUT  
OUT  
OUT  
Segment data signal.  
Signal similar to P23.  
Digit selection signal.  
Signal similar to P55.  
Digit selection signal.  
Signal similar to P55.  
60-64  
P34-P30  
OUT  
Used for initial balancing of the bridge circuit (absolute humidity sensor).  
ABSOLUTE HUMIDITY SENSOR CIRCUIT  
(1) Structure of Absolute Humidity Sensor  
The absolute humidity sensor includes two thermistors  
as shown in the illustration. One thermistor is housed in  
the closed vessel filled with dry air while another in the  
open vessel. Each sensor is provided with the protective  
cover made of metal mesh to be protected from the  
external airflow.  
than the detector circuit starts to function and the LSI  
observes the initial voltage available at its AN6 terminal.  
With this voltage given, the switches SW1 to SW5 in the  
LSI are turned on in such a way as to change the  
resistance values in parallel with R50-1. Changing the  
resistance values results in that there is the same  
potential at both F-3 terminal of the absolute humidity  
sensor and AN7 terminal of the LSI. The voltage of AN6  
terminal will indicate about -2.5V. This initial balancing  
is set up about 16 seconds after the unit is put in the  
SensorCookingmode. Asthesensorcookingproceeds,  
the food is heated to generate moisture by which the  
resistance balance of the bridge circuit is deviated to  
increasethevoltageavailableatAN6terminaloftheLSI.  
Then the LSI observes that voltage at AN6 terminal and  
comparesitwithitsinitialvalue,andwhenthecomparison  
rate reaches the preset value (fixed for each menu to be  
cooked), the LSI causes the unit to stop sensor cooking;  
thereafter, the unit goes in the next operation  
automatically.  
Sensing part  
Sensing part  
(Closed vessel)  
(Open vessel)  
Sensing part  
(Open vessel)  
Thermistor  
Thermistor  
element  
element  
Ventilation  
openings  
Sensor  
case  
Sensing part  
(Closed vessel)  
View of sensor case removed  
Cross section view  
(2) Operational Principle of Absolute Humidity Sensor  
Thefigurebelowshowsthebasicstructureofanabsolute  
humidity sensor. A bridge circuit is formed by two  
thermistors and two resistors (R1 and R2).  
The output of the bridge circuit is to be amplified by the  
operational amplifier.  
When the LSI starts to detect the initial voltage at AN6  
terminal 16 seconds after the unit has been put in the  
Sensor Cooking mode, if it is not possible to balance, of  
the bridge circuit due to disconnection of the absolute  
humidity sensor, ERROR will appear on the display and  
the cooking is stopped.  
Each thermistor is supplied with a current to keep it  
heated at about 150˚C (302˚F), the resultant heat is  
dissipated in the air and if the two thermistors are placed  
in different humidity conditions they show different  
degrees of heat conductivity leading to a potential  
differencebetweenthemcausinganoutputvoltagefrom  
the bridge circuit, the intensity of which is increased as  
the absolute humidity of the air increases. Since the  
output is very minute, it is amplified by the operational  
amplifier.  
1) Absolute humidity sensor circuit  
IC2(IZA495DR)  
SW1  
64  
63  
4
5
6
7
8
P30  
P31  
P32  
P33  
P34  
620k  
SW2  
SW3  
SW4  
SW5  
300k  
150k  
75k  
62  
61  
60  
Absolute humidity vs,  
output voltage characterist  
Operational  
amplifier  
C
R1  
R2  
C. Thermistor in  
closed vesssl  
S. Thermistor in  
open vessel  
Output  
voltage  
37.4k  
+
-
5
3
AN7  
S
47k  
S : Thermistor  
open vessel  
C : Thermistor  
closed vessel  
LSI  
(IC1)  
11  
F-1  
C
R3  
F-3  
Absolute humidity (g/m2)  
3.57k  
+
10k  
6
2
AN6  
(3) DetectorCircuitofAbsoluteHumiditySensorCircuit  
This detector circuit is used to detect the output voltage  
of the absolute humidity circuit to allow the LSI to control  
sensor cooking of the unit. When the unit is set in the  
sensor cooking mode, 16 seconds clearing cycle occurs  
-
47k  
S
3.32k  
1.8k  
F-2  
360k  
10  
9
1
12  
VA : -15V  
VA : -15V  
VC : -5V  
25  
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SERVICING  
1. Precautions for Handling Electronic Components  
This unit uses CMOS LSI in the integral part of the  
circuits. When handling these parts, the following  
precautions should be strictly followed. CMOS LSI have  
extremelyhighimpedanceatitsinputandoutputterminals.  
For this reason, it is easily influenced by the surrounding  
high voltage power source, static electricity charge in  
clothes, etc, and sometimes it is not fully protected by the  
built-in protection circuit.  
while keeping it connected to the oven.  
B. On some models, the power supply cord between the  
touch control panel and the oven proper is long enough  
that they may be separated from each other. For those  
models, therefore, it is possible to check and repair the  
controls of the touch control panel while keeping it apart  
from the oven proper; in this case you must short both  
ends of the door sensing switch (on PWB) of the touch  
control panel with a jumper, which brings about an  
operationalstatethatisequivalenttotheovendoorbeing  
closed. As for the sensor-related controls of the touch  
control panel, checking them is possible if dummy  
resistor(s)withresistanceequaltothatofthecontrolsare  
used.  
In order to protect CMOS LSI.  
1) When storing and transporting, thoroughly wrap them in  
aluminium foil. Also wrap all PW boards containing them  
in aluminium foil.  
2) When soldering, ground the technician as shown in the  
figure and use grounded soldering iron and work table.  
(2) Servicing the touch control panel with power supply  
from an external power source:  
Disconnect the touch control panel completely from the  
oven proper,and short both ends of the door sensing  
switch (on PWB) of the touch control panel,which brings  
about an operational state that is equivalent to the oven  
door being closed. Connect an external power source to  
the power input terminal of the touch control panel, then  
it is possible to check and repair the controls of the touch  
control panel it is also possible to check the sensor-  
related controls of the touch control panel by using the  
dummy resistor(s).  
approx. 1M ohm  
2. Shapes of Electronic Components  
Transistor  
B
C
DTA123ES  
KRA101M  
KRA223M  
KRC243M  
E
4. Servicing Tools  
Toolsrequiredtoservicethetouchcontrolpanelassembly.  
1) Soldering iron: 30W  
(Itisrecommendedtouseasolderingironwithagrounding  
terminal.)  
2) Oscilloscope:Singlebeam,frequencyrange:DC-10MHz  
type or more advanced model.  
Transistor  
2SB910M  
B
C
E
3. Servicing of Touch Control Panel  
We describe the procedures to permit servicing of the  
touch control panel of the microwave oven and the  
precautions you must take when doing so. To perform  
theservicing,powertothetouchcontrolpanelisavailable  
either from the power line of the oven itself or from an  
external power source.  
3) Others: Hand tools  
5. Other Precautions  
(1) Servicing the touch control panel with power supply  
of the oven:  
1) Before turning on the power source of the control unit,  
remove the aluminum foil applied for preventing static  
electricity.  
CAUTION:  
2) Connect the connector of the key unit to the control unit  
being sure that the lead wires are not twisted.  
3) After aluminum foil is removed, be careful that abnormal  
voltage due to static electricity etc. is not applied to the  
input or output terminals.  
4) Attach connectors, electrolytic capacitors, etc. to PWB,  
making sure that all connections are tight.  
5) Besuretousespecifiedcomponentswherehighprecision  
is required.  
THE HIGH VOLTAGE TRANSFORMER OF THE  
MICROWAVE OVEN IS STILL LIVE DURING  
SERVICING PRESENTS A HAZARD.  
Therefore, when checking the performance of the touch  
control panel, put the outer cabinet on the oven to avoid  
touching the high voltage transformer, or unplug the  
primary terminal (connector) of the high voltage  
transformer to turn it off; the end of such connector must  
be insulated with an insulating tape. After servicing, be  
sure to replace the leads to their original locations.  
A. On some models, the power supply cord between the  
touch control panel and the oven itself is so short that the  
two can't be separated.  
For those models, check and repair all the controls  
(sensor-related ones included) of the touch control panel  
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE  
CAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE REMOVING OUTER CASE.  
DISCHARGE HIGH VOLTAGE CAPACITOR BEFORE TOUCHING ANY OVEN COMPONENTS OR WIRING  
AFTER REMOVING OUTER CASE.  
WARNING FOR WIRING  
3) Sharp edge:  
To prevent an electric shock, take the following man-  
ners.  
1. Before wiring,  
Bottom plate, Oven cavity, Weveguide flange,  
Chassis support and other metallic plate.  
4) Movable parts (to prevent a fault)  
1) Disconnect the power supply.  
2) Open the door and wedge the door open.  
3) Discharge the high voltage capacitor and wait for 60  
seconds.  
Fan blade, Fan motor, Switch, Switch lever, Open  
button.  
3. Do not catch the wire leads in the outer case cabinet.  
4. Insert the positive lock connector certainly until its pin  
islocked. Andmakesurethatthewireleadsshouldnot  
come off even if the wire leads is pulled.  
5. To prevent an error function, connect the wire leads  
correctly, referring to the Pictorial Diagram.  
2. Don’t let the wire leads touch to the followiong parts;  
1) High voltage parts:  
Magnetron, High voltage transformer, High voltage  
capacitor and High voltage rectifier assembly.  
2) Hot parts:  
Oven lamp, Magnetron, High voltage transformer  
and Oven cavity.  
OUTER CASE REMOVAL  
To remove the components, procedure as follows.  
1. Disconnect oven from power supply.  
2. Remove screws from rear and along the side edge of  
case.  
it from retaining clips on the cavity face plate.  
4. Lift entire case from the unit.  
CAUTION: DISCONNECT OVEN FROM POWER SUP-  
PLY BEFORE REMOVING OUTER CASE.  
3. Slide the entire case back out about 1 inch (3 cm) to free  
OUTER CASE SWITCHES REPLACEMENT  
Removal  
3. Re-connect the wire leads to the outer case switches,  
referring to the Pictorial diagram.  
4. Re-install the one (1) snap of the main wire harness to  
the hole of the switch holder.  
5. Catch the one (1) tab of the switch holder to the one (1)  
hole of the oven cavity rear plate.  
1. Disconnect the oven from the power supply and remove  
the outer case.  
2. Discharge high voltage capacitor.  
3. Remove the one (1) screw holding the switch holder to  
the oven cavity rear plate.  
4. Release the one (1) tab of the switch holder from the one  
(1) hole of the oven cavity plate.  
5. Disconnect the wire leads from the outer case switches.  
6. Remove the switch holder (outer case switch assembly)  
from the oven cavity rear plate.  
6. Re-installtheswitchholder(outercaseswitchassembly)  
to the oven cavity rear plate with the one (1) screw.  
7. Re-installtheoutercasecabinetandcheckthattheoven  
is operating properly.  
Outer case  
switch  
7. Push on the one (1) retaining tab holding the outer case  
switch.  
8. Turn the outer case switch clockwise around the pole.  
9. Now, the outer case switch is free.  
NOTE: Donotlosetheactuatorbecauseitwillbelooseafter  
the outer case switches are removed.  
Re-install  
Actuator  
Switch  
holder  
1. Re-install the actuator to the switch holder by inserting  
the tab of the actuator into the square hole on the switch  
holder, as shown in Figure C-1.  
2. Re-install the outer case switches to the switch holder,  
as shown in Figure C-1.  
Outer case  
switch  
Figure C-1. Outer case switches replacement  
POWER TRANSFORMER REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge high voltage capacitor.  
3. Disconnect filament leads of transformer from the  
magnetron and capacitor.  
4. Disconnect high voltage lead of capacitor from the  
27  
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transformer.  
with two screws to the base cabinet, one is with outer  
toothwasherandtheotheriswithoutouter-toothwasher.  
5. Re-connect the wire leads (primary and high voltage)  
and high voltage lead to the transformer and filament  
leads of transformer to the magnetron and capacitor,  
referring to the “Pictorial Diagram”.  
5. Disconnect wire leads from the transformer.  
6. Remove two (2) screws holding the transformer to the  
base cabinet.  
Re-install  
1. Rest the transformer on the base cabinet with its primary  
terminals toward rear cabinet.  
2. Insert the two edges of the transformer into two metal  
tabs of the base cabinet.  
3. Make sure the transformer is mounted correctly to the  
corners underneath those tabs.  
4. Afterre-installingthetransformer,securethetransformer  
6. Re-install the outer case and check that the oven is  
operating properly.  
NOTE HOT (ORANGE) WIRE MUST BE CONNECTED  
TO THE POWER TRANSFORMER TERMINAL  
NEAREST TO THE TRANSFORMER MOUNTING  
SCREW.  
MAGNETRON REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Dischargethehighvoltagecapacitor.Disconnectfilament  
lead of transformer from magnetron. Disconnect high  
voltage wire lead from magnetron.  
3. Carefully remove four (4) mounting screws hold the  
magnetron to waveguide, when removing the screws  
holding the magnetron to prevent it from falling.  
4. Remove the magnetron from the unit with care so the  
magnetron tube should not hit by any metal object  
around the tube.  
CAUTION: WHEN REPLACING THE MAGNETRON, BE  
SURE THE R.F. GASKET IS IN PLACE AND  
THE MAGNETRON MOUNTING SCREWS  
ARE TIGHTENED SECURELY.  
HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge the high voltage capacitor.  
3. Remove one (1) screw holding the rectifier assembly to  
the capacitor holder.  
magnetron.  
CAUTION: WHENREPLACINGTHESILICONRECTIFIER  
ASSEMBLY, THE GROUND SIDE TERMINAL  
MUST BE SECURED FIRMLY WITH A  
GROUNDING SCREW.  
4. Disconnecttherectifierassemblyfromthecapacitorand  
HIGH VOLTAGE CAPACITOR REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge the high voltage capacitor.  
3. Disconnect the high voltage wire leads and rectifier  
assembly from high voltage capacitor and magnetron.  
4. Disconnectfilamentleadoftransformerfromhighvoltage  
capacitor.  
5. Disconnect high voltage wire lead of capacitor from  
transformer.  
6. Remove one (1) screw and washer holding the rectifier  
from the capacitor holder.  
7. Remove one (1) screw holding the capacitor holder to  
the rear cabinet.  
8. Remove the capacitor from the holder.  
POSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVAL  
Terminal  
Positive lock®  
connector  
1
Push the lever of positive lock® connector. Pull down on the  
positive lock® connector.  
Push  
Lever  
CAUTION: WHEN YOU CONNECTING THE POSITIVE  
LOCK® CONNECTORS TO THE TERMINALS,  
INSTALL THE POSITIVE LOCK® SO THAT  
THE LEVER FACES YOU.  
2
Pull down  
Figure C-2. Positive lock®connector  
CONVECTION MOTOR REMOVAL  
1. Disconnect oven from power supply and remove outer case.  
2. Discharge the high voltage capacitor.  
3. Disconnect wire leads from the convection motor.  
Remove the convection fan belt.  
5. Take out the convection motor assembly from the unit.  
The convection motor assembly is now free.  
6. Remove two (2) screws and nuts holding the motor to  
mounting angle.  
4. Remove two (2) screws holding the convection motor  
mounting angle to the heater duct and base cabinet.  
7. Remove pulley (M) from the motor shaft. Convection  
motor is now free.  
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TURNTABLE MOTOR REMOVAL  
1. Disconnect the oven from power supply.  
Remove the turntable tray, and the turntable support out  
of the oven cavity.  
2. Turn the oven upside down and remove one (1) screw  
holding the turntable motor cover to the base plate and  
take off the turntable motor cover.  
3. Disconnect wire lead from the turntable motor.  
4. Remove the two (2) screws holding the turntable motor  
and coupling mounting plate to the oven cavity bottom.  
5. Turntable motor, Coupling mounting plate and Thermal  
protection plate bottom will be free.  
DAMPER ASSEMBLY REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge the high voltage capacitor.  
3. Disconnect wire leads from damper motor and damper  
switch.  
angle to thermal protection plate (right).  
5. Damper assembly is free.  
6. Remove one (1) screw holding damper motor to damper  
motor angle and one (1) screw holding damper switch to  
damper motor angle.  
4. Remove two (2) oven side screws holding damper motor  
7. Damper motor and switch are free.  
HEATER UNIT ASSEMBLY REMOVAL  
(HEATING ELEMENT/CONVECTION FAN/CONVECTION MOTOR/THERMISTOR)  
THERMISTOR REMOVAL  
HEATING ELEMENT REMOVAL  
1. Disconnect oven from power supply and remove outer  
case cabinet.  
1. Remove two (2) screws holding heating element to  
heater duct.  
2. Loosen two (2) screws holding holders to heater duct  
andtakeheatingelementoutofheatingelementholders.  
3. Heating element is free.  
2. Discharge the high voltage capacitor.  
Disconnect wire leads from H.V. capacitor and remove  
four (4) screws holding rear cabinet to bottom plate and  
three (3) screws holding to heater unit assembly and two  
(2) screws holding steam duct to top of oven cavity.  
Disconnectwireleadsfrompowersupplycordterminals.  
3. Disconnect wire leads from thermistor. Remove two (2)  
screws from thremistor.  
NOTE: After installed the heating element completely,  
bent top of the heating element holder to inside  
using by long nose pliers as shown following  
illustration.  
Long nose plier  
4. Disconnect wire leads from convection motor, thermal  
cut-out and heater element.  
Heating  
element  
5. Remove nine (9) screws holding heater duct to the oven  
cavity.  
6. Remove two (2) screws holding heater duct to base  
cabinet.Releasetwo(2)snapbandsholdingwireharness  
to the thermal cover (convection).  
7. The heater unit is now free.  
Heating element  
holder  
OVEN LAMP AND LAMP SOCKET REMOVAL  
Oven lamp  
socket  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge high voltage capacitor.  
3. Bend the tab of the air guide holding the lamp socket.  
4. Lift up the oven lamp socket.  
Terminal  
Wire lead  
5. Pullthewireleadsfromtheovenlampsocketby pushing  
the terminal hole of the oven lamp socket with the small  
flat type screw driver.  
Terminal hole  
Flate type small  
screw driver  
6. Now, the oven lamp socket is free.  
Figure C-3. Oven lamp socket  
FAN MOTOR REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge high voltage capacitor.  
3. Disconnect the wire leads from the fan motor.  
4. Remove one (1) screw holding the fan motor grounding  
wire to the air guide (Right).  
5. Remove three (3) screws holding the chassis support to  
the rear cabinet, waveguide and control panel back  
plate.  
6. Remove the chassis support from the oven.  
7. Remove one (1) screw holding the magnetron air guide  
to the waveguide.  
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8. Remove the magnetron air guide from the waveguide.  
9. Disconnect wire leads from the fan motor.  
10. Release the main harness from the hole of the fan duct.  
11. Release the thermistor harness from the hole of the fan  
duct.  
12. Release one (1) tab holding the fan duct to the rear  
cabinet.  
INSTALLATION  
1. Install the fan motor to the fan duct with the two (2)  
screws and nuts.  
2. Install the fan blade to the fan motor shaft according the  
following procedure.  
1) Hold the center of the bracket which supports the shaft  
of the fan motor on the flat table.  
13. Release one (1) tab holding the fan duct to the air guide  
(Right).  
14.Remove the fan duct assembly from the oven.  
15.Removethefanbladefromthefanmotorshaftaccording  
the following procedure.  
2) Apply the screw lock tight into the hole (for shaft) of the  
fan blade.  
3) Install the fan blade to the shaft of fan motor by pushing  
thefanbladewithasmall,lightweight,ballpeenhammer  
or rubber mallet.  
1) Hold the edge of the rotor of the fan motor by using a pair  
of grove joint pliers.  
CAUTION:  
CAUTION:  
*
*
*
Do not hit the fan blade strongly when installed  
because the bracket may be disfigured.  
Make sure that the fan blade rotates smooth after  
installation.  
*
Make sure that any pieces do not enter the gap  
between the rotor and the stator of the fan motor  
because the rotor is easily shaven by pliers and  
metal pieces may be produced.  
Make sure that the axis of the shaft is not slanted.  
3. Reset the fan duct assembly to its place.  
4. Install the tabs of fan duct to the rear cabinet and air  
guide.  
*
*
Do not touch the pliers to the coil of the fan motor  
because the coil may be cut or injured.  
Do not disfigure the bracket by touching with the  
pliers.  
5. Install the magnetron air guide with the one (1) screw.  
6. Reinstall the main harness and thermistor harness to  
each hole of the fan duct.  
7. Reinstall the chassis support to the control panel back  
plate, waveguide and rear cabinet with the three (3)  
screws.  
2) Remove the fan blade from the shaft of the fan motor by  
pulling and rotating the fan blade with your hand.  
3) Now, the fan blade will be free.  
CAUTION:  
*
Donotusethisremovedfanbladeagainbecausethe  
hole (for shaft) of it may become bigger than a  
standard one.  
8. Re-connect the wire leads to the fan motor, referring to  
the pictorial diagram.  
9. Re-install the fan motor grounding wire to the air guide  
(Right) with one (1) screw.  
16.Remove the two (2) screws and nuts holding the fan  
motor to the fan duct.  
17.Now, the fan motor is free.  
Coil  
Shaft  
Groove joint pliers  
Center of  
bracket  
Table  
Side View  
Rear View  
Shaft  
Axis  
Stator  
Gap  
These are the position  
where should be  
pinched with pliers  
Bracket  
Rotor  
Stator  
Rotor  
CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL  
To remove the control panel, procedure as follows:  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge high voltage capacitor.  
3. Disconnect connector CN-A, CN-E and CN-F from the  
control unit.  
4. Disconnect the wire leads from the relays RY1, RY2 and  
RY3.  
5. Remove one (1) screw holding the control panel back  
plate to the chassis support.  
6. Remove two (2) screws holding the bottom edge of the  
back plate to the cabinet base.  
7. Removeone(1)screwholdingthebackplatetotheoven  
cavity flange.  
8. Lift up and pull the control panel assembly forward.  
Replacement of individual component is as follows;  
CONTROL UNIT AND KEY UNIT  
2. Remove the four (4) screws holding the panel frame to  
the back plate.  
3. Separate the panel frame and back plate.  
4. Remove the three (3) screws holding the control unit to  
the panel frame.  
5. Lift up the control unit and disconnect the key connector  
from the control unit.  
6. Now,thecontrolunitandframeassemblyareseparated.  
NOTE; 1.Beforeattachinganewkeyunit,removeremaining  
adhesive on the control panel frame surfaces  
completely with alcohol and so on.  
2. When a attaching the key unit to the control  
panel frame, adjust the lower edge and right  
edge of the key unit to the correct position of the  
control panel frame.  
3. Stick the key unit firmly to the control panel  
frame by rubbing with soft cloth not to scratch.  
1. Disconnect the wire connector from the control unit.  
30  
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DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL  
1. Disconnect oven from power supply and remove outer  
case.  
2. Discharge high voltage capacitor.  
3. Remove the control panel assembly, refer to "Control  
Panel Removal".  
4. Disconnect wire leads from each of the switches and  
fuse holder.  
5. Remove two (2) screws holding latch hook to oven  
flange.  
At this time switch lever will be free, do not lose it.  
Re-install  
1. Re-install switch lever and each interlock switch in its  
place. The secondary interlock switch is in the lower  
position and the door sensing switch is in the upper  
position and the monitor switch is in the middle position.  
2. Re-connectwireleadstoeachswitchesandfuseholder.  
Refer to pictorial diagram.  
3. Secure latch hook (with two (2) mounting screws) to  
oven flange.  
4. Make sure that the monitor switch is operating properly  
and check continuity of the monitor circuit. Refer to  
chapter "Test Procedure" and Adjustment procedure.  
6. Remove latch hook assembly from oven flange.  
7. Push outward on the one (1) stopper tabs holding each  
of switches place.  
8. Switch is now free.  
DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT  
If the door sensing switch, secondary interlock switch and  
monitor switch do not operate properly due to a  
misadjustment, the following adjustment should be made.  
1. Loosen the two (2) screws holding latch hook to the oven  
DOOR SENSING  
SWITCH  
cavity front flange.  
2. Withdoorclosed,adjustlatchhookbymovingitbackand  
MONITOR FUSE  
forth, and up and down. In and out play of the door  
allowed by the latch hook should be less than 0.5mm.  
3. Secure the screws with washers firmly.  
MONITOR SWITCH  
After adjustment, check the following.  
1. In and out play of door remains less than 0.5mm at the  
SECONDARY  
INTERLOCK  
SWITCH  
latched position.  
2. The door sensing switch and secondary interlock switch  
interrupt the circuit before the door can be opened.  
3. Monitor switch contacts close when door is opened.  
4. Re-install outer case and check for microwave leakage  
around door with an approved microwave survey meter.  
(Refer to Microwave Measurement Procedure.)  
Figure C-4. Latch Switch Adjustments  
DOOR REPLACEMENT AND ADJUSTMENT  
REMOVAL  
Note: After any service to the door;  
1. Disconnect oven from power supply and remove the  
(A) Make sure that door sensing switch and secondary  
interlock switch are operating properly. (Refer to  
chapter "Test Procedures".).  
outer case.  
Remove turntable tray and turntable support from oven  
cavity.  
(B) An approved microwave survey meter should be  
used to assure compliance with proper microwave  
radiation emission limitation standards.  
2. Remove three (3) screws holding lower oven hinge.  
3. Remove the lower oven hinge from oven cavity bottom  
flange.  
4. Remove door assembly from upper oven hinge on the  
oven.  
5. Door assembly is now free.  
DOOR ADJUSTMENT  
The door can be adjusted by keeping screws of each hinge  
loose.  
Note: When the individual parts are replaced, refer to  
"Door Disassembly".  
6. Onre-installingdoor, inserttheupperovenhingeintothe  
door hinge pin. Then while holding door in place.  
7. Make sure the door is parallel with oven face lines (left  
and upper side lines) and door latch heads pass through  
latch holes correctly.  
8. Insert the lower oven hinge into oven cavity bottom  
flange and then engaged the door hinge pin. Then  
secure the lower oven hinge firmly with tree (3) mounting  
screws.  
After adjustment, make sure of the following :  
1. Door latch heads smoothly catch latch hook through  
latch holes and that latch head goes through center of  
latch hole.  
2. Deviation of door alignment from horizontal line of cavity  
face plate is to be less than 1.0mm.  
3. Door is positioned with its face pressed toward cavity  
face plate.  
4. Re-install outer case and check for microwave leakage  
around door with an approved microwave survey meter.  
(Refer to Microwave Measurement Procedure.)  
31  
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Note: The door on a microwave oven is designed to act as  
an electronic seal preventing the leakage of  
microwave energy from oven cavity during cook  
cycle. This function does not require that door be  
airtight, moisture (condensation)-tight or light-tight.  
Therefore,occasionalappearanceofmoisture,light  
or sensing of gentle warm air movement around  
oven door is not abnormal and do not of themselves  
indicate a leakage of microwave energy from oven  
cavity. If such were the case, your oven could not  
be equipped with a vent, the very purpose of which  
is to exhaust the vapor-laden air from the oven  
cavity.  
UPPER OVEN HINGE  
RE-INSTALL  
DOOR ASSEMBLY  
LATCH  
HEADS  
LOWER OVEN HINGE  
RE-INSTALL  
Figure C-5. Door Replacement and adjustment  
DOOR DISASSEMBLY  
2
LIFT UP  
Remove door assembly, refer to "Door Replacement".  
Replacement of door components are as follows:  
1. Place door assembly on a soft cloth with latches facing  
up.  
Note: As the engaging part of choke cover and door panel  
areprovidedatseveralplaces,donotforceanyparticular  
part.  
PUTTY KNIFE  
1
BENT  
CHOKE COVER  
Bent  
INSIDE  
FRONT  
Door  
Choke  
cover  
Panel  
2. Insert an putty knife (thickness of about 0.5mm) into the  
gap between the choke cover and corner portion of door  
panel as shown Figure C-6 to free engaging parts.  
3. Lift up choke cover.  
Upper  
Lower  
4. Now choke cover is free from door panel.  
Figure C-6. Door Disassembly  
32  
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6
4
5
2
1
3
A
B
C
D
E
F
A
B
C
D
E
F
G
G
H
H
6
4
5
2
1
3
33  
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6
4
5
2
1
3
P 1  
P 2  
P 3  
P 4  
P 5  
P 6  
4
5
6
7
8
9
3 . 3 k  
R 8 1  
D 7 7  
D 7 6  
D 7 5  
A
B
C
D
E
F
A
B
C
D
E
F
3 . 3 k  
R 8 0  
1 0 P 7  
1 1 P 8  
3 . 3 k  
R 7 9  
1 2 P 9  
P 1 0  
1 3  
1 5 P 1 1  
1 6 P 1 2  
1 7 P 1 3  
1 8 P 1 4  
1 9 P 1 5  
2 0 P 1 6  
2 2 1 G  
2 3 2 G  
2 4 3 G  
2 5 4 G  
2 6 5 G  
2 7 6 G  
2 8 7 G  
3 . 3 k  
D 7 4  
R 7 8  
3 . 3 k  
D 7 3  
R 7 7  
3 . 3 k  
R 7 6 D 7 2  
3 . 3 k  
R 7 5 D 7 1  
1 0 0 k  
R 9 3  
R 9 2  
R 9 1  
1 0 0 k  
1 0 0 k  
3 . 3 k  
R 7 4 D 7 0  
R 1 0 0 3 3 0 1 w  
R 7 3 3 . 3 k  
R 7 2 3 . 3 k  
R 7 1 3 . 3 k  
R 7 0 3 . 3 k  
I C 1 I Z A 7 9 7 D R  
C 7  
R 7 4 . 7 k  
C 8  
R 6 4 2 . 2 k F  
( J 7 )  
( J 5 )  
( J 3 )  
( J 6 )  
( J 4 )  
( J 2 )  
R 8 4 . 7 k  
H Z 4 A 2  
Z D 4  
R 6 3 1 0 0 F  
/ 3 µ 5 v C 6 1 0  
/ 5 µ 0 v  
C 5 0 . 1  
/ 5 µ 0 v  
C 9 0 . 0 1  
H Z 5 C 2  
Z D 3  
/ 2 5 v  
2 2  
R 5 0 1 5 k  
µ
R 4 0 3 . 3 k  
/ 3 µ 5 v C 4 1 0  
/ 5 µ 0 v  
C 2 1 0 . 1  
/ 5 µ 0 v  
C 3 0 . 1  
C 1 1  
D 3 1  
H Z 1 6 - 1  
S P 4 0  
R 3 0 1 5 k  
Z D 2  
4 7 0 1 / 2 w  
/ 3 µ 5 v  
C 2 0 1 0  
R 2  
/ 3 µ 5 v  
C 2 1 0 0 0  
C 1 0 . 1  
/ 5 µ 0 v  
/ 5 µ 0 v  
C 2 2 0 . 1  
D 2 3  
D 2 0  
D 2 1  
D 2 2  
D 2 4  
D 2 5  
D 2 6  
G
G
1 0 G 4 7 1 K  
V R S 1  
( J 1 )  
H
H
6
4
5
2
1
3
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6
4
5
2
1
3
A
B
C
D
E
F
A
B
C
D
E
F
R
1
32  
,F  
B
E
Q90  
1
2
R91  
R92  
3
C10  
R80  
R81  
R93  
R73  
(C81)  
R86(J8)  
R72  
R71  
R70  
D70  
D71  
D72  
D73  
D74  
D75  
D76  
(C80)  
(R45)  
(C45)  
C7  
3
1
(CN - D)  
D77  
4
R79  
R78  
R77  
R76  
R75  
6
ZD3  
ZD4  
R74  
C9  
R64  
(R47)  
(R48)  
8
9
(R49)  
C5  
C6  
10  
11  
12  
(J7)  
(J5)  
(C46)  
(C47)  
C30  
C50  
C60  
13  
(J3)  
(J2)  
(J4)  
14  
15  
(J6)  
16  
17  
CONV  
HEATER  
RED  
18  
COM  
BRN  
D25  
D24  
E
B
Q40  
C21  
19  
RY3  
RY2  
E
C3  
B
B
Q25  
Q24  
D23  
D31  
D30  
E
C4  
R3  
21  
RY1  
C2  
22  
B
C22  
C1  
Q21  
E
23  
RY5  
24  
B
Q20  
E
RY4  
G
G
C11  
R10  
R11  
RY6  
0
H
H
Figure S-3. Printed Wiring Board  
6
4
5
2
1
3
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PARTS LIST  
Refer to "MPORTANT" described at end of parts list.  
REF. NO.  
PART NO.  
DESCRIPTION  
Q'TY  
CODE  
ELECTRICAL PARTS  
1- 1  
1- 2  
1- 3  
1- 4  
1- 5  
1- 6  
1- 7  
1- 8  
1- 9  
1-10  
1-10  
1-11  
1-13  
1-14  
1-15  
1-16  
1-17  
1-17  
1-18  
1-19  
1-19  
1-19  
1-20  
1-21  
FACCDA048WRE0 Power supply cord  
1
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AT  
AH  
AF  
AK  
AN  
AK  
AG  
AL  
AS  
AK  
AG  
AG  
AZ  
AZ  
AW  
BP  
AX  
AV  
AP  
BL  
BG  
BN  
AY  
AY  
FFS-BA012WRK0  
Monitor fuse 20A and monitor switch (V-5220D-070) assembly  
QFSHDA009WRE0 Fuse holder  
QSW-MA110WRE0 Secondary interlock switch & outer case switches  
FH-HZA041WRE0 Thermistor  
QSW-MA110WRE0 Damper and door sensing switches  
QFS-TA013WRE0 Magnetron temperature fuse 150˚C  
RTHM-A085WRE0 Oven thermal cut-out 150˚C  
RMOTDA192WRE0 Damper motor  
RLMPTA071WRE0 Oven lamp  
RLMPTA027WRE0 Oven lamp (Interchangeable)  
QSOCLA021WRE0 Oven lamp socket  
RMOTEA283WRE0 Convection fan motor  
RMOTEA300WRE0 Fan motor  
RHET-A136WRE0 Heating element  
RTRN-A527WRE0 Power transformer  
RC-QZA173WRE0 H.V.capacitor  
RC-QZA211WRE0 H.V.capacitor (Interchangeable)  
FH-DZA053WRK0 H.V.rectifier assembly  
RV-MZA256WRE0 Magnetron  
RV-MZA114WRE0 Magnetron (Interchangeable)  
RV-MZA222WRE0 Magnetron (Interchangeable)  
RMOTDA222WRE0 Turntable motor  
FDTCTA183WRK0 AH sensor assembly  
CABINET PARTS  
2- 1  
2- 1  
2- 2  
2- 3  
2- 3-1  
2- 3-2  
2- 4  
2- 5  
2- 6  
2- 7  
2- 8  
2- 9  
2-10  
GCABUA463WRP0 Outer case cabinet [R-930AW]  
GCABUA457WRP0 Outer case cabinet [R-930AK]  
TMAPCA732WRR0 Schematic diagram  
FDAI-A179WRY0 Base cabinet  
GCOVHA156WRP0 Turntable motor cover  
XHTSD40P08RV0 Screw; 4mm x 8mm  
GLEGPA019WRE0 Foot  
1
1
1
1
1
1
4
1
1
1
1
1
1
BF  
BF  
AC  
AX  
AB  
AA  
AD  
AS  
AG  
AG  
AF  
AM  
AD  
GCABDA087WRW0 Rear cabinet  
LHLDKA009WRF0 Cord holder  
LBNDKA036WRP0 Capacitor holder  
FHNG-A092WRM0 Oven hinge (Lower)  
PHOK-A043WRF0 Latch hook  
MLEVPA122WRF0 Switch lever  
CONTROL PANEL PARTS  
3- 1  
3- 1A  
3- 1B  
3- 1C  
3- 1D  
3- 1E  
3- 1F  
C1  
CPWBFA748WRK0 Control unit  
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
1
7
2
8
BU  
AC  
AC  
AD  
AF  
AY  
AG  
AB  
AF  
AB  
AA  
AB  
AA  
AH  
AB  
AB  
AA  
AA  
AM  
AB  
AH  
AH  
AH  
AE  
AG  
AB  
AA  
AA  
AA  
AA  
QCNCMA227DRE0 5-pin connector(A)  
QCNCMA267DRE0 6-pin connector(E)  
QCNCMA237DRE0 3-pin connector(F)  
QCNCWA057DRE0 12-pin connector(G)  
RV-KXA077DRE0 Fluorescent display tube  
PCUSGA381WRP0 Cushion  
RC-KZA087DRE0 Capacitor 0.1µF 50V  
VCEAB31VW108M Capacitor 1000µF 35V  
RC-KZA087DRE0 Capacitor 0.1µF 50V  
C2  
C3  
C4  
VCEAB31VW106M Capacitor  
10µF 35V  
C5  
RC-KZA087DRE0 Capacitor 0.1µF 50V  
C6  
VCEAB31VW106M Capacitor  
10µF 35V  
C7-8  
C9  
VCKYD11CY103N Capacitor 0.01µF 16V  
VCTYF31HF103Z Capacitor 0.01µF 50V  
RC-KZA087DRE0 Capacitor 0.1µF 50V  
C10  
C11  
VCEAB31EW226M Capacitor  
VCEAB31VW106M Capacitor  
22µF 25V  
C20  
10µF 35V  
C21  
VCEAB31HW104M Capacitor 0.1µF 50V  
RC-KZA087DRE0 Capacitor 0.1µF 50V  
VCKYD11CY103N Capacitor 0.01µF 16V  
VCKYD11CY103N Capacitor 0.01µF 16V  
VCKYD11CY103N Capacitor 0.01µF 16V  
RMPTEA009DRE0 Capacitor array 330pF x 4  
RCRS-A035DRE0 Ceramic resonator (CST4.19MGW)  
VHD11ES1///-1 Diode (11ES1)  
VHD1SS270A/-1 Diode (1SS270ATA)  
VHD1SS270A/-1 Diode (1SS270ATA)  
VHD1SS270A/-1 Diode (1SS270ATA)  
VHD1SS270A/-1 Diode (1SS270ATA)  
C22  
C30  
C50  
C60  
C70  
CF1  
D1-4  
D7  
D20-26  
D30-31  
D70-77  
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REF. NO.  
PART NO.  
DESCRIPTION  
Q'TY  
CODE  
IC1  
RH-IZA797DRE0 LSI  
1
1
1
1
1
4
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
12  
4
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
AX  
AL  
AE  
AB  
AA  
AB  
AB  
AB  
AB  
AB  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AK  
AG  
AG  
AN  
AE  
AA  
AA  
AA  
BE  
BE  
BA  
BA  
AE  
AE  
AB  
AK  
AE  
AE  
AA  
AA  
IC2  
RH-IZA495DRE0 IC  
Q1  
VS2SB910MR/-4 Transistor (2SB910M)  
VSKRA101M//-3 Transistor (KRA101M)  
VSDTA123ES/-3 Transistor (DTA123E)  
VSKRA101M//-3 Transistor (KRA101M)  
VSKRA223M//-3 Transistor (KRA223M)  
VSKRC243M//-3 Transistor (KRC243M)  
VSKRA101M//-3 Transistor (KRA101M)  
VSKRA101M//-3 Transistor (KRA101M)  
VRD-B12HF471J Resistor 470 ohm 1/2W  
VRD-B12HF331J Resistor 330 ohm 1/2W  
VRD-B12HF751J Resistor 750 ohm 1/2W  
VRD-B12EF472J Resistor 4.7k ohm 1/4W  
VRS-B13AA180J Resistor 18 ohm 1W  
VRD-B12EF153J Resistor 15k ohm 1/4W  
VRD-B12EF472J Resistor 4.7k ohm 1/4W  
VRD-B12EF332J Resistor 3.3k ohm 1/4W  
VRD-B12EF153J Resistor 15k ohm 1/4W  
VRD-B12EF472J Resistor 4.7k ohm 1/4W  
VRN-B12EK753F Resistor 75k ohm(F) 1/4W  
VRN-B12EK101F Resistor 100 ohm(F) 1/4W  
VRN-B12EK222F Resistor 2.2k ohm(F) 1/4W  
VRD-B12EF332J Resistor 3.3k ohm 1/4W  
VRD-B12EF104J Resistor 100k ohm 1/4W  
VRS-B13AA331J Resistor 330 ohm 1W  
RRLY-A083DRE0 Relay (OMIF-S-118LM)  
RRLY-A078DRE0 Relay (OJ-SH-118LM)  
RALM-A014DRE0 Buzzer (PKM22EPT)  
Q3  
Q4  
Q20-23  
Q24-25  
Q26  
Q40  
Q90  
R2  
R3  
R4  
R7-8  
R10-11  
R30  
R31  
R40  
R50  
R51  
R62  
R63  
R64  
R70-81  
R90-93  
R100  
RY1-3  
RY4-6  
SP40  
T1  
RTRNPA022DRE0 Transformer  
RH-VZA032DRE0 Varistor (10G471K)  
VRS1  
ZD2  
ZD3  
ZD4  
VHEHZ161///-1 Zener diode (HZ16-1)  
VHEHZ5C2///-1 Zener diode (HZ5C-2)  
VHEHZ4A2///-1 Zener diode (HZ4A2)  
DPNLCB438WRK0 Control panel frame with key unit [R-930AK]  
DPNLCB439WRK0 Control panel frame with key unit [R-930AW]  
FUNTKA815WRE0 Key unit [R-930AK]  
3- 2  
3- 2  
3- 2-1  
3- 2-1  
3- 2-2  
3- 2-2  
3- 2-3  
3- 3  
3- 4  
3- 5  
3- 6  
3- 7  
FUNTKA816WRE0 Key unit [R-930AW]  
JBTN-B059WRF0 Open button [R-930AK]  
JBTN-B060WRF0 Open button [R-930AW]  
MSPRCA050WRE0 Open button spring  
LANGTA340WRW0 Control panel back plate  
MLEVFA057WRW0 Open lever  
NSFTTA042WRE0 Open shaft  
XEPSD30P10XS0 Screw ; control unit mtg.  
XCPSD40P12000 Screw ; control panel back plate mtg.  
OVEN PARTS  
4- 1  
4- 2  
4- 3  
4- 4  
4- 5  
4- 6  
4- 7  
4- 8  
4- 9  
4-10  
4-11  
4-12  
4-13  
4-14  
4-15  
4-16  
4-17  
4-18  
4-19  
4-20  
4-21  
4-22  
4-23  
4-24  
4-25  
4-26  
FOVN-A314WRY0 Oven cavity assembly  
FROLPA072WRK0 Turntable support  
NTNT-A019WRH0 Turntable tray  
FBRGMA002WRE0 Bearing ass’y  
PREFHA028WRW0 Thermal protection plate (left)  
LANGTA196WRW0 Bearing mounting plate  
LBNDK0054WRE0 Heater element holder  
LFIX-A013WRW0 Bearing holder plate  
NFANMA019WRW0 Convection fan  
NPLYBA020WRF0 Pulley (F)  
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
BN  
AL  
AT  
AQ  
AR  
AD  
AB  
AB  
AE  
AC  
AT  
AK  
AE  
AF  
AG  
BB  
AC  
AB  
AM  
AK  
AC  
AE  
AE  
AD  
AD  
AF  
FDUC-A279WRK0 Heater duct assembly  
PFPF-A138WRE0 Thermal protection sheet (left)  
LANGKA723WRP0 Glass mounting plate  
PCUSUA167WRP0 Cushion  
PCUSUA424WRP0 Cushion  
FDUC-A322WRW0 Steam duct assembly  
MCAMPA030WRF0 Damper cam  
NSFTTA114WRE0 Damper shaft  
FFTA-A034WRK0 Damper door ass’y  
PDUC-A269WRW0 Damper duct  
PCUSGA398WRP0 Cushion  
NCPL-A021WRF0 Turntable coupling  
PCOVPA301WRE0 Waveguide cover  
PCUSUA197WRP0 Cushion  
PGLSPA455WRE0 Light glass  
PFPF-A139WRE0 Thermal protection sheet (Right)  
37  
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R-930AK  
R-930AW  
REF. NO.  
PART NO.  
DESCRIPTION  
Q'TY  
CODE  
4-27  
4-28  
4-29  
4-30  
4-31  
4-32  
4-33  
4-34  
4-35  
4-36  
4-37  
4-38  
4-39  
4-40  
4-41  
4-42  
4-43  
PREFHA053WRW0 Thermal protection plate (Right)  
PSKR-A153WRW0 Air guide (Bottom)  
PSKR-A323WRW0 Air guide (Right)  
LANGQA407WRW0 Convection motor mounting plate  
NPLYBA021WRF0 Pulley (M)  
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
AP  
AK  
AF  
AG  
AC  
AE  
AL  
AE  
AE  
AF  
AD  
AD  
AG  
AH  
AE  
AF  
AP  
NFANJA020WRE0 Fan blade  
PDUC-A270WRF0 Cooling fan duct  
LANGFA089WRW0 Chassis support  
MHNG-A165WRM0 Oven hinge (Upper)  
NBLTKA005WRE0 Convection fan belt  
MLEVFA086WRE0 Actuator  
PCUSUA196WRP0 Cushion  
PCUSUA425WRP0 Damper duct cushion  
PCUSGA353WRP0 Cushion  
PSKR-A171WRW0 Magnetron air guide  
PFPF-A064WRE0 Thermal protection sheet  
PHOK-A099WRF0 Switch holder  
DOOR PARTS  
5
CDORFA769WRK0 Door panel assembly complete [R-930AK]  
CDORFA770WRK0 Door panel assembly complete [R-930AW]  
DDORFA820WRY0 Door panel  
PGLSPA499WRE0 Door glass [R-930AK]  
PGLSPA500WRE0 Door glass [R-930AW]  
GCOVHA155WRF0 Choke cover  
GWAKPA492WRR0 Door frame [R-930AK]  
GWAKPA494WRR0 Door frame [R-930AW]  
LANGKA845WRW0 Glass bracket  
LANGKA851WRT0 Latch angle  
LSTPPA169WRF0 Latch head  
MSPRTA081WRE0 Latch head spring  
XCPSD40P08000 Screw; 4mm x 8mm  
XEPSD30P08XS0 Screw; 3mm x 8mm  
1
1
BT  
BT  
BD  
AN  
AN  
AP  
AZ  
AZ  
AF  
AF  
AH  
AA  
AA  
AA  
5
5- 1  
5- 2  
5- 2  
5- 3  
5- 4  
5- 4  
5- 5  
5- 6  
5- 7  
5- 8  
5- 9  
5-10  
1
1
1
1
1
1
2
1
1
1
2
16  
MISCELLANEOUS  
6- 1  
6- 2  
6- 3  
6- 4  
6- 5  
6- 6  
6 -7  
6- 8  
6- 8  
6- 9  
6-10  
6-11  
FAMI-A088WRM0 Low rack (Broiling trivet)  
FAMI-A087WRM0 High rack (Baking rack)  
TCADCA522WRR0 Cook book  
1
1
1
1
1
1
1
1
1
1
1
1
AW  
AW  
BA  
AN  
BA  
AN  
AF  
AE  
AE  
AB  
AD  
AH  
FW-VZB342WRE0 Thermistor harness  
FW-VZB595WRE0 Main wire harness  
QW-QZA198WRE0 High voltage wire B  
QW-VZA108WRE0 Grounding wire (Cooling fan motor)  
TSPCNC464WRR0 Name plate [R-930AK]  
TSPCNC467WRR0 Name plate [R-930AW]  
TCAUAA200WRR0 Monitor caution label  
TCAUAA209WRR0 DHHS caution label  
TINSEA710WRR0 Operation manual  
SCREWS NUTS AND WASHERS  
7- 1  
7- 2  
7- 2  
7- 3  
7- 4  
7- 5  
7- 6  
7- 7  
7- 8  
7- 9  
7-10  
7-11  
7-12  
7-13  
7-14  
7-15  
7-16  
7-17  
7-18  
7-19  
7-20  
7-21  
7-22  
7-23  
XOTWW40P10000 Screw; 4mm x 10mm  
XOTSE40P12000 Screw; 4mm x 12mm [R-930AW]  
XOTSF40P12000 Screw; 4mm x 12mm [R-930AK]  
XCTWW40P08000 Screw; 4mm x 8mm  
XHTSD40P08RV0 Screw; 4mm x 8mm  
LX-CZ0052WRE0 Special screw  
XWVSD60-07000 Washer; 6mm x 0.7 mm  
LX-WZA004WRE0 Washer  
LX-CZA020WRE0 Special screw  
XBPSD30P14K00 Screw; 3mm x 14mm  
XBPSD40P25000 Screw; 4mm x 25mm  
XBTWW40P06000 Screw; 4mm x 6mm  
XCTSD40P08000 Screw; 4mm x 8mm  
XCPSD40P10000 Screw; 4mm x 10mm  
XBPSD40P06KS0 Screw; 4mm x 6mm  
LX-WZA022WRE0 Washer  
XCPSD40P08000 Screw; 4mm x 8mm  
XCPSD30P06000 Screw; 3mm x 6mm  
LX-CZA038WRE0 Special screw  
XFPSD40P08K00 Screw; 4mm x 8mm  
XHTSD40R12RV0 Screw; 4mm x 12mm  
XCBWW30P06000 Screw; 3mm x 6mm  
XFPSD40P08000 Screw; 4mm x 8mm  
XFPSD60P14JS0 Screw; 6mm x 14mm  
14  
4
4
2
1
2
1
1
6
1
2
7
7
1
2
1
6
3
1
2
1
4
6
2
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AB  
AA  
AA  
AA  
AA  
AA  
AA  
AA  
AB  
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R-930AK  
R-930AW  
REF. NO.  
PART NO.  
DESCRIPTION  
Q'TY  
CODE  
7-24  
7-25  
7-26  
7-27  
7-28  
XOTSD40P12000 Screw; 4mm x 12mm  
XFPSD30P08000 Screw; 3mm x 8mm  
XNESD40-32000 Nut; 4mm x 3.2mm  
XNEUW40-32000 Nut; 4mm x 3.2mm  
XWSUW40-10000 Washer; 4mm x 1 mm  
22  
2
AA  
AA  
AA  
AA  
AA  
2
1
1
HOW TO ORDER REPLACEMENT PARTS  
To have your order filled promptly and correctly, please furnish the following information.  
1. MODEL NUMBER  
2. REF. NO.  
3. PART NO.  
4. DESCRIPTION  
Order Parts from the authrized SHARP parts Distributor for your area.  
Defective parts required return should be returned as indicated in the Service Policy.  
PACKING AND ACCESSORIES  
TRAY HOLDER  
(SPADFA348WRE0)  
TOP PAD ASSEMBLY  
FPADBA358WRK0  
DOOR PROTECTION SHEET  
SPADPA178WRE0  
4-3 TURNTABLE TRAY  
PLASTIC BAG  
SSAKHA012WRE0  
6-11 OPERATION  
MANUAL  
6-3 COOK BOOK  
MICROWAVE OVEN  
CABINET COVER (R-930AK)  
SPADPA507WRE0  
4-2 TURNTABLE SUPPORT  
BOTTOM PAD ASSEMBLY  
FPADBA359WRK0  
TRAY PACKING FOAM  
SPADPA198WRE0  
PACKING CASE  
SPAKCC905WRE0 (R-930AK)  
SPAKCC909WRE0 (R-930AW)  
Not replaceable items.  
39  
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R-930AK  
R-930AW  
6
4
5
2
1
3
OVEN AND CABINET PARTS  
A
B
C
D
E
F
A
B
C
D
E
F
G
G
H
H
6
4
5
2
1
3
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R-930AK  
R-930AW  
6
4
5
2
1
3
CONTROL PANEL PARTS  
3-7  
3-3  
x 2  
A
B
C
D
E
F
A
B
C
D
E
F
3-1  
3-6  
3-2  
x 3  
3-4  
7-24  
3-2-1  
3-5  
7-24  
3-2-3  
5
5-3  
3-2-2  
5-10  
DOOR PARTS  
5-10  
5-1  
5-5  
5-2  
5-10  
5-6  
5-7  
5-9  
5-5  
5-4  
5-8  
6-5  
MISCELLANEOUS  
G
G
6-1  
6-4  
6-2  
H
H
Actual wire harness may be different than illustration.  
6-7  
6-6  
6
4
5
2
1
3
41  
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R-930AK  
R-930AW  
'97 SHARP CORP. (6K2.770E) Printed in U.S.A  
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